TWI407999B - Activated regenerator for activated carbon, and gas purifying method and apparatus using the same - Google Patents

Activated regenerator for activated carbon, and gas purifying method and apparatus using the same Download PDF

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TWI407999B
TWI407999B TW098139350A TW98139350A TWI407999B TW I407999 B TWI407999 B TW I407999B TW 098139350 A TW098139350 A TW 098139350A TW 98139350 A TW98139350 A TW 98139350A TW I407999 B TWI407999 B TW I407999B
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activated carbon
activated
regeneration
gas
chemical substance
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TW201036692A (en
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Kohju Sutoh
Yukio Watanabe
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Kureha Ecology Man Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/345Regenerating or reactivating using a particular desorbing compound or mixture
    • B01J20/3458Regenerating or reactivating using a particular desorbing compound or mixture in the gas phase
    • B01J20/3466Regenerating or reactivating using a particular desorbing compound or mixture in the gas phase with steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/06Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
    • B01D53/08Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds according to the "moving bed" method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/72Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3416Regenerating or reactivating of sorbents or filter aids comprising free carbon, e.g. activated carbon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/354After-treatment
    • C01B32/36Reactivation or regeneration
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/39Apparatus for the preparation thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/102Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/30Physical properties of adsorbents
    • B01D2253/302Dimensions
    • B01D2253/304Linear dimensions, e.g. particle shape, diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/702Hydrocarbons
    • B01D2257/7027Aromatic hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/704Solvents not covered by groups B01D2257/702 - B01D2257/7027
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40083Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
    • B01D2259/40088Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
    • B01D2259/4009Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating using hot gas

Abstract

Provided is a compact activated carbon regenerative furnace (regenerating method) to facilitate incorporation into gas purification apparatuses; further provided are a gas purification method and apparatus that use the activated carbon regenerative furnace and enable the rate of removal of chemical substances in exhaust gas to be kept at a high level over a long period. The activated carbon regenerative furnace is provided with an activated carbon supply section (21) for supplying activated carbon (K) having lowered adsorption capacity, an activated carbon regenerating section (22) wherein is formed a moving bed through which the supplied activated carbon flows downward due to gravity, and the activated carbon (K) is regenerated by the activated carbon (K) and water vapor (V) being brought into countercurrent contact in the presence of heat in the moving bed and a water gasification reaction being induced, a cooling section (26) for cooling the regenerated activated carbon, and an activated carbon discharge section (27) for discharging the cooled activated carbon. The weight ratio (WV/WK) of the flow rate (WV)(kg/h) of the water vapor and the flow rate (WK)(kg/h) of the activated carbon that are brought into countercurrent contact is preferably set to 0.05-1.0.

Description

活性碳之活化再生爐、與利用其之氣體淨化方法及裝置Activated carbon activated regeneration furnace, gas purification method and device using same

本發明係關於活性碳之活化再生爐,與使用其之氣體淨化方法及裝置。特別係關於以回收廢氣中所含之有機溶劑,或去除廢氣中之有害物質、惡臭物質為目的之氣體淨化方法及淨化裝置;進而關於活性碳之活化再生方法及活化再生爐,用以在氣體淨化裝置所使用之活性碳之吸附能力下降時,使其吸附能力恢復。The present invention relates to an activated carbon regeneration furnace and a gas purification method and apparatus using the same. In particular, the present invention relates to a gas purification method and a purification apparatus for recovering an organic solvent contained in exhaust gas or removing harmful substances and malodorous substances in exhaust gas; and further, an activated regeneration method for activated carbon and an activated regeneration furnace for use in gas When the adsorption capacity of the activated carbon used in the purification device is lowered, the adsorption capacity is restored.

先前已知之氣體淨化裝置(氣體處理裝置),係用以將工廠等所排出之氣體中之有害、惡臭物質或有機溶劑等溶劑成份,使用固體吸附劑粒子吸附去除,而淨化氣體並回收溶劑成份。The previously known gas purifying device (gas treating device) is used for adsorbing and removing solvent components such as harmful, malodorous substances or organic solvents in a gas discharged from a factory or the like, using a solid adsorbent particle, and purifying the gas and recovering the solvent component. .

於(專利文獻1)中揭示一種氣體處理裝置,其對氣體處理裝置之被處理氣體吸附部連續供給固體吸附劑粒子,以被處理氣體吸附部,使吸附溶劑成份之吸附劑粒子連續向吸附劑再生部饋送,而再生吸附粒子,使再生之吸附粒子再次供給於被處理氣體吸附部,藉而連續地循環使用吸附劑粒子。對該吸附劑再生部供給非凝縮性氣體,藉此使吸附於吸附劑粒子之溶劑成份脫離,並使其伴隨脫離之溶劑成份導入凝縮分離器,藉而分離、回收溶劑成份。(Patent Document 1) discloses a gas processing apparatus that continuously supplies solid adsorbent particles to a gas adsorbing portion of a gas to be processed, and a gas adsorbing portion that adsorbs a solvent component continuously adsorbs the adsorbent particles to the adsorbent. The regeneration unit feeds and regenerates the adsorbed particles, and regenerates the regenerated adsorbed particles to the gas to be treated adsorption unit, thereby continuously recycling the adsorbent particles. The non-condensable gas is supplied to the adsorbent regeneration unit, whereby the solvent component adsorbed to the adsorbent particles is removed, and the solvent component with the separation is introduced into the condensation separator, whereby the solvent component is separated and recovered.

先前之裝置係藉由使溶劑成份脫離,從而使吸附劑再生而恢復吸附能力,但若長期地連續使用裝置,則重質化物質或固體物質逐漸蓄積於吸附劑內外而不完全脫離,其結 果,有吸附劑之吸附能力下降,以致廢氣中之化學物質之去除率下降之問題。In the prior art, the adsorbent was regenerated by the solvent component to be regenerated to restore the adsorption capacity. However, if the device is continuously used for a long period of time, the heavy substance or the solid matter gradually accumulates inside and outside the adsorbent without completely detaching. As a result, there is a problem that the adsorption capacity of the adsorbent is lowered, so that the removal rate of the chemical substance in the exhaust gas is lowered.

吸附能力下降之吸附劑有必要從裝置中取出,在外部活化再生後,再次送回至氣體處理裝置或予以廢棄,並對氣體處理裝置補充新的吸附劑。因此較佳為組裝用以使吸附能力下降之吸附劑能力恢復之活化再生爐作為氣體處理裝置之一部份。The adsorbent having a reduced adsorption capacity needs to be taken out of the apparatus, and after being externally activated and regenerated, it is returned to the gas treatment device or discarded, and the gas treatment device is replenished with a new adsorbent. Therefore, it is preferred to assemble an activated regenerative furnace for recovering the capacity of the adsorbent having a reduced adsorption capacity as part of the gas treatment apparatus.

