TW200906484A - Supported Pd/C catalyst and the preparation methodthereof - Google Patents

Supported Pd/C catalyst and the preparation methodthereof Download PDF

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TW200906484A
TW200906484A TW096129011A TW96129011A TW200906484A TW 200906484 A TW200906484 A TW 200906484A TW 096129011 A TW096129011 A TW 096129011A TW 96129011 A TW96129011 A TW 96129011A TW 200906484 A TW200906484 A TW 200906484A
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catalyst
acid
palladium
activated carbon
weight
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TWI355293B (en
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Bin Qian
yan-qing Chang
Da-Wei Chen
wei-min Yang
xiao-li Zhu
Hong Tang
zhong-bin Xiao
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China Petro Chemical Technology Dev Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • B01J23/44Palladium
    • B01J35/23
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0203Impregnation the impregnation liquid containing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C55/00Saturated compounds having more than one carboxyl group bound to acyclic carbon atoms
    • C07C55/22Tricarboxylic acids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/18Carbon
    • B01J35/393
    • B01J35/394
    • B01J35/397
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/10Heat treatment in the presence of water, e.g. steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing

Abstract

A supported Pd/C catalyst, wherein the Pd supported to the active carbon carrier is present in the microcrystalline state, and the microcrystallines whose diameters are less than 2.5nm take up more than 80wt% of the total amount of the Pd microcrystallines. The preparation method of the supported Pd/C catalyst, wherein the solution for impregnating or spraying the active carbon carrier contains Pd compound and compound with formula I, wherein n, m or l is independently selected from the integers of 0 and 1~5, and R1, R2 or R3 is independently selected from the group consists of H, CH3, NH2, OH and COOH.

Description

200906484 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種負載在活性碳上的金屬鈀催化劑 (下文中稱為負載型鈀/碳催化劑)及其製備方法,特別是 一種用於通過選擇性加氫反應來精製粗對苯二甲酸(crude terephthalic acid)的負載型趣/碳催化劑及其製備方法。 【先前技術】 負載型鈀/碳催化劑廣泛用於不飽和有機物的選擇性加 氫。特別地,負載型把/碳催化劑適用於粗對苯二甲酸的精 製,其中粗對苯二甲酸中的某些雜質如對羧基苯甲醛(簡稱 4-CBA)等通過加氫轉變為其他的化合物,隨後對苯二甲酸 產P口可以用結晶的方法來分離提純。由於纪/碳催化劑通常 採用單一的活性組分,已有技術中對它的改進研究主要集 中在載體的結構以及金屬Pd在載體上的分佈狀況,而這些 方面媒實對催化劑的性能會產生很大的影響。 由於對苯二曱酸加氫精製反應過程是一個一級反應, 反應速度快,反應過程中反應物難以穿透到催化劑顆粒的 内部進行反應,這就使得顆粒内部的活性組分不能發揮作 用。因此,為了充分利用貴金屬,通常鈀/碳催化劑做成蛋 殼型,即讓活性組分貴金屬主要負載於載體的表面。 由於加氫反應是在金屬Pd的表面進行的,因此通常對 於金屬Pd負載置相同的催化劑,催化劑中金屬的分散 度愈高和/或催化劑中負載的金屬pd的微晶含量愈高和/或 催化劑的熱穩定性越好,則催化劑的活性就愈高,使用壽 200906484 命也愈長。 如果直接將含Pd化合物(如氯把酸納(sodium chloropalladate)或氣化纪(palladium chloride))溶液負載 到活性碳上,活性碳表面會很快出現很薄的有光澤的金屬 Pd層,這主要是由於活性碳表面含有如醛基的還原基團和 自由電子,它們極易使Pd離子還原成零價的金屬Pd。因此 ,如此製得的催化劑具有很低的金屬Pd分散度。克服該問 題的一種方法是在浸潰工序之前將含有Pd化合物的浸潰液 中的Pd離子轉變成不溶性的化合物。例如,在室溫下將Pd 的水溶性化合物水解轉化成不溶性的Pd(OH)2或PdOH20 ,然後再負載在活性碳上,隨後用甲醛、甲酸鈉、葡萄糖 、甲酸或氫氣等還原劑還原,這樣可防止Pd的遷移及晶粒 長大。如美國專利US3,138,560教導了在浸潰液中加入雙氧 水來使Pd的水溶性化合物水解生成不溶性的化合物,然後 進行浸潰。美國專利US 4,476,242則提出用甲醇或吡啶等 有機溶劑來配製含Pd化合物的浸潰液,據稱這對防止Pd 的遷移及晶粒長大也非常有效。另外,有專利報導通過調 整pH值將氯鈀酸溶液轉變成含鈀膠體溶液,據說可防止活 性碳表面的還原基團直接將Pd離子還原成零價的金屬Pd。 CN1698952A公開了在用於製備鈀/碳催化劑的浸潰液 中添加含氮多元缓酸絡合劑(the addition of nitrogen-containing polycarboxylic acids) 。 【發明内容】 發明概述 6 200906484 本發明的—個目的是提供了一種新的負載型鈀/碳催化 ^該催化劑中的金屬Pd具有較高的分散度、較高的微晶 含量和較好的熱穩定性。當用於粗對苯二甲酸的加氫精製 時°亥催化劑可以提供高的對羧基苯甲醛(4_CBA)轉化率。 月的另個目的是提供一種製備所述負載型|巴/碳 催化劑的方法。 詳細描沭 在第一方面,本發明提供了一種負載型鈀/碳催化劑, 其中負载於載體活性礙的紐以奈米尺寸的晶體形態存在, ''八中顆粒大小小於2·5奈米的微晶占把微晶總量的80 重量/以上,優選85重量%以上,更優選88重量%以上 ,最優選90重量%以上。 在本發明的負載型鈀/碳催化劑中,金層pd # iS ^ Π π 7 土主 ό 里 、· 5〜5°/〇的範圍内,更優選在0.2〜3.5%的範圍内, 基於催化劑的總重量計。 f自優選的實施方案巾,負載㈣富集在載體活性 重曰 Η ,以至於在鈀/碳催化劑的鈀含量為催化劑總 齐米ϋ G.5G±iU()重量%的情況T,在載體活性碳表面下5 以入π又的層中的金屬鈀占該層内總原子重量的30重量% ,優選40重量%以上,更優選5〇重量%以上 體活性磁主ζ 巩 原子重旦 3〇0奈来深度的層中的金屬鈀占該層内總 重10/里的5重量%以上,優選10重量%以上,更優選15 /〇以上,最優選20重量%以上。 在本發明的負載型纪/碳催化劑中,負載的把在載體活 7 200906484 性碳表面呈高度分散狀態,其分散度不小於5 %,優選不小 於10%,更優選不小於15%,最優選不小於20%。在500 。0:下,在鼓泡通過25。(:的水的氮氣流中烺燒(caicining) 催化劑10小時後’負載的鈀的平均晶粒大小不大於l〇nm ,優選不大於8.0nm,更優選不大於7 〇nm,最優選不大於 6.0奈米。 在第二方面,本發明提供了一種製備負載型鈀/碳催化 劑的方法’該方法包括以下步驟: a) 首先將活性碳用無機酸水溶液洗滌,然後用水洗滌 至中性,並乾燥該洗滌過的活性碳,得活性碳載體; b) 用含有Pd化合物和添加劑的水溶液浸潰或噴灑所述 活性被載體’使Pd化合物負載於活性碳載體上得到催化劑 前體’其中所述水溶液中添加劑與pd化合物中Pd的莫耳 比為0.01.1〜2.0:1 ’添加劑選自如下通式I表示的化合物:200906484 IX. Description of the Invention: [Technical Field] The present invention relates to a metal palladium catalyst supported on activated carbon (hereinafter referred to as supported palladium/carbon catalyst) and a preparation method thereof, particularly for A supported type/carbon catalyst for purifying crude terephthalic acid by selective hydrogenation reaction and a preparation method thereof. [Prior Art] Supported palladium/carbon catalysts are widely used for selective hydrogenation of unsaturated organic compounds. In particular, the supported type/carbon catalyst is suitable for the purification of crude terephthalic acid, wherein some impurities in crude terephthalic acid such as p-carboxybenzaldehyde (4-CBA for short) are converted into other compounds by hydrogenation. Then, the P port of terephthalic acid can be separated and purified by crystallization. Since the epoch/carbon catalyst usually adopts a single active component, the improvement in the prior art mainly focuses on the structure of the carrier and the distribution of the metal Pd on the carrier, and the performance of the catalyst on the catalyst is very high. Great impact. Since the hydrofining reaction process of terephthalic acid is a first-order reaction, the reaction rate is fast, and it is difficult for the reactants to penetrate into the inside of the catalyst particles during the reaction to carry out the reaction, which makes