1252830 九、發明說明： 【發明所屬之技術領域】 、t發明是有關於一種容器的製造方法，特別是指—種 兼具環保效果的木質容器的製造方法。 【先前技術】 次就可拋棄的餐具）主要 、澱粉類製品及紙製品 國内現有的一次性餐具（使用一 有泡泳塑料製品、可降解塑料製品 等類，分別在使用上具有以下缺點： -、泡沫塑料餐具：用發泡級聚苯乙稀（eps)製成，硬 度和耐熱性差，在85。〇：及焚燒時會釋放有毒物質，且不易 分解百年不腐，會危害生態環境和人類的免疫系統。 …-、™料餐具：透過在塑料中添加光敏劑和》 粉類可降解物質，加卫成可降解母粒，再以塑料工藝製4 而成，防水、防油且無毒’但硬度較差，且降解過 適當的陽光、空氣、水、土壌、微生物作用，有降解二 不盡人意’通常只是大塊化小塊，小塊化網狀的缺失。 三、殿粉類餐具：有易碎、容易受潮、不易儲存等缺 失，更重要的是，從原料取得上來看’運用殿粉製作—次 性餐具是對糧食的極大浪費。 ，因 較高 如公 發明 四、紙製餐具：其防水、防油性差，且硬度不足 此，只適合盛裝較冷、較乾的食品，1再製成本明顯 ，所以，不利於回收使用，而有使用上的缺失。 有鑑於此，一種以木材或竹材薄片製成的容器， 。3 15343號「一次性竹薄片環保食物容器製造方法 1252830 專利案、公告第583083號「平面複合材料之製 -專利案，及公告第5謂號「薄木片餐 、-構」新型專利案’分別是以二片薄竹片藉由黏膠相互黏 結再錢成型，或以—片木質薄片配合黏結_纖維層再熱 壓成型’藉此，不但能符合，，綠色環保，，的要纟，且具有無毒 無害、可分解、硬度較佳、耐熱等特點。惟，其卻於實際 使用時’仍存有以下缺失而亟待解決： 由於該等薄竹片是預先浸泡黏膠後，再經熱壓後使黏 膠熱融而相互黏結為-冑，因此，在熱壓程中，該黏膠會 2入薄竹片的組織内，而在冷卻後形成嵌崁在組織内的異 、致使汶薄竹片很谷易產生龜裂的情形，且模壓後，會 因為切口有毛邊及表面粗糙，而必須進行拋光等二次加。 一反觀公告第583083號案及公告第569689號案，雖然 可:由一纖維層防止該木質薄片龜裂，但是，只利用一張 ^貝薄片製成的容器，勢必會有該纖維層與内容物接觸的 |月形，因此，在谷置液體或高溫物體時，很容易因為受潮 或受高溫而分解，輕者會破壞食物的口感，重則會造成人 體的危害’且同樣會因為切口有毛邊及表面粗链，而必須 進行拋光等 一*次加工。 【發明内容】 斤因此，本發明之目的，即在提供一種能製造出實用且 符合環保需求的木質容器的製造方法。 於疋，本發明木質容器的製造方法，包含下列步驟： 步’驟—：製備， 夕一張以上的木質薄片及一膠合膜。步驟 1252830 二：輸送並疊合該木質薄片與該膠合膜，使該膠合膜晶置 在二木質編。步驟三：製備一模具。步驟四：以二莫 :熱壓該等木質薄片與該膠合膜’使該膠合膜熱融後與該 等木質薄片黏結為一體，並形成一容器。 本發明的功效是能符合，，綠色環保，，的要 無害、可分解、硬度較佳、防水性較佳、耐熱、耐東毋 耐微波、不易龜裂、可回收再製等特點。 【實施方式】 、有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之一個較佳實施例的詳細說明中，將可 清楚的呈現。 參圖 列步驟： 圖 本毛明製造方法的較佳實施例法包含下 拼步驟—：製備二木質薄片11、12及-膠合膜13，該 質溥片1卜12是以馬六甲（Fallcata Albisia)至少六年 的難（直約35 cm)，捲削成〇·5随的厚度，再作適度 燥處理而成。該膠合膜13是一 又 膠製成。 -«纖材質塗佈或浸泡食 ν驟—·以多數滾輪2輸送並疊合該木質薄片11 該膠合膜13」使該膠合膜13疊置在二木質薄片112間 且通過-裁剪機（圖未示）裁剪成具適當長、寬的胚材丄（參 2)。 步驟二·製備一模具3，該模具3具有相互對合的一 一模塊31與一第二模塊32。該第-模塊具有形成在. 頂面311的一凹穴312，及形成在該頂面311 —周圍的一切 口緣313。該第二模塊32具有形成在一底面321的一凸部 322，及形成在該底面321 一周圍且與該切口緣313對合的 一切邊323。 步驟四：參圖3，將該胚材1放置在該第-、第二模塊 3卜32’並對合熱壓⑽〜18〇。〇該第一、第二模塊31、 32。該模| 3在對合過程巾是分三料程料㈣力值加 壓加熱’第一個時程，是以約25_55Kg/cm%麼力加壓加熱 該胚材1，使該膠合膜13熱融後與該等木質薄片丨丨、2黏 結為-體，第二個時程，是以約35_65Kg/cm2的壓力加壓加 熱該胚材卜使形成在表層的木質薄# n、12在承受高溫 高壓的情形下，被烫壓成光整的平滑面，第三個時程= 以約35〜75Kg/Cm2的壓力加壓加熱該胚材2，使該第二模塊 32以該切邊323相對該第—模塊31的切口緣313形成―、剪 切作用，並切斷該胚材丨周圍的餘料，形成如圖4所 一容器Γ。 藉此，該脫模後的容器Γ只須再經過UV杀曼菌、收料 i送、真空包t專後段製程，就可以販售使用。 據上所述可知，本發明之木質容器的製造方 列優點及功效： 〃、有丁 -、本發明能符合”綠色環保，，的要求，不但無毒、I害 、硬度好、财熱、耐微波、耐冷;東，可全部自然分解^ 污染也無殘㈣’且可以利用燒製成常備炭、或打碎後: 製成傢俱原料、或再製成造紙原料等方式回收，回收成本 I252830 明顯車父低’能提昇回收再利用的價值。 一二、由於本發明是藉由該膠合膜13上的黏膠與該木質 /專片1 12黏結，因此，在熱壓過程中，該黏膠並不會大 里〇入σ亥木質薄片11、12的組織内，且可藉由膠合膜13 本身使σ亥木質薄丨11、12具有較佳的勒性，所以，能有 效避免龜裂的情形，使本發明更具實用性。 、，三、、本新型除了該膠合膜3表面31、32上的食用膠外 ，並不添加任何防水劑、光滑劑…等化學品，不但可以直接 以°亥膠合層3達到防水的效果，且該膠合層3表面31、32 仍然有該木質外層卜2阻隔，而不會直接與内容物接觸， 所以，能避免對内容物產生影響，使本新型在使用 安全性。。 八 四、本發明只須在疊合裁切該木f薄片u、i2與該膠 合膜13後’以一次熱壓程序’就可以直接形成該容器/ ’且切口與表面平整，不兩至-^ , 不而再一二人加工，能簡化製程及製 造時間，而能提昇經濟效益，及降低加工成本。 !·隹以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請:利 範圍及發明說明内容所作夕銪留 谷所作之間早的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 9 1252830 【圖式簡單說明】 圖1是一示意圖，說明本發明一木質容器的製造方法 的一較佳實施例； 圖2是一示意圖，說明該較佳實施例中一模具； 圖3是一示意圖，說明該較佳實施例中該模具熱壓一 胚材，及 圖4是一立體圖，說明以該較佳實施例製造而成的一 容器。 