TWI406962B - Coating device - Google Patents
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- TWI406962B TWI406962B TW97124190A TW97124190A TWI406962B TW I406962 B TWI406962 B TW I406962B TW 97124190 A TW97124190 A TW 97124190A TW 97124190 A TW97124190 A TW 97124190A TW I406962 B TWI406962 B TW I406962B
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Abstract
Description
本發明涉及鍍膜製程領域,尤其涉及一種鍍膜裝置。 The invention relates to the field of coating process, in particular to a coating device.
當前,許多工業產品表面均鍍有功能薄膜以改善產品表面之各種性能。如於光學鏡片之表面鍍上一層抗反射膜,以降低鏡片表面之反射率,降低入射光通過鏡片之能量損耗。又如於某些濾光元件表面鍍上一層濾光膜,可濾掉某一預定波段之光,製成各種各樣之濾光片。鍍膜方法主要包括離子鍍膜法、射頻磁控濺鍍、真空蒸發法、化學氣相沈積法等。 Ichiki,M.等人於2003年5月發表於2003 Symposium on Design,Test,Integration and Packaging of MEMS/MOEMS之論文Thin film formation-a fabrication on non-planar surface by spray coating method中介紹了藉由噴塗於非平面形成薄膜之方法。 Currently, many industrial products are coated with functional films to improve various properties of the surface of the product. For example, an anti-reflection film is coated on the surface of the optical lens to reduce the reflectivity of the lens surface and reduce the energy loss of incident light passing through the lens. Another example is that a filter film is coated on the surface of some filter elements to filter out light of a predetermined wavelength band to form a variety of filters. The coating method mainly includes ion plating method, radio frequency magnetron sputtering, vacuum evaporation method, chemical vapor deposition method and the like. Ichiki, M. et al., May 2003, 2003, Symposium on Design, Test, Integration and Packaging of MEMS/MOEMS, Thin film formation-a fabrication on non-planar surface by spray coating method A method of forming a film on a non-planar surface.
蒸鍍係一種物理氣相沈積技術,具體地,其藉由離子束或電子束對蒸鍍材料進行加熱,使蒸鍍材料變成氣態或離子態,而沈積於待鍍工件表面以形成一層蒸鍍材料膜層。 The vapor deposition is a physical vapor deposition technique. Specifically, the vapor deposition material is heated by an ion beam or an electron beam to change the vapor deposition material into a gaseous state or an ionic state, and is deposited on the surface of the workpiece to be plated to form a vapor deposition layer. Material film layer.
於工件進行鍍膜時,通常係將鍍膜傘架藉由螺柱等連接件懸吊於一支架上,再將待鍍膜工件固定於鍍膜傘架上,蒸鍍靶 材設置於鍍膜傘架下方,靶材蒸發後,擴散到鍍膜工件之表面。當鍍膜傘架需要進行噴砂保養時,藉由螺柱等連接件旋出該支架進行噴砂保養。噴砂保養完成後,藉由螺柱等連接件旋入該支架,從而將鍍膜傘架重新固定於支架上。然而,由於人為操作之差異於緊固螺柱等連接件時會造成鍍膜傘架傾斜,且不易調整其為水平位置,從而於鍍膜製程中,造成待鍍膜工件表面鍍膜厚度有較大之差異,降低了鍍膜精度。 When the workpiece is coated, the coated umbrella frame is usually suspended on a bracket by a connecting member such as a stud, and the workpiece to be coated is fixed on the coated umbrella frame, and the vapor deposition target is The material is placed under the coated umbrella frame, and after the target evaporates, it spreads to the surface of the coated workpiece. When the coated umbrella stand needs to be sandblasted, the bracket is screwed out by means of a connecting member such as a stud for sandblasting maintenance. After the blasting maintenance is completed, the coated umbrella frame is re-fixed to the bracket by screwing the bracket into a bracket such as a stud. However, since the artificial operation differs from the fastening of the studs and the like, the coated umbrella frame is inclined, and it is difficult to adjust the horizontal position, so that the coating thickness of the workpiece to be coated is greatly different in the coating process. Reduced coating accuracy.
