JP7093941B1 - Insulated wall structure - Google Patents

Insulated wall structure Download PDF

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JP7093941B1
JP7093941B1 JP2022064396A JP2022064396A JP7093941B1 JP 7093941 B1 JP7093941 B1 JP 7093941B1 JP 2022064396 A JP2022064396 A JP 2022064396A JP 2022064396 A JP2022064396 A JP 2022064396A JP 7093941 B1 JP7093941 B1 JP 7093941B1
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誠司 奥山
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株式会社サドル
株式会社青和
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

【課題】ロッキング構法で躯体に取り付けられた壁パネルからなる壁材層と、断熱層と、を有し、断熱層が断熱パネルを厚さ方向に複数枚積層してなる断熱壁構造において、壁の一方から他方への湿気や水分の移動を防止した上で、躯体の揺れに起因して壁パネルに揺動又は変位が発生した際の、断熱板の剥離や損傷を抑制する。【解決手段】壁パネル11の幅方向において長さの異なる断熱板21a,21bを厚さ方向に積層してなる第1の断熱積層体21の、壁パネル11側の断熱板21aを壁パネル11に接着し、隣り合う2枚の第1の断熱積層体21,21間の間隙に、壁パネル11の幅方向において長さの異なる断熱板22a,22bを厚さ方向に積層してなる第2の断熱積層体22を、第1の断熱積層体21及び壁パネル11に対して非接着で嵌合した断熱層20を構成する。【選択図】図1PROBLEM TO BE SOLVED: To provide a wall in a heat insulating wall structure having a wall material layer made of a wall panel attached to a skeleton by a locking construction method and a heat insulating layer, and the heat insulating layer is formed by laminating a plurality of heat insulating panels in the thickness direction. In addition to preventing the movement of moisture and moisture from one side to the other, it suppresses the peeling and damage of the heat insulating plate when the wall panel is shaken or displaced due to the shaking of the skeleton. SOLUTION: A heat insulating plate 21a on the wall panel 11 side of a first heat insulating laminated body 21 formed by laminating heat insulating plates 21a and 21b having different lengths in the width direction of the wall panel 11 in the thickness direction is provided on the wall panel 11. In the gap between the two adjacent first heat insulating laminated bodies 21 and 21, heat insulating plates 22a and 22b having different lengths in the width direction of the wall panel 11 are laminated in the thickness direction. The heat insulating layer 22 is fitted to the first heat insulating layer 21 and the wall panel 11 in a non-adhesive manner to form a heat insulating layer 20. [Selection diagram] Fig. 1

Description

本発明は、鉄骨などの構造躯体にロッキング構法で取り付けられた壁パネルと、断熱層と、を有する断熱壁構造に関する。 The present invention relates to a heat insulating wall structure having a wall panel attached to a structural frame such as a steel frame by a locking construction method, and a heat insulating layer.

従来、コンクリート製やセメント製の壁パネルを建物の躯体に取り付けた外壁構造において、地震などによる建物の挙動、変形に壁面を追従させて、該壁面の損壊や倒壊を防ぐ手段として、ロッキング構法が知られている。 Conventionally, in the outer wall structure in which concrete or cement wall panels are attached to the building frame, the locking construction method is used as a means to prevent the wall surface from being damaged or collapsed by following the behavior and deformation of the building due to an earthquake or the like. Are known.

特許文献1には、ロッキング構法で躯体に取り付けたコンクリート成形板に断熱板を接着した断熱壁構造において、コンクリート成形板の幅方向において断熱板の両端に易圧縮部を設け、躯体の揺れによってコンクリート成形板が揺動又は変位した際に、相隣接する断熱板同士の押圧力を係る易圧縮部で吸収し、断熱板の剥離や損傷を防止した構成が開示されている。 In Patent Document 1, in a heat insulating wall structure in which a heat insulating plate is bonded to a concrete molded plate attached to a skeleton by a locking construction method, easy compression portions are provided at both ends of the heat insulating plate in the width direction of the concrete molded plate, and concrete is formed by shaking of the skeleton. Disclosed is a configuration in which when the molded plate swings or is displaced, the pressing force between the heat insulating plates adjacent to each other is absorbed by the easily compressed portion to prevent the heat insulating plates from peeling or being damaged.

特開2009-221820号公報Japanese Unexamined Patent Publication No. 2009-2218220

特許文献1に開示された断熱壁構造は、断熱層として断熱板を1枚ずつコンクリート成形板に接着する構成であり、コンクリート成形板毎に断熱板が接着されるため、断熱板は接着されたコンクリート成形板の揺動又は変位に対して容易に追従する。 The heat insulating wall structure disclosed in Patent Document 1 has a structure in which heat insulating plates are adhered to a concrete molded plate one by one as a heat insulating layer, and the heat insulating plate is adhered to each concrete molded plate, so that the heat insulating plate is adhered. Easily follow rocking or displacement of concrete molded plates.

図8は、従来の断熱壁構造の一例を模式的に示す、厚さ方向及び、壁パネルの幅方向の切断端面図である。図8中、60は壁材層、61は壁パネル、61aは壁パネル61の中空部、70は断熱層、71a,71bは断熱板、80a,80bは接着層である。 FIG. 8 is a cut end view in the thickness direction and the width direction of the wall panel schematically showing an example of the conventional heat insulating wall structure. In FIG. 8, 60 is a wall material layer, 61 is a wall panel, 61a is a hollow portion of the wall panel 61, 70 is a heat insulating layer, 71a and 71b are heat insulating plates, and 80a and 80b are adhesive layers.

断熱性能を高めるために、断熱板を複数枚積層して厚い断熱層を形成する場合、図8に示すように、壁パネル61側の1層目の断熱板71aは、壁パネル61毎に接着層80aを介して接着されるものの、2層目の断熱板71bについては、壁パネル61の幅方向(紙面左右方向)において隣り合う断熱板71bとの境界を1層目の境界からずらせて接着される。これは、壁パネル61の幅方向において隣り合う、壁パネル61,61間の境界、及び、断熱板71a,71a間の境界、71b,71b間の境界を介して、壁を挟んだ一方の空間から他方の空間へと湿気や水分が移動するのを防止するためである。 When a plurality of heat insulating plates are laminated to form a thick heat insulating layer in order to improve the heat insulating performance, as shown in FIG. 8, the first heat insulating plate 71a on the wall panel 61 side is adhered to each wall panel 61. Although the second layer heat insulating plate 71b is bonded via the layer 80a, the boundary between the second layer heat insulating plate 71b and the adjacent heat insulating plate 71b in the width direction (paper surface left / right direction) of the wall panel 61 is shifted from the boundary of the first layer and bonded. Will be done. This is a space sandwiching the wall through the boundary between the wall panels 61 and 61, the boundary between the heat insulating plates 71a and 71a, and the boundary between 71b and 71b, which are adjacent to each other in the width direction of the wall panel 61. This is to prevent moisture and moisture from moving from one to the other space.

図8のように、断熱板71a,71bを、1層目と2層目とで互い違いに積層した場合、1層目の断熱板71aの境界が2層目の断熱板71bで固定されてしまうため、壁パネル61が揺動又は変位した際に、1層目の断熱板71aが壁パネル61に追従しづらい。また、1層目の断熱板71aが壁パネル61に追従した場合には、境界を挟んで2枚の断熱板71aの端部が互いにずれるため、断熱板71aに接着層80bを介して接着された2層目の断熱板71bは、断熱板71aの境界付近で損傷するおそれがある。 As shown in FIG. 8, when the heat insulating plates 71a and 71b are alternately laminated on the first layer and the second layer, the boundary between the first layer heat insulating plates 71a is fixed by the second heat insulating plate 71b. Therefore, when the wall panel 61 swings or is displaced, it is difficult for the first layer heat insulating plate 71a to follow the wall panel 61. Further, when the first layer heat insulating plate 71a follows the wall panel 61, the ends of the two heat insulating plates 71a are displaced from each other across the boundary, so that the heat insulating plates 71a are adhered to the heat insulating plate 71a via the adhesive layer 80b. The second layer of the heat insulating plate 71b may be damaged near the boundary of the heat insulating plate 71a.