the active components inside the particles ineffective. Therefore, in order to make full use of the noble metal, the palladium/carbon catalyst is usually made into an eggshell type, that is, the noble metal of the active component is mainly supported on the surface of the carrier. Since the hydrogenation reaction is carried out on the surface of the metal Pd, generally the same catalyst is supported for the metal Pd, the higher the dispersion of the metal in the catalyst and/or the higher the crystallite content of the metal pd supported in the catalyst and/or The better the thermal stability of the catalyst, the higher the activity of the catalyst and the longer the life of the product is 200,906,484. If a Pd-containing compound (such as sodium chloropalladate or palladium chloride) solution is directly loaded onto the activated carbon, a very thin, shiny metallic Pd layer will appear on the activated carbon surface. Mainly because the surface of the activated carbon contains a reducing group such as an aldehyde group and a free electron, they are extremely easy to reduce the Pd ion to a zero-valent metal Pd. Therefore, the catalyst thus obtained has a very low metal Pd dispersion. One way to overcome this problem is to convert the Pd ions in the impregnation liquid containing the Pd compound into an insoluble compound before the impregnation process. For example, the water-soluble compound of Pd is hydrolyzed to insoluble Pd(OH)2 or PdOH20 at room temperature, and then supported on activated carbon, followed by reduction with a reducing agent such as formaldehyde, sodium formate, glucose, formic acid or hydrogen. It can prevent the migration of Pd and grain growth. U.S. Patent No. 3,138,560 teaches the addition of hydrogen peroxide to the impregnation solution to hydrolyze the water-soluble compound of Pd to form an insoluble compound which is then impregnated. U.S. Patent No. 4,476,242 teaches the use of an organic solvent such as methanol or pyridine to prepare a Pd-containing impregnation solution which is said to be very effective in preventing Pd migration and grain growth. In addition, it has been reported that the conversion of the chloropalladic acid solution into a palladium-containing colloidal solution by adjusting the pH is said to prevent the reducing group on the surface of the active carbon from directly reducing the Pd ion to the zero-valent metal Pd. CN1698952A discloses the addition of nitrogen-containing polycarboxylic acids to a dipping solution for preparing a palladium/carbon catalyst. SUMMARY OF THE INVENTION 6 200906484 An object of the present invention is to provide a novel supported palladium/carbon catalysis. The metal Pd in the catalyst has a higher dispersion, a higher crystallite content and a better Thermal stability. When used in the hydrofinishing of crude terephthalic acid, the catalyst can provide high conversion of p-carboxybenzaldehyde (4_CBA). Another object of the month is to provide a method of preparing the supported batro/carbon catalyst. DETAILED DESCRIPTION OF THE INVENTION In a first aspect, the present invention provides a supported palladium/carbon catalyst in which a crystal form of a neon size which is supported by a carrier activity is present, and the 'eight medium particle size is less than 2.5 nanometers. The crystallites account for 80% by weight or more, preferably 85% by weight or more, more preferably 88% by weight or more, and most preferably 90% by weight or more based on the total amount of the crystallites. In the supported palladium/carbon catalyst of the present invention, the gold layer pd # iS ^ Π π 7 is mainly in the range of 5 to 5 ° / 〇, more preferably in the range of 0.2 to 3.5%, based on the catalyst Total weight. f from the preferred embodiment, the loading (iv) is enriched in the carrier active weight so that the palladium content of the palladium/carbon catalyst is the catalyst total zirconium G.5G ± iU () wt% of the case T, in the carrier The metal palladium in the layer of π and the surface of the activated carbon accounts for 30% by weight, preferably 40% by weight or more, more preferably 5% by weight or more of the total atomic weight of the layer. The metal palladium in the deep layer is 5% by weight or more, preferably 10% by weight or more, more preferably 15% or more, and most preferably 20% by weight or more, based on 10% by weight of the total weight in the layer. In the supported type/carbon catalyst of the present invention, the supported portion is highly dispersed in the carrier carbon 7 200906484 carbon surface, and the dispersion thereof is not less than 5%, preferably not less than 10%, more preferably not less than 15%, most It is preferably not less than 20%. At 500. 0: Down, bubbling through 25. (: caicining in a nitrogen stream of water: after 10 hours of catalyst, the average grain size of the supported palladium is not more than 10 nm, preferably not more than 8.0 nm, more preferably not more than 7 〇 nm, and most preferably not more than 6.0 nm. In a second aspect, the present invention provides a method of preparing a supported palladium/carbon catalyst. The method comprises the steps of: a) first washing the activated carbon with a mineral acid aqueous solution, and then washing it to neutral with water, and Drying the washed activated carbon to obtain an activated carbon support; b) impregnating or spraying the active supported carrier with an aqueous solution containing a Pd compound and an additive to support the Pd compound on the activated carbon support to obtain a catalyst precursor The molar ratio of the additive in the aqueous solution to the Pd in the pd compound is 0.01.1 to 2.0:1 'the additive is selected from the group consisting of the compound represented by the following formula I:

