TWI308896B - - Google Patents

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TWI308896B
TWI308896B TW92132121A TW92132121A TWI308896B TW I308896 B TWI308896 B TW I308896B TW 92132121 A TW92132121 A TW 92132121A TW 92132121 A TW92132121 A TW 92132121A TW I308896 B TWI308896 B TW I308896B
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Taiwan
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forming
resin
cover
punch
layer
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TW92132121A
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Chinese (zh)
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TW200516034A (en
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Ueda Kazuo
Shinohara Mitsuhiko
Miki Yoshifumi
Kondo Hiroshi
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Shikoku Kakoki Kabushiki Kaisha
Yakult Honsha Kk
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1308896 玖、發明說明: 【發明所屬之技術領域】 本發明係關於密封容器之蓋成形裝置,更具體而言,係 關於利用冷成形用樹脂板製作之具有保形性之蓋的成形裝 置、具有該成形裝置之蓋成形封蓋裝置,及樹脂製蓋之成 形方法。1308896 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 】 】 】 】 】 】 】 】 】 】 】 】 】 】 盖 盖 盖 盖 盖 盖 盖 盖 密封 密封 密封 密封 密封 密封 密封 密封 密封 密封 密封 密封A lid forming and sealing device for the forming device and a method for forming a resin cap.

—尔〜商席巾而寻之合成樹脂製 容器,大都採用具有優良抗拉強度、耐熱性、耐光性、成 :性以及表面光澤性之笨乙烯同元聚合物等所謂一般用聚 本乙烯系樹脂(GPPS: General purpose Polystyrene),或咖8 内調和SBR、BR等橡膠而藉以改善其脆性之耐衝擊性聚苯 苯乙烯系樹脂容器之開 以銘箔為基材、且其表 等之銘積層體。由此錄 =稀(HIPS : High Impaet ρ〇1购職)。用以貼合於此種聚 口部使其密閉之蓋材方面,係採用- The synthetic resin container, which is found in the commercial space of the commercial mat, mostly uses a so-called general-purpose polyethylene such as a stupid ethylene homopolymer having excellent tensile strength, heat resistance, light resistance, properties, and surface gloss. Resin (GPPS: General purpose Polystyrene), or the internal friction of polystyrene-based resin containers with internal rubber and SBR, BR and other rubbers to improve their brittleness. Laminated body. This recorded = rare (HIPS: High Impaet ρ〇1 purchase). For the cover material to be attached to such a mouth portion to be sealed,

容器開口 89490-970901.doc 1308896 附近之嘴部接觸部分會在蓋的端 魄,从1 1 <破覆下維持良好狀 •占故可防止容器開口附近受到污毕,丁 7 .,.. 水不但具有良好之衛 卜硯上亦十分良好’故一向廣受利用。 然而,最近發生多起加工食品容 門'見入異物之事故, 女王對策成為課題,然而,因i法璧 ^ ^ m …、忐對如用此種鋁製蓋之 谷益使用金屬探測機,故有無法檢 蚩处^ w州τ犯混入之鐵釘、釘 曰針、成形品切刀之破片、螺栓及 笪 系巾目、金屬線以及彈簧 等金屬類之問題。又,具有此種銘製蓋之容器,必須分開 =收銘製蓋及聚苯乙料合成樹脂製容器本體而有回收 性不佳的缺點。 :提案指出以整體由塑膠所構成之蓋來取代此種傳統銘 人;!如’其係揭示在包含高密度聚乙烯及聚丙稀系聚 。物之中心層’及於該中心層兩側設有由高密度聚乙稀所 構成之被覆層的共擠壓膜美材The mouth contact portion of the container opening 89490-970901.doc 1308896 will be at the end of the lid, and it will be maintained from the 1 1 < under the broken cover. 3. It can prevent the container from being stained near the opening of the container. Water is not only a good guard but also very good. It has always been widely used. However, in recent years, there have been many incidents in the processing of food containers, and the Queen’s countermeasures have become a problem. However, because of the use of metal detectors, such as the use of such aluminum cover, Therefore, there is a problem that it is impossible to check the metal nails such as the nails, the nails, the fragments of the molded products, the bolts and the linings, the metal wires, and the springs. Further, the container having such an inscription cover must be separated from the original cover and the container body of the polystyrene synthetic resin, which has the disadvantage of poor recovery. : The proposal points out that this traditional inscription is replaced by a cover made entirely of plastic; Such as 'the system is revealed to contain high density polyethylene and polypropylene. a central layer of the object' and a coextruded film material having a coating layer composed of high density polyethylene on both sides of the center layer

胺夕接“、-㈣基材之兩側上’於積層有耐熱性 、s 土材的τ面’將設有密封劑層之積層材料冲切成 特定形狀之蓋材(日本㈣W號公L 塑膠製蓋會與容器之端部接著,使接著面之外周部分不回 折而形成持續延伸之平坦形態,當直接從容器飲用容器内 充真=I人料時,會有衛生上之問題。又,容器為GPPS或冊s 等聚苯乙烯系樹脂製時, 一 τ 囚马盍及谷斋本體為不同材質, 故報廢時需進行蓋及容器之分類。 、 上述紹製蓋之成形,係將紹簿材板央於成對之凸 及f形凹模(母模)之間,以凸模將該板朝成形凹模屋入,利 用ndt切’使Ig製之包覆材料板產生塑性變形而賦與形 89490-970901.doc 1308896 即㈣所t胃衝壓成形方法進行之冷成形法來實施, 而形成之鋁製蓋雖具有可保持該變形之保形性,然 =製蓋,當施加應㈣,由於分子之形狀變化會受到: 予仃為之強力支配’故以低於玻璃轉移點溫度的衝壓成 升:時’會使形狀有強烈之復原傾向。因此,完成成形加工 即脫模時’會發生彈性回復而降低成形精度,同時, 後亦會發生經時性的變化’故以玻璃轉移點以下之冷 科’無法得到具有可忠實依照模具形狀而使端部料 ㈣狀態之保形性的塑膠製蓋。又,為了使冷成形所形成 質形性’亦曾有人嘗試採用較厚之板或較硬之材 ’’’、 ,然而不但無法獲得具有充分保形性之蓋,甚 至產生開啟性惡化的問題。 ㈣二 出下述提案’亦即,採用包含熱塑性樹脂 ㈣及無延伸低溫接著性㈣狀積㈣,以 =溫接著劑性樹脂位於内側之方式進行低溫加熱而實施 献此:預成形,將該預成形品載置於容11之凸緣上,利用 .、、、收縮而以蓋狀密合宓六 157603號公報β之方法(日本特公昭 …、,此方法係利用加熱來使樹脂產生 2 f生隻,必彡g且亡认1_ η»* 、/、有樹知之加熱及冷卻機構才能達成,故 等問題盖成形裝置及封蓋裝置之大型化、複雜化及低速化 之充填二:::形裝置一般係與在容器内充填飲料等 產線上若發/ 驟’然而成形及充填密封步驟之生 : 問題,則利用對樹脂加熱來形成容哭 前述方法中,合右接六 +小取各时之盍的 曰有積存於加熱區内之成形用樹脂膜必須全 89490-97090i.doc 1308896 邛報廢之問題,若要避免處於加熱狀態下,則需要另行設 置使加熱裝置退避之手段。又,裝置驅動時,使溫度上= 至一定溫度需要一段時間,而有無法避免容器材料板及時 間耗損的問題。 其他尚有如下所示之方法,亦即,將劍山狀夹具之前端 加熱至樹脂膜之玻璃轉移點以上、軟化點以下之溫度,利 用此經過加熱之劍山狀夾具之壓擊、壓推動作來實施樹脂 膜之塑性變形方法(日本特開2001_76581號公報),或者,對 利用連續擠壓成形而形成之預成形的板狀橡膠或樹脂材料 進行加熱並同時施加應力而產纟塑性變形之塑十生變形加工 品(日本特開2000-135744號公報),,然此兩種方法都需要永 熱步驟’故無法解決前述問題β χ,有人提出下述提案, 亦即具有:由帶狀金屬板形成嵌入件之形成步驟;將嵌入 件當做心材,並以橡膠或樹脂之共擠麼予以被覆,藉以形 成被覆帶狀體之擠壓成形步驟,·以及使被覆帶狀體塑性變 形成特定形狀而形成襯條之塑性變形步料之襯條製造方 法(日本特開平5-2379G4號公報),然此發明係以金屬體做為 心材之樹脂的塑性變形,和對不含金屬之純樹脂板實施所 謂的冷成形而得到之加工品及其製造方法無關。 本發明之課題在於担μ At < 、耠供此夠對樹脂製包覆材料板進行加 工而裝成具有保形性之苔 之盘的盍成形裝置,尤其在於提供不 具有加熱機構之蓋成形步 ^ 裝置及具有保形性之樹脂製蓋的成 形万法导。 本發明者等係以利用 不具有製造鋁製蓋之加熱機構的傳 89490-970901.doc 1308896 :蓋成形裝置,亦即以採用可實施冷成形之蓋成形裝置為 基本概念,著手開發具有下述優點之聚笨乙稀樹脂製蓋之 成形裝置:具有保形性,衛生面及外觀上皆十分優良,可 防止充填物之茂漏’可使用金屬探測機進行金屬異物之檢 查’而且,藉由使用和容器相同之材質來構成,而得以在 廢:時無需和聚苯乙烯製容器分開處理而提高回收性,且 開蓋時之開啟性十分彳晷_ ” 卞刀優良,故可防止容器内之充填物變 叙劣t,口果發現,在母模之成形凹模的内周面配設複 溝’可製造具有優良保形性且十分實用之蓋。更發現, 若前述成形凹模内周面之溝的配設上和公模之凸模的嵌入 方向平行,且在成形凹模之内周面實施錄硼等之表面處 理,則可改善凸模之滑動性,而防止成形時發生蓋之破損 等。更發現,將成形凹模及凸模之間隙調整成包覆材料板 厚度之4.0倍以下’可進一步接古 ,挺问保形性。本發明即依據上 述之真知灼見而完成者。 【發明内容】 亦即本發明係關於一種蓋成形裝置,其特徵在於:且備 從板狀包覆材料;中切出一個或兩個以上之蓋材的蓋材沖切 手段,及具有用以對該蓋材冲切手段冲切出之蓋材實施成 形之成形凹模及凸模的蓋成形手段,且於前述成形凹模之 複㈣或突起’及/或於凸模之外周面設有複數 =4者(+請㈣項);或者,具備用以實施蓋 材之成形的成形凹模及凸模之蓋成形手段,且於前述成形 凹模之内周面衫複數溝或突起,及/或於凸模之外周面設 89490-970901.doc 1308896 有複數溝或突起者(申請專利範圍第2項)’·或者,如申嗜專 :範圍第⑷項之蓋成形裝置,其中,配設於成形凹模内 。面之,或突起及/或配設於凸模外周面之溝或突起,係與 凸模之敗入方向成平行而設(甲請專利範圍第3項);或者, 如申請專利範圍第卜3項中任—項之蓋成形裝置,其中, 於成形凹換之内周面設有複數溝(申請專利範圍第4項);或 者’如申請專利範圍第4項之蓋成形裝置,其中,配設於成 形凹模内周面之溝的剖面形狀係圓弧狀(申請專利範圍第5 項),;或者,如申請專利範圍第卜5項中任一項之蓋成形裝 ”中,對成形凹模之内周面施以表面處理(申請專利範 圍第6項);或者,如中請專利範圍第!〜6項中任一項之蓋 成形裝置’其中,對成形凹模之内周面及口部實施表面處 理Ί月專利範圍第7項);或者,如申請專利範圍第6或7項 之盍成形裝置’其中’表面處理係、鎳删處理(中請專利範圍 第8項);或者,如申請專利範圍第卜8項中任一項之蓋成 形裝置,其中,成形凹模及凸模之間隙係調整為板狀包覆 材料厚度之4.0倍以下(申請專利範圍第9項);或者如申請 專利範圍第丨〜9射任—項之蓋成形裝置,其係應用於以 冷成形用W脂板實施肖脂製蓋之冷成形時(申請專利範圍 第 10)。 又,本發明係一種樹脂製蓋之成形方法,其係從冷成形 用樹脂板冲切出一個或兩個以上之蓋材,在沖切出蓋材 後,在使該包覆材料抵接於成形凹模之口部的狀態下,立 即使凸模前進並欲入成形凹模内,而於凸模及成形凹模之 89490-970901.doc -11 - 1308896 =内:成蓋之裙部,,而使前述;中切之蓋材形成蓋狀之 方法、、特徵係將槽皺導引於蓋之祿部 利範圍第W如申請專利範圍第n項之樹(= 的成形方法,其係藉由配設於成形凹模内周面之複= 突起’及/或配設於凸模外周面之複數溝或突起,將褶敵導 引於蓋之裙部並形成蓋狀(申請專利範圍第12項);或者: 申凊專利範圍第12項之樹脂製蓋的㈣心 設於成形凹模内周面之複數溝,將褶敵導引於蓋之祿部並 形成蓋狀(申請專利範圍第13項)。 :’本發明係進一步關於:一種樹脂製蓋,其特徵係藉 由申睛專利範圍第u〜13項中任一項之成形方法所得到者 (申請專利範圍第U項);及—種蓋成形封蓋裝置,其特徵在 於具備以下機構:具有將捲繞於捲盤之板狀包覆材料回捲 之回捲用夾滾輪,及以間歇方式進給回捲之前述板狀包覆 材料的間歇送材用夹滾輪之回捲進給機構;具有從進給之 板狀包覆材料沖切出一個或兩個以上之蓋材的蓋材沖:手 段,及用以對該蓋材沖切手段沖切出之蓋材實施成形之成 形凹模及凸模’且於前述成形凹模之内周面設有複數溝或 突起、及/或於凸模之外周面設有複數溝或突起之蓋成形手 段之沖切成形機構;以及具有進給已成形之蓋的蓋供 段,及將前述蓋冠套於容器本體的冠套手段之封蓋機構(申 請專利範圍第15項)。 【實施方式】 本發明之蓋成形裝置 要特徵為具備用以實施蓋材成 89490-97090 ].d〇i 12 1308896 形之成形凹模及凸模的蓋成形手段,且於前述成形凹模之 内周面設有複數溝或突起,及/或於凸模之外周面設有複數 溝或突起之蓋成形裝置皆可,並無特別限制,然而從裝置 之高速化及構造之簡化等方面而言,較宜為具備從板狀包 覆材料冰切出一個或兩個以上之蓋材的蓋材片切手段,及 具有用以對該蓋材沙切手段沖切出之蓋材實施成形之成形 凹模及凸模的蓋成形手段,且,於前述成形凹模之内周面 設有«溝或突起,及/或於凸模之外周面設有複數溝或突 起之盍成形裝置,又’於成形凹模之内周面設有複數溝者, 更宜為可利用具有傳統成形凹模及凸模之蓋成形手段而以 低加工成本簡便製造者。以下’適當參照圖面,以成形凹 模之内周面設有複數溝之型式的本發明蓋成形裝置為中心 進行說明。又,圖中顯示:i係本發明之蓋成形裝置,2係 可動刀’ 3係固定刀,4係板狀包覆材料之壓制構件,“係 彈簧’ 42係凸緣部’ 5係凸模’ 6係凸模往返移動操作桿,7 係成形凹模,71係成形凹模之内周面,72係成形凹模口部, 73係配設於成形凹模内周面之溝,叫蓋推回用活塞,㈣ 彈菁’ 82係桿’ 9係捲盤’ 10係回捲用失滾輪,U係間歇送 材用夹滾輪’ 12係冲切成形機構,13係蓋進給手段,⑷系 封蓋機構’ Μ係板狀包覆材料’ B係容器本體,c係已成形 之蓋,CM係蓋之平坦部’ C2係裙部,〇係蓋之彎折部。 、圖1係本發明之蓋成形裝置的剖面圖,該蓋成形裝置具備 二手& .具有可動刀2、固定刀3及板狀包覆材料之壓制 構件4’而從板狀包覆材料M;中切出—個或兩個以上之蓋材 89490^970901.doc -13- 1308896 的蓋材沖切手段;用 m _ , 〃、有於内周面71設有複數溝73之成形 配設於成形凹模7内之蓋推回用活塞8,及形成於凸 動操作桿6端部之凸模5的蓋成形手段。板狀包覆 =⑽以間歇之方式從上至下予以進給,當;中切部分到 =‘於成形凹模7之位置時,可動刀2會前進並和固定刃3 ,從板狀包覆材料Μ沖切出-個或兩個以上之蓋材。 夺凸拉5之别端面會前進直到接於包覆材料Μ為止,沖 ㈣更進-步前進至特定位置,並推壓蓋推㈣活塞8。隨 者凸模5之前進,蓋推回用活塞8會在彈簣81之抗力下後 =使外側之盍材部分(形成蓋c之裙部C 2的部分)依成形凹 ^之内徑在彎折部C3f折,並以㈣在設㈣Μ成形凹 吴7内周面71及凸模5外周面之間的狀態下進行滑動,利用 配設於成形凹模7内周面71之複數溝”將褶皺導引於蓋之 裙部C2 ’形成包含平坦部〇及裙部^之蓋c(參照圖2)。成 形後,隨著凸模5後退並回到原來之位置,活塞8會在彈簧 隹斥力之作用下前進’並將已成形之蓋c推回。被推回之 蓋C會掉落至下方之蓋進給手段(滑槽),進給至封蓋手段。 如上所示’本發明之蓋成形裝置並不具有加熱機構,而又是 能夠利用冷成形使樹脂製板狀包覆材料產生塑性變形而形 成蓋者。 / 本發明之蓋成形裝置的一大特徵,係在構成成形手段之 成形凹模的内周面配設複數溝或突起,及/或在凸模之外周 面配設複數溝或突起’最好在成形凹模之内周面配設複數 溝(圖3)。配設於成形凹模内周面之複數溝及突起,從基準 89490-970901.doc 14- 1308896 ;:定位置之角度而言’應為相對,又同樣的,配設於凸 Ί面之複數溝及突起亦為相對。而若是在成形凹模7内 °面及凸換5外周面之間隙配設間隔不同之複數褶皺導引 用部位,則配設於成形凹模内周面之複數溝或突起與配設 於凸极外周面之複數溝或突起亦為相對。又,在成形凹模 ° 4凸模之外周面配設突起時’宜事先將突起前端 4之剖面形成圓弧狀。 經過沖切之蓋材會在凸模5之外周緣部及成形凹模了之内 周緣之間破f折,形成包含平坦部C1及諸部C2之蓋c, =而若事先配設溝73等之褶皺導引用部位,應力會集中於 :折P C3而產生塑性變形,則維持彎折變形後之形態的性 貝’亦即保形性提高。又,配設於成形凹模内周面或凸模 *周面之溝或突起’從凸模5之滑動性的觀點而言,宜和凸 入方向(進退方向)平行而設。又,溝或突起之形狀雖 ’、、、’ ’限制’然而’為了要將成形的褶皺順利導引於蓋c 之裙部C2:使蓋。具有更良好之保形性,則溝或突起之剖 :以圓弧狀為佳。尤其是當容器口部之形狀為圓形時,尤 為圓弧狀之溝或突起以等間隔配置於成形凹模 之内周面或凸握夕々k 之裙邱外周面’不但可將褶皺順利導引於蓋C 之裙4 C2 ’使蓋c具有更佳 動性及蓋c之外觀。又η保祕,亦有利於凸模5之滑 特別限制,可應cr突起之寬度(大小)及長度並無 肤勺瓜之大小、板狀包覆材料Μ之厚度及板 狀包覆材化素材等來進行適當之設定。 子成形凹槟7之内周面71實施表面處理,可提高蓋材 89490-970901.doc -15- 1308896 之裙部C2的滑動性而容易且順利地使應力集中於彎折部 C3’使其產生塑性變形,除了提高保形性以外,亦可抑制 冲切成形加工中所發生之蓋破損。表面處理舉例如硬質鑛 鉻、鍍鎖领、無電解鑛錦等,但從可使動摩擦係數較小之 表面處理進一步提高蓋材裙部。之滑動性的觀點而言,以 鍍錄硼為佳。實施此表面處理’不但可提高蓋材之裙部。 之滑動性,亦有利於已成形之蓋。從成形凹模7之離模(脫模 性)。又’若不僅在成形凹模7之内周面71實施表面處理, 且在成形凹模口部72實施表面處理,則可防止樹脂製板狀 包覆材料Μ之沖切時發生樹脂粉末附著於成形凹模7上之 情形,不但可防止因粉末附著而導致動摩擦係數上昇,且 可防止粉末混入密封容器内之飲料等,故亦有利於衛生面。 本毛月之如述蓋成形手段只要具有前述成形凹模(母模) 及凸模(公模)即可,並無特別限制,如圖1所示,成形手段 若具備具有彈簧81之蓋推回用活塞,則已成形之蓋可自動 從成形凹模脫模而掉落至下方滑槽,十分便利,然而,例 如在成形凹模之凸模的相反側端部配設已成形之蓋的吸引 裝置,或者將板狀包覆材料朝水平方向移送並從上方越過 成幵乂凹模内之端部而插通凸模,則無需蓋推回用活塞8。 又,具有前述成形凹模及凸模之成形手段的成形凹模7及凸 模5之間隙方面,其最小間隔應調整為板狀包覆材料Μ厚度 之4’0彳0以下’尤其以調整成1.3倍〜3.5倍以下為佳。成形 凹核7及凸模5之間隙為4〇倍以下時更容易使包覆材料板 Μ產生塑性變形並製成具有保形性之樹脂製蓋,而成形凹 B9490-970901.doc -16- 1308896 模7及凸模5之間隙為包覆材料Μ厚度之丨3倍以上,尤其是 1.5倍以上時,則可進一步降低包覆材料板以在沖切成形: 工中破損之可能性。 、本發明之前述蓋材沖切手段,只要為可從板狀包覆材料 冲切出-個或兩個以上之蓋材者,並無特別限制,然而, 較佳之示例可舉例如包含配置於成形凹模7之相對位置上 的可動刀2,及鄰接於成形凹模7之外周緣部而設於模面高 度之固定刀3之沖切手段。又,如圖1所示,將板狀包覆材 料之壓制構件4以包圍可動刀2之外周緣部的方式介以彈簧 41而裝設於凸緣部42 ’於;中切時可防止板狀包覆材料移 動’而可穩定地實施沖切加工。 又’本發明《蓋成形裝置1亦可當做蓋成形封蓋裝置之_ 部分來應用。本發明之蓋成形封態褒置只要係具備以下機 構者,概無特別限制:具有用以將捲繞於如圖5所示的捲盤 9之板狀包覆材料Μ回捲之回捲用夹滾輪1(),及關歇性方 式進給回捲之前述板狀包覆材料的間歇送材用夹滾輪Η之 回捲進給機構;具有從供應之板狀包覆材料沖切出一個或 兩個以上之盍材的蓋材沖切手段,及對該蓋材沖切手段沖 切出之蓋材實施成形之成形凹模及凸模,且於前述成形凹 核之内周面設有複數溝或突起、及/或於凸模之外周 複數溝或突起之蓋成形手段的沖切成形機構12:以 進給已成形之蓋C的蓋供應手段13,及將前述 :: 器本體Β之冠套手段的封蓋機構14;且如前所述,二 成形機構12不具有加熱機構,故可實現蓋成形封蓋= 89490-970901.doc 1308896 小型化。 人,本發明之樹脂製蓋之成形方法 形用樹脂板沖切出一侗—… 右马從々成 二 包覆材料抵接於成形凹模之口部的狀態下,立即 =進並使其嵌入成形凹模内,使蓋之裙部形成於, ……間隙使别述冲切之蓋材成為蓋狀之方 、將權皺導引於蓋之裙部並形成蓋狀之方法,並無 成’因為上述本發明之蓋成形裝置特別有利於以冷 =樹脂板實施樹脂製蓋之冷成形,故本發明之樹脂製 二之成形方法通常會㈣本發明之蓋成形裝置,利用配設 、/凹楔内周面之複數溝或突起、及/或配設於凸模外周 Π複起’最好利用配設^成形凹模内周面之複 數溝將稽皺導引於蓋之諸部並形成蓋狀。因此,本發明 ==蓋方面’只要利用上述本發明之成形方法或本發 明之蓋成形裝置所得到者,皆十分良好。以下,針對本發 明m蓋之成形方法所採用之’或者,舉例作為本發 明的盍成形裝置之板狀包覆材料的較佳實例之冷成形用才; 脂板(參照日本特願扇2_222268)進行詳細說明。 3 冷成形用樹脂板係用以製作固著於樹脂成形 體等)上之本發明之樹脂製蓋,舉凡包含積層有基材單 =機:層之基材層(積層體)之樹脂板,且能賦予;脂製 抓保形性之冷成形精脂板皆可,並無特㈣制,“^ 單獨以基材層構成之單層構造,或在該基材層之兩面= 中—面積層有機能層之積層構造皆可,至於前述機能^ 89490-970901.doc ,18· 1308896 可舉例如具有接著機能之密封劑層、具有防止帶電機能之 防止帶電層、具有阻隔氣體渗透機能之阻隔層、具有顯示 機能之印刷層、以及具有保護印刷層之機能的保護層等。 、冷成形用樹脂板之基材層係具有冷成形性之層,前述冷 成形性係利用板之冷成形所產生之塑性變形實施具有保形 性之二次加工品的成形,此基材層之材質並無特別限制, 例如,含有ps(聚苯乙烯)樹脂、AS(苯乙婦.丙缚猜共聚物) 樹脂、ABS(丙烯腈_ 丁二烯苯乙烯共聚物)系樹脂、Αχ8(具 U稀猜及苯乙烯成分之三元共聚物)樹脂等之ps系樹 月曰、或不飽和聚醋樹脂、飽和聚醋樹脂等之ρΕτ系樹脂、或 高密度聚乙浠、低密度聚乙稀、魏(乙歸_乙酸乙婦酉旨共聚 物)樹脂' EVOH(乙烯-乙烯醇共聚物)樹脂等之聚乙稀系樹 脂、或聚丙晞系樹脂、或其他聚稀烴系樹脂、聚縮越系樹 脂、聚碳酸酯樹脂等之物,亦可為含有一種或兩種以上者。 其中,以含有PS系樹脂、ABS系樹脂、PET系樹脂者為佳, 然而,含有之主成分為樹脂成形品同種之樹脂,更有利於 ^循環性之提高,樹脂成形品以聚苯乙烯系樹脂為主成 分,尤其是,以耐衝擊性聚苯乙稀系樹脂為主成分時,若 能含有和其同種之聚苯乙烯系樹脂、财衝擊性聚苯乙烯系 樹脂做為主成分則更佳。 又,亦可對此種樹脂適度添加可塑劑、安定劑、難姆劑、 抗氧化劑、紫外線吸收劑、著色劑、及防止帶電劑等添加 劑、以及強化劑、充填劑等副資材添加劑。 冷成形用樹脂板之基材層含有之上述聚苯乙烯系樹脂方 89490-970901.doc 1308896 面,如一般用聚苯乙烯系樹脂、橡膠變性聚苯乙烯系樹脂、 及其混合物,其中,以橡膠變性聚苯乙烯系樹脂為佳,橡 膠變性聚苯乙烯系樹脂當中以耐衝擊性聚笨乙稀系樹脂為 佳,尤其是’若能以特定比率在耐衝擊性聚苯乙稀系樹脂 内攪拌混合苯乙烯-丁二烯共聚物則更佳。 上述一般用聚苯乙烯系樹脂亦稱為GPPS,通常為苯乙稀 同π聚合物,使用於基材層之樹脂並未限定為苯乙烯同元 聚合物。此一般用聚苯乙烯系樹脂之笨乙烯系單體除了苯 乙烯以外,尚有含有單或複數烷基、苯基等置換基之苯乙 烯。具體而言,此苯乙烯單體係α•甲笨乙烯、乙笨乙烯、 α-η-丙苯乙烯、異丙苯乙烯、α _η_丁苯乙烯、“ + 丁 苯乙烯' 甲苯乙烯、m-曱苯乙烯、p_甲苯乙烯、〇_乙苯乙 烯、m-乙笨乙稀、p_乙苯乙稀、〇_異丙苯乙稀、仏異丙苯 乙稀、P_異丙苯乙稀、o-t-丁苯乙烯、削_丁笨乙烯、卜卜 丁苯乙烯等之烧置換苯乙婦,聚苯乙烯系樹脂可以為此種 單體之單獨聚合物、或2種以上之共聚物,共聚物可以為隨 機共聚物、交替共聚物、故段共聚物、接枝共聚物等之其 中任一種。 ^ 又’上述橡膠變性聚苯乙埽系樹脂只要為將合成橡膠調 合於聚苯乙烯内之所制衝擊性聚苯乙烯(mps)即可,立 調合方法可以為橡膠及聚苯乙烯之聚合物的機械摻合、^ ,兩者w合乳膠狀之方法’亦可以為使橡膠溶解於笨乙稀 早體之聚合方法等,缺而,〇 气…、 U存在橡膠狀聚合物之狀態下On the both sides of the base material of the "-" four-layer substrate, 'the surface of the base material having heat resistance and s soil material', the laminated material provided with the sealant layer is punched into a specific shape of the cover material (Japan (4) W No. L The plastic cover will be followed by the end of the container, so that the outer peripheral portion of the adhesive surface is not folded back to form a flat shape that continues to extend. When directly filling the container from the container to the container, there is a problem of hygiene. When the container is made of polystyrene resin such as GPPS or s, the body of the τ 囚 盍 谷 谷 谷 谷 谷 谷 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体 本体The slab of the slab is between the pair of convex and f-shaped concave molds (mother molds), and the slab is used to form the slab into the concave mold by the convex mold, and the dicing material plate made of Ig is plastically deformed by using ndt cutting And the shape and shape of 89490-970901.doc 1308896 (4) is carried out by the cold forming method of the stomach stamping forming method, and the formed aluminum cover has the shape retaining property for maintaining the deformation, and then the cover is applied when Should (4), due to the change in the shape of the molecule, it will be subject to: Pressing into the liters below the temperature of the glass transition point: when the 'has a strong tendency to restore the shape. Therefore, when the forming process is completed, that is, when the mold is released, the elastic recovery will occur and the forming precision will be lowered, and the time-lapse will occur later. The change of 'the cold section below the glass transfer point' is not able to obtain a plastic cover that can faithfully conform to the shape of the mold to maintain the shape of the end material (four). Also, in order to form the shape of the cold form Some people have tried to use thicker plates or harder materials ''', but not only can not obtain a cover with sufficient shape retention, and even the problem of deterioration of openness. (4) The following proposal is made. The thermoplastic resin (4) and the non-extended low-temperature adhesion (four) product (4) are subjected to low-temperature heating in such a manner that the thermoplastic resin is located inside: pre-forming, and the preform is placed on the flange of the capacitor 11 By using ., , and shrinking, it is a method of sealing the film in accordance with the Japanese Patent Publication No. 157603 (Japanese special public, ..., this method uses heating to make the resin produce 2 f raw only, and must be g and die 1_ η »* , /, can be achieved by the heating and cooling mechanism of the tree, so the problem of large-scale, complicated and low-speed filling of the cover forming device and the capping device: 2: The device is generally filled with a beverage in the container. If the hair is on the line / the step ' however, the formation and filling step is the result of the problem: the problem is to use the resin to heat the formation of the above method, and the right side of the six + small take time 盍 积 accumulated in the heating zone The resin film for forming must be completely obscured by 89490-97090i.doc 1308896. If it is to be avoided, it is necessary to separately set the means for retracting the heating device. Also, when the device is driven, the temperature is required to reach a certain temperature. For a while, there is a problem that the material of the container material and the time consumption cannot be avoided. Others have the method shown below, that is, heating the front end of the Jianshan-shaped jig to a temperature above the glass transition point of the resin film and below the softening point, and using the heated Jianshan-shaped jig to press and push The plastic deformation method of the resin film is carried out by the operation (JP-A-2001-76581), or the pre-formed sheet rubber or resin material formed by continuous extrusion molding is heated and simultaneously subjected to stress to produce plastic deformation. Plastics deformation processing products (JP-A-2000-135744), but both methods require a permanent heat step, so the above problem cannot be solved. 有人 Some people have proposed the following proposal, that is, having a strip shape The metal plate forms a step of forming the insert; the insert is treated as a core material, and is coated by co-extrusion of rubber or resin, thereby forming a step of forming the coated strip, and plastically deforming the coated strip. A method for producing a lining strip of a plastic deformation step which forms a lining (Japanese Patent Laid-Open No. Hei 5-2379G4), but the invention uses a metal body as a heart material The plastic deformation of the resin is not related to the processed product obtained by subjecting the metal-free pure resin sheet to cold forming. An object of the present invention is to provide a crucible forming apparatus for processing a resin coated clad sheet to form a mold having a shape retaining property, in particular, to provide a cap forming without a heating mechanism. Step ^ device and a shape-forming resin cover with a conformal shape. The inventors of the present invention have developed a cover forming apparatus using a heating apparatus that does not have a cover made of aluminum, and a cover forming apparatus, that is, a cover forming apparatus capable of performing cold forming, has been developed as follows. The forming device of the polystyrene resin cap is excellent in conformality, and the sanitary surface and the appearance are excellent, and the leakage of the filling material can be prevented, 'the metal detector can be used for the inspection of the metal foreign object'. It is made of the same material as the container, and it can be used in the case of waste: it does not need to be treated separately from the polystyrene container to improve the recovery, and the opening property when opening the cover is very 彳晷 _ ” The file is excellent, so the container can be prevented. The filling material is inferior to t, and the mouth fruit is found to be provided with a grooved groove on the inner circumferential surface of the forming die of the master mold, which can produce a cover which has excellent shape retention and is very practical. It is also found that if the above-mentioned forming die is inside The arrangement of the groove on the circumferential surface is parallel to the insertion direction of the punch of the male mold, and surface treatment such as recording boron is performed on the inner circumferential surface of the forming die to improve the slidability of the punch and prevent occurrence during molding. It is found that the gap between the forming die and the punch is adjusted to be less than 4.0 times the thickness of the covering material sheet, and the shape can be further improved. The present invention is completed according to the above-mentioned insights. [Description of the Invention] The present invention relates to a cover forming apparatus, which is characterized in that: a plate-shaped covering material is prepared; a cover material punching means for cutting one or two or more cover materials, and having a use a cover forming means for forming a forming die and a punch by punching the cover material by the punching means, and forming a plurality of (4) or protrusions of the forming die and/or a peripheral surface of the punch There is a plural number = 4 (+ (4) items); or a cover forming means for forming a forming die and a punch for forming a cover material, and a plurality of grooves or protrusions are formed on the inner circumference of the forming die. And/or the outer surface of the punch is set to 89490-970901.doc 1308896 has a plurality of grooves or protrusions (the second scope of the patent application scope) '· or, for example, the cover forming device of the scope of item (4), wherein Equipped in a forming die, surface, or protrusion and/or The groove or protrusion disposed on the outer peripheral surface of the punch is arranged in parallel with the direction in which the punch is defeated (A claim patent item 3); or, as in the application of the patent scope, item a forming device in which a plurality of grooves are formed on the inner circumferential surface of the forming recess (application item 4); or a cover forming device according to item 4 of the patent application, wherein the inner circumference of the forming die is disposed The cross-sectional shape of the groove of the surface is an arc shape (item 5 of the patent application); or, in the cover forming device of any one of the claims 5, the inner circumferential surface of the forming die is applied Surface treatment (application patent scope item 6); or, as requested in the patent scope! The cover forming apparatus of any one of the above-mentioned items, wherein the inner circumferential surface and the mouth portion of the forming concave mold are subjected to surface treatment in the patent range of the seventh month; or, as in the sixth or seventh patent application scope A forming device of the present invention, wherein the surface treatment system, the nickel-cutting process, or the nickel-cutting process, is a cover forming device according to any one of the claims, wherein the forming die and the punch are formed. The gap is adjusted to be less than 4.0 times the thickness of the plate-shaped covering material (No. 9 of the patent application scope); or the cover forming device of the application scope of the ninth to the nineth, which is applied to the cold forming W When the grease plate is subjected to cold forming of the skull seal (Patent No. 10). Moreover, the present invention relates to a method for forming a resin cover, in which one or two or more cover materials are punched out from a resin sheet for cold forming, and after the cover material is punched out, the coated material is brought into contact with In the state of forming the mouth of the female mold, the punch is immediately advanced and intended to be formed into the concave mold, and in the convex and forming concave molds 89490-970901.doc -11 - 1308896 =: the covered skirt, And the method for forming a lid shape in the middle cut; and the feature is to guide the groove to the cover of the cover, as in the case of the tree of the nth item of the patent application (= forming method, The pleats are guided to the skirt of the cover by a plurality of grooves or protrusions disposed on the inner circumferential surface of the forming die and/or a plurality of grooves or protrusions disposed on the outer peripheral surface of the punch (Application Patent Range) Item 12); or: (4) The resin cover of the 12th item of the patent scope is provided in a plurality of grooves on the inner circumferential surface of the forming die, and the pleats are guided to the cover of the cover and formed into a cover shape (patent pending) Scope No. 13): 'The invention is further related to: a resin cover, which is characterized by the scope of the patent application range u~13 A method for forming a molding method according to any one of claims (particle U of the patent application); and a cap forming and sealing device, characterized in that it has a mechanism for rewinding a plate-shaped covering material wound around a reel a rewinding feeding mechanism for rewinding, and a rewinding feeding mechanism for intermittent feeding of the plate-shaped covering material which is fed back in a batch manner; having a punching out from the feeding plate-shaped covering material or Two or more cover materials for the cover material: means, and a forming die and a punch for forming the cover material punched out by the cover material by punching means and are disposed on the inner circumferential surface of the forming die a die-cutting mechanism having a plurality of grooves or protrusions, and/or a cover forming means having a plurality of grooves or protrusions on a peripheral surface of the punch; and a cover portion having a cover for feeding the formed cover, and the cover crown A capping mechanism for covering a cap body of a container body (Patent No. 15). [Embodiment] The cap forming device of the present invention is characterized in that it is provided with a cap material for forming 89490-97090].d〇i 12 1308896 forming a concave die and a cover forming means of a punch, and The inner peripheral surface of the forming die is provided with a plurality of grooves or protrusions, and/or a cover forming device having a plurality of grooves or protrusions on the outer peripheral surface of the punch, and is not particularly limited. However, the speed and structure of the device are high. In terms of simplification, etc., it is preferable to have a cover sheet cutting method for cutting one or more cover materials from the plate-shaped covering material ice, and having a punching method for punching the lid material. The cover material is formed by forming the forming die and the cover forming means of the punch, and the inner peripheral surface of the forming die is provided with a groove or a protrusion, and/or a plurality of grooves or protrusions are provided on the outer peripheral surface of the punch. The 盍 forming device is further provided with a plurality of grooves on the inner circumferential surface of the forming die, and it is more preferable to use a cover forming means having a conventional forming die and a punch to easily manufacture at a low processing cost. The drawing will be described focusing on a cap forming apparatus of the present invention in which a plurality of grooves are formed on the inner peripheral surface of the forming die. Further, in the drawings, i is a cover forming apparatus of the present invention, a 2 type movable knife '3 type fixed blade, a 4 type plate-shaped covering material pressing member, and a "spring type" 42 type flange portion '5 type punching die. '6-series punch reciprocating lever, 7-series forming die, inner peripheral surface of 71-series forming die, 72-series forming die-portion, 73-series groove in the inner peripheral surface of the forming die, called cover Push-back piston, (4) Elasticite '82 tie rod '9-series reel' 10 series rewinding roller, U-series intermittent feeding roller '12 series punching forming mechanism, 13-series feeding means, (4) Covering mechanism 'Μ 板 plate-shaped covering material' B-type container body, c-shaped formed cover, CM-type cover flat part 'C2-type skirt part, 〇-shaped cover bending part. A cross-sectional view of the cap forming apparatus of the present invention, which is provided with a pressing member 4' having a movable blade 2, a fixed blade 3, and a plate-shaped covering material, and is cut out from the plate-shaped covering material M; a cover material punching means for one or more cover materials 89490^970901.doc -13- 1308896; with m _ , 〃, having a plurality of grooves 73 formed on the inner peripheral surface 71 The cover push-back piston 8 provided in the forming die 7 and the cover forming means formed on the punch 5 at the end of the convex operating lever 6. The plate-shaped covering = (10) is intermittently from top to bottom Feeding, when the middle cut portion is at the position of the forming die 7, the movable knife 2 advances and the fixed blade 3, punches out one or more covers from the plate-shaped covering material. The end face of the bulging pull 5 will advance until it is connected to the covering material ,, and the punch (4) advances further to a specific position, and pushes the cover to push (4) the piston 8. The punch 5 advances, the cover pushes The reciprocating piston 8 will be under the resistance of the magazine 81. The outer coffin portion (the portion forming the skirt C2 of the cover c) is folded at the bent portion C3f according to the inner diameter of the forming recess, and is (4) (4) Sliding in a state between the inner peripheral surface 71 of the forming recess 7 and the outer peripheral surface of the punch 5, and guiding the pleats to the skirt C2 of the cover by a plurality of grooves disposed in the inner peripheral surface 71 of the forming die 7 'The cover c (see FIG. 2) including the flat portion and the skirt portion is formed. After forming, as the punch 5 retreats back to its original position, the piston 8 advances under the action of the spring repulsive force and pushes the formed cover c back. The cover C that is pushed back will fall to the lower cover feeding means (slot) and be fed to the capping means. As described above, the cap forming apparatus of the present invention does not have a heating mechanism, and is capable of forming a cover by plastically deforming a resin-made plate-shaped covering material by cold forming. A major feature of the cap forming apparatus of the present invention is that a plurality of grooves or protrusions are provided on the inner peripheral surface of the forming die constituting the forming means, and/or a plurality of grooves or protrusions are provided on the outer peripheral surface of the punch. A plurality of grooves are formed on the inner circumferential surface of the forming die (Fig. 3). The plurality of grooves and protrusions disposed on the inner circumferential surface of the forming die are from the reference 89490-970901.doc 14- 1308896; from the angle of the fixed position, 'should be relative, and the same, the plural number of the convex surface The grooves and protrusions are also opposite. On the other hand, if a plurality of wrinkle guiding portions having different intervals are disposed in the gap between the inner surface of the forming die 7 and the outer peripheral surface of the convex concave mold 7, the plurality of grooves or projections disposed on the inner peripheral surface of the forming female die are disposed on the salient pole. The plurality of grooves or protrusions on the outer peripheral surface are also opposite. Further, when the projections are arranged on the outer circumferential surface of the forming die 45, the cross section of the projection front end 4 should be formed in an arc shape in advance. The punched cover material is folded between the outer peripheral portion of the punch 5 and the inner periphery of the forming die to form a cover c including the flat portion C1 and the portions C2, and the groove 73 is provided in advance. When the wrinkle guiding portion is used, the stress is concentrated on the plastic deformation due to the folding of P C3 , and the shape retaining property after the bending deformation is maintained, that is, the shape retention property is improved. Further, the groove or the projection ' disposed on the inner circumferential surface of the forming die or the convex surface * the circumferential surface is preferably provided in parallel with the protruding direction (advancing and retracting direction) from the viewpoint of the slidability of the punch 5. Further, the shape of the groove or the projection is limited to ', ', ''. However, in order to smoothly guide the formed pleats to the skirt portion C2 of the lid c: a lid is provided. For better shape retention, the groove or protrusion is preferably in the shape of an arc. In particular, when the shape of the mouth of the container is circular, the grooves or protrusions of the arc shape are arranged at equal intervals on the inner circumferential surface of the forming die or the outer peripheral surface of the skirt of the convex yoke k not only can be smoothly creased The skirt 4 C2' guided to the cover C gives the cover c a better movability and the appearance of the cover c. The η security is also conducive to the special limitation of the slip of the punch 5, and the width (size) and length of the c-protrusion are not the size of the melon, the thickness of the plate-shaped covering material, and the plate-like coating material. Make the appropriate settings for the material. The inner peripheral surface 71 of the sub-shaped concave bead 7 is subjected to a surface treatment to improve the slidability of the skirt portion C2 of the cover material 89490-970901.doc -15-1308896, and the stress is easily and smoothly concentrated on the bent portion C3'. Plastic deformation occurs, and in addition to improving shape retention, it is also possible to suppress breakage of the cover which occurs during the punch forming process. The surface treatment is, for example, hard ore chrome, plated collar, electroless ore, etc., but the surface of the cover material is further improved by a surface treatment which allows a small coefficient of dynamic friction. From the viewpoint of slidability, it is preferred to plate boron. Performing this surface treatment can not only improve the skirt of the cover material. The slidability also facilitates the formed cover. The mold release (release property) from the forming die 7. In addition, when the surface treatment is performed not only on the inner circumferential surface 71 of the molding die 7, but also the surface treatment is performed on the molding die opening portion 72, it is possible to prevent the resin powder from adhering to the resin-made plate-shaped coating material. In the case of forming the concave mold 7, not only the increase in the dynamic friction coefficient due to the adhesion of the powder but also the prevention of the mixing of the powder into the sealed container or the like can be prevented, which is also advantageous for the sanitary surface. The cover forming means of the present invention is not particularly limited as long as it has the above-mentioned forming die (mother die) and punch (male die), and as shown in FIG. 1, the forming means is provided with a cover with a spring 81. By reusing the piston, it is convenient that the formed cover can be automatically released from the forming die and dropped to the lower chute. However, for example, the formed cover is provided at the opposite side end of the punch of the forming die. When the suction device or the plate-shaped covering material is transferred in the horizontal direction and the end portion in the boring die is inserted from above to insert the punch, the cover push-back piston 8 is not required. Further, in terms of the gap between the forming die 7 and the punch 5 having the forming means for forming the female die and the punch, the minimum interval should be adjusted to 4'0彳0 or less of the thickness of the plate-shaped covering material', especially for adjustment. It is preferably 1.3 times to 3.5 times or less. When the gap between the forming concave core 7 and the punch 5 is 4 times or less, it is easier to plastically deform the cladding of the covering material and to form a resin-covered cover having shape retention, and the forming concave B9490-970901.doc -16-1308896 When the gap between the mold 7 and the punch 5 is more than 3 times the thickness of the covering material, especially 1.5 times or more, the coating material sheet can be further reduced to be damaged in the die cutting process. The cover material punching means of the present invention is not particularly limited as long as it can punch out one or two or more cover materials from the plate-shaped covering material. However, preferred examples include, for example, The movable blade 2 at the relative position of the forming die 7 and the punching means for the fixed blade 3 which is disposed at the outer peripheral edge portion of the forming die 7 at the height of the die face. Further, as shown in Fig. 1, the pressing member 4 of the plate-shaped covering material is attached to the flange portion 42' via a spring 41 so as to surround the outer peripheral edge portion of the movable blade 2; The coating material moves "to perform the punching process stably. Further, the cover forming device 1 of the present invention can also be applied as a part of a cap forming and closing device. The lid-forming sealed state of the present invention is not particularly limited as long as it has the following mechanism: it has a rewinding for winding the sheet-shaped covering material wound around the reel 9 shown in Fig. 5 a reeling feeding mechanism for the intermittent feeding material of the plate-shaped covering material for feeding the rewinding roller 1 (), and a retracting feeding method; Or a cover material punching means of two or more coffins, and a forming die and a punch formed by punching the cover material punched by the cover material, and provided on the inner circumferential surface of the forming concave core a die-cutting mechanism 12 for a plurality of grooves or protrusions, and/or a cover forming means for a plurality of grooves or protrusions outside the punch: a cover supply means 13 for feeding the formed cover C, and the above: The capping mechanism 14 of the crown capping means; and as described above, the second forming mechanism 12 does not have a heating mechanism, so that the cap forming cap can be realized = 89490-970901.doc 1308896 miniaturization. The molding method of the resin cap of the present invention is formed by punching out a resin sheet. The right horse is immediately pressed into the state of the forming die by abutting the covering material. Inserting into the forming concave mold, the skirt portion of the lid is formed in the gap, and the gap-cut lid member is formed into a lid shape, and the wrinkle is guided to the skirt portion of the lid to form a lid shape. Since the cap forming apparatus of the present invention is particularly advantageous for cold forming of a resin cap by a cold=resin plate, the resin forming method of the present invention generally (iv) the cap forming device of the present invention, / a plurality of grooves or protrusions on the inner circumferential surface of the concave wedge, and/or disposed on the outer periphery of the convex mold. Preferably, the plurality of grooves are formed by the inner circumferential surface of the concave mold to guide the creases to the portions of the cover. And form a lid. Therefore, the present invention == cover aspect is excellent as long as it is obtained by the above-described molding method of the present invention or the lid forming apparatus of the present invention. In the following, the cold forming method which is used as a preferred example of the sheet-shaped covering material of the crucible forming apparatus of the present invention is used for the molding method of the m cap of the present invention; (French Japanese wishing fan 2_222268) Detailed instructions are given. (3) A resin sheet of the present invention for producing a resin sheet for cold forming, which is used for fixing a resin molded body or the like, and a resin sheet comprising a base material layer (layered body) in which a substrate single layer: a layer is laminated, And can be imparted; the cold-formed refined grease board can be used for the fat-holding shape, and there is no special (4) system, "^ a single-layer structure composed of a substrate layer alone, or on both sides of the substrate layer = medium-area The layered organic energy layer may have a laminated structure as described above. As for the above-mentioned function, 89890-970901.doc, 18·1308896, for example, a sealant layer having an adhesive function, a charge-preventing layer having a motor prevention function, and a barrier function of a barrier gas permeation function. a layer, a printed layer having a display function, and a protective layer having a function of protecting the printed layer. The base layer of the resin sheet for cold forming is a layer having cold formability, and the cold formability is by cold forming of a sheet. The resulting plastic deformation is carried out by forming a secondary product having conformality. The material of the substrate layer is not particularly limited, and for example, it contains ps (polystyrene) resin, AS (Benzene. Resin, ABS (acrylonitrile) a diene styrene copolymer) resin, Αχ8 (a ternary copolymer having a U-negative and a styrene component) resin, etc., such as a ps system, or an unsaturated polyester resin, a saturated polyester resin, or the like. Resin, or high-density polyethylene, low-density polyethylene, Wei (ethylene-ethylene acetate copolymer) resin, EVOH (ethylene-vinyl alcohol copolymer) resin, polyethylene resin, or polypropylene The fluorene-based resin, the other poly-dish-based resin, the polycondensation-based resin, the polycarbonate resin, or the like may be one or more types. Among them, the PS-based resin, the ABS-based resin, and the PET are contained. It is preferable that the resin is the same, and the resin containing the same kind as the resin molded article is more advantageous for the improvement of the cycle property, and the resin molded article is mainly composed of a polystyrene resin, in particular, impact resistance. When a styrene-based resin is used as a main component, it is preferable to contain a polystyrene-based resin or a polystyrene-based resin of the same kind as a main component. Further, it is also possible to appropriately add plasticity to such a resin. Agent, stabilizer, refractory agent, antioxidant Additives such as ultraviolet absorbers, colorants, and antistatic agents, and auxiliary additives such as reinforcing agents and fillers. The above-mentioned polystyrene resin is contained in the base layer of the resin sheet for cold forming. 