TWI401224B - Direct - hanging glass - making equipment and its operation flow - Google Patents
Direct - hanging glass - making equipment and its operation flow Download PDFInfo
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Description
本發明關於一種鋼化設備,特別是關於一種直吊式玻璃鋼化設備及其操作流程。The invention relates to a tempering device, in particular to a direct-hanging glass tempering device and an operation flow thereof.
隨著建築設計的發展,人們對於建築美觀及視覺視野有了更高的要求,因此,玻璃在建築的周邊結構上所佔的比例也越來越高。由於玻璃的高度透視度,其亦大量地被運用於電子、工業以及顯示業等業界。With the development of architectural design, people have higher requirements for architectural beauty and visual vision. Therefore, the proportion of glass in the surrounding structure of buildings is also increasing. Due to the high degree of transparency of the glass, it is also widely used in the electronics, industrial and display industries.
然而,傳統玻璃其抗衝擊強度低,容易破碎,而且破碎後的玻璃會形成尖銳的邊緣及尖角,而容易對人體及其他物件產生傷害。因此,現在大都採用鋼化玻璃(亦稱安全玻璃)作為建築業及工業等業界使用。However, conventional glass has low impact strength and is easily broken, and the broken glass forms sharp edges and sharp corners, and is liable to cause damage to human bodies and other objects. Therefore, tempered glass (also known as safety glass) is now widely used in the construction industry and industry.
鋼化玻璃一般是利用離子交換法來改變玻璃表面所含有的成份,在冷卻時,利用玻璃表面及內層不同的收縮力,使用內外層之間產生很強的應力,其耐衝擊強度可達一般玻璃的數倍(例如9-15倍)之多。Tempered glass generally uses ion exchange to change the composition of the surface of the glass. When cooling, it uses different shrinkage forces on the surface of the glass and the inner layer to create strong stress between the inner and outer layers. Generally, the glass is several times (for example, 9-15 times).
玻璃鋼化之前必須先予預熱,鋼化之後亦必須再予冷卻,亦即鋼化的作業時間會較預熱/冷卻的作業時間為短,若以一組預熱/冷卻配應一鋼化爐的話,將會造成鋼化爐的閒置,因此一般大多是以多組(例如二組)預熱/冷卻爐配應一鋼化爐使用。Before the glass tempering, it must be preheated. After the tempering, it must be cooled again. That is, the tempering operation time is shorter than the preheating/cooling operation time. If a group of preheating/cooling is used for the steel If the furnace is used, it will cause the tempering furnace to be idle. Therefore, it is generally used in a plurality of groups (for example, two groups) of preheating/cooling furnaces in combination with a tempering furnace.
第1圖及第2圖是分別繪示習知一種玻璃鋼化設備的俯視圖示意圖及側視示意圖。圖式中,係顯示以二組預熱/冷卻配應一鋼化爐使用。1 and 2 are a top plan view and a side view, respectively, showing a conventional glass tempering apparatus. In the figure, it is shown that two sets of preheating/cooling are used in a tempering furnace.
如第1圖及第2圖所示,習知玻璃鋼化設備包括二預熱/冷卻爐500為一第一預熱/冷卻爐510與一第二預熱/冷卻爐520,其可移動地間隔設於一架體700上,亦即二預熱/冷卻爐之間具有一轉運空間530;以及包括一固設於該二預熱/冷卻爐之間的轉運空間530下方的鋼化爐600。As shown in FIGS. 1 and 2, the conventional glass tempering apparatus includes two preheating/cooling furnaces 500 as a first preheating/cooling furnace 510 and a second preheating/cooling furnace 520 movably The space is disposed on a frame 700, that is, a transfer space 530 between the two preheating/cooling furnaces; and a tempering furnace 600 including a transfer space 530 fixed between the two preheating/cooling furnaces. .
