TWI275346B - Method of preparing mushroom growth substrate - Google Patents
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- TWI275346B TWI275346B TW94110917A TW94110917A TWI275346B TW I275346 B TWI275346 B TW I275346B TW 94110917 A TW94110917 A TW 94110917A TW 94110917 A TW94110917 A TW 94110917A TW I275346 B TWI275346 B TW I275346B
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1275346 九、發明說明: 【电明所屬之技術領域】 一,案係有關於一種植物生長基質之製造方法,尤指 一種兹菌類生長基質之製造方法。 1曰 【先前技術】 大里產生的辰業及畜產廢棄物,如不能適當處理, •不但=用空間’又影響環境衛生,降低生活品質;而若 茱置或焚燒處理’則又有可能造成水質、土壤與空 乳等的二次污染。反之,如將這些廢棄物中尚有利用; 值的有機資材經堆肥化後回歸農固土壤或栽培某些種類 之食用為菌類,其將不但可以解決廢棄物問題,並可以 增進地力及生產高價值兹類,例如巴西㈣或洋兹及紫 丁香磨等。因此,目前各類的有機廢棄物處理多以『資 ^匕』、^咸量化』、『安全化』及『具經濟效益』等方向 φ :力’其中植物生長基質之製造,例如堆肥製造,即為 取具代表性的有機廢棄物處理例子。 以目騎室外或是職性m巾mu自類生長Α 質_,其在製作上所運用的設備與過程如下··首先1 订切草與假堆積製程,以切草機將風乾稻 Μ ytj况,經 :加水後,堆成約3公尺寬,h 5公尺高,經踩實之稻 。务後,進行第—階段的發酵過程,將假堆積3-5 公分長,於切草時同時加水,並加入之消石灰 分力口 德,A Ο Aa . 1275346 後之稻草堆以翻士奋kk > ,, 並、商m㈣七叉夾先將稻草在原地翻鬆混人, 亚適罝補允水分後,夾運至稻 二 80〜⑽公分寬,約4公尺長,高物公 小堆。在做每—,% 士 _ 刀之數個相連 小隹日$,將豆餅粉、過石舞酸 雞糞及石膏之均 石反酸鈣、 i _二此3物及I酸銨大致均勻地灑於稻簞 堆上,亚補充適卷八认& > 從% 皁 丽述小堆連堆法翻堆。之後,每 日後,钕 次,最後-次翻堆時加入米糠混合均勾。二二 過程的作業時間—般約需15曰左 =酵 方如表一所示。 V便用之材料配 -—-__ 田旦,P X — ~~1275346 IX. Description of the invention: [Technical field to which Mingming belongs] First, the case relates to a method for manufacturing a plant growth substrate, and more particularly to a method for producing a growth substrate of a fungus. 1曰[Prior Art] If the industry and livestock waste generated by Dali cannot be properly disposed of, • not only use space, but also affect environmental sanitation and reduce the quality of life; and if it is disposed or incinerated, it may cause water quality. Secondary pollution of soil and empty milk. On the other hand, if these wastes are still used, the value of the organic materials will be returned to the agricultural soil after composting, or the cultivation of certain types of food will be used as fungi, which will not only solve the waste problem, but also increase the soil fertility and production. Value categories, such as Brazil (four) or Yangzi and lilac mills. Therefore, the current treatment of various types of organic waste is mostly in the direction of “capital”, “salt quantification”, “safety” and “economic benefit”, such as the manufacture of plant growth substrates, such as composting. It is a representative example of organic waste treatment. The equipment and process used in the production are as follows: First, the grass and the fake stacking process are cut, and the grass cutter will dry the rice Μ ytj Condition: After adding water, the pile is about 3 meters wide, h 5 meters high, and the rice is stepped on. After the first stage of the fermentation process, the fake accumulation of 3-5 cm long, while adding water to the grass, and add the slaked lime division of force, A Ο Aa. 1275346 after the straw pile to shun kk > ,, and the business m (four) seven-pronged folder first loosened the straw in the original place, after the sub-sufficiency of the water, the pinch is transported to the rice two 80 ~ (10) cm wide, about 4 meters long, high and small stack. In doing every -, % 士 刀 刀 连 连 连 连 $ , , , , , , , , , , , , , , 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆 豆Sprinkle on the heap of rice bran, sub-supplemented and acquainted with &> After that, every day, after 钕, the last time - turn over the stack, add the rice bran mix. The working time of the second process is about 15 曰 left = the yeast is shown in Table 1. V used materials with ---__ Tian Dan, P X — ~~
