TWI267883B - Solid electrolytic capacitor and method for producing the same - Google Patents

Solid electrolytic capacitor and method for producing the same Download PDF

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Publication number
TWI267883B
TWI267883B TW92106809A TW92106809A TWI267883B TW I267883 B TWI267883 B TW I267883B TW 92106809 A TW92106809 A TW 92106809A TW 92106809 A TW92106809 A TW 92106809A TW I267883 B TWI267883 B TW I267883B
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Taiwan
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anode
capacitor
end portion
anode body
edge
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TW92106809A
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Chinese (zh)
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TW200305176A (en
Inventor
Junji Yamane
Hiroshi Kurimoto
Makoto Chijimatsu
Takanao Saito
Kazuo Tadanobu
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Matsushita Electric Ind Co Ltd
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Publication of TWI267883B publication Critical patent/TWI267883B/en

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Abstract

This invention relates to a solid electrolytic capacitor using for various types of electric equipment. The invention provides the capacitor having excellent equivalent series resistance with high reliability and a method for producing the same. The capacitor comprises of a capacitor element laminate consisting of stacked capacitor elements, a positive port, and a negative port both which uphold the laminate, the element having a positive plate made of valve metal foil, a dielectric layer formed on the hole surface of the positive plate except an end portion, a solid electrolyte layer covering the dielectric layer and a negative layer covering the solid electrolyte layer, the negative layers being stacked and fixed on the negative port, the end portions being stacked on the positive port and fixed to two connecting portions of the positive port, wherein the positive port is made of a copper or a copper alloy, and the connecting portions are bent to wrap the stacked end portions, welding metal portion(s) being formed by applying a laser beam, which penetrates the surface areas of the stacked end portions and fusion bonds to the edge of the connecting portions on surface area at the top of the end portions.

