JP2023154815A - Heat insulating wall structure - Google Patents

Heat insulating wall structure Download PDF

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JP2023154815A
JP2023154815A JP2022064396A JP2022064396A JP2023154815A JP 2023154815 A JP2023154815 A JP 2023154815A JP 2022064396 A JP2022064396 A JP 2022064396A JP 2022064396 A JP2022064396 A JP 2022064396A JP 2023154815 A JP2023154815 A JP 2023154815A
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heat insulating
wall panel
wall
laminate
width direction
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JP7093941B1 (en
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誠司 奥山
Seiji Okuyama
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Saddle Co Ltd
Seiwa KK
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Seiwa KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/90Passive houses; Double facade technology

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Abstract

To provide a heat insulating wall structure which has a wall material layer formed of a wall panel fitted to a skeleton by a rocking construction method and a heat insulating layer, which is formed by laminating multiple heat insulating layers in the thickness direction, and which suppresses peeling and damage of the heat insulating plates, when fluctuation or displacement of the heat insulating plates occurs due to vibration of the skeleton, by preventing movement of humidity and moisture from one side of the wall to the other side.SOLUTION: A first heat insulating laminate 21 is formed by laminating, in a thickness direction, heat insulating plates 21a, 21b with different length in the width direction of a wall panel 11. The heat insulating plate 21a of the wall panel 11 side is bonded to the wall panel 11. In a gap between the adjacent two first heat insulating laminates 21, 21, a second heat insulating laminate 22 formed by laminating, in a thickness direction, heat insulating plates 22a, 22b with different length in the width direction of the wall panel 11 is non-bondedly engaged with the first heat insulating laminate 21 and the wall panel 11 to form a heat insulating layer 20.SELECTED DRAWING: Figure 1

Description

本発明は、鉄骨などの構造躯体にロッキング構法で取り付けられた壁パネルと、断熱層と、を有する断熱壁構造に関する。 The present invention relates to a heat insulating wall structure having a wall panel attached to a structural frame such as a steel frame by a locking construction method and a heat insulating layer.

従来、コンクリート製やセメント製の壁パネルを建物の躯体に取り付けた外壁構造において、地震などによる建物の挙動、変形に壁面を追従させて、該壁面の損壊や倒壊を防ぐ手段として、ロッキング構法が知られている。 Conventionally, in external wall structures in which wall panels made of concrete or cement are attached to the building frame, the rocking construction method has been used as a means to prevent damage or collapse of the wall by making the wall follow the behavior and deformation of the building due to earthquakes etc. Are known.

特許文献1には、ロッキング構法で躯体に取り付けたコンクリート成形板に断熱板を接着した断熱壁構造において、コンクリート成形板の幅方向において断熱板の両端に易圧縮部を設け、躯体の揺れによってコンクリート成形板が揺動又は変位した際に、相隣接する断熱板同士の押圧力を係る易圧縮部で吸収し、断熱板の剥離や損傷を防止した構成が開示されている。 Patent Document 1 describes a heat insulating wall structure in which a heat insulating plate is bonded to a concrete molded plate attached to a building frame using a rocking construction method, in which easily compressible parts are provided at both ends of the heat insulating plate in the width direction of the concrete formed plate, and the concrete is compressed by the shaking of the building frame. A configuration has been disclosed in which when the molded plate swings or is displaced, the pressing force between adjacent heat insulating plates is absorbed by the easily compressible portion, thereby preventing the heat insulating plates from peeling off or being damaged.

特開2009-221820号公報JP2009-221820A

特許文献1に開示された断熱壁構造は、断熱層として断熱板を1枚ずつコンクリート成形板に接着する構成であり、コンクリート成形板毎に断熱板が接着されるため、断熱板は接着されたコンクリート成形板の揺動又は変位に対して容易に追従する。 The heat insulating wall structure disclosed in Patent Document 1 has a structure in which heat insulating boards are glued one by one to concrete molded boards as a heat insulating layer, and since a heat insulating board is glued to each concrete molded board, the heat insulating boards are glued together. Easily follows the shaking or displacement of concrete forming plates.

図8は、従来の断熱壁構造の一例を模式的に示す、厚さ方向及び、壁パネルの幅方向の切断端面図である。図8中、60は壁材層、61は壁パネル、61aは壁パネル61の中空部、70は断熱層、71a,71bは断熱板、80a,80bは接着層である。 FIG. 8 is a cut end view in the thickness direction and the width direction of the wall panel, schematically showing an example of a conventional heat insulating wall structure. In FIG. 8, 60 is a wall material layer, 61 is a wall panel, 61a is a hollow part of the wall panel 61, 70 is a heat insulating layer, 71a and 71b are heat insulating plates, and 80a and 80b are adhesive layers.

断熱性能を高めるために、断熱板を複数枚積層して厚い断熱層を形成する場合、図8に示すように、壁パネル61側の1層目の断熱板71aは、壁パネル61毎に接着層80aを介して接着されるものの、2層目の断熱板71bについては、壁パネル61の幅方向(紙面左右方向)において隣り合う断熱板71bとの境界を1層目の境界からずらせて接着される。これは、壁パネル61の幅方向において隣り合う、壁パネル61,61間の境界、及び、断熱板71a,71a間の境界、71b,71b間の境界を介して、壁を挟んだ一方の空間から他方の空間へと湿気や水分が移動するのを防止するためである。 When laminating multiple heat insulating boards to form a thick heat insulating layer in order to improve heat insulating performance, as shown in FIG. Although it is bonded through the layer 80a, the second layer heat insulating board 71b is bonded with the boundary between the adjacent heat insulating board 71b shifted from the first layer boundary in the width direction of the wall panel 61 (in the left-right direction in the drawing). be done. This is one space across the wall through the boundary between wall panels 61, 61, the boundary between heat insulating plates 71a, 71a, and the boundary between 71b, 71b, which are adjacent in the width direction of wall panel 61. This is to prevent moisture and moisture from moving from one space to another.

図8のように、断熱板71a,71bを、1層目と2層目とで互い違いに積層した場合、1層目の断熱板71aの境界が2層目の断熱板71bで固定されてしまうため、壁パネル61が揺動又は変位した際に、1層目の断熱板71aが壁パネル61に追従しづらい。また、1層目の断熱板71aが壁パネル61に追従した場合には、境界を挟んで2枚の断熱板71aの端部が互いにずれるため、断熱板71aに接着層80bを介して接着された2層目の断熱板71bは、断熱板71aの境界付近で損傷するおそれがある。 As shown in FIG. 8, if the first and second layers of heat insulating plates 71a and 71b are stacked alternately, the boundary of the first insulating plate 71a will be fixed by the second insulating plate 71b. Therefore, when the wall panel 61 swings or is displaced, it is difficult for the first layer heat insulating board 71a to follow the wall panel 61. Furthermore, when the first layer of heat insulating board 71a follows the wall panel 61, the ends of the two heat insulating boards 71a are shifted from each other across the boundary, so that they are not bonded to the heat insulating board 71a via the adhesive layer 80b. The second layer of heat insulating board 71b may be damaged near the boundary of heat insulating board 71a.

本発明の課題は、ロッキング構法で躯体に取り付けられた壁パネルからなる壁材層と、断熱層と、を有し、断熱層が断熱パネルを厚さ方向に複数枚積層してなる断熱壁構造において、壁の一方から他方への湿気や水分の移動を防止した上で、躯体の揺れに起因して壁パネルに揺動又は変位が発生した際の、断熱板の剥離や損傷を抑制することにある。 An object of the present invention is to create a heat-insulating wall structure that includes a wall material layer made of wall panels attached to a building frame using a rocking construction method, and a heat-insulating layer, where the heat-insulating layer is formed by laminating a plurality of heat-insulating panels in the thickness direction. To prevent the movement of moisture and moisture from one side of the wall to the other, and to suppress the peeling and damage of the insulation board when the wall panel swings or shifts due to the shaking of the building frame. It is in.

