TWI282013B - Long polarizing film, polarizing plate, production method thereof and liquid crystal display using the same - Google Patents

Long polarizing film, polarizing plate, production method thereof and liquid crystal display using the same Download PDF

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TWI282013B
TWI282013B TW091132656A TW91132656A TWI282013B TW I282013 B TWI282013 B TW I282013B TW 091132656 A TW091132656 A TW 091132656A TW 91132656 A TW91132656 A TW 91132656A TW I282013 B TWI282013 B TW I282013B
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Taiwan
Prior art keywords
film
polarizing
polarizing plate
stretching
transmittance
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TW091132656A
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Chinese (zh)
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TW200300511A (en
Inventor
Keiichi Taguchi
Hiromoto Kitakoji
Kentaro Shiratsuchi
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Fujifilm Corp
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Priority claimed from JP2002000606A external-priority patent/JP2003207619A/en
Priority claimed from JP2002002476A external-priority patent/JP2003227927A/en
Priority claimed from JP2002002475A external-priority patent/JP2003227926A/en
Priority claimed from JP2002003776A external-priority patent/JP2003215334A/en
Priority claimed from JP2002112105A external-priority patent/JP2003248120A/en
Application filed by Fujifilm Corp filed Critical Fujifilm Corp
Publication of TW200300511A publication Critical patent/TW200300511A/en
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Publication of TWI282013B publication Critical patent/TWI282013B/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/04Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique
    • B29C55/045Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets uniaxial, e.g. oblique in a direction which is not parallel or transverse to the direction of feed, e.g. oblique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • B29C55/10Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
    • B29C55/12Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
    • B29C55/16Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial simultaneously
    • B29C55/165Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2029/00Use of polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals or derivatives thereof as moulding material
    • B29K2029/04PVOH, i.e. polyvinyl alcohol
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0018Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
    • B29K2995/0034Polarising

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Shaping By String And By Release Of Stress In Plastics And The Like (AREA)

Abstract

The present invention can provide a polarizing plate excellent in the dimensional stability, particularly in the aging stability, a method for easily producing a polarizing plate, being capable of improving the yield in the step of punching the polarizing plate, and a liquid crystal display having excellent display grade at a low cost, and a polarizing plate of the present invention, comprising: a polarizing film; and a protective film attached to at least one surface of the polarizing film, wherein the angle made by the stretching axis of the protective film and the stretching axis of the polarizing film is no less than 10 DEG and less than 90 DEG.

Description

1282013 玖.、發明說明.1282013 玖., invention instructions.

(發明說明應敘明:發明所屬之技術領域、先前技術、內容、實施方式及圖式簡單說明) (一)發明所屬之技術領域: 本發明係關於一種具有優良尺寸安定性之偏光板,其製造 方法,以及使用偏光板之液晶顯示器。 (•一)先前技術:BRIEF DESCRIPTION OF THE DRAWINGS (Technical Field, Prior Art, Content, Embodiment, and Schematic Description of the Invention) (1) Field of the Invention: The present invention relates to a polarizing plate having excellent dimensional stability, Manufacturing method, and liquid crystal display using a polarizing plate. (•1) Prior art:

隨著液晶顯示裝置(以下稱爲LCD )的普及,對於偏光板的 需求已經急速上升。此種偏光板通常包括一具有偏光能力的 偏光膜,以及經由黏合層而貼附於偏光板之兩面或一面上之 保護膜。With the spread of liquid crystal display devices (hereinafter referred to as LCDs), the demand for polarizing plates has rapidly increased. Such a polarizing plate generally includes a polarizing film having a polarizing ability, and a protective film attached to both sides or one side of the polarizing plate via an adhesive layer.

用來做爲偏光膜之材料主要是聚乙烯醇(以下稱爲PV A ) ° PVA膜係在單軸拉伸後,然後再以碘或雙色染料予以染色 ’或者是在染色後才被拉伸;此種膜係進一步與硼化合物交 聯使形成偏光膜。通常,此種偏光膜係藉由沿著移動方向( 縱向)拉伸(縱向拉伸)成一連續膜而製得,因而,偏光膜的 吸收軸係大致平行於縱向。 另一方面,貼附於偏光板之至少一表面上之保護膜乃需要 低的的遲滯値,因爲假如其具有雙折射,則偏光狀態將會改 變。然而,遲滯値之缺點係隨著環境中之溫度及溼度而增加 ,而且此種問題在此之前已經被所貼附的保護膜解決,即使 保護膜之遲滯軸移動而垂直於偏光膜之透光軸(意即,保護 膜之遲滯軸係平行於偏光膜之吸收軸)。 然而,在此種情況下,因爲保護膜之遲滯軸和偏光膜之吸 1282013 收軸係相互平行的原故’則尺寸安定性差,特別是成爲熟成 安定性之問題。 另一方面,在習用的LCD中,偏光板被配置成使其透射軸 係與影像面的縱向或橫向成4 5。傾斜,因此,假若該偏光膜 係如以上所述藉由縱向或橫向拉伸而製成時,在冲壓過程中 ’該被製成輥形之偏光板則必須在相對於輥之縱向方向成 4 5 °方向被沖壓。於此種情形下,則產率將會減少,或者偏 光板材料於積層之後將難以再使用,結果增加了會形成廢棄 物之缺點。爲了解決此種問題,於是(參見J P - A - 2 0 0 0 - 9 9 1 2 ( 本文中所使用的術語4 P-A”係指未經審查而公開的日本專 利申請案)及JP-A- 3 - 1 8270 1 )曾提出一種製得偏光板之方 法,其係藉由將聚合物薄膜的定向軸予以傾斜在相對於膜輸 送方向成適宜的角度上。 利用此種方法,因此而得到一具有不平行於縱向之吸收軸 的偏光膜;然而,因爲在在拉伸方向之左側或右側,互相以 不同的速率,來進行塑膠膜之縱向或橫向拉伸,因而該膜被 拉破或形成皺紋,以致難以製得具有理想傾斜角度(在偏光 板中爲4 5 °)。所以,此種方法並不可行。 就保護膜而言,大部分已經使用三乙酸纖維素,因爲此種 膜係爲透光的並且具有低的雙折射。通常,此種偏光膜係藉 由沿著移動方向(縱向)拉伸(縱向拉伸)成一連續膜而製得 ,因而,偏光膜的吸收軸係大致平行於縱向。 此外,當其他的光學元件,例如,貼附一 λ / 4板,就必 須貼附於每一面板,因而此種方法係頗麻煩的。另外,積層 1282013 複層膜之製造步驟時,係需要嚴格地控制角度,因爲角度之 滑動將造成漏光,使得在黑色部分之色彩顯示改變成黃色或 藍色之現象。因此,乃需要一種輥形對輥形之貼附。The material used as the polarizing film is mainly polyvinyl alcohol (hereinafter referred to as PV A). The PVA film is uniaxially stretched and then dyed with iodine or a two-color dye' or is stretched after dyeing. This film system is further crosslinked with a boron compound to form a polarizing film. Usually, such a polarizing film is produced by stretching (longitudinally stretching) into a continuous film in the moving direction (longitudinal direction), and therefore, the absorption axis of the polarizing film is substantially parallel to the longitudinal direction. On the other hand, the protective film attached to at least one surface of the polarizing plate requires a low hysteresis, because if it has birefringence, the polarized state will change. However, the shortcomings of hysteresis increase with the temperature and humidity in the environment, and this problem has been solved by the attached protective film before, even if the retardation axis of the protective film moves and is perpendicular to the polarizing film. The axis (ie, the hysteresis axis of the protective film is parallel to the absorption axis of the polarizing film). However, in this case, since the retardation axis of the protective film and the absorption of the polarizing film 1282013 are parallel to each other, the dimensional stability is poor, and in particular, it is a problem of ripeness stability. On the other hand, in the conventional LCD, the polarizing plate is arranged such that its transmission axis is 45 with the longitudinal or lateral direction of the image plane. Tilt, therefore, if the polarizing film is formed by stretching in the longitudinal direction or the transverse direction as described above, the polarizing plate which is formed into a roll shape must be formed in the longitudinal direction with respect to the roll during the pressing process. Stamped in the 5 ° direction. In this case, the yield will be reduced, or the polarizing plate material will be difficult to reuse after lamination, with the result that the disadvantage of forming waste is increased. In order to solve such a problem, then (see JP-A - 2 0 0 0 - 9 9 1 2 (the term 4 PA used herein refers to a Japanese patent application published without review) and JP-A- 3 - 1 8270 1 ) A method of producing a polarizing plate by tilting the orientation axis of the polymer film at an appropriate angle with respect to the film transport direction has been proposed. a polarizing film having an absorption axis that is not parallel to the longitudinal direction; however, since the longitudinal or transverse stretching of the plastic film is performed at a different rate from each other on the left or right side in the stretching direction, the film is broken or formed. Wrinkles, so that it is difficult to produce a desired angle of inclination (45 ° in a polarizing plate). Therefore, this method is not feasible. As far as the protective film is concerned, most of the cellulose triacetate has been used because of this film system. It is light transmissive and has low birefringence. Generally, such a polarizing film is obtained by stretching (longitudinally stretching) into a continuous film along the moving direction (longitudinal direction), and thus, the absorption axis of the polarizing film is substantially Parallel to the longitudinal In addition, when other optical components, for example, attaching a λ / 4 plate, must be attached to each panel, this method is cumbersome. In addition, when the fabrication step of the laminate 1282013 stratified film is required, Strictly control the angle because the sliding of the angle will cause light leakage, causing the color display in the black portion to change to yellow or blue. Therefore, a roll-to-roll shape attachment is required.

近年來,液晶顯示器不僅用於室內,而且於室外使用也增 加了。於戶外使用的例子係包括用於街頭廣告之大型顯示器 ,固定於車輛上之汽中運輸用之液晶顯示器,以及以手機爲 代表之液晶顯示器移動式媒體。同時,隨著此等使用環境之 改變,液晶顯示器不只需求改變色彩,而且要求減少傳送變 動偏光度,即使是在高溫高溼之條件下。由於此等改變,偏 光板也需要滿足透光性之需求,在整個顯示器上之影像畫面 的透光性及色彩改變要少,即使是在高溫高溼之環境下。 爲了解決此等問題,如以上所述,(JP-A- 2000 - 9 9 1 2 )曾建 議數種方法,即將聚合物薄膜的定向軸予以傾斜在相對於膜 輸送方向成適當的角度上。In recent years, liquid crystal displays have been used not only indoors but also outdoors. Examples of outdoor use include large displays for street advertising, liquid crystal displays for vapor transportation fixed on vehicles, and liquid crystal display mobile media represented by mobile phones. At the same time, as these operating environments change, liquid crystal displays not only require color changes, but also require reduced transmission polarization, even under high temperature and high humidity conditions. Due to such changes, the polarizing plate also needs to meet the requirement of light transmittance, and the light transmission and color change of the image on the entire display are small, even in a high temperature and high humidity environment. In order to solve such problems, as described above, (JP-A-2000 - 9 9 1 2), several methods have been proposed in which the orientation axis of the polymer film is inclined at an appropriate angle with respect to the film transport direction.

JP-A- 3 - 1 8 2 70 1提議一種利用機械製造薄膜的方法,該薄 膜具有與薄膜之行進方向成任一角度Θ的拉伸軸,該方法包 括於連續膜之兩側邊緣上,提供複數側向成對之與薄膜行進 方向間所形成之角度爲Θ的支撐點,當使薄膜行進時,每對 之點可將膜予以拉伸至Θ方向。又且,此種方法,因爲薄膜 之右緣與左緣間之行進速率不同,因而會在薄膜上產生縐摺 和皺紋。所以,爲了減經此問題,必須延長拉伸階段,因而 導致設備成本大幅地增加。 J P - A - 2 - 1 1 3 9 2 0提議一種製造拉伸薄膜之方法,其係使薄 膜行進於與薄膜之機械方向成對角之方向,同時夾住兩側邊 1282013 緣使它保持在兩列夾盤之間行進的拉撐機軌道上’俾使特定 行進節段內之夾盤的行進距離互相不同。又且,在此種方法 中,在斜對角上會產生縐摺和皺紋,因而此方法亦不利於光 學薄膜。 再者,這些拉伸方法有個基本的問題,主要是由在薄膜離 開拉撐機夾子時所產生的彎曲而導致拉伸軸傾斜。 韓國未審查專利公報P- 200 1 - 005 1 84揭示了一種偏光板 ,其吸收軸乃藉由摩擦處理而傾斜。然而,如眾所周知的, 利用摩擦使定向規則化僅係於膜表面之範圍內有效而已,對 於大多數奈米級之部分和如碘或雙色染料之偏光器來說,並 不能滿足定向;結果,則有不利於偏光表現之缺點。 至於其他的傳統方法,;IP-A- 6 - 1 676 1 1乃揭示一種利用偏 光板來減少在高溫高溼條件下之收縮百分比率之液晶顯示 器。JP-A- 1 2 - 0 3 5 5 1 2揭示一種藉由控制鋅之添加量,PVA 之聚合度,和PVA之皂度以減少在高溫下透光度之改變量的 偏光板。又且,;I P - A - 1 3 - 0 8 3 3 2 9揭示了 一種利用特定pH値 之含硼酸的水溶液,以減少在高溫高溼條件下之偏光現象衰 變的碘化偏光膜。然而,此等並不足以滿足改良耐久性之目 的。 (三)發明內容: 從而,本發明之目的係在於提供一種具有優異之尺寸安定 性,特別是熟成安定性之偏光板。 本發明之另一目的係在於提供一種長的輥形之偏光板,其 係具有優異之尺寸安定性,和經改良的在偏光板沖壓步驟中 1282013 之產率。 本發明之另一目的係在於提供一種減少拉伸軸之色散且 不昂貴的長偏光板,其係包括斜向拉伸一能夠改良的在偏光 板沖壓步驟中之產率。 本發明之又另一目的係在於提供一種具有高效能、以及降 低在高溫高溼條件下偏光效應之衰減、而且不昂貴的偏光板 ,意即,優異的耐久性;其係包括斜向拉伸一能夠改良的在 偏光板沖壓步驟中之產率。 尙且,本發明之還有另一目的係在於提供一種利用斜向拉 伸方法之製造方法,其係可以容易地產製如前述之具有尺寸 安定性之偏光板,並提供一含有上述偏光板之液晶顯示器。 此等目的係可藉由如下之構成而得到。 1 . 一種偏光板,其係包括: 一偏光膜;以及 一貼附在偏光膜之至少一表面上的保護膜; 其中保護膜的拉伸軸與偏光膜的拉伸軸間所形成之角 度係不小於1 0 °並且小於9 0 °。 2 .如第1項之偏光板,其係爲輥形的長形偏光板;其中具有 一平行於縱軸方向的拉伸軸的保護膜,其係貼附在一具有 既不平行也不垂直於縱軸方向的拉伸軸之偏光膜的至少 一表面上。 3 . —種長形偏光膜’其係具有: 一既不平行也不垂直於縱軸方向的吸收軸; 在550奈米之偏光度係90 %或以上; 1282013 在5 5 0奈米之單板透光度係3 5 %或以上;以及 在截面方向測量角度時,拉伸軸到縱軸方向之色散角度 係在± 0 . 5 °之內。 4 . 一種長形偏光膜,其係具有: 一既不平行也不垂直於縱軸方向的吸收軸; 在5 5 0奈米之偏光度係90%或以上; 在5 5 0奈米之單板透光度係35%或以上;JP-A- 3 - 1 8 2 70 1 proposes a method of mechanically producing a film having a stretching axis at any angle Θ to the direction of travel of the film, the method being included on both side edges of the continuous film, Providing a plurality of laterally paired support points formed at an angle Θ between the direction of travel of the film, each pair of points can stretch the film to the x-direction when the film is advanced. Moreover, in this method, since the rate of travel between the right edge and the left edge of the film is different, collapse and wrinkles are generated on the film. Therefore, in order to reduce this problem, the stretching stage must be extended, resulting in a significant increase in equipment costs. JP-A-2 - 1 1 3 9 2 0 proposes a method of producing a stretched film by advancing the film in a direction diagonal to the mechanical direction of the film while sandwiching the edges of the sides 1282013 to keep it The carriage track on which the two rows of chucks travel is '俾 such that the distances of the chucks in a particular travel segment are different from each other. Moreover, in this method, folds and wrinkles are generated in diagonally opposite corners, and this method is also disadvantageous for optical films. Moreover, these stretching methods have a fundamental problem mainly due to the bending of the stretching shaft caused by the bending of the film when it is separated from the tensioner clip. A polarizing plate whose absorption axis is inclined by a rubbing treatment is disclosed in Korean Unexamined Patent Publication No. P-200-005-84. However, as is well known, the use of friction to regularize orientation is only effective over the surface of the membrane, and for most nanoscale parts and polarizers such as iodine or dichroic dyes, the orientation is not met; There are disadvantages that are not conducive to polarized light performance. As for other conventional methods, IP-A-6-1 676 1 1 discloses a liquid crystal display using a polarizing plate to reduce the percentage of shrinkage under high temperature and high humidity conditions. JP-A-1 2 - 0 3 5 5 1 2 discloses a polarizing plate which reduces the amount of change in transmittance at a high temperature by controlling the amount of addition of zinc, the degree of polymerization of PVA, and the degree of soap of PVA. Further, I P - A - 1 3 - 0 8 3 3 2 9 discloses an iodinated polarizing film which utilizes an aqueous solution containing boric acid at a specific pH to reduce the polarization of the polarizing phenomenon under high temperature and high humidity conditions. However, these are not sufficient for the purpose of improving durability. (III) SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a polarizing plate which has excellent dimensional stability, particularly ripening stability. Another object of the present invention is to provide a long roll-shaped polarizing plate which has excellent dimensional stability and an improved yield of 1282013 in the polarizing plate stamping step. Another object of the present invention is to provide a long polarizing plate which reduces the dispersion of the stretching axis and which is inexpensive, and which comprises oblique stretching, which can be improved in the yielding step of the polarizing plate. Still another object of the present invention is to provide a polarizing plate which has high efficiency and which reduces attenuation of a polarizing effect under high temperature and high humidity conditions, and is inexpensive, that is, excellent durability; it includes oblique stretching An improved yield in the polarizing plate stamping step. Further, another object of the present invention is to provide a manufacturing method using an oblique stretching method which can easily produce a polarizing plate having dimensional stability as described above and provide a polarizing plate containing the above. LCD Monitor. These objects can be obtained by the following constitution. What is claimed is: 1. A polarizing plate comprising: a polarizing film; and a protective film attached to at least one surface of the polarizing film; wherein an angle formed between a stretching axis of the protective film and a stretching axis of the polarizing film Not less than 10 ° and less than 90 °. 2. The polarizing plate of item 1, which is a roll-shaped elongated polarizing plate; wherein a protective film having a stretching axis parallel to the longitudinal axis direction is attached to a film having neither parallel nor vertical At least one surface of the polarizing film of the stretching axis in the direction of the longitudinal axis. 3. A long polarizing film 'having: an absorption axis that is neither parallel nor perpendicular to the longitudinal axis; 90% or more of the 550 nm polarization; 1282013 at 550 nm The plate transmittance is 35 % or more; and when the angle is measured in the cross-sectional direction, the dispersion angle from the stretching axis to the longitudinal axis is within ± 0.5 °. 4. A long polarizing film having: an absorption axis that is neither parallel nor perpendicular to the longitudinal axis; a polarization of 90% or more at 550 nm; a single at 550 nm The plate transmittance is 35% or more;

平面內偏光角度之色散係在±0 . 5%之內;以及 單板透光度之色散係在±〇 · 5%之內。 5 . —種長形偏光膜,其係具有: 一既不平行也不垂直於縱軸方向的吸收軸; 在550奈米之偏光度係8 0%或以上; 在5 5 0奈米之單板透光度係35%或以上;以及 表面粗糙度:Ra爲10微米或以下。 6 .如第2項之偏光板,其中The dispersion of the polarization angle in the plane is within ±0.5%; and the dispersion of the transmittance of the veneer is within ±〇·5%. 5. A long polarizing film having: an absorption axis that is neither parallel nor perpendicular to the longitudinal axis; a polarization of 550 nm is 80% or more; a single of 550 nm The plate transmittance is 35% or more; and the surface roughness: Ra is 10 μm or less. 6. The polarizing plate of item 2, wherein

(a )該偏光膜有一既不平行也不垂直於縱軸方向的吸收軸 當偏光度係由以下之公式(1 )計算而得時,該偏光板 在5 5 0奈米之單板透光度爲40%或以上;以及在550 奈米之偏光度爲95%或以上;以及 (b)當該偏光板置放在溫度爲60°以及濕度爲90%之氣氛 下5 0 0小時,則該偏光板具有: (b - 1 )與起始値比較時,其在5 5 0奈米之透光度的變動値 係在±10%以內;而且 -12- 1282013 (b - 2 )與起始値比較時,其在5 5 0奈米之偏光度的變動値 係在±10%以內; 公式(1 ) Ρ=[ (Η0-Η1 ) / (Η0 + Η1 ) ] ,/2χΐ〇0 其中,HO是當兩偏光板疊置而使吸收軸一致時之透光 度(% ),Η 1是一當兩偏光板疊置而使吸收軸成正交之透光 度(% ) 〇 7 .如第5項之長形偏光膜,其中色彩滑動條紋的數目每1 米2爲4或以下。 8 .如第1、2或6項之偏光板,其中保護膜是一透光膜,以 及偏光板在6 3 2 . 8奈米下的遲滯値是1 0奈米或以下。 9 . 一種製造偏光板之方法,其係包括將經拉伸的輥形保護膜 予以貼附在偏光膜之至少一表面上; 其中偏光膜係利用一用以拉伸聚合物薄膜之方法製造 而得,其係包括: 以支撐裝置支撐住連續進料之聚合物薄膜的兩側;以及 當支撐裝置移動到該薄膜的縱軸方向並且對該薄膜施 予張力時,拉伸該薄膜; 此處,L 1代表支撐裝置從實質支撐起始點到在聚合物 薄膜之一邊緣上的實質支撐釋放點間的軌跡;L2代表支 撐裝置從實質支撐起始點到在聚合物薄膜之另一邊緣上 的實質支撐釋放點間的軌跡;以及W代表在兩實質支撐釋 放點間的距離;L 1、L2及W係滿足由下列公式(2 )所表示 1282013 之關係,而且在左和右薄膜夾持裝置間之縱軸方向的傳送 速度差係小於1 % ; 公式(2 ) | L2 -L1 | >0 . 4W 。 1 0 .如第9項之製造偏光板之方法,其中該聚合物薄膜在被拉 伸的同時可保持該聚合物薄膜的支撐特性,並允許有5% 或以上之揮發物含量比例存在;以及之後在該聚合物薄膜 被縮短的同時減少該揮發物含量比例。(a) The polarizing film has an absorption axis that is neither parallel nor perpendicular to the longitudinal axis. When the degree of polarization is calculated by the following formula (1), the polarizing plate is transparent to a single plate of 550 nm. 40% or more; and 95% or more of the 550 nm polarization; and (b) when the polarizing plate is placed in an atmosphere of 60 ° and a humidity of 90% for 500 hours, The polarizing plate has: (b - 1 ) when compared with the starting enthalpy, its variation in transmittance at 550 nm is within ±10%; and -12-1282013 (b - 2) When the initial comparison is made, the variation of the polarization degree at 550 nm is within ±10%; formula (1) Ρ = [(Η0-Η1) / (Η0 + Η1)], /2χΐ〇0 , HO is the transmittance (%) when the two polarizing plates are stacked to make the absorption axis coincide, and Η 1 is the transmittance (%) 〇7 when the two polarizing plates are stacked to make the absorption axis orthogonal. The elongated polarizing film of item 5, wherein the number of color sliding stripes is 4 or less per 1 m 2 . 8. The polarizing plate of item 1, 2 or 6, wherein the protective film is a light transmissive film, and the retardation 偏 of the polarizing plate at 6 3 2 . 8 nm is 10 nm or less. 9. A method of manufacturing a polarizing plate, comprising: attaching a stretched roll-shaped protective film to at least one surface of a polarizing film; wherein the polarizing film is manufactured by a method for stretching a polymer film The method comprises: supporting both sides of the continuously fed polymer film with a supporting device; and stretching the film when the supporting device moves to the longitudinal axis of the film and applies tension to the film; , L 1 represents the trajectory between the support device from the substantial support starting point to the substantial support release point on one edge of the polymer film; L2 represents the support device from the substantial support starting point to the other edge of the polymer film The substantial support supports the trajectory between the points; and W represents the distance between the two substantial support release points; L 1 , L2 and W satisfy the relationship of 1282013 represented by the following formula (2), and the left and right film holdings The difference in the conveying speed in the longitudinal direction between the devices is less than 1%; Equation (2) | L2 - L1 | > 0.4W. The method of producing a polarizing plate according to Item 9, wherein the polymer film maintains the supporting property of the polymer film while being stretched, and allows a volatile content ratio of 5% or more to exist; The volatile content ratio is then reduced while the polymer film is shortened.

1 1 ·如第9項之製造偏光板之方法,其中適用於偏光膜之聚合 物薄膜是以聚乙烯醇爲主之薄膜。 1 2 .如第1 0項之製造偏光板之方法,其中係在聚合物薄膜被 縮短的同時減少揮發物含量比例,該揮發物含量比例之減 少速率爲1 % /分鐘。 1 3 ·如第9至1 2項中任一項之製造偏光板之方法,其中由縱 軸方向與偏光膜的吸收軸方向所形成之角度係2 0 °到7 0 °1 1 The method for producing a polarizing plate according to item 9, wherein the polymer film suitable for the polarizing film is a film mainly composed of polyvinyl alcohol. A method of producing a polarizing plate according to item 10, wherein the proportion of the volatile matter is reduced while the polymer film is shortened, and the ratio of the volatile content is reduced by 1% / min. The method of producing a polarizing plate according to any one of items 9 to 12, wherein an angle formed by a longitudinal direction and an absorption axis direction of the polarizing film is 20 to 70

〇 1 4 ·如第1 3項之製造偏光板之方法,其中縱軸方向與偏光膜 的吸收軸方向所形成之角度係40 °到50 °。 1 5 . —種製造如第9至1 4項中任一項之偏光板之方法,其係 包括z 將用於偏光板之經拉伸的聚合物薄膜予以乾燥,以使之 縮短並減少其揮發物含量比例; 在乾燥之後或在乾燥期間,將保護膜予以貼附在聚合物 薄膜的至少一表面上;並且 -14- 1282013 對保護膜與聚合物薄膜之積層體進行熱處理。 1 6 . —種製造偏光板之方法,其係包括將經拉伸的輥形保護膜 予以貼附在該偏光膜之至少一表面上;該偏光膜係具有: 在5 5 0奈米之偏光度係80%或以上; 在550奈米之單板透光度係3 5%或以上;以及 表面粗糙度:Ra爲10微米或以下; 其中偏光膜係利用一用以拉伸聚合物薄膜之方法製造 而得,其係包括:The method of producing a polarizing plate according to Item 13, wherein the longitudinal axis direction and the absorption axis direction of the polarizing film form an angle of 40 ° to 50 °. A method of producing a polarizing plate according to any one of items 9 to 14, which comprises drying a stretched polymer film for a polarizing plate to shorten and reduce it. a ratio of volatile content; after drying or during drying, a protective film is attached to at least one surface of the polymer film; and 14-1282013 heat-treats the laminate of the protective film and the polymer film. A method of manufacturing a polarizing plate, comprising: attaching a stretched roll-shaped protective film to at least one surface of the polarizing film; the polarizing film having: a polarizing light at 550 nm 80% or more of the degree; 35% or more of the veneer transmittance of 550 nm; and surface roughness: Ra of 10 μm or less; wherein the polarizing film utilizes a film for stretching the polymer film The method is manufactured, and the system includes:

以支撐裝置支撐住連續進料之聚合物薄膜的兩側;以及 當支撐裝置移動到該薄膜的縱軸方向,並且對該薄膜施 予張力時,拉伸該薄膜;Supporting the support device for both sides of the continuously fed polymer film; and stretching the film when the support device is moved to the longitudinal axis of the film and the film is subjected to tension;

此處,L 1代表支撐裝置從實質支撐起始點到在聚合物 薄膜之一邊緣上的實質支撐釋放點間的軌跡;L2代表支 撐裝置從實質支撐起始點到在聚合物薄膜之另一邊緣上 的實質支撐釋放點間的軌跡;以及W代表在兩實質支撐釋 放點間的距離;LI、L2及W係滿足公式(2) : | L2-L1 | >〇.4W之關係; 此種用於偏光膜的聚合物薄膜之彈性模數在拉伸之前 係0 . 1到5 0 0 M p a ;而且 而且該聚合物薄膜在被拉伸的同時可保持該聚合物薄 膜的支撐特性,並同時允許有5%或以上之揮發物含量比 例存在;以及之後在該聚合物薄膜被縮短的同時減少該揮 發物含量比例。 -15- 1282013 1 7 .如第1 6項之製造偏光板之方法,其中用於該偏光膜的聚 合物薄膜係一平均聚合度數量爲2, 000到5, 000的聚乙烯 醇之薄膜。 1 8 .如第1 6項之製造偏光板之方法,其中用以拉伸用於偏光 膜的聚合物薄膜之方法係包括一添加金屬鹽之步驟。 1 9 .如第1 8項之製造偏光板之方法,其中添加金屬鹽之步驟 是一將聚合物薄膜浸泡在含有金屬鹽的水溶液中之步驟。 20 .如第1 9項之製造偏光板之方法,其中在含有金屬鹽的溶 液中之金屬鹽濃度係從0 . 0 1到1 0 . 0重量%。 21 .如第9至1 5項中任一項之製造偏光板之方法,其中在用 於偏光膜之薄膜中的揮發成分含量分布在拉伸前是5%或 以下。 22 .如第1 6項之製造偏光板之方法,其中在將經拉伸的輥形 保護膜予以貼附在偏光膜的至少一表面上之後,對偏光膜 與保護膜的積層體進行後加熱處理。 2 3 . —種液晶顯示器,其係包括液晶胞,以及置於液晶胞的兩 側之偏光板; 其中該偏光板中之至少一片係由選自於以下所列群類 中之至少一種沖壓出來,該群類之構成爲: 一如第1、2或6項所記載之偏光板; 一具有如第3、4、5及7項所記載之偏光膜中之至少一 種的偏光板;以及 一以如第9至22項中任一項所記載之方法製造之偏光 板。 -16- 1282013 也就是說,曾經發現:當經拉伸的保護和經拉 予以組合使拉伸軸的角度大於1 〇。並小於9 0。時 改善尺寸安定性,並可得到優良的熟成安定性。 第1圖所示之偏光板 9 0係藉由使具有拉伸軸Ί 7 〇接觸於具有拉伸軸8 1之偏光膜8 0的至少一 得;如果需要的話,透過黏著層74,其中介於 伸軸8 1和保護膜之拉伸軸7 1 (意即,虛線7 1 ’) 係不小於1 0 °且小於9 0 °。在此範圍圍內,可得 定性。鑑於尺寸安定性和偏光效能,保護膜和偏 軸間的角度較宜是20至80°,更宜是40至50° 在本文中所使用的偏光板不僅是長的輥形偏为 自長的偏光板沖壓出適用於LCD之偏光板。關於 伸軸和保護膜之拉伸軸間的角度,當偏光膜和保 板剝離,並測量偏光膜之吸收軸和保護膜之相延 可以估計由吸收軸和相延遲軸所形成的角度。 偏光膜之拉伸軸之定義係爲:當偏光板疊置於 吸收軸上十字狀態時,提供最大穿透密度之軸方 之拉伸軸之定義係爲:當在保護膜之平面上所測 數時,提供最大折射指數之軸方向。偏光膜之拉 膜之拉伸軸間的角度,其意義是由彼等之軸方向 度。在本發明中,此一角度係不小於1 〇且小於 膜之穿透密度係可以穿透密度儀(例如’ X萊特 有Μ濾鏡之3 1 0TR )來測得’保護膜之折射指數 對稱儀而(例如’ ΑΕΡ - 1 0,小松公司製)測得。 伸的偏光膜 ,將顯著地 更特別的, U之保護膜 表面上而製 偏光膜之拉 間之角度Θ 到具優良安 光膜之拉伸 〇 i板,而且是 偏光膜之拉 護膜自偏光 遲軸時,將 在具有已知 向。保護膜 到的折射指 伸軸和保護 所形成的角 90°。偏光 ,其上按裝 係可以橢圓 1282013 較佳爲:保護膜70之拉伸軸7 1平行行速到縱向偏光板之 8 2或橫向8 3,並且偏光膜8 0之拉伸軸8 1形成一相對於偏 光板之縱向82或橫向83爲45°之角度。 在本發明中使用來製備經拉伸的保護膜係不只包括藉由 提供一將膜予以拉伸之拉伸步驟的例子’而且包括不提供獨 立拉伸步驟的例子;並且膜係經由在之保護膜之乾燥後的後 加熱步驟中所施加在輥之縱向的額外張力而拉伸。Here, L 1 represents the trajectory between the support device from the substantial support starting point to the substantial support release point on one edge of the polymer film; L2 represents the support device from the substantial support starting point to the other in the polymer film The substantial support on the edge releases the trajectory between the points; and W represents the distance between the two substantial support release points; LI, L2, and W systems satisfy the formula (2): | L2-L1 | >〇.4W; The elastic modulus of the polymer film used for the polarizing film is 0.1 to 500 MPa before stretching; and the polymer film can maintain the supporting property of the polymer film while being stretched. At the same time, a ratio of volatile content of 5% or more is allowed to exist; and then the ratio of the volatile content is reduced while the polymer film is shortened. The method of producing a polarizing plate according to item 16, wherein the polymer film for the polarizing film is a film of polyvinyl alcohol having an average degree of polymerization of from 2,000 to 5,000. 18. The method of producing a polarizing plate according to item 16, wherein the method for stretching the polymer film for the polarizing film comprises the step of adding a metal salt. The method of producing a polarizing plate according to item 18, wherein the step of adding the metal salt is a step of immersing the polymer film in an aqueous solution containing a metal salt. The method of producing a polarizing plate according to item 17, wherein the metal salt concentration in the solution containing the metal salt is from 0.01 to 1.0% by weight. The method of producing a polarizing plate according to any one of the items 9 to 15, wherein the content of the volatile component in the film for the polarizing film is 5% or less before stretching. The method of producing a polarizing plate according to Item 16, wherein after the stretched roll-shaped protective film is attached to at least one surface of the polarizing film, the laminated body of the polarizing film and the protective film is post-heated. deal with. A liquid crystal display comprising a liquid crystal cell and a polarizing plate disposed on both sides of the liquid crystal cell; wherein at least one of the polarizing plates is punched out by at least one selected from the group consisting of the following groups; The polarizing plate according to the first, second or sixth aspect; the polarizing plate having at least one of the polarizing films of the third, fourth, fifth and seventh aspects; and A polarizing plate manufactured by the method according to any one of items 9 to 22. -16- 1282013 That is to say, it has been found that when the stretched protection and the tension are combined, the angle of the stretching axis is greater than 1 〇. And less than 90. Improves dimensional stability and provides excellent ripening stability. The polarizing plate 90 shown in Fig. 1 is obtained by contacting at least one of the polarizing film 80 having the stretching axis 8 1 with the stretching axis 〇 7 ;; if necessary, through the adhesive layer 74, The stretching axis 7 1 of the extension shaft 8 1 and the protective film (that is, the broken line 7 1 ') is not less than 10 ° and less than 90 °. Within this range, qualitative can be obtained. In view of dimensional stability and polarizing performance, the angle between the protective film and the off-axis is preferably 20 to 80°, more preferably 40 to 50°. The polarizing plate used herein is not only a long roll but also a long one. The polarizing plate punches out a polarizing plate suitable for an LCD. Regarding the angle between the stretching axis and the stretching axis of the protective film, when the polarizing film and the protective sheet are peeled off, and the phase difference between the absorption axis of the polarizing film and the protective film is measured, the angle formed by the absorption axis and the phase retardation axis can be estimated. The stretching axis of the polarizing film is defined as: when the polarizing plate is superposed on the absorption axis, the axis of the stretching axis providing the maximum penetration density is defined as: when measured on the plane of the protective film In the case of a number, the axial direction of the maximum refractive index is provided. The angle between the stretching axes of the film of the polarizing film is determined by the axial direction of the film. In the present invention, the angle is not less than 1 〇 and is less than the penetration density of the film. The density index can be measured by penetrating the densitometer (for example, 'X Wright Μ filter 3 1 0TR ) to measure the refractive index symmetry of the protective film. Instrumental (for example, 'ΑΕΡ - 1 0, made by Komatsu). The stretched polarizing film will be significantly more special, on the surface of the protective film of U, and the angle between the stretched film of the polarizing film is increased to the stretched plate with excellent light film, and the film of the polarizing film is self-protected. When the polarization is delayed, it will have a known direction. The angle between the deflection of the protective film and the angle formed by the protection is 90°. The polarizing light may be an ellipse 1282013. Preferably, the stretching axis 7 1 of the protective film 70 is parallel to the traveling speed to the longitudinal polarizing plate 8 2 or the lateral direction 8 3 , and the stretching axis 8 1 of the polarizing film 80 is formed. An angle of 45° with respect to the longitudinal direction 82 or the lateral direction 83 of the polarizing plate. The use of the stretched protective film in the present invention includes not only an example of providing a stretching step for stretching a film but also an example of not providing an independent stretching step; and the film is protected by it. The additional tension applied in the longitudinal direction of the roll in the post-heating step after drying of the film is stretched.

