TWI226081B - Air-extracting system of an LPCVD reactor - Google Patents
Air-extracting system of an LPCVD reactor Download PDFInfo
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Description
1226081 五、發明說明(1) 發明所屬之技術領域 本發明係提供一種低壓化學氣相沉積(low pressure chemical vapor deposition, LPCVD)反應裔(reactor) 之抽氣系統。 先前技術 低壓化學氣相沈積反應器是將反應氣體在反應器内 進行沈積反應時的操作壓力,調降到大約1 OOTorr以下的 一種CVD反應裝置。在先進的〇· 13/z m以下之VLSI製程 中,隨著晶片尺寸的增大,傳統使用的整批式(Batch type) LPCVD爐管已漸漸被每次只處理一片的單一晶片式 (single wafer) LPCVD所取代以減少熱預算(thermal budget ),較常見利用單一晶片式LPCVD反應器沈積之化 合物為鶴(tungsten, W)、石夕化鶴(tungsten silicide, Wsi 2)以及氮化矽(si 1 icon ni tr ide,Si 3N4),因此利用單 一晶片式LPCVD在低溫下沈積係成為重要的半導體技術。 由於整批式爐管在低壓下氣體分子間的碰撞頻率下 降,使得氣相沈積反應較不顯著,因而薄膜沈積速率較 慢,故所沈積的薄膜具有非常良好的均一性與階梯覆蓋 (step coverage)能力;反之,與傳統之整批式LPCVD爐 官相較,對單一晶片式LPCVD反應器而言,為了達到相當1226081 V. Description of the invention (1) Technical field to which the invention belongs The present invention provides a low pressure chemical vapor deposition (LPCVD) reactor extraction system. The prior art low pressure chemical vapor deposition reactor is a CVD reaction device that reduces the operating pressure of the reaction gas during the deposition reaction in the reactor to about 1 OOTorr or less. In advanced VLSI processes below 0.1 / zm, with the increase of wafer size, the traditional batch type LPCVD furnace tube has been gradually processed by a single wafer type (single wafer) ) Replaced by LPCVD to reduce thermal budget. The more common compounds deposited using a single wafer LPCVD reactor are Tungsten (W), Tungsten Silicide (Wsi 2), and silicon nitride (Si 1 icon ni tr ide (Si 3N4), so the use of a single wafer LPCVD deposition system at low temperatures has become an important semiconductor technology. Due to the decrease in the collision frequency between gas molecules of the batch furnace tube under low pressure, the vapor deposition reaction is less significant, and the film deposition rate is slower, so the deposited film has very good uniformity and step coverage. ) Capability; on the contrary, compared with the traditional batch LPCVD furnace official, for a single wafer LPCVD reactor,
1226081 五、發明說明(2) 的產率,沈積速率將被大幅提高,因而可能會造成階梯 覆蓋率低與薄膜厚度不均勻性等問題。 請參照圖一,圖一為單一晶片式LPCVD反應器1 0之側 面結構示意圖。如圖一所示,一 LPCVD反應室(chamber) 10包含有一氣體入口(gas inlet) 12連接於反應室11上 方,用來輸送製程氣體14,一喷氣頭(shower head)l 6設 置在反應室11内頂端,用來使氣體分佈均勻,一支撐物 (supporting member)l 8位於反應室11内底部,用來支# 晶座,一晶座20 (susceptor )設置於C V D反應室内之底部 支樓物18上,用來置放一晶片22,一環狀壁(pump ring) 讀_ 2 4環繞在晶座2 0周圍,使反應室11内的氣體經由環狀壁 2 4上的抽氣孔(p u m p h ο 1 e ) 2 6被抽出,一抽氣裝置2 8係與 抽氣口 3 0相連接於反應室11之一側,以保持反應室11内 的低壓狀態,以及一加熱器(heater)32置於支撐物中的 晶座下方用來加熱晶座2 0上的晶片2 2。 在進行LPCVD反應時,被沈積的晶片22係先被置放在 受加熱器32加熱之晶座20上,接著製程氣體14便由反應 至1 〇上方的氣體入口 1 2被通入反應至1 1中,並經由一個 表面佈滿細孔的喷氣頭1 6,以使氣體均勻散佈並傳輸到 晶片22的表面。當製程氣體1 4到達經加熱的晶片22上方 後,再於一預定之溫度、壓力以及無線電波功率下而在 晶片2 2表面上進行沈積反應。最後,反應後之剩餘氣體1226081 V. Description of the invention (2) The yield and deposition rate will be greatly increased, which may cause problems such as low step coverage and uneven film thickness. Please refer to FIG. 1. FIG. 1 is a schematic diagram of a side structure of a single-wafer type LPCVD reactor 10. As shown in FIG. 1, a LPCVD chamber 10 includes a gas inlet 12 connected to the reaction chamber 11 for conveying process gas 14. A shower head 16 is disposed in the reaction chamber. The inner top of 11 is used to make the gas distribution uniform. A