TWI310612B - White light emitting diode device and manufacturing method thereof - Google Patents

White light emitting diode device and manufacturing method thereof Download PDF

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TWI310612B
TWI310612B TW94130672A TW94130672A TWI310612B TW I310612 B TWI310612 B TW I310612B TW 94130672 A TW94130672 A TW 94130672A TW 94130672 A TW94130672 A TW 94130672A TW I310612 B TWI310612 B TW I310612B
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Taiwan
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emitting diode
light emitting
white light
series
white
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TW94130672A
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Chinese (zh)
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TW200713627A (en
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Shih Hsiung Chan
Jian Shihn Tsang
Tsung Yu Chen
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Advanced Optoelectronic Tech
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1310612 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種白光發光二極體元件及其製造方法, , 其係利用紫外光激發螢光材料,並產生全波段可見光之榮 • 光光線而形成白光。 【先前技術】 發光二極體(light emitting di0de; LED)係一種接受電 Φ 力後可自主發光之光電元件,其體積小且電力效率極佳, 而且具有優異之初期驅動特性,因此已廣泛運用於—般照 明'大型看板及顯示器背光源等用途。 目前發光二極體之種類可依照其所使用之半導體材料來 分類,例如:GaAs、GaASl_xPx或GaP等系列。此外,若在 GaASl_xPx、GaP系列半導體材料中摻雜氮原子,可以產生 不同顏色之光線。一般而言,發光二極體所發出之光線具 有單色性波長之特性,至於該波長之長短係根據可發光2 • €子轉移過程中能量變化而定,目前實際上使用之波長包 3紅外光、紅光、、綠光、黃光及藍光等等。在人體視覺中, 可藉由紅、綠、藍二種不同顏色光的感應而產生多種顏色 , 的感覺,此亦即稱紅、綠、藍三色為光的『三原色』。 • 右將紅、綠、藍二種不同波長之發光二極體光源鄰接配 置,將可因為混光而得到其它顏色光。美國專利第5,995 〇7〇 號揭露採用鄰接不同之光源做為顯示裝置,其中每一像素 係由紅光源、一藍光源以及兩綠光源之二極體所組成。 上述利用不同波長之光源混色所產生的白光會有色調與 H:\HU\LGC\A34276\ 104 Π 〇\ 10411 〇 d〇( 1310612 亮度分散之問題,因此不易產生真正所需要的白光。再者, 該白光發光源係統合不同電性之二極體所構成,必須分別 以適合之驅動電路控制’因此在系統設計上較為複雜。 另外美國專利第6,614,179號揭露以發光二極體產生藍 光’ s玄藍光會激發鱗光劑而產生黃光,兩種光源混色後就 形成白光,其中藍光波長為420nm〜490nm,而鱗光劑係由 {[(Y,Gd)Sm](AlGa)0:Ce}所組成。但此方式所產生的白光 對於物體真實色彩的表現較差,亦即色溫度(c〇1〇r B temperature)較高而致使演色性(c〇1〇r rendedng index) 不佳。 因此若要發展一高演色性的白光,必須藉由控制或調整 光源出光線中所含各色光之比例,使其與自然光之組成比 例相近,如此一來其所呈現物體的色彩能較為逼真。另在 螢光物質的研發上,目前皆以釔鋁石榴石晶體(化學式: X3(A3B2)〇12)的組成成分為研發重點,如YAG螢光體結構 • 中之 Y3(Al3Al2)〇12、(Y3_xCex)Al5〇i2、(γ2 9Tb〇 〇5)Al5〇i2、 及(Y2.95-aCe0.05Gda)(Al5.bGab)O12 等。 雖然有紅色之螢光體可混合在其中而提升白光中紅色成 伤,然又近紫外光之藍色光所激發,因此產生效率及熱度 安定性較差,也就是耐久性不佳。此外,對人眼實際感受 到紅色成分之波長區域而言,亦稍嫌昏暗以致無法和綠色 及藍色區擁有相同程度之亮度。 目蝻還有一種白光發光二極體元件係利用發光二極體發 出之紫外光激發三種或更多種螢光體,藉此產生至少三種 H:\HLALGC\A34276\ 10411 〇\ 1 〇41 i〇,d〇c 1310612 波長之色光而混合得到白光。欲同時利用多種螢光體使其 發出勞光’先決條件之一乃是所選用之激發光恰可被這些 榮光體所吸收’且各螢光體對此波長的光之吸收係數不能 相差太多,因此造成選用螢光體之固難大增。另一方面, 此色之方程式為二次以上之非線性方程式,要調配出三原 色螢光體之正確比例亦變得报複雜。 综上所述,市場上亟需要一種與自然光之組成比例相近 之白光發光裝置,且擁有較佳之發光效率及亮度。 【發明内容】 本發明之目的係提供一種白光發光二極體元件及其製造 方法,其係利用單一種螢光材料接受發光二極體產生之紫 外光的激發’而產生全波長可見光之螢光光線而形成白光。 本發明之另—目的係藉由有機改質劑改質螢光材料之特 使/、〃有有機g旎基,藉由此有機官能基與模構件或 封裝膠材結合,甚至在模構件或封裝膠材之硬化過程中, 該有機官能基可與模構件或封裝膠材產生交聯反應,該使 改質後之μ材料可均句分散於該模構件或封裝踢材中, 以提高生產良率及密著性。 本發明之再-目的係提供—紫外光遮斷材料,混入發光 二極體與支撐載體之間的黏著膠材中,使該黏著膠材不易 因紫外光照射而產生劣化的情形,會造成黏著性不佳,並 使發光二極體與支撐載體接著不良。此外,亦可將紫外光 遮斷材料混入模構件中 致…… 螢光材料吸收之紫外光不 致外漏至…,因而造成人眼或其它物件之損害。 H:\HU\LGC\A34276\104110\] 04110.d( 1310612 :達上述目的,本發明揭示一種白光發光二極體元件及 :製造方法,該發光二極體元件包含-能產生紫外光之發 光-極體及一螢光材料。該螢光材料係氧化辞系列螢光 粉,當受到紫外光激發後會產生全波段可見光之榮光光線 而形成白光。又該榮光材料可以加入有機材料而加以改 質,使原本無機之螢光材料具有有機宫㈣。另外,還可 包含一紫外光遮斷材料,能防止紫外光外漏至環境中,並 保護該發光二極體元件中存在之有機膠材被照射而老化。 該發光二極體係一氮化物半導體系列(A1“χ yinxGayN) 之發光二極體,產生之紫外光波長在33〇nm至41如爪之 間,尤其以波長在370〜380nm之紫外光為佳。 該螢光材料係以氧化鋅(Zn〇)為主體,亦可具有推雜 雜質,其中摻雜雜質可選自鋅(Zn)、銅(Cu)、錳(Mn)、 姑(Co)、鈦(Ti)、鉻(Cr)、鐵(Fe)、錄(Ni)、鎵(g小 鍺(Ge)、紀(Y)、鑛(Lu)、銳(Sc)、爛(La)、亂(⑸)、 釤(Sm)、銪(Eu)及鈽(Ce)中至少一者。 該螢光材料屬於無機材料,與有機膠材不易混合均勻, 故可以加入有機物質加以改質,使其具有有機官能基藉 由此有機官能基可與模構件或封裝膠材產生交聯或混鍊作 用,以達均勻散佈於模構件内之目的。該改質之有機物質 係為含碳之改質劑、分散劑、催化劑與界面活性劑其中之 一者或其組合物。 由於紫外光會使有機材料之模構件或封裝膠材劣化,且 會傷害人眼,因此對於未被螢光材料吸收之紫外光,必須 H:\HU\LGC\A34276\104110\ 104110.doc _ 〇 _ 1310612 加以遮斷,使其不致 之損宝…“ 境中,造成人眼或其它物件 、。一 _斷材料另可混入發 體之間的黏著膠材中,栋h m載 射,而產生劣化的情形。黏英心, 勿以外先照 “丄… 膠材劣化會造成黏著性不佳, 使發光一極體與支撐載體接著不良。 斷遮斷材料係選自有機光安定«無機紫外光遮 , v—者。其中有機紫外光安定劑得、為苯酮系列 (benzophenone)、笨並二唾系 —坐糸列(benzotriazle)、受阻胺 ^ 及含有共辆雙鍵(⑶η卿t_dGubleb〇nd) 之化。物或聚合物其中之一者或其組合物。另外,益機紫 2遮斷材料係金屬氧化物、多孔性陶竞材料、奈米材料 其中之一者或其組合物。 【實施方式】 圖1係本發明之白光發光二極體元件之示意圖。發光二 極體元件H)主要包含固定於導線架(ι^如咖)U杯型 構造處之發光二極體元件之晶粒(die) 12,該晶粒Η藉 由金屬導線15分別與導線架13之陰極13a及陽極⑽電 性相連。於該杯型構造處有螢光材料11填滿,因此當晶粒 12接收转電力供騎發出料光線,覆蓋^周之勞光 材料u會被紫外光線激發,並因而產生全波段可見光之榮 光光線而形成白光,最後該白光光線會穿透模構件μ而射 出。 勞光材料U係氧化辞111與第-有機材# H2之組合 物/、中》亥第有機材料! ! 2係選自環氧樹脂系列、石夕樹 H:\HlALGC\A34276\104110\l04110.doc 1310612 月曰系列、聚矽氧烷系列、聚醯亞胺系 物中至少-者,,可加入第二有二及f聚合 a現材枓113對4仆鈕 =,使其具有有機官能基,藉由此有機官愈 2之弟一有機材'料112產生交聯或混鍊作用,以達分散 南/ ^㈣。