Ri-(CH2)„-CHC00H R2 - (CH2)m- CCOOH R3—(CH2)i -chcoohRi-(CH2)„-CHC00H R2 - (CH2)m- CCOOH R3—(CH2)i -chcooh

I 式中11、]11和1獨立地選自〇和的整數,並且& 、R2和R3獨立地選自H、CH3、NH2、OH和COOH ;鈀溶 液的pH值調整到7±3 ;和 c) 將催化劑前體用還原劑進行還原處理,得負載型鈀/ 石炭催化劑。 按照—個優選的實施方案,上述方法還包括在對所述 8 200906484 催化劑則體進行還原處理以前’將所述催化劑前體在〇到 80 C溫度老化1〜5〇小時。 對用於本發明的活性碳沒有特別的限制。活性碳的一 個實例是表面積大於9〇〇m2/g,粒度為4_8目的挪般碳( coconut shell activated carbon) 〇 用於本發明方法的無機酸水溶液的濃度可以在〇〇l〜5 莫耳/升的範圍内,優選在0_01〜3 〇莫耳/升的範圍内。所 述無機酸的實例包括但不限於鹽酸、硝酸和磷酸。酸洗時 間不是關鍵的,但是優選在〇·5〜8小時的範圍内,更優選 在0.5〜4小時的範圍内。 活性碳用所述無機酸水溶液洗滌後,用水洗滌至中性 ,然後被乾燥。乾燥通常可以通過在8〇〜丨5〇。匸的溫度下乾 燥0.5〜10小時,優選〇 · 5〜6小時來實現。 可用於本發明的Pd化合物的實例包括但不限於pd的 鹵化物(palladium halides)、乙酸鈀(paiiadium acetate)、 硝酸鈀(palladium nitrate)、氣鈀酸(chl〇ropaiiadic acid) 、氣!巴酸的驗式鹽(basic salts of chloropalladic acid)、le 氨配合物(palladium ammino-complexes)及它們的組合。 優選地’ Pd化合物是氣把酸或乙纪酸。含pd化合物和添加 劑的溶液的pH值優選在4〜9的範圍内。溶液中以pd計的 Pd化合物濃度優選在0.01〜20重置%的範圍内,更優選在 0.1〜10重量%的範圍内,最優選在0.2〜3.6重量%的範圍 内。Wherein 11, 11 and 1 are independently selected from the integers of deuterium, and &, R2 and R3 are independently selected from the group consisting of H, CH3, NH2, OH and COOH; the pH of the palladium solution is adjusted to 7 ± 3; And c) reducing the catalyst precursor with a reducing agent to obtain a supported palladium/carboniferous catalyst. According to a preferred embodiment, the above method further comprises aging the catalyst precursor at a temperature of from 80 ° C for 1 to 5 hours before the reduction of the 8 200906484 catalyst body. There is no particular limitation on the activated carbon used in the present invention. An example of activated carbon is a surface area of greater than 9 〇〇m 2 /g, and a particle size of 4-8 for a coconut shell activated carbon. The concentration of the aqueous solution of the mineral acid used in the method of the present invention may be in the range of 〇〇1 to 5 摩尔/ Within the range of liters, it is preferably in the range of 0_01 to 3 〇 mol/liter. Examples of the inorganic acid include, but are not limited to, hydrochloric acid, nitric acid, and phosphoric acid. The pickling time is not critical, but is preferably in the range of 〜 5 to 8 hours, more preferably in the range of 0.5 to 4 hours. The activated carbon is washed with the aqueous solution of the inorganic acid, washed with water until neutral, and then dried. Drying can usually be done at 8〇~丨5〇. Dry at a temperature of 0.5 to 10 hours, preferably 〇 5 to 6 hours. Examples of Pd compounds which can be used in the present invention include, but are not limited to, palladium halides, paiiadium acetate, palladium nitrate, chl 〇ropaiiadic acid, gas! Basic salts of chloropalladic acid, palladium ammino-complexes, and combinations thereof. Preferably the 'Pd compound is a gas or acid. The pH of the solution containing the pd compound and the additive is preferably in the range of 4 to 9. The concentration of the Pd compound in the solution in terms of pd is preferably in the range of 0.01 to 20% by weight, more preferably in the range of 0.1 to 10% by weight, most preferably in the range of 0.2 to 3.6% by weight.

Pd溶液中添加劑的用量可以根據所用的Pd化合物以及 200906484 所用的添加劑而改變,但通常溶液中添加劑與Pd化合物中 Pd的莫耳比在〇.〇1 : 1〜2 : 1的範圍内都是可行的,並且 添加劑與Pd化合物中Pd的莫耳比優選在〇.〇5:1〜1.5:1的 範圍内,更優選在〇·1:1〜1.0:1的範圍内。 可用於本發明的通式I化合物的一些實例如下:The amount of the additive in the Pd solution may vary depending on the Pd compound used and the additive used in 200906484, but usually the molar ratio of the additive to the Pd compound in the solution is in the range of 〇.1:1 to 2:1. It is possible, and the molar ratio of the additive to the Pd in the Pd compound is preferably in the range of 〇.〇5:1 to 1.5:1, more preferably in the range of 1:1·1:1 to 1.0:1. Some examples of compounds of formula I useful in the present invention are as follows:

Rr (CH2)n-CHCOOH R2-(CH2)m-CCOOHRr (CH2)n-CHCOOH R2-(CH2)m-CCOOH

I R3-(CH2)i -chcooh 添加劑A Ri = R2= R3 = H n=m=l=〇 添加劑B Ri= R3 = Η ; R2=NH2 n = 5 ; m = 1-1 添加劑C Ri= CH3 ; R2=R3 = H n=4 ; m=l=〇 添加劑D Ri=R2= H ; r3=oh n=m=3 ; 1=1 添加劑E Ri=R3=H ; R2= COOH n=m=l=〇 添加劑F Ri= R3=H ; R2=OH n=m=l=〇 _ 用於還原所述催化劑前體的還原劑的實例包括但不限 於.甲酸(formic acid)、甲酸鈉(sodium formate)、甲搭 (formaldehyde )、水合肼(hydrazine hydrate )、葡萄糖( glucose)、氫氣和它們的組合。優選地,還原劑是甲酸鈉或 水&拼。還原劑的用量取決於活性組分Pd的量,一般為還 原反應理論所需量的丨〜1〇倍,最好為2〜5倍。所述催化 劑則體的還原處理可以按照本領域技術人員公知的程式和 條件進行。例如,還原處理可以在〇〜2〇〇 t,優選〜 12〇C的溫度下進行0.5〜24小時,優選1〜10小時,更優 10 200906484 選1〜4小時。 按照一個優選的實施方案,本發明的製備負載型鈀/碳 催化劑的方法包括以下步驟: 1) 用酸的水溶液洗滌顆粒狀或成型的活性碳載體〇 5〜 8小時,所述酸水溶液的酸濃度為〇.01〜3 〇莫耳/升,酸是 選自鹽酸、琐酸和鱗酸中的一種; 2) 將酸洗過的活性碳載體用水洗滌至中性,然後在8〇 〜150 c條件下乾燥〇·5〜1 〇小時,給出處理過的活性碳載 體; 3) 用含有水溶性Pd化合物以及一種下式〖的添加劑的 水溶液浸潰或喷灑所述處理過的活性碳载體,使pd化合物 負載於所述處理過的活性碳載體上,得到催化劑前體,所 述水溶液中Pd化合物的含量以pd計為〇丨〜丨〇重量%,所 述添加劑與Pd的莫耳比在〇·〇5 : 1〜1.5 : 1的範圍内,所 述水溶液的pH值調整到7±3 ’I R3-(CH2)i -chcooh Additive A Ri = R2= R3 = H n=m=l=〇Additive B Ri= R3 = Η ; R2=NH2 n = 5 ; m = 1-1 Additive C Ri= CH3 ; R2=R3 = H n=4 ; m=l=〇Additive D Ri=R2= H ; r3=oh n=m=3 ; 1=1 Additive E Ri=R3=H ; R2= COOH n=m= l = hydrazine additive F Ri = R3 = H; R2 = OH n = m = l = 〇 - Examples of reducing agents for reducing the catalyst precursor include, but are not limited to, formic acid, sodium formate ), formaldehyde, hydrazine hydrate, glucose, hydrogen, and combinations thereof. Preferably, the reducing agent is sodium formate or water & The amount of the reducing agent depends on the amount of the active component Pd, and is usually 丨1 to 1 times, preferably 2 to 5 times, the amount required for the reduction reaction theory. The reduction treatment of the catalyst body can be carried out according to procedures and conditions well known to those skilled in the art. For example, the reduction treatment can be carried out at a temperature of 〇 2 2 〇〇 t, preferably 〜 12 〇 C for 0.5 to 24 hours, preferably 1 to 10 hours, more preferably 10 200906484 for 1 to 4 hours. According to a preferred embodiment, the process for preparing a supported palladium/carbon catalyst of the present invention comprises the steps of: 1) washing the granulated or shaped activated carbon support with an aqueous acid solution for 5 to 8 hours, the acid of the aqueous acid solution The concentration is 〇.01~3 〇mol/liter, the acid is one selected from the group consisting of hydrochloric acid, tribasic acid and squaric acid; 2) the acid washed activated carbon carrier is washed with water to neutral, and then at 8 〇 150 150 Drying 〇·5~1 〇 hours under c conditions gives the treated activated carbon support; 3) immersing or spraying the treated activated carbon with an aqueous solution containing a water-soluble Pd compound and an additive of the following formula a carrier, wherein a pd compound is supported on the treated activated carbon support to obtain a catalyst precursor, wherein the content of the Pd compound in the aqueous solution is 〇丨~丨〇% by weight in terms of pd, and the additive and Pd are not The ear ratio is adjusted to 7 ± 3 ' in the range of 〇·〇 5 : 1 to 1.5 : 1