偏光板係可以藉由將每一偏光膜和保護膜設計成具有提 供上述所需之拉伸軸角度的拉伸軸,以及組合此等膜而容易 地製得。然而,較佳是利用輥形偏光板,如第2圖所示,其 中具有平行於縱向之拉伸軸71的保護膜,係接著在具有既 不平行也不垂直於縱向82之拉伸軸8 1的偏光膜(即斜向拉 伸膜)的至少一表面上。藉此,當偏光板如第2圖所示地受 到沖壓,在沖壓偏光板步驟中的產率可以得到改善。 如第2圖所示之斜角定向之偏光膜係可以藉由以下之方The polarizing plate can be easily produced by designing each of the polarizing film and the protective film to have a stretching axis which provides the above-mentioned desired stretching axis angle, and combining the films. However, it is preferable to use a roll-shaped polarizing plate as shown in Fig. 2, in which a protective film having a stretching axis 71 parallel to the longitudinal direction is followed by a stretching shaft 8 having neither parallel nor perpendicular to the longitudinal direction 82. 1 on at least one surface of the polarizing film (ie, the obliquely stretched film). Thereby, when the polarizing plate is subjected to punching as shown in Fig. 2, the yield in the step of punching the polarizing plate can be improved. The oblique angle oriented polarizing film as shown in Fig. 2 can be obtained by the following

法而製得’即藉由支撐裝置來支持連續供應的聚合物薄膜之 兩邊緣,及施予張力將膜予以拉伸,同時允許支撐裝置在薄 膜的縱向上前進;此處,L 1代表支撐裝置從實質支撐起始 點到在聚合物薄膜之一邊緣上的實質支撐釋放點間的軌跡 ;L2代表支撐裝置從實質支撐起始點到在聚合物薄膜之另 一邊緣上的實質支撐釋放點間的軌跡;以及W代表在兩實質 支撐釋放點間的距離;L 1、L2及W係滿足由下列公式(1 )所 表示之關係’而且在左和右薄膜夾持裝置間之縱軸方向的傳 送速度差係小於1 % (以下,此方法係特別稱爲一特角的斜 向拉伸方法)。當在一經斜向拉伸之所得到的偏光膜之至少 -18- 1282013 一表面上,如連續接著具有在縱向上之拉伸軸的輥形保護膜 時,將因而可更有效率地製得一輥形偏光板。By the method of supporting the device to support the two edges of the continuously supplied polymer film, and applying tension to stretch the film while allowing the support device to advance in the longitudinal direction of the film; here, L 1 represents the support The trajectory between the point from the substantial support starting point to the substantial support release point on one edge of the polymer film; L2 represents the substantial support release point of the support device from the substantial support starting point to the other edge of the polymer film The trajectory between the two; and W represents the distance between the two substantial support release points; L 1 , L2 and W satisfy the relationship represented by the following formula (1) and the longitudinal axis direction between the left and right film holding devices The difference in conveying speed is less than 1% (hereinafter, this method is particularly referred to as a diagonal stretching method of a special angle). When at least -18-1282013 on a surface of the polarizing film obtained by oblique stretching, such as a roll-shaped protective film having a stretching axis in the longitudinal direction, it is thus more efficiently produced. A roll of polarizing plate.

第1 1圖所示係爲沖壓習用偏光板之實施例。在習用偏光 板中,如第11圖所示,偏光之吸收軸71 ,意即,拉伸軸 與縱向7 2 —致。相對的,在本發明之偏光板中,如第2圖 所示,偏光之吸收軸8 1 ,意即,拉伸軸相對於縱向8 2係 傾斜45 °,並且當接著於LCD中之液晶胞時,此角度與偏光 板之吸收軸和垂直或液晶胞本身之相反方向間所形成之角 度一致;因此在沖壓步驟中不需要斜向沖壓。更且,如第2 圖所示,因爲本發明之偏光板係沿著縱向成直線切割,所以 只要藉由沿著縱向切割,即使沒有沖壓該長形偏光板也可以 製得一實用的偏光板,由此結果可得到顯著的高產率。Fig. 1 is an embodiment of a conventional polarizing plate for stamping. In the conventional polarizing plate, as shown in Fig. 11, the absorption axis 71 of the polarized light, that is, the stretching axis coincides with the longitudinal direction 7 2 . In contrast, in the polarizing plate of the present invention, as shown in Fig. 2, the absorption axis 8 1 of the polarized light, that is, the stretching axis is inclined by 45 ° with respect to the longitudinal direction 8 2 and is followed by the liquid crystal cell in the LCD. At this time, the angle is the same as the angle formed between the absorption axis of the polarizing plate and the opposite direction of the vertical or liquid crystal cell itself; therefore, oblique punching is not required in the punching step. Furthermore, as shown in FIG. 2, since the polarizing plate of the present invention is cut in a straight line in the longitudinal direction, a practical polarizing plate can be obtained by cutting along the longitudinal direction even without punching the elongated polarizing plate. From this result, a remarkable high yield can be obtained.

本發明對偏光板係包括一具有偏光安定性之偏光膜,以及 在偏光膜之兩表面或一表面上,通常透過黏著層而提供一保 護膜。總而言之,製得一長形偏光板(通常爲輥形)並根據用 途而沖壓之,因此而得到一實用的偏光板。除非特別說明, 在本發明中所使用的「偏光板」係包括長形偏光板和經沖壓 的偏光板。 本發明之偏光膜之第一較佳具體實施例,如以上所述其特 徵在於:在長的偏光板中,該吸收軸係既不平行也不垂直於 縱軸方向(以下,此種長形偏光板係時常簡稱爲「經斜角定 向」之偏光板)。保護膜的拉伸軸與偏光膜的拉伸軸間所形 成之傾斜角度較宜是10°至小於90°,更宜是20至70°,又 更佳是40至50°,特佳是44至46度。因具有此種傾斜角 -19- 1282013 度,所以在自長形偏光板沖壓它之步驟中,將可以高的產率 而製得單一偏光板。 在本發明中,該傾斜角度係可自由地設定。因而,當偏光 板與其他的光學元件組合時,將可以自由地選取最適當的角 度。The polarizing plate of the present invention comprises a polarizing film having polarization stability, and a protective film is provided on both surfaces or a surface of the polarizing film, usually through an adhesive layer. In summary, a long polarizing plate (usually a roll shape) is produced and stamped according to the application, thereby obtaining a practical polarizing plate. Unless otherwise specified, the "polarizing plate" used in the present invention includes a long polarizing plate and a punched polarizing plate. A first preferred embodiment of the polarizing film of the present invention is characterized in that, in the long polarizing plate, the absorption axis is neither parallel nor perpendicular to the longitudinal axis direction (hereinafter, such an elongated shape) The polarizing plate is often referred to as "polarized plate oriented by oblique angle". The angle of inclination formed between the stretching axis of the protective film and the stretching axis of the polarizing film is preferably from 10 to less than 90, more preferably from 20 to 70, still more preferably from 40 to 50, and particularly preferably 44. To 46 degrees. Since such a tilt angle is -19-1282013 degrees, a single polarizing plate can be produced with high yield in the step of stamping it from the long polarizing plate. In the present invention, the inclination angle can be freely set. Thus, when the polarizing plate is combined with other optical elements, the most appropriate angle can be freely selected.

本發明之偏光膜之第一較佳具體實施例,其特徵也在於: 在550奈米之單板透光度係達35%或以上;以及在5 50奈米 之偏光度達90%或以上。單板透光度較宜是40%或以上;以 及偏光度較宜是95 . 0%或以上,更宜是99 · 0%或以上,特佳 是99 . 9%或以上。因本發明之偏光板係具有優異的單板透光 度及偏光度,並因此可使用來做爲液晶顯示器,其對比可有 效地提昇。A first preferred embodiment of the polarizing film of the present invention is characterized in that: the transmittance of the veneer at 550 nm is 35% or more; and the degree of polarization at 50 50 nm is 90% or more. . The transmittance of the veneer is preferably 40% or more; and the degree of polarization is preferably 95.0% or more, more preferably 99. 0% or more, and particularly preferably 99.9% or more. Since the polarizing plate of the present invention has excellent veneer transmittance and polarization degree, and thus can be used as a liquid crystal display, the contrast can be effectively improved.

本發明之斜角定向之偏光板係可以藉由以下之方法而輕 易地製得。也就是說,斜角定向係藉由將聚合物薄膜予以拉 伸,同時設定在拉伸薄膜中之揮發物含量比例,在收縮薄膜 之收縮百分比,以及在拉伸前之彈性模數而製得。亦且,較 宜是控制在拉伸薄膜前黏附的外來物質之量。 在本發明之偏光膜之第一較佳具體實施例中,拉伸軸相對 於縱向之色散角度,在橫向上所測得的係小的,該色散係在 ±5 °之內,較宜是±3 °。結果,可精確地估量在十字時間的黑 區密度之色散,並提昇其等級。 上述所提到的橫向寬度之意義,係有效地做爲偏光膜之寬 度(有效寬度),不包括在兩邊緣的握持部分及其在偏光膜之 製備中之類似部分。 -20- 1282013 在拉伸到理想的傾斜角度之後,爲了減低拉伸軸之色散, 乃將定向狀態偏移固定。此一目的之有效方法,即是一種利 用控制在聚合物薄膜之揮發物含量比例、在收縮薄膜之收縮 百分比、薄膜之乾燥點、以及揮發物含量比例之減少率的方 法。The obliquely oriented polarizing plate of the present invention can be easily produced by the following method. That is, the bevel orientation is obtained by stretching the polymer film while setting the proportion of the volatile content in the stretched film, the shrinkage percentage of the shrink film, and the elastic modulus before stretching. . Also, it is preferred to control the amount of foreign matter adhered before the stretched film. In a first preferred embodiment of the polarizing film of the present invention, the angle of dispersion of the stretching axis with respect to the longitudinal direction is small in the transverse direction, and the dispersion is within ±5 °, preferably ±3 °. As a result, the dispersion of the black zone density at the cross time can be accurately estimated and the level can be increased. The above-mentioned lateral width is effectively used as the width (effective width) of the polarizing film, and does not include the grip portions at both edges and the like in the preparation of the polarizing film. -20- 1282013 After stretching to the desired tilt angle, in order to reduce the dispersion of the stretch axis, the orientation state is offset. An effective method for this purpose is a method for controlling the ratio of the volatile content of the polymer film, the percentage of shrinkage in the shrink film, the drying point of the film, and the ratio of the volatile content.

在本發明之偏光膜之第二較佳具體實施例中,偏光度和透 光度之離散(偏光度和透光度之最大値或最小値一平均値間 之差値)可藉由控制揮發物含量比例、在收縮薄膜之收縮百 分比、在拉伸薄膜前黏附的外來物質之量、揮發物含量比例 之減少率以及在拉伸前之薄膜中的揮發成分含量而減低。In a second preferred embodiment of the polarizing film of the present invention, the dispersion of the degree of polarization and the transmittance (the difference between the maximum or the minimum of the degree of polarization and the transmittance) can be controlled by volatilization. The content ratio, the percentage of shrinkage in the shrink film, the amount of foreign matter adhered before stretching the film, the rate of decrease in the proportion of volatile matter, and the content of volatile components in the film before stretching are reduced.

本發明之偏光膜之第三較佳具體實施例,其特徵在於:偏 光膜之表面粗糙度Ra係10微米或以下。此種偏光膜之表面 粗糙度Ra較宜是5微米或以下,更宜是1微米或以下。在 此所使用的表面粗糙度Ra係爲藉JIS B060 1和B0660所記 載之測量方法所測得之標準測量値。實務上,表面粗糙度係 可以如粗糙度儀和AFM之普通裝置而測量得到。 在本發明中,斜角定向偏光膜之表面粗糙度Ra係10微米 或以下,因而可以得到自由產生色彩滑動條紋之優良偏光板 。也就是說,本發明提供一種具有色彩滑動條紋,每1米: 爲4或以下之偏光膜。本文中所使用的色彩滑動條紋,其意 義是爲在偏光膜、或偏光板上所觀察到的似條紋狀之色彩改 變値。色彩滑動條紋係以目視而確認之,特別是在5 5 0奈米 到正常區處顯示出長度爲1公分或以上,而寬度在0.1公分 或以上,且具有密度之差値在0 . 2或以上者。色彩滑動條紋 -21 - 1282013 之數目,較宜是每1米2爲4或以下,更宜是每1米2爲2 或以下,最佳是每1米2爲1或以下。A third preferred embodiment of the polarizing film of the present invention is characterized in that the surface roughness Ra of the polarizing film is 10 μm or less. The surface roughness Ra of such a polarizing film is preferably 5 μm or less, more preferably 1 μm or less. The surface roughness Ra used herein is a standard measurement enthalpy measured by the measurement methods described in JIS B060 1 and B0660. In practice, the surface roughness can be measured as a conventional device such as a roughness meter and an AFM. In the present invention, the surface roughness Ra of the obliquely oriented polarizing film is 10 μm or less, so that an excellent polarizing plate freely producing color sliding stripes can be obtained. That is, the present invention provides a polarizing film having a color sliding stripe of 1 or less per 1 meter. The color sliding stripe used herein is meant to be a stripe-like color change observed on a polarizing film, or a polarizing plate. The color sliding stripe is visually confirmed, especially in the range of 550 nm to the normal area, the length is 1 cm or more, and the width is 0.1 cm or more, and the difference in density is 0.2 or The above. The number of color sliding stripes -21 - 1282013 is preferably 4 or less per 1 m 2 , more preferably 2 or less per 1 m 2 , and most preferably 1 or less per 1 m 2 .

本發明之偏光膜之第三較佳具體實施例,其進一步特徵係 在於:在5 5 0奈米之單板透光度係達3 5 %或以上;以及在5 5 0 奈米之偏光度達80%或以上。單板透光度較宜是40%或以上 ;以及偏光度較宜是95 . 0%或以上,更宜是在99.0或以上 ,特佳是在9 9 . 9%或以上。在本發明中,除非特別說明,透 光度係指單板透光度。因本發明之偏光板係具有優異的單板 透光度及偏光度,並因此可使用來做爲液晶顯示器,其對比 可有效地提昇。A third preferred embodiment of the polarizing film of the present invention is further characterized in that the transmittance of the veneer at 550 nm is 35 % or more; and the degree of polarization at 550 nm Up to 80% or more. The transmittance of the veneer is preferably 40% or more; and the degree of polarization is preferably 95.0% or more, more preferably 99.0 or more, and particularly preferably 99.9% or more. In the present invention, the transparency refers to the transmittance of the veneer unless otherwise specified. Since the polarizing plate of the present invention has excellent single-plate transmittance and polarization, and thus can be used as a liquid crystal display, the contrast can be effectively improved.

本發明之斜角定向的偏光板係可以藉由以下之方法而輕 易地製得。也就是說,斜角定向係藉由將聚合物薄膜予以拉 伸,同時設定在拉伸薄膜中之揮發物含量比例,在收縮薄膜 之收縮百分比,以及在拉伸前之彈性模數而製得。亦且,較 宜是控制在拉伸薄膜前黏附的外來物質之量。據此,將可得 到一具有小表面粗糙度,及優良光滑度,以及無皺紋和圖樣 之偏光膜,即使是在經向拉伸。因爲不產生皺紋/圖樣,所 以不發生皺褶以及不減少施加於薄膜之拉伸張力。 本發明之最佳的具體實施例之偏光板具有優異的耐久性 ,意即,可減低在高溫高溼條件下之偏光效能之變動。更且 ,長度爲1 0公尺或以上之偏光板並具有優良的耐久性之偏 光板,首次可以輥形在本發明中被製造出來。結果,偏光板 將可以輥對輥地與其他光學元件,例如,λ / 4板黏附在一 起,並提高產量。由於實質之輥形,此偏光板亦是具有優良 -22- 1282013 的封裝特性及儲存性。此外,可以產率地自輥形偏光板沖壓 出液晶顯示器用之偏光板。 本發明之偏光膜之較佳具體實施例,其特徵亦在於:在 5 50奈米之單板透光度係達40%或以上;以及在5 5 0奈米之 以式(1)所計算而得之偏光度達95%或以上。單板透光度較 宜是40%或以上,更宜是在43%或以上;以及偏光度較宜是 9 9%或以上,更宜是在99.9或以上。在本發明中,除非特別 說明,透光度係指單板透光度。 由於本發明之偏光板係具有優異的單板透光度及偏光度 ,並因此可使用來做爲液晶顯示器,其對比可有效地被提昇The obliquely oriented polarizing plate of the present invention can be easily produced by the following method. That is, the bevel orientation is obtained by stretching the polymer film while setting the proportion of the volatile content in the stretched film, the shrinkage percentage of the shrink film, and the elastic modulus before stretching. . Also, it is preferred to control the amount of foreign matter adhered before the stretched film. According to this, a polarizing film having a small surface roughness, excellent smoothness, and no wrinkles and patterns can be obtained, even in the warp direction. Since no wrinkles/patterns are produced, wrinkles do not occur and the tensile tension applied to the film is not reduced. The polarizing plate of the preferred embodiment of the present invention has excellent durability, that is, it can reduce variations in polarizing performance under high temperature and high humidity conditions. Further, a polarizing plate having a length of 10 m or more and having excellent durability can be manufactured in the present invention for the first time in the form of a roll. As a result, the polarizing plate will be able to be roll-to-roll adhered to other optical components, such as λ / 4 plates, and the yield is increased. Due to the substantial roll shape, this polarizing plate also has excellent package characteristics and storage properties of -22-1282013. Further, a polarizing plate for a liquid crystal display can be punched out from a roll-shaped polarizing plate in a yield. A preferred embodiment of the polarizing film of the present invention is characterized in that the transmittance of the veneer at 50 nm is 40% or more; and the calculation is performed at the formula (1) at 550 nm. And the degree of polarization is 95% or more. The veneer transmittance is preferably 40% or more, more preferably 43% or more; and the degree of polarization is preferably 9 9% or more, more preferably 99.9 or more. In the present invention, the transmittance refers to the transmittance of the veneer unless otherwise specified. Since the polarizing plate of the present invention has excellent single-plate transmittance and polarization, and thus can be used as a liquid crystal display, the contrast can be effectively improved.

此外,本發明之偏光板之較佳具體實施例,其特徵係在於 :當在使偏光板置於溫度60 °C及90%的溼度之氣氛下歷500 小時後,在5 5 0奈米之透光度的變動寬度,相對於起始値係 在±10%之內,而且在5 50奈米之偏光度的變動寬度,相對於 起始値係在± 1 0%之內。如此,本發明之偏光板可避免在高溫 溼條件下偏光效能之惡化,並且呈現出優良的耐久性。 本文中使用的起始値之意義,係指偏光板在曝露於高溫高 溼環境前之値。 本發明之斜角定向之偏光板係可以藉由以下之方法而輕 易地製得。也就是說,斜角定向係藉由將聚合物薄膜予以拉 伸,同時指定在拉伸薄膜中之揮發物含量比例,加於薄膜之 金屬鹽之添加量,及構成薄膜之聚合物的聚合度。亦且,較 佳是控制在拉伸薄膜前黏附的外來物質之量。 -23- 1282013 <耐久性> 當液晶顯示器在室外被使用一段長時期,將會產生惡化之 問題,例如,顯示圖象平面之透光度的增加或減少,色彩改 變如變色或不產生色彩,以及減低偏光度。 當偏光板置於溫度60°C及90%的溼度之氣氛下,將產生如 支持因熱收縮,以及偏光膜和保護膜發生變質之現象,。此 等將可以用來做爲改善偏光板之變質的測試。鑑於對抗熱、 及對抗度和熱之耐性、本發明對偏光板,於上述變質改良測 試中,較宜是具有小的透光度和偏光度之變動。也其,尙偏 光板置於溫度60°C及90%的溼度之氣氛下歷500小時之後, 該透光度之變動,相對於起始値係在±10%,較宜是±5% ;更 宜是±2%之內;而且該偏光度之變動,相對於起始値係在±10% ,較宜是±5%;更宜是±2%之內。 藉由利用本發明之方法所製得之偏光板係具有此種耐久 性,其中係使用一種包括一具有1〇〇〇至1〇〇〇〇,較宜是2000 至5 000之平均聚合度數値的聚合物之薄膜,來當做聚合物 薄膜,並摻混有金屬鹽類於偏光膜中。然而,本發明並沒有 特別地限定於此方法而已。 本發明中之偏光板中,保護膜係黏著於偏光膜之至少一表 面上,使得保護膜之拉伸軸與偏光膜之拉伸軸間的傾斜角度 係不小於1 0且小於9 0 °。只要可滿足長度之需求,此種黏 著方法並沒有特別限定於此種組合。組合偏光膜和保護膜所 需之黏著性並沒有特別地限定,並且其實施例係包括以PVA 爲主之樹脂(含經改良的PVA如乙醯乙基、硫酸基、羧基、 1282013 和氧伸烷基)’以及硼化合物之水溶液。在彼等之中,理想 上使用以PVA爲主之樹脂。在乾燥之後,黏著層之厚度較宜 是0.01至10微米,更宜是0.05至5微米。 用以組合此等薄膜之方法的實施例係包括如下之方法,其 係將每一個普通的縱向拉伸之偏光膜和保護膜予以沖壓,再 將此等經壓的薄膜予以組合,以使得各別之拉伸軸形成如上 所述之傾斜角度。至少每一個偏光膜和保護膜,較宜是具有 既不平行也不垂直於縱向之拉伸軸,因爲本發明之偏光板之 由拉伸軸所形成的傾斜角度,如沒有對偏光板和保護膜進行 前述之沖壓係不可能得到平行的,而只有藉黏著一個均爲輥 形之保護膜和偏光膜。 尤其,偏光膜較宜是具有既不平行也不垂直於縱向之拉伸 軸。此外,用來做爲LCD用的偏光板之偏光膜較宜是具有相 對於縱向之傾斜角度爲40至50°之拉伸軸,更宜是44至46Further, a preferred embodiment of the polarizing plate of the present invention is characterized in that, after the polarizing plate is placed in an atmosphere of a temperature of 60 ° C and a humidity of 90% for 500 hours, at 550 nm. The variation width of the transmittance is within ±10% with respect to the starting enthalpy, and the variation width of the polarization at 550 nm is within ±10% with respect to the starting enthalpy. Thus, the polarizing plate of the present invention can avoid deterioration of polarizing performance under high temperature and humidity conditions and exhibit excellent durability. The meaning of the initial enthalpy used herein refers to the enthalpy of the polarizing plate before it is exposed to a high temperature and high humidity environment. The obliquely oriented polarizing plate of the present invention can be easily produced by the following method. That is, the bevel orientation is obtained by stretching the polymer film while specifying the proportion of the volatile content in the stretched film, the amount of the metal salt added to the film, and the degree of polymerization of the polymer constituting the film. . Also, it is preferred to control the amount of foreign matter adhered before the stretched film. -23-1282013 <Durability> When the liquid crystal display is used outdoors for a long period of time, there is a problem of deterioration, for example, an increase or decrease in the transmittance of the display image plane, and a color change such as discoloration or non-production Color, and reduce the degree of polarization. When the polarizing plate is placed in an atmosphere of a temperature of 60 ° C and a humidity of 90%, there is a phenomenon that the heat shrinkage is supported, and the polarizing film and the protective film are deteriorated. This will be used as a test to improve the deterioration of the polarizer. In view of the heat resistance, the degree of resistance, and the resistance to heat, the polarizing plate of the present invention preferably has a small change in transmittance and polarization in the above-described deterioration-improvement test. Further, after the polarizing plate is placed in an atmosphere of a temperature of 60 ° C and a humidity of 90% for 500 hours, the variation of the transmittance is ±10% with respect to the starting lanthanum, preferably ± 5%; More preferably within ± 2%; and the variation in the degree of polarization is ± 10% relative to the starting lanthanum, more preferably ± 5%; more preferably within ± 2%. The polarizing plate obtained by the method of the present invention has such durability, wherein an average polymerization degree of from 1 Torr to 1 Torr, preferably from 2,000 to 5,000, is used. The film of the polymer is used as a polymer film and is doped with a metal salt in the polarizing film. However, the present invention is not particularly limited to this method. In the polarizing plate of the present invention, the protective film is adhered to at least one surface of the polarizing film such that the inclination angle between the stretching axis of the protective film and the stretching axis of the polarizing film is not less than 10 and less than 90. Such a bonding method is not particularly limited to such a combination as long as the length can be satisfied. The adhesiveness required to combine the polarizing film and the protective film is not particularly limited, and examples thereof include a PVA-based resin (containing modified PVA such as ethyl acetophenone, sulfate group, carboxyl group, 1282013, and oxygen extension). Alkyl)' and an aqueous solution of a boron compound. Among them, PVA-based resins are ideally used. After drying, the thickness of the adhesive layer is preferably from 0.01 to 10 μm, more preferably from 0.05 to 5 μm. The embodiment for the method of combining the films includes a method of stamping each of the ordinary longitudinally stretched polarizing film and the protective film, and combining the pressed films so that each The other stretching axis forms an angle of inclination as described above. Preferably, at least each of the polarizing film and the protective film has a stretching axis which is neither parallel nor perpendicular to the longitudinal direction, because the tilting angle formed by the stretching axis of the polarizing plate of the present invention, such as no polarizing plate and protection It is impossible for the film to be subjected to the aforementioned stamping system to be parallel, and only a protective film and a polarizing film which are both in the form of a roll are adhered. In particular, the polarizing film is preferably a stretching axis which is neither parallel nor perpendicular to the longitudinal direction. Further, the polarizing film used as the polarizing plate for the LCD is preferably a stretching shaft having an inclination angle of 40 to 50 with respect to the longitudinal direction, more preferably 44 to 46.

較佳是製得一具有既不平行也不垂直於縱向之拉伸軸的 偏光膜,如以上所述,藉斜向拉伸方法而製得。此種係如下 所述。 第3和4圖每一個均是顯示斜向拉伸聚合物薄膜之典型 方法的示意平面圖。 特定的斜向拉伸方法係包括:(a )將原料導入以箭號(1 ) 所示的方向之步驟,(b )以相反方向來拉伸薄膜之步驟,及 (c )將已拉伸的薄膜輸送至後續步驟,即以箭號(i i )所示的 方向。以下,在本文中所用的「拉伸步驟」係包括這些(a ) -25- 1282013 至(c )之步驟,並表示用以執行斜向拉伸方法之完整步驟。 薄膜係連續地以(i)所示的方向導入,並且最初係被由上 游側觀到爲左方的支撐裝置支撐在點B 1處。在此時刻,薄 膜的其它邊緣係未被支撐,故在寬度方向沒有產生張力。即 ,點B1不等於本發明的實質支撐起始點(以下稱爲實質支撐 起始點)。Preferably, a polarizing film having a stretching axis which is neither parallel nor perpendicular to the longitudinal direction is produced, as described above, by a diagonal stretching method. This is as follows. Each of Figures 3 and 4 is a schematic plan view showing a typical method of obliquely stretching a polymer film. The specific oblique stretching method comprises: (a) a step of introducing a raw material into a direction indicated by an arrow (1), (b) a step of stretching the film in an opposite direction, and (c) stretching the film. The film is transported to the subsequent step, in the direction indicated by arrow (ii). Hereinafter, the "stretching step" as used herein includes the steps of (a) -25-1282013 to (c), and represents the complete step of performing the oblique stretching method. The film system is continuously introduced in the direction indicated by (i), and is initially supported at the point B 1 by the support means viewed from the upstream side to the left. At this moment, the other edges of the film are unsupported, so no tension is generated in the width direction. Namely, the point B1 is not equal to the substantial support starting point of the present invention (hereinafter referred to as a substantial support starting point).

在本發明中,實質支撐起始點係定義爲薄膜之兩邊緣最初 被支撐的點。實質支撐起始點係由下游側的支撐起始點A 1 與點C 1之兩點所示的實質支撐起始點,其中一直線垂直地 由點A 1畫到導入側之薄膜的中心線1 1 (第3圖)或2 1 (第4 圖),該直線與支撐裝置的軌跡1 3 (第3圖)或2 3相交(第4 圖)。In the present invention, the substantial support starting point is defined as the point at which the two edges of the film are initially supported. The substantial support starting point is a substantial support starting point indicated by two points of the support starting point A 1 and the point C 1 on the downstream side, wherein the straight line is drawn perpendicularly from the point A 1 to the center line 1 of the film on the lead-in side 1 (Fig. 3) or 2 1 (Fig. 4), the line intersects the trajectory 13 (Fig. 3) or 2 3 of the support device (Fig. 4).

自這些點起始,當在兩邊緣上的支撐裝置以實質相同的速 率移動時,每隔單位時間A 1即移動到A 2、A 3…A η,,而且 Cl同樣地移動到C2、C3…Cn。也就是說,在該時刻連接點 An和Cn的直線,即爲在相同時刻以支撐裝置通過爲基準之 拉伸方向。 在特定的斜向拉伸方法中,如第3和4圖所示,An係漸 漸落於Cn之後,因此,拉伸方向將自垂直於輸送方向慢慢 地傾斜。支撐的實質釋放點(以下稱爲實質支撐釋放點)係由 兩點所界定,即薄膜更下游處離開支撐裝置的點Cx,與點 Ay之兩點所界定,在該點Ay處所劃的直線幾乎垂直於薄膜 之由Cx輸送到後續步驟的中心線1 2 (第3圖)或2 2 (第4圖) ’該直線與另一側的支撐裝置之軌跡1 4 (第3圖)或2 4 (第4 -26- 1282013 圖)相交。Starting from these points, when the support means on both edges move at substantially the same rate, A 1 moves to A 2, A 3 ... A η every unit time, and Cl moves to C2, C3 as well. ...Cn. That is to say, the straight line connecting the points An and Cn at this time is the stretching direction based on the passage of the supporting device at the same timing. In the specific oblique stretching method, as shown in Figs. 3 and 4, the An line gradually falls after Cn, and therefore, the stretching direction is gradually inclined from the perpendicular to the conveying direction. The substantial release point of the support (hereinafter referred to as the substantial support release point) is defined by two points, that is, the point Cx from the support device downstream of the film, defined by two points of the point Ay, the line drawn at the point Ay The line perpendicular to the film is transported from Cx to the centerline of the subsequent step 1 2 (Fig. 3) or 2 2 (Fig. 4) 'The line between the line and the support device on the other side 1 4 (Fig. 3) or 2 4 (Fig. 4-26-1282013) intersects.

薄膜之的最後拉伸方向之角度係由路徑間的差異Ay-Ax ( 即IL1-L2 I )比率所決定,該路徑差異係介於右和左支撐裝置 之間,在拉伸步驟的實質結束點(實質支撐釋放點)至實質支 撐釋放點之間的距離W ( Cx與Ay之間的距離)。因此,拉伸 方向相對於輸送至後續步驟的方向之傾斜角度,係爲一滿足 以下關係式之角度: tan6=W/(Ay-Ax),即 tan0=W/IL1—L2I 雖然第3和第4圖中的薄膜之上緣係被支撐直到18(第3 圖)或28(第4圖),即使是在點Ay之後,然而,因爲另一 邊緣未被支撐。因此,在橫向方向上沒有形成新的拉伸,故 ,1 8和2 8不是實質支撐釋放點。The angle of the final stretching direction of the film is determined by the ratio of the difference Ay-Ax (i.e., IL1-L2 I ) between the paths, which is between the right and left support devices, and ends substantially at the stretching step. The distance W (the distance between Cx and Ay) between the point (substantial support release point) and the substantial support release point. Therefore, the inclination angle of the stretching direction with respect to the direction of conveyance to the subsequent step is an angle satisfying the following relationship: tan6=W/(Ay-Ax), that is, tan0=W/IL1—L2I although the third and the third The upper edge of the film in Figure 4 is supported up to 18 (Fig. 3) or 28 (Fig. 4), even after point Ay, however, because the other edge is unsupported. Therefore, no new stretching is formed in the lateral direction, so that 18 and 28 are not substantial support release points.

