TWI258416B - Mold assembly allowing core and insert alignment - Google Patents

Mold assembly allowing core and insert alignment Download PDF

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Publication number
TWI258416B
TWI258416B TW94115217A TW94115217A TWI258416B TW I258416 B TWI258416 B TW I258416B TW 94115217 A TW94115217 A TW 94115217A TW 94115217 A TW94115217 A TW 94115217A TW I258416 B TWI258416 B TW I258416B
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Taiwan
Prior art keywords
mold
core
ring member
unit
memory ring
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TW94115217A
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Chinese (zh)
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TW200621464A (en
Inventor
Shen-Jui Chao
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Asia Optical Co Inc
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Publication of TWI258416B publication Critical patent/TWI258416B/en

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Abstract

A mold assembly allowing core and insert alignment, including: a first mold unit and a second mold unit each having a mold insert, a memory ring, a heating unit surrounding the memory ring and a cooling unit surrounding the memory ring. When the memory ring is at a temperature lower than a phase-changing due to the cooling effect of the cooling unit, it will expand and release the mold inserts. When it is at a temperature higher than the phase-changing due to the heating effect of the heating unit, it will contract and tighten the mold inserts. The inner ring faces will then, at the same time, tighten over the outer peripheries of the mold inserts thereby achieving the objects of core alignment and guidance.

Description

1258416 九、發明說明: 【發明所屬之技術領域】 本發明是有關於一種模造鏡片的設備,特別是指一種 可對芯導正模仁的模具組。 【先前技術】 如圖1所示,現有一種可模造成型鏡片的模具組,包 含一第一模具單元1、一與該第一模具單元1相對設置的第 二模具單元2。該第一、二模具單元丨、2各具有一模板 101、 201、璺設於該模板1 〇 1、2〇 1 一側的型板1 〇2、202、 一裝設在該型板102、202内部之模仁1〇3、203。該型板 102、 202各具有一可供模仁1〇3、2〇3裝設定位的座孔1〇5 、205,而該模仁103、203各具有一承靠面1〇6、2〇6及一 凹設在該承靠面106、206上的塑形面1〇7、207。該等型板 102、202相對設有一合模面1 〇8、208。 冨ό玄第一、一模具單元1、2互相靠合時,即可在該等 模仁103、203的塑形面1〇7、207對應一轴線的一中心點 之間形成一芯厚。 雖然利用上述的模具組可達到模造鏡片之目的,但因 鏡片精度要求愈來愈高,而機械加工精度已至極限,傳統 的機械製造與組裝方式顯然無法滿足鏡片的精度需求。如 圖2所不’現有一種精密光學級射出成型機是可供模具組 安裝定位,其包含有一固定模座3、一可動模座4及_可驅 動該可動模座4相對於該固定模座3產生開關模及鎖模之 曲肘單元5,該曲肘單元5的連結結構間會因為製造、組配 1258416 、磨損而產生誤差,導致該可動㈣4録驅動時在移動 路裣上會產生歪斜,而使得模具組也相對地產生歪斜、偏 移。則所成型的鏡片就會有如圖3所示之光軸不在同—直 線上(未對芯)的問題,以及如圖4所示之鏡面傾斜(光輛在 遠處相交)1258416 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to an apparatus for molding a lens, and more particularly to a mold set which can guide a core to a core. [Prior Art] As shown in Fig. 1, a mold set of a moldable lens is provided, which comprises a first mold unit 1, and a second mold unit 2 disposed opposite to the first mold unit 1. The first and second mold units 丨, 2 each have a template 101, 201, and stencils 1, 2, 202 disposed on one side of the stencils 1, 〇1, 2〇1, and one of the stencils 102, The internal model of 202 is 1〇3,203. The stencils 102, 202 each have a seat hole 1 〇 5, 205 for the modulating position 1 〇 3, 2 〇 3, and the dies 103, 203 each have a bearing surface 1 〇 6, 2 The crucible 6 and a shaping surface 1〇7, 207 recessed on the bearing surfaces 106, 206. The stencils 102, 202 are oppositely provided with a clamping face 1 〇 8, 208. When the first and second mold units 1 and 2 are joined to each other, a core thickness can be formed between the center points of one of the axes of the molding faces 1 and 7, 207 of the mold cores 103 and 203. . Although the above-mentioned mold set can achieve the purpose of molding the lens, the accuracy of the lens is getting higher and higher, and the machining precision has reached the limit. The traditional mechanical manufacturing and assembly methods obviously cannot meet the precision requirements of the lens. As shown in FIG. 2, there is a prior art precision optical grade injection molding machine for mounting and positioning of a mold set, which comprises a fixed mold base 3, a movable mold base 4 and a movable mold base 4 relative to the fixed mold base. 3 The toggle mode 5 of the switch mode and the mode-locking is generated, and the connection structure of the toggle unit 5 is caused by the manufacturing and assembly 1258416, and the wear and tear causes an error, which causes the movable (four) 4 recording drive to be skewed on the moving path. Therefore, the mold set is also relatively skewed and offset. Then the formed lens will have the problem that the optical axis shown in Fig. 3 is not on the same line (not on the core), and the mirror tilt as shown in Fig. 4 (the light vehicles intersect at a distance)

