TWI406708B - Ammonia decomposition catalyst and the catalyst caused by ammonia exhaust treatment - Google Patents

Ammonia decomposition catalyst and the catalyst caused by ammonia exhaust treatment Download PDF

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TWI406708B
TWI406708B TW097148573A TW97148573A TWI406708B TW I406708 B TWI406708 B TW I406708B TW 097148573 A TW097148573 A TW 097148573A TW 97148573 A TW97148573 A TW 97148573A TW I406708 B TWI406708 B TW I406708B
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ammonia
weight
zeolite
copper oxide
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TW200936240A (en
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Tomoo Ikoma
Takanobu Sakurai
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Nikki Universal Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
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    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
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    • B01J29/20Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the mordenite type containing iron group metals, noble metals or copper
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    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/46Iron group metals or copper
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J37/28Phosphorising
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0216Other waste gases from CVD treatment or semi-conductor manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/42Addition of matrix or binder particles

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Abstract

Disclosed are: a catalyst which can decompose ammonia into nitrogen that is non-toxic; and a method for treating an ammonia-containing exhaust gas. Specifically disclosed is an ammonia-decomposing catalyst, which is characterize by the following items (a) to (d): (a) the catalyst is one for treating an ammonia-containing exhaust gas; (b) the catalyst comprises copper oxide (component 1), zeolite (component 2), a noble metal (component 3), a phosphorus (component 4) and optionally an inorganic oxide (component 5); (c) the catalyst has a copper oxide content of 2 to 40 parts by weight relative to the total amount (100 parts by weight) of copper oxide and zeolite; and (d) the catalyst has a phosphorus content of 0.01 to 5 wt% relative to the total weight of copper oxide and zeolite in terms of P content.

Description

氨分解觸媒及該觸媒所致含氨排氣之處理方法Ammonia decomposition catalyst and treatment method for ammonia-containing exhaust gas caused by the catalyst

本發明係關於一種將氨分解成無害氮之觸媒及含氨排氣之處理方法。The present invention relates to a process for decomposing ammonia into a harmless nitrogen catalyst and an ammonia-containing exhaust gas.

含氨排氣由於例如電子材料製造工業、肥料製造工業、使用脫硝設備之工廠等產生源較多,多數具有惡臭,多數亦對人體有害,故而業界正謀求對其之處理。來自該等排出源之排氣通常為如下組成:除氨以外,主成分為空氣,此外亦含有1~10容量%之水蒸汽。The ammonia-containing exhaust gas is produced by many industries such as the electronic material manufacturing industry, the fertilizer manufacturing industry, and the factory using the denitration equipment, and most of them have bad odors, and most of them are harmful to the human body, and the industry is seeking to treat them. The exhaust gas from the discharge sources usually has a composition in which the main component is air in addition to ammonia, and also contains 1 to 10% by volume of water vapor.

作為與此完全不同之排出源的排氣,可列舉以水蒸汽為主成分之含氨氣體。即,於污水處理等中開始採用氨氣提製程,該製程中會大量排出含氨水蒸汽。對於處理該排氣之觸媒,於水蒸汽濃度極高之氣體環境之基礎上,需要氨分解活性較高,抑制氮氧化物之生成而將氨轉化為氮與水、即氮選擇性較高,進而亦需要耐受對硫化水素之觸媒毒的耐久性較高。Examples of the exhaust gas which is a completely different discharge source include an ammonia-containing gas containing water vapor as a main component. That is, an ammonia gas extraction process is started in sewage treatment, etc., and a large amount of ammonia-containing water vapor is discharged in the process. For the catalyst for treating the exhaust gas, on the basis of a gas atmosphere having a very high water vapor concentration, high ammonia decomposition activity is required, and generation of nitrogen oxides is suppressed to convert ammonia into nitrogen and water, that is, nitrogen has high selectivity. Further, it is also necessary to withstand the durability of the catalyzed poisoning of sulphide hydrate.

先前以來介紹有多種氨分解觸媒,並闡述了以下效果:氨分解率較高,不易產生NOx 等氮氧化物副產物,不易引起因硫化合物所致之觸媒劣化等。然而,若觀察該等觸媒之分解活性評價結果,則係使用水蒸汽濃度為2~10容量%之氣體來評價氨分解活性,而未觀察到對水蒸汽濃度更高環境中之氨進行處理的例子。具體有如下之報告。Since a variety of previously described an ammonia decomposition catalyst, and the results are set forth the following: high ammonia decomposition rate, difficult to produce by-products nitrogen oxides NO x and the like, are unlikely to cause deterioration of catalyst caused by the sulfur compounds and the like. However, when the evaluation results of the decomposition activities of the catalysts are observed, the ammonia decomposition activity is evaluated using a gas having a water vapor concentration of 2 to 10% by volume, and no treatment of ammonia in a higher concentration of water vapor is observed. example of. Specifically, there are the following reports.

作為使伴隨排水處理而排出之氨以外的含有機氮化合物之排氣進行接觸氧化而轉化成N2 、CO2 以及H2 O的觸媒,報告有在二氧化鈦及/或二氧化鈦‧二氧化矽上承載VO2 、WO3 、及鈀之觸媒(參照專利文獻1)。Catalyst which converts N 2 , CO 2 and H 2 O by contact oxidation with an exhaust gas containing an organic nitrogen compound other than ammonia discharged by the wastewater treatment, and reports on titanium dioxide and/or titanium dioxide ‧ cerium oxide A catalyst for carrying VO 2 , WO 3 , and palladium (see Patent Document 1).

作為含有如丙烯腈之有機氮化合物之排氣處理觸媒,介紹有:以沸石或Al2 O3 、SiO2 、TiO2 、ZrO2 等金屬氧化物為載體,而承載選自Fe、Cu、Ag、Co中之1種或2種以上而成的觸媒,以高選擇率將丙烯腈轉化成N2 (參照專利文獻2)。As an exhaust gas treatment catalyst containing an organic nitrogen compound such as acrylonitrile, a metal oxide such as zeolite or Al 2 O 3 , SiO 2 , TiO 2 or ZrO 2 is used as a carrier, and the carrier is selected from the group consisting of Fe and Cu. A catalyst obtained by one or two or more kinds of Ag and Co converts acrylonitrile into N 2 at a high selectivity (see Patent Document 2).

作為不使用貴金屬之觸媒,介紹有:在SiO2 /Al2 O3 為10以上之沸石上承載或混合有Mn之觸媒,即使在過量氧之存在下,亦可一面抑制NO或NO2 之生成,一面將氨轉化成N2 (參照專利文獻3及4)。As a catalyst that does not use a noble metal, a catalyst in which Mn is supported or mixed with a zeolite having SiO 2 /Al 2 O 3 of 10 or more can suppress NO or NO 2 even in the presence of excess oxygen. In the formation, ammonia is converted into N 2 (see Patent Documents 3 and 4).

又,關於限定於分解氨之觸媒,報告有以下技術。Further, regarding the catalyst limited to decomposition of ammonia, the following techniques are reported.

作為氨分解觸媒,介紹有:在TiO2 ‧SiO2 、或TiO2 、SiO2 ‧ZrO2 之複合氧化物上承載V、W、Mo中之任一種、與貴金屬而成的觸媒,其分解活性較高、且由硫化合物所致之活性降低較少(參照專利文獻5)。然而,使用水分2%、NH3 濃度50~400ppm、H2 S濃度30ppm之排氣時,該觸媒僅表示出較高之初始活性結果,並未揭示出證明其耐久性之資料。As the ammonia decomposition catalyst, there are introduced: bearing any V, W, Mo in the A on the TiO 2 ‧SiO 2, or TiO 2, SiO 2 ‧ZrO 2 of the composite oxide, and a noble metal catalyst, which The decomposition activity is high and the activity by the sulfur compound is reduced (see Patent Document 5). However, when exhaust gas having a moisture content of 2%, an NH 3 concentration of 50 to 400 ppm, and a H 2 S concentration of 30 ppm was used, the catalyst showed only a high initial activity result, and no evidence of durability was revealed.

有文獻介紹有在TiO2 上承載V、W中之任一種、與Pt或Ir而成的氨分解觸媒,並揭示其對水蒸汽濃度為10%、NH3 濃度為10ppm、SO2 濃度為100ppm之排氣進行3000小時處理後的氨分解率為88~93%,且具有較高之耐久性(參照專利文獻6)。There is a literature describing an ammonia decomposition catalyst which carries either V or W on TiO 2 and Pt or Ir, and reveals that the concentration of water vapor is 10%, the concentration of NH 3 is 10 ppm, and the concentration of SO 2 is The ammonia decomposition rate after the treatment of the exhaust gas of 100 ppm for 3,000 hours is 88 to 93%, and has high durability (refer to Patent Document 6).

有文獻介紹有在沸石、γ-氧化鋁、二氧化鈦等上承載第8族金屬(鉑等)而成之氨除去觸媒(參照專利文獻7)。該觸媒在氧與氫氣共存下在常溫~200℃下將氨除去,但尚不明了其是否為將NH3 轉化成N2 之觸媒。In the literature, an ammonia removal catalyst which is supported by a Group 8 metal (platinum or the like) on zeolite, γ-alumina, or titania is described (see Patent Document 7). The catalyst removes ammonia at a normal temperature of ~200 ° C in the presence of oxygen and hydrogen, but it is not known whether it is a catalyst for converting NH 3 to N 2 .

有文獻介紹有在氧化鋁、二氧化鈦或二氧化矽載體上,將銅、鈷、鐵、鉻、鎳、錳金屬或其氧化物、進而鉑金屬類進行硫酸化之氨分解觸媒,並揭示藉由硫酸化可改善氨分解活性與N2 選擇性。然而,該觸媒僅表現出水分濃度為2%時之初始活性(參照專利文獻8)。There are literatures on ammonia decomposing catalysts for sulfating copper, cobalt, iron, chromium, nickel, manganese metal or its oxides, and further platinum metals on alumina, titania or cerium oxide carriers. Sulfation can improve ammonia decomposition activity and N 2 selectivity. However, this catalyst exhibits only the initial activity when the water concentration is 2% (refer to Patent Document 8).

本申請人發現,含有氧化銅以及沸石、較好的是除該等以外還含有錳氧化物、或貴金屬,來作為以前新穎的含有機氮化合物或含氨排氣之處理觸媒組成的觸媒,其對氮化合物之分解率較高,且氮選擇性亦較高,從而提出專利申請(參照專利文獻9)。該觸媒係氨分解活性極高且N2 產率亦較高的優異觸媒。The Applicant has found that copper oxide and zeolite are preferably contained, in addition to these, manganese oxide or noble metal, as a catalyst for the composition of a conventional catalyst containing organic nitrogen compounds or ammonia-containing exhaust gas. It has a high decomposition rate of nitrogen compounds and a high nitrogen selectivity, and a patent application is filed (refer to Patent Document 9). The catalyst is an excellent catalyst having an extremely high ammonia decomposition activity and a high N 2 yield.

然而,存在以下應解決之課題:與水蒸汽濃度為2~10容量%之含氨排氣相比,例如將水蒸汽濃度為20容量%以上、進而30~70容量%之排氣中的氨分解時,即便為相同觸媒,氨分解率亦會降低、且長時間使用時活性會降低等。However, there is a problem to be solved in that, in the case of an ammonia-containing exhaust gas having a water vapor concentration of 2 to 10% by volume, for example, ammonia in an exhaust gas having a water vapor concentration of 20% by volume or more and further 30 to 70% by volume. At the time of decomposition, even if it is the same catalyst, the ammonia decomposition rate is lowered, and the activity is lowered when used for a long period of time.

另一方面,已知磷在接觸分解反應中會防止沸石之脫氧化鋁現象(參照非專利文獻1)。On the other hand, it is known that phosphorus prevents the de-alumina phenomenon of zeolite in the contact decomposition reaction (see Non-Patent Document 1).