本発明は、ロッキング構法により躯体に取り付けられた複数枚の壁パネルからなる壁材層と、前記壁材層の少なくとも一方の表面側に配置された断熱層と、を有する断熱壁構造であって、
前記断熱層は、厚さ方向に積層された複数枚の断熱板からなる断熱積層体を、少なくとも前記壁パネルの幅方向に複数枚有し、
前記断熱積層体の少なくとも一部が前記壁パネルに接着され、
前記壁パネルの幅方向において、前記壁パネルに接着された前記断熱積層体は、それぞれ1枚の前記壁パネルに接着されており、
前記壁パネルの幅方向の断面において、隣り合う2枚の前記断熱積層体の境界が非直線状であり、且つ、非接着であることを特徴とする。
The present invention provides a heat insulating wall structure comprising a wall material layer consisting of a plurality of wall panels attached to a building frame by a rocking construction method, and a heat insulating layer disposed on at least one surface side of the wall material layer. ,
The heat insulating layer has a heat insulating laminate made up of a plurality of heat insulating plates stacked in the thickness direction, at least in the width direction of the wall panel,
at least a portion of the insulation laminate is adhered to the wall panel;
In the width direction of the wall panel, each of the heat insulating laminates bonded to the wall panel is bonded to one of the wall panels,
In the cross section of the wall panel in the width direction, the boundary between two adjacent heat insulating laminates is non-linear and non-adhesive.

本発明においては、下記の構成を好ましい態様として含む。
〔1〕前記断熱層は、前記壁パネルの幅方向の断面において、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも長い第1の断熱積層体と、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも短い第2の断熱積層体と、からなり、
前記壁パネルの幅方向において、前記第1の断熱積層体はそれぞれが1枚の前記壁パネルに接着され、隣り合う2枚の前記第1の断熱積層体の間に前記第2の断熱積層体が嵌合され、前記第2の断熱積層体は、隣り合う2枚の前記第1の断熱積層体の少なくとも一方と前記壁パネルと非接着である。
〔2〕前記断熱積層体は、前記壁パネルの幅と等しい幅の複数枚の断熱板からなる。
〔3〕前記〔2〕において、前記複数枚の断熱板は、前記壁パネルの幅方向において両端部が互いにずれている。
〔4〕前記〔2〕において、前記壁パネルの幅方向において、前記断熱積層体は、一方の端部に凸部を、他方に前記凸部に対応する凹部を有し、前記凸部と前記凹部とが互いに嵌合している。
〔5〕前記〔2〕において、前記壁パネルの幅方向において、前記断熱積層体は、両端部に凹部を有し、隣り合う2枚の前記断熱積層体にわたって、前記凹部に断熱ブロックが嵌合されている。
〔6〕前記〔3〕乃至〔5〕において、前記壁材層側において、隣り合う2枚の前記断熱積層体の境界が、隣り合う2枚の前記壁パネルの境界に対応する。
The present invention includes the following configurations as preferred embodiments.
[1] The heat insulating layer is a first heat insulating laminate in which the length of the heat insulating board on the side of the wall panel is longer than the length of the heat insulating board on the side away from the wall panel in the cross section in the width direction of the wall panel. and a second heat insulating laminate in which the length of the heat insulating board on the side of the wall panel is shorter than the length of the heat insulating board on the side away from the wall panel,
In the width direction of the wall panel, each of the first heat-insulating laminates is adhered to one wall panel, and the second heat-insulating laminate is disposed between two adjacent first heat-insulating laminates. are fitted, and the second heat-insulating laminate is not bonded to at least one of the two adjacent first heat-insulating laminates and the wall panel.
[2] The heat insulating laminate is composed of a plurality of heat insulating plates having a width equal to the width of the wall panel.
[3] In [2] above, both ends of the plurality of heat insulating plates are offset from each other in the width direction of the wall panel.
[4] In the above [2], in the width direction of the wall panel, the heat insulating laminate has a convex portion at one end and a concave portion corresponding to the convex portion at the other end, and the convex portion and the The recesses fit into each other.
[5] In [2] above, the heat insulating laminate has recesses at both ends in the width direction of the wall panel, and heat insulating blocks fit into the recesses across two adjacent heat insulating laminates. has been done.
[6] In [3] to [5] above, on the wall material layer side, the boundary between the two adjacent heat insulating laminates corresponds to the boundary between the two adjacent wall panels.

本発明においては、断熱層が、複数枚の断熱パネルを積層してなる断熱積層体を複数枚用いることで構成され、隣り合う2枚の断熱積層体の界面が非直線状であるため、壁の一方から他方への湿気や水分の移動が防止される。また、壁パネルに接着された複数の断熱積層体は、個々が1枚の壁パネルにのみ接着され、隣り合う2枚の断熱積層体の界面が非接着であるため、壁パネルの揺動又は変位に対して、該壁パネルに接着された断熱積層体が容易に追従し、剥離や破損のおそれがない。
よって、本発明によれば断熱性能及び耐震性が高く、且つ湿気や水分の遮断性においても優れた断熱壁構造が提供される。
In the present invention, the heat insulating layer is constructed by using a plurality of heat insulating laminates formed by laminating a plurality of heat insulating panels, and since the interface between two adjacent heat insulating laminates is non-linear, the wall The movement of moisture or moisture from one side to the other is prevented. In addition, each of the multiple heat-insulating laminates bonded to a wall panel is only bonded to one wall panel, and the interface between two adjacent heat-insulating laminates is not bonded, so the wall panel may swing or The heat insulating laminate bonded to the wall panel easily follows the displacement and there is no risk of peeling or damage.
Therefore, according to the present invention, a heat insulating wall structure is provided which has high heat insulation performance and earthquake resistance, and is also excellent in moisture and water barrier properties.

本発明の断熱壁構造の一実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of a wall panel, schematically showing the configuration of an embodiment of the heat insulating wall structure of the present invention, and a cut end view in the width direction of the wall panel of a heat insulating laminate constituting the heat insulating wall structure. It is. 図1の断熱壁構造の製造工程を示す、壁パネルの幅方向の切断端面図である。FIG. 2 is a cross-sectional end view of the wall panel in the width direction, showing the manufacturing process of the heat insulating wall structure of FIG. 1 . 本発明の断熱壁構造の他の実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of a wall panel, schematically showing the configuration of another embodiment of the heat insulating wall structure of the present invention, and a cut end view in the width direction of the wall panel of a heat insulating laminate constituting the heat insulating wall structure. It is a diagram. 本発明の断熱壁構造の他の実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of a wall panel, schematically showing the configuration of another embodiment of the heat insulating wall structure of the present invention, and a cut end view in the width direction of the wall panel of a heat insulating laminate constituting the heat insulating wall structure. It is a diagram. 本発明の断熱壁構造の他の実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of a wall panel, schematically showing the configuration of another embodiment of the heat insulating wall structure of the present invention, and a cut end view in the width direction of the wall panel of a heat insulating laminate constituting the heat insulating wall structure. It is a diagram. 図4,図5に示した壁断熱構造の断熱積層板の端部の形状の他の例を模式的に示す、壁パネルの幅方向の切断端面図である。FIG. 6 is a cross-sectional end view of the wall panel in the width direction, schematically showing another example of the shape of the end portion of the heat insulating laminate of the wall heat insulating structure shown in FIGS. 4 and 5. FIG. ロッキング構法により建物の躯体に取り付けた外壁パネルの、躯体の挙動・変形に追従する様子を模式的に示す図である。FIG. 2 is a diagram schematically showing how an exterior wall panel attached to a building frame using the rocking construction method follows the behavior and deformation of the frame. 従来の断熱壁構造の構成を模式的に示す、壁パネルの幅方向の切断端面図である。FIG. 2 is a cross-sectional end view of a wall panel in the width direction, schematically showing the configuration of a conventional heat insulating wall structure.