再如圖5所示,為了解決上述的問題,雖然可在一模 具組的之:第―、二模具單元6、7之合模面上分別設置多 數,定位導柱6G1、多數之導孔701,而使得該第―、二模 具單元6、7產生互相靠合時,利用該等定位導柱6〇ι與導 孔701之套合而達到準確對位之目的,但因該等定位導柱 6〇1與導孔7(H相對環面及相對端面之間仍有餘隙的存在, 以及在使用-段時間後會因上開機台作動接觸而產生磨耗 ,而使得精度不足的問題更加嚴重。因此 也無法完全解決圖3、圖4之現象。 、種對位方式 另外,一般的模具組雖然可在該鏡片%表面硬 P頂出’但如圖1所示,表面硬化的鏡片仍被座孔105 勺内環面產生徑向拘束’若在此時將鏡片頂出會影 的面型,且無法順利脫模,故必須延長鏡片的冷卻㈣’ 且會延長鏡片成型之cycle time。 【發明内容】 k 〜… !仕閉模後可利用 心隱環件因加熱緊縮而同時對二模 到遙T #门+ J果緊對芯而達 V正成同軸之可對芯導正模仁的模具組。 於是,本發明可對芯導正模仁的模具組,&含—第一 1258416 杈具早70、一與該第一帛具單元相對設置的第二模具單元 、一叙5又在该第二模具單元内部的記憶環件、—圍設在該 記憶環件外部的加熱單元及一圍設在該記憶環件外部的冷 卻單元。該第一、二模具單元各具有一模座、-沿-軸線 裝設在該模座内部之模仁,該等模座各具有-合模面、一 自該合模面凹設的座孔,料模仁分㈣設在料座孔中 ,並各具有-對應該等合模面的塑形面及一圍繞該軸線所 產=外周面。该記憶環件是可同時套設在呈閉模狀態的 °亥t板仁外部’並具有一與該等模仁之外周面相對設置的 内環面、一與該内環面相背設置的外環面,該記憶環件在 ^於-變態溫度時相對於該軸線產生擴張,該内環面與該 杈仁之外周面之間產生一間隙,該記憶環件在高於該變能 溫度時相對於該軸線產生緊縮,且該内環面同時束緊㈣ 等模仁之外周面上。該加熱單元是圍設在該記憶環件外部 ,且可使該記憶環件加溫至高於該變態溫度而呈緊縮狀能 杜該冷卻單元是圍設在該記憶環件外部,且可使該記憶^ 件降溫至低於該變態溫度而呈擴張狀態。 藉此’利用該記憶環件的溫度變化,而產生熱縮、广 ^之變形,且在熱縮時可科束夹在該等模仁上,使㈣ =狂可以準確對芯及達成精密之定位,則所成型的鏡片 =可在同軸線上’鏡面也不會產生傾斜,鏡 可以提昇。 千 【貫施方式】 胃本‘月之岫述及其他技術内容、特點與功效,在 1258416 以下配合參考圖式之 清楚的呈現。 個較佳實施例的詳細說明中 將可 如圖6、圖7及圄又仏一 具-較佳實施例,包含—Γ:本t明可料導正模仁的模 -模具單元10下方的第:具早兀10、一设置在該第 H 弟一杈具早元20、一裝設在該第二模 具早凡20内部的記情璟 供 元^&件3〇、一裝設在該第一、二模具單 、20内部的加熱單元4〇及一裝設在該第一、二模且Further, as shown in FIG. 5, in order to solve the above problem, a plurality of the mold clamping surfaces of the first and second mold units 6 and 7 may be provided in a mold group, and the guide pillars 6G1 and the plurality of guide holes 701 may be positioned. When the first and second mold units 6 and 7 are brought into close contact with each other, the alignment of the positioning guides 6 and the guide holes 701 is used to achieve accurate alignment, but the positioning guide pillars are 6〇1 and the guide hole 7 (H there is still a gap between the opposite torus and the opposite end face, and after the use of the period of time, the wear will be caused by the active contact of the starter, and the problem of insufficient precision is more serious. Therefore, the phenomenon of Fig. 3 and Fig. 4 cannot be completely solved. In addition, the general mold group can harden P on the surface of the lens. However, as shown in Fig. 1, the surface hardened lens is still seated. The inner ring surface of the hole 105 is radially constrained. 'If the lens is ejected from the shadow surface at this time, and the mold cannot be released smoothly, the cooling of the lens must be extended (4)' and the cycle time of the lens molding is prolonged. Contents] k ~... The mold of the core can be used to guide the positive mold core of the core due to the heat tightening and the simultaneous pressing of the two molds to the remote T #门+J fruit to the core and the V-positive coaxial core. Group, & contains - first 1258416 cookware early 70, a second mold unit disposed opposite the first cookware unit, and a memory ring member inside the second mold unit, a heating unit external to the memory ring and a cooling unit disposed outside the memory ring. The first and second mold units each have a mold base, and a mold core disposed along the axis of the mold base. Each of the mold bases has a mold clamping surface and a recessed hole recessed from the mold clamping surface, and the material mold cores (4) are disposed in the material seat holes, and each has a shaping surface corresponding to the mold clamping surface and An outer circumferential surface is produced around the axis. The memory ring member can be sleeved at the outer portion of the outer casing of the mold plate in a closed mold state and has an inner annular surface disposed opposite to the outer circumferential surface of the mold core. An outer annular surface disposed opposite the inner annular surface, the memory ring member expanding relative to the axis at an abnormal temperature, A gap is formed between the toroid and the outer surface of the coix seed, and the memory ring is tightened relative to the axis when the temperature is higher than the energy-changing temperature, and the inner ring surface is simultaneously tightened (4) on the outer circumference of the mold core. The heating unit is disposed outside the memory ring member, and the memory ring member can be heated to be higher than the abnormal temperature to be compacted, so that the cooling unit is disposed outside the memory ring member, and the memory can be made ^ The piece is cooled to a state below the metamorphic temperature and is in an expanded state. By using the temperature change of the memory ring member, heat shrinkage, wide deformation is generated, and the heat can be clamped to the mold core during heat shrinkage. On, make (four) = mad can accurately position the core and achieve precision, then the formed lens = can be on the coaxial line 'mirror surface will not produce tilt, the mirror can be improved. Thousands of [through the way] stomach this month's For other technical content, features and effects, please refer to the clear description of the reference pattern below 1258416. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Reference will be made to Figures 6 and 7 and to a preferred embodiment, including - Γ: the underside of the mold-mold unit 10 of the positive mold core No.: It is installed in the first child, the first child, the first child, the second child, the second, the second, the second, the second, the second The first and second mold sheets 20 and the inner heating unit 4 and the first and second molds are mounted on the first and second molds.