本発明の課題は、ロッキング構法で躯体に取り付けられた壁パネルからなる壁材層と、断熱層と、を有し、断熱層が断熱パネルを厚さ方向に複数枚積層してなる断熱壁構造において、壁の一方から他方への湿気や水分の移動を防止した上で、躯体の揺れに起因して壁パネルに揺動又は変位が発生した際の、断熱板の剥離や損傷を抑制することにある。 An object of the present invention is a heat insulating wall structure having a wall material layer composed of wall panels attached to a skeleton by a locking construction method and a heat insulating layer, and the heat insulating layer is formed by laminating a plurality of heat insulating panels in the thickness direction. In the above, to prevent the movement of moisture and moisture from one side to the other of the wall, and to suppress the peeling and damage of the heat insulating plate when the wall panel is shaken or displaced due to the shaking of the skeleton. It is in.

本発明は、ロッキング構法により躯体に取り付けられた複数枚の壁パネルからなる壁材層と、前記壁材層の少なくとも一方の表面側に配置された断熱層と、を有する断熱壁構造であって、
前記断熱層は、厚さ方向に積層された複数枚の断熱板からなる断熱積層体を、少なくとも前記壁パネルの幅方向に複数枚有し、
前記断熱積層体の少なくとも一部が前記壁パネルに接着され、
前記壁パネルの幅方向において、前記壁パネルに接着された前記断熱積層体は、それぞれ1枚の前記壁パネルに接着されており、
前記壁パネルの幅方向の断面において、隣り合う2枚の前記断熱積層体の境界が非直線状であり、且つ、非接着であることを特徴とする。
The present invention is a heat insulating wall structure having a wall material layer composed of a plurality of wall panels attached to a skeleton by a locking construction method, and a heat insulating layer arranged on at least one surface side of the wall material layer. ,
The heat insulating layer has a plurality of heat insulating laminates composed of a plurality of heat insulating plates laminated in the thickness direction at least in the width direction of the wall panel.
At least a portion of the adiabatic laminate is adhered to the wall panel
In the width direction of the wall panel, the heat insulating laminate adhered to the wall panel is adhered to one wall panel, respectively.
In the cross section of the wall panel in the width direction, the boundary between the two adjacent heat insulating laminates is non-linear and non-adhesive.

本発明においては、下記の構成を好ましい態様として含む。
〔1〕前記断熱層は、前記壁パネルの幅方向の断面において、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも長い第1の断熱積層体と、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも短い第2の断熱積層体と、からなり、
前記壁パネルの幅方向において、前記第1の断熱積層体はそれぞれが1枚の前記壁パネルに接着され、隣り合う2枚の前記第1の断熱積層体の間に前記第2の断熱積層体が嵌合され、前記第2の断熱積層体は、隣り合う2枚の前記第1の断熱積層体の少なくとも一方と前記壁パネルと非接着である。
〔2〕前記断熱積層体は、前記壁パネルの幅と等しい幅の複数枚の断熱板からなる。
〔3〕前記〔2〕において、前記複数枚の断熱板は、前記壁パネルの幅方向において両端部が互いにずれている。
〔4〕前記〔2〕において、前記壁パネルの幅方向において、前記断熱積層体は、一方の端部に凸部を、他方に前記凸部に対応する凹部を有し、前記凸部と前記凹部とが互いに嵌合している。
〔5〕前記〔2〕において、前記壁パネルの幅方向において、前記断熱積層体は、両端部に凹部を有し、隣り合う2枚の前記断熱積層体にわたって、前記凹部に断熱ブロックが嵌合されている。
〔6〕前記〔3〕乃至〔5〕において、前記壁材層側において、隣り合う2枚の前記断熱積層体の境界が、隣り合う2枚の前記壁パネルの境界に対応する。
The present invention includes the following configurations as preferred embodiments.
[1] The heat insulating layer is a first heat insulating laminate in which the length of the heat insulating plate on the wall panel side is longer than the length of the heat insulating plate on the side away from the wall panel in the cross section in the width direction of the wall panel. It is composed of a body and a second heat insulating laminate in which the length of the heat insulating plate on the wall panel side is shorter than the length of the heat insulating plate on the side away from the wall panel.
In the width direction of the wall panel, each of the first heat insulating laminates is adhered to one wall panel, and the second heat insulating laminate is placed between two adjacent first heat insulating laminates. The second heat insulating laminate is non-adhesive to at least one of the two adjacent first heat insulating laminates and the wall panel.
[2] The heat insulating laminate is composed of a plurality of heat insulating plates having a width equal to the width of the wall panel.
[3] In the above [2], both ends of the plurality of heat insulating plates are displaced from each other in the width direction of the wall panel.
[4] In the above [2], in the width direction of the wall panel, the heat insulating laminate has a convex portion on one end and a concave portion corresponding to the convex portion on the other, and the convex portion and the said. The recesses are fitted to each other.
[5] In the above [2], in the width direction of the wall panel, the heat insulating laminate has recesses at both ends, and the heat insulating block is fitted in the recesses over two adjacent heat insulating laminates. Has been done.
[6] In the above [3] to [5], the boundary between the two adjacent heat insulating laminates corresponds to the boundary between the two adjacent wall panels on the wall material layer side.

本発明においては、断熱層が、複数枚の断熱パネルを積層してなる断熱積層体を複数枚用いることで構成され、隣り合う2枚の断熱積層体の界面が非直線状であるため、壁の一方から他方への湿気や水分の移動が防止される。また、壁パネルに接着された複数の断熱積層体は、個々が1枚の壁パネルにのみ接着され、隣り合う2枚の断熱積層体の界面が非接着であるため、壁パネルの揺動又は変位に対して、該壁パネルに接着された断熱積層体が容易に追従し、剥離や破損のおそれがない。
よって、本発明によれば断熱性能及び耐震性が高く、且つ湿気や水分の遮断性においても優れた断熱壁構造が提供される。
In the present invention, the heat insulating layer is configured by using a plurality of heat insulating laminates formed by laminating a plurality of heat insulating panels, and the interface between the two adjacent heat insulating laminates is non-linear, so that the wall is formed. Moisture and moisture transfer from one to the other is prevented. Further, since each of the plurality of heat insulating laminates bonded to the wall panel is bonded to only one wall panel and the interface between the two adjacent heat insulating laminates is not bonded, the wall panel can be shaken or swayed. The heat insulating laminate adhered to the wall panel easily follows the displacement, and there is no risk of peeling or breakage.
Therefore, according to the present invention, there is provided a heat insulating wall structure having high heat insulating performance and earthquake resistance, and also having excellent moisture and moisture blocking properties.

本発明の断熱壁構造の一実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。The cut end view in the width direction of the wall panel schematically showing the configuration of one embodiment of the heat insulating wall structure of the present invention, and the cut end face view of the heat insulating laminate constituting the heat insulating wall structure in the width direction of the wall panel. Is. 図1の断熱壁構造の製造工程を示す、壁パネルの幅方向の切断端面図である。It is a cut end view in the width direction of a wall panel which shows the manufacturing process of the heat insulating wall structure of FIG. 本発明の断熱壁構造の他の実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of the wall panel schematically showing the configuration of another embodiment of the heat insulating wall structure of the present invention, and a cut end face in the width direction of the wall panel of the heat insulating laminate constituting the heat insulating wall structure. It is a figure. 本発明の断熱壁構造の他の実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of the wall panel schematically showing the configuration of another embodiment of the heat insulating wall structure of the present invention, and a cut end face in the width direction of the wall panel of the heat insulating laminate constituting the heat insulating wall structure. It is a figure. 本発明の断熱壁構造の他の実施形態の構成を模式的に示す、壁パネルの幅方向の切断端面図と、該断熱壁構造を構成する断熱積層体の、壁パネルの幅方向の切断端面図である。A cut end view in the width direction of the wall panel schematically showing the configuration of another embodiment of the heat insulating wall structure of the present invention, and a cut end face in the width direction of the wall panel of the heat insulating laminate constituting the heat insulating wall structure. It is a figure. 図4,図5に示した壁断熱構造の断熱積層板の端部の形状の他の例を模式的に示す、壁パネルの幅方向の切断端面図である。4 is a cut end view of the wall panel in the width direction schematically showing another example of the shape of the end portion of the heat insulating laminated plate of the wall heat insulating structure shown in FIGS. 4 and 5. ロッキング構法により建物の躯体に取り付けた外壁パネルの、躯体の挙動・変形に追従する様子を模式的に示す図である。It is a figure which shows typically the state which follows the behavior and deformation of the skeleton of the outer wall panel attached to the skeleton of a building by the locking construction method. 従来の断熱壁構造の構成を模式的に示す、壁パネルの幅方向の切断端面図である。It is a cut end view in the width direction of a wall panel which schematically shows the structure of the conventional heat insulating wall structure.

