TW584594B - Process for continuously producing a lattice body made of a fiber-reinforced synthetic resin - Google Patents

Process for continuously producing a lattice body made of a fiber-reinforced synthetic resin Download PDF

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Publication number
TW584594B
TW584594B TW091121765A TW91121765A TW584594B TW 584594 B TW584594 B TW 584594B TW 091121765 A TW091121765 A TW 091121765A TW 91121765 A TW91121765 A TW 91121765A TW 584594 B TW584594 B TW 584594B
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Taiwan
Prior art keywords
grid
linear
fiber
synthetic resin
components
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TW091121765A
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Chinese (zh)
Inventor
Koshiro Hayashi
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Asahi Glass Matex Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0067Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other
    • B29C37/0075Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other using release sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06Fibrous reinforcements only
    • B29C70/10Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)

Abstract

A process for continuously producing a lattice body made of a fiber-reinforced synthetic resin, which comprises laminating, on a moving support, a layer consisting of a group of linear longitudinal components obtained by disposing a plurality of linear longitudinal components comprising continuous fibers impregnated with an uncured resin material in parallel with the moving direction of the support with a space between the components in a plane, and a layer consisting of a linear lateral component obtained by disposing a linear lateral component comprising continuous fibers impregnated with an uncured resin material, while folding it in the form of a horseshoe at each side edge of the support, in a direction at right angles with the moving direction of the support with a space, alternately in at least three layers, to form a lattice body wherein the group of linear longitudinal components and the linear lateral component are laminated at crossing positions of them; and curing the uncured resin material in the lattice body by heating in such a state that the lattice body is pressed from above by a pressing means so that the group of linear longitudinal components and the linear lateral component are contact-bonded at the crossing positions.

Description

584594 A7 B7__ 五、發明説明(1 ) 本發明係相關於用以當作土木工程及建造領域的 '混凝 土加強組件的纖維強化合成樹脂製格子狀體之連續製造方 (請先閲讀背面之注意事項再填寫本頁) 如公開於JP-A-62- 1 53449,在土木工程及建造領域的混 凝土結構部位作爲加強組件。彼此平行配置的複數纖維以 樹脂原料浸漬及綑綁形成彼此交叉成格子狀形式的纖維 束,及重複實行此操作使得延伸於某一方向之纖維束及延 伸於另一方向之纖維束疊層在格子狀的交叉位置,利用此 種方式獲得纖維強化合成樹脂製格子狀體。 迄今爲止,已藉由燈絲電源繞組型態自延伸於某一方 向之纖維束及延伸於另一方向之纖維束彼此交叉成格子狀 形式以獲得疊層,及爲接觸結合加壓纖維束的交叉位置, 及同時自一塑模獲得一成形的產品,以此種方式獲得此種 纖維強化合成樹脂製格子狀體。 經濟部智慧財產局員工消費合作社印製 根據此種方法,可符合使用纖維強化合成樹脂製格子 狀體當作混凝土加強組件所需之性能的條件。然而,鑑於 塑模的數目上的限制使生產力低,及生產成本傾向高。另 外,以此種方法獲得之纖維強化合成樹脂製格子狀體的尺 寸視使用的塑模而被限制,及在使用格子狀體當作需要特 定長度的部位之例子中,如用以當作隧道牆壁的加強組件 之例子,或爲了加強的目的應用於高速公路的後側之例 子,需要以連接器連接複數加強組件,因此由於連結器部 位的原料及操作方法的增加,使額外成本增加。 爲了克服此問題,例如,在JP-A-3-38325公開纖維強 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ 584594 A7 B7 五、發明説明(2) 化合成樹脂製格子狀體之連續製造方法。在此方法中,包 含以未熟化樹脂原料浸漬的連續纖維之複數直線縱向組件 配置於如帶式輸送機或棒式輸送機等移動支架上,與組件 間具有空間並平行於支架的移動方向,及包含以未熟化樹 脂原料浸漬的連續纖維之複數直線橫向組件具有空間地配 置在縱向組件右角的支架上,以形成包含縱向及橫向組件 之格子狀形式,及重複實行此操作以獲得縱向組件及橫向 組件間隔疊層之格子狀形式的疊層,及此疊層必須經由光 設定或加熱熟化以連續製造纖維強化合成樹脂製格子狀 體。 藉由此方法,纖維強化合成樹脂製格子狀體能夠被連 續製造且生產力高,然而,在藉由紫外線光設定的例子 中’合適的原料僅限於如玻璃纖維等可傳送紫外線的原 料。因此,此方法無法應用於不能傳送紫外線之碳纖維或 會因紫外線敗壞之有機原料。而且,纖維束的交叉位置需 要在熟化樹脂時接觸結合。因爲配置於支架上的疊層連續 通過以紫外線照射的電爐或熱熟化的電爐,故不能使用如 以壓力棒等接觸結合的方法,因此,在對應於支架上以紫 外線照射的部位設置彎曲,及纖維束以彎曲所產生之縱向 組件的張力接觸結合。 藉由此接觸結合的方法,在具有寬格子狀間隔,即寬 網眼的加強組件例子中,纖維束可適當地接觸結合,因爲 交叉位置間的距離是長的,然而,在具有細密網眼的加強 組件例子中,施加於交叉位置的壓力傾向不適當,及接觸 卜本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) imp 裝·584594 A7 B7__ V. Description of the invention (1) The present invention relates to the continuous manufacturing of fiber-reinforced synthetic resin lattices used as 'concrete reinforcement components' in the field of civil engineering and construction (please read the precautions on the back first) (Fill in this page again) As disclosed in JP-A-62-1 53449, concrete structural parts in the field of civil engineering and construction are used as reinforcement components. A plurality of fibers arranged in parallel to each other are impregnated and bound with resin raw materials to form fiber bundles that cross each other in a lattice form, and this operation is repeatedly performed so that the fiber bundles extending in one direction and the fiber bundles extending in the other direction are stacked on the lattice In this manner, a fiber-reinforced synthetic resin grid-like body was obtained in this manner. So far, filament bundles extending from one direction and fiber bundles extending from the other direction have crossed each other in a grid pattern by the filament power winding pattern to obtain a laminate, and the intersection of pressurized fiber bundles for contact bonding Position, and at the same time a shaped product is obtained from a mold, in this way a fiber-reinforced synthetic resin grid-like body is obtained. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs According to this method, the conditions required for the use of fiber-reinforced synthetic resin lattices as concrete reinforcement components can be met. However, in view of the limitation on the number of molds, productivity is low, and production costs tend to be high. In addition, the size of the grid-shaped body made of fiber-reinforced synthetic resin obtained in this way is limited depending on the mold used, and in the case where the grid-shaped body is used as a part requiring a specific length, such as a tunnel An example of a wall reinforcing component or an example applied to the rear side of an expressway for the purpose of reinforcement requires a plurality of reinforcing components to be connected by a connector. Therefore, an increase in raw materials and operating methods at the connector portion increases additional costs. In order to overcome this problem, for example, JP-A-3-38325 discloses that the fiber strength of this paper is in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) ~ 584594 A7 B7. 5. Description of the invention (2) Made of synthetic resin Continuous manufacturing method of grid-like body. In this method, a plurality of linear longitudinal components including continuous fibers impregnated with an uncured resin raw material are arranged on a moving support such as a belt conveyor or a rod conveyor, and there is a space between the components and parallel to the moving direction of the support. And a plurality of linear transverse components including continuous fibers impregnated with uncured resin raw materials are spatially arranged on a bracket at the right corner of the longitudinal component to form a grid-like form including the longitudinal and lateral components, and this operation is repeated to obtain the longitudinal components and The lamination in the form of a grid in which the lateral components are spaced apart, and the lamination must be cured by light setting or heat to continuously manufacture a fiber-reinforced synthetic resin grid. By this method, the fiber-reinforced synthetic resin grid-like body can be continuously manufactured and has high productivity. However, in the example set by the ultraviolet light, the 'suitable raw material is limited to an ultraviolet-transmittable raw material such as glass fiber. Therefore, this method cannot be applied to carbon fibers that cannot transmit ultraviolet rays or organic materials that are damaged by ultraviolet rays. Moreover, the cross position of the fiber bundle needs to be brought into contact with each other when the resin is cured. Since the laminates arranged on the bracket are continuously passed through an electric furnace irradiated with ultraviolet rays or a heat-cured electric furnace, a contact bonding method such as a pressure bar cannot be used, so a bend is provided at a portion corresponding to the ultraviolet ray on the bracket, and The fiber bundles are bonded in contact with the tension of the longitudinal components produced by bending. By this method of contact bonding, in the example of a reinforcing element having a wide grid-like space, that is, a wide mesh, the fiber bundle can be appropriately contacted and bonded because the distance between the crossing positions is long. In the reinforced component example, the pressure applied to the cross position is not appropriate, and the paper size of the paper is in accordance with the Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page) imp Loading ·

