TWI298734B - Organic-inorganic hybrid compositions with sufficient flexibility, high dielectric constant and high thermal stability, and cured compositions thereof - Google Patents

Organic-inorganic hybrid compositions with sufficient flexibility, high dielectric constant and high thermal stability, and cured compositions thereof Download PDF

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TWI298734B
TWI298734B TW93128764A TW93128764A TWI298734B TW I298734 B TWI298734 B TW I298734B TW 93128764 A TW93128764 A TW 93128764A TW 93128764 A TW93128764 A TW 93128764A TW I298734 B TWI298734 B TW I298734B
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epoxy resin
powder
carbon black
organic
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TW93128764A
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TW200610786A (en
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Shur Fen Liu
Meng Huei Chen
Jinn Shing King
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Ind Tech Res Inst
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1298734 九、發明說明: 發明所屬之技術領域 本發明係關於一種高介電有機/無機混成材料組成 物,其可用於製備一具有撓曲性、高耐熱性的高介電黏結 層(bonding layer) ° 先前技術 美國專利公開US200 2/00481 37A1案揭示了一種用於 製作兩層内嵌式電谷(two-layered embedded capacitor) 的一電容羯(capacitor foil),包括一導電層及形成於該 導電層上具有高介電常數的部份硬化黏結層(b〇nding 1 ayer ),其中該黏結層係由添加有電容性陶瓷粉末 (capacitive ceramic particles)的環氧樹脂所形成。將 該電容箱的黏結層貼合於一具有式樣化銅簿的基板,即可 製備出一具有内嵌式電容的印刷電路板中間產品,其中該 式樣化銅箔為該電容的一接地面(gr〇und plane),而該導 電層為電源面(P〇wer plane)。 美國專利第6274224號揭示一種被動電氣物品 (passive electrical article),包括第一層基板,第二 層基板及介於其間的含有一聚合物之電絕緣或導電性層。 此專利的-具體實施例為内嵌式電容,其中使用—分^有 陶竟粉末之環氧樹脂組成物作為中間層。該組成物所使用 之環氧樹脂可以為雙環氧樹脂與㈣清漆環氧樹脂 (novolac epGxy)的摻合(Mend),陶究粉末可為欽酸鎖 1298734 (barium titanate)。該組成物之製備方式可將鈦酸鋇粉 末’環氧樹脂之一有機溶液及一分散劑一起混合而製備。 該分散劑較佳的為陰離子型分散劑,例如聚酯與多胺 (polyamine)的一共聚合物,可從 iCI Americas,BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a high dielectric organic/inorganic hybrid material composition which can be used to prepare a high dielectric bonding layer having flexibility and high heat resistance. The prior art US Patent Publication No. US200 2/00481 37 A1 discloses a capacitor foil for making a two-layered embedded capacitor, comprising a conductive layer and formed on the conductive layer. A partially hardened bonding layer having a high dielectric constant on the layer, wherein the bonding layer is formed of an epoxy resin to which capacitive ceramic particles are added. The adhesive layer of the capacitor box is attached to a substrate having a patterned copper book to prepare a printed circuit board intermediate product having an embedded capacitor, wherein the patterned copper foil is a ground plane of the capacitor ( Gr〇und plane), and the conductive layer is a P〇wer plane. U.S. Patent No. 6,272,224 discloses a passive electrical article comprising a first layer of substrate, a second layer of substrate and an electrically insulating or electrically conductive layer comprising a polymer interposed therebetween. The specific embodiment of this patent is an in-line capacitor in which an epoxy resin composition of a ceramic powder is used as an intermediate layer. The epoxy resin used in the composition may be a blend of a double epoxy resin and a (iv) varnish epoxy resin (novolac epGxy), and the ceramic powder may be a 1298734 (barium titanate). The composition can be prepared by mixing an organic solution of barium titanate powder "epoxy resin" with a dispersing agent. The dispersant is preferably an anionic dispersant such as a copolypolymer of a polyester and a polyamine, available from iCI Americas,

Wi lmington,De 1 ·,以一商品名 “ jjypermer psg” 購得。此 專利的環氧樹脂組成物仍然有進一步被改善的空間。 美國專利公開第2003/0006402 A1號揭示一種高介電 聚合物複合材料及其製造方法。該高介電聚合物複合材料 具有大於20 0的一介電常數,其包括一聚合物樹脂及導電 性材料,其中該導電性材料可為過渡金屬粉體、過渡金屬 的α金的叙體、石反黑、碳纖維或石墨。然而此專利的高介 電聚合物複合材料具有非常大的散失因子(Dissipation factor),特別是頻率在讀沿以上,且對頻率依存性過高, 不/、使用彳貝值。並且此專利申請案未對該高介電聚合物複 口材料的耐熱性、接著性及加工性加以說明。因此,仍然 有進一步被改善的空間。 發明内容 本發明之重點在強調高分子樹脂與陶兗粉體之混成材 枓配方技術,使該材料同時擁有高介電性、高耐埶性、良 好接著性以及優良加工性(撓曲性)等。 技ιΛΛ 案所未提及但卻㈣重要的材料配 =二決環氧樹脂/高介電陶竟粉體/導電性材料之混 ι之問題’包括改善耐熱性問題、脆性問題、 1298734 銅猪間之接著性問題、大Wilmington, De 1 ·, is available under the trade name "jjypermer psg". The epoxy resin composition of this patent still has room for further improvement. A high dielectric polymer composite material and a method of manufacturing the same are disclosed in U.S. Patent Publication No. 2003/0006402 A1. The high dielectric polymer composite has a dielectric constant greater than 20 0, and includes a polymer resin and a conductive material, wherein the conductive material may be a transition metal powder, a transition metal alpha gold, Stone anti-black, carbon fiber or graphite. However, the high dielectric polymer composite of this patent has a very large Dissipation factor, especially if the frequency is above the read edge and the frequency dependence is too high, and the mussel value is not used. Further, this patent application does not describe the heat resistance, adhesion and workability of the high dielectric polymer composite material. Therefore, there is still room for further improvement. SUMMARY OF THE INVENTION The present invention focuses on a blending technique of a polymer resin and a ceramic powder, so that the material has high dielectric properties, high tamper resistance, good adhesion, and excellent processability (flexibility). Wait. Technical ΛΛ 未 未 但 但 却 却 却 却 却 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂 环氧树脂Inter-connectivity problem, big

^ ^ 大的政失因子以及與傳統(現有)PCB^ ^ Large political loss factor as well as with traditional (existing) PCB

