592974 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明（1 ) 本發明係有關於一種隔音夾層元件，尤其是多層隔音 結構物元件，如門，隔板，牆或天花板，它包括一開孔， 半堅硬泡沫襯心由至少一襯心材料組成，且包括一個或數 個中空空間或在襯心内的空氣間隙，且包括至少兩個相對 外層。 尤其是’本發明係有關於隔音夾層元件，如新或舊大 樓中的門，隔板元件，牆壁，天花板，地板，弔門，梯子 ’蓋子，折蓋，窗戶，隔間隙元件或面板。此種新穎夾層 元件對於大樓，建築工業或其他工業均用以改善隔音的效 果。此外，本發明係有關於改良隔音元件之結構簡單可化 ，機械強度，及堅硬度，在可使用此種新穎，隔音多層元 件於建築或其他工業上。以在聽覺上改善牆壁，隔板，天 花板或建築物，結構體或機器的其他部份。 在建築業中，使用平板作為隔板壁以分隔大樓空間成 為如房間或辦公室之大樓區為習知的。通常，它們包括一 隔音材料纖維襯心，以及兩個圍住襯心以及一空氣間隙或 中空空間隙的相對外層。如無機纖維之隔絕材料配置在相 對層之間，以備置熱以及/或聲音之隔絕。 使用包括如隔絕材料之無機纖維之多層隔音夾層元件 或板，作為隔板元件或平板可固定於壁或天花板上的技藝 為習知的’以減少聲音的傳導及輻射。藉由施加隔音元件 於建築物或辦公大樓以改善其隔音效果。於是，較老舊的 建築物可調整以符合較高的法令決定。來向鄰居或室外室 内之聲音均可大大地減少。 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 4592974 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (1) The invention relates to a sound insulation sandwich element, especially a multilayer sound insulation structural element, such as a door, partition, wall or ceiling. It includes An open-cell, semi-rigid foam core is composed of at least one core material and includes one or more hollow spaces or air gaps within the core, and includes at least two opposite outer layers. In particular, the present invention relates to sound insulation sandwich elements, such as doors, partition elements, walls, ceilings, floors, hanging doors, ladders, in new or old buildings. Lids, flaps, windows, gap elements or panels. This novel sandwich element is used in buildings, construction industry or other industries to improve the sound insulation effect. In addition, the present invention relates to the improvement in the structure, sound strength, and rigidity of the improved sound-insulating element. This novel, sound-insulating multilayer element can be used in construction or other industries. To acoustically improve walls, partitions, ceilings or other parts of buildings, structures or machines. In the construction industry, it is known to use flat plates as partition walls to separate building spaces into building areas such as rooms or offices. Generally, they include a fiber core of sound-insulating material, and two opposing outer layers surrounding the core and an air gap or hollow gap. For example, the insulation material of the inorganic fiber is arranged between the opposite layers for thermal and / or sound insulation. The technique of using a multilayer sound-insulating interlayer element or board including inorganic fibers such as insulation materials as a partition element or a plate that can be fixed to a wall or ceiling is known 'to reduce sound transmission and radiation. Improve sound insulation by applying sound insulation elements to buildings or office buildings. Older buildings can then be adjusted to comply with higher statutory decisions. Sound coming to the neighbors or outside the room can be greatly reduced. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 4
(請先閱讀背面之注意事項再填寫本頁)(Please read the notes on the back before filling this page)
592974 A7 五、發明說明（2 ) 然而，此種隔音或平板的最大缺點在於無機纖維襯心 • 缺少機械強力。因此，面對層必須藉由螺釘或框架固定， 並以金屬或木栓支持住。此需要相當多的製造程序。 日本專利02216421中揭露一種隔音平板，由多孔材料 製成，譬如玻璃羊毛或泡沬合成樹脂疊置在由合板，石旁 板或丙稀板製成的相對層之間，如此至少不與一表面材料 接觸。依據該發明之教示’必須使用一框架以穩固此狀離、 # 。該框架安裝於上述總成上以形成一平板。當然，此技術 相當複雜且昂貴。此外，此為源自木框壁或嵌板的習知方 法。 DE 3710057專利揭露一多層隔音平板作為内壁之用 ’它在一無機羊毛層及一外板相對層之間。此隔音板包括 由碎木片製成的一主要平層，它藉由肋與相對層或亦由碎 木片板製成的蓋板分開。此兩個平板的内表面以由黏膠定 位的纖維板覆蓋。為達到良好的吸音效果，兩個纖維板在 ^ 重置上不同。此種多層平板包括五層，亦即，兩個碎片木 板層，它們均黏貼至一纖維板上，加上夾在中間的一無-機 羊毛層’作為隔音材料。無機羊毛僅部份地填充空間，使 知無機羊毛及添貼至蓋板之内表面的纖維板之一間的一空 氣間隙。刖者以螺釘固定於肋。此種多層平板十分複雜， 因此造價相當貴。隔音效果係藉由增加其體積而達成，使 . 得平板很難運送並架設。 有機塑膠已被提出來取代無機纖維，譬如習知開孔聚 乙稀泡沫層。然而，此種層易碎且強力不夠（大約3〇kPa) 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） --------------Mil (請先閱讀背面之注意事項再填寫本頁) 訂· -線 經濟部智慧財產局員工消費合作社印製 592974 Α7 Β7 五、發明說明（ 在美專利4,317,503號中，揭露一隔音大樓元件，一 第一内厚元件以一無機纖維或硬塑膠泡沬層構成，並包括 數個孔。大體上透氣的一第二内堅硬元件連接於第一内元 件的一主要表面以及一不透氣元件。此外不透氣元件配置 成與第二内元件有一小段距離，使得大體上整個外元件可 相對於第一元件而自由地振動。此種建築元件的主要缺點 在於多層結構製造步驟的複雜以及價昂的造價。 其他習知多層構造隔間板包括具有一泡沫或蜂窩狀的 概心。然而，雖然泡沬襯心擁有適合的機械強力，其隔音 性十分差。為克服此問題，泡沬襯心必須有難以接受的厚 度及重量。 一段而言，習知增加隔音效果之壁有以下幾種方式： 增^•壁无I量，此為最基本備置較佳隔音效果的方法 (質量定律）； 使用彈性板或夾板構造，亦即相對層及襯心層在無相 位關係下振動，使得部份或大部份的音量被轉移成機械-強 力’它會通過内部的摩擦力及變形而分散（質量-彈簧-質 量系統）增加壁或類構造物之質量的缺點在於需要使用相 當厚重的構造體才體有良好的效果。 質量-彈簧-質量系統的缺點在於當錯誤定位及太尖銳 時其共鳴頻率通常會干擾整體的效果。 較佳的效果係使用隔音元件或板，如W0 95/14136號 專利中所揭露者。此種多層隔音板或元件在較佳實例中包 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項寫本頁) 裝-----·--r-訂 ％--------線 j 經濟部智慧財產局員工消費合作社印製 6 A7 B7 反、發明說明（4 ) 括（a)兩個相對層，以及（b)一柔軟合成襯心材料，它為單 —，連續，柔軟，合成泡沫襯心層，具有孔並透過交錯配 置方式的接觸點而與兩外層作緊密接觸，以在襯心層及相 對外層間備置間隙。 