本発明の断熱壁構造は、ロッキング構法により躯体に取り付けられた複数枚の壁パネルからなる壁材層と、複数枚の断熱板からなる断熱層と、を有する。そして、断熱層は、厚さ方向に積層された複数枚の断熱積層体を、少なくとも壁パネルの幅方向に複数枚有し、該断熱積層体の少なくとも一部が壁パネルに接着されて、断熱層と壁材層とが一体化している。さらに、壁パネルに接着された断熱積層体は、それぞれが1枚の壁パネルに接着され、隣り合う2枚の断熱積層体の境界は、積層方向において非直線状であり、且つ、非接着であることを特徴とする。 The heat insulating wall structure of the present invention has a wall material layer made of a plurality of wall panels attached to the skeleton by a locking construction method, and a heat insulating layer made of a plurality of heat insulating plates. The heat insulating layer has a plurality of heat insulating laminates laminated in the thickness direction at least in the width direction of the wall panel, and at least a part of the heat insulating laminated body is adhered to the wall panel to insulate. The layer and the wall material layer are integrated. Further, each of the heat insulating laminates bonded to the wall panel is bonded to one wall panel, and the boundary between the two adjacent heat insulating laminated bodies is non-linear in the stacking direction and is non-bonded. It is characterized by being.

以下、本発明の断熱壁構造について図面を参照して詳細に説明する。尚、本発明は、本発明の趣旨を逸脱しない範囲で、当業者の通常の知識に基づいて、以下の実施の形態に対して適宜変更、改良等が加えられたものも本発明の範囲に含まれる。また、本明細書に添付の図面においては、本発明にかかる主要な構成部材のみを示し、他の構成部材については便宜上図示を省略する。 Hereinafter, the heat insulating wall structure of the present invention will be described in detail with reference to the drawings. It should be noted that the present invention is within the scope of the present invention to the extent that the following embodiments are appropriately modified or improved based on the ordinary knowledge of those skilled in the art without departing from the spirit of the present invention. included. Further, in the drawings attached to the present specification, only the main constituent members according to the present invention are shown, and the illustration of other constituent members is omitted for convenience.

〔実施形態1〕
先ず、ロッキング構法について説明する。ロッキング構法とは、躯体の揺れに伴って揺動又は変位可能に壁パネルを取り付ける方法である。壁パネルは一般的に長方形であり、長手方向を垂直方向に平行に配置する縦張りと、水平方向に平行に配置する横張とが有る。以下、壁パネルを縦張りにして、基礎と梁とに取り付ける構成を例に説明する。
[Embodiment 1]
First, the locking construction method will be described. The locking construction method is a method of mounting a wall panel so as to be able to swing or displace with the swing of the skeleton. The wall panel is generally rectangular, and has a vertical stretch in which the longitudinal direction is arranged in parallel in the vertical direction and a horizontal stretch in which the wall panel is arranged in parallel in the horizontal direction. Hereinafter, a configuration in which the wall panel is vertically stretched and attached to the foundation and the beam will be described as an example.

壁パネルの長手方向を垂直方向として、上下それぞれの端部或いは端部近傍の水平方向の中央部の一箇所にZクリップを取付ける。一方、アングルを基礎と梁のそれぞれに取り付ける。そして、壁パネルに取り付けたZクリップと壁パネルとの隙間にアングルの自由端側を差し込むことで、基礎上に複数枚の壁パネルを配置する。尚、アングルを取り付ける躯体は、壁パネルを配置する場所により適宜選択される。 With the longitudinal direction of the wall panel as the vertical direction, the Z-clip is attached to one of the upper and lower ends or the horizontal center near the ends. Meanwhile, the angles are attached to the foundation and the beam respectively. Then, by inserting the free end side of the angle into the gap between the Z clip attached to the wall panel and the wall panel, a plurality of wall panels are arranged on the foundation. The skeleton to which the angle is attached is appropriately selected depending on the place where the wall panel is arranged.

図7はロッキング構法により躯体に取り付けた壁パネルが、躯体の挙動・変形に追従する様子を模式的に示す図であり、図中の51は躯体、52は壁パネル、53a,53bは、躯体51への壁パネル52の取付け部、即ち、上記したZクリップと壁パネルとの間にアングルが差し込まれた部位を示す。図7(a)に示すように、複数の壁パネル52は、長手方向の両端部において躯体51に取り付けられている。この状態で、地震などにより躯体51に挙動・変形が生じた場合、取付け部53a,53bにおいては、上記したように、アングル、即ち躯体51に対して壁パネル52が面内方向に動くことができるため、図7(b)に示すように、壁パネル52は躯体51の挙動・変形に追従し、壁面の損壊や倒壊が防止される。 FIG. 7 is a diagram schematically showing how the wall panel attached to the skeleton by the locking construction method follows the behavior / deformation of the skeleton. In the figure, 51 is the skeleton, 52 is the wall panel, and 53a and 53b are the skeleton. The attachment portion of the wall panel 52 to the 51, that is, the portion where the angle is inserted between the above-mentioned Z clip and the wall panel is shown. As shown in FIG. 7A, the plurality of wall panels 52 are attached to the skeleton 51 at both ends in the longitudinal direction. In this state, if the skeleton 51 behaves or deforms due to an earthquake or the like, the wall panel 52 may move in the in-plane direction with respect to the angle, that is, the skeleton 51, as described above in the mounting portions 53a and 53b. Therefore, as shown in FIG. 7B, the wall panel 52 follows the behavior / deformation of the skeleton 51, and the wall surface is prevented from being damaged or collapsed.

図7は、壁パネル52を長手方向が垂直方向となるように縦張りにした構成を示したが、壁パネル52の長手方向を水平方向にした横張り構成は、上記縦張り構成を90°回転させた以外、同様である。 FIG. 7 shows a configuration in which the wall panel 52 is vertically stretched so that the longitudinal direction is vertical, but the horizontal configuration in which the longitudinal direction of the wall panel 52 is horizontal is 90 °. The same is true except that it is rotated.

次に、本実施形態の断熱壁構造について、具体的に説明する。
図1(a)は、本発明の断熱壁構造の好ましい一実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図1(b)、(c)は、係る断熱壁構造の構成部材の切断端面図であり、図1(b)は第1の断熱積層体を、図1(c)は第2の断熱積層体を示す。また、図2は、図1の断熱壁構造の製造工程を示す、壁パネルの幅方向の切断端面図である。尚、本発明において、壁パネルは、図7に例示したように、主面が長方形の板状であり、幅方向とは短手方向を意味する。
Next, the heat insulating wall structure of the present embodiment will be specifically described.
1 (a) is a cut end view of a wall panel in the width direction schematically showing a configuration of a part of a preferred embodiment of the heat insulating wall structure of the present invention, FIGS. 1 (b) and 1 (c). 1 is a cut end view of a constituent member of the heat insulating wall structure, FIG. 1B shows a first heat insulating laminate, and FIG. 1C shows a second heat insulating laminate. Further, FIG. 2 is a cut end view in the width direction of the wall panel showing the manufacturing process of the heat insulating wall structure of FIG. In the present invention, as illustrated in FIG. 7, the wall panel has a rectangular plate-like main surface, and the width direction means the lateral direction.

図1(a)に示すように、本発明の断熱壁構造は、複数枚の壁パネル11からなる壁材層10と、該壁材層10の一方の表面側に配置された断熱層20を有しており、断熱層20は厚さ方向に積層された複数枚の断熱板からなる断熱積層体を、少なくとも壁パネル11の幅方向に複数枚有する。即ち、断熱層20は、断熱板が厚さ方向に複数枚積層されてなる。そして、断熱積層体の少なくとも一部が壁パネル11に接着される。 As shown in FIG. 1A, in the heat insulating wall structure of the present invention, a wall material layer 10 composed of a plurality of wall panels 11 and a heat insulating layer 20 arranged on one surface side of the wall material layer 10 are provided. The heat insulating layer 20 has at least a plurality of heat insulating laminated bodies made of a plurality of heat insulating plates laminated in the thickness direction in the width direction of the wall panel 11. That is, the heat insulating layer 20 is formed by laminating a plurality of heat insulating plates in the thickness direction. Then, at least a part of the heat insulating laminate is adhered to the wall panel 11.

