TWI355293B - - Google Patents

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TWI355293B
TWI355293B TW096129011A TW96129011A TWI355293B TW I355293 B TWI355293 B TW I355293B TW 096129011 A TW096129011 A TW 096129011A TW 96129011 A TW96129011 A TW 96129011A TW I355293 B TWI355293 B TW I355293B
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catalyst
acid
compound
weight
activated carbon
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TW096129011A
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TW200906484A (en
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China Petro Chemical Technology Dev Company
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • B01J35/23
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0203Impregnation the impregnation liquid containing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C55/00Saturated compounds having more than one carboxyl group bound to acyclic carbon atoms
    • C07C55/22Tricarboxylic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • B01J35/393
    • B01J35/394
    • B01J35/397
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing

Description

1355293 九、發明說明: 【發明所屬之技術領域】 本發明是有關於 ⑬男戰在活性碳上的金屬鈀催化劑 (下文中稱為負载㈣/碳催化劑)及其製備方法,特别是 -種用於通過選擇性加氫反應來精製粗對苯二甲酸(咖心 terephthalicadd)的負載型鈀/碳催化劑及其製備方法。 【先前技術】 負載型纪/碳催化劑廣泛用於不飽和有機物的選擇性加 氫。特別地,負載独/碳催化劑適用於粗對苯二甲酸的精 製’其中粗對苯二甲酸中的某些雜質如對羧基苯甲醛(簡稱 4-CBA)等通過加氫轉變為其他的化合物,隨後對苯二甲酸 產可以用結B日的方法來分離提純。由於纪/碳催化劑通常 採用單一的活性組分,已有技術中對它的改進研究主要集 中在載體的結構以及金屬Pd在載體上的分佈狀況,而這些 方面確實對催化劑的性能會產生很大的影響。 由於對本一甲酸加氫精製反應過程是一個一級反應, 反應速度快’反應過程中反應物難以穿透到催化劑顆粒的 内部進行反應’這就使得顆粒内部的活性組分不能發揮作 用。因此’為了充分利用貴金屬,通常鈀/碳催化劑做成蛋 殼型’即讓活性組分貴金屬主要負載於載體的表面。 由於加氫反應是在金屬Pd的表面進行的,因此通常對 於金屬Pd負載量相同的催化劑,催化劑中金屬pd的分散 度愈高和/或催化劑中負載的金屬Pd的微晶含量愈高和/或 催化劑的熱穩定性越好,則催化劑的活性就愈高,使用壽 1355293 命也愈長。 如果直接將含Pd化合物(如氣纪酸納(sodium chloropalladate)或氣化纪(palladium chloride))溶液負載 到活性碳上,活性碳表面會很快出現很薄的有光澤的金屬 Pd層,這主要是由於活性碳表面含有如醛基的還原基團和 自由電子,它們極易使Pd離子還原成零價的金屬Pd。因此 ,如此製得的催化劑具有很低的金屬Pd分散度。克服該問 題的一種方法是在浸潰工序之前將含有Pd化合物的浸潰液 中的Pd離子轉變成不溶性的化合物。例如,在室溫下將Pd 的水溶性化合物水解轉化成不溶性的Pd(OH)2或PdO‘H20 ,然後再負載在活性碳上,隨後用曱醛、曱酸鈉、葡萄糖 、曱酸或氳氣等還原劑還原,這樣可防止Pd的遷移及晶粒 長大。如美國專利US3,138,560教導了在浸潰液中加入雙氧 水來使Pd的水溶性化合物水解生成不溶性的化合物,然後 進行浸潰。美國專利US 4,476,242則提出用曱醇或吡啶等 有機溶劑來配製含Pd化合物的浸潰液,據稱這對防止Pd 的遷移及晶粒長大也非常有效。另外,有專利報導通過調 整pH值將氯鈀酸溶液轉變成含鈀膠體溶液,據說可防止活 性碳表面的還原基團直接將Pd離子還原成零價的金屬Pd。 CN1698952A公開了在用於製備鈀/碳催化劑的浸潰液 中添加含II多元叛酸絡合劑(the addition of nitrogen-containing polycarboxylic acids) 〇 【發明内容】 發明概述 6 本發明的一個目的是提供了一種新的負載型鈀/碳催化 劑°該催化劑中的金屬Pd具有較高的分散度、較高的微晶 3量和較好的熱穩定性。當用於粗對苯二甲酸的加氫精製 時’該催化劑可以提供高的對m基苯甲路(4-CBA)轉化率。 本發明的另一個目的是提供一種製備所述負載型鈀/碳 催化劑的方法。 優選實施方案的詳細拋;t 在第一方面,本發明提供了一種負載型鈀/碳催化劑, 其中負載於載體活性碳的鈀以奈米尺寸的晶體形態存在, 並且其中顆粒大小小於25奈米的微晶占鈀微晶總量的 重1%以上,優選85重量%以上,更優選88重量%以上 ,最優選90重量%以上。 在本發明的負載型鈀/碳催化劑中,金屬pd的重量含量 優選在0.05〜5%的範圍内,更優選在〇 2〜3 5%的範圍内, 基於催化劑的總重量計。 在一個優選的實施方案中,負載的鈀富集在載體活性 碳的表面層内,以至於在鈀/碳催化劑的鈀含量為催化劑總 重量的0:50±0·10重量%的情況下,在載體活性碳表面下5 奈米深度的層中的金屬鈀占該層内總原子重量的3〇重量% 以上,優選40重量%以上,更優選50重量%以上;在載 體活性碳表面下300奈米深度的層中的金屬鈀占該層内總 原子重量的5重量%以上,優選1〇重量%以上,更優選15 重量%以上,最優選20重量%以上。 在本發明的負載型紀/碳催化劑中,負載的把在載體活 1355293 性碳表面呈高度分散狀態,其分散度不小於5%,優選不小 於10% ’更優選不小於15%,最優選不小於20%。在500 C下’在鼓泡通過25 °C的水的氮氣流中锻燒(calcining ) 催化劑10小時後’負載的鈀的乎均晶粒大小不大於10nrn ’優選不大於8.0nm,更優選不大於7.0nm,最優選不大於 60奈米。 在第二方面’本發明提供了一種製備負載型鈀/碳催化 劑的方法,該方法包括以下步驟:1355293 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a metal palladium catalyst (hereinafter referred to as a load (tetra)/carbon catalyst) of 13 males on activated carbon, and a preparation method thereof, in particular, A supported palladium/carbon catalyst for purifying crude terephthalic acid (terephthalicadd) by selective hydrogenation reaction and a preparation method thereof. [Prior Art] The supported type/carbon catalyst is widely used for selective hydrogenation of unsaturated organic matters. In particular, the supported mono/carbon catalyst is suitable for the purification of crude terephthalic acid, in which some impurities such as p-carboxybenzaldehyde (4-CBA) in crude terephthalic acid are converted into other compounds by hydrogenation, Subsequent terephthalic acid production can be separated and purified by the method of B-day. Since the epoch/carbon catalyst usually uses a single active component, the improvement in the prior art mainly focuses on the structure of the support and the distribution of the metal Pd on the support, and these aspects do have a great effect on the performance of the catalyst. Impact. Since the hydrogenation refining reaction process is a first-order reaction, the reaction rate is fast, and it is difficult for the reactants to penetrate into the inside of the catalyst particles to carry out the reaction during the reaction, which makes the active components inside the particles ineffective. Therefore, in order to make full use of the noble metal, the palladium/carbon catalyst is usually made into an eggshell type, that is, the noble metal of the active component is mainly supported on the surface of the carrier. Since the hydrogenation reaction is carried out on the surface of the metal Pd, generally, for a catalyst having the same metal Pd loading, the higher the dispersion of the metal pd in the catalyst and/or the higher the crystallite content of the metal Pd supported in the catalyst and/or Or the better the thermal stability of the catalyst, the higher the activity of the catalyst, and the longer the life is 1355529. If a Pd-containing compound (such as sodium chloropalladate or palladium chloride) solution is directly loaded onto the activated carbon, a very thin, shiny metallic Pd layer will appear soon on the surface of the activated carbon. Mainly because the surface of the activated carbon contains a reducing group such as an aldehyde group and a free electron, they are extremely easy to reduce the Pd ion to a zero-valent metal Pd. Therefore, the catalyst thus obtained has a very low metal Pd dispersion. One way to overcome this problem is to convert the Pd ions in the impregnation liquid containing the Pd compound into an insoluble compound before the impregnation process. For example, the water-soluble compound of Pd is hydrolyzed to insoluble Pd(OH)2 or PdO'H20 at room temperature and then loaded on activated carbon, followed by furfural, sodium citrate, glucose, citric acid or hydrazine. Reducing agent such as gas reduces the migration of Pd and grain growth. U.S. Patent No. 3,138,560 teaches the addition of hydrogen peroxide to the impregnation solution to hydrolyze the water-soluble compound of Pd to form an insoluble compound which is then impregnated. U.S. Patent No. 4,476,242 teaches the use of an organic solvent such as decyl alcohol or pyridine to formulate an impregnation solution containing a Pd compound, which is said to be very effective in preventing Pd migration and grain growth. In addition, it has been reported that the conversion of the chloropalladic acid solution into a palladium-containing colloidal solution by adjusting the pH is said to prevent the reducing group on the surface of the active carbon from directly reducing the Pd ion to the zero-valent metal Pd. CN1698952A discloses the addition of nitrogen-containing polycarboxylic acids in a dipping solution for preparing a palladium/carbon catalyst. [Invention Summary] An object of the present invention is to provide A new supported palladium/carbon catalyst. The metal Pd in the catalyst has a higher dispersion, a higher amount of crystallites 3 and better thermal stability. When used in hydrorefining of crude terephthalic acid, the catalyst can provide high conversion to m-based benzoyl (4-CBA). Another object of the present invention is to provide a process for preparing the supported palladium on carbon catalyst. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT In a first aspect, the present invention provides a supported palladium/carbon catalyst in which palladium supported on a carrier activated carbon is present in a crystal form of nanometer size, and wherein the particle size is less than 25 nm The crystallites account for 1% or more, preferably 85% by weight or more, more preferably 88% by weight or more, and most preferably 90% by weight or more, based on the total amount of the palladium crystallites. In the supported palladium/carbon catalyst of the present invention, the weight content of the metal pd is preferably in the range of 0.05 to 5%, more preferably in the range of 〇 2 to 3 5%, based on the total weight of the catalyst. In a preferred embodiment, the supported palladium is concentrated in the surface layer of the supported carbon such that the palladium/carbon catalyst has a palladium content of 0:50±0·10% by weight based on the total weight of the catalyst. The metal palladium in the layer having a depth of 5 nm under the surface of the supported carbon is more than 3% by weight, preferably 40% by weight or more, more preferably 50% by weight or more based on the total atomic weight in the layer; 300 under the surface of the carrier activated carbon The metal palladium in the layer having a nanometer depth accounts for 5% by weight or more, preferably 1% by weight or more, more preferably 15% by weight or more, and most preferably 20% by weight or more, based on the total atomic weight in the layer. In the supported type/carbon catalyst of the present invention, the supported portion is highly dispersed in the carrier active 1355293 carbon surface, and the dispersion thereof is not less than 5%, preferably not less than 10% 'more preferably not less than 15%, most preferably Not less than 20%. After calcining the catalyst at 500 C for 10 hours in a nitrogen stream bubbling through water at 25 ° C, the average grain size of the supported palladium is not more than 10 nrn 'preferably not more than 8.0 nm, more preferably not More than 7.0 nm, most preferably no more than 60 nm. In a second aspect, the invention provides a method of preparing a supported palladium/carbon catalyst, the method comprising the steps of:

a) 首先將活性碳用無機酸水溶液洗滌,然後用水洗滌 至中性,並乾燥該洗滌過的活性碳,得活性碳載體; b) 用含有Pd化合物和添加劑的水溶液浸潰或噴灑所述 活性碳載體,使Pd化合物負載於活性碳載體上得到催化劑 前體,其中所述水溶液中添加劑與pd化合物中pd的莫耳 比為0.01 ..1〜2.0:1,添加劑選自如下通式〗表示的化合物:a) firstly washing the activated carbon with an aqueous solution of a mineral acid, then washing with water to neutrality, and drying the washed activated carbon to obtain an activated carbon support; b) impregnating or spraying the active with an aqueous solution containing a Pd compound and an additive a carbon carrier, the Pd compound is supported on an activated carbon support to obtain a catalyst precursor, wherein the molar ratio of the additive to the pd compound in the aqueous solution is 0.01.1~2.0:1, and the additive is selected from the following formula: compound of:

Ri-(CH2)n-CHCOOH R2 ~ (CH2)m_ CCOOH R3- (CH2), -cRi-(CH2)n-CHCOOH R2 ~ (CH2)m_ CCOOH R3- (CH2), -c

HCOOH 式中n、m和1獨立土士揸6 L ,户 词I地選自o和丨〜5的整數,並且 ' R2和R3獨立地選自η、ΓΗ χτττ CH3、NH2、OH 和 COOH ;鈀溶 液的pH值調整到7±3 ;和 C)將催化劑前體用還原劑進行還原處理,得負載_/ 碳催化劑。 按照一個優選的實施方宏 貝她方案’上述方法還包括在對所述 8 < S ) 催化劑前體進行還原處理以前’將所述催化劑前體在0到 80°c溫度老化1〜5〇小時。 對用於本發明的活性碳沒有特別的限制。活性碳的-個實例是表面積大於9GGm2/g,粒度為4_8目的椰殼碳( coconut shell activated carbon) ° 用於本發明方法的無機酸水溶液的濃度可以在0.01〜5 莫耳/升的範圍内,優選在〇.〇1〜3〇莫耳/升的範圍内。所 述無機酸的實例包括但不限於鹽酸、硝酸和磷酸。酸洗時 間不是關鍵的,但是優選在〇·5〜8小時的範圍内,更優選 在0.5〜4小時的範圍内。 活性碳用所述無機酸水溶液洗滌後,用水洗滌至中性 ,然後被乾燥。乾燥通常可以通過在8〇〜15〇<t的溫度下乾 燥0.5〜1〇小時,優選〇 5〜6小時來實現。 可用於本發明的Pd化合物的實例包括但不限於pd的 鹵化物(palladium halides)、乙酸鈀(palladium acetate)、 硝酸鈀(palladium nitrate)、氣鈀酸(chl〇ropalladic acid) 、氮把酸的驗式鹽(basic salts of chloropalladic acid)、纪 氨配合物(palladium ammino-complexes)及它們的組合。 優選地,Pd化合物是氣鈀酸或乙鈀酸。含pd化合物和添加 劑的溶液的pH值優選在4〜9的範圍内。溶液中以pd計的 Pd化合物濃度優選在〇.〇1〜20重量%的範圍内,更優選在 0.1〜10重量%的範圍内,最優選在〇·2〜3.6重量%的範圍 内。HCOOH wherein n, m and 1 are independently aristotles 6 L , the formula I is selected from the integers of o and 丨 〜5, and 'R2 and R3 are independently selected from η, ΓΗ χτττ CH3, NH2, OH and COOH; The pH of the palladium solution was adjusted to 7 ± 3; and C) the catalyst precursor was subjected to a reduction treatment with a reducing agent to obtain a supported _/carbon catalyst. According to a preferred embodiment, the above method further comprises: aging the catalyst precursor at a temperature of 0 to 80 ° C for 1 to 5 以前 before subjecting the 8 < S ) catalyst precursor to a reduction treatment. hour. There is no particular limitation on the activated carbon used in the present invention. An example of activated carbon is a surface area of more than 9 GGm 2 /g, a particle size of 4-8 mesh coconut shell activated carbon ° The concentration of the aqueous mineral acid solution used in the method of the present invention may be in the range of 0.01 to 5 m / liter Preferably, it is in the range of 〇.〇1~3〇莫/liter. Examples of the inorganic acid include, but are not limited to, hydrochloric acid, nitric acid, and phosphoric acid. The pickling time is not critical, but is preferably in the range of 〜 5 to 8 hours, more preferably in the range of 0.5 to 4 hours. The activated carbon is washed with the aqueous solution of the inorganic acid, washed with water until neutral, and then dried. Drying can usually be carried out by drying at a temperature of 8 Torr to 15 Torr < t for 0.5 to 1 hour, preferably 〇 5 to 6 hours. Examples of Pd compounds which can be used in the present invention include, but are not limited to, palladium halides, palladium acetate, palladium nitrate, palladium acid salt, and nitrogen acid. Basic salts of chloropalladic acid, palladium ammino-complexes, and combinations thereof. Preferably, the Pd compound is palladium acid or ethyl palladium acid. The pH of the solution containing the pd compound and the additive is preferably in the range of 4 to 9. The concentration of the Pd compound in the solution in terms of pd is preferably in the range of from 1 to 20% by weight, more preferably from 0.1 to 10% by weight, most preferably from 2 to 3.6 % by weight.