W0 95/14136號專利中揭露以下特徵·· 一夾層元件包括兩相對層1譬如石膏板，以及至相對 層之間的一襯心材料； I 襯心層包括一彈性，封閉一孔聚乙烯泡沫，或硬封開 孔聚烯泡沫，或其他封閉一孔塑膠泡沫，譬如聚氣乙烯或 聚苯乙烯； 訂 第一相對層可為磚塊結構體，亦可以是一面牆，而襯 心層可以譬如灰泥黏貼上去； 襯心層包括特殊幾何排列的孔，在襯心層及相對層之 間之間隙； 線 襯心層及兩對層之間的間隙藉由接觸點或以交錯方式 配置之區及相對層所界定；以及 經驗法則及理論上的考量可運用在質量-彈簧-質量—系 統中以維獲得最佳效果。 經濟部智慧財產局員工消費合作社印製 面板揭露於W0 95/14136號專利中，它具有隔音性及 機械強力《此技藝備置較輕及便宜的面板，且與習知技藝 • 相較有較佳的隔音效果，但仍然需要備置具有隔音性及良 好機械強力的室内隔間元件及夾層元件，如門、隔間，以 特別適用在高級住宅及辦公室。此外，需要一種製造及架 設隔音板的廉價方法。 μ 1紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公爱） 五 592974 . A7 / B7 、發明說明（6) 間隙由兩個襯心層及接觸點所界定，亦被稱為“橋，，，在 襯心層之間備置結構上的接合點，而維持襯心層分開，並 在襯心層之間製造一間隙或多個間隙。 接觸點之間的距離最好至少是350mm，較佳為最少 400mm，甚至600mm，只要能維持機械上的完整性。 兩對層的厚度可在0.5至100mm之間，最好在〇5至 25mm之間。相對層材料可為0.5至20mm厚度的金屬板， 最好是鋼或鋁片，或4至25mm厚度的本板。其他材料為那 些熟習此技藝人士所知可用於特殊運用之領域者β 泡洙·襯心層之厚度可在20至500mm之間，最好在2〇至 300mm之間，至佳是200mmi每一泡沬襯心層大體上最小 的厚度為10mm以達到良好的隔音效果，最好是在15至 100mm之間。然而，這些範圍不應為本發明之限制。在此 範圍之外的數值亦可適用於特殊的應用，譬如某些建築物 需要特別高的隔音效果。 泡沫襯心層可有也可以不必有相同的厚度。已發現某 些材料相對層，可使用不同厚度以達到組合相對層及概-心 層時減少頻率上負面效果。 最好，襯心層材料為聚胺基甲酸酯泡沫，譬如美國專 利5,538,779中所揭露方法備置者。 襯心層材料可包括超過一層者。譬如，在聚胺基曱酸 醋之外，加上聚乙烤，？《苯乙烤。它亦可包括遞青或以其 他材料製成的重塑膠片或板。 在一較佳實施例中襯心層材料可備置從5〇〇〇至 本纸張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） --------------裝--- (請先閱讀背面之注意事項再填冩本頁) 訂： •線 9 592974 A7 B7 五、發明說明（ 800,000Ns/m4的氣流，最好是5000至30〇〇,〇〇〇Ns/m4。 襯心層材料之損乘因素最好大約〇·1，更佳是大於〇·2( 如SAE聲音及熱隔絕材料協會在1994年sae之手冊，第1 冊2.30頁中所揭露者）。而耗損因素可達〇·3甚至更高。 當使用之相對層寬度大以及/或薄的狀況下，至少在 襯心層之一上且在間隙内備置移動止擋部，以使襯心層確 實相互間維持一段距離。 移動止擋部與相對襯心層的距離或襯心層相互間的距 離在〇度的變形下最妤至少為0.1mm，而較佳的範圍在2至 10mm之間。 在一較佳實施例中，整個接觸點區與占整個夾層元件 區的30%之下，最好是小於15%。 在一較佳實施例中，接觸點為塑膠泡珠，塑勝，金屬 ’或木狹片，厚度在0.5至100mm之間，而寬度在1〇至 100mm之間。但是，此範圍不應視為本發明的限制，且可 依據所須相對層之堅硬度，以及應用上張上之特殊需要而 定。譬如，非常堅硬的相對層可允許不設限的空氣間隙-。 襯心層或其他如門框之結構元件的突出部份可承擔接觸點 或“橋”的功能。 此外，本發明備置藉由接合相對層至塑膠泡沬襯心以 新穎製造隔音夾層元件的方法，其特徵在於藉在預定層上 通過接觸點或橋而連接兩襯心層之方式製造塑膠泡沐襯心 ，於是在襯心層之間留下一間隙或數個間隙，或首先藉由 機械使兩襯心層間備置間隙，如此接觸點或橋以預定距離 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 請 先 閱 讀 背 Sj 之 注 意、 事 項 i裝 頁 tf 經濟部智慧財產局員工消費合作社印製 10 以974592974 A7 V. Description of the invention (2) However, the biggest disadvantage of this kind of sound insulation or flat plate is the inorganic fiber core • Lack of mechanical strength. Therefore, the facing layer must be fixed by screws or frames and supported by metal or wooden bolts. This requires considerable manufacturing procedures. Japanese patent 02216421 discloses a sound insulation plate made of a porous material, such as glass wool or foamed synthetic resin, which is stacked between opposing layers made of plywood, stoneboard or acrylic, so that it is not at least a surface Material contact. According to the teachings of the invention, 'a frame must be used to stabilize this shape, #. The frame is mounted on the assembly to form a flat plate. Of course, this technique is quite complex and expensive. In addition, this is a known method derived from a wooden frame wall or panel. The DE 3710057 patent discloses the use of a multi-layer sound-proof panel as an inner wall 'which is between an inorganic wool layer and an opposite layer of the outer panel. The sound insulation panel comprises a main flat layer made of chipped wood, which is separated from the opposite layer or a cover plate also made of chipped wood by ribs. The inner surfaces of these two plates are covered with fiberboard positioned by adhesive. To achieve good sound absorption, the two fiberboards are different in ^ reset. Such a multi-layered flat board includes five layers, that is, two pieces of chipped wood boards, which are all adhered to a fiberboard, and a non-organic wool layer 'sandwiched therebetween is used as a sound insulation material. The inorganic wool only partially fills the space, so that an air gap between the inorganic wool and one of the fiberboards attached to the inner surface of the cover plate is known. The person is fixed to the rib with screws. This kind of multilayer flat plate is very complicated, so the cost is quite expensive. The sound insulation effect is achieved by increasing its volume, making it difficult to transport and set up the slab. Organic plastics have been proposed to replace inorganic fibers, such as the conventional open-cell polyethylene foam layer. However, this layer is fragile and not strong enough (approximately 30kPa). This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) -------------- Mil (Please read the notes on the back before filling out this page) Order-Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 592974 Α7 Β7 V. Description of the invention (In US Patent No. 4,317,503, a soundproof building element is disclosed. An inner thick element is composed of an inorganic fiber or a hard plastic foam layer and includes several holes. A second inner hard element