Ri-(CH2)„-CHCOOH R2-(CH2)m-CCOOH R3-(CH2)i -chcooh 其中n、m*丨獨立地為o或i〜5中的任一整數;並 且 Rl4、R2 和 R3 獨立地選自 OH、Η、CH3、nh2 和 c〇〇H ; 4)將得自步驟3)的催化劑前體在0到8(rc溫度老化 11 200906484 5)將老化後的催化劑前體用還原劑進行還原處理使 Pd化合物中的Pd離子還原為金屬pd ’得到催化劑產品。 與現有技術相比,本發明的優點在於製得的催化劑具 有車乂门的金屬P d分散度和較高的微晶含量並且催化劑具 有高的活性和長的使用壽命。 【實施方式】 下面以實施例來說明本發明,但並非限制發明範圍。 在實施例中,採用了如下測試方法: (1)金屬飽的分散度: 金屬鈀的分散度使用化學吸附儀,採用氫氧滴定法測 定。分散度按下面的公式計算: 分散度=((2xV 吸xMPd)/(3x22400xW 樣xCPd))xl〇0% 其中:表示樣品的氫吸附量,Ri-(CH2)„-CHCOOH R2-(CH2)m-CCOOH R3-(CH2)i -chcooh where n, m*丨 are independently any integer of o or i~5; and Rl4, R2 and R3 Independently selected from the group consisting of OH, hydrazine, CH3, nh2 and c〇〇H; 4) reducing the catalyst precursor obtained from step 3) from 0 to 8 (rc temperature aging 11 200906484 5) The agent is subjected to a reduction treatment to reduce Pd ions in the Pd compound to the metal pd' to obtain a catalyst product. Compared with the prior art, the present invention has an advantage in that the obtained catalyst has a metal P d dispersion of a car door and a high micro The crystal content and the catalyst have high activity and long service life. [Embodiment] Hereinafter, the present invention will be described by way of examples, without limiting the scope of the invention. In the examples, the following test methods are employed: (1) Metal-saturated Dispersity: The dispersion of metal palladium is determined by hydrogen peroxide titration using a chemical adsorption instrument. The dispersion is calculated according to the following formula: Dispersity = ((2xV suction xMPd) / (3x22400xW sample xCPd)) xl 〇 0% where: Indicates the amount of hydrogen adsorption of the sample,

Mpd表示把的原子量, W樣表不樣品的重量,和 Cpd表不樣品中把的含量。 (2 )微晶含量: 在本發明中使用的術語“微晶含量”是指粒徑小於25 奈米的晶體的含量。 通過X-螢光光譜儀測定催化劑中鈀的含量,用 π λ-射線 繞射儀(XRD)測得金屬鈀晶粒的粒徑,然後通過下式叶算货 晶含量: 微晶含量=(粒徑小於2 _ 5奈米的金屬把晶粒重量/金屬纪總 重量)X 100% 12 200906484 (3)熱穩定性: 通過X-射線繞射儀(XRD)測定鈀/碳催化劑的鈀晶粒的 平均粒徑。然後將該催化劑在500 °C,在鼓泡通過25〇c水 的氮氣流中煅燒〗〇小時後,再通過χ_射線繞射儀(xrd)測 定鈀晶粒的平均粒徑。煅燒後鈀晶粒的平均粒徑和煅燒前 後鈀晶粒的平均粒徑的變化指示了催化劑的熱穩定性。煅 燒後鈀晶粒的平均粒徑越小,說明催化劑的熱穩定性越好 同時’务燒如後把晶粒的平均粒徑的變化越小,說明催 化劑的熱穩定性越好。 (4)催化劑表面下不同深度的層中鈀的含量: 對催化劑表面進行氬蝕刻。蝕刻一定深度後,用光電 子能謹(XPS)和歐傑光譜(AES)測定_後暴露出的表 面層中鈀的含量,即可得催化劑表面下不同深度的層中鈀 的含量。 實施例1 將100克通過4目篩但保留在8目篩上的、比表面 1100米2/克的椰殼活性碳用200ml 〇.4莫耳/升的硝酸水溶 液洗滌2小時。除去酸溶液後,將所述活性碳用去離子水 洗至中性,然後於120°C下乾燥6小時。 取含鈀16重量%的氣鈀酸水溶液3 2克,加去離子水 至40毫升,再在其中加入2.16克10重量%的添加劑A水 溶液,並加入去離子水至溶液體積為6〇毫升。加入3% NaOH水溶液,以將含鈀溶液的pH值調整到約7。所述^ Pd溶液穩定180分鐘後,將上述經處理的活性碳用該含 13 200906484 溶液浸潰3小時,得到催化劑前體。將催化劑前體在室溫 老化24小時’然後在由20克5重量%的水合朋·( hydrazine hydrate)水溶液和200克純水配製成的還原液中在2(TC下 浸潰3小時。過濾除去液體後,用純水將固體物洗滌至中 性,並乾燥,得到催化劑產品。 實施例2〜24 選用不同的Pd化合物以及不同的添加劑來配製含Pd 溶液’其餘同實施例1。具體的pd化合物、含pd溶液中 Pd化合物的含量(以pd計)、具體的添加劑以及添加劑與pd 的莫耳比見表1所列。 實施例25〜30 按照實施例1的程式,但是選用不同的添加劑來配製 3 Pd /谷液(具體使用的添加劑見表1 ),並且將含pd溶液 喷灑在活性碳上以得到催化劑前體,另外採用如表2中所 示的無機酸、無機酸濃度、酸洗時間、乾燥時間、溫度、 含添加劑和Pd化合物的溶液的pH值、還原劑、還原處理 溫度和還原處理時間。 比較例 配製含Pd溶液時不加添加劑,其餘同實施例卜 一對各實施例和比較例製得的催化劑進行分散度、微晶 含量、熱敎性和催化劑表面下不同深度的層中把含量的 測定,並在如下評價條件下評價所述催化劑,結果見表3 和表4。 催化劑的評價條件: 催化劑的用量:2.0克 14 200906484Mpd indicates the atomic weight, W sample indicates the weight of the sample, and Cpd indicates the content of the sample. (2) Crystallite content: The term "crystallite content" as used in the present invention means the content of crystals having a particle diameter of less than 25 nm. The content of palladium in the catalyst was determined by X-ray spectrometer, and the particle size of the metal palladium crystallites was measured by π λ-ray diffraction (XRD), and then the crystallite content was calculated by the following formula: Microcrystalline content = (granules) Metal with a diameter less than 2 _ 5 nm, weight of the grain / total weight of the metal) X 100% 12 200906484 (3) Thermal stability: Determination of palladium grains of palladium/carbon catalyst by X-ray diffraction (XRD) Average particle size. The catalyst was then calcined at 500 ° C in a stream of nitrogen which was bubbled through 25 ° C of water for a few hours, and then the average particle size of the palladium grains was measured by a χ-ray diffractometer (xrd). The change in the average particle diameter of the palladium crystal grains after calcination and the average particle diameter of the palladium crystal grains before and after calcination indicates the thermal stability of the catalyst. The smaller the average particle size of the palladium grains after calcination, the better the thermal stability of the catalyst. The smaller the change in the average grain size of the grains after the calcination, the better the thermal stability of the catalyst. (4) Content of palladium in layers at different depths under the surface of the catalyst: Argon etching was performed on the surface of the catalyst. After etching to a certain depth, the content of palladium in the surface layer exposed to the surface of the catalyst can be determined by photoelectron energy (XPS) and Auger spectroscopy (AES). Example 1 100 g of coconut shell activated carbon passed through a 4-mesh sieve but retained on an 8-mesh sieve and having a surface area of 1,100 m 2 /g was washed with 200 ml of a 〇.4 mol/liter aqueous solution of nitric acid for 2 hours. After removing the acid solution, the activated carbon was washed with deionized water until neutral, and then dried at 120 ° C for 6 hours. 32 g of a palladium-containing aqueous solution containing 16% by weight of palladium was added, deionized water was added to 40 ml, and 2.16 g of a 10% by weight aqueous solution of the additive A was added thereto, and deionized water was added thereto to a volume of 6 ml of the solution. A 3% aqueous NaOH solution was added to adjust the pH of the palladium-containing solution to about 7. After the solution of the Pd solution was stabilized for 180 minutes, the above treated activated carbon was impregnated with the solution containing 13 200906484 for 3 hours to obtain a catalyst precursor. The catalyst precursor was aged at room temperature for 24 hours' and then impregnated at 2 (TC for 3 hours) in a reducing solution prepared from 20 g of a 5% by weight aqueous solution of hydrazine hydrate and 200 g of pure water. After removing the liquid by filtration, the solid was washed with neutral water to neutrality, and dried to obtain a catalyst product.Examples 2 to 24 Different Pd compounds and different additives were used to prepare a Pd-containing solution, and the rest were the same as in Example 1. The content of the pd compound, the Pd compound in the pd-containing solution (in pd), the specific additives, and the molar ratio of the additive to pd are listed in Table 1. Examples 25 to 30 The procedure of Example 1 was followed, but the selection was different. Additives to formulate 3 Pd / gluten solution (see Table 1 for specific additives), and spray the pd-containing solution on activated carbon to obtain a catalyst precursor, in addition to inorganic acid and inorganic acid as shown in Table 2. Concentration, pickling time, drying time, temperature, pH of the solution containing the additive and the Pd compound, reducing agent, reduction treatment temperature, and reduction treatment time. Comparative Example The preparation of the Pd-containing solution was carried out without adding an additive. In the same manner as in the examples, a catalyst prepared in each of the examples and the comparative examples was subjected to measurement of the degree of dispersion, crystallite content, heat enthalpy and different depths under the catalyst surface, and the evaluation was carried out under the following evaluation conditions. Catalyst, the results are shown in Table 3 and Table 4. Evaluation conditions of the catalyst: Catalyst dosage: 2.0 g 14 200906484