[專利文獻1]日本專利特開2001-293480號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2001-293480

[專利文獻2]日本專利特開2004-58019號公報[Patent Document 2] Japanese Patent Laid-Open Publication No. 2004-58019

[專利文獻3]日本專利特開2007-21482號公報[Patent Document 3] Japanese Patent Laid-Open Publication No. 2007-21482

[專利文獻4]日本專利特開2007-216082號公報[Patent Document 4] Japanese Patent Laid-Open Publication No. 2007-216082

[專利文獻5]日本專利特開平7-289897號公報[Patent Document 5] Japanese Patent Laid-Open No. Hei 7-289897

[專利文獻6]日本專利特開平8-131832號公報[Patent Document 6] Japanese Patent Laid-Open No. Hei 8-131832

[專利文獻7]日本專利特開平10-249165號公報[Patent Document 7] Japanese Patent Laid-Open No. Hei 10-249165

[專利文獻8]日本專利特開平8-173766號公報[Patent Document 8] Japanese Patent Laid-Open No. Hei 8-173766

[專利文獻9]國際公開第2006/006702號手冊[Patent Document 9] International Publication No. 2006/006702

[非專利文獻1]J. Catalysis,vol. 248,pp29~37(2007)[Non-Patent Document 1] J. Catalysis, vol. 248, pp29~37 (2007)

因此,本發明之目的在於提供:Accordingly, it is an object of the present invention to provide:

(1)將氨分解,抑制NOx 等氮氧化物之生成,將氨轉化成N2 ,而使其無害化之觸媒;(1) The ammonia decomposition, inhibiting the formation of nitrogen oxides NO x and the like, ammonia is converted into N 2, and the catalyst made harmless;

(2)以高效率將氣體中含有水蒸汽濃度為10容量%以上、進而為20~70容量%之高濃度水蒸汽的排氣中之氨分解成氮之觸媒;(2) a catalyst for decomposing ammonia in a gas containing a high-concentration water vapor having a water vapor concentration of 10% by volume or more and further 20 to 70% by volume into a nitrogen gas with high efficiency;

(3)不僅具有初始活性,即使對含硫化合物之排氣進行處理亦具有耐久性的觸媒。(3) A catalyst having durability not only having an initial activity but also treating a sulfur-containing compound exhaust gas.

若為將如上所述之水蒸汽濃度較高之排氣或含硫化合物之排氣中之氨分解的觸媒,則勿庸置疑其對該等成分之濃度更低的排氣,亦會發揮有效之作用。In the case of a catalyst which decomposes ammonia in a exhaust gas having a high water vapor concentration or a sulfur-containing compound as described above, it is undoubted that the exhaust gas having a lower concentration of the components will also be exerted. Effective role.

本發明者等為了實現上述目的,而進行努力研究,從而完成本發明。本發明之氨分解觸媒及含氨排氣之處理方法如下所述:In order to achieve the above object, the inventors of the present invention have made an effort to study the present invention. The ammonia decomposition catalyst of the present invention and the treatment method of the ammonia-containing exhaust gas are as follows:

發明1:Invention 1:

一種氨分解觸媒,其係Ammonia decomposition catalyst, its system

(a)對含氨排氣進行處理之觸媒,(a) a catalyst for treating ammonia-containing exhaust gas,

(b)含有氧化銅(成分1)、沸石(成分2)、貴金屬(成分3)、及磷(成分4),(b) containing copper oxide (component 1), zeolite (component 2), noble metal (component 3), and phosphorus (component 4),

(c)氧化銅含量相對於氧化銅與上述沸石之總計100重量份而為2~40重量份,(c) the copper oxide content is 2 to 40 parts by weight based on 100 parts by weight of the total of the copper oxide and the zeolite,

(d)磷含量(P)相對於氧化銅與沸石之重量和而為0.01重量%~5重量%。(d) The phosphorus content (P) is from 0.01% by weight to 5% by weight based on the weight of the copper oxide to the zeolite.

發明2:Invention 2:

一種氨分解觸媒,其係Ammonia decomposition catalyst, its system

(a)對含氨排氣進行處理之觸媒,(a) a catalyst for treating ammonia-containing exhaust gas,

(b)含有氧化銅(成分1)、沸石(成分2)、貴金屬(成分3)、磷(成分4)以及選自TiO2 、ZrO2 、SiO2 、及CeO2 ‧ZrO2 中之至少1種無機氧化物(成分5),(b) a copper oxide (Component 1), zeolite (component 2), the noble metal (Component 3), phosphorus (Component 4), and is selected from TiO 2, ZrO 2, SiO 2 , and CeO 2 ‧ZrO 2 is at least 1 in Inorganic oxide (ingredient 5),

(c)氧化銅含量相對於氧化銅與上述沸石之總計100重量份而為2~40重量份,以及(c) the copper oxide content is 2 to 40 parts by weight with respect to 100 parts by weight of the total of the copper oxide and the above zeolite, and

(d)磷含量(P)相對於氧化銅與沸石之重量和而為0.01重量%~5重量%。(d) The phosphorus content (P) is from 0.01% by weight to 5% by weight based on the weight of the copper oxide to the zeolite.

發明3:Invention 3:

一種排氣處理方法,其包含使含氨排氣與上述觸媒接觸,而將氨分解成氮之步驟。An exhaust gas treatment method comprising the steps of contacting an ammonia-containing exhaust gas with the above-mentioned catalyst to decompose ammonia into nitrogen.

其他發明在下文中進行明確說明。Other inventions are explicitly described below.

如以上所述,本發明之觸媒含有氧化銅、沸石、貴金屬以及磷。再者,如上述「先前技術」之項目中所述,在非專利文獻1中已知磷在接觸分解反應中可防止沸石之脫氧化鋁現象。As described above, the catalyst of the present invention contains copper oxide, zeolite, noble metal, and phosphorus. Further, as described in the above "Prior Art", it is known in Non-Patent Document 1 that phosphorus can prevent de-alumina of zeolite in contact decomposition reaction.

本發明之觸媒係如下之高活性且耐久性較高之氨分解觸媒:其在用於對尤其是如水蒸汽濃度為10~70容量%之極高的含氨排氣進行處理時,可長期保持高NH3 轉化率,可極少產生NOx 等氮氧化物副產物而轉化成N2 。進而含有磷之本發明之觸媒,與不含磷之觸媒相比,亦可見NOx 等氮氧化物之生成降低之意料之外的效果。The catalyst of the present invention is a highly active and highly durable ammonia decomposition catalyst which can be used for treating an ammonia-containing exhaust gas which is extremely high in water vapor concentration of 10 to 70% by volume, for example. high long-term conversion of 3 NH, few byproducts may nitrogen oxide such as NO x converted to N 2. The catalyst further contains phosphorus present invention, as compared with the non-phosphorus catalyst, also reducing the visible effects of the formation of nitrogen oxides NO x and other unexpected.

(術語之定義等)(definition of terms, etc.)

本說明書所用術語之含義,只要無特別說明則如下所述:The meanings of the terms used in this specification are as follows unless otherwise specified:

分解率:表示與觸媒接觸前與接觸後之排氣中之氨濃度的比率(%)。Decomposition rate: indicates the ratio (%) of the ammonia concentration in the exhaust gas before and after contact with the catalyst.

NOx 生成率及N2 O生成率:表示與觸媒接觸後之排氣中所生成的NOx 濃度或N2 O濃度相對於接觸前之排氣中之氨濃度的比率(%)。NO x and N 2 O formation rate generation rate: indicates the catalyst after contacting the exhaust generated in the NO x concentration or concentration ratio of ammonia to N 2 O concentration in the exhaust gas before the contact (%) with respect to.

氮氧化物:係指NOx 與N2 O兩者,有時表示為NOx 等。Nitrogen oxides: means both NO x and N 2 O, NO x and the like is sometimes expressed.

N2 產率:表示自分解率減去與觸媒接觸後之排氣中NOx 等之生成率所得的數值。即為與觸媒接觸前之氨中轉化成N2 之比例。N 2 Yield: represents a value obtained by subtracting the self-decomposition rate of NO x generation rate of the exhaust gas, etc. into contact with the catalyst. That is, the ratio of conversion to N 2 in ammonia before contact with the catalyst.

新觸媒:表示剛製備後或立即用於排氣處理之階段的觸媒。將新觸媒之活性稱為初始活性。New catalyst: A catalyst that is used at the stage of exhaust gas treatment immediately after preparation or immediately. The activity of the new catalyst is referred to as the initial activity.

使用觸媒:表示長期對排氣進行處理後之觸媒。在評價時,測定觸媒之耐久性、使用觸媒之活性等。Use catalyst: Indicates the catalyst after long-term treatment of exhaust gas. At the time of evaluation, the durability of the catalyst, the activity of using the catalyst, and the like were measured.

以下詳細說明本發明之內容。The contents of the present invention are described in detail below.

本發明之氨分解觸媒包含氧化銅(成分1)、沸石(成分2)、貴金屬(成分3)以及磷(成分4),較好的是進而含有TiO2 、ZrO2 、SiO2 、CeO2 及CeO2 ‧ZrO2 中之1種或2種無機氧化物(成分5)而成之組合物,可成型為適合於排氣處理之各種形狀而進行使用,亦可承載於各種形狀之載體(支持體)上而進行使用。The ammonia decomposition catalyst of the present invention contains copper oxide (component 1), zeolite (component 2), noble metal (component 3), and phosphorus (component 4), and further preferably contains TiO 2 , ZrO 2 , SiO 2 , and CeO 2 . And a composition of one or two kinds of inorganic oxides (component 5) of CeO 2 ‧ ZrO 2 , which can be molded into various shapes suitable for exhaust gas treatment, and can be carried on carriers of various shapes ( The support is used up.

氧化銅Copper oxide

本發明所使用之氧化銅(成分1)係指含銅之氧化物,包括含銅複合氧化物,可列舉以通式CuOx (0.45≦x≦1.1)之組成式表示之氧化銅,典型的是CuO及Cu2 O,包括Hopcalite(銅錳氧化物)等以含銅複合氧化物之形式存在的氧化銅。The copper oxide (ingredient 1) used in the present invention means a copper-containing oxide, and includes a copper-containing composite oxide, and examples thereof include copper oxide represented by a composition formula of the general formula CuO x (0.45≦x≦1.1), typically It is CuO and Cu 2 O, and includes copper oxide in the form of a copper-containing composite oxide such as Hopcalite (copper manganese oxide).

本發明之觸媒中的氧化銅具有較高地維持分解活性以及N2 產率之作用,其含量相對於氧化銅與沸石之總計100重量份為2~40重量份,更好的是5~30重量份,尤其好的是10~30重量份。若氧化銅之比例未滿2重量份,則有NOx 等之生成增加,結果導致N2 產率降低之情形,另一方面,若氧化銅之比例超過40重量份,則相對的沸石之比例變少,分解率降低。The copper oxide in the catalyst of the present invention has a function of maintaining high decomposition activity and N 2 yield, and the content thereof is 2 to 40 parts by weight, more preferably 5 to 30 parts by weight based on 100 parts by weight of total of copper oxide and zeolite. The parts by weight are particularly preferably 10 to 30 parts by weight. If the ratio of copper oxide is less than 2 parts by weight, the increased generation of NO x and the like, resulting in the case of reduced yield of N 2, on the other hand, if the ratio of copper oxide exceeds 40 parts by weight, the relative proportion of zeolite Less, the decomposition rate is reduced.

氧化銅係與以下所述之沸石及無機氧化物一起在觸媒中均勻混合,在與其他成分之粒子的共存下,發揮觸媒作用,因此,就與其他成分均勻分散之方面而言,較好的是使用其平均粒徑為0.1μm以上、100μm以下之粒子。The copper oxide is uniformly mixed with the zeolite and the inorganic oxide described below in a catalyst, and acts as a catalyst in coexistence with particles of other components. Therefore, in terms of uniform dispersion with other components, It is preferred to use particles having an average particle diameter of 0.1 μm or more and 100 μm or less.

作為使氧化銅包含在觸媒中之方法,特別好的是使用上述氧化銅之固體粒子作為起始原料。作為另一方法,亦可將含有含銅化合物、例如硫酸銅或乙酸銅等銅鹽之水溶液與其他觸媒成分混合,並含浸於觸媒中,在空氣環境下於300~600℃下進行煅燒,藉此將銅鹽轉換成氧化銅,而使其含有氧化銅。As a method of including copper oxide in a catalyst, it is particularly preferable to use the solid particles of the above copper oxide as a starting material. As another method, an aqueous solution containing a copper compound such as copper sulfate or copper acetate may be mixed with other catalyst components, impregnated with a catalyst, and calcined at 300 to 600 ° C in an air atmosphere. Thereby, the copper salt is converted into copper oxide to contain copper oxide.