that is generally air-permeable is connected to a major surface of the first inner element and an air-impermeable element. The air-permeable element is arranged at a short distance from the second inner element, so that substantially the entire outer element can freely vibrate relative to the first element. The main disadvantages of such building elements are the complexity of the manufacturing steps of the multi-layer structure and the expensive cost. Other conventional multilayer structural compartment panels include a foam or honeycomb-shaped centerpiece. However, although the foam core has suitable mechanical strength, its sound insulation is very poor. To overcome this problem, foam core The heart must have an unacceptable thickness and weight. For a period of time, there are several ways to increase the sound insulation effect of the wall: Increase the wall without I, this is the most basic way to prepare a better sound insulation effect (law of quality) ; Use of elastic plate or plywood structure, that is, the opposite layer and the core layer layer vibrate without phase relationship, so that some or most of the volume is transferred to mechanical-strong. It will be dispersed by internal friction and deformation (Mass-spring-mass system) The disadvantage of increasing the mass of a wall or similar structure is that it requires a relatively heavy structure to have a good effect. The disadvantage of a mass-spring-mass system is that it is misplaced and too sharp. The resonance frequency usually interferes with the overall effect. A better effect is the use of sound insulation elements or plates, as disclosed in WO 95/14136 patent. Such multilayer sound insulation plates or elements are preferably included in this paper. National Standard (CNS) A4 Specification (210 X 297 mm) (Please read the precautions on the back to write this page) Installation ----- · --r-Order% -------- Line j Economy Intellectual Property Bureau employees Printed by Consumer Cooperatives 6 A7 B7 Anti-Invention Description (4) Includes (a) two opposing layers, and (b) a soft synthetic core material, which is a single, continuous, soft, synthetic foam core layer, with The holes are in close contact with the two outer layers through contact points in a staggered arrangement to provide a gap between the core layer and the opposite outer layer. The patent W0 95/14136 discloses the following features. A sandwich element includes two opposite layers 1 such as Gypsum board, and a core material between the opposite layers; I core layer includes an elastic, closed-cell polyethylene foam, or hard-opened open-cell polyolefin foam, or other closed-cell plastic foam, such as polygas Vinyl or polystyrene; The first opposing layer can be a brick structure or a wall, and the core layer can be pasted, such as plaster; The core layer includes holes with a special geometric arrangement. Gap between opposing layers; the gap between the core line layer and the two pairs of layers is defined by contact points or zones and opposing layers arranged in a staggered manner; and rules of thumb and theoretical considerations can be applied to mass-spring -quality Quantities—The best results are achieved in the system with dimensions. The printed panel of the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is disclosed in the patent No. WO 95/14136, which is soundproof and mechanically strong. Sound insulation effect, but still need to prepare indoor compartment elements and mezzanine elements with sound insulation and good mechanical strength, such as doors, compartments, especially suitable for high-end residences and offices. In addition, there is a need for an inexpensive method for manufacturing and erection of sound insulation panels. μ 1 paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 public love) 5 592 974. A7 / B7, description of the invention (6) The gap is defined by two core layers and contact points, also known as " Bridges, provide structural joints between the core layers while maintaining the core layers separated and create a gap or gaps between the core layers. The distance between the contact points is preferably at least 350mm , Preferably at least 400mm, or even 600mm, as long as the mechanical integrity can be maintained. The thickness of the two pairs of layers can be between 0.5 and 100mm, preferably between 0.05 and 25mm. The material of the opposite layer can be 0.5 to 20mm The thickness of the metal plate is preferably steel or aluminum sheet, or the thickness of 4 to 25mm. Other materials