Pd溶液中添加劑的用量可以根據所用的P(1化合物以及 1355293 所用的添加劑而改變,但通常溶液中添加劑與Pd化合物中 Pd的莫耳比在0.01: 1〜2: 1的範圍内都是可行的,並且 添加劑與Pd化合物中Pd的莫耳比優選在〇.〇5:1〜1.5:1的 範圍内’更優選在0.1:1〜1.0:1的範圍内。 可用於本發明的通式I化合物的一些實例如下:The amount of the additive in the Pd solution may vary depending on the P used (1 compound and the additive used in 1355529, but usually the molar ratio of the additive in the solution to the Pd compound in the Pd is in the range of 0.01:1 to 2:1. And the molar ratio of the additive to the Pd in the Pd compound is preferably in the range of 〇.〇5:1 to 1.5:1, more preferably in the range of 0.1:1 to 1.0:1. Some examples of I compounds are as follows:

R广(CH2)n—CHC〇〇HR wide (CH2)n-CHC〇〇H

I R2 - (CH2)m- CCOOH R3-(CH2)i -chcooh 添加劑A Ri = R2=R3 = H n=m=l=0 添加劑B Ri= R3 = Η ; R2=NH2 n = 5 ; m = 1=1 添加劑C Ri= CH3 ; R2 = R3=H n=4 ; m=l=0 添加劑D Ri=R2= H ; R3= OH n=m=3 ; 1=1 添加劑E Ri=R3=H ; r2=co〇h n=m=l=〇 添加劑F Ri= R3 = H ; R2=OH n=m=l=0 一 用於還原所述催化劑前體的還原劑的實例包括但不限 於甲酸(f〇rmic acid )、甲酸鈉(s〇diUm formate )、甲搭 (formaldehyde)、水合肼(hydrazine hydrate)、葡萄糖( glucose )、風氣和它們的組合。優選地,還原劑是甲酸納或 水合肼。還原劑的用量取決於活性組分pd的量,一般為還 原反應理論所需量的丨〜1〇倍,最好為2〜5倍。所述催化 劑刖體的還原處理可以按照本領域技術人員公知的程式和 條件進行。例如,還原處理可以在〇〜2〇〇t,優選20〜 12〇°C的溫度下進行0.5〜24小時,優選小時,更優I R2 - (CH2)m- CCOOH R3-(CH2)i -chcooh Additive A Ri = R2=R3 = H n=m=l=0 Additive B Ri= R3 = Η ; R2=NH2 n = 5 ; m = 1=1 additive C Ri= CH3 ; R2 = R3=H n=4 ; m=l=0 additive D Ri=R2= H ; R3= OH n=m=3 ; 1=1 additive E Ri=R3=H R2=co〇hn=m=l=〇Additive F Ri= R3 = H ; R2=OH n=m=l=0 An example of a reducing agent for reducing the catalyst precursor includes, but is not limited to, formic acid ( F〇rmic acid ), sodium sulphate (s〇diUm formate), formaldehyde, hydrazine hydrate, glucose, temper, and combinations thereof. Preferably, the reducing agent is sodium formate or hydrazine hydrate. The amount of the reducing agent depends on the amount of the active component pd, and is usually 丨1 to 1 times, preferably 2 to 5 times, the amount required for the reduction reaction theory. The reduction treatment of the catalyst carcass can be carried out according to procedures and conditions well known to those skilled in the art. For example, the reduction treatment can be carried out at a temperature of 〇~2〇〇t, preferably 20 to 12 ° C for 0.5 to 24 hours, preferably hours, more preferably

C S 10 1355293 選1〜4小時。 按照一個優選的實施方案,本發明的製備負載型鈀/碳 催化劑的方法包括以下步驟: 1) 用酸的水溶液洗滌顆粒狀或成型的活性碳載體〇 5〜 8小時,所述酸水溶液的酸濃度為0.01〜3 〇莫耳/升,酸是 選自鹽酸、石肖酸和碟酸中的一種; 2) 將酸洗過的活性碳載體用水洗務至中性,然後在8〇 〜150 C條件下乾燥0.5〜1〇小時,給出處理過的活性碳載 體; 3) 用含有水溶性Pd化合物以及一種下式〗的添加劑的 水溶液浸漬或喷灑所述處理過的活性碳載體,使pd化合物 負載於所述處理過的活性碳載體上,得到催化劑前體,所 述水溶液中Pd化合物的含量以pd計為〇丨〜丨〇重量%,所 述添加劑與Pd的莫耳比在0.05 : 1〜1.5 : 1的範圍内,所 述水溶液的pH值調整到7±3,C S 10 1355293 1 to 4 hours. According to a preferred embodiment, the process for preparing a supported palladium/carbon catalyst of the present invention comprises the steps of: 1) washing the granulated or shaped activated carbon support with an aqueous acid solution for 5 to 8 hours, the acid of the aqueous acid solution The concentration is 0.01~3 〇mol/L, the acid is one selected from the group consisting of hydrochloric acid, oxalic acid and disc acid; 2) the acid washed activated carbon carrier is washed with water to neutral, then at 8〇~150 Drying for 0.5 to 1 hour under C conditions gives a treated activated carbon support; 3) impregnating or spraying the treated activated carbon support with an aqueous solution containing a water-soluble Pd compound and an additive of the following formula: The pd compound is supported on the treated activated carbon support to obtain a catalyst precursor. The content of the Pd compound in the aqueous solution is 〇丨~丨〇% by weight in terms of pd, and the molar ratio of the additive to Pd is 0.05. : within the range of 1 to 1.5: 1, the pH of the aqueous solution is adjusted to 7 ± 3,