supporting member 18 is located at the bottom of the reaction chamber 11 to support the # crystal seat. A crystal seat 20 (susceptor) is located in the bottom branch of the CVD reaction chamber. On the object 18, a wafer 22 is placed, and a ring ring (pump ring) is read around the crystal seat 20, so that the gas in the reaction chamber 11 passes through the suction holes in the ring wall 24 ( pumph ο 1 e) 2 6 is drawn out, an extraction device 2 8 is connected to the extraction port 30 on one side of the reaction chamber 11 to maintain a low pressure state in the reaction chamber 11, and a heater 32 The wafer placed on the support is used to heat the wafer 22 on the wafer 20. During the LPCVD reaction, the deposited wafer 22 is first placed on the crystal base 20 heated by the heater 32, and then the process gas 14 is passed from the reaction to the gas inlet 12 above 10 and reacted to 1 1 through an air-jet head 16 covered with fine holes on its surface, so that the gas is evenly distributed and transmitted to the surface of the wafer 22. After the process gas 14 reaches above the heated wafer 22, a deposition reaction is performed on the surface of the wafer 22 at a predetermined temperature, pressure, and radio wave power. Finally, the remaining gas after the reaction
1226081 五、發明說明(3) 以及反應副產物則再經由環狀壁2 4上的抽氣孔2 6被抽取 到抽氣裝置28中。 請參照圖二,圖二為圖一之LPCVD反應器1 0的結構示 意圖。如圖二所示,晶片2 2置放在晶座2 0上,圍繞在晶 座1 6周圍之環狀壁24,具有複數個大小相等且均勻分佈 之抽氣孔2 6。其中,由於大多數的反應室11均限制以單 一排氣口 3 0連接抽氣裝置2 8於反應室1 1的一側,因而在 進行LPCVD沈積時,氣體經抽取朝一抽氣方向34流動,晶 片22靠近抽氣方向側36的部份會較遠離抽氣方向側38的 4份流動速率快’因而造成晶片沈積在3 6側較3 8側厚, 而造成晶片厚薄狀態不一致的情形。 由於習知單一晶片式LPCVD爐管之環狀壁上的抽氣孔 具有相同直徑大小與間距,所以當氣體朝單一方向34流 動時’將不可避免的會形成一固定流動速率分佈,因而 造成LPCVD製程沈積的厚薄分佈不同,進而影響晶片製 的良率。 發明内容 本發明之产要目#的在於提供一種可使薄膜沈積均勻 之LPCVD反應器之抽氣系統,以解決上述問題。1226081 V. Description of the invention (3) and reaction by-products are drawn into the suction device 28 through the suction holes 26 in the annular wall 24. Please refer to FIG. 2. FIG. 2 is a schematic diagram showing the structure of the LPCVD reactor 10 of FIG. As shown in FIG. 2, the wafer 22 is placed on the wafer base 20, and the annular wall 24 surrounding the wafer base 16 has a plurality of exhaust holes 26 of equal size and even distribution. Among them, since most of the reaction chambers 11 are restricted to a single exhaust port 30 to connect the extraction device 28 to one side of the reaction chamber 1 1, during the LPCVD deposition, the gas flows through an extraction direction 34 by extraction. The portion of the wafer 22 near the pumping direction side 36 will have a faster flow rate than the four portions farther away from the pumping direction side 38, thus causing the wafer to be deposited thicker on the 36 side than the 38 side, and the wafer thickness status is inconsistent. Because the exhaust holes on the annular wall of the conventional single-wafer LPCVD furnace tube have the same diameter and size, when the gas flows in a single direction 34, a fixed flow rate distribution will inevitably be formed, thus causing the LPCVD process. The thickness distribution of the deposition is different, which further affects the yield of the wafer. SUMMARY OF THE INVENTION The objective of the present invention is to provide a pumping system of an LPCVD reactor capable of uniformly depositing thin films to solve the above problems.