早兀1〇、20内部的冷卻單元5〇。 … 該第-、二模具單元1〇、2〇具有一模座n、η、—, —轴線LM在該模座u、21内部 在該模座丨卜21⑽的彈性元件13、23一裝設在該2 险兀件13、23 -側的限位環件16、26,該第一模具單元 1 一〇+更具有一裝設在該限位環件16 一側的墊片17,而該第 一核具單元20則更具有一設於該限位環件% 一側的扣環 27另外,戎第二模具單元20更具有數穿設在該模仁22 中且可將該鏡片沿軸線L產生頂出的頂出桿28。 该模座11、21具有沿一軸向疊設鎖固的一模板14、24 及一型板15、25。該模板14、24具有一外側面141、241 與该外側面141、241相背設置的内側面1 u、242。該 型板1 5、25具有一與該内側面142、242相對的端面151、 251、一與該端面151、251相背設置的合模面152、252、 一自該合模面152、252貫設至該端面151、251且呈外窄 、内寬階級狀的座孔153、253,該座孔153、253具有一對 應該端面151、251的大孔徑部154、254、一對應該合模面 125^416 152、252之小孔徑部155、255、-介於該大孔徑部154、 254與該小孔徑部155、255之間的中段部156、256及一介 於該大孔徑部154、254與該中段部156、256之間且與轴 線L垂直设置的抵止面is?、257。 該模仁12、22是呈階級柱狀且裝設在該座孔153、253 中’並具有-對應於該大隸部154、254且可抵止在該内 側面142、242上的大徑端部121、221、一沿該軸線[凸設 在該大徑端部121、221 —側的小徑端部122、222及-介 於該小徑端部122、222與大徑端部121、221之間且盥該 抵止面157、257相對的肩面⑵、223,該小徑端部122、 222具有-對應該合模面152、说的塑形面m以及一 圍繞該軸線L所產生的外周面125、225。 本實加例的彈性疋件13、23 I以盤形彈菁為例,且裝 口又在4座孔153、253内部,且抵止在該肩面123、223上 4等彈|±元件13、23的彈力恆使該大徑端部121、221 抵止在該内側面142、242上。 »亥限位%<件16、26是裝設在該座孔153、253内部, J•介㈣件13、23與該抵止面 157、257 之間, 並具有套5又在该杈仁12、22之小徑端部122、222上的 套孔 161、261。 A塾片17及扣& 27是分別裝設在該座孔153、253内 部’且央制在該限位環件16、26與該抵止面157、257之 間。 本實施例的記憶環件3〇是依所欲模造之鏡片材質而可 125^416 :用金屬材質或陶瓷材質。且當鏡片材質為樹脂且以射出 式製成時,該記憶環件30可採用鈦鎳(TiNi)基合金、 G臬鋼(TlNlCu)基合金或叙金屬.·等金屬材質製成(如圖 所不)。若鏡片材質為玻璃且以模造方式成型時,該記憶 :件广可採用鶴酸錯陶竞材質製成。該記憶環件是欲 叹在違第—模具單元2〇之扣環27上而獲得軸向定位,該 記=環件30具有-與該模卩12、22之外周面125、225相 σ 置的内%面3 1、一與該内環面3 j相背設置的外環面 Μ。該記憶環件3〇在低於溫度時相對於該軸線l開 始產生擴張’且在該内環面31與該模仁12、22之外周面 之間產生Μ隙(大於0.03職),該記憶環件% 在高於該變態溫度時可相對於該軸線L產生緊縮,且該内 環面31同時束緊在該等模仁!2、22之外周面⑵、225上 。另外,該記憶環件30更具有一槽孔33及一可敌套在該 槽孔33中且㈣在該限位環件16與該塾片17之間的塞塊 …閉模時’藉該塞塊34塞設在該射匕33中可形成一声 該加熱單元40具有二加熱線圈41、42,該等加熱線圈 41、42分別裝設在該第―、二模具單元1〇、之座孔⑸ :253的中段部156、256中’且緊貼在該記憶環件30之外 ,面32外部,對該等加熱線圈41、42通電時可使該記憶 壞件30加溫至高於該變態溫度而呈緊縮狀態。 該冷卻單元5G是由多數設置在該第_ 、一 Η内部的流道51、52,該等流道= 10 125^416 可適時導入高壓氮氣,且該笨、、六 且桃道51、52是對應該記憶環 件30而圍設在該等座孔153、253之中段部⑼】夕卜部 ,利用氮氣對該記憶環件3G進行冷卻,錢該記憶環件% 降溫至低於該變態溫度而呈擴張狀態。 再如圖9所示,當續莖 田口亥第一、二模具單元10、20在開模 的狀態下,該記憶環件3G受到該扣環27的㈣,是可定 位在該第二模具單元2〇 ±,此時,該記憶環件%的溫度 是低於該變態溫度,所以在該内環面31與該模仁Μ之外 周面J25 <間存有該間隙’利用該間隙可使得該第一、二 _具單70 10、20產生靠合時’該第—模具單元⑺的模仁 12容易套入該記憶環件3〇中(如圖8所示 且又如圖6、圖8所示,當該第一、二模具單元10、 2〇互相靠合且該記憶環件3〇同時套設在該等模卩12、22 :部時,此時,利用該等彈性元件13、23的設置,可使該 等模仁12、22的大徑端部121、221抵緊在該内側面142、 242上’以確保該等塑形面124、224之間保有固定的芯厚 士 ik即可對4等加熱線圈41、42通電,待加熱至變態溫度 時該記憶環件30產生熱縮變形而同時對該等模仁& 22 產生束緊’且使得該等模仁12、22達到對芯及自動導正至 正確位置之目的,即可進行樹脂射出。 I二過一段時間後,先切斷該加熱單元4〇的電源,並隨 即開啟间壓氮氣流人該等流道51、52中,促使該記憶環件 3〇受到冷卻而降至該變態溫度以下,並產生擴張(即回復 至未加熱别的狀悲),就可使該第一、二模具單元1 〇、2〇 125^416 :且開模後’因該記憶環件3。已相對於該奸22及 成型的鏡片產生鬆釋,且在該内環面3 AL 9 < f^r Λ i— 2 2 的 θ 、鏡片的周緣之間也形成有該間 頂出桿28頂出鏡片的動作。 ,了紅作忒 因此’本發明之功效為: 一、 在閉模狀1時,利用對該記憶環件30加孰,而使 己广牛3〇產生熱縮之變形,可使該記憶環件3。同1冷却, 20 internal cooling unit 5〇. The first and second die units 1〇, 2〇 have a die holder n, η, —, and the axis LM is inside the die holders u, 21 in the elastic member 13, 23 of the die holder 21 (10) The limiting ring members 16, 26 are disposed on the side of the two dams 13, 23, and the first die unit 1 has a spacer 17 mounted on one side of the limiting ring member 16 The first fixture unit 20 further has a buckle 27 disposed on one side of the limiting ring member. In addition, the second mold unit 20 is further disposed in the mold core 22 and the lens edge can be The axis L produces an ejector rod 28 that is ejected. The mold bases 11, 21 have a template 14 and 24 and a pattern 15, 25 which are interlocked in an axial direction. The stencils 14, 24 have an inner side surface 111, 242 disposed opposite the outer side surfaces 141, 241. The slabs 15 and 25 have an