Ri-(CH2)„-CHCOOHRi-(CH2)„-CHCOOH

R2-(CH2)m-cCOOHR2-(CH2)m-cCOOH

II

R3-(CH2)i-CHCOOH 其中n、1獨立地為o或1〜5中的任一整數;並 且Rl、R2和R3獨立地選自OH、Η、CH3、ΝΗ2和COOH ; 4)將得自步驟3)的催化劑前體在〇到8(TC溫度老化 1〜50小時;和 11 1355293 5)將老化後的催化劑前體用還原劑進行還原處理,使 Pd化合财的Pd離子還原為金屬pd,得:處理,使 與現有技術㈣,本發日㈣優點在於製得。。。 有較高的金屬pd分散度和較高的微晶含量,並且催1= 有尚的活性和長的使用壽命。 八 【實施方式】 下面以實施例來說明本發明’但並非限制發明範圍。 在實施例中,採用了如下測試方法:R3-(CH2)i-CHCOOH wherein n, 1 are independently o or any integer from 1 to 5; and R1, R2 and R3 are independently selected from OH, hydrazine, CH3, hydrazine 2 and COOH; The catalyst precursor from step 3) is reduced to 8 by the reduction of the Pd ion of the Pd compound by the reduction of the catalyst precursor after the aging to 8 (TC temperature aging for 1 to 50 hours; and 11 1355293 5). Pd, got: processing, and the prior art (four), this day (four) has the advantage of being made. . . It has a high metal pd dispersion and a high crystallite content, and has a long activity and a long service life. [Embodiment] The present invention will be described by way of examples, but without limiting the scope of the invention. In the embodiment, the following test methods are employed:

(1 )金屬鈀的分散度: 金屬纪的分散度使用化學吸附儀,採用氣氧滴定法測 定。分散度按下面的公式計算: 分散度=((2xV«xMPd)/(3x22400xWttXCPd))xi〇0% 其中:Va表示樣品的氫吸附量, MPd表示纪的原子量,(1) Dispersion of metallic palladium: The dispersion of the metallurgy was measured by a gas oxygenation method using a chemical adsorption instrument. The degree of dispersion is calculated according to the following formula: Dispersity = ((2xV«xMPd) / (3x22400xWttXCPd)) xi 〇 0% where: Va represents the hydrogen adsorption amount of the sample, and MPd represents the atomic weight of the sample,

W樣表不樣品的重量,和 Cpd表示樣品中纪的含量。 (2)微晶含量: 在本發明中使用的術語“微晶含量”是指粒徑小於2.5 奈米的晶體的含量。 通過X-螢光光譜儀測定催化劑中鈀的含量,用χ_射線 繞射儀(XRD)測得金屬鈀晶粒的粒徑,然後通過下式計算微 晶含量: 微晶含量=(粒徑小於2.5奈米的金屬鈀晶粒重量/金屬鈀總 重量)X 100% 12 (S ) 1355293 (3 )熱穩定性: 通過X-射線繞射儀(XRD)測定鈀/碳催化劑的鈀晶粒的 平均粒徑。然後將該催化劑在5〇〇»c,在鼓泡通過25°C水 的氮氣流中煅燒1〇小時後,再通過χ_射線繞射儀(XRD)測 定纪晶粒的平均粒徑。煅燒後鈀晶粒的平均粒徑和煅燒前 後把晶粒的平均粒徑的變化指示了催化劑的熱穩定性。煅 燒後把晶粒的平均粒徑越小,說明催化劑的熱穩定性越好 。同時’锻燒前後鈀晶粒的平均粒徑的變化越小,說明催 化劑的熱穩定性越好。 (4)催化劑表面下不同深度的層中鈀的含量: 對催化劑表面進行氬蝕刻。蝕刻一定深度後,用光電 子能譜(XPS)和歐傑光譜(AES)測定蝕刻後暴露出的表 面層中鈀的含量,即可得催化劑表面下不同深度的層中鈀 的含量。 實施例1 將100克通過4目篩但保留在8目篩上的、比表面 uoo米2/克的椰殼活性碳用200mi 0·4莫耳/升的硝酸水溶 液洗滌2小時。除去酸溶液後,將所述活性碳用去離子水 洗至中性,然後於12〇t下乾燥6小時。 取含叙16 |量%的氯把酸水溶液3 2《,加去離子水 =40毫升,再在其中加人2 16克1()重量%的添加劑a水 溶液,並加入去離子水至溶液體積為6〇毫升。加入 NaOH水溶液,以將含纪溶液的pH值調整到約7。所述含 Μ溶液穩定18G分鐘後,將上述經處理的活性碳用該含pd < S ) 13 1355293 溶液浸潰3小時’得到催化劑前體。將催化劑前體在室溫 老化24小時,然後在由2〇克5重量%的水合肼(hydrazine hydrate)水溶液和200克純水配製成的還原液中在⑽艽下 浸潰3小時。過濾除去液體後’用純水將固體物洗滌至中 性’並乾燥,得到催化劑產品。 實施例2〜24 選用不同的Pd化合物以及不同的添加劑來配製含pd 溶液,其餘同實施例1。具體的Pd化合物、含pd溶液中The W sample indicates the weight of the sample, and Cpd indicates the content of the sample. (2) Crystallite content: The term "crystallite content" as used in the present invention means the content of crystals having a particle diameter of less than 2.5 nm. The content of palladium in the catalyst was determined by X-ray spectrometer. The particle size of the metal palladium crystallites was measured by χ-ray diffraction (XRD), and then the crystallite content was calculated by the following formula: Microcrystalline content = (particle diameter is less than 2.5 nm metal palladium grain weight / total metal palladium weight) X 100% 12 (S ) 1355293 (3) Thermal stability: Determination of palladium grains of palladium/carbon catalyst by X-ray diffraction (XRD) The average particle size. The catalyst was then calcined at 5 Torr»c for 1 hour after bubbling through a stream of 25 ° C water, and the average grain size of the grains was measured by a χ-ray diffraction (XRD). The average particle size of the palladium grains after calcination and the change in the average grain size of the grains before and after calcination indicate the thermal stability of the catalyst. The smaller the average grain size of the crystal grains after calcination, the better the thermal stability of the catalyst. At the same time, the smaller the change in the average particle diameter of the palladium grains before and after the calcination, the better the thermal stability of the catalyst. (4) Content of palladium in layers at different depths under the surface of the catalyst: Argon etching was performed on the surface of the catalyst. After etching to a certain depth, the palladium content in the surface layer exposed after etching was measured by photoelectron spectroscopy (XPS) and Auger spectroscopy (AES) to obtain the palladium content in the layer at different depths under the catalyst surface. Example 1 100 g of coconut shell activated carbon which passed through a 4-mesh sieve but remained on an 8-mesh sieve and had a surface area of uoo m 2 /g was washed with a 200 mi 0·4 mol/liter aqueous solution of nitric acid for 2 hours. After removing the acid solution, the activated carbon was washed with deionized water until neutral, and then dried at 12 °t for 6 hours. Take an aqueous solution containing 3 % of chlorine, add deionized water = 40 ml, add 2 16 g of 1 (% by weight) of the additive a aqueous solution, and add deionized water to the solution volume. It is 6 〇 ml. An aqueous NaOH solution was added to adjust the pH of the quaternary solution to about 7. After the cerium-containing solution was stabilized for 18 G minutes, the above treated activated carbon was impregnated with the pd <S) 13 1355293 solution for 3 hours to obtain a catalyst precursor. The catalyst precursor was aged at room temperature for 24 hours, and then impregnated at (10) for 3 hours in a reducing solution prepared from 2 g of a 5% by weight aqueous solution of hydrazine hydrate and 200 g of pure water. After removing the liquid by filtration, the solid was washed to neutral with pure water and dried to obtain a catalyst product. Examples 2 to 24 Different Pd compounds and different additives were used to prepare a pd-containing solution, and the rest were the same as in Example 1. Specific Pd compound, containing pd solution