該改質之第二有機材料113係為含碳之改質 二散劑、催化劑與界面活性劑其中之一者或其組合物:1310612 IX. Description of the Invention: [Technical Field] The present invention relates to a white light emitting diode element and a method of fabricating the same, which utilizes ultraviolet light to excite a fluorescent material and generate a full-band visible light. And the formation of white light. [Prior Art] A light-emitting diode (LED) is a photovoltaic element that can emit light by itself after receiving an electric Φ force. It has a small size, excellent power efficiency, and excellent initial driving characteristics, and thus has been widely used. For general lighting 'large kanban and display backlights and other uses. At present, the types of light-emitting diodes can be classified according to the semiconductor materials they use, such as GaAs, GaAS1_xPx or GaP series. In addition, if a nitrogen atom is doped in the GaAS1_xPx or GaP series semiconductor materials, light of different colors can be generated. In general, the light emitted by the light-emitting diode has a monochromatic wavelength characteristic, and the length of the wavelength is determined according to the energy change during the sub-transfer process, and the wavelength actually used is 3 infrared. Light, red, green, yellow and blue. In human vision, the feeling of multiple colors can be produced by the sensing of two different colors of red, green and blue. This is also called the "three primary colors" of red, green and blue. • On the right, two different wavelengths of red, green and blue light source diodes are arranged adjacent to each other, and other colors of light can be obtained by mixing light. U.S. Patent No. 5,995, issued to U.S. Patent No. 5,995, the entire disclosure of which is incorporated herein by reference. The above-mentioned white light produced by mixing colors of light sources of different wavelengths has a hue and H:\HU\LGC\A34276\104 Π 〇\10411 〇d〇 (1310612 brightness dispersion problem, so it is not easy to produce the white light that is really needed. The white light source system is composed of different electrical diodes, and must be controlled by a suitable driving circuit, respectively. Therefore, the system design is complicated. In addition, U.S. Patent No. 6,614,179 discloses the generation of blue light by a light-emitting diode. ' s Xuan blue light will stimulate the sizing agent to produce yellow light. When the two light sources are mixed, white light is formed, wherein the blue light wavelength is 420nm~490nm, and the sizing agent is composed of {[(Y,Gd)Sm](AlGa)0 :Ce} is composed of. However, the white light produced by this method has a poor performance on the true color of the object, that is, the color temperature (c〇1〇r B temperature) is high and the color rendering property (c〇1〇r rendedng index) is not Therefore, in order to develop a high color rendering white light, it is necessary to control or adjust the proportion of the light contained in the light source to make it close to the composition ratio of natural light, so that the color of the object presented can be compared. lifelike In addition, in the development of fluorescent materials, the composition of yttrium aluminum garnet crystals (chemical formula: X3 (A3B2) 〇 12) is currently the focus of research and development, such as YAG phosphor structure • Y3 (Al3Al2) 〇12 , (Y3_xCex)Al5〇i2, (γ2 9Tb〇〇5)Al5〇i2, and (Y2.95-aCe0.05Gda)(Al5.bGab)O12, etc. Although a red phosphor can be mixed in it and promoted In the white light, the red color is injured, but it is excited by the blue light of the ultraviolet light, so the efficiency and heat stability are poor, that is, the durability is not good. In addition, for the wavelength region where the human eye actually feels the red component, It is so dark that it cannot have the same brightness as the green and blue areas. There is also a white light-emitting diode element that uses three or more kinds of phosphors emitted by the light-emitting diodes to excite three or more types of phosphors. Produce at least three kinds of H:\HLALGC\A34276\10411 〇\1 〇41 i〇, d〇c 1310612 wavelength light and mix to get white light. One of the prerequisites is to use a variety of phosphors to make work light at the same time. The selected excitation light can be absorbed by these glory bodies. 'And the absorption coefficient of light of this wavelength of each phosphor cannot be too different, so the difficulty of selecting the phosphor is greatly increased. On the other hand, the equation of this color is a nonlinear equation of more than two times, and it is to be allocated. The correct proportion of the three primary color phosphors has also become complicated. In summary, there is a need in the market for a white light emitting device that is similar in composition to natural light, and has better luminous efficiency and brightness. The object of the invention is to provide a white light-emitting diode element and a method of manufacturing the same, which utilizes a single fluorescent material to receive excitation of ultraviolet light generated by a light-emitting diode to generate a full-wavelength visible light fluorescent light to form white light. Another object of the present invention is to modify the phosphorescent material by an organic modifier to have an organic ruthenium group, whereby the organic functional group is combined with the mold member or the encapsulant, even