TWI250045B - Spray-coating system for coating material surfaces - Google Patents

Spray-coating system for coating material surfaces Download PDF

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Publication number
TWI250045B
TWI250045B TW93141230A TW93141230A TWI250045B TW I250045 B TWI250045 B TW I250045B TW 93141230 A TW93141230 A TW 93141230A TW 93141230 A TW93141230 A TW 93141230A TW I250045 B TWI250045 B TW I250045B
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Taiwan
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spray
spraying
platform
nozzle
movable
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TW93141230A
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Chinese (zh)
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TW200621374A (en
Inventor
Lung-Yu Sung
Yi-Yie Yan
Ssu-Tai Lin
Shu-Mei He
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Ind Tech Res Inst
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Abstract

A spray-coating system for coating material surfaces, so as to provide even and quick spraying and allow two-side spraying. This invention includes: a frame having a U-shaped configuration for supporting components; a movable spraying platform secured to the frame, the movable spraying platform clamping the objects to be sprayed to perform displacement along two axial and one angular directions; plural nozzles secured to the frame, the nozzles receiving the spray material and being spaced from the movable spraying platform at a distance through the frame, each nozzle having the same spraying range and spraying towards a spraying region at the same time; and a power device being connected to each of the nozzles through plural conduits to supply spraying forces to the nozzles so as to eject the spray material received in the nozzles via the spraying forces.

Description

1250045 九、發明說明: 【發明所屬之技術領域】 尤其是一種表面塗佈材料 本發明係涉及一種喷塗系統 之喷塗系統,將選定之噴塗物均勻地噴塗於待塗物 【先前技術】 於現今之加工技射,需賴速、均勻之要求已不是人 工可輕易達成,輸卩賴自·控制村實現,如在物體表面 塗佈-層材料,以人^言,要達到高均勻、厚度—致有其技 術困難,修德料電狀㈣組射,_材制之結構特 性影響了燃料電池性能之優劣’如觸媒層之厚度、均勻性、分 散度、利料絲面積m造成_電池性能之高低,因 此’觸媒㈣之好壞為觸媒層是否能提高_電池之關鍵因 素0 /見有之塗佈技術中,毛刷塗佈法(brushing method)為 最早』使用之方法,但是其缺點太多,如觸媒材期量多、觸 某曰太厚觸媒均勻性差、塗佈速度慢、所塗佈之觸媒層容易 龜裂、耗費人力且無法用於大面積之製造方法,因此鮮少人使 用而,印塗佈法(Screen—㈣咐呢)可用於量產製作技術 中仁疋、、,罔印塗佈法所塗佈之觸媒層太厚、觸媒用量多、觸媒 湘率低、不適用於雙面塗佈'及觸媒層中的黏結劑不易去除 :' 另法為噴搶塗佈法(sPray coating),亦可用於量 產,但疋因為噴搶塗佈法其均勻性及噴塗面積不易控制,並且 1250045 亦不適合祕雙面㈣,_有人化轉鍍⑴咖)、賤 鍍法(sputtering)來沉積其觸媒層,但是此方式之製作成本 而、不適合用於轉印基材上,不適合雙面塗佈、觸媒表面積小 且不適合大面積製作。 、 ,著自動控制之進步,已有許多的位移平台應用於許多 的场合,使其置於此位移平台之位置能夠控制並且移動一致, =可增高其加工品質’如中華民咖公報公告號第⑽剛 遽專利,-種基板表面塗佈材料之喷、聽置,包括有供料果 浦1塗平台 '喷頭位移機構、固定在喷頭位移機構上之喷頭, 2中喷職移機構具有—驅動機構及—承架結構,藉由驅動機 構可使承雜構在嘴塗平台上方位置進行位移,並帶動喷頭移 嫩繼娜編㈣㈣一狹長狀 广補由贺碩位移_之驅動而隨著承架結構而移 订,取後在塗佈基板之表面均勾喷塗上至少_層塗佈材料。 在喷塗平台内部底面可配置底部加熱裝置,以使喷塗裝 =進行基板之表面材料喷塗作業時,得同時對待喷塗之基板 由底面予以加熱。但是此方式之喷塗裝置只能用於單面喷塗, 而且多喷碩之裝置方式在 【發明内容】 衣置中^她乎有其困難。 、續::以上的問題’本發明的主要目的在於提供-種表面 ㈣材料之魅_,藉以提供均钱速地讀,並且 喷塗之系統。 1250045 因此,為達上述目的,本發明所揭露之一種表面塗佈材 料之喷塗纽,將-待塗物細自動化喷塗方式,以使喷塗物 可均勻地分布於待塗物表面,包含: 框架用以承載讀;可動噴塗平台,㈣於框架-端, 並且可動倾平台設有並區,以供魅物置放,而且可動喷 塗平台失持待塗物以進行兩軸向位移與一角度位移;複數個嘴 頭’固定於框架,且喷頭容置噴塗物,而且噴頭經由框架盘可 動噴塗平台之倾區射—合適高度,財㈣頭皆具有相同 之噴塗範圍,共_向傭區·;以及動力裝置,經由複數 條導管各連接於喷頭,以提供喷力付頭,使得_所容置之 噴塗物藉由喷力喷出。 其中,喷頭包含貯存容器與喷嘴,此貯存容器經由連接 管連接於動力裝置,而喷嘴再連接於貯存容器,則I入 器之喷塗物。 、谷 而動力裝置,包含泵浦、閥控制器與複數個控制間,栗 浦與控姻由複數條導管相連接,而閥控㈣可使蝴 閉,並且動力裝置經由複數條導管各連接於嘴頭時,於^ 之間再連接手控閥。 、、 搭配此表面塗佈材料之喷塗系統之噴塗控制方法,勺人 以下步驟: 匕3 歸零點, 首先進行系統之初始化,將可動噴塗平台移到 1250045 接下來,將可動喷塗平台移到起始點,並選擇單喷頭喷塗或曰 多噴頭喷塗,選定之後,經由人機介面設定喷塗控制參數,= 制平台移動以及控制噴頭之噴塗量以進行噴塗。 二 為了能使喷塗物能均自塗佈於待塗物之表面,可利用校 正方法來校正系統與改變喷塗控制參數,說明如下步驟:又 、…首先確認平台是否歸零,若未歸零則進行歸零,再確認 平口疋否位於起始點’若未位於起始關調整平纟 點;噴塗結束後查驗喷涂物η丕妁^ ^ ° 、土物疋否均勻,而進行控制參數修正。 