are those who are familiar with this art and can be used for special applications. Between 20 and 500mm, preferably between 20 and 300mm, and preferably 200mmi. The thickness of each foam core lining is generally 10mm to achieve good sound insulation, preferably between 15 and 100mm. However, these ranges should not be construed as limitations of the present invention. The value can also be suitable for special applications, for example, some buildings require a particularly high sound insulation effect. The foam core layer may or may not have the same thickness. It has been found that certain materials can be used in different thicknesses to achieve relative layers. Reduce the negative frequency effect when combining the opposite layer and the approximate core layer. Preferably, the material of the core layer is a polyurethane foam, such as those prepared by the method disclosed in US Patent 5,538,779. The material of the core layer may include more than one layer For example, in addition to polyethyl acetic acid vinegar, plus polyethylene baking, "Phenethyl baking. It can also include heavy plastic tablets or plates made of green or other materials. In a preferred implementation In the example, the material of the core layer can be prepared from 5000 to this paper size. Applicable to China National Standard (CNS) A4 specification (210 X 297 mm). -(Please read the notes on the back before filling this page) Order: • Line 9 592974 A7 B7 V. Description of the invention (800,000Ns / m4 airflow, preferably 5000 to 30,000,000,00Ns / m4. The damage multiplier of the core lining material is preferably about 0.1, more preferably greater than 0.2 (such as SAE sound And Thermal Insulation Materials Association, 1994 Sae Handbook, Vol. 1, page 2.30). And the wear factor can reach 0.3 or even higher. When the relative layer width is large and / or thin, A moving stopper is provided on at least one of the core layers and in the gap so that the core layers actually maintain a distance from each other. The distance between the moving stopper and the opposite core layer or the distance between the core layers is between The maximum deformation at 0 ° is at least 0.1 mm, and the preferred range is between 2 and 10 mm. In a preferred embodiment, the entire contact point area and less than 30% of the entire sandwich element area are best. It is less than 15%. In a preferred embodiment, the contact point is a plastic bubble, plastic, metal or wood strip, with a thickness between 0.5 and 100 mm and a width between 10 and 100 mm. However, this range should not be considered as a limitation of the present invention, and may depend on the hardness of the required relative layer and the special needs of the application sheet. For example, very hard opposing layers can allow unlimited air gaps. The protruding parts of the core lining or other structural elements such as door frames can assume the function of contact points or "bridges". In addition, the present invention provides a novel method for manufacturing a sound insulation sandwich element by joining opposing layers to a plastic foam core, which is characterized in that a plastic foam is manufactured by connecting two core layers through a contact point or a bridge on a predetermined layer. Lining core, so leave a gap or several gaps between the liners, or first prepare a gap between the two liners by machinery, so that the contact point or bridge is at a predetermined distance. This paper scale applies Chinese National Standards (CNS) A4 specification (210 X 297 mm) Please read the notes and notes of Sj first, install the page tf Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Consumer Cooperatives 10 to 974
形成襯心層的一部份，接下來藉由連接襯心層通過接觸點 或橋，在襯心層間留下一或多個間隙，或在一單一塑膠泡 沫板上切出一個或數個間隙。 此外，本發明備置使用新穎隔音夾板元件於建築或其 他工業中，以改良大樓以及/或機械之隔音性。 本發明的另一特徵在於連接襯心層與相對層之長距離 的振動特別在共鳴及臨界頻率上達到特別良好的減弱效果 在泡沫襯心内創造的間隙依應用上的實際需要而可有 很大的變化。十分堅硬的相對層可允許沒有設限的空氣間 隙。此厚度通常在0·1至2〇〇mm之間。有時，厚度選擇在2〇 至50mm之間，以允許電線，管或其他管線的通過。除這 些考量外，間隙的厚度通常在1至1〇1111]1之間，最好在2至 5mm之間隙。Form a part of the core layer, and then leave one or more gaps between the core layers by connecting the core layers through contact points or bridges, or cut one or more gaps on a single plastic foam board . In addition, the present invention provides for the use of novel soundproof splint elements in construction or other industries to improve the sound insulation of buildings and / or machinery. Another feature of the present invention is that the long-distance vibration connecting the core lining layer and the opposite layer achieves a particularly good attenuation effect especially at the resonance and critical frequencies. The gap created in the foam lining core can be very different depending on the actual needs of the application. big change. The very hard opposing layer allows unlimited air gaps. This thickness is usually between 0.1 and 200 mm. Sometimes the thickness is chosen between 20 and 50mm to allow the passage of wires, pipes or other pipelines. In addition to these considerations, the thickness of the gap is usually between 1 and 101111], and preferably between 2 and 5 mm.
