TWI380129B - High etch resistant hardmask composition having antireflective properties, method for forming patterned material layer using the hardmask composition and semiconductor integrated circuit device produced using the method - Google Patents

High etch resistant hardmask composition having antireflective properties, method for forming patterned material layer using the hardmask composition and semiconductor integrated circuit device produced using the method Download PDF

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TWI380129B
TWI380129B TW96148919A TW96148919A TWI380129B TW I380129 B TWI380129 B TW I380129B TW 96148919 A TW96148919 A TW 96148919A TW 96148919 A TW96148919 A TW 96148919A TW I380129 B TWI380129 B TW I380129B
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hard mask
layer
weight
composition
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TW200834236A (en
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Oh Chang-Il
Dong Seon Uh
Kyung Hee Hyung
Min Soo Kim
Jin Kuk Lee
Jong Seob Kim
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Cheil Ind Inc
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/091Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers characterised by antireflection means or light filtering or absorbing means, e.g. anti-halation, contrast enhancement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/0271Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
    • H01L21/0273Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
    • H01L21/0274Photolithographic processes
    • H01L21/0276Photolithographic processes using an anti-reflective coating

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  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Power Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Materials For Photolithography (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Drying Of Semiconductors (AREA)

Description

九、發明說明: C發明所屬之技術領域3 發明領域 本發明係關於一種適合用於光刻術之具有抗反射性質 之硬質罩幕組成物。更特別,本發明係關於於短波長區(例 如157奈米、193奈米及248奈米)有強力吸收之包含含芳香 環聚合物之一種硬質罩幕組成物。 C先前技術;J 發明背景 微電子業及其它相關產業包括顯微結構體(例如微機 器及磁阻頭)之製造上持續要求縮小結構成形體之尺寸。於 微電子產業,需要縮小微電子元件之尺寸,因而提供多個 於給定之晶片大小之電路。 有效光刻術技術為達成結構成形體尺寸縮小所必需。 由於特疋基材上直接成像圖案以及製造典型用於此等成像 之罩幕之觀點,光刻術之影響為結構體之製造。 典型光刻術製程涉及將輻射敏感阻罩全影像暴露於成 像輻射來形成圖案化阻罩層。隨後,經由將曝光後之阻罩 s與某些物質(典型為水性驗性顯影溶液)接觸來顯影。然 後,存在於圖案化阻罩層之開口之物質被蝕刻來轉印圖案 至下方材料。於轉印完成後,去除阻罩層之剩餘部分。 ^於大部分光刻術製程中,為了獲得較佳解析度,使用 ▲射塗層(ARC)來、細小成像層例如輕射敏感阻罩材料層 與底層間之反射率。但因於圖案化之後,於ARC之蝕刻期 間’多個成像層部分被移除,故於隨後之蝕刻步驟進—步 要求圖案化。 換S之’於若干光刻術成像方法中,所使用之阻罩並 未對隨後之蝕刻步驟提供足夠抗性,至足夠有效將期望之 圖案轉印至該阻罩下方一層之程度。於實際應用用途(例如 於需要極薄之阻罩層之情況下,欲蝕刻之下方材料後,需 要大型餘刻深度,及/或依據下方材料之類別而定,需要使 用特殊蝕刻劑)中,使用所謂「硬質罩幕層」作為圖案化阻 罩層與可由圖案化阻罩藉轉印而被圖案化之底層材料間之 中間層。硬質罩幕層必須可配合來自於圖案化阻罩層之圖 案’且忍受將圖案轉印至底層材料所需之蝕刻。 雖然已知多種硬質罩幕材料’但仍然需要有改良之硬 質罩幕組成物。由於習知硬質罩幕材料難以施用至基材, 故需要使用化學氣相沈積及物理氣相沈積、特殊溶劑及/或 高溫烤乾。但此等方法不僅需要使用昂貴的設備或導入先 進技術’同時也涉及複雜的處理程序,如此,導致元件之 製造成本相當高。如此以可藉旋塗技術施用之硬質罩幕組 成物為佳。另一種較佳之硬質罩幕組成物為可以容易方式 使用上方光阻層作為罩幕進行選擇性蝕刻,且對使用硬質 罩幕層作為硬質罩幕,圖案化下方金屬化合物或石夕化合物 層所需之蝕刻具有抗性。另一種較佳硬質罩幕組成物為可 提供優異之儲存性質,且避免與成像阻罩層產生負面交互 作用(例如來自於硬質罩幕之酸污染)。另—種較佳硬質罩幕 組成物為對較短波長(例如157奈米、193奈米、及248奈米) 1380129IX. INSTRUCTIONS: TECHNICAL FIELD OF THE INVENTION C FIELD OF THE INVENTION The present invention relates to a hard mask composition having anti-reflective properties suitable for use in lithography. More particularly, the present invention relates to a hard mask composition comprising an aromatic ring-containing polymer which is strongly absorbed in short wavelength regions (e.g., 157 nm, 193 nm, and 248 nm). C Prior Art; J BACKGROUND OF THE INVENTION The manufacture of microelectronics and other related industries, including microstructures (e.g., micromachines and magnetoresistive heads), continues to require a reduction in the size of the structural shaped bodies. In the microelectronics industry, there is a need to reduce the size of microelectronic components, thereby providing multiple circuits of a given wafer size. Effective lithography is necessary to achieve size reduction of the structural shaped body. The effect of lithography is the fabrication of the structure due to the direct imaging pattern on the special substrate and the fabrication of a mask typically used for such imaging. A typical lithography process involves exposing a full image of a radiation-sensitive mask to imaging radiation to form a patterned mask layer. Subsequently, development is carried out by contacting the exposed mask s with certain substances, typically aqueous experimental development solutions. The material present in the opening of the patterned mask layer is then etched to transfer the pattern to the underlying material. After the transfer is completed, the remaining portion of the barrier layer is removed. In most lithography processes, in order to obtain better resolution, ▲ shot coating (ARC) is used to reflect the reflectivity between a thin imaging layer such as a layer of light-sensitive resist material and the underlayer. However, after the patterning, the portions of the plurality of imaging layers are removed during the etching of the ARC, so patterning is required in the subsequent etching step. In some lithography imaging methods, the mask used does not provide sufficient resistance to subsequent etching steps to the extent that it is effective to transfer the desired pattern to a layer below the mask. For practical applications (for example, in the case where an extremely thin barrier layer is required, a large residual depth is required after etching the underlying material, and/or depending on the type of material below, a special etchant is required) A so-called "hard mask layer" is used as an intermediate layer between the patterned mask layer and the underlying material that can be patterned by transfer by the patterned mask. The hard mask layer must be compatible with the pattern from the patterned mask layer and endure the etching required to transfer the pattern to the underlying material. Although a variety of hard mask materials are known, an improved hard mask composition is still required. Since conventional hard mask materials are difficult to apply to substrates, chemical vapor deposition and physical vapor deposition, special solvents, and/or high temperature baking are required. However, such methods require not only the use of expensive equipment or the introduction of advanced technology, but also complex processing procedures, which results in a relatively high manufacturing cost of the components. Such a hard mask composition which can be applied by spin coating technique is preferred. Another preferred hard mask composition is that it is easy to selectively etch using the upper photoresist layer as a mask and to pattern the underlying metal compound or compound layer using a hard mask layer as a hard mask. The etching is resistant. Another preferred hard mask composition provides excellent storage properties and avoids negative interactions with the imaged barrier layer (e.g., acid contamination from a hard mask). Another preferred hard mask composition for shorter wavelengths (eg 157 nm, 193 nm, and 248 nm) 1380129