因此本發明之表面塗佈㈣之噴㈣統及其噴塗方法可 經由可動噴塗平台之均勾移動與喷頭之定量喷塗,使得待塗物 α句勻L佈魅物’亚可控制其厚度,以及不舰面積待塗 大J而且本♦明之可動嘴塗平台除了雙轴向移動之外,尚 可旋轉其婦裝置,使得魅物可W塗佈,此代表著-個力1 工抛中,可完成多面塗佈,以減少烘乾、紐運送與夾持所 耗之時間。 除此之外,尚可藉由控制可動喷塗平台之移動區域,以 控制喷塗的面積及形狀;因為本發日狀麵可定量地喷灑於待 土物口此可將噴錄控制在最少的用量下,達最 與厚度。 、土㈣ 有關本㈣的特徵與實作,賊合圖示作最佳 細說明如下。 ^ 【實施方式】 1250045 備」M「第1圖」,彳标為本剌之組合®,—種表面塗 ^斗之喊錢,係將待塗物⑽利用自動化喷塗方式,以 贺塗物均勻分布於待塗物100表面,包含· ,一 ^千口120可夹持待塗她以進行兩轴向位移與—角度位 複數個噴頭.固_架11()另—端 與可動喷塗平台⑽之嘴塗區121具有合適古贺碩13〇 130皆具有相同之噴塗範 ^各個噴頭 動力壯番^ 摩巳圍共_向賀塗區121噴塗;以及 動力衣置⑽,經由複數條導管141 及 供喷力予嗜商ηη ζ 安於贺頭13〇,以提 、 ㈣〇,而可將噴頭130所容置之噴塗物 主^土干口 120財到均勾塗佈於待塗物_ 言月《「第2圖」’所示為噴頭13〇錄示、面。 —噴頭130包含貯存容器 、圖’其中每 貯存喷—=2_’轉存容器⑶可 <牧g (圚未顯不)遠技 ⑽,嘴嘴132連接於該貯存容 :動力裝置 之會塗物;動力穿置14〇勺八°° 乂狀該貯存容器131 切刀衣置140 ’包含栗浦142 =固控制_4,_42與控與複 接,而閥㈣請可使她⑽鄭岐二2 10 1250045 生喷力’一當閥控制器143使控制閥144為開啓時,栗浦i42之 喷力可ik由導官141將此喷力傳輪於控制閥⑷並且到達 130以使噴塗物經由喷嘴132嘴出,若當閥控制器_ 闊144為關閉狀態時,泵_之喷力便無法經由控制間= J達喷頭130,所以喷嘴132並不會噴塗,_控制器1仏 連接電腦以進行自動化控制,一般利用裝置於電腦之驅動卡 (圖未顯示)以控制閥144控制器143。 上返可動噴塗平台⑽包含雙㈣位移平台122、承架 123 Μ夾持衣置124,請參閱「第3圖」,承架⑶固定於雙轴 触移平台122,因此承架123可進行雙軸向之位移,並且承 木123樞接夾持裝置124,此樞接係由一步進馬達您連接於 承架123,並且此步進馬達125之旋轉轴(圖未顯示)盘夹持 裳置124相連接且連動,因此,夾持裝置m可經由此步進馬 達125之旋轉軸而旋轉;其中夾持裝置124包含上夹板蘭 與下夹板1242 ’上夾板1241與下夹板_係利用螺紋配合 方式連接以鱗射物⑽;城可動噴塗平台⑽係連接符 合RS232規範之介面卡(圖未顯示)_接於電腦,而電腦透 過符合RS232規範之介面卡以控制可動噴塗平台12〇,使可動 喷塗平台120可進行雙軸向位移與角度位移。 另外,在動力裳置140連接於嘴頭13〇之間再連接手控 闕145以控制此喷頭130是否進行喷塗,另-方面也防止喷頭 11 1250045 130之喷嘴132因殘餘之噴 造成待塗物污染。 塗材料而誤喷或滴漏至待塗物 而 /請㈣「第4圖」域上述之-錄面塗騎料之噴塗 系統其喷塗控概程,包含町步驟: 、 1·先進行系統之初始化,將可動嘴塗平台移到歸零點(步 驟300),我們知道—個系統在起始時,皆必須先回到歸零點, 如此方可利用自動控制系統來控制;接下來,將可動喷塗平A 移到起始點(步驟3G1),以作為電腦計算之起始點;而_ 擇早喷頭喷塗或是多_噴塗(步驟3G2),職不使用之喷 頭’另-方面也防正噴頭之嘴嘴因殘餘之喷塗材料而誤喷或滴 漏至待塗物,而污染了待塗物。 硬體設備裝置完錢,録人齡面設㈣塗控制參數 (步驟303) ’包含噴塗壓力大小、可動喷塗平台之移動速度 值或是夾持裝置是誠等設定值;而後便由電腦利用驅= 卡與符合RS232規範之介面切控财歡錢量以及可動 喷塗平台移動速度以進行喷塗(步驟3〇4)。 此外,請參閱「第5圖」,系統更必需包含—校正方法, 以校正系統是否可正確運作,說明如下步驟: 首先確認平台是否歸零(步驟400),若未歸零則進行歸 零(步驟401);接下來確認平台是否位於起始點(步驟4〇2), 若未位於起始點則調整平台到達起始點(步驟4〇3)。 12 1250045 於喷塗結束後查驗噴塗物是否均勾(步驟4〇4),而進行 控制參數修正(步驟405),如喷塗物之喷出速度與喷塗平台 又不配^ 射塗之厚度太厚或太薄,亦或是喷塗不均 等間題,--調整其各元件之控制參數,以達均勾塗佈之目的。 以下說明本伽對於不同待塗物具有多種組合,僅 =表性的二種組合,首先請參閱「第6圖」,所示待塗物為單 一贺塗且有—種材·合之操作流侧,錢,先將連接於第 1頭與第二喷頭之手控閥打開,如此噴頭之物才 料料(步驟,而後經__ 動與喷頭之恤度(步驟501),並且呢移 =:之喷塗區域•一塗物能物合 請參閱「第鴻」,所吨塗物騎 喷塗物為不同材質,因此,同樣需要兩個噴頭,第; 2填弟-面之噴塗物,第二噴頭裝填第二面之喷塗物,首先 將待塗物可動噴塗平台均㈣塗 (步驟叫’可動噴塗平台之夹持裝置予以⑽产旋轉^ =)),接下來,第二喷頭再噴塗相同之待塗物之;二面(二 驟_ ’ _m可動錢平料 成了待塗物之雙面喷塗。 、土(V驟604),而完 經由上述之說日种,我們知道此一表面塗佈材料之噴塗 1250045 系統可使待塗物能均勻噴塗—脅塗物,因此,在燃料電池之觸 媒層要求高均勾度之喷塗條件下,本發明非常適合,因為本發 月之喷土系、’先利用_控制以自動化·之設計,所以觸媒漿 料當作物_於_巾,㈣其魅速度、銳量再搭配 平台之移射_常料地翻高鮮度之要求 ,如此,可大 大改善其製造成本與產量。 /、、:,且本I明為4碩且平台可旋轉之設計,因此,對於 待f物之製作提供相當大的雜與便雛,如燃料電池之氣體 擴放層、I子父細、或是轉印基材等,有些必須雙面塗佈不 3喷k物’或疋單面必須由兩種喷塗物混合,皆可利用本發 明之系統與方法達成。 雖然本發明以前述之較佳實施例揭露如上,然其並非用 以岐本發明’任何熟習相像技藝者,在不脫離本發明之精神 f乾圍内’當可作麵之更軸獅,因此本翻 ,須財朗#_之巾請專概圍所界定麵準。… 【圖式簡單說明】 第1圖係顯示本發明之組合圖。 第2圖係顯示本發明之物喷塗示意圖。 第3圖係顯示本發明之承架旋轉機翻。 第4圖係顯示本發明之喷塗控制流程圖。 第/圖係顯示本發明之校正方法流程圖。 第6圖係顯示本發明之單面噴塗且混合二種材料之操作奸 14 1250045 圖。 第7圖係顯示本發明之雙面噴塗且雙面所喷塗不同噴塗物之 操作流程圖。 【主要元件符號說明】 (100)待塗物 (110)框架 (120) 可動噴塗平台 (121) 喷塗區 (122) 雙軸向位移平台 (123) 承架 (124) 夾持裝置 (1241) 上夾板 (1242) 下夾板 (125) 步進馬達 (130) 喷頭 (131) 貯存容器 (132) 喷嘴 (140) 動力裝置 (141) 導管 (142) 泵浦 (143) 閥控制器 (144) 控制閥 (145) 手控閥 (步驟300)系統之初始化,將可動喷塗平台 (步驟301)將可動喷塗平台移到起始點 〇到歸零點 (步驟302)選擇單喷頭喷、塗或是多噴頭嘴塗 (步驟303)經由人機介面設定贺塗控制參數 (步驟304)控制平台移動以及控制噴頭之嘴涂|、、 之里以進行噴塗 15 1250045 (步驟400)首先確認平台是否歸零 (步驟401)進行平台校正 (步驟402)確認平台是否位於起始點 (步驟403)校正至起始點 (步驟404)喷塗結束後查驗是否均勻 (步驟405)進行參數修正 (步驟500)第一喷頭與第二喷頭喷塗 (步驟501)平台移動使待塗物均勻喷塗 (步驟600)第一喷頭喷第一面 (步驟601)平台移動使待塗物均勻喷塗 (步驟602)夾持裝置旋轉180度 (步驟603)第二喷頭喷第二面 (步驟604)平台移動使待塗物均勻喷塗 161250045 IX. Description of the invention: [Technical field of invention] In particular, a surface coating material The present invention relates to a spraying system for a spraying system, which uniformly sprays selected spray materials onto a material to be coated [Prior Art] Nowadays, the processing