本発明の断熱壁構造は、ロッキング構法により躯体に取り付けられた複数枚の壁パネルからなる壁材層と、複数枚の断熱板からなる断熱層と、を有する。そして、断熱層は、厚さ方向に積層された複数枚の断熱積層体を、少なくとも壁パネルの幅方向に複数枚有し、該断熱積層体の少なくとも一部が壁パネルに接着されて、断熱層と壁材層とが一体化している。さらに、壁パネルに接着された断熱積層体は、それぞれが1枚の壁パネルに接着され、隣り合う2枚の断熱積層体の境界は、積層方向において非直線状であり、且つ、非接着であることを特徴とする。 The heat insulating wall structure of the present invention includes a wall material layer made up of a plurality of wall panels attached to a frame using a rocking construction method, and a heat insulating layer made up of a plurality of heat insulating plates. The heat insulating layer has a plurality of heat insulating laminates laminated in the thickness direction at least in the width direction of the wall panel, and at least a part of the heat insulating laminate is bonded to the wall panel to provide heat insulation. The layer and the wall material layer are integrated. Furthermore, the heat insulating laminates bonded to the wall panels are each bonded to one wall panel, and the boundary between two adjacent heat insulating laminates is non-linear in the stacking direction and non-bonded. characterized by something.

以下、本発明の断熱壁構造について図面を参照して詳細に説明する。尚、本発明は、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、以下の実施の形態に対して適宜変更、改良等が加えられたものも本発明の範囲に含まれる。また、本明細書に添付の図面においては、本発明にかかる主要な構成部材のみを示し、他の構成部材については便宜上図示を省略する。 Hereinafter, the heat insulating wall structure of the present invention will be explained in detail with reference to the drawings. The scope of the present invention includes modifications and improvements made to the embodiments described below based on the common knowledge of those skilled in the art without departing from the spirit of the present invention. included. In addition, in the drawings attached to this specification, only main structural members according to the present invention are shown, and illustration of other structural members is omitted for convenience.

〔実施形態1〕
先ず、ロッキング構法について説明する。ロッキング構法とは、躯体の揺れに伴って揺動又は変位可能に壁パネルを取り付ける方法である。壁パネルは一般的に長方形であり、長手方向を垂直方向に平行に配置する縦張りと、水平方向に平行に配置する横張とが有る。以下、壁パネルを縦張りにして、基礎と梁とに取り付ける構成を例に説明する。
[Embodiment 1]
First, the locking construction method will be explained. The rocking construction method is a method of attaching wall panels so that they can swing or be displaced as the building frame shakes. Wall panels are generally rectangular, and there are two types: vertical paneling, in which the longitudinal direction is arranged parallel to the vertical direction, and horizontal paneling, in which the longitudinal direction is arranged parallel to the horizontal direction. Hereinafter, an example of a configuration in which wall panels are installed vertically and attached to a foundation and a beam will be explained.

壁パネルの長手方向を垂直方向として、上下それぞれの端部或いは端部近傍の水平方向の中央部の一箇所にZクリップを取付ける。一方、アングルを基礎と梁のそれぞれに取り付ける。そして、壁パネルに取り付けたZクリップと壁パネルとの隙間にアングルの自由端側を差し込むことで、基礎上に複数枚の壁パネルを配置する。尚、アングルを取り付ける躯体は、壁パネルを配置する場所により適宜選択される。 With the longitudinal direction of the wall panel as the vertical direction, a Z clip is attached to each of the upper and lower ends or at one location in the horizontal center near the ends. Meanwhile, attach angles to each of the foundation and beam. Then, by inserting the free end side of the angle into the gap between the Z clip attached to the wall panel and the wall panel, a plurality of wall panels are arranged on the foundation. Note that the frame to which the angle is attached is selected as appropriate depending on the location where the wall panel is to be placed.

図7はロッキング構法により躯体に取り付けた壁パネルが、躯体の挙動・変形に追従する様子を模式的に示す図であり、図中の51は躯体、52は壁パネル、53a,53bは、躯体51への壁パネル52の取付け部、即ち、上記したZクリップと壁パネルとの間にアングルが差し込まれた部位を示す。図7(a)に示すように、複数の壁パネル52は、長手方向の両端部において躯体51に取り付けられている。この状態で、地震などにより躯体51に挙動・変形が生じた場合、取付け部53a,53bにおいては、上記したように、アングル、即ち躯体51に対して壁パネル52が面内方向に動くことができるため、図7(b)に示すように、壁パネル52は躯体51の挙動・変形に追従し、壁面の損壊や倒壊が防止される。 FIG. 7 is a diagram schematically showing how a wall panel attached to a building block by the rocking construction method follows the behavior and deformation of the building block. In the figure, 51 is the building block, 52 is the wall panel, and 53a and 53b are the building blocks. 51 shows the attachment part of the wall panel 52 to the wall panel 51, that is, the part where the angle is inserted between the above-mentioned Z clip and the wall panel. As shown in FIG. 7(a), the plurality of wall panels 52 are attached to the frame 51 at both ends in the longitudinal direction. In this state, if behavior or deformation occurs in the frame 51 due to an earthquake or the like, the wall panels 52 will not move in the in-plane direction with respect to the angle, that is, the frame 51 at the mounting parts 53a and 53b, as described above. Therefore, as shown in FIG. 7(b), the wall panel 52 follows the behavior and deformation of the frame 51, and damage or collapse of the wall surface is prevented.

図7は、壁パネル52を長手方向が垂直方向となるように縦張りにした構成を示したが、壁パネル52の長手方向を水平方向にした横張り構成は、上記縦張り構成を90°回転させた以外、同様である。 Although FIG. 7 shows a configuration in which the wall panel 52 is stretched vertically so that the longitudinal direction is vertical, a horizontal configuration in which the longitudinal direction of the wall panel 52 is horizontal is different from the vertical configuration described above by 90°. It's the same except that it's rotated.

次に、本実施形態の断熱壁構造について、具体的に説明する。
図1(a)は、本発明の断熱壁構造の好ましい一実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図1(b)、(c)は、係る断熱壁構造の構成部材の切断端面図であり、図1(b)は第1の断熱積層体を、図1(c)は第2の断熱積層体を示す。また、図2は、図1の断熱壁構造の製造工程を示す、壁パネルの幅方向の切断端面図である。尚、本発明において、壁パネルは、図7に例示したように、主面が長方形の板状であり、幅方向とは短手方向を意味する。
Next, the heat insulating wall structure of this embodiment will be specifically explained.
FIG. 1(a) is a cross-sectional end view of a wall panel in the width direction, schematically showing a partial configuration of a preferred embodiment of the heat insulating wall structure of the present invention, and FIGS. 1(b) and 1(c) 1A and 1B are cut-away end views of the constituent members of such a heat-insulating wall structure, with FIG. 1(b) showing a first heat-insulating laminate and FIG. 1(c) showing a second heat-insulating laminate. Moreover, FIG. 2 is a cross-sectional end view of the wall panel in the width direction, showing the manufacturing process of the heat insulating wall structure of FIG. In the present invention, as illustrated in FIG. 7, the wall panel has a plate shape with a rectangular main surface, and the width direction means the width direction.

図1(a)に示すように、本発明の断熱壁構造は、複数枚の壁パネル11からなる壁材層10と、該壁材層10の一方の表面側に配置された断熱層20を有しており、断熱層20は厚さ方向に積層された複数枚の断熱板からなる断熱積層体を、少なくとも壁パネル11の幅方向に複数枚有する。即ち、断熱層20は、断熱板が厚さ方向に複数枚積層されてなる。そして、断熱積層体の少なくとも一部が壁パネル11に接着される。 As shown in FIG. 1(a), the heat insulating wall structure of the present invention includes a wall material layer 10 made up of a plurality of wall panels 11, and a heat insulating layer 20 disposed on one surface side of the wall material layer 10. The heat insulating layer 20 has a heat insulating laminate made up of a plurality of heat insulating plates stacked in the thickness direction, at least in the width direction of the wall panel 11. That is, the heat insulating layer 20 is formed by laminating a plurality of heat insulating plates in the thickness direction. At least a portion of the insulation laminate is then adhered to the wall panel 11.