請同樣參閱第1圖及第2圖所示,習知玻璃鋼化設備的操作流程係:利用一推車800將內部裝有多數玻璃820的一吊籃810推移至第一預熱/冷卻爐510的下方;以第一預熱/冷卻爐510內部所設的懸吊裝置(未圖示)將吊籃810及其玻璃820向上吊至第一預熱/冷卻爐510的內部,對玻璃820進行預熱作業;將第一預熱/冷卻爐510連同其內部的吊籃810及玻璃820於支架700所設的軌道(未圖示)上平移至轉運空間530;以懸吊裝置將吊籃810及其玻璃820向下吊至鋼化爐600,對玻璃820進行鋼化作業;以懸吊裝置將吊籃810及其玻璃820向上吊至位於轉運空間530之第一預熱/冷卻爐510的內部;將第一預熱/冷卻爐510連同其內部的吊籃810及玻璃820於支架700所設的軌道上平移至第一預熱/冷卻爐510原來的位置,並進行冷卻;將推車800推移至預熱/冷卻爐510的下方,以懸吊裝置將吊籃810及其玻璃820向下吊至推車800,依此完成玻璃整套的預熱、鋼化、冷卻的操作流程。第二預熱/冷卻爐520與鋼化爐600之間,亦以與上述相同的流程對另一批玻璃交替進行預熱、鋼化以及冷卻的操作流程。Please also refer to FIG. 1 and FIG. 2 . The operation process of the conventional glass tempering equipment is to use a cart 800 to push a hanging basket 810 containing a plurality of glass 820 therein to the first preheating/cooling furnace. Below the 510; the hanging basket 810 and its glass 820 are lifted up to the inside of the first preheating/cooling furnace 510 by a suspension device (not shown) provided inside the first preheating/cooling furnace 510, to the glass 820 Performing a preheating operation; translating the first preheating/cooling furnace 510 together with the inner hanging basket 810 and the glass 820 on the rail (not shown) provided by the bracket 700 to the transfer space 530; The 810 and its glass 820 are hoisted down to the tempering furnace 600 to temper the glass 820; the hanging basket 810 and its glass 820 are lifted up to the first preheating/cooling furnace 510 located in the transfer space 530 by a suspension device. The first preheating/cooling furnace 510, together with the inner hanging basket 810 and the glass 820, is translated onto the track provided by the bracket 700 to the original position of the first preheating/cooling furnace 510, and is cooled; The vehicle 800 is pushed down to the preheating/cooling furnace 510, and the hanging basket 810 and its glass 820 are hoisted down to the push by a suspension device. 800, so complete package preheating glass, steel, cooling operation flow. Between the second preheating/cooling furnace 520 and the tempering furnace 600, another batch of glass is alternately subjected to an operation procedure of preheating, tempering, and cooling in the same procedure as described above.
然而習知玻璃鋼化設備及其操作流程,於使用及操作上有如下缺憾:(一).在第一預熱/冷卻爐510及第二預熱/冷卻爐520將吊籃810及其玻璃820平移至轉運空間530、以及由轉運空間530平移至原來位置的過程中,垂直排列於吊籃810內的多數玻璃820,容易因平移晃動,造成相鄰玻璃820間之碰撞而損壞,增加產品的不良率;(二).其二預熱/冷卻爐500為軸向間隔排列,再於其間隔之轉運空間530的下方固設一鋼化爐600,亦即以一鋼化爐600僅能配應軸向之左、右二預熱/冷卻爐500,無法於軸向上以同一鋼化爐600再配應其他組預熱/冷卻爐500,因此其產能受到限制。However, the conventional glass tempering equipment and its operation flow have the following disadvantages in use and operation: (1) The basket 810 and its glass are placed in the first preheating/cooling furnace 510 and the second preheating/cooling furnace 520. During the translation of the 820 to the transfer space 530 and the translation of the transfer space 530 to the original position, most of the glass 820 vertically arranged in the gondola 810 is easily shaken by the translation, causing damage due to collision between adjacent glass 820, increasing the product. The non-defective rate; (2) The second preheating/cooling furnace 500 is axially spaced, and a tempering furnace 600 is fixed under the space 530 of the interval, that is, only one tempering furnace 600 can The two axial pre-heating/cooling furnaces 500 are disposed in the axial direction, and the other tempering furnaces 600 are not able to be matched with the other group of preheating/cooling furnaces 500 in the axial direction, so that the productivity thereof is limited.
由於以上原因,造成習知玻璃鋼化設備及其操作流程的應用性不佳。Due to the above reasons, the application of the conventional glass tempering equipment and its operation process is not good.
針對上述習知玻璃鋼化設備的缺點,本發明之一目的在於提供一種直吊式玻璃鋼化設備,防止玻璃的平移碰撞,而提高產品良率。In view of the above disadvantages of the conventional glass tempering apparatus, it is an object of the present invention to provide a direct-hanging glass tempering apparatus which prevents translational collision of glass and improves product yield.
本發明之另一目的在於提供一種直吊式玻璃鋼化設備,可以同一鋼化爐軸向配應更多組的預熱/冷卻爐,而提高產能。Another object of the present invention is to provide a direct-lifting glass tempering apparatus capable of aligning more sets of preheating/cooling furnaces in the same tempering furnace to increase productivity.