12260811226081
之最佳實 學氣 座, 包含 之周 可區 氣孔 距, 氣孔 二群 在本 相沉 用來有一 圍, 分為 與該 且該 之直 組之 發明 積反應器之抽 置放 環狀 並設 一第 欲進行一 壁與一抽 有複數個 一群組以 第二群組之抽 第一群組之抽 徑。該抽氣裝 抽氣孔之位置 氣系統,該反應器内包含有 LPCVD製程之一晶圓,該抽氣系 氣裝置。該環狀壁圍繞於該晶座 抽氣孔’且該複數個抽氣孔至少 ,一第二群組,該第一群組之抽 氣孔分別具有不同之直徑盘間 氣孔之直徑大於該第二群組之拙 置連接於該反應器内面對於該第 ,係用來抽離製程氣體。 由於本發明在環狀壁上具有兩組以上不同直徑大小 與間距之抽氣孔,因此可以控制製程氣體之流動分佈, 進而增加LPCVD製程之沈積均勻度。 實施方式 請參照圖三’圖三為本發明之單一晶片式LPCVD反應 器40之示意圖。如圖三所示,LPCVD反應室41包含有一氣 體入口 42連接於反應室41上方,用來輸送製程氣體44, 一喷氣頭46設置在反應室41内頂端,為一陶瓷平板,上 面佈有複數個2mm的小孔,可用來使通入的氣體分佈均 勻,一支撐物48位於反應室4 1内底部,用來支撐晶座 50,一晶座50設置於CVD反應室内的支撐物48之上,用來The best practical learning gas seat includes the pore space distance of the surrounding area. The two groups of stomata are used to surround the current sinking. They are divided into a ring of the invention product reactor and the straight group. The first one is to draw a wall and a plurality of groups, and the second group is to draw the first group. The location of the extraction hole of the extraction device. The extraction system contains a wafer in the LPCVD process and the extraction system. The ring-shaped wall surrounds the suction holes of the crystal base, and the plurality of suction holes are at least, a second group, the suction holes of the first group have different diameters, and the diameter of the air holes between the discs is larger than that of the second group. The set-up is connected to the inside of the reactor and is used to extract the process gas. Since the present invention has more than two sets of suction holes with different diameters and spacings on the annular wall, the flow distribution of the process gas can be controlled, thereby increasing the deposition uniformity of the LPCVD process. Embodiments Please refer to Fig. 3 '. Fig. 3 is a schematic diagram of a single wafer LPCVD reactor 40 according to the present invention. As shown in FIG. 3, the LPCVD reaction chamber 41 includes a gas inlet 42 connected to the reaction chamber 41 for conveying process gas 44. A gas jet head 46 is provided at the top of the reaction chamber 41 and is a ceramic flat plate with a plurality of cloths on it Two 2mm holes can be used to make the gas distributed evenly. A support 48 is located at the bottom of the reaction chamber 41 to support the crystal base 50. The crystal base 50 is arranged on the support 48 in the CVD reaction chamber. For
第9頁 1226081 五、發明說明(5) 置放一晶片5 2,以及一加熱器5 4置於支撐物中之晶座下 方,用來加熱晶座5 〇上的晶片5 2。 此外,為了使反應能在低壓的範圍下進行,LPCVD的 設備尚包括一組用來提供反應所需之真空度的真空抽氣 系統。該抽氣系統包含有一由抽氣馬達或其他農置所構 成的抽氣裝置5 6,設於反應室4 1之一側並相連接於抽氣 口 6 0,用來保持反應室4 1内的低壓狀態,以及一環繞在 晶座5 0周圍的環狀壁5 8,用來使反應室4 1内的氣體得以 經由環狀壁5 8上的抽氣孔6 2被抽取到抽氣裝置5 6中。 在進行氮化矽之LPCVD反應時,被沈積的晶片52被放 置在利用加熱器54加熱到6 50〜800oC的晶座50上。預先 混合SiH4和NH3之製程氣體44後,由反應室41上方的氣體 入口 4 2進入反應室4 1,經由表面佈滿細孔的喷氣頭4 6, 使氣體均勻散佈並傳輸到晶片5 2的表面。在壓力〇. 1〜 ITorr下,當製程氣體到達經加熱的晶片52上方後,在獲 得足夠的能量後,而於晶片5 2表面上進行沈積反應。其 中,本發明並不限定於氮化矽沈積,其他如二氧化矽或 多晶石夕等沈積亦可適用於本發明。 請參照圖四,圖四為圖三之LPCVD反應器的結構示意 圖。