本発明に係る壁パネル11としては、断熱板を取り付ける基材としての機能を有する板状の部材であればよく、コンクリート成形板やセメント成形板が好ましく用いられ、より具体的には、中空押出成形コンクリートパネル、軽量気泡コンクリートパネル(ALCパネル)、プレキャストコンクリートパネル(PCパネル)、ガラス繊維強化セメントパネル(GRCパネル)、押出成形セメント板(ECP)などが好ましく用いられる。図1(a)に例示した壁パネル11は、中空押出成形コンクリートパネルであり、長手方向に沿った中空部11aを有している。また、壁パネル11としては、一般的に壁材として用いられる耐火パネルや耐熱パネルなども好ましく用いられる。 The wall panel 11 according to the present invention may be any plate-shaped member that functions as a base material for attaching a heat insulating board, and concrete molded boards or cement molded boards are preferably used, and more specifically, hollow extruded Formed concrete panels, lightweight aerated concrete panels (ALC panels), precast concrete panels (PC panels), glass fiber reinforced cement panels (GRC panels), extruded cement plates (ECP), and the like are preferably used. The wall panel 11 illustrated in FIG. 1(a) is a hollow extruded concrete panel and has a hollow portion 11a along the longitudinal direction. Further, as the wall panel 11, fire-resistant panels, heat-resistant panels, etc., which are generally used as wall materials, are preferably used.

また、本発明に係る断熱板としては、好ましくは合成樹脂発泡体製の板材であり、例えばポリスチレン系発泡体、ポリエチレン系発泡体、ポリプロピレン系発泡体、ポリウレタン系発泡体、フェノール樹脂系発泡体などを用いることができる。中でも、吸水性が低く、断熱性に優れることから、ポリスチレン発泡体が好ましく、ビーズ発泡成形体、押出発泡成形体のいずれであってもよいが、耐圧性に優れることから、押出発泡成形体が好ましい。押出発泡成形体では、良好に成形できる断熱板の厚さに上限が有り、該上限を超える厚さの断熱層20を形成する上で、本発明は好ましく適用される。 The heat insulating board according to the present invention is preferably a board made of synthetic resin foam, such as polystyrene foam, polyethylene foam, polypropylene foam, polyurethane foam, phenol resin foam, etc. can be used. Among these, polystyrene foam is preferred because it has low water absorption and excellent heat insulation properties, and either bead foam molding or extrusion foam molding may be used, but extrusion foam molding is preferred because of its excellent pressure resistance. preferable. In an extruded foam molded product, there is an upper limit to the thickness of a heat insulating plate that can be formed satisfactorily, and the present invention is preferably applied to forming a heat insulating layer 20 having a thickness exceeding the upper limit.

図1は、断熱パネルが厚さ方向に2層重なって断熱層20を構成した例であり、第1の断熱積層体21と第2の断熱積層体22とが、壁パネル11の幅方向(紙面左右方向)に互い違いに配置して断熱層20を構成している。第1の断熱積層体21は、図1(b)に示すように、幅方向の断面において互いに長さの異なる断熱板21aと21bとが接着層31bを介して一体化され、壁パネル11側の断熱板21aの長さL3が、壁パネル11から離れた側の断熱板21bの長さL4よりも長く、断熱板21bの両端部から断熱板21aの両端が突出している。一方、第2の断熱積層体22は、図1(c)に示すように、幅方向の断面において互いに長さの異なる断熱板22aと22bとがからなり、第1の断熱積層体21とは逆に、壁パネル11側の断熱板22aの長さL6が、壁パネル11から離れた側の断熱板22bの長さL7よりも短い。そして、断熱板21aの長さL3と断熱板22aの長さL6の和、及び断熱板21bの長さL4と断熱板22bの長さL7の和がそれぞれ、壁パネル11の長さL2に相当する。 FIG. 1 shows an example in which two layers of heat insulating panels are stacked in the thickness direction to form a heat insulating layer 20, and a first heat insulating laminate 21 and a second heat insulating laminate 22 are stacked in the width direction ( The heat insulating layers 20 are arranged alternately in the left-right direction in the drawing. As shown in FIG. 1(b), the first heat insulating laminate 21 includes heat insulating plates 21a and 21b having different lengths in the cross section in the width direction, which are integrated via an adhesive layer 31b, and the wall panel 11 side The length L3 of the heat insulating board 21a is longer than the length L4 of the heat insulating board 21b on the side away from the wall panel 11, and both ends of the heat insulating board 21a protrude from both ends of the heat insulating board 21b. On the other hand, as shown in FIG. 1(c), the second heat insulating laminate 22 consists of heat insulating plates 22a and 22b having different lengths in cross section in the width direction, and is different from the first heat insulating laminate 21. Conversely, the length L6 of the heat insulating board 22a on the side of the wall panel 11 is shorter than the length L7 of the heat insulating board 22b on the side away from the wall panel 11. The sum of the length L3 of the heat insulating board 21a and the length L6 of the heat insulating board 22a, and the sum of the length L4 of the heat insulating board 21b and the length L7 of the heat insulating board 22b respectively correspond to the length L2 of the wall panel 11. do.

図2に示すように、第1の断熱積層体21は、接着層31aを介して断熱板21aを壁パネル11に接着することで、壁パネル11に固定される。この時、断熱板21aは、2枚の壁パネル11,11に渡って接着されることがないよう、1枚の壁パネル11にのみ接着される。そして、隣り合う第1の断熱積層体21,21間の間隙に、第2の断熱積層体22が嵌合される。この時、第2の断熱積層体22は嵌め込むだけで、壁パネル11には接着されない。また、隣り合う2枚の第1の断熱積層体21,21との境界についても、少なくとも一方とは接着されない。図1(a)では、第2の断熱積層体22は、隣り合う2枚の第1の断熱積層体21,21のいずれにも非接着である構成を示した。 As shown in FIG. 2, the first heat insulating laminate 21 is fixed to the wall panel 11 by bonding the heat insulating board 21a to the wall panel 11 via the adhesive layer 31a. At this time, the heat insulating board 21a is bonded to only one wall panel 11 so as not to be bonded across the two wall panels 11,11. Then, the second heat insulating laminate 22 is fitted into the gap between the adjacent first heat insulating laminates 21, 21. At this time, the second heat insulating laminate 22 is only fitted and not adhered to the wall panel 11. Furthermore, the boundary between the two adjacent first heat insulating laminates 21, 21 is not bonded to at least one of them. FIG. 1A shows a configuration in which the second heat insulating laminate 22 is not bonded to either of the two adjacent first heat insulating laminates 21, 21.

図1の実施形態においては、複数の第1の断熱積層体21がそれぞれ、1枚の壁パネル11にのみ接着固定され、隣接する第2の断熱積層体22とは非接着であるため、壁パネル11の揺動又は変位に対して、第1の断熱積層体21と第2の断熱積層体22との境界で互いの側面同士が摺動してずれることで、第1の断熱積層体21が個々に壁パネル11の揺動又は変位に容易に追従する。また、第2の断熱積層体22は第1の断熱積層体21及び壁パネル11に非接着であるため、壁パネル11が揺動又は変位を生じても、第1の断熱積層体21及び壁パネル11との境界において、自身の表面が摺動してずれることで、壁パネル11や第1の断熱積層体21から受ける応力を緩和することができる。 In the embodiment of FIG. 1, each of the plurality of first heat insulating laminates 21 is adhesively fixed to only one wall panel 11, and is not bonded to the adjacent second heat insulating laminate 22, so that In response to the swing or displacement of the panel 11, the side surfaces of the first heat insulating laminate 21 and the second heat insulating laminate 22 slide and shift from each other at the boundary, so that the first heat insulating laminate 21 easily follows the rocking or displacement of the wall panels 11 individually. Furthermore, since the second heat insulating laminate 22 is not bonded to the first heat insulating laminate 21 and the wall panel 11, even if the wall panel 11 swings or is displaced, the first heat insulating laminate 21 and the wall By sliding and shifting its surface at the boundary with the panel 11, the stress received from the wall panel 11 and the first heat insulating laminate 21 can be alleviated.

よって、本実施形態においては、地震等による躯体の揺れに起因して壁パネル11が揺動又は変位を生じても、断熱層20の破損が抑制される。 Therefore, in this embodiment, even if the wall panel 11 oscillates or is displaced due to shaking of the frame due to an earthquake or the like, damage to the heat insulating layer 20 is suppressed.

また、本実施形態においては、第1の断熱積層体21と第2の断熱積層体22との境界において、それぞれの側面が段差を有し、壁パネル11の幅方向の断面において、該境界は非直線状となっている。よって、本実施形態の断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 Further, in this embodiment, each side surface has a step at the boundary between the first heat insulating laminate 21 and the second heat insulating laminate 22, and in the cross section of the wall panel 11 in the width direction, the boundary is It is non-linear. Therefore, movement of moisture and moisture from one space to the other space across the heat insulating wall structure of this embodiment is suppressed.