89490-970901.doc 1308896 The surface is generally a polystyrene resin, a rubber-modified polystyrene resin, and a mixture thereof, wherein a rubber-modified polystyrene resin is preferred, and a rubber-modified polystyrene resin is impact-resistant. Ethylene-based resin is preferable, especially if it is preferable to stir and mix a styrene-butadiene copolymer in an impact-resistant polystyrene resin at a specific ratio. The above general polystyrene resin is also called For GPPS, usually styrene with π polymer, the resin used for the substrate layer is not limited to styrene homopolymer. In addition to styrene, a styrene-based monomer having a polystyrene-based resin generally contains a styrene having a substituent such as a mono- or complex alkyl group or a phenyl group. Specifically, the styrene single system α·methyl stupid ethylene, ethylene stearrene, α-η-propylene styrene, isopropyl styrene, α ηη, butadiene styrene, “+ styrene styrene”, m - antimony styrene, p_methyl styrene, hydrazine styrene, m-ethyl ethene, p-ethyl styrene, hydrazine cumene, cumene styrene, P_ cumene Ethylene, ot-butadiene, styrene-butadiene, butyl styrene, etc., the polystyrene resin may be a single polymer of the monomer, or a copolymer of two or more The copolymer may be any one of a random copolymer, an alternating copolymer, a segment copolymer, a graft copolymer, etc. ^ Further, the above rubber-denatured polystyrene resin is blended with polystyrene as long as the synthetic rubber is blended. The impact polystyrene (mps) made in ethylene can be used, the vertical blending method can be a mechanical blending of rubber and polystyrene polymers, ^, both of the method of latex-like can also be used to make rubber Dissolved in the polymerization method of stupid ethylene early body, etc., lacking, helium gas..., U exists in the state of rubbery polymer

實施苯乙烯系單體之聚合的方法 iv . . L 去為佳。以存在此種橡膠狀 -2〇 - 89490-970901.doc 1308896 聚合物之狀態下實施苯乙稀系單體之聚合的方法所得到之 耐衝擊性聚苯乙烯,係橡膠上有聚苯乙烯之側鏈之接枝共 聚物’此财衝擊性聚苯乙烯之構造上,在矩陣狀之聚苯乙 料會分散著軟質成分粒子,軟f成分粒子應為—般被稱 薩拉米構造或單-囚錮構造之聚苯乙埽為橡膠狀聚合物所 吸收之構造’然而’並未受限於此。χ,苯乙烯系單體如 和上述GPPS相同之苯乙烯系單體’橡膠狀聚合物如聚丁二 烯、苯乙烯-丁二烯共聚物、聚異戊二烯等,其中又以苯乙 烯-丁二烯共聚物為佳。此苯乙稀.丁二烯共聚物如說系之 熱塑性橡膠’亦可採用具有戰SBS構造之苯乙烯·丁二烯 肷&共聚物’或將此等全部或部分添加氫之等。 基材層含有之橡膠變性聚苯乙烯系樹脂如單獨之耐衝擊 性聚苯乙烯,或由耐衝擊性聚苯乙烯及苯乙烯-丁二烯共聚 物所構成之組成物,t Φv、,人+ ,, 八中又以含有由耐衝擊性聚苯乙烯 100〜70重量百分率;r & 曰刀丰及本乙烯-丁二烯共聚物〇〜3〇重量百 刀率所構成之組成物,尤其是含有:在存在橡膠狀聚合物 之狀態下,實施苯乙烯系單體之聚合所得之矩陣重量平均 分子量為15萬〜3G萬之笨乙烯含量為82〜94重量百分率、 橡膠含置為6〜15重量百分率、流動鏈烧煙量為0〜3.0重量 百分率之耐衝撃性命κ 本本乙烯(以下稱為「耐衝擊性聚苯乙烯 (旦)」)’以及_〜7G重量百分率之苯乙烯含量為30〜90重 ®百分率、丁二烯含量為7〇〜1〇重量百分率之苯 稀共聚物(以下稱為「笨冰丁二稀共聚物(B)」)之〇〜3—〇 重量百分率所構成之細 、、成物者,可以板之冷成形實現塑性 89490-970901.do, 1308896 之冷成料得狀二次成形加w脂製 ^兼具優良耐衝擊性及保形性,故尤其為佳。 '右上述耐衝擊性聚苯乙烯(A)之橡膠含量為6重量百分率 二上’最好為9重量百分率以上,則冷成形時不會發生板破 斷,橡膠含量為15重量百分率以下的話,利用冷成形更易 使板產生層塑性轡#,y, 、 复^ 所侍到之二次成形加工品亦具有充 分之保形性。X,耐衝擊性聚苯乙烯之橡膠量上’可以利 用製k %使用之從橡膠量來計算之方法、或將含有已知橡 膠量之耐衝擊性聚苯乙浠當做標準樣本之紅外吸收光譜 (IR)法,來製作校準曲線並進行評估之方法來求取。 又,上述耐衝擊性聚苯乙烯(A)之流動鏈烷烴含量若為3 〇 重I百分率以下,最好為2_〇重量百分率以下,則利用冷成 形更易使板產生塑性變形,所得到之二次成形加工品亦具 有充分之保形性。具體而言,此流動鏈烷烴為環戊烷 '環 已烷、環庚烷等之環鏈烷烴等,以可使用於食品包裝材料 之白色礦油(係烷基環烷烴之混合物,平均重量分子量為 300〜600程度之礦油)為佳。 上述耐衝擊性聚苯乙烯(A)當中,矩陣之重量平均分子量 以15萬〜30萬為佳,尤其是,2〇萬〜25萬之範圍更佳,矩 陣之重罝平均分子量若為15萬以上,則冷成形所得到之二 次成形加工品可以成為具有更適度強度之樹脂製蓋,若為 30萬以下,則冷成形更易使板產生塑性變形,所得 —- -人成形加工品具有充分之保形性。上述耐衝擊性聚苯乙締 (A)之矩陣的分子量可以下述方法來檢測。亦即,將耐衝擊性 89490-970901.doc -22- 1308896 =乙稀lg溶解於曱乙_/ψ醇混合溶媒(期體積比)3()mi/ 、離匕刀離來分離矩陣部分、及不溶成分之軟質成 :X傾析去取出不溶成分上方之透明液,在攪拌之 狀心下緩慢將其倒入約500 1111之甲醇中,使聚合物部分沈 t °將聚合物部分過濾'分離,並實施乾燥除去甲醇,將所 I j之乾¥樣本…農度成為2叫/如之方式溶解於四氯喃 ’利用透膠層析術(GPC)檢測前述溶解液之矩陣分子量。 ^用^咖係具有當做檢測器㈣之示差折射計⑻檢測器)The method of carrying out the polymerization of the styrene monomer is preferably iv. The impact-resistant polystyrene obtained by the method of polymerizing a styrene-based monomer in the presence of such a rubbery -2 - 89490-970901.doc 1308896 polymer, having a polystyrene on the rubber The graft copolymer of the side chain 'The structure of the impact polystyrene, the polystyrene in the matrix will disperse the soft component particles, and the soft f component particles should be called the salami structure or single - The structure in which the prison structure of polystyrene is absorbed by the rubbery polymer 'but' is not limited thereto. χ, a styrene monomer such as the same styrene monomer as the above GPPS rubbery polymer such as polybutadiene, styrene-butadiene copolymer, polyisoprene, etc., of which styrene A butadiene copolymer is preferred. The styrene-butadiene copolymer, such as a thermoplastic rubber, may also be a styrene-butadiene ruthenium & copolymer having a SBS structure or hydrogen or the like. The rubber-denatured polystyrene resin contained in the substrate layer is, for example, impact-resistant polystyrene alone, or a composition composed of impact-resistant polystyrene and styrene-butadiene copolymer, t Φv, + , , 八中的组成的组成。 Containing a composition consisting of 100 to 70 weight percent of impact-resistant polystyrene; r & 曰刀丰 and the present ethylene-butadiene copolymer 〇~3〇 weight, In particular, it comprises: in the presence of a rubbery polymer, the matrix obtained by polymerizing the styrene monomer has a weight average molecular weight of 150,000 to 3 G 10,000, a stupid ethylene content of 82 to 94% by weight, and a rubber content of 6 ~15% by weight, the flow chain soot is 0~3.0% by weight, and the ethylene content (hereinafter referred to as "impact polystyrene (denier)") and _~7G weight percentage of styrene content Weight ratio of benzoic acid copolymer (hereinafter referred to as "stupid iced dibutyl copolymer (B)") of 30 to 90% by weight and butadiene content of 7 〇 to 1 〇 by weight The composition of the fine, the adult, can be board Cold-forming properties have 89490-970901.do, the cold-1,308,896 to give shaped secondary molding material plus w ^ aliphatic made both excellent impact resistance and shape retaining property, it is particularly preferred. 'The rubber content of the above-mentioned impact-resistant polystyrene (A) is 6 wt% or more, preferably 9 wt% or more, and the sheet is not broken during cold forming, and the rubber content is 15 wt% or less. The use of cold forming makes it easier for the sheet to produce a layer of plastic 辔#, y, and the secondary formed product that is served by the composite has sufficient shape retention. X, the amount of rubber of impact-resistant polystyrene can be calculated by the method of calculating the amount of rubber used in the production of k%, or the infrared absorption spectrum of the impact-resistant polystyrene containing a known amount of rubber as a standard sample. The (IR) method is used to make a calibration curve and evaluate it. Further, when the flow paraffin content of the impact-resistant polystyrene (A) is not more than 3% by weight, preferably less than 2% by weight, the sheet is plastically deformed more easily by cold forming. The secondary formed product also has sufficient shape retention. Specifically, the mobile paraffin is a cycloparaffin such as cyclopentane 'cyclohexane or cycloheptane, etc., so that white mineral oil (a mixture of alkylcycloalkanes, average weight molecular weight, which can be used for food packaging materials) can be used. It is better for mineral oils of the order of 300 to 600. In the above impact-resistant polystyrene (A), the weight average molecular weight of the matrix is preferably from 150,000 to 300,000, especially in the range of from 20,000 to 250,000, and the average molecular weight of the matrix is 150,000. As described above, the secondary molded product obtained by cold forming can be a resin cap having a more moderate strength, and if it is 300,000 or less, cold forming can more easily cause plastic deformation of the sheet, and the resulting molded article can be sufficiently formed. Shape retention. The molecular weight of the above-mentioned matrix of impact-resistant polyphenylethylene (A) can be detected by the following method. That is, the impact resistance of 89490-970901.doc -22- 1308896 = Ethylene lg is dissolved in the 曱 _ / sterol mixed solvent (period volume ratio) 3 () mi /, separated from the boring tool to separate the matrix portion, And the soft component of the insoluble component: X decanted to remove the transparent liquid above the insoluble component, slowly pour it into methanol of about 500 1111 under stirring, and partially precipitate the polymer to filter the polymer portion. Separation and drying were carried out to remove methanol, and the dry weight of the sample was measured. The agricultural degree was 2, and the solution was dissolved in tetrachlorofuran. The matrix molecular weight of the above solution was measured by gel permeation chromatography (GPC). ^Use the ^C system to have a differential refractometer (8) detector as detector (4)

’分子量係制以核單分散聚苯乙烯求取 來計算。 K 、又,上述耐衝擊性聚苯乙稀㈧當中,亦以含有之軟質成 ^:粒子的膨潤度為Μ以下者為佳。軟質成分粒子之膨潤度 右為30以下,則冷成形更易使板產生塑性變形,而使所得 到之二次成形加卫品具有充分之保形性。上述膨财係以 °下之方法進行檢測。亦即,將耐衝擊性聚苯乙稀以§溶 解㈣ml之甲苯,並放置2小時以上。將所得到之甲苯溶 液置於離心分離機(45〇〇 rpmx2小時)分離不溶成分。捨棄上 ^之透明液’秤取不溶成分之重量並將其重量視為其 次,=該不溶成分置於真空乾燥機内進行乾燥,將乾燥後 之重夏視為b。膨潤度以a/b來求取。 I上述耐衝擊性聚苯乙婦⑷當中,含有之軟質成分粒子 的平均粒子輕應為G.5〜IG_,1〜5 _者更佳。若為^ _ 以上、最好為¥以上,則板之冷成形時不會發生板破斷, 若為ω㈣以下、最好為5叫以下’則利用冷成形更易使板 89490-970901.d〇1 -23- 1308896 產生塑性變形’所得到之二次成形加工品具有充分之保形 性。上述軟質成分粒子之平均粒子徑可以下述方法來檢 測。亦即’將耐衝擊性聚苯乙烯以濃度約1%之方式溶解於 甲乙酮。利用雷射繞射式粒度分布檢測裝置(島津製作所株 式會社製SALD 11〇〇)對此試料溶液照射雷射光,檢測產生之 繞射光及散射光之像,依據像之圖案及強度來計算粒子之 大小及量。平均粒子徑可採用積算體積分布之5〇%的粒子 徑。 另一方面,上述苯乙烯_丁二烯共聚物(B)當中,以附加優 良保形性及耐衝擊性之觀點而言,以苯乙烯含量為3〇〜9〇 重篁百分率、丁二烯含量為1〇〜7〇重量百分率者為佳。 必要時,本發明所採用之樹脂板之基材層内,可調合各 種添加劑’例如氧化防止劑、可塑劑、熱安定劑、紫外線 吸收^、光安定劑、潤滑劑、脫模劑、難燃劑、難燃輔助 劑、顏料、染料、礙黑、防止帶電劑等添加劑,在無損基 材層之性能的範圍,亦可有機系微粒子或無機系微粒子。 又’树脂板之基材層的厚度並無特別 限制,然而,例如用 以製造和開口容器等樹脂成形品之間必須進行剝離之本發 明之樹脂製蓋的平贫7 β 聚本乙烯系树脂板,應為5〇 μηι〜1 mm之範 圍。 積層於本發明佶田+ 上的機能層,彳脂板之基材層之其中—面或兩面 ""配设目的係以提昇接著性、防止帶電性、 对磨耗性、美觀柯、+ ^ . 候性、耐氣體阻隔性等為目的而附 與各種機能,例如,念^ a 于劑層、防止帶電層、印刷層、阻 89490-970901.doc -24- 1308896 隔曰等機月b層之構成上,可以為分別具有各機能之多層, 亦可乂為兼具複數機能之—層,具有此種機能層之樹脂板 可以為例如在基々才廢 > 工 柯厚之兩面或其中一面積層密封劑層者、 在基材層之正反面公„ 刀別積層密封劑層及防止帶電層者、在 基材層之其中一而接 積層费封劑層而在另一面依序配設印刷 層及防止帶電層者’又,亦可以為在密封劑層及基材層間 積層阻隔層者。又,必要時,可在此種機能層適度調合氧 化防止劑3熱安定劑、紫外線吸收劑、光安定劑、難燃劑、 "卜潤別等添加劑’在無損本性能之範圍内,亦可添 加有機系微粒子或無機系微粒子。 製作上述密封劑層或防止帶電層等機能層之方法上,有 將對應各機能•&八,、w ,, 成刀以例如含有接著成分或防止帶電劑等 、、'布液塗布於基材層之其中一面或兩面並實施乾燥之方 法或者將该成分混合於樹脂原料内並製成膜並實施疊 i之方法等。塗布方法可採用輥塗、刀丸塗布、照相凹版 =塗布1料m可預先以電暈放電處理法、臭 乳處理法、電漿處理法等實施基㈣表面之 壓用機能性獏時,以含有、人^ ,3有和基材層同種之樹脂者為佳,例 如’基材層含有上述^ Λ 烯系樹脂時,以含有GPPS、及/ 或本乙烯-丁二烯共聚物者為佳。 :做上述機能層之密封劑層1 了調整 本發明之樹脂製芸及谢日t七, 低风办之 度,直接或間接積層於Α 本體等)的固裝強 铁檟層於基材層之兩面或其中一面。若谢ρ 成形品及本發明之姑&日日丄 右树月曰 月之树月曰製盖間有必要以手指剝離時等,而 89490-970901.加 25- 1308896 /要調整固裝強度時,應配設密封劑層’然而,以同種 树月曰製作樹脂成形品及本發明之樹脂製蓋而為以高固裝強 f為:之樹脂製蓋時等,無需調整固裝強度時,亦可不配 口又在封劑層之構成成分及其厚度等,可對應經由密封劑 g固裴之本發明之樹脂製蓋、樹脂成形品之成分、及其固 裝了法(例如,物理之熱熔接或化學之接著等)來進行適度選 :/匕學接著之接著劑成分如澱粉、冑、糊精、醋酸乙烯 馱树脂、氣乙烯樹脂、丙烯酸樹脂等之乙烯系聚合物、天 然,膠、氯平橡膠、丁基橡膠等之橡膠、胺基樹脂、環氧 樹脂、齡樹脂、不飽和聚酯、聚胺甲酸、聚酿亞胺等’然 而’無需調整固裝部位之疊塵用密封劑膜的物理熱溶接, 優於以塗布此接著劑成分來形成密封劑層之化學接著。 又,一般而言,密封劑層之厚度塵為如1〇〜5〇 μπΐ2範圍。 以疊壓用密封劑膜固裝時,例如,以超音波熔接以聚苯 乙烯系樹脂為主成分之樹脂成形品及本發明之樹脂製蓋 時,採用之密封劑層應使用以和基材層為同種之樹脂為主 成分之密封劑膜為佳,在和樹脂成形品或基材層為同種之 聚苯乙烯系樹脂混合其他熱塑性樹脂,若利用其混合量來 調節剝離強度。又,以熱塑性彈性體或乙烯系共聚物等具 有優良接著性為主體之密封劑膜為佳。上述乙稀系共聚物 如乙烯-乙酸乙烯酯共聚物、乙烯-不飽和羧酸酯共聚物等。 必要時,可在密封劑層添加各種添加成分,例如,調合氧 化防止劑、熱安定劑、紫外線吸收劑、光安定劑、潤滑劑、 難燃劑、難燃輔助劑、防止帶電劑、顏料、碳黑、礦油、 89490-97090l.doc -26· 1308896 外潤劑等之添加劑。又,在無損密封機能之範圍内,亦可 添加有機系微粒子或無機系微粒子。 此岔封劑層及基材層之接著強度應為3 N/15 mm寬度以 上,5〜8 N/15 mm寬度為佳。此密封劑層及基材層之接著強 度為3而5mm寬度以上,以手指剝離固裝於樹脂成形品上之 本發明之樹脂製蓋時,可抑制因密封劑層及基材層間發生 刀層’而>ί足樹脂成形品及蓋之間被剝離,故可避免因為基 材層及始封劑層間之分層所導致之密封劑層裂片附著並殘 留於樹脂成形品上,若為5〜8Ν/15_寬度以上,則可得到 更顯著之效果。