製私加工相容性等。縣 〕CB 知用之手段包括·· ”選擇適當 樹脂組成,來同時平銜 衣 n 千㈣難與接著性;2)環氧樹脂中填 充一㈣電性陶£粉體,來提高混成物之介 且 粒徑分饰至少兩種或兩種以上,且其中必含一種奈米:且 體、U具呵介電特性下,加工時又能具有良好::膠 除乂確保基板材料之品質;3)環氧樹脂與部份導電粉體(表 面具官能基的碳黑)反應,形成部分環氧樹脂包覆碳黑以降 低散失因子(Dlssipatic)n faet()r) ; 4)選擇適當之高分子型分 散劑’ -方面可改善低分子型分散性之低耐熱性,特別是 2板之耐焊錫性,一方面也可大幅提升未來產品應用之可 罪陡八原理主要疋藉由特殊高分子型分散劑,可輕易地 附著於無機粉體表面,有與有機樹脂間具有優良相容性甚 至些許反應性,可有效解決低分子型分散劑之缺點;5)添 加適當之柔軟劑來解決陶瓷粉體過多(為了有效提高介電 常數)所造成基板過脆無法加工的缺點;及6)適時加入其他 添加劑以改善黏度問題或進一步提升接著性。所得到之高 介電混成物可藉由傳統玻纖布含浸方式、精密塗佈技術或 是網板/鋼板印刷技術而製得具有高玻璃轉移溫度 (Tg>180°C),與銅箔間具優良接著性(>4 lb/in)的黏結層 (bonding layer)。本發明製成的内嵌式電容在1 mHz頻率下 具有介電常數30〜150,及散失因子(Dissipation factor)介於 〇·〇2〜0.07 。 依本發明内容所完成的一種有機/無機混成材料組成 1298734 物,包含: a) —高Tg之環氧樹脂系統,其包含一具下列結構的 環氧樹脂:Custom processing compatibility, etc. County] CB knows the means including: · Selecting the appropriate resin composition, at the same time, flattening the clothes n thousand (four) difficult and adhesive; 2) filling the epoxy resin with one (four) electric ceramic powder to improve the mixture At least two or more kinds of particle size decoration, and which must contain a kind of nano: and the body and U have a dielectric property, and can be processed well: the rubber removes the enthalpy to ensure the quality of the substrate material; 3) The epoxy resin reacts with a part of the conductive powder (carbon black with functional groups on the surface) to form part of the epoxy resin coated carbon black to reduce the loss factor (Dlssipatic) n faet()r); 4) Select appropriate The polymer type dispersant' can improve the low heat resistance of low molecular type dispersibility, especially the solder resistance of 2 sheets, and on the other hand, it can greatly enhance the sinister steep principle of future product application. The molecular type dispersing agent can easily adhere to the surface of the inorganic powder, has excellent compatibility with the organic resin and even some reactivity, can effectively solve the shortcomings of the low molecular type dispersing agent; 5) adding a suitable softening agent to solve Too much ceramic powder (in order The effect of increasing the dielectric constant) is that the substrate is too brittle to be processed; and 6) adding other additives at the right time to improve the viscosity problem or further improve the adhesion. The obtained high dielectric mixture can be impregnated by the traditional fiberglass cloth. Bonding layer with high glass transition temperature (Tg>180°C) and excellent adhesion (>4 lb/in) between copper foils, precision coating technology or stencil/steel printing technology (bonding) The in-cell capacitor fabricated by the present invention has a dielectric constant of 30 to 150 at a frequency of 1 mHz, and a dissipation factor of 〇·〇2 to 0.07. An organic material is completed according to the present invention. /Inorganic hybrid material composition 1298734, comprising: a) - a high Tg epoxy resin system comprising an epoxy resin having the following structure:

b) —強介電性陶甍粉體,含兩種或兩種以上之粒徑分 佈範圍,其中的一第一個粒徑分佈範圍為丨一丨⑽奈米,及 一第二個粒徑分佈範圍為300奈米—5微米;及 c ) 一導電性粉體。 較佳的’該導電性粉體包含過渡金屬粉體、過渡金屬 的合金的粉體、碳黑、或碳纖維,其中該導電性粉體佔該 組成物之總固體成分之〇 · 〇 1〜2 〇重量%。更佳的,該導電 性粉體為碳黑。最佳的,該碳黑包含一導電性碳黑及一表 面具有竣基或經基的碳黑。 較佳的’該強介電性陶瓷粉體含兩種主要之粒徑分佈 I巳圍,其中的第一個粒徑分佈範圍為5〇一1〇〇奈米,及第二 個粒徑分佈範圍為0.3-5微米,且該第一個粒徑分佈範圍 之強介電性陶瓷粉體佔全部強介電性陶瓷粉體之卜4〇重 量% 〇 較仏的’該強介電性陶瓷粉體佔該組成物之總固體成 分之50-95重量%。 車乂仫的’該強介電性陶瓷粉體為BaTi〇3,SrTi〇3, Ba(Sr)Ti〇3 ’或它們之植入金屬離子者。 1298734 較佳的,該環氧樹脂系統進一步包含選自下列族群的 -或多種環氧樹脂,該族群由雙酚—人環氧樹脂,環脂肪族 環氧樹脂’含萘環環氧樹脂,雙苯基環氧樹脂,及紛駿清 漆(Novolac)環氧樹脂所組成。 遠%氧樹脂系統進一步包含一種高分子分散 劑。更佳的’ 1 亥高分子分散劑為聚酯,聚醯胺,或是它們 的/、聚物且該尚分子分散劑佔該組成物總固體成分之 0· 1〜5. 0重量%。 較隹的,該 該J哀氧樹脂系統進一步包含一種高分子柔軟 ”更4的該鬲刀子柔軟劑為聚酉旨類(polyester)、聚醯 胺(polyamide)、聚醯胺—醯亞胺(p〇lyamide—imide)、聚乙 烯縮丁醛(polyvinyi butyral)、合成橡膠、聚内酯 (P〇lycaprolact〇ne),或脂肪鏠型環氧樹脂,且該高分子 柔軟劑佔該組成物總固體成分之〇· 5〜2〇重量%。 較佳的,该環氧樹脂系統進一步包含一種稀釋劑 (diluent)或增黏著劑(adhesi〇n pr〇m〇ter)。更佳的,該 稀釋劑或增黏著劑為以下所示b) - a strong dielectric ceramic powder containing two or more particle size distribution ranges, wherein a first particle size distribution range is 丨 丨 (10) nanometer, and a second particle size The distribution range is from 300 nm to 5 microns; and c) a conductive powder. Preferably, the conductive powder comprises a transition metal powder, a powder of an alloy of a transition metal, carbon black, or carbon fiber, wherein the conductive powder accounts for 总·〇1 to 2 of the total solid content of the composition. 〇% by weight. More preferably, the conductive powder is carbon black. Most preferably, the carbon black comprises a conductive carbon black and a carbon black having a mercapto group or a mercapto group. Preferably, the ferroelectric ceramic powder contains two main particle size distributions, wherein the first particle size distribution ranges from 5 to 1 nanometer, and the second particle size distribution The range is 0.3-5 microns, and the first dielectric particle size distribution of the strong dielectric ceramic powder accounts for 4% by weight of the total ferroelectric ceramic powder. The powder accounts for 50 to 95% by weight of the total solid content of the composition. The ferroelectric ceramic powder of the rut is BaTi〇3, SrTi〇3, Ba(Sr)Ti〇3' or their metal ion implants. 1298734 Preferably, the epoxy resin system further comprises - or a plurality of epoxy resins selected from the group consisting of bisphenol-human epoxy resin, cycloaliphatic epoxy resin containing naphthalene ring epoxy resin, double Phenyl epoxy resin, and Novolac epoxy resin. The far % oxygen resin system further comprises a polymeric dispersant. 0重量%。 The 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。. More preferably, the J sulphur resin system further comprises a soft polymer. The knives softener of the knives are more polysaccharides, polyamides, polyamines, quinones. P〇lyamide—imide), polyvinyi butyral, synthetic rubber, polylactone (P〇lycaprolact〇ne), or fat oxime type epoxy resin, and the polymer softener accounts for the total composition of the composition Preferably, the epoxy resin system further comprises a diluent or an adhesive (adhesi〇n pr〇m〇ter). More preferably, the dilution is 〇·5~2〇% by weight. Agent or adhesion promoter is shown below