Description

1267883 玖、發明說明 (發明說明應欽明:發明所属之技術領域、先前技術、内容、實施方式及圖式簡單說明) 【明;^屬貝 發明領域 本發明係有關一種使用於各種電子機器之固體電解電 5 容器及其製造方法。 L先前技術3 發明背景 小型、大容量且可實現等效串聯電阻之固體電解電容 器已公開於日本專利公開公報特開2〇〇〇_138138號中。第 10 8圖係習知之該種固體電解電容器之構造透視圖,第9圖 係更進一步以外裝樹脂覆蓋之固體電解電容器之截面圖。 固體電解電容器100包括··多層電容器元件21積層而成之 電谷裔7L件積層體24 ;連接於該積層體24之陽極體前端 部21a之陽極端子22 ;及連接於積層體24之陰極層21匕 15 之陰極端子23。 如第10圖所不’電容器元件21係藉介電體氧化皮膜 212、固體電解質層217與陰極層218,包圍由閥金屬之铭 羯構成之陽極||211之前端部21a以外之部分而構成。 電合杰7〇件積層體24之陽極體前端部21及陰極層 218係分別連接於端子。如帛8圖所示,陰極層218係配 置於兼具陰極導出部之陰極端子23之陰極平面部Ua上面 ,且形成於陽極體211之側面之陰極層218係與垂直地連 接於陰極平面部23a之兩側之陰極側面部咖接觸。陰極 層218係藉導電性黏著劑等而黏著固定於陰極平面部23a 20 1267883 玖、發明說明 與陰極側面部23b,且電氣地連接。 電容器元件21之陽極體前端部21a之厚度比陰極層 21b還小,且多數電容器元件21積層時,各陽極體前端部 21a係隔離的。因此,如第9圖所示,使各陽極體前端部 5 21a彎曲且使陽極體前端部21a緊密結合後,可使各個陽 極體前端部21a電氣地連接。 緊密結合之陽極體前端部21a係配置於兼具陽極導出 部之陽極端子22之陽極平面部22a上,且被由陽極平面部 22a突出之連接部22b包圍。而連接部22b與各陽極前端 10 部21a係藉由連接部22b貫通至構成積層體之多數陽極體 前端部26之熔接金屬部熔著且電氣地連接。且,該連接金 屬部係藉照射雷射光束而熔接。 連接各個端子之電容器元件積層體24係由具絕緣性之 外裝樹脂27覆蓋,且形成如第9圖所示之固體電解電容器 15 〇 陽極端子22與陽極體前端部21a之熔接係藉朝連接部 22b之表面區域(region of surface)照射雷射光束來進行,藉 雷射光束加熱照射部後,可使連接部22b及層疊之多數陽 極體前端部21a熔融且熔接。雷射熔接時,必須將熔接材 20 料適當地加熱熔融,若陽極端子22使用熱傳導率高之銅或 銅合金,由於由雷射產生之熱量會因熱傳導而擴散,則照 射部無法充分地加熱,故難以溶接陽極端子22之連接部 22b與陽極體前端部21a。 為了解決上述課題,若加強照射之雷射光束之強度, 1267883 玖、發明說明 且將連接部22b或陽極體前端部…加熱至炫融點以上之 溫度’則會發生陽極端子22過度熔融,而損壞陽極體前端 邛21a的缺點。因此,陽極端子22之材料僅限於鐵系金屬 等之熱傳導率較低之材料。 10 15 又解决上述課題之其他方法可考慮在以陽極端子22 包圍陽極體前端部21a之前,直接照射雷射於積層之陽極 體前端部21a且進行_。㈣再使陽極端子22包圍炼接 完成之陽極體前端部21a,並炫接上部之陽極體前端部⑴ 與陽極端子22,可是,心先前進狀料會使上部之陽 極體前端部21a之表面不平坦,故要使陽極體前端部⑴ 與陽極端+ 22#定並溶接是非常困難的。若在如此不安定 之狀態下進行熔接,恐怕會引起固體電解電容器之等效串 聯電阻(ESR)特性惡化與信賴性降低等問題。 C發明内容3 發明概要 本發明係解決該等習知之問題者,其目的在於提供一 種使用由銅錢合金構成之陽極端子,且藉雷㈣接而確 貫地熔接陽極端子與電容器元件之陽極體前端部之固體電 解電容器及其製造方法。 本發明之其他目的在於提供一種不必將陽極端子熔融 且不會損壞電容裔元件之陽極體前端部之固體電解電容器 及其製造方法。 本發明進步之目的在於提供一種等效串列電阻特性 或信賴性佳之固體電解電容器及其製造方法。 1267883 玖、發明說明 本發明之固體電解電容器中,陽極端子之連接部及藉 彎曲連接部而包圍之電容器元件積層體之層疊之陽極體前 端部,係藉貫通陽極體前端部之表面區域且在最上部之陽 極體前端部之表面區域上熔著連接部之端緣之雷射光束而 5 設有溶接金屬部,且一體地接合。 本發明中,由於熔接金屬部係貫通層疊之陽極體前端 部,並熔著連接部之端緣,因此陽極體前端部與連接部可 確實地進行電氣連接。 本發明之固體電解電容器係藉使連接部之端緣在最上 1〇部之陽極體前端部之表面區域上同時照射雷射光束,而減 少熱量之散失失,並可藉照射強度較小之雷射光束而溶接 由銅或銅纟金等熱傳導率較高之材料構成之陽極端子與陽 極體前端部,且可抑制陽極端子過度之熔融或陽極體前端 部之損壞等。 15 又,本發明之電解電容器令,由於可 想前端部進行良好且安定之㈣,故具有良㈣等 電阻特性並可得到高信賴性之電容器。 本發明係製造上述之固體電解電容器之方法,包含有 :連接部之步驟,係將連接部彎曲而使連接部I端 部配置於上部之陽極體前端部之表面區域上;—形成炫接 金屬部之㈣,係於連接部之輯與最上部之陽極體前端 ί5之表面區域同4照射雷射光束而形成炼接金屬部。 本發明之製造方法中,於連接部之端緣照射雷射光束 時’來自照射部之熱散失路徑會被端部切斷而可抑制熱散 20 1267883 玫、發明說明 失又,於&極體如端部之表面區域照射雷射光束時,可 促進層疊之陽極體前端部之表面區域之熔融。藉此,即使 使用由銅或銅合金等熱傳導率較高之材料構成之陽極端子 ,亦可使熔接金屬部形成時之雷射光束強度較小,而可抑 5制陽極串列介面端子過度之熔融或陽極體前端部之損壞等 〇 若根據本發明之製造方法,由於可使由熱傳導率高之 銅或銅金屬構成之陽極端子與陽極體前端部良好地熔接, 故可提供具有良好的等效串聯電阻特性且高信賴性之電容 10 器。 圖式簡單說明 以下參照附圖詳細說明本發明。 第1圖係顯示本發明之一實施型態之固體電解電容器 之透視圖。 5 第2圖係顯示第1圖之固體電解電容器之側視圖。 第3(A)〜(C)圖係顯示彎曲加工本發明之一實施型態之 固體電解電容器之陽極端子之連接部之步驟圖。 第4圖係顯示本發明之其他實施型態之固體電解電容 器之透視圖。 第5(A)〜(C)圖係顯示彎曲加工本發明之其他實施型態 之固體電解電容器之陽極端子之連接部之步驟圖。 第6圖係顯示本發明更進一步之實施型態之固體電解 電容器之透視圖。 第7圖係顯示本發明更進一步之其他實施型態之固體 Ϊ267883 玖、發明說明 電解電容器之透視圖。 第8圖係顯示習知之固體電解電容器之透視圖。 第9圖係顯示樹脂密封之固體電解電容器之戴面圖。 第1〇圖係顯示固體電解電容器之電容器元件之截面圖 5 〇 C實施方式】 車父佳實施型態之詳細說明 本發明之固體電解電容器係包含:積層多數電容器元 件所構成之電容器元件積層體,及用以支持該積層體之陽 10極端子與陰極端子者,其中,各電容器元件包括:由闊金 屬之金屬薄片構成之陽極體;除該陽極體之前端部分之外 ,形成於前述陽極體之表面之介電體層皮膜;包圍該皮膜 之固體電解質;及包圍該固體電解質之陰極層,前述電容 器元件積層體係層疊各電容器元件之陰極層並將其固定於 上述陰極端子上,並且層疊多數陽極體前端部並將其固定 於上述陽極端子之2個連接部而構成者,其特徵在於··前 述陽極端子係由銅或銅合金構成,1前述陽極端子之連接 邛包圍彎曲且層璺之陽極體前端部,另該固體電解電容器 具有一熔接金屬部,其係藉雷射光束形成,且貫通上述多 2〇數陽極體之層疊的前端部之表面區域,並在最上部之陽極 體剷端部之表面區域上炫著該連接部之端緣。 本發明之固體電解電容器之製造方法,係用以製造上 述電容器之方法’且電容器之製造方法其特徵在於前述陽 極端子係由銅或銅合金構成,且包含有··一彎曲連接部之 1267883 玖、發明說明 步驟,係將前述連接部彎曲而使前述連接部包圍層疊之前 述陽極體前端部,且將前述連接部之端緣配置於上部陽極 體前端部之表面區域上;及一形成熔接金屬部之步驟,係 於前述連接部之端緣與最上部之前述陽極體前端部之表面 5區域同時照射雷射光束,形成熔接金屬部,該熔接金屬部 係貝通上述多數陽極體之層疊的前端部之表面區域,且在 前述最上部之陽極體前端部之表面區域上熔著該連接部之 端緣。 本發明之電容器係於設於陽極端子之連接部之端緣, 10 j位於電容器元件積層體之最上部之電容器元件之陽極體 前端部之表面區域,同時照射雷射光束而形成溶接金屬部 。藉端緣為熱散失較難之位置,及以雷射光束直接加熱陽 極體前端部,與習知比較,雷射光束之熱量散失率會降低 ,且可更有效率地加熱雷射光束照射部。藉此,為了具有 15高熱傳導率,可使用習知不適於陽極端子之材料之鋼i鋼 合金於陽極端子。 又,由於有效利用雷射光束之熱量且改善照射部之加 …速度古文可使照射之雷射光束之強度較小且形成溶接金 201267883 发明, invention description (invention description should be stated: the technical field, prior art, content, embodiment and drawings of the invention are briefly described) [Bright; ^ 贝贝 invention field The present invention relates to a solid used in various electronic machines Electrolytic 5 container and its manufacturing method. L. Prior Art 3 Background of the Invention A solid electrolytic capacitor having a small size, a large capacity, and an equivalent series resistance can be disclosed in Japanese Laid-Open Patent Publication No. Hei No. Hei. No. Hei. Fig. 10 is a perspective view showing the construction of the solid electrolytic capacitor of the prior art, and Fig. 9 is a cross-sectional view of the solid electrolytic capacitor covered with the resin. The solid electrolytic capacitor 100 includes an electric valley 7L laminated body 24 laminated with a multilayer capacitor element 21, an anode terminal 22 connected to the anode body front end portion 21a of the laminated body 24, and a cathode layer connected to the laminated body 24. Cathode terminal 23 of 21匕15. As shown in Fig. 10, the capacitor element 21 is formed by the dielectric oxide film 212, the solid electrolyte layer 217, and the cathode layer 218, and is surrounded by a portion other than the front end portion 21a of the anode||211 which is formed of the valve metal. . The anode body front end portion 21 and the cathode layer 218 of the electric junction 7 are laminated to the terminals. As shown in FIG. 8, the cathode layer 218 is disposed on the cathode flat portion Ua of the cathode terminal 23 having the cathode lead-out portion, and the cathode layer 218 formed on the side surface of the anode body 211 is perpendicularly connected to the cathode plane portion. The sides of the cathode on both sides of 23a are in contact with each other. The cathode layer 218 is adhered and fixed to the cathode flat portion 23a 20 1267883 by a conductive adhesive or the like, and is electrically connected to the cathode side surface portion 23b. The anode body front end portion 21a of the capacitor element 21 has a smaller thickness than the cathode layer 21b, and when a plurality of capacitor elements 21 are laminated, the anode body front end portions 21a are isolated. Therefore, as shown in Fig. 9, each anode body front end portion 521a is bent and the anode body front end portion 21a is tightly joined, whereby the respective anode body front end portions 21a can be electrically connected. The anode body distal end portion 21a that is closely coupled is disposed on the anode flat portion 22a of the anode terminal 22 having the anode lead-out portion, and is surrounded by the connecting portion 22b that protrudes from the anode flat portion 22a. On the other hand, the connecting portion 22b and the respective anode tip end portions 10a are fused and electrically connected to each other through the connecting portion 22b to the welded metal portion of the plurality of anode body leading end portions 26 constituting the laminated body. Moreover, the connecting metal portion is welded by irradiating the laser beam. The capacitor element laminated body 24 that connects the respective terminals is covered with an insulating exterior resin 27, and a solid electrolytic capacitor 15 as shown in Fig. 9 is formed, and the fused connection between the anode terminal 22 and the anode body leading end portion 21a is connected. The region of the surface of the portion 22b is irradiated with a laser beam, and after the irradiation portion is heated by the laser beam, the connection portion 22b and the plurality of stacked anode body end portions 21a are melted and welded. When the laser is welded, the fusion material 20 must be appropriately heated and melted. If the anode terminal 22 is made of copper or a copper alloy having a high thermal conductivity, since the heat generated by the laser is diffused by heat conduction, the irradiation portion cannot be sufficiently heated. Therefore, it is difficult to melt the connection portion 22b of the anode terminal 22 and the anode body front end portion 21a. In order to solve the above problem, if the intensity of the irradiated laser beam is increased, and the connection portion 22b or the anode body tip end portion is heated to a temperature higher than the melting point, the anode terminal 22 is excessively melted. The disadvantage of damaging the front end 邛 21a of the anode body. Therefore, the material of the anode terminal 22 is limited to a material having a low thermal conductivity such as an iron-based metal. Further, in another method for solving the above problem, it is conceivable to directly irradiate the anode body front end portion 21a of the laminate before the anode terminal end portion 21a is surrounded by the anode terminal 22, and perform _. (4) The anode terminal 22 is further surrounded by the anode body front end portion 21a, and the upper anode body front end portion (1) and the anode terminal 22 are dazzled. However, the front surface of the anode body of the upper anode body 21a It is not flat, so it is very difficult to make the anode body front end portion (1) and the anode end + 22# melt and join. If the welding is performed in such an unstable state, there is a fear that the equivalent series resistance (ESR) characteristics of the solid electrolytic capacitor are deteriorated and the reliability is lowered. C SUMMARY OF THE INVENTION The present invention is directed to solving such conventional problems, and an object of the present invention is to provide an anode terminal which is formed by using a copper alloy and which is fused to the anode terminal and the capacitor element by a thunder (four) connection. Solid electrolytic capacitor and its manufacturing method. Another object of the present invention is to provide a solid electrolytic capacitor which does not require melting of an anode terminal and which does not damage the front end portion of an anode body of a capacitive element, and a method of manufacturing the same. It is an object of the progress of the present invention to provide a solid electrolytic capacitor having an equivalent series resistance characteristic or excellent reliability and a method of manufacturing the same. 1267883. In the solid electrolytic capacitor of the present invention, the connection portion of the anode terminal and the front end portion of the anode body stacked by the capacitor element laminate surrounded by the curved connection portion pass through the surface region of the front end portion of the anode body and The surface of the front end portion of the uppermost anode body is fused with a laser beam at the edge of the connecting portion, and 5 is provided with a molten metal portion, and is integrally joined. In the present invention, since the welded metal portion penetrates the end portion of the stacked anode body and the edge of the joint portion is fused, the front end portion of the anode body and the joint portion can be reliably electrically connected. The solid electrolytic capacitor of the present invention reduces the loss of heat by simultaneously irradiating the laser beam on the surface area of the front end portion of the anode body of the uppermost one of the end portions of the connecting portion, and can reduce the loss of heat by the lightning The anode terminal and the anode body tip end portion made of a material having a high thermal conductivity such as copper or copper iridium are melted by a light beam, and excessive melting of the anode terminal or damage of the tip end portion of the anode body can be suppressed. Further, in the electrolytic capacitor of the present invention, since the front end portion can be made to be good and stable (4), it has a good (four) resistance characteristic and can obtain a highly reliable capacitor. The present invention relates to a method of manufacturing the above-described solid electrolytic capacitor, comprising the step of: connecting a connecting portion by bending an end portion of the connecting portion I on a surface region of a front end portion of the upper anode body; forming a dashed metal In the fourth part, the surface of the connecting portion and the surface of the uppermost anode body ί5 are irradiated with a laser beam to form a metallurgical portion. In the manufacturing method of the present invention, when the laser beam is irradiated to the end edge of the connecting portion, the heat dissipating path from the illuminating portion is cut by the end portion to suppress the heat dissipation, and the invention is lost. When the surface region of the end portion is irradiated with the laser beam, the surface region of the front end portion of the laminated anode body can be promoted to be melted. Therefore, even if an anode terminal made of a material having a high thermal conductivity such as copper or a copper alloy is used, the intensity of the laser beam when the welded metal portion is formed can be made small, and the anode serial interface terminal can be suppressed. In the manufacturing method according to the present invention, the anode terminal made of copper or copper metal having a high thermal conductivity can be welded to the tip end portion of the anode body in a good manner, so that it can be provided with good conditions. A capacitor with a series resistance characteristic and high reliability. BRIEF DESCRIPTION OF THE DRAWINGS The invention will be described in detail below with reference to the accompanying drawings. Fig. 1 is a perspective view showing a solid electrolytic capacitor of an embodiment of the present invention. 5 Fig. 2 is a side view showing the solid electrolytic capacitor of Fig. 1. The third (A) to (C) drawings show the steps of bending the joint portion of the anode terminal of the solid electrolytic capacitor of one embodiment of the present invention. Fig. 4 is a perspective view showing a solid electrolytic capacitor of another embodiment of the present invention. The fifth (A) to (C) drawings show the steps of bending the joint portion of the anode terminal of the solid electrolytic capacitor according to another embodiment of the present invention. Fig. 6 is a perspective view showing a solid electrolytic capacitor of a still further embodiment of the present invention. Fig. 7 is a view showing the solid state of the other embodiment of the present invention. Ϊ 267883 玖, the invention is a perspective view of an electrolytic capacitor. Figure 8 is a perspective view showing a conventional solid electrolytic capacitor. Fig. 9 is a front view showing a resin-sealed solid electrolytic capacitor. Fig. 1 is a cross-sectional view showing a capacitor element of a solid electrolytic capacitor. Fig. 5 is a detailed description of the embodiment of the vehicle. The solid electrolytic capacitor of the present invention comprises a capacitor element laminated body composed of a plurality of laminated capacitor elements. And a cathode 10 and a cathode terminal for supporting the laminate, wherein each of the capacitor elements comprises: an anode body composed of a metal foil of a wide metal; and the anode is formed in addition to the front end portion of the anode body a dielectric layer film on the surface of the body; a solid electrolyte surrounding the film; and a cathode layer surrounding the solid electrolyte; the capacitor element layering system stacks the cathode layers of the capacitor elements and fixes them on the cathode terminal, and stacks a plurality of A front end portion of the anode body is fixed to the two connection portions of the anode terminal, wherein the anode terminal is made of copper or a copper alloy, and the connection port of the anode terminal is surrounded by a curved layer. a front end portion of the anode body, and the solid electrolytic capacitor has a welded metal portion The beam is formed, and the number of passes through the multilayer 2〇 anode body surface area of the distal end portion, the upper portion of the anode body and the most significant dazzle blade edge portion of the upper surface of the connecting portion of the end region. A method for producing a solid electrolytic capacitor according to the present invention is a method for manufacturing the capacitor described above, and a method for manufacturing a capacitor, characterized in that the anode terminal is made of copper or a copper alloy, and includes a curved connection portion of 1266883 玖In the method of the invention, the connecting portion is bent such that the connecting portion surrounds the front end portion of the stacked anode body, and the edge of the connecting portion is disposed on a surface region of the front end portion of the upper anode body; and a welded metal is formed The step of irradiating the laser beam to the surface 5 of the front end portion of the connecting portion and the uppermost portion of the front end portion of the anode body to form a welded metal portion, which is laminated with the plurality of anode bodies The surface of the front end portion is fused to the end edge of the front end portion of the uppermost anode body. The capacitor of the present invention is disposed at the edge of the connection portion of the anode terminal, and 10 j is located in the surface region of the front end portion of the anode body of the capacitor element at the uppermost portion of the capacitor element laminate, and simultaneously irradiates the laser beam to form a molten metal portion. The end edge is a difficult position for heat dissipation, and the laser beam directly heats the front end portion of the anode body. Compared with the conventional one, the heat loss rate of the laser beam is reduced, and the laser beam irradiation portion can be heated more efficiently. . Thereby, in order to have 15 high thermal conductivity, a steel i steel alloy which is a material which is not suitable for the anode terminal can be used for the anode terminal. Moreover, since the heat of the laser beam is effectively utilized and the acceleration of the illuminating portion is improved, the intensity of the irradiated laser beam can be made small and the molten gold is formed.

