TWI566912B - Method for manufacturing the fixed rod integrally - Google Patents
Method for manufacturing the fixed rod integrally Download PDFInfo
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- TWI566912B TWI566912B TW103118012A TW103118012A TWI566912B TW I566912 B TWI566912 B TW I566912B TW 103118012 A TW103118012 A TW 103118012A TW 103118012 A TW103118012 A TW 103118012A TW I566912 B TWI566912 B TW I566912B
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- semicircular groove
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Description
本發明係關於一種製造桿體的相關領域,特別是指一種固定桿一體成型製造方法。 The present invention relates to a related art for manufacturing a rod body, and more particularly to a method for integrally forming a fixed rod.
一般習知的固定桿200係如第7圖所示,其包括尖銳部201、環部202及身部203,身部203的兩端係與尖銳部201及環部202連接,而環部202的一端係以焊接方式以焊接部204與身部203連接,而由於尖銳部201、環部202及身部203係為相同材質,而銲接部204的材質係與身部203及環部202不同,因此,若是長時間施力使用的話,銲接部204處容易斷裂而分離,必須再做整理。 As is generally shown in FIG. 7, the conventional fixing rod 200 includes a sharp portion 201, a ring portion 202, and a body portion 203. Both ends of the body portion 203 are connected to the sharp portion 201 and the ring portion 202, and the ring portion 202 is connected. One end of the welded portion 204 is connected to the body portion 203 by welding, and the sharp portion 201, the ring portion 202, and the body portion 203 are made of the same material, and the material of the welded portion 204 is different from the body portion 203 and the ring portion 202. Therefore, if it is used for a long time, the welded portion 204 is easily broken and separated, and must be finished.
另外,請再參考第8圖,另外一種實施例的固定桿300係包括尖銳部301、環部304及身部303,而環部204係朝外凸伸形成有外螺紋部305,且身部303的其中一端係與尖銳部301連接,身部303的另一端係為內螺紋部302,環部304係以外螺紋部305與身部303的內螺紋部302可拆卸地螺接;然而,由於其為螺接方式,導致環部304與身部303之間的強度不夠強,在長時間施力的情況下,容易造成環部304之外螺紋部305斷裂,或者是內螺紋部302的破裂,必須再做處理,十分麻煩。 In addition, referring to FIG. 8 again, the fixing rod 300 of another embodiment includes a sharp portion 301, a ring portion 304 and a body portion 303, and the ring portion 204 is outwardly protruded to form a male thread portion 305, and the body portion One end of the 303 is connected to the sharp portion 301, and the other end of the body portion 303 is a female thread portion 302. The outer ring portion 304 of the ring portion 304 is detachably screwed with the female thread portion 302 of the body portion 303; however, In the screwing manner, the strength between the ring portion 304 and the body portion 303 is not strong enough. In the case of a long-term force application, the threaded portion 305 outside the ring portion 304 is easily broken, or the internal thread portion 302 is broken. It must be handled again, which is very troublesome.
本發明係提供一種固定桿一體成型製造方法,係製造出一體成型的固定桿,不但增強硬度,而且避免長時間施力而造成斷裂,進而延長使用壽命。 The invention provides a method for integrally forming a fixed rod, which is to manufacture an integrally formed fixing rod, which not only enhances the hardness, but also avoids breaking for a long time and further prolongs the service life.