9 1298734 較佳的’中該ί辰氧樹脂系統進一步包含一種硬化劑, 其可為多胺(polyamine),酚樹脂(phenol res in)或是酸酐 (acid anhydride)。該硬化劑的用量約為與該環氧樹脂系 統相同當量。 較佳的,該鬲環氧樹脂系統進一步包含一硬化促進 劑。較佳的,該硬化促進劑佔該硬化劑之〇 〇1-5重量%。 車父佳的,該環氧樹脂系統進一步包含一種石夕燒類偶合 劑(Silane Coupling agent),以提高介電性陶瓷粉體在該 組成物中的分散性與相容性。更佳的,該矽烷類偶合劑為 環氧石夕烧(epoxysilane)或胺基矽烷(Amin〇silane)。 較佳的,該高環氧樹脂系統進一步包含一催化劑。更 佳的,該催化劑包含苯基膦化合物,及該催化劑佔該組成 物之總固體成分之〇· 〇1一5重量%。 車父佳的,該環氧樹脂系統進一步包含一種有機溶劑。 本發明同時亦提供一種硬化的有機/無機混成材料,其 係由本务明之組成物硬化而成。較佳的,該硬化係藉由加 熱該組成物而進行。更佳的,該加熱係於16〇〜2〇(rc進行 2〜6小時。較佳的’在進行該硬化之前該含催化劑的高 之%氧樹脂系統與該表面具有羧基或羥基的碳黑於 l〇〇~130°C中反應3-6小時。 實施方式 本發明之要點即在製造高介電常數、低散失因子及高 耐熱性(高Tg )之基板材料,可應用於高頻高速之通訊、 1298734 為訊或數位豕電產品,包括内後式電容之製造。所使用之 、料匕括(&)冋Tg之ί衣氧樹脂系統;(b) —強介電性陶竟粉 体’含兩種或兩種以上粒徑分佈,且其中必須含一種奈米 粉體;(c)碳黑,其可含一種或一種以上不同類型的碳黑, 包含導電性碳黑及具有_COOH或_0H官能基之碳黑;(d) 至少一種高分子柔軟劑;(e)高分子分散劑;(f)其他添加劑 例如起始劑(initiator)、稀釋劑(diluent),增黏著劑(adhesi〇n promoter),催化劑和有機溶劑等。 製造之程序如下: 1·將環氧樹脂與溶劑置於反應器中加熱至90〜95〇c 使之完全溶解。 2·將溶解後的環氧樹脂加入適量的碳黑,使用高速 攪拌機南速攪拌分散碳黑’分散後加入催化劑升溫到 100〜130C,反應3〜6小時。 3_加入適量硬化劑及硬化促進劑,待充分溶解後, 再加入適量的分散劑、柔軟劑以及其他添加劑。 4·於上述溶液中添加適量不同大小粒徑比例之高介 電粉體,而後高速攪拌均勻。所添加之高介電粉體之含量 大約佔總固體成分之20〜70體積。或50 — 95重量%,而大粒 徑(0.3〜5 // m)與小粒徑(<1〇()llin)比例為 1〇〇:1〜6〇:4〇。 5 ·將得到之有機無機混合物在以球磨機分散i 2〜3 6 小時,即可得到分散良好之混成物塗液。 6·將上述之塗液製成基板以利電性之量測,製作方 式有下列三種: 11 1298734 (1) 玻纖布含浸製程:先製得玻纖布與塗液預浸材 料,再經由壓合程序200QC約三小時,即可得到銅箔基板。 (2) 精密塗佈製程:先製程背膠銅箔(RCC),再將之與 銅箱壓合成銅猪基板。 (3) 藉由網版/鋼版印刷製程於基板上印刷塗液,再壓 合金屬層或高溫熟化(curing)後再鍍金屬層,而形成具有上 下電極之基板。 7. 製得之基板經電性量測後,依材料組成份之不同 所得到之介電常數值範圍在1MHz頻率下約為30〜150,且 散失因子約為0.02〜0.07。 8. 在熱性質測試上,除了可通過288^(:的耐銲錫測 試外,Tg也在180〜220°C範圍。 本發明所使用之典型原料如下: 命 環氧樹脂 (a)9 1298734 Preferably, the oxy-oxygen resin system further comprises a hardener which may be a polyamine, a phenol res in or an acid anhydride. The hardener is used in an amount equivalent to about the equivalent of the epoxy resin system. Preferably, the epoxy resin system further comprises a hardening accelerator. Preferably, the hardening accelerator accounts for 1-5 wt% of the hardener. According to the car owner, the epoxy resin system further comprises a Silane Coupling agent to improve the dispersibility and compatibility of the dielectric ceramic powder in the composition. More preferably, the decane coupling agent is epoxysilane or Amin〇silane. Preferably, the high epoxy resin system further comprises a catalyst. More preferably, the catalyst comprises a phenylphosphine compound, and the catalyst comprises from 1 to 5% by weight of the total solid content of the composition. The car's epoxy system further contains an organic solvent. The present invention also provides a hardened organic/inorganic hybrid material which is hardened by the composition of the present invention. Preferably, the hardening is carried out by heating the composition. More preferably, the heating is carried out at 16 Torr to 2 Torr (rc is carried out for 2 to 6 hours. Preferably, the high oxygen-containing resin system containing the catalyst and the carbon black having a carboxyl group or a hydroxyl group on the surface before the hardening is performed. The reaction is carried out for 3-6 hours at 130 ° C. Embodiments The main point of the present invention is to manufacture a substrate material having a high dielectric constant, a low loss factor, and a high heat resistance (high Tg), which can be applied to high frequency and high speed. Communication, 1298734 for digital or digital power products, including the manufacture of internal and rear capacitors. The materials used include (&) 冋Tg 衣 oxy-resin system; (b) - strong dielectric ceramics Powder 'containing two or more particle size distributions, and must contain one type of nano-powder; (c) carbon black, which may contain one or more different types of carbon black, including conductive carbon black and having _ Carbon black of COOH or _0H functional group; (d) at least one polymeric softening agent; (e) polymeric dispersing agent; (f) other additives such as initiators, diluents, diluents, adhesion promoters (adhesi〇n promoter), catalysts, organic solvents, etc. The manufacturing process is as follows: 1 The epoxy resin and the solvent are placed in a reactor and heated to 90 to 95 〇c to completely dissolve them. 2. Add the dissolved epoxy resin to an appropriate amount of carbon black, and disperse the carbon black after dispersing at a high speed mixer. Add the catalyst to the temperature of 100~130C, and react for 3~6 hours. 3_Add appropriate amount of hardener and hardening accelerator, after fully dissolving, add appropriate amount of dispersant, softener and other additives. 4. Add in the above solution Appropriate amount of high dielectric powder of different size and particle size, and then stir evenly at high speed. The content of high dielectric powder added is about 20~70 volume of total solid content, or 50-95% by weight, and large grain The ratio of the diameter (0.3 to 5 // m) to the small particle size (<1〇()llin) is 1〇〇: 1~6〇: 4〇. 5 · The obtained organic-inorganic mixture is dispersed in a ball mill i 2 ~3 6 hours, you can get a well-dispersed mixture coating solution. 6. The above coating liquid is made into a substrate to measure the electrical properties, and the following three methods are produced: 11 1298734 (1) Glass fiber cloth impregnation process : Firstly obtain the fiberglass cloth and the coating liquid prepreg, and then press the pressure The procedure is 200QC for about three hours to obtain the copper foil substrate. (2) Precision coating process: first process backing copper foil (RCC), and then press it into the copper pig substrate with copper box. (3) by screen /Steel printing process printing the coating liquid on the substrate, and then pressing the metal layer or curing at high temperature and then plating the metal layer to form a substrate having the upper and lower electrodes. 7. After the substrate is electrically measured, The dielectric constant value obtained depending on the composition of the material ranges from about 30 to 150 at a frequency of 1 MHz, and the loss factor is about 0.02 to 0.07. 8. In the thermal property test, in addition to the solder resistance test of 288^(:, Tg is also in the range of 180~220 °C. The typical raw materials used in the present invention are as follows: Life Epoxy Resin (a)