之成像輻射具有特殊光學性質。 藉乾蝕刻圖案化相對厚底層仍然存在有多項技術困 難。舉例言之,藉旋塗所形成之頂硬質罩幕層於乾蝕刻期 間具有各向同性(例如彎弓的)蝕刻輪廓,造成難以允許硬質 罩幕層發揮作為相對厚底層之硬質罩幕。例如經由改變乾 蝕刻條件,試圖防止各向同性蝕刻輪廓的發生。但元件製 造上於大規模製造廠操作上仍然有限制。 於此等情況下,發明人試圖製備一種於非晶形結構中 有高碳含量之高密度網狀聚合物,其可用來形成具有各向 異性輪廓之硬質罩幕。 I:發明内容3 發明概要 鑑於先前技術之問題進行本發明,本發明之一個目的 係提供一種適合用於光刻術方法且有高度蝕刻選擇性之新 穎硬質罩幕組成物,對多種蝕刻具有充分抗性,且可縮小 阻罩與下層間之反射率。 本發明之另一目的係提供一種使用該硬質罩幕組成物 來於一基材上圖案化一下方材料層之方法。 根據本發明之一個態樣,提供一種抗反射硬質罩幕組 成物,包含 (a)由式1至3中之任一者所表示之含芳香環聚合物:The imaging radiation has special optical properties. There are still a number of technical difficulties in patterning a relatively thick underlayer by dry etching. For example, the top hard mask layer formed by spin coating has an isotropic (e.g., bowed) etch profile during dry etching, making it difficult to allow the hard mask layer to function as a hard mask as a relatively thick underlayer. Attempts to prevent the occurrence of isotropic etch profiles, for example, by changing the dry etch conditions. However, component manufacturing still has limitations in the operation of large-scale manufacturing plants. In such cases, the inventors attempted to prepare a high density network polymer having a high carbon content in an amorphous structure which can be used to form a hard mask having an anisotropic profile. I. SUMMARY OF THE INVENTION Summary of the Invention The present invention has been made in view of the problems of the prior art, and it is an object of the present invention to provide a novel hard mask composition suitable for use in a photolithography method and having a high etching selectivity, which is sufficient for various etchings. Resistant, and can reduce the reflectivity between the mask and the lower layer. Another object of the present invention is to provide a method of patterning a layer of underlying material on a substrate using the hard mask composition. According to an aspect of the present invention, there is provided an antireflection hard mask composition comprising (a) an aromatic ring-containing polymer represented by any one of Formulas 1 to 3:

7 1380129 —CH — 4 其中 Ri 係選自-CH2- ' —CH— 及ό R2及R3各自分別係選自於氫、羥基、CrC1()烷基 C6-CI0芳基、丙烯基及鹵素,及Kn<750 ;7 1380129 —CH — 4 wherein Ri is selected from —CH 2 — — ——— and R 2 and R 3 are each selected from the group consisting of hydrogen, hydroxy, CrC 1 (alkyl) C 6 —CI 0 aryl, propylene, and halogen, and Kn<750;

(2) —CH — 5 其中 R,係選自-CH2-、―邮^·012-, —CH — 及ό ; R4係選自於氫、羥基、Q-Ch)烷基、C6-C1()芳基、 丙烯基及鹵素,及Kn<750 ;以及 ΟΗ -Rr (3) —CH - 其中 r,係選自-ch2-、 10 及 —CH —ό; 及 Βη<750 (b) 一起始劑,以及 (c) 一有機溶劑。 本發明之硬質罩幕組成物進一步包含(d)—交聯組分及 (e)—酸催化劑。 8 於此種情況下’本發明之硬質罩幕組成物包含1〇/〇至 20%重量比含芳香環聚合物(a),0.001%至5%重量比起始劑 (b),75%至98.8%重量比有機溶劑(c) ’ 0.1%至5%重量比交 聯組分(d) ’及0.001%至0.05%重量比酸催化劑⑷。 本發明之硬質罩幕組成物進一步包含σ米β坐化合物作為 鹼催化劑(d)〇 於此種情況下,本發明之硬質罩幕組成物包含P/〇至 20%重量比含芳香環聚合物(3),0.001%至5%重量比起始劑 (b),75%至98.8%重量比有機溶劑(c),及〇.001%至5%重量 比驗催化劑(d)。 含芳香環聚合物聚合物較佳具有重量平均分子量為 1,000至30,000。 本發明之硬質罩幕組成物進一步包含界面活性劑。 起始劑可選自於由過氧化物、過硫酸鹽、偶氮化合物 及其混合物所組成之組群。 父聯組分可選自於由醚化胺基樹脂、烧氧基烧基蜜胺 樹脂、烷基脲樹脂、甘脲衍生物、2,6-貳(經基甲基)_對·曱 紛、雙環氧化合物及其混合物所組成之組群。 酸催化劑可選自於由對-曱苯磺酸一水合物、對_甲苯項 酸吡啶鑕、2,4,4,6-四溴環己二烯酮、曱笨磺酸安息香、曱 苯磺酸2-硝基节酯、有機磺酸之烷酯類、及其混合物所組 成之組群。 根據本發明之另一態樣,提供一種使用該硬質罩幕組 成物而於一基材上形成一圖案化材料層之方法。 特別,本發明之方法包含下列步驟:(a)於一基材上提 供一材料層’(b)使用該硬質罩幕組成物於該材料層上形成 一抗反射硬質罩幕層,(c)於該抗反射硬質罩幕層上形成一 輻射敏感成像層’(d)將該輻射敏感成像層全影像曝光於輻 射來於該成像層形成一經輻射曝光區之圖案,(e)選擇性移 除部分該輻射敏感成像層及該抗反射硬質罩幕層來暴露出 部分材料層,以及(f)蝕刻該材料層之暴露出之部分來圖案 化該材料層。 本發明方法進一步包含於步驟(c)之前,使用一含矽組 成物形成一硬質罩幕層之步驟。本發明方法進一步包含於 步驟(0之前,於該含矽硬質罩幕層上形成一底抗反射塗層 (BARC)之步驟。 根據本發明之又另一態樣,提供一種使用該方法所製 造之半導體積體電路元件。 【實施冷式】 較佳實施例之詳細說明 現在將說明本發明之具體實施例之進一步細節。 本發明提供—種抗反射硬質罩幕組《,包含(a)於短 波長區(例如193奈米及撕奈米)有強力吸收之含芳香環聚 合物’⑼一料劑及⑷―有機溶劑。(2) —CH — 5 wherein R is selected from —CH 2 — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — Aryl, propenyl and halogen, and Kn<750; and ΟΗ-Rr(3)-CH- wherein r is selected from the group consisting of -ch2-, 10 and -CH-ό; and Βη<750 (b) And (c) an organic solvent. The hard mask composition of the present invention further comprises (d) - a crosslinking component and (e) - an acid catalyst. 8 In this case, the hard mask composition of the present invention contains 1 〇 / 〇 to 20% by weight of the aromatic ring-containing polymer (a), 0.001% to 5% by weight of the initiator (b), 75% To 98.8% by weight of the organic solvent (c) '0.1% to 5% by weight of the crosslinking component (d)' and 0.001% to 0.05% by weight of the acid catalyst (4). The hard mask composition of the present invention further comprises a smectite beta compound as the base catalyst (d). In this case, the hard mask composition of the present invention comprises a P/〇 to 20% by weight aromatic-containing polymer. (3) 0.001% to 5% by weight of the initiator (b), 75% to 98.8% by weight of the organic solvent (c), and 〇.001% to 5% by weight of the catalyst (d). The aromatic ring-containing polymer polymer preferably has a weight average molecular weight of 1,000 to 30,000. The hard mask composition of the present invention further comprises a surfactant. The starter may be selected from the group consisting of peroxides, persulfates, azo compounds, and mixtures thereof. The parent component may be selected from the group consisting of etherified amine based resins, alkoxyalkyl melamine resins, alkyl urea resins, glycoluril derivatives, 2,6-fluorene (transmethyl)- a group consisting of a double epoxy compound and a mixture thereof. The acid catalyst may be selected from the group consisting of p-toluenesulfonic acid monohydrate, p-toluene pyridinium, 2,4,4,6-tetrabromocyclohexadienone, benzoic acid benzoin, terpene sulfonate. a group consisting of 2-nitro-t-ester esters, alkyl sulfonates of organic sulfonic acids, and mixtures thereof. In accordance with another aspect of the present invention, a method of forming a patterned layer of material on a substrate using the hard mask composition is provided. In particular, the method of the present invention comprises the steps of: (a) providing a layer of material on a substrate' (b) forming an anti-reflective hard mask layer on the layer of material using the hard mask composition, (c) Forming a radiation-sensitive imaging layer on the anti-reflective hard mask layer (d) exposing the full image of the radiation-sensitive imaging layer to radiation to form a pattern of the radiation exposure region in the imaging layer, (e) selectively removing A portion of the radiation-sensitive imaging layer and the anti-reflective hard mask layer expose a portion of the material layer, and (f) etch the exposed portion of the material layer to pattern the material layer. The method of the present invention further comprises the step of forming a hard mask layer using a ruthenium-containing composition prior to step (c). The method of the present invention further comprises the step of forming a bottom anti-reflective coating (BARC) on the tantalum-containing hard mask layer prior to step (0). According to still another aspect of the present invention, a method of manufacturing using the method is provided. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Further details of specific embodiments of the present invention will now be described. The present invention provides an anti-reflective hard mask group, comprising (a) The short-wavelength region (for example, 193 nm and nano-nano) has a strong absorption of the aromatic ring-containing polymer '(9) one material and (4) - an organic solvent.