本發明之再一目的在於提供一種直吊式玻璃鋼化設備的操作流程,其操作流暢,並可防止玻璃平移的碰撞而提高良率,且可以同一鋼化爐實施於更多組的預熱/冷卻爐而提高產能。A further object of the present invention is to provide an operation flow of a direct-hanging glass tempering apparatus, which is smooth in operation, can prevent collision of glass translation and improve yield, and can be implemented in more sets of preheating in the same tempering furnace. / Cooling furnace to increase production capacity.
根據上述之目的,本發明之一態樣是在提供一種直吊式玻璃鋼化設備,其包括:至少一預熱/冷卻爐,架設於一架體上,預熱/冷卻爐的底面為一開口,其滑設有一活動蓋;以及一鋼化爐,活動地位於預熱/冷卻爐的下方。預熱/冷卻爐與鋼化爐之間,對於玻璃的運送為垂直移動的方式,避免相鄰玻璃間的碰撞,減少損壞,提高良率;而且,以同一鋼化爐可以在軸向上配應多組的預熱/冷卻爐使用,提高產能。According to the above object, an aspect of the present invention provides a direct-hanging glass tempering apparatus comprising: at least one preheating/cooling furnace, which is mounted on a frame, and the bottom surface of the preheating/cooling furnace is An opening, which is slidably provided with a movable cover, and a tempering furnace, which is located below the preheating/cooling furnace. Between the preheating/cooling furnace and the tempering furnace, the glass is transported vertically, avoiding collision between adjacent glass, reducing damage and improving yield; and, in the same tempering furnace, it can be axially matched. Use multiple sets of preheat/cooling furnaces to increase productivity.
根據上述之再一目的,本發明之一態樣是在提供一種直吊式玻璃鋼化設備的操作流程,其直吊式玻璃鋼化設備包括有至少一預熱/冷卻爐與一活動地位於預熱/冷卻爐下方的鋼化爐;預熱/冷卻爐的內部設有一懸吊裝置,預熱/冷卻爐的底面為一開口,並設有一活動蓋;其直吊式玻璃鋼化設備的操作流程包括下述步驟:(一).利用一推車,將內部裝有多數玻璃的一吊籃推移至預熱/冷卻爐的下方;(二).以懸吊裝置將吊籃及其玻璃向上吊至預熱/冷卻爐的內部,並封閉活動蓋,且以預熱/冷卻爐對玻璃進行預熱作業;(三).將鋼化爐推移至預熱/冷卻爐的下方,並開啟活動蓋,且以懸吊裝置將吊籃及其玻璃向下吊至鋼化爐的內部,而以鋼化爐對玻璃進行鋼化作業;(四).開啟活動蓋,以懸吊裝置將吊籃及其玻璃向上吊至預熱/冷卻爐的內部,並封閉活動蓋,且以預熱/冷卻爐對玻璃進行冷卻作業;(五).將推車推移至預熱/冷卻爐的下方,並開啟活動蓋,以懸吊裝置將吊籃及其玻璃向下吊至推車。其操作流暢,在預熱/冷卻爐與鋼化爐之間,其玻璃為垂直運送,防止玻璃平移的碰撞而提高良率;且以同一鋼化爐可實施於多組的預熱/冷卻爐而提高產能。According to still another object of the present invention, an aspect of the present invention provides an operation flow for a direct-hanging glass tempering apparatus, the direct-hanging glass tempering apparatus including at least one preheating/cooling furnace and an active location a tempering furnace under the preheating/cooling furnace; a suspension device is arranged inside the preheating/cooling furnace, the bottom surface of the preheating/cooling furnace is an opening, and a movable cover is provided; and the direct hanging glass tempering device The operation process comprises the following steps: (1) using a cart to push a basket with a majority of glass inside to the bottom of the preheating/cooling furnace; (2) using the hanging device to lift the basket and its glass Lift up to the inside of the preheating/cooling furnace, close the movable cover, and preheat the glass with a preheating/cooling furnace; (3) Push the tempering furnace to the bottom of the preheating/cooling furnace and turn it on The movable cover is suspended from the hanging basket and its glass to the inside of the tempering furnace by a suspension device, and the tempering operation is performed on the glass by the tempering furnace; (4) opening the movable cover and hanging by the hanging device The basket and its glass are lifted up to the inside of the preheating/cooling furnace, and the movable cover is closed and preheated/cold The furnace cools the glass; (5). Push the cart under the preheating/cooling furnace and open the movable cover to hang the basket and its glass down to the cart with the suspension device. The operation is smooth, and between the preheating/cooling furnace and the tempering furnace, the glass is vertically conveyed to prevent collision of the glass translation to improve the yield; and the same tempering furnace can be implemented in multiple sets of preheating/cooling furnaces. And increase production capacity.