有鑑於此,有必要提供一種鍍膜精度較高之鍍膜裝置。 In view of this, it is necessary to provide a coating device with a high coating precision.
一種鍍膜裝置,其包括一用於支撐待鍍工件之鍍膜傘架、複數連接件、一支架及一檢測裝置。該每個連接件具有第一端部及與其相對之第二端部,該第一端部連接於該鍍膜傘架之頂部,該第二端部設有外螺紋,該支架開設有螺紋孔,該複數連接件之第二端部螺合入該支架之螺紋孔中,以懸吊該鍍膜傘架,該鍍膜傘架之底部開設有至少兩個相對設置之第一通孔,該鍍膜裝置進一步包括一檢測裝置,用於檢測該連接件之第二端部旋入或旋出該支架之過程中,該鍍膜傘架是否保持水平,該檢測裝置進一步包括一光源與一光接收裝置,該光源與光接收裝置對應設置於該鍍膜傘架之至少兩個第一通孔之兩側,且位於同一條水平線上。 A coating device includes a coated umbrella frame for supporting a workpiece to be plated, a plurality of connecting members, a bracket and a detecting device. Each of the connecting members has a first end portion and a second end portion opposite thereto, the first end portion is connected to the top of the coated umbrella frame, the second end portion is provided with an external thread, and the bracket is provided with a threaded hole. The second end of the plurality of connecting members is screwed into the threaded hole of the bracket to suspend the coated umbrella frame, and the bottom of the coated umbrella frame is provided with at least two opposite first through holes, and the coating device further Included as a detecting device for detecting whether the coated umbrella stand is horizontal during the screwing or unscrewing of the second end of the connecting member, the detecting device further comprising a light source and a light receiving device, the light source Corresponding to the light receiving device, the two sides of the at least two first through holes of the coated umbrella frame are disposed on the same horizontal line.
一種鍍膜裝置,其包括一真空容器、設置於該真空容器內之一蒸鍍源、與蒸鍍源相對設置之鍍膜傘架、複數連接件、一支架及一檢測裝置。該每個連接件具有第一端部及與其相對 之第二端部,該第一端部連接於該鍍膜傘架之頂部,該第二端部設有外螺紋,該支架開設有螺紋孔,該複數連接件之第二端部螺合入該支架之螺紋孔中,以懸吊該鍍膜傘架,該鍍膜傘架之底部開設有至少兩個相對設置之第一通孔,該鍍膜裝置進一步包括一檢測裝置,用於檢測該連接件之第二端部旋入或旋出該支架之過程中,該鍍膜傘架是否保持水平,該檢測裝置進一步包括一光源與一光接收裝置,該光源與光接收裝置對應設置於該鍍膜傘架之至少兩個第一通孔之兩側,且位於同一條水平線上。 A coating device comprises a vacuum container, a vapor deposition source disposed in the vacuum container, a coated umbrella frame disposed opposite the vapor deposition source, a plurality of connecting members, a bracket and a detecting device. Each of the connectors has a first end and is opposite thereto a second end portion, the first end portion is connected to the top of the coated umbrella frame, the second end portion is provided with an external thread, the bracket is provided with a threaded hole, and the second end portion of the plurality of connecting members is screwed into the second end portion In the threaded hole of the bracket, the coated umbrella frame is suspended, and the bottom of the coated umbrella frame is provided with at least two opposite first through holes, and the coating device further comprises a detecting device for detecting the connecting piece The detecting device further includes a light source and a light receiving device, and the light source and the light receiving device are disposed at least on the coated umbrella frame during the process of screwing or unscrewing the two ends into the bracket. The two first through holes are on both sides and are on the same horizontal line.