1380129 其中 Ri 係選自-CH2-、 一CH — 4 及 —CH—ό ; R2及R3各自分別係選自於氫、羥基、CrC1G烷基 C6-C10芳基、丙烯基及鹵素,及Kn<750 ;1380129 wherein Ri is selected from the group consisting of -CH2-, -CH-4 and -CH-; R2 and R3 are each selected from the group consisting of hydrogen, hydroxy, CrC1G alkyl C6-C10 aryl, propylene and halogen, and Kn<;750;

(2) -CH — 5 其中 R,係選自-CH2-、_Η2<:η〇μ' 及 0 ; r4係選自於氫、羥基、crc1()烷基、c6-c1()芳基 丙稀基及鹵素,及1<η<750 ;以及 0Η -Rr (3) —CH- 其中Rt係選自-CH2- —H2C—u~CH2- _ 10 及 —CH —ό ; 及 Κη<750 較佳,該含芳香環聚合物於聚合物主鏈中含有芳香 環。較佳該含芳香環聚合物具有可與交聯組分反應且沿聚 合物主鏈分布之多個反應位置。此外,本發明之硬質罩幕 組成物必須具有溶液形成特性及薄膜形成特性,可協助藉 11 習知旋塗技術來形成一層β 特別’本發明之硬質罩幕組成物可滿足全部前述要 求。組成聚合物之式1、2及3之聚合物摻和物及組成該等聚 合物之單位(亦即單體)之共聚物也可用於本發明。 含芳香環聚合物較佳具有重量平均分子量為^麵至 30,000。 以_份重量比有機溶劑⑷為基準,含芳香環聚合物⑷ 之較佳用f為1至30份重量比。當含芳魏聚合物之用量係 少於1份重量比或超過30份重量比時,未能達成期望之塗層 厚度(亦即難以準確調整塗層厚度)。 對起始劑⑻之類別並無特殊限制,只要該起始劑於恰 在塗覆後之烤乾時’可熱交聯含芳香環聚合物⑷之乙稀基 P可供本發明使用之適當起始劑之實例包括過氧化物、 過硫酸鹽及偶I化合物。起始劑可單獨使用或呈兩種或多 種之混合物使用。 對有機溶劑(c)之種類並無特殊限制,只要含芳香環聚 5物(a)可充分溶解於有機溶劑(c)即可。至於適當有機溶 劑’值得一提者為丙二醇一甲醚乙酸醋(PGmea)、丙二醇 一曱醚(PGME)、環己酮及乳酸乙酯(EL)。 起始劑於加熱時活化來交聯聚合物之乙烯基。換言 之’起始劑藉加熱分解來形成反應性基團,反應性基團攻 擊有乙烯基之單體來交聯乙烯基。 本發明之抗反射硬質罩幕組成物進一步包含(d)交聯組 分及(e)酸催化劑。 1380129 本發明之硬質罩幕組成物所使用之有機溶劑(c)較佳為 經由所產生之酸之催化活性而可與聚合物之羥基交聯之交 聯組分。較佳酸催化劑(e)經加熱活化。 經熱活化之酸催化劑催化交聯組分與聚合物之經基間 5 之交聯。換言之’經熱活化之酸催化劑促進交聯組分之交 聯功能,用來交聯聚合物内部及相鄰聚合物分子間之經基。(2) -CH - 5 wherein R is selected from -CH2-, _Η2 <: η〇μ' and 0; r4 is selected from hydrogen, hydroxy, crc1() alkyl, c6-c1() aryl propyl a dilute group and a halogen, and 1 < η <750; and 0 Η - Rr (3) - CH - wherein Rt is selected from -CH 2 - H 2 C - u ~ CH 2 - _ 10 and - CH - ό ; and Κ η < 750 Preferably, the aromatic ring-containing polymer contains an aromatic ring in the polymer backbone. Preferably, the aromatic ring-containing polymer has a plurality of reaction sites which are reactive with the crosslinking component and which are distributed along the polymer backbone. Further, the hard mask composition of the present invention must have a solution forming property and a film forming property, and can assist in the formation of a layer of β by the conventional spin coating technique. The hard mask composition of the present invention satisfies all of the foregoing requirements. Polymer blends of the formulae 1, 2 and 3 constituting the polymer and copolymers constituting the units of the polymers (i.e., monomers) can also be used in the present invention. The aromatic ring-containing polymer preferably has a weight average molecular weight of from 10,000 to 30,000. Preferably, the aromatic ring-containing polymer (4) is used in an amount of from 1 to 30 parts by weight based on the weight of the organic solvent (4). When the amount of the aromatic-containing polymer is less than 1 part by weight or more than 30 parts by weight, the desired coating thickness is not achieved (i.e., it is difficult to accurately adjust the coating thickness). The type of the starter (8) is not particularly limited as long as the starter is allowed to be thermally crosslinked immediately after coating, and the ethylene group P containing the aromatic ring polymer (4) can be thermally crosslinked to be suitable for use in the present invention. Examples of the starter include peroxides, persulfates, and even I compounds. The initiators may be used singly or in combination of two or more. The type of the organic solvent (c) is not particularly limited as long as the aromatic ring-containing poly (a) is sufficiently soluble in the organic solvent (c). As for the appropriate organic solvent, it is worth mentioning that propylene glycol monomethyl ether acetate (PGmea), propylene glycol monodecyl ether (PGME), cyclohexanone and ethyl lactate (EL). The starter is activated upon heating to crosslink the vinyl groups of the polymer. In other words, the initiator is decomposed by heat to form a reactive group, and the reactive group attacks the monomer having a vinyl group to crosslink the vinyl group. The antireflective hard mask composition of the present invention further comprises (d) a crosslinked component and (e) an acid catalyst. 1380129 The organic solvent (c) used in the hard mask composition of the present invention is preferably a crosslinking component which is crosslinkable with a hydroxyl group of the polymer via the catalytic activity of the generated acid. Preferably, the acid catalyst (e) is activated by heating. The thermally activated acid catalyst catalyzes the crosslinking of the cross-linking component with the inter-base of the polymer. In other words, the thermally activated acid catalyst promotes the cross-linking function of the cross-linking component for crosslinking the radicals inside the polymer and between adjacent polymer molecules.