沸石Zeolite

至於本發明之觸媒,係將沸石粒子(成分2)與其他成分混合而形成觸媒。本發明中可用之沸石可為天然品亦可為合成品。例如作為天然品之沸石,可列舉:絲光沸石(mordenite)、毛沸石(erionite)、鎂鈉針沸石(ferrierite)、菱沸石(chabazite)。作為合成品,可列舉:X型沸石、Y型沸石、MFI型沸石、β型沸石。本發明中可用之沸石除了質子型(H型)外,亦可為銨離子或Na、K等鹼金屬,Mg、Ca等鹼土金屬,Fe等第8族金屬,Co等第9族金屬,Ni等第10族金屬中之任一金屬置換型,可使用該等之1種或多種以上之混合物。本發明中所使用之沸石為了在與其他成分共存下發揮觸媒作用,就均勻分散方面而言,較好的是其平均粒徑為0.1μm以上、100μm以下之粒子。As the catalyst of the present invention, zeolite particles (component 2) are mixed with other components to form a catalyst. The zeolite usable in the present invention may be either a natural product or a synthetic product. For example, as a natural product zeolite, mordenite, erionite, ferrierite, and chabazite are mentioned. Examples of the synthetic product include X-type zeolite, Y-type zeolite, MFI-type zeolite, and β-type zeolite. In addition to the proton type (H type), the zeolite usable in the present invention may be an ammonium ion or an alkali metal such as Na or K, an alkaline earth metal such as Mg or Ca, a Group 8 metal such as Fe, a Group 9 metal such as Co, or Ni. Any one or more of the metal substitution type of the Group 10 metal may be used. The zeolite used in the present invention is preferably a particle having an average particle diameter of 0.1 μm or more and 100 μm or less in terms of uniform dispersion in order to exhibit a catalytic action in cooperation with other components.

貴金屬Precious metal

作為本發明中所使用之貴金屬(成分3),可列舉:Pt、Pd、Ru、Rh、Ir、該等之合金的1種或2種以上。該等貴金屬中,Pt對分解活性及N2 產率之提昇的效果較大,故而尤佳。The noble metal (component 3) used in the present invention may be one or more selected from the group consisting of Pt, Pd, Ru, Rh, Ir, and the like. Among these noble metals, Pt is particularly effective in enhancing the decomposition activity and the N 2 yield.

至於觸媒中之貴金屬元素的含量,就發揮氨之分解反應方面而言,相對於氧化銅與沸石之重量和較好的是10重量ppm以上、5000重量ppm以下。於氨含量為10容量ppm~1容量%、水蒸汽濃度為1容量%~10容量%之排氣處理中,就氨分解率、NOx 及N2 O之生成率之抑制、觸媒成本之抑制方面而言,較好的是貴金屬含量為10重量ppm~1000重量ppm之範圍。於氨含量為1~5容量%及水蒸汽濃度為10~70容量%、其中為20~70容量%、尤其是為30~70容量%之排氣處理中,就提昇氨分解率方面而言,貴金屬含量較好的是100重量ppm~5000重量ppm,更好的是500重量ppm~5000重量ppm之範圍。其原因在於:若未滿上述貴金屬含量,則有分解率不充分,未分解之氨增加之情形;另一方面,若超過上述含量,則有亦無法期待與成本相稱之活性提昇之情形。因此,根據所處理之排氣的性狀、反應條件及所使用之時間(耐久性),來確定貴金屬含量即可。The content of the noble metal element in the catalyst is preferably from 10 ppm by weight to 5,000 ppm by weight based on the weight of the copper oxide and the zeolite in terms of the decomposition reaction of ammonia. Capacity ammonia content of 10 ppm - 1% by volume, the water vapor concentration of 1% by volume to 10% of the exhaust gas treatment capacity, inhibiting the generation rate of ammonia decomposition ratio, NO x and N 2 O, the cost of catalyst In terms of inhibition, it is preferred that the precious metal content is in the range of 10 ppm by weight to 1000 ppm by weight. In the case of an exhaust gas treatment in which the ammonia content is 1 to 5 % by volume and the water vapor concentration is 10 to 70 % by volume, of which 20 to 70 % by volume, particularly 30 to 70 % by volume, the ammonia decomposition rate is improved. The noble metal content is preferably from 100 ppm by weight to 5,000 ppm by weight, more preferably from 500 ppm by weight to 5,000 ppm by weight. The reason for this is that if the content of the noble metal is not satisfied, the decomposition rate is insufficient, and the undecomposed ammonia is increased. On the other hand, if the content exceeds the above content, the increase in activity commensurate with the cost cannot be expected. Therefore, the precious metal content may be determined depending on the properties of the exhaust gas to be treated, the reaction conditions, and the time (durability) used.

(含有貴金屬之方法)(Method of containing precious metals)

作為使觸媒中含有貴金屬之方法,例示有:As a method of containing a precious metal in a catalyst, examples are as follows:

(i)使貴金屬鹽之水溶液含浸氧化銅及沸石之粒子混合物的方法。(i) A method of impregnating an aqueous solution of a noble metal salt with a mixture of particles of copper oxide and zeolite.

(ii)在含有兩成分之漿料中添加貴金屬鹽之方法。(ii) A method of adding a precious metal salt to a slurry containing two components.

(iii)預先製作承載有貴金屬之氧化銅或沸石粒子,再將其與其他成分混合之方法。(iii) A method of preparing copper oxide or zeolite particles carrying a noble metal in advance and mixing it with other components.

(iv)預先製作承載有貴金屬之無機氧化物粒子、例如承載有鉑之TiO2 粒子(以下將其表示為Pt/TiO2 。),再將其與其他成分混合之方法。(iv) A method of preparing inorganic oxide particles carrying a noble metal, for example, TiO 2 particles carrying platinum (hereinafter referred to as Pt/TiO 2 ), and mixing them with other components.

於本發明之氨分解觸媒中,與上述(i)~(iii)之方法相比,(iv)方法中所得之觸媒的活性及耐久性優異,故而尤佳。因此,使用Pt/TiO2 、Pt/ZrO2 、Pd/TiO2 、Pd/ZrO2 、Pt/CeO2 ‧ZrO2 等承載有貴金屬之無機氧化物粒子,對觸媒之耐久性的提昇尤其有效。In the ammonia decomposition catalyst of the present invention, the catalyst obtained in the method (iv) is superior in activity and durability to the method of the above (i) to (iii), and therefore is particularly preferable. Therefore, the use of inorganic oxide particles carrying precious metals such as Pt/TiO 2 , Pt/ZrO 2 , Pd/TiO 2 , Pd/ZrO 2 , Pt/CeO 2 ‧ZrO 2 is particularly effective for improving the durability of the catalyst. .

phosphorus

在本發明之氨分解觸媒中,含有氧化銅、沸石、貴金屬元素,並且含有磷(成分4),磷(成分4)之量係以氧化銅與沸石之重量和為基準,而選自元素狀磷(P)為0.01重量%以上、較好的是0.05重量%以上、10重量%以下、較好的是5重量%以下之範圍。考慮排氣之組成即氨濃度、硫化合物之含量、水蒸汽濃度等,以及處理條件即所處理之溫度或觸媒之使用時間等而確定磷含量即可,若含量過低,則有耐久性提昇之效果不充分之情形,另一方面,若磷含量過高,則有初始活性降低之情形。The ammonia decomposition catalyst of the present invention contains copper oxide, zeolite, a noble metal element, and contains phosphorus (component 4), and the amount of phosphorus (component 4) is selected from the group based on the weight of the copper oxide and the zeolite. The phosphorus (P) is 0.01% by weight or more, preferably 0.05% by weight or more, 10% by weight or less, and more preferably 5% by weight or less. The phosphorus content may be determined by considering the composition of the exhaust gas, that is, the ammonia concentration, the sulfur compound content, the water vapor concentration, and the treatment conditions, that is, the temperature to be treated or the use time of the catalyst, and if the content is too low, the durability is considered. In the case where the effect of the improvement is insufficient, on the other hand, if the phosphorus content is too high, there is a case where the initial activity is lowered.

含氨排氣根據排出源而有所不同,但大體上多數情況是含有硫化合物,進而係大量地含有水蒸汽之排氣,若於該環境氣體下於反應溫度下長期使用,則容易引起因劣化所致之活性降低,利用本發明之含磷觸媒會產生以下特別顯著之效果:不易引起活性降低,保持長期之分解活性性能,保持較高之N2 產率。含有磷進而亦可有效地防止對含有硫化氫、噻吩、硫化物等硫化合物之氨排氣進行處理時的活性降低。進而含有磷之本發明之觸媒可見如下效果:新觸媒與使用觸媒之氨之分解率均較高,並且可使NOx 等副產物之產生減少。The ammonia-containing exhaust gas varies depending on the discharge source, but in most cases, it contains a sulfur compound, and is a large amount of exhaust gas containing water vapor. If it is used for a long period of time under the ambient gas at the reaction temperature, it is easy to cause a cause. The activity due to deterioration is lowered, and the use of the phosphorus-containing catalyst of the present invention produces the following particularly remarkable effects: it is less likely to cause a decrease in activity, maintains long-term decomposition activity, and maintains a high N 2 yield. The phosphorus is contained and the activity of the ammonia exhaust gas containing a sulfur compound such as hydrogen sulfide, thiophene or sulfide is preferably prevented from being lowered. The catalyst further contains phosphorus present invention the following effects can be seen: the higher the decomposition rate of the ammonia catalyst with the use of the new catalyst, and by-products can like reduction of NO x.

(磷之含有方法)(Method of phosphorus content)

為了使觸媒中含有磷,可採用下述任一方法:In order to contain phosphorus in the catalyst, any of the following methods can be used:

(i)預先製備利用磷化合物預先對氧化銅、沸石或後述無機氧化物中任意1種或2種以上之成分進行處理而成的粒子,再將其進行混合,藉此製備觸媒組合物之方法;(i) preliminarily preparing particles obtained by treating any one or two or more kinds of components of copper oxide, zeolite or an inorganic oxide described later with a phosphorus compound, and mixing them to prepare a catalyst composition. method;

(ii)在將各觸媒成分混合而成之漿料中添加磷化合物,再將該漿料塗佈於支持體上,然後進行加熱處理之方法;(ii) a method of adding a phosphorus compound to a slurry obtained by mixing the respective catalyst components, applying the slurry to a support, and then performing heat treatment;

(iii)將不含磷之觸媒組合物塗佈於支持體等上,而製作觸媒層,然後使含磷之水溶液含浸該觸媒層,繼而進行加熱處理之方法;(iii) applying a catalyst composition containing no phosphorus to a support or the like to form a catalyst layer, and then impregnating the catalyst layer with a phosphorus-containing aqueous solution, followed by heat treatment;

該等之中特別是(iii)之方法對耐久性的提昇較為有效。Among these, especially the method of (iii) is effective for improving durability.

為了含有磷而使用之含磷化合物可例示:磷酸(H3 PO4 )、偏磷酸、磷酸二氫銨(NH4 H2 PO4 )、磷酸氫二銨((NH4 )2 HPO4 )等水溶性磷酸,該等之Na、K或銨鹽之類的無機鹽,或有機酸酯。Examples of the phosphorus-containing compound used for containing phosphorus include phosphoric acid (H 3 PO 4 ), metaphosphoric acid, ammonium dihydrogen phosphate (NH 4 H 2 PO 4 ), diammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ), and the like. A water-soluble phosphoric acid, an inorganic salt such as Na, K or an ammonium salt, or an organic acid ester.

將該等磷化合物之水溶液含浸在沸石或無機氧化物等觸媒成分或觸媒中,在常溫~150℃下將其乾燥,繼而在500~600℃下進行煅燒,藉此可製成含磷之觸媒。The aqueous solution of the phosphorus compound is impregnated with a catalyst component or a catalyst such as zeolite or an inorganic oxide, and dried at a temperature of from ordinary temperature to 150 ° C, followed by calcination at 500 to 600 ° C, thereby preparing a phosphorus-containing compound. Catalyst.