相較於先前技術,該鍍膜裝置由檢測裝置判斷鍍膜傘架是否為水平位置,並藉由該複數連接件實現鍍膜傘架之水平位置調整,從而避免了於鍍膜製程中由於鍍膜傘架之傾斜所造成之待鍍膜工件表面鍍膜厚度之差異,進一步提高了鍍膜精度。 Compared with the prior art, the coating device determines whether the coated umbrella frame is in a horizontal position by the detecting device, and realizes the horizontal position adjustment of the coated umbrella frame by the plurality of connecting members, thereby avoiding the inclination of the coated umbrella frame in the coating process. The difference in coating thickness of the surface of the workpiece to be coated is further improved the coating precision.
100、200‧‧‧鍍膜裝置 100,200‧‧‧ coating device
10‧‧‧鍍膜傘架 10‧‧‧ coated umbrella stand
20‧‧‧支架 20‧‧‧ bracket
30‧‧‧連接件 30‧‧‧Connecting parts
40‧‧‧彈性元件 40‧‧‧Flexible components
50‧‧‧檢測裝置 50‧‧‧Detection device
102‧‧‧容置通孔 102‧‧‧ accommodating through holes
106‧‧‧第一通孔 106‧‧‧First through hole
104‧‧‧突起部 104‧‧‧Protruding
108‧‧‧第二通孔 108‧‧‧Second through hole
304‧‧‧第一端部 304‧‧‧First end
306‧‧‧第二端部 306‧‧‧second end
202‧‧‧端部 202‧‧‧End
502‧‧‧光源 502‧‧‧Light source
504‧‧‧光接收裝置 504‧‧‧Light receiving device
210‧‧‧真空容器 210‧‧‧Vacuum container
220‧‧‧蒸鍍源 220‧‧‧vapor deposition source
圖1係本發明第一實施例提供之鍍膜裝置之立體結構示意圖。 1 is a schematic perspective view showing a coating apparatus according to a first embodiment of the present invention.
圖2係圖1之分解示意圖。 2 is an exploded perspective view of FIG. 1.
圖3係圖1之剖面示意圖。 Figure 3 is a schematic cross-sectional view of Figure 1.
圖4係本發明第二實施例提供之鍍膜裝置之立體結構示意圖。 4 is a schematic perspective view showing a coating device according to a second embodiment of the present invention.
下面將結合附圖,對本發明實施例作進一步之詳細說明。 The embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
請一併參閱圖1至圖3,本發明第一實施例提供之一種鍍膜裝置100。該鍍膜裝置100包括一鍍膜傘架10、一支架20、4個連接件30、4個彈性元件40、及一檢測裝置50。 Referring to FIG. 1 to FIG. 3 together, a coating apparatus 100 according to a first embodiment of the present invention is provided. The coating device 100 includes a coated umbrella stand 10, a bracket 20, four connectors 30, four elastic members 40, and a detecting device 50.
該鍍膜傘架10用導熱性能良好之金屬製成,其材料可為銅、鋁或不銹鋼等金屬。該鍍膜傘架10設置有複數容置通孔102,用於容置待鍍工件(圖未示)。該鍍膜傘架10之底部開設有12個第一通孔106。其中,每兩個第一通孔106相對設置,位於同一水平線上。優選地,該每兩個第一通孔106之連線與該鍍膜傘架10之軸線相交。該鍍膜傘架10之頂端具有一突起部104,該突起部104開設有4個第二通孔108。 The coated umbrella stand 10 is made of a metal having good thermal conductivity, and the material thereof may be metal such as copper, aluminum or stainless steel. The coated umbrella frame 10 is provided with a plurality of receiving through holes 102 for accommodating workpieces to be plated (not shown). The first umbrella hole 106 is opened at the bottom of the coated umbrella frame 10. Each of the two first through holes 106 is oppositely disposed on the same horizontal line. Preferably, the connection of each of the two first through holes 106 intersects the axis of the coated umbrella frame 10. The top of the coated umbrella frame 10 has a protrusion 104, and the protrusion 104 is provided with four second through holes 108.