使用活性碳作為吸附劑時,吸附能力下降之活性碳之活化再生,可藉由與製造活性碳時之活化處理相同之方法進行。活性碳之活化再生方法,大致分為使用氯化鋅等之藥品之藥品活化法,與使用水蒸氣、二氧化碳等之氣體活化法。一般,利用藥品之活化有使碳材料與藥品之分離、分離後之藥品處理等問題,而有成本高之缺點。因此,大多採用利用水蒸氣之氣體活化法。作為用以實施該水蒸氣活化之裝置,可使用旋轉窯、流動活化爐、多段流動爐等。但,使用旋轉窯或流動活化爐時,由於在裝置內會引起碳材料混合,因此無法連續處理,而只為分批式之運轉,不適於作為組裝入如上述之先前之連續式氣體處理裝置之裝置。另,流動活化爐或多段流動爐中,作為活化氣體,通常使用使焦炭爐氣體或LPG、LNG等之氫含有量較高之燃料燃燒而成之高溫燃燒氣體。該等氣體係含有10~50%水分之非氧化性氣體,由於亦可利用於碳材料之加熱,因此相對碳材料之量之活化氣體之量變得非常多。如此之裝置中,可裝入於爐內之碳材料之量為相對爐容積之20%以 下,非常之少,而有裝置大型化之缺點,成為於氣體處理裝置中組裝活化再生爐之障礙。When activated carbon is used as the adsorbent, activation and regeneration of activated carbon having a decreased adsorption capacity can be carried out by the same method as the activation treatment in the production of activated carbon. The activation and regeneration method of activated carbon is roughly classified into a drug activation method using a drug such as zinc chloride, and a gas activation method using water vapor or carbon dioxide. In general, the activation of a drug has problems such as separation and separation of a carbon material from a drug, and the like, and has a disadvantage of high cost. Therefore, a gas activation method using water vapor is often used. As the means for carrying out the steam activation, a rotary kiln, a flow activation furnace, a multi-stage flow furnace or the like can be used. However, when a rotary kiln or a flow activation furnace is used, since the carbon material is mixed in the apparatus, it cannot be continuously processed, but is only operated in a batch mode, and is not suitable as a conventional continuous gas treatment apparatus as described above. Device. Further, in the flow activation furnace or the multi-stage flow furnace, as the activating gas, a high-temperature combustion gas obtained by burning a coke oven gas or a fuel having a high hydrogen content such as LPG or LNG is usually used. The gas system contains 10 to 50% of a non-oxidizing gas, and since it can also be used for heating of a carbon material, the amount of the activating gas relative to the amount of the carbon material becomes extremely large. In such a device, the amount of carbon material that can be charged into the furnace is 20% relative to the volume of the furnace. Under the circumstance, there are very few defects, and the disadvantage of the large size of the device becomes an obstacle to assembling the activated regeneration furnace in the gas treatment device.

專利文獻1:日本特開昭52-14580號公報Patent Document 1: Japanese Patent Laid-Open No. 52-14580

鑑於前述先前之狀況,本發明之目的係提供一種容易組裝於氣體淨化裝置且小型之活性碳之活化再生爐(活化再生方法),進而目的係提供一種氣體淨化方法及裝置為目的,利用該活性碳活化再生爐,可將廢氣中化學物質之去除率長期維持於高水準。In view of the foregoing previous circumstances, an object of the present invention is to provide an activated regeneration furnace (activated regeneration method) which is easy to be assembled in a gas purification apparatus and which is small in activated carbon, and further aims to provide a gas purification method and apparatus for the purpose of utilizing the activity The carbon activated regenerator maintains the high rate of chemical removal in the exhaust gas for a long time.

本發明人等發現,藉由形成使活性碳藉重力而流下之移動層,將其移動層內藉由自外部之間接加熱或感應加熱等加熱至活化溫度,使實質上100%的水蒸氣相對於流下的活性碳作逆流接觸之方法,可使活性碳活化再生爐小型化。另發現,於以活性碳作為吸附劑而重複吸附、脫離步驟之氣體淨化裝置中,藉由從脫離化學物質之活性碳中取出一定量,利用前述活性碳活化再生爐經由水煤氣化反應使活性碳之吸附能力恢復,再供給於吸附步驟之構成,可解決前述問題。即,本發明之活性碳之活化再生方法及活化再生爐、與氣體淨化方法及裝置如下。The present inventors have found that by forming a moving layer which causes the activated carbon to flow down by gravity, the moving layer is heated to an activation temperature by externally heating or induction heating, so that substantially 100% of water vapor is relatively The method of countercurrent contacting of activated carbon under flow can miniaturize the activated carbon activation regenerator. Further, it has been found that in the gas purifying apparatus which repeats the adsorption and desorption steps using activated carbon as an adsorbent, the activated carbon is activated by the hydrous gasification reaction by the activated carbon activated regeneration furnace by taking a certain amount from the activated carbon of the desorbed chemical substance. The adsorption capacity is restored and then supplied to the adsorption step to solve the aforementioned problems. That is, the activated carbon regeneration activation method, the activation regeneration furnace, and the gas purification method and apparatus of the present invention are as follows.

(1)一種活性碳之活化再生方法,其係具有:供給吸附能力下降之活性碳之活性碳供給步驟;形成使供給之活性碳藉重力而流下之移動層,在該移動層中使活性碳與水蒸氣在 加熱下逆流地接觸,藉由引起水煤氣化反應以再生活性碳之活性碳再生步驟;冷卻該再生之活性碳之冷卻步驟;及排出經冷卻之活性碳之活性碳排出步驟。(1) An activated carbon regeneration regeneration method comprising: an active carbon supply step of supplying activated carbon having a decreased adsorption capacity; forming a moving layer for flowing the supplied activated carbon by gravity, and causing activated carbon in the movable layer With water vapor in An active carbon regeneration step of regenerating activated carbon by heating, a cooling carbon regeneration step of cooling the regenerated activated carbon, and an activated carbon discharge step of discharging the cooled activated carbon.

(2)如前述(1)所記載之活性碳之活化再生方法,其中逆流接觸之水蒸氣之流量WV (kg/h)與活性碳之流量WK (kg/h)之重量比(WV /WK )為0.05~1.0。(2) The activated carbon regeneration regeneration method according to (1) above, wherein the weight ratio of the flow rate W V (kg/h) of the countercurrent contact water vapor to the flow rate W K (kg/h) of the activated carbon (W) V / W K ) is 0.05 to 1.0.

(3)一種氣體淨化方法,其係具有:使含有化學物質之氣體與活性碳接觸,使該化學物質吸附於活性碳之吸附步驟;使非凝縮性氣體與已吸附化學物質之活性碳接觸,使該化學物質脫離之脫離步驟;使化學物質脫離之活性碳再次供給於前述吸附步驟之活性碳循環步驟;取出化學物質已脫離之活性碳之一部份,形成使取出之活性碳藉重力而流下之移動層,在該移動層中於加熱下使活性碳與水蒸氣逆流接觸,藉由引起水煤氣化反應而再生活性碳之活性碳再生步驟;冷卻該再生之活性碳之冷卻步驟;排出經冷卻之活性碳,將其再次供給於前述吸附步驟之活性碳排出步驟。(3) A gas purification method comprising: a step of contacting a gas containing a chemical substance with activated carbon to adsorb the chemical substance to activated carbon; and bringing a non-condensable gas into contact with the activated carbon of the adsorbed chemical substance, a step of disengaging the chemical substance; the activated carbon from which the chemical substance is detached is again supplied to the activated carbon recycling step of the adsorption step; and a part of the activated carbon from which the chemical substance has been removed is taken out, so that the activated carbon taken out is formed by gravity a moving layer that flows down, in which the activated carbon is brought into countercurrent contact with water vapor under heating, an activated carbon regeneration step of regenerating activated carbon by causing a water gasification reaction; a cooling step of cooling the regenerated activated carbon; The cooled activated carbon is supplied again to the activated carbon discharge step of the aforementioned adsorption step.