如圖四所示,晶片5 2置放在晶座5 0上,而圍繞在晶 座5 0周圍之環狀壁58,具有至少兩組不同直徑大小與不Page 9 1226081 V. Description of the invention (5) A wafer 5 2 is placed, and a heater 54 is placed below the crystal base in the support, and is used to heat the wafer 52 on the crystal base 50. In addition, in order to enable the reaction to be performed at a low pressure range, the LPCVD equipment also includes a set of vacuum pumping systems to provide the vacuum required for the reaction. The pumping system includes a pumping device 56 made of a pumping motor or other agricultural equipment, which is arranged on one side of the reaction chamber 41 and is connected to the pumping port 60 and is used to maintain the inside of the reaction chamber 41. The low-pressure state, and an annular wall 58 surrounding the crystal seat 50, are used to allow the gas in the reaction chamber 41 to be drawn to the exhaust device 5 6 through the exhaust hole 6 2 in the annular wall 5 8. in. During the LPCVD reaction of silicon nitride, the deposited wafer 52 is placed on a wafer base 50 heated to 6 50 to 800 ° C by a heater 54. After mixing the process gas 44 of SiH4 and NH3 in advance, it enters the reaction chamber 41 from the gas inlet 4 2 above the reaction chamber 41, and through the air-jet head 4 6 covered with fine holes on the surface, the gas is evenly distributed and transferred to the wafer 5 2 surface. Under a pressure of 0.1 to ITorr, when the process gas reaches above the heated wafer 52, after obtaining sufficient energy, a deposition reaction is performed on the surface of the wafer 52. Among them, the present invention is not limited to the deposition of silicon nitride, and other depositions such as silicon dioxide or polycrystalline silicon are also applicable to the present invention. Please refer to FIG. 4, which is a schematic diagram of the structure of the LPCVD reactor of FIG. As shown in FIG. 4, the wafer 52 is placed on the base 50, and the annular wall 58 surrounding the base 50 has at least two groups of different diameters and sizes.
1226081 五、發明說明(6) 同間距之抽氣孔64、66分佈於環狀壁58上。其中,由於 反應室4 1係以單一排氣口 6 0連接抽氣裝置5 6於反應室4 1 的一=,因此在進行LPCVD沈積時,反應室41中氣體將會 ,抽氧裝置5 6抽取而朝一抽氣方向6 8流動,因此晶片5 2 靠近抽氣方向的一方70會較遠離抽氣方向的一方72流動 速率快’故本發明即利用較小直徑及較遠之間距的抽氣 孔=4配置在靠近抽氣方向6 8側的環狀壁5 8上,以減少氣 體流速;並以較大直徑及較近間距之抽氣孔6 6配置在遠 ^抽,方向68側的環狀壁58上,以增加氣體流速,因此 可調節氣體分佈流速,使晶片52上相對於靠近或遠離主 要抽氣方向68之兩側70、72的沈積速率一致,進而形成 均勻厚薄的沉積薄膜。此外,亦可使用兩組以上不同大 小f間距之抽氣孔,依靠近或遠離抽氣方向6 8對稱配置 在%狀壁5 8上,越靠近抽氣方向6 8側需配置之抽氣孔直 徑越小間距越大。 相較於習知LPCVD反應器之抽氣裝置,本發明在環狀 壁上具有至少兩組以上不同直徑大小與間距之抽氣孔, 而可改善製私氣體之流動速率不同的狀況,因此增加 LPCVD製程之沈積均勻度以及半導體晶片之良率。 以上所述僅為本發明之較佳實施例,凡依本發明申 請專利範圍所做之均等變化與修飾,皆應屬本發明專利 之涵蓋範圍。章節結束1226081 V. Description of the invention (6) The suction holes 64 and 66 at the same interval are distributed on the annular wall 58. Among them, since the reaction chamber 41 is connected to the exhaust device 5 6 with a single exhaust port 60, one of the reaction chamber 4 1 =, so when the LPCVD deposition is performed, the gas in the reaction chamber 41 will be the oxygen extraction device 5 6 Extraction and flow in an extraction direction 6 8, so the side 70 of the chip 5 2 near the extraction direction