end surface 151, 251 opposite to the inner side surfaces 142, 242, and a clamping surface 152, 252 disposed opposite the end surfaces 151, 251, and a clamping surface 152, 252. The seat holes 153 and 253 are formed to the end faces 151 and 251 and have an outer narrow and inner wide shape. The seat holes 153 and 253 have a pair of large aperture portions 154 and 254 corresponding to the end faces 151 and 251, and a pair of openings The small aperture portions 155, 255 of the die faces 125^416 152, 252, the middle portions 156, 256 between the large aperture portions 154, 254 and the small aperture portions 155, 255, and one of the large aperture portions 154 And abutting surfaces is?, 257 between the middle portion 156, 256 and perpendicular to the axis L. The mold cores 12, 22 are in the shape of a column and are mounted in the seat holes 153, 253 'and have a large diameter corresponding to the large lands 154, 254 and can be resisted on the inner sides 142, 242. The end portions 121, 221, and the small-diameter end portions 122, 222 and the side of the small-diameter end portion 122, 222 and the large-diameter end portion 121 along the axis The shoulder faces (2), 223 between the faces 221 and the abutting faces 157, 257, the small-diameter end portions 122, 222 having a corresponding face 152, a shaping face m, and a surrounding axis L The resulting outer peripheral faces 125, 225. The elastic member 13 and 23 I of the present embodiment are exemplified by a disk-shaped elastic cyanine, and the mouth is again inside the four-seat hole 153, 253, and the elastic member on the shoulder surface 123, 223 is 4; The spring force of 13, 23 is such that the large diameter end portions 121, 221 abut against the inner side surfaces 142, 242. The "Horse Limit %" is placed inside the seat holes 153, 253, between the J (4) members 13, 23 and the abutment faces 157, 257, and has a sleeve 5 in the The sleeve holes 161, 261 on the small diameter ends 122, 222 of the legs 12, 22. The A cymbal 17 and the buckle & 27 are respectively disposed inside the seat holes 153, 253 and are centrally formed between the limit ring members 16, 26 and the abutting faces 157, 257. The memory ring member 3 of the embodiment can be made of a metal material or a ceramic material according to the lens material to be molded. When the lens material is made of resin and is made by injection molding, the memory ring member 30 can be made of titanium-nickel (TiNi)-based alloy, G-barium steel (TlNlCu)-based alloy or metal such as metal. No). If the lens material is made of glass and molded by molding, the memory can be made of Hessian Pottery. The memory ring member is intended to obtain an axial positioning on the buckle 27 of the die-molding unit 2, and the ring member 30 has a σ phase with the outer peripheral faces 125, 225 of the die 12, 22. The inner surface of the inner surface 3 1 and the inner annular surface of the inner annular surface 3 j are opposite to each other. The memory ring member 3 starts to expand toward the axis 1 when it is lower than the temperature, and a gap (greater than 0.03 position) is generated between the inner ring surface 31 and the outer peripheral surface of the mold core 12, 22, the memory The ring member % can be tightened relative to the axis L above the metamorphic temperature, and the inner ring face 31 is simultaneously tightened in the mold core! 2, 22 outside the perimeter (2), 225. In