TWI358432B - Uv harden type nano paint and methods for manufact - Google Patents

Uv harden type nano paint and methods for manufact Download PDF

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TWI358432B
TWI358432B TW94129214A TW94129214A TWI358432B TW I358432 B TWI358432 B TW I358432B TW 94129214 A TW94129214 A TW 94129214A TW 94129214 A TW94129214 A TW 94129214A TW I358432 B TWI358432 B TW I358432B
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coating
ultraviolet
curable nano
nano
coating material
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TW94129214A
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TW200708577A (en
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Chi Chuang Ho
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Hon Hai Prec Ind Co Ltd
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1358432 - 100年.06月15日核正替換頁 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係關於一種塗料系統,尤其係關於一種抗污、防 水、耐久性好之紫外光硬化型奈米塗料、其製備方法及 使用方法。 【先前技術】 [0002] 隨著生活水平的提高,人們對居住環境、室内家具如鋼 琴等之外觀裝飾之美學要求亦越來越高,對於塗料抗污 、防水及耐久性等提出了更高的要求,而傳統之塗料曰 益無法滿足消費者視覺需要。 [0003] 傳統塗料之塗層一般包括底漆及面漆,底漆係整個塗層 之開始,直接附著於基底表面,通常用於提供顏色、封 固基底、增強面漆與基底之附著力等。面漆一般爲透明 本色漆或金屬閃光漆,其與底漆互相搭配使得整個塗層 顯出高光澤感。該塗層的製作過程如下:首先對基材表 面進行處理,除去表面油污、脫模劑、灰塵、雜物;將 底漆攪拌均勻;喷塗;常溫下靜止晾乾10〜20分鐘;於面 漆中加入專用固化劑,與面漆一起攪拌均勻;喷塗;喷 塗結束後晾乾10〜15分鐘,放進常溫烘箱,升溫至50-60 度,保溫60分鐘,便可得到塗層。 [0004] 然,該傳統塗料抗污、防水能力及耐久性差,於雨水沖 刷、灰塵黏附及日光照射下,經一段時間後塗層表面會 附著污物,並喪失原有之光澤。 [0005] 有鑑於此,提供一種抗污、防水、耐久性好之紫外光硬 化型奈米塗料、其製備方法及使用方法實為必需。 094129214 表單编號 A0101 第 4 頁/共 19 頁 1003212650-0 1358432 [0006] [0007]1358432 - 100 years. June 15th, nuclear replacement page 6. Description of the invention: [Technical field of invention] [0001] The present invention relates to a coating system, in particular to a UV which is resistant to dirt, water and durability. Photocuring type nano coating, preparation method and use method thereof. [Prior Art] [0002] With the improvement of living standards, people have higher and higher aesthetic requirements for the decoration of living environment, indoor furniture such as piano, etc., and put forward higher anti-fouling, waterproof and durability of paints. The requirements, while the traditional coating benefits can not meet the visual needs of consumers. [0003] Coatings of conventional coatings generally include primers and topcoats, which are the beginning of the entire coating and are directly attached to the surface of the substrate, and are usually used to provide color, seal the substrate, enhance the adhesion of the topcoat to the substrate, etc. . The topcoat is typically a clear natural or metallic lacquer that is blended with the primer to give the entire coating a high gloss. The coating process is as follows: firstly, the surface of the substrate is treated to remove surface oil, mold release agent, dust, and debris; the primer is uniformly stirred; sprayed; and dried at room temperature for 10 to 20 minutes; Add special curing agent to the paint, stir evenly with the top coat; spray; dry it for 10~15 minutes after spraying, put it into the oven at normal temperature, warm it to 50-60 degrees, keep it for 60 minutes, and get the coating. [0004] However, the conventional paint has poor stain resistance, water resistance and durability, and after raining, dust adhesion and sunlight, the surface of the coating will adhere to dirt and lose its original luster. In view of the above, it is necessary to provide an ultraviolet light-hardening type nano-coating which is excellent in stain resistance, water repellency and durability, a preparation method thereof and a method of using the same. 094129214 Form Number A0101 Page 4 of 19 1003212650-0 1358432 [0006] [0007]

[0008] [0009] [0010][0009] [0010]