本發明係提供一種固定桿一體成型製造方法,其步驟係包括:步驟S1:將一長圓直桿插入一第一模具,該第一模具係具有一第一本 體、一長穿孔以及一第一半圓槽,該第一半圓槽係凹設在該第一本體的一端,該長穿孔係穿設在該第一本體內,且從該第一半圓槽而至該第一本體遠離該第一半圓槽之一端穿設,該長穿孔係與該第一半圓槽連通,該長圓直桿係插入該長穿孔,並從該第一半圓槽朝外凸伸;步驟S2:以相對應該第一模具設置的一第二模具頂抵該長圓直桿凸伸出該第一半圓槽的一端,該第二模具具有一第二本體以及一第二半圓槽,該第二半圓槽係凹設在該第二本體相對應該第一半圓槽的一端,該長圓直桿凸伸出該第一半圓槽的一端係頂抵該第二模具之該第二半圓槽內;步驟S3:固定該長圓直桿穿設在該第一模具之該長穿孔內的一端,並以該第二模具朝該第一模具的方向推擠直至該第一半圓槽及該第二半圓槽結合成一圓槽,使該長圓直桿原本在該第一半圓槽及該第二半圓槽的部分擠壓而在該圓槽內形成一圓餅部;以及步驟S4:分離該第一模具及該第二模具,並取出形成具有該圓餅部的該長圓直桿,再對該圓餅部進行加工。 The present invention provides a method for integrally forming a fixed rod, the steps of which include: Step S1: inserting a long straight rod into a first mold, the first mold having a first a first semicircular groove is recessed at one end of the first body, the long perforation is passed through the first body, and from the first semicircular groove The first body is disposed away from one end of the first semicircular groove, the long perforation is in communication with the first semicircular groove, the oblong straight bar is inserted into the long perforation, and protrudes outward from the first semicircular groove; S2: a second mold corresponding to the first mold is disposed on the end of the first semicircular groove, and the second mold has a second body and a second semicircular groove. The second mold has a second body and a second semicircular groove. a semicircular groove is recessed at one end of the second body corresponding to the first semicircular groove, and the end of the long straight bar protruding from the first semicircular groove is topped into the second semicircular groove of the second mold; step S3 Fixing the long straight rod through one end of the long hole of the first mold, and pushing the second mold toward the first mold until the first semicircular groove and the second semicircular groove are combined into one a circular groove such that the long straight rod is originally in the first semicircular groove and the second semicircular groove Part of the extrusion to form a round cake portion in the circular groove; and step S4: separating the first mold and the second mold, and taking out the long straight rod having the round cake portion, and then the round cake portion Processing.
其中,該第一半圓槽的內底面及/或該第二半圓槽的內頂面,係形成有一頂抵平面。 The inner bottom surface of the first semicircular groove and/or the inner top surface of the second semicircular groove are formed with a top abutting plane.
在某些實施例中,該步驟S4所述的對該圓餅部進行加工,係包括對該圓餅部的中央處進行穿孔加工以及對該圓餅部的外周緣進行圓滑加工。 In some embodiments, processing the wafer portion in step S4 includes performing a perforation process on the center of the wafer portion and smoothing the outer periphery of the wafer portion.
[本發明] [this invention]
1‧‧‧長圓直桿 1‧‧‧Long round straight rod
2‧‧‧圓餅部 2‧‧‧ round cake department
100‧‧‧第一模具 100‧‧‧First mould
110‧‧‧第一本體 110‧‧‧First Ontology
120‧‧‧長穿孔 120‧‧‧Long perforation
130‧‧‧第一半圓槽 130‧‧‧First semicircular groove
131‧‧‧內底面 131‧‧‧ inside bottom
200‧‧‧第二模具 200‧‧‧ second mold
210‧‧‧第二本體 210‧‧‧Second ontology
220‧‧‧第二半圓槽 220‧‧‧Second semicircular trough
221‧‧‧內頂面 221‧‧‧ inside top
3‧‧‧通孔 3‧‧‧through hole
步驟S1~S3‧‧‧本發明之製造方法 Step S1 to S3‧‧‧ Manufacturing method of the present invention
[習知] [知知]
200‧‧‧固定桿 200‧‧‧ fixed rod
201‧‧‧尖銳部 201‧‧‧ Sharp Department
202‧‧‧環部 202‧‧‧ Ring Department
203‧‧‧身部 203‧‧‧ Body
204‧‧‧銲接部 204‧‧‧Welding Department
300‧‧‧固定桿 300‧‧‧Fixed rod
301‧‧‧尖銳部 301‧‧‧ Sharp Department
302‧‧‧內螺紋部 302‧‧‧Threaded Department
303‧‧‧身部 303‧‧‧ Body
304‧‧‧環部 304‧‧‧ Ring Department
305‧‧‧外螺紋部 305‧‧‧External thread
第1圖到第5圖係表示本發明固定桿一體成型製造方法的製造程序圖。 Figs. 1 to 5 are views showing a manufacturing procedure of the method for integrally forming a fixed rod of the present invention.