、1T 經濟部智慧財產局員工消費合作社印製 -5 584594 A7 __B7 五、發明説明(3) (請先閱讀背面之注意事項再填寫本頁) 結合傾向不適當。有關加強組件使用在連續露在諸如繁忙 公路的隧道中或隧道鐵路中等的震動之環境中,通常爲了 防止混凝土毀壞,加強組件的網眼爲細密的較佳。有關此 種具有細密網眼的加強構件,增加樹脂的量以便在交叉位 置增加附著性能,然而,若增加樹脂的量,則額外的樹脂 會附著於表面成爲附著物及損壞產品的外觀。 經濟部智慧財產局員工消費合作社印製 另一方面,在JP-A-3- 3 83 25的熱熟化的例子中,格子 狀的纖維束以配置於熟化電爐的附近的支架上合成樹脂製 之鋼式或帶式輸送機接觸結合。然而,在此種機構中,傾 向難以調整視所生產的格子狀體之壓緊力量,另外,當格 子狀體與作爲接觸結合裝置之鋼式或帶式輸送機接觸時, 抗磨損力傾向大,及因此格子狀體的移動速度受限。而 且,移動速度會改變,因此降低所生產之格子狀體的品 質。另外,格子狀體的磨損會導致樹脂自與接觸結合裝置 接觸之直線組件脫離,因此降低所生產之格子狀體的品 質,及較嚴重的問題是,格子狀體的形狀會變形。除此之 外,因爲機構總是暴露於熱環境中,故生產方法所使用的 設備會破裂,及因爲機構遮住熱輻射,故無法適當地加熱 格子狀體。 爲了克服上述問題,本發明的目的係提供纖維強化合 成樹脂製格子狀體之連續製造方法,其能夠應用於無法應 用光設定的原料,如碳纖維,及即使在具有細密網眼的加 強組件中,可以適當接觸結合而無須使用大量的樹脂原 料。 >本紙張尺度適财關家縣(CNS ) A4規格(21GX297公釐) — 經濟部智慧財產局員工消費合作社印製 584594 A7 ___B7 __ _ 五、發明説明(4) 爲了達成上述目的,本發明提供纖維強化合成樹脂製 格子狀體之連續製造方法,其包含在移動支架上疊層由一 群直線縱向組件所組成的層,與平面的組件間具有空間地 在平行於支架的移動方向,配置包含以未熟化樹脂原料浸 漬的連續纖維之複數直線縱向組件獲得該群直線縱向組 件,及由直線橫向組件所組成的層,當具有空間地在支架 移動方向的右角方向,在支架每一側以馬蹄形摺疊直線橫 向組件時,配置包含以未熟化樹脂原料浸漬的連續纖維之 複數直線橫向組件獲得該直線橫向組件,間隔至少三層, 以形成成群直線縱向組件及直線橫向組件疊層於他們的交 叉位置之格子狀體;及當格子狀體以緊壓裝置自上方壓 緊,使得成群直線縱向組件及直線橫向組件接觸結合在交 叉位置的狀態時,藉由加熱熟化格子狀體中的未熟化樹脂 原料。 在本發明的纖維強化合成樹脂製格子狀體之連續製造 方法中,緊壓裝置爲可變換的彈性重量較佳,覆蓋被加熱 格子狀體的至少一側,及以它自己的重量壓緊格子狀體。 在本發明的纖維強化合成樹脂製格子狀體之連續製造 方法中,彈性重量包含配置於平面的金屬鍊較佳。 在本發明的纖維強化合成樹脂製格子狀體之連續製造 方法中,支架爲釋放薄膜較佳。 在本發明的纖維強化合成樹脂製格子狀體之連續製造 方法中,釋放薄膜配置於支架上較佳。 在本發明的纖維強化合成樹脂製格子狀體之連續製造 本紙張尺度適用中國國家標準(CNS ) A4規格(2l〇X297公釐) ' 一 (請先閱讀背面之注意事項再填寫本頁), 1T Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs -5 584594 A7 __B7 V. Description of Invention (3) (Please read the precautions on the back before filling this page) Inapplicable tendency. The reinforcing element is used in an environment exposed continuously to vibration such as a busy highway tunnel or a tunnel railway. Generally, the mesh of the reinforcing element is preferably fine to prevent concrete damage. Regarding such a reinforcing member having a fine mesh, the amount of resin is increased so as to increase the adhesion performance at the intersection position. However, if the amount of resin is increased, additional resin may adhere to the surface to become an adherend and damage the appearance of the product. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. On the other hand, in the case of JP-A-3- 3 83 25 heat curing, the grid-like fiber bundles are made of synthetic resin placed on a bracket near the curing electric furnace. Contact combination of steel or belt conveyor. However, in such a mechanism, it is difficult to adjust the pressing force of the grid-like body produced. In addition, when the grid-like body is in contact with a steel or belt conveyor as a contact bonding device, the wear resistance tends to be large. , And therefore the movement speed of the lattice-shaped body is limited. Moreover, the moving speed is changed, thereby degrading the quality of the produced grid-like body. In addition, the abrasion of the lattice-shaped body may cause the resin to detach from the linear components in contact with the contact bonding device, so the quality of the produced lattice-shaped body is reduced, and a serious problem is that the shape of the lattice-shaped body is deformed. In addition, because the mechanism is always exposed to the thermal environment, the equipment used in the production method may be broken, and because the mechanism shields the heat radiation, the grid-like body cannot be properly heated. In order to overcome the above-mentioned problems, an object of the present invention is to provide a continuous manufacturing method of a fiber-reinforced synthetic resin grid-like body, which can be applied to raw materials such as carbon fibers that cannot be applied with light setting, and even in a reinforcing element having a fine mesh, Proper contact bonding is possible without using a large amount of resin raw materials. > This paper size is suitable for Guancai County (CNS) A4 size (21GX297 mm) — printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economy 584594 A7 ___B7 __ _ 5. Description of the invention (4) In order to achieve the above purpose, the present invention Provided is a continuous manufacturing method of a fiber-reinforced synthetic resin grid-like body, which includes a layer consisting of a group of linear longitudinal components stacked on a moving support, and a flat component having a space parallel to the moving direction of the support. A plurality of linear longitudinal modules of continuous fibers impregnated with raw material of uncured resin to obtain the group of linear longitudinal modules, and a layer composed of linear transverse modules, with a space in the right corner of the moving direction of the bracket, and a horseshoe shape on each side of the bracket When folding the linear transverse module, a plurality of linear transverse modules including continuous fibers impregnated with an uncured resin raw material are arranged to obtain the linear transverse module, spaced at least three layers to form a group of linear longitudinal modules and the linear transverse modules stacked on their cross Position of the grid-like body; and when the grid-like body is compressed from above by a pressing device Groups such linear components and linear lateral longitudinal components incorporated in the contact position when the cross state, by curing uncured resin material heating grid-like body. In the continuous manufacturing method of the fiber-reinforced