^可減> 在炫接時陽極端子會過度炫融且損壞陽極體 月J端邛之可犯性,並可得到高信賴性之電容器。 更進-步,由於可同時溶接陽極端子與陽極體前端部 ,因此不會在不安定的狀態下進行炼接,而可得到具有良 好的等效率列電阻特性與高信賴性之電容器。X,可省去 先熔接陽極體前端部之步驟。 12 1267883 玖、發明說明 本發明之電谷裔之陽極端子係由銅或銅合金形成。鋼 合金係包含含有合金元素Sn、Si、Mg、Zn、Cr、Fe至^ -種之銅合金。_曲陽極端子而成之2個連接部之端緣係、 ' 分開的,且i個炼接金屬部可在最上部之陽極體前端部之 : 5表面區域上熔著2個連接部之端緣。本發明之電容哭中, - 由於連接部之端緣係配置於最上部之陽極體前端部之表面 區域,因此當2個連接部之端緣分開時,會由其空隙露出 最上部之陽極體前端部之表面區域,而可輕易使雷射光束 擊 同時照射於連接部之端緣與陽極體前端部。又,若熔接金 10屬部為1個,則可縮短炫接所需之時間,且可縮短電容器 之製造時間。要使用丨個熔接金屬部熔著連接部之端緣, - 則要將2個端緣之間隔距離設定成小於雷射光束之點徑。 · 尤其,以可適當重疊熔接金屬部與端緣且可安定熔著端緣 來決定間隔距離者為佳。 15 本發明之電容器之陽極端子之2個連接部之端緣齡 # 開的’且*重複之2㈣上之炫接金屬部可在最上部之陽 極體前端部之表面區域上炫著2個連接部之端緣。藉形成 2個熔接金屬部,可確實地熔著端部,並可得到等效串聯 電阻特性高之電容器。 — 0 熔接金屬部可藉電容器之尺寸及構造,適當變更其形 - AM及形成個數。例如’可形成以i個溶接金屬部炫著 1個端緣,且可確實地熔著各端面。該等電容器中,宜使2 而、’,彖之間隔距離較長。又,在其他例中,可沿著連接部 之別*而緣部多數形成熔著2個端緣之熔接金屬部,且全部 13 1267883 玖、發明說明 之端緣可與至少1個熔接金屬部確實地熔著。該等電容器 中’2個端緣之間隔距離宜小於雷射點徑。 本發明之電容器之貫通孔或缺口係形成於配置於最上^Can be reduced> When the splicing is connected, the anode terminal will excessively smear and damage the anode body, and the capacitor can be obtained with high reliability. Further, since the anode terminal and the anode body tip end portion can be simultaneously melted, the resin is not welded in an unstable state, and a capacitor having excellent efficiency and column resistance characteristics and high reliability can be obtained. X, the step of first welding the front end portion of the anode body can be omitted. 12 1267883 发明, DESCRIPTION OF THE INVENTION The anode terminal of the electric grain of the present invention is formed of copper or a copper alloy. The steel alloy contains a copper alloy containing alloying elements such as Sn, Si, Mg, Zn, Cr, and Fe. The end edge of the two connecting portions formed by the curved anode terminal is 'separated, and the i-finished metal portions can be at the front end of the uppermost anode body: 5 the end of the two connecting portions is fused on the surface area edge. In the capacitor crying of the present invention, since the end edge of the connecting portion is disposed on the surface area of the front end portion of the uppermost anode body, when the end edges of the two connecting portions are separated, the uppermost anode body is exposed by the gap The surface area of the front end portion can easily cause the laser beam to strike simultaneously at the end edge of the connecting portion and the front end portion of the anode body. Further, if one of the 10 portions of the weld gold is used, the time required for the splicing can be shortened, and the manufacturing time of the capacitor can be shortened. To use one of the welded metal portions to fuse the end of the connecting portion, - the distance between the two end edges is set to be smaller than the spot diameter of the laser beam. In particular, it is preferable to appropriately overlap the welded metal portion and the end edge and to stabilize the edge of the fusion to determine the separation distance. 15 The end edge of the two connecting portions of the anode terminal of the capacitor of the present invention is #' and the repeating metal portion on the second (four) can be dazzled by two connections on the surface area of the front end portion of the uppermost anode body. The edge of the ministry. By forming two welded metal portions, the ends can be surely fused, and a capacitor having a high equivalent series resistance characteristic can be obtained. — 0 The metal part of the welded metal can be appropriately changed by the size and structure of the capacitor. For example, it is possible to form one end edge with one of the molten metal portions, and to reliably fuse the end faces. In these capacitors, it is preferable to make 2, and ', and the distance between the turns is long. Further, in another example, a welded metal portion in which two end edges are fused may be formed along the edge portion of the connecting portion, and all of the edges of the invention may be combined with at least one welded metal portion. Strictly melted. The spacing between the two end edges of the capacitors should preferably be less than the laser spot diameter. The through hole or the notch of the capacitor of the present invention is formed on the top