(4)一種活性碳之活化再生爐,其係具備:用以供給吸附能力下降之活性碳之活性碳供給部;形成使所供給之活性碳藉重力而流下之移動層,在該移動層中於加熱下使活性碳與水蒸氣逆流地接觸,藉由引起水煤氣化反應而再生活性碳之活性碳再生部;用以冷卻該再生之活性碳之冷卻部;及用以排出經冷卻之活性碳之活性碳排出部。(4) An activated carbon activated regeneration furnace comprising: an activated carbon supply unit for supplying activated carbon having a reduced adsorption capacity; and a moving layer for flowing the supplied activated carbon by gravity, in the moving layer An activated carbon regeneration portion that regenerates activated carbon and water vapor under heating to regenerate activated carbon by causing a water gasification reaction; a cooling portion for cooling the regenerated activated carbon; and for discharging the cooled activated carbon Activated carbon discharge section.

(5)如前述(4)所記載之活性碳之活化再生爐,其係具備用以形成使移動層內溫度朝重力方向上升之溫度梯度之加熱 部。(5) The activated carbon activated regeneration furnace according to the above (4), which is provided with a temperature gradient for forming a temperature gradient in which the temperature in the moving layer rises in the direction of gravity unit.

(6)前述(5)所記載之活性碳之活化再生爐,其係具備用以形成最大差成為200℃以上之溫度梯度之加熱部。(6) The activated carbon activated regeneration furnace according to the above (5), which is provided with a heating portion for forming a temperature gradient having a maximum difference of 200 ° C or higher.

(7)一種氣體淨化裝置,其係具有:使含有化學物質之氣體與活性碳接觸,使該化學物質吸附於活性碳之吸附部;使非凝縮性氣體與已吸附化學物質之活性碳接觸,使該化學物質脫離之脫離部;使化學物質已脫離之活性碳再次供給於前述吸附部之活性碳循環部;取出化學物質已脫離之活性碳之一部份,形成使取出之活性碳藉重力而流下之移動層,在該移動層中於加熱下使活性碳與水蒸氣逆流接觸,藉由引起水煤氣化反應而再生活性碳之活性碳再生部;冷卻該再生之活性碳之冷卻部;及排出經冷卻之活性碳,將其再次供給於前述吸附部之活性碳排出部。(7) A gas purifying apparatus comprising: contacting a gas containing a chemical substance with activated carbon to adsorb the chemical substance to an adsorption portion of activated carbon; and contacting the non-condensable gas with activated carbon of the adsorbed chemical substance; a detachment portion for separating the chemical substance; the activated carbon from which the chemical substance has been detached is again supplied to the activated carbon circulation portion of the adsorption portion; and a part of the activated carbon from which the chemical substance has been detached is taken out, and the activated carbon taken out is formed by gravity And the moving layer flowing down, in which the activated carbon is brought into countercurrent contact with the water vapor under heating, the activated carbon regeneration portion of the activated carbon is regenerated by causing the water gasification reaction; and the cooling portion of the regenerated activated carbon is cooled; The cooled activated carbon is discharged and supplied again to the activated carbon discharge portion of the adsorption portion.

本說明書包含本申請案之優先權之基礎之日本專利申請2008-320180號說明書及/或附圖所記載之內容。The present specification includes the contents described in the specification and/or drawings of Japanese Patent Application No. 2008-320180, which is the priority of the present application.

根據本發明之活性碳之活化再生方法及活化再生爐,藉由形成活性碳之重力移動層,可抑制活性碳之混合,可連續活化再生活性碳。另,由於採用重力移動層,可提高活性碳之充填量,活化再生爐將可小型化。再者,由於活性碳之細孔構造發達,因此即使少量之100%水蒸氣亦可均勻進行活化再生。因此,使活化再生爐組裝於活性碳循環式之連續氣體淨化裝置變得容易。再者,本發明之活性碳之活化再生爐,可較好地使用流動性良好之球狀活性碳。According to the activated carbon regeneration activation method and the activated regeneration furnace of the present invention, by the formation of the gravity moving layer of activated carbon, the mixing of the activated carbon can be suppressed, and the activated carbon can be continuously activated. In addition, since the gravity moving layer is used, the amount of activated carbon can be increased, and the activation regenerator can be miniaturized. Further, since the pore structure of activated carbon is developed, even a small amount of 100% water vapor can be uniformly activated and regenerated. Therefore, it is easy to assemble the activated regeneration furnace to the activated carbon circulation type continuous gas purification apparatus. Further, in the activated carbon regeneration furnace of the present invention, spherical activated carbon having good fluidity can be preferably used.

另,根據本發明之氣體淨化方法及淨化裝置,可抑制活性碳之吸附能力之下降,將廢氣中化學物質之去除率長期維持在較高值。再者,無須從裝置中取出吸附能力下降之活性碳,可在氣體淨化裝置之運轉中連續地活化再生活性碳。Further, according to the gas purifying method and the purifying apparatus of the present invention, the decrease in the adsorption capacity of the activated carbon can be suppressed, and the removal rate of the chemical substance in the exhaust gas can be maintained at a high value for a long period of time. Further, it is not necessary to take out the activated carbon having a reduced adsorption capacity from the apparatus, and the activated activated carbon can be continuously activated in the operation of the gas purifying apparatus.

以下,基於實施形態詳細說明本發明。Hereinafter, the present invention will be described in detail based on embodiments.

於圖1及圖2顯示本發明之氣體淨化裝置之一實施形態。該氣體淨化裝置概略構成為:使原氣體中之化學物質吸附於活性碳之吸附部A;氣體密封部B;使非凝縮性氣體與活性碳接觸以使化學物質脫離之脫離部C;由氣體密封部D構成之原氣體淨化用塔體1(圖1);及取出化學物質已脫離之活性碳之一部份,與水蒸氣接觸用以再生活性碳之活性碳活化再生部(圖2所示之活性碳活化再生爐2)。An embodiment of the gas purifying apparatus of the present invention is shown in Figs. 1 and 2 . The gas purifying device is roughly configured to: adsorb the chemical substance in the raw gas to the adsorption portion A of the activated carbon; the gas sealing portion B; the separation portion C that brings the non-condensable gas into contact with the activated carbon to separate the chemical substance; a raw gas purification tower 1 (FIG. 1) composed of a sealing portion D; and an activated carbon activation regeneration portion for extracting activated carbon from a portion of the activated carbon from which the chemical has been removed, and regenerating activated carbon (Fig. 2 Activated carbon activated regeneration furnace 2).

於塔體1之中心配設氣流搬送管11,藉由使活性碳K藉搬送氣體Gb從塔體1之下部向上部之吸附部A搬送,藉此形成活性碳K之循環路。The air flow transport pipe 11 is disposed at the center of the tower body 1, and the activated carbon K is transported from the lower portion of the tower body 1 to the upper portion of the adsorption portion A by the transport gas Gb, thereby forming a circulation path of the activated carbon K.

該氣流搬送管11未必配設於塔體1內。The air flow conveying pipe 11 is not necessarily disposed in the tower body 1.