粗對苯二甲酸量 :30.0 克 4-CBA 量: 1_〇克 反應壓力: 70 Kg 氫氣分壓: 5.0 Kg 反應時間: 1.0小時 反應溫度· 270〇C 加入4-CBA量一剩余4-CBA量 加入4-CBA量 xl 00% 4-CBA轉化率 15 200906484 表1 實施例 Pd化合 物 添加劑 Pd的投料量/活 性碳(重量%) 添加劑/Pd( 莫耳比) 實施例1 氯1巴酸 添加劑A 0.51 0.20 實施例2 氣1巴酸 添加劑A 0.51 0.30 實施例3 氯叙酸 添加劑A 0.22 0.60 實施例4 乙酸纪 添加劑A 0.08 1.50 實施例5 氯1巴酸 添加劑B 0.51 0.20 實施例6 氯把酸 添加劑B 0.62 0.40 實施例7 氯纪酸 添加劑B 0.51 0.60 實施例8 乙酸鈀 添加劑B 3.55 0.80 實施例9 氯1巴酸 添加劑C 0.51 0.20 實施例10 氯1巴酸 添加劑C 0.51 0.40 實施例11 氣把酸 添加劑C 0.51 0.60 實施例12 乙酸鈀 添加劑C 0.15 1.00 實施例13 氯把酸 添加劑D 0.51 0.20 實施例14 氯把酸 添加劑D 0.41 0.40 實施例15 氣把酸 添加劑D 0.51 0.60 實施例16 乙酸鈀 添加劑D 0.51 0.80 實施例17 氯1巴酸 添加劑E 0.51 0.20 實施例18 氯飽酸 添加劑E 1.00 0.40 實施例19 氯1巴酸 添加劑E 0.51 0.60 實施例20 乙酸1巴 添加劑E 0.51 0.80 實施例21 氯1巴酸 添加劑F 4.50 0.05 實施例22 氯1巴酸 添加劑F 0.51 0.40 實施例23 氯1巴酸 添加劑F 0.51 0.60 實施例24 乙酸鈀 添加劑F 0.51 0.80 實施例25 氯把酸 添加劑A 0.51 0.20 實施例26 氯鈀酸 添加劑B 0.51 0.40 實施例27 氯鈀酸 添加劑C 0.51 0.60 實施例28 氯把酸 添加劑D 0.51 0.80 實施例29 氯鈀酸 添加劑E 0.51 0.50 實施例30 氯1巴酸 添加劑F 0.51 0.50 比較例 氯把酸 / 0.51 / 16 200906484 表2 實施例 25 26 27 28 29 30 編號 條件 無機酸種類 鹽 硝 磷酸 石肖 硝酸 石肖酸 酸 酸 酸 無機酸濃度(莫耳/升) 0.4 0.1 3 0.4 0.01 0.4 酸洗時間(小時) 4 8 0.5 4 4 4 乾燥溫度(°c) 150 120 120 80 120 120 乾燥時間(小時) 1 6 6 10 6 6 含添加劑和Pd化合物的 溶液的pH值 9 7 6 7 4 10 還原劑種類 曱 曱 曱酸 氫 葡萄 水合 醛 醛 鈉 氣 糖 肼 還原處理溫度(°C) 50 80 120 200 120 80 還原處理時間(小時) 3 3 2 1 24 3 17 200906484 表3 實施例 催化劑 中Pd 含量( 重量 %) 分 散 度 (%) 微晶 含量 (%) 平均 晶粒 大小 (nm) 500°C 煅燒後 平均晶 粒大小 (nm) 煅燒前 後粒徑 變彳匕 % 4- CBA 轉化 率 (%) 實施例1 0.50 20 90 3.5 5.9 69 99.5 實施例2 0.50 23 91 3.6 6.0 67 99.7 實施例3 0.20 29 90 3.4 5.3 56 89.2 實施例4 0.08 21 92 2.7 5.3 96 -- 實施例5 0.50 20 90 3.5 5.9 69 99.4 實施例6 0.60 26 90 3.6 6.0 67 99.8 實施例7 0.50 28 93 3.8 5.8 53 99.5 實施例8 3.50 20 92 3.3 5.9 79 99.6 實施例9 0.50 20 91 2.9 5.7 97 99.6 實施例10 0.50 22 92 3.8 5.6 47 99.8 實施例11 0.49 25 90 3.6 5.8 61 99.7 實施例12 0.15 28 91 3.0 5.7 90 -- 實施例13 0.50 20 90 3.6 5.9 64 99.5 實施例14 0.40 21 92 3.3 5.6 70 99.5 實施例15 0.50 26 91 3.4 5.8 71 99.8 實施例16 0.49 25 90 3.2 5.9 84 99.9 實施例17 0.50 30 94 3.6 6.0 67 99.7 實施例18 0.98 27 90 3.7 5.9 59 100 實施例19 0.50 27 91 3.4 5.8 71 99.7 實施例20 0.50 28 91 3.5 5.7 63 99.8 實施例21 4.48 27 90 3.7 6.0 62 100 實施例22 0.50 28 92 3.6 5.9 64 99.7 實施例23 0.50 30 90 3.8 5.9 55 99.9 實施例24 0.50 28 91 3.3 5.9 79 99.7 實施例25 0.50 20 91 3.3 6.0 82 99.6 實施例26 0.50 20 90 3.5 5.9 69 99.7 實施例27 0.50 22 90 3.4 6.0 76 99.8 實施例28 0.49 26 91 3.7 5.9 59 99.9 實施例29 0.50 27 90 3.8 6.0 58 99.8 實施例30 0.50 28 92 3.0 5.7 90 99.6 比較例 0.50 4 52 4.6 11.1 141 66.2 18 200906484 表4 實施例 催化劑中Pd 含量(重量%) 催化劑表面下 5nm深度的層中 的把含量 (重量% ) 催化劑表面下 300nm深度的層中 的把含量 (重量% ) 實施例1 0.50 50.2 22.3 實施例2 0.50 51.2 23.7 實施例3 0.20 43.1 11.8 實施例4 0.08 30.1 5.9 實施例5 0.50 52.6 20.4 實施例6 0.60 57.8 28.0 實施例7 0.50 60.1 23.5 實施例8 3.50 63.4 29.3 實施例9 0.50 54.3 24.2 實施例10 0.50 51.4 23.6 實施例11 0.49 50.3 23.2 實施例12 0.15 40.6 11.3 實施例13 0.50 52.3 23.7 實施例14 0.40 50.4 20.5 實施例15 0.50 52.9 24.9 實施例16 0.49 50.4 23.1 實施例17 0.50 56.3 23.0 實施例18 0.98 70.1 30.3 實施例19 0.50 57.8 23.6 實施例20 0.50 53.5 23.8 實施例21 4.48 83.2 40.2 實施例22 0.50 56.1 21.2 實施例23 0.50 50.6 24.7 實施例24 0.50 53.4 25.3 實施例25 0.50 54.5 23.0 實施例26 0.50 55.6 27.4 實施例27 0.50 56.4 23.7 實施例28 0.49 53.3 23.9 實施例29 0.50 50.1 20.1 實施例30 0.50 56.5 24.7 比較例 0.50 30.6 12.5 19 200906484 本申請說明書令提到的專利、專 和測試方法通過引用結合在本文。 靖、非專利文獻 雖然參考示例性實施方案描述 術人員將理解,在不偏離本 ’但本領域技 伞赞明的精神和範圍的情況下, 可以做出各種改變和修改。 ^ ^ 囚此本發明不限於作為實施 本發明的最佳方式公開的特 付疋貫鈀方案,而是包括落入所 附權利要求書範圍内的所有實施方案。 【圖式簡單說明】 無 【主要元件符號說明】 無 20Amount of crude terephthalic acid: 30.0 g 4-CBA Amount: 1_〇g Reaction pressure: 70 Kg Hydrogen partial pressure: 5.0 Kg Reaction time: 1.0 hour Reaction temperature · 270〇C Add 4-CBA amount One remaining 4-CBA Amount of 4-CBA added x 00% 4-CBA conversion 15 200906484 Table 1 Example Pd compound additive Pd feed amount / activated carbon (% by weight) Additive / Pd (mole ratio) Example 1 Chloro 1 acid additive A 0.51 0.20 Example 2 Gas 1 acid additive A 0.51 0.30 Example 3 Chloric acid additive A 0.22 0.60 Example 4 Acetate additive A 0.08 1.50 Example 5 Chloro 1 acid additive B 0.51 0.20 Example 6 Chlorine acid Additive B 0.62 0.40 Example 7 Chloric acid additive B 0.51 0.60 Example 8 Palladium acetate additive B 3.55 0.80 Example 9 Chloro 1 acid additive C 0.51 0.20 Example 10 Chloro 1 acid additive C 0.51 0.40 Example 11 Acid additive C 0.51 0.60 Example 12 Palladium acetate additive C 0.15 1.00 Example 13 Chlorine acid additive D 0.51 0.20 Example 14 Chlorine acid additive D 0.41 0.40 Example 15 Gas acid additive D 0.51 0.60 Example 16 Palladium acetate additive D 0.51 