如上述,薄膜兩邊緣上的實質支撐起始點並不是在支撐裝 置之每一右和左側之僅嚙合之點。爲了更嚴格地描述上述二 實質支撐起始點,乃將此等點定義爲:連接右側或左側支撐 點與其它支撐點的直線,與將薄膜導入支撐該薄膜的步驟之 中心線幾乎成垂直相交的點,且係在最上游位置的支撐點。 同樣地,二實質支撐釋放點係定義爲連接右側或左側支撐 點與其它支撐點的直線,與將薄膜導入支撐該薄膜的步驟之 中心線幾乎成垂直相交的點,且係在最下游位置的支撐點。 本文中所用的術語「幾乎成垂直相交」係意味著薄膜之中 心線與連接右和左實質支撐起始點或實質支撐釋放點的直 線成 90土0 . 5。。 -27- 1282013 假使利用拉撐系統之拉伸機器,使得支撐裝置之右和左之 間有路徑差時,由於如軌道長度等之機械限制,因而使得支 撐裝置所支撐的支撐點與實質支撐起始點之間,或支撐裝置 的釋放點與實質支撐釋放點之間產生極大的的差異。然而, 只要上述定義的實質支撐起始點與實質支撐釋放點之間的 路徑滿足方程式(1 )的關係,即可有效地進行斜向拉伸。 所製得的拉伸薄膜之定向軸的傾斜角,係可藉由在步驟(c ) 的出口寬度W之比例,以及支撐裝置右和左側間的實質路徑 差異丨LI-L2丨而予以控制和調整。 就偏光板和相位差薄膜而言,將薄膜定向在相對於縱向成 45°是時常需要的。在此情況下,爲了獲得接近45。的定向 角,其較佳爲滿足以下方程式(2 ): 0.9W < IL1-L2I < 1.1W (2) 更佳爲滿足以下方程式(3 ): 0.97W < IL1-L21 < 1.03W (3)As mentioned above, the substantial support starting point on both edges of the film is not the point at which only the right and left sides of the support device engage. In order to describe the above two substantial support starting points more strictly, these points are defined as: a line connecting the right or left support points with other support points, which intersects the center line of the step of guiding the film to support the film almost vertically. Point, and is the support point at the most upstream position. Similarly, the two substantial support release points are defined as the line connecting the right or left support point with the other support points, the point at which the film is introduced into the center line of the step supporting the film, and is at the most downstream position. Support point. As used herein, the term "almost perpendicular to the intersection" means that the center line of the film is 90 ± 0.5 with the straight line connecting the right and left substantial support starting points or the substantial support release point. . -27- 1282013 If the stretching machine using the tensioning system causes a path difference between the right and left sides of the supporting device, the supporting points supported by the supporting device and the substantial support are supported due to mechanical constraints such as the length of the rail. There is a great difference between the starting point, or between the release point of the support device and the substantial support release point. However, as long as the path between the substantial support starting point and the substantial support release point defined above satisfies the relationship of equation (1), the oblique stretching can be effectively performed. The inclination angle of the orientation axis of the obtained stretched film can be controlled by the ratio of the exit width W at the step (c) and the substantial path difference 丨LI-L2丨 between the right and left sides of the support device. Adjustment. In the case of a polarizing plate and a retardation film, it is often required to orient the film at 45° with respect to the longitudinal direction. In this case, in order to obtain close to 45. The orientation angle preferably satisfies the following equation (2): 0.9W < IL1-L2I < 1.1W (2) More preferably, the following equation (3) is satisfied: 0.97W < IL1-L21 < 1.03W (3)

拉伸步驟之具體實施例係如第1至6圖所示,其中聚合物 薄膜係經斜向拉伸,同時滿足方程式(1 ),且這些可因考慮 設備成本及生產力而自由地設定。 薄膜導入拉伸步驟的方向(i )與薄膜輸送至後續步驟的方 向(i i )所成的角度可爲任何數値。由最小化在拉伸之前或之 後的總設備安裝面積的觀點看,此角度較佳爲儘可能地小。 角度較佳爲在3 °或以下,且更佳在〇 · 5。或以下。例如,第 3和6圖中所示的結構可達成此値。 在如上述之方法中,薄膜行進方向實質上並未改變,僅藉 -28- 1282013 由放大支撐裝置之間的距離,係難以獲得與縱向成4 5。的定 向角度,該定向角度對偏光板和相位差膜而言是較爲合適的 。於是,可藉由在如第3圖中所示的一次拉伸後,提供一種 收縮薄膜的步驟而使丨LI-L2 I變大。 拉伸比例較佳爲1 · 1至1 0 · 0倍,且更佳爲2至1 0倍。後 續的收縮百分比較佳爲1 0%或以上。再者,如第6圖所示, 較佳爲重複進行多次的拉伸-收縮,因爲可使| L 1 -L2 I變大。The specific embodiment of the stretching step is as shown in Figures 1 to 6, in which the polymer film is subjected to oblique stretching while satisfying the equation (1), and these can be freely set in consideration of equipment cost and productivity. The angle formed by the direction (i) of the film introduction stretching step and the direction (i i ) of the film transport to the subsequent step may be any number. From the standpoint of minimizing the total equipment mounting area before or after stretching, this angle is preferably as small as possible. The angle is preferably 3 ° or less, and more preferably 〇 · 5. Or below. For example, the structure shown in Figures 3 and 6 can achieve this. In the method as described above, the film traveling direction is substantially unchanged, and it is difficult to obtain a distance from the longitudinal direction by only -28-1282013 by amplifying the distance between the supporting means. The orientation angle which is suitable for the polarizing plate and the retardation film. Thus, the 丨LI-L2 I can be made larger by providing a step of shrinking the film after one stretching as shown in Fig. 3. The stretching ratio is preferably from 1 · 1 to 1 0 · 0 times, and more preferably from 2 to 10 times. The subsequent shrinkage percentage is preferably 10% or more. Further, as shown in Fig. 6, it is preferable to repeat the stretching-contraction a plurality of times because |L 1 - L2 I can be made large.

再者,由拉伸步驟的裝設成本最小化之觀點看,支撐裝置 之軌跡循環數値和彎曲角度愈小愈好。由此觀點來看,如第 4、5和7圖中所示,薄膜的行進方向較宜是彎曲的,同時 保持在支撐薄膜兩側邊緣的狀態,以使得在支撐薄膜兩邊緣 的步驟之出口處的薄膜行進方向,與薄膜之實質拉伸方向所 形成之傾斜角度爲2 0至7 0。。Further, from the viewpoint of minimizing the installation cost of the stretching step, the number of track cycles and the bending angle of the supporting device are preferably as small as possible. From this point of view, as shown in Figures 4, 5 and 7, the direction of travel of the film is preferably curved while maintaining the state of the edges of the support film so that the step of supporting the edges of the film exits The direction in which the film travels is inclined from the substantial stretching direction of the film to 20 to 70. .

適合藉施加張力來拉伸薄膜,同時支撐兩側邊緣之裝置, 較佳者即是如第3至7圖所示之稱爲拉撐系統者。除了習用 的二維拉撐機外,亦可使用第8圖中所示的支撐裝置在兩邊 緣有路徑差異的一種螺旋形拉伸步驟。 在許多例子中,拉撐機型拉伸機器係具有一種結構,即夾 子所固定的鏈條在許多情況中係沿著軌道移動。然而,當在 本發明中使用一垂直而不均勻的拉伸方法時,如第3和4 圖所示,在此步驟之入口和出口處,軌道之一的末端可能會 從另一軌道的末端偏離,並且在左側和右側同時發生嚙合或 不嚙合。在此情況下,實質的路徑長度L 1和L2並不是單純 爲支撐點與釋放點之間的距離,但是如以上所說明的,路徑 -29- 1282013 長度即爲被支撐裝置所支撐之薄膜兩端間的距離。A device suitable for stretching a film by applying tension while supporting both side edges, preferably as a bracing system as shown in Figures 3 to 7. In addition to the conventional two-dimensional draw frame, a spiral stretching step having a path difference between the two edges can also be used using the support device shown in Fig. 8. In many instances, the draw frame type stretching machine has a structure in which the chain to which the clip is attached moves in many cases along the track. However, when a vertical and non-uniform stretching method is used in the present invention, as shown in Figures 3 and 4, at the entrance and exit of this step, the end of one of the tracks may end from the other track. Deviate and engage or not engage at the same time on the left and right sides. In this case, the substantial path lengths L 1 and L2 are not simply the distance between the support point and the release point, but as explained above, the length of the path -29-1282013 is the film supported by the supporting device. The distance between the ends.

當在拉伸步驟的出口處,薄膜之右和左邊緣之間的行進速 率有差異時,在拉伸步驟的出口處會產生皺紋及局部不均勻 的薄膜厚度。因此,右和左薄膜支撐裝置在輸送速率較宜係 實質上相同的。輸送速率的差異較佳係1 %或以下,更佳少 於0 . 5%,且最佳少於0 . 05%。本文中所用的術語「速率」係 意味支撐裝置右和左側移動所形成的軌跡的每分鐘長度。在 一般的拉撐機型拉伸機器中,速率的不平均係不到數秒或以 下,取決於鏈齒驅動鏈條的周期及驅動馬達的頻率,而常常 產生數%之不平整性。然而,此速率的不平整性並非在本發 明中所述的速率差異之下。When there is a difference in the traveling speed between the right and left edges of the film at the exit of the stretching step, wrinkles and locally uneven film thickness are generated at the exit of the stretching step. Therefore, the right and left film support devices are substantially the same at the delivery rate. The difference in the conveying rate is preferably 1% or less, more preferably less than 0.5%, and most preferably less than 0.05%. The term "rate" as used herein means the length per minute of the trajectory formed by the movement of the right and left sides of the support device. In a conventional draw type stretching machine, the rate unevenness is less than a few seconds or less, and depending on the period of the chain drive chain and the frequency of the drive motor, a few percent unevenness is often generated. However, the unevenness of this rate is not below the rate difference described in the present invention.

由於右和左支撐裝置之間所產生的路徑差異,會產生皺紋 和薄膜之滑動。爲了解決此問題,聚合物薄膜較宜是經拉伸 同時保持支撐特性,並且允許存在有5 %或以上的揮發物含 量,然後收縮薄膜以減少揮發物含量。本文中所用的術語「 聚合物薄膜保持支撐特性」係指薄膜被支撐在兩側但不不損 害薄膜特性。 再者’術語「拉伸同時允許存在有5 %或以上的揮發物含 量」不是意味著在整個拉伸步驟之過程中揮發物含量均維持 爲5 %或以上,而是只要揮發物含量爲5 %或以上時的拉伸能 表現本發明之效果即可,在一部分的拉伸步驟中,揮發物含 量可在5%或以下。涉及揮發物含量之方法的實例,形式上 係包括:一種含有揮發物如水或非水溶劑之流延薄膜方法; 一種將薄膜浸入揮發物如水或非水溶劑中,於拉伸之前用其 -30- 1282013Wrinkles and film slippage occur due to path differences between the right and left support devices. In order to solve this problem, the polymer film is preferably stretched while maintaining the support characteristics, and allows the presence of a volatile content of 5% or more, and then shrinks the film to reduce the volatile content. As used herein, the term "polymer film retains support characteristics" means that the film is supported on both sides without damaging the film properties. Furthermore, the term "stretching while allowing the presence of a volatile content of 5% or more" does not mean that the volatile content is maintained at 5% or more throughout the stretching step, but as long as the volatile content is 5 The stretching at % or more may exhibit the effects of the present invention, and in a part of the stretching step, the volatile content may be 5% or less. An example of a method involving volatile content, the form comprising: a cast film process containing a volatile such as water or a non-aqueous solvent; a method of immersing the film in a volatile such as water or a non-aqueous solvent, and using it -30 before stretching - 1282013

塗覆薄膜,或將其噴灑在薄膜上之方法;及一種於拉伸期間 用揮發物如水或非水溶劑來塗覆薄膜之方法。如含有水的聚 乙烯醇之親水性聚合物,置於高溫或濕度氣氛中,並因而藉 由調節在高濕度氣氛中的溼度,然後拉伸薄膜,或於高濕度 條件下藉由拉伸可以使其含有揮發物。除了這些方法,只要 能使聚合物薄膜的揮發物含量爲5%或以上,亦可以使用任 何其它方式。A method of coating a film or spraying it onto a film; and a method of coating a film with a volatile such as water or a non-aqueous solvent during stretching. a hydrophilic polymer such as polyvinyl alcohol containing water, placed in a high temperature or humidity atmosphere, and thus by stretching the humidity in a high humidity atmosphere, then stretching the film, or by stretching under high humidity conditions Make it contain volatiles. In addition to these methods, any other means may be used as long as the volatile content of the polymer film is 5% or more.

較佳的揮發物含量係隨著聚合物薄膜的種類而變化。只要 能保持聚合物薄膜的支撐特性,揮發物含量的最大値可爲任 何値。就聚乙烯醇而言,揮發物含量較佳爲10%至100%,而 就丙烯酸纖維素而言,揮發物含量較佳爲1 0%至200%。 <收縮百分比:拉伸期間或之後的收縮百分比〉The preferred volatile content will vary with the type of polymeric film. The maximum amount of volatile matter can be any enthalpy as long as the supporting properties of the polymer film can be maintained. In the case of polyvinyl alcohol, the volatile matter content is preferably from 10% to 100%, and in the case of cellulose acylate, the volatile matter content is preferably from 10% to 200%. <% shrinkage: percentage of shrinkage during or after stretching>

已拉伸的薄膜可在拉伸時或之後的任一步驟中進行收縮 。只要可以利用收縮來消除聚合物薄膜之皺褶、以及拉伸軸 在斜角定向中所產生的色散,那麼就足夠了。就收縮薄膜而 後,係可利用加熱薄膜之方法來移除揮發物含量,然而,然 而,只要能夠收縮薄膜,任何之方法均可使用。薄膜較宜是 收縮至1 / s i η 0或數倍,此處0爲相對於縱向之定向角度。 收縮百分比較宜是10%或以上。 <從產生皺褶到消失之距離> 在斜角方向之定向中所產生之聚合物薄膜的皺褶,只要其 在到達本發明之實質支撐釋放點之前消失,或許就足夠了。 然而,假使需花費一段長時間使所產的皺褶消失的話,就可 能在拉伸方向上產生色散。因此,皺褶,從產生皺褶的點起 1282013 ’較宜是在到儘可能地短之移動距離內消失。爲達此目的, 例如’可以使用提揮發分之揮發速率高的方法。 <揮發成分含量之分布>The stretched film can be shrunk at any step during or after stretching. It suffices that shrinkage can be used to eliminate the wrinkles of the polymer film and the dispersion produced by the stretching axis in the oblique orientation. In the case of shrinking the film, the method of heating the film can be used to remove the volatile content, however, any method can be used as long as the film can be shrunk. Preferably, the film shrinks to 1 / s i η 0 or several times, where 0 is the orientation angle with respect to the longitudinal direction. The percentage of shrinkage is preferably 10% or more. <Distance from wrinkle generation to disappearance> The wrinkle of the polymer film produced in the orientation in the oblique direction may be sufficient as long as it disappears before reaching the substantial support release point of the present invention. However, if it takes a long time for the wrinkles to be produced to disappear, dispersion may occur in the stretching direction. Therefore, the wrinkles, from the point where the wrinkles are generated, are preferably released within a moving distance as short as possible. For this purpose, for example, a method in which the volatilization rate of the volatile matter is high can be used. <Distribution of volatile component content>

在以完整步驟製造長形、特別是輥形之偏光板的情況下, 其係需要沒有不均一或未染色之斑點存在。假使在薄膜中之 揮發成分,於拉伸之前具不均一的分布(揮發成分之量因在 薄膜中之位置而異),則將造成染色不均一或未染色之斑點 。基此,於拉伸之前,在薄膜中的揮發成分含量之分布愈小 愈好,並且其較宜是至少5%或以下。在本發明中所使用的 揮發含量比,其意義係指每單位體積之薄膜中所含的揮發成 分之體積,而且係由揮發成分之體積除以薄膜之體積所得到 的値。前述之分布之意義係每1公尺2的揮發分含量比之變 動寬度(一種得自於揮發分含量比之最大値、或最小値和平 均値之差的較大差値對平均揮發分含量之比率)。爲了減少 揮發分含量比之分布,係可以使用一種藉均勻空氣吹拂薄膜 之前表面和背表面之方法、藉壓軋滾輪均勻地擠壓薄膜之方 法、或者使用一種藉擦布擦去揮發成分之方法。然而,可以 使用到目前爲止所用的方法使該分布均勻化。 第1 2至1 4圖分別顯示一氣吹裝置、一壓軋裝置、和一刮 刀裝置的實例。 <彈性模數> 關於在拉伸之前的聚合物薄膜之物理特性而言,如果彈性 模數太小的話,收縮百分比在拉伸期間或之後會降低,而且 皺褶會難以消失,相反的,假如過高的話,在拉伸時就需施 -32- 1282013 加大的張力,結果,支撐薄膜兩側邊緣的部分就必需增大強 度,因而機械之負載就會提高。薄膜之彈性模數,以楊氏模 數計,較宜是〇·〇1至5000Mpa,更宜是0. 1至500Mpa。 <乾燥:乾燥速率和乾燥點>In the case of producing a long, in particular roll-shaped, polarizing plate in a complete step, it is necessary to have no uneven or undyed spots. If the volatile component in the film has a non-uniform distribution prior to stretching (the amount of volatile component varies depending on the position in the film), it will result in uneven or undyed spots. Accordingly, the smaller the distribution of the volatile component content in the film before stretching, the better, and it is preferably at least 5% or less. The ratio of the volatile content used in the present invention means the volume of the volatile component contained in the film per unit volume, and is obtained by dividing the volume of the volatile component by the volume of the film. The meaning of the above distribution is the variation width of the volatile matter content per 1 m 2 (a large difference from the maximum enthalpy of the volatile content ratio, or the difference between the minimum enthalpy and the average enthalpy) ratio). In order to reduce the distribution of the volatile content ratio, a method of uniformly blowing the front surface and the back surface of the film by means of uniform air, a method of uniformly pressing the film by means of a rolling roller, or a method of wiping off the volatile component by using a rubbing cloth may be used. . However, the distribution can be made uniform using the methods used so far. Figures 12 to 14 show examples of an air blowing device, a rolling device, and a doctor device, respectively. <Elastic Modulus> Regarding the physical properties of the polymer film before stretching, if the modulus of elasticity is too small, the percentage of shrinkage decreases during or after stretching, and the wrinkles are hard to disappear, on the contrary If it is too high, it is necessary to apply the tension of -32-1282013 when stretching. As a result, the portion of the side edges of the supporting film must be increased in strength, so that the mechanical load is increased. The modulus of elasticity of the film, in terms of Young's modulus, is preferably from 1 to 5000 MPa, more preferably from 0.1 to 500 MPa. <Drying: drying rate and drying point>

爲了製造長的,特別是輥形之偏光板,則必需在揮發成分 減少的狀態下黏著保護膜。偏光膜較宜是在乾燥之前黏著保 護膜,並且較宜是在釋放受支撐兩側邊緣之前具有一乾燥點 。更宜是在得到理想的定向角度之後,將乾燥點調整到儘可 小的移動距離內。此外,藉由將乾燥設定在到達釋放兩側邊 緣之支撐的點,以使拉伸軸之色散可以被降低。該乾燥點係 意指薄膜表面溫度變成等於環境中大氣溫度之點。從以上所 述之理由,乾燥速率也較宜是儘可能地高。 <揮發分含量比之減低率>In order to produce a long, especially roll-shaped polarizing plate, it is necessary to adhere the protective film in a state where the volatile component is reduced. Preferably, the polarizing film adheres to the protective film prior to drying and preferably has a dry point prior to releasing the edges of the supported sides. It is better to adjust the drying point to a minimum moving distance after obtaining the desired orientation angle. Further, by setting the drying to a point at which the support of the both side edges is released, the dispersion of the stretching axis can be lowered. The drying point means that the surface temperature of the film becomes equal to the temperature of the atmosphere in the environment. For the reasons described above, the drying rate is also preferably as high as possible. <rate of volatile content ratio>

本發明中所使用的揮發分含量比之減低率,其意義係指每 單位體積所含的揮發成分之每單位體積之減低率。假使揮發 分含量比之減低率是小的話,則收縮耗時,且在該期間,經 拉伸和定向的聚合物薄膜確信已經歷定向之色散,結果,容 易在偏光效能、單板透光度及其類似者等方面產生色散。因 而,揮發分含量比之減低率較宜是愈高愈好,減低率特佳是 1 % /分鐘或以上。 <乾燥溫度> 聚合物薄膜必須是被乾燥直到與保護膜組合爲止,並且因 此’在利用聚乙烯醇薄膜製備偏光板之情況下,乾燥溫度較 宜是40至90°C,更宜是60至85°C。 -33- 1282013 <膨脹百分比> 在本發明中,當聚合物薄膜係爲聚乙烯醇,而且使用硬化 劑時,在拉伸之前和之後的因水膨脹之百分比較宜是不同的 ’以免恢復原狀;但宜保持在斜角定向之拉伸中的狀態。更 宜是,以在拉伸前是高的膨脹百分比,而且在拉伸之後變成 低的膨脹百分比者較佳。最佳是,在拉伸前因水膨脹之百分 比係大於3%,而且在乾燥之後的膨脹百分比係3%或更小。 <彎曲部位之說明>The ratio of the volatile content ratio used in the present invention means the reduction rate per unit volume of the volatile component contained per unit volume. If the volatile content is less than the reduction rate, the shrinkage is time consuming, and during this period, the stretched and oriented polymer film is believed to have undergone directional dispersion, and as a result, it is easy to be in polarizing performance, veneer transmittance. Dispersion occurs in aspects such as the like. Therefore, the ratio of the volatile matter content is preferably as high as possible, and the reduction rate is particularly preferably 1% / min or more. <Drying Temperature> The polymer film must be dried until it is combined with the protective film, and therefore, in the case of preparing a polarizing plate using a polyvinyl alcohol film, the drying temperature is preferably 40 to 90 ° C, more preferably 60 to 85 ° C. -33-1282013 <% expansion> In the present invention, when the polymer film is polyvinyl alcohol and a hardener is used, the percentage of water swelling before and after stretching is preferably different. Reverted to its original shape; however, it should be maintained in a state of being stretched at an oblique angle. More preferably, it is preferred to have a high percentage of expansion before stretching and a low percentage of expansion after stretching. Most preferably, the percentage by which the water expands before stretching is more than 3%, and the percentage of expansion after drying is 3% or less. <Description of curved portion>

在本發明中調整支撐裝置的軌跡之軌道,通常需要有大的 彎曲比。爲達避免薄膜嚙合裝置受到其他突然彎曲,或者避 免該處應力密度干擾之目的,則嚙合裝置之軌跡,在彎曲位 部較宜是拉出一圓弧拱形。 <拉伸速度>In the present invention, it is usually necessary to have a large bending ratio to adjust the track of the trajectory of the supporting device. In order to avoid the other sudden bending of the film engaging device or to avoid the interference of the stress density at the place, the trajectory of the engaging device is preferably drawn in an arcuate shape at the bent position. <stretching speed>

在本發明中,拉伸薄膜之速度愈高愈好,而且當以每單位 時間之拉伸放大比例宜是1 . 1倍/分鐘或以上,較宜是2倍/ 分鐘或以上。 <外來物質〉 在本發明中,假使外來物質於拉伸之前黏附在聚合物薄膜 上,則表面將變成粗糙。因此,較宜是去除掉外來物質。假 定存在有外來物質,特別是在製造偏光板時,則將導致色彩 /光學不均勻。又,不使外來物質黏著在聚合物薄膜上,直 到與保護膜組合爲止,也是重要的。因此,偏光板較宜是在 一儘可能減低浮游塵粒之環境下製造。在本發明中所使用的 「外來物質的量」,係指黏著到薄膜表面之外來物質的重量 -34- 1282013 除以表面面積所得到的値,而且是以每平方公尺之克數來表 示。該外來物質的量較宜是1克/公尺2或以下,更宜是0 . 5 克/公尺2或以下。其量越小越佳。 去除外來物質的方法並沒有特別地限定,並且可以使用任 何方法,只要其可以去除外來物質,但在拉伸沒有對聚合物 薄膜產生負面的影響即可。其實例係包括一種射出水流以刮 除外來物質之方法,藉噴氣來刮除外來物質之方法,以及利 用布、橡膠或類似物製成的刮刀來刮除外來物質之方法。In the present invention, the higher the speed of the stretched film, the better, and the stretching ratio per unit time is preferably 1.1 times/minute or more, more preferably 2 times/minute or more. <Exogenous substance> In the present invention, if the foreign substance adheres to the polymer film before stretching, the surface becomes rough. Therefore, it is preferred to remove foreign matter. It is assumed that there is foreign matter, especially when manufacturing a polarizing plate, which will result in color/optical unevenness. Further, it is also important that the foreign substance is not adhered to the polymer film until it is combined with the protective film. Therefore, it is preferred that the polarizing plate be fabricated in an environment where the floating dust particles are reduced as much as possible. The "amount of foreign matter" used in the present invention means the weight of the substance adhered to the surface of the film - 34 - 1282013 divided by the surface area, and expressed in grams per square meter. . The amount of the foreign substance is preferably 1 g/meter 2 or less, more preferably 0.5 g/meter 2 or less. The smaller the amount, the better. The method of removing the foreign matter is not particularly limited, and any method may be used as long as it can remove the foreign matter, but does not adversely affect the polymer film at the stretching. Examples thereof include a method of ejecting a water stream to scrape off a substance, a method of scraping a material by a jet, and a scraping knife made of cloth, rubber or the like to scrape a substance.

<在縱向上之張力> 在本發明中,當薄膜之兩側邊緣爲支撐裝置所支撐時,薄 膜較宜是被張緊的以進行支撐。爲此,其具體實施例係包括 一種在縱向上施加張力以使得薄膜張緊之方法。此一張力係 隨著在拉伸前薄膜之狀態而改變,但較宜是施加到如不使薄 膜鬆脫之程度。 <拉伸時之溼度><Tension in the longitudinal direction> In the present invention, when both side edges of the film are supported by the supporting means, the film is preferably stretched to be supported. To this end, a specific embodiment thereof includes a method of applying tension in the longitudinal direction to cause the film to be stretched. This force varies depending on the state of the film before stretching, but is preferably applied to such an extent that the film is not released. <humidity during stretching>

在拉伸聚乙烯醇,其爲一種具有水之揮發分的薄膜之情形 下,此一薄膜較宜是在調整溼度氣氛下被拉伸。特別是當摻 有硬化劑時,假使水分減少時,則薄膜硬化之速行與拉伸會 變得困難。因此,溼度較宜是50%或以上,更宜是80%或以 上,特佳是9 0 %或以上。 <在縱向上之輸送速度> 在拉伸摻雜硬化劑之聚乙烯醇薄膜的情況下,隨著拉伸時 間經過,薄膜之硬化也進行著。因此,在縱向上之移動速度 較宜是1公尺/分鐘或以上。依照生產性之觀點來看,較宜 -35- 1282013 是更高的速度。在任何情形下,最上限係視經拉伸之薄膜和 拉伸機器而定。 <偏光膜> 在本發明中,待被拉伸之薄膜並沒有特別地限定,而且可 以使用一種包括具有適當的熱塑性之聚合物來做爲薄膜。聚 合物之實例包括PVA、聚碳酸酯、丙烯酸纖維素和聚颯。In the case of stretching polyvinyl alcohol which is a film having a volatile matter of water, the film is preferably stretched under a humidity-adjusting atmosphere. In particular, when a hardener is added, if the water is reduced, the speed and stretching of the film hardening becomes difficult. Therefore, the humidity is preferably 50% or more, more preferably 80% or more, and particularly preferably 90% or more. <Transport speed in the longitudinal direction> In the case of stretching a polyvinyl alcohol film doped with a hardener, the hardening of the film proceeds as the stretching time passes. Therefore, the moving speed in the longitudinal direction is preferably 1 m/min or more. According to the productivity point of view, the better -35-1282013 is a higher speed. In any case, the upper limit depends on the stretched film and the stretching machine. <Polarizing Film> In the present invention, the film to be stretched is not particularly limited, and a polymer including a suitable thermoplastic may be used as the film. Examples of the polymer include PVA, polycarbonate, cellulose acylate, and polyfluorene.

在拉伸前之薄膜厚度並沒有特別地限定,然而,依得支撐 薄膜安定性和拉伸之均勻性之觀點來看,該厚度較宜是1 微米到1毫米,更宜是20到200微米。 在利用本發明來製造偏光膜之情況下,此聚合物較宜是 PVA。PVA通常是利用聚乙烯醇之皂化而製得的,但可以含 有與乙烯乙酸酯共聚合成分,例如,不飽和羧酸、不飽和磺 酸、烯烴和乙烯醚。又且,也可以使用含有乙醯伸烷基、磺 酸基、羧基、氧伸烷基或其類似物質之經改性的PVA。The film thickness before stretching is not particularly limited, however, the thickness is preferably from 1 μm to 1 mm, more preferably from 20 to 200 μm, from the viewpoint of supporting film stability and uniformity of stretching. . In the case of using the present invention to produce a polarizing film, the polymer is preferably PVA. PVA is usually produced by saponification of polyvinyl alcohol, but may contain a copolymerization component with ethylene acetate, for example, an unsaturated carboxylic acid, an unsaturated sulfonic acid, an olefin, and a vinyl ether. Further, a modified PVA containing an ethyl hydrazine alkyl group, a sulfonic acid group, a carboxyl group, an oxygen alkyl group or the like can also be used.