部之陽極體前端部之表面區域上之連接部之表面區域,且 5熔接金屬部可在最上部之陽極體前端部之表面區域上熔著 貫通孔周邊部或缺口部邊緣而不是連接部之上述端緣。由 於貫通孔之周邊部或缺口部之邊緣比起連接部之端緣,熔a surface region of the connecting portion on the surface region of the front end portion of the anode body, and the 5 welded metal portion may melt the peripheral portion of the through hole or the edge of the notch at the surface region of the front end portion of the uppermost anode body instead of the connecting portion The above edge. Since the edge of the peripheral portion or the notch portion of the through hole is thicker than the edge of the connecting portion

著之邊部較長,因此當熔接金屬部熔著貫通孔之周邊部或 缺口部之邊緣,可提高其接合強度,且可得到等效串列電 10 阻特性高之電容器。 (實施例1) 第1圖中,電容器元件1係具有與第1〇圖所示之習知 例之電容n元件相同之構造。由閥金屬之料構成之陽極 15 20 體,於除前端部U之外之兩面及側面,依序積層介電體氧 化皮膜層、固體電解質層、及陰極層lb。Since the edge portion is long, when the welded metal portion is fused to the peripheral portion of the through hole or the edge of the notch portion, the joint strength can be improved, and a capacitor having an equivalent series electric resistance can be obtained. (Embodiment 1) In Fig. 1, the capacitor element 1 has the same structure as the capacitor n element of the conventional example shown in Fig. 1 . The anode 15 20 made of a valve metal material is sequentially laminated with a dielectric oxide film layer, a solid electrolyte layer, and a cathode layer lb on both sides and sides except the front end portion U.

層疊多層之電容器元件i之電容器元件積層體2在 極體前端部la與陰極層lb,係與2個端子電氣地連接。 積層體2之陰極層lb係配置於陰極串列介面端子* 陰極平…,更藉由陰極平面部如之兩端彎起而形: 之陰極側面部4b來支持陰極層lb側部。 積層體2之陽極體前端部㈣彎曲成使積層之 極體如端部1 a緊密έ士人。睹托辨义山 家一口 1%極體刖端部la 端子3之陽極平面…,且被連接於陽極平面部、:: 端之2個連接部3b包圍。2個連接部%之端緣31係到驾 14 1267883 玖、發明說明 5 10 之最上部之陽極體前端部la《表面區域上 因此:個端緣31空出空隙32且對向地配置。 •陽《心部la與連接部3b係藉料2個端緣^ ^ 貝通積層之陽極體前端部1a之熔接金屬部6而互相地導站 熔接益屬4 6係藉使已調節適當的點徑與輸出之雷射为 束,同時照射於2個端緣31與陽極體前端部U而形成。 如此構成之電容器元件積層體2,係在陽極端子3 陰極端子4之—部份作為電力供給用之外部電極且露出於 外表面之狀態下,由具絕緣性之外裝樹脂5覆蓋。且使由 «樹脂5露出之陽極端子3與陰極端子4沿著外裝樹脂 5 %曲,而構成表面安裝型之固體電解電容器。 以下說明固體電解電容器之製造方法。The capacitor element laminated body 2 of the capacitor element i in which a plurality of layers are stacked is electrically connected to the two terminals at the pole tip end portion 1a and the cathode layer 1b. The cathode layer 1b of the laminated body 2 is disposed on the cathode tandem interface terminal *cathode flat, and further shaped by the cathode flat portion such as the cathode side portion 4b to support the cathode layer 1b side portion. The front end portion (4) of the anode body of the laminated body 2 is bent so that the laminated body such as the end portion 1 a close to the gentleman.睹 辨 辨 山 家 家 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 The end edge 31 of the two joint portions is connected to the upper end portion of the anode body at the uppermost portion of the upper surface of the anode body 1 1 "the surface region. Therefore, the end edges 31 are freed from the gap 32 and disposed oppositely. • "The core portion la and the connecting portion 3b are borrowed from the two end edges ^ ^ The welded metal portion 6 of the anode body front end portion 1a of the Beton laminate and the other stations are welded to each other. The laser beam having the spot diameter and the output is a beam, and is formed by irradiating the two end edges 31 and the front end portion U of the anode body. The capacitor element laminate 2 of the anode terminal 3 is covered with an insulating exterior resin 5 in a state where the cathode terminal 4 of the anode terminal 3 is exposed as an external electrode for power supply and exposed to the outer surface. Further, the anode terminal 3 and the cathode terminal 4 exposed by the resin 5 are bent along the outer resin by 5 % to form a surface mount type solid electrolytic capacitor. The method of manufacturing the solid electrolytic capacitor will be described below.

15 電容器元件1形成時,由鋁箔構成之陽極體中,除前 端部之兩面與側面進行_處理且粗面化。然後於陽極體 之處理面上藉陽極氧化而形成介電體氧化皮膜,接著依序 積層固體電解層與陰極層。When the capacitor element 1 is formed, the anode body made of an aluminum foil is subjected to _ treatment and roughening on both sides of the front end portion. Then, a dielectric oxide film is formed by anodization on the treated surface of the anode body, and then the solid electrolytic layer and the cathode layer are sequentially laminated.