[0011] 100年.06月i5日修正替¥頁 【發明内容】 以下,將以實施例說明一種抗污、防水、耐久性好之紫 外光硬化型奈米塗料、其製備方法及使用方法。 為實現上述内容,提供一種紫外光硬化型奈米塗料,以 重量計,該紫外光硬化型奈米塗料包括含量為5〜25%之含 雙鍵丙烯系低聚物、含量為5〜25%之丙烯單體、含量為 0.卜5%之顏料粒子、含量為0.卜5%之光引發劑及餘量之 溶劑。 該顏料粒子為粒徑為小於等於191. 4nm之碳黑粒子。 另,提供該種紫外光硬化型奈米塗料之製備方法,其包 括如下步驟:將含量佔整個體系5~25%之含雙鍵丙烯系低 聚物、5~25%之丙烯單體、0.卜5%之顏料粒子及0.卜5% 之光引發劑依序添加於預先裝入適量溶劑之反應器;及 攪拌,使之混合均勻。 以及,該種紫外光硬化型奈米塗料之使用方法,其包括 :將上述塗料塗佈於一工件表面,形成一塗層;塗層成 膜;及紫外光照聚合,形成一紫外硬化層。 該形成之紫外硬化層包括具有如下結構式之樹脂及分散 於該樹脂中之顏料粒子: 094129214 表單編號A0101 第5頁/共19頁 1003212650-0 1358432 [0012] Η 100年.06月15日核正替換頁 m[0011] 100 years, June, and 5th, the correction of the page is made. [Explanation] Hereinafter, an ultraviolet light-curable nano-coating which is excellent in stain resistance, water resistance, and durability, a preparation method thereof, and a method of using the same will be described by way of examples. In order to achieve the above, an ultraviolet curing type nano coating is provided, and the ultraviolet curing type nano coating comprises a double bond propylene oligomer having a content of 5 to 25%, and the content is 5 to 25%. The propylene monomer, the content of 0. 5% of the pigment particles, the content of 0. 5% of the photoinitiator and the balance of the solvent. The carbon black particles having a particle diameter of 191.4 nm or less. In addition, a method for preparing the ultraviolet light-curable nano-coating material is provided, which comprises the steps of: 5% to 25% of the total system containing double bond propylene oligomer, 5 to 25% of propylene monomer, 0 5% of the pigment particles and 0. 5% of the photoinitiator are sequentially added to the reactor previously charged with an appropriate amount of solvent; and stirred to make it uniformly mixed. And a method for using the ultraviolet light-curable nano-coating material, comprising: coating the coating material on a surface of a workpiece to form a coating; forming a coating film; and polymerizing by ultraviolet light to form an ultraviolet hardening layer. The formed ultraviolet hardening layer includes a resin having the following structural formula and pigment particles dispersed in the resin: 094129214 Form No. A0101 Page 5 of 19 Page 1003212650-0 1358432 [0012] Η 100 years. June 15th nuclear Positive replacement page m

十C——C 0=C 0==0 0 = 0 叫 RF· ό. χ ㈣Ten C——C 0=C 0==0 0 = 0 is called RF· ό. χ (4)

[0013] 式中’ R、均為含碳原子數為卜4之烷鏈,χ值為1〜3, m值為83〜277。 [0014] 與先前技術之傳統面漆相比,本技術方案之紫外光硬化 型奈米塗料可通過紫外光直接固化,該紫外硬化層含有 與樹脂相容性不佳且比重低之氟素側鏈,該氟素側鏈形 成浮出紫外硬化層表面之針狀結構層,該針狀結構層具 有表面張力低,疏水性佳之優點;粒徑為小於等於 191. 4nm之顏料粒子與樹脂一起固化,使得該紫外硬化層 表面形成“蓮花效應”之微突起結構。該種結構利於發 · 生“蓮花效應”。並且,相較於傳統塗料,該奈米塗料 烘乾時間短,乾燥快。因此,通過本技術方案之分子結 構設計所得之奈米塗料具有乾燥快、抗污、防水、耐久 性好等優點。 【實施方式】 [0015] 本技術方案紫外光硬化型奈米塗料包括:含雙鍵之丙烯 系低聚物、丙烯單體、顏料粒子、光引發劑及溶劑。 [0016] 該含雙鍵之丙烯系低聚物之結構式(I )為: 094129214 表單編號A0101 第6頁/共19頁 1003212650-0 1358432 001In the formula, R is an alkyl chain having a carbon number of 4, a χ value of 1 to 3, and an m value of 83 to 277. [0014] Compared with the conventional topcoat of the prior art, the ultraviolet curable nano-coating of the present invention can be directly cured by ultraviolet light, and the ultraviolet hardening layer contains a fluorine side which is poor in compatibility with the resin and has a low specific gravity. The fluorinated side chain forms a acicular structure layer that floats on the surface of the ultraviolet hardened layer. The acicular structure layer has the advantages of low surface tension and good hydrophobicity; and the pigment particles having a particle diameter of 191. 4 nm or less are cured together with the resin. The surface of the ultraviolet hardened layer forms a micro-protrusion structure of "Lotus effect". This kind of structure is conducive to the development of the "Lotus Effect". Moreover, compared to conventional coatings, the nano-coating has a short drying time and fast drying. Therefore, the nano-coating designed by the molecular structure of the technical solution has the advantages of fast drying, anti-fouling, waterproof, and durability. [Embodiment] [0015] The ultraviolet curable nano coating of the present invention includes a propylene-based oligomer containing a double bond, a propylene monomer, a pigment particle, a photoinitiator, and a solvent. [0016] The structural formula (I) of the double bond-containing propylene oligomer is: 094129214 Form No. A0101 Page 6 of 19 1003212650-0 1358432 001