PVA之皂化度並沒有特別地限定,但依照溶解度和其類似 之觀點來看,較宜是80至100莫耳%,更宜是90至100莫 耳%。又且,PVA之聚合度也沒有特別地限定,但較宜是1000 至1 0000,更宜是1 500至5000。 <染色配方/方法> 偏光膜係藉由將如PVA之適用於偏光膜的聚合物予以染 色而製得,而且染色步驟係利用氣相或液相來進行。液相染 色之實例,當使用碘做爲偏光化劑時,染色係藉由將適用於 偏光膜之聚合物薄膜浸泡在液態的碘-碘化鉀水溶液中來進 行的。碘較宜是0.1至20克/升,而碘化鉀較宜是1至200 -36- 1282013 克/升,而且碘對碘化鉀之重量比較宜是1至200。染色時 間較宜是10至5000秒,而且液態溫度較宜是5至60t。 染色並沒有特別地限定,除了浸泡以外可以使用任何方法, 如被覆、或噴塗碘或染料溶液。在本發明中,染色步驟可以 在拉伸之前或之後,然而,染色較宜是在拉伸之前於液相中 進行,因爲薄膜係適當地膨脹,並使拉伸順利進行。 <偏光化劑>The degree of saponification of PVA is not particularly limited, but is preferably from 80 to 100 mol%, more preferably from 90 to 100 mol%, from the viewpoint of solubility and the like. Further, the degree of polymerization of PVA is also not particularly limited, but is preferably from 1,000 to 1,000, more preferably from 1,500 to 5,000. <Staining Formulation/Method> The polarizing film is obtained by dyeing a polymer such as PVA suitable for a polarizing film, and the dyeing step is carried out by using a gas phase or a liquid phase. In the case of liquid phase dyeing, when iodine is used as the polarizing agent, the dyeing is carried out by immersing the polymer film suitable for the polarizing film in a liquid aqueous solution of iodine-potassium iodide. The iodine is preferably from 0.1 to 20 g/liter, and the potassium iodide is preferably from 1 to 200 to 36 to 128, 2013 g/liter, and the weight of iodine to potassium iodide is preferably from 1 to 200. The dyeing time is preferably from 10 to 5,000 seconds, and the liquid temperature is preferably from 5 to 60 tons. The dyeing is not particularly limited, and any method other than immersion may be used, such as coating, or spraying iodine or a dye solution. In the present invention, the dyeing step may be before or after stretching, however, the dyeing is preferably carried out in the liquid phase before stretching because the film is properly expanded and the stretching proceeds smoothly. <polarizing agent>

除了碘之外,亦且較宜是可以使用雙色染料來做爲偏光化 劑,並且以雙色染料將薄膜予以染色。雙色染料之特定實例 係包括染料型化合物’例如偶氮系染料、芪系染料、吡唑酮 系染料、三苯基甲烷系染料、喹啉系染料、噚畊系染料、噻 啶系染料及蒽醌系染料。較宜是水溶性化合物,但在本發明 並沒有特別地限定於此而已。又且,親水性成分也可以,例 如,磺酸基、胺基和羥基較宜是被導入雙色分子中。雙色分 子之特定實例,包括C.I·真黃丨2、C.I·真橙39、C.I.真橙 7 2、C . I ·真紅 3 9、C · I ·真紅 7 9、C . I ·真紅 8 丨、c . ][ •真紅 8 3 、C.I.真紅 89、C.I.真紫 48、C.I.真藍 67、c.i.真藍 90 、C.I.真綠59及C.I.酸紅37,以及更包括jp_A-62_7〇802 、JP-A-1-161202、JP-A-172906、JP-A-1-1 72907、JP-A-1-183602 、JP-A-1-248105、JP-A-1-265205 及 JP-A-7-261024 中所述的 染料。這些雙色分子係用來做爲自由酸、鹼金屬鹽、銨鹽或胺 鹽。可藉由將此種雙色分子中之一或多種予以混合而製造具 有不同色調的偏光化劑。偏光裝置或偏光板,較宜是摻混有 當偏光軸以直角相交時提供黑色之化合物(染料),或摻混有 -37- 1282013 不同種類的雙色分子,以便提供黑色,因爲其係具有優良的 單板透光度及偏光率。 在本發明中所使用的拉伸方法較宜是用來製造所謂的聚 乙烯系偏光膜,此處PVA係經脫水的,或聚氯乙烯係經脫氯 以使形成聚烯結構,並且藉共軛雙鍵以便得到偏光化。 <硬化劑(交聯劑)、金屬鹽之添加> 參照以下所述之例子來說明硬化劑(交聯劑),其中係使用 PVA薄膜來做爲偏光膜用之聚合物薄膜。在藉由拉伸PVA以 製造偏光膜的期間,較佳爲使用一交聯PVA用的添加劑。特 別地,當使用本發明的斜向拉伸方法時,假如PVA薄膜在拉 伸步驟之出口處未能充分硬化的話,會由於步驟中所給的張 力而造成PV A薄膜之定向的偏離。因此,在拉伸之前的步驟 或在拉伸步驟中,較佳爲藉由將PVA薄膜浸入硬化劑(交聯 劑)中,或塗覆該硬化劑(交聯劑)溶液,而將該硬化劑(交聯 劑)摻入PVA薄膜內。該「摻入硬化劑(交聯劑)於PVA薄膜 」之意義並沒有特別地限定,並且可以使用如於硬化劑(交 聯劑)中或以硬化劑(交聯劑)浸泡、塗布或噴塗薄膜之任何 方法,然而較佳爲使用浸泡方法和塗布方法。塗布之意義係 指可以使用任何一般已知的裝置,例如,輥式塗布機、模具 式塗布機、條式塗布機、片式塗布機和廉式塗布機。又且, 較佳是使薄膜與含浸有溶液之布、棉、多孔材料、或其相似 物相互接觸之方法。做爲硬化劑(交聯劑)者,可以使用美國 再公告專利2 3 2 8 9 7中所述的硬化劑(交聯劑),然而,實務 上較佳爲使用硼酸和硼砂。 -38- 1282013 此種硬化劑(交聯劑)係可以在將薄膜放置在拉伸機械上 之前或之後摻入。此係可以任何步驟來執行’直到如第3 和4圖所示實施例中之步驟(b )之終點爲止’其中’橫向拉 伸係實質上完成的。在加入硬化劑(交聯劑)之後’係可提供 一沖洗/水洗步驟。上述中所描述的硬化劑係參照爲使用 PVA薄膜當做偏光膜用之聚合物薄膜的例子’然而’那些此 處所述之種種,藉由依聚合物的種類而做稍微的改變,則大 部分也可以適用於利用其他聚合物薄膜的情況。In addition to iodine, it is also preferred to use a two-color dye as a polarizing agent and to dye the film with a two-color dye. Specific examples of the dichroic dye include dye-type compounds such as azo dyes, anthraquinone dyes, pyrazolone dyes, triphenylmethane dyes, quinoline dyes, hydrazine dyes, thiline dyes, and hydrazines. Lanthanide dyes. It is preferably a water-soluble compound, but the present invention is not particularly limited thereto. Further, the hydrophilic component may be, for example, a sulfonic acid group, an amine group and a hydroxyl group are preferably introduced into a two-color molecule. Specific examples of bicolor molecules include CI·true jaundice 2, CI·true orange 39, CI true orange 7 2, C. I · true red 3 9 , C · I · true red 7 9 , C . I · true red 8 丨, c. ][ • True Red 8 3 , CI True Red 89, CI True Purple 48, CI True Blue 67, ci True Blue 90, CI True Green 59 and CI Acid Red 37, and more include jp_A-62_7〇802, JP-A -1-161202, JP-A-172906, JP-A-1-1 72907, JP-A-1-183602, JP-A-1-248105, JP-A-1-265205, and JP-A-7- Dye as described in 261024. These two-color molecules are used as free acid, alkali metal salts, ammonium salts or amine salts. A polarizing agent having a different color tone can be produced by mixing one or more of such dichroic molecules. The polarizing means or the polarizing plate is preferably blended with a compound (dye) which provides black when the polarizing axis intersects at a right angle, or a different type of two-color molecule of -37-1282013 is blended to provide black because it is excellent The transparency and polarizing rate of the veneer. The stretching method used in the present invention is preferably used to produce a so-called polyethylene-based polarizing film, where PVA is dehydrated, or polyvinyl chloride is dechlorinated to form a polyolefin structure, and The yoke double bond is used to obtain polarization. <Addition of Curing Agent (Crosslinking Agent) and Metal Salt> A curing agent (crosslinking agent) is described with reference to the following examples, in which a PVA film is used as a polymer film for a polarizing film. During the production of the polarizing film by stretching the PVA, it is preferred to use an additive for crosslinking the PVA. In particular, when the oblique stretching method of the present invention is used, if the PVA film is not sufficiently hardened at the exit of the drawing step, the orientation of the PV A film is deviated due to the tensile force given in the step. Therefore, in the step before stretching or in the stretching step, it is preferred to harden the PVA film by dipping it into a hardener (crosslinking agent) or by applying a solution of the hardener (crosslinking agent). The agent (crosslinking agent) is incorporated into the PVA film. The meaning of "incorporating a hardener (crosslinking agent) into a PVA film" is not particularly limited, and may be soaked, coated or sprayed using, for example, a hardener (crosslinking agent) or a hardener (crosslinking agent). Any method of the film, however, preferably using a soaking method and a coating method. The meaning of coating means that any generally known device can be used, for example, a roll coater, a die coater, a strip coater, a sheet coater, and an inexpensive coater. Further, a method of bringing the film into contact with a cloth impregnated with a solution, cotton, a porous material, or the like is preferred. As the hardener (crosslinking agent), the hardener (crosslinking agent) described in U.S. Patent No. 2 3 2 8 9 can be used. However, it is practical to use boric acid and borax. -38- 1282013 This hardener (crosslinking agent) can be incorporated before or after the film is placed on a stretching machine. This can be performed in any step 'until the end of step (b) in the embodiment shown in Figures 3 and 4, where the 'lateral stretch' is substantially completed. A rinse/water wash step can be provided after the addition of the hardener (crosslinker). The hardener described in the above is referred to as an example of using a PVA film as a polymer film for a polarizing film. However, those described herein are slightly changed depending on the kind of the polymer, and most of them are also It can be applied to the case of using other polymer films.

本發明之特徵係在於:金屬鹽係存在於偏光膜中,並且因 而可得到高的單板透光度,同時維持偏光器之定向度。這被 認爲是因爲金屬離子與聚碘化物離子,由於存在有金屬鹽類 和高級數之離子種類而形成鹽類的結果。The present invention is characterized in that a metal salt is present in the polarizing film, and thus a high single-plate transmittance can be obtained while maintaining the orientation of the polarizer. This is considered to be the result of the formation of salts by metal ions and polyiodide ions due to the presence of metal salts and ionic species of higher numbers.

在本發明中所使用的金屬,較宜是可以形成多價離子之金 屬元素。特別是,以一種屬於過渡元素之金屬元素較佳。彼 等之具體實施例係包括鋅、鈷、鉻、鐵、鎳和錳。在彼等之 中,以鋅較佳。 鋅之添加並沒有特別地限定,但此一添加可以在染色之前 、染色之後、拉伸之前、拉伸之後、乾燥之後或使偏光膜和 保護膜接合之步驟中進行。此種鋅可以是以在乾燥溶液、或 硬化溶液中之鋅離子來添加,或者以其他所製備的含有鋅的 水溶液來添加。 添加鋅之方法並沒有特別地限定,只要鋅可以被添加即可 ’但是添加可以包括浸漬方法、塗布方法、和噴塗方法中之 任何一種方法,於染色之前、染色之後、拉伸之前、拉伸之 -39- 1282013 後、乾燥之後或使偏光膜和保護膜接合之步驟中來進行。 爲了添加鋅,舉例來說,例如是於每一種水溶液中溶有鋅 鹽之方法。在本發明中,鑑於容易製造性,較宜是於硬化溶 液中溶有鋅鹽,並且倂合於浸泡硬化溶液中加入鋅之方法。The metal used in the present invention is preferably a metal element capable of forming a multivalent ion. In particular, a metal element belonging to a transition element is preferred. Specific examples of these include zinc, cobalt, chromium, iron, nickel and manganese. Among them, zinc is preferred. The addition of zinc is not particularly limited, but the addition may be carried out before the dyeing, after the dyeing, before the stretching, after the stretching, after the drying, or in the step of joining the polarizing film and the protective film. Such zinc may be added as zinc ions in a dry solution or a hardened solution, or may be added in other prepared zinc-containing aqueous solutions. The method of adding zinc is not particularly limited as long as zinc can be added, but the addition may include any one of a dipping method, a coating method, and a spraying method, before dyeing, after dyeing, before stretching, stretching. It is carried out after -39-1282013, after drying, or in the step of bonding the polarizing film and the protective film. For the purpose of adding zinc, for example, a method in which a zinc salt is dissolved in each aqueous solution is used. In the present invention, in view of ease of manufacturability, it is preferred to dissolve the zinc salt in the hardening solution and to incorporate zinc into the immersion hardening solution.

關於鋅鹽,舉例來說,例如一種包括氯化和碘化鋅之鋅鹵 化物、硫酸鋅、或醋酸鋅。鋅鹽之使用量可以適當地選擇, 只要在偏光板或偏光膜中鋅的含量,會變成在本發明中所定 義的含量即可;例如,當以浸泡加入鋅時,鋅鹽的用量可視 情況需要、視鋅在浸泡溶液中之濃度、浸泡時間、和浸泡溫 度而決定。當浸泡時間爲自60到200秒,且浸泡溫度爲30 到4 0°C時,氯化鋅之使用量係相對於每1 〇〇重量份的水計 係爲0.5至15重量份,較宜是0.7至5重量份。As the zinc salt, for example, a zinc halide including zinc chloride and zinc iodide, zinc sulfate, or zinc acetate is exemplified. The amount of the zinc salt used may be appropriately selected as long as the content of zinc in the polarizing plate or the polarizing film becomes a content defined in the present invention; for example, when zinc is added by immersion, the amount of the zinc salt may be used as the case may be. Need, depending on the concentration of zinc in the soaking solution, soaking time, and soaking temperature. When the soaking time is from 60 to 200 seconds, and the soaking temperature is 30 to 40 ° C, the amount of zinc chloride used is 0.5 to 15 parts by weight per 1 part by weight of the water, preferably It is 0.7 to 5 parts by weight.

在所得到的偏光板或偏光膜中之鋅含量係爲0.04至0.5 重量%。當鋅含量係小於0 · 04重量%或超過0 · 5重量%時,對 於高溫高溼之耐性會有惡化之趨勢,而且偏光度和單板透光 度也會惡化。在偏光板或偏光膜中之鋅含量,係爲一表示在 在1 00重量份之偏光板中的鋅重量之百分比値。 用以加入金屬鹽到薄膜中之方法並沒有特別地限定,但是 可以在以偏光化劑將薄膜予以染色薄膜之步驟、添加硬化劑 到薄膜之步驟,以及組合偏光膜和保護膜之步驟中的任何步 驟中添加。在彼等之中,金屬離子較宜是在以偏光化劑將薄 膜予以染色之步驟中加入,及/或在添加硬化劑到薄膜中時 添加。在許多的具體實施例中,係加入0 . 0 1到1 0 . 0重量% 之金屬鹽到兩以液碘/碘化鉀水溶液做爲偏光化劑溶液,和 -40- 1282013 以液態硼酸/碘化鉀水溶液做爲液態硬化劑水溶液中,因而 得到以進行薄膜之染色和添加硬化劑到薄膜,並且同時,進 行金屬鹽之添加。在許多的具體實施例中,係僅加入0 . 0 1 到1 0 . 0重量%之金屬鹽到以液態硼酸/碘化鉀水溶液做爲液 態硬化劑水溶液中,因而得到以進行添加硬化劑到薄膜和金 屬鹽之添加。The zinc content in the obtained polarizing plate or polarizing film is from 0.04 to 0.5% by weight. When the zinc content is less than 0. 04% by weight or more than 0.5% by weight, the resistance to high temperature and high humidity tends to deteriorate, and the degree of polarization and the transmittance of the veneer are also deteriorated. The zinc content in the polarizing plate or the polarizing film is a percentage 锌 of the weight of zinc in 100 parts by weight of the polarizing plate. The method for adding the metal salt to the film is not particularly limited, but may be a step of dyeing the film with a polarizing agent, a step of adding a hardener to the film, and a step of combining the polarizing film and the protective film. Add in any step. Among them, the metal ions are preferably added in the step of dyeing the film with a polarizing agent, and/or added when a curing agent is added to the film. In many embodiments, a 0. 0 1 to 0. 0 wt% metal salt is added to two liquid iodine/potassium iodide aqueous solutions as a polarizing agent solution, and -40-1282013 is a liquid boric acid/potassium iodide aqueous solution. As an aqueous solution of a liquid hardener, it is obtained to perform dyeing of a film and addition of a hardener to a film, and at the same time, addition of a metal salt. In many embodiments, only 0. 0 1 to 10.0% by weight of the metal salt is added to the liquid boric acid/potassium iodide aqueous solution as a liquid hardener aqueous solution, thereby obtaining a hardener to the film and The addition of metal salts.

收縮經拉伸的偏光膜係可以在拉伸期間或拉伸之後中的 任一時候來進行。用於收縮薄膜的方法,係可以使用一種加 熱薄膜並藉以去除揮發物之方法,然而,可以使用任何方法 ’只要其可以收縮薄膜即可。在乾燥後的揮發物含量較佳係 3%或以下,更佳爲2%或以下,以及特佳爲1 . 5%或以下。 如上述,本發明一較佳的具體實施例中,該種拉伸方法係 包括: (i) 至少在寬度方向上拉伸薄膜達1.1至20.0倍;The shrink-stretched polarizing film can be carried out at any time during or after stretching. The method for shrinking the film may be a method of heating a film and thereby removing volatiles, however, any method may be used as long as it can shrink the film. The volatile matter content after drying is preferably 3% or less, more preferably 2% or less, and particularly preferably 1.5% or less. As described above, in a preferred embodiment of the present invention, the stretching method comprises: (i) stretching the film at least 1.1 to 20.0 times in the width direction;

(i i )提供在1 %或以上之在支撐裝置的機械方向中之兩側 邊緣間的移動速度差値; (i i i )彎曲薄膜的移動方向同時支撐薄膜之兩邊緣,以使得 在支撐薄膜之兩邊緣步驟中出口處之薄膜移動方向, 與薄膜的實質前進拉伸方向間的傾斜角度成爲20至 70° ; (1 v )拉伸薄膜,同時保持聚合物薄膜的支撐特性,並且允許 存在有5%或以上之揮發物含量,然後收縮薄膜以減低 揮發物含量。 在本發明中調整支撐裝置的軌跡之軌道,通常需要有大的 -41 - 1282013 彎曲比。爲達避免薄膜嚙合裝置受到其他突然彎曲,或者避 免該處應力密度干擾之目的,則嚙合裝置之軌跡,在彎曲位 部較宜是拉出一圓弧拱形。(ii) providing a difference in moving speed between the side edges of the supporting device in 1% or more; (iii) moving the curved film while supporting both edges of the film so that the two supporting films The angle of the film moving at the exit in the edge step is inclined to 20 to 70° with respect to the substantially advanced stretching direction of the film; (1 v ) stretching the film while maintaining the supporting properties of the polymer film, and allowing the presence of 5 The volatile content of % or more is then shrunk to reduce the volatile content. In the present invention, the track of the trajectory of the support device is usually adjusted to have a large -41 - 1282013 bend ratio. In order to avoid the other sudden bending of the film engaging device or to avoid the interference of the stress density at the place, the trajectory of the engaging device is preferably drawn in an arcuate shape at the bent position.

爲了將保護膜黏著在偏光膜上而藉斜向拉伸產出,例如可 以使用一種在上述之乾燥步驟中使用黏著劑而將保護膜黏 著在偏光膜上,同時兩側邊緣保持在支撐狀態,然後再切斷 兩側邊緣之方法,或者使用一種在乾燥、切割薄膜之兩側邊 緣之後從兩側邊緣支撐部位移除偏光膜,並且將黏著於其 上之方法。In order to adhere the protective film to the polarizing film and to produce the oblique stretching, for example, an adhesive may be used in the drying step described above to adhere the protective film to the polarizing film while the both edges are maintained. Then, the method of cutting the side edges is used, or a method of removing the polarizing film from the side edge support portions after drying and cutting both side edges of the film, and adhering thereto.

如第2圖所示,係釋藉斜向拉伸(45 °傾斜之實例)沖壓所 得到的偏光板之實施例。如第2圖所示,因爲偏光之拉伸軸 81,意即偏光之吸收軸,相對於縱向82係傾斜45°,而且 保護膜之吸收軸7 1係平行於縱向,則介於其間之傾斜角度 變爲45 °。更且,當接著於LCD中之液晶胞時,偏光之吸軸 8 1之角度與偏光板之吸收軸和垂直或液晶胞本身之相反方 向間所形成之角度一致;因此在沖壓步驟中不需要斜向沖壓 。又且,如第2圖所示,因爲本發明之偏光板係沿著縱向成 直線切割,所以只要藉由沿著縱向階割,即使沒有沖壓該長 形偏光板也可以製得一實用的偏光板,由此結果可得到顯著 的高產率。 由增加液晶顯示裝置之對比的觀點來看,本發明的偏光板 較佳爲具有較高的透光度及較高的偏光度。在5 50奈米之透 光度較佳爲30%或以上,更佳爲40%或以上。偏光度在550 奈米較佳爲95%或以上,更佳99.0%或以上,且特佳99.9% -42- 1282013 或以上。除非特別說明,在本發明中所使用的「透光度」, 其意義係指單板透光度。As shown in Fig. 2, an embodiment of a polarizing plate obtained by punching obliquely (example of 45 ° tilt) is released. As shown in Fig. 2, since the stretching axis 81 of the polarized light, that is, the absorption axis of the polarized light, is inclined by 45° with respect to the longitudinal direction 82, and the absorption axis 71 of the protective film is parallel to the longitudinal direction, the inclination therebetween The angle becomes 45 °. Moreover, when the liquid crystal cell in the LCD is followed, the angle of the polarizing axis 8 1 is the same as the angle formed between the absorption axis of the polarizing plate and the opposite direction of the vertical or liquid crystal cell itself; therefore, it is not required in the punching step. Tilt punching. Moreover, as shown in FIG. 2, since the polarizing plate of the present invention is cut in a straight line in the longitudinal direction, a practical polarizing can be obtained even if the elongated polarizing plate is not punched by cutting along the longitudinal direction. The plate, from which a significant high yield can be obtained. The polarizing plate of the present invention preferably has a high transmittance and a high degree of polarization from the viewpoint of increasing the contrast of the liquid crystal display device. The light transmittance at 5 50 nm is preferably 30% or more, more preferably 40% or more. The degree of polarization at 550 nm is preferably 95% or more, more preferably 99.0% or more, and particularly preferably 99.9% - 42 to 1282013 or more. Unless otherwise specified, "transparency" as used in the present invention means the transmittance of a veneer.

本發明之偏光板較宜是使用於液晶顯示器。液晶顯示器通 常係包括液晶顯示元件和偏光板。液晶顯示元件係包括液晶 顯示層,支撐液晶顯示層之基材、及施加電位到液晶顯示器 之電極層。基材和電極層係利用顯示用的透明材料而製成。 就透明材料而言,係可以使用玻璃薄板或樹脂。在液晶顯示 器需要具有某些撓性的情況下,則必須使用樹脂薄膜。此外 ,對於高透明度而言,液晶顯示器係需要具有低的雙折射和 熱電阻。通常,相位差板係被提供在液晶顯示器中。相位差 板係一種用以去除在液晶圖像元件上之色彩,以及解析黑白 顯像的雙折射膜。相位差板也是使用樹脂薄膜而製得。相位 差板需要高的雙折射。偏光板包括偏光膜和保護膜。偏光膜 係一種使用碘或雙色染料做爲偏光元件之樹脂薄膜。保護膜 係被提供在偏光膜之一表面或兩表面上,其目的係用以保護 偏光膜。於僅在偏光膜之一表面上提供保護膜之情形下,如 上述之液晶基材通常係做爲另一表面之保護膜使用。偏光板 之保護膜係需要具有透光度和低雙折射(低遲滯値),以及本 發明所使用的乙酸纖維素薄膜係特別地有利於此等目的。 偏光板之保護膜係包括碘型偏光膜、使用雙色染料之染料 型偏光膜、以及多烯型偏光膜。此等所製得的偏光膜中之任 何一種通常係使用聚乙烯醇型薄膜。偏光板之保護膜的厚度 較宜是25到3 5 0微米,更宜是50到200微米。在保護膜中 ,可以添加紫外線吸收劑、滑動劑、脫色抑制劑、以及塑化 -43- 1282013 劑。在偏光板之保護膜上,可進一步提供表面處理薄膜。該 表面處理薄膜之功能係包括硬被覆、抗雲霧處理。偏光板及 其保護膜係記載於:ί P - A - 4 · 2 1 9 7 0 3、】P - A - 5 - 2 1 2 8 2 8、和 J P - A · 6 - 5 1 1 1 7中。此種偏光板之保護膜的厚度較宜是1 〇到 350微米,更宜是25到200微米。The polarizing plate of the present invention is preferably used for a liquid crystal display. The liquid crystal display usually includes a liquid crystal display element and a polarizing plate. The liquid crystal display element includes a liquid crystal display layer, a substrate supporting the liquid crystal display layer, and an electrode layer for applying a potential to the liquid crystal display. The substrate and the electrode layer are made of a transparent material for display. In the case of a transparent material, a glass sheet or a resin can be used. In the case where the liquid crystal display needs to have some flexibility, a resin film must be used. Further, for high transparency, a liquid crystal display is required to have low birefringence and thermal resistance. Generally, a phase difference plate is provided in a liquid crystal display. The phase difference plate is a birefringent film for removing color on a liquid crystal image element and analyzing black and white image. The phase difference plate is also produced using a resin film. The phase difference plate requires high birefringence. The polarizing plate includes a polarizing film and a protective film. The polarizing film is a resin film using iodine or a two-color dye as a polarizing element. The protective film is provided on one surface or both surfaces of the polarizing film for the purpose of protecting the polarizing film. In the case where a protective film is provided only on one surface of the polarizing film, the liquid crystal substrate as described above is usually used as a protective film on the other surface. The protective film of the polarizing plate is required to have transparency and low birefringence (low hysteresis ,), and the cellulose acetate film used in the present invention is particularly advantageous for such purposes. The protective film of the polarizing plate includes an iodine type polarizing film, a dye type polarizing film using a two-color dye, and a polyene type polarizing film. Any of these polarizing films obtained is usually a polyvinyl alcohol type film. The thickness of the protective film of the polarizing plate is preferably 25 to 350 μm, more preferably 50 to 200 μm. In the protective film, an ultraviolet absorber, a slip agent, a decolorizing inhibitor, and a plasticizing agent-43-1282013 can be added. A surface treatment film may be further provided on the protective film of the polarizing plate. The function of the surface treatment film includes hard coating and anti-cloud treatment. The polarizing plate and its protective film are described in: ί P - A - 4 · 2 1 9 7 0 3, P - A - 5 - 2 1 2 8 2 8 , and JP - A · 6 - 5 1 1 1 7 in. The thickness of the protective film of such a polarizing plate is preferably from 1 350 to 350 μm, more preferably from 25 to 200 μm.

在本發明中偏光板之保護膜表面上,可以提供任何功能層 ,例如,用以補償LCD視角的光學異向層,用以改良顯示器 之可見性的防眩層或抗折射層,或者是記載於 JP-A-4-229828、 JP-A-6-75115 和 JP-A-8-50206 中之具有 分離因異向散色或異向光學折射所成之PS波的用以改良 LCD之亮度之層(例如,聚合物分散液晶層,膽固醇液晶層) ,用以提昇偏光板之耐刮性的硬被覆層,用以免除水分或氧 擴散之氣障層,用以提高對偏光膜之黏著性的易黏著層,黏 合劑、或壓敏黏著性、或賦予滑動性之層。In the surface of the protective film of the polarizing plate of the present invention, any functional layer may be provided, for example, an optical anisotropic layer for compensating for the viewing angle of the LCD, an anti-glare layer or an anti-reflection layer for improving the visibility of the display, or a record Improving the brightness of LCDs by separating PS waves due to anisotropic or anisotropic optical refraction in JP-A-4-229828, JP-A-6-75115, and JP-A-8-50206 a layer (for example, a polymer dispersed liquid crystal layer, a cholesteric liquid crystal layer), a hard coating layer for improving the scratch resistance of the polarizing plate, and an air barrier layer for eliminating moisture or oxygen diffusion, for improving adhesion to the polarizing film Sexual adhesion layer, adhesive, or pressure sensitive adhesive, or layer that imparts slidability.

功能層係可以被提供在偏光膜側,或偏光膜之相反表面上 。提供有功能層之側邊係可以依照目的而加以適當的選擇。 在本發明中之偏光膜的一表面或兩表面上,可以直接原貼 合不同的功能性薄膜。功能性薄膜之實例係包括如λ / 4板 和λ /2板之相位差板、光散射薄膜、提供在偏光板相反表 面上之具有導電性層之塑膠晶元、具有異向繞射或異向光學 折射功能之亮度改良薄膜、折射板、以及具有逆折射之折射 板。 可以貼合一片上述之保護膜來做爲偏光板之保護膜,或貼 合複數片也可以。同樣的保護膜可以貼附在偏光膜之兩表面 -44- 1282013 上,或者貼附在兩表面之保護膜可以具有與另一者不同的功 能和物理性質。也可以僅在一表面上貼附上述之保護膜’並 且不將保護膜貼附在相反表面上,但直接提供於一直接貼附 在液晶胞的壓敏黏著層上。在此種情況下,剝離性分離膜較 宜是提供在壓敏黏著劑之外側。 <保護膜和偏光膜之組合角度> 在本發明中,當保護膜和偏光膜係組合成一使得保護膜定 向軸(相位延遲軸)以及偏光膜之拉伸軸(吸收軸)不平行之 角度時,就能提供一種給予優異的尺寸安定性之效果。爲了 能得到這種效果,此角度較宜是從不小於10°至小於90°, 更宜是從2 0 °至小於7 0 °。 <保護膜> 保護膜係貼於在本發明所產製的偏光膜的兩表面或一表 面上,並且此一積層體係做爲偏光板使用。這一類的保護膜 並沒有特別地限定,例如,可以使用醯化纖維素如乙酸纖維 素和乙酸丁酸纖維素、聚碳酸酯、聚烯烴、聚苯乙烯和聚酯 。此種偏光板之保護膜係需要具有如透明性、適當的溼度穿 透性、低雙折射和適當的剛性;並且從此觀點來看,較宜是 醯化纖維素,而且更宜是乙酸纖維素。 保護膜可以依照所使用的目的而具有任何的物理特性値 ,並且在此情況下使用於正常傳輸型LCD的保護膜之代表性 較佳値。係說明如下。鑑於可攜性和耐久性,薄膜厚度較宜 是5至500微米更宜是是20至20 0微米,特佳是20至1〇〇 微米。在632.8奈米之遲滯値較宜是〇至150奈米更宜是〇 1282013 至20奈米,再更佳是0至10奈米,特佳是0至5奈米。保 護膜之相位延遲軸,從避免橢圓形式之線性偏光較宜是實質 的平行或正交於偏光膜之吸收軸。然而,此等並不適用在附 有改變偏光性質之功能的保護膜的情況,如相位差板;以及 偏光之吸收軸可以與保護膜之相位延遲軸形成任何角度。The functional layer may be provided on the side of the polarizing film or on the opposite surface of the polarizing film. The side layer provided with the functional layer can be appropriately selected according to the purpose. On one surface or both surfaces of the polarizing film of the present invention, different functional films can be directly bonded. Examples of the functional film include a phase difference plate such as a λ / 4 plate and a λ /2 plate, a light scattering film, a plastic crystal element having a conductive layer provided on the opposite surface of the polarizing plate, and an anisotropic diffraction or a different The film is modified to a brightness of an optical refractive function, a refractive plate, and a refractive plate having a reverse refractive index. One of the above protective films may be attached to be used as a protective film for a polarizing plate, or a plurality of sheets may be attached. The same protective film can be attached to both surfaces of the polarizing film -44-1282013, or the protective film attached to both surfaces can have different functions and physical properties from the other. It is also possible to attach the above-mentioned protective film 'only on one surface and not to attach the protective film to the opposite surface, but directly to a pressure-sensitive adhesive layer directly attached to the liquid crystal cell. In this case, the release separation membrane is preferably provided on the outer side of the pressure-sensitive adhesive. <Combination angle of protective film and polarizing film> In the present invention, when the protective film and the polarizing film are combined such that the orientation axis of the protective film (phase retardation axis) and the stretching axis (absorption axis) of the polarizing film are not parallel At an angle, it is possible to provide an effect of giving excellent dimensional stability. In order to obtain such an effect, the angle is preferably from not less than 10° to less than 90°, more preferably from 20° to less than 70°. <Protective film> The protective film is attached to both surfaces or a surface of the polarizing film produced by the present invention, and this laminated system is used as a polarizing plate. The protective film of this type is not particularly limited, and for example, cellulose deuterated cellulose such as cellulose acetate and cellulose acetate butyrate, polycarbonate, polyolefin, polystyrene, and polyester can be used. The protective film of such a polarizing plate is required to have, for example, transparency, proper moisture permeability, low birefringence, and appropriate rigidity; and from this point of view, it is preferably cellulose deuterated, and more preferably cellulose acetate. . The protective film may have any physical property 依照 depending on the purpose of use, and in this case, a representative 値 of a protective film for a normal transfer type LCD. The description is as follows. In view of portability and durability, the film thickness is preferably from 5 to 500 μm, more preferably from 20 to 20 μm, and particularly preferably from 20 to 1 μm. The hysteresis of 632.8 nm is preferably 〇 to 150 nm, preferably 〇1282013 to 20 nm, more preferably 0 to 10 nm, and particularly preferably 0 to 5 nm. The phase retardation axis of the protective film is preferably substantially parallel or orthogonal to the absorption axis of the polarizing film from avoiding linear polarization of the elliptical form. However, these are not applicable to the case of a protective film having a function of changing the polarizing property, such as a phase difference plate; and the absorption axis of the polarized light can form any angle with the phase retardation axis of the protective film.

可見光透光度較宜是60%或以上,更宜是90%或以上。在 90°C處理120小時之後的尺寸減少量較宜是0 . 3至0 . 01%, 更宜是0 . 1 5至0 . 0 1 %。在薄膜測試中之張力強度較宜是5 0 至lOOOMPa,更宜是100至300 Mpa。薄膜之水分滲透力較 宜是100至800克/公尺2·天,更宜是300至600克/公 尺2 ·天。 當然,本發明並沒有受限於此等値。 做爲保護膜之較佳的醯化纖維素,係詳細說明如下。較佳 的醯化纖維素,其對纖維素之羥基的取代度係滿足以下所有 的方程式(I )至(IV ) ·· (I ) 2.6 A + B ‘ 3.0 (π ) 2. 0 A ^ 3.0 (ΙΠ ) 0 B ^ 0.8 (IV ) 1 · 9 A - B 其中 A和 B 係: 分別代表醯基取代纖維素之羥基的取代度The visible light transmittance is preferably 60% or more, more preferably 90% or more. The amount of reduction in size after treatment at 90 ° C for 120 hours is preferably from 0.3 to 0.01%, more preferably from 0.15 to 0.11%. The tensile strength in the film test is preferably from 50 to 100 MPa, more preferably from 100 to 300 MPa. The moisture permeation force of the film is preferably from 100 to 800 g/meter 2 day, more preferably from 300 to 600 g/m 2 day. Of course, the invention is not limited to this. Preferred deuterated cellulose as a protective film is described in detail below. Preferably, the deuterated cellulose has a degree of substitution to the hydroxyl group of the cellulose satisfying all of the following equations (I) to (IV) · (I) 2.6 A + B ' 3.0 (π ) 2. 0 A ^ 3.0 (ΙΠ ) 0 B ^ 0.8 (IV ) 1 · 9 A - B where A and B are: the degree of substitution of the hydroxyl group of the thiol-substituted cellulose, respectively

A係乙醯基的取代度,而B係具有3至5個碳原子之醯基的 取代度。纖維素在一個葡萄糖單位中具有三個羥基,並且上 述數値顯示羥基之取代度爲3 . 0,以及最大的取代度爲3 . 0 。在三乙酸纖維素中,取代度A通常爲2 . 6至3 · 0 (在此情 -4 6 - 1282013The degree of substitution of the A group is an ethyl group, and the degree of substitution of the group B with a group of 3 to 5 carbon atoms. The cellulose has three hydroxyl groups in one glucose unit, and the above number indicates that the degree of substitution of the hydroxyl group is 3.0, and the maximum degree of substitution is 3.0. In cellulose triacetate, the degree of substitution A is usually 2.6 to 3 · 0 (in this case -4 6 - 1282013

形下,未取代之經基最大爲0.4),而且Β爲〇。用來做爲 偏光板的保護膜之醯化纖維素,較宜是三乙酸纖維素,其中 之醯基全爲乙醯基;或者醯化纖維素中之乙醯基係爲2.0 或以上’具有3至5碳原子之酸基係0.8或以下,而且未取 代之羥基係爲0 . 4或以下。依照物理特性來看,具有3至5 碳原子之醯基較宜是0 · 3或以下。取代度係可以從所測量的 取代纖維素之羥基的乙酸、和具有3至5個碳原子之脂肪酸 的鍵結度計算而得。此一測量係可利用以ASTM D- 8 1 7 - 9 1 爲準之方法來進行。Under the shape, the unsubstituted base has a maximum of 0.4), and the enthalpy is 〇. The cellulose used for the protective film of the polarizing plate is preferably cellulose triacetate, wherein the fluorenyl group is all ethyl ketone group; or the oxime group in the fluorinated cellulose is 2.0 or more. The acid group of 3 to 5 carbon atoms is 0.8 or less, and the unsubstituted hydroxy group is 0.4 or less. The fluorenyl group having 3 to 5 carbon atoms is preferably 0·3 or less in terms of physical properties. The degree of substitution can be calculated from the measured degree of bonding of the acetic acid replacing the hydroxyl group of cellulose with the fatty acid having 3 to 5 carbon atoms. This measurement can be carried out by a method based on ASTM D-8 1 7 - 9 1 .