無機氧化物Inorganic oxide

在本發明之觸媒中,含有氧化銅(成分1)、沸石(成分2)、貴金屬(成分3)、及磷(成分4),並且含有選自二氧化鈦(TiO2 )、氧化鋯(ZrO2 )、二氧化矽(SiO2 )、及二氧化鈰‧氧化鋯之複合氧化物或固溶體(以CeO2 ‧ZrO2 表示、CeO2 :ZrO2 莫耳比為1:3~3:1)中之至少1種無機氧化物(成分5),此情況對貴金屬之作用即分解活性之提昇、特別是長期使用中的分解活性之持續性提昇特別有效。其中特別是TiO2 及ZrO2 會使長期使用中的分解活性之持續效果優異。至於該無機氧化物在觸媒中之含量,相對於氧化銅與沸石之重量和100重量份而為1~50重量份,較好的是5~40重量份,更好的是10~40重量份。若含量超過50重量份,則其他成分之含量之比例會相對降低,從而分解活性降低,又,若未滿1重量份,則無法發揮效果。The catalyst of the present invention contains copper oxide (component 1), zeolite (component 2), noble metal (component 3), and phosphorus (component 4), and contains titanium oxide (TiO 2 ), zirconium oxide (ZrO 2 ). ), a composite oxide or solid solution of cerium oxide (SiO 2 ), cerium oxide, zirconia (expressed as CeO 2 ‧ZrO 2 , and a molar ratio of CeO 2 :ZrO 2 of 1:3 to 3:1) At least one inorganic oxide (ingredient 5) in this case is particularly effective for the action of the noble metal, that is, the improvement of the decomposition activity, particularly the sustainability of the decomposition activity in long-term use. Among them, in particular, TiO 2 and ZrO 2 are excellent in the sustained effect of the decomposition activity in long-term use. The content of the inorganic oxide in the catalyst is 1 to 50 parts by weight, preferably 5 to 40 parts by weight, more preferably 10 to 40 parts by weight, based on 100 parts by weight of the copper oxide and the zeolite. Share. When the content exceeds 50 parts by weight, the ratio of the content of the other components is relatively lowered, so that the decomposition activity is lowered, and if it is less than 1 part by weight, the effect cannot be exhibited.

特別有效的是如上所述,在觸媒中以承載貴金屬之狀態含有該無機氧化物。例如預先準備預先在TiO2 粒子上承載相對於TiO2 而為100重量ppm~5重量%ppm之Pt而成的TiO2 粒子(將其表示為Pt/TiO2 。),並將該粒子與其他成分混合,藉此可製備含有貴金屬以及無機氧化物之觸媒組合物。It is particularly effective to contain the inorganic oxide in a state of carrying a noble metal in the catalyst as described above. For example, TiO 2 particles (referred to as Pt/TiO 2 ) having a Pt of 100 ppm by weight to 5% by weight based on TiO 2 and previously supported on TiO 2 particles are prepared in advance, and the particles are mixed with other particles. The components are mixed, whereby a catalyst composition containing a noble metal and an inorganic oxide can be prepared.

至於本發明中所使用之無機氧化物粒子之尺寸,為了有效發揮觸媒組合物中之貴金屬成分之功能,較好的是平均粒徑為0.1μm以上、100μm以下之粒子。The size of the inorganic oxide particles used in the present invention is preferably a particle having an average particle diameter of 0.1 μm or more and 100 μm or less in order to effectively exhibit the function of the precious metal component in the catalyst composition.

本發明中所用之TiO2 可用於製備脫硝觸媒等排氣處理觸媒等。即,較好的是BET比表面積為5~200m2 /g,更好的是10~150m2 /g。The TiO 2 used in the present invention can be used for preparing an exhaust gas treatment catalyst such as a denitrification catalyst. That is, it is preferred that the BET specific surface area is 5 to 200 m 2 /g, more preferably 10 to 150 m 2 /g.

作為本發明中所使用之ZrO2 ,單斜晶系、正方晶系、立方晶系均可,較好地可利用通常市售之ZrO2 粉末、特別是比表而積為10m2 /g以上之多孔粉末。又,亦可利用複合系之ZrO2 、例如ZrO2 ‧nCeO2 、ZrO2 ‧nSiO2 、ZrO2 ‧nTiO2 (此處,n約為0.25~0.75)等。本發明中所使用之SiO2 包括具有沸石結構之高矽沸石、例如絲光沸石。ZrO 2 , a monoclinic system, a tetragonal system, or a cubic crystal system used in the present invention may preferably be a commercially available ZrO 2 powder, particularly a specific product of 10 m 2 /g or more. Porous powder. Further, ZrO 2 of a composite system, for example, ZrO 2 ‧nCeO 2 , ZrO 2 ‧nSiO 2 , ZrO 2 ‧nTiO 2 (here, n is about 0.25 to 0.75), or the like can be used. The SiO 2 used in the present invention includes a cerium zeolite having a zeolite structure, such as mordenite.

(觸媒之製備、成形)(Preparation and formation of catalyst)

本發明之觸媒組合物可為粉體狀,亦可為漿料狀。又,在實用中通常製成粒狀等成形粒子而使用,或者以承載於蜂窩狀載體等支持體之公知的排氣處理觸媒形態而使用。The catalyst composition of the present invention may be in the form of a powder or a slurry. Further, in practice, it is usually used as a shaped particle such as a granular material, or in the form of a known exhaust gas treatment catalyst which is supported by a support such as a honeycomb carrier.

以下,以蜂窩狀觸媒為例對製備方法進行說明。Hereinafter, a preparation method will be described by taking a honeycomb catalyst as an example.

在水中添加氧化銅粒子、沸石粒子、貴金屬化合物及磷化合物,並視需要添加黏合劑而製作漿料。作為另一態樣,如已述預先另外製備承載有貴金屬之無機氧化物粒子,可將該承載粒子添加至上述漿料中。又,磷化合物如已述,可預先成蜂窩承載不含磷化合物之觸媒層,然後含浸磷化合物水溶液。具體而言,係藉由包括薄塗或浸塗之公知方法將含有該觸媒組合物之漿料塗佈於例如蜂窩狀支持體上,繼而於100~150℃下進行乾燥,進而於300~700℃下進行1~10小時之煅燒處理。使含磷化合物之溶液含浸以上述方式而獲得之成形觸媒,並可在相同條件下再次進行乾燥以及煅燒。Copper oxide particles, zeolite particles, a noble metal compound, and a phosphorus compound are added to water, and a binder is added as needed to prepare a slurry. As another aspect, the carrier particles may be added to the slurry as described above in which the inorganic oxide particles carrying the noble metal are separately prepared. Further, as described above, the phosphorus compound may be used to carry a catalyst layer containing no phosphorus compound in a honeycomb, and then impregnated with an aqueous solution of a phosphorus compound. Specifically, the slurry containing the catalyst composition is applied to, for example, a honeycomb support by a known method including thin coating or dip coating, followed by drying at 100 to 150 ° C, and further 300 ° Calcination treatment is carried out at 700 ° C for 1 to 10 hours. The solution of the phosphorus-containing compound is impregnated with the forming catalyst obtained in the above manner, and can be dried and calcined again under the same conditions.

所使用之支持體之形狀並無特別限定,較好的是氣體流通時所產生之差壓較小、且與氣體之接觸面積較大的形狀。較好的形狀包括:蜂窩狀、片狀、網格狀、纖維狀、管狀、濾紙狀。支持體之材質並無特別限定,可列舉:堇青石、氧化鋁等公知之觸媒載體,碳纖維,金屬纖維,玻璃纖維,陶瓷纖維,鈦、鋁、不鏽鋼等金屬。The shape of the support to be used is not particularly limited, and a shape in which a differential pressure generated during gas flow is small and a contact area with a gas is large is preferable. Preferred shapes include: honeycomb, sheet, grid, fiber, tube, and filter paper. The material of the support is not particularly limited, and examples thereof include known catalyst carriers such as cordierite and alumina, carbon fibers, metal fibers, glass fibers, ceramic fibers, and metals such as titanium, aluminum, and stainless steel.

為了將本發明之觸媒成形或承載於支持體上,可適當混合無機黏合劑或有機黏合劑而使用。作為無機黏合劑之具體例,可列舉:膠體二氧化矽、二氧化矽溶膠、氧化鋁溶膠、矽酸溶膠、二氧化鈦溶膠、水鋁土、白土、高嶺土、海泡石(sepiolite)。In order to shape or load the catalyst of the present invention on a support, an inorganic binder or an organic binder may be appropriately mixed and used. Specific examples of the inorganic binder include colloidal cerium oxide, cerium oxide sol, alumina sol, citric acid sol, titania sol, bauxite, clay, kaolin, and sepiolite.

含氨排氣之處理方法Method for treating ammonia-containing exhaust gas

繼而,以下對排氣之處理方法進行說明。Next, the method of treating the exhaust gas will be described below.

作為使用本發明之氨分解觸媒之含氨排氣,並無特別限定,例如可列舉:來自半導體工場等各工場之含氨排氣,焦炭爐排氣,來自排煙脫硝製程之洩漏含氨氣體,由對污水處理場、污泥處理設施等之含氨排水之汽提所產生排出之排氣。The ammonia-containing exhaust gas using the ammonia decomposition catalyst of the present invention is not particularly limited, and examples thereof include ammonia-containing exhaust gas from various workshops such as a semiconductor factory, coke oven exhaust, and leakage from a flue gas denitration process. The ammonia gas is exhausted by a stripping strip containing ammonia drainage to a sewage treatment plant, a sludge treatment facility, and the like.

可應用本發明之含氨氣體之氨濃度例如為10容量ppm~5容量%。使含氨氣體以及空氣與本發明之觸媒接觸,將氨轉化成無害之氮以及水,而進行氧化分解。該氧化分解溫度根據排氣中之性狀(水蒸汽濃度或氨濃度)、反應條件(溫度、空間速度)、觸媒劣化程度等而適當決定,較好的是選自通常為200~500℃、較好的是250~450℃之溫度範圍。The ammonia concentration of the ammonia-containing gas to which the present invention is applicable is, for example, 10 ppm by volume to 5% by volume. The ammonia-containing gas and air are brought into contact with the catalyst of the present invention to convert ammonia into harmless nitrogen and water for oxidative decomposition. The oxidative decomposition temperature is appropriately determined depending on the properties in the exhaust gas (water vapor concentration or ammonia concentration), reaction conditions (temperature, space velocity), degree of catalyst deterioration, etc., and is preferably selected from the range of usually 200 to 500 ° C. A temperature range of 250 to 450 ° C is preferred.

考慮到氣體之性質(氨濃度或水蒸汽濃度)或氨分解率之目標值等,處理對象排氣相對於觸媒之空間速度(SV)自100~100000hr-1 之範圍進行適當選擇即可。The space velocity (SV) of the exhaust gas to be treated with respect to the catalyst may be appropriately selected from the range of 100 to 100,000 hr -1 in consideration of the nature of the gas (ammonia concentration or water vapor concentration) or the target value of the ammonia decomposition rate.

較好的是將供給至觸媒反應器之氣體中的氨濃度調整為3容量%以下,較好的是2容量%以下。若氨濃度超過3容量%,則因反應所致之發熱,觸媒層之溫度會過度上升而容易引起觸媒劣化。It is preferred to adjust the ammonia concentration in the gas supplied to the catalyst reactor to 3 vol% or less, preferably 2 vol% or less. When the ammonia concentration exceeds 3% by volume, heat due to the reaction causes the temperature of the catalyst layer to rise excessively, which tends to cause deterioration of the catalyst.

又,在對不含充分的分解反應所必需之氧的排氣進行處理時,在觸媒反應器之入口,自外部混入空氣或含氧之氣體而使氧量/理論必需氧量比達到1.03~10.0,較好的是1.1~5.0即可。此處,理論必需氧量係根據式(1)而得之化學計量氧量,反應器之入口氨濃度為1.0容量%時,氧濃度為0.77~7.5容量%,較好的是0.83~3.8容量%。Further, when the exhaust gas which does not contain the oxygen necessary for the decomposition reaction is treated, air or an oxygen-containing gas is mixed from the outside of the catalyst reactor to make the oxygen/theoretical oxygen ratio reach 1.03. ~10.0, preferably 1.1~5.0. Here, the theoretical oxygen content is the stoichiometric oxygen amount obtained according to the formula (1), and when the inlet ammonia concentration of the reactor is 1.0% by volume, the oxygen concentration is 0.77 to 7.5 vol%, preferably 0.83 to 3.8 vol. %.

4NH3 +3O2 →6H2 O+2N2 ‧‧‧(1)4NH 3 +3O 2 →6H 2 O+2N 2 ‧‧‧(1)

以下,介紹污水處理場排氣之例子。The following is an example of the exhaust of a sewage treatment plant.