可以藉所產生之酸催化之方式而與含芳香環聚合物之 羥基反應之任一種交聯組分皆可用於本發明而無特殊限 制。供本發明之硬質罩幕組成物用之適當交聯組分之特定 10 實例包括:趟化胺基樹脂' 烧氧基烧基蜜胺樹脂(例如N-甲 氧基甲基-蜜胺樹脂及N-丁氧基甲基-蜜胺樹脂)、烷基脲樹 脂(例如赛莫(Cymel)U-65樹脂及UFR 80樹脂)、甘服衍生物 (例如式4之泡德林克(Powderlink)ll74)、2,6-貳(羥基甲基)-對-曱紛及雙環氧化合物。 2Any of the cross-linking components which can be reacted with the hydroxyl group of the aromatic ring-containing polymer by the acid catalyzed reaction can be used in the present invention without particular limitation. Specific examples of suitable cross-linking components for use in the hard mask composition of the present invention include: oxime-based amine resins' alkoxyalkyl melamine resins (e.g., N-methoxymethyl-melamine resins and N-butoxymethyl-melamine resin), alkyl urea resin (such as Cymel U-65 resin and UFR 80 resin), glycine derivative (for example, Powderlink of Formula 4) Ll74), 2,6-anthracene (hydroxymethyl)-p-anthracene and a double epoxy compound. 2