(b) 雙 S分 _ A 環氧樹脂(Diglycidyl ether of bisphenol Aepoxy) (c) 四漠化雙酉分- A 環氧樹脂(TetrabromobisphenolAdiglycidyl ether epoxy) (d) 環脂肪族環氧樹脂(Cyclo aliphatic epoxy resin) 例如,二環戊烧環氧樹脂(dicyclopentadiene epoxy resin) 12 1298734 (e) 含萘環環氧樹脂(Naphthalene epoxy resin) (f) 雙苯基環氧樹脂(Diphenylene epoxy resin) (g) 紛酸清漆環氧樹脂(Phenolic novolac epoxy resin) (h) 鄰甲齡紛酸清漆(Novo 1 ac)環氧樹脂(o-cresolNovolac epoxy resin) ♦ 硬化劑 (a)雙胺(diamine): ΗζΝ—Ι^ — ΝΙ^(b) Di-single bisphenol Aepoxy (c) Tetrabromobisphenol Adiglycidyl ether epoxy (d) Cyclo aliphatic epoxy For example, dicyclopentadiene epoxy resin 12 1298734 (e) Naphthalene epoxy resin (f) Diphenylene epoxy resin (g) Phenolic novolac epoxy resin (h) o-cresolNovolac epoxy resin ♦ hardener (a) diamine: ΗζΝ-Ι ^ — ΝΙ^

Ri可為芳香基、脂肪基、環脂肪基或含矽烷脂肪基, 例如Ri may be an aromatic group, a fat group, a cycloaliphatic group or a decane-containing aliphatic group, for example

R3〜R10: H,CH3, C2H5, C3H7,或 c(ch3)3 (b)紛樹脂(phenol resin)R3~R10: H, CH3, C2H5, C3H7, or c(ch3)3 (b) phenol resin

> 紛酸樹脂(Phenolic resin) 例如 > 萘醇類樹脂(Naphthol based resin) 例如> Phenolic resin, for example, > Naphthol based resin, for example

OH 13 1298734 > 萜紛酸樹脂(Terpene phenol resin)OH 13 1298734 > Terpene phenol resin

> 二環戊院樹脂(Dicyclopentadiene resin)> Dicyclopentadiene resin

> 4,4’,4”^j^6*SS^(4,4’,4”-Ethylidenetrisphenol) H〇-^) —-> 4,4',4"^j^6*SS^(4,4',4"-Ethylidenetrisphenol) H〇-^) ---

OH > 四經苯乙烧(Tetra phenylolethane)OH > Tetra phenylolethane

> 四經二甲苯乙烧(Tetraxylenol ethane)> Tetraxylenol ethane

> 四甲酉分乙烧(Tetracresololethane 14 1298734> Tetracresololethane 14 1298734

♦ 硬化促進劑 (a) 陽離子系觸媒 三氟化硼錯物,如 RNH2.BF3, R2NH.BF3, R3N.BF3 等, 其中R可為芳香基、脂肪基或環脂肪基 (b) 陰離子系觸媒 三級胺、金屬氫氧化物、單環氧化物之配位陰離子觸 媒,如 R3N,NCH2C-C(NH)-N(CH3)2 等,其中 R 可為 芳香基、脂肪基或環脂肪基 (c) 口米口坐(Imidazole) 1- 曱基口米唾(1-methylimidazole) 1,2-二甲基 口米唾(1,2-dime thy limid azole) 2- 十五燒基咪唾(2_heptadecylimidazole) 2-乙基-4-曱基 口米峻(2-ethyl-4-methylimidazole) ♦ 催化劑 苯基膦化合物 三苯基膦(triphenylphosphine) 命 碳黑 1. 導電性碳黑 2. 具有COOH或0H官能基之碳黑 命 無機填充物 15 1298734 主要為高介電之強介電性(Ferroelectric)陶瓷粉體,例 如:BaTi03,SrTi03,Ba(Sr)Ti03,植入金屬離子之 BaTi03,SrZr03 等 ♦ 柔軟劑 可應用於本發明之柔軟劑包括聚酯類(polyester)、聚醯 胺(polyamide)、聚醯胺·醯亞胺(polyamide-imide)、聚 乙烯縮丁駿(polyvinyl Butyral)、人造橡膠(例如 Carboxyl-Terminated Butadiene Acrylonitrile, CTBN)、聚内酉旨(polycaprolactone,(R-[-0[-CO(CH2)5-〇-]n-]f),月旨 肪鍵型壤氧樹脂等 脂肪鏈型環氧樹脂:♦ Hardening accelerator (a) Cationic catalyst boron trifluoride complex, such as RNH2.BF3, R2NH.BF3, R3N.BF3, etc., where R can be an aromatic group, a fat group or a cycloaliphatic group (b) an anion system Catalytic tertiary amine, metal hydroxide, monoepoxide coordination anion catalyst, such as R3N, NCH2C-C(NH)-N(CH3)2, etc., wherein R can be an aromatic group, a fat group or a ring Fat-based (c) mouth Imidazole 1- 1-methylimidazole 1,2-dime thy limid azole 2-15-alkyl 2_heptadecylimidazole 2-ethyl-4-methylimidazole ♦ Catalyst phenylphosphine compound triphenylphosphine (triphenylphosphine) carbon black 1. Conductive carbon black 2. Carbon black inorganic filler 15 1298734 with COOH or 0H functional group is mainly high dielectric ferroelectric ceramic powder, such as: BaTi03, SrTi03, Ba(Sr)Ti03, BaTi03 implanted with metal ions , SrZr03, etc. ♦ softeners can be applied to the softeners of the present invention including polyesters, polyamides, polyamines Polyamide-imide, polyvinyl Butyral, elastomer (eg Carboxyl-Terminated Butadiene Acrylonitrile, CTBN), polycaprolactone (R-[-0[-CO(CH2) ) 5-〇-]n-]f), a fat-chain epoxy resin such as a fat-bonded type of earth-alkali resin:

:爲' 〇, 1298734 :Q,: For ' 〇, 1298734 : Q,

Z V 0 〇销卷細 m CH2~0~fcH24H~CireH^ I : 〇 I GHS 〇 Cht-0 一 遍如Z V 0 〇 pin volume m CH2~0~fcH24H~CireH^ I : 〇 I GHS 〇 Cht-0

1 ....... 1.. V etVO-G -(ehyr^H^H-eHrCH-翁 1¾ - CHj ο o-辭 ώ-_ -..I ... ,.( GH~0~GRCH4 广 CH«Grt-CHfCH -(GHJs-eHs t '夕:0、 I 0 O-CH^^GH-GHj I K r1 ....... 1. V etVO-G -(ehyr^H^H-eHrCH-翁13⁄4 - CHj ο o-辞ώ-_ -..I ... ,.( GH~0~ GRCH4 广CH«Grt-CHfCH -(GHJs-eHs t '夕:0, I 0 O-CH^^GH-GHj IK r

C 0- G- (CHa)?~ G H ~C H-*C C H~ fC H^s ^ C 以上這些不同種類柔軟劑,由於在結構上的差異而使 得其與樹脂系統之反應性與相容性有差別,對柔軟性 之增益也有不同,因此亦可採用混合使用方式來達成 柔軟化的目的,以便同時兼顧製造時的加工性和最後 銅鎘基板之耐熱性包括耐銲錫性與Tg溫度。 ♦分散劑 本發明中採用高分子型分散劑,使其與無機粉體具有 良好的附著性,且又與有機樹脂間有優良之相容性及 些許反應性’可大幅提升基板之耐熱性與可靠性。可 使用之高分子分散劑包括有共聚酯-醯胺、聚酯或聚醯 胺等。C 0- G- (CHa)?~ GH ~C H-*CCH~ fC H^s ^ C These different kinds of softeners have reactivity and compatibility with resin systems due to structural differences. There are differences, and the gain of flexibility is also different. Therefore, it is also possible to achieve a softening effect by a mixed use method, so as to simultaneously at the same time as the workability at the time of manufacture and the heat resistance of the last copper-cadmium substrate, including solder resistance and Tg temperature. ♦ Dispersant In the present invention, a polymer type dispersant is used to have good adhesion to inorganic powder, and has excellent compatibility with a certain organic resin and a little reactivity, which can greatly improve the heat resistance of the substrate. reliability. The polymer dispersant which can be used includes copolyester-melamine, polyester or polyamine.

♦ 其他添加劑 □稀釋劑(diluent)與增黏著劑(adhesion promoter*) Q”ch’,修0,鐵七,_rQ 鴨 _ίι% m-mi 〇 5 Μ 17 1298734♦ Other additives □Diluent and adhesion promoter* Q”ch’, repair 0, iron seven, _rQ duck _ίι% m-mi 〇 5 Μ 17 1298734