第6圖係表示本發明固定桿一體成型製造方法的製造流程圖。 Fig. 6 is a flow chart showing the manufacture of the method for integrally forming the fixed rod of the present invention.
第7圖係表示習知一第一實施例之固定桿的外觀示意圖。 Fig. 7 is a view showing the appearance of a fixing rod of a first embodiment.
第8圖係表示習知一第二實施例之固定桿的外觀示意圖。 Fig. 8 is a view showing the appearance of a fixing rod of a second embodiment.
第1圖到第5圖係表示本發明固定桿一體成型製造方法的製造程序圖。第6圖係表示本發明固定桿一體成型製造方法的製造流程圖。 Figs. 1 to 5 are views showing a manufacturing procedure of the method for integrally forming a fixed rod of the present invention. Fig. 6 is a flow chart showing the manufacture of the method for integrally forming the fixed rod of the present invention.
請參考第1圖至第6圖所示,本發明的固定桿一體成型製造方法,其步驟係包括:步驟S1:將一長圓直桿1插入一第一模具100,第一模具100係具有一第一本體110、一長穿孔120以及一第一半圓槽130,第一半圓槽130係凹設在第一本體110的一端,長穿孔120係穿設在第一本體110內,且從第一半圓槽130而至第一本體110遠離第一半圓槽130之一端穿設,長穿孔120係與第一半圓槽130連通,長圓直桿1係插入長穿孔120,並從第一半圓槽130朝外凸伸;步驟S2:以相對應第一模具100設置的一第二模具200頂抵長圓直桿1凸伸出第一半圓槽130的一端,第二模具200具有一第二本體210以及一第二半圓槽220,第二半圓槽220係凹設在第二本體210相對應第一半圓槽130的一端,長圓直桿1凸伸出第一半圓槽130的一端係頂抵第二模具200之第二半圓槽220內;步驟S3:固定長圓直桿1穿設在第一模具100之長穿孔120內的一端,並以第二模具200朝該第一模具100的方向推擠直至第一半圓槽130及第二半圓槽220結合成一圓槽,使長圓直桿1原本在第一半圓槽130及第二半圓槽220的部分擠壓而在第一半圓槽130及第二半圓槽220結合成的圓槽內形成一圓餅部2;以及步驟S4:分離第一模具100及第二模具200,並取出形成具有圓餅部2的長圓直桿1,再對圓餅部2進行加工。 Referring to FIG. 1 to FIG. 6 , the method for manufacturing the fixed rod integrated molding of the present invention comprises the following steps: Step S1 : inserting a long straight rod 1 into a first mold 100 , the first mold 100 having a a first body 110, a long perforation 120, and a first semicircular groove 130. The first semicircular groove 130 is recessed at one end of the first body 110, and the long perforation 120 is disposed in the first body 110, and is The semicircular groove 130 and the first body 110 are disposed away from one end of the first semicircular groove 130. The long perforation 120 is in communication with the first semicircular groove 130, and the oblong straight bar 1 is inserted into the long perforation 120 and is directed from the first semicircular groove 130. Step S2: a second mold 200 disposed corresponding to the first mold 100 protrudes from the long straight rod 1 and protrudes from one end of the first semicircular groove 130. The second mold 200 has a second body 210 and a The second semicircular groove 220 is recessed at one end of the second body 210 corresponding to the first semicircular groove 130. The end of the oblong straight bar 1 protruding from the first semicircular groove 130 is attached to the second die 200. The second semicircular groove 220 is inside; step S3: the fixed long straight rod 1 is worn through the first mold 100 One end of the hole 120 is pushed in the direction of the first mold 100 by the second die 200 until the first semicircular groove 130 and the second semicircular groove 220 are combined into a circular groove, so that the long straight bar 1 is originally in the first semicircular groove 130 and the second semicircular groove 220 are partially pressed to form a round cake portion 2 in a circular groove formed by combining the first semicircular groove 130 and the second semicircular groove 220; and step S4: separating the first mold 100 and the second mold 200 And the long straight rod 1 having the round cake portion 2 is taken out, and the round cake portion 2 is processed.