CH30CH CH2OCH3 0=Κ Αμ )=〇CH30CH CH2OCH3 0=Κ Αμ )=〇

ch3och2 CH20CH3 15 (4). 主於酸催化劑(e),可使用有機酸例如對甲苯磺酸一水 合物。為了獲得改良之儲存安定性’熱酸產生劑(TAG)化合 物可用作為酸催化劑(e)。TAG為當加熱處理時可產生酸之 化合物。較佳TAG包括對曱苯續酸°比啶鑕、2,4,4,6-四溴環 20 己二烯醇、甲苯磺酸安息香、甲苯磺酸2-硝基苄酯、有機 續酸之嫁酯類、及其混合物。 於陴罩領域已知之其它輻射敏感酸催化劑也可使用’ 13 只要其與抗反射組成物之其它組分可相容即可。 於本發明之硬質罩幕組成物中,於短波長區有強吸收 之含芳香環聚合物(a)較佳之存在量為1%至20%重量比及更 佳為3%至10%重量比’起始劑(b)之較佳存在量為〇 〇〇1%至 5%重量比及更佳為0·01%至3%重量比,有機溶劑(c)之較佳 存在量為75%至98.8%重量比,交聯組分(d)較佳之存在量為 0.1 %至5%重量比及更佳為〇· 1 %至3%重量比,及酸催化劑(e) 之較佳存在量為0.001%至0.05%重量比及更佳為〇 〇〇1%至 0.03%重量比。 當含芳香環聚合物之含量係超出前文定義之範圍時, 無法達成期望之塗層厚度(亦即難以準確調整塗層厚度)。 當起始劑含量係低於0.001%重量比時,不具有適當交 聯性質。同時’當起始劑含量係大於5%重量比時,部分起 始劑可能未反應,造成圖案輪廟之變形以及於與光阻或頂 第二硬質罩幕之界面之交混,結果塗膜之光學性質改變。 當交聯組分之含量係低於0.1%重量比時,不具有交聯 性質。同時,當交聯組分之含量係大於5%重量比時,可能 造成圖案輪廓的變形,以及烤乾時出現揮發性成分可能導 致再度沈積之污染。 當酸催化劑之含量低於0.001%重量比時,不具有交聯 性質。同時,當酸催化劑之含量超過0 05%重量比時由於 酸度增高,鍺存安定性可能受到不良影響。 當有機溶劑之含量係於前文定義之範圍以外時,無法 達成期望之塗層厚度(亦即難以準確調整塗層厚度)。 1380129 本發明之硬質罩幕組成物進一步包含咪唾化合物作為 (d)驗催化劑。 鹼催化劑於加熱時活化來交聯聚合物内部及相鄰聚合 物分子間之羥基及端末甲氧基。鹼催化劑之實例包括2-甲 5 基咪唑、2-乙基-4-甲基咪唑、1-苄基-2-甲基咪唑、1·苄基 -2·苯基咪唑及2-苯基咪唑。 本發明之硬質罩幕組成物包含1%至20%重量比含芳香 環聚合物⑷,0.001%至5%重量比起始劑0),75%至98.8% 重量比有機溶劑(c),及0.001%至5%重量比鹼催化劑(d)。 10 當鹼催化劑之含量係低於0.001%重量比時,交聯效果 不足,結果可能誘導與上層材料之交混,因而難以形成圖 案影像。同時,當鹼催化劑之含量係高於5%重量比時,部 分起始劑可能未反應,造成儲存安定性不良之問題。 本發明之硬質罩幕組成物進一步包含界面活性劑。 15 本發明也提供一種使用該硬質罩幕組成物,於一基材 上圖案化一下層材料層之方法β 特別’本發明之方法包含下列步驟:(幻於一基材上提 供一材料層,(b)使用該硬質罩幕組成物於該材料層上形成 一抗反射硬質罩幕層’(c)於該抗反射硬質罩幕層上形成— 20輻射敏感成像層,(d)將該輻射敏感成像層全影像曝光於輻 射來於該成像層形成一經輻射曝光區之圖案,(幻選擇性移 除部分該輻射敏感成像層及該抗反射硬質罩幕層來暴露出 部分材料層,以及(f)蝕刻該材料層之暴露出之部分來圖案 化該材料層。 / 15 該方法進一步包含於步驟(c)之前,形成含矽硬質罩幕 層之步驟。本發明方法進一步包含於步驟(c)之前,於該含 矽硬質罩幕層上形成一底抗反射塗層(BARC)之步驟。 本發明之方法可根據下述程序進行。首先欲圖案化之 5材料諸如鋁或氮化矽(MN)藉常用技術施用至矽基材上。至 於欲圖案化材料,可使用導電材料、半導性材料、磁性材 料或絕緣材料。隨後,本發明之硬質罩幕組成物旋塗至5〇〇 埃至4,000埃厚度,且於10〇_3〇〇〇c烤乾1〇秒至1〇分鐘來形成 硬質罩幕層。於該硬質罩幕層上形成輻射敏感成像層。進 10行顯影來暴露出欲通過成像層曝光所形成之圖案。隨後, 成像層及抗反射層經選擇性移出來暴露出材料層部分,然 後使用氣體諸如CHFs/CF4之混合氣體進行乾蝕刻。於圖案 化材料層形成後,使用常見光阻去除劑去除阻罩之其餘部 分。經由使用本發明方法可提供半導體積體電路元件。 15 如此’本發明之組成物及使用本發明之組成物所形成 之光刻術結構可用於根據大致半導體製造方法之積體電路 元件的製造與設計。例如本發明組成物可用於形成圖案化 材料層結構,諸如金屬佈線、接觸孔及通孔、絕緣區段(例 如鑲嵌溝渠(DT))及淺渠絕緣(STI))及電容器結構用溝渠。 20 須了解本發明非僅限於任何特定光刻術技術及元件結構。 後文將參照下列實例說明本發明之進一步細節。但此 等實例僅供舉例說明之用而非意圖囿限本發明之範圍。 實例 [合成例1] 16 (GPC)於四氫吱喃測定。結果,發現共聚物具有分子量 12,000及聚合散度2.3。 [合成例3] (乙烯基酚與1,4-貳甲氧基曱基苯之共聚物之合成) 重複合成例1之程序,但使用120.15克(1莫耳)乙烯基酚 來替代445.58克(1_〇莫耳)4,4’·(9-亞芴基)二乙烯基酚,獲得 式7聚合物。Ch3och2 CH20CH3 15 (4). As the acid catalyst (e), an organic acid such as p-toluenesulfonic acid monohydrate can be used. In order to obtain improved storage stability, a thermal acid generator (TAG) compound can be used as the acid catalyst (e). TAG is a compound which produces an acid when heat treated. Preferred TAGs include p-benzoquinone acid pyridine, 2,4,4,6-tetrabromocyclo 20 hexadienol, toluene benzoate, 2-nitrobenzyl tosylate, organic acid Married esters, and mixtures thereof. Other radiation-sensitive acid catalysts known in the art of enamel can also be used as long as they are compatible with the other components of the anti-reflective composition. In the hard mask composition of the present invention, the aromatic ring-containing polymer (a) which is strongly absorbed in the short-wavelength region is preferably present in an amount of from 1% to 20% by weight and more preferably from 3% to 10% by weight. The starting agent (b) is preferably present in an amount of from 1% to 5% by weight and more preferably from 0. 01% to 3% by weight, and the organic solvent (c) is preferably present in an amount of 75% by weight. The crosslinking component (d) is preferably present in an amount of from 0.1% to 5% by weight, more preferably from 1:1% to 3% by weight, based on the 98.8% by weight, and the preferred amount of the acid catalyst (e). It is 0.001% to 0.05% by weight and more preferably 〇〇〇1% to 0.03% by weight. When the content of the aromatic ring-containing polymer is outside the range defined above, the desired coating thickness cannot be achieved (i.e., it is difficult to accurately adjust the coating thickness). When the amount of the initiator is less than 0.001% by weight, it does not have an appropriate crosslinking property. At the same time, when the content of the initiator is more than 5% by weight, some of the initiator may not be reacted, causing deformation of the pattern wheel and intermingling with the interface of the photoresist or the second hard mask. The optical properties change. When the content of the crosslinking component is less than 0.1% by weight, there is no crosslinking property. At the same time, when the content of the cross-linking component is more than 5% by weight, deformation of the pattern profile may occur, and the presence of volatile components during baking may cause contamination of re-deposition. When the content of the acid catalyst is less than 0.001% by weight, there is no crosslinking property. Meanwhile, when the content of the acid catalyst exceeds 05% by weight, the stability of the storage may be adversely affected due to an increase in acidity. When the content of the organic solvent is outside the range defined above, the desired coating thickness cannot be achieved (i.e., it is difficult to accurately adjust the coating thickness). 1380129 The hard mask composition of the present invention further comprises a sodium salium compound as (d) a catalyst. The base catalyst is activated upon heating to crosslink the hydroxyl groups and terminal methoxy groups in the interior of the polymer and between adjacent polymer molecules. Examples of the base catalyst include 2-methyl-5-imidazole, 2-ethyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, and 2-phenylimidazole. . The hard mask composition of the present invention comprises 1% to 20% by weight of the aromatic ring-containing polymer (4), 0.001% to 5% by weight of the initiator 0), 75% to 98.8% by weight of the organic solvent (c), and 0.001% to 5% by weight of the base catalyst (d). When the content of the alkali catalyst is less than 0.001% by weight, the crosslinking effect is insufficient, and as a result, the mixing with the upper material may be induced, so that it is difficult to form a pattern image. Meanwhile, when the content of the alkali catalyst is more than 5% by weight, a part of the initiator may be unreacted, resulting in a problem of poor storage stability. The hard mask composition of the present invention further comprises a surfactant. 15 The present invention also provides a method of patterning a layer of a material layer on a substrate using the hard mask composition. In particular, the method of the present invention comprises the steps of: (providing a material layer on a substrate, (b) using the hard mask composition to form an anti-reflective hard mask layer on the material layer '(c) forming a radiation sensitive imaging layer on the antireflective hard mask layer, (d) the radiation The entire image of the sensitive imaging layer is exposed to radiation to form a pattern of the radiation exposure region in the imaging layer (the magically selective removal portion of the radiation sensitive imaging layer and the anti-reflective hard mask layer to expose a portion of the material layer, and f) etching the exposed portion of the layer of material to pattern the layer of material. / 15 The method further comprises the step of forming a tantalum-containing hard mask layer prior to step (c). The method of the invention is further included in the step (c) Before the step of forming a bottom anti-reflective coating (BARC) on the tantalum-containing hard mask layer. The method of the present invention can be carried out according to the following procedure: The first material to be patterned, such as aluminum or tantalum nitride ( MN) borrowed Applying to the substrate by technique. As for the material to be patterned, a conductive material, a semiconductive material, a magnetic material or an insulating material may be used. Subsequently, the hard mask composition of the present invention is spin-coated to 5 〇〇 to 4,000. A thickness of angstroms, and dried at 10 〇 _3 〇〇〇 c for 1 至 to 1 〇 to form a hard mask layer. A radiation-sensitive imaging layer is formed on the hard mask layer. The formed pattern is exposed through the image forming layer. Subsequently, the image forming layer and the anti-reflective layer are selectively removed to expose a portion of the material layer, and then dry etched using a gas such as a mixed gas of CHFs/CF4. After the patterned material layer is formed, The remaining portion of the mask is removed using a conventional photoresist remover. The semiconductor integrated circuit component can be provided by using the method of the present invention. 15 Thus, the composition of the present invention and the lithography structure formed using the composition of the present invention can be used. Fabrication and design of integrated circuit components according to substantially semiconductor fabrication methods. For example, the compositions of the present invention can be used to form patterned material layer structures, such as metal wiring, contacts. And through holes, insulating sections (such as inlaid trenches (DT)) and shallow channel insulation (STI) and trenches for capacitor structures. 20 It should be understood that the present invention is not limited to any particular lithography technique and component structure. Further details of the invention are illustrated by the following examples, but these examples are for illustrative purposes only and are not intended to limit the scope of the invention. Examples [Synthesis Example 1] 16 (GPC) was determined in tetrahydrofuran. The copolymer had a molecular weight of 12,000 and a polymerization divergence of 2.3. [Synthesis Example 3] (Synthesis of a copolymer of a vinylphenol and a 1,4-mercaptomethoxyphenylbenzene) The procedure of Synthesis Example 1 was repeated, but using 120.15 g ( Instead of 445.58 g (1_〇mol) 4,4'·(9-fluorenylene)divinylphenol, 1 mole of vinyl phenol was used to obtain a polymer of formula 7.