不是乙醯基的具有3至5碳原子之醯基,係包括丙醯基 (CKO - )、丁醯基(C3H7CO -)(正-、異-)和戊醯基(C4H9CO -) (正-、異-、第二-、第三-)。依照所形成薄膜之機械強度之 觀點來看,在彼等之中,較佳是正丙醯基。假使乙醯基取代 度爲低的話,機械強度和對抗溼度及熱之耐性會降低。當具 有3至5碳原子之醯基的取代度爲高時,會增加在光學溶劑 中之解離特性,但是當個別的取代度係落在上述之範圍內時 ,將可得到良好的物理特性。 醯化纖維素之聚合度(平均黏滯度)較宜是200至7 00,更 宜是2 50至5 5 0。聚合反應之黏滯度平均値係可以利用奧斯 都華黏滯度儀來測量。聚合度係可以依照下列方程式,從所 測量到的纖維醯化物之固有黏滯度[7?]計算而得: DP = [ 77 ] / Km (其中DP係爲聚合反應之黏滯度平均値,而Κιώ係爲6x1 (T4 之常數)。 -47· 1282013 做爲醯化纖維素對原料的纖維素係包括棉絮和紙漿,但醯 化纖維素係可從任何可以使用來做爲原料纖維素、或可以使 用來做爲其混合物使用者中而得到。 醯化纖維素通常係藉由溶劑流延方法而製得。在溶劑流延 方法中,醯化纖維素和不同的添加物係被溶解於溶劑中以製 備成濃溶液(以下稱爲塗布液),並且在如鼓或帶之無端支撐 上流延,而且將該溶劑予以蒸發而使氣成薄膜。此塗布液較 宜是製備成具有10至40重量%之固體成分濃度。鼓或帶較 宜是精整成具有一鏡面。此種在溶劑流延方法中·之流延和乾 燥方法係記載於美國專利23 3 6 3 1 0、2 3 6760 3、2492078、 2492977、 2492978、 2607704、 273069 和 2739070 ;英國專 利 640731 和 73 6892;日本專利;iP-B-45-4554、JP-B-49-5614 、JP-A-60-176834 、 JP-A-60-203430 和 JP-A-62-115035Is not an fluorenyl group having 3 to 5 carbon atoms, including propyl ketone (CKO - ), butyl sulfonyl (C3H7CO -) (positive-, iso-) and pentamidine (C4H9CO -) (positive-, hetero- -,the second, the third-). From among the mechanical strength of the formed film, among them, n-propyl group is preferred. If the degree of substitution of the ethyl group is low, the mechanical strength and resistance to humidity and heat will be lowered. When the degree of substitution of a mercapto group having 3 to 5 carbon atoms is high, the dissociation characteristics in an optical solvent are increased, but when the degree of individual substitution falls within the above range, good physical properties can be obtained. The degree of polymerization (average viscosity) of the deuterated cellulose is preferably from 200 to 700, more preferably from 2 50 to 550. The average viscosity of the polymerization reaction can be measured using an Oswald viscosity meter. The degree of polymerization can be calculated from the measured inherent viscosity of the fiber ruthenium [7?] according to the following equation: DP = [77] / Km (where DP is the average viscosity of the polymerization reaction 値, The Κιώ system is 6x1 (constant of T4). -47· 1282013 The cellulosic system used as the raw material for deuterated cellulose includes cotton wool and pulp, but the deuterated cellulose can be used as raw material cellulose from any of them. Or it can be used as a user of its mixture. Deuterated cellulose is usually produced by a solvent casting method. In the solvent casting method, deuterated cellulose and different additives are dissolved in The solvent is prepared to form a concentrated solution (hereinafter referred to as a coating liquid), and is cast on an endless support such as a drum or a belt, and the solvent is evaporated to form a film into the gas. The coating liquid is preferably prepared to have 10 to 40% by weight solids concentration. The drum or belt is preferably finished to have a mirror surface. This method of casting and drying in the solvent casting method is described in U.S. Patent 23 3 3 3 1 0, 2 3 6760 3,2492078, 2492977, 2492978 , 2607704, 273069 and 2739070; British Patent 640731 and 73 6892; Japanese Patent; iP-B-45-4554, JP-B-49-5614, JP-A-60-176834, JP-A-60-203430 and JP -A-62-115035

二或多層塗布液之流延方法,也是較佳之使用方法。在流 延複數塗布液之情況下,薄膜係可藉由分別從在支撐到堆疊 於另一者上的移動方向上之複數個流延部位所提供的含有 塗布液之流延溶液製造而成,並且可以使用例如在 JP-A-61-158414、JP-A-1-122419 和 JP-H-198285 中所記 述之方法。薄膜也可利用來自兩個流延部位之流延醯化纖維 素溶液來形成,並且可以使用一種例如在JP-B- 60 - 27562、 JP-A-61-94724 、 JP-A-61-947245 、 JP-A-61-104813 、 J P - A - 6 1 - 1 5 8 4 1 3和J P - A - 6 - 1 3 4 9 3 3中所記載之方法。此外 ,也較宜是使用記載於JP-A- 5 6 - 1 626 1 7之流延方法,其中 -48- 1282013 高黏滯度塗布液係與低黏滯度塗布液一起流入’並且同時擠 壓出高黏滯度和低黏滯度塗布液。A casting method of two or more coating liquids is also a preferred method of use. In the case of casting a plurality of coating liquids, the film can be produced by a casting solution containing a coating liquid supplied from a plurality of casting portions supported in a moving direction stacked on the other, respectively. Further, for example, the methods described in JP-A-61-158414, JP-A-1-122419, and JP-H-198285 can be used. The film may also be formed using a cast deuterated cellulose solution from two casting sites, and one may be used, for example, in JP-B-60-27562, JP-A-61-94724, JP-A-61-947245 , JP-A-61-104813, JP-A-6 1 - 1 5 8 4 1 3 and JP - A - 6 - 1 3 4 9 3 3. Further, it is also preferred to use the casting method described in JP-A-5 6 - 1 626 1 7 in which the -48-1282013 high-viscosity coating liquid flows together with the low-viscosity coating liquid and simultaneously squeezes Press out the high viscosity and low viscosity coating solution.

溶解有醯化纖維素的有機溶劑之實施例係包括烴(例如’ 苯、甲苯)、鹵素烴(例如,二氯甲烷、氯化苯)、醇類(例如 ,甲醇、乙醇、二乙二醇)、酮類(例如,丙酮)、酯類(例如 ,乙基乙酸酯、丙基乙酸酯)和醚類(例如,四氫呋喃、甲基 溶纖素)。在彼等之中,較宜是具有1至7個碳原子之鹵素 烴,而且更佳是二氯甲烷。依照醯化纖維素之溶解度、支撐 滑動性、和薄膜之如機械強度和光學性質之特性等觀點來看 ,較宜是額外添加具有1到5個碳原子之一或多種醇類到二 氯甲烷中。該醇類之含量較宜是2至25重量%,更宜是5 至2 0重量%,基於全部的溶劑計。醇類之具體實施例係包括 甲醇、乙醇、正丙醇、異丙醇、和正丁醇。在彼等之中,較 宜是甲醇、乙醇、和正丁醇及其混合物。Examples of organic solvents in which deuterated cellulose is dissolved include hydrocarbons (e.g., 'benzene, toluene), halogen hydrocarbons (e.g., dichloromethane, chlorinated benzene), alcohols (e.g., methanol, ethanol, diethylene glycol). And ketones (for example, acetone), esters (for example, ethyl acetate, propyl acetate), and ethers (for example, tetrahydrofuran, methyl cellosolve). Among them, a halogen hydrocarbon having 1 to 7 carbon atoms is preferred, and more preferably dichloromethane. Depending on the solubility of the deuterated cellulose, the support slidability, and the properties of the film such as mechanical strength and optical properties, it is preferred to additionally add one or more alcohols having 1 to 5 carbon atoms to the methylene chloride. in. The content of the alcohol is preferably from 2 to 25% by weight, more preferably from 5 to 20% by weight, based on the total of the solvent. Specific examples of alcohols include methanol, ethanol, n-propanol, isopropanol, and n-butanol. Among them, methanol, ethanol, and n-butanol and mixtures thereof are preferred.

除了醯化纖維素以外,當乾燥之後該成分變爲固體成分時 ,塗布液可以任意地含有塑化劑、紫外線吸收劑、無機細粒 、如鹼土金屬鹽(鈣;鎂)之熱安定劑、抗靜電劑、防火劑 、潤滑劑、油劑、從支撐離型促進劑、醯化纖維素用水解抑 制劑,及其相似物。 所添加的塑化劑較宜是磷酸酯或羧酸酯。磷酸酯之實施例 係包括三苯基磷酸酯(TPP)、三甲酚基磷酸酯(TCP )、甲酚基 二苯基磷酸酯、辛基二苯基磷酸酯、二苯基聯苯磷酸酯、三 辛基磷酸酯、和三丁基磷酸酯。羧酸酯之代表性實施例係包 括酞酸酯、和檸檬酸酯。酞酸酯之實施例係包括二甲基酞酸 -49· 1282013 酯(DMP)、二乙基酞酸酯(DEP)、二丁基酞酸酯(DBP)、二辛 基酞酸酯(D0P )、二苯基酞酸酯(DPP )、和二乙基己基酞酸酯 (DEHP )。檸檬酸酯之實施例係包括三乙基0 -乙醯基檸檬酸 酯(0ACTE)、三丁基〇-乙醯基檸檬酸酯(0ACTB)、乙醯基三 乙基檸檬酸酯、和乙醯基三丁基檸檬酸酯。In addition to deuterated cellulose, when the component becomes a solid component after drying, the coating liquid may optionally contain a plasticizer, an ultraviolet absorber, an inorganic fine particle, a thermal stabilizer such as an alkaline earth metal salt (calcium; magnesium), Antistatic agents, fire retardants, lubricants, oils, support release accelerators, hydrolysis inhibitors for cellulose halides, and the like. The plasticizer added is preferably a phosphate or a carboxylate. Examples of phosphates include triphenyl phosphate (TPP), tricresyl phosphate (TCP), cresyl diphenyl phosphate, octyl diphenyl phosphate, diphenyl biphenyl phosphate, Trioctyl phosphate, and tributyl phosphate. Representative examples of carboxylic acid esters include phthalic acid esters, and citric acid esters. Examples of phthalic acid esters include dimethyl decanoic acid-49.1282013 ester (DMP), diethyl phthalate (DEP), dibutyl phthalate (DBP), dioctyl phthalate (D0P). ), diphenyl phthalate (DPP), and diethylhexyl phthalate (DEHP). Examples of citrate esters include triethyl 0-ethenyl citrate (0ACTE), tributyl sulfonium-ethenyl citrate (0ACTB), acetyltriethyl citrate, and B. Mercapto tributyl citrate.

其他羧酸酯之實施例係包括丁基油酸酯、甲基乙醯基蓖麻 油酸酯、二丁基癸二酸酯、如三甲基偏苯三甲酸酯之偏苯三 甲酸酯。羥乙酸酯之實施例係包括三乙酸甘油酯、三丁酸甘 油酯、丁基酞基丁基羥乙酸酯、乙基酞基乙基羥乙酸酯、和 甲基酞基乙基羥乙酸酯。Examples of other carboxylic acid esters include butyl oleate, methyl acetyl ricinoleate, dibutyl sebacate, and trimellitate such as trimethyl trimellitate. Examples of glycolic esters include triacetin, tributyrin, butyl decyl butyl hydroxyacetate, ethyl decyl ethyl hydroxyacetate, and methyl thioethyl hydroxy Acetate.

此等塑化劑中較宜是使用三苯基磷酸酯、二苯基聯苯磷酸 酯、三甲酚基磷酸酯、甲酚基二苯基磷酸酯、三丁基磷酸酯 、二甲基酞酸酯、二乙基酞酸酯、二丁基酞酸酯、二辛基酞 酸酯、二乙基己基酞酸酯、三乙酸甘油酯、乙基酞基乙基羥 乙酸酯、和三甲基偏苯三甲酸酯;更佳是使用三苯基磷酸酯 、二苯基聯苯磷酸酯、二乙基酞酸酯、乙基酞基乙基羥乙酸 酯、和三甲基偏苯三甲酸酯。此等塑化劑可單獨使用或以其 二種以上組合使用。塑化劑之添加量基於醯化纖維素計較宜 是5至3 0重量%,更宜是8至1 6重量%。此等化合物係可以 和醯化纖維素或製備纖維素溶液之溶劑,或者可以在製備溶 液期間或之後一起添加。 紫外線吸收劑係可以依照其目的而自由地選擇’而且舉例 來說,例如,可以使用水楊酸酯系、二苯甲酮系、苯并三口坐 系、苯甲酸酯系、氰丙烯酸酯系和鎳錯合物鹽系吸收劑。在 -50- 1282013Among these plasticizers, it is preferred to use triphenyl phosphate, diphenyl biphenyl phosphate, tricresyl phosphate, cresyl diphenyl phosphate, tributyl phosphate, dimethyl decanoic acid. Ester, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diethyl hexyl phthalate, triacetin, ethyl decyl ethyl hydroxy acetate, and top three More preferred are trimellitates; more preferably triphenyl phosphate, diphenyl biphenyl phosphate, diethyl phthalate, ethyl decyl ethyl hydroxyacetate, and trimethyl trimellitate Acid ester. These plasticizers may be used singly or in combination of two or more kinds thereof. The amount of the plasticizer added is preferably from 5 to 30% by weight, more preferably from 8 to 16% by weight, based on the deuterated cellulose. These compounds may be combined with deuterated cellulose or a solvent for preparing a cellulose solution, or may be added together during or after the preparation of the solution. The ultraviolet absorber can be freely selected according to the purpose thereof. For example, for example, a salicylate type, a benzophenone type, a benzotriphenyl group, a benzoate type, or a cyanoacrylate type can be used. And nickel complex salt-based absorbent. At -50- 1282013

彼等之中,較宜是二苯甲酮系、苯并三唑系、和水楊酸酯系 吸收劑。二苯甲酮系抗紫外線吸收劑之實施例係包括2,C 二羥基二苯甲酮、2 -羥基-4-乙醯氧基二苯甲酮、2 -羥基- 4-甲氧基二苯甲酮、2,2’-二羥基-4甲氧基二苯甲酮、2,2、 二羥基-4, 4’-甲氧基二苯甲酮、2-二羥基- 4- n-辛氧基二苯 甲酮、2 -羥基-4-月桂氧基二苯甲酮、和2 -羥基- 4- (2»羥基 -3 -甲丙烯醯氧基)丙氧基二苯甲酮。苯并三唑系抗紫外線吸 收劑之實施例係包括2 - ( 2 ’ -羥基-3 ’ -第三丁基-5 ’ -甲基苯 基)-5 -苯并三唑、2-(2’-羥基-5’_第三丁基苯基)-苯并三唑 、2-(2’-羥基- 3’,5’-二-第三丁基-戊基苯基)-苯并三唑、 2-(2’-羥基- 3’,5’-二-第三丁基-丁基苯基)-5 -氯苯并三唑 、和2 - ( 2 ’ -羥基-5 ’ -第三辛基-苯基)苯并三唑。水楊酸酯系 抗紫外線吸收劑之實施例係包括苯基水楊酸酯、p -辛基苯基 水楊酸酯、和p -第三丁基苯基水楊酸酯。此等紫外線吸收 劑中,較宜是使用 2 -羥基-4-甲氧基二苯甲酮、2,2,-二羥 基-4, 4,-甲氧基二苯甲酮、2-(2,-羥基-3、第三丁基- 5,-甲 基苯基)-5 -氯苯并三唑、2-(2,-羥基- 5,-第三丁基苯基)-苯 并三唑、2-(2,-羥基- 3,,5,-二-第三丁基-戊基苯基)·苯并 三唑、2-(2,-羥基- 3,,5,-二-第三丁基-丁基苯基)-5-氯苯 并三唑。 較宜是使用複數種不同吸收波長之吸收劑之組合,因爲可 以得到含蓋廣泛波長範圍之高蔽護效果。紫外線吸收劑之量 基於醯化纖維素計較宜是0 · 0 1至5重量%,更宜是〇 . 1至3 重量%。此紫外線吸收劑係可以和醯化纖維素之解離溶液同 -51 - 1282013 時加入,或者可以在解離液之後再加入塗布液。尤其,紫外 線吸收劑溶液加入到塗布液之形式係可以利用靜態攪拌器 或其類似物;較宜是在流延之前立刻加入。Among them, benzophenone-based, benzotriazole-based, and salicylate-based absorbents are preferred. Examples of benzophenone-based anti-ultraviolet absorbers include 2,C dihydroxybenzophenone, 2-hydroxy-4-acetoxybenzophenone, 2-hydroxy-4-methoxydiphenyl Methyl ketone, 2,2'-dihydroxy-4 methoxybenzophenone, 2, 2, dihydroxy-4, 4'-methoxybenzophenone, 2-dihydroxy-4-n-octyl Oxybenzophenone, 2-hydroxy-4-ylideoxybenzophenone, and 2-hydroxy-4-(2»hydroxy-3-methylpropenyloxy)propoxybenzophenone. Examples of the benzotriazole-based anti-ultraviolet absorber include 2-(2'-hydroxy-3'-t-butyl-5'-methylphenyl)-5-benzotriazole, 2-(2) '-Hydroxy-5'-t-butylphenyl)-benzotriazole, 2-(2'-hydroxy-3',5'-di-t-butyl-pentylphenyl)-benzotriene Oxazole, 2-(2'-hydroxy-3',5'-di-t-butyl-butylphenyl)-5-chlorobenzotriazole, and 2 - ( 2 '-hydroxy-5 ' - Trioctyl-phenyl)benzotriazole. Examples of salicylate-based anti-UV absorbers include phenyl salicylate, p-octylphenyl salicylate, and p-t-butylphenyl salicylate. Among these ultraviolet absorbers, 2-hydroxy-4-methoxybenzophenone, 2,2,-dihydroxy-4,4,-methoxybenzophenone, 2-(2) are preferably used. ,-hydroxy-3, tert-butyl-5,-methylphenyl)-5-chlorobenzotriazole, 2-(2,-hydroxy-5,-tert-butylphenyl)-benzotriene Azole, 2-(2,-hydroxy-3,5,-di-t-butyl-pentylphenyl)-benzotriazole, 2-(2,-hydroxy-3,5,-di- Third butyl-butylphenyl)-5-chlorobenzotriazole. It is preferred to use a combination of a plurality of absorbents having different absorption wavelengths because a high shielding effect over a wide range of wavelengths can be obtained. The amount of the ultraviolet absorber is preferably from 0. 01 to 5% by weight, more preferably from 1 to 3% by weight, based on the deuterated cellulose. The ultraviolet absorber may be added to the dissociated solution of deuterated cellulose in the same manner as -51 - 1282013, or the coating liquid may be added after the dissociation liquid. In particular, the form in which the ultraviolet absorber solution is added to the coating liquid may be a static stirrer or the like; it is preferably added immediately before casting.

加入到醯化纖維素之無機細粒的實施例,係有矽石、高嶺 土、滑石、砂藻土、石英、碳酸銘、硫酸鋇、氧化欽和氧化 鋁,而且可以依照目的而自由地選擇。細粒較宜是利用如高 速攪拌機、硏磨機、磨碎機、或超音波分散器之任意裝置, 於加入塗布液之前將此等立刻分散在黏合劑溶液中。又且, 細粒也較宜是和其他如紫外線吸劑之添加物一起分散混合 。可以使用任何分散溶劑,但較宜是具有接近於塗布液溶劑 之組成的分散溶劑。經分散的粒子之平均粒徑數値較宜是 0.01至100微米’更宜是是0.1至10微米。此分散溶液可 以同時在解離醯化纖維素之步驟中加入,或可以在任何步驟 中加入塗布液’然而,較宜是利用靜態攪拌機等於流延之前 立刻加入分散溶液的形式,同樣的適用於紫外線吸收劑。Examples of the inorganic fine particles added to the deuterated cellulose are vermiculite, kaolin, talc, diatomaceous earth, quartz, carbonic acid, barium sulfate, oxidized chin and alumina, and can be freely selected according to the purpose. It is preferred to use fine particles such as a high speed mixer, a honing machine, an attritor, or an ultrasonic disperser to immediately disperse the solution in the binder solution before adding the coating liquid. Further, the fine particles are preferably dispersed and mixed together with other additives such as ultraviolet absorbers. Any dispersing solvent can be used, but it is preferably a dispersing solvent having a composition close to that of the coating liquid solvent. The average particle diameter of the dispersed particles is preferably from 0.01 to 100 μm, more preferably from 0.1 to 10 μm. The dispersion solution may be added simultaneously in the step of dissociating the deuterated cellulose, or the coating liquid may be added in any step. However, it is preferred to use a static mixer equal to the form of the dispersion solution immediately before casting, and the same applies to ultraviolet rays. Absorbent.

從支撐離型促進劑,界面活性劑是有效的,而且界面活性 劑並沒有特別地限定,但其實施例係包括磷酸系、磺酸系、 羧酸系、非離子系、和陽離子界面活性劑。舉例來說,如 JP-A- 6 1 - 24 3 8 3 7 所記載者。 在使用適用於保護膜之醯化纖維素薄膜的情況下,較宜是 藉由皂化、電暈處理、火焰處理、放電處理或其類似之手段 賦予薄膜表面親水性,以提昇PVA型樹脂之黏著性。也可能 可以在形成薄層的溶液中分散親水性樹脂。在此等手段中, 較宜是皂化處理,因爲不會損及薄膜之平面性和物理性質。 -52- 1282013 皂化處理之進行係藉由將薄膜浸泡在如苛性鈉之鹼性水溶 液中。在處理之後,薄膜較宜是以低濃度之酸予以中和,並 且完全地以水洗淨以去除過量的鹼。The surfactant is effective from supporting the release accelerator, and the surfactant is not particularly limited, but examples thereof include a phosphate system, a sulfonic acid system, a carboxylic acid system, a nonionic system, and a cationic surfactant. . For example, as described in JP-A-6 1 - 24 3 8 3 7 . In the case of using a deuterated cellulose film suitable for a protective film, it is preferred to impart hydrophilicity to the surface of the film by saponification, corona treatment, flame treatment, electric discharge treatment or the like to enhance adhesion of the PVA type resin. Sex. It is also possible to disperse the hydrophilic resin in the solution forming the thin layer. Among these means, it is preferred to be a saponification treatment because the planarity and physical properties of the film are not impaired. -52- 1282013 The saponification treatment is carried out by immersing the film in an alkaline aqueous solution such as caustic soda. After treatment, the film is preferably neutralized with a low concentration of acid and completely washed with water to remove excess base.

鹼皂化處理較宜是使用來做爲醯化纖維素之表面處理,特 別地描述於下。這種處理較宜是以將醯化纖維素薄膜浸泡在 鹼性溶液中來進行,並且以水洗淨,然後乾燥薄膜。鹼性溶 液之實施例係包括氫氧化鉀溶液和氫氧化鈉溶液。氫氧離子 之當量濃度較宜是0.1至3.0 N,更宜是0.5至2.0 N。鹼 性溶液之溫度較宜是室溫至90°C,更宜是40至70°C。然後 ,薄膜通常是以水洗淨,之後,通過酸性水溶液,再以水洗 淨以得到表面處理醯化纖維素薄膜。本文中所使用的酸之實 施例係包括氫氯酸、硝酸、硫酸、乙酸、甲酸、氯乙酸、和 草酸。此種酸之濃度較宜是0.01至3.0 N,更宜是0.05至 2 . 0 N。在利用醯化纖維素薄膜做爲偏光板之透明保護膜之 情況下,依照偏光膜之黏著性的觀點來看,較宜是進行酸處 理和鹼處理,意即皂化處理。 所得到的個體之表面能係可藉以此種記載於溼潤之基礎 和應用(1 989年12月10日,里萊茲社)中之方法,即藉接 觸角方法、溼潤熱方法或吸附方法來決定。在此等之中,較 宜是接觸角方法,而且水之接觸角較宜是5至90 °,更宜是 5 至 70。。 在本發明之偏光板的保護膜表面上,可以提供任何的功能 層,例如,用以補償LCD視角的光學異向層,用以改良顯示 器之可見性的防眩層或抗折射層,或者是記載於 -53- 1282013 JP-A-4-229828、JP-A-6-75115 和 JP-A-8-50206 中之具有 分離因異向散色或異向光學折射所成之PS波的用以改良 LCD之亮度之層(例如,聚合物分散液晶層,膽固醇液晶層) ,用以提昇偏光板之耐刮性的硬被覆層,用以免除水分或氧 擴散之氣障層,用以提高對偏光膜之黏著性的易黏著層,黏 合劑、或壓敏黏著性、或賦予滑動性之層。 功能層係可以被提供在偏光膜側,或偏光膜之相反表面上 。提供有功能層之側邊係可以依照目的而加以適當的選擇。The alkali saponification treatment is preferably used as a surface treatment of deuterated cellulose, and is specifically described below. This treatment is preferably carried out by immersing the deuterated cellulose film in an alkaline solution, washing with water, and then drying the film. Examples of the alkaline solution include a potassium hydroxide solution and a sodium hydroxide solution. The equivalent concentration of hydroxide ions is preferably from 0.1 to 3.0 N, more preferably from 0.5 to 2.0 N. The temperature of the alkaline solution is preferably from room temperature to 90 ° C, more preferably from 40 to 70 ° C. Then, the film is usually washed with water, and then washed with an acidic aqueous solution and then with water to obtain a surface-treated cellulose film. Examples of the acid used herein include hydrochloric acid, nitric acid, sulfuric acid, acetic acid, formic acid, chloroacetic acid, and oxalic acid. The concentration of the acid is preferably from 0.01 to 3.0 N, more preferably from 0.05 to 2.0 N. In the case of using a deuterated cellulose film as a transparent protective film for a polarizing plate, it is preferred to carry out an acid treatment and an alkali treatment, that is, a saponification treatment, from the viewpoint of adhesion of the polarizing film. The surface energy of the obtained individual can be obtained by the method described in the basis and application of the wet (Lilitz, December 10, 1989), that is, by the contact angle method, the humid heat method or the adsorption method. Decide. Among these, the contact angle method is preferred, and the contact angle of water is preferably 5 to 90 °, more preferably 5 to 70. . On the surface of the protective film of the polarizing plate of the present invention, any functional layer may be provided, for example, an optical anisotropic layer for compensating for the viewing angle of the LCD, an anti-glare layer or an anti-reflection layer for improving the visibility of the display, or It is described in JP-A-4-229828, JP-A-6-75115, and JP-A-8-50206, which have a PS wave separated by anisotropic or anisotropic optical refraction. a layer for improving the brightness of the LCD (for example, a polymer dispersed liquid crystal layer, a cholesteric liquid crystal layer), a hard coating layer for improving the scratch resistance of the polarizing plate, and an air barrier layer for eliminating moisture or oxygen diffusion for improving An adhesive layer that adheres to a polarizing film, a binder, or a pressure-sensitive adhesive, or a layer that imparts slidability. The functional layer may be provided on the side of the polarizing film or on the opposite surface of the polarizing film. The side layer provided with the functional layer can be appropriately selected according to the purpose.

在本發明中之偏光膜的一表面或兩表面上,可以直接原貼 合不同的功能性薄膜。功能性薄膜之實例係包括如λ / 4板 和λ /2板之相位差板、光散射薄膜、提供在偏光板相反表 面上之具有導電性層之塑膠晶元、具有異向繞射或異向光學 折射功能之亮度改良薄膜、折射板、以及具有逆折射之折射 板。On one surface or both surfaces of the polarizing film of the present invention, different functional films can be directly bonded. Examples of the functional film include a phase difference plate such as a λ / 4 plate and a λ /2 plate, a light scattering film, a plastic crystal element having a conductive layer provided on the opposite surface of the polarizing plate, and an anisotropic diffraction or a different The film is modified to a brightness of an optical refractive function, a refractive plate, and a refractive plate having a reverse refractive index.

可以貼合一片上述之保護膜來做爲偏光板之保護膜,或貼 合複數片也可以。同樣的保護膜可以貼附在偏光膜之兩表面 上,或者貼附在兩表面之保護膜可以具有與另一者不同的功 能和物理性質。也可以僅在一表面上貼附上述之保護膜,並 且不將保護膜貼附在相反表面上,但直接提供於一直接貼附 在液晶胞的壓敏黏著層上。在此種情況下,剝離性分離膜較 宜是提供在壓敏黏著劑之外側。 保護膜通常是以輥形飼入’並且較宜是連續地貼附於長偏 光板以使得縱向可以一致。此處,保護膜之定向軸(相位延 遲軸)可以是任何方向,但依照操作之簡便性和容易性的觀 -54- 1282013 點來看,保護膜之定向軸較宜是平行於縱向。One of the above protective films may be attached to be used as a protective film for a polarizing plate, or a plurality of sheets may be attached. The same protective film can be attached to both surfaces of the polarizing film, or the protective film attached to both surfaces can have different functions and physical properties from the other. It is also possible to attach the above-mentioned protective film only to one surface, and not to attach the protective film to the opposite surface, but directly to a pressure-sensitive adhesive layer directly attached to the liquid crystal cell. In this case, the release separation membrane is preferably provided on the outer side of the pressure-sensitive adhesive. The protective film is usually fed in a roll shape 'and is preferably continuously attached to the long polarizing plate so that the longitudinal direction can be uniform. Here, the orientation axis (phase delay axis) of the protective film may be in any direction, but the orientation axis of the protective film is preferably parallel to the longitudinal direction as viewed from the viewpoint of ease of operation and easiness.

保護膜之相位延遲軸(定向軸)以及偏光膜之吸收軸(拉伸 軸)間之角度並沒有特別地限定,而且可以依照.偏光板之目 的而適當地設定。在本發明中偏光膜之吸收軸係不平行於縱 向;而且,因此當具有平行於縱向之定向軸的保護膜係連續 地貼附於本發明之長偏光板時,可得到一偏光膜之吸收軸以 及保護膜之定向軸不平行之偏光板。此種保護膜和偏光膜係 組合成一使得偏光膜之吸收軸以及保護膜之定向軸不平行 之偏光板,就能提供一種給予優異的尺寸安定性之效果。這 種性能係特別有益於偏光板適用在液晶顯示器上。界於保護 膜之相位延遲軸以及偏光膜之吸收軸間之傾斜角度宜是不 小於10°至小於90°,更宜是20°至小於80°。 <黏著劑>The angle between the phase retardation axis (orientation axis) of the protective film and the absorption axis (tensile axis) of the polarizing film is not particularly limited, and may be appropriately set in accordance with the purpose of the polarizing plate. In the present invention, the absorption axis of the polarizing film is not parallel to the longitudinal direction; moreover, therefore, when a protective film having an orientation axis parallel to the longitudinal direction is continuously attached to the long polarizing plate of the present invention, absorption of a polarizing film can be obtained. A polarizing plate in which the axis and the orientation axis of the protective film are not parallel. Such a protective film and a polarizing film are combined to form a polarizing plate which makes the absorption axis of the polarizing film and the orientation axis of the protective film non-parallel, and provides an effect of imparting excellent dimensional stability. This property is particularly beneficial for polarizers suitable for use on liquid crystal displays. The inclination angle between the phase retardation axis of the protective film and the absorption axis of the polarizing film is preferably not less than 10° to less than 90°, more preferably 20° to less than 80°. <Adhesive>

用以組合偏光膜和保護膜之黏著劑並沒有特別地限定,彼 等之實施例係包括PVA系樹脂(含以乙醯伸烷基、磺酸基、 羧基、氧伸烷基或其類似物質之經改性的PVA ),以及硼化 合物之水溶液。等之中,較宜是PVA樹脂。可以添加硼化合 物、水性碘化鉀溶液或其類似物到PVA樹脂中。在乾燥後的 黏著層之厚度較宜是0.01至10微米,更宜是0.05至5微 米。 <壓敏黏著層> 本發明之偏光板,係可以提供用以黏著其他的液晶顯示元 件之壓敏黏著層。在壓敏黏著層之表面上,較宜是提供一剝 離膜。此種壓敏黏著層當然是光學透明的,而且呈現適當的 -55- 1282013The adhesive for combining the polarizing film and the protective film is not particularly limited, and the examples thereof include a PVA resin (containing an alkylene group, a sulfonic acid group, a carboxyl group, an oxygen alkyl group or the like). Modified PVA), and an aqueous solution of a boron compound. Among them, PVA resin is preferred. A boron compound, an aqueous potassium iodide solution or the like may be added to the PVA resin. The thickness of the adhesive layer after drying is preferably from 0.01 to 10 μm, more preferably from 0.05 to 5 μm. <Pressure-sensitive adhesive layer> The polarizing plate of the present invention can provide a pressure-sensitive adhesive layer for adhering other liquid crystal display elements. Preferably, a peeling film is provided on the surface of the pressure-sensitive adhesive layer. This pressure-sensitive adhesive layer is of course optically transparent and presents the appropriate -55- 1282013

黏電性和壓敏性。在本發明中所使用的壓敏黏著層,係可藉 由例如將使用黏著劑之聚合物、或壓敏黏著劑的薄膜予以成 形和硬化而製得,或利用乾燥方法、化學硬化方法、加熱硬 化方法、熱熔融方法或光硬化方法而製得。壓敏黏著劑係如 丙烯基系共聚物、環氧系樹脂、聚胺基甲酸酯、聚矽氧系聚 合物、聚醚、丁醛系樹脂、聚醯胺系樹脂、聚乙烯醇系樹 脂、或合成橡膠。此等之中,最佳是丙烯基系共聚物,因爲 可以輕易地控制壓敏黏著性,並且其透明性、耐候性和耐久 性均優異。 <完整步驟>Viscous and pressure sensitive. The pressure-sensitive adhesive layer used in the present invention can be obtained by, for example, forming and hardening a film using a polymer of an adhesive or a pressure-sensitive adhesive, or by a drying method, a chemical hardening method, or heating. It is obtained by a hardening method, a hot melting method or a photohardening method. The pressure-sensitive adhesive is a propylene-based copolymer, an epoxy resin, a polyurethane, a polyoxymethylene polymer, a polyether, a butyral resin, a polyamide resin, or a polyvinyl alcohol resin. Or synthetic rubber. Among these, the propylene-based copolymer is preferable because the pressure-sensitive adhesiveness can be easily controlled, and it is excellent in transparency, weather resistance and durability. <complete step>

在本發明中較宜是提供將經拉伸的薄膜予以拉伸以減少 揮發分含量比之乾燥步驟,而且之後將保護膜貼附於乾燥之 後或期間的薄膜之至少一表面上,並較宜是提供一後加熱薄 膜之步驟。貼合保護膜之方法的具體實施例,係包括一種使 用黏著劑將貼附到偏光膜,同時於乾燥步驟期間保持在支撐 偏光膜兩側邊緣的狀態,然後切割兩側邊緣之方法;以及一 種在乾燥之從兩側邊緣釋放支撐薄膜,切割兩側邊緣,並於 其上貼合保護膜。爲了切割邊緣,係可以通常之技術,例如 ’一種利用如切割工具之切割機切割邊緣之方法,一或種利 用雷射儀之方法。此種組合薄膜較宜是被加熱以乾燥黏著劑 ,並增進偏光膜性能。日熱條件係視黏著劑而定,但是在水 性黏著劑之情況下,加熱溫度較宜是3 0 °C或以上,更宜是 是40至100°C,再更宜是50至8(TC。依照性能和產量效益 來看’此等生產步驟較宜是以一條線來進彳了。 -56- 1282013 <用途等> 本發明之偏光板係可以使用於不同的用途,其實特徵在於 :定向軸係傾斜於縱向。特別地,較佳爲使用一種定向軸與 縱軸間之傾斜角度爲40至50°的偏光膜來當作LCD(例如, 如 TN、STN、OCB、ROCB、ECB、CPA、IPS 和 VA)所有的液 晶模組)的偏光板,有機EL顯示器之抗折射用之循環偏光板 ,及其他類似者。In the present invention, it is preferred to provide a drying step of stretching the stretched film to reduce the volatile content ratio, and then attaching the protective film to at least one surface of the film after or during drying, and is preferably It is a step of providing a post-heating film. A specific embodiment of the method of bonding a protective film includes a method of attaching to a polarizing film using an adhesive while maintaining a state of supporting both side edges of the polarizing film during a drying step, and then cutting both side edges; The support film is released from both side edges during drying, and the side edges are cut and a protective film is attached thereto. In order to cut the edges, it is possible to use a conventional technique such as a method of cutting an edge using a cutter such as a cutting tool, or a method using a laser. Preferably, the composite film is heated to dry the adhesive and enhance the properties of the polarizing film. The daily heat condition depends on the adhesive, but in the case of an aqueous adhesive, the heating temperature is preferably 30 ° C or more, more preferably 40 to 100 ° C, and even more preferably 50 to 8 (TC). According to the performance and the yield benefit, 'these production steps are preferably carried out in one line. -56-1282013 <Uses, etc.> The polarizing plate of the present invention can be used for different purposes, and is characterized in that The orientation axis is inclined in the longitudinal direction. In particular, it is preferable to use a polarizing film having an inclination angle of 40 to 50 between the orientation axis and the longitudinal axis as an LCD (for example, such as TN, STN, OCB, ROCB, ECB). , CPA, IPS, and VA) polarizers for all liquid crystal modules, recycled polarizers for anti-reflection of organic EL displays, and the like.