接著強度可以依據JIS-K6854之下述方法來進 饤檢測#即,利用拉力試驗機,以爽頭夹住基材層及密 封劑層之未接著部分,以拉伸速度300 mm/分將兩層之開合 度亡伸至18。’檢測當時之荷重。將該荷重換算成每心瓜 f者’可求取接者強度。又,為了使樹脂成形品及樹脂製 “ L有更良好之剝離性時’為了獲得輕鬆之開啟性,機 ^層之可撓性應大於基材層之可撓性,硬度則應小於基材 層之硬度。 配設上述機能層之防止帶電層的目的,係 二:!:從樹脂板實施本發明之樹脂製蓋之連續成形。 面上,上述㈣劑層之積層面的反對側表 面上,直接或間接積芦 實施連婧…層上。具有此機能層之板在 …H可防止下述情形之發生,亦即,因為 模具部上會互相摩擦而 明 顯帶電,結果’所得到之樹脂製蓋會附著於模具= 89490-970901.doc -27. 1308896 杈’ &成後面供給之板等及樹脂製蓋互相重疊’或是樹脂 製蓋帶電附著於模具周邊部或吹射部分,成形後之樹脂型 蓋會亂飛等而導致不易取出或無法運送本發明之樹脂製 蓋。此種樹脂製蓋之帶電可利用改善板表面之導電性、及/ 或使板表面具有良好之滑動性來防止。導電性之改良上, 例如,應使依據财刪實施檢測之板表面之表面比電阻値 成為1 〇 10 Ω,X,滑動性之改良上,例如,應使依據瓜 7125實施檢測之板表面之靜摩擦係數成為〇·ι〜。 使板表面之表面比電阻値成為1〇6〜1〇14Ω之方法,例如, 在板之表面塗布防止帶電劑或防霧劑等界面活性劑、親水 性高分子等導電性物質來製作防止帶電層,或者,將防止 帶電劑或防霧劑等混入樹脂中來製作板。例如,聚苯乙稀 系樹脂板時’若在聚苯乙稀系樹脂之基材層表面塗布導電 :物質等來形成防止帶電層’則塗布量應為2〇〜—2之 範圍’聚苯乙烯系樹脂板之表面比電阻値若大於,則 如月J面所述,連續成形時之摩擦帶電會十明顯著,樹脂製 蓋會附著於模具部,而會出現不易取出及運送之可能性。 又,為了使板表面之靜摩擦係數成為〇1〜〇4,例如,將聚 石夕氧燒樹脂等表面滑性劑塗布於板之表面來製作機能層, 或者’將表面滑性劑等混入樹脂中來製作板。製作嶋 時’聚石夕氧烧樹脂可使用油性或水性乳液之任何來陣塗 =塗布,為。…gW之範圍…如前二述: & 1方止平電劑或表面滑動性劑等混入基材層之原料樹 月曰,可用以取代具備具特定表面比電阻値及靜摩擦係數之 89490-970901.do, -28- 1308896 防止帶電效果的防止帶電層。 :設上述機能層之印刷層的㈣,係為了本發明之樹脂 氣羞的商品標示及表面裝飾,可配設於基材層之表面,亦 可配设於積層於基材層上之其他機能層之間,然而,基材 層之兩面或其中一面具有其他機能層日夺,應配設於基材層 及其他機能層之間,因為不會因為冷成形時之板及模具等 的摩擦而導致印刷面脱落或受損。印刷層之形成方法上, 例如’以在基材層之表面實施印刷方式來形成之方法或 者,以在基材層表面之印刷面上積層其他機能層之方式來 形成之方法,或者,在以膜方式製作之其他機能層的背面 進行印刷使其兼具印刷層之機能,並以印刷面接觸基材層 之方式實施此印刷層兼用膜之積層來形成之方法,或者, 將另订印刷於膜上者當做印刷層,並將該膜疊壓於基材層 及其他機能層之間來形成之方法等…印刷層亦可為裝 飾著金屬光澤者。 配設上述機能層之阻隔層的目的,係對板附與針對光及 氣體等之耐侯性及氣體阻隔性等,利用板實施成形之加工 品為容器、其蓋、以及包裝材料等時,為了防止其收容物 變質’而心附加保香性機能、及防止水蒸氣.有害氣體 透過之防止透過機能。阻隔層通常會以不透氣性膜來製 作’基材層之表面、或基材層之兩面或其中_面配設其他 機能層時,配設於其他機能層及基材層之F曰,,例如,配設 於雄封劑層及基材層之間。上述不透氣性膜應為以含有構 成基材層之樹脂成分之樹脂所製作之樹脂膜,必要時,亦 89490-970901.doc •29- 1308896 可含有紫外線吸收劑等。形成此阻隔層之不透氣性膜的厚 度,通常為10〜100 μιη之範圍。 然而,如前面所述,在未加熱之通常室溫下,以公模將 冷成形用樹脂板壓入母模,實施高速沖切,在產生職與形 狀、彎曲、剪切、拉伸等塑性變形之同時,實施冷成形加 工,此時,樹脂板之塑性變形的模式評估手法方面,室严 下之高速衝擊試驗應為有效之方法’從此觀點而言,冷成 形用樹脂板具有之以依據ASTM-D 3763之落錘衝擊試驗方法 檢測時之傳播能量及最大荷重時位移量宜包含特定値。 例如,冷成形用板含有聚苯乙烯系樹脂時,以依據astm_D 3763之落錘衝擊試驗方法檢測到之15() μιη厚度板的傳播能 量應為0.015J以上,0.02J以上更佳。若傳播能量為〇〇15】以 上,在板材料不會破斷之情形下實施充分塑性變形而得到 之本發明之樹脂製蓋會具有均一之形狀且具有保形性,若 為〇·〇2】以上,則此效果更為明顯。此處之落錘衝擊試驗之 傳播能量係指,落錘衝擊試驗所得到之破壞必要全吸收能 量當中,從最大荷重時之變位至破斷時之變位為止之間的吸 收能量。又,隸衝擊所得到之檢測値係利用座為㈣画、 擊心為扣咖之錘型,而擊心之落下速度為讀&所檢測 到的値。 同樣的,冷成形用板含有聚苯 0;系树脂時,以依據 ASTM-D 3763之落錘衝擊試驗方法於 万錢㈣之15G μιη厚度板的 最大荷重時之變位應為10.0_以 Λ卜9·5 mm以下更佳。最大 荷重時之變位若為1〇.〇 mm以下, 任扳材料不會破斷之情形 89490-970901.doc -30- 1308896 下實施充分塑性變开Λ丨 文形而侍到之本發明之樹脂製蓋會具 一之形狀且具有伴來柯 μ ·& n c : 呆形眭,右為9.5 mm以下則此效果更為 顯。此處之落錘衝擊斌 ^ 饵拏忒驗之取大何重時之變位係指,荷重 ,'、、ra “時之I位里(落錘前端及試驗片板表面間之變位量)。 又’落鐘衝擊所得到之檢測値係利用座為045_、擊心為0 13咖之鐘型,而擊心之落下速度為5細卿所檢測到之値。 本發明:斤使用之冷成形用樹脂板亦可採用白著色等著 色尤其疋,板含有聚苯乙烯系樹脂時,基材層及機能層 之其中一方或雙方應為自著色。 3有聚本乙稀系樹脂之板的成形加工時,因產生塑 =變开/之彎折部分會出現白〖,預先實施此種層本身之白 著色可使塑性變形所造成之彎折部分的白化較不明顯。 實施此種層之白著色時,可以在原料樹脂添加0·5〜8重量 百分率之範圍的鈦氧化或氧化辞等白色顏料、染料後製成 板。 本發明採用之冷成形用樹脂板,可以利用板擠壓裝置或 冲切加工裝置等眾所皆知之方法來製造。例如,利用板擠 壓裝置同時對基材層及機能層實施共擠壓之方法,或者, 利用2液反應接著劑等對基材層及機能層實施乾疊壓之方 或者利用熱疊壓方式(thermal lamination)對基材層及機 :層λ施疊壓之方法,或者,在基材層上實施機能層之擠 C並覆蓋之方法,或者,在基材層上或機能層上實施印刷 之方法,或者,適度併用上述方法,製造基材層單層、或 基材層及一個或兩個以上之機能層之積層體。 89490-970901.doc -31 - 1308896 形用樹月匕把’令成形用樹脂板進行詳細說明,然而,冷成 不同曰、之厚度會因本發明之樹脂製蓋的種類、形狀而 ’纟無特職制,通常,在認知上被視為膜而厚度 荷υ·2 mm以下去、R l 比厘 °心σ上被視為薄板而厚度為1 mm以上者 笨乙樣^成形用樹脂板,然而’冷成形用樹脂板係含有聚 、行月日之板時’厚度應為50卿〜1晒,80 μιη〜300 μιη 製成具度若為5〇 以上’可利用聚苯乙婦系樹脂板 I 又之本發明之樹脂製蓋,8G μη!以上則其效果更 马明顯。又,芒i ! 性變形而得到且有:::下’冷成形時可使板材料產生塑 果更為明顯。有保形性之樹脂製蓋,細叫以下則其效 冷成形用樹脂板係應用於下述成形方法上,亦即,使包 覆材料板夾在-對凸模(公模)及成形凹模(母模)之間,以凸 模將板壓入成形凹模,利用高速冲切,使樹脂製包覆材料 板產生塑性變形而賦與形狀’亦即所謂冲切成形方法。塑 性變形係材料在超過彈性限度之情形下產生的變形,在材 料〜施力降伏點以上之應力的負荷可使其產生明顯變形, 而付到具有保形性之樹脂製蓋,成形壓力可依據樹脂板之 種類、及樹脂製蓋之形狀等來進行適度選擇,並無特別限 制如上面所不,高速沖切通常係在不實施加熱之情形下, 在室溫或常溫下實施’然而’有時亦可在低溫加熱下,而 在實質上為構成樹脂板之樹脂的玻璃轉移點(丁^以下之溫 度實施’例如,樹脂板為聚苯乙烯系樹脂板時,應為二 以下,10〜60〇C之溫度範圍更佳,常溫或室溫最佳。 89490-970901.doc -32- 1308896 又固裝著本發明之樹脂製蓋的容器本體(樹脂成形品), 其材質、形狀•形態等並無特別限制。樹脂成形品之材質 可以為任何材質’然而,以和本發明之樹脂製蓋同種之樹 脂為佳,例如,PS(聚苯乙稀)樹脂、颂苯乙稀丙烯酿猜 共聚物)樹脂、ABS(丙烯腈_丁二烯苯乙烯共聚物)系樹脂、 含有丙烯腈及苯乙烯成分之三元共聚物)樹脂等之以 系樹脂、或不飽和聚酯樹脂、飽和聚酯樹脂等之ρΕτ系樹 脂、高密度聚乙稀、低密度聚乙烯、EVA(乙烯_乙酸乙烯_ 共聚物)樹脂、EV0H(乙烯·乙烯醇共聚物)樹脂等之聚乙婦 系樹脂、4聚丙烯系樹脂、其他聚烯烴系樹脂、聚縮醛系 樹脂、聚碳酸醋樹脂等之物,亦可為含有此丨種或2種以上 者’其中’以含有PS系樹脂、ABS系、樹脂、ρΕτ系樹脂者為 佳,又,亦可對此種樹脂適度添加可塑劑、安定劑、難燃 劑、抗氧化劑、紫外線吸收劑、¥色劑、防止帶電劑等之 添加劑、以及強化劑、充㈣等副諸添加劑。 脂之樹脂成形品之形狀.形態,可以為膜、板、板、棒: 管、層合體、纖維、網'不織布、各種容器、包裝用材料、 各種機器之構件等之其中任一種,其成形方法可以為I縮 成形、連續自動成形、積層成形、射出成形、擠壓成形、 吹出成形、滾壓加工、鑄造等之其中任一方法。 將前述本發明之樹月旨製蓋固褒於上述樹脂成形品之方 法,可以為接著或料等之其中任—方法1接方法如熱 板熔接、熱風熔接、脈衝熔接、超音波熔接等方法,1中, 以均—且高速實㈣接之觀點而言,以超音㈣接方法為 89490-970901.doc -33· 1308896 佳。例如,開口樹脂容器、 -,^ # ± 和用具有密封劑層之樹脂板 1成之盍的超音波熔接上,除了可 機以外,亦可使用以特定用吊之°曰波溶接 Jk 疋用14為對象之特定規格的超音波The molecular weight system was calculated by taking nuclear monodisperse polystyrene. K. Further, among the above-mentioned impact-resistant polystyrene (8), it is preferable that the degree of swelling of the soft-formed particles is not less than Μ. The swelling degree of the soft component particles is 30 or less on the right side, and the cold forming is more likely to cause plastic deformation of the sheet, and the obtained secondary forming and garnishing material has sufficient shape retaining property. The above-mentioned expansion is detected by the method of °. That is, the impact-resistant polystyrene was dissolved in (four) ml of toluene and allowed to stand for 2 hours or more. The obtained toluene solution was placed in a centrifugal separator (45 rpm rpm for 2 hours) to separate insoluble components. The transparent liquid was discarded, and the weight of the insoluble component was weighed and the weight was regarded as the second. = The insoluble component was placed in a vacuum dryer to be dried, and the dried summer was regarded as b. The degree of swelling is obtained by a/b. I. In the above-mentioned impact-resistant polystyrene (4), the average particle weight of the soft component particles contained should be G.5~IG_, and 1~5 _ is more preferable. If it is ^ _ or more, preferably more than ¥, the board will not be broken during cold forming, and if it is ω (four) or less, preferably 5 or less, it is easier to use the cold forming to make the board 89490-970901.d〇 1 -23- 1308896 The resulting secondary formed product has sufficient shape retention. The average particle diameter of the soft component particles can be detected by the following method. That is, the impact-resistant polystyrene was dissolved in methyl ethyl ketone at a concentration of about 1%. The sample solution is irradiated with laser light by a laser diffraction type particle size distribution detecting device (SALD 11A manufactured by Shimadzu Corporation), and the generated image of the diffracted light and the scattered light is detected, and the particle is calculated based on the pattern and intensity of the image. Size and quantity. The average particle diameter can be a particle diameter of 5% by volume of the integrated volume distribution. On the other hand, among the above styrene-butadiene copolymers (B), in terms of addition of excellent shape retention and impact resistance, the styrene content is 3〇~9〇% by weight, butadiene. The content is preferably 1 〇 to 7 〇 by weight. When necessary, the substrate layer of the resin sheet used in the present invention can be blended with various additives such as an oxidation inhibitor, a plasticizer, a heat stabilizer, an ultraviolet absorber, a light stabilizer, a lubricant, a mold release agent, and a flame retardant. Additives such as a hardener, a flame retardant, a pigment, a dye, a black barrier, and a charge preventive agent may be organic microparticles or inorganic microparticles in the range of properties of the substrate layer. Further, the thickness of the base material layer of the resin sheet is not particularly limited. However, for example, a resin-made flat-lean 7 β-polyethylene-based resin of the present invention which is required to be peeled off between a resin molded article such as an open container is used. The plate should be in the range of 5〇μηι~1 mm. The functional layer laminated on the Putian + of the present invention, the "surface or both sides of the base layer of the resin board" is designed to improve adhesion, prevent chargeability, wear resistance, beautiful Ke, + ^. Various functions are attached for the purpose of weather resistance, gas barrier resistance, etc., for example, the agent layer, the antistatic layer, the printed layer, the resistance 89490-970901.doc -24- 1308896, and the like. The composition of the layers may be a plurality of layers each having a function, or may be a layer having a plurality of functions, and the resin sheet having such a functional layer may be, for example, one or both sides of the machine. In the case of the laminated sealant layer, in the front and back of the base material layer, the sealant layer and the antistatic layer are laminated, and one layer of the base material layer is connected to the sealant layer, and the other layer is sequentially printed. The layer and the person who prevents the charging layer may also be a layer of a barrier layer between the sealant layer and the substrate layer. Further, if necessary, the oxidation inhibitor 3 heat stabilizer, the ultraviolet absorber, and the ultraviolet absorber may be appropriately blended in the functional layer. Light stabilizer, flame retardant, "Brunt The additive may be added with organic fine particles or inorganic fine particles within the range of non-destructive properties. For the method of producing the above-mentioned sealant layer or preventing the functional layer such as the charged layer, there are corresponding functions and functions. For example, the method of forming a film by applying a liquid to one or both sides of the substrate layer and drying it, for example, including a bonding component or a charge preventing agent, or mixing the component into a resin material and forming a film The method of coating can be carried out by roll coating, knife coating, gravure = coating 1 m, pre-corona discharge treatment, odor treatment, plasma treatment, etc. In the case of ruthenium, it is preferable to contain a resin having the same kind as the base layer, for example, when the base material layer contains the above-mentioned phthalene-based resin, it is copolymerized with GPPS, and/or the present ethylene-butadiene. It is preferable that the sealant layer 1 of the above functional layer is adjusted to fix the strong iron shovel of the resin 芸 and Xie t t VII of the present invention, the degree of low wind operation, directly or indirectly laminated on the 本体 body, etc.) Layer on both sides of the substrate layer or One side. If you look at the molded article and the invention of the aunt and the day of the 丄 丄 树 树 曰 有 有 有 有 有 有 有 有 有 有 有 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 894 When the strength is applied, a sealant layer should be provided. However, when the resin molded article and the resin cap of the present invention are produced by the same kind of tree, the resin is covered with a high-fixing strength f: In the case of the strength, the resin component of the present invention, the component of the resin molded article, and the fixing method thereof (for example, the component of the sealant layer and the thickness thereof, etc., which can be fixed by the sealant g, can be used. , physical thermal fusion or chemical bonding, etc.) to make appropriate selection: / drop-off adhesive ingredients such as starch, sputum, dextrin, vinyl acetate resin, ethylene vinyl resin, acrylic resin, etc. Natural, rubber, urethane rubber, butyl rubber, rubber, amine-based resin, epoxy resin, aged resin, unsaturated polyester, polyurethane, poly-imine, etc. 'However' need not adjust the stack of fixed parts Physical thermal fusion of dust sealant film is better than This is then coated with a chemical agent component to form the sealant layer followed. Further, in general, the thickness of the sealant layer is in the range of, for example, 1 〇 to 5 〇 μπ ΐ 2 . When the laminate film for lamination is used, for example, when a resin molded article mainly composed of a polystyrene resin and a resin cap of the present invention are ultrasonically welded, the sealant layer to be used and the substrate should be used. It is preferable that the layer is a sealant film containing the same resin as the main component, and another thermoplastic resin is mixed with the same type of polystyrene resin as the resin molded article or the base material layer, and the peeling strength is adjusted by the amount of the mixture. Further, it is preferable to use a sealant film mainly composed of a thermoplastic elastomer or a vinyl copolymer and having excellent adhesion. The above ethylene-based copolymer is, for example, an ethylene-vinyl acetate copolymer, an ethylene-unsaturated carboxylic acid ester copolymer or the like. If necessary, various additives may be added to the sealant layer, for example, blending an oxidation inhibitor, a heat stabilizer, a UV absorber, a light stabilizer, a lubricant, a flame retardant, a flame retardant adjuvant, a charge inhibitor, a pigment, Carbon black, mineral oil, additives such as 89490-97090l.doc -26· 1308896 external sizing agent. Further, organic fine particles or inorganic fine particles may be added in the range of the non-destructive sealing function. The adhesive strength of the sealant layer and the substrate layer should be 3 N/15 mm or more, preferably 5 to 8 N/15 mm. When the adhesive strength of the sealant layer and the base material layer is 3 or more and 5 mm or more, it is possible to suppress occurrence of a knife layer between the sealant layer and the base material layer by peeling off the resin cover of the present invention which is fixed to the resin molded article by a finger. Since the resin molded article and the lid are peeled off, it is possible to prevent the sealant layer lobes from adhering and remaining on the resin molded article due to delamination between the base material layer and the primer layer. More than ~8Ν/15_ width, you can get more significant results. Then, the strength can be measured according to the following method of JIS-K6854. That is, the tensile tester is used to hold the substrate layer and the non-adjacent portion of the sealant layer with a cool head, and the tensile speed is 300 mm/min. The opening and closing degree of the layer extends to 18. 