^22653 • » 九、發明說明： 【發明所屬之技術領域】 本發明係有關―餅殼製造方法，其係為—種於基材結合面 飾材而形成複合外殼之處理方法，藉由料複合技術，俾使基材 表面具有極佳的耐雜、吸紐及良好的外觀㈣提升產品附加 價值者。 【先前技術】^22653 • » IX. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for manufacturing a cake shell, which is a method for forming a composite outer shell by bonding a decorative material to a substrate, by compounding Technology, so that the surface of the substrate has excellent resistance to impurities, absorbing and good appearance (4) to enhance the added value of the product. [Prior Art]
-般行動電話、P D A、遊戲機、遊戲_存卡、數位手寫 板、手提電腦、平板電腦、話機、電器用品·..等等廣泛電子 產品’尤其有關於可手攜帶式的電子 , J电于產口口，均利用塑膠外殼來將 電路板固定於其内，並達到外_ . 、 硯泝求，唯該等習用外殼結構卻有 具體舉例而言，如第—及_冃_ ^也 圖所不之手機結構，其外殼均以 一疋硬度之上蓋（91)、下莒r n。、 ^ (92)螺鎖或卡扣對合而成，- Mobile phones, PDAs, game consoles, games_cards, digital tablets, laptops, tablets, phones, electrical appliances, etc. A wide range of electronic products, especially about hand-held electronic, J-electric At the mouth of the product, the plastic case is used to fix the circuit board in it, and the external board is obtained. However, only the conventional shell structure has specific examples, such as the first and the _冃_ ^ In the structure of the mobile phone, the outer casing is covered with a hardness (91) and a lower jaw. , ^ (92) screw lock or snap fit,
、下盍（92)間則固定有電路板（93)，並 在配合周邊結構之難吨物產品之預期功能。 該等上蓋（91)、下蓋rQ 0、 4jM JL^·' 〇j λ -tt )主要係以第三圖所示之射 出模具成型出來，其雖然符合 耵 點： I生產之需求，但是確有以下缺 、外觀性不足：人們料认兩 更對;1 、子產品不僅麵求其使用功能， 更K化紋、色彩及觸 所 體射出成型之外殼，复妒土七 代貝有所要求’可以此 本無法作出少量多樣化之花紋、色争 5 變化，只能作單純之顏色改變，造成該等外殼之外觀性明顯不足， 故其尚有改進之空間。 ▲二、易損壞：其上、下蓋（9 i)(9 2)為固定具控制功 =電路板之基礎，惟該上、下蓋（91 )(9 2 )單純之一體材 質根本不符吸震之要求，如上、下蓋㈢1 )(9 2)和電路板 ^9 3)間未有防震結構設置τ，該電子產品在掉落地面或受到 心擊時’輕則使外殼破裂，重則使該電路板（g 3)受外力衝撞 而抽壞，致使電子產品預期之功能喪失，此乃制技術無法突破 之處。 有鑑於制外殼_轉—體射出成麵造，而有防震性不 佳及色彩變化性不多之缺點，乃以多年的專#經驗與心得，經不 斷構思、創研，乃研發出本發明。 【發明内容】 本發明之主要目的係提供 層、圖層及内裡層#接複合之_材，使脑冊具雜佳之外 觀性’繼之，將面騎成型㈣立體频之輪廓殼體，㈣在輪 容置空間内成型基材，使該基材和輪廓殼體結合 成-體，再以裁切修邊將複合外殼製成，此加卫方式，可辦加兮 外殼外缝化性外，城藉㈣合之結縣大幅增加外紅防震 性^磨性’叫除制—_觀㈣崎，有效地增進 ㈣，確實為現今外殼加H有效解決外觀性不足之新藉技 1322653 術。 為使責審查委員能進-步瞭解本發明之結構，特徵及其他 目的’玆附以較佳實施例圖式詳細說明如后： 八 【實施方式】 為達成前述目的，本發明步驟包括有： a)請參_四_示，本發贱備置—聽可㈣之面飾材 (10) ’該面飾材（1〇)係由内裡層（11)、圖層（丄^ 及外材層*(1 3 )疊接所構成；其内裡層（i i )係奸好耐熱 性’可以高性能工程塑膠、況用工程塑膠、苯乙稀樹脂、透明樹 脂、彈性體、氟樹脂、聚烯類材料製成，如果以平織布、針織: 或纖維布之布類作勒裡層（i丨），亦為相當不錯的選擇，至 於圖層（12)也可以印刷或噴墨方式形成所需之色彩及圖樣， 另外其外材層（1 3 )係鱗光或半翻之耐雜質、硬度介於 shore A98-20之間，該shore勝2〇之硬度界定主要是針對吸震 性而言；然後將外材層（丄3)、结合於圖層（工2)底面、内裡 層（⑴、结合於圖層（12)頂面，據以構成—體如同三明治 之耐磨面飾材（1 〇 )結構，且使該面飾材（1 0 )具有極佳之 外觀性，且該面飾材（i 〇 )中可以捧入抗靜電和導電性之材料， t本發明所面飾材（1〇)結構更符合實際之安全需求；除此之 夕為:t曰加外材層（工3 )之表面性，本發明可於外材層⑴） 外表面預先㈣的紋路或者縣職賊毛感，也可於面舞 7 材（1 Ο )表面成型具有光柵紋路，配合圖層（丄2)以便利用 觀看者視覺角度的不同產生三維（3D)立體及不同層次、顏色 及深度之變化效果； b)如第五及六圖所示，將面飾材（丄〇 )置入真空成型模具 中，藉面飾材（1〇)加熱及真空吸力而定型出具立體形狀之輪 廓殼體，該輪廓般體内具有容置空間（丄4)，並使内裡層（工 1)形成於内面，外材層（i 3)形成於外面；在此特別說明本 發明之成型模具亦可以熱壓模為之； C)請配合第七及八圖觀之，然後於成型模具之上模注入膠 材，使該膠材填充於面飾材（丄〇 )容置空間（i 4)内以成型 出基材（2 0) ’該基材（2 〇)和面飾材（工〇)相鄰界面係 炼接結合成一體’令容置空間（1 4 )内置直接成型基材（2 〇 )， 錢耐磨面飾材（i 〇 )職於紐（2 Q )外層而構成產品之 後合外殼結構’俾使該面飾材（：Q )祕護及美化基材（2 〇 ) 外觀； d)將如述外设脫模，並裁切面飾材（1 〇 )或基材（2 〇 ) 毛邊後’得-兼具外觀性、防震性之外殼成品，使其可按裝於 如第九圖所示之手機上’令該外辦電子產業附加價值大幅提升。 在以下之說明即能了解進步處。 一、具防震性：本發明外殼主要係由面飾材（丄〇 )及基材 (2 0 )複合所構成’而所複合之面飾材（工〇)之外材層（1 1322653 •， ·· f 3 ) ’因硬度介於shore A98-20之間’所以具有極佳之減震效果， 其確大幅減緩基材（2 0)受力情形，進而克服習用外殼在摔下 或碰撞時容易破裂或損及電路板之缺點。 