黃豆粉 石膏 碳酸#5 硫酸I亞 消石灰 過磷酸鈣 接著,進行第二階段發酵 將第一階段發酵後之堆肥,移丨輕酵階段' 積3Μ0公分的薄層,至内’於為床上 ^ ’、J疋堆肥溫度,於堆肥溫 1275346 接j 58 C或以上日寸,迅速利用燃煤或柴油或重油所產生 的蒸氣將出Μ室加熱至59~6(rc。於維持7〜8小時之低溫 殺菌後,使堆肥溫度維持於52〜55。〇約2日,其後4日維 持於48〜52〇C ’最後3日維持於45鐵,然後在2 3天 内將溫度降至25〜28°C,即可完成堆肥製作。第二階段的 錢酵作業時間-般約fl5日左右,經上述製程所製得 的堆肥成分與特性分析如表二所示。 特性分析表 有機質(%) 氮(%) 磷(% ) 鉀(%) ^ (ppm) 鎂(ppm) 電導度 (Mmohos/cm) 碳(%) 碳氮比 pH值 64.3 2.0 1.23 1.32 75650 4548 1.74 37.4 18.7 7.8 心由士於使用傳統堆肥製作時程約計30日左右,其不; 托費%間與人力’錄製作過程所產生的臭味氣體 ==周遭環境’造成公害。另外,發酵過二Soybean meal gypsum carbonate #5 Sulfuric acid I slaked lime superphosphate Next, the second stage of fermentation will be the first stage of fermentation after composting, moving the light fermentation stage '3 Μ 0 cm thin layer, to the inside 'on the bed ^ ' , J 疋 compost temperature, at the compost temperature of 1275346 to j 58 C or more, quickly use the steam generated by coal or diesel or heavy oil to heat the chamber to 59 ~ 6 (rc. Maintain 7 to 8 hours After low temperature sterilization, the composting temperature is maintained at 52~55. About 2 days, and then maintained at 48~52〇C for the last 4 days. The last 3 days are maintained at 45 iron, and then the temperature is lowered to 25~28 within 23 days. At the °C, the composting can be completed. The second stage of the fermentation time is about 5 days, and the composition and characteristics of the compost prepared by the above process are shown in Table 2. Characteristic analysis table organic matter (%) nitrogen (%) Phosphorus (%) Potassium (%) ^ (ppm) Magnesium (ppm) Conductivity (Mmohos/cm) Carbon (%) Carbon to nitrogen ratio pH 64.3 2.0 1.23 1.32 75650 4548 1.74 37.4 18.7 7.8 Heart is used by The traditional composting time is about 30 days, and it is not; Malodors produced by the process surroundings == 'cause pollution. Moreover, two fermented
且後發酵階段尚需以人工方式加《 ㈣㈣溫度,不只無法提昇堆肥品質J 1275346 製作十分不便,無法大量產製。況且,在 3肥溫度、堆肥水分含量以及堆肥内部的氧氣= =因子都是影響堆肥化速度以及堆肥品專 因此,如何有效地控制堆肥溫度或是堆肥内的二 :’以縮短堆肥化所需的時間與提升所得到的 貝,貫為此領域之從業者所迫切需要解決之問題。σσ 【發明内容】 1 t案之主要目的在於提供一種兹菌類生長基質之制 &方汰’以改善傳統製程耗費時間與人力之缺點 : =菌類生長基質之製作品質,節省製作時間以及方便= 產。 里 t本案之另-目的在於提供—_菌類生長基質之擎 =方法,以避免減少傳㈣_生長基f之製造過財 產生臭味氣體釋入大氣而影響周遭環境。 1古本案之又-目的在於提供-種兹;類生長基質之製 w方汝,措以改善傳統堆肥製程發酵不完全且不均勾, 而且後發酵階段需以人卫方式加溫與控制溫度之缺點。 2達上述目的’本案之—較廣義實施樣態為提供一 ,姑=類生長基質之製造方法,其包括步驟:(a)提供一 ’亚將卜基材切碎;(b)將第-基材進行預堆 :段期間;(c)提供一第二基材,並將第一基材與第二 基^目混合成-堆肥材料,以置人_堆肥製造設備内; 精由堆肥製造設備持續對堆肥材料通氣以及調控於 1275346 :操作溫度,使堆肥材料於—段期間内進行發酵;⑷將 堆肥微生物混入堆肥材料内·卩n 十内’⑴碏由堆肥製造設備對堆 通㈣及調控溫度’使堆肥材料依序在複數個處 ;白,又内5別以-肢操作溫度進行發酵;以及⑷將堆 =料移出堆肥製造設備,俾完成㈣g類生長基質之 -稀述目的’本案之另—較廣義實施樣態為提供 迭:備S I質之製造方法,該方法可於-堆肥製 其中該堆肥製造設備具-通氣系統,可 :。即破度與乳氣含量。t亥蒜菌類生長基質之製造方法勺 ^ / 疋仃心酵,(c)將堆肥微生物混入堆 /r ,(d)對堆肥材料通氣以及調控溫度,使堆肥材 2序在複數鱗理階㈣分取—敎操作溫度進行 ^菌=2)將堆肥材料移出堆肥製造設備,俾完成該 姑囷痛生長基質之製造。 【實施方式】 說明==徵:::::::型實施例將在後段的 具有各種的變化,能夠在不同的態樣上 ⑧ 明及圖示在本質上係::脫料案的範圍,且其中的說 往夂、”田作5兄明之用,而非用以限制本案。 月 > 兒弟圖’其係顯示進行本案兹菌類生長基質 10 l275346 * » N 1 1 所使用之設備結構示意圖。如第一圖所示,本案之 姑囷類生長基質之大部分製程都是在隧道式堆肥製造設 ^1内進行’該隧道式堆肥製造設備1主要包含一反應 至U二一通氣系統12與一支撐板13。其中,該反應室 1係捉供一密閉空間,以用於製造菇菌類生長基質,亦 即堆肥。反應室U具有一進氣口 lu與一排氣口 112, 通氣系統12與反應室π之進氣口 lu與排氣口 112相 瞻連通,以用於將氣體由進氣口 111導入反應室11内,並 由诽氣口 112導出反應室1丨,藉以於反應室丨丨以及通氣 系統12間形成氣體流動循環。承載板13係設置於反應 至11之下部分,且位於進氣口 111與排氣口 112之間, 用於承載堆肥之材料。承載板13具有複數個通孔131 (例 如鋼板通孔或木條間隙),均勻地分布於承載板13上, 可使通軋系統12所導入的氣體均勻且持續地通過堆肥材 料,使堆肥材料處於好氧性狀態。 φ 請再參閱第一圖。反應室11具有一活動式艙門 113,可因應使用者之操作而開啟或關閉,以方便承載機 具將堆肥材料置入反應室U内,或關閉反應室丨丨而形 成一密閉空間以進行堆肥製造。承載板13主要由鋼板或 可承載反應室11内堆肥及操作機械之木條構成,且設置 於反應室11之下部分而與反應室11之底部形成一氣流 通道114’遺氣流通道114與進氣口 111相連通,使通氣 系統12可以將氣體由進氣口 ηι導入氣流通道114而均 @ 勻且持續地從支撐板13之通孔i3i(例如鋼板通孔或木 11 4 · 1275346 \ i、間隙)通過堆肥材料,以利堆肥發酵製程進行。 、通氣系統12主要由送氣裝置121與氣體導管122所 構成,、中’送氣裝置12ι為鼓風機,可用於驅動氣體 流動。氣體導管122則連通反應室U之進氣口⑴以及 排孔口 112於达氣裝置121,以藉由送氣裝置121之驅動 將氣體從進氣口 111導入氣流通道114,並將反應室11 内=氣體由1非氣口 η 2導出,以達成氣體流動循環。該 通氣系統12另設置-補氣閥123,使其與氣體導管122 >相連通’以因應製程之需要而將外部空氣導入堆肥製造 系統1中,藉以調整反應室u内之溫度以及氧氣含量。 另外反應至11對應地設置一排氣閥,該排氣閥 設置於反應室U之上部分,以用於將反應室u内之部 分氣體排至外界,藉此以調整反應室U内之壓力、溫度 與氧氣含量。其中,排氣閥115可藉由補氣閥123將外 部空乳導入堆肥製造系統i所造成之氣壓增加,自動將 反應室11内之氣體調節排至外界。 堆肥製造設備1另具有複數個感測器,例如溫度感 測器14以及氧氣含量感測器15,該溫度感測器14以及 氧氣含量感測器15係設置於反應室u内,以用於感測 反應室11内之堆肥溫度及/或反應室丨丨内之氧氣含 量。、其中,氧氣含量感測器15可為電子式氧氣含量感測 器或空氣取樣管與氧氣含量測定器組合。堆肥製造設備1 ,具有一控制裝置該控制裝置16與溫度感測器14、 氧氣含置感測器15、通氣系統12之補氣閥123電連接, 12 1275346 以因應溫度感測器14以及氧氣含量感測器1 5之感測結 果,控制該補氣閥123將外部空氣導入該堆肥製造設備 1,俾調整反應室11内之溫度與氧氣含量至所需設定值。 該通氣系統12另可選擇性地包含複數個過濾裝置 124, 125, 126 ’分別設置於進氣口 in、排氣口 Μ與氣 體$管122之父接處,以及補氣閥123與氣體導管122 之交接處,以用於過濾氣體。另外,支撐板13的通孔131 形狀與尺寸並不受限制,可針對不同的堆肥資材而做調 整,亚且可以視需要在支撐板13上加裝其他輔助用的網 板,例如鋼質或塑膠網板,以利操作。通孔131佔支撐 板。13的面積比例亦不受限制,但以佔支撐板13面積: 30^為較佳,可利於堆肥化過程的進行。此外,為方便反 =、匕内溫度之控制,該通氣系統12更可選擇性地增 汉-冷氣空調裝置127,α因應控制裝置 較低溫之空筒莫人;5雍$ η 市」寻 、 工矹V入反應至11调控該反應室丨丨内之 Τ該冷氣空繼127亦適用於益菌類堆肥 : 發酵後之走菌。 卜,又 請參閱第二圖,其係顯示本案蛟佳趣 ^ 生長基質之製造方法流程圖。