Pd化合物的含量(以Pd計)、具體的添加劑以及添加劑與pd 的莫耳比見表1所列。 實施例25〜30 按照實施例1的程式’但是選用不同的添加劑來配製 含Pd溶液(具體使用的添加劑見表1 ),並且將含pd溶液 噴灑在活性碳上以得到催化劑前體,另外採用如表2中所 示的無機酸、無機酸濃度、酸洗時間、乾燥時間、溫度、 含添加劑和Pd化合物的溶液的PH值、還原劑、還原處理 溫度和還原處理時間。 _比較例 配製含Pd溶液時不加添加劑,其餘同實施例1。 對各實施例和比較例製得的催化劑進行分散度、微晶 含量、熱穩定性和催化劑表面下不同深度的層中把含量的 測定,並在如下評價條件下評價所述催化劑,結果見表3 和表4。 催化劑的評價條件: 催化劑的用量:2.0克 14 1355293 粗對苯二曱酸 4-CBA 量: 反應壓力: 氫氣分壓: 反應時間: 反應溫度: 加入4 -丨 4-CBA轉化率=-The Pd compound content (in terms of Pd), the specific additives, and the molar ratio of the additive to pd are listed in Table 1. Examples 25 to 30 The procedure of Example 1 was followed, except that different additives were used to prepare a Pd-containing solution (see Table 1 for specific additives), and a pd-containing solution was sprayed on activated carbon to obtain a catalyst precursor, and additionally The inorganic acid, inorganic acid concentration, pickling time, drying time, temperature, pH of the solution containing the additive and the Pd compound, reducing agent, reduction treatment temperature, and reduction treatment time as shown in Table 2. _Comparative Example No additives were added in the preparation of the Pd-containing solution, and the rest were the same as in Example 1. The catalysts prepared in the respective examples and comparative examples were subjected to measurement of dispersity, crystallite content, thermal stability, and content in layers at different depths of the catalyst surface, and the catalysts were evaluated under the following evaluation conditions. 3 and Table 4. Evaluation conditions of the catalyst: Catalyst dosage: 2.0 g 14 1355293 Crude terephthalic acid 4-CBA Amount: Reaction pressure: Hydrogen partial pressure: Reaction time: Reaction temperature: Add 4 -丨 4-CBA conversion =-

:30.0 克 1.0克 70 Kg 5.0 Kg 1.0小時 270〇C 认量一剩余4-CBA量 加入4-CBA量 xl 00%:30.0 g 1.0 g 70 Kg 5.0 Kg 1.0 hour 270〇C Amount of remaining 4-CBA Add 4-CBA amount xl 00%

15 1355293 表1 實施例 Pd化合 物 添加劑 Pd的投料量/活 性碳(重量%) 添加劑/Pd( 莫耳比) 實施例1 氣鈀酸 添加劑A 0.51 0.20 實施例2 氣鈀酸 添加劑A 0.51 0.30 實施例3 氯鈀酸 添加劑A 0.22 0.60 實施例4 乙酸鈀 添加劑A 0.08 1.50 實施例5 氣鈀酸 添加劑B 0.51 0.20 實施例6 氣鈀酸 添加劑B 0.62 0.40 實施例7 氣鈀酸 添加劑B 0.51 0.60 實施例8 乙酸鈀 添加劑B 3.55 0.80 實施例9 氣鈀酸 添加劑C 0.51 0.20 實施例10 氣鈀酸 添加劑C 0.51 0.40 實施例11 氯鈀酸 添加劑C 0.51 0.60 實施例12 乙酸鈀 添加劑C 0.15 1.00 實施例13 氣鈀酸 添加劑D 0.51 0.20 實施例14 氯鈀酸 添加劑D 0.41 0.40 實施例15 氯鈀酸 添加劑D 0.51 0.60 實施例16 乙酸飽 添加劑D 0.51 0.80 實施例17 氣鈀酸 添加劑E 0.51 0.20 實施例18 氣鈀酸 添加劑E 1.00 0.40 實施例19 氣鈀酸 添加劑E 0.51 0.60 實施例20 乙酸把 添加劑E 0.51 0.80 實施例21 氯鈀酸 添加劑F 4.50 0.05 實施例22 氣鈀酸 添加劑F 0.51 0.40 實施例23 氣鈀酸 添加劑F 0.51 0.60 實施例24 乙酸鈀 添加劑F 0.51 0.80 實施例25 氣鈀酸 添加劑A 0.51 0.20 實施例26 氣鈀酸 添加劑B 0.51 0.40 實施例27 氯鈀酸 添加劑C 0.51 0.60 實施例28 氣鈀酸 添加劑D 0.51 0.80 實施例29 氣鈀酸 添加劑E 0.51 0.50 實施例30 氣鈀酸 添加劑F 0.51 0.50 比較例 氣鈀酸 / 0.51 / 16 135529315 1355293 Table 1 Example Pd compound additive Pd charge amount / activated carbon (% by weight) Additive / Pd (mole ratio) Example 1 gas palladium acid additive A 0.51 0.20 Example 2 gas palladium acid additive A 0.51 0.30 Example 3 Chloro palladium acid additive A 0.22 0.60 Example 4 Palladium acetate additive A 0.08 1.50 Example 5 Gas palladium acid additive B 0.51 0.20 Example 6 Gas palladium acid additive B 0.62 0.40 Example 7 Gas palladium acid additive B 0.51 0.60 Example 8 Palladium acetate additive B 3.55 0.80 Example 9 Gas palladium acid additive C 0.51 0.20 Example 10 Gas palladium acid additive C 0.51 0.40 Example 11 Chloro palladium acid additive C 0.51 0.60 Example 12 Palladium acetate additive C 0.15 1.00 Example 13 Palladium Acid Additive D 0.51 0.20 Example 14 Chloro palladium acid additive D 0.41 0.40 Example 15 Chloro palladium acid additive D 0.51 0.60 Example 16 Acetic acid saturated additive D 0.51 0.80 Example 17 Gas palladium acid additive E 0.51 0.20 Example 18 Gas palladium acid Additive E 1.00 0.40 Example 19 Gas Palladium Acid Additive E 0.51 0.60 Example 20 Acetic Acid Additive E 0.51 0.80 Example 21 Chloro palladium acid additive F 4.50 0.05 Example 22 Gas palladium acid additive F 0.51 0.40 Example 23 Gas palladium acid additive F 0.51 0.60 Example 24 Palladium acetate additive F 0.51 0.80 Example 25 Gas palladium acid additive A 0.51 0.20 Example 26 Gas Palladium Acid Additive B 0.51 0.40 Example 27 Chloro palladium Acid Additive C 0.51 0.60 Example 28 Gas Palladium Acid Additive D 0.51 0.80 Example 29 Gas Palladium Acid Additive E 0.51 0.50 Example 30 Gas Palladium Acid Additive F 0.51 0.50 Comparative Example Palladium Acid / 0.51 / 16 1355293