吸附部A具備多段之多孔板12,活性碳K於多孔板12上形成流動層高15~20 mm之流動層,一面使各段流動移動一面逐次向下段落下。含有溶劑成份等化學物質之原氣體G從吸附部A之下方導入於塔體1內,一面與流下之活性碳K均勻接觸一面上升。其間,原氣體G中之化學物質吸附於活性碳K上,經淨化之原氣體G從塔體1之上部向大氣中 放出。The adsorption unit A is provided with a plurality of perforated plates 12, and the activated carbon K forms a fluid layer having a flow layer height of 15 to 20 mm on the perforated plate 12, and the flow direction of each of the segments is successively descended downward. The raw gas G containing a chemical substance such as a solvent component is introduced into the column body 1 from below the adsorption unit A, and rises while uniformly contacting the activated carbon K flowing down. Meanwhile, the chemical substance in the raw gas G is adsorbed on the activated carbon K, and the purified raw gas G is from the upper part of the tower body 1 to the atmosphere. release.

作為如此之活性碳K,可使用各種活性碳,但粒徑較小、真球性及硬度高之球狀活性碳粒子,其流動性較佳,且吸附速度大故而尤其可較佳地使用。另,活性碳之粒徑及體積密度雖無特別限定,但作為較佳範圍,使用標準篩(JIS Z8801)之公稱網目1000 μm篩留置部份(殘留)為5重量%以下,且公稱網目600 μm篩通過部份(通過)為5重量%以下,體積密度(新碳)為0.55~0.61 g/ml之活性碳。作為較佳例,可舉出KUREHA公司所製之球狀活性碳「G-BAC」。As such an activated carbon K, various activated carbons can be used, but spherical activated carbon particles having a small particle diameter, true sphericality, and high hardness are preferable because they have a good fluidity and a large adsorption speed. Further, although the particle diameter and the bulk density of the activated carbon are not particularly limited, a nominal mesh (JIS Z8801) has a nominal mesh size (JIS Z8801) and a 1000 μm sieve retention portion (residual) is 5% by weight or less, and the nominal mesh 600 is used. The μm sieve passes through part (pass) to 5% by weight, and the bulk density (new carbon) is 0.55 to 0.61 g/ml of activated carbon. As a preferable example, the spherical activated carbon "G-BAC" by KUREHA company is mentioned.

吸附化學物質之活性碳K,導入於顯示氣體密封效果之垂直路13,接著向下部之脫離部C移動。脫離部C例如由殼&管型換熱器14所構成,活性碳K流下管內,從殼側以水蒸氣H間接加熱。流下之活性碳K從脫離部C之下部與導入之非凝縮性氣體Ga逆流接觸,藉此脫離所吸附之化學物質。此處之非凝縮性氣體,可為0℃ 1氣壓中之氣體物質,例如可舉出氮、氧、氯化氫、空氣等。The activated carbon K of the adsorbing chemical substance is introduced into the vertical path 13 which shows the gas sealing effect, and then moves to the lower part C of the lower part. The detachment portion C is composed of, for example, a shell & tube type heat exchanger 14, and the activated carbon K flows down the tube and is indirectly heated by water vapor H from the shell side. The activated carbon K that flows down is in countercurrent contact with the introduced non-condensable gas Ga from the lower portion of the detachment portion C, thereby desorbing the adsorbed chemical substance. The non-condensable gas herein may be a gas substance at a pressure of 0 ° C, and examples thereof include nitrogen, oxygen, hydrogen chloride, and air.

非凝縮性氣體Ga伴隨脫離之化學物質離開脫離部C導入冷凝器15,因而使化學物質冷卻液化並回收。另,化學物質經回收之非凝縮性氣體Ga再次於系統內循環使用。The non-condensable gas Ga is introduced into the condenser 15 along with the detached chemical substance from the detachment portion C, so that the chemical substance is cooled and liquefied and recovered. In addition, the recovered non-condensable gas Ga of the chemical substance is recycled again in the system.

脫離化學物質之活性碳K,於作為活性碳循環部機能之氣流搬送管11內,藉由搬送氣體Gb向塔體1之上部搬送,再次供給於吸附部A。The activated carbon K that has been desorbed from the chemical substance is transported to the upper portion of the tower body 1 by the transport gas Gb in the air flow transport pipe 11 functioning as the activated carbon circulation unit, and is again supplied to the adsorption unit A.

如上所述,可知雖藉由通過脫離部C使溶劑成份脫離,使活性碳K再生,但若長期地連續使用裝置,則化學物質 之一部份重質化,累積於活性碳K之細孔內等。因此本發明中,將化學物質已脫離之活性碳K之一部份向系統外取出,移送於構成如圖2所示之吸附劑活化再生部之活性碳活化再生爐2。As described above, it is understood that the activated carbon K is regenerated by removing the solvent component by the separation portion C. However, if the device is continuously used for a long period of time, the chemical substance is used. One of the parts is heavy, accumulated in the pores of the activated carbon K, and the like. Therefore, in the present invention, a part of the activated carbon K from which the chemical substance has been removed is taken out of the system and transferred to the activated carbon activated regeneration furnace 2 constituting the adsorbent activated regeneration unit shown in Fig. 2.

如圖2所示,從塔體1取出之吸附能力下降之活性碳K,從活性碳供給部21供給至活性碳活化再生爐2內。該活性碳供給部21,形成有例如可連接漏斗或螺旋給料機等裝置之開口21a。As shown in FIG. 2, the activated carbon K whose adsorption capacity is taken out from the tower body 1 is supplied from the activated carbon supply unit 21 to the activated carbon activation regeneration furnace 2. The activated carbon supply unit 21 is formed with, for example, an opening 21a to which a device such as a funnel or a screw feeder can be connected.

於活性碳活化再生爐2內之活性碳再生部22,從爐之上部導入之活性碳K形成藉重力而流下之重力移動層,另一方面,從水蒸氣供給部23實質地供給100%水蒸氣V,與藉重力流下之活性碳K逆流接觸。活性碳再生部22中,重要的是形成移動層,以儘量不在活性碳K之移動方向產生粒子之混合。活性碳之混合變激烈時活性碳之活化再生產生不均而不佳。In the activated carbon regeneration unit 22 in the activated carbon activation regenerator 2, the activated carbon K introduced from the upper portion of the furnace forms a gravity-moving layer that flows down by gravity, and on the other hand, substantially supplies 100% of water from the steam supply unit 23. The vapor V is in countercurrent contact with the activated carbon K under gravity flow. In the activated carbon regeneration unit 22, it is important to form a moving layer so as not to cause mixing of particles in the moving direction of the activated carbon K as much as possible. When the mixing of activated carbon becomes intense, the activation regeneration of activated carbon produces unevenness.

由供給於活性碳活化再生爐2之水蒸氣V與活性碳K之水煤氣化反應所生成之氫及一氧化碳、或未反應之水蒸氣等氣體,通過氣體排出部24向爐外排出。氣體排出部24,例如如圖2所示,由設於爐壁之開口24a與配置於爐內部之漏斗狀隔板24b所構成。The hydrogen, carbon monoxide or unreacted water vapor generated by the water gasification reaction of the water vapor V and the activated carbon K supplied to the activated carbon activation regeneration furnace 2 is discharged to the outside of the furnace through the gas discharge unit 24. For example, as shown in FIG. 2, the gas discharge portion 24 is composed of an opening 24a provided in the furnace wall and a funnel-shaped partition 24b disposed inside the furnace.