(7) 共聚物之分子量及聚合散度係藉凝膠滲透層析術 1〇 (GPC)於四氫呋喃測定。結果,發現共聚物具有分子量 υ,ΟΟΟ及聚合散度2.2❶ [實例1至3] 各0.8克合成例1至合成例3所製備之聚合物,〇〇8克 2,2’-偶氮貳異丁腈(ΑΙΒΝ)作為起始劑,〇 2克交聯劑(泡楝林 15克1丨74,式4)及2毫克對曱苯續酸η比咬鐵溶解於9克丙 —甲醚乙酸酯(PGMEA)及過濾而製備樣本溶液。 醇(7) The molecular weight and polymerization divergence of the copolymer were determined by gel permeation chromatography (GPC) in tetrahydrofuran. As a result, it was found that the copolymer had a molecular weight of ruthenium, osmium and a polymerization degree of 2.2 Å [Examples 1 to 3] Each of 0.8 g of the polymer prepared in Synthesis Example 1 to Synthesis Example 3, 〇〇8 g of 2,2'-arsenazo Isobutyronitrile (ΑΙΒΝ) as a starter, 〇 2 g of cross-linking agent (buccal forest 15 g 1 丨 74, formula 4) and 2 mg p-benzoic acid η than bite iron dissolved in 9 g of propyl ether A sample solution was prepared by filtration of acetate (PGMEA). alcohol

於200°C烤乾6〇秒來形 試樣溶液旋塗於矽晶圓上, 4,000埃之薄膜。 巧 薄膜之折射率(η)及消光係數(k)係使用橢圓計 18 1380129The sample solution was spin-dried at 200 ° C for 6 sec to the 4,000 angstrom film. The refractive index (η) and extinction coefficient (k) of the film are ellipses 18 1380129

Woollam)測量。結果示於表1。 結果顯示薄膜具有適合用作為波長193奈米(ArF)及 248奈米(KrF)作為抗反射膜之折射率及吸光比,但實例3所 形成之薄膜具有於248奈米之極低消光係數。 5 [實例4至6]Woollam) measurement. The results are shown in Table 1. As a result, it was revealed that the film had a refractive index and an absorption ratio suitable as the antireflection film of 193 nm (ArF) and 248 nm (KrF), but the film formed in Example 3 had an extremely low extinction coefficient of 248 nm. 5 [Examples 4 to 6]

各0.8克合成例1至合成例3所製備之聚合物,〇〇8克 2,2’-偶氮貳異丁腈(AIBN)作為起始劑,及0.008克1_节基·2— 苯基咪唑作為鹼催化劑溶解於9克丙二醇一甲醚乙酸能 (PGMEA) ’且過濾而製備試樣溶液。 10 試樣溶液旋塗於矽晶圓上,於200。(:烤乾60秒來形成厚 4,000埃之薄膜。 薄膜之折射率(η)及消光係數(k)係使用橢圓計(j a Woollam)測量。結果示於表1。 結果顯示薄膜具有適合用作為波長193奈米(ArF)及 15 248奈米(KrF)作為抗反射膜之折射率及吸光比。 [合成例4] (亞苟基二盼與1,4-家甲氧基甲基苯之共聚物之合成) 重複合成例1之程序,但使用393 50克(1莫耳)亞芴基二 酚來替代445.58克(1.0莫耳)4,4’_(9_亞苟基)二乙歸基紛,獲 20 得式8聚合物。0.8 g of each of the polymers prepared in Synthesis Example 1 to Synthesis Example 3, 8 g of 2,2'-azobisisobutyronitrile (AIBN) as a starter, and 0.008 g of 1_cathyl-2-phenyl The imidazole was dissolved in 9 g of propylene glycol monomethyl ether acetate (PGMEA) as a base catalyst and filtered to prepare a sample solution. 10 The sample solution is spin coated on a tantalum wafer at 200. (: baking for 60 seconds to form a film having a thickness of 4,000 angstroms. The refractive index (η) and extinction coefficient (k) of the film were measured using an ellipsometer (ja Woollam). The results are shown in Table 1. The results show that the film has suitable properties for use. The wavelengths of 193 nm (ArF) and 15 248 nm (KrF) are used as the refractive index and the light absorption ratio of the antireflection film. [Synthesis Example 4] (Amidinopyrene and 1,4-methoxymethylbenzene) Synthesis of Copolymer) The procedure of Synthesis Example 1 was repeated except that 393 50 g (1 mol) of decylene diphenol was used instead of 445.58 g (1.0 mol) 4,4'-(9-arylene)diethyl Based on the basics, 20 get the formula 8 polymer.