利用脫水機對污水處理場之污泥進行脫水,並藉由蒸餾設備對所產生之排水進行蒸餾。若需要則進而設置自外部吹入蒸汽或蒸汽與氮,以促進水分及氨蒸發的分離裝置。利用分離槽將含有藉由蒸餾而分離之氨的水蒸汽分離為水與氨,在回收排熱後,將含有高濃度水分以及氨之蒸汽(含氨排氣)導入至觸媒反應裝置中,另外自外部導入必需量之空氣,與觸媒接觸而將氨分解成氮與水蒸汽,而進行無害化處理。該製程之概要例如在專利文獻日本特開2002-28637號公報中作了介紹。The sludge of the sewage treatment plant is dehydrated by a dehydrator, and the produced drainage is distilled by a distillation apparatus. If necessary, a separate device that blows steam or steam and nitrogen from the outside to promote evaporation of water and ammonia is provided. The water vapor containing ammonia separated by distillation is separated into water and ammonia by a separation tank, and after the heat is recovered, steam containing a high concentration of water and ammonia (ammonia-containing exhaust gas) is introduced into the catalyst reaction device. Further, a necessary amount of air is introduced from the outside, and ammonia is decomposed into nitrogen and water vapor by contact with the catalyst to perform detoxification treatment. An outline of the process is described in, for example, Japanese Patent Laid-Open Publication No. 2002-28637.

本發明之觸媒可較好地用於處理來自活性污泥處理之排氣。該排氣係利用觸媒並具有過於苛刻之組成:水蒸汽濃度為20~70容量%、硫化合物之S成分為10~200重量ppm、氨為100容量ppm~3容量%、其餘部分為氮。即本發明之觸媒發揮特別有效之作用的排氣,除了氨以外,實質上係以水蒸汽以及氮為主體之氣體。進而,對含有硫化合物之排氣中的氨處理,特別好的是使用本發明之觸媒。由上述活性污泥處理所排出之排氣為一例,但當然並不限定於此,該等以外,當然亦可用於以空氣為主成分之通常的含氨排氣處理。The catalyst of the present invention is preferably used to treat exhaust gas from activated sludge treatment. The exhaust system utilizes a catalyst and has an excessively harsh composition: a water vapor concentration of 20 to 70% by volume, a sulfur compound S component of 10 to 200 ppm by weight, ammonia of 100 ppm by volume to 3 % by volume, and the balance being nitrogen. . In other words, the exhaust gas which is particularly effective in the catalyst of the present invention is substantially a gas mainly composed of water vapor and nitrogen, in addition to ammonia. Further, it is particularly preferable to use the catalyst of the present invention for the treatment of ammonia in the exhaust gas containing the sulfur compound. The exhaust gas discharged by the activated sludge treatment is an example, but it is of course not limited thereto, and it is of course also applicable to a general ammonia-containing exhaust gas treatment mainly composed of air.

[實施例][Examples]

以下,基於實施例對本發明進行詳細說明。但本發明並不限定於該等實施例。Hereinafter, the present invention will be described in detail based on examples. However, the invention is not limited to the embodiments.

觸媒之製備Catalyst preparation

<承載有貴金屬之無機氧化物粒子之製備><Preparation of inorganic oxide particles carrying precious metals>

<Pt(0.7)/TiO2 粒子及Pt(2.1)/TiO2 粒子><Pt(0.7)/TiO 2 particles and Pt(2.1)/TiO 2 particles>

在蒸發皿中,向二硝基二胺鉑之水溶液(Pt濃度:4.5重量%)添加TiO2 粉末(Millennium公司製造、平均粒徑:1μm、BET比表面積:60m2 /g),充分含浸後,在溫度80~90℃下一面攪拌一面使水分蒸發,並進行乾燥,然後,進而在乾燥機中加熱至150℃,並將所得粉末在空氣中、500℃之溫度下煅燒1小時,而獲得承載有0.7重量%之Pt(金屬成分)的TiO2 粒子(將其表示為Pt(0.7)/TiO2 。)。TiO 2 powder (manufactured by Millennium, average particle diameter: 1 μm, BET specific surface area: 60 m 2 /g) was added to an aqueous solution of dinitrodiamine platinum (Pt concentration: 4.5% by weight) in an evaporating dish, and fully impregnated. And evaporating water at a temperature of 80 to 90 ° C while stirring, drying, and then heating to 150 ° C in a dryer, and calcining the obtained powder in air at a temperature of 500 ° C for 1 hour. TiO 2 particles carrying 0.7% by weight of Pt (metal component) (represented as Pt(0.7)/TiO 2 .).

藉由相同之方法獲得承載有2.1重量%之鉑的TiO2 粒子(Pt(2.1)/TiO2 )。TiO 2 particles (Pt(2.1)/TiO 2 ) carrying 2.1% by weight of platinum were obtained by the same method.

<Pt(0.7)/ZrO2 ><Pt(0.7)/ZrO 2 >

使用ZrO2 粒子(Millennium公司製造、平均粒徑:1μm、BET比表面積:100m2 /g),藉由相同之操作,而獲得承載有0.7重量%之鉑的ZrO2 粒子(Pt(0.7)/ZrO2 )。ZrO 2 particles (Pt(0.7)/) carrying 0.7% by weight of platinum were obtained by the same operation using ZrO 2 particles (manufactured by Millennium, average particle diameter: 1 μm, BET specific surface area: 100 m 2 /g). ZrO 2 ).

<Pd(3.5)/TiO2 ><Pd(3.5)/TiO 2 >

於硝酸鈀之水溶液(Pd濃度:10重量%)中添加上述TiO2 粉末,藉由相同之操作,而獲得承載有3.5重量%之Pd的TiO2 粒子(Pd(3.5)/TiO2 )。The above TiO 2 powder was added to an aqueous solution of palladium nitrate (Pd concentration: 10% by weight), and TiO 2 particles (Pd(3.5)/TiO 2 ) carrying 3.5% by weight of Pd were obtained by the same operation.

<Pt(0.35)/SiO2 ><Pt(0.35)/SiO 2 >

於二硝基二胺鉑水溶液中添加二氧化矽粉末(日產化學公司製造、CARIACT 10、平均粒子徑:10μm),藉由相同之操作,而獲得承載有0.35wt%之Pt的二氧化矽粒子(Pt(0.35)/SiO2 )。To the aqueous solution of dinitrodiamine platinum, cerium oxide powder (manufactured by Nissan Chemical Co., Ltd., CARIACT 10, average particle diameter: 10 μm) was added, and the same operation was carried out to obtain cerium oxide particles carrying 0.35 wt% of Pt. (Pt (0.35) / SiO 2 ).

<Pd(5.0)/Al2 O3 ><Pd(5.0)/Al 2 O 3 >

於硝酸鈀之水溶液(Pd濃度:10重量%)中添加Al2 O3 粉末,藉由與Pt(0.7)/TiO2 粒子相同之操作,而獲得承載有5.0重量%之Pd的Al2 O3 粒子(Pd(5.0)/Al2 O3 )。In an aqueous solution of palladium nitrate (Pd concentration: 10 wt%) was added 2 O 3 powder Al, by the Pt (0.7) / TiO 2 particles operation of the same, thereby obtaining 5.0 wt% of carrying Pd-Al 2 O 3 Particles (Pd(5.0)/Al 2 O 3 ).

<Pt(2.1)/CeO2 ‧ZrO2 ><Pt(2.1)/CeO 2 ‧ZrO 2 >

使用CeO2 ‧ZrO2 複合氧化物(第一希元素公司製造、Ce:Zr莫耳比4:6、平均粒徑:1μm、BET比表面積:77m2 /g)以及二硝基二胺鉑水溶液,藉由相同之操作,而獲得承載2.1重量%之Pt的CeO2 ‧ZrO2 粒子(Pt(2.1)/CeO2 ‧ZrO2 )。A CeO 2 ‧ZrO 2 composite oxide (manufactured by Daisei Co., Ltd., Ce:Zr molar ratio of 4:6, average particle diameter: 1 μm, BET specific surface area: 77 m 2 /g) and an aqueous solution of dinitrodiamine platinum, By the same operation, CeO 2 ‧ZrO 2 particles (Pt(2.1)/CeO 2 ‧ZrO 2 ) carrying 2.1% by weight of Pt were obtained.

<Pd(5)/Mor><Pd(5)/Mor>

使用H型絲光沸石(東曹(Tosoh)製造:SiO2 /Al2 O3 莫耳比18)以及硝酸鈀之水溶液,藉由相同之操作,而獲得承載有5重量%之Pd的絲光沸石粒子(Pd(5)/Mor)。Using a H-type mordenite (manufactured by Tosoh: SiO 2 /Al 2 O 3 molar ratio 18) and an aqueous solution of palladium nitrate, mordenite particles carrying 5 wt% of Pd were obtained by the same operation. (Pd(5)/Mor).

<觸媒之製備><Preparation of catalyst>

以下,對實施例及比較例之觸媒的製備方法進行說明。再者,將所得各觸媒之組成匯總示於表1。Hereinafter, a method of preparing the catalyst of the examples and the comparative examples will be described. Further, the composition of each of the obtained catalysts is shown in Table 1.

觸媒E-1及觸媒C-1之製備Preparation of Catalyst E-1 and Catalyst C-1

<觸媒C-1><Catalyst C-1>

於去離子水68g中添加H型絲光沸石(東曹製造:SiO2 /Al2 O3 莫耳比為18、下述表1中以「(Mor.)表示」105g、氧化銅粉末(Chemirite製造)18g及上述Pt(0.7)/TiO2 粒子18g,並添加作為黏合劑的二氧化矽溶膠(日產化學公司製造、含有20重量%之SiO2 )187g,充分攪拌而製作觸媒漿料。繼而,於菫青石製之蜂窩載體(微孔數:200微孔/平方英吋、長50mm×寬50mm×高50mm、容積:0.125L)上,藉由薄塗法塗佈觸媒漿料,於150℃下乾燥2小時,於500℃下煅燒1小時,而獲得每1L蜂窩承載有120g觸媒層之觸媒C-1。H-type mordenite was added to 68 g of deionized water (manufactured by Tosoh: SiO 2 /Al 2 O 3 molar ratio was 18, and 105 g of "(Mor.)" in Table 1 below), copper oxide powder (manufactured by Chemirite) 18 g and 18 g of the Pt(0.7)/TiO 2 particles described above, and 187 g of a cerium oxide sol (manufactured by Nissan Chemical Co., Ltd., containing 20% by weight of SiO 2 ) as a binder, and sufficiently stirred to prepare a catalyst slurry. On a honeycomb carrier made of cordierite (micropores: 200 micropores/square inch, length 50 mm × width 50 mm × height 50 mm, volume: 0.125 L), the catalyst slurry was coated by a thin coating method. It was dried at 150 ° C for 2 hours and calcined at 500 ° C for 1 hour to obtain a catalyst C-1 carrying 120 g of a catalyst layer per 1 L of the honeycomb.

<觸媒E-1a><Catalyst E-1a>

將上述觸媒C-1浸漬於磷酸水溶液(P濃度為2.2重量%)中,使磷酸水溶液滲入觸媒層中後再取出,吹空氣將附著於觸媒層之外部的溶液去除後,進行稱量,以觸媒層中之磷酸溶液的吸水量達到每1L蜂窩為135g的方式,視需要重複該操作,而使其含浸磷酸。繼而於150℃下乾燥2小時,繼而利用馬弗爐在空氣環境下,於500℃下煅燒1小時,而獲得磷含量之元素(P)為3.0重量%的觸媒E-1a(本發明之觸媒)。The catalyst C-1 was immersed in an aqueous phosphoric acid solution (P concentration: 2.2% by weight), and the aqueous phosphoric acid solution was allowed to permeate into the catalyst layer, and then taken out, and the solution adhering to the outside of the catalyst layer was removed by blowing air, and then weighed. The amount is such that the water absorption amount of the phosphoric acid solution in the catalyst layer reaches 135 g per 1 L of the honeycomb, and the operation is repeated as needed to impregnate the phosphoric acid. Then, it was dried at 150 ° C for 2 hours, and then calcined at 500 ° C for 1 hour in an air atmosphere using a muffle furnace to obtain a catalyst E-1a having a phosphorus content of element (P) of 3.0% by weight (the present invention) catalyst).