technology needs to be speedy and uniform. It is not easy to achieve by hand. It can be realized by controlling the village. For example, coating the surface of the object-layer material, to achieve high uniformity and thickness. - It has its technical difficulties, repairing the material (4), and the structural characteristics of the material system affect the performance of the fuel cell, such as the thickness, uniformity, dispersion, and the area of the wire. The performance of the battery is high, so whether the 'catalyst (4) is good or bad is whether the catalyst layer can be improved _ the key factor of the battery 0 / see the coating technology, the brushing method is the earliest method of use However, there are too many shortcomings, such as a large amount of solvent, a too thick contact with a certain catalyst, a poor coating uniformity, a slow coating speed, a cracking of the applied catalyst layer, labor and cannot be used for a large area. Production method, This is rarely used by people, and the printing method (Screen-(4)咐) can be used in the mass production technology. The catalyst layer coated by the smear coating method is too thick and the amount of catalyst is large. The catalyst has a low Xiangxiang rate and is not suitable for double-sided coating' and the binder in the catalyst layer is not easy to remove: 'The other method is sPray coating, which can also be used for mass production, but it is sprayed. The uniformity and coating area of the coating method are not easy to control, and 1250045 is also not suitable for secret double-sided (four), _ humanized transfer plating (1) coffee), sputtering method to deposit the catalyst layer, but the production cost of this method It is not suitable for use on transfer substrates, it is not suitable for double-sided coating, and the catalyst has a small surface area and is not suitable for large-area production. With the advancement of automatic control, many displacement platforms have been used in many occasions, so that they can be controlled and moved in the same position on the displacement platform, and can increase the processing quality, such as the announcement of the Chinese People's Daily. (10) Gangyan patent, the spraying and listening of the coating material on the surface of the substrate, including the feeding nozzle of the Guopu 1 coating platform, the nozzle fixed on the nozzle displacement mechanism, and the 2 spray job movement mechanism The utility model has a driving mechanism and a frame structure, wherein the driving mechanism can displace the bearing structure at a position above the nozzle coating platform, and drive the nozzle to move the tender step (4) (4) a narrow shape and wide complement is driven by Heshuo displacement_ And the frame is moved according to the frame structure, and at least the layer coating material is sprayed on the surface of the coated substrate. The bottom heating device can be arranged on the bottom surface of the spraying platform so that the spraying material can be heated by the bottom surface when the surface material of the substrate is sprayed. However, the spraying device of this type can only be used for single-sided spraying, and the method of multi-spraying the device is in the "invention". Continuation:: The above problem' The main purpose of the present invention is to provide a surface (4) material enchantment, thereby providing a system for reading and spraying evenly. 