經濟部智慧財產局員工消費合作社印製 當使用石膏板（或其他不十分堅硬材料製成的板），作 為相對層時，若石膏板之厚度為1〇mm，而其寬度超過4〇111爪 ，或厚度為13mm，而寬度超過6〇〇mm時，可架設以一狹 片或塊製成的“中距離”移動止擋系統以限制石膏板之變 形。譬如，若一 120〇mm之寬石膏多層板以40mni寬度之接 觸點（狹片）架設於板之邊緣，以備置112〇mm的自由寬度 ’一移動止擋部可固定於板的中間以減少距離。移動止擋 狹片之寬度在30至3 9.9mm之間，若接觸狹片之寬度為 4〇mm時則最好在35至38mm之間。 本發明係藉由說明書及申請專利範圍所界定之特徵 11 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 經濟部智慧財產局員工消費合作社印製 592974 A7 B7 五、發明說明（9 ) 完成，尤其是使用一特殊泡沫材料，及運用特殊設計的襯 心層，相對層，及移動止擋部而製造一隔音夾層元件，它 備置十分低的共鳴頻率及減少覆震動效果，且它具有高機 械力及堅硬度，亦即該新穎元件可在無損壞的危險下運送 及處理。因此，不需要加上螺釘，框架或栓而增加隔板總 成的機械力。 然而，在元件架設或定位前可在元件内或接合處加入 其他連接或強化裝置，以在特殊的應用上滿足特別的需要 。本發明可防止音橋的產生而仍能滿足使用時強力的要求 。此為習知此技藝人士所熟知。 典型的強化物為用於門的木框或金屬框，在隔板面板 之間的鋼栓或珠，以及用於壁的黏膠或灰泥。 相對層可為任何可用來製造隔音夾層元件或面板的材 料製成。可作為相對層的例示材料為塑膠或粒子板，厚紙 或紙板’纖維板，石膏板，可彎曲塑膠薄片，如鋼，鉛或 鋁片之金屬片’合板，木板，及碎木板，而最典型的是石 膏板及碎木板。用以製造作為隔板之相對層的較佳材料為 石膏板，而作為門的相對層之材料最好是金屬板或木板。 在本發明的一實施例中，一襯心層以聚胺基甲酸酯泡 床製成’且以分隔聚胺基甲酸酯泡沫塊作為其兩個表面之 一上的接。該襯心層大體上係藉由黏著劑使其“内” 面連接於另一聚胺基甲酸酯泡沫襯心層，於是形成一襯心 。通常’以此方法製成的此種面板避免在地面上組合。然 後，襯心固定於兩相對層，通常係以適當黏著劑製成的黏 本紙張尺度適用中國國表標準（CNS)A4規格（21〇 X 297公爱） 12 (請先閱讀背面之注意事項再填寫本頁) 裝--------訂：---------線t 592974 五、發明說明（i〇) 膠，如聚胺基甲酸醋膠水，合成橡膠或轉印黏著劑固定， - 《藉由機械方式固定以製造依據本發明的—夾層元件。 如此方法製成的夾層元件可用以製造門。門的相對材 料通常為薄金屬板或木板製成，且大體上連接於概心層， 以達到熱穩定性，對抗變形衝擊力的要求，且表面平整而 美冑因此，很重要的—點是當相對層不堅固時在強化泡 沫襯心及相對層之間無間隙之產生。 * 料’在相對及襯心層之間藉由黏著劑而備置的黏接 在用於依據本發明的高隔音襯心材料上備置很大的優點。 纟新穎夾層元件亦可用作可自行站立的室内隔板。此 - 種隔板元件通常固定在地板以及/或天花板上。它可固定 於壁，天花板，地板或其他建築結構體。 本發明之夾層隔板的概念係有關於分隔如辦公室，工 廠且對於其他需要連接輕而容易連接之裝置，可以手操作 ,隔音性佳的隔板運用上亦十分有用。此種隔板可以垂直 φ 或水平位置定位，但在某些實施例上，它們亦可備置成銳 角或純角。 ·- 十分驚人的是在襯心内加上特別的接觸點或橋以製造 經濟部智慧財產局員工消費合作社印製 一個或多個空氣間隙可達到良好的隔音效果，此點因此成 為本發明的一特徵。 接觸點可使用機器以聚胺基甲酸酯泡沫層製成，或可 .以其他適合的材料，如黏膠或其他黏著劑製成；同時只要 能達到本發明所要求的，亦可使用木頭，石膏或金屬。 夾層元件除了門及隔板的運用外，本發明的另一實施 13 本紙張尺度適用中國國家標準（CNS)A4規格（210 x 297公釐） 592974 A7 B7 五、發明說明，（11 ) 經濟部智慧財產局員工消費合作社印製 例為運用於建築單元的面板。此處，新穎夾層元件的功能 可為一大樓的壁，天花板，地板或其他建築部份或單元的 磚塊。 本發明的隔音夾層元件不僅可用於修建現有大樓，亦 可作為新的建築物之元件。它們可作成門或隔板元件，或 壁的結構單元。它們提供一輕，薄且機械性強的隔音元件 ，以減少若無此元件則在壁，門，地板，天花板及隔間隙 之間傳遞的噪音。 基於這些實施例，以下將展示依據本發明的夾層元件 與習知技藝的隔音元件相比較就隔音，機械強度，質輕及 厚度之特性上驚人的超越性。與習知技藝之隔音夾層元件 相54較它們擁有高的噪音減低效果，以及減少及較低的共 鳴頻率。在襯心内之間隙作為第一軟彈簧，而襯心層為第 二硬彈簧。由於襯心層之硬度，元件之變形可強力地限制 住’使得它適合大樓之建築之用。 以下實施例不得作為限制本發明之用。 實施例1 依據本發明的一夾層元件總成運用在大略如第1圖所 示的門。相號1為相對層，2為襯心層，而3為接觸點，在 此實施例中為T形。第2及3圖顯示兩個組合後的失層元件 ’第3圖之元件與第2圖之元件差別在於它加入了第三個接^ 觸點。 元件為由一 20mm厚之聚胺基甲酸酯板製成，其中聚 胺基甲酸酯係依據US專利5,538,779中依據第一實施例之 請 先 閱 讀 背 面 之 注 意 事 項Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. When using gypsum board (or a board made of other not very hard materials) as the opposite layer, if the thickness of the gypsum board is 10 mm and its width exceeds 4011 claws When the thickness is 13mm and the width exceeds 600mm, a "middle distance" moving stop system made of a narrow piece or block can be set up to limit the deformation of the gypsum board. For example, if a gypsum multilayer board with a width of 120mm is erected on the edge of the board with a contact point (narrow) with a width of 40mni to prepare a free width of 112mm, a moving stopper can be fixed in the middle of the board to reduce distance. The width of the moving stopper is between 30 and 39.9mm. If the width of the contacting stopper is 40mm, it is preferably between 35 and 38mm. The present invention is characterized by the scope of the specification and patent application 11 (please read the notes on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) Wisdom of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Property Bureau 592974 A7 B7 V. The description of the invention (9) is completed, especially the use of a special foam material and the specially designed core layer, the opposite layer, and the moving stop to make a soundproof sandwich element It is equipped with a very low resonance frequency and reduces the effect of covering vibration, and it has high mechanical force and rigidity, that is, the novel component can be transported and handled without risk of damage. Therefore, there is no need to add screws, frames or bolts to increase the mechanical force of the bulkhead assembly. However, before the component is erected