<觸媒E-1b><catalyst E-1b>

除了使用上述Pt(0.07)/TiO2 粒子代替Pt(0.7)/TiO2 粒子以外,以與觸媒C-1之製備條件相同之條件,製備蜂窩型觸媒,繼而將該觸媒浸漬於磷酸水溶液(P濃度為0.7重量%)中,另外以與觸媒E-1a相同之方法進行處理,而獲得磷含量(P)為1.0重量%的觸媒E-1b(本發明之觸媒)。A honeycomb type catalyst was prepared under the same conditions as those for the preparation of the catalyst C-1 except that the above Pt(0.07)/TiO 2 particles were used instead of the Pt(0.7)/TiO 2 particles, and then the catalyst was immersed in phosphoric acid. Further, the aqueous solution (P concentration: 0.7% by weight) was treated in the same manner as the catalyst E-1a to obtain a catalyst E-1b (catalyst of the present invention) having a phosphorus content (P) of 1.0% by weight.

<觸媒C-2><Catalyst C-2>

除了使用ZSM-5沸石(SiO2 /Al2 O3 莫耳比為38)代替H型絲光沸石以外,以與觸媒C-1相同之方法製備觸媒C-2。Catalyst C-2 was prepared in the same manner as Catalyst C-1 except that ZSM-5 zeolite (SiO 2 /Al 2 O 3 molar ratio of 38) was used instead of H-type mordenite.

<觸媒E-2><catalyst E-2>

除了使用磷酸水溶液(P濃度為0.7wt%)以外,以與觸媒E-1b相同之方法對觸媒C-2進行磷酸處理,而獲得含磷(P)為1.0%的觸媒E-2(本發明之觸媒)。The catalyst C-2 was subjected to phosphoric acid treatment in the same manner as the catalyst E-1b except that an aqueous phosphoric acid solution (P concentration: 0.7 wt%) was used to obtain a catalyst E-2 having a phosphorus (P) of 1.0%. (The catalyst of the present invention).

<觸媒C-3><Catalyst C-3>

除了使用上述Pd(3.5)/TiO2 粒子代替Pt(0.7)/TiO2 粒子以外,以與觸媒C-1相同之方法獲得觸媒C-3。Catalyst C-3 was obtained in the same manner as Catalyst C-1 except that the above Pd(3.5)/TiO 2 particles were used instead of Pt(0.7)/TiO 2 particles.

<觸媒E-3><catalyst E-3>

以與觸媒E-1b相同之方法對觸媒C-3進行磷酸處理,而獲得含磷(P)為1.0%的觸媒E-3(本發明之觸媒)。The catalyst C-3 was subjected to phosphoric acid treatment in the same manner as the catalyst E-1b to obtain a catalyst E-3 (catalyst of the present invention) containing 1.0% of phosphorus (P).

<觸媒C-4><Catalyst C-4>

除了使用上述Pt(0.7)/ZrO2 粒子代替Pt(0.7)/TiO2 粒子以外,以與觸媒C-1相同之方法製備觸媒C-4。Catalyst C-4 was prepared in the same manner as Catalyst C-1 except that the above Pt(0.7)/ZrO 2 particles were used instead of Pt(0.7)/TiO 2 particles.

<觸媒E-4><catalyst E-4>

以與觸媒E-1b相同之方法對觸媒C-4進行磷酸處理,而製備含磷(P)為1.0%的觸媒E-4(本發明之觸媒)。The catalyst C-4 was subjected to phosphoric acid treatment in the same manner as the catalyst E-1b to prepare a catalyst E-4 (catalyst of the present invention) containing 1.0% of phosphorus (P).

<觸媒C-5><Catalyst C-5>

使用於去離子水68g中混合上述H型絲光沸石117g、氧化銅粉末6g及上述Pt(0.7)/TiO2 粒子18g及上述二氧化矽溶膠187g而製作的觸媒漿料,以與觸媒C-1相同之方法獲得觸媒C-5。The catalyst slurry prepared by mixing 117 g of the above-mentioned H-type mordenite, 6 g of copper oxide powder, and 18 g of the above-mentioned Pt(0.7)/TiO 2 particles and 187 g of the above-mentioned cerium oxide sol was used in 68 g of deionized water to mix with the catalyst C. Catalyst C-5 was obtained in the same manner as -1.

<觸媒E-5><catalyst E-5>

使用觸媒C-5,以與觸媒E-1b相同之方法進行磷酸處理,而製備含磷(P)為1.0重量%的觸媒E-5(本發明之觸媒)。Using a catalyst C-5, phosphoric acid treatment was carried out in the same manner as the catalyst E-1b to prepare a catalyst E-5 (catalyst of the present invention) containing 1.0% by weight of phosphorus (P).

<觸媒E-6><catalyst E-6>

除了使用上述H型絲光沸石87g、上述氧化銅粉末36g及上述Pt(0.7)/TiO2 粒子36g以外,以與觸媒C-1及觸媒E-1b相同之方法獲得含磷(P)為1.0%的觸媒E-6(本發明之觸媒)。Phosphorus (P) was obtained by the same method as Catalyst C-1 and Catalyst E-1b except that 87 g of the above-mentioned H-type mordenite, 36 g of the above copper oxide powder, and 36 g of the above Pt(0.7)/TiO 2 particles were used. 1.0% of the catalyst E-6 (the catalyst of the present invention).

<觸媒E-7><Catalyst E-7>

於去離子水68.5g中添加H型絲光沸石87g、氧化銅36g、二硝基二胺鉑水溶液(Pt濃度2.0%)3g及作為黏合劑的二氧化矽溶膠(含有20%之二氧化矽),進行充分攪拌而製作漿料。以與觸媒C-1相同之方法將該漿料承載為蜂窩狀。繼而以與觸媒E-1b相同之方法進行磷酸處理,而製備含磷(P)為1.0wt%的觸媒E-7(本發明之觸媒)。如表1所示,該觸媒E-7係不含無機氧化物,且將Pt添加至漿料中而製備者。To 68.5 g of deionized water, 87 g of H-type mordenite, 36 g of copper oxide, 3 g of an aqueous solution of dinitrodiamine platinum (Pt concentration: 2.0%), and a cerium oxide sol (containing 20% of cerium oxide) as a binder were added. The slurry was prepared by thorough stirring. The slurry was carried in a honeycomb shape in the same manner as the catalyst C-1. Then, phosphoric acid treatment was carried out in the same manner as in the catalyst E-1b to prepare a catalyst E-7 (catalyst of the present invention) containing phosphorus (P) of 1.0% by weight. As shown in Table 1, the catalyst E-7 was prepared by containing no inorganic oxide and adding Pt to the slurry.

<觸媒C-6><Catalyst C-6>

於去離子水68.7g中添加H型絲光沸石(東曹製造:SiO2 /Al2 O3 =18)123g、上述Pt(0.7)/TiO2 粒子18g及上述二氧化矽溶膠187g,進行充分攪拌而製作漿料。以與觸媒C-1相同之方法利用該漿料獲得觸媒C-6。進而以與觸媒E-1b相同之方法而獲得含磷(P)為1%的觸媒C-6。觸媒C-6係不含氧化銅之觸媒。To 68.7 g of deionized water, 123 g of H-type mordenite (manufactured by Tosoh: SiO 2 /Al 2 O 3 = 18), 18 g of the above Pt (0.7) / TiO 2 particles, and 187 g of the above cerium oxide sol were added and thoroughly stirred. And make the slurry. The slurry was used to obtain the catalyst C-6 in the same manner as the catalyst C-1. Further, a catalyst C-6 containing 1% of phosphorus (P) was obtained in the same manner as the catalyst E-1b. Catalyst C-6 is a catalyst that does not contain copper oxide.

<觸媒E-8><catalyst E-8>

除了使用Pt(0.35)/SiO2 粒子18g代替Pt(0.7)/TiO2 粒子18g以外,將以與觸媒C-1相同之條件而製作的漿料承載為蜂窩狀。繼而以與觸媒E-1b相同之方法製備觸媒E-8(本發明之觸媒)。A slurry prepared under the same conditions as the catalyst C-1 was placed in a honeycomb shape except that 18 g of Pt(0.35)/SiO 2 particles was used instead of 18 g of Pt(0.7)/TiO 2 particles. Catalyst E-8 (the catalyst of the present invention) was then prepared in the same manner as the catalyst E-1b.

<觸媒X><catalyst X>

於去離子水233g中添加市售之脫硝觸媒(觸媒化成公司製造、NRU-5)(藉由研缽將其製成粉末、採集60網篩下者。)131g,添加上述Pt(0.7)/TiO2 粒子18.5g,並添加二氧化矽溶膠黏合劑117g,進行充分攪拌而製作漿料,以與觸媒C-1相同之方法利用該漿料製備觸媒X。A commercial denitration catalyst (manufactured by Catalyst Chemical Co., Ltd., NRU-5) was added to 233 g of deionized water (a powder was prepared by a mortar, and a 60 mesh sieve was taken). 131 g, and the above Pt was added. 18.5 g of 0.7)/TiO 2 particles, and 117 g of a cerium oxide sol-bonding agent were added, and the slurry was sufficiently stirred to prepare a slurry, and the catalyst X was prepared by the same method as the catalyst C-1.

<觸媒Y><Catalyst Y>

於γ-氧化鋁粉(Nikki-Universal(股)製造、粒徑:50~100μm、比表面積150m2 /g)中添加二硝基二胺鉑硝酸水溶液(田中貴金屬製造)使Pd以重量比例計達到5.0%,並蒸發乾固後,於500℃下煅燒2小時而獲得Pt(5.0)/Al2 O3 粒子。Adding dinitrodiamine platinum nitrate aqueous solution (manufactured by Tanaka Precious Metal) to γ-alumina powder (manufactured by Nikki-Universal Co., Ltd., particle size: 50-100 μm, specific surface area 150 m 2 /g) to make Pd by weight ratio After reaching 5.0% and evaporating to dryness, it was calcined at 500 ° C for 2 hours to obtain Pt (5.0) / Al 2 O 3 particles.

將該200g之Pt(5.0)/Al2 O3 粒子及50g水鋁土進行混合,於其中添加60%硝酸25g、離子交換水725g而製成漿料。將其薄塗於成形支持體上,用壓縮空氣吹散其餘漿料,藉由乾燥器於150℃下將其乾燥3小時,再於500℃下煅燒2小時,而獲得含Pd為2.0%的觸媒Y。200 g of Pt(5.0)/Al 2 O 3 particles and 50 g of alumina were mixed, and 25 g of 60% nitric acid and 725 g of ion-exchanged water were added thereto to prepare a slurry. It was thinly coated on a forming support, and the remaining slurry was blown off with compressed air, dried by a drier at 150 ° C for 3 hours, and then calcined at 500 ° C for 2 hours to obtain a Pd containing 2.0%. Catalyst Y.

[表1][Table 1]

<活性評價試驗><activity evaluation test>

自上述各蜂窩型觸媒採集圓柱狀(直徑21mm、長度50mm)之蜂窩型觸媒,將其填充至流通式反應裝置中,藉由表2所示之評價條件1或評價條件2對氨分解活性進行評價。A honeycomb-type catalyst having a cylindrical shape (diameter: 21 mm, length: 50 mm) was collected from each of the above honeycomb-type catalysts, and filled into a flow-through reaction apparatus, and ammonia decomposition was carried out by evaluation condition 1 or evaluation condition 2 shown in Table 2. The activity was evaluated.

[表2][Table 2]

<氣體分析方法><Gas Analysis Method>

氨:氣相層析法(TCD檢測器)Ammonia: Gas Chromatography (TCD Detector)

NOx :Chemiluminescence(化學發光式)分析裝置NO x: Chemiluminescence (CL Formula) analyzer

N2 O:氣相層析法(TCD檢測器)N 2 O: gas chromatography (TCD detector)

<計算><calculation>

NH3 分解率(%):100-{(出口NH3 濃度)/(入口NH3 濃度)×100}NH 3 decomposition rate (%): 100-{(export NH 3 concentration) / (inlet NH 3 concentration) × 100}

NOx 生成率(%):(出口NOx 濃度)/(入口NOx 濃度)×100NO x generation rate (%) :( outlet of the NO x concentration) / (inlet of the NO x concentration) × 100

N2 O生成率(%):{(出口N2 O濃度)×2/(入口NH3 濃度)}×100N 2 O production rate (%): {(outlet N 2 O concentration) × 2 / (inlet NH 3 concentration)} × 100

N2 產率(%):100-{(100-NH3 分解率)+NOx 生成率+N2 O生成率}N 2 Yield (%): 100 - {( 100-NH 3 decomposition rate) + NO x + N 2 O formation rate generation rate}

<耐久試驗><Endurance test>

在污水處理場之活性污泥排水之處理設備(含氨之水的汽提設備)的觸媒反應器中填充本發明之觸媒,如以下所述,進行約1年時間的實際排氣處理,藉此實施耐久試驗。The catalyst of the present invention is filled in a catalytic reactor of a treatment device for activated sludge drainage of a sewage treatment plant (a stripping device containing ammonia water), and the actual exhaust treatment is performed for about one year as described below. Thereby, an endurance test is carried out.