如第1戶;二= 菌類生長基質製造方法的操作步驟主 首^之兹 供一第—臬 匕3 ·百先,提 基材的含水量(步驟S11)。接著,進的,- (S: -段時間(步驟S12)。之後,提供—第 :隹積) 將第—基材蛊第一美材(、、日人4 土相(混合物), 、弟一基相“合物)相混和以成為—堆肥材 13 1275346And the post-fermentation stage needs to be artificially added (4) (4) temperature, not only can not improve the compost quality J 1275346 is very inconvenient to produce, can not mass production. Moreover, the temperature of the 3 fertilizers, the moisture content of the compost, and the oxygen content of the compost are the factors affecting the composting speed and the composting products. How to effectively control the composting temperature or the two in the compost: 'To shorten the composting The time and promotion of the derby, the problems that practitioners in this field urgently need to solve. Σσ [Summary of the Invention] The main purpose of the 1 t case is to provide a method for the growth of the growth substrate of the fungus to improve the time and manpower of the traditional process: = the quality of the growth of the fungus growth substrate, saving production time and convenience = Production. The other purpose of this case is to provide a method for the growth of the fungus growth matrix to avoid reducing the production of the (four)_growth base f. The production of odorous gases into the atmosphere affects the surrounding environment. 1 The ancient case is again - the purpose is to provide - kind of; the growth of the matrix of the w-square, to improve the traditional composting process fermentation is incomplete and uneven, and the post-fermentation stage needs to be heated and controlled by human health The shortcomings. 2 to achieve the above purpose 'this case' - a broader implementation of the method provides a method for the manufacture of a growth medium comprising steps: (a) providing a 'sub-battered substrate chopped; (b) the first substrate Pre-stacking: during the period; (c) providing a second substrate, and mixing the first substrate and the second substrate into a composting material for placing in the composting equipment; Ventilation of compost material and regulation at 1275346: operating temperature, so that the compost material is fermented in the period of time; (4) mixing composting microorganisms into the compost material · 卩n ten inside '(1) 碏 composting equipment to stacking (four) and regulating temperature 'Making the compost material in multiple places; white, and 5 in the - limb operating temperature for fermentation; and (4) removing the stack = material out of the composting equipment, and finishing (4) g-type growth matrix - the purpose of the hypothesis 'this case In addition, the more general implementation mode is to provide a manufacturing method of the SI quality, which can be used in a composting system in which the composting device is equipped with a ventilation system. That is, the degree of breaking and the content of milk. The manufacturing method of the growth substrate of the garlic fungus ^ / 疋仃 heart yeast, (c) mixing the compost microorganisms into the heap / r, (d) venting the compost material and regulating the temperature, so that the compost material 2 is in the complex scale (4) Dividing - 敎 operating temperature for ^ bacteria = 2) The compost material is removed from the compost manufacturing equipment, and the manufacture of the aunt pain growth substrate is completed. [Embodiment] The description of the == sign::::::: type embodiment will have various changes in the latter stage, and it can be different in different aspects and the illustration is in essence: the scope of the stripping case And it is said that "Tian Zuo 5 brothers use it, not to limit the case. Month > Children's figure" is the equipment used to carry out the case growth substrate 10 l275346 * » N 1 1 Schematic diagram of the structure. As shown in the first figure, most of the processes of the agave growth substrate in this case are carried out in the tunnel composting manufacturing facility. The tunnel composting manufacturing equipment 1 mainly includes a reaction to U-two ventilation. The system 12 and a