10 1252830 【主要元件符號說明】 卜…… …胚材 311 ·** …，頂面 Π……“ ••木質薄片 312… …*凹穴 12……， …木質薄片 313… ♦…切口緣 13* …膠合膜 32…… •…第二模塊 1’…… ••容器 321… —底面 2……… …滾輪 322… …·凸部 3* …模具 323… ♦…切邊 1 ******* …第一模塊 111252830 IX. Description of the invention: [Technical field to which the invention pertains] The invention of the invention relates to a method for producing a container, and more particularly to a method for producing a wooden container having an environmentally friendly effect. [Prior Art] Disposable Tableware) Main, Starch Products and Paper Products Domestic disposable tableware (using a plastic swimming plastic product, degradable plastic products, etc.) have the following disadvantages in use: -, foam plastic tableware: made of foaming grade polystyrene (eps), hardness and heat resistance is poor, at 85. 〇: and when incinerated will release toxic substances, and is not easy to decompose for a hundred years without corrosion, will endanger the ecological environment and Human immune system....-,TM tableware: by adding photosensitizer and powder degradable substance to plastic, adding degradable masterbatch, and then making it by plastic process, it is waterproof, oil-proof and non-toxic. 'But the hardness is poor, and the degradation of appropriate sunlight, air, water, soil, microbes, degradation is not satisfactory. Usually it is just a small piece, a small piece of mesh is missing. : It is fragile, easy to get wet, not easy to store, etc. More importantly, from the point of view of raw materials, 'use of temple powder production - secondary tableware is a great waste of food. Ming 4, paper tableware: its waterproof, oil-proof, and hardness is not enough, only suitable for cold, dry food, 1 re-made, so it is not conducive to recycling, but there is a lack of use. In view of this, a container made of wood or bamboo flakes, No. 3,153,343, "Method for manufacturing disposable bamboo flakes, environmentally friendly food containers, 1252830, Patent No. 583083", "Flat Composite Materials - Patent Case, and Announcement No. 5 The predicate "thin wood meal, - structure" new patent case 'is two pieces of thin bamboo pieces by adhesive bonding to each other and then money forming, or with a piece of wood flakes combined with the adhesive _ fiber layer and then hot-pressed' , not only can meet, green, and important, and has the characteristics of non-toxic, harmless, decomposable, better hardness, heat resistance, etc. However, it still has the following defects in actual use and needs to be solved: The thin bamboo piece is pre-soaked with the adhesive, and then the hot glue is used to heat-bond the adhesive and adhere to each other. Therefore, in the hot pressing process, the adhesive is 2 into the tissue of the thin bamboo piece, and After cooling The difference between the inlay and the tissue causes the thin bamboo sheet to be cracked easily, and after the molding, the incision has a rough edge and a rough surface, and it must be polished and added twice. A review of the announcement No. 583083 Case No. 569689, although it is possible to prevent the wood chip from being cracked by a fiber layer, but only a container made of a sheet of shellfish is bound to have a shape of the fiber layer in contact with the contents. Therefore, when liquid or high-temperature objects are placed in the valley, it is easy to be decomposed by moisture or high temperature, and the lighter will destroy the taste of the food, and the heavy weight will cause harm to the human body', and also because the incision has