synthetic resin lattice-shaped body of the present invention, it is preferable that the pressing device is a switchable elastic weight, covers at least one side of the heated lattice-shaped body, and presses the lattice with its own weight. Shape. In the continuous manufacturing method of the fiber-reinforced synthetic resin lattice-shaped body of the present invention, it is preferable that the elastic weight includes a metal chain arranged on a plane. In the continuous manufacturing method of the fiber-reinforced synthetic resin grid-like body of the present invention, the stent is preferably a release film. In the continuous manufacturing method of the fiber-reinforced synthetic resin grid-like body of the present invention, it is preferable that the release film is disposed on the holder. Continuous manufacturing of the fiber-reinforced synthetic resin grid-like body of the present invention The paper size is applicable to the Chinese National Standard (CNS) A4 specification (21 × 297 mm) '1 (Please read the precautions on the back before filling this page)

584594 A7 B7 五、發明説明(5 ) 方法中’以緊壓裝置壓緊格子狀體之前,以釋放薄膜覆蓋 格子狀體的上表面較佳。 在附圖中: 圖1爲說明實行本發明的方法之製造設備的側視圖。 圖2爲說明實行本發明的方法之製造設備的俯視圖。 圖3爲說明在本發明的方法中,縱向及橫向組件的配 置例子之圖解。 (請先閱讀背面之注意事項再填寫本頁) 裝· 經濟部智慧財產局員工消費合作社印製 主要元件對照表 1 纖 維 滾 筒 2 連 續 纖 維 V 直 線 縱 向 組 件 2’, 直 線 縱 向 組 件 3 樹 脂 槽 4 支 架 5 連 續 纖 維 5, 直 線 橫 向 組 件 5" 直 線 橫 向 組 件 6 橫 向 組 件 進 給 機 器 6, 橫 向 組 件 進 給 機 器 7 導 銷 8 電 爐 9 彈 性 重 量 、1Τ 。本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ? i r? 584594 五、發明説明(6 ) A7 ____B7 10 釋 放 薄 膜 12 釋 放 薄 膜 15 滾 軸 現在 , 將 參 照 較 佳 實施 例 更 加 詳細 說 明本 發 明 〇 圖1 及 2 各 白 爲 實 行本 發 明 的 方法 之 製 造 設 備 例 子 的 側視圖及俯 視 圖 〇 在 圖 1中 , 白 圖 解的 頂 部 連 續 移 動 至 底 部之支架 4 上 複 數 直 線縱 向 組 件 2’包含 以 藉 由 將 白 纖 維 滾筒1拉出的連續纖維2通過以未熟化樹脂浸漬的樹脂槽3 所獲得之未熟化樹脂浸漬的連續纖維,具有空間地與支架4 的移動方向平行配置。在本發明中,具有空間地彼此平行 配置之複數直線縱向組件2 ’在下文中稱做〜一群直線縱向 組件〃。 然後,直線橫向組件5’包含以藉由將自纖維滾筒1拉 出的連續纖維2通過以未熟化樹脂浸漬的樹脂槽3所獲得 之未熟化樹脂浸漬的連續纖維,以在支架4移動方向的右 角之方向往復的橫向組件進給機器6配置於支架4上,使 得其可交叉直線橫向組件5’。 直線橫向組件5’固定於設置在支架4的側緣上之導銷7 上及以馬蹄形摺疊,及然後當直線橫向組件y事先與直線 縱向組件2’交叉及配置於支架上使得其與直線縱向組件2’ 交叉時,其移動至與移動方向相對的方向。 圖3爲說明在本發明的方法中,縱向及橫向組件的配 置例子之圖解。設置在支架4上的直線縱向組件2’以支架4 運送,自圖解的右方移動至左方。如此配置直線橫向組件 ,本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝----:—訂---- 經濟部智慧財產局員工消費合作社印製 -9- 584594 A7 B7 五、發明説明(7 ) 5’使得其藉由橫向組件進給機器6在圖解的縱向移動,交叉 直線縱向組件。當直線橫向組件5’到達導銷7時,橫向組 件進給機器6暫時停止。在那時,當支架4自圖解的右方 移動至左方時,由於導銷7的關係,直線橫向組件5’移動 至圖解的右方,及移動至鄰近於導銷7的位置。在此點, 橫向組件進給機器6移動至與直線橫向組件V事先配置時 的方向相對的方向。在此種方式中,如此配置直線橫向組 件5’使得當它固定於導銷7上及以馬蹄形摺疊時交叉直線 縱向組件2’。藉由重複實行以馬蹄形摺疊直線橫向組件5’ 的動作,直線橫向組件5’具有空間地在支架4移動方向的 右角方向配置於直線縱向組件2’上,及形成直線縱向組件 2’及直線橫向組件y彼此交叉之格子狀。 然後,在如成群直線縱向組件2’的例子一樣的方式 中,一群直線縱向組件2"配置於直線橫向組件5’上。即複 數直線縱向組件2"包含以藉由將自纖維滾筒1拉出的連 續纖維2通過以未熟化樹脂浸漬的樹脂槽3所獲得之未熟 化樹脂浸漬的連續纖維,以關於支架4的移動方向所設置 於橫向組件進給機器6的下游把柄之滾軸1 5,具有空間地 與支架4的移動方向平行配置於直線橫向組件5,上。爲了 與支架4的移動方向平行配置直線縱向組件(2’,2"), 例如’可以是棒狀及固定於成群直線縱向組件(2,,2") 的端部之引導在格子狀體成形之前可放置於支架4上。藉 由支架4的移動運送引導,藉以拉出及與支架4的移動方 向平行配置成群直線縱向組件(2’,2")。在格子狀體開 本紙張尺度適用中國國家標準(CNS } M規格(21〇><297公釐) (請先閱讀背面之注意事項再填寫本頁) I me— i^i— an In mi 1.^1--"Jm· In in.— i^n· 經濟部智慧財產局員工消費合作社印製 -10- 584594 A7 ___ B7 五、發明説明(8) (請先閲讀背面之注意事項再填寫本頁) 始成形之後,因爲方法爲連續製造方法,故成群直線縱向 組件(Y,2”)藉由格子狀體的移動被拉出及與支架4的 移動方向平行配置。在格子狀體成形之前藉由引導拉出之 成群直線縱向組件(2 ’,2")的一部分可自已製成的格子 狀體切斷。 然後,在如直線橫向組件V的例子一樣的方式中,直 線橫向組件5”配置於成群直線縱向組件2"上。即包含以 藉由將自纖維滾筒1拉出的連續纖維5通過以未熟化樹脂 浸漬的樹脂槽3所獲得之未熟化樹脂浸漬的連續纖維之直 線橫向組件5”,配置於成群直線縱向組件2"上以形成具有 直線縱向組件2"的格子狀,同時藉由設置在關於支架4的 移動方向的滾軸1 5之下游把柄、及與橫向組件進給機器6 操作方式一樣的橫向組件進給機器6 ’將它以馬蹄形摺疊於 配置在支架4的每一側緣之導銷7。 經濟部智慧財產局員工消費合作社印製 如上述,在本發明中,由成群直線縱向組件組成的層 及由直線橫向組件組成的層總共至少三層地間隔疊層於移 動支架上,藉以成群直線縱向組件及直線橫向組件疊層於 他們彼此交叉所形成的交叉位置之格子狀體。在圖中,以 直線縱向組件Y、直線橫向組件5’、 直線縱向組件2"、 及直線橫向組件5"的順序疊層總共四層。然而,疊層的順 序並不侷限於此,及當直線橫向組件固定於配置於支架的 每一側緣上之導銷及以馬蹄形摺疊時,可以配置成群直線 縱向組件在配置於支架上的直線橫向組件上。而且,疊層 的數目並不特別限制,只要總共至少三層,及藉由改變滾 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 584594 A7 _____ _B7 ___ 五、發明説明(9) 軸的數目以配置直線縱向組件及直線橫向組件進給機器能 夠隨意選擇數目。層的數目通常總計形成3至16,形成3 至8較佳。當成群直線縱向組件的數目在上述範圍內時, 就考慮包括強度的機械特性而言,爲適當符合使用纖維強 化合成樹脂製格子狀體當作混凝土加強組件所需的規格。 藉由滾軸推動器支架4自圖解的頂部連續移動至底 部。例如,此種支架可以是金屬或合成樹脂製帶式輸送 機,或包含鋼製平面方形管及滾筒鍊的組合之棒式輸送 機。在支架4中,連接滾軸的面爲平面較佳。而且,如下 文所說明的,在支架4中,帶式輸送機的帶子部位可以是 釋放薄膜。除此之外,亦可使用通過格子狀體之基底上, 自圖解的頂部移動至底部之釋放薄膜。 直線縱向組件及直線橫向組件爲纖維束,藉由彼此平 行配置複數連續纖維及以未熟化樹脂浸漬。 在本發明中,構成纖維束的纖維可以是任何用作纖維 加強複合原料的纖維。然而,亦可使用其他纖維,如金屬 纖維、氧化鋁纖維、碳化矽纖維、例如氮化矽的陶瓷纖維 等,或合成樹脂纖維,如人造纖維、聚乙烯纖維、或聚芳 香基纖維等。 在本發明中,浸漬纖維的樹脂原料可以是任何用以製 造纖維強化塑膠的熱固性樹脂,及可適當地使用任一乙烯 酯樹脂、不飽和聚酯樹脂、環氧樹脂、酚醛樹脂、等。 直線縱向及橫向組件疊層於上述程序所準備的交叉位 置之格子狀體通過用以加熱熟化之電爐8,調整其中的溫度 I紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) " (請先閱讀背面之注意事項再填寫本頁) |裝----^---訂----- 經濟部智慧財產局員工消費合作社印製 ? 經濟部智慧財產局員工消費合作社印製 584594 A7 B7 五、發明説明(10) 至適合熟化樹脂的溫度,藉由支架4自圖解的頂部移動至 底部,藉以以加熱熟化疊層中的未熟化樹脂。 當在用以加熱熟化之電爐8中熟化樹脂原料時,如上 述,縱向及橫向組件需接觸結合於交叉位置。在本發明 中,當格子狀體以緊壓裝置自上方壓緊,使得直線縱向及 橫向組件接觸結合在交叉位置的狀態時,加熱格子狀體。 緊壓裝置爲可變換的彈性重量較佳,覆蓋至少被加熱 格子狀體的一側,及以它自己的重量壓緊格子狀體。 