根據本發明的一實施例,預熱/冷卻爐包括有:一外罩;一內罩,設於外罩的內部,並與外罩之間具有一間隙;以及一懸吊裝置,設於內罩的內部。以間隙提供預熱/冷卻爐所設定之溫度的循環管道;以懸吊裝置用來懸吊吊籃及其玻璃向上或向下。According to an embodiment of the invention, the preheating/cooling furnace comprises: a cover; an inner cover disposed inside the outer cover and having a gap between the outer cover; and a suspension device disposed inside the inner cover . A circulation pipe that provides a temperature set by the preheating/cooling furnace with a gap; a suspension device is used to suspend the basket and its glass up or down.
根據本發明的一實施例,懸吊裝置包括有:一懸吊馬達,設於外罩及內罩的頂面;至少一懸吊鍊條,連設於懸吊馬達;一頂板,位於內罩的內部,並設於懸吊鍊條的端部;以及至少一吊勾,設於頂板的底面。吊勾用來勾固於吊籃,懸吊馬達則提供一動力源,並透過鍊條及頂板而將吊籃及其玻璃向上吊或向下吊。According to an embodiment of the invention, the suspension device comprises: a suspension motor disposed on the top surface of the outer cover and the inner cover; at least one suspension chain connected to the suspension motor; and a top plate located inside the inner cover And disposed at an end of the suspension chain; and at least one hook is disposed on a bottom surface of the top plate. The hook is used to hook the basket, and the suspension motor provides a power source, and the basket and its glass are hoisted or hoisted through the chain and the top plate.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式的實施例詳細說明當中,將可清楚的呈現。The foregoing and other technical features, features and advantages of the present invention will be apparent from
第3圖是繪示依照本發明一第一實施例之直吊式玻璃鋼化設備的側視示意圖,並顯示其操作示意圖;第4圖是繪示第3圖所示直吊式玻璃鋼化設備的操作流程圖。該第3圖及第4圖是以一鋼化爐配應一組預熱/冷卻爐來說明本發明第一實施例的直吊式玻璃鋼化設備及其操作流程。3 is a side view showing a straight-through glass tempering apparatus according to a first embodiment of the present invention, and showing a schematic view of the operation thereof; and FIG. 4 is a view showing a straight hanging glass tempering shown in FIG. Operational flow chart of the device. 3 and 4 are a direct glazing glass tempering apparatus and an operation flow thereof according to a first embodiment of the present invention in a tempering furnace equipped with a set of preheating/cooling furnaces.
如第3圖所示,依照本發明第一實例之直吊式玻璃鋼化設備包括一預熱/冷卻爐100與一活動地位於該預熱/冷卻爐100下方的鋼化爐200。為配合說明,另備有一推車400,可方便承載一吊籃410於其上,吊籃410的內部則容置有垂直排列的多數待鋼化的玻璃420。As shown in FIG. 3, the direct-hanging glass tempering apparatus according to the first example of the present invention includes a preheating/cooling furnace 100 and a tempering furnace 200 movably located below the preheating/cooling furnace 100. To cope with the description, a cart 400 is additionally provided for conveniently carrying a basket 410 thereon, and the interior of the basket 410 houses a plurality of glass 420 to be tempered vertically arranged.
預熱/冷卻爐100架設一架體300上。預熱/冷卻爐100的底面為一開口110,其底面滑設有一活動蓋120,例如該活動蓋120可前、後滑動,以開啟或封閉開口110。預熱/冷卻爐100設有發熱元件及溫度控制裝置(未圖示),可設定預熱/冷卻爐100的溫度,使其執行預熱或冷卻的作業。The preheating/cooling furnace 100 is mounted on a body 300. The bottom surface of the preheating/cooling furnace 100 is an opening 110, and a movable cover 120 is slid on the bottom surface thereof. For example, the movable cover 120 can slide forward and backward to open or close the opening 110. The preheating/cooling furnace 100 is provided with a heat generating element and a temperature control device (not shown), and the temperature of the preheating/cooling furnace 100 can be set to perform a preheating or cooling operation.
預熱/冷卻爐100在機構上包括有一外罩130、一內罩140與一懸吊裝置150。內罩140設於外罩130的內部,並與外罩130之間具有一間隙141。在活動蓋120封閉開口110的狀態下,當啟動預熱/冷卻爐100的功能時,其所設定的溫度會循環於間隙141,以對於預熱/冷卻爐100內部的玻璃420執行預熱或冷卻的作業。The preheating/cooling furnace 100 includes a housing 130, an inner cover 140 and a suspension device 150. The inner cover 140 is disposed inside the outer cover 130 and has a gap 141 with the outer cover 130. In a state where the movable cover 120 closes the opening 110, when the function of the preheating/cooling furnace 100 is started, the set temperature thereof is circulated to the gap 141 to perform preheating for the glass 420 inside the preheating/cooling furnace 100 or Cooling work.