addition, the memory ring member 30 further has a slot 33 and a plug which can be nested in the slot 33 and (4) between the limiting ring member 16 and the cymbal piece 17 ... when the mold is closed The heating block 40 has two heating coils 41 and 42. The heating coils 41 and 42 are respectively installed in the seat holes of the first and second mold units. (5): 253 of the middle portion 156, 256 of the 253 and is closely attached to the outside of the memory ring member 30, outside the face 32, when the heating coils 41, 42 are energized, the memory fault member 30 can be warmed to be higher than the abnormal state The temperature is tight. The cooling unit 5G is composed of a plurality of flow passages 51, 52 disposed inside the first and second sides, and the flow passages = 10 125^416 can be introduced with high-pressure nitrogen gas in a timely manner, and the stupid, six and peach roads 51, 52 The memory ring member 30 is disposed in the middle portion (9) of the seat holes 153, 253, and the memory ring member 3G is cooled by nitrogen gas, and the memory ring member is cooled to a temperature lower than the abnormal temperature. It is in an expanded state. As shown in FIG. 9, when the first and second mold units 10 and 20 of the stalk field are opened, the memory ring member 3G receives the (four) of the buckle 27 and is positionable in the second mold unit. 2〇±, at this time, the temperature of the memory ring member is lower than the metamorphic temperature, so that the gap exists between the inner ring surface 31 and the outer peripheral surface J25 < When the first and second sheets 70 10, 20 are brought together, the mold core 12 of the first mold unit (7) is easily inserted into the memory ring member 3 (as shown in FIG. 8 and FIG. 6 and FIG. As shown in Fig. 8, when the first and second mold units 10, 2 are abutted against each other and the memory ring member 3 is simultaneously sleeved at the portions of the molds 12, 22, at this time, the elastic members 13 are utilized. The arrangement of 23 allows the large diameter ends 121, 221 of the mold cores 12, 22 to abut against the inner side surfaces 142, 242 to ensure a fixed core thickness between the molding surfaces 124, 224. The IK can energize the 4th heating coils 41, 42. When the temperature is changed to the metamorphic temperature, the memory ring member 30 is heat-shrinked and simultaneously tightens the mold core & 22 and The resin can be ejected by the purpose of the cores 12 and 22 being aligned to the core and automatically guided to the correct position. After a period of time, the power of the heating unit 4 切断 is turned off, and then the pressure is turned on. Nitrogen flow in the flow passages 51, 52, causing the memory ring member 3 to be cooled to fall below the metamorphic temperature, and to cause expansion (ie, return to unheated other sorrow), the first , two mold units 1 〇, 2 〇 125 ^ 416: and after the mold is opened, because the memory ring member 3 has been released relative to the traitor 22 and the formed lens, and in the inner ring surface 3 AL 9 < θ of f^r Λ i-2 2 and the periphery of the lens are also formed with the action of the ejector rod 28 ejecting the lens. The effect of the invention is as follows: 1. The function of the invention is: At 1 o'clock, by twisting the memory ring member 30, and causing the deformation of the heat-shrinking of the shovel, the memory ring member 3 can be used.