1250045 Therefore, in order to achieve the above object, a spray coating of a surface coating material disclosed in the present invention is to be automatically sprayed in a manner such that the sprayed material can be uniformly distributed on the surface of the object to be coated, including : The frame is used to carry the reading; the movable spraying platform, (4) is at the frame end, and the movable tilting platform is provided with a parallel area for the charm to be placed, and the movable spraying platform loses the object to be coated for the two axial displacement and one Angular displacement; a plurality of mouths are fixed to the frame, and the spray head accommodates the sprayed material, and the spray head is sprayed through the frame plate to move the platform to the appropriate height, and the financial (four) heads have the same spray range. The power unit is connected to the spray head via a plurality of conduits to provide a spray head so that the sprayed material is ejected by the spray force. Wherein, the spray head comprises a storage container and a nozzle, the storage container is connected to the power device via a connecting pipe, and the nozzle is connected to the storage container, and the sprayed material of the I inlet. , Valley power plant, including pump, valve controller and a plurality of control rooms, Lipu and Marriage are connected by a plurality of conduits, while valve control (4) can be closed, and the power device is connected to each other through a plurality of conduits When the mouth is over, connect the manual valve between ^. With the spray control method of the spray coating system of the surface coating material, the following steps are performed: 匕3 Return to zero, first initialize the system, move the movable spray platform to 1250045, and then move the movable spray platform to Start point, and select single nozzle spraying or multi-nozzle spraying. After selection, set the spraying control parameters via the man-machine interface, = control the movement of the platform and control the spraying amount of the nozzle to spray. 2. In order to enable the sprayed material to be self-coated on the surface of the object to be coated, the calibration method can be used to correct the system and change the spray control parameters, and the following steps are described: first, ... first confirm whether the platform returns to zero, if not returned Zero will be reset to zero, and then confirm whether the flat port is at the starting point. If it is not at the starting point, adjust the flat point; after spraying, check the spray η丕妁^ ^ °, and the soil is uniform, and the control parameters are made. Corrected. Therefore, the surface coating (four) of the present invention and the spraying method thereof can be controlled by the uniform movement of the movable spraying platform and the quantitative spraying of the nozzle, so that the thickness of the object to be coated can be controlled by the thickness of the object. In addition to the double-axis movement, the movable mouth coating platform can rotate the female device, so that the charm can be coated, which represents a force 1 Multi-face coating can be completed to reduce the time spent on drying, handling and clamping. In addition, it is possible to control the area and shape of the spray by controlling the moving area of the movable spray platform; since the hair surface can be quantitatively sprayed on the soil to be moved, the spray can be controlled at The minimum amount, up to the thickness. , soil (4) Regarding the characteristics and implementation of this (4), the best combination of the thief and the icon is as follows. ^ [Embodiment] 1250045 备"M "1st picture", 彳 剌 剌 组合 组合 , , , , , , , , , , , , , , , , , , 组合 组合 组合 组合 组合 组合 组合 组合 组合 表面 表面 表面 表面 表面 表面 表面 