此外,本發明之偏光板係適用於與不同的光學元件組合之 用途,例如,如λ / 4和λ / 2板之相位差模,視角放大薄膜 、防眩薄膜和硬被覆薄膜。 本發明將參照實施例而更詳細地說明如下,然而,本發明 不受限於此。 (四)實施方式: 【實施例1】Further, the polarizing plate of the present invention is suitable for use in combination with different optical elements, for example, phase difference modes such as λ / 4 and λ / 2 plates, viewing angle magnifying film, anti-glare film and hard coated film. The invention will be explained in more detail with reference to the examples, however, the invention is not limited thereto. (4) Implementation: [Example 1]

在一於縱向上經單軸拉伸之長的聚乙烯醇(PVA )薄膜(一 在縱向上具有吸收軸的偏光膜)之一表面上,使用液態3% PVA (PVA-117H,庫拉芮股份有限公司製)溶液做爲黏著劑, 貼合一由富士照相軟片股份有限公司製之經皂化的富士薄 膜(三乙酸纖維素,遲滯値:3 . 0奈米),以製備如第1 〇圖 所示之5個圖案(編號1至編號5 )。 對每一個所得到的偏光板做如下之評量,即評量其因在山 都化學公司製之乾燥常數溼度烘爐(D63)中熟成之尺寸安定 性和翹曲。 (尺寸安定性} -57- 1282013 測量於4 0 °C和3 0 %之相對溼度下處理1 〇 〇小時後之收縮百 分比。 〇:在2%之內 △ : 2 〜5% X :超過5 % {翹曲}On the surface of one of the longitudinally uniaxially stretched polyvinyl alcohol (PVA) films (a polarizing film having an absorption axis in the longitudinal direction), a liquid 3% PVA (PVA-117H, Kura 芮) was used. A solution made by Co., Ltd. is used as an adhesive, and a saponified Fuji film (cellulose triacetate, hysteresis: 3.0 nm) made by Fuji Photo Film Co., Ltd. is attached to prepare a first 〇 The five patterns shown in the figure (number 1 to number 5). Each of the obtained polarizing plates was evaluated as follows, that is, the dimensional stability and warpage which were matured in a dry constant humidity oven (D63) manufactured by Yamato Chemical Co., Ltd. were evaluated. (Size stability) -57- 1282013 Measure the percentage of shrinkage after 1 hour of treatment at 40 ° C and 30 % relative humidity. 〇: Within 2% △ : 2 ~ 5% X : More than 5 % {warping}

將偏光板在40 °C和30%之相對溼度的氣氛下處理100小時 ,而且然後放置在光滑表面上。以目視觀察有無翹曲存在並 以下列三階段評量之。 翹曲: 偏光板之編號 尺寸安定性 翹曲 備註 編號1 〇 〇 本發明 編號2 〇 〇 本發明 編號3 〇 〇 本發明 編號4 X X 比較例 編號5 X X 比較例 [實施例2】 〇:差不多翹曲 △:翹曲 X :嚴重的翹曲 [表1】_The polarizing plate was treated under an atmosphere of 40 ° C and 30% relative humidity for 100 hours, and then placed on a smooth surface. Visually observe the presence or absence of warpage and evaluate it in the following three stages. Warpage: Numbering of polarizing plate Stability Stabilization Remarks No. 1 〇〇 Inventive No. 2 〇〇 Inventive No. 3 〇〇 Inventive No. 4 XX Comparative Example No. 5 XX Comparative Example [Example 2] 〇: almost cocked △: warp X: severe warpage [Table 1]_

於25°C將PVA膜浸入含有1 · 〇克/升碘和60 . 〇克/升碘化 鉀的水溶液中歷90秒,及進一步於25°c將之浸入含有4〇 克/升硼酸和3 0 . 0克/升碘化鉀的水溶液中歷1 2 0秒。接著 -58- 1282013 ,將薄膜導入一具有如第3圖所示形式的拉撐型拉伸機內, 以及進行一次拉伸至7 . 0倍後,在60°C和90%RH的環境中 ,將予以薄膜收縮至5 . 3倍。之後,在70°C乾燥同時保持 寬度固定,並由拉撐機取出薄膜。在拉伸起始之前,PVA膜 的揮發分含量係31%,以及在乾燥後爲1 . 5%。 右和左拉撐機夾子之間的輸送速率差異係少於0 . 05%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係〇°。此處,丨L1-L2I爲0.7公尺,W爲0.7公尺 ,且滿足丨L1-L2 I =W之關係。在拉撐機出口處沒有看到皺褶 和薄膜之滑動。所得到的偏光膜係具有相對於縱向傾斜角度 爲4 5 °之拉伸軸。 然後,使用含有如上述之碘化鉀水溶液之3%PVA(庫拉芮 公司製的PVA - 1 1 7H )做爲黏著劑,使經皂化的輥形之拉伸平 行於縱向的富士照相軟片股份有限公司製之富士膜(三乙酸 纖維素,遲滯値:3 . 0奈米),連續地與長的偏光膜貼合, 同時使富士膜在縱向上行進,並且在8(TC乾燥而獲得一種 具有有效寬度爲6 5 0毫米的偏光板。 然後,將偏光板切割成3 1 0 X 2 3 3毫米的大小,如第2圖中 所示。結果,得到具有面積效率爲9 1 . 5%,並且相對於側邊 成45°傾斜的吸收軸之偏光板。此偏光板的透光度在5 5 0奈 米爲43 . 3%,而且偏光度爲9 9 . 9 8%。 該遲滯値之測量係利用由歐吉測試儀器公司所製的 KOBRA21DH 在63 2.8奈米進行。 【實施例3】 -59- 1282013 使用在於實施例2中所製備的碘型之偏光板9 1和9 2來當 做兩片偏光板,其中間放置一 L C D用之液晶胞9 7。如第9 圖所示,將偏光板9 1係放置在顯示器之側邊上,並且透過 黏著劑而貼附在液晶胞97上,而製備成一 LCD。 如此所製備的LCD係呈現優良的亮度、視角特性和能見度 ,而且即使在40 °C和3 0%RH之氣氛中歷100小時後,該偏 光板也不會自液晶顯示器上分離開來,顯示出此LCD在顯示 特性方面乃是毫無問題的。The PVA film was immersed in an aqueous solution containing 1 · gram / liter of iodine and 60 gram / liter of potassium iodide at 25 ° C for 90 seconds, and further immersed in 4 gram / liter of boric acid and 30 at 25 ° C 0 g / liter of potassium iodide in an aqueous solution for 120 seconds. Next, at -58-1282013, the film is introduced into a draw-type stretching machine having the form shown in Fig. 3, and after one stretching to 7.0 times, in an environment of 60 ° C and 90% RH. , the film will be shrunk to 5.3 times. Thereafter, it was dried at 70 ° C while maintaining a constant width, and the film was taken out by a draw frame. The PVA film had a volatile content of 31% before the start of stretching and 1.5% after drying. The difference in conveyance rate between the right and left puller clips is less than 0.05%, and the angle between the center line of the introduced film and the center line of the film fed to the subsequent step is 〇°. Here, 丨L1-L2I is 0.7 m, W is 0.7 m, and satisfies the relationship of 丨L1-L2 I =W. No wrinkles or film slips were seen at the exit of the ram. The obtained polarizing film had a stretching axis with an inclination angle of 45 ° with respect to the longitudinal direction. Then, 3% PVA (PVA-1 17H, manufactured by Kura, Inc.) containing an aqueous solution of potassium iodide as described above was used as an adhesive, and the saponified roll was stretched parallel to the longitudinal direction of Fuji Photo Film Co., Ltd. The Fuji film (cellulose triacetate, hysteresis 3: 3.0 nm) is continuously bonded to a long polarizing film while allowing the Fuji film to travel in the longitudinal direction, and at 8 (TC drying to obtain an effective one) a polarizing plate having a width of 650 mm. Then, the polarizing plate was cut into a size of 3 1 0 X 2 3 3 mm as shown in Fig. 2. As a result, an area efficiency of 91.5% was obtained, and a polarizing plate having an absorption axis inclined at 45° to the side. The transmittance of the polarizing plate is 43.3% at 550 nm, and the degree of polarization is 991.8%. It was carried out at 63 2.8 nm using KOBRA21DH manufactured by Ogi Test Instruments Co., Ltd. [Example 3] -59-1282013 The iodine type polarizing plates 9 1 and 9 2 prepared in Example 2 were used as two a polarizing plate with a liquid crystal cell 7 for LCD placed therebetween. As shown in Fig. 9, it will be biased. The board 9 1 is placed on the side of the display and attached to the liquid crystal cells 97 by an adhesive to prepare an LCD. The LCD thus prepared exhibits excellent brightness, viewing angle characteristics and visibility, and even at 40 After 100 hours in the atmosphere of °C and 30% RH, the polarizing plate was not separated from the liquid crystal display, indicating that the LCD has no problem in display characteristics.

【實施例4】[Embodiment 4]

於30°C將PVA膜浸入含有1 . 〇克/升碘和60 . 0克/升碘化 鉀的水溶液中歷90秒,及進一步於30°C將之浸入含有40 克/升硼酸和3 0克/升碘化鉀的水溶液中歷1 2 0秒。接著, 將薄膜導入一具有如第3圖所示形式的拉撐型拉伸機內,以 及進行一次拉伸至6 . 4倍後,在50°C和95%RH的環境中將 薄膜予以收縮至4 . 5倍。之後,保持固定寬度在7〇 °C乾燥 薄膜,並由拉撐機取出薄膜。利用切割機切除在橫向3公分 處之邊緣,並且然後使用3%PVA(庫拉芮公司製的PVA-1 17H) 水溶液和4%碘化鉀做爲黏著劑’將此PVA薄膜貼附在經皂 化的富士照相軟片股份有限公司製之富士膜(三乙酸纖維素 ,遲滯値:3.0奈米)上,並且進一步在6 0 °C乾燥30分鐘’ 而製成一種具有效寬度爲6 5 0毫米的偏光板。 在拉伸起始之前,PVA膜的水分含量係3 0% ’以及在乾燥 後爲1 . 5 %。在收縮期間之水分含量減低率係爲5 % /分鐘’而 且乾燥點係在(c )區之中間。 -60- 1282013 右和左拉撐機夾子之間的輸送速率差異係少於0 . 0 5 % ’且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係0。。此處,丨Ll-L2丨爲〇·7公尺’…爲〇·7公尺 ,且滿足丨LI-L2丨=W之關係。在拉撐機出口處沒有看到皺褶 和薄膜之變形。The PVA film was immersed in an aqueous solution containing 1 g / liter of iodine and 60.0 g / liter of potassium iodide at 30 ° C for 90 seconds, and further immersed in a solution containing 40 g / liter of boric acid and 30 g at 30 ° C / liter of potassium iodide in an aqueous solution for 120 seconds. Next, the film is introduced into a stretcher type stretcher having the form shown in Fig. 3, and after stretching once to 6.4 times, the film is shrunk in an environment of 50 ° C and 95% RH. To 4.5 times. Thereafter, the film was dried at a constant width of 7 ° C and the film was taken out by a draw frame. The edge of 3 cm in the lateral direction was cut by a cutter, and then the PVA film was attached to the saponified using an aqueous solution of 3% PVA (PVA-1 17H manufactured by Kura) and 4% potassium iodide as an adhesive. Fujifilm (sodium triacetate, hysteresis: 3.0 nm) manufactured by Fuji Photo Film Co., Ltd., and further dried at 60 ° C for 30 minutes' to produce a polarized light with an effective width of 650 mm board. The moisture content of the PVA film was 30%' before the start of stretching and 1.5% after drying. The moisture content reduction rate during shrinkage was 5% / min' and the dry point was in the middle of the (c) zone. -60- 1282013 The difference in conveying rate between the right and left bracing machine clamps is less than 0.05% and the angle between the centerline of the introduced film and the centerline of the film fed to the subsequent step is 0. . . Here, 丨Ll-L2丨 is 〇·7 meters′... is 〇·7 meters and satisfies the relationship of 丨LI-L2丨=W. No wrinkles or deformation of the film were observed at the exit of the ram.

所得到的偏光膜係具有相對於縱向傾斜角度爲4 5 °之拉 伸軸。在橫向方向上每隔5 0毫米之間隔檢驗偏光板之吸收 軸的傾斜角度,結果拉伸軸之相對於縱向之平均傾斜角度爲 45°,而且其色散値爲±0.5°。在每1公尺2之平面上,每隔 50毫米之間隔檢驗偏光板之在5 50毫米的透光度和偏光度 ,結果平均透光度爲40 . 2%,以及平均偏光度爲9 9 . 5 6%。 此外,將偏光板切割成3 1 0 X 2 3 3毫米的大小,如第2圖中 所示。結果,得到具有9 1 . 5%之面積效率,並且相對於側邊 成45°傾斜的吸收軸之偏光板。 【實施例5】The obtained polarizing film had a stretching axis with an inclination angle of 45 ° with respect to the longitudinal direction. The inclination angle of the absorption axis of the polarizing plate was examined every 50 mm intervals in the lateral direction, and as a result, the average inclination angle of the stretching axis with respect to the longitudinal direction was 45°, and the dispersion 値 was ±0.5°. On a plane of 1 m 2 , the transmittance and the degree of polarization of the polarizing plate at 550 mm were examined every 50 mm intervals, and the average transmittance was 40.2%, and the average degree of polarization was 9 9 . . 5 6%. Further, the polarizing plate was cut into a size of 3 1 0 X 2 3 3 mm as shown in Fig. 2. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined at 45 with respect to the side was obtained. [Embodiment 5]

於40°C將PVA膜浸入含有1 . 0克/升碘和120 . 0克/升碘 化鉀的水溶液中歷90秒,及進一步於40 °C將之浸入含有40 克/升硼酸和3 0克/升碘化鉀的水溶液中歷6 0秒。之後,將 薄膜導入一具有如第4圖所示形式的拉撐型拉伸機內,在 6 5 °C和9 5 %的中拉伸至4 . 5倍。接著,將薄膜之拉伸方向彎 曲成如第4圖所示者,之後,保持固定寬度,同時在8 〇 °c 之氣氛中乾燥薄膜,並由拉撐機取出薄膜。利用切割機切除 在橫向3公分處之邊緣,並且然後使用3%PVA(庫拉芮公司 製的PVA-117H)水溶液和4%碘化鉀做爲黏著劑,將此PVA -61 - 1282013 薄膜貼附在經皂化的富士照相軟片股份有限公司製之富士 膜(三乙酸纖維素,遲滯値:3 · 0奈米)上,並且進一步在60 °C乾燥30分鐘,而製成一種具有效寬度爲6 50毫米的偏光 板。 在拉伸起始之前,PVA膜的水分含量係3 0.5%,以及在乾 燥後爲1.5%。在收縮期間之水分含量減低率係爲10%/分鐘 ,而且乾燥點係在(c )區之1 / 3之點處。The PVA film was immersed in an aqueous solution containing 1.0 g/L of iodine and 10.0 g/L of potassium iodide at 40 ° C for 90 seconds, and further immersed in 40 g / liter of boric acid and 30 g at 40 ° C / liter of potassium iodide in an aqueous solution for 60 seconds. Thereafter, the film was introduced into a stretcher type stretcher having the form shown in Fig. 4, and stretched to 4.5 times at 65 ° C and 95 %. Next, the stretching direction of the film was bent as shown in Fig. 4, after which the film was kept at a fixed width while drying the film in an atmosphere of 8 〇 ° C, and the film was taken out by a zipper. The edge of 3 cm in the lateral direction was cut by a cutter, and then a PVA-61 - 1282013 film was attached by using an aqueous solution of 3% PVA (PVA-117H manufactured by Kura) and 4% potassium iodide as an adhesive. It was made into a Fuji film (cellulose triacetate, hysteresis 3: 3.0 nm) made by saponified Fuji Photo Film Co., Ltd., and further dried at 60 ° C for 30 minutes to make an effective width of 6 50 Millimeter polarizer. The moisture content of the PVA film was 3 0.5% before the start of stretching, and 1.5% after drying. The moisture content reduction rate during shrinkage was 10%/min, and the drying point was at the point of 1/3 of the (c) zone.

右和左拉撐機夾子之間的輸送速率差異係少於〇 . 05%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係46°。此處,丨L1-L 2丨爲0.7公尺,W爲0.7公尺 ,且滿足丨Ll-L2 I =W之關係。在拉撐機出口處之實質拉伸方 向Ax - Cx的相對於待送至後續步驟的薄膜之中心線22之傾 斜角度爲45 °。在拉撐機出口處,沒有看到皺褶和薄膜之變 形。The difference in transport rate between the right and left draw frame clamps is less than 〇0.55%, and the angle between the centerline of the introduced film and the centerline of the film fed to the subsequent step is 46°. Here, 丨L1-L 2丨 is 0.7 meters, W is 0.7 meters, and satisfies the relationship of 丨Ll-L2 I =W. The solid drawing direction Ax - Cx at the exit of the ram is inclined at an angle of 45 ° with respect to the center line 22 of the film to be delivered to the subsequent step. At the exit of the ram, no wrinkles and deformation of the film were observed.

所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 4 5 °。在橫向方向上每隔5 0毫米之間隔檢驗偏光板之吸收軸 的傾斜角度,結果拉伸軸之相對於縱向之平均傾斜角度爲 45°,而且其色散値爲±0.25°。在每1公尺2之平面上,每 隔50毫米之間隔檢驗偏光板之在5 5 0毫米的透光度和偏光 度,結果平均透光度爲42 . 2%,以及平均偏光度爲99 . 97% 此外,將偏光板切割成3 1 0x 23 3毫米的大小,如第2圖中 所示。結果,得到具有9 1 . 5%之面積效率,並且相對於側邊 成4 5°傾斜的吸收軸之偏光板。 -62- 1282013 【比較例2】 於40°C將PVA膜浸入含有1 .0克/升碘和120.0克/升碘 化鉀的水溶液中歷90秒,及進一步於40 °C將之浸入含有40 克/升硼酸和3 0克/升碘化鉀的水溶液中歷6 0秒。之後,將 薄膜導入一具有如第4圖所示形式之拉撐型拉伸機,並拉伸 至4 . 5倍。接著,將薄膜之拉伸方向彎曲成如第4圖所示者 ,之後,保持固定寬度,同時在40 °C之氣氛中乾燥薄膜, 並由拉撐機取出薄膜。利用切割機切除在橫向3公分處之邊 緣,並且然後使用3%PVA(庫拉芮公司製的PVA-117H)水溶 液和4%碘化鉀做爲黏著劑,將此PVA薄膜貼附在經皂化的 富士照相軟片股份有限公司製之富士膜(三乙酸纖維素,遲 滯値:3 . 0奈米)上,並且進一步在60°C乾燥30分鐘,而製 成一種具有效寬度爲6 5 0毫米的偏光板。所得到的偏光板之 吸收軸方向,相對於縱向之傾斜角度爲45 °。在橫向方向上 每隔50毫米之間隔檢驗偏光板之吸收軸的傾斜角度,結果 拉伸軸之相對於縱向之平均傾斜角度爲45 °,而且其色散値 爲±3%。在每1公尺2之平面上,每隔50毫米之間隔檢驗偏 光板之在5 5 0奈米的透光度和偏光度,結果平均透光度爲 41 . 1%,以及平均偏光度爲9 9 . 7 8%。 【實施例6】 使用在於實施例5中所製備的碘型之偏光板9 1和92來當 做兩片偏光板,其中間放置一 LCD用之液晶胞9 3。如第9 圖所示,將偏光板9 1係放置在顯示器之側邊上,並且透過 黏著劑而貼附在液晶胞9 3上,而製備成一 LCD。 -63- 1282013 如此所製備的LCD係呈現優良的亮度、視角特性和能見度 ,而且即使在40°C和30%RH之氣氛中使用一個月,顯示級 數也不會衰減。 (在5 5 0奈米的透光度和偏光度之測量)The absorption axis direction of the obtained polarizing plate was inclined at 45 ° with respect to the longitudinal direction. The inclination angle of the absorption axis of the polarizing plate was examined every 50 mm intervals in the lateral direction, and as a result, the average inclination angle of the stretching axis with respect to the longitudinal direction was 45°, and the dispersion 値 was ±0.25°. On a plane of 1 m 2 , the transmittance and the degree of polarization of the polarizing plate at 550 mm were examined every 50 mm intervals, and the average transmittance was 42. 2%, and the average degree of polarization was 99. 97% In addition, the polarizing plate was cut to a size of 3 10 0 23 3 mm as shown in Fig. 2. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined at 45° with respect to the side was obtained. -62-1282013 [Comparative Example 2] The PVA film was immersed in an aqueous solution containing 1.0 g/L of iodine and 120.0 g/L of potassium iodide at 40 ° C for 90 seconds, and further immersed in 40 g at 40 ° C. / liter of boric acid and 30 g / liter of potassium iodide in an aqueous solution for 60 seconds. Thereafter, the film was introduced into a stretcher type stretcher having the form shown in Fig. 4 and stretched to 4.5 times. Next, the stretching direction of the film was bent as shown in Fig. 4, after which the film was dried at a constant temperature while drying the film in an atmosphere of 40 ° C, and the film was taken out by a draw machine. The edge of 3 cm in the lateral direction was cut by a cutter, and then the PVA film was attached to the saponified Fuji using an aqueous solution of 3% PVA (PVA-117H manufactured by Kura) and 4% potassium iodide as an adhesive. Fuji Film (cellulose triacetate, hysteresis 3: 3.0 nm) manufactured by Photographic Film Co., Ltd., and further dried at 60 ° C for 30 minutes to prepare a polarized light having an effective width of 650 mm. board. The direction of the absorption axis of the obtained polarizing plate was 45 ° with respect to the longitudinal direction. The inclination angle of the absorption axis of the polarizing plate was examined every 50 mm in the lateral direction, and as a result, the average inclination angle of the stretching axis with respect to the longitudinal direction was 45 °, and the dispersion 値 was ±3%. On a plane of 1 m 2 , the transmittance and the degree of polarization of the polarizing plate at 550 nm were examined every 50 mm intervals, and the average transmittance was 41.1%, and the average degree of polarization was 9 9 . 7 8%. [Example 6] The iodine type polarizing plates 9 1 and 92 prepared in Example 5 were used as two polarizing plates with a liquid crystal cell 9 for LCD placed therebetween. As shown in Fig. 9, a polarizing plate 9 1 was placed on the side of the display, and attached to the liquid crystal cell 9 through an adhesive to prepare an LCD. -63-1282013 The LCD thus prepared exhibits excellent brightness, viewing angle characteristics, and visibility, and the display level is not attenuated even if it is used for one month in an atmosphere of 40 ° C and 30% RH. (Measurement of transmittance and polarization at 550 nm)

用島津自動記錄式分光光度計UV2100來測量透光度。再 者,當二偏光板互相重疊且吸收軸互相一致時所測得的透光 度爲H0 ( % ),而當二偏光板互相重疊且吸收軸以直角相交時 所測得的透光度爲Η 1 ( % ),則偏光度P ( % )可依以下方程式決 定,即 Ρ二[(Η0-Η1 ) / (Η0 + Η1 ) ] 1/2 xl 00 (遲滯値的測量) 在6 3 2 . 8ηπι的遲滯値,係藉由使用歐吉測試儀器公司所製 造的KOBRA 2 1DH來測量。 【實施例7】The transmittance was measured with a Shimadzu automatic recording spectrophotometer UV2100. Furthermore, when the two polarizing plates overlap each other and the absorption axes coincide with each other, the measured transmittance is H0 (%), and when the two polarizing plates overlap each other and the absorption axes intersect at right angles, the measured transmittance is Η 1 (%), the degree of polarization P (%) can be determined by the following equation, ie Ρ[[Η0-Η1) / (Η0 + Η1)] 1/2 xl 00 (measurement of hysteresis )) at 6 3 2 The hysteresis of 8ηπι was measured by using KOBRA 2 1DH manufactured by Ogilvy Test Instruments. [Embodiment 7]

以水流速度爲2升/分鐘之離子交換水,將PVA薄膜之兩 表面予以洗淨,並且吹送空氣將在表面上之水分予以瀝乾, 使黏附在表面上之外來物質減少至0 . 5%或以下。將此種PVA 膜在30°C浸入含有1.0克/升碘和60.0克/升碘化鉀的水溶 液中歷90秒,及進一步於30°C將之浸入含有40克/升硼酸 和30克/升碘化鉀的水溶液中歷120秒。接著,吹送空氣將 在表面上去除過量之水分,以使得在薄膜中之水分含量分布 成爲2%或以下之狀態。在此狀態中,將薄膜導入一具有如 第3圖所示形式的拉撐型拉伸機內,以及進行一次拉伸至 6 . 4倍後,在45 °C和9 5%RH的環境中,將予以薄膜收縮至 -64- 1282013 4 · 5倍。之後,在80 °C乾燥同時保持寬度固定,並由拉撐機 取出薄0吴。利用切割機切除在橫向3公分處之邊緣,並且然 後使用3%PVA(庫拉芮公司製的PVA-117H)水溶液和4%碘化 鉀做爲黏著劑,將此PVA薄膜貼附在經皂化的富士照相軟片 股份有限公司製之富士膜(三乙酸纖維素,遲滯値:3 . 0奈 米)上,並且進一步在60 °C乾燥30分鐘,而製成一種具有 效寬度爲6 5 0毫米的偏光板。 在拉伸起始之前,PVA膜的水分含量係30%,以及在乾燥 後爲1 · 5 %。在收縮期間之水分含量減低率係爲5 % /分鐘。 右和左拉撐機夾子之間的輸送速率差異係少於0 . 0 5 %,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係0°。此處,丨L1-L 21爲0.7公尺,W爲0.7公尺 ,且滿足IL1_L2 l=W之關係。在拉撐機出口處,沒有看到皺 褶和薄膜之變形。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45 °,而且相對於做爲保護膜之富士膜之相位延遲軸之傾斜 角度也是45°。 在每1公尺2之平面上,每隔5 0毫米之間隔檢驗偏光板 之在5 5 0奈米的透光度和偏光度,結果平均透光度爲40. 8% ,以及平均偏光度爲99.55%,而且在兩透光度和偏光度方 面之最大値和最小値的離散値爲± 0 . 5 %。 此外,將偏光板切割成3 1 0 X 2 3 3毫米的大小,如第2圖中 所示。結果,得到具有9 1 . 5%之面積效率,並且相對於側邊 成4 5 °傾斜的吸收軸之偏光板。 -65- 1282013 【實施例8】The surface of the PVA film is washed with ion-exchanged water at a water flow rate of 2 liters/min, and the air is blown to drain the moisture on the surface, so that the substance adhering to the surface is reduced to 0. 5% Or below. This PVA film was immersed in an aqueous solution containing 1.0 g/liter of iodine and 60.0 g/liter of potassium iodide at 30 ° C for 90 seconds, and further immersed in a solution containing 40 g / liter of boric acid and 30 g / liter of potassium iodide at 30 ° C The aqueous solution has a history of 120 seconds. Then, the blowing air removes excess moisture on the surface so that the moisture content distribution in the film becomes 2% or less. In this state, the film is introduced into a stretcher type stretcher having the form shown in Fig. 3, and after one stretching to 6.4 times, in an environment of 45 ° C and 9 5% RH. The film will be shrunk to -64-1282013 4 · 5 times. After that, it was dried at 80 °C while maintaining the width fixed, and the thin 0 was taken out by the bracing machine. The edge of 3 cm in the lateral direction was cut by a cutter, and then the PVA film was attached to the saponified Fuji using an aqueous solution of 3% PVA (PVA-117H manufactured by Kura) and 4% potassium iodide as an adhesive. Fuji Film (cellulose triacetate, hysteresis 3: 3.0 nm) manufactured by Photographic Film Co., Ltd., and further dried at 60 ° C for 30 minutes to prepare a polarized light having an effective width of 650 mm. board. The moisture content of the PVA film was 30% before the start of stretching, and was 1.5% after drying. The moisture content reduction rate during shrinkage was 5% / min. The difference in conveying rate between the right and left bracing machine clamps is less than 0.05%, and the angle between the center line of the introduced film and the center line of the film fed to the subsequent step is 0°. Here, 丨L1-L 21 is 0.7 meters, W is 0.7 meters, and the relationship of IL1_L2 l=W is satisfied. At the exit of the ram, no wrinkles or deformation of the film were observed. The absorption axis direction of the obtained polarizing plate was 45 ° with respect to the longitudinal direction, and the inclination angle with respect to the phase retardation axis of the Fuji film as a protective film was also 45 °. In the plane of 1 m 2 , the transmittance and the degree of polarization of the polarizing plate at 550 nm were examined every 50 mm intervals, and the average transmittance was 40.8%, and the average degree of polarization was measured. It is 99.55%, and the maximum 値 and the minimum 値 of the two transmittances and the degree of polarization are ± 0.5%. Further, the polarizing plate was cut into a size of 3 1 0 X 2 3 3 mm as shown in Fig. 2. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined at 45 ° with respect to the side was obtained. -65-1282013 [Embodiment 8]

以水流速度爲2升/分鐘之離子交換水,將PVA薄膜之兩 表面予以洗淨,並且吹送空氣將在表面上之水分予以瀝乾, 使黏附在表面上之外來物質減少至0 . 5%或以下。將此種PVA 膜在40°C浸入含有K 0克/升碘和120 . 0克/升碘化鉀的水 溶液中歷90秒,及進一步於4(TC將之浸入含有40克/升硼 酸和30克/升碘化鉀的水溶液中歷60秒。接著,吹送空氣 將在表面上去除過量之水分,以使得在薄膜中之水分含量分 布成爲2%或以下之狀態。在此狀態中,將薄膜導入一具有 如第4圖所示形式的拉撐型拉伸機內,在6 5 °C和9 5%RH的 環境中拉伸至4 . 5倍。接著,將薄膜之拉伸方向彎曲成如第 4圖所示者,之後,保持固定寬度,同時在80 °C之氣氛中乾 燥薄膜,並由拉撐機取出薄膜。利用切割機切除在橫向3 公分處之邊緣,並且然後使用 3%PVA(庫拉芮公司製的 PVA - 1 17H)水溶液和4%碘化鉀做爲黏著劑,將此PVA薄膜貼 附在經皂化的富士照相軟片股份有限公司製之富士膜(三乙 酸纖維素,遲滯値:3 . 0奈米)上,並且進一步在60°C乾燥 30分鐘,而製成一種具有效寬度爲6 50毫米的偏光板。 在拉伸起始之前,PVA膜的水分含量係32%,以及在乾燥 後爲1 . 5%。在收縮期間之水分含量減低率係爲10%/分鐘。 右和左拉撐機夾子之間的輸送速率差異係少於0 . 05%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係46°。此處,丨L1-L2I爲0.7公尺,W爲0.7公尺 ,且滿足I L1-L2丨之關係。在拉撐機出口處之實質拉伸方 -66- 1282013 向Αχ - Cx的相對於待送至後續步騾的薄膜之中心線22之傾 斜角度爲4 5 °。在拉撐機出口處,沒有看到皺褶和薄膜之變 形。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45 °。在每1公尺2之平面上,每隔50毫米之間隔檢驗偏光 板之在5 5 0奈米的透光度和偏光度,結果平均透光度爲 4 2.9%,以及平均偏光度爲9 9.9 7%,而且在兩透光度和偏光 度方面之最大値和最小値的離散値爲±0 . 25%。The surface of the PVA film is washed with ion-exchanged water at a water flow rate of 2 liters/min, and the air is blown to drain the moisture on the surface, so that the substance adhering to the surface is reduced to 0. 5% Or below. The PVA film was immersed in an aqueous solution containing K 0 g / liter of iodine and 10.0 g / liter of potassium iodide at 40 ° C for 90 seconds, and further immersed in 4 (TC immersed with 40 g / liter of boric acid and 30 g / liter of potassium iodide in an aqueous solution for 60 seconds. Then, the blowing air will remove excess moisture on the surface, so that the moisture content distribution in the film becomes 2% or less. In this state, the film is introduced into one The stretch-type stretching machine of the form shown in Fig. 4 is stretched to 4.5 times in an environment of 65 ° C and 9 5% RH. Then, the stretching direction of the film is bent as the fourth As shown in the figure, after that, the film was kept at a fixed width while drying the film in an atmosphere of 80 ° C, and the film was taken out by a bracing machine. The edge was cut at a distance of 3 cm in the lateral direction by a cutter, and then 3% PVA (library) was used. Lava company's PVA-1 17H) aqueous solution and 4% potassium iodide were used as adhesives. The PVA film was attached to a saponified Fuji Photo Film Co., Ltd. Fuji film (cellulose triacetate, hysteresis: 3 . 0 nm), and further dried at 60 ° C for 30 minutes, and made a A polarizing plate having an effective width of 65 mm. The moisture content of the PVA film is 32% before the start of stretching, and is 5% after drying. The moisture content reduction rate during shrinkage is 10%/ The difference in the transport rate between the right and left puller clips is less than 0.05%, and the angle between the centerline of the introduced film and the centerline of the film fed to the subsequent step is 46°. Where, 丨L1-L2I is 0.7 meters, W is 0.7 meters, and satisfies the relationship of I L1-L2 。. The substantial stretch at the exit of the broaching machine -66- 1282013 to Αχ - Cx relative to The inclination angle of the center line 22 of the film fed to the subsequent step is 45°. At the exit of the ram, no deformation of the wrinkles and the film is observed. The absorption axis direction of the obtained polarizing plate is relative to the longitudinal direction. The angle of inclination is 45 °. On a plane of 1 m 2 , the transmittance and polarization of the polarizing plate at 550 nm are examined every 50 mm intervals, and the average transmittance is 4 2.9%. And the average degree of polarization is 9 9.9 7%, and the maximum 値 and the minimum 値 of the two transmittances and the degree of polarization are ±0 . 25%.