表2 實施例 編號 條件 25 26 27 28 29 30 無機酸種類 鹽 硝 磷酸 硝 硝酸 硝酸 酸 酸 酸 無機酸濃度(莫耳/升) 0.4 0.1 3 0.4 0.01 0.4 酸洗時間(小時) 4 8 0.5 4 4 4 乾燥溫度(°c) 150 120 120 80 120 120 乾燥時間(小時) 1 6 6 10 6 6 含添加劑和Pd化合物的 9 7 6 7 4 10 溶液的pH值 還原劑種類 曱 甲 甲酸 氫 葡萄 水合 醛 醛 鈉 氣 糖 肼 還原處理溫度(°C) 50 80 120 200 120 80 還原處理時間(小時) 3 3 2 1 24 3 :(s ) 17 1355293 表3 實施例 催化劑 中Pd 含量( 重量 %) 分 散 度 (%) 微晶 含量 (%) 平均 晶粒 大小 (nm) 500°C 煅燒後 平均晶 粒大小 (nm) 烺燒前 後粒徑 變化 % 4- CBA 轉化 率 (%) 實施例1 0.50 20 90 3.5 5.9 69 99.5 實施例2 0.50 23 91 3.6 6.0 67 99.7 實施例3 0.20 29 90 3.4 5.3 56 89.2 實施例4 0.08 21 92 2.7 5.3 96 -- 實施例5 0.50 20 90 3.5 5.9 69 99.4 實施例6 0.60 26 90 3.6 6.0 67 99.8 實施例7 0.50 28 93 3.8 5.8 53 99.5 實施例8 3.50 20 92 3.3 5.9 79 99.6 實施例9 0.50 20 91 2.9 5.7 97 99.6 實施例10 0.50 22 92 3.8 5.6 47 99.8 實施例11 0.49 25 90 3.6 5.8 61 99.7 實施例12 0.15 28 91 3.0 5.7 90 -- 實施例13 0.50 20 90 3.6 5.9 64 99.5 實施例14 0.40 21 92 3.3 5.6 70 99.5 實施例15 0.50 26 91 3.4 5.8 71 99.8 實施例16 0.49 25 90 3.2 5.9 84 99.9 實施例17 0.50 30 94 3.6 6.0 67 99.7 實施例18 0.98 27 90 3.7 5.9 59 100 實施例19 0.50 27 91 3.4 5.8 71 99.7 實施例20 0.50 28 91 3.5 5.7 63 99.8 實施例21 4.48 27 90 3.7 6.0 62 100 實施例22 0.50 28 92 3.6 5.9 64 99.7 實施例23 0.50 30 90 3.8 5.9 55 99.9 實施例24 0.50 28 91 3.3 5.9 79 99.7 實施例25 0.50 20 91 3.3 6.0 82 99.6 實施例26 0.50 20 90 3.5 5.9 69 99.7 實施例27 0.50 22 90 3.4 6.0 76 99.8 實施例28 0.49 26 91 3.7 5.9 59 99.9 實施例29 0.50 27 90 3.8 6.0 58 99.8 實施例30 0.50 28 92 3.0 5.7 90 99.6 比較例 0.50 4 52 4.6 11.1 141 66.2 (s 18 1355293 表4 實施例 催化劑中Pd 含量(重量%) 催化劑表面下 5nm深度的層中 的飽含量 (重量%) 催化劑表面下 300nm深度的層中 的Ιε含量 (重量% ) 實施例1 0.50 50.2 22.3 實施例2 0.50 51.2 23.7 實施例3 0.20 43.1 11.8 實施例4 0.08 30.1 5.9 實施例5 0.50 52.6 20.4 實施例6 0.60 57.8 28.0 實施例7 0.50 60.1 23.5 實施例8 3.50 63.4 29.3 實施例9 0.50 54.3 24.2 實施例10 0.50 51.4 23.6 實施例11 0.49 50.3 23.2 實施例12 0.15 40.6 11.3 實施例13 0.50 52.3 23.7 實施例14 0.40 50.4 20.5 實施例15 0.50 52.9 24.9 實施例16 0.49 50.4 23.1 實施例17 0.50 56.3 23.0 實施例18 0.98 70.1 30.3 實施例19 0.50 57.8 23.6 實施例20 0.50 53.5 23.8 實施例21 4.48 83.2 40.2 實施例22 0.50 56.1 21.2 實施例23 0.50 50.6 24.7 實施例24 0.50 53.4 25.3 實施例25 0.50 54.5 23.0 實施例26 0.50 55.6 27.4 實施例27 0.50 56.4 23.7 實施例28 0.49 53.3 23.9 實施例29 0.50 50.1 20.1 實施例30 0.50 56.5 24.7 比較例 0.50 30.6 12.5 19 1355293 本申請說明書t提到的專利、專利申請、非專利文獻 和測試方法通過引用結合在本文。 雖然參考示例性實施方案描述了本發明,但本領域技 術人員將理解,在不偏離本發明的精神和範圍的情況下, 可以做出各種改變和修改。因此,本發明不限於作為實施 本發明的最佳方式公開的特定實施方案包括落入所 附權利要求書範圍内的所有實施方案。 【圖式簡單說明】 無 【主要元件符號說明】 無 20Table 2 Example No. Condition 25 26 27 28 29 30 Inorganic Acid Type Salt Nitric Acid Nitrate Nitric Acid Acid Acid Inorganic Acid Concentration (Molar/L) 0.4 0.1 3 0.4 0.01 0.4 Pickling Time (hours) 4 8 0.5 4 4 4 Drying temperature (°c) 150 120 120 80 120 120 Drying time (hours) 1 6 6 10 6 6 pH of the solution containing additives and Pd compounds 9 7 6 7 4 10 Solution Reducing agent type 曱Vinylformate Grape hydrate aldehyde Sodium aldehyde sodium glycoside reduction treatment temperature (°C) 50 80 120 200 120 80 Reduction treatment time (hours) 3 3 2 1 24 3 :(s ) 17 1355293 Table 3 Pd content (% by weight) dispersion in the catalyst of the example (%) Crystallite content (%) Average grain size (nm) 500 °C Average grain size after calcination (nm) Particle size change before and after calcination % 4- CBA conversion (%) Example 1 0.50 20 90 3.5 5.9 69 99.5 Example 2 0.50 23 91 3.6 6.0 67 99.7 Example 3 0.20 29 90 3.4 5.3 56 89.2 Example 4 0.08 21 92 2.7 5.3 96 -- Example 5 0.50 20 90 3.5 5.9 69 99.4 Example 6 0.60 26 90 3.6 6.0 67 99.8 Example 7 0.50 28 93 3.8 5.8 53 99.5 Example 8 3.50 20 92 3.3 5.9 79 99.6 Example 9 0.50 20 91 2.9 5.7 97 99.6 Example 10 0.50 22 92 3.8 5.6 47 99.8 Example 11 0.49 25 90 3.6 5.8 61 99.7 Example 12 0.15 28 91 3.0 5.7 90 -- Example 13 0.50 20 90 3.6 5.9 64 99.5 Example 14 0.40 21 92 3.3 5.6 70 99.5 Example 15 0.50 26 91 3.4 5.8 71 99.8 Example 16 0.49 25 90 3.2 5.9 84 99.9 Example 17 0.50 30 94 3.6 6.0 67 99.7 Example 18 0.98 27 90 3.7 5.9 59 100 Example 19 0.50 27 91 3.4 5.8 71 99.7 Example 20 0.50 28 91 3.5 5.7 63 99.8 Example 21 4.48 27 90 3.7 6.0 62 100 Example 22 0.50 28 92 3.6 5.9 64 99.7 Example 23 0.50 30 90 3.8 5.9 55 99.9 Example 24 0.50 28 91 3.3 5.9 79 99.7 Example 25 0.50 20 91 3.3 6.0 82 99.6 Example 26 0.50 20 90 3.5 5.9 69 99.7 Example 27 0.50 22 90 3.4 6.0 76 99.8 Example 28 0.49 26 91 3.7 5.9 59 99.9 Example 29 0.50 27 90 3.8 6.0 58 99.8 Example 30 0.50 28 92 3.0 5.7 90 99.6 Comparative Example 0.50 4 52 4.6 11.1 141 66.2 (s 18 1355293 Table 4 Pd content in the catalyst (% by weight) Saturated content (% by weight) in a layer having a depth of 5 nm under the surface of the catalyst Ι ε content (% by weight) in a layer having a depth of 300 nm under the surface of the catalyst Example 1 0.50 50.2 22.3 Example 2 0.50 51.2 23.7 Example 3 0.20 43.1 11.8 Example 4 0.08 30.1 5.9 Example 5 0.50 52.6 20.4 Example 6 0.60 57.8 28.0 Example 7 0.50 60.1 23.5 Example 8 3.50 63.4 29.3 Example 9 0.50 54.3 24.2 Example 10 0.50 51.4 23.6 Implementation Example 11 0.49 50.3 23.2 Example 12 0.15 40.6 11.3 Example 13 0.50 52.3 23.7 Example 14 0.40 50.4 20.5 Example 15 0.50 52.9 24.9 Example 16 0.49 50.4 23.1 Example 17 0.50 56.3 23.0 Example 18 0.98 70.1 30.3 Example 19 0.50 57.8 23.6 Example 20 0.50 53.5 23.8 Example 21 4.48 83.2 40.2 Example 22 0.50 56.1 21.2 Example 23 0.50 50.6 24.7 Example 24 0.50 53.4 25.3 Example 25 0.50 54.5 23.0 Example 26 0.50 55.6 27.4 Example 27 0.50 56.4 23.7 Example 28 0.49 53.3 23.9 Example 29 0.50 50.1 20.1 Example 30 0.50 56.5 24.7 Comparative Example 0.50 30.6 12.5 19 1355293 The patents, patent applications, non-patent documents and test methods mentioned in the specification of the present application are hereby incorporated by reference. While the invention has been described with respect to the preferred embodiments of the embodiments of the invention Therefore, the invention is not limited to the specific embodiments disclosed as the best mode for carrying out the invention, including all embodiments falling within the scope of the appended claims. [Simple diagram description] None [Main component symbol description] None 20