本発明に係る壁パネル11としては、断熱板を取り付ける基材としての機能を有する板状の部材であればよく、コンクリート成形板やセメント成形板が好ましく用いられ、より具体的には、中空押出成形コンクリートパネル、軽量気泡コンクリートパネル(ALCパネル)、プレキャストコンクリートパネル(PCパネル)、ガラス繊維強化セメントパネル(GRCパネル)、押出成形セメント板(ECP)などが好ましく用いられる。図1(a)に例示した壁パネル11は、中空押出成形コンクリートパネルであり、長手方向に沿った中空部11aを有している。また、壁パネル11としては、一般的に壁材として用いられる耐火パネルや耐熱パネルなども好ましく用いられる。 The wall panel 11 according to the present invention may be a plate-shaped member having a function as a base material for attaching a heat insulating plate, and a concrete molded plate or a cement molded plate is preferably used, and more specifically, hollow extrusion. Molded concrete panels, lightweight cellular concrete panels (ALC panels), precast concrete panels (PC panels), glass fiber reinforced cement panels (GRC panels), extruded cement plates (ECP) and the like are preferably used. The wall panel 11 illustrated in FIG. 1A is a hollow extruded concrete panel and has a hollow portion 11a along the longitudinal direction. Further, as the wall panel 11, a fireproof panel or a heat resistant panel generally used as a wall material is also preferably used.

また、本発明に係る断熱板としては、好ましくは合成樹脂発泡体製の板材であり、例えばポリスチレン系発泡体、ポリエチレン系発泡体、ポリプロピレン系発泡体、ポリウレタン系発泡体、フェノール樹脂系発泡体などを用いることができる。中でも、吸水性が低く、断熱性に優れることから、ポリスチレン発泡体が好ましく、ビーズ発泡成形体、押出発泡成形体のいずれであってもよいが、耐圧性に優れることから、押出発泡成形体が好ましい。押出発泡成形体では、良好に成形できる断熱板の厚さに上限が有り、該上限を超える厚さの断熱層20を形成する上で、本発明は好ましく適用される。 Further, the heat insulating plate according to the present invention is preferably a plate material made of a synthetic resin foam, for example, a polystyrene-based foam, a polyethylene-based foam, a polypropylene-based foam, a polyurethane-based foam, a phenol resin-based foam, or the like. Can be used. Among them, polystyrene foam is preferable because it has low water absorption and excellent heat insulation, and it may be either a bead foam molded product or an extruded foam molded product. However, since it has excellent pressure resistance, the expanded foam molded product is used. preferable. In the extruded foam molded product, there is an upper limit to the thickness of the heat insulating plate that can be molded well, and the present invention is preferably applied in forming the heat insulating layer 20 having a thickness exceeding the upper limit.

図1は、断熱パネルが厚さ方向に2層重なって断熱層20を構成した例であり、第1の断熱積層体21と第2の断熱積層体22とが、壁パネル11の幅方向(紙面左右方向)に互い違いに配置して断熱層20を構成している。第1の断熱積層体21は、図1(b)に示すように、幅方向の断面において互いに長さの異なる断熱板21aと21bとが接着層31bを介して一体化され、壁パネル11側の断熱板21aの長さL3が、壁パネル11から離れた側の断熱板21bの長さL4よりも長く、断熱板21bの両端部から断熱板21aの両端が突出している。一方、第2の断熱積層体22は、図1(c)に示すように、幅方向の断面において互いに長さの異なる断熱板22aと22bとがからなり、第1の断熱積層体21とは逆に、壁パネル11側の断熱板22aの長さL6が、壁パネル11から離れた側の断熱板22bの長さL7よりも短い。そして、断熱板21aの長さL3と断熱板22aの長さL6の和、及び断熱板21bの長さL4と断熱板22bの長さL7の和がそれぞれ、壁パネル11の長さL2に相当する。 FIG. 1 is an example in which two heat insulating panels are stacked in the thickness direction to form a heat insulating layer 20, and the first heat insulating laminated body 21 and the second heat insulating laminated body 22 are formed in the width direction of the wall panel 11. The heat insulating layer 20 is formed by arranging them alternately in the left-right direction of the paper surface). In the first heat insulating laminate 21, as shown in FIG. 1 (b), heat insulating plates 21a and 21b having different lengths in the width direction are integrated via an adhesive layer 31b, and the wall panel 11 side. The length L3 of the heat insulating plate 21a is longer than the length L4 of the heat insulating plate 21b on the side away from the wall panel 11, and both ends of the heat insulating plate 21a project from both ends of the heat insulating plate 21b. On the other hand, as shown in FIG. 1 (c), the second heat insulating laminated body 22 is composed of heat insulating plates 22a and 22b having different lengths in the cross section in the width direction, and is different from the first heat insulating laminated body 21. On the contrary, the length L6 of the heat insulating plate 22a on the wall panel 11 side is shorter than the length L7 of the heat insulating plate 22b on the side away from the wall panel 11. The sum of the length L3 of the heat insulating plate 21a and the length L6 of the heat insulating plate 22a, and the sum of the length L4 of the heat insulating plate 21b and the length L7 of the heat insulating plate 22b correspond to the length L2 of the wall panel 11, respectively. do.

図2に示すように、第1の断熱積層体21は、接着層31aを介して断熱板21aを壁パネル11に接着することで、壁パネル11に固定される。この時、断熱板21aは、2枚の壁パネル11,11に渡って接着されることがないよう、1枚の壁パネル11にのみ接着される。そして、隣り合う第1の断熱積層体21,21間の間隙に、第2の断熱積層体22が嵌合される。この時、第2の断熱積層体22は嵌め込むだけで、壁パネル11には接着されない。また、隣り合う2枚の第1の断熱積層体21,21との境界についても、少なくとも一方とは接着されない。図1(a)では、第2の断熱積層体22は、隣り合う2枚の第1の断熱積層体21,21のいずれにも非接着である構成を示した。 As shown in FIG. 2, the first heat insulating laminate 21 is fixed to the wall panel 11 by adhering the heat insulating plate 21a to the wall panel 11 via the adhesive layer 31a. At this time, the heat insulating plate 21a is adhered only to one wall panel 11 so as not to be adhered over the two wall panels 11 and 11. Then, the second heat insulating laminate 22 is fitted in the gap between the adjacent first heat insulating laminated bodies 21 and 21. At this time, the second heat insulating laminate 22 is only fitted and is not adhered to the wall panel 11. Further, the boundary between the two adjacent first heat insulating laminates 21 and 21 is not adhered to at least one of them. In FIG. 1A, the second heat insulating laminate 22 shows a configuration in which it is not adhered to any of the two adjacent first heat insulating laminated bodies 21 and 21.

図1の実施形態においては、複数の第1の断熱積層体21がそれぞれ、1枚の壁パネル11にのみ接着固定され、隣接する第2の断熱積層体22とは非接着であるため、壁パネル11の揺動又は変位に対して、第1の断熱積層体21と第2の断熱積層体22との境界で互いの側面同士が摺動してずれることで、第1の断熱積層体21が個々に壁パネル11の揺動又は変位に容易に追従する。また、第2の断熱積層体22は第1の断熱積層体21及び壁パネル11に非接着であるため、壁パネル11が揺動又は変位を生じても、第1の断熱積層体21及び壁パネル11との境界において、自身の表面が摺動してずれることで、壁パネル11や第1の断熱積層体21から受ける応力を緩和することができる。 In the embodiment of FIG. 1, since each of the plurality of first heat insulating laminates 21 is adhesively fixed to only one wall panel 11 and is not adhered to the adjacent second heat insulating laminated body 22, the wall is formed. The first heat insulating laminate 21 slides and shifts from each other at the boundary between the first heat insulating laminate 21 and the second heat insulating laminate 22 with respect to the swing or displacement of the panel 11. Easily follow the swing or displacement of the wall panel 11 individually. Further, since the second heat insulating laminate 22 is not adhered to the first heat insulating laminated body 21 and the wall panel 11, even if the wall panel 11 swings or is displaced, the first heat insulating laminated body 21 and the wall are formed. At the boundary with the panel 11, the surface of the panel 11 slides and shifts, so that the stress received from the wall panel 11 and the first heat insulating laminate 21 can be relaxed.

よって、本実施形態においては、地震等による躯体の揺れに起因して壁パネル11が揺動又は変位を生じても、断熱層20の破損が抑制される。 Therefore, in the present embodiment, even if the wall panel 11 swings or is displaced due to the shaking of the skeleton due to an earthquake or the like, the damage of the heat insulating layer 20 is suppressed.

また、本実施形態においては、第1の断熱積層体21と第2の断熱積層体22との境界において、それぞれの側面が段差を有し、壁パネル11の幅方向の断面において、該境界は非直線状となっている。よって、本実施形態の断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 Further, in the present embodiment, at the boundary between the first heat insulating laminate 21 and the second heat insulating laminated body 22, each side surface has a step, and the boundary is formed in the cross section in the width direction of the wall panel 11. It is non-linear. Therefore, the movement of moisture and moisture from one space sandwiching the heat insulating wall structure of the present embodiment to the other space is suppressed.