'Detecting the load at the time. The load is converted into the weight of each of the fingers. Further, in order to obtain a resin which is more excellent in peelability from the resin molded article and the resin, the flexibility of the machine layer should be greater than the flexibility of the substrate layer, and the hardness should be smaller than that of the substrate. The hardness of the layer. The purpose of the above-mentioned functional layer is to prevent the charging layer from being formed. The second embodiment of the above-mentioned (four) agent layer is formed on the opposite side surface of the resin layer. Direct or indirect accumulation of reeds on the layer. The board with this functional layer prevents the occurrence of the following conditions, that is, because the mold parts are rubbed against each other and are obviously charged, resulting in the resulting resin The cover will adhere to the mold = 89490-970901.doc -27. 1308896 杈 ' & the rear supply plate and the like and the resin cover overlap each other' or the resin cover is electrically attached to the peripheral portion of the mold or the blow portion, forming The resin-type cover may be disordered or the like, resulting in difficulty in taking out or transporting the resin cover of the present invention. The charging of the resin cover can improve the conductivity of the surface of the plate and/or provide good slidability on the surface of the plate. Come For the improvement of the conductivity, for example, the surface of the surface of the board to be tested according to the financial deletion should be 1 〇 10 Ω, X, and the slidability is improved. For example, the board should be tested according to the melon 7125. The static friction coefficient of the surface is 〇·ι~. The surface of the surface of the plate is made to have a resistance of 〇6 to 1〇14 Ω. For example, a surfactant such as a charge preventive agent or an antifogging agent is applied to the surface of the plate, and hydrophilicity is applied. A conductive material such as a polymer is used to form a charge-preventing layer, or a charge preventer or an anti-fogging agent is mixed into a resin to form a plate. For example, in the case of a polystyrene resin plate, it is used in a polystyrene resin. The surface of the substrate layer is coated with a conductive material or the like to form a charge-preventing layer. The coating amount should be in the range of 2 〇 to -2. If the surface specific resistance of the polystyrene-based resin sheet is larger than that, the continuous surface is as described in the month J. The frictional charging during forming will be noticeable, and the resin cover will adhere to the mold portion, and there is a possibility that it is difficult to take out and transport. In order to make the static friction coefficient of the surface of the plate 〇1 to 〇4, for example, it will be gathered. stone A surface slipping agent such as an oxygen-fired resin is applied to the surface of the sheet to form a functional layer, or a surface slipping agent or the like is mixed into the resin to prepare a sheet. When the crucible is produced, an oily or aqueous emulsion can be used. Any application to the coating = coating, .... gW range... as described in the first two paragraphs: & 1 square anti-static agent or surface sliding agent, such as raw material, mixed with the substrate layer, can be used to replace the specific surface Specific resistance 値 and static friction coefficient 89490-970901.do, -28- 1308896 Anti-charge layer for preventing electrification effect. : (4) The printing layer of the above functional layer is provided for the shy product label and surface decoration of the resin of the present invention. It may be disposed on the surface of the substrate layer or may be disposed between other functional layers laminated on the substrate layer. However, on both sides or one side of the substrate layer, other functional layers may be provided. Between the base material layer and the other functional layers, the printed surface is not peeled off or damaged due to friction between the plate and the mold during cold forming. The method for forming the printed layer is, for example, a method of forming a surface on the surface of the base material layer or a method of forming another functional layer on the printed surface of the surface of the base material layer, or a method in which the back surface of another functional layer produced by the film method is printed to have a function as a printing layer, and the printed layer is formed by contacting the substrate layer to form a layer of the printed layer, or a separate printing method is used. The film is used as a printing layer, and the film is laminated between the substrate layer and other functional layers to form a film. The printed layer may also be decorated with metallic luster. The purpose of providing the barrier layer of the functional layer is to provide the container with weather resistance and gas barrier properties against light, gas, etc., and when the processed product formed by the plate is a container, a lid thereof, a packaging material, etc., Prevent the deterioration of its contents, and add aroma-protective function to the heart, and prevent water vapor. The barrier layer is usually formed on the surface of the substrate layer or the two sides of the substrate layer or the other functional layers of the substrate layer by a gas impermeable film, and is disposed on the other functional layer and the substrate layer. For example, it is disposed between the male sealant layer and the substrate layer. The gas impermeable film should be a resin film made of a resin containing a resin component constituting the base material layer, and if necessary, an ultraviolet absorber or the like may be contained in 89490-970901.doc • 29-1308896. The thickness of the gas impermeable film forming the barrier layer is usually in the range of 10 to 100 μm. However, as described above, the resin sheet for cold forming is pressed into the master mold by a male mold at a normal room temperature without heating, and high-speed die-cutting is performed to produce plasticity such as job and shape, bending, shearing, stretching, and the like. At the same time of deformation, the cold forming process is carried out. At this time, in the mode evaluation method of the plastic deformation of the resin sheet, the high-speed impact test under the room should be an effective method. From this point of view, the resin sheet for cold forming has a basis. ASTM-D 3763's drop hammer impact test method should include a specific enthalpy for the propagation energy and the maximum load displacement. For example, when the cold-forming sheet contains a polystyrene-based resin, the propagation energy of the 15 (? μm) thickness plate detected by the drop impact test method of astm_D 3763 should be 0.015 J or more, more preferably 0.02 J or more. If the propagating energy is 〇〇15 or more, the resin cap of the present invention obtained by performing sufficient plastic deformation without breaking the plate material will have a uniform shape and shape retaining property, if it is 〇·〇2 】 Above, the effect is more obvious. Here, the propagation energy of the drop weight impact test refers to the absorption energy from the displacement at the maximum load to the displacement at the time of breaking, which is the total energy absorbed by the drop weight impact test. In addition, the detection system obtained by the impact is a (four) painting, and the heart is the hammer type of the deduction, and the falling speed of the heart is the flaw detected by the reading & Similarly, when the cold forming plate contains polyphenylene 0; resin, the displacement at the maximum load of the 15 G μη thickness plate of Wan Wan (4) according to the drop weight impact test method of ASTM-D 3763 should be 10.0 Λ It is better to be below 9. 5 mm. If the displacement at the maximum load is 1 〇.〇mm or less, the material will not be broken. 89490-970901.doc -30- 1308896 The invention is fully plasticized and opened. The resin cover will have a shape and will be accompanied by a μμ·& nc: 呆 眭, and the right is 9.5 mm or less. Here, the drop hammer impact bin ^ bait take the test to take the big change when heavy weight refers to the load, the load, ',, ra "in the first position (the amount of displacement between the front end of the drop hammer and the surface of the test piece And the detection of the 落 利用 利用 利用 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 045 The resin sheet for cold forming may be colored by white coloring or the like. When the sheet contains a polystyrene resin, one or both of the base layer and the functional layer should be self-colored. 3. A sheet of polyethylene-based resin During the forming process, white will appear due to the bending of the plastic=opening/, and the white coloring of the layer itself can be preliminarily made the whitening of the bent portion caused by the plastic deformation less obvious. In the white coloring, a white pigment or a dye such as titanium oxide or oxidized in a range of 0.5 to 8 weight percent of the raw material resin may be added to form a sheet. The resin sheet for cold forming used in the present invention may be extruded by a sheet. It is manufactured by a well-known method such as a device or a die cutting device. For example, The substrate layer and the functional layer are simultaneously coextruded by a plate pressing device, or the substrate layer and the functional layer are dry laminated by a two-liquid reaction adhesive or the like, or by thermal lamination (thermal Lamination) a method of laminating a substrate layer and a machine layer: λ, or a method of performing extrusion and covering of a functional layer on a substrate layer, or performing printing on a substrate layer or a functional layer Alternatively, a laminate of a single layer of a substrate layer or a substrate layer and one or more functional layers may be produced by the above method. 89490-970901.doc -31 - 1308896 Forming a tree to form a shape The resin plate is used for detailed description. However, the thickness of the resin is different depending on the type and shape of the resin cover of the present invention, and it is generally considered to be a film and a thickness load. When the thickness is below mm, R l is less than PCT, and the core σ is regarded as a thin plate, and the thickness is 1 mm or more, and the resin plate for molding is used. However, when the resin plate for cold forming contains poly, the board of the moon is used. The thickness should be 50 qing~1 drying, 80 μιη~300 μηη If the degree of formation is 5 〇 or more, it is possible to use the polystyrene resin sheet I and the resin cover of the present invention, and the effect is more obvious when the 8G μη! or more is obtained. :::Under the cold forming, the plastic material of the board material can be more obvious. The resin-shaped cover with conformality is called the following, and the resin sheet for cold forming is applied to the following forming method, that is, , the cladding material plate is sandwiched between the pair of convex molds (male molds) and the forming concave molds (mother molds), the plates are pressed into the forming concave molds by the convex molds, and the resin coated material sheets are made by high speed punching. The plastic deformation is produced and the shape is also referred to as the so-called punching forming method. The deformation of the plastic deformation material in the case of exceeding the elastic limit, the stress of the stress above the point of the material to the force drop can cause significant deformation. In addition, the molding pressure can be appropriately selected depending on the type of the resin plate and the shape of the resin cover, and is not particularly limited as described above, and high-speed die cutting is usually not performed. In the case of heating, at room temperature or often The following implementation of 'however' may also be carried out under low-temperature heating, and in the case of substantially the glass transition point of the resin constituting the resin sheet (for example, when the resin sheet is a polystyrene-based resin sheet, For the following two, the temperature range of 10 to 60 〇C is better, and the room temperature or room temperature is optimal. 