will have a faster flow rate than the one 72 that is far away from the extraction direction. Therefore, the present invention uses a smaller diameter and a longer distance between the extraction holes. = 4 is arranged on the annular wall 5 8 on the side of the pumping direction 6 8 to reduce the gas flow rate; and the larger-diameter and closer-spaced suction holes 6 6 are arranged on the ring on the side of the pumping direction 68 The wall 58 can increase the gas flow rate, so the gas distribution flow rate can be adjusted so that the deposition rates on the wafer 52 with respect to the two sides 70 and 72 near or away from the main pumping direction 68 are consistent, thereby forming a uniform thick deposition film. In addition, it is also possible to use more than two sets of suction holes with different f-spacings, which are symmetrically arranged on the% wall 58 near or away from the suction direction 68, and the closer to the suction direction 68, the larger the diameter of the suction holes to be arranged. The smaller the pitch, the greater. Compared with the extraction device of the conventional LPCVD reactor, the present invention has at least two sets of extraction holes with different diameters and spacings on the annular wall, which can improve the different conditions of the flow rate of the private gas, so LPCVD is increased. The deposition uniformity of the process and the yield of the semiconductor wafer. The above description is only a preferred embodiment of the present invention, and any equivalent changes and modifications made in accordance with the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention. End of chapter
第11頁 1226081 圖式簡單說明 圖式之簡單說明 圖一為習知單一晶片式LPCVD反應器之側面結構示意 圖。 意圖 圖二為圖一之單一晶片式LPCVD反應器之結構示意圖 圖三為本發明單一晶片式LPCVD反應器之側面結構示 〇 圖四為圖三之單一晶片式LPCVD反應器之結構示意圖 圖式之符號說明 ❶ 10' 40 tfte· 爐 管 1卜 41 反 應 室 12' 42 氣 體 入 Π 14、 44 製 程 氣體 16' 46 喷 氣 頭 18^ 48 支 撐 物 20' 50 晶 座 22、 52 晶 片 24' 58 環 狀 壁 26^ 62、 64、 6 6 28^ 56 抽 氣 裝 置 30> 60 抽 氣 π 32^ 54 加 熱 器 34' 68 抽 氣 方向 36〜 70 靠 近 抽 氣方向 38' 72 遠 離 抽 氣方向 抽氣孔 «Page 11 1226081 Brief description of the drawings Brief description of the drawings Figure 1 is a schematic diagram of the side structure of a conventional single wafer LPCVD reactor. Figure 2 is a schematic diagram of the structure of a single-wafer LPCVD reactor shown in Figure 1. Figure 3 is a side view of the structure of a single-wafer LPCVD reactor of the present invention. Figure 4 is a schematic diagram of the structure of a single-wafer LPCVD reactor shown in Figure 3. Explanation of symbols ❶ 10 '40 tfte · Furnace tube 1 b 41 Reaction chamber 12' 42 Gas inlet Π 14, 44 Process gas 16 '46 Jet head 18 ^ 48 Support 20' 50 Crystal holder 22, 52 Wafer 24 '58 Ring Wall 26 ^ 62, 64, 6 6 28 ^ 56 Extraction device 30 > 60 Extraction π 32 ^ 54 Heater 34 '68 Extraction direction 36 ~ 70 Close to the extraction direction 38' 72 Keep away from the extraction hole in the extraction direction «
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