二、具外觀變化性：本發明在配合透光外材層（1 3)隔絕 圖層（12)，以及s玄外材層（13)外表面之紋路、織毛或光 柵設置下，其圖層（12)當可增益面飾材（丄〇)之外觀性， 使e亥外喊兼具有色彩豐畐及立體生動活潑外觀 的視覺享受； 鲁除此之外，本發明在製造時，只須藉由抽換不同視效之圖層（工 2)，即得製造出少量多樣化之外殼外觀，相當符合現今電子產 品之個性化需求。而且，本發明於面飾材（i 〇 )表面特殊處理 下，即能利用觀看者視覺角度的不同產生三維（3 d )立體及不 同層次、顏色及深度之變化效果，其視覺效果更佳。 二、色彩及圖樣明確：因本發明之圖層（丄2)並沒有直接 的接觸到高溫之模具，而是以外材層（丄3)、内裡層（丄工） • 中介該模具，所以圖層（12)實際升溫會有效降低，且受熱會 相當均勻’如此便可錢層（！ 2 )之色彩及圖_對穩定，而 不會有模糊之問題產生。 至妙十目是·本發明級（2 Q )可雜秘濟性之發 泡原料取代’使其發泡成贱置設於麵殼體之容置郎（1 4 ) 内而形成基材（2 Q )，使該紐（2 Q )之-面係結合面飾材 (10)、另面則能形成中空室（21)，其中空室（2ι)係 9 可供電路板裝置或供節省_之用。_，麵飾材 於預先成型之容卿（14)内，直接供_ _ 合金基材（2㈤對合，料到叙施實之_。 在此特別綱，本㈣柯聽挪朗（1 3 )外表面設 定所需之圖案’或者在外材層（i 3)中加設造成閃亮效果之金 咸或絲％件’或者_ ( 1 3 )外表面加設厚度細.01mm 以下之電鍍膜，該等方法均可以_增益_(i 2)之作用。 同理’該外材層（1 3 )亦可以熱可塑性材質加工製成立體3D閃 燦亮彩層狀結構，配合_(12)岐面騎（iq)之立體 感及顏色可依觀看歧不同而產生絲效果。 依本發明之製法當可叙的财於各式電子產品上，例如第 十-圖所示之電子數位板、軒二_紅遊戲機貯存卡、第十 三圖所示之滑鼠、第十四圖所示之顯示器、第十五圖所示之相機 或第十五圖所示之手提電腦均可_易的·。 請配合第四、十六及十七圖觀之，本發明另一種製法步驟包 含有： a) 先備置-熱可變形之面飾材（丄〇 )，該面飾材（1 ^係至少由外材層（13)、_(12)及内裡層（ιι) 且接固著所構成’所述之外材層（丨3 )硬度係介於也re勝^ 之間’而内裡層（11)則財耐熱性； b) 面飾材（1 〇 )係以較赠點及較軟之材質所構成，該面 1322653 飾材（1 Ο)係鋪設於一母模（3工）之模穴（3工〇)上，該 母模（3 1 )於模穴（3 1⑸周緣職有插梢（3 1 1 )，^ 面飾材（1 〇 )則預财供轉（3 i i )貫穿定位之孔洞（工 5)，然後另以-公模（32)由上向下的對合母模（3ι)， 此公模（3 2)具有較模穴（310)小之模頭（3 2㈤，以 及設有供插梢（31 1)定位之梢孔（3 2 i)，使得在合模時， 面飾材（wm緣會先為轉（311)定位，以便使該面飾 材（1 0 )能以朗（3 2 〇 )壓制而延伸成型於模穴⑴〇 ) 中二ΓΓ (3 2)預設之注入通道(3 2 2 )注入融溶狀 之土才（2 0)原料，運用溶融狀之基材（2〇)溫度，使面飾 材（1〇)伏貼母模（32)模穴⑴⑴的定型，以消除該The lower jaw (92) is fixed with a circuit board (93), and is expected to function in conjunction with the difficult structure of the surrounding structure. The upper cover (91) and the lower cover rQ 0, 4jM JL^·' 〇j λ -tt are mainly formed by the injection mold shown in the third figure, which meets the requirements of the production: There are the following shortcomings, lack of appearance: people expect to be more correct; 1, sub-products not only face their use of functions, but also K-pattern, color and body of the body injection molding, reclaimed soil seven generations of shells have requirements 'This can not make a small variety of patterns, color changes 5 changes, can only be a simple color change, resulting in the apparent lack of the appearance of these shells, so there is still room for improvement. ▲Second, easy to damage: its upper and lower cover (9 i) (9 2) is the basis of the fixed control work = circuit board, but the upper and lower cover (91) (9 2 ) is simply a material that does not match shock absorption. The requirement is that there is no anti-shock structure setting τ between the upper and lower covers (3) 1) (9 2) and the circuit board ^9 3). When the electronic product is dropped on the ground or subjected to a heart attack, the light case causes the outer casing to be broken. The circuit board (g 3) is damaged by external force and causes the expected function of the electronic product to be lost. This is a breakthrough in the technology. In view of the shortcomings of the outer casing _ turn-body, and the disadvantages of poor shock resistance and color variability, the invention has been developed through years of experience and experience. . SUMMARY OF THE INVENTION The main object of the present invention is to provide a layer, a layer, and an inner layer to join the composite material, so that the brain book has a good appearance of the 'subsequently, the face riding