1254771. 九、發明說明：. 【發明所屬之技術領域】 。士本發明是有關於-種扣環之模組製程，且特別是有關於—種可縮短製 &日守間並提咼成品的結構強度的扣環之模組製程。 【先前技術】 一過去對於待移動物體的移動作業，係以人力搬運的方式達成，然而隨 ^寺移動物體重量及數量的增加，人力搬運的方式已不堪負荷，而必須依 型機具的賴，以達到搬運的目的。舉例來說，—般在於碼頭之中小 型貨櫃，通常在於貨櫃的端角處安裝數個具扣環的桿體，並於扣環上繞設 、题索且與大型機具（如起重機、拖吊車等）連結，以進行上述的移動作業。 請共同參閱「第1圖及第2圖」，習知扣環之模組製程其整個流程，係 先提供-金屬桿體1G (S1)，接著對金屬桿體1G進行熱鍛，以在金屬桿體 之一端形成一橢圓球體U (S2)，接著對橢圓球體n進行擠壓成型，以 开=成-圓形片體12 (S3)，然後對圓形片體12進行沖壓成型，以形成一扣 % 13(S4)，最後對扣環13進行振動洗油，以去除扣環13肖緣之毛邊（S5)。 值得注意的是，習知進行熱鍛步驟時，係將金屬桿體1〇之一端形成一 橢圓球體U，由於習知技術是採用_球體u的鶴，當在對擴圓球體 Η之中心進行擠壓時，所形成之圓形片體12並非為正圓的型態，且圓形片 2 12邊緣會有餘料12a殘留的問題發生，因此在進行沖壓成型之步驟之 月丨J ’必須再經過-這去除餘料12a的步驟，而導致整個製作時間被拉長。 此外’也因橢圓球體1丨經擠壓所形成之圓形片體12並非為正圓的型離， 因此在後續進行沖壓成型的步驟時，所形成之扣環13其周緣會產生嚴魏 ，邊（圖未示出）現象（特別是扣環13的外緣最為嚴重），且無法由最後 振動洗油步驟來完全去除°如此一來，扣環13上之毛邊將破壞扣環13的 結構強度（即扣環13容㈣毛邊處斷裂），且容易1254771. IX. Description of invention: [Technical field to which the invention belongs]. The invention is a module process for a type of buckle, and in particular, a module process for a buckle that shortens the system and protects the structural strength of the finished product. [Prior Art] In the past, the moving operation of the object to be moved was achieved by manpower handling. However, with the increase in the weight and quantity of the moving objects of the temple, the way of manpower handling is unbearable, and it must be relied on by the type of machine. In order to achieve the purpose of handling. For example, it is generally small containers in the middle of the terminal, usually with several buckled rods installed at the corners of the container, and wound around the buckles, and with large machines (such as cranes and towed cranes). And so on) to perform the above-mentioned mobile work. Please refer to "Figure 1 and Figure 2" together. The whole process of the module process of the buckle is provided first - the metal rod 1G (S1), then the metal rod 1G is hot forged to the metal One end of the rod body forms an ellipsoidal sphere U (S2), and then the ellipsoidal sphere n is extruded to open the circular sheet 12 (S3), and then the circular sheet body 12 is stamped to form One buckle % 13 (S4), and finally the buckle 13 is vibrated to remove the burrs of the rim of the buckle 13 (S5). It is worth noting that, in the conventional hot forging step, one end of the metal rod body 1〇 is formed into an elliptical sphere U, because the conventional technique is to use the crane of the sphere u, when the center of the sphere is expanded When squeezing, the formed circular sheet 12 is not in a perfect circular shape, and the problem of residual material 12a remaining at the edge of the circular sheet 2 12 occurs, so the step of performing the stamping step 丨 J 'must again After the step of removing the remaining material 12a, the entire production time is elongated. In addition, the circular sheet 12 formed by the extrusion of the ellipsoidal sphere is not a perfect circular shape. Therefore, in the subsequent step of stamping, the formed buckle 13 has a sharp edge. The edge (not shown) phenomenon (especially the outer edge of the buckle 13 is the most severe) and cannot be completely removed by the final vibration washing step. Thus, the burrs on the buckle 13 will destroy the structure of the buckle 13 Strength (ie buckle 13 (four) broken at the raw edge), and easy