懸吊裝置150用來將吊籃410及其玻璃420向上吊至預熱/冷卻爐100的內部,或向下吊至鋼化爐600的內部或推車800上。在實施上,懸吊裝置包括一懸吊馬達151、二懸吊鍊條152、一頂板153、以及二吊勾154。懸吊馬達151設於外罩130及內罩140的頂面;懸吊鍊條152連設於懸吊馬達151及頂板153之間;頂板153位於內罩140內部;吊勾154設於頂板153的底面。吊勾154用來勾固於吊籃410,懸吊馬達151則提供一動力源,其透過鍊條152及頂板153而將吊籃410及其玻璃420向上吊或向下吊。Suspension device 150 is used to lift basket 410 and its glass 420 up to the interior of preheating/cooling furnace 100, or down to the interior of tempering furnace 600 or cart 800. In practice, the suspension device includes a suspension motor 151, two suspension chains 152, a top plate 153, and two hooks 154. The suspension motor 151 is disposed on the top surface of the outer cover 130 and the inner cover 140; the suspension chain 152 is connected between the suspension motor 151 and the top plate 153; the top plate 153 is located inside the inner cover 140; and the hanging hook 154 is disposed on the bottom surface of the top plate 153. . The hook 154 is used to hook up to the gondola 410. The suspension motor 151 provides a power source that hangs or hoists the basket 410 and its glass 420 through the chain 152 and the top plate 153.
鋼化爐200的底部設有輪體210,可活動地被推移至預熱/冷卻爐100的下方。鋼化爐200的內部存置有化學藥劑,用以對玻璃420執行鋼化作業。The bottom of the tempering furnace 200 is provided with a wheel body 210 that is movably moved under the preheating/cooling furnace 100. The inside of the tempering furnace 200 is provided with a chemical agent for performing tempering work on the glass 420.
請參閱第4圖並一併參閱第3圖,用以說明依照本發明第一實施例之直吊式玻璃鋼化設備的操作流程,其步驟為:(一)利用推車400將內部裝有多數玻璃420的吊籃410推移至預熱/冷卻爐100的下方(S1)(請一併參閱第3a圖);(二).以懸吊裝置150將吊籃410及其玻璃420向上吊至預熱/冷卻爐100的內部,並封閉活動蓋120,且以預熱/冷卻爐100對玻璃420進行預熱作業(S2)(請一併參閱第3b圖);(三).將鋼化爐200推移至預熱/冷卻爐100的下方,並開啟活動蓋120,且以懸吊裝置150將吊籃410及其玻璃420向下吊至鋼化爐200的內部,而以鋼化爐200對玻璃420進行鋼化作業(S3)(請一併參閱第3c圖);(四).開啟活動蓋120,以懸吊裝置150將吊籃410及其玻璃420向上吊至預熱/冷卻爐100的內部,並封閉活動蓋120,且以預熱/冷卻爐100對玻璃420進行冷卻作業(S4)(請一併參閱第3d圖);(五).將推車400推移至預熱/冷卻爐100的下方,並開啟活動蓋120,以懸吊裝置150將吊籃410及其玻璃420向下吊至推車400(S5)(請一併參閱第3e圖)。依此對玻璃420完成整套之預熱、鋼化與冷卻的操作流程。Please refer to FIG. 4 and refer to FIG. 3 for explaining the operation flow of the direct-hanging glass tempering apparatus according to the first embodiment of the present invention. The steps are as follows: (1) using the cart 400 to be installed inside. The basket 410 of most of the glass 420 is pushed to the lower side of the preheating/cooling furnace 100 (S1) (please refer to FIG. 3a together); (2). The hanging basket 410 and its glass 420 are lifted up to the suspension device 150 to Preheating/cooling the inside of the furnace 100, and closing the movable cover 120, and preheating the glass 420 by the preheating/cooling furnace 100 (S2) (please refer to FIG. 3b together); (3). Tempering The furnace 200 is pushed down to the preheating/cooling furnace 100, and the movable cover 120 is opened, and the hanging basket 410 and its glass 420 are hoisted down to the inside of the tempering furnace 200 by the suspension device 150, and the tempering furnace 200 is used. Tempering the glass 420 (S3) (please refer to Figure 3c); (4) Opening the movable cover 120, lifting the basket 410 and its glass 420 up to the preheating/cooling furnace with the suspension device 150 The inside of 100, and the movable cover 120 is closed, and the glass 420 is cooled by the preheating/cooling furnace 100 (S4) (please refer to FIG. 3d together); (5). Push the cart 400 to preheat/ Cooling furnace Below the 100, the movable cover 120 is opened, and the hanging basket 410 and its glass 420 are hoisted down to the cart 400 (S5) by the suspension device 150 (please refer to FIG. 3e together). According to this, the whole process of preheating, tempering and cooling of the glass 420 is completed.