該每個連接件30具有第一端部304及與其相對之第二端部306。該連接件30之第一端部304之寬度大於該第二通孔108之寬度,該連接件30之第二端部306之寬度小於該第二通孔108之寬度,該連接件30於該鍍膜傘架10之下方向上穿設該第二通孔108。該第二端部306設有外螺紋。該4個連接件30等間距地均勻排佈於該突出部104上。 Each of the connectors 30 has a first end 304 and a second end 306 opposite thereto. The width of the first end portion 304 of the connecting member 30 is greater than the width of the second through hole 108. The width of the second end portion 306 of the connecting member 30 is smaller than the width of the second through hole 108. The second through hole 108 is bored in the lower direction of the coated umbrella frame 10. The second end 306 is provided with an external thread. The four connecting members 30 are evenly arranged on the protruding portion 104 at equal intervals.
該支架20之端部202開設有螺紋孔(圖未示),該複數連接件30之第二端部306螺合入該支架20之螺紋孔中,以懸吊該鍍膜傘架10。該支架20可與外部驅動裝置相連(圖未示),該外部驅動裝置可帶動該支架20高速旋轉,從而帶動該鍍膜傘架10高速旋轉。 The end portion 202 of the bracket 20 is provided with a threaded hole (not shown), and the second end portion 306 of the plurality of connecting members 30 is screwed into the threaded hole of the bracket 20 to suspend the coated umbrella frame 10. The bracket 20 can be connected to an external driving device (not shown), and the external driving device can drive the bracket 20 to rotate at a high speed, thereby driving the coated umbrella frame 10 to rotate at a high speed.
該彈性元件40纏繞於該連接件30上,該彈性元件40為彈簧或彈片。 The elastic member 40 is wound around the connecting member 30, and the elastic member 40 is a spring or a spring.
該檢測裝置50用於檢測該連接件30之第二端部306旋入或旋出該支架20之過程中,該鍍膜傘架10是否為保持水平。該檢測裝置50進一步包括一光源502與一光接收裝置504,該光源502與光接收裝置504對應設置於該鍍膜傘架10之兩個第一通孔106之兩側,且位於同一條水平線上。於本實施例中,該第一通孔之數目12個。當然,不局限於12個,只要能夠使該鍍膜傘架10旋轉到不同之角度時,該光源502發出之光均可通過其中兩個相對設置之第一通孔106被光接收裝置504接收即可。 The detecting device 50 is configured to detect whether the coated umbrella stand 10 is in a horizontal state during the process of screwing or unscrewing the second end portion 306 of the connecting member 30 into the bracket 20. The detecting device 50 further includes a light source 502 and a light receiving device 504. The light source 502 and the light receiving device 504 are disposed on opposite sides of the two first through holes 106 of the coated umbrella frame 10 and are located on the same horizontal line. . In this embodiment, the number of the first through holes is twelve. Of course, it is not limited to 12, as long as the coated umbrella frame 10 can be rotated to different angles, the light emitted by the light source 502 can be received by the light receiving device 504 through two of the oppositely disposed first through holes 106. can.
當該4個連接件30被分別旋入或旋出該支架20之過程中,藉由該檢測裝置50來判斷該鍍膜傘架10之軸線是否垂直於水平面,即該鍍膜傘架10是否保持水平狀態。當處於同一水平線上之該光接收裝置504能夠100%地接收到該發光光源502發出之光時,可判斷該鍍膜傘架10之軸線垂直於水平面。該彈性元件40之彈性形變作用,可用來固定調整後之該鍍膜傘架10之位置,使得該鍍膜傘架10於旋轉鍍膜過程中不會發生晃動。於本實施例中,該發光光源502為紅外光源,該光接收裝置504為一個紅外光接收器。當然,其亦可為其他種類之發光光源,而不僅限於這種光源。 When the four connecting members 30 are screwed into or out of the bracket 20 respectively, the detecting device 50 determines whether the axis of the coated umbrella frame 10 is perpendicular to the horizontal plane, that is, whether the coated umbrella frame 10 is kept horizontal. status. When the light receiving device 504 on the same horizontal line can receive the light emitted by the illuminating light source 502 100%, it can be determined that the axis of the coated umbrella frame 10 is perpendicular to the horizontal plane. The elastic deformation of the elastic member 40 can be used to fix the position of the coated umbrella frame 10 so that the coated umbrella frame 10 does not sway during the spin coating process. In this embodiment, the illuminating light source 502 is an infrared light source, and the light receiving device 504 is an infrared light receiver. Of course, it can also be other kinds of illuminating light sources, and is not limited to such a light source.