活性碳供給部21與氣體排出部24一同設於爐頂附近較佳。較佳為活性碳供給部21配置於比排出部24更上部,以填充於漏斗狀隔板24b之上部及腳部之活性碳作氣體密封,阻止排出氣體向活性碳供給部21流入。排出氣體從堆 積於漏斗狀隔板24b之腳部周圍之活性碳表面,通過開口24a向爐外排出。It is preferable that the activated carbon supply unit 21 is provided in the vicinity of the furnace roof together with the gas discharge unit 24. Preferably, the activated carbon supply unit 21 is disposed above the discharge unit 24, and is filled with activated carbon filled in the upper portion and the leg portion of the funnel-shaped separator 24b to prevent the exhaust gas from flowing into the activated carbon supply unit 21. Exhaust gas from the heap The surface of the activated carbon accumulated around the leg portion of the funnel-shaped separator 24b is discharged to the outside of the furnace through the opening 24a.

作為水蒸氣供給部23,可採用與前述氣體排出部24相同之構造。例如如圖2所示,可由設於爐壁之開口23a與配置於爐內部之漏斗狀隔板23b所構成。從開口23a所實質供給之100%之水蒸氣V,從漏斗狀隔板23b之腳部周邊之活性碳層表面,向活性碳再生部22流入,上升於活性碳之移動層內。As the steam supply unit 23, the same structure as the gas discharge unit 24 described above can be employed. For example, as shown in Fig. 2, it may be constituted by an opening 23a provided in the furnace wall and a funnel-shaped partition 23b disposed inside the furnace. The water vapor V, which is substantially supplied from the opening 23a, flows into the active carbon regeneration unit 22 from the surface of the activated carbon layer around the leg portion of the funnel-shaped separator 23b, and rises in the moving layer of activated carbon.

於活性碳活化再生爐2設有加熱部25,將活性碳K及水蒸氣V以成為例如600~900℃高溫之方式加熱。據此,累積於活性碳K之重質化物等與水蒸氣反應,藉由水煤氣化反應變換成一氧化碳及氫,使活性碳K幾乎完全再生。再者,活性碳自身亦與重質化物一起反應,雖失去一部份,但其量相對處理之活性碳為1%重量左右。The activated carbon activation regeneration furnace 2 is provided with a heating unit 25 to heat the activated carbon K and the water vapor V so as to have a high temperature of, for example, 600 to 900 °C. According to this, the heavy product or the like accumulated in the activated carbon K reacts with water vapor, and is converted into carbon monoxide and hydrogen by the water gasification reaction, and the activated carbon K is almost completely regenerated. Further, the activated carbon itself reacts with the heavy product, and although it loses a part, its amount is about 1% by weight relative to the treated activated carbon.

作為加熱部25,可例示將電阻發熱體配置於爐壁之外熱式者,藉由感應加熱使活性碳自身發熱者,或以感應加熱使配置於爐內之金屬等導電體發熱,間接加熱活性碳及水蒸氣者等。藉由導入100%水蒸氣,且不以空氣之加熱而加熱活性碳(移動層),可使活性碳再生部22內之氣體線速(流速)較小,可形成移動層(氣體線速較大時活性碳流動,難以形成穩定之移動層)。In the heating unit 25, a heat generating element is disposed outside the furnace wall, and the activated carbon itself is heated by induction heating, or a conductor such as a metal disposed in the furnace is heated by induction heating to indirectly heat. Activated carbon and water vapor, etc. By introducing 100% steam and heating the activated carbon (moving layer) without heating by air, the gas velocity (flow velocity) in the activated carbon regeneration portion 22 can be made small, and a moving layer can be formed (gas line speed is higher) When the large amount of activated carbon flows, it is difficult to form a stable moving layer).

加熱部25亦可遍及重力移動層全體以成均勻溫度之方式設定,但較佳為,形成於重力移動層內溫度向重力方向上升之溫度梯度。因此,可將爐內上部側之加熱部25a設定 成低溫(例如600℃),下部側之加熱部25d相對地設定成高溫(例如900℃)。溫度梯度可為溫度階段變化之不連續之梯度,亦可以為連續變化之梯度。另,溫度梯度之最大差控制為200℃以上較佳。The heating unit 25 may be set to have a uniform temperature throughout the entire gravity moving layer. However, it is preferably a temperature gradient in which the temperature in the gravity moving layer rises in the direction of gravity. Therefore, the heating portion 25a on the upper side of the furnace can be set At a low temperature (for example, 600 ° C), the heating portion 25d on the lower side is relatively set to a high temperature (for example, 900 ° C). The temperature gradient can be a discontinuous gradient of temperature phase changes or a continuously varying gradient. Further, it is preferable that the maximum difference of the temperature gradient is controlled to 200 ° C or more.

藉由於如前述之重力層內形成溫度梯度,可使流下移動之活性碳K與上升之水蒸氣V作熱交換,謀求熱之有效利用,同時可使活性碳K逐漸升溫,避免急劇之水煤氣化反應,可順利地進行活性碳K之活化再生。By forming a temperature gradient in the gravity layer as described above, the activated carbon K moving under the flow can be exchanged with the rising steam V to achieve efficient use of heat, and the activated carbon K can be gradually heated to avoid sharp water coal gasification. The reaction can smoothly carry out the activation regeneration of activated carbon K.

活性碳活化再生爐2中,逆流接觸之水蒸氣V之流量WV (kg/h)與活性碳K之流量WK (kg/h)之重量比(WV /WK )為0.05~1.0較佳。若比0.05小,則不充分產生水煤氣化反應,有活性碳之再生率下降之情形,相反地,比1.0大時,爐內之水蒸氣上升速度變大,有難以形成穩定之移動層之傾向。另,為使水蒸氣之流量固定,使上升速度小而有必要使爐之橫切面積較大,而設置面積變大則工業利用價值下降故而不佳。In the activated carbon activation regenerator 2, the weight ratio (W V /W K ) of the flow rate V V (kg/h) of the countercurrent contact water vapor V to the flow rate W K (kg/h) of the activated carbon K is 0.05 to 1.0. Preferably. When the ratio is less than 0.05, the water gasification reaction is not sufficiently generated, and the regeneration rate of activated carbon is lowered. Conversely, when the ratio is larger than 1.0, the water vapor increase rate in the furnace is increased, and it is difficult to form a stable moving layer. . Further, in order to fix the flow rate of the water vapor, the rising speed is small, and it is necessary to make the cross-sectional area of the furnace large, and if the installation area is large, the industrial use value is lowered, which is not preferable.

再生之活性碳K藉由冷卻部26冷卻,從活性碳活化再生爐2之底部通過活性碳27取出於爐外,再次供給於塔體1之吸附部A。活性碳排出部27,具有使活化再生之活性碳K向爐外排出之機能,例如由設於底部之開口等所構成。The activated activated carbon K is cooled by the cooling unit 26, taken out from the bottom of the activated carbon activated regeneration furnace 2 by the activated carbon 27, and supplied to the adsorption unit A of the tower body 1 again. The activated carbon discharge unit 27 has a function of discharging the activated and regenerated activated carbon K to the outside of the furnace, and is constituted, for example, by an opening provided at the bottom.

較佳為,活性碳K之流下移動速度以活性碳移動調節機構28調節,控制活性碳之處理量(在活性碳活化再生爐之滯留時間)。作為活性碳移動速度調節機構28,可例示與前述活性碳排出部27連接之螺旋式粉粒體移送裝置,或氣 流搬送式粉粒體搬送裝置等。另,藉由在移動層途中設置孔等流動限制裝置,亦可調節活性碳K之移動速度。Preferably, the moving speed of the activated carbon K is adjusted by the activated carbon shift adjusting mechanism 28 to control the amount of activated carbon (the residence time in the activated carbon activated regeneration furnace). The activated carbon moving speed adjusting mechanism 28 can be exemplified by a spiral type powder and particle transfer device connected to the activated carbon discharge unit 27, or a gas. Flow transfer type granular material conveying device, etc. Further, the moving speed of the activated carbon K can be adjusted by providing a flow restricting means such as a hole in the middle of the moving layer.