本実施形態の応用形態として、壁パネル11の幅方向において第2の断熱積層体22に隣り合う2枚の第1の断熱積層体21,21のうち、一方の第1の断熱積層体21と第2の断熱積層体22とは接着していてもかまわない。 As an application of this embodiment, one of the two first heat insulating laminates 21, 21 adjacent to the second heat insulating laminate 22 in the width direction of the wall panel 11, It may be bonded to the second heat insulating laminate 22.

また、本実施形態において、壁パネル11の幅方向において、隣り合う2枚の壁パネル11,11の境界11bは、第2の断熱積層体22の壁パネル11側の断熱板22a内に位置していればよく、該境界11bが断熱板22aの一方の側面と一致していても良い。しかしながら、湿気や水分の移動を阻止する上で、該境界11bと、断熱板22aの両側面とが離れている方が好ましく、該境界11bと、断熱板22aの両側面それぞれとの距離が等しく、L1=L6/2であることが好ましい。また、断熱板22aの長さL6は、本発明の効果が得られる範囲で設定すればよく、特に限定されないが、例えば、80mm~120mm程度とすればよい。 Furthermore, in the present embodiment, in the width direction of the wall panel 11, the boundary 11b between two adjacent wall panels 11, 11 is located within the heat insulating board 22a of the second heat insulating laminate 22 on the wall panel 11 side. The boundary 11b may coincide with one side surface of the heat insulating plate 22a. However, in order to prevent the movement of moisture and moisture, it is preferable that the boundary 11b and both sides of the heat insulating plate 22a be separated, and the distances between the boundary 11b and both sides of the heat insulating plate 22a should be equal. , L1=L6/2. Further, the length L6 of the heat insulating plate 22a may be set within a range where the effects of the present invention can be obtained, and is not particularly limited, but may be, for example, about 80 mm to 120 mm.

さらに、壁パネル11の幅方向において、第1の断熱積層体21の断熱板21bの端部より突出する断熱板21aの端部の長さL5、即ち、第2の断熱積層体22の断熱板22aの端部より突出する断熱板22bの端部の長さL8は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、30mm~70mm程度とすればよい。また、第1の断熱積層体21の壁パネル11の揺動又は変位への追従と、該揺動又は変位によって断熱層20内に生じる応力の偏りを低減する上で、断熱板21bの端部より突出する断熱板21aの端部の長さは、両端部で等しくすることが好ましい。 Furthermore, in the width direction of the wall panel 11, the length L5 of the end of the heat insulating board 21a protruding from the end of the heat insulating board 21b of the first heat insulating laminate 21, that is, the length L5 of the heat insulating board of the second heat insulating laminate 22 The length L8 of the end of the heat insulating board 22b that protrudes from the end of the heat insulating board 22b is not particularly limited as long as it can form a level difference that can prevent the movement of moisture and moisture, but for example, it may be about 30 mm to 70 mm. good. In addition, in order to follow the rocking or displacement of the wall panel 11 of the first heat insulating laminate 21 and to reduce the bias of stress generated in the heat insulating layer 20 due to the rocking or displacement, the end of the heat insulating board 21b It is preferable that the lengths of the ends of the heat insulating plate 21a that protrude more are equal on both ends.

〔実施形態2〕
図3(a)は、本発明の断熱壁構造の好ましい他の実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図3(b)は、係る断熱壁構造に用いられる断熱積層体の切断端面図である。本実施形態については、先に説明した実施形態1と異なる部分についてのみ説明する。
[Embodiment 2]
FIG. 3(a) is a cross-sectional end view of the wall panel in the width direction, schematically showing the configuration of a part of another preferred embodiment of the heat insulating wall structure of the present invention, and FIG. 3(b) is a cross-sectional end view of the wall panel in the width direction. FIG. 2 is a cut end view of a heat insulating laminate used in a heat insulating wall structure. Regarding this embodiment, only the parts that are different from the first embodiment described above will be explained.

本実施形態において用いられる断熱積層体23は、接着層31dを介して2枚の同じ長さL9の断熱板23a,23bを接着してなるが、壁パネル11の幅方向において、両端部を互いにL10だけずらせて接着する。断熱板23a,23bの長さL9は、壁パネル11の長さL2に相当し、接着層31aを介して壁パネル11側の断熱板23aを壁パネル11に接着することで、断熱積層体23が壁パネル11に固定される。この時、壁パネル11の幅方向において、複数の断熱積層体23は、それぞれが1枚の壁パネル11に接着され、1枚の断熱積層体23が2枚の壁パネル11,11にわたって接着されないようにすることで、断熱積層体23は、壁パネル11の揺動又は変位に容易に追従し、断熱層20の損傷が防止される。また、断熱積層体23は側面に段差を有し、壁パネル11の幅方向の断面において、隣り合う2枚の断熱積層体23の境界は非直線状となるため、断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 The heat insulating laminate 23 used in this embodiment is made by bonding two heat insulating plates 23a and 23b with the same length L9 through an adhesive layer 31d, with both ends mutually connected in the width direction of the wall panel 11. Glue it by shifting it by L10. The length L9 of the heat insulating plates 23a and 23b corresponds to the length L2 of the wall panel 11, and by bonding the heat insulating plate 23a on the wall panel 11 side to the wall panel 11 via the adhesive layer 31a, the heat insulating laminate 23 is fixed to the wall panel 11. At this time, in the width direction of the wall panel 11, each of the plurality of heat insulating laminates 23 is bonded to one wall panel 11, and one heat insulating laminate 23 is not bonded across the two wall panels 11, 11. By doing so, the heat insulating laminate 23 easily follows the rocking or displacement of the wall panel 11, and damage to the heat insulating layer 20 is prevented. In addition, the heat insulating laminate 23 has a step on the side surface, and in the cross section of the wall panel 11 in the width direction, the boundary between two adjacent heat insulating laminates 23 is non-linear. The movement of moisture and moisture from one space to the other is suppressed.

本実施形態において、壁パネル11の幅方向において、断熱板23aの端部から断熱板23bの端部までの距離L10は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、30mm~70mm程度とすればよい。 In the present embodiment, the distance L10 from the end of the heat insulating board 23a to the end of the heat insulating board 23b in the width direction of the wall panel 11 is sufficient as long as it can form a level difference within a range that can prevent the movement of moisture and water. Although not limited, it may be, for example, about 30 mm to 70 mm.

また、本実施形態においては、断熱積層体23を壁パネル11に接着する際に、壁パネル11の幅方向において、壁パネル11側の断熱板23aの端部と、互いに隣り合う2枚の壁パネル11,11の境界11bとは、図3(a)に示すように、互いに一致していることが作業の容易性の観点で好ましい。 In the present embodiment, when bonding the heat insulating laminate 23 to the wall panel 11, in the width direction of the wall panel 11, the end of the heat insulating board 23a on the wall panel 11 side and the two walls adjacent to each other From the viewpoint of ease of work, it is preferable that the boundaries 11b between the panels 11, 11 coincide with each other, as shown in FIG. 3(a).

尚、湿気や水分の移動を阻止しうる観点から、壁パネル11側の断熱板23aの端部と、壁パネル11,11の境界11bとを離しても良いが、その場合には、断熱板23aが接着される壁パネル11の端部より、隣接する壁パネル11側に突出する該断熱板23aの端部については、該隣接する壁パネル11には接着しないようにする必要がある。 In addition, from the viewpoint of preventing the movement of moisture and moisture, the end of the heat insulating board 23a on the wall panel 11 side may be separated from the boundary 11b between the wall panels 11, 11, but in that case, the heat insulating board The end of the heat insulating board 23a that protrudes toward the adjacent wall panel 11 from the end of the wall panel 11 to which the heat insulating board 23a is bonded must not be bonded to the adjacent wall panel 11.