or positioned, other connecting or strengthening devices can be added to the component or joint to meet special needs in special applications. The invention can prevent the generation of sound bridges and still meet the strong requirements in use. This is well known to those skilled in the art. Typical reinforcements are wooden or metal frames for doors, steel bolts or beads between partition panels, and glue or plaster for walls. The opposing layer may be made of any material that can be used to make a soundproofed sandwich element or panel. Exemplary materials that can be used as the opposite layer are plastic or particle board, cardboard or cardboard 'fiberboard, gypsum board, flexible plastic sheet, such as steel, lead or aluminum sheet metal' plywood, wood boards, and broken wood boards, and the most typical It is gypsum board and broken boards. The preferred material used to make the opposing layer of the partition is gypsum board, and the material of the opposing layer of the door is preferably a metal plate or wood board. In one embodiment of the present invention, a core layer is made of a polyurethane foam bed ' and a polyurethane foam block is used as a joint on one of its two surfaces. The core layer is generally connected to another polyurethane foam core layer by an adhesive, thereby forming a core. Usually such panels made in this way avoid being assembled on the ground. Then, the core is fixed on two opposite layers. Usually, the size of the sticky paper made with an appropriate adhesive is in accordance with China National Standard (CNS) A4 (21〇X 297 public love). 12 (Please read the precautions on the back first (Fill in this page again) Packing -------- Order: --------- Line t 592974 V. Description of the invention (i〇) Glue, such as polyurethane glue, synthetic rubber or transfer Printing adhesive fixing,-"Mechanical fixing to produce a sandwich component according to the invention. Sandwich elements made in this way can be used to make doors. The relative material of the door is usually made of a thin metal plate or wooden board, and is generally connected to the center layer to achieve the requirements of thermal stability, resistance to deformation and impact, and a flat and beautiful surface. Therefore, it is important-the point is When the opposing layer is not strong, there is no gap between the reinforced foam core and the opposing layer. * The material is bonded by the adhesive between the opposite and the core layer by using an adhesive. The high sound insulation core material used in accordance with the present invention has a great advantage.纟 The novel sandwich element can also be used as an indoor partition that can stand on its own. This kind of partition element is usually fixed on the floor and / or ceiling. It can be fixed to walls, ceilings, floors or other building structures. The concept of the sandwich partition of the present invention is related to partitions such as offices, factories, and for other devices that need to be connected light and easy to connect, which can be operated by hand and has good sound insulation. Such partitions can be positioned in a vertical φ or horizontal position, but in some embodiments, they can also be arranged at acute or pure angles. ·-It is very amazing to add special contact points or bridges in the lining to make one or more air gaps printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, which can achieve good sound insulation, which is why this invention One feature. The contact point can be made of polyurethane foam using a machine, or it can be made of other suitable materials, such as adhesive or other adhesives; at the same time, wood can also be used as long as it can meet the requirements of the present invention. , Plaster or metal. In addition to the use of the door and the partition, another implementation of the present invention 13 The paper size is applicable to the Chinese National Standard (CNS) A4 (210 x 297 mm) 592974 A7 B7 5. Description of the invention, (11) Ministry of Economic Affairs The Intellectual Property Bureau employee consumer cooperative prints examples of panels used in building units. Here, the function of the novel mezzanine element can be the bricks of a building's walls, ceilings, floors or other building parts or units. The sound insulation sandwich element of the present invention can be used not only for constructing an existing building, but also as a component of a new building. They can be made as door or partition elements, or as structural units in