TWI257968B - Composite panel and method of making the same - Google Patents
Composite panel and method of making the same Download PDFInfo
- Publication number
- TWI257968B TWI257968B TW94104857A TW94104857A TWI257968B TW I257968 B TWI257968 B TW I257968B TW 94104857 A TW94104857 A TW 94104857A TW 94104857 A TW94104857 A TW 94104857A TW I257968 B TWI257968 B TW I257968B
- Authority
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- Taiwan
- Prior art keywords
- cement
- wood
- layer
- fireproof
- soundproof
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 239000002131 composite material Substances 0.000 title abstract 3
- 239000004568 cement Substances 0.000 claims abstract description 55
- 239000002023 wood Substances 0.000 claims abstract description 39
- 239000011347 resin Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 13
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims abstract description 8
- 239000001110 calcium chloride Substances 0.000 claims abstract description 7
- 229910001628 calcium chloride Inorganic materials 0.000 claims abstract description 7
- 210000002268 wool Anatomy 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000004079 fireproofing Methods 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 239000004567 concrete Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 239000000203 mixture Substances 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 3
- 229920002522 Wood fibre Polymers 0.000 abstract 7
- 239000002025 wood fiber Substances 0.000 abstract 7
- 239000003340 retarding agent Substances 0.000 abstract 2
- 239000012467 final product Substances 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000011449 brick Substances 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 239000000378 calcium silicate Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical group [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000001175 calcium sulphate Substances 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/0075—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects for decorative purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/02—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material with fibres or particles being present as additives in the layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
- B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B13/10—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood; of wood particle board