本実施形態の応用形態として、壁パネル11の幅方向において第2の断熱積層体22に隣り合う2枚の第1の断熱積層体21,21のうち、一方の第1の断熱積層体21と第2の断熱積層体22とは接着していてもかまわない。 As an application embodiment of the present embodiment, one of the two first heat insulating laminates 21 and 21 adjacent to the second heat insulating laminated body 22 in the width direction of the wall panel 11 is the first heat insulating laminated body 21. It may be adhered to the second heat insulating laminate 22.

また、本実施形態において、壁パネル11の幅方向において、隣り合う2枚の壁パネル11,11の境界11bは、第2の断熱積層体22の壁パネル11側の断熱板22a内に位置していればよく、該境界11bが断熱板22aの一方の側面と一致していても良い。しかしながら、湿気や水分の移動を阻止する上で、該境界11bと、断熱板22aの両側面とが離れている方が好ましく、該境界11bと、断熱板22aの両側面それぞれとの距離が等しく、L1=L6/2であることが好ましい。また、断熱板22aの長さL6は、本発明の効果が得られる範囲で設定すればよく、特に限定されないが、例えば、80mm~120mm程度とすればよい。 Further, in the present embodiment, in the width direction of the wall panel 11, the boundary 11b of the two adjacent wall panels 11 and 11 is located in the heat insulating plate 22a on the wall panel 11 side of the second heat insulating laminated body 22. The boundary 11b may coincide with one side surface of the heat insulating plate 22a. However, in order to prevent the movement of moisture and moisture, it is preferable that the boundary 11b and both side surfaces of the heat insulating plate 22a are separated from each other, and the distance between the boundary 11b and both side surfaces of the heat insulating plate 22a is equal. , L1 = L6 / 2. The length L6 of the heat insulating plate 22a may be set within a range in which the effect of the present invention can be obtained, and is not particularly limited, but may be, for example, about 80 mm to 120 mm.

さらに、壁パネル11の幅方向において、第1の断熱積層体21の断熱板21bの端部より突出する断熱板21aの端部の長さL5、即ち、第2の断熱積層体22の断熱板22aの端部より突出する断熱板22bの端部の長さL8は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、30mm~70mm程度とすればよい。また、第1の断熱積層体21の壁パネル11の揺動又は変位への追従と、該揺動又は変位によって断熱層20内に生じる応力の偏りを低減する上で、断熱板21bの端部より突出する断熱板21aの端部の長さは、両端部で等しくすることが好ましい。 Further, in the width direction of the wall panel 11, the length L5 of the end portion of the heat insulating plate 21a protruding from the end portion of the heat insulating plate 21b of the first heat insulating laminated body 21, that is, the heat insulating plate of the second heat insulating laminated body 22. The length L8 of the end portion of the heat insulating plate 22b protruding from the end portion of the 22a is not particularly limited as long as it can form a step within a range that can prevent the movement of moisture and moisture, but is, for example, about 30 mm to 70 mm. good. Further, in order to follow the swing or displacement of the wall panel 11 of the first heat insulating laminate 21 and to reduce the bias of stress generated in the heat insulating layer 20 due to the swing or displacement, the end portion of the heat insulating plate 21b. It is preferable that the lengths of the ends of the more protruding heat insulating plate 21a are equal at both ends.

〔実施形態2〕
図3(a)は、本発明の断熱壁構造の好ましい他の実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図3(b)は、係る断熱壁構造に用いられる断熱積層体の切断端面図である。本実施形態については、先に説明した実施形態1と異なる部分についてのみ説明する。
[Embodiment 2]
FIG. 3 (a) is a cut end view of the wall panel in the width direction schematically showing the configuration of a part of another preferred embodiment of the heat insulating wall structure of the present invention, and FIG. 3 (b) is related. It is a cut end view of the heat insulating laminate used for the heat insulating wall structure. The present embodiment will be described only with respect to the parts different from the first embodiment described above.

本実施形態において用いられる断熱積層体23は、接着層31dを介して2枚の同じ長さL9の断熱板23a,23bを接着してなるが、壁パネル11の幅方向において、両端部を互いにL10だけずらせて接着する。断熱板23a,23bの長さL9は、壁パネル11の長さL2に相当し、接着層31aを介して壁パネル11側の断熱板23aを壁パネル11に接着することで、断熱積層体23が壁パネル11に固定される。この時、壁パネル11の幅方向において、複数の断熱積層体23は、それぞれが1枚の壁パネル11に接着され、1枚の断熱積層体23が2枚の壁パネル11,11にわたって接着されないようにすることで、断熱積層体23は、壁パネル11の揺動又は変位に容易に追従し、断熱層20の損傷が防止される。また、断熱積層体23は側面に段差を有し、壁パネル11の幅方向の断面において、隣り合う2枚の断熱積層体23の境界は非直線状となるため、断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 The heat insulating laminate 23 used in the present embodiment is formed by adhering two heat insulating plates 23a and 23b having the same length L9 via an adhesive layer 31d, but both ends thereof are bonded to each other in the width direction of the wall panel 11. Adhere by shifting only L10. The length L9 of the heat insulating plates 23a and 23b corresponds to the length L2 of the wall panel 11, and the heat insulating laminating body 23 is formed by adhering the heat insulating plate 23a on the wall panel 11 side to the wall panel 11 via the adhesive layer 31a. Is fixed to the wall panel 11. At this time, in the width direction of the wall panel 11, each of the plurality of heat insulating laminates 23 is adhered to one wall panel 11, and one heat insulating laminate 23 is not adhered to the two wall panels 11 and 11. By doing so, the heat insulating laminate 23 easily follows the swing or displacement of the wall panel 11 and damage to the heat insulating layer 20 is prevented. Further, since the heat insulating laminate 23 has a step on the side surface and the boundary between the two adjacent heat insulating laminated bodies 23 is non-linear in the cross section in the width direction of the wall panel 11, one of them sandwiches the heat insulating wall structure. The movement of moisture and moisture from one space to the other is suppressed.

本実施形態において、壁パネル11の幅方向において、断熱板23aの端部から断熱板23bの端部までの距離L10は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、30mm~70mm程度とすればよい。 In the present embodiment, the distance L10 from the end of the heat insulating plate 23a to the end of the heat insulating plate 23b in the width direction of the wall panel 11 only needs to be able to form a step within a range that can prevent the movement of moisture and moisture, in particular. Although not limited, it may be, for example, about 30 mm to 70 mm.

また、本実施形態においては、断熱積層体23を壁パネル11に接着する際に、壁パネル11の幅方向において、壁パネル11側の断熱板23aの端部と、互いに隣り合う2枚の壁パネル11,11の境界11bとは、図3(a)に示すように、互いに一致していることが作業の容易性の観点で好ましい。 Further, in the present embodiment, when the heat insulating laminate 23 is bonded to the wall panel 11, the end portion of the heat insulating plate 23a on the wall panel 11 side and two walls adjacent to each other in the width direction of the wall panel 11 are adjacent to each other. As shown in FIG. 3A, it is preferable that the boundaries 11b of the panels 11 and 11 coincide with each other from the viewpoint of ease of work.

尚、湿気や水分の移動を阻止しうる観点から、壁パネル11側の断熱板23aの端部と、壁パネル11,11の境界11bとを離しても良いが、その場合には、断熱板23aが接着される壁パネル11の端部より、隣接する壁パネル11側に突出する該断熱板23aの端部については、該隣接する壁パネル11には接着しないようにする必要がある。 From the viewpoint of preventing the movement of moisture and moisture, the end portion of the heat insulating plate 23a on the wall panel 11 side may be separated from the boundary 11b of the wall panels 11 and 11, but in that case, the heat insulating plate may be separated. It is necessary that the end portion of the heat insulating plate 23a projecting toward the adjacent wall panel 11 from the end portion of the wall panel 11 to which the 23a is adhered is not adhered to the adjacent wall panel 11.

〔実施形態3〕
図4(a)は、本発明の断熱壁構造の好ましい他の実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図4(b)は、係る断熱壁構造に用いられる断熱積層体の切断端面図である。本実施形態については、先に説明した実施形態1、2と異なる部分についてのみ説明する。
[Embodiment 3]
4 (a) is a cut end view of the wall panel in the width direction schematically showing the configuration of a part of another preferred embodiment of the heat insulating wall structure of the present invention, and FIG. 4 (b) relates to the same. It is a cut end view of the heat insulating laminate used for the heat insulating wall structure. This embodiment will be described only with respect to the parts different from the above-described first and second embodiments.