support plate 13. The reaction chamber 1 captures a closed space for manufacturing a mushroom growth substrate, that is, compost. The reaction chamber U has an air inlet lu and an exhaust port 112. The venting system 12 and the inlet port lu of the reaction chamber π are in communication with the exhaust port 112 for introducing gas into the reaction chamber 11 from the air inlet 111, and the reaction chamber 1 is led out by the helium port 112, thereby Gas flow cycle between the reaction chamber and the venting system 12 The carrier plate 13 is disposed at a portion below the reaction to 11 and is located between the air inlet 111 and the exhaust port 112 for carrying the material of the compost. The carrier plate 13 has a plurality of through holes 131 (for example, steel plate through holes or wood) The gaps are evenly distributed on the carrier plate 13, so that the gas introduced by the rolling system 12 can be uniformly and continuously passed through the composting material, so that the composting material is in an aerobic state. φ Please refer to the first figure. 11 has a movable door 113 which can be opened or closed according to the operation of the user, so as to facilitate the carrying device to put the compost material into the reaction chamber U, or close the reaction chamber to form a closed space for composting. The carrier plate 13 is mainly composed of a steel plate or a wood strip capable of carrying composting and operating machinery in the reaction chamber 11, and is disposed at a lower portion of the reaction chamber 11 to form an air flow passage 114' with a flow passage 114 and a flow passage 114 at the bottom of the reaction chamber 11 The ports 111 are in communication such that the venting system 12 can direct the gas from the air inlet ηι into the air flow passage 114 to uniformly and continuously pass through the through hole i3i of the support plate 13 (for example, a steel plate through hole or a wood 11 4 · 1275346) \ i, gap) through the composting material, in order to facilitate the composting fermentation process. The venting system 12 is mainly composed of the air supply device 121 and the gas conduit 122, and the middle air supply device 12 is a blower, which can be used to drive the gas flow. The gas conduit 122 Then, the air inlet (1) and the exhaust port 112 of the reaction chamber U are connected to the gas reaching device 121, so that the gas is introduced into the air flow channel 114 from the air inlet 111 by the driving of the air supplying device 121, and the gas in the reaction chamber 11 is controlled by 1 non-air port η 2 is derived to achieve a gas flow cycle. The venting system 12 is further provided with an air supply valve 123 to communicate with the gas conduit 122 > to introduce external air into the compost manufacturing system 1 as needed for the process In order to adjust the temperature and oxygen content in the reaction chamber u. In addition, a reaction valve 11 is disposed correspondingly to an exhaust valve, and the exhaust valve is disposed on a portion above the reaction chamber U for discharging a part of the gas in the reaction chamber u to the outside, thereby adjusting the pressure in the reaction chamber U. , temperature and oxygen content. The exhaust valve 115 can increase the air pressure caused by the external air supply to the compost manufacturing system i by the air supply valve 123, and automatically adjusts the gas in the reaction chamber 11 to the outside. The compost manufacturing apparatus 1 further has a plurality of sensors, such as a temperature sensor 14 and an oxygen content sensor 15, and the temperature sensor 14 and the oxygen content sensor 15 are disposed in the reaction chamber u for use in The compost temperature in the reaction chamber 11 and/or the oxygen content in the reaction chamber are sensed. Wherein, the oxygen content sensor 15 can be an electronic oxygen content sensor or an air sampling tube combined with an oxygen content meter. The composting manufacturing apparatus 1 has a control