依照本發明第一實施例之直吊式玻璃鋼化設備及其操作流程,其對於玻璃之進料、預熱、鋼化、冷卻、出料等作業的過程中,皆為垂直移動的方式,避免相鄰玻璃間的碰撞,減少損壞,因而提高了產品良率。According to the first embodiment of the present invention, the direct-hanging glass tempering apparatus and the operation flow thereof are vertically moved in the process of feeding, preheating, tempering, cooling, discharging, etc. of the glass. Avoid collisions between adjacent glass and reduce damage, thus improving product yield.
第5圖是繪示依照本發明一第二實施例之直吊式玻璃鋼化設備的側視示意圖;第6圖至第8圖是繪示第5圖所示直吊式玻璃鋼化設備的操作示意圖。Figure 5 is a side elevational view showing a direct-hanging glass tempering apparatus according to a second embodiment of the present invention; and Figures 6 to 8 are diagrams showing the direct-lifting glass tempering apparatus shown in Figure 5; Operation diagram.
由於本發明直吊式玻璃鋼化設備是以一鋼化爐活動地位於預熱/冷卻爐的下方,因此以同一鋼化爐可以配應多組的預熱/冷卻爐使用,使得鋼化爐能作更有效的利用。例如第5圖至第8圖所示,其是以一鋼化爐配應三組預熱/冷卻爐來說明本發明第二實施例的直吊式玻璃鋼化設備及其操作流程。Since the direct-lifting glass tempering equipment of the present invention is located under the preheating/cooling furnace in a tempering furnace, the same tempering furnace can be equipped with multiple sets of preheating/cooling furnaces, so that the tempering furnace Can be used more effectively. For example, as shown in FIG. 5 to FIG. 8, the direct-lifting glass tempering apparatus and the operation flow thereof according to the second embodiment of the present invention are described in a tempering furnace equipped with three sets of preheating/cooling furnaces.
參閱第5圖所示,依照本發明第二實施例之直吊式玻璃鋼化設備包括有三組預熱/冷卻爐100與一活動地位於其中一組預熱/冷卻爐100下方的鋼化爐200。三組預熱/冷卻爐100分別為第一預熱/冷卻爐100A、第二預熱/冷卻爐100B及第三預熱/冷卻爐100C,其同一軸向地設於一架體300上。各預熱/冷卻爐100的結構與第一實施例所示的預熱/冷卻爐100完全相同。鋼化爐200的結構亦與第一實施例所示的鋼化爐200的結構相同。各組預熱/冷卻爐100相對於鋼化爐200之間的預熱、鋼化及冷卻的作業流程亦與第一實施例相同。Referring to FIG. 5, a direct-hanging glass tempering apparatus according to a second embodiment of the present invention includes three sets of preheating/cooling furnaces 100 and a tempering furnace movably located below one of the preheating/cooling furnaces 100. 200. The three sets of preheating/cooling furnaces 100 are respectively a first preheating/cooling furnace 100A, a second preheating/cooling furnace 100B, and a third preheating/cooling furnace 100C, which are disposed on the same body 300 in the same axial direction. The structure of each preheating/cooling furnace 100 is identical to that of the preheating/cooling furnace 100 shown in the first embodiment. The structure of the tempering furnace 200 is also the same as that of the tempering furnace 200 shown in the first embodiment. The operation procedures of preheating, tempering, and cooling between the respective groups of preheating/cooling furnaces 100 with respect to the tempering furnace 200 are also the same as those of the first embodiment.
請一併參閱第6圖至第8圖所示,說明依照本發明第二實施例之直吊式玻璃鋼化設備的操作流程。為簡明說明其操作流程,乃省略其進料及出料的圖示流程。另為配合三組預熱/冷卻爐的說明起見,吊籃具有原先的吊籃410及三組吊籃分別第一吊籃410A、第二吊籃410B及第三吊籃410C;玻璃亦具有原先的玻璃420及三組玻璃分別為第一玻璃420A、第二玻璃420B及第三玻璃420C。Please refer to FIG. 6 to FIG. 8 together for explaining the operation flow of the direct-hanging glass tempering apparatus according to the second embodiment of the present invention. In order to succinctly explain the operation process, the illustration process of feeding and discharging is omitted. In addition, for the description of the three sets of preheating/cooling furnaces, the hanging basket has the original hanging basket 410 and three sets of hanging baskets respectively, a first hanging basket 410A, a second hanging basket 410B and a third hanging basket 410C; the glass also has The original glass 420 and the three sets of glass are the first glass 420A, the second glass 420B, and the third glass 420C, respectively.