shape (four) three-dimensional frequency contour shell, (four) Forming the substrate in the wheel accommodating space, combining the substrate and the contour shell into a body, and then forming the composite shell by cutting and trimming, and the reinforcing method can be used for the outer seam of the twisted outer shell. The city borrowed (four) and the county to significantly increase the external red shock resistance ^ grinding property called the system - _ view (four) Qi, effectively promote (four), indeed for the current shell plus H to effectively solve the lack of appearance of the new technology 1322653. In order to enable the reviewing committee to further understand the structure, features and other objects of the present invention, the detailed description of the preferred embodiments is as follows: VIII [Embodiment] To achieve the foregoing objectives, the steps of the present invention include: a) Please refer to _四_示,本发贱置置- (4) The surface decoration material (10) 'The surface decoration material (1〇) is from the inner layer (11), the layer (丄^ and the outer layer* (1 3 ) The lining of the inner layer (ii) is good for heat resistance. It can be high-performance engineering plastics, engineering plastics, styrene resin, transparent resin, elastomer, fluororesin, polyolefin. Made of materials, if it is made of plain weave, knitted: or cloth of cloth, it is also a good choice. As for the layer (12), it can be printed or inkjet. Color and pattern, in addition, the outer layer (1 3) is scaly or semi-turned, and the hardness is between the shore A98-20. The hardness of the shore is 2%, which is mainly for shock absorption; The outer layer (丄3), the bottom layer of the layer (work 2), the inner layer (1), the top surface of the layer (12) According to the structure, the body is like a wear-resistant surface material (1 〇) structure of the sandwich, and the surface material (10) has an excellent appearance, and the surface decoration material (i 〇) can hold the anti-wear Electrostatic and conductive materials, t the surface of the decorative material (1〇) of the invention is more in line with the actual safety requirements; in addition to this: the surface properties of the outer layer (work 3), the invention can be used in the outer material Layer (1)) The outer surface (4) of the grain or the county thief's hair feel can also be formed on the surface of the face dance 7 (1 Ο) with a grating pattern, matching the layer (丄2) to generate three-dimensional by using the viewer's visual angle ( 3D) Three-dimensional and different levels, colors and depth changes; b) As shown in Figures 5 and 6, the face material (丄〇) is placed in a vacuum forming mold, heated by a face material (1〇) The vacuum suction is used to form a three-dimensional contoured casing having an accommodation space (丄4), and an inner layer (work 1) is formed on the inner surface, and an outer material layer (i 3) is formed on the outer surface; This means that the molding die of the present invention can also be hot pressed; C) Please cooperate with the seventh and eighth Then, the glue is injected into the molding die, and the glue is filled in the surface material (i 4) to form the substrate (20) 'the substrate (2 〇) and the surface material (work 〇) adjacent interface is integrated into the integration of 'the accommodating space (1 4) built-in direct molding substrate (2 〇), money wear surface decoration material (i 〇) New (2 Q ) outer layer to form the product and then the outer shell structure '俾 to make the surface material (: Q) secret and beautify the substrate (2 〇) appearance; d) demolish the peripherals as described, and cut the face Material (1 〇) or substrate (2 〇) After the burrs, the resulting product has a stylish and shock-resistant outer casing, which can be mounted on a mobile phone as shown in Figure IX. The added value has increased dramatically. The progress can be understood in the following description. 1. Shockproof: The outer casing of the present invention is mainly composed of a composite material of a face material (丄〇) and a base material (20), and the outer layer of the face material (worker) is compounded (1 1322653 •, · f 3) 'Because the hardness is between the shore A98-20', it has excellent shock absorption effect, which does greatly reduce the stress on the substrate (20), thus overcoming the easy use of the casing in the fall or collision. Breaks or damages the shortcomings of the board. Second, with appearance variability: the present invention is combined with the light-transmissive outer layer (13) insulation layer (12), and the outer surface of the smectal outer layer (13) of the texture, woven or grating settings, the layer (12) The appearance of the surface material (丄〇) can be enhanced, and the visual enjoyment of the colorful and three-dimensional vivid appearance can be made outside the e-hai; in addition, the invention is only required to be manufactured by pumping Changing the layers of different visual effects (Work 2), you have to create a small variety of shell appearance, which is quite in line with the individual needs of today's electronic products. Moreover, the present invention can produce three-dimensional (3 d) stereoscopic and different levels, colors and depth changes by utilizing the different viewing angles of the viewer, which is better under the surface treatment of the face material (i 〇 ). Second, the color and pattern are clear: because the layer (丄2) of the present invention does not directly contact the mold of high temperature, but the outer layer (丄3), the inner layer (completed) • mediates the mold, so the layer (12) The actual temperature rise will be effectively reduced, and the heat will be fairly uniform. So the color and map of the money layer (! 2) will be stable without confusion.至妙十目是· The present invention grade (2 Q ) can be used to form a substrate by replacing the foaming raw material with the secret of the foaming material into a container (1 4 ). 