較佳為,活性碳活化再生爐2中,以使在最高溫度範圍(最高溫度~最高溫度-50℃)之活性碳K之滯留時間成為0.5~4小時之範圍之方式,設定活性碳活化再生爐2之裝置尺寸及加熱部25之構成等。Preferably, in the activated carbon activation regenerator 2, activated carbon is activated and regenerated in such a manner that the residence time of the activated carbon K in the highest temperature range (the highest temperature to the highest temperature - 50 ° C) is in the range of 0.5 to 4 hours. The size of the device of the furnace 2, the configuration of the heating unit 25, and the like.

塔體1中通過脫離部C之活性碳K之流量(W1),與向活性碳活化再生爐2之經取出之活性碳K之流量(W2)之比(活化再生率:W2/W1),考慮到活性碳之吸附能力之下降程度,或含有化學物質之原氣體中之化學物質濃度等,較好設定於將化學物質之去除率維持一定值以上之範圍之值。若活化再生率較小,則無法抑制活性碳之吸附能力之下降,且化學物質之去除率下降故而不佳。另,若活化再生率變大,則活性碳活化再生爐2中因活性碳之水煤氣化反應之消耗量增大。於塔體1與活性碳活化再生爐2之連接部份設有控制部(未圖示),用以控制取出量以使活性碳之流量比在恰當範圍。控制部例如由螺旋給料機或氣流搬送式之粉粒體移送裝置等所構成。The ratio of the flow rate (W1) of the activated carbon K passing through the detachment portion C in the column body 1 to the flow rate (W2) of the activated carbon K taken out from the activated carbon activation regenerator 2 (activated regeneration rate: W2/W1), In view of the degree of decrease in the adsorption capacity of the activated carbon or the concentration of the chemical substance in the raw gas containing the chemical substance, it is preferably set to a value that maintains the removal rate of the chemical substance within a certain value or more. If the activation regeneration rate is small, the decrease in the adsorption capacity of the activated carbon cannot be suppressed, and the removal rate of the chemical substance is lowered, which is not preferable. Further, when the activation regeneration rate is increased, the consumption of the coal gasification reaction due to activated carbon in the activated carbon activation regeneration furnace 2 is increased. A control portion (not shown) is provided at a portion where the tower body 1 and the activated carbon activation regeneration furnace 2 are connected to control the amount of extraction so that the flow ratio of activated carbon is in an appropriate range. The control unit is constituted by, for example, a screw feeder or a gas transfer type powder or granule transfer device.

再者,較佳為,該活性碳活化再生爐2配置於盒體內,於其盒體內藉由以清淨之空氣或惰性氣體保持為比大氣壓高之高壓,防止可燃性氣體之侵入。另,較佳為,活性碳K流向活性碳活化再生爐2之入口、出口,藉由氮密封等防止空氣之混入,氮之供給壓力下降時,為確信安全而可設置使活性碳活化再生爐自動停止之機構。Further, it is preferable that the activated carbon activation regenerating furnace 2 is disposed in the casing and is prevented from invading the combustible gas by maintaining the high pressure higher than the atmospheric pressure by the clean air or the inert gas in the casing. Further, it is preferable that the activated carbon K flows to the inlet and the outlet of the activated carbon activation regenerating furnace 2, and prevents the air from being mixed by nitrogen sealing or the like. When the supply pressure of nitrogen is lowered, the activated carbon can be activated to regenerate the furnace for safety. The mechanism that automatically stops.

藉由如上之氣體淨化裝置,可將工廠等所排出之氣體中之化學物質,例如甲苯、二甲苯、MEK、苯酚、萘、IPA其他揮發性有機化合物(VOC)成份等,或肥料等惡臭物質,以高效率去除,淨化廢氣。By the gas purifying device as described above, chemical substances in a gas discharged from a factory or the like, such as toluene, xylene, MEK, phenol, naphthalene, other volatile organic compound (VOC) components of IPA, or malodorous substances such as fertilizers can be used. , removes with high efficiency and purifies exhaust gas.

圖1之實施形態中,雖顯示吸附部與脫離部設於1個塔體之例,但吸附部與脫離部亦可為個別塔體之構成。作為一例,可舉出有吸附部與脫離部作為個別塔體,並以氣流搬送管連結其等,使活性碳於吸附部-脫離部-吸附部循環而構成。In the embodiment of Fig. 1, the adsorption unit and the separation unit are shown as being provided in one column, but the adsorption unit and the separation unit may be configured as individual towers. For example, the adsorption unit and the separation unit are configured as individual towers, and are connected by an air flow transfer tube to circulate the activated carbon in the adsorption unit-disengagement unit-adsorption unit.

實施例Example

接著,根據實施例及比較例詳細說明本發明。Next, the present invention will be described in detail based on examples and comparative examples.

(實施例1~4)(Examples 1 to 4)

使用具備具有如圖1及圖2所示之吸附部、脫離部之塔體及活性碳活化再生爐之氣體淨化裝置,進行含有甲苯等溶劑成份之各種原氣體之淨化。作為活性碳,使用KUREHA公司所製之球狀活性碳G-BAC。活性碳活化再生爐中,調節活性碳活化再生爐之裝置尺寸及加熱部之設定,以使在最高溫度範圍(最高溫度~最高溫度-50℃)之活性碳之滯留時間成為0.5~4小時之範圍。另,活性碳活化再生爐中水蒸氣與活性碳之流量之重量比(WV /WK )設定為0.1。Purification of various raw gases containing a solvent component such as toluene is carried out using a gas purifying apparatus having a tower body having an adsorption section and a separation section as shown in FIGS. 1 and 2 and an activated carbon activated regeneration furnace. As the activated carbon, spherical activated carbon G-BAC manufactured by KUREHA Co., Ltd. was used. In the activated carbon activated regeneration furnace, the device size of the activated carbon activated regeneration furnace and the setting of the heating portion are adjusted so that the residence time of the activated carbon in the highest temperature range (the highest temperature to the highest temperature - 50 ° C) becomes 0.5 to 4 hours. range. Further, the weight ratio (W V /W K ) of the flow rate of water vapor to activated carbon in the activated carbon activated regeneration furnace was set to 0.1.

活化再生率如表1所示地設定。另,如表1中上段運轉溫度~下段運轉溫度所示,於形成於活性碳再生部之重力移動層內,形成溫度向重力方向上升之溫度梯度(最大差250℃)。The activation regeneration rate was set as shown in Table 1. Further, as shown in the upper operating temperature to the lower operating temperature in Table 1, a temperature gradient (maximum difference of 250 ° C) in which the temperature rises in the direction of gravity is formed in the gravity moving layer formed in the activated carbon regeneration portion.

實驗結果如表1所示,實施例1~4之任一者於6個月之運轉期間,化學物質之去除率都穩定在85~99%之高水準。The experimental results are shown in Table 1. In any of Examples 1 to 4, the removal rate of the chemical substance was stable at a high level of 85 to 99% during the operation period of 6 months.