彈性重量爲具有彈性及以輕微外力可變形之可變換的 緊壓裝置,及自上方以它自己的重量壓緊格子狀體。 在圖1中,圖示鍊彈性重量9固定於支架4的上游側 卜.的用以加熱熟化之電爐8的上游把柄的端部。固定於用 以加熱熟化之電爐8的上游把柄的端部之彈性重量9在支 架4的上游側上放下以覆蓋在加熱熟化的電爐8中之被加 熱的格子狀體表面。在此種鍊彈性重量中,未固定的側端 及每一側部位是自由的,及彈性重量自上方以它自己的重 量壓緊格子狀體。例如,此種彈性重量可以是在平面織入 金屬纖維之纖維體,金屬製薄板具有可塑性,一個包含組 合有金屬纖維或其他纖維之金屬製複數重量,使得重量在 縱向及橫向以均等間距配置,或一個包含配置於平面的金 屬鍊。包含配置於平面的金屬鍊的那一個可以是一個具有 連接的仳連金屬鍊的,或一個具有以簾幕形式配置於平面 之複數金屬鍊。而且,可以是一個具有以簾幕形式配置之 複數矩形金屬纖維,或一個藉由連接由具有纖維的金屬製 —紙張尺度適用中國國家標準(CNS ) A4_ · 13 · f裝----Ί (請先閱讀背面之注意事項再填寫本頁) --訂----- 584594 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明説明(11) 成的複數重量,及以簾幕形式配置複數連接重量使得金屬 製重量在長側方向以均等間距配置所獲得的。 另外,另一形式的彈性重量可以是環帶,以可轉動的 滾軸支持其兩端。對環帶而言,並無如應用於帶式輸送機 一般的高張力,及帶表面下垂至格子狀體之上,藉以帶表 面覆蓋格子狀體的上表面及以它自己的重量壓緊格子狀 體。例如,環帶可以是一個包含上述配置於平面的金屬 鍊,在平面織入金屬纖維之纖維體的,或一個包含在縱向 及橫向具有纖維連接的金屬所製成的複數重量的。在他們 之中,一個包含配置於平面的金屬鍊,其端部固定於支架 的上游側的,或一個以環帶形式的較佳。P17 本發明的方法因爲爲了使縱向及橫向組件接觸結合於 交叉位置,利用彈性重量自上方壓緊格子狀體,故 具有下列優點。 第一、彈性重量及格子狀體間的摩擦減到最小。即彈 性重量僅一端固定在上游側,故彈性重量在下游側端及側 部位具有自由端,因此僅藉由彈性重量自己的重量的力量 白上方施加於格子狀體。另外,環帶形式的彈性重量以它 自己的重量下垂及覆蓋格子狀體的上表面,因此僅藉由彈 性重量自己的重量的力量自上方施加於格子狀體。因此, 格子狀體的移動速度不會像習知藉由例如帶式輸送機的接 觸結合的方法一樣受限,及不用擔心移動速度改變。另 外’可減低由於格子狀體及裝置間的接觸所引起的格子狀 體變形及或樹脂脫離的可能性。 拉产紙張尺度適用中國國家標準(CNS } Α4規格(2!0Χ297公釐) _裝---- (請先閱讀背面之注意事項再填寫本頁) ---訂----- -14- 584594 A7 B7 五、發明説明(12) (請先閱讀背面之注意事項再填寫本頁) 第二、因爲彈性重量以它自己的重量壓緊格子狀體, 故不同於以機械裝置壓緊的例子,藉由改變所使用的彈性 重量的重量可容易調整壓緊的力量。因此,視例如格子狀 體的疊層數目或所使用的直線縱向及橫向組件,能夠彈性 及容易地調整壓緊的力量。 第三、彈性重量具有可塑性及可變換的,因此可均勻 地壓緊格子狀體的上表面。 第四、彈性重量以它自己的重量壓緊格子狀體及未利 用複雜的機構,因此即使在加熱之下使用亦免於例如損壞 等問題。 第五、因爲在加熱之下使用金屬製彈性重量,它儲存 熱,因此作爲格子狀體的熱源。尤其是,當加熱熟化的電 爐爲紅外線輻射的電爐時,彈性重量總是暴露於紅外線輻 射及因此被加熱,故可作爲格子狀體的熱源。 經濟部智慧財產局員工消費合作社印製 用以加熱熟化的電爐8可以是任何熟化樹脂的熱源, 及例如可使用電爐或利用紅外線燈泡之紅外線輻射的電 爐。在他們之中,紅外線輻射的電爐較佳,其能夠均勻及 快速地加熱輻射部位。用以輻射之紅外線爲具有2.5至25 β m波長範圍的紅外線或具有至少25 // m波長範圍的遠紅 外線。尤其是具有均勻及快速地加熱輻射部位的高效果及 具有加熱彈性重量的高效果之遠紅外線較佳。 在本發明中,在支架4上配置釋放薄膜1 〇以便防止未 熟化樹脂原料附著於支架4較佳。即釋放薄膜1 0插入支架 4及格子狀體間使得支架4及格子狀體不直接接觸,藉以會g 、本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -15- 584594 A7 __ B7 五、發明説明(13) (請先閱讀背面之注意事項再填寫本頁) 夠防止未熟化樹脂原料附著於支架,及已製成的格子狀體 能夠容易地自支架拿出。在圖1中,在支架4的上游把柄 供應釋放薄膜10以在支架4上配置釋放薄膜10。然而,在 支架上配置釋放薄膜的方法並不侷限於此,及釋放薄膜可 直接裝附於支架的支架表面。而且,支架4本身可以是釋 放薄膜。支架本身是釋放薄膜意謂帶式輸送機形式之支架 的帶表面爲釋放薄膜的例子,或釋放薄膜放置於格子狀體 通過的基底上的例子,及基底在支架所需的移動方向移 動。 在本發明中,在格子狀體以緊壓裝置自上方壓緊之 前,以釋放薄膜覆蓋格子狀體的上表面較佳。在圖1中, 釋放薄膜1 2自加熱熟化之電爐8的上游把柄供應於格子狀 體之上,用以覆蓋格子狀體的上表面,藉以在以緊壓裝置 壓緊格子狀體時,防止緊壓裝置直接接觸格子狀體,更加 減低格子狀體及彈性重量間的摩擦,及藉由使用彈性重量 將摩擦減至最低的優點變得更有效。 經濟部智慧財產局員工消費合作社印製 配置於支架上的釋放薄膜,包括釋放薄膜本身爲支架 的例子,或覆蓋於格子狀體的上表面之薄膜可以是任何用 以釋放之纖維強化樹脂所使用的薄膜,及例如,它可以是 耐熱玻璃紙或含有聚乙烯對苯二甲酯(PET )的聚酯薄膜。 在完成加熱熟化步驟之後,當格子狀體製成成品時需 要藉由在用以加熱熟化的電爐8之下游柄配置凸耳截斷機 (未圖示)截掉凸耳部位(格子狀體的餘面、邊緣)。 現在’將參照例子更詳細說明本發明。然而,應瞭解 ,本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -16- 584594 A7 B7 五、發明説明(, 本發明絕不侷限於此特定 例子。 使用圖示於圖1及2中的設備,其中用以加熱熟化的 電爐爲紅外線輻射電爐,及支架爲40m長、1.1m寬的合成 樹脂製帶式輸送機,使用碳纖維(單絲,直徑:6 // m )作 爲連續纖維及使用乙烯酯樹脂作爲樹脂,連續製造長側方 向爲連續的纖維強化合成樹脂(肋條尺寸:6 mm,寬度:2 mm,格子狀空間:50 mm )製格子狀體C4用作對應於焊接 含金鋼4 5之碳型混凝土加強組件。因此獲得帶型的格子狀 體,自每一縱向及橫向組件任意切斷五個具有一側長度爲 300 mm束的測試樣本,以完成作爲混凝土加強組件的性能 測試。結果,證實符合至少1,400心1111112"?抗張強度的規格 及100性抗張係數。 根據本發明的方法,能夠連續製造纖維強化合成樹脂 製格子狀體,及此方法的生產力亦出色。而且,因爲未熟 化樹脂以加熱熟化,以遠紅外線較佳,此方法能夠應用於 無法應用光設定的原料,如碳纖維或著色樹脂,或會因爲 紫外線輻射而敗壞的有機原料,增加所使用材料的選擇 性。而且,因爲在加熱熟化的時候,格子狀體藉由彈性重 量自上方壓緊,使得縱向及橫向組件接觸結合在交叉位 置,均勻地壓緊格子狀體,及改良熟化時在縱向及橫向的 交叉位置之接觸結合的性能,此點在習知連續形成上有問 題。因此,即使在製造具有細密網眼的格子狀體之例子 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) xi衣----:---訂----- 經濟部智慧財產局員工消費合作社印製 584594 A7 _B7_ 五、發明説明( (請先閱讀背面之注意事項再填寫本頁) 中,亦不需要以大量樹脂浸漬,及可克服諸如因爲在產品 的表面上裝附樹脂所引起產品外觀毀壞等問題。而且,因 爲使用彈性重量作爲接觸結合格子狀體的裝置,及在彈性 重量及格子狀體間設置釋放薄膜,故接觸結合的裝置及格 子狀體間的摩擦可減至最小,不必擔心由於格子狀體與接 觸結合的裝置間的摩擦而降低品質。另外,因爲釋放薄膜 在支架及格子狀體間,故容易自支架拿出已製成的格子狀 體。 經濟部智慧財產局員工消費合作社印製 藉由本發明的方法製造的纖維強化合成樹脂製格子狀 體爲連續製造及因此在尺寸上具有高度自由性,及可切成 如土木工程及建造領域中用作加強組件及例子所需之希望 的尺寸,尤其是當加強組件位於混凝土結構的一部位時。 藉由此混凝土加強組件,即使用於例如隧道的內牆時,亦 能夠省下如連接複數加強組件等的操作工作。而且,因爲 格子狀體被連續製造,故在長側方向沒有餘面產生,及當 藉由凸耳截斷機截掉短側方向的餘面及將格子狀體形成滾 筒時,可以攜帶滾筒到工地,將格子狀體切成所需的尺寸 及所使用的樣子。如此製造的混凝土加強組件適用於隧道 內牆的補強,或當作建造或土木工程應用,諸如鐵路的通 信電纜架、地板覆蓋、或水封隧道及地下隧道之遮蔽機的 垂直軸等之混凝土原料的加強或維持原料。 發表於2001年9月28日,包括申請專利書、申請專 利範圍、圖示、及摘要之日本專利申請案號2001-301524的 完整公開倂入此文中作爲參照。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) — ; -18-584594 A7 B7 V. Description of the invention (5) In the method, it is better to cover the upper surface of the grid-like body with a release film before pressing the grid-like body with a pressing device. In the drawings: FIG. 1 is a side view illustrating a manufacturing apparatus for carrying out the method of the present invention. Fig. 2 is a plan view illustrating a manufacturing facility for carrying out the method of the present invention. Fig. 3 is a diagram illustrating an example of the configuration of vertical and horizontal components in the method of the present invention. (Please read the precautions on the back before filling out this page) Assembly and comparison table of the main components printed by the Employees ’Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1 Fiber roller 2 Continuous fiber V Straight vertical component 2 ', Straight vertical component 3 Resin tank 4 Bracket 5 continuous fiber 5, straight transverse module 5 " straight transverse module 6 transverse module feeding machine 6, transverse module feeding machine 7 guide pin 8 electric furnace 9 elastic weight, 1T. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)? Ir? 584594 V. Description of the invention (6) A7 ____B7 10 Release film 12 Release film 15 Roller Now, it will be explained in more detail with reference to the preferred embodiment The invention. Figures 1 and 2 are side and top views of examples of manufacturing equipment implementing the method of the invention. In Figure 1, the top of the white diagram is continuously moved to the bottom of the bracket 4. A plurality of linear longitudinal components 2 'includes The uncured resin-impregnated continuous fibers obtained by pulling the continuous fibers 2 drawn out of the white fiber drum 1 through the resin tank 3 impregnated with the uncured resin are arranged spatially parallel to the moving direction of the holder 4. In the present invention, a plurality of linear longitudinal elements 2 'having a plurality of linear longitudinal elements arranged spatially and parallel to each other are hereinafter referred to as a group of linear longitudinal elements 〃. Then, the linear transverse assembly 5 ′ contains continuous fibers impregnated with uncured resin obtained by pulling continuous fibers 2 pulled out from the fiber drum 1 through a resin tank 3 impregnated with uncured resin, so that The transverse component feeding machine 6 reciprocating in the right corner direction is arranged on the bracket 4 so that it can cross the straight transverse component 5 '. The linear transverse module 5 'is fixed on the guide pin 7 provided on the side edge of the bracket 4 and folded in a horseshoe shape, and then the linear transverse module y crosses the linear longitudinal module 2' in advance and is arranged on the bracket so that it is longitudinal with the straight line When the component 2 'crosses, it moves to a direction opposite to the moving direction. Fig. 3 is a diagram illustrating an example of the configuration of vertical and horizontal components in the method of the present invention. The linear longitudinal assembly 2 'provided on the bracket 4 is carried by the bracket 4 and moves from the right to the left of the illustration. If the straight horizontal component is configured in this way, the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling this page) Printed by the Consumer Property Cooperative of the Intellectual Property Bureau-9- 584594 A7 B7 V. Description of the invention (7) 5 'makes it move in the illustrated longitudinal direction by the transverse component feeding machine 6 and intersect straight vertical components. When the linear transverse assembly 5 'reaches the guide pin 7, the transverse assembly feeding machine 6 is temporarily stopped. At that time, when the bracket 4 is moved from the right to the left of the illustration, the linear cross assembly 5 'is moved to the right of the illustration due to the relationship of the guide pin 7, and to a position adjacent to the guide pin 7. At this point, the transverse module feeding machine 6 moves to a direction opposite to the direction when the linear transverse module V is arranged in advance. In this manner, the linear cross member 5 'is arranged such that it crosses the linear longitudinal member 2' when it is fixed to the guide pin 7 and folded in a horseshoe shape. By repeating the action of folding the linear transverse module 5 'in a horseshoe shape, the linear transverse module 5' is spatially arranged on the linear longitudinal module 2 'in the right corner direction of the moving direction of the bracket 4, and forms the linear longitudinal module 2' and the linear transverse direction. The elements y intersect with each other in a grid pattern. Then, in the same manner as the example of the group of linear vertical members 2 ', a group of linear vertical members 2 " are arranged on the linear horizontal members 5'. That is, a plurality of linear longitudinal modules 2 " contain continuous fibers impregnated with uncured resin obtained by pulling continuous fibers 2 pulled out from the fiber drum 1 through a resin tank 3 impregnated with uncured resin, with respect to the moving direction of the bracket 4 The rollers 15 provided on the downstream handle of the transverse module feeding machine 6 are disposed on the linear transverse module 5 in a space parallel to the moving direction of the bracket 4. In