表面 表面 表面 表面Evenly distributed on the surface of the object to be coated 100, including ·, a thousand mouth 120 can hold her to be coated for two axial displacement and - angle multiple nozzles. Solid_frame 11 () other end and movable spraying The mouth coating area 121 of the platform (10) has the same Gu Heshuo 13〇130 all have the same spray pattern ^ each nozzle power shuangfan ^ 巳 巳 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 141 and the spray force to the ηη ζ ζ 于 于 于 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 贺 喷头 喷头 喷头 喷头 喷头 喷头_ Yanyue ""2nd picture"" shows the 13-inch recording and surface. - the spray head 130 comprises a storage container, wherein each storage spray -= 2_' transfer container (3) can be < 牧 圚 (not shown) telescope (10), the mouth 132 is connected to the storage capacity: the power device will be coated Power; power through 14 〇 spoon 8 ° ° 乂 shape of the storage container 131 cutter clothing set 140 'including Lipu 142 = solid control _4, _42 with control and multiplex, and valve (four) please make her (10) Zheng Zheng 2 2 10 1250045 Raw spray force 'When the valve controller 143 makes the control valve 144 open, the spray force of the Lipu i42 can be transmitted by the guide 141 to the control valve (4) and reaches 130 to spray The object is discharged through the nozzle 132. If the valve controller _ wide 144 is in the closed state, the spray force of the pump _ can not pass through the control room = J reaches the nozzle 130, so the nozzle 132 does not spray, _ controller 1 仏The computer is connected for automated control, typically using a drive card (not shown) of the computer to control the valve 144 controller 143. The upper return movable spraying platform (10) comprises a double (four) displacement platform 122, a support frame 123, and a holding device 124. Please refer to "Fig. 3". The frame (3) is fixed to the two-axis touch platform 122, so the frame 123 can be doubled. Axial displacement, and the wood 123 is pivotally connected to the clamping device 124. The pivoting is connected to the frame 123 by a stepping motor, and the rotating shaft of the stepping motor 125 (not shown) is clamped and placed. 124 is connected and linked, so that the clamping device m can be rotated via the rotating shaft of the stepping motor 125; wherein the clamping device 124 includes the upper and lower clamping plates 1242'. The upper clamping plate 1241 and the lower clamping plate are threaded. The method is connected to the scaly object (10); the city movable spraying platform (10) is connected to the interface card conforming to the RS232 specification (not shown) _ connected to the computer, and the computer controls the movable spraying platform 12 透过 through the interface card conforming to the RS232 specification, so that the movable The spray platform 120 can perform biaxial displacement and angular displacement. In addition, the hand control 145 is connected between the power skirt 140 and the mouth 13 以 to control whether the nozzle 130 is sprayed, and the nozzle 132 of the nozzle 11 1250045 130 is also prevented from being caused by the residual spray. The material to be coated is contaminated. Spraying the material and accidentally spraying or dripping to the object to be coated / (4) "4th figure" field above - the painting control system of the coating system for the surface coating, including the steps of the town: 1. Initialization, moving the movable nozzle platform to the zero point (step 300), we know that all systems must return to the zero point at the beginning, so that the automatic control system can be used to