陽極端子3與陰極端子4係使用以固定間隔連接設置 端子之環箍材。陰極端子4則包含有陰極平面部4a、與設 於陰極平面部4a之兩側之陰極側面部4b,且於陰極平面 20部4a上配設電容器元件積層體2之陰極層lb,之後,陰 極側面部4b作成彎曲與平面部4之連接部分,且與積層體 2全部的陰極層lb接觸,且陰極側面部4b與陰極層可 藉導通性銀膏而電氣地黏著固定。 陽極端子3包含有陽極平面部3a、及設於陽極平面部 15 1267883 玖、發明說明 a兩側之連接部3b,而陽極平面部3a上配設有電容器元 件積層體2之陽極體前端部la,之後,依照第3(A)〜(〇圖 所示之步驟彎曲連接部扑。 連接部3b係彎曲成,與陽極平面部3a之連接部朝平 面°卩3a之陽極體前端部ia配置面方向,與陽極平面部3a 成略為90。。t 具夂,則如第3(A)圖所示,將配設有陽極體 月J端邛la之陽極平面部“載置於載置台71,並壓下具有 心J V字狀之溝部之預備壓型7後,則沿著溝部之傾斜部彎 曲連接部3b。然後,如第3(B)圖所示,將預備壓型7與具 有截面矩形之溝部之完成壓型8交換,壓下完成壓型$使 連接部3b更管曲後,則如第3(c)圖所示,成形為連接部 %將陽極體前端部u包圍。且積層之多數陽極體前端部 la在孩連接部3b成形時被壓住而變形成互相緊密結合。 然後,將電容器元件積層體2載置於雷射光束照射襄 15置’亚決定位置以使與陽極體前端部^之表面區域上相向 配置^ 2個連接部3b之端緣31,可同時照射雷射光束。 雷射光束之照射強度與溶融時間係調節成使端緣Η之雷射 ^束…、射德㉔,並使層疊之多數陽極體前端部以之表面 區域一樣_融。然後停止雷射光束照射,使炼融部放冷 2〇且固化而形成炼接金屬部6。炼接金屬部6係貫通層疊之 陽極體前端部U之表面區域,並在最上部之陽極體前端部 la之表面區域上熔著2個端緣31。 固定各端子之電容器元件積層體2,在陽極端子3及 陰極端子4之-部份作為電力供給用之外部電極且露出於 16 1267883 玖、發明說明 外表面之狀恶下’由具絕緣性之外裝樹脂5覆蓋。由外裝 麟5露出之陽極端子3與陰極端子4則沿著外裝樹脂5 弓曲’而侍到表面安裝型之固體電解電容器。 又’使用本發明之製造方法製作於陽極端子3使用鋼 銅°金[古川電工(株)製造··品名CDA C18045(含有Cr_The anode terminal 3 and the cathode terminal 4 are connected to a hoop material in which terminals are provided at regular intervals. The cathode terminal 4 includes a cathode flat portion 4a and cathode side portions 4b provided on both sides of the cathode flat portion 4a, and a cathode layer 1b of the capacitor element laminated body 2 is disposed on the cathode flat portion 20a, and then the cathode The side surface portion 4b is formed as a portion where the curved portion and the flat portion 4 are connected, and is in contact with the cathode layer 1b of all of the laminated body 2, and the cathode side surface portion 4b and the cathode layer are electrically adhered and fixed by the conductive silver paste. The anode terminal 3 includes an anode flat portion 3a, a connecting portion 3b provided on both sides of the anode flat portion 15 1267883 and the invention description a, and an anode body front end portion la of the capacitor element laminated body 2 disposed on the anode flat portion 3a. Then, the connecting portion 3b is bent in accordance with the steps shown in Fig. 3(A) to (Fig. 3b. The connecting portion 3b is bent so that the connecting portion with the anode flat portion 3a faces the plane end portion ia of the flat surface 卩3a. The direction is slightly 90 with respect to the anode flat portion 3a. When t is a crucible, as shown in Fig. 3(A), the anode flat portion on which the anode body J terminal 配la is disposed is placed on the mounting table 71. After pressing the preliminary pressing type 7 having the groove portion of the heart JV shape, the connecting portion 3b is bent along the inclined portion of the groove portion. Then, as shown in Fig. 3(B), the preliminary pressing type 7 and the rectangular portion having the cross section are formed. After the completion of the pressing pattern 8 of the groove portion and the pressing of the pressing portion $ to make the connecting portion 3b more curved, as shown in the third figure (c), the connecting portion % is formed to surround the anode end portion u. The majority of the anode body front end portions 1a are pressed and formed into close mutual bonds when the child connecting portion 3b is formed. Then, The container element laminated body 2 is placed on the laser beam irradiation 襄 15 at a sub-determined position so that the end edge 31 of the two connecting portions 3b is disposed opposite to the surface region of the front end portion of the anode body, and the laser beam can be simultaneously irradiated The illumination intensity and the melting time of the laser beam are adjusted so that the laser beam of the end edge ..., the beam 24, and the front end portion of the laminated majority of the anode body is the same as the surface area. Then the laser beam is stopped. After the irradiation, the refining portion is cooled and solidified to form the refining metal portion 6. The refining metal portion 6 penetrates the surface region of the laminated anode end portion U and is on the surface of the uppermost anode body leading end portion la Two end edges 31 are fused in the region. The capacitor element laminate 2 of each terminal is fixed, and the portion of the anode terminal 3 and the cathode terminal 4 serves as an external electrode for power supply and is exposed at 16 1267883. It is covered by an insulating exterior resin 5. The anode terminal 3 and the cathode terminal 4 exposed by the outer casing 5 are bent along the exterior resin 5 to serve a surface mount type solid electrolytic capacitor. Also 'using the invention The method of manufacturing a fabricated steel using copper anode terminal 3 ° gold [Furukawa Denko (Corp.) · Name CDA C18045 (containing Cr_

Si Zn 口金)]、!呂、錄、鐵之固體電解電容器。並且分別測 里所件之電容器之陽極體前端部與陽極端子之間之直流電 阻值,作成等效串聯電阻特性之判斷材料。比較例係藉於 陽,端子之連接部之表面區域照射雷射光束而形成炼接金 屬^之驾知之電谷态製造方法來製作固體電解電容器,並 同樣地測量直流電阻值。 又,依各電容器分別製作30個且加以測量,並將直流 電阻值為5ιηΩ以下之個數顯示於表j。 【表1】 15 列介面材料 銅 表面區域炼接 2/30 端緣熔接 30/30(實施例)Si Zn mouth gold)],! Lu, Lu, and iron solid electrolytic capacitors. Further, the DC resistance values between the front end portion and the anode terminal of the anode body of the capacitor are measured to obtain a judgment material for the equivalent series resistance characteristic. In the comparative example, the surface area of the connection portion of the terminal is irradiated with a laser beam to form a solid-state electrolytic capacitor manufacturing method of the smelting metal, and the DC resistance value is measured in the same manner. Further, 30 capacitors were produced and measured, and the number of DC resistance values of 5 η η Ω or less was shown in Table j. [Table 1] 15 columns of interface materials Copper Surface area refining 2/30 End edge welding 30/30 (Example)