在第6圖中,係顯示第一預熱/冷卻爐100A已完成其對於第一玻璃420的預熱,並將鋼化爐200推移至第一預熱/冷卻爐100A的下方,且將第一吊籃410A及其第一玻璃420A垂直吊至鋼化爐200的內部,而對第一玻璃420A進行鋼化作業;在此同時,第二預熱/冷卻爐100B係對第二吊籃410B內的第二玻璃420B進行預熱作業;而第三預熱/冷卻爐100C則對上一流程所完成之鋼化後的玻璃420進行冷卻作業。In Fig. 6, it is shown that the first preheating/cooling furnace 100A has completed its preheating for the first glass 420, and the tempering furnace 200 is pushed under the first preheating/cooling furnace 100A, and will be A gondola 410A and its first glass 420A are vertically suspended to the inside of the tempering furnace 200, and the first glass 420A is tempered; at the same time, the second preheating/cooling furnace 100B is attached to the second gondola 410B. The second glass 420B is preheated, and the third preheating/cooling furnace 100C cools the tempered glass 420 completed in the previous process.
在第7圖中,係顯示第二預熱/冷卻爐100B已完成其對於第二玻璃420B的預熱,並將鋼化爐200推移至第二預熱/冷卻爐100B的下方,且將第二吊籃410B及其第二玻璃420B垂直吊至鋼化爐200的內部,而對第二玻璃420B進行鋼化作業;在此同時,第三預熱/冷卻爐100C係對第三吊籃410C內的第三玻璃420C進行預熱作業;而第一預熱/冷卻爐100A則對上一流程所完成之鋼化後的第一玻璃420A進行冷卻作業。In Fig. 7, it is shown that the second preheating/cooling furnace 100B has completed its preheating for the second glass 420B, and the tempering furnace 200 is pushed under the second preheating/cooling furnace 100B, and will be The second hanging basket 410B and its second glass 420B are vertically suspended to the inside of the tempering furnace 200, and the second glass 420B is tempered; at the same time, the third preheating/cooling furnace 100C is attached to the third hanging basket 410C. The inner third glass 420C performs a preheating operation; and the first preheating/cooling furnace 100A performs a cooling operation on the tempered first glass 420A completed in the previous process.
在第8圖中,係顯示第三預熱/冷卻爐100C已完成其對於第三玻璃420C的預熱,並將鋼化爐200推移至第三預熱/冷卻爐100C的下方,且將第三吊籃410C及其第三玻璃420C垂直吊至鋼化爐200的內部,而對第三玻璃420C進行鋼化作業;在此同時,第一預熱/冷卻爐100A係對第一吊籃410A內的第一玻璃420A進行預熱作業;而第二預熱/冷卻爐100B則對上一流程所完成之鋼化後的第二玻璃420B進行冷卻作業。In Fig. 8, it is shown that the third preheating/cooling furnace 100C has completed its preheating for the third glass 420C, and the tempering furnace 200 is pushed to the lower side of the third preheating/cooling furnace 100C, and will be The three hanging baskets 410C and the third glass 420C are vertically suspended to the inside of the tempering furnace 200, and the third glass 420C is tempered; at the same time, the first preheating/cooling furnace 100A is attached to the first hanging basket 410A. The first glass 420A in the interior performs the preheating operation; and the second preheating/cooling furnace 100B performs the cooling operation on the tempered second glass 420B completed in the previous process.
如此循環地對各組的玻璃交替地進行預熱、鋼化與冷卻等作業。In this cycle, the glass of each group is alternately preheated, tempered, and cooled.
由於本發明直吊式玻璃鋼化設備是以一鋼化爐活動地位於預熱/冷卻爐的下方,所以依照本發明第二實施例之直吊式玻璃鋼化設備及其操作流程,其可以同一鋼化爐可以配應於更多組(例如三組)的預熱/冷卻爐使用,使得鋼化爐較之習知者能作更有效的利用,而據以提高產能。Since the direct-hanging glass tempering apparatus of the present invention is located under the preheating/cooling furnace in a tempering furnace, the direct hanging glass tempering apparatus and the operation flow thereof according to the second embodiment of the present invention can The same tempering furnace can be used in more groups (for example, three groups) of preheating/cooling furnaces, so that the tempering furnace can be more effectively utilized than the conventional ones, thereby increasing the capacity.