(比較例1)(Comparative Example 1)

前述實施例1中,將氣體淨化裝置運轉6個月後,停止向活性碳活化再生爐之活性碳之取出,以只具有吸附部及脫離部之塔體之構成進行原氣體之進化。其結果,甲苯之去除率從97%逐漸降低,經過6個月後降低至75%。判明未組合本發明之活性碳活化再生爐之氣體淨化裝置中,無法長期高水準地維持去除率。In the first embodiment, after the gas purifying apparatus was operated for 6 months, the removal of the activated carbon from the activated carbon activation regeneration furnace was stopped, and the evolution of the raw gas was carried out by the configuration of the tower having only the adsorption unit and the separation unit. As a result, the removal rate of toluene gradually decreased from 97%, and decreased to 75% after 6 months. It has been found that in the gas purifying apparatus in which the activated carbon activated regeneration furnace of the present invention is not combined, the removal rate cannot be maintained at a high level for a long period of time.

(實施例5)(Example 5)

比較例1之實驗結束後,再次組合活性碳活化再生爐, 運轉氣體淨化裝置,以與實施例1相同之條件進行原氣體之處理。After the end of the experiment of Comparative Example 1, the activated carbon activated regeneration furnace was again combined. The gas purification apparatus was operated, and the treatment of the raw gas was carried out under the same conditions as in the first embodiment.

活性碳活化再生爐之運轉開始後在經過1日之時間點,抽樣活性碳活化再生爐之入口與出口之活性碳,測定其甲苯吸附量(溫度30℃,甲苯800 ppm之氣體中之平衡吸附量)。其結果如下。亦顯示用於參考而未用於淨化之未使用過之活性碳之值。由該等結果可知,藉由本發明之活性碳活化再生爐,活性碳之甲苯吸附能力恢復至未使用過之活性碳。After the start of the operation of the activated carbon activated regeneration furnace, the active carbon of the inlet and outlet of the regeneration furnace was activated by sampling activated carbon at a time point of 1 day, and the amount of toluene adsorbed (the equilibrium adsorption in a gas of 30 ° C, toluene of 800 ppm) was measured. the amount). The result is as follows. The value of the unused activated carbon used for reference but not used for purification is also shown. From these results, it is understood that by the activated carbon activated regeneration furnace of the present invention, the toluene adsorption capacity of activated carbon is restored to the unused activated carbon.

入口:0.18 g/gEntrance: 0.18 g/g

出口:0.37 g/gExport: 0.37 g/g

未使用:0.38 g/gNot used: 0.38 g/g

(實施例6)(Example 6)

前述實施例5之實驗結束後,除活性碳活化再生爐中水蒸氣與活性碳之流量之重量比(WV /WK )變更為0.01外,以與實施例5相同之條件運轉淨化裝置。在條件變更後經過1日之時間點,抽樣活性碳活化再生爐之入口與出口之活性碳,測定其甲苯吸附量(溫度30℃,甲苯800 ppm之氣體中之平衡吸附量)。其結果如下。亦顯示用於參考而未用於淨化之未使用過之活性碳之值。雖重量比(WV /WK )設定成0.01時活性碳之甲苯吸附能亦可恢復,但與重量比(WV /WK )為0.1之情形相比,恢復能力下降。After completion of the foregoing embodiments of Experimental Example 5, in addition to the flow rate by weight of activated carbon with water vapor activation activated carbon regenerator ratio (W V / W K) was changed to 0.01, but at the same operating conditions of Example 5 purification apparatus. After the condition change, the activated carbon was activated by sampling activated carbon at the inlet and outlet of the regeneration furnace, and the amount of toluene adsorption (temperature 30 ° C, equilibrium adsorption amount in a gas of 800 ppm toluene) was measured. The result is as follows. The value of the unused activated carbon used for reference but not used for purification is also shown. When the weight ratio (W V /W K ) is set to 0.01, the toluene adsorption energy of the activated carbon can be recovered, but the recovery ability is lowered as compared with the case where the weight ratio (W V /W K ) is 0.1.

入口:0.18 g/gEntrance: 0.18 g/g

出口:0.20 g/gExport: 0.20 g/g

未使用:0.38 g/gNot used: 0.38 g/g

(實施例7)(Example 7)

實施例6之實驗結束後,除活性碳活化再生爐中水蒸氣與活性碳之流量之重量比(WV /WK )變更為2.0外,以與實施例6相同之條件運轉淨化裝置。條件變更後,活性碳雖亦可活化再生,但活性碳活化再生爐內之活性碳之流下變得不均勻,爐之溫度控制有變困難之傾向。After the end of the experiment of Example 6, the purification apparatus was operated under the same conditions as in Example 6, except that the weight ratio (W V /W K ) of the flow rate of water vapor to activated carbon in the activated carbon activation regeneration furnace was changed to 2.0. After the change of the conditions, the activated carbon can be activated and regenerated, but the flow of activated carbon in the activated carbon activation regeneration furnace becomes uneven, and the temperature control of the furnace tends to be difficult.

本說明書所引用之所有刊物、專利及專利申請,係直接作為參考而併入本說明書中者。All publications, patents, and patent applications cited in this specification are hereby incorporated by reference herein

1‧‧‧塔體1‧‧‧Tower

2‧‧‧活性碳活化再生爐2‧‧‧Active carbon activated regeneration furnace

11‧‧‧氣流搬送管11‧‧‧Air transport tube

12‧‧‧多孔板12‧‧‧Perforated plate

13‧‧‧垂直路13‧‧‧Vertical Road

14‧‧‧殼&管型換熱器14‧‧‧Shell & Tube Heat Exchanger

15‧‧‧冷凝器15‧‧‧Condenser

21‧‧‧活性碳供給部21‧‧‧Active Carbon Supply Department

21a‧‧‧開口21a‧‧‧ Opening

22‧‧‧活性碳再生部22‧‧‧Active Carbon Recycling Department

23‧‧‧水蒸氣供給部23‧‧‧Water Vapor Supply Department

23a‧‧‧開口23a‧‧‧ Opening

23b‧‧‧漏斗狀隔板23b‧‧‧Funnel partition

24‧‧‧氣體排出部24‧‧‧ gas discharge department

24a‧‧‧開口24a‧‧‧ openings

24b‧‧‧漏斗狀隔板24b‧‧‧Funnel partition

25‧‧‧加熱部25‧‧‧ heating department

25a‧‧‧加熱部25a‧‧‧Heating Department

25d‧‧‧加熱部25d‧‧‧heating department

26‧‧‧冷卻部26‧‧‧Department of Cooling

27‧‧‧活性碳排出部27‧‧‧Active Carbon Emissions Department

28‧‧‧活性碳移動速度調節機構28‧‧‧Active carbon moving speed adjustment mechanism

A‧‧‧吸附部A‧‧‧Adsorption Department

B‧‧‧氣體密封部B‧‧‧ gas seal

C‧‧‧脫離部C‧‧‧Departure

D‧‧‧氣體密封部D‧‧‧ gas seal

G‧‧‧原氣體G‧‧‧ original gas

Ga‧‧‧非凝縮性氣體Ga‧‧‧ non-condensing gas

Gb‧‧‧搬送氣體Gb‧‧‧Transporting gas

H‧‧‧水蒸氣H‧‧‧Water Vapor

K‧‧‧活性碳K‧‧‧ Activated carbon

圖1係顯示本發明之氣體淨化裝置之塔體之一實施形態之圖。Fig. 1 is a view showing an embodiment of a tower body of a gas purifying apparatus of the present invention.

圖2係顯示本發明之氣體淨化裝置之活性碳活化再生爐之一實施形態之圖。Fig. 2 is a view showing an embodiment of an activated carbon activated regeneration furnace of the gas purifying apparatus of the present invention.