在上述觸媒反應器中裝填總計1648個市售之氨分解觸媒(1個蜂窩之尺寸:長150mm、寬150mm、高50mm,容積:1.1L),而形成總容積為190L之觸媒層。A total of 1648 commercially available ammonia decomposition catalysts (1 honeycomb size: 150 mm in length, 150 mm in width, 50 mm in height, and volume: 1.1 L) were charged in the above-mentioned catalyst reactor to form a catalyst layer having a total volume of 190 L. .

於本實施例之耐久性試驗中,將觸媒之一部分置換成本發明之觸媒及比較例之觸媒(上述尺寸的蜂窩狀觸媒),並裝填至觸媒反應器中,藉由表3所示之污水處理場排氣之組成及設備運轉條件,進行5000小時之耐久試驗。再者,在本耐久試驗中,使用1.1L之菫青石製蜂窩狀載體代替上述0.125L之菫青石製蜂窩狀載體,各觸媒之原料成分係利用使用與蜂窩之容積成比例之量,並根據上述各觸媒之製備條件而製作的1.1L之蜂窩狀觸媒。In the durability test of the present embodiment, one part of the catalyst was replaced by the catalyst of the invention and the catalyst of the comparative example (the honeycomb catalyst of the above size), and loaded into the catalyst reactor, by Table 3 The 5,000-hour endurance test was carried out for the composition of the sewage treatment plant and the operating conditions of the equipment. Further, in the endurance test, a 1.1 L cordierite honeycomb carrier was used instead of the 0.125 L cordierite honeycomb carrier, and the raw material components of each catalyst were used in an amount proportional to the volume of the honeycomb, and A 1.1 L honeycomb catalyst prepared according to the preparation conditions of the above respective catalysts.

[表3][table 3]

於耐久性評價中,將所填充之2個觸媒塊在處理1800小時及5000小時之時刻各抽出1個,藉由表2所示之評價條件進行活性評價,並調查耐久性。In the durability evaluation, one of the two catalyst blocks to be filled was taken out at 1800 hours and 5,000 hours, and the activity evaluation was performed by the evaluation conditions shown in Table 2, and the durability was examined.

測定結果The measurement results

<參考例1>排氣中之水蒸汽而對分解活性所造成的影響使用觸媒E-1b,藉由表2所示之評價條件1及評價條件2,進行氨分解試驗。結果示於表4。<Reference Example 1> Effect of Water Vapor in Exhaust Gas on Decomposition Activity An ammonia decomposition test was carried out by using the catalyst E-1b and the evaluation condition 1 and the evaluation condition 2 shown in Table 2. The results are shown in Table 4.

[表4][Table 4]

說明Description

觸媒E-1b在評價條件1、於350℃下之NH3 分解率為100%,在條件2下表現出63%之活性。即,可認為水蒸汽濃度較高之排氣處理與水蒸汽濃度較低之排氣處理相比,需要高活性之觸媒。The catalyst E-1b was evaluated under the conditions of 1, and the NH 3 decomposition rate at 350 ° C was 100%, and under the condition 2, 63% activity was exhibited. That is, it is considered that the exhaust gas treatment having a higher water vapor concentration requires a highly active catalyst as compared with the exhaust gas treatment having a low water vapor concentration.

<參考例2><Reference Example 2>

觸媒X及觸媒Y與先前作為氨分解觸媒而介紹之觸媒類似。將觸媒X及觸媒Y裝填至污水處理場排氣處理設備中,藉由表2所示之條件2測定處理1800小時後之觸媒的活性(耐久性),結果示於表5A及表5B。Catalyst X and Catalyst Y are similar to the catalysts previously introduced as ammonia decomposition catalysts. Catalyst X and Catalyst Y were loaded into a sewage treatment plant exhaust gas treatment facility, and the activity (durability) of the catalyst after 1800 hours of treatment was measured by Condition 2 shown in Table 2. The results are shown in Table 5A and Table. 5B.

[表5A][Table 5A]

[表5B][Table 5B]

說明Description

使用觸媒X之結果表示如下:NH3 分解率較高為93.4%(@350℃),但N2 O之生成率較高為16.6%,因此N2 產率較低為75.1%。又,在處理1800小時後,分解率大幅度降低至23.1%(@350℃)。(參照表5A、圖3及圖4)The results using Catalyst X are shown as follows: the NH 3 decomposition rate is higher at 93.4% (@350 ° C), but the N 2 O formation rate is higher at 16.6%, so the N 2 yield is lower at 75.1%. Further, after 1800 hours of treatment, the decomposition rate was drastically reduced to 23.1% (@350 ° C). (Refer to Table 5A, Figure 3 and Figure 4)

觸媒Y係氨分解率為100%,就分解活性方面而言,具有優異之耐久性,但NOx 等之生成率較高,結果N2 產率較低之觸媒,而不適於本發明之目的。(參照表5B、圖3及圖4)Y-based catalyst ammonia decomposition rate is 100%, in terms of activity of decomposed, the durability is excellent, but a higher rate of formation of NO x and the like, a result of low catalyst yield of N 2, is not suitable for the present invention The purpose. (Refer to Table 5B, Figure 3 and Figure 4)

<實施例1><Example 1>

將觸媒C-1(比較例)及觸媒E-1(本發明之觸媒)的初始活性及耐久性評價結果、以及藉由表2所示之評價條件2所測定的結果示於表6A(比較例之觸媒C-1)及表6B(實施例之觸媒E-1a)。The initial activity and durability evaluation results of the catalyst C-1 (comparative example) and the catalyst E-1 (catalyst of the present invention) and the results measured by the evaluation condition 2 shown in Table 2 are shown in the table. 6A (catalyst C-1 of Comparative Example) and Table 6B (catalyst E-1a of the example).

[表6A][Table 6A]

[表6B][Table 6B]

說明:Description:

<觸媒C-1之活性><Activity of Catalyst C-1>

參照表6A、圖1、圖3及圖4:Refer to Table 6A, Figure 1, Figure 3 and Figure 4:

(初始活性)NH3 分解率在300~400℃下發揮出100%之活性。(Initial activity) The NH 3 decomposition rate exerts 100% activity at 300 to 400 °C.

(耐久性)藉由實用設備使用1800小時後,NH3 分解率降低至4.1%(@350℃)、14.2%(@400℃)。(Durability) After 1800 hours of use by a practical device, the NH 3 decomposition rate was lowered to 4.1% (@350 ° C) and 14.2% (@400 ° C).

<觸媒E-1a之活性><Activity of Catalyst E-1a>

參照表6B、圖2、圖3及圖4參照:Refer to Table 6B, Figure 2, Figure 3 and Figure 4 for reference:

(初始活性)NH3 分解率較高為100%(@350℃及400℃),NO等之生成率較小,結果N2 產率較高為94~95%,而表現出優異之活性。(Initial activity) The NH 3 decomposition rate is as high as 100% (@350 ° C and 400 ° C), and the production rate of NO or the like is small, and as a result, the N 2 yield is as high as 94 to 95%, and exhibits excellent activity.

(耐久性)藉由實用設備對水蒸汽濃度為50容量%之含氨排氣進行長時間處理後,NH3 分解率在350℃下亦維持較高為100%(@1800小時後)之活性。即與觸媒C-1相比,含P之觸媒E-1a即使在過於苛刻之條件下使用,活性之降低亦極少,並發揮出較高之耐久性。(Durability) After long-term treatment of an ammonia-containing exhaust gas having a water vapor concentration of 50% by volume by a practical device, the NH 3 decomposition rate is maintained at a high level of 100% (after 1800 hours) at 350 ° C. . That is, compared with the catalyst C-1, the P-containing catalyst E-1a is used under severe conditions, and the activity is extremely reduced, and the durability is high.

(NOx 及N2 O之生成率)(NO x and N 2 O formation rate of)

含磷之觸媒E-1a與不含磷之觸媒C-1相比,分解率如以下所示,可見到NOx 及N2 O之生成率(以NOx 與N2 O之總計表示)減少之效果。The phosphorus-containing catalyst E-1a as compared with the non-phosphorus containing catalyst C-1, the decomposition rate is as shown below, can be seen NO x and N 2 O formation rate of (in N 2 O and NO x represents the total ) reduce the effect.

<實施例2><Example 2>

對於不含磷之觸媒以及含磷之觸媒,藉由表2所示之評價條件2評價初始活性以及處理1800小時後之活性,結果示於表7。For the catalyst containing no phosphorus and the catalyst containing phosphorus, the initial activity and the activity after 1800 hours of treatment were evaluated by the evaluation condition 2 shown in Table 2, and the results are shown in Table 7.

[表7][Table 7]

說明:Description:

(1)不含磷之觸媒(例如觸媒C-3及觸媒C-4)雖然初始活性較高,但使用1800小時後之分解活性大幅度降低。(1) Phosphorus-free catalyst (for example, catalyst C-3 and catalyst C-4) has a high initial activity, but the decomposition activity after 1800 hours is greatly reduced.

(2)相對於此,含磷之本發明之觸媒(例如觸媒E-3、觸媒E-4)之初始活性較高,且處理1800小時後分解率之降低亦極少,並持續較高活性。(2) In contrast, the phosphorus-containing catalyst of the present invention (e.g., catalyst E-3, catalyst E-4) has a high initial activity, and the degradation rate is extremely small after 1800 hours of treatment, and continues to be less. High activity.

(3)不含氧化銅之觸媒C-6雖然氨分解率較高,但NOx 等(特別是N2 O)之生成率較高,因此N2 之產率較低,而無法實現本發明之目的。(3) does not contain copper oxide catalyst C-6 although higher ammonia decomposition rate, but higher NO x and the like (particularly N 2 O) of the production rate, therefore the low yield of N 2, and this can not be achieved The purpose of the invention.

(4)整體而言,含磷之觸媒(例如觸媒E-2)與不含磷之觸媒(例如觸媒C-2)相比,NOx 及N2 O之生成率較低,且結果N2 產率較高。(4) Overall, the phosphorus-containing catalyst (e.g. Catalyst E-2) compared to the catalyst (e.g. Catalyst C-2) does not contain phosphorus, the low NO x and N 2 O formation rate, the As a result, the yield of N 2 is higher.

<實施例3><Example 3>

對將鉑化合物直接添加至漿料中而製備之觸媒E-7及Pt/SiO2 粒子進行混合,使用混合而製備之觸媒E-8,藉由表2之評價條件1對活性進行評價,結果示於表8。The catalyst E-7 and Pt/SiO 2 particles prepared by directly adding a platinum compound to the slurry were mixed, and the catalyst E-8 prepared by mixing was used, and the activity was evaluated by the evaluation condition 1 of Table 2. The results are shown in Table 8.

[表8][Table 8]

說明Description

藉由在漿料中添加Pt化合物而製備之觸媒E-7具有充分高之初始活性。然而,若長期使用,則與承載於無機氧化物粒子上、含有Pt而製備使用的觸媒(例如觸媒E-1a)相比,活性降低稍大。Catalyst E-7 prepared by adding a Pt compound to the slurry has sufficiently high initial activity. However, when used for a long period of time, the activity is slightly reduced as compared with a catalyst (for example, catalyst E-1a) which is supported on inorganic oxide particles and contains Pt.

使用承載有Pt之TiO2 粒子的觸媒(例如觸媒E-1a、觸媒E-2)與使用承載有Pt之SiO2 粒子而製備的觸媒E-8相比,活性降低較少。The catalyst using the Pt-loaded TiO 2 particles (for example, the catalyst E-1a, the catalyst E-2) has less activity reduction than the catalyst E-8 prepared by using the Pt-loaded SiO 2 particles.

藉由選擇觸媒E-7及觸媒E-8,同時選擇適用之排氣的組成或處理條件,而具有可充分令人滿意之活性。By selecting the catalyst E-7 and the catalyst E-8, and simultaneously selecting the composition or processing conditions of the applicable exhaust gas, it has a sufficiently satisfactory activity.