由表一可知,使用銅或銅合金作為陽極端子之材料之 本發明之固體電解電容器,30個皆具有良好的等效串列電 阻特性。於陽極端子使用鋁、鎳、鐵之型態則是藉使用本 17 1267883 玖、發明說明 發明之製造方法而比習知例增加良品數,但與使用鋼或鋼 合金之型態比較,良品率則不佳,而不能得到高信賴之電 容器。 (實施例2) 5 該實施例係變更實施例1中之雷射照射位置與陽極端 子之形狀者,除此之外之構造及製造方法與實施例〗相同 〇 積層體2之陽極體前端部la係彎曲陽極體前端部。 端部使鄰接之陽極體前端部la緊密結合。陽極體前端部 10 h則配置於陽極串列介面端子9之平面部9a上,且被連 接於平面部9a兩端之2個連接部9b包圍。捲繞之連接部 外之端緣91係到達積層體2最上段之陽極體前端部la之 面區或上且使2個端緣91相向地配置並於其間設有空 隙 92。 ^ 15 陽極體前端部U與連接部9b係藉固定2個端緣91與 陽極體前端部la且貫通積層之陽極體前端部以之2個熔 接金屬部U而炫接地連接。且2個炫接金屬部u係形成 於2個不重複之位置。又,料金屬部“係藉將已調節成 適當之點徑與輸出之雷射光束照射於“緣91與陽極體前 20 端部la而形成。 以下,說明本實施例之電解電容器之製造方法中,陽 極串列介㈣子之成形方法麟接方法。 陽極立而子9係使用以所定間隔連續設置之陽極梳狀端 子。陽極端子9包括平面部9a與設於平面部%兩側之連 18 1267883 玖、發明說明 接部9b,如第4圖所示,平面部9a上配設有電容器元件 積層體2之陽極體前端部la,之後,依照第圖所 示之步驟彎曲連接部9b。 連接部9b係彎曲成,與平面部9a之連接部朝平面部 5 %之陽極體前端部la配置面方向,與平面部9a成略為9〇 。其次,則如第5(A)圖所示,將配設有陽極體前端部la 之陽極串列介面端子9之平面部9a載置於載置台7i,並 壓下具有倒v字狀之溝部之預備壓型12後,沿著溝部之 傾斜部彎曲連接部9b。然後,如帛5(B)圖所示,將預備壓 10型12與底面具有擋件14之截面矩形之溝部之完成壓型13 父換,壓下完成壓型13使連接部3b更彎曲後,則如第 5(C)圖所示,成形為連接部外將陽極體前端部以包圍。 且積層之多數陽極體前端部la在該連接部9b成形時被壓 住而變形成互相緊密結合。 連接4 9a之成形中,由於2個連接部%之端緣係 分別接觸完成壓型13之擋件14,故2個端緣91具有與擔 件14之寬度同等之空隙92。又,積層之多數陽極體前端 部U在該連接部外之成形時被麗住而變形成互相緊密結 合。 '〇 之後,將電容器元件積層體2载置於雷射照射裝置, 並決定位置使配置於陽極體前端部u之表面區域上之2個 連接部处之端緣91中之—方可照射雷射光束。雷射光束 之照射強度與炫融時間係調節成可熔融端緣91之雷射照射 部,並可使積層之多數陽極體前端部u之表面區域一樣地 19 !267883 玖、發明說明 熔融。然後停止雷射光束,將熔融部放冷且使之固化,而 形成溶接金屬部11。接著,積層體2再次決定位置以可兵召 射雷射光束於連接部9b之另一方之端緣91,然後與上述 同樣地照射雷射光束而形成溶接金屬部11。且炼接金屬部 5 11係貫通層疊之陽極體前端部la之表面區域,並在最上 部之陽極體前端部la之表面區域上熔著2個端緣91。 本貝把例中,為使不重複形成2個炼接金屬部11容易 進行,可藉完成壓型13之擋件14適當地設定2個端緣91 之空隙。 10 (實施例3) 該實施例係變更實施例丨中之雷射照射位置與陽極端 子之形狀者’除此之外之構造及製造方法與實施例i相同 15 20 積層體2之陽極體前端部“係彎曲陽極體前端部u 端部使鄰接之陽極體前端部la緊密結合。陽極體前端部 U則配置於陽極端子15之平㈣…上,且被連接於平 面部W之兩端之2個連接部⑽㈣。並於各連接部 ⑽形成直徑㈣接金屬部之尺悄小之貫軌18。捲植 之連接部⑽之端緣151係到達積層體2最上段之陽極: 前端部U之表面區域上,且使2個端緣i5i相向地配置並 於其間設有空隙152。As is apparent from Table 1, all of the solid electrolytic capacitors of the present invention using copper or a copper alloy as the material of the anode terminal have good equivalent series resistance characteristics. The use of aluminum, nickel, and iron in the anode terminal is based on the manufacturing method of the invention described in the specification of the invention, and the number of good products is increased by the conventional example, but the yield is higher than that of the steel or steel alloy. It is not good, and you can't get a capacitor with high reliability. (Embodiment 2) 5 This embodiment is a modification of the shape of the laser irradiation position and the shape of the anode terminal in the first embodiment, and the structure and the manufacturing method are the same as those of the embodiment, and the anode body front end portion of the layer body 2 is immersed. La is the front end of the curved anode body. The end portion tightly joins the adjacent anode body front end portions 1a. The anode body tip end portion 10h is disposed on the flat portion 9a of the anode serial interface terminal 9, and is surrounded by two connecting portions 9b connected to both ends of the flat portion 9a. The outer edge 91 of the wound connecting portion reaches the surface region or the upper end of the anode body leading end portion la of the uppermost layer of the laminated body 2, and the two end edges 91 are opposed to each other with a gap 92 interposed therebetween. ^15 The anode body tip portion U and the connecting portion 9b are connected to each other by the two end edges 91 and the anode body leading end portion la and penetrate the laminated anode body tip end portions by two welding metal portions U. And two dazzling metal parts u are formed in two non-repetitive positions. Further, the material metal portion is formed by irradiating a laser beam which has been adjusted to an appropriate spot diameter and output to the "edge 91 and the front end 20 of the anode body. Hereinafter, in the method for manufacturing an electrolytic capacitor of the present embodiment, a method of forming a positive electrode of the anode (four) will be described. The anode is used in the same manner as the anode comb terminal which is continuously disposed at predetermined intervals. The anode terminal 9 includes a flat portion 9a and a connection provided on both sides of the flat portion %. 18 1267883 玖, the invention describes the joint portion 9b. As shown in Fig. 4, the anode body front end of the capacitor element laminate 2 is disposed on the flat portion 9a. After the portion la, the connecting portion 9b is bent in accordance with the steps shown in the figure. The connecting portion 9b is curved so that the connecting portion with the flat portion 9a is disposed in the plane direction toward the anode body front end portion la of the plane portion 5%, and is slightly 9" from the flat portion 9a. Then, as shown in Fig. 5(A), the flat portion 9a of the anode serial interface terminal 9 on which the anode end portion 1a is disposed is placed on the mounting table 7i, and the groove having the inverted v shape is pressed. After the preliminary press pattern 12, the connecting portion 9b is bent along the inclined portion of the groove portion. Then, as shown in FIG. 5(B), the preliminary pressure type 13 is replaced with the preliminary pressure type 13 of the groove portion having the rectangular cross section of the stopper 14 on the bottom surface, and the pressing portion 13 is pressed to make the connecting portion 3b more curved. Then, as shown in Fig. 5(C), the front end portion of the anode body is surrounded by being formed into a joint portion. Further, a plurality of laminated anode body leading end portions 1a are pressed and deformed to be tightly coupled to each other when the connecting portion 9b is formed. In the forming of the joint 49a, since the end edges of the two joint portions are respectively brought into contact with the stopper 14 of the finished press type 13, the two end edges 91 have the same gap 92 as the width of the support member 14. Further, the majority of the anode body front end portions U are formed to be closely joined to each other when they are formed outside the joint portion. After the 〇, the capacitor element laminate 2 is placed in the laser irradiation device, and the position is determined so as to be placed in the edge 91 of the two connection portions disposed on the surface region of the front end portion u of the anode body. Shoot the beam. The irradiation intensity and the glaze time of the laser beam are adjusted to the laser illuminating portion of the meltable edge 91, and the surface area of the front end portion u of the majority of the anode body can be melted as described in the invention. Then, the laser beam is stopped, the molten portion is cooled and solidified, and the molten metal portion 11 is formed. Then, the laminated body 2 determines the position again to illuminate the laser beam on the other end edge 91 of the connecting portion 9b, and then irradiates the laser beam in the same manner as described above to form the molten metal portion 11. Further, the welded metal portion 5 11 penetrates the surface region of the laminated anode end portion 1a, and the two end edges 91 are fused on the surface region of the uppermost anode body leading portion 1a. In the example of the present invention, in order to facilitate the formation of the two welded metal portions 11 without repeating, the gaps between the two end edges 91 can be appropriately set by the stopper 14 of the completed press pattern 13. 10 (Embodiment 3) This embodiment is a modification of the shape of the laser irradiation position and the shape of the anode terminal in the embodiment. 'The other structure and manufacturing method are the same as those of the embodiment i. 15 20 The anode body front end of the laminated body 2 The portion of the front end portion u of the bent anode body is closely joined to the adjacent anode body end portion la. The anode body tip portion U is disposed on the flat (four) of the anode terminal 15 and is connected to both ends of the flat portion W. Two connecting portions (10) and (4) are formed in each connecting portion (10). The end rails 151 having a diameter (four) and a metal portion are formed. The end edge 151 of the connecting portion (10) of the winding body reaches the anode of the uppermost portion of the laminated body 2: the front end portion U In the surface region, the two end edges i5i are arranged to face each other with a gap 152 therebetween.