〔実施形態3〕
図4(a)は、本発明の断熱壁構造の好ましい他の実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図4(b)は、係る断熱壁構造に用いられる断熱積層体の切断端面図である。本実施形態については、先に説明した実施形態1、2と異なる部分についてのみ説明する。
[Embodiment 3]
FIG. 4(a) is a cross-sectional end view of the wall panel in the width direction, schematically showing a partial configuration of another preferred embodiment of the heat insulating wall structure of the present invention, and FIG. 4(b) is a cross-sectional end view of the wall panel in the width direction. FIG. 2 is a cut end view of a heat insulating laminate used in a heat insulating wall structure. Regarding this embodiment, only the parts that are different from the first and second embodiments described above will be explained.

本実施形態において用いられる断熱積層体24は、接着層31eを介して2枚の同じ長さL11の断熱板24a,24bを接着してなるが、壁パネル11の幅方向において、一方の端部に凸部24cが、他方の端部に凹部24dが形成されている。凸部24cと凹部24dはそれぞれ、壁パネル11の長手方向(紙面に直交する方向)に連続している。凸部24cの高さ(壁パネル11の幅方向の長さ)L12は凹部24dの深さ(壁パネル11の幅方向の長さ)L13に相当し、凸部24cの厚さT1は、凹部24dの開口部の距離(断熱板24a,24bの厚さ方向の距離)T2に相当し、凸部24cは凹部24dに嵌合する。断熱板24a,24bの長さL11は、壁パネル11の長さL2に相当し、接着層31aを介して壁パネル11側の断熱板24aを壁パネル11に接着することで、断熱積層体24が壁パネル11に固定される。1枚の断熱積層体24を壁パネル11に接着したら、接着済の断熱積層体24の凸部24c又は凹部24dに、隣り合う未接着の断熱積層体24の凹部24d又は凸部24cを嵌合しつつ、該断熱積層体24を、接着済みの断熱積層体24が接着された壁パネル11に隣接する壁パネル11に接着する。壁パネル11の幅方向において、複数の断熱積層体24は、それぞれが1枚の壁パネル11に接着され、1枚の断熱積層体24が2枚の壁パネル11,11にわたって接着されないようにすることで、断熱積層体24は、壁パネル11の揺動又は変位に容易に追従し、断熱層20の損傷が防止される。また、断熱積層体24は側面に凸部24c又は凹部24dによる段差を有し、壁パネル11の幅方向の断面において、隣り合う2枚の断熱積層体24の境界は非直線状となるため、断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 The heat insulating laminate 24 used in this embodiment is formed by bonding two heat insulating plates 24a and 24b with the same length L11 via an adhesive layer 31e. A protrusion 24c is formed at one end, and a recess 24d is formed at the other end. The convex portion 24c and the concave portion 24d are each continuous in the longitudinal direction of the wall panel 11 (direction perpendicular to the paper surface). The height L12 of the convex portion 24c (length in the width direction of the wall panel 11) corresponds to the depth L13 of the concave portion 24d (length in the width direction of the wall panel 11), and the thickness T1 of the convex portion 24c corresponds to 24d corresponds to the distance between the openings (distance in the thickness direction of the heat insulating plates 24a and 24b) T2, and the convex portion 24c fits into the concave portion 24d. The length L11 of the heat insulating plates 24a and 24b corresponds to the length L2 of the wall panel 11, and by bonding the heat insulating plate 24a on the wall panel 11 side to the wall panel 11 via the adhesive layer 31a, the heat insulating laminate 24 is fixed to the wall panel 11. After bonding one heat insulating laminate 24 to the wall panel 11, fit the convex portion 24d or convex portion 24c of the adjacent unbonded heat insulating laminate 24 into the convex portion 24c or recess 24d of the bonded heat insulating laminate 24. At the same time, the heat insulating laminate 24 is bonded to the wall panel 11 adjacent to the wall panel 11 to which the bonded heat insulating laminate 24 is bonded. In the width direction of the wall panel 11, each of the plurality of heat insulating laminates 24 is bonded to one wall panel 11, so that one heat insulating laminate 24 is not bonded across the two wall panels 11, 11. As a result, the heat insulating laminate 24 easily follows the rocking or displacement of the wall panel 11, and damage to the heat insulating layer 20 is prevented. Further, the heat insulating laminate 24 has a step formed by a convex portion 24c or a concave portion 24d on the side surface, and in the cross section of the wall panel 11 in the width direction, the boundary between two adjacent heat insulating laminates 24 is non-linear. Movement of moisture and moisture from one space to the other space across the insulating wall structure is suppressed.

本実施形態において、凸部24cの高さL12及び凹部24dの深さL13や、凸部24cの厚さT1及び凹部24dの開口部の距離T2は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、L12,L13は30mm~70mm程度、T1,T2は30mm~70mm程度とすればよい。 In this embodiment, the height L12 of the protrusion 24c and the depth L13 of the recess 24d, the thickness T1 of the protrusion 24c, and the distance T2 of the opening of the recess 24d are set within a range that can prevent the movement of moisture and moisture. It is sufficient if a step can be formed, and there is no particular limitation, but for example, L12 and L13 may be approximately 30 mm to 70 mm, and T1 and T2 may be approximately 30 mm to 70 mm.

また、本実施形態においては、断熱積層体24を壁パネル11に接着する際に、壁パネル11の幅方向において、壁パネル11側の断熱板24aの端部と、互いに隣り合う2枚の壁パネル11,11の境界11bとは、図4(a)に示すように、互いに一致していることが作業の容易性の観点で好ましい。 Further, in this embodiment, when bonding the heat insulating laminate 24 to the wall panel 11, in the width direction of the wall panel 11, the end of the heat insulating board 24a on the wall panel 11 side and the two adjacent walls From the viewpoint of ease of operation, it is preferable that the boundaries 11b of the panels 11, 11 coincide with each other, as shown in FIG. 4(a).

尚、湿気や水分の移動を阻止しうる観点から、壁パネル11側の断熱板24aの端部と、壁パネル11,11の境界11bとを離しても良いが、その場合には、断熱板24aが接着される壁パネル11の端部より、隣接する壁パネル11側に突出する該断熱板24aの端部は、該隣接する壁パネル11に接着しないようにする必要がある。 In addition, from the viewpoint of preventing the movement of moisture and moisture, the end of the heat insulating board 24a on the wall panel 11 side may be separated from the boundary 11b between the wall panels 11, 11, but in that case, the heat insulating board The end of the heat insulating board 24a that protrudes toward the adjacent wall panel 11 from the end of the wall panel 11 to which the heat insulating board 24a is bonded must not be bonded to the adjacent wall panel 11.

〔実施形態4〕
図5(a)は、本発明の断熱壁構造の好ましい他の実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図5(b)、(c)は、係る断熱壁構造を構成する構成部材を示す切断端面図であり、図5(b)は断熱積層体を、図5(c)は断熱ブロックをそれぞれ示す。本実施形態については、先に説明した実施形態1~3と異なる部分についてのみ説明する。
[Embodiment 4]
FIG. 5(a) is a cross-sectional end view of the wall panel in the width direction, schematically showing the configuration of a part of another preferred embodiment of the heat insulating wall structure of the present invention, and FIG. 5(b), (c ) are cut end views showing the constituent members constituting such a heat insulating wall structure, FIG. 5(b) shows a heat insulating laminate, and FIG. 5(c) shows a heat insulating block. Regarding this embodiment, only the parts that are different from the first to third embodiments described above will be explained.