order to arrange the linear longitudinal component (2 ', 2 ") in parallel with the moving direction of the bracket 4, for example,' may be rod-shaped and fixed to the end of the group of linear longitudinal components (2 ,, 2 ") guided in a grid-like body It can be placed on the bracket 4 before forming. A group of linear longitudinal components (2 ', 2 ") are pulled out and arranged in parallel with the moving direction of the bracket 4 by being guided by the movement of the bracket 4. Applicable to Chinese national standard (CNS} M specification (21〇 > < 297 mm) for paper format of grid-like format (please read the precautions on the back before filling this page) I me— i ^ i— an In mi 1. ^ 1-" Jm · In in.— i ^ n · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -10- 584594 A7 ___ B7 V. Invention Description (8) (Please read the note on the back first (Please fill in this page again for details.) After forming, since the method is a continuous manufacturing method, the group of linear longitudinal components (Y, 2 ") is pulled out by the movement of the grid-like body and arranged parallel to the moving direction of the bracket 4. A part of the group of linear longitudinal members (2 ', 2 ") drawn out by guiding before the grid-like body is formed can be cut from the grid-like body that has been made. Then, in the same manner as the example of the linear transverse member V, The linear transverse module 5 "is arranged on the group of linear longitudinal modules 2", that is, impregnated with uncured resin obtained by pulling continuous fibers 5 pulled out from the fiber drum 1 through a resin tank 3 impregnated with uncured resin. Continuous fiber linear cross assembly 5 ”with On the group of linear longitudinal modules 2 "to form a grid shape with the linear longitudinal modules 2", and at the same time, it is operated by a handle provided downstream of the rollers 15 on the moving direction of the bracket 4 and the transverse module feeding machine 6 The horizontal component feeding machine 6 'in the same manner is folded in a horseshoe shape on the guide pins 7 arranged on each side edge of the bracket 4. The employee consumer cooperative of the Intellectual Property Bureau of the Ministry of Economics has printed as described above. In the present invention, The layer composed of the linear vertical components and the layer composed of the linear horizontal components are stacked on the mobile support at least three layers in total, so that the group of the linear vertical components and the linear horizontal components are stacked at the crossing positions formed by them crossing each other. Lattice-shaped body. In the figure, a total of four layers are stacked in the order of the straight vertical component Y, the straight horizontal component 5 ', the straight vertical component 2 ", and the straight horizontal component 5 ". However, the order of lamination is not limited to Therefore, when the linear transverse components are fixed to the guide pins arranged on each side edge of the bracket and folded in a horseshoe shape, a group of linear longitudinal components can be arranged. On the linear cross-section assembly arranged on the bracket. Moreover, the number of stacks is not particularly limited, as long as there are at least three layers in total, and by changing the size of the roll paper, the Chinese National Standard (CNS) A4 specification (210X 297 mm) is applied ) 584594 A7 _____ _B7 ___ V. Description of the invention (9) The number of axes can be set to any number of linear longitudinal component and linear transverse component feeding machines. The number of layers usually forms 3 to 16, and 3 to 8 is preferred. When the number of the group of linear longitudinal components is within the above range, in consideration of the mechanical characteristics including strength, the specifications required for using a fiber-reinforced synthetic resin lattice body as a concrete reinforcement component are appropriately met. The roller pusher bracket 4 is continuously moved from the top to the bottom of the figure by a roller pusher. Such brackets may be, for example, belt conveyors made of metal or synthetic resin, or rod conveyors comprising a combination of steel flat square tubes and roller chains. In the bracket 4, it is preferable that the surface connecting the rollers is a flat surface. Moreover, as explained below, in the holder 4, the belt portion of the belt conveyor may be a release film. In addition, it is also possible to use a release film that moves from the top to the bottom of the diagram through the base of the grid-like body. The linear longitudinal module and the linear transverse module are fiber