共聚物之分子量及聚合散度係藉凝膠纟透層析術 19 C)於四氫呋喃測定。結果,發現共聚物具有分子量 14,〇〇〇及聚合散度2 5。 [比較例1] ,薄膜係以實例丨至實例3之相同方式减,但使用合成 14所製備之聚合物。測定薄膜之折射率(η)及消光係數 (k)。結果顯示於表1。 〜 表1 用於薄膜之 形成之試樣 實例1 實例2 實例3 實例4 實例5 實例6 <比較例1 光學性質(193奈米) 折射率(η)消光係數(k) 9 2 5 8 2 3 4 ·4·4·44·44 4 1 1 1 1 1 1 1 8 2 5 7 15 0 6 3 7 6 3 7 7 0·0·0·0·0·0·0· 光學性質(248奈米) 折射率(η)消光係數(k) 1.91 0.21 2.12 0.30 1.82 0.05 1.90 0.23 2.11 0.31 1.81 0.04 1.97 0.27 [實例7至12] 實例116所製備之各試樣溶液旋塗至以氮化;ε夕所覆蓋 之矽晶圓上,且於200°C烤乾60秒來形成厚4,〇〇〇埃之薄膜。 矽抗反射塗層(ARC)形成於薄膜上,於240°C烤乾60 秒。隨後,ArF光阻(PR)於矽ARC上塗覆至1,70〇埃厚度, 15 於ll〇°C烤乾60秒,使用ArF曝光系統(ASML,χτ : 14〇〇, NA0.93)曝光,且以TMAH(2.38 wt%)顯影’來形成奈米 線與間圖案。圖案係使用場發射掃描電子顯微鏡(FE-SEM) 觀察》圖案測定曝光寬容度(EL)邊際呈曝光能量之函數、 及焦深(DoF)邊際呈距光源之距離之函數。結果紀錄於表2。 20 1380129 [比較例2] 圖案係以實例1至實例6之相同方式形成,但使用比較 例1所製備之樣本溶液。觀察圖案之輪廓資料。測量圖案之 曝光寬容度(EL)及焦深(DoF)。結果示於表2。 結果’實例1至6及比較例2所形成之圖案間之圖案輪廓 資料及邊際並無顯著差異。 表2 薄膜形成中所 使用之試樣 圖案性質 EL邊際 (△毫焦耳/曝光能毫焦耳) DoF邊際 (微米) 輪廓 實例7 實例8 實例9 實例10 實例11 實例12 比較例2 4 4 4 4 4 4 4 0.25 0.25 0.25 0.25 0.25 0.25 0.25 立方體 立方體 立方體 立方體 立方體 立方體 立方體 10 [實例13至18] 各個經圖案化之試驗件之矽A RC (實例7至12及比較例 2)係通過一光阻作為罩幕,使用cHF3/Cf4之混合氣體乾蝕 刻。硬質罩幕係通過石夕ARC作為罩幕,使用〇鳥之混合氣 體乾蝕刻。隨後’氮化矽係通過硬質罩幕作為罩幕,使用 15 CH^/CF4之混合氣體乾蝕刻。對硬質罩幕之其餘部分及有 機材料進行氧灰化及濕剥離。 恰於硬質罩幕及氮化矽蝕刻後,使用FE SEM觀察試驗 件之截面》結果列舉於表3。 經蝕刻之圖案皆顯示良好輪廓資料。氮化矽良好蝕刻 21 1380129 之理由相彳s係由於硬質罩幕對钱刻氣體有足夠抗性之故。 [比較例3] 比較例2中所形成之s式驗件係根據實例7至I]所述之程 序蝕刻來形成一圖案。觀察該圖案,結果顯示於表3。 於硬質罩幕蝕刻後’圖案顯示各向同性(彎弓)蝕刻輪廓 資料。各向同性蝕刻輪廓資料相信於氮化矽蝕刻時造成圖 案之錐形化。The molecular weight and degree of polymerization of the copolymer were determined by gel permeation chromatography 19 C) in tetrahydrofuran. As a result, the copolymer was found to have a molecular weight of 14, and a polymerization divergence of 25. [Comparative Example 1], the film was reduced in the same manner as in Example 3, except that the polymer prepared in Synthesis 14 was used. The refractive index (η) and extinction coefficient (k) of the film were measured. The results are shown in Table 1. ~ Table 1 Samples for film formation Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 < Comparative Example 1 Optical properties (193 nm) Refractive index (η) Extinction coefficient (k) 9 2 5 8 2 3 4 ·4·4·44·44 4 1 1 1 1 1 1 1 8 2 5 7 15 0 6 3 7 6 3 7 7 0·0·0·0·0·0·0· Optical properties (248nai m) refractive index (η) extinction coefficient (k) 1.91 0.21 2.12 0.30 1.82 0.05 1.90 0.23 2.11 0.31 1.81 0.04 1.97 0.27 [Examples 7 to 12] Each of the sample solutions prepared in Example 116 was spin-coated to nitriding; The covered wafer was baked and dried at 200 ° C for 60 seconds to form a film having a thickness of 4 Å. An anti-reflective coating (ARC) was formed on the film and baked at 240 ° C for 60 seconds. Subsequently, ArF photoresist (PR) was applied to a thickness of 1,70 angstroms on 矽ARC, and dried for 16 seconds at ll 〇 °C, exposed using an ArF exposure system (ASML, χτ: 14 〇〇, NA 0.93). And developed with TMAH (2.38 wt%) to form a nanowire and inter-pattern. The pattern is measured by field emission scanning electron microscopy (FE-SEM). The pattern is measured as a function of the exposure energy as a function of the exposure latitude (EL) margin and the focal depth (DoF) margin as a function of distance from the source. The results are reported in Table 2. 20 1380129 [Comparative Example 2] Patterns were formed in the same manner as in Examples 1 to 6, except that the sample solution prepared in Comparative Example 1 was used. Observe the contour data of the pattern. The exposure latitude (EL) and depth of focus (DoF) of the pattern were measured. The results are shown in Table 2. Results There was no significant difference in the pattern profile and margin between the patterns formed in Examples 1 to 6 and Comparative Example 2. Table 2 Sample pattern properties used in film formation EL margin (ΔmJ/exposure to mJ) DoF margin (μm) Profile Example 7 Example 8 Example 9 Example 10 Example 11 Example 12 Comparative Example 2 4 4 4 4 4 4 4 0.25 0.25 0.25 0.25 0.25 0.25 0.25 cubic cube cube cube cube cube 10 [Examples 13 to 18] Each patterned test piece 矽A RC (Examples 7 to 12 and Comparative Example 2) was passed through a photoresist The mask was dry etched using a mixed gas of cHF3/Cf4. The hard cover is passed through the Shih ARC as a mask, using a mixture of ostrich dry etching. Subsequently, the tantalum nitride system was dry-etched using a hard mask as a mask using a mixed gas of 15 CH^/CF4. Oxygen ashing and wet stripping of the rest of the hard mask and organic materials. The results of observing the cross section of the test piece using FE SEM after the hard mask and tantalum nitride etching are shown in Table 3. The etched patterns all show good profile data. The reason why the tantalum nitride is well etched 21 1380129 is because the hard mask is sufficiently resistant to the gas. [Comparative Example 3] The s-type test piece formed in Comparative Example 2 was etched according to the procedures described in Examples 7 to 1] to form a pattern. The pattern was observed and the results are shown in Table 3. After the hard mask etch, the pattern shows isotropic (bending) etch profile data. Isotropic etch profile data is believed to cause patterning of the pattern during tantalum nitride etching.

表3 氮化矽蝕刻後之圖 案形狀 +垂直(各向異性)胃 垂直(各向異性) 垂直(各向異性) 垂直(各向異性) 垂直(各向異性) 垂直(各向異性) 錐形 ^薄膜形成所使硬質 用之试樣_圖案形妝_ 實例13 垂直(各向異性) 實例14 垂直(各向異性) 實例15 垂直(各向^性) 實例16 垂直(各向異性) 實例17 垂直(各向異性) 實例18 垂直(各向異性) 比較例3_^弓、 10 由前文說明顯然易知本發明之抗反射硬質罩幕組成物 可用於形成具有適合用作為深紫外光(DUV)區(例如 ArF(193奈米)及KrF(248奈米))之抗反射膜之折射率及吸光 比之薄膜。因此,本發明之抗反射硬質罩幕組成物對光刻 15 術具有高钱刻選擇性。此外,因本發明之抗反射硬質罩幕 組成物對多重蝕刻有足夠抗性,故可用於形成具有極佳蝕 刻輪廓之硬質罩幕。因此,可將良好影像轉印至底層。此 外’因本發明之抗反射硬質罩幕組成物可減少阻罩與底層 間之反射率’故可用來提供就圖案輪廓及邊際而言有較佳 22 1380129 結果之光刻術結構。 I:圖式簡單說明3 (無) 【主要元件符號說明】 (無)Table 3 Pattern shape after tantalum nitride etching + vertical (anisotropic) stomach vertical (anisotropic) vertical (anisotropic) vertical (anisotropic) vertical (anisotropic) vertical (anisotropic) cone ^Thin film formation for hard samples_pattern makeup_Example 13 Vertical (anisotropic) Example 14 Vertical (anisotropic) Example 15 Vertical (transverse) Example 16 Vertical (anisotropic) Example 17 Vertical (anisotropic) Example 18 Vertical (anisotropic) Comparative Example 3_^ Bow, 10 It is apparent from the foregoing that the anti-reflective hard mask composition of the present invention can be used to form a suitable deep ultraviolet light (DUV). A film of the refractive index and the light absorption ratio of the antireflection film of the region (for example, ArF (193 nm) and KrF (248 nm)). Therefore, the anti-reflective hard mask composition of the present invention has high selectivity to lithography. Furthermore, since the anti-reflective hard mask composition of the present invention is sufficiently resistant to multiple etching, it can be used to form a hard mask having an excellent etching profile. Therefore, a good image can be transferred to the bottom layer. In addition, the anti-reflective hard mask composition of the present invention can reduce the reflectance between the mask and the underlayer, so that it can be used to provide a lithography structure with a preferred pattern of 22 1380129 in terms of pattern outline and margin. I: Simple description of the figure 3 (none) [Explanation of main component symbols] (none)

23twenty three

Claims (1)