control; next, the movable spray Dip A moves to the starting point (step 3G1) to serve as the starting point for computer calculations; and _ chooses early spray or multiple spray (step 3G2), the nozzle that does not use 'other-side Also, the mouth of the nozzle is prevented from being accidentally sprayed or dripped to the object to be coated due to the residual spray material, and the object to be coated is contaminated. The hardware device is finished, and the age of the device is set. (4) Coating control parameters (step 303) 'Contains the spray pressure, the moving speed of the movable spray platform or the setting value of the clamping device; then it is used by the computer. Drive = card and RS232-compliant interface to control the amount of money and the speed of the movable spray platform for spraying (step 3〇4). In addition, please refer to "Figure 5", the system must include - calibration method to correct the system to operate correctly, the following steps are explained: First confirm whether the platform returns to zero (step 400), if it is not zero, then return to zero ( Step 401); Next, it is confirmed whether the platform is located at the starting point (step 4〇2), and if it is not at the starting point, the adjustment platform reaches the starting point (step 4〇3). 12 1250045 Check whether the sprayed material is hooked after the spraying (step 4〇4), and correct the control parameters (step 405). If the spray speed of the sprayed material is not matched with the spray platform, the thickness of the sprayed coating is too Thick or too thin, or unevenly sprayed, -- adjust the control parameters of each component to achieve the purpose of uniform coating. The following description shows that Benja has a variety of combinations for different materials to be coated, and only two combinations of the two types of expressions. First, please refer to "Picture 6", which shows that the object to be coated is a single coating and has a flow of operations. Side, money, first open the manual control valve connected to the first head and the second nozzle, so that the material of the nozzle is only the material (step, and then the movement of the nozzle and the nozzle (step 501), and Move =: The spray area • Please refer to “Dianhong” for a coating material. The sprayed materials are made of different materials. Therefore, two nozzles are also required, the second; The second nozzle is filled with the sprayed material on the second side, firstly, the movable spray platform to be coated is coated (four) (the step is called 'the movable spray platform clamp device (10) produces rotation ^ =)), then, the second The nozzle is sprayed with the same material to be coated; two sides (two steps _ ' _m movable money flat material becomes double-sided spraying of the object to be coated., soil (V step 604), and the end of the day We know that the coating of the surface coating material 1250045 system can make the coating to be evenly sprayed - the threatening material, therefore, in the fuel electricity The invention is very suitable for the spraying condition of the catalyst layer requiring high uniformity, because the spray system of the month of the month, the first use of the control to automate the design, so the catalyst slurry as a crop___ Towels, (4) its charm speed, sharpness and then the platform's shifting _ often turn up the requirements of high freshness, so that it can greatly improve its manufacturing costs and output. /,,:, and this I is 4 master and platform Rotatable design, therefore, provides a considerable amount of miscellaneous and easy to make for the production of the