本実施形態において用いられる断熱積層体24は、接着層31eを介して2枚の同じ長さL11の断熱板24a,24bを接着してなるが、壁パネル11の幅方向において、一方の端部に凸部24cが、他方の端部に凹部24dが形成されている。凸部24cと凹部24dはそれぞれ、壁パネル11の長手方向(紙面に直交する方向)に連続している。凸部24cの高さ(壁パネル11の幅方向の長さ)L12は凹部24dの深さ(壁パネル11の幅方向の長さ)L13に相当し、凸部24cの厚さT1は、凹部24dの開口部の距離(断熱板24a,24bの厚さ方向の距離)T2に相当し、凸部24cは凹部24dに嵌合する。断熱板24a,24bの長さL11は、壁パネル11の長さL2に相当し、接着層31aを介して壁パネル11側の断熱板24aを壁パネル11に接着することで、断熱積層体24が壁パネル11に固定される。1枚の断熱積層体24を壁パネル11に接着したら、接着済の断熱積層体24の凸部24c又は凹部24dに、隣り合う未接着の断熱積層体24の凹部24d又は凸部24cを嵌合しつつ、該断熱積層体24を、接着済みの断熱積層体24が接着された壁パネル11に隣接する壁パネル11に接着する。壁パネル11の幅方向において、複数の断熱積層体24は、それぞれが1枚の壁パネル11に接着され、1枚の断熱積層体24が2枚の壁パネル11,11にわたって接着されないようにすることで、断熱積層体24は、壁パネル11の揺動又は変位に容易に追従し、断熱層20の損傷が防止される。また、断熱積層体24は側面に凸部24c又は凹部24dによる段差を有し、壁パネル11の幅方向の断面において、隣り合う2枚の断熱積層体24の境界は非直線状となるため、断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 The heat insulating laminate 24 used in the present embodiment is formed by adhering two heat insulating plates 24a and 24b of the same length L11 via an adhesive layer 31e, but one end portion in the width direction of the wall panel 11. A convex portion 24c is formed on the surface, and a concave portion 24d is formed on the other end portion. The convex portion 24c and the concave portion 24d are continuous in the longitudinal direction (direction orthogonal to the paper surface) of the wall panel 11, respectively. The height of the convex portion 24c (length in the width direction of the wall panel 11) L12 corresponds to the depth of the concave portion 24d (length in the width direction of the wall panel 11) L13, and the thickness T1 of the convex portion 24c is the concave portion. The distance of the opening of 24d (distance in the thickness direction of the heat insulating plates 24a and 24b) corresponds to T2, and the convex portion 24c fits into the concave portion 24d. The length L11 of the heat insulating plates 24a and 24b corresponds to the length L2 of the wall panel 11, and the heat insulating laminating body 24 is formed by adhering the heat insulating plate 24a on the wall panel 11 side to the wall panel 11 via the adhesive layer 31a. Is fixed to the wall panel 11. After the one heat insulating laminate 24 is adhered to the wall panel 11, the concave portion 24d or the convex portion 24c of the adjacent unbonded heat insulating laminated body 24 is fitted into the convex portion 24c or the concave portion 24d of the bonded heat insulating laminated body 24. While doing so, the heat insulating laminate 24 is adhered to the wall panel 11 adjacent to the wall panel 11 to which the bonded heat insulating laminate 24 is adhered. In the width direction of the wall panel 11, the plurality of insulation laminates 24 are each adhered to one wall panel 11 so that one insulation laminate 24 is not adhered over the two wall panels 11 and 11. As a result, the heat insulating laminate 24 easily follows the swing or displacement of the wall panel 11 and damage to the heat insulating layer 20 is prevented. Further, since the heat insulating laminate 24 has a step on the side surface due to the convex portion 24c or the concave portion 24d, the boundary between the two adjacent heat insulating laminated bodies 24 is non-linear in the cross section in the width direction of the wall panel 11. Moisture and moisture transfer from one space across the insulation wall structure to the other are suppressed.

本実施形態において、凸部24cの高さL12及び凹部24dの深さL13や、凸部24cの厚さT1及び凹部24dの開口部の距離T2は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、L12,L13は30mm~70mm程度、T1,T2は30mm~70mm程度とすればよい。 In the present embodiment, the height L12 of the convex portion 24c and the depth L13 of the concave portion 24d, the thickness T1 of the convex portion 24c and the distance T2 of the opening of the concave portion 24d are within a range that can prevent the movement of moisture and moisture. It suffices if a step can be formed, and is not particularly limited. For example, L12 and L13 may be about 30 mm to 70 mm, and T1 and T2 may be about 30 mm to 70 mm.

また、本実施形態においては、断熱積層体24を壁パネル11に接着する際に、壁パネル11の幅方向において、壁パネル11側の断熱板24aの端部と、互いに隣り合う2枚の壁パネル11,11の境界11bとは、図4(a)に示すように、互いに一致していることが作業の容易性の観点で好ましい。 Further, in the present embodiment, when the heat insulating laminate 24 is bonded to the wall panel 11, the end portion of the heat insulating plate 24a on the wall panel 11 side and two walls adjacent to each other in the width direction of the wall panel 11 are adjacent to each other. As shown in FIG. 4A, it is preferable that the boundaries 11b of the panels 11 and 11 coincide with each other from the viewpoint of ease of work.

尚、湿気や水分の移動を阻止しうる観点から、壁パネル11側の断熱板24aの端部と、壁パネル11,11の境界11bとを離しても良いが、その場合には、断熱板24aが接着される壁パネル11の端部より、隣接する壁パネル11側に突出する該断熱板24aの端部は、該隣接する壁パネル11に接着しないようにする必要がある。 From the viewpoint of preventing the movement of moisture and moisture, the end portion of the heat insulating plate 24a on the wall panel 11 side may be separated from the boundary 11b of the wall panels 11 and 11, but in that case, the heat insulating plate may be separated. It is necessary that the end portion of the heat insulating plate 24a projecting toward the adjacent wall panel 11 from the end portion of the wall panel 11 to which the 24a is adhered does not adhere to the adjacent wall panel 11.

〔実施形態4〕
図5(a)は、本発明の断熱壁構造の好ましい他の実施形態の一部の構成を模式的に示す、壁パネルの幅方向の切断端面図であり、図5(b)、(c)は、係る断熱壁構造を構成する構成部材を示す切断端面図であり、図5(b)は断熱積層体を、図5(c)は断熱ブロックをそれぞれ示す。本実施形態については、先に説明した実施形態1~3と異なる部分についてのみ説明する。
[Embodiment 4]
5 (a) is a cut end view of the wall panel in the width direction schematically showing the configuration of a part of another preferred embodiment of the heat insulating wall structure of the present invention, FIGS. 5 (b) and 5 (c). ) Is a cut end view showing the constituent members constituting the heat insulating wall structure, FIG. 5 (b) shows a heat insulating laminate, and FIG. 5 (c) shows a heat insulating block. The present embodiment will be described only with respect to the parts different from the above-described embodiments 1 to 3.

本実施形態において用いられる断熱積層体25は、接着層31fを介して2枚の同じ長さL14の断熱板25a,25bを接着してなるが、壁パネル11の幅方向において、両端部に凹部25c,25dが形成されている。凹部25c,25dはいずれも壁パネル11の長手方向(紙面に直交する方向)に連続している。凹部25cの深さ(壁パネル11の幅方向の長さ)L15と凹部25dの深さL16は、互いに異なっていても良いが、等しいことが望ましい。また、凹部25c,25dのそれぞれの開口部の距離(断熱板25a,25bの厚さ方向の距離)T3,T4は互いに等しく、壁パネル11の幅方向において隣り合う2枚の断熱積層体25,25の境界において、凹部25cと25dとは互いに対向する。そして本実施形態においては、壁パネル11の幅方向において隣り合う2枚の断熱積層体25,25の境界において、凹部25cと25dとで形成される空間に断熱ブロック26が隙間なく嵌合される。断熱ブロック26は、断熱板25a、25bと同じ材料で形成され、壁パネル11の幅方向の長さL17と厚さT5とが、凹部25cと25dとで形成される空間の長さL15+L16と厚さ方向の距離T3,T4に相当する。 The heat insulating laminate 25 used in the present embodiment is formed by adhering two heat insulating plates 25a and 25b having the same length L14 via an adhesive layer 31f, but has recesses at both ends in the width direction of the wall panel 11. 25c and 25d are formed. Both the recesses 25c and 25d are continuous in the longitudinal direction (direction orthogonal to the paper surface) of the wall panel 11. The depth L15 of the recess 25c (the length in the width direction of the wall panel 11) L15 and the depth L16 of the recess 25d may be different from each other, but are preferably equal. Further, the distances (distances in the thickness direction of the heat insulating plates 25a and 25b) T3 and T4 of the respective openings of the recesses 25c and 25d are equal to each other, and the two heat insulating laminates 25 adjacent to each other in the width direction of the wall panel 11 At the boundary of 25, the recesses 25c and 25d face each other. Then, in the present embodiment, the heat insulating block 26 is fitted without a gap in the space formed by the recesses 25c and 25d at the boundary between the two heat insulating laminated bodies 25 and 25 adjacent to each other in the width direction of the wall panel 11. .. The heat insulating block 26 is made of the same material as the heat insulating plates 25a and 25b, and the length L17 and the thickness T5 in the width direction of the wall panel 11 are the length L15 + L16 and the thickness of the space formed by the recesses 25c and 25d. It corresponds to the distances T3 and T4 in the vertical direction.