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/026—Wood layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/044—Water-setting substance, e.g. concrete, plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/06—Vegetal fibres
- B32B2262/062—Cellulose fibres, e.g. cotton
- B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/304—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/718—Weight, e.g. weight per square meter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
- B32B2607/02—Wall papers, wall coverings
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31971—Of carbohydrate
- Y10T428/31989—Of wood
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Panels For Use In Building Construction (AREA)
- Building Environments (AREA)
Description
1257968 九、發明說明: 【毛明所屬之技術領域】 本發明是有關於—種建材,特別是指一種施卫簡便的 防火隔音抗震板及其製造方法。 【先前技術】 ^般建築物的牆壁通常是以柄或水泥錢後,再於 玱面塗抹:泥整平而成’惟’採用磚砌工法需要人工逐一 :::當費時費力,而採用水泥灌聚工法則需事先架設 =面板板,待水泥«人並乾結㈣後,再將牆面模板拆 二:亦:當費時費力,且磚彻或水泥灌漿而成之牆壁通 吊 當厚度,而會佔據不少空間,故非常不適宜做為 隔間牆使用。 、所以,即有業者思及以輕實板材替代,將多數輕實板 材逐片組裝後再於兩面塗抹水泥而成牆壁,如此,不但在 組設牆壁時可省時省力,且可減少牆壁所佔用之空間y又 ,牆壁通常需有防火、隔音、斷熱等功效,方能有一定的 安全性及隱私性,而-般市面上最常見之輕實板材為石夕酸 鈣板,其防火效果佳,但材料成本過高,且吸音效果不佳 ’此外,另-種常見之輕實板材為切板(如我國公告第 M247619號新型專利案所述之防火輕實板即為一例),其是 將多數木絲浸泡過氯化鈣液以達防腐及降低燃點作/、疋 與水泥混合麼製成板狀,如此,藉由木絲本身之纖維質構 造可達到吸音、隔熱(熱傳導係數低)效 、貝 不惟,木礦板 硬度不如磚塊、水泥、矽酸鈣板等,且耐燃點亦未如磚塊 1257968 、水泥、石夕酸與板等高,因此’在使用上,當木礦板組接 成牆後,必須再於該牆兩面各塗抹一層相當厚度的水泥, • 以增強其結構及防火性,故施工時會浪費不少時間及人力 " 〇 【發明内容】 因此,本發明之目的,即在提供一種可簡化施工程序 以省時省力,且隔熱、吸音效果佳之防火隔音抗震板及其 製造方法。 _ 於疋’本發明防火隔音抗震板包含有一木絲層及一水 泥層’该木絲層疋以多數木絲混合氯化約、防火劑及少量 水泥壓製而成’而該水泥層内側面與該木絲層之一側面相 結合’且该水泥層是以水泥混合樹脂而成,又該防火隔音 抗震板之製造方法包含以下步驟:〔A )將木料切製成絲;( B)將多數木絲混入氯化躬、防火劑及水泥;(c )將該等混 合後木絲壓製成一板狀木絲層;(D )準備一模具;(£ )將 水泥及樹脂灌注入該模具内;(F)將該板狀木絲層置入已 • $有水泥及樹脂之模具内;⑹將模具内之物件烘乾成型 〇 本發明之功效主要是藉由該木絲層及水泥層結合成一 體使其具有防火性高、熱傳導係數低、吸音率高等特性 ,且在施工組設時能相當簡便。 【實施方式】 有關本發明之前述及其他技術内容、特點盥功效,在 以下配合參考圖式之較佳實施例的詳細說明中,、將可清楚 1257968 的呈現。 在本發明被詳細描述之前,要注意的是,在以下的說 明内容中,類似的元件是以相同的編號來表示。 如圖1、圖2所示,本發明防火隔音抗震板1的一第 一較佳實施例包含有一木絲層1 〇及一水泥層2〇。 該木絲層10是以多數木絲n混合氯化鈣、防火劑及少 量水泥壓製而成。
该水泥層20内側面與該木絲層1 〇之一側面相結合, 且该水泥層20是以水泥混合樹脂,並舖設一網子21而成 ’忒網子21之設置可強化結構使水泥不易碎裂,又該網子 21於本實施例中是以天然纖維編織而成,且該天然纖維為 油璋絲,如此,可符合環保目的。 如圖3所示,應用本發明組設成牆壁時,是先將該等 防火隔音抗震1逐片組裝而成後,再於兩壁面分別塗上 一水泥薄層(或油漆層)3〇以整平收尾即可。 、生如圖1、圖4所示,本發明之防火隔音抗震板1的製 造方法包含有以下步驟: 、(A)將木料切製成絲,該木料可為廢棄木材之回收利 用,以達廢物利用之環保目的。 #⑻將上述裁切而成之多數木絲η混入氯化鈣 =火劑及水泥,該氯㈣主要是作為防腐用,該天秋防 。Μ可大㈣昇木絲11之燃點,而該水泥則可作為黏著用 (C)將上述已混入氯化鈣、 天然防火劑及水泥之多數 1257968 木絲11壓製成一板狀木絲層1 〇。 (D)準備一模具(圖未示)。 (Ε)將水泥及樹脂灌注入該模具内,並於灌注同時舖 設上-網子2卜且該網子21為油璋絲所構成之天然纖:網 〇 (F) 將該板狀木絲層10置入已灌有水泥及樹脂之模 具内,並藉由水泥及樹脂之黏結性而結合成一體。