1380129 第096148919號專利申請案申請專利範圍替換本曰期:101年01月17曰 十、申請專利範圍: 1. 一種抗反射硬質罩幕組成物,包含 (a)由式1或3所表示之含芳香環聚合物: OH OH1380129 Patent application No. 096148919 Patent application scope Replacement period: January, 2011, January 17, 10, application patent scope: 1. An anti-reflective hard mask composition comprising (a) represented by formula 1 or 3. Aromatic ring-containing polymer: OH OH (1)(1) 1010 —CH— 一CH_ 及^^ ; R_2及R3各自分別係選自於氮、經基、Ci_Ci〇 烧基、C6-Ci〇芳基、稀丙基及鹵素,且Κη<750 ; 以及 OH—CH——CH— and ^^ ; R 2 and R 3 are each selected from the group consisting of nitrogen, a thiol group, a Ci_Ci oxime group, a C6-Ci aryl group, a propyl group, and a halogen, and Κη<750; and OH. 其中艮係選自-ch2- _H2C—^—ch2_ _H2C_〇kh〇_CH2'The lanthanide is selected from -ch2- _H2C-^-ch2_ _H2C_〇kh〇_CH2' ,且1<η<750 ; (b) —起始劑,以及 (c) 一有機溶劑。 2. 如申請專利範圍第1項之硬質罩幕組成物,進一步包含 (d) —交聯組分及(e) —酸催化劑。 3. 如申請專利範圍第2項之硬質罩幕組成物,其中該組成 物包含1%至20%重量比含芳香環聚合物(a),0.001%至 5%重量比起始劑(b),75%至98.8%重量比有機溶劑(c), 24 15 1380129 第096148919號專利申請案申請專利範圍替換本曰期:101 0.1%至5%重量比交聯組分(d),及0.001%至〇.〇5〇/。^^^ ^ ϊ tt, 酸催化劑(e)。 4. 如申請專利範圍第2項之硬質罩幕組成物,其中該六 X ^聯 組分可選自於由醚化胺基樹脂、烷氧基烷基蜜胺樹月匕 5 烷基脲樹脂、甘脲衍生物、2,6·貳(羥基甲基)_對、甲齡 雙環氧化合物及其混合物所組成之組群。 5. 如申請專利範圍第2項之硬質罩幕組成物,其申讀峻催 化劑可選自於由對-甲苯磺酸一水合物、對-甲笨續駿% 啶鑌、2,4,4,6-四溴環己二烯酮、甲苯磺酸安息香、甲笨 10 磺酸2-硝基苄酯、有機磺酸之烷酯類、及其混合物所技 成之組群。 6. 如申請專利範圍第1項之硬質罩幕組成物,進一步包含 咪唑化合物作為鹼催化劑(d)。 7_如申請專利範圍第6項之硬質罩幕組成物,其中該組成 15 物包含丨%至20%重量比含芳香環聚合物(a),0.001%至 5%重量比起始劑(b),75%至98.8%重量比有機溶劑(c), 及0.001%至5%重量比鹼催化劑⑷。 8.如申請專利範圍第1項之硬質罩幕組成物,其中該含芳 香環聚合物具有重量平均分子量為1,〇〇〇至30,000。 20 9.如申請專利範圍第1項之硬質罩幕組成物,進一步包含 一界面活性劑。 10.如申請專利範圍第1項之硬質罩幕組成物,其中該起始 劑可選自於由過氧化物、過硫酸鹽、偶氮化合物及其混 合物所組成之組群。 25 11.-種於-基材上形成-圖案化材料層之方法該方法包 含下列步驟: (a)於一基材上提供一材料層, ⑼使用如申請專利範圍第1至10項中任一項之硬質 罩幕組成物,該硬質罩幕組成物於該材料層上形成一抗 反射硬質罩幕層, (C)於該抗反射硬質罩幕層上形成—輻射敏感成像 層, (d) 將該輕射敏感成像層全影像曝光於輻射來於該 成像層形成一經輻射曝光區之圖案, (e) 選擇性移除部分該輻射敏感成像層及該抗反射 硬質罩幕層來暴露出部分材料層,以及 (f) 姓刻該材料層之暴露出之部分來圖案化該材料 層。 12,如申請專利範圍第u項之方法進一步包含於步驟(c) 之前’使用一含矽組成物形成一硬質罩幕層之步驟。 13·如申請專利範園第12項之方法,進一步包含於步驟(c) 之前’於該含矽硬質罩幕層上形成一底抗反射塗層 (B ARC)之步驟。 14·—種使用如申請專利範圍第丨丨至^項中任一項之方法 所製造之半導體積體電路元件。And 1 < η <750; (b) - an initiator, and (c) an organic solvent. 2. The hard mask composition of claim 1 further comprising (d) a cross-linking component and (e) an acid catalyst. 3. The hard mask composition of claim 2, wherein the composition comprises 1% to 20% by weight of the aromatic ring-containing polymer (a), and 0.001% to 5% by weight of the initiator (b) , 75% to 98.8% by weight of organic solvent (c), 24 15 1380129 Patent Application No. 096148919, the patent application scope is replaced by the present period: 101 0.1% to 5% by weight of cross-linking component (d), and 0.001% To 〇.〇5〇/. ^^^ ^ ϊ tt, acid catalyst (e). 4. The hard mask composition of claim 2, wherein the six X ^ component may be selected from the group consisting of etherified amine based resins, alkoxyalkyl melamine tree guanidine 5 alkyl urea resins , a group consisting of a glycoluril derivative, a 2,6·anthracene (hydroxymethyl)-p-type, a methyl-formed diepoxide, and a mixture thereof. 5. For the hard mask composition of claim 2, the application of the catalyst can be selected from the group consisting of p-toluenesulfonic acid monohydrate, p-toluene, pyridine, 2,4,4,6. a group of tetrabromocyclohexadienone, benzoic acid benzoin, 2-nitrobenzyl sulfonate 10 sulfonate, an alkyl sulfonate of an organic sulfonic acid, and mixtures thereof. 6. The hard mask composition of claim 1 further comprising an imidazole compound as the base catalyst (d). 7_ The hard mask composition of claim 6, wherein the composition 15 comprises from 丨% to 20% by weight of the aromatic ring-containing polymer (a), and from 0.001% to 5% by weight of the starter (b) ), 75% to 98.8% by weight of the organic solvent (c), and 0.001% to 5% by weight of the base catalyst (4). 8. The hard mask composition of claim 1, wherein the aromatic ring-containing polymer has a weight average molecular weight of from 1, 〇〇〇 to 30,000. 20 9. The hard mask composition of claim 1, further comprising a surfactant. 10. The hard mask composition of claim 1, wherein the initiator is selected from the group consisting of peroxides, persulfates, azo compounds, and mixtures thereof. 25 11. A method of forming a layer of patterned material on a substrate. The method comprises the steps of: (a) providing a layer of material on a substrate, and (9) using any of items 1 to 10 of the scope of the patent application; A hard mask composition for forming an anti-reflective hard mask layer on the material layer, (C) forming a radiation-sensitive imaging layer on the anti-reflective hard mask layer, (d) Exposing a full image of the light-sensitive imaging layer to radiation to form a pattern of radiation exposed regions in the imaging layer, (e) selectively removing portions of the radiation-sensitive imaging layer and the anti-reflective hard mask layer to expose A portion of the material layer, and (f) the exposed portion of the layer of material is patterned to pattern the layer of material. 12. The method of claim 5, further comprising the step of forming a hard mask layer using a ruthenium-containing composition prior to step (c). 13. The method of claim 12, further comprising the step of forming a bottom anti-reflective coating (B ARC) on the tantalum-containing hard mask layer prior to step (c). A semiconductor integrated circuit component manufactured by the method of any one of the above claims.
TW96148919A 2006-12-21 2007-12-20 High etch resistant hardmask composition having antireflective properties, method for forming patterned material layer using the hardmask composition and semiconductor integrated circuit device produced using the method TWI380129B (en)

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