in the mold member or package. During the hardening process of the rubber material, the organic functional group may generate a crosslinking reaction with the mold member or the encapsulating material, and the modified μ material may be uniformly dispersed in the mold member or the package kicking material to improve the production. Rate and adhesion. A further object of the present invention is to provide an ultraviolet light-blocking material which is mixed into an adhesive material between a light-emitting diode and a support carrier, so that the adhesive material is not easily deteriorated by ultraviolet light irradiation, which may cause adhesion. Poor sex and poor exposure of the light-emitting diode to the support carrier. In addition, the ultraviolet light intercepting material can be mixed into the mold member. The ultraviolet light absorbed by the fluorescent material does not leak to the ..., thereby causing damage to the human eye or other objects. H:\HU\LGC\A34276\104110\] 04110.d (1310612: for the above purpose, the present invention discloses a white light emitting diode element and a manufacturing method thereof, the light emitting diode element comprising - capable of generating ultraviolet light Light-emitting body and a fluorescent material. The fluorescent material is an oxidized series of fluorescent powder, which is excited by ultraviolet light to generate full-band visible light and white light. The luminescent material can be added to organic materials. Modification, the original inorganic fluorescent material has an organic palace (4). In addition, an ultraviolet light blocking material may be included to prevent ultraviolet light from leaking into the environment and protect the organic glue present in the light emitting diode element. The material is irradiated and aged. The light-emitting diode of the light-emitting diode-nitride semiconductor series (A1 "χ yinxGayN") generates ultraviolet light having a wavelength between 33 〇 nm and 41 such as a claw, especially at a wavelength of 370 〜 The ultraviolet light of 380 nm is preferred. The fluorescent material is mainly composed of zinc oxide (Zn〇), and may also have a dopant impurity, wherein the impurity may be selected from zinc (Zn), copper (Cu), and manganese (Mn). , Gu (Co), Titanium (Ti), Chromium ( Cr), iron (Fe), recorded (Ni), gallium (g small 锗 (Ge), Ji (Y), mine (Lu), sharp (Sc), rotten (La), chaos ((5)), 钐 (Sm At least one of eucalyptus (Eu) and cerium (Ce). The fluorescent material is an inorganic material and is not easily mixed with the organic rubber material, so that an organic substance can be added to be modified to have an organic functional group. The organic functional group may be cross-linked or mixed with the mold member or the encapsulant to achieve uniform dispersion in the mold member. The modified organic substance is a carbon-containing modifier, a dispersant, a catalyst and One of the surfactants or a combination thereof. Since ultraviolet light may deteriorate the mold member or the encapsulant of the organic material and cause harm to the human eye, the ultraviolet light that is not absorbed by the fluorescent material must be H:\ HU\LGC\A34276\104110\104110.doc _ 〇_ 1310612 Block it so that it does not damage it... "In the environment, it causes human eyes or other objects. A broken material can be mixed between the hairs." In the adhesive material, the hm is loaded and the situation is degraded. Sticky to the heart, don’t take the photo first. Deterioration of the material will result in poor adhesion, which will cause the illuminating body and the supporting carrier to be bad. The breaking material is selected from the organic light stabilizer «Inorganic ultraviolet light, v-. Among them, the organic ultraviolet stabilizer is benzene. a benzophenone, a benzotriazle, a hindered amine, and a compound containing a double bond ((3) η t t_dGubleb〇nd), one of or a combination thereof In addition, the Yiqizi 2 blocking material is one of metal oxide, porous ceramic material, nano material or a combination thereof. Embodiments Fig. 1 is a schematic view showing a white light emitting diode element of the present invention. The light-emitting diode element H) mainly comprises a die 12 of a light-emitting diode element fixed at a U-cup structure of a lead frame, and the die is respectively connected to the wire by the metal wire 15 The cathode 13a of the frame 13 and the anode (10) are electrically connected. The phosphor material 11 is filled in the cup-shaped structure, so when the crystal grain 12 receives the turning power for riding and emitting light, the light-emitting material u covering the ^ week is excited by the ultraviolet light, and thus the glory of the full-band visible light is generated. The light forms white light, and finally the white light passes through the mold member μ to be emitted. Luguang material U is the combination of oxidation word 111 and the first - organic material # H2. ! 2 series is selected from epoxy resin series, Shi Xishu H:\HlALGC\A34276\104110\l04110.doc 1310612 Yuehao series, polyoxyalkylene series, polyimine series, at least -, can be added to the second There are two and f polymerization a material 枓 113 pairs of 4 servant button =, so that it has an organic functional group, by which the organic official 2 brother, an organic material 'material 112 to produce cross-linking or mixed chain action, to disperse south / ^ (four). The modified second organic material 113 is one of a carbon-containing modified dispersant, a catalyst and a surfactant, or a combination thereof:

^光材料U係以氧化鋅⑴為主體,亦可具有不同摻雜 雜質’該摻雜雜質可選自鋅、銅、短、姑、鈦、鉻、鐵’、 鎳、鎵、鍺m、鑭、亂、彭、銪及飾其中至少 一者。 圖2係本發明之白光發光二極體元件之另一較佳實施 例。可預先將螢光材料21和環氧樹脂、填充材料(行㈣ 及其他添加劑等封裝膠材混合為壓模冑(m〇id_ C〇mP〇und),然後一同於壓模製程中注射入模具之模穴内, 如此就可形成如圖2之白光發光:極體元件2G中模構件 14。螢光材料21 +之氧化鋅可以藉由有機材料而加以改 質,如此就能均勻分佈於模構件丨4内。 由於各外I會使發光二極體元件中有機膠材劣化且會 傷害人眼,因此對於未被螢光材料吸收之紫外光必須加以 遮斷’使其不致外漏至環境中,❿造成人眼或其它物件之 損害。可藉由一紫外光遮斷材料來消除紫外光造成發光二 極體元件之害處。 圖3係本發明之白光發光二極體之一實施例。其中紫外 光遮斷材料31混入發光二極體晶粒12與導線架13之間的 H:\HU\LGC\A34276\104110\ 104110.doc -10- 1310612 黏著膠材16中,祐 生劣化的情形I:/著膠材16不易因紫外光照射而產 中,如此就能均X光遮斷材料31亦可預先混入屬模勝 料31可與封裳膠Λ模構件14内。亦即紫外光遮斷材 ,材先行混合形成-壓模膠,該壓模膠經加 熱融化且經麼模步驟後形成該模構件14。 紫外光遮斷枒制_ ^ ρ 遮斷材料至少一纟 有機光安定劑或無機紫外光 列、苯 。其中有機紫外光安定劑係為苯酮系 或聚合物:中=者及含有共輛雙鍵之化合物 係為金屬…‘另無機紫外光遮斷材料 、一、屬减物、多孔性陶㈣料、奈米材料其中之一者^The light material U is mainly composed of zinc oxide (1), and may also have different doping impurities. The doping impurities may be selected from the group consisting of zinc, copper, short, abundance, titanium, chromium, iron ', nickel, gallium, 锗m, 镧. , chaos, Peng, 铕 and at least one of them. Fig. 2 is another preferred embodiment of the white light emitting diode element of the present invention. The fluorescent material 21 and the encapsulating material such as epoxy resin, filling material (row (4) and other additives) may be mixed into a mold 胄 (m〇id_ C〇mP〇und) in advance, and then injected into the mold together in the compression molding process. In the cavity of the mold, white light can be formed as shown in Fig. 2: the mold member 14 in the polar body member 2G. The zinc oxide of the phosphor material 21 + can be modified by the organic material, so that the mold member can be uniformly distributed.丨4. Since the external I will degrade the organic rubber in the LED component and cause harm to the human eye, the ultraviolet light that is not absorbed by the fluorescent material must be blocked so that it does not leak into the environment. ❿ causes damage to the human eye or other objects. The ultraviolet light can be used to interrupt the material to eliminate the harmful effects of the ultraviolet light-emitting diode element. Figure 3 is an embodiment of the white light-emitting diode of the present invention. The ultraviolet light-blocking material 31 is mixed into the H:\HU\LGC\A34276\104110\1041.doc -10- 1310612 between the light-emitting diode die 12 and the lead frame 13 in the adhesive material 16 : / The glue 16 is not easy to be produced by ultraviolet light. In this way, the X-ray blocking material 31 can also be pre-mixed into the mold material 31 and the sealing material molding member 14. That is, the ultraviolet light blocking material, the material is first mixed to form a compression molding glue, and the molding die. The glue is heated and melted and formed by the mold step to form the mold member 14. Ultraviolet light blocking _ ^ ^ ρ Interrupting material at least one organic light stabilizer or inorganic ultraviolet light column, benzene, wherein the organic ultraviolet light stabilizer It is a benzophenone series or a polymer: a medium and a compound containing a double double bond are metal... 'another inorganic ultraviolet light blocking material, one, a reduced substance, a porous ceramic (four) material, one of nano materials) By

或其組合物D 圖4係本發明之再一白光發光二極體元件之示意圖。相 二於t述各圖中針腳(Ρίη)型式之封裝外觀,圖4係-表 霉著(SMD)型式之發光裝置4()。晶粒固定於絕緣 ❿表面之N型導電銅荡43b上,並藉由金屬導線45與 :型導電銅箱❿電性相連,其中p型導電銅猪“IN裂 V電鋼箱43b及絕緣層仏構成具有電路之基板43。發光 材料411及|外光遮斷材料412可先以點膠、塗佈、印刷 或噴灑之方式覆蓋在晶粒42表面,'然後才形成透明之模構 牛44於基板43上方。該紫外光遮斷材料4 12可先與一透 明膠材混合’並直接將混合物包覆登光材料4ιι與晶粒 42。該透明膠材可選自環氧樹脂系列、石夕樹脂系列、聚矽 氧烷系列、聚醯亞胺系列及其它含矽之聚合物中至少一 者。另外’螢光材料411亦可採沈積製程直接形成於晶粒 H:職LGCA3 t4276\]〇4H〇U〇411〇d〇c -11 - 1310612 42上表面。又’螢光材料亦可先行與膠材混合並形成薄膜, 並將薄臈放置在晶粒42表面上,再使薄膜接受適當能量(加 熱)後,融化並附著於晶粒42之表面上。 , 本發明除了可運用於上述之實施例外,並可採側向發光 之封裝型式加以應用,如圖5之白光發光二極體元件5〇立 體圖所示。白光發光二極體元件⑽之兩側陰極Μ及陽極 52呈現[型彎折狀’中間有模構件54,將晶粒、螢光材料 •=紫外光遮斷材料包覆住,混合後之白光光線將透過菱形 窗面53由側向發射出來。 本發明之技術内容及技術特點已揭示如上,然而熟悉本 項技術之人士仍可能基於本發明之教示及揭示而作種種不 月離本毛月精神之替換及修飾。因此’本發明之保護範圍 應不限於實施例所揭示者,而應包括各種不背離本發明之 替換及修飾’並為以下之申請專利範圍所涵蓋。 【圖式簡單說明】 • 圖1係本發明之第一實施例之白光發光二極體元件之示 意圖; 圖2係本發明之第二實施例之白光發光二極體元件之示 意圖; 圖3係本發明之第三實施例之白光發光二極體元件之示 意圖; 圖4係本發明之第四實施例之白光發光二極體元件之示 意圖;以及 圖5係本發明之第五實施例之白光發光二極體元件之示 H:\HU\LGOA34276\I04110M04110.doc -12 - 1310612 意圖。 