device. The control device 16 is electrically connected to the temperature sensor 14, the oxygen containing sensor 15, and the air supply valve 123 of the ventilation system 12, 12 1275346 to respond to the temperature sensor 14 and oxygen. The sensing result of the content sensor 15 controls the makeup valve 123 to introduce outside air into the compost manufacturing apparatus 1, and adjusts the temperature and oxygen content in the reaction chamber 11 to a desired set value. The venting system 12 can optionally further include a plurality of filtering devices 124, 125, 126' respectively disposed at the inlet of the intake port, the exhaust port and the gas tube 122, and the air supply valve 123 and the gas conduit The junction of 122 is used to filter the gas. In addition, the shape and size of the through hole 131 of the support plate 13 are not limited, and can be adjusted for different compost materials, and other auxiliary mesh plates, such as steel or steel, can be added to the support plate 13 as needed. Plastic stencil for easy operation. The through hole 131 occupies the support plate. The area ratio of 13 is also not limited, but it is preferable to occupy the area of the support plate 13: 30^, which is favorable for the composting process. In addition, in order to facilitate the control of the reverse temperature and the temperature inside the crucible, the ventilation system 12 can selectively increase the air-cooling air-conditioning device 127, and the α-lower temperature control unit of the control device; 5雍$ η city" After the reaction of V into the reaction chamber, the cold air space 127 is also applicable to the beneficial bacteria compost: the bacteria after fermentation. Bu, also refer to the second figure, which shows the flow chart of the manufacturing method of the growth substrate. For example, the first household; the second = the operation steps of the method for producing the growth substrate of the fungus. First, the first water is supplied to the substrate (step S11). Then, enter, - (S: - period of time (step S12). After that, provide - the first: hoarding) will be the first substrate of the first material (,, Japanese 4 soil phase (mixture), brother A base phase "complex" is mixed to become - compost material 13 1275346
料,並於調整該堆肥材料的含水量後,將該堆肥材料均 勻堆積於堆肥製造設備内(步驟sl3)。之後,透過該堆肥 製造設備持續對堆肥材料通氣以及調控於—操作溫度, 使其社第一期間内進行發酵(步驟S14)。然後,將堆肥移 出堆肥製造設備之反應室,並將堆肥微生物混人該堆肥 材料内,再移入反應室内(步驟sl5)。之後,透過該堆肥 製造設備持續對堆肥材料通氣以及調控溫度,使該堆肥 材料依序在複數個處理階段内分別以—預定操作溫度進 仃發酵(步驟S16)。最後,將堆肥材料移出堆肥製造設 備,即可完成堆肥製造(步驟S17)。 以下為本案菇菌類生長基質製造方法之較佳實掩 2。百允,進行步驟SU,以料機將第-基材,例如周 卓,切成一口寸長,於切稻草時同時加水及消石灰, =使其堆成踩貫之稻草堆。接著,進行步驟 ,草堆靜置約4天。之後,進行步驟 = 二材中使其"合成堆肥材料,其中第二歸; 石和皁量之雞糞約1000kg、 過^㈣15叫'碳㈣約嶋g'石膏糊kg g普 旦4約50kg及米糠約2〇〇kg之混合物。秋 料利用翻堆機充分沪人开、商旦4 u …、矣,將堆肥材 堆肥f造# - ϊ 、〜里補財分後,打開隨道式 肥材料移人^、=活動式搶門113,並利用承载機具將堆 同位置中,個溫度感測器14插入堆肥材料之不 、庫後,關閉活動式艙門113使其密閉。 14 1275346After adjusting the water content of the compost material, the compost material is evenly accumulated in the compost manufacturing equipment (step sl3). Thereafter, the composting material is continuously ventilated and regulated to the operating temperature by the composting manufacturing facility, and the fermentation is carried out in the first period of the society (step S14). Then, the compost is removed from the reaction chamber of the composting equipment, and the compost microorganisms are mixed into the compost material and transferred into the reaction chamber (step sl5). Thereafter, the composting material is continuously ventilated and the temperature is regulated by the composting manufacturing apparatus, so that the composting material is sequentially fermented at a predetermined operating temperature in a plurality of processing stages (step S16). Finally, the composting material is removed from the composting equipment to complete the compost manufacturing (step S17). The following is a better example of the method for producing a mushroom growth substrate of the present invention. Bai Yun, step SU, the first substrate, such as Zhou Zhuo, is cut into a bit