object, such as the fuel cell gas expansion layer, I sub-father, or transfer substrate, etc., some must be double coated The system and method of the present invention can be achieved by using the two systems of the present invention. Although the present invention has been disclosed above in the preferred embodiment of the foregoing, it is not intended to be Inventor's any familiar artisan, without departing from the spirit of the present invention, can be used as a more axe lion, so this turn, the need for the wealth of the #_ towel, please define the standard.... BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a combination diagram showing the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 3 is a flow chart showing the spray control of the present invention. FIG. 4 is a flow chart showing the control method of the present invention. Figure 6 shows the operation of the single-side spray and mixing of two materials of the present invention. Figure 14 is a flow chart showing the operation of the double-sprayed and double-coated different sprays of the present invention. DESCRIPTION OF SYMBOLS (100) Object to be coated (110) Frame (120) Movable spray platform (121) Spray area (122) Biaxial displacement platform (123) Shelf (124) Clamping device (1241) Upper splint ( 1242) Lower splint (125) Stepper motor (130) Nozzle (131) Storage container (132) Nozzle (140) Power unit (141) Catheter (142) Pump (143) Valve controller (144) Control valve ( 145) Manual control valve (step 300) initialization of the system, moving the movable spray platform (step 301) to move the movable spray platform to the starting point 归 to the zero point (step 302) select single nozzle spray, paint or more The nozzle nozzle coating (step 303) controls the platform movement and control via the human machine interface setting congratulation control parameter (step 304) The nozzle of the nozzle is coated with |, and to perform spraying 15 1250045 (step 400). First, confirm whether the platform is reset to zero (step 401) to perform platform correction (step 402) to confirm whether the platform is located at the starting point (step 403). Start point (step 404) Check whether the sample is uniform after the end of spraying (step 405) (parameter 500) spraying the first nozzle and the second nozzle (step 501), moving the platform to evenly spray the object to be coated (step 600) the first nozzle sprays the first side (step 601) the platform moves to uniformly spray the object to be coated (step 602) the clamping device rotates 180 degrees (step 603) the second nozzle sprays the second surface (step 604) platform Move to evenly spread the object to be coated 16

Claims (1)

1250045 十、申請專利範圍: 1· 一種表岭佈材料之噴_統,使倾錄佈 面,包含: ‘框架; 複數個嘴頭,固定於該框架另一端; 一動力裝置,經由複數條導管各連接於該喷頭丨及 f可動喷塗平台,_於該框架—端,其上設有-喷塗 & ’遠可動喷塗平台夾持該待塗物以進行兩轴向位移與一角 度位移。 2·如申請專利範圍第1項所述之表面塗佈材料之噴塗系統,其 中該可動倾平台包含—雙軸向娜平台、―以雜一爽持 裝置,該承_定於輕軸向伸平台,域核樞接 持裝置。 3·如申請專·圍第2項所述之表面塗佈材料之魅系統,立 中該樞接係由-步進馬達連接於該承架,該步進馬達設一旋 轉軸與該夾持裝置相連接而連動。 4. 如申請專利範圍第2項所述之表面塗佈材料之嘴塗系統,其 中亥夾持衣置包3 i夾板與―下夾板,該上夾板與下夹板 係利用螺魏合方歧接以鱗該待塗物。 5. 如申請專利範圍第1項所述之表面塗佈材料之魅系統,苴 中該喷頭包含-貯存容器與_噴嘴,該貯存容器經由該導管 連接於該動力裝置,該嘴嘴經由連接管連接於該貯存容器, 17 以?丨入該貯存容器之喷塗物。 6.如申請專利範圍第1項所述之夺 中該動力裝置,包含—栗、甫4材料之噴塗系統,其 該粟浦與該控麵複數條料2器編個控制闕, 該控制閥_,並且_控 ,㈣馳制器可使 7·如申請專侧第6項所㈣t電腦控制。 中該閥㈣哭、鱼妓 表面塗佈材料之喷塗系統,其 ^亥間匕制^接-驅動介面卡 過該‘驅動介面卡以控制該閥控制器。;一電知,該電腦透 8.如申請專利範圍第丨項所 十該動力裝置經由複數料材料之噴㈣統,其 接該喷頭之間再連接-手=各雜於該喷頭,於該導管連 9·如申請專利範圍第1項所述 芝表面塗佈材料之喷塗系統,其 中该各個喷頭皆具有相同之噴塗範圍。 10.如申請專利範圍第1項所述之表面塗佈材料之噴塗系統,其 中該可動喷塗平台連接-符合RS232規範之介面卡再連接 於一電腦,該電腦透過該符合脱32規範之介面卡以控制該 可動喷移平台。