陽極體前端部la與各連接部i5b係藉固定設於該連接 部⑸之貫通孔18之周邊部與陽極體前端部ia 層之陽極财端部1^_金“17㈣接地連接。I 20 1267883 玖、發明說明 2個熔接金屬部11係於2個不重複之位置形成。又,熔接 金屬部17係藉將已調節適當之點徑與輸出之雷射光束照射 於貫通孔18與陽極體前端部la而形成。 以下,說明本實施例之電解電容器之製造方法中,陽 5 極端子之成形方法與熔接方法。 陽極端子15係使用明定間隔連續設置之陽極梳狀端 子。陽極端子15包含平面部15a與設於平面部15&兩侧之 連接部15b,且於該連接部15b ± ’於所定位置形成直徑 較炫接金屬部之尺寸還小之貫通孔18。如第6圖所示,於 1〇平面部15a上配設有電容器元件積層體2之陽極體前端部 la’然後’與實施例i 一樣’依照第3㈧〜(c)圖所示之步 驟彎曲連接部15b,並包圍配設於平面部15a之積層體2 之陽極體前端们a。貫通孔18係配置於最上部之陽極體 洳端部1 a之表面區域上。 15 積層之多數陽極體前端部la則係在該連接部3b成形 時被壓下而變形成互相緊密結合。 然後,將電谷裔元件積層體2載置於雷射光束照射裝 置,並決定位置使雷射光束可照射於一方之連接部之 貫通孔18周邊部。雷射光束之照射強度與糾時間係調節 20成可隸貫通孔18周邊部之雷射光束照射部,並可使積層 之多數陽極體前端部la之表面區域一樣地熔融。然後停止 雷射光束,將溶融部放冷且使之固化,而形成溶接金屬部 17。接著,積層體2再次決定位置以可照射雷射光束於另 一方之貫通孔18周邊部,並且與上述同樣地照射雷射光束 21 1267883 玖、發明說明 - 而形成純金屬部17。且料金屬部17 Μ通層_ 極體前端部la之表面區域,並在最上部之陽極體前端部 la之表面區域上炫著貫通孔ι8之周邊部。 - 本實施例之製造方法之變形例係如第7圖所示,在彎 二 5曲不设置貫通孔之連接部15b且包圍陽極體前端部後, 於連接部15b之適當位置形成貫通孔18,並炫接貫通孔18 與陽極體前端部la。而貫通孔18可藉如沖床等輕易形成 由於該變形例係可在決定連接部15b之位置後決定貫 10通孔18之位置,故可容易於最適當位置形成炫接金屬部 17。因此’可得_體電解電容器之特性更佳之固體訪 * 電容器。 . 發明效果 如上所述之本發明之固體電解電容器及其製造方法, 15係糟同時照射雷射光束於由銅或銅合金構成之陽極串列介 面端子之連接部端緣與電容器元件積層體之陽極體前端# · 而形成炫接金屬部,故可使用高導電性材料之鋼活銅合金 於陽極端子,因此可提供等效串列電阻特性佳之固體電解 電容器。又’由於本發明之電容器及其製造方法係藉㈣ · 2〇金屬部而讀實且安定連接陽極端子與陽極體前端部,故可 女疋且生產荨效串列電阻特性佳之固體電解電容器。 22 1267883 玖、發明說明 【圖式簡單說明】 第1圖係顯示本發明之一實施型態之固體電解電容器 之透視圖。 第2圖係顯示第1圖之固體電解電容器之側視圖。 5 第3圖(A)〜(C)係顯示彎曲加工本發明之一實施型態之 固體電解電容器之陽極端子之連接部之步驟圖。 第4圖係顯示本發明之其他實施型態之固體電解電容 器之透視圖。 第5(A)〜(〇圖係顯示彎曲加工本發明之其他實施型態 之固體電解電各器之陽極端子之連接部之步驟圖。 第6圖係顯示本發明更進一步之實施型態之固體電解 電容器之透視圖。 第7圖係顯示本發明更進一步之其他實施型態之固體 電解電容器之透視圖。 15 第8圖係顯示習知之固體電解電容器之透視圖。 第圖係"、員不樹脂密封之固體電解電容器之截面圖。 第10圖係顯不固體電解電容器之電容器元件之截面圖 1267883 玖、發明說明 【圖式之主要元件代表符號表】 100.. .固體電解電容器 1,21…電容器元件 14…擋件 18···貫通孔 la,21a,26…陽極體前端部 lb,218,21b···陰骑 2.24.. .電容器元件積層體 211…陽極體 212.. .介電體氧化皮膜 217.. .固體電解質層 27."外裝樹脂 3,9,15,22···陽極端子 31,91,151…端緣 32,92,152…空隙 3a,9a,15a,22a···陽極平面部 3b,9b,15b,22b···連接部 4.10.16.23.. .陰極端子 4a,10a,16a,23a·.·陰極平面部 4b,10b,16b,23b·.·陰極側面部 5...外裝桔子脂 6,11,17···熔接金屬部 7,12…預備壓型 Ή...載置台 8,13…完成壓型The anode body front end portion 1a and each of the connection portions i5b are connected to the peripheral portion of the through hole 18 fixed to the connection portion (5) to be grounded to the anode terminal portion 1^_金"17 (4) of the anode body front end portion ia layer. I 20 1267883发明In the Invention, the two welded metal portions 11 are formed at two non-repetitive positions. Further, the welded metal portion 17 is irradiated to the through holes 18 and the front end of the anode body by the laser beam having the adjusted spot diameter and output. The forming method and the welding method of the positive electrode 5 in the manufacturing method of the electrolytic capacitor of the present embodiment will be described below. The anode terminal 15 is an anode comb terminal which is continuously provided at a predetermined interval. The anode terminal 15 includes a flat surface. The portion 15a and the connecting portion 15b provided on both sides of the flat portion 15& and the connecting portion 15b'' define a through hole 18 having a smaller diameter than the dashed metal portion at a predetermined position. As shown in Fig. 6, The anode body front end portion la' of the capacitor element laminated body 2 is disposed on the 1" plane portion 15a, and then 'the same as the embodiment i', the connecting portion 15b is bent in accordance with the steps shown in the third (8) to (c), and is surrounded and fitted. Provided in the flat portion 15a The front end of the anode body of the laminated body 2 is a. The through hole 18 is disposed on the surface area of the upper end portion 1 a of the anode body. 15 The majority of the anode body end portion la of the laminated layer is formed when the connecting portion 3b is formed. Then, the electric grain element layer 2 is placed in the laser beam irradiation device, and the position is set so that the laser beam can be irradiated to the periphery of the through hole 18 of one of the connecting portions. The irradiation intensity and the correction time of the beam are adjusted to 20% of the laser beam irradiation portion of the peripheral portion of the through hole 18, and the surface region of the front end portion la of the plurality of anode bodies can be melted in the same manner. Then the laser beam is stopped. The molten portion is cooled and solidified to form a molten metal portion 17. Then, the laminated body 2 is again positioned to irradiate the laser beam to the peripheral portion of the other through hole 18, and irradiates the laser beam in the same manner as described above. 21 1267883 玖, description of the invention - the pure metal portion 17 is formed, and the surface portion of the metal portion 17 Μ through layer _ the front end portion la of the pole body is glazed on the surface region of the front end portion la of the uppermost anode body The peripheral portion of the through hole ι8 - The modification of the manufacturing method of the present embodiment is as shown in Fig. 7, after the connecting portion 15b of the through hole is not provided and the front end portion of the anode body is surrounded by the connecting portion 15b The through hole 18 is formed at an appropriate position, and the through hole 18 and the anode body front end portion la are dashed. The through hole 18 can be easily formed by a punching machine or the like. Since the modification can determine the position of the connecting portion 15b, the tenth pass can be determined. Since the position of the hole 18 is formed, the splicing metal portion 17 can be easily formed at the most appropriate position. Therefore, the solid electrolytic capacitor having the characteristics of the available electrolytic capacitor is better. The effect of the invention is the solid electrolytic capacitor of the present invention as described above. In the manufacturing method, the laser beam is simultaneously irradiated to the end edge of the connection portion of the anode serial interface terminal made of copper or a copper alloy, and the anode body front end of the capacitor element laminate body is formed at the same time. A steel active copper alloy of a highly conductive material is used at the anode terminal, thereby providing a solid electrolytic capacitor having excellent equivalent series resistance characteristics. Further, since the capacitor and the method for manufacturing the same according to the present invention are realized by the (4) and 2" metal portions, and the anode terminal and the anode body end portion are stably connected, it is possible to produce a solid electrolytic capacitor having excellent tandem resistance characteristics. 22 1267883 BRIEF DESCRIPTION OF THE DRAWINGS [Brief Description of the Drawings] Fig. 1 is a perspective view showing a solid electrolytic capacitor according to an embodiment of the present invention. Fig. 2 is a side view showing the solid electrolytic capacitor of Fig. 1. 5 (A) to (C) are steps showing a step of bending a connecting portion of an anode terminal of a solid electrolytic capacitor according to an embodiment of the present invention. Fig. 4 is a perspective view showing a solid electrolytic capacitor of another embodiment of the present invention. 5(A) to (Fig. 6 is a view showing a step of bending a connecting portion of an anode terminal of a solid electrolytic device according to another embodiment of the present invention. Fig. 6 is a view showing a still further embodiment of the present invention. A perspective view of a solid electrolytic capacitor. Fig. 7 is a perspective view showing a solid electrolytic capacitor of still another embodiment of the present invention. Fig. 8 is a perspective view showing a conventional solid electrolytic capacitor. Sectional view of a solid electrolytic capacitor which is not resin-sealed. Fig. 10 is a cross-sectional view of a capacitor element of a non-solid electrolytic capacitor. 1267883 玖, description of the invention [Signature table of main components of the drawing] 100.. Solid electrolytic capacitor 1 21, capacitor element 14 ... stopper 18 ···through hole la, 21a, 26... anode body front end portion lb, 218, 21b · · · Yin riding 2.24.. capacitor element laminated body 211 ... anode body 212.. Dielectric Oxide Film 217.. Solid Electrolyte Layer 27." Exterior Resin 3,9,15,22··Anode Terminal 31,91,151...End Edge 32,92,152...Void 3a,9a,15a , 22a··· anode plane part 3b, 9b, 1 5b, 22b···Connection part 4.10.16.23.. cathode terminal 4a, 10a, 16a, 23a·.·cathode plane part 4b, 10b, 16b, 23b···cathode side part 5...outer orange grease 6,11,17···welding metal parts 7,12...pre-formed type Ή...mounting table 8,13...completed molding