卜口發烧類偶合劑(Silane Coupling agent),如環氧碎 烷(epoxysilane)或胺基矽烷(Ami nosilane)等 本發明將藉由下列實施例被進一步瞭解,該等實施例 僅作為說明之,而非用於限制本發明範圍。 實施例輿比較例: 使用不同原料組成,其含量如表一所示,實施例1及 2的做法首先在反應器中加入適量的環氧樹脂,包括雙紛_A 環氧樹脂(bisphenol_A diglycidyl ether) (Epoxy 1)(代號 1 8 8EL,長春樹脂公司,台灣)、四溴化雙酚_A環氧樹脂 (tetrabromo disphenol-A diglcidyl ether) (Epoxy2)(代號 BEB-350’長春公司,台灣)、環脂肪族環氧樹脂(CyCi〇 aliphatic epoxy) (Epoxy 3)(代號 HP-7200,DIC 公司,曰 本)、多官能基環氧樹脂(Multifunctional epoxy) (Epoxy 4) (前述環氧樹脂(a),購自曰本化藥株式會社),加入適量的 二曱基曱醢胺(dimethylformamide; DMF),而後加熱至90°C〜95 °C使環氧樹脂完全溶解。將溶解後的環氧樹脂加入適量的 碳黑(Degussa公司生產之代號為XE-2B的碳黑,及Cabot 公司生產之代號為M800的碳黑,此兩種碳黑的重量比為 1: U ’使用高速攪拌機高速攪拌分散碳黑,分散後加入三苯 18 1298734 基膦0· 1重量%,升溫到105°C,反應4小時。再加入適量 的硬化劑 4,4 -伸甲基一本胺(4,4’-Methylenedianiliiie) (ACROS公司,美國),以及適當的硬化促進劑2-乙基-4-曱基咪哇(2-Ethyl-4-methylimidazole) (ACROS 公司,美 國)。當硬化劑及硬化促進劑完全溶解於環氧樹脂溶液中, 再加入適量的高分子型分散劑Hypermer (Uniqema公司, 美國),以及不同的柔軟劑如聚乙烯縮丁醛(p〇lyVinyl Butyral) (PVB,長春樹脂公司,台灣)(柔軟劑i)、CTBN (ΖΕΟΝ Chemical公司,美國)(柔軟劑2),使其完全溶解而 後降至室溫。隨後加入適量不同大小比例粒徑的高介電填 充物(如 BaTi03 A: BaTi03 平均粒徑 〇·8 μιη ;这aTi03 B: BaTi〇3平均粒徑60 nm),以高速攙拌均勻,形成樹脂 /BaTi03/碳黑混成溶液。 比較例1至5的混成溶液使用類似實施例1及2的步 驟但依表一的配方加予製備,其中比較例4的碳黑為直接 添加於樹脂、而未高溫加熱與環氧樹脂反應。 將表一所配製不同比例不同組成的混成溶液,分別使 用球磨機分散’再將分散後所形成的有機/無機混成溶液使 用刮刀塗佈於銅箔上,並加熱烘烤去徐溶劑(1〇〇〇C,3hr小 時),使之部分硬化(partially cure)形成所謂的背膠銅箔 RCC (Resin Coated Copper),並分別將這些背膠銅箔與銅箔 高溫壓合硬化(壓合溫度約20(TC,2.5小時),形成有機/ 無機混成銅箔基板材料,最後分別測試其物性,列於表二。 19 1298734 表一 實施例1 實施例2 比較例3 比較例4 比較例5 組成 比較例1 比較例2 Edoxv 1 7.22 6·63 7.73 8.28 8.90 8.28 8.00 Eooxv 2 i 5.18 4.95 5.77 6.18 —6·80 6·18 5·97 Eooxv 3 (gl) 1.05 1.04 1.21 1.30 1.92 1·30 1.26 Eooxv 4 L50 1.50 1·75 1.88 0 1.88 1.82 硬化劑(g) 3·78 3·42 3.99 4.28 4.1 4.28 4·14 硬化促進劑 (g) 0.06 0.06 0.06 0.07 0.07 0.07 0.07 分散劑(g) 3.60^ 3.61 4.20 4.50 4.50 4.50 4·32 碳黑(g) 0 0 0 0.88 0 0·88 Ι·71 柔軟劑1 (g) 0 0 0 1·50 1.50 1·50 0 柔軟劑2(g) 0 1.00 1·41 0 0 0 1·45 BaTi〇3 A (g) 120.00 120.00 120.00 128.56 128.45 128.56 124.28 BaTi03 B (g) 0 0 20.00 21.43 21.41 2L43 20.72 表二 特性 比較例I 比較例2 比較例3 比較例4 比較例5 實施例I 實施例2 Tg(°C) 203 197 189 186 158 192 189 介電常數 (ΙΜζ) 30.02 33.12 35.53 118.52 37.62 58.86 102.65 散失因子 (ΙΜζ) 0.0232 0.0243 0.0252 0.152 0.0262 0.0287 0.042 ------ 剝離強度a) (lb/in) 2.2 3.6 5.2 4.1 5.8 5.3 4.8 撓曲性b) 差 優異 優異 優異 優異 優異 優異_ PCB製程加 工性c) 易脆裂 良好 良好 良好 良好 良好 良好 _______ 耐銲錫性d) 未測 失敗 合格 失敗 合格 合格 合格 a) 剝離強度依IPC-650方法測量 b) 撓曲性依IPC-650方法評估 現行PCB製程加工 d)耐銲錫性係於2 atm,lliTC下加熱2小時再於288°C測試 3分鐘 20 1298734 比較例1和2使用單一種粒徑之BaTi〇3,未添加The present invention will be further understood by the following examples, which are to be understood by way of illustration only in the accompanying claims, the singular s s s s s s s s s s s s s s s s s s s s s s s s s s s It is not intended to limit the scope of the invention. EXAMPLES Comparative Example: Different raw material compositions were used, the contents of which are shown in Table 1, and the practices of Examples 1 and 2 were first added to the reactor with an appropriate amount of epoxy resin, including bisphenol_A diglycidyl ether. (Epoxy 1) (code: 1 8 8EL, Changchun Resin Co., Ltd., Taiwan), tetrabromo disphenol-A diglcidyl ether (Epoxy2) (code name BEB-350 'Changchun Company, Taiwan) , CyCi〇aliphatic epoxy (Epoxy 3) (code HP-7200, DIC Corporation, 曰本), Multifunctional epoxy (Epoxy 4) (the aforementioned epoxy resin ( a), purchased from Sakamoto Chemical Co., Ltd., adding an appropriate amount of dimethylformamide (DMF), and then heating to 90 ° C to 95 ° C to completely dissolve the epoxy resin. The dissolved epoxy resin was added with an appropriate amount of carbon black (carbon black of code XE-2B produced by Degussa Co., Ltd., and carbon black codenamed M800 produced by Cabot Corporation. The weight ratio of the two carbon blacks was 1: U 'Use a high-speed mixer to stir and disperse the carbon black at a high speed. After dispersing, add triphenyl 18 1298734 phosphine 0.1% by weight, heat up to 105 ° C, and react for 4 hours. Add an appropriate amount of hardener 4, 4 - methyl group. Amine (4,4'-Methylenedianiliiie) (ACROS, USA), and the appropriate hardening accelerator 2-Ethyl-4-methylimidazole (ACROS, USA). The hardener and hardening accelerator are completely dissolved in the epoxy resin solution, and then an appropriate amount of polymeric dispersant Hypermer (Uniqema, USA) is added, as well as different softeners such as polyvinyl butyral (p〇lyVinyl Butyral). PVB, Changchun Resin Company, Taiwan) (softener i), CTBN (ΖΕΟΝ Chemical Company, USA) (softener 2), completely dissolved and then lowered to room temperature. Then add appropriate amount of high dielectric of different size and size Filler (eg BaTi03 A: Ba Ti03 average particle size 〇·8 μιη; this aTi03 B: BaTi〇3 average particle size 60 nm), uniformly mixed at a high speed to form a resin/BaTi03/carbon black mixed solution. The mixed solutions of Comparative Examples 1 to 5 were similarly implemented. The steps of Examples 1 and 2 were prepared according to the formulation of Table 1, wherein the carbon black of Comparative Example 4 was directly added to the resin and was not heated at a high temperature to react with the epoxy resin. The mixture of different compositions in different ratios prepared in Table 1 was prepared. The solution was separately dispersed using a ball mill. The organic/inorganic mixed solution formed after the dispersion was applied to the copper foil using a doctor blade, and baked to remove the solvent (1 〇〇〇C, 3 hr hours) to partially harden the mixture. (partially cure) forming a so-called Resin Coated Copper, and separately hardening these backing copper foils with copper foil at a high temperature (compression temperature of about 20 (TC, 2.5 hours) to form organic/inorganic The copper foil substrate materials were mixed and finally tested for physical properties, which are shown in Table 2. 19 1298734 Table 1 Example 1 Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Composition Comparative Example 1 Comparative Example 2 Edoxv 1 7.22 6·63 7.73 8.28 8.90 8 .28 8.00 Eooxv 2 i 5.18 4.95 5.77 6.18 —6·80 6·18 5·97 Eooxv 3 (gl) 1.05 1.04 1.21 1.30 1.92 1·30 1.26 Eooxv 4 L50 1.50 1·75 1.88 0 1.88 1.82 Hardener (g) 3·78 3·42 3.99 4.28 4.1 4.28 4·14 Hardening accelerator (g) 0.06 0.06 0.06 0.07 0.07 0.07 0.07 Dispersant (g) 3.60^ 3.61 4.20 4.50 4.50 4.50 4·32 Carbon black (g) 0 0 0 0.88 0 0·88 Ι·71 Softener 1 (g) 0 0 0 1·50 1.50 1·50 0 Softener 2(g) 0 1.00 1·41 0 0 0 1·45 BaTi〇3 A (g) 120.00 120.00 120.00 128.56 128.45 128.56 124.28 BaTi03 B (g) 0 0 20.00 21.43 21.41 2L43 20.72 Table 2 Characteristics Comparison Example I Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Example I Example 2 Tg (°C) 203 197 189 186 158 192 189 Dielectric constant (ΙΜζ) 30.02 33.12 35.53 118.52 37.62 58.86 102.65 Loss factor (ΙΜζ) 0.0232 0.0243 0.0252 0.152 0.0262 0.0287 0.042 ------ Peel strength a) (lb/in) 2.2 3.6 5.2 4.1 5.8 5.3 4.8 Flexibility b) Excellent, excellent, excellent, excellent, excellent, excellent, excellent, excellent, _ PCB processability, c) easy to be brittle, good, good, good, good Good ____ Solderability d) Untested Failure Qualified Failure Qualified Qualified a) Peel strength measured by IPC-650 method b) Flexibility Evaluate current PCB process according to IPC-650 method d) Solder resistance is 2 atm , heating at lliTC for 2 hours and then at 288 ° C for 3 minutes 20 1298734 Comparative Examples 1 and 2 use a single particle size of BaTi〇3, not added