【主要元件符號說明】 10、 20 ' 30 、 40 、 50 發光二 極體元件 11 ' 21、 411 螢光材料 12、 42 晶粒 13 導線架 13a 、51 陰極 13b 、52 陽極 14、 44、 54 模構件 15、 45 金屬導線 31 > 412 紫外光遮斷 材料 43 基板 43a P型導電銅箔 43b N型導電銅箔 43c 絕緣層 53 菱形 窗面 111 氧化鋅 112 第- -有機材料 113 第二有機材料 16 黏著 膠材Or a composition D thereof Fig. 4 is a schematic view of still another white light emitting diode element of the present invention. In contrast, the package appearance of the pin type (Ρίη) type is shown in Fig. 4, and Fig. 4 is a (SMD) type of light-emitting device 4 (). The die is fixed on the N-type conductive copper bump 43b on the surface of the insulating crucible, and is electrically connected to the:-type conductive copper box by the metal wire 45, wherein the p-type conductive copper pig "IN crack V electric steel box 43b and the insulating layer The 仏 constitutes a substrate 43 having a circuit. The luminescent material 411 and the external opaque material 412 may be first coated on the surface of the die 42 by dispensing, coating, printing or spraying, and then form a transparent mold bovine 44. Above the substrate 43. The ultraviolet light-blocking material 4 12 can be first mixed with a transparent rubber material and directly coating the mixture with the light-receiving material 4 ιι and the crystal grains 42. The transparent rubber material can be selected from the epoxy resin series and the stone. At least one of the oxime resin series, the polyoxyalkylene series, the polyimide series and other cerium-containing polymers. In addition, the 'fluorescent material 411 can also be directly formed on the grain by the deposition process: LGCA3 t4276\] 〇4H〇U〇411〇d〇c -11 - 1310612 42 upper surface. Also 'fluorescent material can be mixed with the glue material and formed into a film, and the thin layer is placed on the surface of the die 42, and then the film is accepted. After appropriate energy (heating), it melts and adheres to the surface of the crystal grain 42. The invention can be applied in addition to the above-mentioned implementation, and can be applied in a laterally illuminating package type, as shown in the perspective view of the white light emitting diode element 5 of Fig. 5. The cathode Μ on both sides of the white light emitting diode element (10) And the anode 52 presents a [shaped bent] intermediate mold member 54 which covers the crystal grain, the fluorescent material, and the ultraviolet light blocking material, and the mixed white light light is emitted laterally through the diamond window 53. The technical content and technical features of the present invention have been disclosed as above, but those skilled in the art may still make various substitutions and modifications from the spirit of the present invention based on the teachings and disclosures of the present invention. Therefore, the protection of the present invention The scope of the invention is not limited by the scope of the invention, and should be construed as being included in the scope of the following claims. 2 is a schematic view of a white light emitting diode element according to a second embodiment of the present invention; FIG. 3 is a white light emitting device according to a third embodiment of the present invention; FIG. 4 is a schematic view of a white light emitting diode element according to a fourth embodiment of the present invention; and FIG. 5 is a view showing a white light emitting diode element according to a fifth embodiment of the present invention: H:\ HU\LGOA34276\I04110M04110.doc -12 - 1310612 Intent. [Main component symbol description] 10, 20 ' 30, 40, 50 LED components 11 ' 21, 411 Fluorescent material 12, 42 Die 13 Lead frame 13a 51 cathode 13b, 52 anode 14, 44, 54 mold member 15, 45 metal wire 31 > 412 ultraviolet light blocking material 43 substrate 43a P type conductive copper foil 43b N type conductive copper foil 43c insulating layer 53 diamond window 111 Zinc Oxide 112 - Organic Material 113 Second Organic Material 16 Adhesive

H:\HU\LGC\A34276\ 104110\ 104110.docH:\HU\LGC\A34276\ 104110\ 104110.doc

Claims (1)

1310612 申請專利範圍 第094130672號專利申請案 申請專利範圍替換頁(97年7月) 1 . 一種白光發光二極體元件,包含: p 电光一極體’可產生紫外光線;以及 -螢光材料,至少包括氧化鋅’能接受該紫外光線之 激發,並產生全波段可見光之螢光光線而形成白光。 2.根據請求項1之白光發光二極體元件,其中該發光二極體 係一氮化物半導體之發光二極體。 3·根據請求項!之白光發光二極體元件,其中該發光二極體 發光波長係在37〇nm至38Onm之間。 4. 根據請求項!之白光發光二極體元件,其中該氧化辞可且 有摻雜雜質’該摻雜雜質可選自鋅、銅、錳、鈷、鈦、鉻 =:錄、錯mu彭― 5. 根據請求項!之白光發光二極體 包括—第-有機材料。 〜巾錢光材料另 6. 根據請求項5之白光發光二極體元件,… 料係選自環氧樹脂系列、石夕樹脂系列°亥弟一有機材 酿亞胺系列及其它切之聚合物中至少1减系列、聚 7_根據請求項5之白光發光二極體元件 者。 包括-使該氧化鋅改質之第二有機材料錢光,料另 具有有機官能基。 疋使該氧化鋅 8.根據請求項7之白光發光二極體元件,… 料可以是令瑞夕并挤士,. '、 该第二有機好 疋3兔之改質劑、分散劑及界面活 谡材 其組合物。 背彳中之一者或 1310612 9_根據5月求項1之白光發光二極體元件’其另包含一可固定 該發光二極體之導線架。 1 0 .根據請求項9之白光發光二極體元件,其中該導線架可以 使該發光二極體形成側面發光之元件。 1 1 ·根據請求項1之白光發光二極體元件’其另包含可固定該 發光二極體之基板。 1 2.根據請求項1之白光發光二極體元件,其中該螢光材料係 直接覆蓋於該發光二極體表面。1310612 Patent Application No. 094130672 Patent Application Serial No. (July 1997) 1. A white light emitting diode component comprising: p electro-optical body' to generate ultraviolet light; and - fluorescent material, At least zinc oxide' can be excited by the ultraviolet light to generate a full-band visible fluorescent light to form white light. 