89490-970901.doc -32- 1308896 A container body (resin molded product) covered with a resin according to the present invention is also fixed, and the material, shape, shape and the like are not particularly limited. The material of the resin molded article may be any material. However, it is preferable to use a resin of the same kind as the resin cap of the present invention, for example, PS (polystyrene) resin, styrene-acrylic copolymer, resin, ABS. (Acrylonitrile-butadiene styrene copolymer) resin, ternary copolymer containing acrylonitrile and a styrene component, resin such as a resin, or an unsaturated polyester resin or a saturated polyester resin Resin, high-density polyethylene, low-density polyethylene, EVA (ethylene-vinyl acetate copolymer) resin, EV0 (ethylene/vinyl alcohol copolymer) resin, etc., polyethylene resin, 4 polypropylene resin, others A material such as a polyolefin resin, a polyacetal resin, or a polycarbonate resin may be contained in the above-mentioned or two or more types, including those containing a PS resin, an ABS resin, a resin, and a ρΕτ resin. Preferably, the resin may be moderately added with a plasticizer, a stabilizer, a flame retardant, an antioxidant, an ultraviolet absorber, a coloring agent, an additive for preventing a charging agent, and a reinforcing agent, a charging agent, and the like. . The shape and shape of the resin molded article of the resin may be any one of a film, a plate, a plate, a rod, a tube, a laminate, a fiber, a mesh, a non-woven fabric, various containers, a packaging material, and various machine components, and the like. The method may be any one of I shrink forming, continuous automatic forming, laminated forming, injection molding, extrusion molding, blow molding, rolling processing, casting, and the like. The method for fixing the above-mentioned resin molded article of the present invention to the above-mentioned resin molded article may be any one of the following methods, such as hot plate welding, hot air welding, pulse welding, ultrasonic welding, and the like. In the case of 1, the high-speed (four) connection, the super-sound (four) connection method is 89490-970901.doc -33· 1308896. For example, the open resin container, -, ^ # ± and the ultrasonic wave welded with the resin sheet 1 having the sealant layer, in addition to the machine, can also be used for the specific use of the suspension of the wave soaking Jk 14 is the ultrasonic specification of the specific specification of the object

熔接機,以將頻率為15〜50kHZ 奶2更佳)、振幅為16〜 QmPP⑽〜8Mmpp更佳)之超音波施加於接著面上來實 ^㈣音波㈣之條件方面,例如,將冷成形之蓋密封 J本乙烯糸樹脂容器開口之密封容器時,應為頻率%〜* 廠、輸出50〜觸〜個、照射時間⑽叫秒等,在此條件下 實施炼接時’可得到飲料容器等之樹脂容器蓋可以手指剝 離、且密封容器不小心掉落時蓋亦不會剝離之剝離強度。 又’接著方法方面,例如將各種接著劑塗布於本發明之樹 脂製蓋或樹脂成形品之特定表面,或者,在冷成形用樹脂 板配設含有接著劑成分之密封劑層’例如,利用具有可以 手指將樹脂製蓋從樹脂成形品剝離之程度的固裝強度之密 封劑層D周整固裝強度並適度加壓實施疼接之方法等。 此樹脂成形品及本發明之樹脂製蓋間的固震強度方面,其剝 離強度應為依據舰6854之i抓剝離試驗時之6〜2〇則5 _寬 度之範圍,8〜細5rnm寬度之範圍更佳。剝離強度係將以 和樹脂成形品同種組成之樹脂原料製成之板、及冷成形用 樹脂板以例如超音波溶接法進行溶接時,在兩板度 為18(Τ時檢測之剥離強度(18〇。剝離)時所得到之値,若剝^ 強度為謂/15職寬度以上,而樹脂成形品為飲料容器時,即 使在充填著内容物之狀態掉落’蓋亦不會從容器剝離,且 内容物不會外漏,X,若剝離強度為2〇N/15mm寬度以下, 89490-970901.doc •34- 1308896 則不會發生手指難 難以剝離蓋之情形。若剝離強度為8〜 N/15mm寬度之範圍, m 則可更確實地得到上述效果。 土本上纟考X明^樹脂製蓋具有冷成形用樹脂板所擁有 之形態及物性。亦胙 0 ^ 只以基材層構成之單層構造、或在 基材層之兩面或1φ_二^ 八甲一面積層機能層者皆可,機能層如且 有接著機能之密封劑展 也对别層、具有防止帶電機能之防止 層、或其他印刷層或阻隔 ^ ⑽層寺。上述基材層應為由耐衝整 性聚苯乙烯(八)1〇〇〜7〇舌θ τ、十 70重I百分率、及苯乙烯_ 丁二 物(Β)0〜30重量百分率所媒乂、 Λ 刀羊所構成之組成物者,若耐衝擊 本乙烯(Α)具有3 0以下之膨、η Λ 7潤度及〇.5〜1〇01!1範圍之平均妹 子徑的軟質成分粒子,則可尸為,说*扣 ’ 則可侍到優良保形性之蓋,故更佳。 又,當做上述機能層積層之密封劑層、防止帶電層、印刷 :、阻隔層等’係具有和冷成形用樹脂板上之該機能層相 同之機能及構成者。 具備本發明之樹脂製签& 曰表盖的具體實例如密封容器,以提古 再循環性之觀點而言,該密 〇 蚀也.. 亥在封谷益之蓋及樹脂容器應以同 種樹脂為主成分。尤盆是,筌 八疋蓋及樹脂容器皆以聚苯乙烯系 樹脂為主成分者較佳,因其H 、 八另馒艮抗拉強度、耐埶性、 耐光性、成形性、及表面光澤性, … 1L 7 ^ ^ ν 又’利用以耐衝擊性聚 本乙烯為主成分之樹脂板製造者 掉落時亦不會受損而具有優良二器不慎 ., 「生又’右利用超音 波炫接法等使蓋及開口樹脂容門 ,、 為間之剥離強度相當於180。 剝離試驗中6〜20 Ν/15 mm之寬唐簕囹咖 見度乾圍内,以吸管刺穿蓋時, 可在蓋及樹脂容器間不產生剝離之 月形下飫用收納於樹脂 89490-970901.doc -35- 1308896 容器内之飲料。The fusion splicer is preferably applied with a supersonic wave having a frequency of 15 to 50 kHZ (better of the milk 2) and an amplitude of 16 to QmPP (10) to 8 Mmpp, which is preferably applied to the surface (for example), for example, a cold formed cover. When sealing the sealed container of the opening of the vinyl enamel resin container, it should be the frequency %~* factory, the output 50~touch~, the irradiation time (10) called the second, etc., and when the refining is performed under these conditions, the beverage container can be obtained. The peeling strength of the resin container lid can be peeled off by the finger, and the lid is not peeled off when the sealed container is accidentally dropped. Further, for example, various adhesives are applied to a specific surface of the resin cap or the resin molded article of the present invention, or a sealant layer containing an adhesive component is disposed on the resin plate for cold forming. The method of fixing the strength of the sealant layer D of the fixing strength to the extent that the resin cap is peeled off from the resin molded article by a finger, and applying a moderate pressure to the pain can be performed. In terms of the solid shock strength between the resin molded article and the resin cap of the present invention, the peeling strength should be in the range of 6 to 2 5 in the case of the peeling test of the ship 6854, and the width of the width is 8 to 5 rpm. The range is better. The peeling strength is a peeling strength (18) when the board is made of a resin material having the same composition as the resin molded article and the resin sheet for cold forming is melted by, for example, ultrasonic welding. 〇 〇 剥离 剥离 値 値 値 値 値 値 値 値 値 値 値 値 値 値 値 値 値 値 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂And the content does not leak, X, if the peel strength is below 2〇N/15mm width, 89490-970901.doc •34- 1308896 will not occur when the finger is difficult to peel off the cover. If the peel strength is 8~ N The range of /15mm width, m can more reliably achieve the above effect. The soil cover XX Ming ^ resin cover has the shape and physical properties possessed by the resin sheet for cold forming. Also 胙0 ^ consists only of the base material layer The single-layer structure, or both sides of the substrate layer or the functional layer of the 1φ_二^八甲一层层 layer, the functional layer, such as the sealing agent exhibiting the function of the next layer, has a preventive layer for preventing the motor. , or other printed layers or barrier ^ (10) layers The above substrate layer should be made of a pressure-resistant polystyrene (8) 1〇〇~7 tongue θ τ, a weight ratio of 10 70%, and a styrene-butadiene (Β) 0 to 30 weight percentage. The composition of the media, Λ knife and sheep, if the impact resistance of ethylene (Α) has a swelling of less than 30, η Λ 7 degree of lubrication and 〇.5~1〇01!1 range of average sister diameter soft Ingredient particles can be used as a corpse, and it is better to say that the * buckle' can serve a good shape retention cover. Also, as the sealant layer of the above functional layer, to prevent charging layer, printing: barrier layer, etc. It has the same functions and constituents as the functional layer on the resin sheet for cold forming. Specific examples of the resin labeling and labeling cover of the present invention are sealed containers, from the viewpoint of improving the recycling property. The dense eclipse is also.. The cover of the seal and the resin container in the cover of the valley should be based on the same kind of resin. It is better to use the polystyrene resin as the main component of the oyster cover and the resin container. Because of its H, 八, tensile strength, tamper resistance, light resistance, formability, and surface gloss, ... 1L 7 ^ ^ ν In addition, the manufacturer of the resin board which uses the impact-resistant polyethylene as the main component will not be damaged when it is dropped, and it has an excellent two-handedness. When the cover and the opening resin are used for the door, the peeling strength is equivalent to 180. In the peeling test, the width of the 6~20 Ν/15 mm wide 簕囹 簕囹 簕囹 簕囹 簕囹 , , , , , , 刺 刺 刺 刺 刺 刺The beverage which is contained in the resin of the resin 89490-970901.doc -35 - 1308896 is used in the shape of the moon which is not peeled off between the resin containers.

此密封容器以液體·-,> ---容器為佳,尤其是, 器或乳製品容器等之 熱步驟,即可實現裝 必廢棄蓋之素材的樹脂板。 然而,本發明之技術 以下,以實施例具體說明本發明 範圍並未受限於下述實例。 實施例1 [板狀包覆材料之製作] 實施重量平均分子量為23萬、橡膠量為12重量百分率、 流動鏈烷烴量為1.0重量百分率、軟質成分粒子之膨潤度為 12、軟質成分粒子之平均粒子徑為34 μιη之耐衝擊性聚^乙 烯的溶融擠壓,得到基材層(板)。又,畑山祕m ^The sealed container is preferably a liquid ·-, >-- container, in particular, a thermal step of a device or a dairy container, etc., to realize a resin plate containing the material of the cover. However, the present invention is not limited to the following examples by way of specific examples. Example 1 [Preparation of plate-shaped coating material] The weight average molecular weight was 230,000, the rubber amount was 12% by weight, the amount of flowing paraffin was 1.0% by weight, the swelling degree of soft component particles was 12, and the average of soft component particles was The aluminum alloy was subjected to melt extrusion of an impact-resistant polyethylene having a particle diameter of 34 μm to obtain a substrate layer (plate). Also, Lushan Mi m ^

積層30 μηι之密封劑膜(J_Film株式會社製ZH_4l),製作密封 劑層。聚笨乙稀系樹脂板及密封劑膜之剝離強度為4 Ν/ι 5 mm寬度。在積層著密封劑層2之面、及相反側之基材層表 面,以輥塗實施稀釋成30%濃度水溶液之界面活性劑(花王 株式會社製ELECTRO STRIPPER AC)的塗布,製作防止帶電層 3 ’製成厚度為200 μηι之3層構造的板狀包覆材料。 實施例2 [樹脂製蓋之製作] 又, 使用實施例一製成之板狀包覆材料,蓋成形裝置則採用 圖1所示之冷成形裝置,在23。(:之環境下實施連續成形(每卜】、 時13,000壓射),在以下(1)〜(4)所示之條件下製造蓋c。 89490-970901.doc -36- 1308896 二:之形狀係平坦部C1:—、裙部C2之長度:5_。 ⑴成形凹模内周面之溝的形狀 成形凹模内周面之溝的大小分成圓周16#分、圓周 等分、圓周40等分,將各成形凹模裝設於前述 r 2置而製作出蓋。圖5係本試驗所使用之成形凹模的 剖面形狀。溝之深度〇分別為圓周16等分、圓周24等分、圓 周32等分、及圓周4〇等分之1〇職、〇 5 mnm、〇 $咖、及〇 $ 溝之半徑R分別為15 mm、i 5 _、i 2 _及〇 8咖。 (2) 成形凹模内周面之溝的角度 /成形凹模内周面之溝的角度為〇、和凸模之嵌入方向平 订)'15 (和凸模之嵌人方向成15。傾斜),將各成形凹模裝 設於前述蓋成形裝置而製作出蓋。 (3) 成形凹模内周面之表面處理 將内周面實施硬質鑛鉻處理或㈣處理之成形凹模裝設 於前述蓋成形裝置而製作出蓋。 (4) 成形凹模及凸模之間隙 將直徑修醜之成形凹模及直徑024.5 mm之凸模、或直 徑似5 mm之成形凹模及直徑0245咖之凸模裝設於前述蓋 成形裝置而製作出蓋。 實施例三[特性試驗] (1)保形性 針對實施例二製成之蓋,在蓋成形經過2小時後,檢測平 坦部C1及裙部C2之夹角α(參照圖2_b),相對於平坦部〇以 垂直方式(α=90。)彎折之裙部〇2在相對於平坦部山為“ ‘ 89490-970901.doc -37- 1308896 1 30時,評估為具有保形性。結果如表丨所示。表中顯示〇: α ^ 13〇。、△ : 130。< 〇: $ 15〇。、χ : 15〇。“。 (2) 成形時之蓋強度 以目視確認實施例二製造之蓋是否有破損,結果如表i所 不表中顯示〇:無破損、△:破損之蓋數為丨5〇/〇以内、χ : 破損之蓋數超過15%。 (3) 連續成形性 實施每1小時〗3,000壓射成形加工時確認成形之蓋是否 附著於成形凹模部。結果如表丨所示。表中顯示〇:未附著、 X :附著。 (表1) 1 溝形狀 溝角度 C ) 成· 溝長度 (mm) &條件 表面處理 1~~—'— 成形凹模直徑0 (mm) 凸模直徑4 (mm) 保形性 結果 蓋強度 連續成形性 2 [篇1苗1A管八 無 25.0 _ 24.5 X X Δ 3 圓钼9/!勢八 0 6 無 25.0 24.5 Δ X δ~~ 4 IS1搿30势八 0 6 無 25.0 24 5 △ Δ 〇 5 11周40莖公 0 10 無 25.0 _ 24.5 〇 Δ 〇— 0 10 無 25.0 △ Δ 〇— 6 圓周32等分 15 10 硬質鉻 --24.5 25.0 〇 X ό 7 圓周32等分 0 4 硬質鉻 -_ 24.5 25.0 〇 Δ 〇— 8 圓周32等分 - _ 0 24 S 4 硬質鉻 ---厶十) 26.0 Δ Δ 9 圓周32#j --- 0 Λ 24.5 鏡蝴 25.0 〇 〇 10 圓周32等分 —~〇~~"~~" ------ 24 S 4 鎳硼 26.0 Δ 〇 〇~^ -— 一 __ 24.5 (特性試驗結果) (1)成形凹模内周面之溝之形狀 成形凹模内周面之溝的形狀和保形性相關。實施例二之 89490-970901.doc -38- 1308896 條:(包覆材料之厚度:成形蓋之直徑0 :24.5mm、 裙部之長度:5mm)下’設置溝之大小為成形凹模之内周(0 25.0mm)32等分大小之溝時具有最佳之保形性。 (2) 成形凹模内周面之溝的角度 /冓之角纟為0。(和凸模之嵌入方向平行)時,成形加工時之 蓋的破損會少於溝之角度為15。時。 (3) 成形凹模内周面之表面處理 實施鎳硼處理之表面處理’比未實施表面處理時或硬質 絡處理時時更可抑制成料之蓋破損,亦可提高保形性。 (4) 成形凹模及凸模之間隙 成形凹模及凸模之間隙若小可提高保形性。 本發明之產業上的利用可能性如下所示。 依據本發明之蓋成形裝置,可藉由實施冷成形而得到具 有保形性之密封容器等之蓋。由於本發明之蓋成形裝置可 應用於樹脂製之包覆材料’故可以金屬探測機對所得到之 蓋及使用該蓋之密封容器實施檢査,預先察覺異物之混 入。又,蓋及樹脂容器不必分開進行回收處理。由 明之蓋成形裝置不需要加熱機構,故不但可實現裝置之小 型化,且即使將充填物充填至容器内之充填裝置發生 時,亦不會發生供應給加工區之樹脂㈣㈣^彡,㈣ 避免樹脂板報廢。 【圖式簡單說明】 圖1係本發明之蓋成形裝置的剖面圖 而得之蓋的斜視圖及剖 圖2a、b係以本發明之蓋成形裝置 S9490-970901.doc -39- 1308896 面圖。 圖3係本發明之蓋成形裝置之成形凹模的斜視圖。 圖4係本發明之蓋成形封蓋裝置的概略圖。 圖5係實施例二使用之成形凹模的剖面圖。 【圖式代表符號說明】 1 蓋成形裝置 2 可動刃 3 固定刃 4 壓制構件 5 凸模 6 凸模往返移動操作桿 7 成形凹模 8 蓋推回用活塞 9 捲盤 10 回捲用夾滾輪 11 間歇送材用夾滾輪 12 沖切成形機構 13 蓋供應手段 14 封蓋機構 41 彈簣 42 凸緣部 71 成形凹模之内周面 72 成形凹模口部 73 配設於成形凹模内周面之溝 81 彈簣 82 桿 89490-970901.doc -40-A sealant film (ZH_4l, manufactured by J_Film Co., Ltd.) of 30 μm was laminated to prepare a sealant layer. The peel strength of the polystyrene resin sheet and the sealant film was 4 Ν/ι 5 mm width. On the surface of the base material layer on which the sealant layer 2 is laminated, and the surface of the base material layer on the opposite side, a surfactant (ELECTRO STRIPPER AC manufactured by Kao Corporation) diluted with a 30% aqueous solution is applied by roll coating to prepare a charge-preventing layer 3 'A plate-shaped covering material having a three-layer structure having a thickness of 200 μηι. [Example 2] [Production of Resin Cover] Further, the plate-shaped covering material produced in Example 1 was used, and the lid forming apparatus was a cold forming apparatus shown in Fig. 1. (In the environment of continuous molding (per), 13,000 shots were taken, and the lid c was produced under the conditions shown in the following (1) to (4). 