BaTi〇3奈米粉體,在相同BaTi〇3比例下,其製程加工性差 且剝離強度(peeling strength)均不佳;若能添加適量柔軟 劑(比較例2),則可改善撓曲性與製程加工性,唯獨剝離強 度依然不佳,主要來自流膠量不足所致。不同粒徑之BaTi〇^ 的添加可增加BaTi〇3之堆積密度,提高介電常數,並由於BaTi〇3 nano-powder has poor processability and poor peeling strength at the same BaTi〇3 ratio; if an appropriate amount of softener can be added (Comparative Example 2), the flexibility and process can be improved. Processability, but the peel strength is still poor, mainly due to insufficient glue. The addition of BaTi〇^ with different particle sizes can increase the bulk density of BaTi〇3, increase the dielectric constant, and

BaTi〇3奈米粉體的增加可提高流膠量、增加接著,此外财 銲性亦被改善,可由比較例2,3中看出。當然Tg上揚的一 重要因素是環氧樹脂系統之選擇,原則上添加多官能基環 氧樹知才施大幅提高T g。此外,比較例4中碳黑為直接添 加於樹脂、而未高溫加熱與環氧樹脂反應,其散失因子較 實施例1,2高很多,故碳黑與環氧樹脂預先反應可降低散 失因子。 由以上的結果得知,要獲得一類具有良好加工應用性 的”高耐熱性之高介電有機/無機混成物,,,其配方中必須同 時含有高Tg之環氧樹脂、碳黑、碳黑與環氧樹脂預反應、 !當柔軟劑、高分子型分散劑、以及至少兩種粒徑大小之 尚介電陶瓷粉體,且其中必含一種奈米粉體等等,如此才 月匕製得一類真正具有應用價值之高介電的基板材料。 、本發月已被描述於上,熟悉本技術的人士仍可作出未 脫離下列申請專利範圍的多種變化及修飾。 21The increase in the BaTi〇3 nanopowder can increase the amount of the gel, increase the thickness, and the weldability is also improved, as can be seen from Comparative Examples 2 and 3. Of course, an important factor in the rise of Tg is the choice of epoxy resin system. In principle, the addition of a polyfunctional oxo tree will greatly increase the T g. Further, in Comparative Example 4, carbon black was directly added to the resin, and was not heated at a high temperature to react with the epoxy resin, and the loss factor was much higher than that of Examples 1, 2, so that the carbon black and the epoxy resin were previously reacted to lower the loss factor. From the above results, it is known that a high-temperature organic/inorganic hybrid with high heat resistance, which has good processing applicability, must contain high Tg epoxy resin, carbon black, carbon black. Pre-reacted with epoxy resin, softener, polymer dispersant, and at least two kinds of dielectric ceramic powders, which must contain a kind of nano-powder, etc. A class of highly dielectric substrate materials that are of practical value. The present disclosure has been described above, and those skilled in the art can still make various changes and modifications without departing from the scope of the following claims.

Claims (1)