24twenty four

Claims (1)

1267883 拾、申請專利範圍 1. 一種固體電解電容器,包含:積層多數電容器元件所構 成之電容器元件積層體,及用以支持該積層體之陽極端 子與陰極端子者, 5 10 15 20 其中’各電容器兀件包括··由閥金屬之金屬薄片構 叙陽極體;除該陽極體之前端部分之外,形成於前述 2極體之表面之介電體層皮膜;包圍該皮膜之固體電解 質;及包圍該固體電解質之陰極層, 前述電容器元件積層體係層疊各前述電容器元件之 陰極層並將其固;^於上述陰極端子上,並且層疊多數陽 極體前端部並將其固定於上述陽極端子之2個連接部而 構成者, 且前 部, 其特徵在於:前述陽極端子係由銅或銅合金構成, 述陽極端子之連接部_曲且層疊之陽極體前端 、另該固體電解電容器具有一炫接金屬部,其係藉雷 n成且貝通上述多數陽極體之層疊的前端部之 表面區域’並在最上部之陽極體前端部之表面區域上炫 著該連接部之端緣。 2·如申請_範圍帛1項之電容器’其中’前述陽極端子 之2_接部之端緣係分開的,而i個前料接金屬部 糸在取上部之陽極體前端部之表面區域上溶著 部之端緣。 按 3·如申請專利範圍第卫 之2個連接部之端緣 項之電容器,其中,前述陽極端子 係分開的,而不重複之2個以上之 25 1267883 手口、申5Rf專利箭阐 月’J述炼接金屬部係在最上部之陽極體前端部之表面區域 上炼著2個連接部之端緣。 4.:申請專利範圍第!項之電容器,其中,貫通孔或缺口 係心成於配置於取上部之前述陽極體前端部之表面區域 5上之連接部之表面區域,而前㈣接金屬部並且在該最 上部之陽極體前端部之表面區域上熔著貫通孔周邊部或 缺口部邊緣1¾非熔著前述連接部之前述端緣。 5· 一種固體電解電客哭夕制、生+ Λ 电合裔之製造方法,係用以製造由積層多 數電容器元件而成之電容器元件積層體,及用以支持該 10 制體之陽極端子與陰極端子構叙㈣電解電容哭, 且各前述電容器元件包括:由闕金屬之金屬薄片構成之 · 陽極體H靖㈣之前端部分之外,於前述陽極體之 · 、t成之電體層皮膜;包圍該皮膜之ID體電解質 ;及包圍該固體電解質之陰極層,又,前述電容器元件 15積層體係、層疊各前述電容器元件之陰極層並將其固定於 上述陰極端子,並且層叠多數陽極體前端部並將其岐 · 於上述陽極端子之2個連接部而構成者, 而,该電容器之製造方法之特徵在於前述陽極端子 係由銅或銅合金構成,且包含有: '° — — f#連接部之步驟,係將前述連接部彎曲而 , 使前述連接部包圍層疊之前述陽極體前端部,且將 前述連接部之端緣配置於上部陽極體前端部之表面 區域上;及 一«㈣金屬部之步驟’係於前述連接部之 26 12678831267883 Picking up, patent application scope 1. A solid electrolytic capacitor comprising: a capacitor element laminated body composed of a plurality of laminated capacitor elements, and an anode terminal and a cathode terminal for supporting the laminated body, 5 10 15 20 wherein each capacitor The component includes: constituting an anode body from a metal foil of a valve metal; a dielectric layer film formed on a surface of the second electrode body except a front end portion of the anode body; a solid electrolyte surrounding the film; and surrounding a cathode layer of a solid electrolyte in which a cathode layer of each of the capacitor elements is laminated and solidified on the cathode terminal, and a plurality of anode body front end portions are stacked and fixed to the two terminals of the anode terminal And the front part is characterized in that the anode terminal is made of copper or a copper alloy, and the connection portion of the anode terminal is bent and the front end of the anode body is laminated, and the solid electrolytic capacitor has a dashed metal portion. , which is the surface area of the front end portion of the stack of the plurality of anode bodies of the above-mentioned anode body Hyun and the end of the connecting portion of the surface area of the anode upper edge of the front end portion of the upper most member. 2. If the capacitor of the application _ range 帛1 is separated, the end edges of the 2_ junctions of the aforementioned anode terminals are separated, and the i front material metal portions are on the surface area of the front end portion of the upper anode body. The edge of the dissolution department. According to the capacitor of the end of the two connection parts of the patent application scope, the anode terminal is separated, and the two or more of the two are not repeated. 25 1267883 Hand, Shen 5Rf Patent Arrow Explaining Moon 'J In the surface of the front end portion of the anode body of the uppermost portion, the edge portion of the two connecting portions is smelted. 4.: Apply for patent coverage! The capacitor of the present invention, wherein the through hole or the notch core is formed in a surface region of the connecting portion disposed on the surface region 5 of the front end portion of the anode body of the upper portion, and the front portion (four) is connected to the metal portion and the anode portion at the uppermost portion The peripheral portion of the front end portion is fused with the peripheral portion of the through hole or the notched portion edge 126 without the aforementioned edge of the connecting portion. 5. A solid electrolytic electric passenger crying system, raw + Λ electric yoke manufacturing method, which is used for manufacturing a capacitor element laminated body formed by laminating a plurality of capacitor elements, and an anode terminal for supporting the 10 body The cathode terminal is configured (4) the electrolytic capacitor is cried, and each of the capacitor elements includes: an electrode layer formed of a metal foil of a base metal and a front end portion of the anode body H (4); An ID body electrolyte surrounding the film; and a cathode layer surrounding the solid electrolyte, the capacitor element 15 is laminated, and a cathode layer of each of the capacitor elements is laminated and fixed to the cathode terminal, and a plurality of anode body tips are stacked And the method for manufacturing the capacitor is characterized in that the anode terminal is made of copper or a copper alloy, and includes: '° — — f# connection portion. In the step of bending the connecting portion, the connecting portion surrounds the front end portion of the stacked anode body, and the connecting portion is Edges disposed on the distal end portion of the upper surface area of the anode body; and a «step (iv) of the metal portion 'based on the connection portion of 261,267,883 端緣與最上部之前述陽極體前端部之表面區域同時 :射雷射光束’形成雜金屬部,絲接金屬部係 貝通上述多數陽極體之層疊的前端部之表面區域, 5 且在前述最上部之陽極體前料之表面區域上炼著 5亥連接部之端緣。 6.如:凊專利範圍帛5項之電容器之製造方法,其中,上 2極端子之2連接部之端緣在前述最上部之陽極體前 犒部之表面區域上係分開的。 10 7·如申請專利範圍帛5項之電容器之製造方法更包含有 3配置於前述最上部之陽極體前端部之表面㈣上之 部之表面區域,形成貫通孔或缺Π之步驟,且,使 m束不照射於前述連接部之端緣”射於前述貫通 =邊部錢σ料緣與料最上部之陽端部之 表面區域’以形成前述炫接金屬部。The end edge and the uppermost surface area of the front end portion of the anode body are simultaneously: the laser beam is formed to form a hetero-metal portion, and the wire-bonding metal portion is a surface region of the front end portion of the stack of the plurality of anode bodies, 5 The edge of the 5 hai joint is fused on the surface area of the uppermost anode body. 6. The method of manufacturing a capacitor according to the fifth aspect of the invention, wherein the edge of the second connecting portion of the upper two poles is separated from the surface area of the frontmost front portion of the anode body. 10 7 . The method of manufacturing a capacitor according to the scope of claim 5 further includes a step of forming a through hole or a defect in a surface region of a portion disposed on a surface (4) of the front end portion of the uppermost anode body, and The m-beam is not irradiated on the edge of the connecting portion, and the surface region of the male end portion of the uppermost portion of the material is formed by the through-edge portion. 2727
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