0.80 Example 17 Chloro 1 acid additive E 0.51 0.20 Example 18 Chloro-acid additive E 1.00 0.40 Example 19 Chloro 1 acid additive E 0.51 0.60 Example 20 Acetic acid 1 bar Additive E 0.51 0.80 Example 21 Chloro 1 acid additive F 4.50 0.05 Example 22 Chloro 1 acid additive F 0.51 0.40 Example 23 Chloro 1 acid additive F 0.51 0.60 Example 24 Palladium acetate additive F 0.51 0.80 Example 25 Chlorine acid additive A 0.51 0.20 Example 26 Chloro palladium acid additive B 0.51 0.40 Example 27 Chloro palladium acid additive C 0.51 0.60 Example 28 Chlorine acid additive D 0.51 0.80 Example 29 Chloro palladium acid additive E 0.51 0.50 Example 30 Chloro 1 acid additive F 0.51 0.50 Comparative Example Chloroacid / 0.51 / 16 200906484 Table 2 Example 25 26 27 28 29 30 No. Condition Mineral Acid Type Salt Nitrite Shado Nitrate Shore Acid Acid Acid Inorganic Acid Concentration (Molar/L) 0.4 0.1 3 0.4 0.01 0.4 Pickling time (hours) 4 8 0.5 4 4 4 Drying temperature (°c) 150 120 120 80 120 120 Drying time (small) 1 6 6 10 6 6 pH of solution containing additive and Pd compound 9 7 6 7 4 10 Reducing agent type hydrogen citrate grape hydrate sodium aldehyde sodium glycoside reduction treatment temperature (°C) 50 80 120 200 120 80 Reduction treatment time (hours) 3 3 2 1 24 3 17 200906484 Table 3 Pd content (% by weight) in the catalyst of the example Dispersity (%) Microcrystalline content (%) Average grain size (nm) 500 °C Calcination Post-average grain size (nm) Particle size change before and after calcination % 4- CBA conversion (%) Example 1 0.50 20 90 3.5 5.9 69 99.5 Example 2 0.50 23 91 3.6 6.0 67 99.7 Example 3 0.20 29 90 3.4 5.3 56 89.2 Example 4 0.08 21 92 2.7 5.3 96 -- Example 5 0.50 20 90 3.5 5.9 69 99.4 Example 6 0.60 26 90 3.6 6.0 67 99.8 Example 7 0.50 28 93 3.8 5.8 53 99.5 Example 8 3.50 20 92 3.3 5.9 79 99.6 Example 9 0.50 20 91 2.9 5.7 97 99.6 Example 10 0.50 22 92 3.8 5.6 47 99.8 Example 11 0.49 25 90 3.6 5.8 61 99.7 Example 12 0.15 28 91 3.0 5.7 90 -- Example 13 0.50 20 90 3.6 5.9 64 99.5 Example 14 0.40 21 92 3.3 5.6 70 99.5 Example 15 0.50 26 91 3.4 5.8 71 99.8 Example 16 0.49 25 90 3.2 5.9 84 99.9 Example 17 0.50 30 94 3.6 6.0 67 99.7 Example 18 0.98 27 90 3.7 5.9 59 100 Example 19 0.50 27 91 3.4 5.8 71 99.7 Example 20 0.50 28 91 3.5 5.7 63 99.8 Example 21 4.48 27 90 3.7 6.0 62 100 Example 22 0.50 28 92 3.6 5.9 64 99.7 Example 23 0.50 30 90 3.8 5.9 55 99.9 Example 24 0.50 28 91 3.3 5.9 79 99.7 Example 25 0.50 20 91 3.3 6.0 82 99.6 Example 26 0.50 20 90 3.5 5.9 69 99.7 Example 27 0.50 22 90 3.4 6.0 76 99.8 Example 28 0.49 26 91 3.7 5.9 59 99.9 Example 29 0.50 27 90 3.8 6.0 58 99.8 Example 30 0.50 28 92 3.0 5.7 90 99.6 Comparative Example 0.50 4 52 4.6 11.1 141 66.2 18 200906484 Table 4 Pd content in the catalyst of the example (% by weight) Content in the layer at a depth of 5 nm under the surface of the catalyst (% by weight ) Content in the layer at a depth of 300 nm under the surface of the catalyst (% by weight) Example 1 0.50 50.2 22.3 Example 2 0.50 51.2 23.7 Example 3 0.20 43.1 11.8 Example 4 0.08 30.1 5.9 Example 5 0.50 52.6 20.4 Example 6 0.60 57.8 28.0 Example 7 0.50 60.1 23.5 Example 8 3.50 63.4 29.3 Example 9 0.50 54.3 24.2 Example 10 0.50 51.4 23.6 Example 11 0.49 50.3 23.2 Example 12 0.15 40.6 11.3 Example 13 0.50 52.3 23.7 Example 14 0.40 50.4 20.5 Example 15 0.50 52.9 24.9 Example 16 0.49 50.4 23.1 Example 17 0.50 56.3 23.0 Example 18 0.98 70.1 30.3 Example 19 0.50 57.8 23.6 Example 20 0.50 53.5 23.8 Example 21 4.48 83.2 40.2 Example 22 0.50 56.1 21.2 Example 23 0.50 50.6 24.7 Example 24 0.50 53.4 25.3 Example 25 0.50 54.5 23.0 Example 26 0.50 55.6 27.4 Example 27 0.50 56.4 23.7 Example 28 0.49 53.3 23.9 Example 29 0.50 50.1 20.1 Example 30 0.50 56.5 24.7 Comparative Example 0.50 30.6 12.5 19 200906484 The patents, specifics and test methods mentioned in the specification of the present application are hereby incorporated by reference. The present invention will be described with reference to the exemplary embodiments, and various changes and modifications may be made without departing from the spirit and scope of the invention. The present invention is not limited to the specific palladium solutions disclosed as the best mode for carrying out the invention, but includes all embodiments falling within the scope of the appended claims. [Simple diagram description] None [Main component symbol description] None 20