再以同一鋼化爐配應二組預熱/冷卻爐的使用情況觀之,依據本發明之直吊式玻璃鋼化設備較之上述習知ㄇ式玻璃鋼化設備,減少了轉運空間530的設置,因而節省了整體設備的空間。According to the use situation of the two sets of preheating/cooling furnaces in the same tempering furnace, the direct hanging glass tempering apparatus according to the present invention reduces the space of the transfer space 530 compared with the above-mentioned conventional glass tempering equipment. Settings, thus saving space on the overall device.
雖然本發明以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明的精神和範圍內,當可作各種的更動與潤飾,因此本發明之保護範圍當視後附的申請專利範圍所界定者為準。The present invention is disclosed in the above embodiments, and is not intended to limit the scope of the present invention, and various modifications and refinements may be made without departing from the spirit and scope of the invention. It is subject to the definition of the scope of the patent application attached.
100...預熱/冷卻爐100. . . Preheating/cooling furnace
100A...第一預熱/冷卻爐100A. . . First preheating/cooling furnace
100B...第二預熱/冷卻爐100B. . . Second preheating/cooling furnace
100C...第三預熱/冷卻爐100C. . . Third preheating/cooling furnace
110...開口110. . . Opening
120...活動蓋120. . . Movable cover
130...外罩130. . . Cover
140...內罩140. . . Inner cover
141...間隙141. . . gap
150...懸吊裝置150. . . Suspension device
151...懸吊馬達151. . . Suspension motor
152...懸吊鍊條152. . . Suspension chain
153...頂板153. . . roof
154...吊勾154. . . Hook
200...鋼化爐200. . . Tempering furnace
210...輪體210. . . Wheel body
300...架體300. . . Frame
400...推車400. . . Cart
410...吊籃410. . . Hanging basket
410A...第一吊籃410A. . . First hanging basket
410B...第二吊籃410B. . . Second basket
410C...第三吊籃410C. . . Third hanging basket
420...玻璃420. . . glass
420A...第一玻璃420A. . . First glass
420B...第二玻璃420B. . . Second glass
420C...第三玻璃420C. . . Third glass
為讓本發明之上述和其他目的、特徵、優點與實施例能更明確易懂,所附圖式之說明如下:The above and other objects, features, advantages and embodiments of the present invention will become more <RTIgt;
第1圖是繪示習知一種玻璃鋼化設備的俯視圖示意圖。Fig. 1 is a schematic plan view showing a conventional glass tempering apparatus.
第2圖是繪示第1圖所示玻璃鋼化設備的側視示意圖。Fig. 2 is a side elevational view showing the glass tempering apparatus shown in Fig. 1.
第3圖是繪示依照本發明一第一實施例之直吊式玻璃鋼化設備的側視示意圖,並顯示其操作示意圖。Fig. 3 is a side elevational view showing the direct-lifting glass tempering apparatus according to a first embodiment of the present invention, and showing the operation thereof.
第4圖是繪示第3圖所示直吊式玻璃鋼化設備的操作流程圖。Fig. 4 is a flow chart showing the operation of the direct-hanging glass tempering apparatus shown in Fig. 3.
第5圖是繪示依照本發明一第二實施例之直吊式玻璃鋼化設備的側視示意圖。Figure 5 is a side elevational view showing a direct-hanging glass tempering apparatus in accordance with a second embodiment of the present invention.
第6圖至第8圖是繪示第5圖所示直吊式玻璃鋼化設備的操作示意圖。6 to 8 are schematic views showing the operation of the direct-hanging glass tempering apparatus shown in Fig. 5.
100...預熱/冷卻爐100. . . Preheating/cooling furnace
100A...第一預熱/冷卻爐100A. . . First preheating/cooling furnace
100B...第二預熱/冷卻爐100B. . . Second preheating/cooling furnace
100C...第三預熱/冷卻爐100C. . . Third preheating/cooling furnace
150...懸吊裝置150. . . Suspension device
200...鋼化爐200. . . Tempering furnace
300...架體300. . . Frame
400...推車400. . . Cart
410...吊籃410. . . Hanging basket
410A...第一吊籃410A. . . First hanging basket
410B...第二吊籃410B. . . Second basket
410C...第三吊籃410C. . . Third hanging basket
420...玻璃420. . . glass
420A...第一玻璃420A. . . First glass
420B...第二玻璃420B. . . Second glass
420C...第三玻璃420C. . . Third glass
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US3880635A (en) * | 1973-07-20 | 1975-04-29 | Triplex Safety Glass Co | Method and apparatus for press bending glass sheets |
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US3880635A (en) * | 1973-07-20 | 1975-04-29 | Triplex Safety Glass Co | Method and apparatus for press bending glass sheets |
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