<實施例4><Example 4>

觸媒E-9之製備Preparation of Catalyst E-9

在去離子水中分散上述(觸媒C-1之製備)H型絲光沸石105g、上述氧化銅粉末18g、上述Pt(2.1)/CeO2 ‧ZrO2 粒子18g以及作為黏合劑的二氧化矽溶膠,而製作漿料,與在觸媒C-1下使用該漿料之情況相同,薄塗於菫青石製蜂窩載體上,繼而進行乾燥以及煅燒,而製備每1L蜂窩承載120g觸媒層之蜂窩狀觸媒C-9。繼而,將其浸漬於磷酸水溶液中,以與上述觸媒E-1相同之條件進行乾燥以及煅燒,而獲得磷含量(P)為2.0重量%的蜂窩狀觸媒E-9(本發明之觸媒)。該觸媒E-9具有以下組成:105 g of H-type mordenite, 18 g of the above-mentioned copper oxide powder, 18 g of the above Pt (2.1)/CeO 2 ‧ ZrO 2 particles, and a cerium oxide sol as a binder were dispersed in deionized water (preparation of catalyst C-1) The slurry was prepared in the same manner as in the case of using the slurry under the catalyst C-1, and thinly coated on a cordierite honeycomb carrier, followed by drying and calcination to prepare a honeycomb having 120 g of the catalyst layer per 1 L of the honeycomb. Catalyst C-9. Then, it was immersed in an aqueous phosphoric acid solution, and dried and calcined under the same conditions as the above-mentioned catalyst E-1 to obtain a honeycomb catalyst E-9 having a phosphorus content (P) of 2.0% by weight (the touch of the present invention) Media). The catalyst E-9 has the following composition:

CuO(15)-Pt/CeO2 (15)-Mor(85)-P(2)CuO(15)-Pt/CeO 2 (15)-Mor(85)-P(2)

觸媒E-10之製備Preparation of Catalyst E-10

於去離子水中分散上述氧化銅粉末15g、H型絲光沸石粉末85g、上述Pd(5)/Mor粒子20g以及作為黏合劑的二氧化矽溶膠,而製作漿料,與在觸媒C-1下使用該漿料之情況相同,薄塗於菫青石製蜂窩載體上,繼而進行乾燥以及煅燒,而製備每1L蜂窩承載120g觸媒層之蜂窩狀觸媒C-10。繼而,將其浸漬於磷酸水溶液中,以與上述觸媒E-1相同之條件進行乾燥以及煅燒,而獲得磷含量(P)為2.0重量%的蜂窩狀觸媒E-10(本發明之觸媒)。該觸媒E-10具有以下之組成:15 g of the copper oxide powder, 85 g of the H-type mordenite powder, 20 g of the Pd (5)/Mor particles, and a cerium oxide sol as a binder were dispersed in deionized water to prepare a slurry and a catalyst C-1. The same procedure as in the case of using the slurry was carried out by thin coating on a cordierite honeycomb carrier, followed by drying and calcination, to prepare a honeycomb catalyst C-10 carrying 120 g of the catalyst layer per 1 L of the honeycomb. Then, it was immersed in an aqueous phosphoric acid solution, and dried and calcined under the same conditions as the above-mentioned catalyst E-1 to obtain a honeycomb catalyst E-10 having a phosphorus content (P) of 2.0% by weight (the touch of the present invention) Media). The catalyst E-10 has the following composition:

CuO(15)-Pd/Mor(15)-Mor(85)-P(2)CuO(15)-Pd/Mor(15)-Mor(85)-P(2)

註:該觸媒E-1係使用絲光沸石作為無機氧化物,包含於其上承載鈀之粒子,進而使用絲光沸石作為沸石而獲得之觸媒。Note: This catalyst E-1 uses mordenite as an inorganic oxide, and contains a catalyst on which palladium particles are supported, and mordenite is used as a zeolite.

<實施例5><Example 5>

使用觸媒E-9以及E-10,藉由上述評價條件2(參照表2)評價對氨之分解活性。評價結果示於表9。The decomposition activity against ammonia was evaluated by the above evaluation condition 2 (refer to Table 2) using the catalysts E-9 and E-10. The evaluation results are shown in Table 9.

[表9][Table 9]

如表9所示可明確:本發明之觸媒E-9及E-10即使在水蒸汽濃度為50容量%之過度苛刻之條件下,亦發揮出對氨之分解率為100%,且N2 選擇性亦極高之性能。As shown in Table 9, it can be clarified that the catalysts E-9 and E-10 of the present invention exert a decomposition rate of 100% to ammonia even under an excessively harsh condition of a water vapor concentration of 50% by volume, and N. 2 Selective and extremely high performance.

圖1表示觸媒C-1(比較例)之新觸媒及處理1800小時後之分解活性。Figure 1 shows the new catalyst of Catalyst C-1 (Comparative Example) and the decomposition activity after 1800 hours of treatment.

圖2表示觸媒E-1a(本發明)之新觸媒及處理1800小時後之分解活性。Fig. 2 shows the new catalyst of the catalyst E-1a (invention) and the decomposition activity after 1800 hours of treatment.

圖3表示於300℃、350℃、400℃下新觸媒之活性。Figure 3 shows the activity of a new catalyst at 300 ° C, 350 ° C, and 400 ° C.

圖4表示於300℃、350℃、400℃下使用1800小時後之活性。Figure 4 shows the activity after 1800 hours of use at 300 ° C, 350 ° C, and 400 ° C.

Claims (16)

一種氨分解觸媒,其係(a)對含氨排氣進行處理之觸媒,(b)含有氧化銅(成分1)、沸石(成分2)、貴金屬(成分3)、及磷(成分4),(c)相對於氧化銅與上述沸石之總計100重量份,氧化銅之含量為2~40重量份,(d)相對於氧化銅與沸石之重量和,磷含量以P計為0.01重量%~5重量%。 An ammonia decomposition catalyst which is (a) a catalyst for treating an ammonia-containing exhaust gas, and (b) contains copper oxide (component 1), zeolite (component 2), noble metal (component 3), and phosphorus (component 4). And (c) the copper oxide content is 2 to 40 parts by weight based on 100 parts by weight of the total of the copper oxide and the above zeolite, and (d) is 0.01 weight by weight based on the weight of the copper oxide and the zeolite. %~5 wt%. 如請求項1之氨分解觸媒,其中相對於氧化銅與沸石之重量和,磷含量以P計為0.05~5重量%。 The ammonia decomposition catalyst according to claim 1, wherein the phosphorus content is 0.05 to 5% by weight based on the weight of the copper oxide to the zeolite. 如請求項1或2之氨分解觸媒,其中相對於氧化銅與沸石之重量和,貴金屬含量為10重量ppm~5000重量ppm。 The ammonia decomposition catalyst according to claim 1 or 2, wherein the precious metal content is from 10 ppm by weight to 5,000 ppm by weight based on the weight of the copper oxide to the zeolite. 如請求項1或2之氨分解觸媒,其中貴金屬係選自Pt及Pd中之至少1種。 The ammonia decomposition catalyst according to claim 1 or 2, wherein the noble metal is selected from at least one of Pt and Pd. 如請求項1或2之氨分解觸媒,其相對於上述氧化銅與沸石之總計100重量份,以1~50重量份之比例進而含有選自TiO2 、ZrO2 、SiO2 、及CeO2 .ZrO2 中之至少1種無機氧化物(成分5)。The ammonia decomposition catalyst according to claim 1 or 2, which further contains, in a ratio of from 1 to 50 parts by weight, based on 100 parts by weight of the total of the copper oxide and the zeolite, further selected from the group consisting of TiO 2 , ZrO 2 , SiO 2 , and CeO 2 . At least one inorganic oxide (component 5) of ZrO 2 . 如請求項1或2之氨分解觸媒,其含有預先承載有Pt及Pd中之至少1種的選自由TiO2 、ZrO2 、SiO2 及CeO2 .ZrO2 所組成群中之至少1種無機氧化物粒子。The ammonia decomposition catalyst according to claim 1 or 2, which contains at least one selected from the group consisting of TiO 2 , ZrO 2 , SiO 2 and CeO 2 . At least one inorganic oxide particle of the group consisting of ZrO 2 . 一種氨分解觸媒,其係(a)對含氨排氣進行處理之觸媒, (b)含有氧化銅(成分1)、沸石(成分2)、貴金屬(成分3)、磷(成分4)、以及選自TiO2 、ZrO2 、SiO2 及CeO2 .ZrO2 中之至少1種無機氧化物(成分5),(c)相對於氧化銅與上述沸石之總計100重量份,氧化銅含量為2~40重量份,以及(d)相對於氧化銅與沸石之重量和,磷含量以P計為0.01重量%~5重量%。An ammonia decomposition catalyst which is (a) a catalyst for treating an ammonia-containing exhaust gas, (b) contains copper oxide (component 1), zeolite (component 2), noble metal (component 3), phosphorus (component 4) And selected from the group consisting of TiO 2 , ZrO 2 , SiO 2 and CeO 2 . At least one inorganic oxide (component 5) of ZrO 2 , (c) copper oxide content of 2 to 40 parts by weight relative to 100 parts by weight of copper oxide and the above zeolite, and (d) relative to copper oxide The weight of the zeolite and the phosphorus content are from 0.01% by weight to 5% by weight in terms of P. 如請求項7之氨分解觸媒,其相對於上述氧化銅與沸石之總計100重量份,以1~50重量份之比例含有無機氧化物。 The ammonia decomposition catalyst according to claim 7 which contains an inorganic oxide in an amount of from 1 to 50 parts by weight based on 100 parts by weight of the total of the copper oxide and the zeolite. 如請求項7或8之氨分解觸媒,其中相對於氧化銅與沸石之重量和,磷含量以P計為0.05重量%~5重量%。 The ammonia decomposition catalyst according to claim 7 or 8, wherein the phosphorus content is 0.05% by weight to 5% by weight based on the weight of the copper oxide to the zeolite. 如請求項7或8之氨分解觸媒,其中相對於氧化銅與沸石之重量和,貴金屬含量為10重量ppm~5000重量ppm。 The ammonia decomposition catalyst according to claim 7 or 8, wherein the precious metal content is from 10 ppm by weight to 5,000 ppm by weight based on the weight of the copper oxide to the zeolite. 如請求項7或8之氨分解觸媒,其係混合預先承載有Pt及Pd中之至少1種的選自由TiO2 、ZrO2 、SiO2 及CeO2 .ZrO2 所組成群中之至少1種而成。The ammonia decomposition catalyst according to claim 7 or 8, which is obtained by mixing at least one of Pt and Pd, which is selected from the group consisting of TiO 2 , ZrO 2 , SiO 2 and CeO 2 . At least one of the group consisting of ZrO 2 is formed. 如請求項7或8之氨分解觸媒,其含有預先承載有Pt之TiO2 粒子、或預先承載有Pt之ZrO2 粒子、或預先承載有Pd之絲光沸石(Mordenite)粒子、或預先承載有Pt之CeO2 .ZrO2 粒子。The ammonia decomposition catalyst according to claim 7 or 8, which contains TiO 2 particles pre-loaded with Pt, or ZrO 2 particles pre-loaded with Pt, or mordenite particles pre-loaded with Pd, or pre-loaded with Pt's CeO 2 . ZrO 2 particles. 如請求項7或8之氨分解觸媒,其中作為處理對象之含氨排氣係實質上由氨、水蒸汽以及氮所構成,並視需要自外部供給氧或含氧氣體而成的氣體。 The ammonia-decomposing catalyst according to claim 7 or 8, wherein the ammonia-containing exhaust gas to be treated is substantially composed of ammonia, water vapor, and nitrogen, and is supplied with oxygen or an oxygen-containing gas from the outside as needed. 一種排氣處理方法,其包括:使如請求項1至13中任一項之氨分解觸媒與含氨排氣接觸,而將氨分解成氮與水之步驟。 An exhaust gas treatment method comprising the steps of: contacting an ammonia decomposition catalyst according to any one of claims 1 to 13 with an ammonia-containing exhaust gas to decompose ammonia into nitrogen and water. 如請求項14之排氣處理方法,其中含氨排氣係水蒸汽濃度為10~70容量%之氣體。 The exhaust gas treatment method according to claim 14, wherein the ammonia-containing exhaust gas has a water vapor concentration of 10 to 70% by volume. 如請求項15之排氣處理方法,其中含氨排氣係水蒸汽濃度為20~70容量%之氣體。 The exhaust gas treatment method according to claim 15, wherein the ammonia-containing exhaust gas has a water vapor concentration of 20 to 70% by volume.
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