Claims (1)

200906484 十、申請專利範圍: ι_ 一種負載型鈀/碳催化劑,其 微晶形態存在,並且复、、;載體活性碳的把以 總量的80重量%以上、。。、;·5奈米的微晶占鈀微晶 2.依據申請專利範圍第丨 中,負叙㈣龍/絲化剤,其 負載的鈀田集在載體活性碳的表面層 纪/碳儀化劑的飽含量為催化劑總重量的。50+〇1〇 = %的情況下’在载體活性碳❹= 金屬纪占該層内總原子重量的^山度的層中的 性石户表面下編太重量%以上;在載體活 子重ί 度的層f的金編該層内總原 子重里的5重量%以上。 3.依據中請專利範圍第2項所述之負載龍/碳催化劑,在 纪/碳催化劑的把含量為催化劑總重量的〇5〇±〇ι〇重量 %的情況下,在載體活性碳表面下5奈米深度的層中的 金屬把占該層内總原子重量的4〇重量%以上;在載體活 〇 〇 I·生反表面下300奈米深度的層中的金屬飽占該層内總原 子重量的10重量%以上 4. 依據申凊專利範圍第卜3中任一項所述之負載型妙炭催 化《丨其中,負載的鈀在載體活性碳表面呈高度分散狀 態’其分散度不小於5%。。 5. 依據申明專利範圍第4項所述之負載型鈀/碳催化劑,其 中’負載的鈀的分散度不小於1〇%。 6. 依據申請專利範圍第丨〜5中任一項所述之負載型鈀/碳催 化劑’其中’將所述催化劑在5〇〇°c、在鼓泡通過25°c 21 200906484 負载的鈀的平均晶粒大小 水的氮氣流中煅燒ίο小時後, 不大於6.0奈米。 7. 依據申請專利範圍第卜6項中任一項所述 吓延之負栽型鈀/碳 催化劑’其中,所述催化劑含有〇. 〇 5〜|n 3堇量%的金屬 Pd,基於催化劑的總重量計。 8. 依據申請專利範圍第7項所述之負載型鈀/碳催化劑,其 中,所述催化劑含有0.2〜3_5重量%的金屬pd,基於催 化劑的總重量計。 9. -種製備申請專利範圍第i項所述之負载型把,碳催化劑 的方法,包括以下步驟: a) 首先將活性碳用無機酸水溶液洗滌,然後用水洗 滌至中性,並乾燥該洗滌過的活性碳,得活性碳載體; b) 用含有Pd化合物和添加劑的水溶液浸潰或喷灑 所述活性碳載體,冑Pd化合物㈣於活性碳載體上得到 催化劑前體,其中所述水溶液中添加劑與Μ化合物中 Pd的莫耳比為0.01:1〜2 〇:1,添加劑選自如下通式I表 示的化合物: Ri-(CH2)n-CHCOOH R2 ~~ (CH2)nT· CCOOH R3~(CH2)i -chcooh 气中n m和1獨立地選自〇和卜5的整數,並且 Rl〜和R3獨立地選自H、CH3、NH2、OH和COOH ; 鈀溶液的pH值調整到7±3 ;和 22 200906484 C)將催化劑前體用還原劑進行還原處理,得負载型 把/碳_催化劑。 10. 依據申請專利範圍第9項所述之方法,其中所述無機酸 是選自鹽酸、硝酸和磷酸中的至少一種;酸洗時間為〇 5 〜8小時;無機酸溶液的酸濃度為〇〇丨〜5 〇莫耳/升; 乾燥在80〜150°C的溫度下進行〇·5〜1〇小時。 11. 依據申請專利範圍第9或1〇項所述之方法,其中pd化 合物選自Pd的_化物、乙酸鈀、硝酸鈀、氯鈀酸、氯鈀 酸的鹼式鹽、鈀氨配合物及它們的組合;所述含pd溶液 中Pd的重量百分比濃度為0.01〜20% ;溶液中添加劑與 Pd化合物中Pd的莫耳比為〇 〇1:1〜2 〇:1。 12. 依據申請專利範圍第n項所述之方法,其中pd化合物 疋氯鈀酸或乙酸鈀;含Pd化合物和添加劑的溶液的pH 值為4〜9;溶液中Pd的重量百分比濃度為 和溶液中添加劑與Pd化合物中pd的莫耳比為〇 〇5:1〜 1_5:1 。 13. 依據申請專利範圍第9〜12項中任一項所述之方法,還包 括將催化劑前體在還原處理前先在0到80〇C溫度老化j 〜5 0小時。 14. 依據申請專利範圍第9〜〖3項中任一項所述之方法,其中 還原劑選自甲酸、甲酸鈉、甲醛、水合肼、葡萄糖、氫 氣和它們的組合;並且還原處理在〇〜2〇〇t的溫度下進 行0.5〜24小時。 15. 依據中請專利範圍第14項所述之方法,其中催化劑前體 23 200906484 在還原處理前先在〇到8〇〇c溫度老化卜24小時 劑是甲酸鈉或水合肼;並且還原處理在20〜12『c的: 度下進行1〜1〇小時。 过 16•-種製備中請專利範圍第i項所述的負載軸/碳催化劑 的方法’包括以下步驟: 1) 用酸的水溶液洗滌顆粒狀或成型的活性碳載體 0.5〜8小時,所述酸水溶液的酸濃度為〇 〇1〜3 〇莫耳/ 升,酸是選自鹽酸、硝酸和磷酸中的一種; 2) 將酸洗過的活性碳載體用水洗滌至中性,然後在 80〜150°C條件下乾燥0.5〜10小時,給出處理過的活性 碳載體, 3) 用含有水溶性Pd化合物以及一種下式I的添加 劑的水溶液浸潰或嘴麗所述處理過的活性碳載體,使Pd 化合物負載於所述處理過的活性碳載體上,得到催化劑 前體,所述水溶液中Pd化合物的含量以Pd計為〇.丄〜 10重量%,所述添加劑與Pd的莫耳比在〇.〇5 : 1〜1.5 : 1的範圍内’所述水溶液的PH值調整到7±3, Ri ~ (CH2)n—CHCOOH R2-(CH2)m-CCOOH R3-(CH2)厂CHCOOH 其中n、m和1獨立地為0或1〜5中的任一整數; 並且Ri、R2和R3獨立地選自OH、Η、CH3、NH2和 COOH ; 24 200906484 4) 將得自步驟3)的催化劑前體在0到80°C溫度老 化1〜5 0小時;和 5) 將老化後的催化劑前體用還原劑進行還原處理, 使Pd化合物中的Pd離子還原為金屬Pd,得到催化劑產 200906484 七、指定代表圖: (一) 本案指定代表圖為:第(無)圖。 (二) 本代表圖之元件符號簡單說明: 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:200906484 X. Patent application scope: ι_ A supported palladium/carbon catalyst, in the form of microcrystals, and complex, and the carrier activated carbon is more than 80% by weight of the total. . 5 nm microcrystals account for palladium crystallites 2. According to the scope of the patent application, the negative (four) dragon / silk enthalpy, its supported palladium field is concentrated on the surface layer of the carrier activated carbon / carbonization The full content of the agent is the total weight of the catalyst. 50+〇1〇=% in the case where the carrier activated carbon ❹ = metal granules account for the total atomic weight of the layer in the layer of the mountain, the surface of the rock family is too much weight% or more; The gold of the layer f of the weight is 5% by weight or more of the total atomic weight in the layer. 3. According to the loaded dragon/carbon catalyst described in the second paragraph of the patent scope, in the case where the amount of the carbon/catalyst is 〇5〇±〇ι〇% by weight based on the total weight of the catalyst, on the surface of the activated carbon of the carrier The metal in the layer of the lower 5 nm depth accounts for more than 4% by weight of the total atomic weight in the layer; the metal in the layer of 300 nm depth under the carrier active I·sheng surface saturates the layer 10% by weight or more of the total atomic weight. 4. The supported type of charcoal catalyzed according to any one of claims 3 to 3, wherein the supported palladium is highly dispersed on the surface of the supported activated carbon. Not less than 5%. . 5. The supported palladium/carbon catalyst according to claim 4, wherein the supported palladium has a dispersion of not less than 1% by weight. 6. The supported palladium/carbon catalyst according to any one of claims 1-5, wherein the catalyst is at 5 ° C, and is bubbled through 25 ° c 21 2009 06484 supported palladium The average grain size of the water in the nitrogen stream is calcined for ίο, not more than 6.0 nm. 7. The negatively-loaded palladium/carbon catalyst according to any one of the claims of the invention, wherein the catalyst contains 金属. 5~|n 3堇% of the metal Pd, based on the catalyst Total weight. 8. The supported palladium/carbon catalyst according to claim 7, wherein the catalyst contains 0.2 to 3 - 5 wt% of metal pd, based on the total weight of the catalyst. 