2. The white light emitting diode device according to claim 1, wherein the light emitting diode is a light emitting diode of a nitride semiconductor. 3. According to the request item! A white light emitting diode element, wherein the light emitting diode has an emission wavelength between 37 〇 nm and 38 nm. 4. According to the request item! a white light emitting diode element, wherein the oxidized word may have a doping impurity', and the doping impurity may be selected from the group consisting of zinc, copper, manganese, cobalt, titanium, chromium =: recorded, wrong mu Peng - 5. according to the request ! The white light emitting diode includes a -th organic material. ~ towel money material 6. In addition to the white light emitting diode component of claim 5, the material is selected from the epoxy resin series, the Shixi resin series, the Haidi, an organic material, the imine series and other cut polymers. At least 1 minus series, poly 7_ according to the white light emitting diode element of claim 5. Including - the second organic material, which is modified by the zinc oxide, has an organic functional group.疋 该 该 该 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 Live coffin and its composition. One of the recited or 1310612 9_ according to the white light-emitting diode element of the first aspect of the invention, which further comprises a lead frame for fixing the light-emitting diode. A white light-emitting diode element according to claim 9, wherein the lead frame allows the light-emitting diode to form a side-emitting element. 1 1 The white light emitting diode element according to claim 1 further comprising a substrate on which the light emitting diode can be fixed. 1 2. The white light emitting diode element of claim 1, wherein the fluorescent material directly covers the surface of the light emitting diode. 1 3 .根據請求項1之白光發光二極體元件,其另包含一包覆該 發光二極體之模構件。 14 ·根據請求項13之白光發光二極體元件,其中該螢光材料係 分佈於該模構件内。 15·根據請求項1之白光發光二極體元件,其另包含一紫外光 遮斷材料,该紫外光遮斷材料吸收未被該螢光材料接受之 该紫外光線。 “項15之白光發光二極體元件,其中該紫外光遮斷 材料可選自環氧樹脂系列、石夕樹脂系列、聚石夕氧烧 聚醯亞胺系列及其它含石夕之聚合物中至少一者。 1 7 ·根據請求項1 ^ A, 材料係與m該紫外光遮斯 極體至—導線架或_基板。 先〜 1 8 ·根據請求項】 、之白光發光二極體元件,其另包含一包覆1 及忠先材料之模構件,該紫外光遮斷材料俾八 佈於該模構件内。 竹卄係分A white light emitting diode element according to claim 1, further comprising a mold member covering the light emitting diode. 14. A white light emitting diode element according to claim 13, wherein the fluorescent material is distributed within the mold member. The white light emitting diode element of claim 1, further comprising an ultraviolet light blocking material that absorbs the ultraviolet light that is not received by the fluorescent material. The white light-emitting diode component of item 15, wherein the ultraviolet light-blocking material is selected from the group consisting of epoxy resin series, Shixi resin series, poly-stone oxy-imide series, and other polymers containing Shishi At least one. 1 7 · According to the request item 1 ^ A, the material and the ultraviolet light opaque body to the lead frame or _ substrate. First ~ 1 8 · according to the request], the white light emitting diode component Further, it further comprises a mold member covering the first and first materials, and the ultraviolet light intercepting material is disposed in the mold member. -2- 1310612 1 9.根據請求項]s & k & t '員之白先叙光二極體元件,其中該紫外光遮斷 材料係為至少一種有機材料與至少一種無機材料中之— 才或其纟且合物。 ‘ & 3求項19之白光發光二極體元件,其中該有機紫外光 边斷材料係為笨酮系列、苯並三唑系列、受阻胺系列及含 有/、輕又鍵之化合物或聚合物其中之一者或其組合物。 21_根據請求項19之白光發光二極體元件,其中該無機紫外光 遮斷材科係為金屬氧化物、多孔性陶瓷材料、奈米材料其 中之一者或其組合物。 22. —種白光發光二極體元件製造方法,其包含下列步驟: 提供一可發出紫外光之發光二極體; 覆盖至少一螢光材料於該發光二極體上,其中該螢光 材料至少包括氧化鋅;以及 以一模構件包覆該螢光材料及發光二極體。 23. 根據請求項π之白光發光二極體元件製造方法,其另包含 • 固疋该發光二極體元件於一支撐載體上之步驟。 24. 根據請求項23之白光發光二極體元件製造方法,其中該支 撐載體係一導線架。 • 25.根據請求項24之白光發光二極體元件製造方法,其中該導 線架可以使該發光二極體形成側面發光之元件。 26.根據請求項23之白光發光二極體元件製造方法,其中該支 撐載體係一基板。 2 7.根據凊求項2 2之白光發光二極體元件製造方法,其中該發 光二極體係一氮化物半導體之發光二極體。 1310612 28.根據請求項22之白光發光二極體元件製造方法,其中該發 光一極體發光波長係在33 〇nm至4丨之間。 29_根據請求項22之白光發光二極體元件製造方法,其中該氧 化鋅可具有摻雜雜質,該摻雜雜質可選自鋅、銅、錳、鈷、 鈦、鉻、鐵、鎳、鎵、鍺、釔、錙、銃、鑭、釓、釤、銪 及鈽中至少一者。 3 0.根據請求項22之白光發光二極體元件製造方法,其中該螢 光材料另包括一第一有機材料。 3 1 ·根據請求項30之白光發光二極體元件製造方法,其中該第 一有機材料係選自環氧樹脂系列、矽樹脂系列、聚矽氧烷 系列、聚醯亞胺系列及其它含石夕之聚合物中至少一者。 32.根據請求項30之白光發光二極體元件製造方法,其中該榮 光材料另包括一第二有機材料,用以使該氧化鋅具有有機 官能基。 3 3 ·根據請求項32之白光發光二極體元件製造方法,其中該第 二有機材料可以是含碳之改質劑、分散劑及界面活性劑中 之一者或其組合物。 3 4 .根據請求項22之白光發光二極體元件製造方法,其中該螢 光材料係以點膠、塗佈、印刷及噴灑其中一種方式直接覆 蓋於該發光二極體表面。 3 5 _根據請求項22之白光發光二極體元件製造方法,其中該螢 光材料可與膠材先行混合形成一薄膜,該薄膜經加熱融化 後可附著於該發光二極體表面。 3 6 ·根據請求項22之白光發光二極體元件製造方法,其中該螢 1310612 光材料係分佈於該模構件内 37_根據月求項22之白光發光二極體元件製造方法,其另包含 以-紫外光遮斷材料圍繞或包覆該發光二極體二 料之步驟。 何 38.根據請求項37之白光發光二極體元件製造方法,其中 外光遮斷材料係為至少一種有機與至少材 料中之-者或其組合⑯。 ^材 3 9.根據請求項3 8之白异膝出_ α 光1先—極體元件製造方法,其中誃 機紫外光遮斷材料係為苯g同系列、苯並三。坐系列、受^ 系列及含有共輛雙鍵之化合物或聚合物中 合物。 ,、組 4〇·根據請求項38之白光發光二極體元件製造方法,其中 機紫外光遮斬材料係為今属 ^ 米材料其中之-者或其組合物。 奈 4 1 _根據請求項3 7之白光 九孓先—極體元件製造方法,其中該势 卜光遮斷材料係盘一 ·* g〇 ^3 ,、 ^透明膠材混合,並以點膠、塗佈、如 刷及噴灑其中一種方弋, P ^直接覆蓋於該螢光材料與發弁_ 極體上。 ^ ^ — 4 2 ·根據請求項4丨之白光於 _ _ X先—極體元件製造方法,其中透明 修材可選自環梟谢肸么η 取^ / S Μ 、矽樹脂系列、聚矽氧烷系列、 ^亞胺㈣及其它切之聚合物中至Π Μ·根據請求項”之白光發 Λ. , 凡件製造方法,苴φ咕壯 外光遮斷材料係與一黏 八〇Λ ^ 者勝材混合,該黏著璆材用以固定 1310612 該發光二極體至一導線架或—基板。 “·根據請求項37之白光發光二極體元件製造方法,|中 外光遮斷材料可與—封裝膠材先行混合形成—壓模膠= - 壓模膠經加熱融化且㈣模步驟後形成該模構件。… - 45· 一種白光發光二極體元件,包含: 發光一極體,可產生紫外光線; 、/螢光材料’至少包括氧化鋅,能接受該紫外光線之 激發,亚產生全波段可見光之螢光异飧^ , 7 φ 玄光光線而形成白光;以月 -紫外光遮斷材料,該紫外光遮斷材料吸收未… 先材料接受之該紫外光線,其中該紫外 μ虫 透明膠材混合,並直接包覆該螢 :、4係與- 46·根據請求項45之白光發光 牛复^亥發光二極體。 選自環氧樹脂系列、亀系==該透明膠材可 胺系列及其它含石夕之聚合物中至少一者。几系歹J、聚W 47. 根據請求項45之白光發光二極 ,发 材料係與-黏著勝材混合 八&紫外光遮斷 極體至-導線架或_基板。1谬材用以以該發光二 48. 根據請求項45之白光發光二極 發光二極體及勞光材料之模構件,該紫^包含一包覆該 佈於該模構件内。 ° 一 光遮斷材料係分 49. 根據請求項45之白光發光二 材料係為至少一種有機材料與二中該紫外光遮斷 者或其組合物。 少種無機材料中之— 50. 根據請求項49之白光 體70件’其中該有機紫外光 -6- J310612 遮斷材料係為苯酮系列、苯並三唑系列、受阻胺系列及含 有共軛雙鍵之化合物或聚合物其中之一者或其組合物。 5 1 ·根據請求項49之白光發光二極體元件,其中該無機紫外光 遮斷材料係為金屬氧化物、多孔性陶瓷材料、奈米材料其 中之一者或其組合物。 52. —種白光發光二極體元件製造方法,其包含下列步驟: 提供一可發出紫外光之發光二極體; 覆蓋至少一螢光材料於該發光二極體上,其中該螢光 材料至少包括氧化鋅;以及 以一模構件包覆該螢光材料及發光二極體; 其中該螢光材料係與一封裝膠材先行混合形成一壓模 膠’該壓模膠經加熱融化且經壓模後形成該模構件。-2- 1310612 1 9. According to the request item]s & k & t's white light-precision diode element, wherein the ultraviolet light-blocking material is at least one organic material and at least one inorganic material - or It is a mixture of compounds. & 3 The white light emitting diode component of claim 19, wherein the organic ultraviolet light blocking material is a ketone series, a benzotriazole series, a hindered amine series, and a compound or polymer containing /, light and bonding One of them or a combination thereof. The white light emitting diode element according to claim 19, wherein the inorganic ultraviolet light blocking material is one of a metal oxide, a porous ceramic material, a nano material, or a combination thereof. 22. A method of fabricating a white light emitting diode device, comprising the steps of: providing a light emitting diode capable of emitting ultraviolet light; covering at least one fluorescent material on the light emitting diode, wherein the fluorescent material is at least Including zinc oxide; and coating the phosphor material and the light emitting diode with a mold member. 23. The method of fabricating a white light emitting diode device according to claim π, further comprising the step of: fixing the light emitting diode element on a support carrier. 24. The method of fabricating a white light emitting diode device according to claim 23, wherein the supporting carrier is a lead frame. 25. The method of fabricating a white light emitting diode device according to claim 24, wherein the wiring frame is such that the light emitting diode forms a side emitting element. 26. The method of fabricating a white light emitting diode device according to claim 23, wherein the supporting carrier is a substrate. 2 7. A method of fabricating a white light emitting diode device according to claim 2, wherein the light emitting diode is a light emitting diode of a nitride semiconductor. The method of fabricating a white light emitting diode device according to claim 22, wherein the light emitting body emits light at a wavelength of between 33 〇 nm and 4 。. The method of fabricating a white light emitting diode device according to claim 22, wherein the zinc oxide may have doping impurities, and the doping impurities may be selected from the group consisting of zinc, copper, manganese, cobalt, titanium, chromium, iron, nickel, gallium. At least one of 锗, 锗, 钇, 锱, 铳, 镧, 釓, 钐, 铕, and 钸. The method of fabricating a white light emitting diode device according to claim 22, wherein the fluorescent material further comprises a first organic material. The method of manufacturing a white light emitting diode device according to claim 30, wherein the first organic material is selected from the group consisting of epoxy resin series, enamel resin series, polyoxyalkylene series, polyimine series, and other stone-containing materials. At least one of the polymers of the evening. 32. A method of fabricating a white light emitting diode device according to claim 30, wherein the luminescent material further comprises a second organic material for imparting an organic functional group to the zinc oxide. The method of producing a white light-emitting diode element according to claim 32, wherein the second organic material may be one of a carbon-containing modifier, a dispersant, and a surfactant, or a combination thereof. A method of fabricating a white light emitting diode element according to claim 22, wherein the fluorescent material is directly overlaid on the surface of the light emitting diode in one of dispensing, coating, printing and spraying. The method of manufacturing a white light emitting diode device according to claim 22, wherein the fluorescent material is preliminarily mixed with the rubber material to form a film which is heated and melted to adhere to the surface of the light emitting diode. The method of manufacturing a white light emitting diode device according to claim 22, wherein