断熱板25a,25bの長さL14は、壁パネル11の長さL2に相当し、接着層31aを介して壁パネル11側の断熱板25aを壁パネル11に接着することで、断熱積層体25が壁パネル11に固定される。そして、1枚の断熱積層体25を壁パネル11に接着したら、接着済の断熱積層体25の凹部25c又は25dに断熱ブロック26の一端を嵌合し、次いで隣り合う未接着の断熱積層体25の凹部25d又は25cに、上記断熱ブロック26の他端を嵌合しつつ、該断熱積層体25を、接着済みの断熱積層体25が接着された壁パネル11に隣接する壁パネル11に接着する。即ち、壁パネル11の幅方向において、複数の断熱積層体25は、それぞれが1枚の壁パネル11に接着され、1枚の断熱積層体25が2枚の壁パネル11,11にわたって接着されないようにすることで、断熱積層体25は、壁パネル11の揺動又は変位に容易に追従し、断熱層20の損傷が防止される。また、断熱積層体25は側面に凹部25c,25dと断熱ブロック26による段差を有し、壁パネル11の幅方向の断面において、隣り合う2枚の断熱積層体25の境界は非直線状となるため、断熱壁構造を挟んだ一方の空間から他方の空間への湿気や水分の移動が抑制される。 The length L14 of the heat insulating plates 25a and 25b corresponds to the length L2 of the wall panel 11, and the heat insulating plate 25a on the wall panel 11 side is bonded to the wall panel 11 via the adhesive layer 31a to bond the heat insulating laminate 25. Is fixed to the wall panel 11. Then, when one heat insulating laminate 25 is bonded to the wall panel 11, one end of the heat insulating block 26 is fitted into the recess 25c or 25d of the bonded heat insulating laminate 25, and then the adjacent unbonded heat insulating laminate 25 is fitted. While fitting the other end of the heat insulating block 26 into the recess 25d or 25c of the above, the heat insulating laminate 25 is adhered to the wall panel 11 adjacent to the wall panel 11 to which the bonded heat insulating laminate 25 is adhered. .. That is, in the width direction of the wall panel 11, the plurality of heat insulating laminates 25 are each adhered to one wall panel 11, and one heat insulating laminate 25 is not adhered to the two wall panels 11 and 11. By doing so, the heat insulating laminate 25 easily follows the swing or displacement of the wall panel 11 and damage to the heat insulating layer 20 is prevented. Further, the heat insulating laminate 25 has a step on the side surface due to the recesses 25c and 25d and the heat insulating block 26, and the boundary between the two adjacent heat insulating laminated bodies 25 is non-linear in the cross section in the width direction of the wall panel 11. Therefore, the movement of moisture and moisture from one space sandwiching the heat insulating wall structure to the other space is suppressed.

本実施形態において、断熱ブロック26の長さL17や厚さT5は、湿気や水分の移動を阻止し得る範囲の段差を形成できればよく、特に限定されないが、例えば、30mm~70mm程度とすればよい。 In the present embodiment, the length L17 and the thickness T5 of the heat insulating block 26 are not particularly limited as long as they can form a step within a range that can prevent the movement of moisture and moisture, but may be, for example, about 30 mm to 70 mm. ..

また、本実施形態においては、断熱積層体25を壁パネル11に接着する際に、壁パネル11の幅方向において、壁パネル11側の断熱板25aの端部と、互いに隣り合う2枚の壁パネル11,11の境界11bとは、図5(a)に示すように、互いに一致していることが作業の容易性の観点で好ましい。 Further, in the present embodiment, when the heat insulating laminate 25 is bonded to the wall panel 11, the end portion of the heat insulating plate 25a on the wall panel 11 side and two walls adjacent to each other in the width direction of the wall panel 11 are adjacent to each other. As shown in FIG. 5A, it is preferable that the boundaries 11b of the panels 11 and 11 coincide with each other from the viewpoint of ease of work.

尚、湿気や水分の移動を阻止しうる観点から、壁パネル11側の断熱板25aの端部と、壁パネル11,11の境界11bとを離しても良いが、その場合には、断熱板25aが接着される壁パネル11の端部より、隣接する壁パネル11側に突出する該断熱板25aの端部は、該隣接する壁パネル11に接着しないようにする必要がある。 From the viewpoint of preventing the movement of moisture and moisture, the end of the heat insulating plate 25a on the wall panel 11 side may be separated from the boundary 11b of the wall panels 11 and 11, but in that case, the heat insulating plate may be separated. It is necessary that the end portion of the heat insulating plate 25a projecting toward the adjacent wall panel 11 from the end portion of the wall panel 11 to which the 25a is adhered does not adhere to the adjacent wall panel 11.

上記実施形態3、4では、壁パネル11の幅方向の断面において、断熱積層体24の端部の凸部24c、凹部24d、及び断熱積層体25の端部の凹部25c、25d、断熱ブロック26の形状が矩形の場合を示したが、本発明においては、係る形状に限定されるものではない。図6は、実施形態3,4の応用例を示す、壁パネル11の幅方向の、壁パネル11,11の境界付近の切断端面図である。実施形態3において、断熱積層体24の端部の凸部24cの形状は、図6(a)に示す半円形、図6(b)に示す三角形、図6(c)に示す台形であってもよい。また、実施形態4において、断熱ブロック26の形状は、図6(d)に示す円形、図6(e)に示すひし形であってもよく、また、図6(f)に示すように、凹部25c、25dを台形とした形状としてもよい。 In the third and fourth embodiments, in the cross section of the wall panel 11 in the width direction, the convex portions 24c and the concave portions 24d at the ends of the heat insulating laminate 24 and the concave portions 25c and 25d at the ends of the heat insulating laminated body 25 and the heat insulating block 26. Although the case where the shape of the above is rectangular is shown, the present invention is not limited to such a shape. FIG. 6 is a cut end view near the boundary between the wall panels 11 and 11 in the width direction of the wall panel 11, showing application examples of the third and fourth embodiments. In the third embodiment, the shape of the convex portion 24c at the end of the heat insulating laminate 24 is a semicircle shown in FIG. 6 (a), a triangle shown in FIG. 6 (b), and a trapezoid shown in FIG. 6 (c). May be good. Further, in the fourth embodiment, the shape of the heat insulating block 26 may be a circular shape shown in FIG. 6 (d), a diamond shape shown in FIG. 6 (e), or a concave portion as shown in FIG. 6 (f). 25c and 25d may be trapezoidal in shape.

また、上記実施形態1~4においては、断熱積層体21~25がいずれも2枚の断熱板を積層した2層構成の形態を示したが、本発明においては、3層以上積層した構成であっても良い。3層以上とする場合、実施形態1,2においては、隣り合う断熱積層体の境界が階段状であればよい。また、実施形態3においては、隣り合う断熱積層体の境界に少なくとも一つの、凸部24cと凹部24dとの組み合わせがあればよく、3層以上では、中間の断熱板の端部をずらせることで、凸部24c、凹部24dを設けることができる。また、実施形態4においては、隣り合う断熱積層体の境界に少なくとも一つの断熱ブロック26が嵌合配置されていればよく、中間の断熱板の長さを短くすることで、凹部25c、25dを設けることができる。 Further, in the above-described embodiments 1 to 4, the heat insulating laminates 21 to 25 each show a two-layer structure in which two heat insulating plates are laminated, but in the present invention, the heat insulating laminated body has a structure in which three or more layers are laminated. There may be. In the case of three or more layers, in the first and second embodiments, the boundary between the adjacent heat insulating laminates may be stepped. Further, in the third embodiment, it is sufficient that there is at least one combination of the convex portion 24c and the concave portion 24d at the boundary between the adjacent heat insulating laminates, and in the case of three or more layers, the end portion of the intermediate heat insulating plate is shifted. Therefore, the convex portion 24c and the concave portion 24d can be provided. Further, in the fourth embodiment, at least one heat insulating block 26 may be fitted and arranged at the boundary of the adjacent heat insulating laminates, and the recesses 25c and 25d may be formed by shortening the length of the intermediate heat insulating plate. Can be provided.