.1298734 ?/年’月//日法(吏)正替換頁、中請專利範圍·· •〜種有機/無機混成材料組成物,包含·· (2008年1月修正) a)—高Tg之環氧樹脂系統 ί衣氧樹脂: 包含一具下列結構的 -CH- H2V“CH2CVch 甘山 b) _ ’其中 η 為 0 — 10 ; 佈範園介電性陶莞粉體,含兩種或兩種以上之粒徑分 一第…’其中的一第一個粒徑分佈範圍為1-100奈米,及 〜個粒徑分佈範圍為300奈米-5微米;及 C)—導電性粉體, 大於〇、中°亥強;1電性陶瓷粉體佔該組成物之總固體成分為 總固靜钽不鬲於95重量%,及該導電性粉體佔該組成物之 成分之〇· 〇1〜20重量。/〇。 性粉^ ^晴專利範圍第1項所述之組成物,纟中該導電 +山包含過渡金屬粉體、過渡金屬的含金的粉體、碳黑、 或石反纖維。 3·如申請專利範圍第2項所述之組成物,其中該導電 粉體為碳黑。 4·如申請專利範圍第3項所述之組成物,其中該碳黑 包含一導電性碳黑及一表面具有羧基或羥基的碳黑。 22 •1298734 τ 「 _— Μ年/月V日(靡年1月修正) 1 1 '_·_·ιιι > Ι· — , „ ; 5-如申請專利範圍第1至4項中任一項所述之組成 物其中该強介電性陶瓷粉體含兩種主要之粒徑分佈範 圍二其中的第一個粒徑分佈範圍為50-1 00奈米,及第二個 粒位刀佈乾圍為〇· 3 —5微米,且該第一個粒徑分佈範圍之 1包〖生陶瓦籾體佔全部強介電性陶瓷粉體之丨〜4〇重量 %。 1至4項中任一項所述之組成 私體佔該組成物之總固體成分之 6 ·如申請專利範圍第 物,其中该強介電性陶究 50-95 重量 %。 物Λ如Λ請專利範圍第1至4項中任一項所述之組成 ’、4強介電性陶究粉體4 BaTi03,SrTi03, Ba(Sr)T1〇3,或它們之植入金屬離子者。 8·如申請專利範圍第 从 # ^ 主4項中任一項所述之組成 物,其中该環氧樹脂系統 夕德声巧执 步包含選自下列族群的一或 多種%虱樹脂,該族群由 乂 抖# 八# 私〜A裱氧樹脂,環脂肪族環氧 樹脂,含奈環環氧樹脂, 衣虱 ^ 又本暴環氧樹脂,及酚醛清漆 (Novolac)^氧樹脂所組成。 物, 9·如申請專利範圍第1至4 其中該環氧樹脂系統進一步 項中任一項項所述之組成 包含一種高分子分散劑。 23 1298734 β年/月V日修_正替換頁 (厕年1月修正) I 0·如申請專利範圍第9項所述之組成物,其中該環氧 樹脂系統進一步包含一種高分子柔軟劑。 II ·如申請專利範圍第1 〇項所述之組成物,其中該環 氧樹脂系統進一步包含一種稀釋劑(diluent)或增黏著劑 (adhesion promoter) °.1298734 ? / year 'month / / Japanese law (吏) is replacing the page, the scope of the patent application · · ~ organic / inorganic mixed material composition, including · (Revised in January 2008) a) - high Tg Epoxy resin system: Epoxy resin: Contains a structure of -CH-H2V "CH2CVch Ganshan b) _ 'where η is 0-10; Bufanyuan dielectric pottery powder, containing two or Two or more particle sizes are divided into one... one of the first particle size distribution ranges from 1 to 100 nm, and ~ one particle size distribution ranges from 300 nm to 5 μm; and C) - conductive powder Body, greater than 〇, medium ° Haiqiang; 1 electrical ceramic powder accounts for the total solid content of the composition is not more than 95% by weight of the total solid, and the conductive powder accounts for the composition of the composition · 〇1~20重量。/〇. Sex powder ^ ^ Qing patent range of the composition of the first item, the conductive + mountain contains transition metal powder, transition metal gold-containing powder, carbon black, Or a stone anti-fiber. 3. The composition of claim 2, wherein the conductive powder is carbon black. 4. As claimed in claim 3 The composition, wherein the carbon black comprises a conductive carbon black and a carbon black having a carboxyl group or a hydroxyl group on the surface. 22 • 1298734 τ " _ - Μ / / 月 V 日 (corrected in January of the following year) 1 1 '_· _· ιιι > Ι· — , „ ; 5- The composition of any one of claims 1 to 4 wherein the ferroelectric ceramic powder contains two main particle size distribution ranges The first particle size distribution ranges from 50 to 100 nanometers, and the second grain size is about 3-5 micrometers, and the first particle size distribution range is 1 package. The corrugated body accounts for 丨4% by weight of the total ferroelectric ceramic powder. The composition according to any one of items 1 to 4, which constitutes the total solid content of the composition, is as claimed in the patent application, wherein the ferroelectricity is 50-95% by weight. For example, the composition of any one of the patent ranges 1 to 4, '4 strong dielectric ceramic powder 4 BaTi03, SrTi03, Ba(Sr)T1〇3, or their implanted metal Ion. 8. The composition of any one of the preceding claims, wherein the epoxy resin system comprises one or more % oxime resins selected from the group consisting of: By 乂 # # 八 # 私 ~ A 裱 裱 树脂 , 环 环 环 环 环 环 环 环 环 环 环 环 环 环 环 环 环 环 环 环 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪 脂肪The composition of any one of the above-mentioned epoxy resin systems includes a polymer dispersant. 23 1298734 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 II. The composition of claim 1, wherein the epoxy resin system further comprises a diluent or an adhesion promoter. 1 2·如申請專利範圍第1 〇項所述之組成物,其中該環 氧樹脂系統進一步包含一種硬化劑,其為多胺 (polyamine),紛樹脂(phenol resin)或是酸酐(acid anhydride) 〇The composition of claim 1, wherein the epoxy resin system further comprises a hardener, which is a polyamine, a phenol resin or an acid anhydride. 〇 13.如申請專利範圍第9項所述之組成物,其中該高分 子分散劑為聚酯,聚醯胺,或是它們的共聚物,且該高分 子分散劑佔該組成物總固體成分之〇.;[〜5. 0重量%。 14 ·如申請專利範圍第1 〇項所述之組成物,其中該高 分子柔軟劑為聚酯類(polyester)、聚醢胺(polyamide)、 聚醯胺-醯亞胺(polyamide-imide)、聚乙烯縮丁· (polyvinyl Butyral )、合成橡膠、聚内酯 (polycaprolactone),或脂肪鏈型環氧樹脂,且該高分子 柔軟劑佔該組成物總固體成分之〇. 5〜2 0重量%。 24 1298734 .........丨_, 兮怦/用/ /日滲(動正替換頁 I IIIII ----—- (2008 年 1 月修正) 1 5.如申請專利範圍第1 1項所述之組成物,其中該稀 釋劑或増⑩著劑為以下所# nQ-0 - (¾-CH -CH2 CglV 〇 -O-C HfCH」CH 之 (剛〜13. The composition according to claim 9, wherein the polymer dispersant is a polyester, a polyamide or a copolymer thereof, and the polymer dispersant accounts for the total solid content of the composition. 〇.;[~5. 0% by weight. The composition according to the first aspect of the invention, wherein the polymer softener is a polyester, a polyamide, a polyamide-imide, or a polyimide-imide. Polyvinyl Butyral, synthetic rubber, polycaprolactone, or an aliphatic chain type epoxy resin, and the polymer softener accounts for 总. 5~2 0% by weight of the total solid content of the composition. . 24 1298734 .........丨_, 兮怦/用/ /日渗透(动正正换页 I IIIII ------ (Amended in January 2008) 1 5. If the scope of application for patents The composition according to Item 1, wherein the diluent or the 増10 agent is the following # nQ-0 - (3⁄4-CH -CH2 CglV 〇-OC HfCH"CH (just ~ ClVChUj-GH〜GIV〇 一 CHriA:H2 或 # 士 Y·/如申請專利範圍第1〇項所述之組成物,其中該環 氧树月日系統進—步包含一種石夕烧類偶合劑(Silane P nS agent),以提高介電性陶瓷粉體在該組成物中的 分散性與相容性。 17.如申請專利範圍第16項所述之組成物,其中該矽ClVChUj-GH~GIV〇CHRIA:H2 or #士#·/ The composition of claim 1, wherein the epoxy tree system comprises a stone sinter-type coupling agent ( Silane P nS agent) to improve the dispersibility and compatibility of the dielectric ceramic powder in the composition. 17. The composition of claim 16, wherein the composition 烧類偶合劑為環氧石夕烧(ep〇xysUane)或胺基石夕烧X (Aminosilane) 〇 18·如申請專利範圍第12項所述之組成物,其中該環 氧樹脂糸統進一步包今一 r* η -fet +χ., ^ ^ ^硬化促進劑,其中該硬化促進劑 佔該硬化劑之〇. 〇 U * IQ/ ^ 宣里%及该硬化劑的用量與該環 樹脂系統具相同當量。 19·如申請專利範圍第4項所述之組成物,其中該環氧 25 1298734 竹年/月"日修(更)正替換頁 (2008年1月修正) 樹脂系統進一步包含笨基膦化物之催I化劑,及該催化 劑佔该組成物之總固體成分之〇 · 〇 1 — 5重量%。 20.如申請專利範圍第丨〇項所述之組成物,其中該環 氧樹脂系統進一步包含一種有機溶劑。 21·種硬化的有機/無機混成材料,其係由如申,請專 利範圍第1項至第20項中任-項所述之組成物硬化而成, 其中該硬化包含於160〜200。(:加熱該組成物2〜6小時。 、、曰如巾請㈣範圍第21項所述之硬化的有機/無機 :材枓,其具有在1ΜΗζ頻率下,介電常數為3〇〜 散失因子介於0·02〜〇〇7,及高玻璃轉移溫度介於 17 0〜23〇〇c。The burning coupling agent is ep〇xysUane or Aminosilane 〇18. The composition according to claim 12, wherein the epoxy resin further includes An r* η -fet +χ., ^ ^ ^ hardening accelerator, wherein the hardening accelerator accounts for the sclerosing agent. 〇U * IQ / ^ 宣 里 % and the amount of the hardener and the cyclic resin system The same equivalent. 19. The composition of claim 4, wherein the epoxy 25 1298734 竹年/月"日修(more) replacement page (corrected in January 2008) the resin system further comprises a stupid phosphide The catalyst and the catalyst constitute 〇· —1 to 5% by weight of the total solid content of the composition. 20. The composition of claim 3, wherein the epoxy resin system further comprises an organic solvent. The hardening organic/inorganic hybrid material is obtained by hardening the composition according to any one of items 1 to 20, wherein the hardening is contained in the range of 160 to 200. (: heating the composition for 2 to 6 hours.,, for example, the hardened organic/inorganic material of the range of item 21, which has a dielectric constant of 3 〇 to a loss factor at a frequency of 1 ΜΗζ. Between 0·02~〇〇7, and high glass transfer temperature between 17 0~23〇〇c. 2626
TW93128764A 2003-12-23 2004-09-22 Organic-inorganic hybrid compositions with sufficient flexibility, high dielectric constant and high thermal stability, and cured compositions thereof TWI298734B (en)

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CN102115317B (en) * 2009-12-31 2012-11-14 财团法人工业技术研究院 Highly dielectric material

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Publication number Priority date Publication date Assignee Title
CN102115317B (en) * 2009-12-31 2012-11-14 财团法人工业技术研究院 Highly dielectric material

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