此外,將偏光板切割成3 1 0 X 2 3 3毫米的大小,如第2圖中 所示。結果,得到具有9 1 . 5%之面積效率,並且相對於側邊 成45°傾斜的吸收軸之偏光板。 【比較例3】Further, the polarizing plate was cut into a size of 3 1 0 X 2 3 3 mm as shown in Fig. 2. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined at 45 with respect to the side was obtained. [Comparative Example 3]

以水流速度爲0 . 1升/分鐘之離子交換水,將PVA薄膜之 兩表面予以洗淨,並且吹送空氣將在表面上之水分予以瀝乾 ,使黏附在表面上之外來物質減少至2%或以下。將此種於 4 0°C將PVA膜浸入含有1 . 0克/升碘和120 . 0克/升碘化鉀的 水溶液中歷90秒,及進一步於40 °C將之浸入含有40克/升 硼酸和30克/升碘化鉀的水溶液中歷60秒。接著,不吹送 空氣到薄膜之兩表面上,則在薄膜中之水分含量分布成爲 1 0%。在此狀態中,將薄膜導入一如第4圖所示形式的拉撐 型拉伸機內,拉伸至4 . 5倍。此拉撐機係在拉伸方向彎曲成 如第4圖所示,之後,保持固定寬度並收縮,同時在40 °C 之氣氛中乾燥,並由拉撐機取出薄膜。利用切割機切除在橫 向3公分處之邊緣,並且然後使用3%PVA(庫拉芮公司製的 -67- 1282013The ion exchange water with a water flow rate of 0.1 liter/min is used to wash both surfaces of the PVA film, and the air is blown to drain the moisture on the surface, so that the foreign matter adhered to the surface is reduced to 2%. Or below. The PVA film was immersed in an aqueous solution containing 1.0 g/liter of iodine and 10.0 g/liter of potassium iodide at 40 ° C for 90 seconds, and further immersed in 40 g / liter of boric acid at 40 ° C. And 60 g / liter of potassium iodide in an aqueous solution for 60 seconds. Then, without blowing air onto both surfaces of the film, the moisture content distribution in the film became 10%. In this state, the film was introduced into a draw-type stretching machine of the form shown in Fig. 4 and stretched to 4.5 times. This tying machine was bent in the stretching direction as shown in Fig. 4, after which it was kept at a fixed width and contracted while being dried in an atmosphere of 40 ° C, and the film was taken out by a zipper. Using a cutter to cut the edge at a distance of 3 cm, and then use a 3% PVA (Kura Co., Ltd. -67-1282013)

PVA - 1 17H)水溶液和4%碘化鉀做爲黏著劑,將此PVA薄膜 貼附在經皂化的富士照相軟片股份有限公司製之富士膜(三 乙酸纖維素,遲滯値:3 . 0奈米)上,並且進一步在60°C乾 燥30分鐘,而製成一種具有效寬度爲6 5 0毫米的偏光板。 染色不勻係產生並遍布在整個薄膜之表面上。在每1公尺2 之平面上,每隔5 0毫米之間隔檢驗偏光板之在5 5 0奈米的 透光度和偏光度,結果平均透光度爲40 . 1 %,以及平均偏光 度爲99.46 %,而且在兩透光度和偏光度方面之最大値和最 小値的離散値爲±3%。 【實施例9】 使用在於實施例8中所製備的碘型之偏光板9 1和9 2來當 做兩片偏光板,其中間放置一 LCD用之液晶胞9 3。如第9 圖所示,將偏光板9 1係放置在顯示器之側邊上,並且透過 黏著劑而貼附在液晶胞9 3上,而製備成一 LCD。PVA - 1 17H) aqueous solution and 4% potassium iodide as an adhesive, this PVA film was attached to a saponified Fuji Photo Film Co., Ltd. Fuji film (cellulose triacetate, hysteresis: 3.0 nm) The film was further dried at 60 ° C for 30 minutes to prepare a polarizing plate having an effective width of 650 mm. Dyeing unevenness is generated and spread over the entire surface of the film. On a plane of 1 m 2 , the transmittance and the degree of polarization of the polarizing plate at 550 nm were examined every 50 mm intervals, and the average transmittance was 40.1%, and the average degree of polarization was measured. It is 99.46%, and the maximum enthalpy and minimum enthalpy of the two transmittances and the degree of polarization are ±3%. [Example 9] The iodine type polarizing plates 9 1 and 9 2 prepared in Example 8 were used as two polarizing plates with a liquid crystal cell 9 for LCD placed therebetween. As shown in Fig. 9, a polarizing plate 9 1 was placed on the side of the display, and attached to the liquid crystal cell 9 through an adhesive to prepare an LCD.

如此所製備的LCD係呈現優良的亮度、視角特性和能見度 ,而且即使在40°C和3 0%RH之氣氛中使用一個月,顯示級 數也不會衰減。 (在5 5 0奈米的透光度和偏光度之測量) 用島津自動記錄式分光光度計UV2 100來測量透光度。再 者,當二偏光板互相重疊且吸收軸互相一致時所測得的透光 度爲Η 0 ( % ),而當二偏光板互相重疊且吸收軸以直角相交時 所測得的透光度爲Η 1 ( % ),則偏光度Ρ ( % )可依以下方程式決 定,即The LCD thus prepared exhibits excellent brightness, viewing angle characteristics, and visibility, and the display level is not attenuated even if it is used for one month in an atmosphere of 40 ° C and 30% RH. (Measurement of Transmittance and Polarization at 550 nm) The transmittance was measured with a Shimadzu automatic recording spectrophotometer UV2 100. Furthermore, when the two polarizing plates overlap each other and the absorption axes coincide with each other, the measured transmittance is Η 0 (%), and when the two polarizing plates overlap each other and the absorption axis intersects at right angles, the measured transmittance is obtained. For Η 1 ( % ), the degree of polarization Ρ ( % ) can be determined by the following equation, ie

Ρ=[ (Η0-Η1 ) / (Η0 + Η1 ) ] 1/2 xlOO -68- 1282013 (遲滯値的測量) 在6 3 2 . 8 nm的遲滯値,係藉由使用歐吉測試儀器公司所製 造的KOBRA 21DH來測量。 【實施例1 0】Ρ=[ (Η0-Η1 ) / (Η0 + Η1 ) ] 1/2 xlOO -68- 1282013 (Measurement of hysteresis )) The hysteresis at 6 3 2 . 8 nm is achieved by using Ogi Test Instruments Manufactured KOBRA 21DH to measure. [Example 1 0]

以水流速度爲2升/分鐘之離子交換水,將PVA薄膜之兩 表面予以洗淨,並且吹送空氣將在表面上之水分予以瀝乾, 使黏附在表面上之外來物質減少至0 · 5%或以下。將此種PVA 膜在2 5 °C浸入含有1 · 0克/升碘和6 0 . 0克/升碘化鉀的水溶 液中歷90秒,及進一步於25°C將之浸入含有40克/升硼酸 和3 0克/升碘化鉀的水溶液中歷1 20秒。接著,將薄膜導入 一具有如第3圖所示形式的拉撐型拉伸機內,以及進行一次 拉伸至7 . 0倍後,在40°C和95%RH的環境中,將予以薄膜 收縮至5 . 3倍。之後,在60°C乾燥同時保持寬度固定,並 由拉撐機取出薄膜。在拉伸起始之前,PVA膜的揮發分含量 係3 0%,以及在乾燥後爲1 . 5%。在40°C和9 5%之氣氛中,PVA 薄膜在拉伸之前的彈性模數爲35Mpa。 右和左拉撐機夾子之間的輸送速率差異係少於0 . 05%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係0°。此處,IL1-L2I爲0.7公尺,W爲0.7公尺 ,且滿足丨L1-L2丨=W之關係。在拉撐機出口處沒有看到皺褶 和薄膜之滑動。 此時,偏光板之表面粗糙度Ra係藉由表面粗糙度測試儀( 可莎卡實驗股份有限公司製)測量而得,其値爲1 . 0微米。 然後,將此PVA薄膜貼合在經皂化、富士照相軟片股份有 -69- 1282013The surface of the PVA film is washed with ion-exchanged water at a water flow rate of 2 liters/min, and the air is blown to drain the moisture on the surface, so that the foreign matter adhered to the surface is reduced to 0·5%. Or below. The PVA film was immersed in an aqueous solution containing 1.0 g/liter of iodine and 605 g/liter of potassium iodide at 25 ° C for 90 seconds, and further immersed in a solution containing 40 g / liter of boric acid at 25 ° C. And in an aqueous solution of 30 g / liter of potassium iodide for 1 20 seconds. Next, the film is introduced into a stretcher type stretcher having the form shown in Fig. 3, and after stretching once to 7.0 times, the film is applied in an environment of 40 ° C and 95% RH. Shrink to 5.3 times. Thereafter, it was dried at 60 ° C while maintaining the width fixed, and the film was taken out by a draw machine. The VVA film had a volatile content of 30% before the start of stretching and 1.5% after drying. The PVA film had an elastic modulus of 35 MPa before stretching in an atmosphere of 40 ° C and 9 5%. The difference in conveyance rate between the right and left puller clips is less than 0.05%, and the angle between the center line of the introduced film and the center line of the film fed to the subsequent step is 0°. Here, IL1-L2I is 0.7 m, W is 0.7 m, and satisfies the relationship of 丨L1-L2丨=W. No wrinkles or film slips were seen at the exit of the ram. At this time, the surface roughness Ra of the polarizing plate was measured by a surface roughness tester (manufactured by Sakaka Laboratory Co., Ltd.), and the enthalpy was 1.0 μm. Then, this PVA film is attached to the saponified, Fuji Photo Film Co., Ltd. -69- 1282013

限公司製的富士膜(三乙酸纖維素,遲滯値:3 . 0奈米;三 乙酸纖維素薄膜的皂化係進行如下:將三乙酸纖維素薄膜浸 漬在1 . 5 Ν氫氧化鈉水溶液,於55 °C歷2,分鐘,在室溫下 於水洗浴中洗淨,以30°C之0 . 1 N硫酸予以中和,再於室 溫的水洗浴中洗淨,並且然後以1 00°C之空氣乾燥之)上, 使用3%PVA(庫拉芮公司製的PVA-117H)水溶液和4%碘化鉀 做爲黏著劑,並且進一步在60 °C乾燥3.0分鐘,而製成一種 具有效寬度爲6 50毫米的偏光板。此種薄膜係與其他薄膜相 互貼附成良好的狀態,即實質平滑表面。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 4 5 °,而且相對於做爲富士膜(保護膜)之相位延遲軸之傾 斜角度也是45°。此偏光板在5 5 0奈米的透光度爲41.3%, 以及偏光度爲99 . 60%。Fujifilm (cellulose triacetate, hysteresis 値: 3.0 nm; saponification of cellulose triacetate film is carried out as follows: the cellulose triacetate film is immersed in a 1.5 Ν sodium hydroxide solution, Washed at 55 ° C for 2 minutes, at room temperature in a water bath, neutralized with 0.1 °N sulfuric acid at 30 ° C, then washed in a water bath at room temperature, and then at 100 ° On the air-dried C, an aqueous solution of 3% PVA (PVA-117H manufactured by Kura) and 4% potassium iodide were used as an adhesive, and further dried at 60 ° C for 3.0 minutes to prepare an effective width. It is a 6 50 mm polarizer. Such a film adheres to other films in a good state, that is, a substantially smooth surface. The absorption axis direction of the obtained polarizing plate was 45 ° with respect to the longitudinal direction, and the inclination angle with respect to the phase retardation axis of the Fuji film (protective film) was also 45°. The polarizing plate has a transmittance of 41.3% at 550 nm and a polarization degree of 99.60%.

此外,將偏光板切割成31 Ο X 2 3 3毫米的大小,如第2圖中 所示。結果,得到具有9 1 · 5 %之面積效率,並且相對於側邊 成45°傾斜的吸收軸之偏光板。以目視觀察不到任何色彩滑 動條紋。 【實施例1 1】 以水流速度爲2升/分鐘之離子交換水,將pva薄膜之兩 表面予以洗淨,並且吹送空氣將在表面上之水分予以瀝乾, 使黏附在表面上之外來物質減少至0 · 5 %或以下。將此種PVA 膜在40°C浸入含有1 · 0克/升碘和120 . 0克/升碘化紳的水 溶液中歷9 0秒,及進一步於4 0 °C將之浸入含有4 0克/升硼 酸和3 0克/升碘化鉀的水溶液中歷6 0秒。接著,將薄膜導 -70- 1282013In addition, the polarizing plate was cut to a size of 31 Ο X 2 3 3 mm as shown in Fig. 2. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined at 45 with respect to the side was obtained. No color sliding streaks were visually observed. [Example 1 1] The two surfaces of the pva film were washed with ion-exchanged water having a water flow rate of 2 liters/min, and the air was blown to drain the moisture on the surface to adhere the surface to the foreign matter. Reduced to 0. 5 % or less. The PVA film was immersed in an aqueous solution containing 1.0 g/liter of iodine and 12.0 g/liter of cesium iodide at 40 ° C for 90 seconds, and further immersed in 40 ° C at 40 ° C. / liter of boric acid and 30 g / liter of potassium iodide in an aqueous solution for 60 seconds. Next, the film will be guided -70- 1282013

入一具有如第4圖所示形式的拉撐型拉伸機內’拉伸至4 . 5 倍。將薄膜之拉伸方向彎曲成如第4圖所示者’之後,保持 固定寬度並收縮,同時在80 °C之氣氛中乾燥薄膜’並由拉 撐機取出薄膜。利用切割機切除在橫向3公分處之邊緣,並 且然後使用3%PVA (庫拉芮公司製的PVA - 1 1 7H )水溶液和4% 碘化鉀做爲黏著劑,將此PVA薄膜貼附在經皂化的富士照相 軟片股份有限公司製之富士膜(三乙酸纖維素,遲滯値:3 . 0 奈米)上,並且進一步在60°C乾燥30分鐘,而製成一種具 有效寬度爲6 5 0毫米的偏光板。 在拉伸起始之前,PVA膜的水分含量係32%,以及在乾燥 後爲1 . 5%。在40°C和9 5%之氣氛中,PVA薄膜在拉伸之前的 彈性模數爲2 5 M p a。使用實施例1 〇之測試儀測量在乾燥之 後偏光板之表面粗糙度Ra,發現其値爲0.05微米。The film was stretched to 4.5 times in a draw type stretching machine having the form shown in Fig. 4. The film was bent in the direction of stretching as shown in Fig. 4, and then kept at a fixed width and shrunk while drying the film in an atmosphere of 80 ° C and the film was taken out by a stretcher. The edge of 3 cm in the lateral direction was cut by a cutter, and then the PVA film was attached to the saponified using an aqueous solution of 3% PVA (PVA-1 17H manufactured by Kura) and 4% potassium iodide as an adhesive. Fuji Film Co., Ltd. made Fuji film (cellulose triacetate, hysteresis 3: 3.0 nm), and further dried at 60 ° C for 30 minutes to make an effective width of 650 mm. Polarizer. The moisture content of the PVA film was 32% before the start of stretching, and was 1.5% after drying. The PVA film had an elastic modulus of 2 5 M p a before stretching in an atmosphere of 40 ° C and 9 5%. The surface roughness Ra of the polarizing plate after drying was measured using the tester of Example 1 and found to be 0.05 μm.

右和左拉撐機夾子之間的輸送速率差異係少於〇 . 〇 5%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係46°。此處,IL1-L 21爲0.7公尺,W爲0.7公尺 ,且滿足丨L1-L2丨=W之關係。在拉撐機出口處之實質拉伸方 向Ax - Cx的相對於待送至後續步驟的薄膜之中心線22之傾 斜角度爲45 °。在拉撐機出口處,沒有看到皺褶和薄膜之變 形。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45°。此種偏光板在5 50奈米之透光度爲42.3%,以及偏光 度爲9 9 . 9 7%。此外,將偏光板切割成3 1 0x 2 3 3毫米的大小 ,如第8圖中所示。結果,得到具有9 1 . 5%之面積效率,並 -71 - 1282013 且相對於側邊成4 5 °傾斜的吸收軸之偏光板。以目視觀察不 到任何色彩滑動條紋。 【比較例4】The difference in transport rate between the right and left draw frame clamps is less than 〇 〇 5%, and the angle between the centerline of the introduced film and the centerline of the film fed to the subsequent step is 46°. Here, IL1-L 21 is 0.7 m, W is 0.7 m, and satisfies the relationship of 丨L1-L2丨=W. The solid drawing direction Ax - Cx at the exit of the ram is inclined at an angle of 45 ° with respect to the center line 22 of the film to be delivered to the subsequent step. At the exit of the ram, no wrinkles and deformation of the film were observed. The direction of the absorption axis of the obtained polarizing plate was 45° with respect to the longitudinal direction. The polarizing plate has a transmittance of 42.3% at 5 50 nm and a degree of polarization of 99.9.7%. Further, the polarizing plate was cut into a size of 3 10 0 2 3 3 mm as shown in Fig. 8. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis of -71 - 1282013 and inclined at 45 ° with respect to the side was obtained. No color sliding streaks were visually observed. [Comparative Example 4]

以水流速度爲2升/分鐘之離子父換水’將pva薄膜之兩 表面予以洗淨,並且吹送空氣將在表面上之水分予以瀝乾, 使黏附在表面上之外來物質減少至0 . 5 %或以下。將此種於 40°C將PVA膜浸入含有1 · 0克/升碘和120 · 0克/升碘化鉀的 水溶液中歷90秒,及進一步於40°C將之浸入含有40克/升 硼酸和30克/升碘化鉀的水溶液中歷60秒。此PVA薄膜之 水分含量爲1%,並且在此狀態中,彈性模數爲8〇〇MPa。然 後,將PVA薄膜導入一如第4圖所示形式的拉撐型拉伸機內 拉伸至4 . 5倍’之後’保持固定寬度並收縮,同時在8 〇 之氣氛中乾燥,並由拉撐機取出薄膜。皺褶遍布整個薄膜之 表面,並且表面粗糙度Ra爲2公分。由於粗糙度大,使得 保護膜無法貼附,因而無法得到偏光板。大量的色彩滑動條 紋存在於整個表面。 【實施例1 2】 使用在於實施例1 1中所製備的碘型之偏光板9 1和9 2來 當做兩片偏光板,其中間放置一 LCD用之液晶胞9 7。如第9 圖所示,將偏光板9 1係放置在顯示器之側邊上,並且透過 黏著劑而貼附在液晶胞9 7上,而製備成一 LCD。 如此所製備的LCD係呈現優良的亮度、視角特性和能見度 ,而且即使在40 °C和3 0%RH之氣氛中使用一個月,顯示級 數也不會衰減。 -72- 1282013 (在5 50奈米的透光度和偏光度之測量) 用島津自動記錄式分光光度計UV2 100來測量透光度。再 者,當二偏光板互相重疊且吸收軸互相一致時所測得的透光 度爲H0 ( % ),而當二偏光板互相重疊且吸收軸以直角相交時 所測得的透光度爲Η 1 ( % ),則偏光度P ( % )可依以下方程式決 定,即The water is sprayed at a water flow rate of 2 liters/min. The two surfaces of the pva film are washed, and the air is blown to drain the water on the surface, so that the foreign matter adhered to the surface is reduced to 0.5%. Or below. The PVA film was immersed in an aqueous solution containing 1.0 g/liter of iodine and 12.0 g/liter of potassium iodide at 40 ° C for 90 seconds, and further immersed in 40 g / liter of boric acid at 40 ° C and An aqueous solution of 30 g/liter of potassium iodide was used for 60 seconds. The PVA film had a moisture content of 1%, and in this state, the modulus of elasticity was 8 MPa. Then, the PVA film is introduced into a stretcher type stretching machine of the form shown in Fig. 4 and stretched to 4.5 times 'after' to maintain a fixed width and shrink, while drying in an atmosphere of 8 Torr, and pulling Take out the film. The wrinkles are spread over the entire surface of the film, and the surface roughness Ra is 2 cm. Since the roughness is large, the protective film cannot be attached, and thus the polarizing plate cannot be obtained. A large number of color sliding stripes exist on the entire surface. [Example 1 2] The iodine type polarizing plates 9 1 and 9 2 prepared in Example 11 were used as two polarizing plates with a liquid crystal cell 7 for LCD placed therebetween. As shown in Fig. 9, a polarizing plate 9 1 was placed on the side of the display, and attached to the liquid crystal cell 7 through an adhesive to prepare an LCD. The LCD thus prepared exhibits excellent brightness, viewing angle characteristics, and visibility, and the display level is not attenuated even if it is used for one month in an atmosphere of 40 ° C and 30% RH. -72-1282013 (Measurement of Transmittance and Polarization at 5 50 nm) The transmittance was measured with a Shimadzu automatic recording spectrophotometer UV2 100. Furthermore, when the two polarizing plates overlap each other and the absorption axes coincide with each other, the measured transmittance is H0 (%), and when the two polarizing plates overlap each other and the absorption axes intersect at right angles, the measured transmittance is Η 1 (%), the degree of polarization P (%) can be determined by the following equation, ie

Ρ=[(Η0-HI )/(Η0 + Η1 )]丨/2 xlOO (遲滯値的測量)Ρ=[(Η0-HI )/(Η0 + Η1 )]丨/2 xlOO (Measurement of hysteresis値)

在6 32 . 8nm的遲滯値,係藉由使用歐吉測試儀器公司所製 造的KOBRA 2 1DH來測量。 【實施例1 3】 <偏光板之製備>The hysteresis at 6 8 8 nm was measured by using KOBRA 2 1DH manufactured by Ogilvy & Mather. [Example 1 3] <Preparation of polarizing plate>

於40 °C,將具有平均聚合度爲1 700之PVA膜浸入含有1 .〇 克/升碘和6 0 · 0克/升碘化鉀的水溶液中歷90秒,及進一步 於40 °C將之浸入含有40克/升硼酸和30.0克/升碘化鉀、 且加入濃度爲1 · 0重量%之氯化鐵的水溶液中歷1 20秒。接 著,將薄膜導入一具有如第3圖所示形式的拉撐型拉伸機內 ,以及進行一次拉伸至7 · 0倍後,再將予以薄膜收縮至5 . 3 倍。之後,在6 0 °C乾燥同時保持寬度固定,並由拉撐機取 出薄膜。在拉伸起始之前,PVA膜的水分含量(揮發分含量) 係3 1%,以及在乾燥後爲丨.5%。 右和左拉撐機夾子之間的輸送速率差異係少於〇 . 〇 5 %,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係0。。此處,丨L1-L2I爲0.7公尺,W爲〇·7公尺 -73- 1282013 ,且滿足ILl-L2 l=W之關係。在拉撐機出口處之實質拉伸方 向Ax - Cx的相對於待送至後續步驟的薄膜之中心線22之傾 斜角度爲4 5 °。在拉撐機出口處沒有看到皺褶和薄膜之變形 〇 然後,使用3%PVA(庫拉芮公司製的PVA - 1 17H)水溶液做爲 黏著劑,將此PVA薄膜與經皂化的富士照相軟片股份有限公 司製之富士膜(三乙酸纖維素,遲滯値:3.0奈米)貼合,並 且在80°C乾燥而獲得一種具有有效寬度爲650毫米的偏光 板。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45 °,而且相對於富士膜之相位延遲軸之傾斜角度也是45 ° 此偏光板的透光度在5 5 0奈米爲42 . 9%,而且偏光度爲 99.89%。The PVA film having an average degree of polymerization of 1 700 was immersed in an aqueous solution containing 1 g / liter of iodine and 60 g / liter of potassium iodide at 40 ° C for 90 seconds, and further immersed in 40 ° C An aqueous solution containing 40 g/L of boric acid and 30.0 g/L of potassium iodide and added with a concentration of 1.0% by weight of ferric chloride was used for 1 20 seconds. Next, the film was introduced into a stretcher type stretcher having the form shown in Fig. 3, and after stretching once to 7.0 times, the film was shrunk to 5.3 times. Thereafter, it was dried at 60 ° C while maintaining a constant width, and the film was taken out by a draw frame. The moisture content (volatile content) of the PVA film was 3 1% before the start of stretching, and was 丨.5% after drying. The difference in transport rate between the right and left puller clips is less than 〇 〇 5%, and the angle between the centerline of the introduced film and the centerline of the film fed to the subsequent step is zero. . Here, 丨L1-L2I is 0.7 meters, W is 〇·7 meters -73-1282013, and the relationship of IL1-L2 l=W is satisfied. The angle of inclination of the substantial stretch direction Ax - Cx at the exit of the ram at the center line 22 of the film to be delivered to the subsequent step is 45 °. No wrinkles and deformation of the film were observed at the exit of the broaching machine. Then, a 3% PVA (PVA-1 17H made by Kura) company was used as an adhesive, and this PVA film was photographed with saponified Fuji. A Fuji film (cellulose triacetate, hysteresis 値: 3.0 nm) manufactured by Soft Film Co., Ltd. was attached, and dried at 80 ° C to obtain a polarizing plate having an effective width of 650 mm. The absorption axis direction of the obtained polarizing plate is 45 ° with respect to the longitudinal direction, and the inclination angle with respect to the phase retardation axis of the Fuji film is also 45 °. The transmittance of the polarizing plate is 550 nm at 42 nm. 9%, and the degree of polarization is 99.89%.

此外,將偏光板切割成3 1 0x 2 3 3毫米的大小,如第2圖中 所示。結果,得到具有9 1 . 5%之面積效率,並且相對於側邊 成45°傾斜的吸收軸之偏光板。 將所得到的偏光板進行耐熱試驗,以及耐溼度和熱試驗, 結果,單板透光度之變動寬度爲9.2%,並且偏光度之變動 寬度爲8 . 3%。 <耐溼度性和耐熱性之評價> (曝露在高溼度和高溫度下) 將偏光板置於60°C之溫度和90%之溼度的氣氛下歷500 小時,在固定溫度和固定溼度的烘爐(G-42M,山都化學公司 -74- 1282013 製)中,並且做爲試樣來使用。 (透光度之變動寬度) 用島津自動記錄式分光光度計UV 2100來測量在550奈米 之透光度,並且依照下列方程式來計算變動寬度: 透光度之變動寬度=(I Ti-Tol /T。)xlOO 其中T!係曝露在高溼度和高溫度之試樣的透光度,以及 Τ。係在曝露之前的透光度。 (偏光度之變動寬度)Further, the polarizing plate was cut into a size of 3 10 0 2 3 3 mm as shown in Fig. 2. As a result, a polarizing plate having an area efficiency of 91.5% and an absorption axis inclined at 45 with respect to the side was obtained. The obtained polarizing plate was subjected to a heat resistance test, and a humidity resistance and a heat test. As a result, the width of variation of the transmittance of the veneer was 9.2%, and the variation width of the degree of polarization was 8.3%. <Evaluation of Humidity Resistance and Heat Resistance> (Exposure to High Humidity and High Temperature) The polarizing plate was placed in an atmosphere of 60 ° C and a humidity of 90% for 500 hours at a fixed temperature and a fixed humidity. It is used as a sample in the oven (G-42M, Shandu Chemical Co., Ltd. - 74-1282013). (Variation width of transmittance) The transmittance at 550 nm was measured with a Shimadzu automatic recording spectrophotometer UV 2100, and the variation width was calculated according to the following equation: Variation width of transmittance = (I Ti-Tol /T.)xlOO where T! is the transmittance of the sample exposed to high humidity and high temperature, and enthalpy. It is the transmittance before exposure. (variation width of polarization)

用島津自動記錄式分光光度計UV2 100來測量在5 50奈米 之透光度,並且依照方程式(1 )求得偏光度Ρ ( % ),並且然後 以下列方程式(1 )來計算變動寬度: 透光度之變動寬度=(I Pi-P。I /Ρ。)xlOO 其中Pi係曝露在高溼度和高溫度之試樣的透光度,以及 P◦係在曝露之前的透光度。 <耐熱性之評價〉The transmittance at 550 nm was measured with a Shimadzu automatic recording spectrophotometer UV2 100, and the degree of polarization Ρ (%) was obtained according to the equation (1), and then the variation width was calculated by the following equation (1): The variation width of the transmittance = (I Pi - P. I / Ρ.) xlOO where Pi is the transmittance of the sample exposed to high humidity and high temperature, and the transmittance of P ◦ before exposure. <Evaluation of heat resistance>

(曝露在高溫度下) 將偏光板置於80°C之溫度和30%之溼度的氣氛下歷500 小時,在島津乾燥固定溫度烘爐(D6 3 )中,並且做爲試樣來 使用。 (透光度之變動寬度及偏光度之變動寬度) 以如在 < 耐溼度性和耐熱性之評價 > 中所述之相同來評價 透光度之變動寬度及偏光度之變動寬度。 【實施例1 4】 <偏光板之製備> -75- 1282013 於40 °C,將具有平均聚合度爲1 7 00之PVA膜浸入含有1 .〇 克/升碘和6 0 · 0克/升碘化鉀的水溶液中歷9 0秒,及進一步 於40 °C將之浸入含有40克/升硼酸和30 · 0克/升碘化鉀、 並加入濃度爲1 · 0重量%之氯化鋅的水溶液中歷1 2 0秒。接 著,將薄膜導入一具有如第3圖所示形式的拉撐型拉伸機內 ,以及進行一次拉伸至7 · 0倍後,再將予以薄膜收縮至5 . 3 倍。之後,在6 0 °C乾燥同時保持寬度固定,並由拉撐機取 出薄膜。在拉伸起始之前,PVA膜的水分含量(揮發分含量) 係3 1%,以及在乾燥後爲1 . 5%。 右和左拉撐機夾子之間的輸送速率差異係少於0 . 05%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係0°。此處,丨L1-L2I爲0.7公尺,W爲0.7公尺 ,且滿足丨L 1 -L2 I =W之關係。在拉撐機出口處沒有看到皺褶 和薄膜之變形。 然後,使用3%PVA(庫拉芮公司製的PVA-1 17H)水溶液做爲 黏著劑,將此PVA薄膜與經皂化的富士照相軟片股份有限公 司製之富士膜(三乙酸纖維素,遲滯値:3 . 0奈米)貼合,並 且在80°C乾燥而獲得一種具有有效寬度爲6 5 0毫米的偏光 板。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45 °,而且相對於富士膜之相位延遲軸之傾斜角度也是45 ° 〇 此偏光板的透光度在550奈米爲43 . 0%,而且偏光度爲 99.95%° -76- 1282013 將所得到的偏光板進行耐熱試驗,以及耐溼度和熱試驗, 結果,單板透光度之變動寬度爲2 . 4 %,並且偏光度之變動 寬度爲1 . 2%。 【實施例1 5】 <偏光板之製備>(Exposure to high temperature) The polarizing plate was placed in an atmosphere of 80 ° C and a humidity of 30% for 500 hours in a Shimadzu dry fixed temperature oven (D6 3 ), and used as a sample. (Variation width of the transmittance and width of the polarization degree) The width of variation of the transmittance and the variation width of the degree of polarization were evaluated in the same manner as described in <Evaluation of Humidity Resistance and Heat Resistance>. [Example 1 4] <Preparation of polarizing plate> -75-1282013 A PVA film having an average degree of polymerization of 17,000 was immersed in a mixture containing 1. gram per liter of iodine and 60 Å at 0 °C at 40 °C. / liter of potassium iodide in an aqueous solution for 90 seconds, and further immersed in 40 ° C / 40 ° / liter of boric acid and 30 · 0 g / liter of potassium iodide, and added a concentration of 1.0% by weight of zinc chloride aqueous solution The middle calendar is 1 2 0 seconds. Next, the film was introduced into a stretcher type stretcher having the form shown in Fig. 3, and after stretching once to 7.0 times, the film was shrunk to 5.3 times. Thereafter, it was dried at 60 ° C while maintaining a constant width, and the film was taken out by a draw frame. The moisture content (volatile content) of the PVA film was 31% before the start of stretching, and was 1.5% after drying. The difference in conveyance rate between the right and left puller clips is less than 0.05%, and the angle between the center line of the introduced film and the center line of the film fed to the subsequent step is 0°. Here, 丨L1-L2I is 0.7 meters, W is 0.7 meters, and satisfies the relationship of 丨L 1 -L2 I =W. No wrinkles or deformation of the film were observed at the exit of the ram. Then, using a 3% PVA (PVA-1 17H manufactured by Kuraaki Co., Ltd.) aqueous solution as an adhesive, the PVA film and the saponified Fuji Photo Film Co., Ltd. Fuji film (cellulose triacetate, hysteresis) : 3.0 nm), and dried at 80 ° C to obtain a polarizing plate having an effective width of 650 mm. The absorption axis direction of the obtained polarizing plate was 45 ° with respect to the longitudinal direction, and the inclination angle with respect to the phase retardation axis of the Fuji film was also 45 °. The transmittance of the polarizing plate was 43 at 550 nm. 0%, and the degree of polarization is 99.95%. -76- 1282013 The obtained polarizing plate was subjected to a heat resistance test, and humidity resistance and heat test. As a result, the variation width of the transmittance of the veneer was 2.4%, and the degree of polarization was measured. The variation width is 1.2%. [Example 1 5] <Preparation of polarizing plate>

於40°C,將具有平均聚合度爲2400之PVA膜浸入含有1 .0 克/升碘和6 0 · 0克/升碘化鉀的水溶液中歷9 0秒,及進一步 於40 °C將之浸入含有40克/升硼酸和30 . 0克/升碘化鉀並 加入1 . 0重量%之氯化鋅的水溶液中歷1 20秒。接著,將薄 膜導入一具有如第3圖所示形式的拉撐型拉伸機內,以及進 行一次拉伸至7 · 0倍後,再將予以薄膜收縮至5 . 3倍。之後 ,在60 °C乾燥同時保持寬度固定,並由拉撐機取出薄膜。 在拉伸起始之前,PVA膜的水分含量(揮發分含量)係31%, 以及在乾燥後爲1 . 5%。The PVA film having an average degree of polymerization of 2400 was immersed in an aqueous solution containing 1.0 g/L of iodine and 60 g/l of potassium iodide for 90 seconds at 40 ° C, and further immersed in 40 ° C An aqueous solution containing 40 g/L of boric acid and 30.0 g/L of potassium iodide and added with 1.0% by weight of zinc chloride for 1 20 seconds. Next, the film was introduced into a stretcher type stretcher having the form shown in Fig. 3, and after stretching once to 7.5 times, the film was further shrunk to 5.3 times. Thereafter, it was dried at 60 ° C while maintaining a constant width, and the film was taken out by a draw frame. The moisture content (volatile content) of the PVA film was 31% before the start of stretching, and was 1.5% after drying.