length by the material machine. When cutting the straw, water and slaked lime are added at the same time, so that it is piled into a straw pile. Next, the steps are carried out and the haystack is allowed to stand for about 4 days. After that, proceed to step = two materials to make it "composite compost material, which is the second return; stone and soap amount of chicken manure about 1000kg, over ^ (four) 15 called 'carbon (four) about 嶋 g' gypsum paste kg g Pudan 4 about 50kg And a mixture of about 2 kg of rice bran. Autumn materials use the turn-over machine to fully open the Shanghainese, Shangdan 4 u ..., 矣, will compost composting f made # - ϊ, ~ fill the wealth, open the accompanying fertilizer material to move people ^, = active grab The door 113 is used to insert the temperature sensor 14 in the same position in the stack into the stack of the compost material, and then close the movable hatch 113 to close it. 14 1275346
接著,進行步驟S14,將隧道式堆肥製造裝置丨之通 風系統12之送氣裝置121啟動,使氣體可以透過氣體導 管m將氣體由進氣口 111導入氣流通道114而均勻且 持續地從支撐板13之通孔131(例如鋼板通孔或木條間 隙)通過堆肥相科,使堆肥材料於發酵過程中保持好氧性 狀悲。社堆肥之發酵過程中,當氧氣含量感測器15所測 得的結果顯示反應m内的氧氣含量實質上低於約10 %㈠·,控制I置16便會依據該檢測結果而開啟補氣閥 =3以便將萄含氧氣之空氣導人堆肥製造設備1内,進而 提升反應至11内的氧氣含量,以避免缺氧發酵產生以及 1保堆肥品質。而當有空氣自外界導人堆肥製造設備! 1 口為反應至11内部的氣體壓力將增加,因此排氣閥 將ΐ適日、j且自動地開啟以排出反應室J J内的部分 藉^馳反應室内之氧氣含量。另外,·_ :二將二度設定於約一補氣闕咖 的結果並藉由控制裝置16的控制調整 內邱"才之週期,適時適量地將外部空氣補入反應室 摔肥㈣可㈣發料財敎地保持於- 圍内。步驟S14之時程視堆肥材料多寡及升 酿知形約進行3 —5日左右。 之後,進行步驟S15,打開隧道式堆肥 之活動式艙門113,將堆材 又乂 料體積之已發酵良好亚添力^ 5 %堆肥材 ⑧ 微賴轅:染之稻草堆肥,亦即堆肥 她匕困,經翻堆機或混合機 15 ί275346 ^道式堆肥製造裝置1 β,並關_道式堆肥製造裝 之活動式搶η 113。隨後,進行步驟S16,再將隨道 式堆肥製造裝置i之通風系統12之送氣裝置121啟動, =體可以透過氣體導管122將氣體由進氣口⑴導入 通道114而均勻且持續地從支撐板13之通孔131(例 α鋼板通孔或木條間隙)通過堆肥材料,並透過補氣闕 適時適量的補充外部空氣,使堆肥材料於後發酵過程 中保持好氧性狀態。另外,利用控制裝置16將溫度設定 :約⑽C’補氣閥123將因應溫度感測器14之感測的結 士亚籍由控制裝f 16的控制調整開啟與關閉之週期,適 日讀量地將外部空氣補人反應室u内部,使堆肥材料可 以於發酵過程中穩定地保持於所需的操作溫度範圍内。 維持此操作條件進行約2曰。 ^於前述步驟之後,逐漸將溫度設定提高為58〜60t, t堆肥材料的溫度因發酵過程自然昇溫達約58t左右 寸進行6〜8小時的低溫殺菌階段。此時,堆肥材料的 溫度因發酵自然昇溫且由補氣閥123適時地導入外部空 轧凋即溫度,因此可以穩定地控制於低溫殺菌階段所需 =操作溫度’無須人工加溫或控制溫度。於完成低溫殺 菌階段後,將堆肥材料的溫度設定降為約52。〇左右,維 持1日後,再調降為48〜5(rc。於3日後,再將溫度調降 i、々45 48 C。再於約2日後檢視堆肥材料,若無氨氣, 可再降溫至約25〜28°C,次曰即可將堆肥材料移出隧道式 堆肥製造裝置1,如此便可完成堆肥製造,進行兹菌類植(S) 16 1275346 物下種裁培。 的-三’其係顯示本案方法與傳統方法所製得 比較結生:分與特性比較結果。由表三 量與特性上*傳统”㈣生長基貝社成分含 多差里/ 心所製得的_類生長基質並盈太 夕差異,然而,應注意的是,太 上'、、、太 右即可&屮 你 ’朱之保作方式僅需14左 石巧了凡成,而傳統製程則需耗 l 4么 因此,本案在f 、灼30天厶石的時間, 4木隹衣&日寸間方面明顯地比 須大量人工作業與控制製程操作條件 法'、,且無 表二·其係顯示本幸方、本你/由 項目 电趣方果法所製得的-_自 傳統 ^~~^s_ 本案製法 有機質(%) 氮(%) % ( % ) 鉀(%) 鈣(ppm) 鎂(ppm) 電導度 (Mmohos/cm) 64.3 2.00 1.23 66.7 2.01 1.32 75650 4548 1.74 1.13 1.18 75750 3945 2.96 32.3 16.1 7.6 37.4 18.7Next, in step S14, the air supply device 121 of the ventilation system 12 of the tunnel composting device is activated, so that the gas can be introduced into the air flow passage 114 through the gas inlet m through the gas conduit m to uniformly and continuously from the support plate 13 The through hole 131 (for example, a steel plate through hole or a wood strip gap) passes through the composting phase, so that the compost material remains aerobic in the fermentation process. During the fermentation process of the compost, when the oxygen content sensor 15 measures the oxygen content in the reaction m is substantially less than about 10% (a), the control I set 16 will open the qi according to the detection result. Valve = 3 to guide the oxygen-containing air into the composting manufacturing apparatus 1, thereby increasing the oxygen content of the reaction to 11 to avoid the production of anoxic fermentation and the quality of the compost. And when there is air from the outside lead composting manufacturing equipment! The pressure of the gas in the reaction to the inside of the 11 port will increase, so the exhaust valve will be opened and opened automatically to discharge the oxygen content in the reaction chamber J J. In addition, ·_: two sets the second degree to about one qi 阙 并 并 并 并 并 并 并 并 并 并 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制 控制(4) The materials are kept in the market. The time course of step S14 is about 3 to 5 days depending on the amount of compost material