寸束夾在該模仁12、22上,使得該模仁m2可以準確 對芯及達成精密之定位,則所成型的鏡片光㈣在同一軸 線上(對芯)’鏡面也不會產生傾斜,鏡片的良率可以提昇。 二、 在閉模狀態時,利用該等彈性元件13、^的彈力 頂持作用,與該扣環27連結的記憶環件%可獲得轴向定 位’而該模仁12、22亦可保持抵止在内側面⑷上,可以 確保該模仁12、22之塑型面124、224之間的芯厚值不會 產生變化。 曰 二、在閉模狀態且該記憶環件3()同時套合在該模仁^ 、22上時’利用該限位環件16、%對該模仁& 22的徑 向限位,可以避免該記憶環件3〇受熱對該模仁12、22 ^ 生束緊時,該模仁12、22的大徑端部121、221會相對於 該内側面142、242產生游離、產生磨耗。 四、在開模狀態時,利用對該記憶環件3〇冷卻,而使 知该圮憶環件30產生擴張的作用,可使該内環面31與已 成型的鏡片周緣產生側向離型,如此一來可以減少因鏡片 頂出之面型變化,可降低不良率,亦由於鏡片周緣已產生 12 5^416 側向離型,故鏡片已無來自 此頂^%面31的徑向拘束力,因 此頂出杯不用等待鏡片完全 鐘 將鏡片頂出而不影響 ,兄片面型,可縮短鏡片成型之cycletime。 五、利用該記憶環件3G同時對該模仁12、2 生對芯,無累積公差的問題,且一 ” 机 」排除所有枝構設計模具 σ又汁、1造組配所產生之餘隙之考慮。 广旱-提的是,本發明上述實施例圖式中,該第一、 ^模具單元10、20為射出模。若鏡片材料麵;^且該記 用繼嶋質時,則是將一確材預形體放 第二具早70的模仁上’再將第一模具翠元相對於該 一杈八早7G進行對合而達到模造目的。 &惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請:利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1疋現有一種模具組的組合剖面示意圖; 圖2是該模具組受一曲肘單元驅動的裝設示意圖; 圖3是鏡片的光軸不在同一直線上的示意圖; 圖4是鏡片之鏡面傾斜的示意圖; 立圖5是在一模具組的之一第一、二模具單元之對合示 思圖’況明在該第—、二模具單元的合模面上分別設置 數之疋位導柱、多數之導孔; 圖6是一組合圖,說明本發明可對芯導正模仁的模具 13 1258416 組的一較佳實施例; 圖7是本發明上述較佳實施例之一部份平面分解示意 圖, 圖8是本發明上述較佳實施例之一局部放大示意圖, 說明一記憶環件同時套設在二模仁上;及 圖9是本發明上述較佳實施例之一開模示意圖,說明 一第二模具單元相對於一第一模具單元產生分離。The inch bundle is clamped on the mold cores 12 and 22, so that the mold core m2 can accurately position the core and achieve precise positioning, and the formed lens light (4) does not tilt on the same axis (on the core). The yield of the lens can be improved. 2. In the closed state, by the elastic holding action of the elastic members 13, the % of the memory ring connected to the buckle 27 can be axially positioned, and the mold cores 12, 22 can also be held. On the inner side surface (4), it is ensured that the core thickness value between the molded faces 124, 224 of the mold cores 12, 22 does not change. Secondly, in the closed mode state and the memory ring member 3 () is simultaneously fitted on the mold cores 22, 22, the radial limit of the mold core & 22 is utilized by the limit ring member 16, It can be avoided that when the memory ring member 3 is heated and tightened to the mold cores 12, 22, the large diameter end portions 121, 221 of the mold cores 12, 22 are free from the inner side surfaces 142, 242, causing wear. . 4. In the mold opening state, by using the cooling of the memory ring member 3 to make the ring member 30 expand, the inner ring surface 31 and the peripheral edge of the formed lens can be laterally separated. In this way, the surface change due to the lens ejection can be reduced, the defect rate can be reduced, and since the lens periphery has generated 12 5^416 lateral release, the lens has no radial constraint from the top surface 31. Force, so the top cup does not have to wait for the lens to completely eject the lens without affecting it. The brother-face type can shorten the cycle time of lens forming. 5. Using the memory ring member 3G at the same time, the mold core 12, 2 is paired with the core, there is no problem of cumulative tolerance, and a "machine" excludes all the gaps of the design of the mold design σ and juice, and the resulting gap Consideration. In the above embodiment of the present invention, the first mold unit 10, 20 is an injection mold. If the lens material surface; ^ and the use of the secondary enamel, it is to put a true material pre-shaped body on the second early 70 molds, and then the first mold Cuiyuan relative to the first eight early 7G The purpose of the combination is to achieve the purpose of molding. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent change made by the application of the present invention and the scope of the invention. And modifications are still within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic cross-sectional view of a conventional mold set; FIG. 2 is a schematic view of the mold set driven by a toggle unit; FIG. 3 is a schematic view of the optical axes of the lenses not on the same line; 4 is a schematic diagram of the mirror tilt of the lens; the vertical view 5 is a pair of first and second mold units in a mold set, and the same is set on the mold clamping surface of the first and second mold units.疋 导 导 、 、 、 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; FIG. 8 is a partially enlarged schematic view of a preferred embodiment of the present invention, illustrating a memory ring member simultaneously disposed on a two-die; and FIG. 9 is a preferred embodiment of the present invention. A mold opening diagram illustrating the separation of a second mold unit relative to a first mold unit.