ο IIH.—r.!0LQ J II C =- ·『γ H丨cjG·丨 R . II 100年.06月15日修正替換頁 it tSiO) [0018] 其中,R為含碳原子數為1~4之烷鏈,x值為1〜3,因該結 構式中含有活性雙鍵,故易與其他活性物質聚合。以重 量計,該含雙鍵之丙烯系低聚物含量為塗料總量之5〜25% ,優選10〜20%。 [0019] 丙烯單體之結構式(Π )為: [0020] [0021] 其中,R、R2均為含碳原子數為卜4之烷鏈,因該結構式 中含有反應性活性共軛雙鍵,因此活性高,易與其他活 性物質發生聚合反應。以重量計,該丙烯單體含量為塗 料總量之5〜25%,優選10~20%。 [0022] 該顏料粒子係碳黑經高速球磨機所研磨出之奈米粉體, 其粒徑為小於等於191. 4nm。以重量計,顏料粒子含量為 塗料總量之0. 1~5%,優選0. 5〜4. 5%。 [0023] 該光引發劑可為二苯甲嗣(Benzophenone,BP)、二苯 094129214 表單編號A0101 第7頁/共19頁 1003212650-0 1358432 [0024] [0025] [0026] [0027] [0028] 100年.06月15日修正_頁 基乙二明(Diphenylgly〇xal)或安息光引發劑,~~— 以重量計,it引發劑含量為塗料總量之q卜5%,優選 0. 5*·4. 5%。 本技術方案中之溶劑為了得到較好之塗層外觀,優選使 用甲基乙基酮(Methyl Ethyl ,舰)與甲基異 丁基賺thyl is〇butyl ket_,隨)之混合體系 ,兩者體積比優選為1:卜甲基乙基鯛,又稱甲乙酮,密 度〇.麵。甲基異丁基甲綱,又稱異己…己網或 甲基異戊酮,學名4-甲基_2_戊輞。分子弋 CH3C0CH2CH(CH3)2,相對密度(水=υΛ〇(25υ。 孀 本技術方«料之製備,料先於常溫下將含量佔整個 體系5~25%之含雙鍵叫系低聚物、5伽之㈣單體、 〇.卜5%之顏料粒子及〇小5%之光叫劑依序添加於預先 ^入所需溶劑之反應器,並維持_狀態,使之混合均 =_細_拌_拌,^_較 艘系置不大時,可以採用電磁搜拌或超 ,時間視體系總“定,可為幾個小時至=· 該塗料之使用方法包括如下步驟: 將祕好之混合物塗佈於-件表面,得到-塗層。今 =優選使物H外,以制浸塗刷㈣ 找工藝,不同塗佈工藝形成之塗層外觀可能會存在差 異。 塗層成膜,該工藝採用低溫熱處理成膜優選物〜⑽ 094129214ο IIH.—r.!0LQ J II C =- · “γ H丨cjG·丨R . II 100 years. June 15th revised replacement page it tSiO) [0018] where R is a carbon atom The alkyl chain of ~4 has an x value of 1 to 3, and since the structural formula contains an active double bond, it is easily polymerized with other active materials. The double bond-containing propylene-based oligomer content is 5 to 25% by weight, preferably 10 to 20% by weight based on the total amount of the coating. [0019] The structural formula (Π) of the propylene monomer is: [0020] wherein R and R2 are each an alkyl chain having a carbon number of 4, since the structural formula contains a reactive active conjugated double The bond is therefore highly active and easily polymerizes with other active substances. The propylene monomer content is 5 to 25% by weight, preferably 10 to 20% by weight based on the total amount of the coating. 4纳米。 [0022] The particle size of the nano-particles of the carbon black is 191. 4nm. 5〜4. 5%。 By weight, the amount of the pigment is 0. 1~5%, preferably 0. 5~4. 5%. [0023] The photoinitiator may be Benzophenone (BP), diphenyl 094129214 Form No. A0101 Page 7 / 19 pages 1003212650-0 1358432 [0024] [0025] [0027] [0028] ] 100 years. June 15th revision _ page 乙乙二明 (Diphenylgly〇xal) or restoring photoinitiator, ~~- by weight, it initiator content is the total amount of paint q 5%, preferably 0. 5*·4. 5%. In order to obtain a better coating appearance, a solvent of methyl ethyl ketone (Methyl Ethyl, ship) and methyl isobutyl group is used to make a mixture of thyl is butyl ket _ The ratio is preferably 1: methyl ethyl hydrazine, also known as methyl ethyl ketone, and has a density of 面. Methyl isobutylmethyl, also known as iso-hexyl or methyl isoamyl ketone, scientific name 4-methyl-2_pentanyl. Molecular enthalpy CH3C0CH2CH(CH3)2, relative density (water = υΛ〇 (25 υ. 孀 技术 « « « 料 料 料 料 料 料 料 料 料 料 料 料 料 料 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备 制备5 gamma (4) monomer, 〇. 5% of the pigment particles and 5% of the light 5% of the light agent are added to the reactor in advance to the required solvent, and maintain the _ state, so that they are mixed = _ Fine _ mix _ mix, ^ _ when the ship is not large, you can use electromagnetic search or super, time system is always fixed, can be several hours to = · The use of the paint includes the following steps: The good mixture is applied to the surface of the part to obtain a coating. Nowadays, it is preferable to make the process of dip coating (4), and the appearance of the coating formed by different coating processes may be different. , the process uses low temperature heat treatment to form a film preferably ~(10) 094129214