2 Q ), the surface of the New Zealand (2 Q ) can be combined with the surface decoration material (10), and the other surface can form a hollow chamber (21), wherein the empty chamber (2ι) is 9 for the circuit board device or for saving _ use. _, the surface decoration material in the pre-formed Rongqing (14), directly for the _ _ alloy substrate (2 (five) collocation, the material to the shi Shi Shi _. In this special program, this (four) Ke listen to Noran (1 3 ) The outer surface is set to the desired pattern' or the outer layer of the outer layer (i 3) is provided with a gold salt or silk % ' or a thin layer of '01 mm or less. These methods can all be used as _gain_(i 2). Similarly, the outer layer (1 3 ) can also be processed into a 3D flashing bright color layer structure with thermoplastic material, with _(12)岐The three-dimensional sense and color of the face riding (iq) can produce silk effect according to the difference of the viewing. The method according to the invention can be used for various electronic products, such as the electronic tablet and the ninth shown in the tenth figure. The second red game machine storage card, the mouse shown in the thirteenth figure, the display shown in the fourteenth figure, the camera shown in the fifteenth figure or the laptop computer shown in the fifteenth figure can be easy. Please cooperate with the fourth, sixteenth and seventeenth views. Another method of the invention comprises the following steps: a) Preparing the heat-deformable surface material (丄〇) The veneer material (1 ^ is composed of at least the outer layer (13), _ (12) and the inner layer (ιι) and is fixed by the 'the outer layer (丨3)) ^Between the inner lining (11) and the heat resistance; b) the decorative material (1 〇) is composed of a softer material and a softer material, the surface of the 1322653 (1 Ο) is laid on On the mold hole (3 work) of a female mold (3 workers), the female mold (3 1 ) is placed in the mold cavity (3 1 (5) peripheral edge has a tip (3 1 1 ), ^ surface decoration material (1 〇) The pre-finance supply (3 ii ) runs through the positioned hole (work 5), and then the - male mold (32) from the top to the right of the parent mold (3 1), this male mold (3 2) has a more cavity (310) Small die head (3 2 (five)), and a tip hole (3 2 i) with a positioning point for the insertion tip (31 1), so that when the mold is closed, the surface material (wm edge will be first turned (311) Positioning so that the surface material (10) can be extruded in the cavity (1)〇 by the lang (3 2 〇) and the second (3 2) preset injection channel (3 2 2) is injected into the melt. Shaped soil (20) raw materials, using the molten substrate (2 〇) temperature, so that the surface decoration material (1 〇) volts to the mother mold (3 2) Forming the cavity (1) (1) to eliminate the
飾材（1◦)之回復應力，且控制基材（2◦)和該面飾材Q 〇i結合成—體，令面飾材（1〇)形成於基材（2Q)外層， 而旎保濩及美化基材（2 〇)外觀。 餘材之方、纟述&林⑽等基材外觀—體結合有相龍之耐磨面 法’確能加強保護及美化基材，藉喊破改革習用外私又 之=_足、物__，是—技触紅的高度發明， 使電子產^產_魏大巾_，實具細_值，乃一 =發^符發明專利中請要件，爱依法提出中請。惟以 述者，僅為本發明之—較 與施之㈣s e，當不能狀限定本發明 貝把之_ ’即大凡依本發财_範_狀_化與修 11 倚’皆應仍本發明涵蓋之範圍内。 【圖式簡單說明】 第-圖：係制手機之分解示意圖。 第—圖··係龍手機之組合外觀示意圖。 第三圖：係習用手機外殼於模具中射出成型 第四圖.係本發明面倚材之分解示意圖。 第五圖：係本發明成型面飾材之示意圖。 示意圖。 第八圖·係本發明面舞材成型出輪廓殼體之立體示意圖 第七圖：縣發·雜體置於成顏具之示意圖二 第八圖：係本發·材之成型示意圖。 第九圖.係本發明實施於手機之實施例示意圖。 第十圖：係本發明結合發泡材之實施例示意圖。 弟十—圖：係本發明實施於電子數位板之實施例示意圖。 第十二圖：係本發明實施於滑鼠之實施例示意圖。 第十二圖：係本發明實施於顯示器之實施例示意圖。 第十四圖·係本發明實施於相機之實酬示意圖。 第十五圖：係本發明實施於手提電腦之實施例示意圖。 第十，、圖.係本發明面飾材結合基材之另一實施例分解示意圖。 第十七圖·係本發明面飾材結合基材之另一實施例組合剖面 圖。 