Claims (1)

1355293 替t奐版I第096129011號發明專利 十、申請專利範園: 公告本 種負裁型纪/碳催化4ρτ其中負載於I 微晶形態存在,並且其令小於 以 總量的90重量%以上。 “的微…微晶 2· ^射請專利範圍第1項所述之負载麵/碳純劑,盆 ’負载的叙富集在载體活性碳的表面層内以至於在 叙/碳催化劑的纪含量為催化劑總重量的0.5㈣10重量 下’在載體活性碳表面下5奈米深度的層中的 ==總原子重量的3〇重量%以上 奈米深度的層中的金屬把占該層内總原 子重里的5重量%以上。 \依據申請專利範圍第2項所述之負載㈣/碳催化劑,在 碳催化劑的把含量為催化劑總重量的0.50士010重量 %的情況下,在載體活w π主工 戰體活性石厌表面下5奈米深度的声中 ^屬=該層内總原子重量的40重量%以上;在載體活 子:量的=度的層中的金屬以該層内總原 申:t利範圍第1〜3中任一項所述之負載型把/碳催 化劑,其中,負載的纪在載體活性碳表面 態,其分散度不小於5%。 门又刀散狀 5.=據申請專利範圍第4項所述之負載型飽/碳催化劑,並 中,負載的鈀的分散度不小於1〇%。 化^申明專利Μ第1〜3中任""項所述之負載型絶/碳催 ,其令’將所述摧化劑在·t、在鼓泡通過2代 21 1355293 第麵誦綱專獅物物細 11月) ,、、,夕―1UU 平 U ) 水的氮氣流中煅燒10小時後,負載的把的平均晶粒大小 不大於6.0奈米。 7. 依據申請專利範圍第卜3項中任一項所述之負載型把/碳 催化劑’其中,所述催化劑含有〇·〇5〜5重量%的金屬 pd,基於催化劑的總重量計。 8. 依料請專利範圍第7項所述之負載独/碳催化劑,兑 中,所述催化劑含有〇.2〜3.5重量%的金屬pd,基㈣ 化劑的總重量計。 9·-種製備申請專利範圍第i項所述之負載型鎚/碳催化劑 的方法,包括以下步驟: a) 首先將活性碳用無機酸水溶液洗滌,然後用水洗 滌至中性,並乾燥該洗滌過的活性碳,得活性碳載體. b) 用含有Pd化合物和添加劑的水溶液浸潰或喷灑 所述活性碳載體,使Pd化合物負載於活性碳載體上得到 催化劑前體,其中所述水溶液中添加劑與pd化合物中 Pd的莫耳比為0 01:1〜2 0:1,添加劑選自如下通二工表 示的化合物: Rl-(CH2)n-CHCO〇H R2 - (CH2)m- CCOOH R3-(CH2)i-CHC00H 式中n、m*i獨立地選自〇和i〜5的整數,並且 h、R2 和 R3 獨立地選自 H、CH3 ' NH2、0H 和 c〇〇H ; 銳溶液的pH值調整到7±3 ;和 22 1355293 替換版I第096129011號發明專利申請案申請專利範圍修丑 月) C)將催化劑前體用還原劑進行還原處理,得負載型 Ιε /碳催化劑。 10. 依據申請專利範圍第9項所述之方法,其中所述無機酸 是選自鹽酸、硝酸和填酸中的至少一種;酸洗時間為〇 5 〜8小時;無機酸溶液的酸濃度為〇 〇1〜5 〇莫耳/升; 乾燥在80〜150°C的溫度下進行0.5〜1〇小時。1355293 For the invention patent No. 096129011 of the t-plate version X. Application for the patent garden: Announcement of this type of negative-cutting type/carbon catalysis 4ρτ where the loading is in the form of I crystallites, and it is less than 90% by weight of the total amount . "Micro...microcrystalline 2·^ shot the load surface/carbon pure agent described in the first paragraph of the patent range, the pot-loaded derivatization in the surface layer of the carrier activated carbon so that it is in the carbon/catalyst The content of the catalyst is 0.5 (four) 10 weights of the total weight of the catalyst. 'In the layer of 5 nm depth under the surface of the supported activated carbon == 3% by weight of the total atomic weight of the metal in the layer of nanometer depth. 5% by weight or more of the total atomic weight. \According to the load (iv)/carbon catalyst described in the second paragraph of the patent application, in the case where the content of the carbon catalyst is 0.50 010% by weight based on the total weight of the catalyst, the carrier is active. π main work body active stone surface under the surface of the depth of 5 nanometers of the sound = more than 40% by weight of the total atomic weight in the layer; in the carrier of the carrier: the amount of the degree of the metal in the layer The load-type handle/carbon catalyst according to any one of the first to third aspects of the invention, wherein the supported particles are in a surface state of the activated carbon of the carrier, and the dispersion degree thereof is not less than 5%. 5.=Supported saturated/carbon catalyst according to item 4 of the patent application scope, and The dispersity of the palladium is not less than 1%. The patented Μ1 to 3 of the load type/carbon reminder described in the item "" After bubbling through the 2nd generation of 21 1355293, the first genus of the lion's lions, 11 months, ,,, eve, 1UU, U), the average grain size of the load is not more than 10 hours after calcination in a nitrogen stream of water. 7. The supported type of carbon/catalyst according to any one of the above claims, wherein the catalyst contains 5 to 5 wt% of metal pd, based on the total amount of the catalyst. 8. The weight of the supported mono/carbon catalyst according to item 7 of the patent scope, wherein the catalyst contains 金属2 to 3.5% by weight of the total weight of the metal pd, the base (tetra). - A method for preparing a supported hammer/carbon catalyst according to item i of the patent application, comprising the steps of: a) first washing the activated carbon with a mineral acid aqueous solution, then washing with water to neutrality, and drying the washing Activated carbon to obtain an activated carbon carrier. b) using an aqueous solution containing a Pd compound and an additive Immersing or spraying the activated carbon support to support the Pd compound on the activated carbon support to obtain a catalyst precursor, wherein the molar ratio of the additive to the Pd compound in the aqueous solution is 0 01:1~2 0:1 The additive is selected from the group consisting of the following compounds: Rl-(CH2)n-CHCO〇H R2 - (CH2)m-CCOOH R3-(CH2)i-CHC00H wherein n, m*i are independently selected from hydrazine And an integer from i to 5, and h, R2 and R3 are independently selected from H, CH3 'NH2, 0H and c〇〇H; the pH of the sharp solution is adjusted to 7 ± 3; and 22 1355293 is replaced by version I 096129011 Inventive Patent Application Patent Application Revised Umbrella) C) The catalyst precursor is reduced with a reducing agent to obtain a supported Ιε/carbon catalyst. 