表單編號A010I 第8頁/共19頁 1003212650-0 1358432Form No. A010I Page 8 of 19 1003212650-0 1358432

!00年.06月i5日修正替換頁 之溫度,時間優選為5〜10分鐘,可採用送進烘箱或熱風 處理等方式。 [0029] 最後將工件進行紫外光照處理,將工件經傳送帶送進紫 外曝光機進行光照,其傳送帶速度為7~15英尺/分鐘,曝 光機照射能量為0. 4焦耳/平方厘米,在光引發劑作用下 ,該含雙鍵之丙烯系低聚物與該丙烯單體發生光聚合反 應,光照固化,所需時間僅為1秒鍾左右,最終得到一紫 外硬化層。 [〇〇3〇] 該形成之紫外硬化層包括具有如下結構式(m)之樹脂及 分散於該樹脂中之顏料粒子:The temperature of the replacement page is corrected on the i5 day of the 00, .6, and the time is preferably 5 to 10 minutes, and can be sent to an oven or hot air. [0029] Finally, the workpiece is subjected to ultraviolet light treatment, and the workpiece is sent to the ultraviolet exposure machine for illumination through a conveyor belt, the conveyor belt speed is 7-15 ft / min, and the exposure machine irradiation energy is 0.4 joules per square centimeter, which is induced by light. Under the action of the agent, the double bond-containing propylene-based oligomer is photopolymerized with the propylene monomer, and the light is cured, and the time required is only about 1 second, and finally an ultraviolet hardened layer is obtained. [〇〇3〇] The formed ultraviolet hardened layer includes a resin having the following structural formula (m) and pigment particles dispersed in the resin:

[0032] 式中,R、R2均為含碳原子數為卜4之烷鏈,X值為卜3 , m值為83~277。 [0033] 於該形成之紫外硬化層中,含有之氟素側鏈為強極性, 因此與所得樹脂相容性不佳,且該氟素之比重相較於所 得樹脂為低,從而於聚合反應中該氟素側鏈從樹脂表面 浮出,於表層形成針狀結構,從而形成一低表面張力之 094129214 表單編號 A0101 第 9 頁/共 19 頁 1003212650-0 1358432 • ' [ϊάο年.06月 is 日 氟系表層。該氟系表層因表面張力低,具有疏水性β 修正销 [0034] 而該粒徑為小於等於191. 4nm之顏料粒子於紫外光固化後 被包覆於所得紫外硬化層内並均勻分散。分散於紫外硬 化層表層之顏料粒子固化後,表現為紫外硬化層表面之 微突起。 [0035] [0036] [0037] 具有該種結構之塗料體系類似於自然現象中發生“蓮花 效應”之結構特徵,具有抗污防水、耐久性高之優點。 本技術方案紫外光硬化型奈米塗料之第一實施例為:於 含有85.6ml甲基乙基酮溶劑之反應器中,依次加入1〇克 參 丙烯系低聚物(I )、20克丙烯單體(n)、〇 5克粒徑為 137. Omn之碳黑粒子及0.5克二笨曱酮,維持授掉5個小 時,使之充分混合均勻。將攪拌好之混合物嘴塗於待加 工工件表面,而後送入烘箱,於6(TC左右熱處理5分鐘, 最後送入曝光機進行曝光固化處理,傳送逮度為15英尺/ 分鐘,曝光機内之0.4焦耳/平方厘米,得到—紫外硬化 層A »將所得之紫外硬化層A放入原子力顯微鏡下觀察其 表面形態’得到如第一圖所示之原子力顯微鏡照片。 · 本技術方案紫外光硬化型奈米塗料之第二實施例為:於 含有73. lml甲基異丁基甲酮溶劑之反應器中,依次加入 20克丙稀系低聚物(I )、20克丙稀單體(jj)、1克粒% 為17〇nm之碳黑粒子及0.5克二苯甲酮,維持授掉8小時 ,使之充分混合均勻。將授拌好之混合物嘴塗見於待加、工 工件表面,而後送入烘箱,於6(rc左右熱處理5分鐘最 後用15w醫用殺菌紫外燈照射30分鐘,進杵 订曝光固化處理 094129214 表單編號A0101 第頁/共19頁 1003212650-0 I35S432 .1:00—年.06月i5日接正^頁 ,.得到一紫外硬化層B。將所得之紫外硬化層B放入原子 力顯微鏡下觀察其表面形態,得到如第二圖所示之原子 力顯微鏡照片。 [0038] 本技術方案紫外光硬化型奈米塗料之對比實施例如下:In the formula, R and R2 are each an alkyl chain having a carbon number of 4, an X value of 3, and an m value of 83 to 277. [0033] in the formed ultraviolet hardened layer, the fluorine side chain contained therein is strongly polar, and thus the compatibility with the obtained resin is not good, and the specific gravity of the fluorine is lower than that of the obtained resin, thereby being polymerized. The fluorinated side chain floats from the surface of the resin to form a needle-like structure on the surface layer, thereby forming a low surface tension of 094129214. Form No. A0101 Page 9 of 19 1003212650-0 1358432 • '[ϊάο年.06月is is The surface of the fluorine is the surface layer. The fluorine-based surface layer has a hydrophobic β-correcting pin because of its low surface tension, and the pigment particles having a particle diameter of 191.4 or less are coated in the obtained ultraviolet-curing layer and uniformly dispersed after being cured by ultraviolet light. After the pigment particles dispersed in the surface layer of the ultraviolet hardened layer are cured, they appear as microprojections on the surface of the ultraviolet hardened layer. [0037] The coating system having such a structure is similar to the structural feature of the "Lotus effect" occurring in natural phenomena, and has the advantages of anti-fouling waterproofing and high durability. The first embodiment of the ultraviolet curing type nano coating of the present invention is: sequentially adding 1 gram of propylene-based oligomer (I) and 20 g of propylene in a reactor containing 85.6 ml of methyl ethyl ketone solvent. Monomer (n), 〇 5 g of carbon black particles having a particle size of 137. Omn and 0.5 g of dicumyl ketone were maintained for 5 hours to be thoroughly mixed. The stirred mixture nozzle is applied to the surface of the workpiece to be processed, and then sent to the oven, heat-treated at 6 (about 5 minutes for TC, and finally sent to the exposure machine for exposure curing treatment, the transmission catch is 15 ft / min, and the exposure machine is 0.4 Joules per square centimeter, obtained - UV hardened layer A » The obtained UV hardened layer A was placed under an atomic force microscope to observe its surface morphology 'to obtain an atomic force microscope photograph as shown in the first figure. · This technical scheme UV hardening type The second embodiment of the rice coating is as follows: in a reactor containing 73. 1 ml of methyl isobutyl ketone solvent, 20 g of propylene oligomer (I), 20 g of propylene monomer (jj), 1 are sequentially added. The gram% is 17 〇 nm carbon black particles and 0.5 gram of benzophenone, and is maintained for 8 hours to make it fully mixed. The mixed mixture is applied to the surface of the workpiece to be added, and then fed. Oven, heat treatment at 6 (rc for 5 minutes, last 15 minutes with 15w medical germicidal UV lamp, enter exposure curing treatment 094129214 Form No. A0101 Page / Total 19 pages 1003212650-0 I35S432 .1:00-year.06 On the i5th of the month ^ page, to obtain an ultraviolet hardened layer B. The obtained ultraviolet hardened layer B was placed under an atomic force microscope to observe its surface morphology, and an atomic force microscope photograph as shown in Fig. 2 was obtained. [0038] The present invention is an ultraviolet light curing type. The contrast implementation of nano paint is as follows:

於含有85. 6ml甲基乙基酮溶劑之反應器中,依次加入10 克丙烯系低聚物(I)、20克丙烯單體(Π)、0· 5克粒徑 為191.4nm之碳黑粒子及0. 5克二苯曱酮,維持攪拌5個 小時,使之充分混合均勻。將攪拌好之混合物喷塗於待 加工工件表面,而後送入烘箱,於60°C左右熱處理5分鐘 ,最後送入曝光機進行曝光固化處理,傳送速度為15英 尺/分鐘,曝光機内之0. 4焦耳/平方厘米,得到一紫外硬 化層C。將所得之紫外硬化層C放入原子力顯微鏡下觀察 其表面形態,得到如第三圖所示之原子力顯微鏡照片。 [0039] 觀察第一圖、第二圖及第三圖所示之原子力顯微鏡照片 ,其中浮出之針狀結構為氟素側鏈從樹脂表面浮出所產 生,該針狀結構下方之微突起即為碳黑奈米粒子固化於 樹脂塗層所產生。該種結構可產生“蓮花效應”,有利 於塗料之抗污防水。對比上述照片發現,當碳黑粒子之 粒徑為137. Onm時,其利於“蓮花效應”之結構特徵最為 顯著,針狀結構最為突出,表面之微突起亦最明顯;當 粒徑為170nm時,具備產生“蓮花效應”之結構,但相對 較弱;而當粒徑為191. 4nm時,該結構特徵不太明顯。因 此,可以得出如下結論:顏料粒子粒徑越小,越有利於 發生“蓮花效應”,粒徑為小於等於191. 4nm有利於發生 “蓮花效應”。也就是說,顏料粒子之粒徑對於紫外硬 094129214 表單編號A0101 第11頁/共19頁 1003212650-0 [0040] [0040] [0041] [0042] [0043] [0044]In a reactor containing 85.6 ml of methyl ethyl ketone solvent, 10 g of propylene-based oligomer (I), 20 g of propylene monomer (Π), and 0.5 g of carbon black having a particle diameter of 191.4 nm were sequentially added. The particles and 0.5 g of diphenyl fluorenone were stirred for 5 hours to make them fully mixed. The stirred mixture is sprayed on the surface of the workpiece to be processed, then sent to the oven, heat treated at 60 ° C for 5 minutes, and finally sent to the exposure machine for exposure curing treatment, the transfer speed is 15 feet / minute, 0 in the exposure machine. 4 joules per square centimeter gives a UV hardened layer C. The obtained ultraviolet hardened layer C was placed under an atomic force microscope to observe its surface morphology, and an atomic force microscope photograph as shown in Fig. 3 was obtained. [0039] Observing the atomic force microscope photographs shown in the first, second, and third figures, wherein the floating needle-like structure is generated by the floating side chain of the fluorine from the surface of the resin, and the micro-protrusion below the needle-like structure That is, carbon black nanoparticles are cured by a resin coating. This kind of structure can produce a “Lotus Effect”, which is good for the anti-staining and waterproofing of paints. Comparing the above photos, it is found that when the particle size of the carbon black particles is 137. Onm, the structural features of the "Lotus effect" are most prominent, the needle-like structure is the most prominent, and the micro-protrusions on the surface are also the most obvious; when the particle size is 170 nm , having the structure of the "Lotus effect", but relatively weak; and when the particle size is 191.4 nm, the structural features are less obvious. Therefore, it can be concluded that the smaller the particle size of the pigment particles, the more favorable the "Lotus effect" occurs, and the particle size is less than or equal to 191.4 nm. That is, the particle size of the pigment particles is hard for ultraviolet 094129214. Form No. A0101 Page 11 of 19 1003212650-0 [0040] [0044] [0044] [0044]

* 11ΌΟ年.06月15日修丨E替換頁I 化層之抗污防水效果及耐久性具有重要作用。 與先前技術之傳統面漆相比,本技術方案之紫外光硬化 型奈米塗料之紫外硬化層含有與樹脂相容性*佳且比重 低之氟素側鏈’該氟素側鏈形成浮出紫外硬化層表面之 針狀結構層,該針狀結構層具有表面張力低,疏水性佳 之優點;粒徑為小於等於191.4⑽之顏料粒子與樹脂一起 固化’使得該紫外硬化層表面形成‘‘蓮花效應,,之微突 起結構。該種結構利於發生“蓮花效應”。並且,相較 於傳統塗料,該奈米塗料烘乾時間短,乾燥快。因此, 通過本技術方案之分子結構設計所得之奈米塗料具有乾 雜 燥快、抗污、防水、耐久性高等優點。 綜上所述,本發明符合發明專利要件,爰依法提出專利 申請。惟,以上所述者僅為本發明之較佳實施方式,本 發明之範圍並不以上述實施方式為限,舉凡熟悉本案技 藝之人士,在援依本案發明精神所作之等效修飾或變化 ,皆應包含於以下之申請專利範圍内。* 11 years. On June 15th, it is important to repair the anti-fouling waterproof effect and durability of the replacement layer I. Compared with the conventional topcoat of the prior art, the ultraviolet hardening layer of the ultraviolet curing type nano coating of the technical solution contains a fluorine side chain which is compatible with the resin and has a low specific gravity, and the fluorine side chain is formed to float out. a needle-like structural layer on the surface of the ultraviolet hardened layer, the needle-shaped structural layer has the advantages of low surface tension and good hydrophobicity; the pigment particles having a particle diameter of 191.4 (10) or less are solidified together with the resin to make the surface of the ultraviolet hardened layer form a ''Lotus Effect, the microprotrusion structure. This kind of structure is conducive to the "rainlet effect". Moreover, compared to conventional coatings, the nano-coating has a short drying time and fast drying. Therefore, the nano-coating obtained by the molecular structure design of the technical solution has the advantages of quick dryness, anti-fouling, waterproofness and high durability. In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited to the above-described embodiments, and those skilled in the art will be equivalently modified or changed in accordance with the spirit of the invention. All should be included in the scope of the following patent application.