不思 12 1322653 【主要元件符號說明】 (10)面飾材 (12)圖層 (1 4)容置空間 (2 0)基材 (31)母模 (311)插梢 (3 2 0 )模頭 (3 2 2 )注入通道 (91)上蓋 (9 3)電路板 (11)内裡層 (13)外材層 (15)孔洞 (21)中空室 (3 1 0)模穴 (3 2)公模 (3 2 1)梢孔 (9 2)下蓋The return stress of the decorative material (1◦), and the control substrate (2◦) and the surface decoration material Q 〇i are combined into a body, so that the surface decoration material (1〇) is formed on the outer layer of the substrate (2Q), and 旎Protect and visualize the appearance of the substrate (2 〇). The appearance of the base material, the description of the & forest (10) and other substrates - body combined with the wear-resistant surface method of the phase of the dragon can indeed strengthen the protection and beautify the substrate, shouting the reform and the use of foreign and private = _ foot, things __, is the high-invention of the technology touch, making the electronic production ^ Wei Da towel _, the actual fine _ value, is a = hair ^ is the invention patent, please love the law. However, the above description is only for the present invention - the same as the application of (4) s e, when it is not possible to limit the invention of the 把 _ 'that is, the 凡凡 according to the fortune _ _ _ _ _ _ _ _ _ Within the scope of the invention. [Simple description of the diagram] Figure-Figure: Decomposition diagram of the system mobile phone. The first picture shows the combination of the appearance of the mobile phone. The third figure: the use of the mobile phone casing in the mold injection molding. The fourth figure is a schematic diagram of the decomposition of the surface of the present invention. Fig. 5 is a schematic view showing the molding surface material of the present invention. schematic diagram. The eighth figure is a three-dimensional schematic diagram of the contoured shell of the present invention. The seventh figure: the schematic diagram of the county hair and the miscellaneous body placed in the body of the eye. The eighth figure: the schematic diagram of the molding of the hair and the material. Figure 9 is a schematic diagram of an embodiment of the present invention implemented in a mobile phone. Fig. 10 is a schematic view showing an embodiment of the present invention in combination with a foamed material.弟十图: A schematic diagram of an embodiment of the present invention implemented in an electronic tablet. Twelfth Figure: is a schematic view of an embodiment of the present invention implemented in a mouse. Twelfth Embodiment: A schematic diagram of an embodiment of the present invention implemented in a display. Figure 14 is a schematic diagram of the actual implementation of the present invention implemented in a camera. Fig. 15 is a schematic view showing an embodiment of the present invention implemented in a portable computer. Tenth, Fig. is a schematic exploded view of another embodiment of the face material-bonding substrate of the present invention. Fig. 17 is a sectional view showing another embodiment of the face material-bonding substrate of the present invention.不思12 1322653 [Description of main component symbols] (10) Surface decoration material (12) Layer (1 4) Housing space (20) Substrate (31) Female mold (311) Insert (3 2 0) Die (3 2 2 ) Injection channel (91) Upper cover (9 3) Circuit board (11) Inner layer (13) Outer layer (15) Hole (21) Hollow chamber (3 1 0) Cavity (3 2) Male mold (3 2 1) tip hole (9 2) lower cover
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