索割斷，而提高健上的危險性。 ⑼上U 【發明内容】 =二本發明之目的在於提供一種扣環之模組製程，係可縮短製程時 間亚挺咼成品的結構強度。 ⑧ 5 1254771. 基於上述目的，本發明提供一種扣環之模組製程，主要係先提供一金 垃!Γ體’接著對金屬桿體進行熱鍛，以在金屬桿體之—端形成-正圓球體； 、=對㈣球體進行播壓成型，以形成—正_片體；然後對正圓形片體 ^仃冲壓成型，卿成—扣環；最後對扣環進行振動洗油，以去除扣環周 、、彖之^邊。由於透過在進行熱鍛步驟時，於金屬桿體之一端形成正圓球體， 使後續在進行擠壓成型之步驟時，不會有餘料殘留關題發生，而可省去 -逼去除餘料的步驟，且扣環成狀後其周賴會產生些微 因此可提高成品的結構強度。 象 有關本發明之較佳實施例與技術内容，茲配合圖式說明如下： 【實施方式】 首先，請共同參閱「第3圖及第4圖」，本發明之扣環之模組製程，在 本實施例中，其整體流程為：係先提供一金屬桿體2〇 (即備料）（si〇);接 著對金屬桿體20進行熱鍛，以在金屬桿體2〇之一端形成一正圓球體21 (sii);接著對此正圓球體21進行擠壓成型，以形成一正圓形片體泣 (S12)，以本實施例而言，係配合一模具（圖未示出）並對此正圓球體21 之球心位置擠壓而形成此正圓形片體22;然後對此正圓形片體22進行沖壓 成型，以形成一扣環23 (S 13);最後對此扣環23進行振動洗油，以去除 扣ί衣23周緣之毛邊（圖未示出）（si4)。 由於本發明扣環之模組製程，主要透過在進行熱鍛步驟時，於金屬桿 體20之一端形成正圓球體21 (而非習知技術係採用橢圓球體），如此之方 式，將使後續在進行擠壓成型之步驟時，當利用模具對正圓球體Μ之球心 位置擠壓時材料可均勻地擴散並確實形成一正圓形片體22，而不會有餘料 殘留的問題發生，且可省去一道去除餘料的步驟，而能加快製作的時間， 且扣環23成形之後其周緣僅會產生些微毛邊的現象（僅在扣環23的内緣 處，而扣環23之外緣幾乎不會產生），並在經振動洗油之步驟後可完全去 除’因此可提南成品的結構強度，也不會發生毛邊會割斷繞設於扣環23上 之繩索之疑慮。 此外，在本實施例中，金屬桿體20在進行扣環23的製作之前，其中 段處可選擇性地形成一定位環20a，用以使最後所製作出之成品與待移動物 1254771 月丑如貝櫃（圖未示出）連結時，可透過此定位環2〇a抵靠於待移動物體 上而達定位。另外，並可在金屬桿體2〇進行扣環23的製作之前或之後， =金屬桿體20另一端上形成螺紋20b，使得最後所製作出之成品，可與待 移動物體上之螺孔所形成之螺紋相互螺合而達固定。 綜上所述，本發明之扣環之模組製程至少具有下列優點： 在進行熱鍛步驟時，由於在金屬桿體之一端形成正圓球體，使後續 在進行擠壓成型之步驟時，不會有餘料殘留的問題發生，而可省去一道去 除餘料的步驟，而可加快製程的時間。 2土扣環成形之後，其僅會在_產錢微毛邊的現象，並可由後續的 读洗油步驟完全去除，因此可提高成品的結構強度。 何孰發1已以較佳實酬揭露如上’然其並非用以限林發明，任 濶飾白皆二不脫離本發明之精神和範圍内’而所作些許之更動與 範圍所界ΐίϊ ’因此本發明之保護·#視後附之中請專利 1254771 , * 【圖式簡單說明】 第1圖，係為習知扣環之模組製程的製作流程圖。 第2圖，係為習知扣環之模組製程的實體製作流程圖。 第3圖，係為本發明扣環之模組製程的製作流程圖。 第4圖，係為本發明扣環之模組製程的實體製作流程圖 【主要元件符號說明】 10.......... ••金屬桿體 11.......... ••橢圓球體 12.......... ••圓形片體 12a......... • ••餘料 13.......... ••扣環 20.......... ••金屬桿體 20a......... •··定位環 20b......... • ••螺紋 21........ · · ••正圓球體 22.......... ••正圓形片體 23.......... ••扣環Cable cuts and increases the risk of health. (9) Upper U [Invention] The second object of the present invention is to provide a module process for a buckle which can shorten the structural strength of the finished product during the process. 8 5 1254771. Based on the above object, the present invention provides a module process for a buckle, which mainly provides a gold ram! Γ body' followed by hot forging of the metal rod to form at the end of the metal rod - positive Sphere; == (4) Sphere is air-casted to form - positive _ sheet; then the positive circular sheet is stamped and formed, and the squad is buckled; finally, the buckle is vibrated and washed to remove Buckle ring, and the side of the ring. Since the positive spherical sphere is formed at one end of the metal rod body during the hot forging step, the subsequent step of performing the extrusion molding process does not cause residual residue, and the residual material can be omitted. In the step, and the buckle is formed into a shape, the circumference thereof may be slightly increased, thereby improving the structural strength of the finished product. The preferred embodiment and the technical content of the present invention are as follows: [Embodiment] First, please refer to "Fig. 3 and Fig. 4" together, and the module process of the buckle of the present invention is In this embodiment, the overall flow is: firstly providing a metal rod 2 (ie, preparing material) (si〇); then hot forging the metal rod 20 to form a positive one of the ends of the metal rod 2 a spherical body 21 (sii); then the positive spherical body 21 is extruded to form a right circular piece of body weeping (S12), in the present embodiment, a mold (not shown) is fitted The spherical center of the spherical body 21 is pressed to form the circular circular body 22; then the circular circular body 22 is stamped to form a buckle 23 (S 13); The ring 23 is subjected to vibration washing to remove the burrs (not shown) of