burrs and thick chains on the surface. It is necessary to perform one-time processing such as polishing. [Explanation] Therefore, the object of the present invention is to provide a method for manufacturing a wooden container capable of producing practical and environmentally-friendly requirements. The method includes the following steps: Step 'Steps': Preparation, one or more wood chips and a glue film. Step 1252830 Two: transporting and superimposing the wood flakes and the glue film, so that the glue film is crystallized in two wood braids. Step 3: Prepare a mold. Step 4: Pressing the wood chips together with the glue film to heat-melt the glue film and bonding the wood chips together to form a container. The utility model has the advantages of being compatible with, environmentally friendly, and being harmless, decomposable, having better hardness, better water resistance, heat resistance, resistance to microwave, no cracking, and recyclability. The above and other technical contents, features and effects of the present invention will be apparent from the following detailed description of the preferred embodiments of the invention. The preferred embodiment of the method of the present invention comprises the following steps: preparing a two-wood sheet 11, 12 and a glue film 13, which is a Melcata (Fallcata Albisia). It is difficult for at least six years (about 35 cm straight), and the thickness is rolled into a thickness of 〇5, and then it is made by moderate drying. The glue film 13 is made of a single glue. - «Fiber material coating or soaking food ν - - conveying and laminating the wood sheet 11 with a plurality of rollers 2 The glue film 13" is superimposed between the two wood sheets 112 and passed through a cutting machine (Fig. Cut (not shown) into a properly long, wide embryo material (Ref. 2). Step 2: A mold 3 is prepared, and the mold 3 has a module 31 and a second module 32 which are opposed to each other. The first module has a recess 312 formed in the top surface 311, and a peripheral edge 313 formed around the top surface 311. The second module 32 has a convex portion 322 formed on a bottom surface 321, and a side 323 formed around the bottom surface 321 and abutting the slit edge 313. Step 4: Referring to Fig. 3, the blank material 1 is placed on the first and second modules 3b and 32' and the heat is pressed (10) to 18 Torr. The first and second modules 31, 32. The mold | 3 is divided into three material materials in the matching process towel (four) force value pressure heating 'first time course, is about 25_55Kg / cm% pressure to heat the embryo material 1 to make the glue film 13 After hot-melt, the wood chips 丨丨, 2 are bonded to the body, and the second time course is to pressurize the seed material under a pressure of about 35_65 Kg/cm 2 to make the wood thin # n, 12 formed on the surface layer. In the case of withstanding high temperature and high pressure, it is pressed into a smooth surface of smoothing, and the third time step = pressurizing and heating the seed material 2 at a pressure of about 35 to 75 Kg/cm 2 to make the second module 32 with the trimming 323 forms a shearing action with respect to the slit edge 313 of the first module 31, and