the fluorescent material 1310612 is distributed in the mold member 37_ according to the method for manufacturing the white light emitting diode element according to the item 22, which further comprises The step of surrounding or coating the light emitting diode with an ultraviolet light blocking material. A method of fabricating a white light emitting diode element according to claim 37, wherein the external light blocking material is at least one of organic and at least one or a combination thereof. ^Materials 3 9. According to the request item 38, the white knee-out _α light 1 first-polar body component manufacturing method, wherein the ultraviolet light blocking material is a benzene g series, benzotriene. A series, a series of compounds, and a compound or polymer compound containing a total of double bonds. The method of manufacturing a white light emitting diode element according to claim 38, wherein the ultraviolet light concealing material is one of the materials of the present invention or a combination thereof. Nai 4 1 _ according to the request item 3 7 white light nine 孓 first - polar body component manufacturing method, wherein the potential light blocking material is a disk * * g 〇 ^ 3, ^ transparent plastic mixed, and dispensed , coating, brushing and spraying one of the squares, P ^ directly covers the fluorescent material and the hairpin _ polar body. ^ ^ — 4 2 · According to the request item 4 白 white light in _ _ X first - polar body component manufacturing method, wherein the transparent repair material can be selected from the ring 枭 枭 肸 η ^ ^ / S Μ 矽, 矽 resin series, poly 矽Oxyalkane series, imine (four) and other cut polymers to Π Μ · according to the requirements of the "white light hair.", the method of manufacturing parts, 苴 φ 咕 外 external light occlusion material and a sticky gossip ^ The material is mixed, the adhesive coffin is used to fix 1310612 the light emitting diode to a lead frame or a substrate. "· According to the method of manufacturing the white light emitting diode element of claim 37, the Chinese and foreign light blocking materials can be Formed by mixing with the encapsulating glue first - the molding compound = - the molding compound is melted by heating and the mold member is formed after the (4) molding step. ... - 45· A white light emitting diode element comprising: a light emitting body capable of generating ultraviolet light; and a / fluorescent material 'containing at least zinc oxide, capable of receiving excitation of the ultraviolet light, sub-generating a full-wavelength visible light Light 飧 , ^ , 7 φ 玄 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光 光Directly coating the firefly: 4 series and - 46. According to the white light of claim 45, the bullish luminescent electron diode is illuminated. It is selected from the group consisting of epoxy resin series, lanthanide system == the transparent rubber material can be at least one of the amine series and other polymers containing Shishi. Several sets of 歹J, poly W 47. According to the white light emitting diode of claim 45, the material is mixed with the adhesive material 八& ultraviolet light blocking the pole body to the lead frame or the _ substrate. A coffin is used for the illuminating device. The illuminating member of the white light emitting diode and the glazing material according to claim 45, wherein the zirconia comprises a covering of the cloth member. ° A light-interrupting material system. 49. The white light-emitting two-material according to claim 45 is at least one organic material and two of the ultraviolet light-blockers or combinations thereof. Among the less inorganic materials - 50. 70 pieces of white light body according to claim 49, wherein the organic ultraviolet light-6-J310612 interrupting material is a benzophenone series, a benzotriazole series, a hindered amine series and a conjugated One of a compound or a polymer of a double bond or a combination thereof. The white light emitting diode element according to claim 49, wherein the inorganic ultraviolet light blocking material is one of a metal oxide, a porous ceramic material, a nano material, or a combination thereof. 52. A method of fabricating a white light emitting diode device, comprising the steps of: providing a light emitting diode capable of emitting ultraviolet light; covering at least one fluorescent material on the light emitting diode, wherein the fluorescent material is at least Including zinc oxide; and coating the fluorescent material and the light emitting diode with a mold member; wherein the fluorescent material is first mixed with a sealing rubber to form a compression molding rubber. The molding compound is heated and melted and pressed. The mold member is formed after molding.
TW94130672A 2005-09-07 2005-09-07 White light emitting diode device and manufacturing method thereof TWI310612B (en)

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