and the amount of composting material. After that, step S15 is performed to open the movable hatch 113 of the tunnel compost, and the piled material is again fermented and the volume is fermented. The addition of the material is 5 % of the compost material 8 micro Lai: the straw is composted, that is, composting her. Bailout, through the turner or mixer 15 ί275346 ^ Road composting equipment 1 β, and off the _ road composting equipment installed mobile grab η 113. Then, step S16 is performed, and the air supply device 121 of the ventilation system 12 of the on-channel compost manufacturing device i is activated, and the body can be introduced into the channel 114 through the gas inlet 122 through the gas inlet 122 to uniformly and continuously from the support plate. The through hole 131 of the 13 (for example, the α steel plate through hole or the wood strip gap) passes through the compost material, and the external air is replenished in an appropriate amount through the qi, so that the compost material maintains an aerobic state in the post fermentation process. In addition, the temperature is set by the control device 16: about (10) C' the air supply valve 123 adjusts the period of opening and closing according to the control of the control device f 16 according to the sensing of the temperature sensor 14, and the daily reading amount The outside air is replenished into the interior of the reaction chamber u so that the compost material can be stably maintained within the desired operating temperature range during the fermentation process. Maintain this operating condition for approximately 2 曰. ^ After the foregoing steps, gradually increase the temperature setting to 58~60t, and the temperature of the compost material is naturally heated up to about 58t by the fermentation process for 6~8 hours of low temperature sterilization. At this time, the temperature of the compost material is naturally heated by the fermentation and is timely introduced into the external air-rolling temperature by the makeup valve 123, so that the temperature required for the low-temperature sterilization stage can be stably controlled = the operating temperature does not require manual heating or temperature control. After the low temperature sterilization phase is completed, the temperature setting of the compost material is reduced to about 52. 〇 , , 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持 维持After about 25~28 °C, the compost material can be removed from the tunnel composting device 1 so that the composting can be completed, and the plant can be cultivated under the genus (S) 16 1275346. The system shows that the method of this method is compared with the traditional method: the comparison result of the distribution characteristics. The growth and the matrix of the three kinds of materials and the characteristics of the traditional (4) growth base And the difference between the Taishang and the evening, however, it should be noted that too much ',,, too right can be & 屮 屮 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' Therefore, in the case of f, burning 30 days of meteorites, 4 wood 隹 clothing & day inch is obviously more than a large number of manual operations and control process conditions, and there is no table 2 Fang, Ben You / made by the project electric fun method -_ from the traditional ^~~^s_ This method of organic matter (%) Nitrogen (%) % ( % ) Potassium (%) Calcium (ppm) Magnesium (ppm) Electrical conductivity (Mmohos/cm) 64.3 2.00 1.23 66.7 2.01 1.32 75650 4548 1.74 1.13 1.18 75750 3945 2.96 32.3 16.1 7.6 37.4 18.7
碳(%) 碳氮比 pH值 1275346Carbon (%) carbon to nitrogen ratio pH 1275346
p _所t財案方法所製得的M菌類生長基質與傳統 :=得的兹菌類生長基質來栽培兹菌類植物在產量 =異。請參閱表四,其係顯示以本案方法所 芙質栽:囷颂生長基質與傳統製程所製得的菇菌類生長The M-type growth substrate prepared by the p__t method is traditionally different from the conventional growth substrate of the bacterium. Please refer to Table 4, which shows the growth of mushroom fungi produced by the method of the present method: the growth substrate and the traditional process.