【圖式簡單說明】 H 第一圖係本技術方案第一實施例所得紫外硬化層之原子 力顯微鏡照片。 第二圖係本技術方案第二實施例所得紫外硬化層之原子 力顯微鏡照片。 第三圖係本技術方案第二實施例所得紫外硬化層之原子 力顯微鏡照片。 【主要元件符號說明】 094129214 表單編號A0101 第12頁/共19頁. 1003212650-0 135&432 [0045]無 100年.06月15日修正替換頁BRIEF DESCRIPTION OF THE DRAWINGS H The first figure is an atomic force micrograph of the ultraviolet hardened layer obtained in the first embodiment of the present technical solution. The second figure is an atomic force micrograph of the ultraviolet hardened layer obtained in the second embodiment of the present technical solution. The third figure is an atomic force micrograph of the ultraviolet hardened layer obtained in the second embodiment of the present technical solution. [Description of main component symbols] 094129214 Form No. A0101 Page 12 of 19 1003212650-0 135&432 [0045]None 100 years. June 15th revised replacement page

094129214 表單编號A0101 第13頁/共19頁 1003212650-0094129214 Form No. A0101 Page 13 of 19 1003212650-0

Claims (1)

1358432 . ; _ _ . .i 100年.06月1'5日修正替換頁 七、申請專利範圍: 1 . 一種紫外光硬化型奈米塗料,以重量計,該紫外光硬化型 奈米塗料包括含量為5〜25%之含雙鍵丙烯系低聚物、含量 為5〜25%之丙烯單體、含量為0.卜5%之顏料粒子、含量 為0. 1〜5%之光引發劑及餘量之溶劑,其中該含雙鍵丙烯 系低聚物具有氟素側鏈。 2 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該含雙鍵丙烯系低聚物之結構式為: Η: Η 謂 I I c = c:=c. J .1 O =C G = Ο t · ** ·- I I RF Ο Ι 式中,R為含碳原子數為卜4之烷鏈,x值為1〜3。 3 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 i 中該含雙鍵丙烯系低聚物之含量為10~20%。 4 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該丙烯單體之結構式為: - R Ο 1' II H2C = C-C>0 - ¾ 式中,R、R2均為含碳原子數為1〜4之烷鏈。 5.如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 094129214 表單編號A0101 第14頁/共19頁 1003212650-0 I35S432 10ό年06月15日修正_頁 中該丙烯單體之含量為10〜20%。 6 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中顏料粒子之材質為碳黑。 7 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該顏料粒子之粒徑為191. 4奈米以下。 8 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該顏料粒子之含量為〇.5~4.5%。 9 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該光引發劑之含量為0. 5〜4. 5%。 10 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該光引發劑為二苯甲酮、二苯基乙二酮或安息香醚。 11 .如申請專利範圍第1項所述之紫外光硬化型奈米塗料,其 中該溶劑為曱基乙基酮與甲基異丁基酮之混合體系。 12 . —種紫外光硬化型奈米塗料之製備方法,其包括如下步驟1358432 . ; _ _ . .i 100 years. June 1 '5 revision replacement page VII, the scope of application for patents: 1. An ultraviolet curing type nano coating, the UV curing type nano coating includes The photoinitiator having a content of 5 to 25% of a propylene monomer having a double bond, a propylene monomer having a content of 5 to 25%, a content of 0. And a balance of the solvent, wherein the double bond propylene-based oligomer has a fluorine side chain. 2. The ultraviolet light-curable nano coating according to claim 1, wherein the double bond propylene oligomer has the structural formula: Η: Η II c = c:=c. J .1 O = CG = Ο t · ** ·- II RF Ο Ι where R is an alkyl chain having a carbon number of 4 and an x value of 1 to 3. 3. The ultraviolet light-curable nano-coating material according to claim 1, wherein the content of the double-bonded propylene-based oligomer in i is 10 to 20%. 4. The ultraviolet light-curable nano coating according to claim 1, wherein the propylene monomer has the structural formula: - R Ο 1' II H2C = C-C > 0 - 3⁄4 wherein R, R2 is an alkyl chain having 1 to 4 carbon atoms. 5. The ultraviolet light-curable nano-coating material as described in claim 1 of the patent scope, 094129214, Form No. A0101, page 14/19 pages, 1003212650-0, I35S432, revised on June 15, the propylene monomer The content is 10 to 20%. 6. The ultraviolet light-curable nano-coating material according to claim 1, wherein the pigment particles are made of carbon black. The particle size of the pigment particles is 191.4 nm or less, as described in the above-mentioned patent application. 8. The ultraviolet light-curable nano-coating material according to claim 1, wherein the content of the pigment particles is from 55 to 4.5%. 5〜4. 5%。 The 5% of the 5%. The ultraviolet light-curable nano coating according to claim 1, wherein the photoinitiator is benzophenone, diphenylethylenedione or benzoin ether. The ultraviolet curable nano coating according to claim 1, wherein the solvent is a mixed system of mercaptoethyl ketone and methyl isobutyl ketone. 