、 (G) 將上述結合成一體之物件置入一真空爐(圖未示 )中進行真空烘乾,而成型出一防火隔音抗震板工。 由上述說明可知,本發明具有以下之優點: 一、 由於本發明防火隔音抗震板!是以木絲層丨〇及水 泥層20結合一體而成,因此,藉由木絲u之吸音率高、熱 傳導係數低及水泥之燃點高、硬度強等特性,而可兼具有 隔音、吸音、斷熱(隔熱)、防火等優良效果且堅固耐用。 二、 由於本發明在組設上,僅需在該等防火隔音抗震 板1組接完成後,再以水泥或油漆抹平收尾即可,而不像 習用木礦板在組接完成後還需進行二次施工以塗抹上厚水 泥層再進行收尾方可,因此,本發明在施工组設上相當簡 便,而可省時省力。 三、 由於本發明之材料主要是以木料及水泥為主,故 材料成本會遠低於習用矽酸鈣板之成本,且於施工時可省 時省力’而亦可降低施作時之人力成本。 四本發明防火隔音抗震板1之單位重量比磚塊及水 泥輕,且厚度亦較薄,故有良好的抗震性且能增加空間使 1257968 用率。 —如圖5所示,為本發明防火隔音抗震板丨之第二 實施例’其與第—較佳實施例之不同處僅在於該水泥層1 =外側面S呈凹凸立體狀,即該水泥層2G外側面凸設曰 間早幾何造型之凸i鬼22 ’如此’可增加牆面之變化及美感 值得一提的是,本發明不僅可應用於牆壁上,亦可應 用於建構天花板、斜屋頂等上。 μ 淮以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1疋本發明防火隔音抗震板的一第一較佳實施例的 立體外觀圖; 圖2是該第一較佳實施例之背面示意圖; 圖3是該第一較佳實施例之使用示意圖,說明該等防 火隔音抗震板組成一牆面之情形; 圖4是該第一較佳實施例的製造流程圖;及 圖5是本發明防火隔音抗震板的一第二較佳實施例的 立體外觀圖。 9 1257968 【主要元件符號說明】 1 防火隔音抗震板 21 網子 10 木絲層 22 凸塊 11 木絲 30 水泥薄層 20 水泥層 10
Claims (1)
1257968 十、申請專利範圍: 1. 一種防火隔音抗震板,包含有: 一木絲層,是以多數木絲混合氯化鈣、防火劑及少 量水泥壓製而成;及 一水泥層,其内側面與該木絲層之一側面相結合, 且該水泥層是以水泥混合樹脂而成。 2·依據申請專利範圍第1項所述之防火隔音抗震板,其中 ’ 5亥水泥層之外側面呈凹凸立體狀。 i 3 ·依據申請專利範圍第1項所述之防火隔音抗震板,其中 該水泥層中舖設有一網子。 4·依據申請專利範圍第3項所述之防火隔音抗震板,其中 ’該網子為天然纖維所構成。 5·依據申請專利範圍第4項所述之防火隔音抗震板,其中 ,該天然纖維為油璋絲。 6· 種防火隔音抗震板之製造方法,包含以下步驟: (A)將木料切製成絲; - (B)將多數木絲混入氯化鈣、防火劑及水泥; ' (C)將該等混合後木絲壓製成一板狀木絲層; (D)準備一模具; (E )將水泥及樹脂灌注入該模具内; (F )將該板狀木絲層置入已灌有水泥及樹脂之模具 内;及 7 ( G)將模具内之物件烘乾成型。 依據申請專利範圍第6項所述之防火隔音抗震板,其中 11 1257968 同時舖設上一網 ,該步驟(E )在灌注水泥及樹脂時, 子0
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TW94104857A TWI257968B (en) | 2005-02-18 | 2005-02-18 | Composite panel and method of making the same |
US11/212,600 US20060188740A1 (en) | 2005-02-18 | 2005-08-29 | Composite panel and method of making the same |
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US7913812B2 (en) * | 2007-08-21 | 2011-03-29 | Mark Sanders | Composite sound barrier panel |
US20100078260A1 (en) * | 2008-09-26 | 2010-04-01 | Mcneal Jr Jerry J | Acoustical sound barrier material |
US20100224442A1 (en) * | 2009-03-09 | 2010-09-09 | Mark Sanders | Sound barrier panel |
FR2958574B1 (fr) * | 2010-04-13 | 2012-05-04 | Macc3 | Procede de realisation de panneaux de construction prefabriques a collaboration bois-beton et panneaux obtenus par ce procede |
US20130199868A1 (en) * | 2012-02-08 | 2013-08-08 | William Lee Bergiadis | Sound absorbing wall |
US20150314564A1 (en) * | 2014-05-05 | 2015-11-05 | Chicago Flameproof & Wood Specialties Corp. | Laminated magnesium cement wood fiber construction materials |
TWI612205B (zh) * | 2015-03-16 | 2018-01-21 | 透氣導熱之牆體 |
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