本実施形態において用いられる断熱積層体25は、接着層31fを介して2枚の同じ長さL14の断熱板25a,25bを接着してなるが、壁パネル11の幅方向において、両端部に凹部25c,25dが形成されている。凹部25c,25dはいずれも壁パネル11の長手方向(紙面に直交する方向)に連続している。凹部25cの深さ(壁パネル11の幅方向の長さ)L15と凹部25dの深さL16は、互いに異なっていても良いが、等しいことが望ましい。また、凹部25c,25dのそれぞれの開口部の距離(断熱板25a,25bの厚さ方向の距離)T3,T4は互いに等しく、壁パネル11の幅方向において隣り合う2枚の断熱積層体25,25の境界において、凹部25cと25dとは互いに対向する。そして本実施形態においては、壁パネル11の幅方向において隣り合う2枚の断熱積層体25,25の境界において、凹部25cと25dとで形成される空間に断熱ブロック26が隙間なく嵌合される。断熱ブロック26は、断熱板25a、25bと同じ材料で形成され、壁パネル11の幅方向の長さL17と厚さT5とが、凹部25cと25dとで形成される空間の長さL15+L16と厚さ方向の距離T3,T4に相当する。 The heat insulating laminate 25 used in this embodiment is formed by bonding two heat insulating plates 25a and 25b of the same length L14 via an adhesive layer 31f, and has recesses at both ends in the width direction of the wall panel 11. 25c and 25d are formed. Both of the recesses 25c and 25d are continuous in the longitudinal direction of the wall panel 11 (direction perpendicular to the plane of the paper). The depth L15 of the recess 25c (length in the width direction of the wall panel 11) and the depth L16 of the recess 25d may be different from each other, but are preferably equal. Moreover, the distances T3 and T4 between the respective openings of the recesses 25c and 25d (distances in the thickness direction of the heat insulating plates 25a and 25b) are equal to each other, and the two heat insulating laminates 25, which are adjacent in the width direction of the wall panel 11, 25, the recesses 25c and 25d face each other. In this embodiment, the heat insulating block 26 is fitted into the space formed by the recesses 25c and 25d without a gap at the boundary between the two heat insulating laminates 25, 25 adjacent in the width direction of the wall panel 11. . The heat insulating block 26 is made of the same material as the heat insulating plates 25a and 25b, and the length L17 in the width direction and the thickness T5 of the wall panel 11 are equal to the length L15+L16 of the space formed by the recesses 25c and 25d and the thickness. This corresponds to distances T3 and T4 in the horizontal direction.

断熱板25a,25bの長さL14は、壁パネル11の長さL2に相当し、接着層31aを介して壁パネル11側の断熱板25aを壁パネル11に接着することで、断熱積層体25が壁パネル11に固定される。そして、1枚の断熱積層体25を壁パネル11に接着したら、接着済の断熱積層体25の凹部25c又は25dに断熱ブロック26の一端を嵌合し、次いで隣り合う未接着の断熱積層体25の凹部25d又は25cに、上記断熱ブロック26の他端を嵌合しつつ、該断熱積層体25を、接着済みの断熱積層体25が接着された壁パネル11に隣接する壁パネル11に接着する。即ち、壁パネル11の幅方向において、複数の断熱積層体25は、それぞれが1枚の壁パネル11に接着され、1枚の断熱積層体25が2枚の壁パネル11,11にわたって接着されないようにすることで、断熱積層体25は、壁パネル11の揺動又は変位に容易に追従し、断熱層20の損傷が防止される。また、断熱積層体25は側面に凹部25c,25dと断熱ブロック26による段差を有し、壁パネル11の幅方向の断面において、隣り合う2枚の断熱積層体25の境界は非直線状となるため、断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 The length L14 of the heat insulating plates 25a and 25b corresponds to the length L2 of the wall panel 11, and by bonding the heat insulating plate 25a on the wall panel 11 side to the wall panel 11 via the adhesive layer 31a, the heat insulating laminate 25 is fixed to the wall panel 11. After bonding one heat-insulating laminate 25 to the wall panel 11, one end of the heat-insulating block 26 is fitted into the recess 25c or 25d of the bonded heat-insulating laminate 25, and then the adjacent unbonded heat-insulating laminate 25 is While fitting the other end of the heat insulating block 26 into the recess 25d or 25c, the heat insulating laminate 25 is bonded to the wall panel 11 adjacent to the wall panel 11 to which the bonded heat insulating laminate 25 is bonded. . That is, in the width direction of the wall panel 11, each of the plurality of heat insulating laminates 25 is bonded to one wall panel 11, and one heat insulating laminate 25 is not bonded across the two wall panels 11, 11. By doing so, the heat insulating laminate 25 easily follows the rocking or displacement of the wall panel 11, and damage to the heat insulating layer 20 is prevented. Further, the heat insulating laminate 25 has recesses 25c, 25d and a step formed by the heat insulating block 26 on the side surface, and in the cross section of the wall panel 11 in the width direction, the boundary between two adjacent heat insulating laminates 25 is non-linear. Therefore, the movement of moisture and moisture from one space to the other space across the insulating wall structure is suppressed.

本実施形態において、断熱ブロック26の長さL17や厚さT5は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、30mm~70mm程度とすればよい。 In the present embodiment, the length L17 and thickness T5 of the heat insulating block 26 are not particularly limited as long as they can form a step within a range that can prevent the movement of moisture and moisture, but may be, for example, about 30 mm to 70 mm. .

また、本実施形態においては、断熱積層体25を壁パネル11に接着する際に、壁パネル11の幅方向において、壁パネル11側の断熱板25aの端部と、互いに隣り合う2枚の壁パネル11,11の境界11bとは、図5(a)に示すように、互いに一致していることが作業の容易性の観点で好ましい。 In this embodiment, when bonding the heat insulating laminate 25 to the wall panel 11, in the width direction of the wall panel 11, the end of the heat insulating board 25a on the wall panel 11 side and the two walls adjacent to each other From the viewpoint of ease of operation, it is preferable that the boundaries 11b of the panels 11, 11 coincide with each other, as shown in FIG. 5(a).

尚、湿気や水分の移動を阻止しうる観点から、壁パネル11側の断熱板25aの端部と、壁パネル11,11の境界11bとを離しても良いが、その場合には、断熱板25aが接着される壁パネル11の端部より、隣接する壁パネル11側に突出する該断熱板25aの端部は、該隣接する壁パネル11に接着しないようにする必要がある。 In addition, from the viewpoint of preventing the movement of moisture and water, the end of the heat insulating board 25a on the wall panel 11 side may be separated from the boundary 11b between the wall panels 11, 11, but in that case, the heat insulating board It is necessary that the end of the heat insulating board 25a that protrudes toward the adjacent wall panel 11 from the end of the wall panel 11 to which the heat insulating board 25a is adhered does not adhere to the adjacent wall panel 11.

上記実施形態3、4では、壁パネル11の幅方向の断面において、断熱積層体24の端部の凸部24c、凹部24d、及び断熱積層体25の端部の凹部25c、25d、断熱ブロック26の形状が矩形の場合を示したが、本発明においては、係る形状に限定されるものではない。図6は、実施形態3,4の応用例を示す、壁パネル11の幅方向の、壁パネル11,11の境界付近の切断端面図である。実施形態3において、断熱積層体24の端部の凸部24cの形状は、図6(a)に示す半円形、図6(b)に示す三角形、図6(c)に示す台形であってもよい。また、実施形態4において、断熱ブロック26の形状は、図6(d)に示す円形、図6(e)に示すひし形であってもよく、また、図6(f)に示すように、凹部25c、25dを台形とした形状としてもよい。 In the third and fourth embodiments described above, in the cross section of the wall panel 11 in the width direction, the convex portion 24 c and the recess 24 d at the end of the heat insulating laminate 24 , the recesses 25 c and 25 d at the end of the heat insulating laminate 25 , and the heat insulating block 26 Although the case is shown in which the shape is rectangular, the present invention is not limited to such a shape. FIG. 6 is a cut end view of the wall panel 11 in the width direction near the boundary between the wall panels 11 and 11, showing an application example of the third and fourth embodiments. In the third embodiment, the shape of the convex portion 24c at the end of the heat insulating laminate 24 is a semicircle as shown in FIG. 6(a), a triangle as shown in FIG. 6(b), and a trapezoid as shown in FIG. 6(c). Good too. In the fourth embodiment, the shape of the heat insulating block 26 may be a circle as shown in FIG. 6(d), a diamond shape as shown in FIG. 6(e), or a recessed portion as shown in FIG. 6(f). 25c and 25d may have trapezoidal shapes.