右和左拉撐機夾子之間的輸送速率差異係少於0 . 0 5%,且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係〇°。此處,IL1-L2I爲0.7公尺,W爲0.7公尺 ,且滿足IL1-L2 l=W之關係。在拉撐機出口處沒有看到皺褶 和薄膜之變形。 然後,使用3%PVA(庫拉芮公司製的PVA-117H)水溶液做爲 黏著劑,將此PVA薄膜與經皂化的富士照相軟片股份有限公 司製之富士膜(三乙酸纖維素,遲滯値:3 · 0奈米)貼合,並 且在80°C乾燥而獲得一種具有有效寬度爲6 50毫米的偏光 板。 -77- 1282013 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45 °,而且相對於富士膜之相位延遲軸之傾斜角度也是45 ° 此偏光板的透光度在5 5 0奈米爲43 . 2%,而且偏光度爲 99.74%。 將所得到的偏光板進行耐熱性、和耐溼度及熱性試驗,結 果,單板透光度之變動寬度爲0.8%,以及偏光度之變動寬 度爲0 . 3 %。The difference in conveyance rate between the right and left draw frame clamps is less than 0.05%, and the angle between the center line of the introduced film and the center line of the film fed to the subsequent step is 〇°. Here, IL1-L2I is 0.7 meters, W is 0.7 meters, and the relationship of IL1-L2 l=W is satisfied. No wrinkles or deformation of the film were observed at the exit of the ram. Then, using a 3% PVA (PVA-117H manufactured by Kura) Co., Ltd. as an adhesive, the PVA film and the saponified Fuji Photo Film Co., Ltd. Fuji film (cellulose triacetate, hysteresis: 3 · 0 nm) was bonded and dried at 80 ° C to obtain a polarizing plate having an effective width of 65 mm. -77- 1282013 The absorption axis direction of the polarizing plate obtained is 45 ° with respect to the longitudinal direction, and the inclination angle with respect to the phase retardation axis of the Fuji film is also 45 °. The transmittance of the polarizing plate is 5 5 0 The nanometer was 43.2% and the degree of polarization was 99.74%. The obtained polarizing plate was subjected to heat resistance, humidity resistance and heat resistance test, and as a result, the variation width of the transmittance of the veneer was 0.8%, and the variation width of the degree of polarization was 0.3%.

【實施例1 6】 <液晶顯示器之製備> 使用在於實施例1 4中所製備的碘型之偏光板9 1和9 2來 當做兩片偏光板,其中間放置一 LCD用之液晶胞9 3。如第9 圖所示,將偏光板91係放置在顯示器之側邊上,並且透過 黏著劑而貼附在液晶胞93上,而製備成一 LCD。[Example 1 6] <Preparation of liquid crystal display> The iodine type polarizing plates 9 1 and 9 prepared in Example 14 were used as two polarizing plates with a liquid crystal cell for LCD placed therebetween. 9 3. As shown in Fig. 9, a polarizing plate 91 is placed on the side of the display and attached to the liquid crystal cells 93 through an adhesive to prepare an LCD.

如此所製備的LCD係呈現優良的亮度、視角特性和能見度 ,而且即使在40 °C和3 0%RH之氣氛中使用一個月,顯示級 數也不會衰減。 【比較例5】 <偏光板之製備> 於40 °C,將具有平均聚合度爲1700之PVA膜浸入含有1 . 0 克/升碘和6 0 · 0克/升碘化鉀的水溶液中歷9 0秒,及進一步 於40°C將之浸入含有40克/升硼酸和30 · 0克/升碘化鉀的 水溶液中歷1 20秒。接著,將薄膜導入一具有如第3圖所示 形式的拉撐型拉伸機內,以及進行一次拉伸至7 . 〇倍後,再 -78- 1282013 將予以薄膜收縮至5 . 3倍。之後,在60°C乾燥同時保持寬 度固定,並由拉撐機取出薄膜。在拉伸起始之前,PVA膜的 水分含量(揮發分含量)係3 1 %,以及在乾燥後爲1 · 5%。 右和左拉撐機夾子之間的輸送速率差異係少於〇 . 〇 5% ’且 所導入的薄膜之中心線與送至後續步驟的薄膜之中心線所 成的角度係0°。此處,丨LI-L2I爲0.7公尺,W爲0.7公尺 ,且滿足丨Ll-L2 l=W之關係。在拉撐機出口處沒有看到皺褶 和薄膜之變形。 然後,使用3%PVA(庫拉芮公司製的PVA-117H)水溶液做爲 黏著劑,將此PVA薄膜與經皂化的富士照相軟片股份有限公 司製之富士膜(三乙酸纖維素,遲滯値·· 3 . 0奈米)貼合,並 且在80°C乾燥而獲得一種具有有效寬度爲6 50毫米的偏光 板。 所得到的偏光板之吸收軸方向,相對於縱向之傾斜角度爲 45 °,而且相對於富士膜之相位延遲軸之傾斜角度也是45 °The LCD thus prepared exhibits excellent brightness, viewing angle characteristics, and visibility, and the display level is not attenuated even if it is used for one month in an atmosphere of 40 ° C and 30% RH. [Comparative Example 5] <Preparation of polarizing plate> A PVA film having an average degree of polymerization of 1,700 was immersed in an aqueous solution containing 1.0 g/liter of iodine and 60 g/l of potassium iodide at 40 °C. It was immersed in an aqueous solution containing 40 g / liter of boric acid and 30 · 0 g / liter of potassium iodide for 90 seconds at 90 ° C for 10 seconds. Next, the film was introduced into a stretcher type stretching machine having the form shown in Fig. 3, and subjected to one stretching to 7. 〇 times, and then -78-1282013 was used to shrink the film to 5.3 times. Thereafter, it was dried at 60 ° C while maintaining the width fixed, and the film was taken out by a draw frame. The moisture content (volatile content) of the PVA film was 31% before the start of stretching, and was 1.5% after drying. The difference in transport rate between the right and left puller clips is less than 〇 5% 5% ' and the angle between the centerline of the introduced film and the centerline of the film fed to the subsequent step is 0°. Here, 丨LI-L2I is 0.7 meters, W is 0.7 meters, and satisfies the relationship of 丨Ll-L2 l=W. No wrinkles or deformation of the film were observed at the exit of the ram. Then, using a 3% PVA (PVA-117H manufactured by Kura) Co., Ltd. as an adhesive, the PVA film and the saponified Fuji Photo Film Co., Ltd. Fuji film (cellulose triacetate, hysteresis) · 3.0 nm) bonded and dried at 80 ° C to obtain a polarizing plate having an effective width of 65 mm. The absorption axis direction of the obtained polarizing plate is 45 ° with respect to the longitudinal direction, and the inclination angle with respect to the phase retardation axis of the Fuji film is also 45 °.

此偏光板的透光度在5 50奈米爲43 . 3%,而且偏光度爲 99.98%。 將所得到的偏光板進行耐熱性、和耐溼度及熱性試驗,結 果,單板透光度之變動寬度爲1 3 . 5%,以及偏光度之變動寬 度爲1 2 . 7 %。 當將比較例5、實施例1 3和1 5比較之下,顯然在進行耐 熱試驗以及耐溼度和熱試驗之後,利用具有高偏光度或金屬 鹽類之PVA,將可以減低透光度和偏光度之變動寬度,但沒 -79- 1282013 導致脫色或色解離。 又且,從實施例1 3和1 4間之比較,顯然在進行耐熱試驗 以及耐溼度和熱試驗之後,利用鋅之金屬鹽,將可以減低透 光度和偏光度之變動寬度。此外,從實施例1 4和1 6間之比 較,在進行耐熱試驗以及耐溼度和熱試驗之後,可以發現藉 使用具有高聚合度和金屬鹽之組合的PVA,將可以使透光度 和偏光度之變動寬度達到最小化。 產業利用性 本發明可以提一種具有優良尺寸安定性,特別是熟成安定 性之偏光板;一種簡易製造偏光板之方法,其係可以改善在 沖壓偏光板之步驟中的產率,以及一種具有優異級數之低價 位的液晶顯示器。 (五)圖式簡單說明: 第1圖係呈現本發明偏光板之示意透視圖。 第2圖係呈現本發明偏光板在沖壓狀態下之示意平面圖。 第3圖係呈現本發明斜向拉伸聚合物薄膜之方法的一個 實施例之示意平面圖。 第4圖係呈現本發明斜向拉伸聚合物薄膜之方法的另一 個實施例之示意平面圖。 第5圖係呈現本發明斜向拉伸聚合物薄膜之方法的又一 個實施例之示意平面圖。 第6圖係呈現本發明斜向拉伸聚合物薄膜之方法的再一 個實施例之示意平面圖。 第7圖係呈現本發明斜向拉伸聚合物薄膜之方法的又再 -80- 1282013 一個實施例之示意平面圖。 第8圖係呈現本發明斜向拉伸聚合物薄膜之方法的又另 一個實施例之示意平面圖。 第9圖係呈現液晶顯示器之層結構的實施例之示意平面 第1 0圖係呈現在實施例中保護膜之拉伸軸與偏光膜之拉 伸軸間之關係的示意圖。The polarizing plate has a transmittance of 43.3% at 5 50 nm and a polarization degree of 99.98%. The obtained polarizing plate was subjected to heat resistance, humidity resistance and heat resistance test, and as a result, the variation width of the transmittance of the veneer was 13.5%, and the variation width of the degree of polarization was 12.7%. When comparing Comparative Example 5, Example 13 and 15 5, it is apparent that after performing the heat resistance test and the humidity resistance and heat test, using PVA having a high degree of polarization or a metal salt, the transmittance and polarization can be reduced. The degree of change in width, but not -79-1282013 leads to discoloration or color dissociation. Further, from the comparison between Examples 1 and 3, it is apparent that the use of the metal salt of zinc after the heat resistance test and the humidity resistance and heat test can reduce the variation width of the transparency and the degree of polarization. Further, from the comparison between Examples 14 and 16, after performing the heat resistance test and the humidity resistance and heat test, it was found that by using a PVA having a high degree of polymerization and a combination of metal salts, transparency and polarization can be made. The width of the change is minimized. INDUSTRIAL APPLICABILITY The present invention can provide a polarizing plate having excellent dimensional stability, particularly ripening stability; a method for easily manufacturing a polarizing plate, which can improve the yield in the step of punching a polarizing plate, and has an excellent A low-level LCD display with a low number of stages. (5) Brief Description of Drawings: Fig. 1 is a schematic perspective view showing a polarizing plate of the present invention. Fig. 2 is a schematic plan view showing the polarizing plate of the present invention in a pressed state. Figure 3 is a schematic plan view showing one embodiment of a method of obliquely stretching a polymer film of the present invention. Figure 4 is a schematic plan view showing another embodiment of the method of obliquely stretching a polymer film of the present invention. Figure 5 is a schematic plan view showing still another embodiment of the method of obliquely stretching a polymer film of the present invention. Figure 6 is a schematic plan view showing still another embodiment of the method of obliquely stretching a polymer film of the present invention. Figure 7 is a schematic plan view of an embodiment of the method of presenting an obliquely stretched polymer film of the present invention. Figure 8 is a schematic plan view showing still another embodiment of the method of obliquely stretching a polymer film of the present invention. Fig. 9 is a schematic plan view showing an embodiment of a layer structure of a liquid crystal display. Fig. 10 is a view showing the relationship between the stretching axis of the protective film and the stretching axis of the polarizing film in the embodiment.

第1 1圖係呈現習用偏光板在沖壓狀態下之示意平面圖。 第1 2圖係呈現氣吹裝置之示意槪念圖。 第1 3圖係呈現壓軋裝置之示意槪念圖。 第1 4圖係呈現刮刀裝置之示意槪念圖。 在圖中之參考號數,係說明如下:Fig. 1 is a schematic plan view showing a conventional polarizing plate in a stamped state. Figure 12 shows a schematic view of the air blowing device. Fig. 13 is a schematic view showing the embossing device. Figure 14 shows a schematic view of the doctor apparatus. The reference numbers in the figure are as follows:

(i ):薄膜導入的方向 (i i ):薄膜輸送至後續步驟的方向 (a ):薄膜導入步驟 (b ):薄膜拉伸步驟 (c ):輸送經拉伸的薄膜至後續步驟之步驟 A 1 :支撐裝置嚙合薄膜的位置,及起始拉伸薄膜的位置( 實質支撐起始點:右側) β 1 :支撐裝置嚙合薄膜的位置(左側) C 1 :起始拉伸薄膜的位置(實質支撐起始點:左側) :釋放薄膜之位置及拉伸薄膜的終端基準位置(實質支 撐釋放點:左側)(i): direction in which the film is introduced (ii): direction in which the film is transported to the subsequent step (a): film introduction step (b): film stretching step (c): step A in conveying the stretched film to the subsequent step 1 : the position at which the supporting device engages the film, and the position at which the film is initially stretched (substantial support starting point: right side) β 1 : position at which the supporting device engages the film (left side) C 1 : position of the initial stretched film (essential Support starting point: left side): position of the release film and terminal reference position of the stretched film (substantial support release point: left side)

Ay :拉伸薄膜的終端基準位置(實質支撐釋放點:右) •81 - 1282013 I L 1 -L2 I :左側與右側薄膜支撐裝置間之路徑差 W :在拉伸步驟終止時薄膜之實質寬度 Θ:薄膜之拉伸方向與行進方向所成的角度 1 1 :導入側的薄膜之中心線 1 2 :送至後續步驟的薄膜之中心線 1 3 :薄膜支撐裝置的軌跡(左) 1 4 :薄膜支撐裝置的軌跡(右)Ay : Terminal reference position of the stretched film (substantial support release point: right) • 81 - 1282013 IL 1 -L2 I : Path difference between the left and right film support devices W: The substantial width of the film at the end of the stretching step Θ : angle between the stretching direction of the film and the direction of travel 1 1 : center line of the film on the introduction side 1 2 : center line of the film fed to the subsequent step 1 3 : track of the film supporting device (left) 1 4 : film Trajectory of the support device (right)

1 5 :導入側的薄膜 1 6 :送至後續步驟的薄膜 1 7、1 7 ’ : 起始支撐(嚙合)薄膜之左側和右側點 1 8、1 8 ’ :從支撐裝置釋放薄膜之左側和右側點 2 1 :導入側的薄膜之中心線 22 :送至後續步驟的薄膜之中心線 2 3 :薄膜支撐裝置的軌跡(左) 24 :薄膜支撐裝置的軌跡(右)1 5 : film on the lead-in side 16 : film fed to the subsequent step 1 7 , 1 7 ' : the left side and the right side of the starting support (engagement) film 18, 18': the left side of the film is released from the support device and Right point 2 1 : Center line 22 of the film on the introduction side: Center line of the film sent to the subsequent step 2 3 : Track of the film supporting device (left) 24 : Track of the film supporting device (right)

25 :導入側的薄膜 2 6 :送至後續步驟的薄膜 27、27’ : 起始支撐(嚙合)薄膜之左側和右側點 2 8、2 8 ’ : 從支撐裝置釋放薄膜之左側和右側點 3 3、4 3、5 3、6 3 :薄膜支撐裝置的軌跡(左) 34、44、54、64 :薄膜支撐裝置的軌跡(右) 3 5、4 5、5 5、6 5 :導入側的薄膜 36、46、56、66 :送至後續步驟的薄膜 70 :保護膜 -82- 1282013 7 1、7 Γ :保護膜之拉伸軸(相延遲軸) 7 4 :黏著層 80 :偏光膜 8 1 :偏光膜之拉伸軸(吸收軸) 7 2、8 2 :縱向 83 :橫向 9 0 :偏光板 9 1、9 2 :碘型偏光板 9 7 :液晶胞 9 8 :背光 1 0 1 :氣吹裝置 1 1 1 :壓軋裝置 1 2 1 :刮刀裝置 -83-25: film on the introduction side 2 6 : film 27, 27' which is sent to the subsequent step: the left and right points of the initial support (engagement) film 2 8 , 2 8 ' : the left and right points of the film are released from the support device 3 3, 4 3, 5 3, 6 3 : Trajectory of the film supporting device (left) 34, 44, 54, 64: Trajectory of the film supporting device (right) 3 5, 4 5, 5 5, 6 5 : introduction side Film 36, 46, 56, 66: film 70 sent to the subsequent step: protective film - 82 - 1282013 7 1 , 7 Γ : stretching axis of the protective film (phase retardation axis) 7 4 : adhesive layer 80: polarizing film 8 1 : Stretching axis of polarizing film (absorption axis) 7 2, 8 2 : Longitudinal 83 : Horizontal 9 0 : Polarizing plate 9 1 , 9 2 : Iodine-type polarizing plate 9 7 : Liquid crystal cell 9 8 : Backlight 1 0 1 : Air blowing device 1 1 1 : rolling device 1 2 1 : doctor device -83-

Claims (1)

1282013 ♦年彡狀日修(更)正本 〜—».......___ ·.·〜★〜.,、,〜,----------------------------- ---------- .·· 第9 1 1 3 2 6 5 6號「長形偏光膜、偏光板、其製法及使用它之 液晶顯示器」專利案 (2006年3月6日修正) 拾、申請專利範圍 ^ 1 . 一種偏光板,其係包括: 一偏光膜;以及 一貼附在偏光膜之至少一表面上的保護膜; 其中保護膜的拉伸軸與偏光膜的拉伸軸間所形成之角 度係不少於1 0 °並且小於90 ° ;且 (a )該偏光膜有一既不平行也不垂直於縱軸方向的吸收軸 當偏光度係由以下之公式(1 )計算而得時,該偏光板 在550奈米之單板透光度爲40%或以上,且在5 5 0奈 米之偏光度爲95%或以上;以及 (b)當該偏光板置放在溫度爲60°以及濕度爲90%之氣氛 下5 00小時,則該偏光板具有: (b - 1 )與起始値比較時,其在5 5 0奈米之透光度的變動 値係在±10%以內;而且 (b - 2 )與起始値比較時,其在5 5 0奈米之偏光度的變動 値係在±10%以內; 公式(1 ) P=[ (H0-H1 ) / (H0 + H1 ) ] 1/2 xl 00 其中,H0是當兩偏光板疊置而使吸收軸一致時之透光 度(% ),Η 1是一當兩偏光板疊置而使吸收軸成正交之透光 度(% )。 2 .如申請專利範圍第1項之偏光板,其係爲輥形的長形偏光 板;其中具有一平行於縱軸方向的拉伸軸的保護膜’係貼 !282〇l3 附在一具有既不平行也不垂直於縱軸方向的拉伸軸之偏 光膜的至少一表面上。 3·〜種長形偏光膜,其係具有: 一既不平行也不垂直於縱軸方向的吸收軸; 在5 50奈米之偏光度係90%或以上; 在550奈米之單板透光度係3 5%或以上;以及 在截面方向測量角度時,拉伸軸到縱軸方向之色散角度 係在± 0 . 5 °之內。 4 ·〜種長形偏光膜,其係具有:1282013 ♦Year of the year (more) original ~-».......___ ·.·~★~.,,,~,---------------- ------------- ---------- .·· 9D 1 1 3 2 6 5 6 "Long polarizing film, polarizing plate, its preparation method and use it "Liquid crystal display" patent case (amended on March 6, 2006) Pickup, patent application scope 1. A polarizing plate comprising: a polarizing film; and a protective film attached to at least one surface of the polarizing film Wherein the angle formed between the stretching axis of the protective film and the stretching axis of the polarizing film is not less than 10 ° and less than 90 °; and (a) the polarizing film has neither parallel nor perpendicular to the longitudinal axis direction Absorption axis When the degree of polarization is calculated by the following formula (1), the polarizing plate has a transmittance of 40% or more in a board of 550 nm, and a degree of polarization of 95 in a nanometer of 500 nm. % or more; and (b) when the polarizing plate is placed in an atmosphere having a temperature of 60 ° and a humidity of 90% for 500 hours, the polarizing plate has: (b - 1 ) when compared with the starting enthalpy The change in transmittance at 550 nm is within ±10%; and (b - 2) When compared with the starting enthalpy, the variation of the polarization degree at 550 nm is within ±10%; Formula (1) P=[ (H0-H1 ) / (H0 + H1 ) ] 1/ 2 xl 00 where H0 is the transmittance (%) when the two polarizers are stacked to make the absorption axes coincide, and Η 1 is the transmittance of the absorption axis when the two polarizers are stacked (%) ). 2. The polarizing plate of claim 1 which is a roll-shaped elongated polarizing plate; wherein a protective film having a stretching axis parallel to the longitudinal axis is attached! 282〇l3 is attached At least one surface of the polarizing film of the stretching axis which is neither parallel nor perpendicular to the longitudinal axis direction. 3·~ a long polarizing film having: an absorption axis that is neither parallel nor perpendicular to the longitudinal axis; a polarization degree of 90% or more at 5 50 nm; a veneer at 550 nm The luminosity system is 3 5% or more; and when the angle is measured in the cross-sectional direction, the dispersion angle from the stretching axis to the longitudinal axis is within ±0.5 °. 4 · ~ long polarizing film, the system has: 一既不平行也不垂直於縱軸方向的吸收軸; 在5 5 0奈米之偏光度係90%或以上; 在5 5 0奈米之單板透光度係35%或以上; 平面內偏光角度之色散係在±0 . 5%之內;以及 單板透光度之色散係在±0 . 5%之內。 5 ·—種長形偏光膜,其係具有: 一既不平行也不垂直於縱軸方向的吸收軸; 在5 5 0奈米之偏光度係80%或以上; 在5 5 0奈米之單板透光度係35%或以上;以及 表面粗糙度:Ra爲10微米或以下。 6 ·如申請專利範圍第5項之長形偏光膜,其中色彩滑動條紋 的數目每1米2爲4或以下。 7 .如申請專利範圍第1或2項之偏光板,其中保護膜是一透 光膜,以及偏光板在6 3 2 . 8奈米下的遲滯値是1 0奈米或 以下。 8 . —種製造偏光板之方法,其係包括將經拉伸的輥形保護膜 予以貼附在偏光膜之至少一表面上; 其中偏光膜係利用一用以拉伸聚合物薄膜之方法製造 而得,其係包括: 1282013 以支撐裝置支撐住連續進料之聚合物薄膜的兩側;以及 當支撐裝置移動到該薄膜的縱軸方向並且對該薄膜施 予張力時,拉伸該薄膜; 此處,L 1代表支撐裝置從實質支撐起始點到在聚合物薄 膜之一邊緣上的實質支撐釋放點間的軌跡;L2代表支撐裝 置從實質支撐起始點到在聚合物薄膜之另一邊緣上的實 質支撐釋放點間的軌跡;以及W代表在兩實質上支撐的釋 放點間的距離;L 1、L2及W係滿足由下列公式(2 )所表示 之關係,而且在左和右薄膜夾持裝置間之縱軸方向的傳送 速度差係小於1 % ; 公式(2 ) | L2-L1 | >0.4W ° 9 .如申請專利範圍第8項之製造偏光板之方法,其中該聚合 物薄膜在被拉伸的同時可保持該聚合物薄膜的支撐特性 ,並允許有5%或以上之揮發物含量比例存在;以及之後 在該聚合物薄膜被縮短的同時減少該揮發物含量比例;且 其中由縱軸方向與偏光膜的吸收軸方向所形成之角度 係 2 0 ° 到 7 0 °。 1 0 .如申請專利範圍第8項之製造偏光板之方法,其中適用於 偏光膜之聚合物薄膜是以聚乙烯醇爲主之薄膜。 1 1 ·如申請專利範圍第9項之製造偏光板之方法,其中係在聚 合物薄膜被縮短的同時減少揮發物含量比例,該揮發物含 量比例之減少速率爲1 % /分鐘。 1 2 ·如申請專利範圍第1 〇項之製造偏光板之方法,其中縱軸 方向與偏光膜的吸收軸方向所形成之角度係4 0。到5 0。。 1 3 · —種製造如申請專利範圍第8至丨2項中任一項之偏光板 1282013 將用於偏光板之經拉伸的聚合物薄膜予以乾燥,以使之 縮短並減少其揮發物含量比例; 在乾燥之後或在乾燥期間,將保護膜予以貼附在聚合物 薄膜的至少一表面上;並且 對保護膜與聚合物薄膜之積層體進行熱處理。 1 4 · 一種製造偏光板之方法,其係包括將經拉伸的輥形保護膜 予以貼附在該偏光膜之至少一表面上;該偏光膜係具有: 在5 50奈米之偏光度係80%或以上; 在550奈米之單板透光度係3 5%或以上;以及An absorption axis that is neither parallel nor perpendicular to the longitudinal axis; 90% or more of the polarization at 550 nm; 35% or more of the veneer transmission at 550 nm; The dispersion of the polarizing angle is within ±0.5%; and the dispersion of the transmittance of the veneer is within ±0.5%. 5 · a long polarizing film having: an absorption axis that is neither parallel nor perpendicular to the longitudinal axis; a polarization of 80% or more at 550 nm; at 550 nm The veneer transmittance is 35% or more; and the surface roughness: Ra is 10 μm or less. 6. The elongated polarizing film of claim 5, wherein the number of color sliding stripes is 4 or less per 1 m 2 . 7. The polarizing plate of claim 1 or 2, wherein the protective film is a light transmitting film, and the retardation 偏 of the polarizing plate at 6 3 2 . 8 nm is 10 nm or less. 8. A method of manufacturing a polarizing plate, comprising: attaching a stretched roll-shaped protective film to at least one surface of a polarizing film; wherein the polarizing film is manufactured by a method for stretching a polymer film And the method comprises: 1282013 supporting the two sides of the continuously fed polymer film with the supporting device; and stretching the film when the supporting device moves to the longitudinal axis direction of the film and applies tension to the film; Here, L 1 represents the trajectory between the support device from the substantial support starting point to the substantial support release point on one edge of the polymer film; L2 represents the support device from the substantial support starting point to the other in the polymer film The substantial support on the edge releases the trajectory between the points; and W represents the distance between the two substantially supported release points; L 1 , L2 and W satisfy the relationship represented by the following formula (2), and are left and right The difference in the conveying speed in the direction of the longitudinal axis between the film holding devices is less than 1%; and the method of manufacturing the polarizing plate according to the eighth aspect of the patent application, wherein polymer The film maintains the support characteristics of the polymer film while being stretched, and allows a ratio of volatile content of 5% or more to exist; and then reduces the ratio of the volatile content while the polymer film is shortened; The angle formed by the longitudinal axis direction and the absorption axis direction of the polarizing film is 2 0 ° to 70 °. 10. The method of manufacturing a polarizing plate according to claim 8, wherein the polymer film suitable for the polarizing film is a film mainly composed of polyvinyl alcohol. 1 1 The method of producing a polarizing plate according to claim 9, wherein the ratio of the volatile matter content is reduced while the polymer film is shortened, and the rate of reduction of the volatile content is 1%/min. The method of manufacturing a polarizing plate according to the first aspect of the invention, wherein the longitudinal axis direction and the absorption axis direction of the polarizing film form an angle of 40. To 50. . 1 3 - a polarizing plate 1282013 manufactured according to any one of claims 8 to 2, wherein the stretched polymer film for a polarizing plate is dried to shorten and reduce the volatile content thereof a ratio; after drying or during drying, a protective film is attached to at least one surface of the polymer film; and the laminate of the protective film and the polymer film is heat-treated. 1 4 . A method of manufacturing a polarizing plate, comprising: attaching a stretched roll-shaped protective film to at least one surface of the polarizing film; the polarizing film having: a polarizing system at 5 50 nm 80% or more; veneer transmittance at 550 nm is 35% or more; 表面粗糙度:Ra爲10微米或以下; 其中偏光膜係利用一用以拉伸聚合物薄膜之方法製造 而得,其係包括: 以支撐裝置支撐住連續進料之聚合物薄膜的兩側;以及 當支撐裝置移動到該薄膜的縱軸方向,並且對該薄膜施 予張力時,拉伸該薄膜;Surface roughness: Ra is 10 micrometers or less; wherein the polarizing film is produced by a method for stretching a polymer film, which comprises: supporting both sides of the continuously fed polymer film with a supporting device; And stretching the film when the support device moves to the longitudinal axis of the film and the tension is applied to the film; 此處,L 1代表支撐裝置從實質支撐起始點到在聚合物 薄膜之一邊緣上的實質支撐釋放點間的軌跡;L2代表支 撐裝置從實質支撐起始點到在聚合物薄膜之另一邊緣上 的實質上支撐釋放點間的軌跡;以及W代表在兩實質支撐 釋放點間的距離;LI、L2及W係滿足公式(2) : | L2-L1 I >〇 . 4W之關係; 此種用於偏光膜的聚合物薄膜之彈性模數在拉伸之前 係0 . 1到5 0 0 M p a ;而且 而且該聚合物薄膜在被拉伸的同時可保持該聚合物薄 膜的支撐特性,並同時允許有5%或以上之揮發物含量比 例存在;以及之後在該聚合物薄膜被縮短的同時減少該揮 發物含量比例。 1282013 1 5 ·如申請專利範圍第1 4項之製造偏光板之方法,其中用於 該偏光膜的聚合物薄膜係一平均聚合度數量爲2,000到 5,000的聚乙烯醇之薄膜。 i 6 .如申請專利範圍第丨4項之製造偏光板之方法,其中用以 拉伸用於偏光膜的聚合物薄膜之方法係包括一添加金屬 鹽之步驟。 i 7 •如申請專利範圍第丨6項之製造偏光板之方法,其中添加 金屬鹽之步驟是一將聚合物薄膜浸泡在含有金屬鹽的水 溶液中之步驟。 i 8 .如申請專利範圍第丨7項之製造偏光板之方法,其中在含 有金屬鹽的溶液中之金屬鹽濃度係從〇 . 〇 1到1 〇 . 〇重量%。 i 9 •如申請專利範圍第8至1 3項中任一項之製造偏光板之方 法,其中在用於偏光膜之薄膜中的揮發成分含量分布在拉 伸前是5%或以下。 20 .如申請專利範圍第1 4項之製造偏光板之方法,其中在將 經拉伸的輥形保護膜予以貼附在偏光膜的至少一表面上 之後,對偏光膜與保護膜的積層體進行後加熱處理。 21 . —種液晶顯不器,其係包括液晶胞,以及置於液晶胞的兩 側之偏光板; 其中該偏光板中之至少一片係由選自於以下所列群類 中之至少一種沖壓出來,該群類之構成爲: 一如申請專利範圍第1或2項所記載之偏光板; 一具有如申請專利範圍第3、4、5及7項所記載之偏光 膜中之至少一種的偏光板;以及 一以如申請專利範圍第8至20項中任一項所記載之方 法製造之偏光板。Here, L 1 represents the trajectory between the support device from the substantial support starting point to the substantial support release point on one edge of the polymer film; L2 represents the support device from the substantial support starting point to the other in the polymer film The edge on the edge substantially supports the trajectory between the release points; and W represents the distance between the two substantial support release points; LI, L2, and W systems satisfy the formula (2): | L2-L1 I > 〇. 4W relationship; The elastic modulus of the polymer film for the polarizing film is 0.1 to 500 MPa before stretching; and the polymer film can maintain the supporting property of the polymer film while being stretched. And at the same time allowing a proportion of volatile content of 5% or more to exist; and then reducing the proportion of the volatile content while the polymer film is shortened. 1282013 1 5 A method for producing a polarizing plate according to claim 14 wherein the polymer film for the polarizing film is a film of polyvinyl alcohol having an average degree of polymerization of 2,000 to 5,000. The method of producing a polarizing plate according to the fourth aspect of the invention, wherein the method for stretching the polymer film for the polarizing film comprises the step of adding a metal salt. i 7 • A method of producing a polarizing plate according to claim 6 of the patent application, wherein the step of adding a metal salt is a step of immersing the polymer film in an aqueous solution containing a metal salt. The method for producing a polarizing plate according to the seventh aspect of the invention, wherein the metal salt concentration in the solution containing the metal salt is from 〇 1 to 1 〇 . The method of producing a polarizing plate according to any one of claims 8 to 13, wherein the content of the volatile component in the film for the polarizing film is 5% or less before stretching. 20. The method of producing a polarizing plate according to claim 14, wherein the laminated film of the polarizing film and the protective film is attached after the stretched roll-shaped protective film is attached to at least one surface of the polarizing film. Post-heat treatment is performed. 21 . A liquid crystal display comprising a liquid crystal cell and a polarizing plate disposed on both sides of the liquid crystal cell; wherein at least one of the polarizing plates is stamped by at least one selected from the group consisting of the following groups; And the composition of the group is: a polarizing plate as described in claim 1 or 2; and at least one of the polarizing films described in claims 3, 4, 5 and 7 of the patent application. A polarizing plate; and a polarizing plate manufactured by the method as described in any one of claims 8 to 20.
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