10. The method according to claim 9, wherein the inorganic acid is at least one selected from the group consisting of hydrochloric acid, nitric acid and acid filling; the pickling time is 〇5 to 8 hours; and the acid concentration of the inorganic acid solution is 〇〇1~5 〇mol/L; Drying is carried out at a temperature of 80 to 150 ° C for 0.5 to 1 〇 hours. 11. 依據申請專利範圍第9或10項所述之方法,其中pd化 合物選自Pd的豳化物、乙酸鈀、硝酸鈀、氯鈀酸、氯鈀 酸的鹼式鹽、鈀氨配合物及它們的組合;所述含pd溶液 中Pd的重置百分比濃度為〇 〇1〜2〇% ;溶液中添加劑與 Pd化合物中Pd的莫耳比為〇 〇1:1〜2 。 12. 依據中請專利範圍第u項所述之方法,其中別化合物 是氣叙酸或乙酸把;含Pd化合物和添加劑的溶液的pH 值為4〜9;溶液中Pd的重量百分比濃度為〇」〜ι〇%; 和溶液中添加劑與Pd化合物中pd的莫耳比為〇 〇51〜11. The method according to claim 9 or 10, wherein the pd compound is selected from the group consisting of a phosphonium compound of Pd, palladium acetate, palladium nitrate, chloropalladium acid, a basic salt of chloropalladium acid, a palladium ammonia complex, and The combination of the percentage of Pd in the pd-containing solution is 〇〇1~2〇%; the molar ratio of Pd in the solution to the Pd compound is 〇〇1:1~2. 12. The method according to the above-mentioned patent scope, wherein the other compound is a gas acid or acetic acid; the pH of the solution containing the Pd compound and the additive is 4 to 9; and the weight concentration of Pd in the solution is 〇 ~~ι〇%; and the molar ratio of the additive to the Pd compound in the solution is 〇〇51~ 13.依據申請專利範圍第9或1〇項所述之方法,還包括將催 化劑前體在還原處理前先在〇到8〇〇c溫度老化卜 時。 14. 依據申請專利範圍 ! 選自甲舱m 蜎尸 "述之方法,其中還原劑 們^甲酸納、甲搭、水合肼、葡萄糖、氫氣和它 們的.,且σ ;並且還原處理 〜 〜24小時。 ㈧C的/皿度下進行〇5 V 15. 依據中請專利範圍第"項 万法其中催化劑前體 23 16. 在還原處理前先在〇到8〇〇C溫度老化1〜24小 制或水合肼;並且還原處理在20〜12〇 λ ζυ L 的溫 又下進行1〜1 〇小時。 一種製備申請專利範圍第丨項所述的負載型鈀/碳催化劑 的方法’包括以下步驟: 1) 用酸的水溶液洗滌顆粒狀或成型的活性碳載體 0-5〜8小時’所述酸水溶液的酸濃度為〇 〇1〜3 〇莫耳/ 升’酸是選自鹽酸、硝酸和磷酸中的一種; 2) 將酸洗過的活性碳載體用水洗務至中性,然後在 80〜150°C條件下乾燥0.5〜10小時,給出處理過的活性 碳載體; 3) 用含有水溶性Pd化合物以及一種下式I的添加 劑的水溶液浸潰或喷灑所述處理過的活性碳載體,使Pd 化合物負載於所述處理過的活性碳載體上,得到催化劑 前體,所述水溶液中pd化合物的含量以Pd計為〇.1〜 10重量%,所述添加劑與Pd的莫耳比在〇.〇5 : 1〜1.5 : 1的範圍内,所述水溶液的pH值調整到7±3, Ri-(CH2)n-CHCOOH R2-(CH2)m-CCOOH R3-(ch2),-c HCOOH 其中n、m和丨獨立地為0或1〜5中的任一整數; 並且I、R2和R3獨立地選自OH、Η、CH3、NH2和 COOH ; 24 1355293 4) 將得自步驟3)的催化劑前體在0到80°C溫度老 化1〜50小時;和 5) 將老化後的催化劑前體用還原劑進行還原處理, 使Pd化合物中的Pd離子還原為金屬Pd,得到催化劑產 品。13. The method according to claim 9 or claim 1, further comprising pre-treating the catalyst precursor at a temperature of 8 〇〇c before the reduction treatment. 14. According to the scope of patent application! Selected from the method of a cockroach m 蜎 & quot 其中 其中 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 还原 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ (8) Carrying 〇5 V under C/dishness 15. According to the patent scope of the patent, the “Property Precursor 23” 16. Before the reduction treatment, the temperature is aged at 8〇〇C and the temperature is aged 1~24 or Hydrazine hydrate; and the reduction treatment is carried out at a temperature of 20 to 12 〇 λ ζυ L for 1 to 1 〇 hours. A method for preparing a supported palladium/carbon catalyst according to the scope of the invention is as follows: 1) washing the granular or shaped activated carbon support with an aqueous acid solution for 0-5 to 8 hours. The acid concentration is 〇〇1~3 〇mol/L' acid is one of hydrochloric acid, nitric acid and phosphoric acid; 2) the acid washed activated carbon carrier is washed with water to neutral, then at 80~150 Drying at °C for 0.5 to 10 hours gives the treated activated carbon support; 3) impregnating or spraying the treated activated carbon support with an aqueous solution containing a water-soluble Pd compound and an additive of the following formula I, The Pd compound is supported on the treated activated carbon support to obtain a catalyst precursor. The content of the pd compound in the aqueous solution is 0.1 to 10% by weight in terms of Pd, and the molar ratio of the additive to Pd is 〇.〇5 : 1~1.5 : 1 , the pH of the aqueous solution is adjusted to 7 ± 3, Ri-(CH2)n-CHCOOH R2-(CH2)m-CCOOH R3-(ch2), -c HCOOH wherein n, m and 丨 are independently 0 or 1 to 5; and I, R2 and R3 are independently selected OH, hydrazine, CH3, NH2 and COOH; 24 1355293 4) aging the catalyst precursor from step 3) at a temperature of from 0 to 80 ° C for 1 to 50 hours; and 5) using a reducing agent for the aged catalyst precursor The reduction treatment is carried out to reduce the Pd ions in the Pd compound to the metal Pd to obtain a catalyst product. 2525
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