12. A method for preparing a UV-curable nano-coating, comprising the following steps 將含量佔整個體系5~25%之含雙鍵丙烯系低聚物、5〜25% 之丙烯單體、0.卜5%之顏料粒子及0.卜5%之光引發劑依 序添加於預先裝入溶劑之反應器;及 攪拌,使之混合均勻。 13 . 14 . 15 . 如申請專利範圍第12項所述之紫外光硬化型奈米塗料之製 備方法,其中,該顏料粒子為粒徑為小於等於191. 4nm之 碳黑粒子。 如申請專利範圍第12項所述之紫外光硬化型奈米塗料之製 備方法,其中,該溶劑為甲基乙基酮與曱基異丁基酮組成 之混合溶劑。 如申請專利範圍第12項所述之紫外光硬化型奈米塗料之製 094129214 表單编號A0101 第15頁/共19頁 1003212650-0 1358432 100年.06月15日核正替換頁 備方法,其中,該攪拌為攪拌棒攪拌或超聲波震盪攪拌。 16 . —種紫外光硬化型奈米塗料之使用方法,其包括: 將申請專利範圍第1項所述之紫外光硬化型奈米塗料塗佈 於一工件表面,形成一塗層; 塗層成膜;及 紫外光照聚合,形成一紫外硬化層。 17 .如申請專利範圍第16項所述之紫外光硬化型奈米塗料之使 用方法,其中,該形成之紫外硬化層包括具有如下結構式 之樹脂及分散於該樹脂中之顏料粒子:5~25% of the total system containing double bond propylene oligomer, 5~25% propylene monomer, 0. 5% pigment particles and 0. 5% photoinitiator are added sequentially The reactor pre-charged with the solvent; and stirred to mix well. The carbon black particles having a particle diameter of 191.4 nm or less are prepared by the method of the present invention. The method for producing a UV-curable nano-coating material according to claim 12, wherein the solvent is a mixed solvent of methyl ethyl ketone and decyl isobutyl ketone. 094129214, the UV-curable nano-coating material described in Patent Application No. 12, Form No. A0101, Page 15 of 19, 1003212650-0, 1358432, 100-year, June 15th, the method of nuclear replacement, The stirring is stirred by a stirring rod or stirred by ultrasonic vibration. 16 . A method for using a UV-curable nano-coating material, comprising: coating an ultraviolet-curable nano-coating material according to claim 1 of the patent application on a surface of a workpiece to form a coating; The film; and ultraviolet light polymerization to form an ultraviolet hardened layer. The method of using the ultraviolet curable nano-coating material according to claim 16, wherein the formed ultraviolet hardening layer comprises a resin having the following structural formula and pigment particles dispersed in the resin: R Η Η- f H2 v . f ^ s _^_c c —〇-)-fm 〇—〇 c==o c=o 0¾ RF/ .0.. ㈣XR Η Η- f H2 v . f ^ s _^_c c —〇-)-fm 〇—〇 c==o c=o 03⁄4 RF/ .0.. (4) X 式中,R、R2均為含碳原子數為卜4之烷鏈,X值為卜3, m值為83〜277。 18 .如申請專利範圍第16項所述之紫外光硬化型奈米塗料之使 用方法,其中,該塗佈為喷塗浸塗、刷塗。 19 .如申請專利範圍第16項所述之紫外光硬化型奈米塗料之使 用方法,其中,該塗層成膜係低溫熱處理成膜。 20 .如申請專利範圍第19項所述之紫外光硬化型奈米塗料之使 用方法,其中,該低溫熱處理之溫度為60〜80°C。 21 .如申請專利範圍第20項所述之紫外光硬化型奈米塗料之使 094129214 表單編號A0101 第16頁/共19頁 1003212650-0 1358432 22 23 100年.06月15日修正替換頁 用方法,其中,該低溫熱處理之時間為5〜10分鐘。 如申請專利範圍第16項所述之紫外光硬化型奈米塗料之使 用方法,其中,紫外光照聚合為紫外曝光機中進行。 如申請專利範圍第22項所述之紫外光硬化型奈米塗料之使 用方法,其中,曝光機照射能量為0.4焦耳/平方厘米。In the formula, R and R2 are each an alkyl chain having a carbon number of 4, an X value of 3, and an m value of 83 to 277. The method of using the ultraviolet curable nano-coating material according to claim 16, wherein the coating is spray dip coating or brush coating. The method of using the ultraviolet light-curable nano-coating material according to claim 16, wherein the coating film-forming film is subjected to low-temperature heat treatment to form a film. The method of using the ultraviolet curable nano-coating material according to claim 19, wherein the low-temperature heat treatment has a temperature of 60 to 80 °C. 21. For example, the UV-curable nano-coating agent described in claim 20, 094129214, Form No. A0101, Page 16 of 19, 1003212650-0 1358432 22 23, 100, June 15, revised method of replacement page Wherein the low temperature heat treatment time is 5 to 10 minutes. The method of using the ultraviolet curable nano-coating material according to claim 16, wherein the ultraviolet light polymerization is carried out in an ultraviolet exposure machine. The method of using the ultraviolet light-curable nano-coating material according to claim 22, wherein the exposure machine irradiation energy is 0.4 Joules/cm 2 . 094129214 表單編號A0101 第17頁/共19頁 1003212650-0094129214 Form No. A0101 Page 17 of 19 1003212650-0
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