2‧‧‧活性碳活化再生爐2‧‧‧Active carbon activated regeneration furnace

21‧‧‧活性碳供給部21‧‧‧Active Carbon Supply Department

21a‧‧‧開口21a‧‧‧ Opening

22‧‧‧活性碳再生部22‧‧‧Active Carbon Recycling Department

23‧‧‧水蒸氣供给部23‧‧‧Water Vapor Supply Department

23a‧‧‧開口23a‧‧‧ Opening

23b‧‧‧漏斗狀隔板23b‧‧‧Funnel partition

24‧‧‧氣體排出部24‧‧‧ gas discharge department

24a‧‧‧開口24a‧‧‧ openings

24b‧‧‧漏斗狀隔板24b‧‧‧Funnel partition

25‧‧‧加熱部25‧‧‧ heating department

25a‧‧‧加熱部25a‧‧‧Heating Department

25d‧‧‧加熱部25d‧‧‧heating department

26‧‧‧冷卻部26‧‧‧Department of Cooling

27‧‧‧活性碳排出部27‧‧‧Active Carbon Emissions Department

28‧‧‧活性碳移動速度調節機構28‧‧‧Active carbon moving speed adjustment mechanism

K‧‧‧活性碳K‧‧‧ Activated carbon

V‧‧‧水蒸氣V‧‧‧Water Vapor

Claims (6)

一種活性碳之活化再生方法,其係具有:供給吸附能力下降之活性碳之活性碳供給步驟;形成使供給之活性碳藉重力而流下之移動層,在該移動層中使活性碳與水蒸氣在加熱下逆流地接觸,藉由引起水煤氣化反應以再生活性碳之活性碳再生步驟;冷卻該再生之活性碳之冷卻步驟;及排出經冷卻之活性碳之活性碳排出步驟;其中逆流接觸之水蒸氣之流量WV (kg/h)與活性碳之流量WK (kg/h)之重量比(WV /WK )為0.05~1.0。An activated carbon regeneration regeneration method comprising: an active carbon supply step of supplying activated carbon having a decreased adsorption capacity; forming a moving layer for flowing the supplied activated carbon by gravity, and causing activated carbon and water vapor in the moving layer a countercurrent contact under heating, an activated carbon regeneration step for regenerating activated carbon by causing a water gasification reaction; a cooling step of cooling the regenerated activated carbon; and an activated carbon discharge step of discharging the cooled activated carbon; wherein the countercurrent contact is performed The weight ratio (W V /W K ) of the flow rate W V (kg/h) of the steam to the flow rate W K (kg/h) of the activated carbon is 0.05 to 1.0. 一種氣體淨化方法,其係具有:使含有化學物質之氣體與活性碳接觸,使該化學物質吸附於活性碳之吸附步驟;使非凝縮性氣體與已吸附化學物質之活性碳接觸,使該化學物質脫離之脫離步驟;使化學物質已脫離之活性碳再次供給於前述吸附步驟之活性碳循環步驟;取出化學物質已脫離之活性碳之一部份,形成使取出之活性碳藉重力而流下之移動層,在該移動層中使活性碳與水蒸氣在加熱下逆流接觸,藉由引起水煤氣化反應以再生活性碳之活性碳再生步驟;冷卻該再生之活性碳之冷卻步驟;排出經冷卻之活性碳,將其再次供給於前述吸附步驟之活性碳排出步驟。 A gas purification method comprising: a step of contacting a gas containing a chemical substance with activated carbon to adsorb the chemical substance to the activated carbon; and contacting the non-condensable gas with the activated carbon of the adsorbed chemical substance to make the chemical a step of separating the material from the separation; the activated carbon from which the chemical has been detached is again supplied to the activated carbon cycle step of the adsorption step; and extracting a portion of the activated carbon from which the chemical has been removed, forming the activated carbon to be taken down by gravity a moving layer in which the activated carbon and the water vapor are brought into countercurrent contact under heating, an activated carbon regeneration step for regenerating the activated carbon by causing a water gasification reaction; a cooling step of cooling the regenerated activated carbon; and discharging the cooled The activated carbon is supplied again to the activated carbon discharge step of the aforementioned adsorption step. 一種活性碳之活化再生爐,其係具備:用以供給吸附能力下降之活性碳之活性碳供給部;形成使供給之活性碳藉重力而流下之移動層,在該移動層中使活性碳與水蒸氣在加熱下逆流地接觸,藉由引起水煤氣化反應以再生 活性碳之活性碳再生部;用以冷卻該再生之活性碳之冷卻部;用以排出經冷卻之活性碳之活性碳排出部;及用以形成於移動層內溫度朝重力方向上升之溫度梯度之加熱部。 An activated carbon activated regeneration furnace comprising: an activated carbon supply unit for supplying activated carbon having a reduced adsorption capacity; and a moving layer for flowing the supplied activated carbon by gravity, wherein activated carbon is used in the moving layer Water vapor is contacted countercurrently under heating to regenerate by causing water gasification reaction An activated carbon regeneration portion of activated carbon; a cooling portion for cooling the regenerated activated carbon; an activated carbon discharge portion for discharging the cooled activated carbon; and a temperature gradient for forming a temperature in the moving layer to rise in the direction of gravity The heating part. 如請求項3之活性碳之活化再生爐,其中具備:用以形成最大差為200℃以上之溫度梯度之加熱部。 An activated carbon regeneration furnace according to claim 3, comprising: a heating portion for forming a temperature gradient having a maximum difference of 200 ° C or higher. 如請求項3之活性碳之活化再生爐,其係以移動層中最高溫度~最高溫度-50℃之活性碳之滯留時間成為0.5~4小時之範圍之方式構成。 The activated carbon regeneration furnace according to claim 3 is configured such that the residence time of the activated carbon having the highest temperature to the highest temperature of -50 ° C in the moving layer is in the range of 0.5 to 4 hours. 一種氣體淨化裝置,具有:使含有化學物質之氣體與活性碳接觸,使該化學物質吸附於活性碳之吸附部;使非凝縮性氣體與已吸附化學物質之活性碳接觸,使該化學物質脫離之脫離部;使化學物質已脫離之活性碳再次供給於前述吸附部之活性碳循環部;取出化學物質已脫離之活性碳之一部份,形成使取出之活性碳藉重力而流下之移動層,在該移動層中使活性碳與水蒸氣在加熱下逆流接觸,藉由引起水煤氣化反應以再生活性碳之活性碳再生部;冷卻該再生之活性碳之冷卻部;及排出經冷卻之活性碳,將其再次供給於前述吸附部之活性碳排出部。 A gas purifying device comprising: contacting a gas containing a chemical substance with activated carbon to adsorb the chemical substance to an adsorption portion of the activated carbon; contacting the non-condensable gas with the activated carbon of the adsorbed chemical substance to separate the chemical substance a dissociation portion; the activated carbon from which the chemical substance has been detached is again supplied to the activated carbon circulation portion of the adsorption portion; and a part of the activated carbon from which the chemical substance has been removed is taken out to form a moving layer that causes the extracted activated carbon to flow down by gravity In the moving layer, the activated carbon and the water vapor are brought into countercurrent contact under heating, and the activated carbon regeneration portion of the activated carbon is regenerated by causing the water gasification reaction; the cooling portion of the regenerated activated carbon is cooled; and the cooled activity is discharged. The carbon is supplied again to the activated carbon discharge portion of the adsorption portion.
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