walls. They provide a light, thin, and mechanically sound-proof element to reduce the noise transmitted between walls, doors, floors, ceilings, and partitions without this element. Based on these embodiments, the following will demonstrate the amazing transcendence of the characteristics of sound insulation, mechanical strength, light weight and thickness of the sandwich element according to the present invention compared with the sound insulation elements of the conventional art. They have a higher noise reduction effect and a lower and lower resonance frequency than the sound insulation sandwich elements of the conventional art. The gap in the lining is used as the first soft spring, and the lining is used as the second hard spring. Due to the hardness of the core layer, the deformation of the element can be strongly restrained ', making it suitable for building construction. The following examples are not intended to limit the invention. Embodiment 1 A sandwich element assembly according to the present invention is applied to a door roughly as shown in FIG. Phase number 1 is the opposite layer, 2 is the core layer, and 3 is the contact point, which is T-shaped in this embodiment. Figures 2 and 3 show two combined delamination components. The component of Figure 3 differs from the component of Figure 2 in that it adds a third contact. The element is made of a 20mm thick polyurethane sheet, where the polyurethane is based on the first embodiment in US Patent 5,538,779. Please read the note on the back side first.
填零· 寫裝 本衣 頁I 訂 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） 14Zero-filling · Writing this book Page I Order This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 14
經濟部智慧財產局員工消費合作社印製 592974 ' A7 ___ B7 ' 五、發明說明（12 ) 方法製成，而兩個1mm厚鋼板1藉由喷膠以接觸黏著劑（橡 膠）在室溫下接合’其中的一板黏合於一金屬板，而另一 板則黏合於第二金屬板，且藉由T形接觸點3而接合兩個 總成40mm寬，並如第2圖所示配置成相互8〇〇mmi距離， 且藉由T形接觸點3及在中間的另一接觸點3 ,如第3圖所 示。接觸點為3mm厚，40mm寬的塑膠片（pe，PU或PVC) 〇 • 兩個襯心層厚度不同。理由在於如此可減少連接在一 起後相對層及襯心層的臨界頻率之負面效果。 若需要加上移動止擋部。 空氣間隙4的特徵在於其厚度係由接觸點3及距離〇所 界疋。距離D，如第2及3圖所示至少為350mm，最好是 450mm ’只要整體機械性可保維持的話最好可達到60mm 依據本發明所製造的一門可達到良好的尺寸上及熱的 穩疋性’而在不同溫度下不會彎曲。它可比三倍重的習知 構造更能備置隔熱效果，及吸收衝擊力及隔音效果。 即使是選用非常薄的相對材料，只要適當的選擇襯心 材料之厚度及硬度，亦可達成良好的平整及美觀的效果。 實施例2 依據本發明的一門夾層元件作隔音測試。 第2.14圖顯示尺寸為1〇5 Omm乘5 5mm之門及其組件 的橫截面圖（亦參看第1圖）。相對層1為1.5mm厚度之鋼板 本紙張又度適用中國國家鮮（CNS)A4規格⑽X 297公餐）_ 15 ^--------^---------^ (請先閱讀背面之注意事項再填寫本頁) 592974 A7 B7 五、發明說明（14) - { 第2.3及2.4〜6及7圖顯示依據本發明適於工業用的改 良門板之橫截面。 在第6圖中，相對層“目當堅硬（譬如為合板層），因此 強化此種型式之需要呈可選擇的，且依距離D面定。 概心的兩半部（兩襯心層2之厚度H1及H2不同）。接觸 點3留下一空氣間隙，且繞著門板備置一框架7。 ^ 第2·4·7圖顯示相對層1為薄板（譬如0.6mm厚之鋼）， 因此’需要藉由熔接或黏貼至相對層之U形元件6而強化 相對層。 於ϋ形元件6係嵌入泡沫襯心中，其本身的振動會被 泡沬襯心的強力減弱力所降低。必須瞭解的是其他形狀， _ 如Τ形或其他形狀元件（鋁，鋼，塑膠或木製）亦可接受， 只要其能因為慢性力矩及特殊的係數置足夠的強力即可。 空氣間隙4十分薄，且由金屬框架7產生，在此實施例 • 中’它替換通常當作接觸點3且在襯心層之間形成“橋” • 的狹片。襯心材料2之兩層或半部具有相同的厚度（Η1 = Η2) 〇 - 有時，使強化元件平行於夾層元件之寬度，而非其高 度較為方便，當然，對角線及橫置的方式亦可接受。 實施例3 依據本發明的一失層元件總成作為如第8圖所示的一 -隔板元件。該夾層元件組合完成及如第9圖所示。標號！代 表相對層，標號2代表襯心層，標號3代表接觸點，而在此 貫知例中屬於襯心材料本身，因為2mm厚的間隙由一單一 ---------------- (請先閱讀背面之注意事項再填寫本頁) 訂. 丨線· 17 592974 五、發明說明（l6 ) 元件標號對照 b··相對層 2，···襯心層 3···接觸點 4···空氣間隙 5…間隙 6···υ形元件 7 ·· ·框架 經濟部智慧財產局員工消費合阼riufsel 1式簡要說明 第1圖顯示出一門在被組合前之元件。 第2圖顯示出第丨圖被組合後之夾層元件。 第3圖顯不出一供用作為一隔音門的類似夾層元件， 除了在其他_周緣接觸點之間被併人有—個第三接觸點。 第4圖顯示出一具有1〇5〇 mmX2〇5〇 mmx58 mm規格 之隔音門的截面圖。 第5圖顯示出與第4圖相同之門的截面圖，除了以接觸 膠黏劑將三個發泡條黏接至襯心的兩個半部。 第6圖為依據本發明之另一門的截面圖，其在襯心内 部具有一寬縫隙。 第7圖為另一門的戴面圖。 第8圖為一隔板元件在被組合前之元件。 第9圖為組合後之夾層元件。 第10圖為一依據本發明之建築單元的截面圖。 第11圖為另一依據本發明之建築單元的截面圖。 -------------&-------1 -------線 (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 592974 'A7 ___ B7' V. Description of the invention (12) method, and two 1mm thick steel plates 1 are sprayed to contact the adhesive (rubber) at room temperature to join 'One of the plates is bonded to a metal plate, and the other is bonded to a second metal plate, and the two assemblies are 40 mm wide by the T-shaped contact point 3, and are arranged to each other as shown in FIG. 2 800mmi distance, and through the T-shaped contact point 3 and another contact point 3 in the middle, as shown in Figure 3. The contact point is a 3mm thick, 40mm wide plastic sheet (pe, PU or PVC). • The thickness of the two core layers is different. The reason is that this can reduce the negative effect of the critical frequency of the opposite layer and the core layer after being joined together. Add a moving stop if necessary. The air gap 4 is characterized in that its thickness is bounded by the contact point 3 and the distance 疋. The distance D, as shown in Figures 2 and 3, is at least 350mm, preferably 450mm. As long as the overall mechanical properties can be