1250045 X. The scope of application for patents: 1. A spray of material of the tablecloth material, such as a dumping cloth, comprising: 'frame; a plurality of mouths, fixed at the other end of the frame; a power device, through a plurality of conduits Each of the spray heads and the f-movable spray platform are connected to the frame-end, which is provided with a spray coating and a 'remote movable spray platform for holding the object to be coated for two-axis displacement and one Angle displacement. 2. The spray coating system of the surface coating material according to claim 1, wherein the movable tilting platform comprises a biaxial nano platform, a heterogeneous holding device, and the bearing is set to a light axial extension. Platform, domain core pivoting device. 3. If the glamour system of the surface coating material described in the second item is applied, the pivoting system is connected to the carrier by a stepping motor, and the stepping motor is provided with a rotating shaft and the clamping The devices are connected and linked. 4. The mouth coating system of the surface coating material according to claim 2, wherein the yoke is provided with a sandwich panel and a lower jaw, and the upper and lower jaws are connected by a screw The object to be coated. 5. The glazing system of the surface coating material according to claim 1, wherein the nozzle comprises a storage container and a nozzle, and the storage container is connected to the power device via the conduit, and the nozzle is connected via the nozzle The tube is connected to the storage container, 17 to break into the spray of the storage container. 6. The power system of claim 1, comprising a spraying system of a material of a chestnut and a crucible, wherein the submersible and the plurality of strips of the control surface are controlled by a control unit, the control valve _, and _ control, (4) the machine can be 7. If you apply for the special side of the sixth item (four) t computer control. The valve (four) is crying, the spraying system of the surface coating material of the surimi, and the driving interface card is driven by the 'drive interface card to control the valve controller. A computer knows that the computer is transparent. 8. If the power device is in accordance with the third item of the patent application, the power device is sprayed through the plurality of materials (four), and then connected between the nozzles - the hands are mixed with the nozzles. The spraying system of the medicinal surface coating material according to the first aspect of the invention, wherein each of the nozzles has the same spraying range. 10. The spray coating system of the surface coating material according to claim 1, wherein the movable spray platform is connected to an interface card conforming to the RS232 specification and then connected to a computer, and the computer transmits the interface conforming to the 32 specification. The card controls the movable spray platform.
TW93141230A 2004-12-29 2004-12-29 Spray-coating system for coating material surfaces TWI250045B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI496625B (en) * 2012-06-29 2015-08-21 Univ Nat Taiwan Coating module
CN115365034A (en) * 2022-10-09 2022-11-22 山东金润源法兰机械有限公司 Anticorrosive spraying equipment for two-way helping hand centre gripping type flange

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI496625B (en) * 2012-06-29 2015-08-21 Univ Nat Taiwan Coating module
US9492836B2 (en) 2012-06-29 2016-11-15 National Taiwan University Coating module
CN115365034A (en) * 2022-10-09 2022-11-22 山东金润源法兰机械有限公司 Anticorrosive spraying equipment for two-way helping hand centre gripping type flange

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