9. A method of preparing a supported catalyst according to the scope of claim 1, comprising the steps of: a) first washing the activated carbon with a mineral acid aqueous solution, then washing with water to neutrality, and drying the washing. The activated carbon is obtained as an activated carbon support; b) the activated carbon support is impregnated or sprayed with an aqueous solution containing a Pd compound and an additive, and the Pd compound (4) is obtained on the activated carbon support to obtain a catalyst precursor, wherein the aqueous solution is obtained. The molar ratio of Pd in the additive to the cerium compound is 0.01:1~2 〇:1, and the additive is selected from the compound represented by the following formula I: Ri-(CH2)n-CHCOOH R2 ~~ (CH2)nT·CCOOH R3~ (CH2)i -chcooh The nm and 1 in the gas are independently selected from the integers of 〇 and 卜5, and R1~ and R3 are independently selected from H, CH3, NH2, OH and COOH; the pH of the palladium solution is adjusted to 7± 3; and 22 200906484 C) The catalyst precursor is subjected to a reduction treatment with a reducing agent to obtain a supported type of carbon/catalyst. 10. The method according to claim 9, wherein the inorganic acid is at least one selected from the group consisting of hydrochloric acid, nitric acid and phosphoric acid; the pickling time is 〇5 to 8 hours; and the acid concentration of the inorganic acid solution is 〇 〇丨~5 〇 耳 / liter; Dry at a temperature of 80 ~ 150 ° C for 5 ~ 1 〇 hours. 11. The method according to claim 9 or claim 1, wherein the pd compound is selected from the group consisting of Pd, palladium acetate, palladium nitrate, chloropalladium acid, basic salt of chloropalladium acid, palladium ammonia complex and a combination thereof; the concentration of Pd in the pd-containing solution is 0.01 to 20%; the molar ratio of Pd in the solution to the Pd compound is 〇〇1:1~2 〇:1. 12. The method according to item n of the patent application, wherein the pd compound is chloropalmitoic acid or palladium acetate; the pH of the solution containing the Pd compound and the additive is 4 to 9; the concentration of the Pd in the solution is the sum of the solution The molar ratio of pd in the additive to the Pd compound is 〇〇5:1~1_5:1. The method according to any one of claims 9 to 12, further comprising aging the catalyst precursor at a temperature of from 0 to 80 ° C for from 1 to 50 hours before the reduction treatment. 14. The method according to any one of the preceding claims, wherein the reducing agent is selected from the group consisting of formic acid, sodium formate, formaldehyde, hydrazine hydrate, glucose, hydrogen, and combinations thereof; and the reduction treatment is in 〇~2 The temperature of 〇〇t is carried out for 0.5 to 24 hours. 15. The method according to claim 14, wherein the catalyst precursor 23 200906484 is aged at a temperature of 8 〇〇c before the reduction treatment, and the agent is sodium formate or hydrazine hydrate for 24 hours; and the reduction treatment is at 20 ~12 "c: Degrees are carried out for 1 to 1 hour. The method of the load shaft/carbon catalyst described in the above-mentioned patent range of item i includes the following steps: 1) washing the granular or shaped activated carbon carrier with an aqueous acid solution for 0.5 to 8 hours, The acid aqueous solution has an acid concentration of 〇〇1 to 3 〇mol/L, and the acid is one selected from the group consisting of hydrochloric acid, nitric acid and phosphoric acid; 2) the acid washed activated carbon carrier is washed with water to neutrality, and then at 80~ Drying at 150 ° C for 0.5 to 10 hours gives the treated activated carbon support, 3) impregnation with the aqueous solution containing the water-soluble Pd compound and an additive of the following formula I or the treated activated carbon carrier And a Pd compound is supported on the treated activated carbon support to obtain a catalyst precursor, wherein the content of the Pd compound in the aqueous solution is 〇·丄 10% by weight in terms of Pd, and the molar ratio of the additive to Pd In the range of 〇.〇5: 1~1.5:1, the pH of the aqueous solution is adjusted to 7±3, Ri ~ (CH2)n-CHCOOH R2-(CH2)m-CCOOH R3-(CH2) plant CHCOOH Wherein n, m and 1 are independently 0 or 1 to 5; and Ri, R2 and R3 are independent Selected from OH, hydrazine, CH3, NH2 and COOH; 24 200906484 4) The catalyst precursor obtained from step 3) is aged at 0 to 80 ° C for 1 to 50 hours; and 5) the aged catalyst precursor The reduction treatment is carried out with a reducing agent to reduce the Pd ions in the Pd compound to the metal Pd, and the catalyst is produced. The purity of the catalyst is 200906484. 7. The designated representative figure: (1) The representative figure of the case is: the (none) figure. (2) A brief description of the symbol of the representative figure: 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
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