また、上記実施形態1~4においては、断熱積層体21~25がいずれも2枚の断熱板を積層した2層構成の形態を示したが、本発明においては、3層以上積層した構成であっても良い。3層以上とする場合、実施形態1,2においては、隣り合う断熱積層体の境界が階段状であればよい。また、実施形態3においては、隣り合う断熱積層体の境界に少なくとも一つの、凸部24cと凹部24dとの組み合わせがあればよく、3層以上では、中間の断熱板の端部をずらせることで、凸部24c、凹部24dを設けることができる。また、実施形態4においては、隣り合う断熱積層体の境界に少なくとも一つの断熱ブロック26が嵌合配置されていればよく、中間の断熱板の長さを短くすることで、凹部25c、25dを設けることができる。 Furthermore, in the first to fourth embodiments described above, the heat insulating laminates 21 to 25 each have a two-layer structure in which two heat insulating plates are laminated, but in the present invention, a structure in which three or more layers are laminated is used. It's okay. In the case of three or more layers, in Embodiments 1 and 2, the boundaries between adjacent heat insulating laminates may be stepped. Further, in the third embodiment, it is sufficient that there is at least one combination of a convex portion 24c and a concave portion 24d at the boundary between adjacent heat insulating laminates, and in three or more layers, the ends of the intermediate heat insulating plates may be shifted. Thus, a convex portion 24c and a concave portion 24d can be provided. In addition, in the fourth embodiment, it is sufficient that at least one heat insulating block 26 is fitted and arranged at the boundary between adjacent heat insulating laminates, and by shortening the length of the intermediate heat insulating plate, the recesses 25c and 25d can be reduced. can be provided.

本発明の断熱壁構造においては、壁材層10及び断熱層20のそれぞれの表面にさらに、他の部材を積層してもよく、例えば隣接する2枚の断熱板の境界を覆う防湿材を接着することで、該境界を介した湿気や湿度の移動が抑制されるため、好ましい。 In the heat insulating wall structure of the present invention, other members may be further laminated on each surface of the wall material layer 10 and the heat insulating layer 20, for example, a moisture proof material is bonded to cover the boundary between two adjacent heat insulating boards. This is preferable because it suppresses the movement of moisture and humidity through the boundary.

上記実施形態1~4においては、壁材層10の一方の表面にのみ断熱層20を設けた構成を示したが、本発明において、断熱層20は、壁材層10の両方の表面に設けても良い。その場合、一方の表面側の断熱層と、他方の表面側の断熱層の構成は同じでも異なっていても良い。また、本発明の断熱壁構造は、建物の外壁としても、屋内の間仕切り壁としても用いられる。 In the first to fourth embodiments described above, the structure in which the heat insulating layer 20 was provided only on one surface of the wall material layer 10 was shown, but in the present invention, the heat insulating layer 20 is provided on both surfaces of the wall material layer 10. It's okay. In that case, the structure of the heat insulating layer on one surface side and the heat insulating layer on the other surface side may be the same or different. Further, the heat insulating wall structure of the present invention can be used both as an exterior wall of a building and as an indoor partition wall.

10:壁材層、11:壁パネル、11a:中空部、11b:境界、20:断熱層、21~25:断熱積層体、21a~25b:断熱板、24c:凸部、24c,25c,25d:凹部、26:断熱ブロック、31a~31f:接着層、51:躯体、52:壁パネル、53a,53b:取り付け部、60:壁材層、61:壁パネル、61a:中空部、70:断熱層、71a,71b:断熱板、80a,80b:接着層 10: Wall material layer, 11: Wall panel, 11a: Hollow part, 11b: Boundary, 20: Heat insulating layer, 21 to 25: Heat insulating laminate, 21a to 25b: Heat insulating board, 24c: Convex part, 24c, 25c, 25d : recess, 26: heat insulation block, 31a to 31f: adhesive layer, 51: frame, 52: wall panel, 53a, 53b: attachment part, 60: wall material layer, 61: wall panel, 61a: hollow part, 70: heat insulation Layer, 71a, 71b: heat insulating board, 80a, 80b: adhesive layer

Claims (7)

ロッキング構法により躯体に取り付けられた複数枚の壁パネルからなる壁材層と、前記壁材層の少なくとも一方の表面側に配置された断熱層と、を有する断熱壁構造であって、
前記断熱層は、厚さ方向に積層された複数枚の断熱板からなる断熱積層体を、少なくとも前記壁パネルの幅方向に複数枚有し、
前記断熱積層体の少なくとも一部が前記壁パネルに接着され、
前記壁パネルの幅方向において、前記壁パネルに接着された前記断熱積層体は、それぞれ1枚の前記壁パネルに接着されており、
前記壁パネルの幅方向の断面において、隣り合う2枚の前記断熱積層体の境界が非直線状であり、且つ、非接着であることを特徴とする断熱壁構造。
A heat insulating wall structure comprising a wall material layer consisting of a plurality of wall panels attached to a building frame by a rocking construction method, and a heat insulating layer disposed on at least one surface side of the wall material layer,
The heat insulating layer has a heat insulating laminate made up of a plurality of heat insulating plates stacked in the thickness direction, at least in the width direction of the wall panel,
at least a portion of the insulation laminate is adhered to the wall panel;
In the width direction of the wall panel, each of the heat insulating laminates bonded to the wall panel is bonded to one of the wall panels,
A heat insulating wall structure characterized in that, in a cross section in the width direction of the wall panel, boundaries between two adjacent heat insulating laminates are non-linear and non-adhesive.
前記断熱層は、前記壁パネルの幅方向の断面において、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも長い第1の断熱積層体と、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも短い第2の断熱積層体と、からなり、
前記壁パネルの幅方向において、前記第1の断熱積層体はそれぞれが1枚の前記壁パネルに接着され、隣り合う2枚の前記第1の断熱積層体の間に前記第2の断熱積層体が嵌合され、前記第2の断熱積層体は、隣り合う2枚の前記第1の断熱積層体の少なくとも一方と前記壁パネルと非接着であることを特徴とする請求項1に記載の断熱壁構造。
The heat insulating layer is a first heat insulating laminate in which the length of the heat insulating board on the side of the wall panel is longer than the length of the heat insulating board on the side away from the wall panel in a cross section in the width direction of the wall panel; a second heat insulating laminate in which the length of the heat insulating board on the side of the wall panel is shorter than the length of the heat insulating board on the side away from the wall panel,
In the width direction of the wall panel, each of the first heat-insulating laminates is adhered to one wall panel, and the second heat-insulating laminate is disposed between two adjacent first heat-insulating laminates. The heat insulating layer according to claim 1, wherein the second heat insulating laminate is not bonded to at least one of the two adjacent first heat insulating laminates and the wall panel. wall structure.
前記断熱積層体は、前記壁パネルの幅と等しい幅の複数枚の断熱板からなることを特徴とする請求項1に記載の断熱壁構造。 The heat insulating wall structure according to claim 1, wherein the heat insulating laminate is comprised of a plurality of heat insulating plates having a width equal to the width of the wall panel. 前記複数枚の断熱板は、前記壁パネルの幅方向において両端部が互いにずれていることを特徴とする請求項3に記載の断熱壁構造。 The heat insulating wall structure according to claim 3, wherein both ends of the plurality of heat insulating plates are offset from each other in the width direction of the wall panel. 前記壁パネルの幅方向において、前記断熱積層体は、一方の端部に凸部を、他方に前記凸部に対応する凹部を有し、前記凸部と前記凹部とが互いに嵌合していることを特徴とする請求項3に記載の断熱壁構造。 In the width direction of the wall panel, the heat insulating laminate has a convex portion at one end and a concave portion corresponding to the convex portion at the other end, and the convex portion and the concave portion fit into each other. The insulating wall structure according to claim 3, characterized in that: 前記壁パネルの幅方向において、前記断熱積層体は、両端部に凹部を有し、隣り合う2枚の前記断熱積層体にわたって、前記凹部に断熱ブロックが嵌合されていることを特徴とする請求項3に記載の断熱壁構造。 In the width direction of the wall panel, the heat insulating laminate has recesses at both ends, and heat insulating blocks are fitted into the recesses across two adjacent heat insulating laminates. The insulating wall structure according to item 3. 前記壁材層側において、隣り合う2枚の前記断熱積層体の境界が、隣り合う2枚の前記壁パネルの境界に対応することを特徴とする請求項3乃至6のいずれか一項に記載の断熱壁構造。 According to any one of claims 3 to 6, on the wall material layer side, a boundary between two adjacent heat insulating laminates corresponds to a boundary between two adjacent wall panels. insulated wall structure.
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