cuts the residual material around the blank of the preform material to form a container 如图 as shown in FIG. Thereby, the container hopper after the demolding can be sold and used only after passing through the UV killing bacteria, the receiving material i, and the vacuum package t. According to the above description, the advantages and effects of the manufacture of the wooden container of the present invention: 〃, 丁-, the invention can meet the requirements of "green environmental protection," not only non-toxic, I harm, good hardness, wealth, resistance Microwave, cold-resistant; East, can be completely decomposed ^ pollution and no residue (four) 'can be burned into regular charcoal, or broken: made into furniture raw materials, or recycled into papermaking materials, etc., recycling cost I252830 The low parent's can enhance the value of recycling. 12. Because the present invention is bonded to the wood/special film 12 by the adhesive on the adhesive film 13, the adhesive is heated during hot pressing. It does not break into the structure of the xihai wood chips 11, 12, and the yake wood thin rafts 11, 12 can have better tempering by the glue film 13 itself, so that the crack can be effectively avoided. The invention is more practical. Third, the present invention, in addition to the edible glue on the surface 31, 32 of the glue film 3, does not add any chemicals such as water repellent, smoothing agent, etc., not only directly in the ° The rubber layer 3 achieves the waterproof effect, and The surface of the layer 3, 31, 32 still has the barrier of the wood outer layer 2, and does not directly contact the contents, so that the influence of the content can be avoided, and the present invention is safe in use. After the wood f-sheets u, i2 and the glue film 13 are cut and folded, the container/' can be directly formed by a hot pressing procedure, and the slit and the surface are flat, not two to -^, and no more The two-person processing can simplify the process and the manufacturing time, and can improve the economic efficiency and reduce the processing cost. The above is only the preferred embodiment of the present invention, and the present invention cannot be limited thereto. The scope, that is, the application of the present invention: the scope and the content of the invention, the early equivalent changes and modifications between the stagnation and the valley are still within the scope of the invention. 9 1252830 [Simple description] 1 is a schematic view showing a preferred embodiment of a method of manufacturing a wooden container of the present invention; FIG. 2 is a schematic view showing a mold in the preferred embodiment; FIG. 3 is a schematic view showing the preferred embodiment In the middle The mold is hot pressed against a blank, and Fig. 4 is a perspective view showing a container manufactured in the preferred embodiment. 10 1252830 [Explanation of main component symbols] Buzzle ... 311 ... ** ..., top surface Π..."••Wood sheet 312...** pocket 12..., ...wood sheet 313... ♦...cut edge 13*...glued film 32...•...second module 1'... ••container 321... Bottom surface 2......... Roller 322... Convex 3* ... Mold 323... ♦... Trimming 1 ******* ... first module 11