請參閱圖4,本發明第二實施例提供之一種鍍膜裝置200。與第一實施例中鍍膜裝置100不同之處在於:該鍍膜裝置200進 一步包括一個真空容器210及設置於該真空容器210內之一個蒸鍍源220。該鍍膜傘架10與該蒸鍍源220相對設置。 Referring to FIG. 4, a coating apparatus 200 according to a second embodiment of the present invention is provided. The difference from the coating device 100 in the first embodiment is that the coating device 200 is The step includes a vacuum vessel 210 and an evaporation source 220 disposed in the vacuum vessel 210. The coated umbrella stand 10 is disposed opposite to the vapor deposition source 220.
相較於先前技術,該鍍膜裝置100或200由檢測裝置50判斷鍍膜傘架10是否為水平位置,並藉由該複數連接件30實現鍍膜傘架10之水平位置調整,避免了於鍍膜製程中由於鍍膜傘架10之傾斜所造成之待鍍膜工件表面鍍膜厚度之差異,進一步提高了鍍膜精度。 Compared with the prior art, the coating device 100 or 200 determines whether the coated umbrella frame 10 is in a horizontal position by the detecting device 50, and realizes the horizontal position adjustment of the coated umbrella frame 10 by the plurality of connecting members 30, thereby avoiding the coating process. Due to the difference in coating thickness of the surface of the workpiece to be coated caused by the inclination of the coated umbrella frame 10, the coating precision is further improved.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。 In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
100‧‧‧鍍膜裝置 100‧‧‧ coating device
10‧‧‧鍍膜傘架 10‧‧‧ coated umbrella stand
20‧‧‧支架 20‧‧‧ bracket
30‧‧‧連接件 30‧‧‧Connecting parts
40‧‧‧彈性元件 40‧‧‧Flexible components
50‧‧‧檢測裝置 50‧‧‧Detection device
102‧‧‧容置通孔 102‧‧‧ accommodating through holes
106‧‧‧第一通孔 106‧‧‧First through hole
104‧‧‧突起部 104‧‧‧Protruding
202‧‧‧端部 202‧‧‧End
502‧‧‧光源 502‧‧‧Light source
504‧‧‧光接收裝置 504‧‧‧Light receiving device
Claims (10)
Priority Applications (1)
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TW97124190A TWI406962B (en) | 2008-06-27 | 2008-06-27 | Coating device |
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TW97124190A TWI406962B (en) | 2008-06-27 | 2008-06-27 | Coating device |
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TW201000655A TW201000655A (en) | 2010-01-01 |
TWI406962B true TWI406962B (en) | 2013-09-01 |
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CN110230034B (en) * | 2019-05-20 | 2024-04-16 | 江苏光腾光学有限公司 | Optical film-plating multi-angle umbrella stand and film plating machine comprising same |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5737288A (en) * | 1996-06-07 | 1998-04-07 | Eastman Kodak Company | Position sensing for an optical recording actuator |
TW200702466A (en) * | 2005-07-08 | 2007-01-16 | Hon Hai Prec Ind Co Ltd | Apparatus for vacuum deposition |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5737288A (en) * | 1996-06-07 | 1998-04-07 | Eastman Kodak Company | Position sensing for an optical recording actuator |
TW200702466A (en) * | 2005-07-08 | 2007-01-16 | Hon Hai Prec Ind Co Ltd | Apparatus for vacuum deposition |
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