14 1258416 【主要元件符號說明】14 1258416 [Main component symbol description]

10…… …第一模具單元 1 7 …* …塾片 1 1…… Μ模座 20"*" ""第二模具 L…"… …轴線 21""* ""模座 1 2…… …模仁 22…… … > 模仁 121 - …大徑端部 221… •…大徑端部 122 - …小徑端部 222… •…小徑端部 123… 肩面 223… *…肩面 12 4… …塑形面 224… •…塑形面 125 - …4外周面 225… …*外周面 1 3 * ……彈性元件 23…… •…彈性元件 1 * y …^模板 24**** •…模板 141 - …外側面 241… …*外側面 142… …4内側面 242… *…内側面 1 5…… I…型板 2 5 * * … •…型板 151… ……端面 251 —端面 152 - ^…合模面 252… •…合模面 153… “…座孔 253… —座孔 1 5 4… ……大孔徑部 254… …4大孔徑部 155 - S…小孔徑部 255… 一 *小孑L徑部 156… …中段部 256… ……中段部 157… …抵止面 257… ""抵止面 1 W ¥ ……限位環件 26 * •…限位環件 161… ^…套孔 261… …s套孔 15 1258416 27, ……扣環 40 *… ……加熱單元 28 - …頂出才干 1 * « * ·» ……加熱線圈 3 0… ……記憶環件 42 ·… ……加熱線圈 3 1… ……内環面 5 0 ♦… …"冷卻單元 3 2 … ……外環面 5卜… ……流道 3 3…… …f…槽孔 5 2 s… ……流道 3 4 *… ……塞塊 1610...... ...first mold unit 1 7 ...* ... 塾片 1 1... Μ mold holder 20"*""" second mold L..."...axis 21""* "&quot Mold base 1 2 ... ... mold core 22 ... ... > mold core 121 - ... large diameter end portion 221 ... • ... large diameter end portion 122 - ... small diameter end portion 222 ... ... ... small diameter end portion 123 ... Shoulder surface 223... *... Shoulder surface 12 4... Shaped surface 224... • Shaped surface 125 - ... 4 outer peripheral surface 225 ... ... * outer peripheral surface 1 3 * ... elastic element 23 ... • ... elastic element 1 * y ...^Template 24**** •...Template 141 - ...Outer side 241.........*Outer side 142...4Inside side 242... *...Inside side 1 5... I... Type board 2 5 * * ... •... Profile 151... ...... End face 251 - End face 152 - ^... Clamp face 252... • Mold face 153... "... Seat hole 253... - Seat hole 1 5 4... Large aperture 254... 4 Large aperture Part 155 - S... Small aperture portion 255... One * Small 孑 L diameter portion 156 ... Middle portion 256 ... ... Middle portion 157 ... ... abutment surface 257 ... "" Abutment surface 1 W ¥ ... Limit Ring 2 6 * •... Limit ring 161... ^... Set hole 261... ...s set hole 15 1258416 27, ... buckle 40 *... ...... heating unit 28 - ... ejector 1 * « * ·» ...... heating Coil 3 0... ......memory ring member 42 ..........heating coil 3 1... ...... inner ring surface 5 0 ♦... ..."cooling unit 3 2 ... ...... outer ring surface 5 b... ...... flow path 3 3 ......f...slot 5 2 s... ......flow path 3 4 *... ...... plug block 16