the periphery of the buckle 23 (si4). Since the module process of the buckle of the present invention mainly forms a perfect spherical body 21 at one end of the metal rod body 20 during the hot forging step (instead of the conventional technique, an ellipsoidal sphere is used), in such a manner, When the step of extrusion molding is performed, when the mold is pressed against the position of the center of the spherical ball, the material can be uniformly diffused and a positive circular plate 22 is formed without any problem of residual material remaining. Moreover, the step of removing the residual material can be omitted, and the production time can be accelerated, and the periphery of the buckle 23 is only slightly burr-like after the formation of the buckle 23 (only at the inner edge of the buckle 23, and outside the buckle 23). The edge is hardly produced) and can be completely removed after the step of vibrating the oil. Therefore, the structural strength of the finished product can be improved, and the burr will not break the rope around the buckle 23. In addition, in the embodiment, before the production of the buckle 23, the metal rod body 20 can selectively form a positioning ring 20a at the middle portion for making the final finished product and the object to be moved 1255571 ugly. When the cabinets (not shown) are connected, the positioning ring 2〇a can be positioned against the object to be moved. In addition, before or after the production of the buckle 23 by the metal rod 2, the thread 20b is formed on the other end of the metal rod 20, so that the finished product can be made with the screw hole on the object to be moved. The formed threads are screwed together to form a fixed. In summary, the module process of the buckle of the present invention has at least the following advantages: When the hot forging step is performed, since a perfect spherical body is formed at one end of the metal rod body, the subsequent step of extrusion molding is not performed. There is a problem of residual material remaining, and a step of removing the remaining material can be omitted, and the process time can be accelerated. 2 After the soil buckle is formed, it will only be in the phenomenon of micro-burring, and can be completely removed by the subsequent reading and washing step, so that the structural strength of the finished product can be improved. He Weifa 1 has disclosed the above as a better reward. However, it is not intended to limit the invention of the forest, and Ren Biao is not bound to the spirit and scope of the present invention. The protection of the present invention is as follows: Patent 1254477, * [Simple description of the drawing] Fig. 1 is a flow chart for manufacturing a module process of a conventional buckle. Figure 2 is a flow chart showing the physical production of the module process of the conventional buckle. Figure 3 is a flow chart showing the manufacturing process of the module of the buckle of the present invention. Figure 4 is a flow chart showing the entity of the module process of the buckle of the present invention. [Main component symbol description] 10.......... ••Metal rod body 11........ .. ••Oval Sphere 12.......... ••Circular Body 12a......... • ••Residual material 13.......... • • Buckle 20.......... ••Metal rod 20a.........•··Positioning ring 20b......... • ••Thread 21. ....... · · ••正球体22..........••正圆片体23..........••扣环
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