洋兹裁培時,其在產肥输 製得的堆肥來進行洋兹栽:。、因此:二 結果可知,太垒挪坦, 、,不口表二與表四的 成本上可較傳統製程= = 除:在時間與人力 肥來栽培細菌類植物,在產量的堆 傳統製程所製得的堆肥。屋里…口貝方面更是優於 表四·以本案方法所攀』彳異 *When Yangz cuts the cultivation, he composts the fertilizer produced by the fertilizer. Therefore, the results can be seen, the cost of the two bases, and the cost of the second and the fourth table can be compared with the traditional process = = except: in the time and manpower to cultivate bacterial plants, in the production of traditional piles of production The compost made. In the house... the mouth is better than the table. Table 4. The method of this case is different. *
程所製得的兹菌類生長美質困:、長基質與傳統製 在產量上之比,長基貝裁培兩種不同品輸The growth of the strains produced by Cheng is difficult: the ratio of long matrix to traditional ones in terms of yield, long base shell cutting and two different products
目* I - TC I - 1C II - TC II - 1C 4173b 4626a 3594cItem * I - TC I - 1C II - TC II - 1C 4173b 4626a 3594c
18 1275346 其中: 〇)、每袋内含15Kg的堆肥。 = 第—種Μ㈣、_程所製得的堆肥進 订栽培所得之結果。I — ^ , ίι m ρ ^ λλ , λ •罘一種的洋菇以本案製 的堆肥進行栽培所得之結果qii —tc :第 二手^傳統製程所製得㈣肥進行栽培所得之 、口 果。II — ic ·楚一絲 $ 〇 , 本案製程所製得的堆肥 3 七所述,本案所提出的菇菌類生長基質製程主要 e 5 閉之隧道式堆肥製造^備適度地控制溫度以及 $ =里’可以有效地提升堆肥的品質、縮短製造的時 t即ί人力的浪費。此外,因為本案製程可有效地控 八老肥衣作過程的溫度,並使堆肥材料在發酵過程中完 :虼於η生狀態,因此亦可以有效地減少臭味氣體產 。本案之為菌類生長基質製造方法具實用性、新穎性 #與進步性,爰依法提出申請。 Κ縱使本案已由上述之實施例所詳細敘述而可由熟習 此技何之領域者任施匠思而為諸般修飾,然皆不脫如附 申請專利範圍所欲保護者。 19 1275346 【圖式簡單說明 第:圖:其係顯示進行本案之料類生長基質製造 方法所使用之没備結構示意圖。 、口 弟一圖·其係顯示本案較佳實 質之製造方法流程圖。 表-:傳統製造益菌類生長基質所使用 施例之菇菌類生長基 表0 之材料配方 表二:傳統方法製得 表 的兹菌類堆肥成分與特性分析 表三:其係顯示本案方法與 兹菌類生長基質的成分與特性比較結’斤製得的-種 表::以本案方法所製得的菇菌類生長…t 衣私所製得㈣8類生長基質裁、、q與傳統 產量上之比較結果。 、、二不同品系洋菇在18 1275346 Where: 〇), each bag contains 15Kg of compost. = The results obtained from the composting of the first crops (4) and _. I — ^ , ίι m ρ ^ λλ , λ • The result of the cultivation of a mushroom of the same type in the compost of this case qii — tc : The second-hand ^ traditional process produces (four) fertilizer for cultivation and fruit. II — ic · Chu Yisi $ 〇, the compost produced in the process of the case 3 VII, the mushroom growth matrix process proposed in this case is mainly e 5 closed tunnel compost manufacturing ^ moderately controlled temperature and $ = Li' It can effectively improve the quality of compost and shorten the time of manufacturing. In addition, because the process of this case can effectively control the temperature of the old fat-coating process, and the composting material is finished in the fermentation process: it is in the state of η, so it can effectively reduce the odor gas production. In this case, the method for manufacturing a fungus growth substrate is practical and novel. #与 progressive, 提出 apply according to law. The present invention has been described in detail by the above-described embodiments, and can be modified by those skilled in the art, and is not intended to be protected as claimed. 19 1275346 [Simple description of the drawings: Fig.: It shows the schematic structure of the unused structure used in the method of manufacturing the growth substrate of the material in this case. A picture of the manufacturing method that is better in this case. Table-: Traditionally manufactured fungi growth substrates used in the mushroom growth base Table 0. Material formula Table 2: Traditional methods for the preparation of table-based strains of composting components and characteristics Table 3: The system shows the method and the fungus The composition and characteristics of the growth substrate are compared with the results of the species: the growth of the mushroom fungus produced by the method of this method... t. The clothing of the private sector (4) the growth of the 8 types of growth matrix, and the comparison between q and traditional yield . And two different strains of mushrooms
20 1275346 【主要元件符號說明】 1堆肥製造設備 11反應室 111進氣口 112排氣口 113活動式艙門 114氣流通道 115排氣閥 12通氣系統 121送氣裝置 122氣體導管 123補氣閥 124過濾裝置 125過濾裝置 126過濾裝置 127冷氣空調裝置 13支撐板 131通孔 14溫度感測器 15氧氣含量感測器 16控制裝置 S11〜S17本案之菇菌類生長基質製造方法流程步 ⑧ 2120 1275346 [Description of main components] 1 Compost manufacturing equipment 11 Reaction chamber 111 Air inlet 112 Exhaust port 113 Mobile door 114 Air flow passage 115 Exhaust valve 12 Ventilation system 121 Air supply device 122 Gas conduit 123 Air valve 124 Filter Device 125 filter device 126 filter device 127 air-conditioning device 13 support plate 131 through hole 14 temperature sensor 15 oxygen content sensor 16 control device S11 ~ S17 this case of mushroom growth substrate manufacturing method flow step 8 21
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TWI393530B (en) * | 2011-03-31 | 2013-04-21 | Wei Chih Chang | The method of inoculation and cultivation of |
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TWI393530B (en) * | 2011-03-31 | 2013-04-21 | Wei Chih Chang | The method of inoculation and cultivation of |
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