本発明の断熱壁構造においては、壁材層10及び断熱層20のそれぞれの表面にさらに、他の部材を積層してもよく、例えば隣接する2枚の断熱板の境界を覆う防湿材を接着することで、該境界を介した湿気や湿度の移動が抑制されるため、好ましい。 In the heat insulating wall structure of the present invention, another member may be further laminated on the respective surfaces of the wall material layer 10 and the heat insulating layer 20, and for example, a moisture-proof material covering the boundary between two adjacent heat insulating plates is adhered. This is preferable because the movement of moisture and humidity through the boundary is suppressed.

上記実施形態1~4においては、壁材層10の一方の表面にのみ断熱層20を設けた構成を示したが、本発明において、断熱層20は、壁材層10の両方の表面に設けても良い。その場合、一方の表面側の断熱層と、他方の表面側の断熱層の構成は同じでも異なっていても良い。また、本発明の断熱壁構造は、建物の外壁としても、屋内の間仕切り壁としても用いられる。 In the above embodiments 1 to 4, the heat insulating layer 20 is provided only on one surface of the wall material layer 10, but in the present invention, the heat insulating layer 20 is provided on both surfaces of the wall material layer 10. May be. In that case, the configuration of the heat insulating layer on one surface side and the heat insulating layer on the other surface side may be the same or different. Further, the heat insulating wall structure of the present invention is used both as an outer wall of a building and as an indoor partition wall.

10:壁材層、11:壁パネル、11a:中空部、11b:境界、20:断熱層、21~25:断熱積層体、21a~25b:断熱板、24c:凸部、24c,25c,25d:凹部、26:断熱ブロック、31a~31f:接着層、51:躯体、52:壁パネル、53a,53b:取り付け部、60:壁材層、61:壁パネル、61a:中空部、70:断熱層、71a,71b:断熱板、80a,80b:接着層 10: Wall material layer, 11: Wall panel, 11a: Hollow part, 11b: Boundary, 20: Insulation layer, 21-25: Insulation laminate, 21a-25b: Insulation plate, 24c: Convex part, 24c, 25c, 25d : Recessed, 26: Insulation block, 31a to 31f: Adhesive layer, 51: Frame, 52: Wall panel, 53a, 53b: Mounting part, 60: Wall material layer, 61: Wall panel, 61a: Hollow part, 70: Insulation Layer, 71a, 71b: Insulation plate, 80a, 80b: Adhesive layer

Claims (7)

ロッキング構法により躯体に取り付けられた複数枚の壁パネルからなる壁材層と、前記壁材層の少なくとも一方の表面側に配置された断熱層と、を有する断熱壁構造であって、
前記断熱層は、厚さ方向に積層された複数枚の断熱板からなる断熱積層体を、少なくとも前記壁パネルの幅方向に複数枚有し、
前記断熱積層体の少なくとも一部が前記壁パネルに接着され、
前記壁パネルの幅方向において、前記壁パネルに接着された前記断熱積層体は、それぞれ1枚の前記壁パネルに接着されており、
前記壁パネルの幅方向の断面において、隣り合う2枚の前記断熱積層体の境界が非直線状であり、且つ、非接着であることを特徴とする断熱壁構造。
A heat insulating wall structure having a wall material layer composed of a plurality of wall panels attached to a skeleton by a locking construction method and a heat insulating layer arranged on at least one surface side of the wall material layer.
The heat insulating layer has a plurality of heat insulating laminates composed of a plurality of heat insulating plates laminated in the thickness direction at least in the width direction of the wall panel.
At least a portion of the adiabatic laminate is adhered to the wall panel
In the width direction of the wall panel, the heat insulating laminate adhered to the wall panel is adhered to one wall panel, respectively.
A heat insulating wall structure characterized in that the boundary between two adjacent heat insulating laminates is non-linear and non-adhesive in a cross section in the width direction of the wall panel.
前記断熱層は、前記壁パネルの幅方向の断面において、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも長い第1の断熱積層体と、前記壁パネル側の断熱板の長さが、前記壁パネルから離れた側の断熱板の長さよりも短い第2の断熱積層体と、からなり、
前記壁パネルの幅方向において、前記第1の断熱積層体はそれぞれが1枚の前記壁パネルに接着され、隣り合う2枚の前記第1の断熱積層体の間に前記第2の断熱積層体が嵌合され、前記第2の断熱積層体は、隣り合う2枚の前記第1の断熱積層体の少なくとも一方と前記壁パネルと非接着であることを特徴とする請求項1に記載の断熱壁構造。
The heat insulating layer comprises a first heat insulating laminate in which the length of the heat insulating plate on the wall panel side is longer than the length of the heat insulating plate on the side away from the wall panel in the cross section in the width direction of the wall panel. It is composed of a second heat insulating laminate in which the length of the heat insulating plate on the wall panel side is shorter than the length of the heat insulating plate on the side away from the wall panel.
In the width direction of the wall panel, each of the first heat insulating laminates is adhered to one wall panel, and the second heat insulating laminate is placed between two adjacent first heat insulating laminates. The heat insulating layer according to claim 1, wherein the second heat insulating laminated body is non-adhesive to at least one of two adjacent first heat insulating laminated bodies and the wall panel. Wall structure.
前記断熱積層体は、前記壁パネルの幅と等しい幅の複数枚の断熱板からなることを特徴とする請求項1に記載の断熱壁構造。 The heat insulating wall structure according to claim 1, wherein the heat insulating laminate is composed of a plurality of heat insulating plates having a width equal to the width of the wall panel. 前記複数枚の断熱板は、前記壁パネルの幅方向において両端部が互いにずれていることを特徴とする請求項3に記載の断熱壁構造。 The heat insulating wall structure according to claim 3, wherein both ends of the plurality of heat insulating plates are displaced from each other in the width direction of the wall panel. 前記壁パネルの幅方向において、前記断熱積層体は、一方の端部に凸部を、他方に前記凸部に対応する凹部を有し、前記凸部と前記凹部とが互いに嵌合していることを特徴とする請求項3に記載の断熱壁構造。 In the width direction of the wall panel, the heat insulating laminate has a convex portion at one end and a concave portion corresponding to the convex portion at the other end, and the convex portion and the concave portion are fitted to each other. The heat insulating wall structure according to claim 3. 前記壁パネルの幅方向において、前記断熱積層体は、両端部に凹部を有し、隣り合う2枚の前記断熱積層体にわたって、前記凹部に断熱ブロックが嵌合されていることを特徴とする請求項3に記載の断熱壁構造。 A claim characterized in that, in the width direction of the wall panel, the heat insulating laminate has recesses at both ends, and a heat insulating block is fitted in the recesses over two adjacent heat insulating laminates. The heat insulating wall structure according to Item 3. 前記壁材層側において、隣り合う2枚の前記断熱積層体の境界が、隣り合う2枚の前記壁パネルの境界に対応することを特徴とする請求項3乃至6のいずれか一項に記載の断熱壁構造。 The invention according to any one of claims 3 to 6, wherein the boundary between the two adjacent heat insulating laminates corresponds to the boundary between the two adjacent wall panels on the wall material layer side. Insulated wall structure.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000303584A (en) 1999-04-23 2000-10-31 Ig Tech Res Inc Heat insulating panel
JP2005336818A (en) 2004-05-26 2005-12-08 Tostem Corp Heat insulating panel and building
JP2009221820A (en) 2008-03-19 2009-10-01 Dow Kakoh Kk Heat insulating wall structure

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JP2016094800A (en) * 2014-11-17 2016-05-26 旭化成建材株式会社 Building panel and core material component in use for the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000303584A (en) 1999-04-23 2000-10-31 Ig Tech Res Inc Heat insulating panel
JP2005336818A (en) 2004-05-26 2005-12-08 Tostem Corp Heat insulating panel and building
JP2009221820A (en) 2008-03-19 2009-10-01 Dow Kakoh Kk Heat insulating wall structure

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