89490-970901.doc -36- 1308896 The flat portion C1: - the length of the skirt portion C2: 5_. (1) The shape of the groove of the inner peripheral surface of the forming female mold The size of the groove forming the inner peripheral surface of the female mold is divided into a circumference of 16#, a circular division, and a circumference of 40 Each of the forming female molds was placed on the above r 2 to form a lid. Fig. 5 is a cross-sectional shape of the forming concave mold used in the test. The depth 沟 of the grooves is equally divided into a circumference of 16, a circumference of 24, and a circumference. The radius of R of 32 divisions, and the circumference of 4 〇, 〇5 mnm, 〇$咖, and 〇$ groove are 15 mm, i 5 _, i 2 _, and 〇8 coffee, respectively. (2) The angle of the groove of the inner peripheral surface of the forming die / the angle of the groove of the inner peripheral surface of the forming die is 〇, and the direction of the embedding of the punch is flat) '15 (and the direction of the inlay of the punch is 15. tilt), Each of the forming female molds is attached to the above-described lid forming apparatus to produce a lid. (3) Surface treatment of the inner peripheral surface of the forming die The forming concave die in which the inner peripheral surface was subjected to hard ore chrome treatment or (d) treatment was attached to the above-mentioned cap forming apparatus to produce a lid. (4) A gap between the forming die and the punch is formed by forming a concave die having a diameter of ugly and a punch having a diameter of 024.5 mm, or a forming die having a diameter of 5 mm and a punch having a diameter of 0,245 coffee. And make a cover. [Example 3] [Characteristics test] (1) Shape retention For the lid made in Example 2, after the lid was formed for 2 hours, the angle α between the flat portion C1 and the skirt portion C2 was detected (refer to Fig. 2_b), with respect to The flat portion 弯2 which is bent in a vertical manner (α=90.) is evaluated as having shape retention when it is "89490-970901.doc -37 - 1308896 1 30" with respect to the flat portion mountain. The result is as follows. Table 丨 shows: 〇: α ^ 13〇., △: 130. < 〇: $ 15〇., χ: 15〇.". (2) The strength of the cover during molding was visually confirmed whether the cover manufactured in Example 2 was damaged. The result is shown in Table i: No damage, △: The number of damaged covers is 丨5〇/〇, χ : The number of damaged covers exceeds 15%. (3) Continuous Formability When the 3,000 injection molding process is performed every 1 hour, it is confirmed whether or not the formed cover adheres to the forming die portion. The results are shown in the table. The table shows 〇: not attached, X: attached. (Table 1) 1 Groove shape groove angle C) Formation groove length (mm) & Condition surface treatment 1~~—'- Forming die diameter 0 (mm) Punch diameter 4 (mm) Conformability result cover strength Continuous Formability 2 [Article 1 Miao 1A Tube Eight No 25.0 _ 24.5 XX Δ 3 Round Molybdenum 9/! Potential Eight 0 6 No 25.0 24.5 Δ X δ~~ 4 IS1搿30 Potential Eight 0 6 No 25.0 24 5 △ Δ 〇 5 11 weeks 40 stems 0 10 no 25.0 _ 24.5 〇 Δ 〇 - 0 10 no 25.0 △ Δ 〇 - 6 circumference 32 aliquots 15 10 hard chrome -24.5 25.0 〇X ό 7 circumference 32 equals 0 4 hard chrome - _ 24.5 25.0 〇Δ 〇— 8 circumference 32 equal parts - _ 0 24 S 4 hard chrome---厶10) 26.0 Δ Δ 9 circumference 32#j --- 0 Λ 24.5 mirror butterfly 25.0 〇〇10 circumference 32 equal parts —~〇~~"~~" ------ 24 S 4 Nickel Boron 26.0 Δ 〇〇~^ -—— 一__ 24.5 (Characteristic test results) (1) Groove of the inner peripheral surface of the forming die The shape of the groove of the inner peripheral surface of the shape forming die is related to the shape retention property. Example No. 89490-970901.doc -38- 1308896: (Thickness of the covering material: diameter of the forming cover 0: 24.5 mm, length of the skirt: 5 mm) The size of the groove is set within the forming die Week (0 25.0mm) 32 equal division size groove has the best shape retention. (2) The angle of the groove of the inner peripheral surface of the forming die / the angle 冓 of the 冓 is 0. (When the direction of insertion of the punch is parallel), the damage of the cover during forming is less than the angle of the groove of 15. Time. (3) Surface treatment of the inner peripheral surface of the forming die The surface treatment for performing the nickel-boron treatment can suppress the breakage of the cover of the material more than when the surface treatment is not performed or the hard core treatment, and the shape retaining property can be improved. (4) Clearance between the forming die and the punch The shape of the forming die and the punch can be improved if it is small. The industrial utilization possibilities of the present invention are as follows. According to the cap forming apparatus of the present invention, it is possible to obtain a lid of a sealed container or the like having a shape retaining property by performing cold forming. Since the cap forming device of the present invention can be applied to a resin-made clad material, the metal detector can be used to inspect the obtained cap and the sealed container using the cap to detect the incorporation of foreign matter in advance. Further, the lid and the resin container do not have to be separately disposed of. Since the forming device of the lid does not require a heating mechanism, not only can the device be miniaturized, but even if the filling device that fills the filling into the container occurs, the resin supplied to the processing zone does not occur. (4) (4) ^ (4) Avoid The resin board is scrapped. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a cross-sectional view of a cap forming apparatus of the present invention, and a cross-sectional view showing a cap forming apparatus S9490-970901.doc -39-1308896 of the present invention. . Figure 3 is a perspective view of a forming die of the cap forming apparatus of the present invention. Figure 4 is a schematic view of a cap forming and capping device of the present invention. Figure 5 is a cross-sectional view showing a forming die used in the second embodiment. [Description of Symbols] 1 Cover Forming Device 2 Movable Edge 3 Fixed Edge 4 Pressing Member 5 Punch 6 Punch Reciprocating Movement Rod 7 Forming Die 8 Cap Pushing Back Piston 9 Reel 10 Rewinding Clamping Roller 11 Interlacing roller 12 for intermittent feeding material Punching forming mechanism 13 Cover supply means 14 Capping mechanism 41 Magazine 42 Flange portion 71 Inner peripheral surface 72 of the forming die The forming die portion 73 is disposed in the inner periphery of the forming die Ditch groove 81 magazine 82 rod 89490-970901.doc -40-

Claims (1)

1308896 拾、申請專利範圍: 丨.一種樹脂製蓋成形裝置,其特徵在於: 具備:蓋材冲切手段’其 出一個或兩個以上之笔材.及苗士 匕覆材料;中切 ·<-皿材,及盍成形手段, 對該蓋材;令切丰π、士, , #具有用以 材冲切手奴冲切出之蓋材實 凸模;且 成形凹模及 於前述成形凹模之内周面設有與凸模之嵌 的複數溝或突起,月/ 方向平行 再飞大起及/或於凸模之外周面設有 入方向平行的複數溝或突起。 ,、榣之嵌 2· 一種樹脂製蓋成形裝置,其特徵在於·· 具備蓋成形手段,1目士 .,, 有用以實施樹脂製蓋材之点# 的成形凹模及凸模;且 成形 於前述成形凹模之内周面設有與凸模之 的複數溝或突起,及/ 万内千仃 ^ 杈之外周面設有與凸模之垆 入方向平行的複數溝或突起。 、人 3·如申請專利範圍第1或2項之樹脂製蓋成形裝置,其中 於成形凹模之内周面設有複數溝。 4.如:請專利範圍第3項之樹脂製蓋成形裝置,其中 J成开川核内周面之溝的剖面形狀係圓旅狀。 5·如申清專利範圍第1或2項之樹脂製蓋成形裝置,Α中 對成形凹模之内周面實施表面處理。 、 6. 如申請專利範圍第5項之樹脂製蓋成形裝置,其中 表面處理係鎳硼處理。 7. 如申請專利範圍第1或2項之樹脂製蓋成形裝置,其中 89490-970901.doc 1308896 對成形凹模之内周面及口部實施表面處理。 如申明專利範圍第7項之樹脂製蓋成形裝置,其中 表面處理係鎳硼處理。 9.如申清專利範圍第1或2項之樹脂製蓋成形裝置,其中 成形凹杈及凸模之間隙係調整為樹脂板狀包覆材料厚 度之4.0倍以下。 Μ. 2請I利範圍第1或2項之樹脂製蓋成形裝置,其係應 用於以冷成形用樹脂板實施樹脂製蓋之冷成形時。 一種樹脂製蓋之成形方法,盆 山 & ^ 〃、係攸冷成形用樹脂板沖切 出一個或兩個以上之蓋材, ^ ^ ^ Τ刀出盍材後,立即在使 该包覆材料抵接於成形凹模 ^ ^ Λ , ^ 、又口 °卩的狀態下使凸模前進 並嵌入成形凹模内,而於 、凸核及成形凹模之間隙形成蓋 之裙。卩,而使前述沖切出之蓋 於: 盍材形成羞狀者,其特徵在 如申請專利範圍第u項之樹 由配設於成形凹模内周面之複數;二成形方法’其係 ώ模外周面之複數溝或突起— 析稍皺導引於签夕紐 形成蓋狀。 I歹、盍之裙邛 13, 如申請專利範圍第12項 由配設於成形凹模内周 裙部並形成蓋狀。 之樹月:製蓋之成形方法,其係藉 面之複數溝,將褶皺導引於蓋之 14. 一種樹脂製蓋,其特徵係藉由申 任一項之成形方法所得到者。 請專利範圍第 11〜13中 89490-97090l.doc 1308896 種樹脂製蓋成形封蓋裝置,其特徵在於具備: 私:捲進機構’其具有將捲繞於捲盤之樹脂板狀包覆 、,,回捲之回捲用夾滾輪’及以間歇方式進給回捲之前 述樹月旨板狀包覆材料的間歇送㈣夾滾輪; 沖切成形機構,其具有:從進給之樹脂板狀包覆材料 /切出一個或兩個以上之蓋材的蓋材冲切手段;及具有 用+以對該蓋材冲切手段;中切出之蓋材實施成形之成形凹 換及凸权’ j_於前述成形凹模之内周面設有複數溝或突 起、及/或於凸模之外周面設有複數溝或突起之蓋成形手 段;以及 封蓋機構,其具有.進給已成形之蓋的蓋進給手段; 及將前述蓋冠套於容器本體之冠套手段。 89490-970901.doc 1308896 柒、指定代表圖: (一)本案指定代表圖為:第(1 )圖。 (二)本代表圖之元件代表符號簡單說明: 1 蓋成形裝置 2 可動刃 3 固定刃 4 壓制構件 5 凸模 6 凸模往返移動操作桿 7 成形凹模 8 蓋推回用活塞 41 彈簧 42 凸緣部 71 成形凹模之内周面 72 成形凹模口部 73 配設於成形凹模内周面之溝 81 彈簧 82 桿 Μ 蓋 捌、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無) 89490-970901.doc1308896 Picking up, patent application scope: 树脂. A resin cap forming device, comprising: a cover material punching means 'one or two or more pen materials; and a nursery cover material; medium cut · &lt ;- dishes, and 盍 forming means, the cover material; let Chefeng π, Shi,, # have a cover punch punched out by the hand-cutting slave; and forming the concave die and the forming concave The inner peripheral surface of the mold is provided with a plurality of grooves or protrusions embedded in the punch, and the moon/direction is paralleled to fly up and/or the outer peripheral surface of the punch is provided with a plurality of grooves or protrusions parallel to the inward direction.树脂 嵌 · · 一种 一种 一种 一种 一种 一种 一种 一种 一种 一种 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂 树脂The inner circumferential surface of the forming die is provided with a plurality of grooves or projections and projections, and the outer circumferential surface of the molding die is provided with a plurality of grooves or projections parallel to the direction in which the punch is inserted. The resin cap forming apparatus according to claim 1 or 2, wherein the inner peripheral surface of the forming die is provided with a plurality of grooves. 4. For example, please refer to the resin cap forming device of the third item of the patent scope, wherein the cross-sectional shape of the groove of the inner circumference of the K-Kawagawa core is a circular shape. 5. The resin cap forming apparatus of claim 1 or 2, wherein the inner peripheral surface of the forming die is subjected to a surface treatment. 6. The resin cap forming device according to claim 5, wherein the surface treatment is nickel boron treatment. 7. The resin cap forming apparatus according to claim 1 or 2, wherein 89490-970901.doc 1308896 performs surface treatment on the inner circumferential surface and the mouth of the forming die. A resin cap forming apparatus according to claim 7 wherein the surface treatment is nickel boron treatment. 9. The resin cap forming apparatus according to claim 1 or 2, wherein the gap between the forming recess and the punch is adjusted to be 4.0 or less times the thickness of the resin plate-shaped covering material.树脂. 2 The resin cap forming apparatus of the first or second aspect of the invention is applied to cold forming of a resin cap by a resin plate for cold forming. A method for forming a resin cap, which is punched out by a resin plate for potting and cold forming, and one or more cover materials are punched out, ^ ^ ^ after the coffin is ejected, the covering material is immediately Abutting the forming die ^ ^ Λ , ^ , and the mouth 卩 , the punch is advanced and embedded in the forming die, and the skirt of the cover is formed in the gap between the convex core and the forming die.卩 而 前述 前述 前述 前述 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲 冲A plurality of grooves or protrusions on the outer peripheral surface of the stencil - a slight wrinkle guide is formed at the signing of the eve. I 歹 盍 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛 邛The tree month: the forming method of the cap, which is to guide the pleats to the lid by a plurality of grooves. 14. A resin cap, which is characterized by the molding method of any one of them. In the resin cover forming and sealing device of the invention, which is characterized in that: the private: the winding mechanism has a resin plate-like covering wound around the reel, , the rewinding rewinding clamp roller 'and the intermittent feeding (four) clamping roller of the above-mentioned tree-shaped coating material for feeding back in a batch manner; the punching forming mechanism having: the resin plate from the feeding a covering material/cutting means for cutting out one or more cover materials; and having a punching means for + for cutting the cover material; forming a concave and convex shape for forming the cut cover material ' j_ is a cover forming means for providing a plurality of grooves or protrusions on the inner peripheral surface of the forming die, and/or a plurality of grooves or protrusions on the outer peripheral surface of the punch; and a capping mechanism having a feed a cover feeding means for forming the cover; and a crown covering means for covering the cover crown to the container body. 89490-970901.doc 1308896 柒, designated representative map: (1) The representative representative of the case is: (1). (2) The representative symbol of the representative figure is a simple description: 1 Cover forming device 2 Moving blade 3 Fixed blade 4 Pressing member 5 Punch 6 Punch reciprocating movement lever 7 Forming die 8 Cover pushback piston 41 Spring 42 convex The inner peripheral surface 72 of the forming concave die is formed in the groove 81 of the inner peripheral surface of the forming die. The spring 82 is a lid. In the case of a chemical formula, please disclose the most characteristic of the invention. Chemical formula: (none) 89490-970901.doc
TW092132121A 2003-11-14 2003-11-14 Process of resin plate of package material and a cap forming device TW200516034A (en)

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JP5727757B2 (en) * 2009-12-25 2015-06-03 芝浦メカトロニクス株式会社 Sealing can device
CN108380780B (en) * 2018-04-23 2024-03-26 华源包装(咸宁)有限公司 Cover making equipment
CN113199739B (en) * 2021-05-13 2023-03-24 新天力科技股份有限公司 Lid forming system and lid manufacturing method
CN113387009A (en) * 2021-06-11 2021-09-14 温州市中心医院 Medicine bottle adds medicine production line

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