maintained, it is best to reach 60mm. A door manufactured according to the present invention can achieve good size and thermal stability. It is 'flexible' and does not bend at different temperatures. It can provide more thermal insulation effects, and absorb impact and sound insulation effects than the triple-weight conventional structure. Even if a very thin relative material is selected, as long as the thickness and hardness of the lining material are appropriately selected, a good flat and beautiful effect can be achieved. Example 2 A sandwich component of a door according to the present invention was tested for sound insulation. Figure 2.14 shows a cross-sectional view of the door and its components measuring 105 mm by 55 mm (see also Figure 1). Relative layer 1 is 1.5mm thick steel sheet. This paper is also suitable for China National Fresh (CNS) A4 size ⑽X 297 meals) _ 15 ^ -------- ^ --------- ^ ( Please read the precautions on the back before filling this page) 592974 A7 B7 V. Description of the invention (14)-{Figures 2.3 and 2.4 ~ 6 and 7 show the cross section of the improved door panel suitable for industrial use according to the present invention. In Figure 6, the relative layer is “hard” (for example, plywood layer), so the need to strengthen this type is optional and depends on the distance D. The two halves of the center (the two lining layers 2 The thicknesses H1 and H2 are different). An air gap is left at the contact point 3, and a frame 7 is arranged around the door panel. ^ Figures 2. · 4 · 7 show that the opposite layer 1 is a thin plate (such as 0.6mm thick steel), so 'It is necessary to strengthen the opposite layer by welding or pasting the U-shaped element 6 to the opposite layer. The 元件 -shaped element 6 is embedded in the foam lining core, and its own vibration will be reduced by the strong weakening force of the lining core. Other shapes, such as T-shaped or other shaped elements (aluminum, steel, plastic or wooden) are also acceptable, as long as they can be strong enough due to chronic torque and special coefficients. The air gap 4 is very thin, and Resulting from the metal frame 7, in this embodiment 'it replaces the strip which is usually used as contact point 3 and forms a "bridge" between the core layers. The two layers or halves of the core material 2 have the same Thickness (Η1 = Η2) 〇- Sometimes the reinforcing element is made parallel to the clamp The width of the element, rather than its height, is more convenient, of course, diagonal and horizontal manners are also acceptable. Example 3 A delamination element assembly according to the present invention is used as a one-partition as shown in FIG. Component. The sandwich component combination is completed and shown in Fig. 9. The number! Represents the opposite layer, the number 2 represents the core layer, and the number 3 represents the contact point. In this conventional example, it belongs to the core material itself, because it is 2mm thick. The clearance is ordered by a single ---------------- (please read the precautions on the back before filling this page). 丨 line · 17 592974 V. Description of the invention (l6) Component number Contrast b ... Relative layer 2, ... Core backing layer 3 ... Contact point 4 ... Air gap 5 ... Gap 6 ... U-shaped element 7 ... Framed by the Intellectual Property Bureau of the Ministry of Economy riufsel type 1 brief description Figure 1 shows the components before a door is assembled. Figure 2 shows the sandwich components after Figure 丨 is combined. Figure 3 does not show a similar sandwich component for use as a soundproof door, Except between other peripheral contact points, there is a third contact point. Figure 4 shows one A cross-sectional view of a soundproof door with a size of 105mm × 205mm × 58 mm. Figure 5 shows a cross-section of the same door as Figure 4, except that the three foam strips are bonded to the adhesive with contact adhesive. The two halves of the lining. Figure 6 is a cross-sectional view of another door according to the present invention, which has a wide gap inside the lining. Figure 7 is a wearing view of another door. Figure 8 is a partition Components before components are combined. Figure 9 is a sandwich component after combination. Figure 10 is a cross-sectional view of a building unit according to the present invention. Figure 11 is a cross-sectional view of another building unit according to the present invention.- ------------ & ------- 1 ------- line (Please read the precautions on the back before filling this page)