Claims (1)

1258416 十、申請專利範圍: 1· 一種可對芯導正模仁的模具組,包含: 一第一模具單元,具有一模座、一 供从 一軸線裝設在 該模座内部之模仁,該模座具有一合模面、一自該合模 面凹設的座孔,該模仁是裝設在該座孔中,並具有二^ 應該合模面的塑形面及一圍繞該軸線所產生的外周面. 土一第二模具單元,是可沿軸向與該第—模具單元產 生靠合或分離,並具有一模座、一沿該軸線裝設在該模 座内部之模仁,該模座具有一合模面、—自該合模面凹 設❹孔’該模仁是裝設在該座孔巾,並具有—對應該 合模面的塑形面及一圍繞該軸線所產生的外周面; 一記憶環件,是可同時套設在呈閉模狀態的該等模 仁外部,並具有一與該等模仁之外周面相對設置的内環 面、一與該内環面相背設置的外環面,該記憶環件在低 於一變態溫度時相對於該軸線產生擴張,該内環面與該 模仁之外周面之間產生一間隙,該記憶環件在高於該變 態溫度時相對於該軸線產生緊縮,且該内環面同時束緊 在該等模仁之外周面上; 一加熱單元,是設置在該記憶環件外部,且可使該 §己憶環件加溫至高於該變態溫度而呈緊縮狀態;及 一冷卻單元,是設置在該記憶環件外部,且可使該 記憶環件降溫至低於該變態溫度而呈擴張狀態。 2.依據申請專利範圍第1項所述之可對芯導正模仁的模具 組,其中,該第二模具單元位在該第一模具單元下方, 17 1258416 且該記憶環件裝設在該第二模具單元_ 3.依據申請專利範圍第2項所访4 之可對芯導正模仁的模具 組,其中,該第《 —、-握、 的模座更各具有沿該軸 向疊設鎖固的一模板及一型柘,# & t 反该等模板各具有一外側 面、一與該外側面相背設置的 又直的内側面,該等型板各具有 該等合模面、一與該等合模 和月叹置的端面、自該等 合模面貫設至該端面且呈外窄 外乍、寬階級狀的座孔,該等 模仁對應該座孔而呈階級柱狀, 更各具有一抵止在該等 内側面上的大徑端部、一兮击丄^ 缅丨/ 口 5亥軸線凸設在該大徑端部一 側的小徑端部及設於該小徑端部的外周面,該小徑端部 之端面上設有該塑形面’且該第一、二模具單元更各具 有一裝設在言亥等座子L内部且怪使該大徑端部抵止在該等 内侧面上的彈性元件。 4·依據申請專利範圍第3項所述之可對芯導正模仁的模具 組,其中,該第一、二模具單元更各具有一套設在該等 模仁之小徑端部外部且容設在該座孔中的限位環件,且 该等彈性元件彈抵在該大徑端部與該限位環件之間。 5·依據申請專利範圍第丨項所述之可對芯導正模仁的模具 、、且其中’该兄憶環件可採用金屬材質製成,且可選自 由欽鎳基合金、鈦鎳銅基合金及鉍金屬所構成的群組。 6.依據申請專利範圍第1項所述之可對芯導正模仁的模具 組’其中,該記憶環件可採用鎢酸鍅陶瓷材質製成。 7 ·依據申凊專利範圍第1項所述之可對芯導正模仁的模具 組’其中,該加熱單元具有二裝設在該第一、二模具單1258416 X. Patent application scope: 1. A mold set capable of guiding a positive core of a core, comprising: a first mold unit having a mold base and a mold core mounted from an axis inside the mold base, The mold base has a mold clamping surface, a seat hole recessed from the mold clamping surface, the mold core is installed in the seat hole, and has a molding surface corresponding to the mold surface and a surrounding of the axis The outer peripheral surface of the soil-second mold unit is axially coupled to or separated from the first mold unit, and has a mold base and a mold core mounted along the axis inside the mold base. The mold base has a mold clamping surface, and a mold hole is recessed from the mold surface. The mold core is mounted on the seat hole and has a molding surface corresponding to the mold clamping surface and a surrounding surface. The outer peripheral surface is formed; a memory ring member is simultaneously sleeved on the outside of the mold core in a closed mold state, and has an inner annular surface disposed opposite to the outer peripheral surface of the mold core, and an inner annular surface An outer annular surface provided on the back, the memory ring member is expanded relative to the axis when the temperature is lower than a metamorphic temperature a gap formed between the inner annular surface and the outer peripheral surface of the mold core, the memory ring member is tightened relative to the axis when the temperature is higher than the abnormal temperature, and the inner annular surface is simultaneously tightened at the periphery of the mold core a heating unit disposed outside the memory ring member and capable of heating the 忆 环 环 ring member to a temperature higher than the abnormal temperature; and a cooling unit disposed outside the memory ring member And the memory ring can be cooled to below the metamorphic temperature to be in an expanded state. 2. A mold set according to claim 1, wherein the second mold unit is located below the first mold unit, 17 1258416 and the memory ring is mounted on the mold set The second mold unit _ 3. according to the scope of the patent application of the second item of 4, the mold group of the core guiding positive mold, wherein the first "-, - grip, the mold base each has a stack along the axial direction a template and a type of yoke, wherein the stencils each have an outer side surface and a straight inner side surface opposite to the outer side surface, each of the stencils having the mold clamping surface An end face that is closed with the mold and the moon, and a seat hole that extends from the mold clamping faces to the end face and has an outer narrow outer rim and a wide class shape, and the mold cores are in a class corresponding to the seat holes The columnar shape further has a large-diameter end portion which is disposed on the inner side surface of the large-diameter end portion, and a small-diameter end portion which is protruded from the side of the large-diameter end portion On the outer peripheral surface of the small-diameter end portion, the shaping surface is provided on the end surface of the small-diameter end portion, and the first and second mold units are further L has mounted inside a transposon and the like made by Hai strange that the large-diameter end portion of the stopping resilient elements such inner surface. 4. The mold set capable of guiding the positive core of the core according to item 3 of the patent application scope, wherein the first and second mold units each have a set of outer diameters disposed outside the small diameter end of the mold core a limiting ring member disposed in the seat hole, and the elastic members are biased between the large diameter end portion and the limiting ring member. 5. According to the scope of the patent application, the core can be used to mold the positive mold, and the 'the brother's ring can be made of metal material, and can choose free nickel alloy, titanium nickel copper A group of base alloys and base metals. 6. A mold set capable of guiding a positive core of a core according to the scope of claim 1 wherein the memory ring member is made of barium tungstate ceramic material. 7. The mold group of the core guiding positive mold according to claim 1 of the scope of the patent application, wherein the heating unit has two mounted on the first and second mold sheets 18 1258416 元之模座内部的加熱線圈。 8.依據申請專利範圍第1項所述之可對芯導正模仁的模具 組,其中,該冷卻單元具有多數設置在該第一、二模具 單元之模座内部的流道,該等流道圍設在該等座孔外部 ,且該等流道可導入高壓氮氣。18 1258416 The heating coil inside the mold base. 8. The mold set according to claim 1, wherein the cooling unit has a plurality of flow passages disposed inside the mold bases of the first and second mold units, the flow The channels are disposed outside of the seat holes, and the channels can be introduced with high pressure nitrogen. 1919
TW94115217A 2004-12-23 2005-05-11 Mold assembly allowing core and insert alignment TWI258416B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW93140266 2004-12-23
TW94115217A TWI258416B (en) 2004-12-23 2005-05-11 Mold assembly allowing core and insert alignment

Publications (2)

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TWI415731B (en) * 2008-06-06 2013-11-21 Hon Hai Prec Ind Co Ltd Tool and method for taking out module core
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