其中,第一半圓槽130的內底面131及/或第二半圓槽220的內頂面221,係形成有一頂抵平面。 The inner bottom surface 131 of the first semicircular groove 130 and/or the inner top surface 221 of the second semicircular groove 220 are formed with a top abutting plane.
再者,於上述步驟S4所述的對圓餅部2進行加工,係包括對圓餅部1的中央處進行穿孔加工(如第5圖所示)形成通孔3以及對圓餅部2的外周緣進行圓滑加工(如第4圖所示),其先後順序係可依照設計而有不同。 Further, the processing of the wafer portion 2 in the above step S4 includes forming a through hole 3 and a pair of the round cake portion 2 by punching a center portion of the wafer portion 1 (as shown in FIG. 5). The outer circumference is rounded (as shown in Fig. 4), and the order may be different depending on the design.
利用上述的製造方法,係可製造出一體成型的固定桿,不但製造程序簡易,能夠增強硬度,而且避免長時間施力而造成斷裂,進而延長使用壽命。 According to the above-described manufacturing method, the integrally formed fixing rod can be manufactured, and the manufacturing process is simple, the hardness can be enhanced, and the long-term force is applied to cause breakage, thereby prolonging the service life.
當前述係針對本發明之各實施例時,本發明之其他或進一步的實施例係可被設計出而無須違反其基本範圍,且其基本範圍係由下列的申請專利範圍所界定。雖然本發明以相關的較佳實施例進行解釋,但是這並不構成對本發明的限制。應說明的是,本領域的技術人員根據本發明的思想能夠構造出很多其他類似實施例,這些均在本發明的保護範圍之中。 While the foregoing is directed to the various embodiments of the present invention, further or further embodiments of the present invention may be devised without departing from the basic scope thereof, and the basic scope thereof is defined by the following claims. Although the present invention has been explained in connection with the preferred embodiments, it is not intended to limit the invention. It should be noted that many other similar embodiments can be constructed in accordance with the teachings of the present invention, which are within the scope of the present invention.
步驟S1~S4‧‧‧本發明之製造方法 Step S1 to S4‧‧‧ Manufacturing method of the present invention
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TW103118012A TWI566912B (en) | 2014-05-23 | 2014-05-23 | Method for manufacturing the fixed rod integrally |
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TW103118012A TWI566912B (en) | 2014-05-23 | 2014-05-23 | Method for manufacturing the fixed rod integrally |
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TW201544283A TW201544283A (en) | 2015-12-01 |
TWI566912B true TWI566912B (en) | 2017-01-21 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4653132A (en) * | 1984-04-13 | 1987-03-31 | Kensetsu Fastener Kabushiki Kaisha | Method of making plug-containing type internally threaded anchor |
TWI245672B (en) * | 2004-09-03 | 2005-12-21 | Yung Ming Entpr Co Ltd | Shaping method of bolt neck lower segment |
TWI254771B (en) * | 2005-04-25 | 2006-05-11 | Jin-De Jeng | Modularized manufacturing process of snap ring |
TWI272154B (en) * | 2005-07-13 | 2007-02-01 | Le-Ruei Wu | Improved manufacture method for axle center |
TW201109063A (en) * | 2009-09-09 | 2011-03-16 | Jung-Hsien Huang | Mould and method for manufacture of golf club head |
-
2014
- 2014-05-23 TW TW103118012A patent/TWI566912B/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4653132A (en) * | 1984-04-13 | 1987-03-31 | Kensetsu Fastener Kabushiki Kaisha | Method of making plug-containing type internally threaded anchor |
TWI245672B (en) * | 2004-09-03 | 2005-12-21 | Yung Ming Entpr Co Ltd | Shaping method of bolt neck lower segment |
TWI254771B (en) * | 2005-04-25 | 2006-05-11 | Jin-De Jeng | Modularized manufacturing process of snap ring |
TWI272154B (en) * | 2005-07-13 | 2007-02-01 | Le-Ruei Wu | Improved manufacture method for axle center |
TW201109063A (en) * | 2009-09-09 | 2011-03-16 | Jung-Hsien Huang | Mould and method for manufacture of golf club head |
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