bundles, and a plurality of continuous fibers are arranged in parallel with each other and impregnated with an uncured resin. In the present invention, the fibers constituting the fiber bundle may be any fibers used as a fiber-reinforced composite material. However, other fibers such as metal fibers, alumina fibers, silicon carbide fibers, ceramic fibers such as silicon nitride, etc., or synthetic resin fibers such as rayon fibers, polyethylene fibers, or aromatic-based fibers may also be used. In the present invention, the resin raw material for impregnating the fiber may be any thermosetting resin used to make fiber-reinforced plastics, and any vinyl resin, unsaturated polyester resin, epoxy resin, phenol resin, etc. may be appropriately used. The linear and vertical components are stacked at the intersections prepared by the above procedure. The grid-shaped body is passed through the electric furnace 8 for heating and curing, and the temperature therein is adjusted. I The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) " (Please read the precautions on the back before filling out this page) | Install ---- ^ --- Order ----- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs? Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 584594 A7 B7 V. Description of the invention (10) To the temperature suitable for curing the resin, the bracket 4 is moved from the top of the diagram to the bottom to heat and cure the uncured resin in the stack. . When the resin raw material is cured in the electric furnace 8 for heating and curing, as described above, the vertical and horizontal components need to be contacted and bonded at the intersection position. In the present invention, when the grid-like body is pressed from above by a pressing device, so that the linear longitudinal and transverse components are contacted and combined at a cross position, the grid-like body is heated. The pressing device is preferably a switchable elastic weight, covering at least one side of the heated lattice-shaped body, and pressing the lattice-shaped body with its own weight. The elastic weight is a changeable pressing device which is elastic and deformable with a slight external force, and presses the lattice-shaped body with its own weight from above. In Fig. 1, an end of an upstream handle of an electric furnace 8 for heating and curing is shown. The elastic weight 9 fixed to the end of the upstream handle of the electric furnace 8 for heating and curing is lowered on the upstream side of the stand 4 to cover the surface of the heated grid-like body in the electric furnace 8 for heating and curing. In this kind of chain elastic weight, the unfixed side ends and each side part are free, and the elastic weight presses the lattice body with its own weight from above. For example, this kind of elastic weight can be a fibrous body woven with metal fibers in a plane. The metal sheet has plasticity. One contains a plurality of metal weights combined with metal fibers or other fibers, so that the weights are arranged at equal intervals in the longitudinal and lateral directions. Or a metal chain containing a plane. The one containing the metal chains arranged on the plane may be one having a connected coupler metal chain, or one having a plurality of metal chains arranged on the plane in the form of a curtain. Moreover, it can be a plurality of rectangular metal fibers arranged in the form of a curtain, or one made of metal with fibers by connection—the paper size applies the Chinese National Standard (CNS) A4_ · 13 · f equipment ---- 装 ( (Please read the notes on the back before filling this page) --Order ----- 584594 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Α7 Β7 V. Description of the invention (11) Plural weight, and in the form of curtain It is obtained by arranging a plurality of connection weights such that metal weights are arranged at equal intervals in the long side direction. In addition, another form of elastic weight may be an endless belt, with both ends supported by rotatable rollers. For the endless belt, it is not as high as that applied to the belt conveyor, and the surface of the belt sags above the grid-like body, so that the belt surface covers the upper surface of the grid-like body and presses the grid with its own weight. Shape. For example, the endless belt may include a metal chain configured as described above, a fibrous body woven with metal fibers in the plane, or a plurality of weights made of metal having fiber connections in the longitudinal and transverse directions. Among them, one includes a metal chain arranged on a plane, and the end is fixed to the upstream side of the bracket, or one is preferably in the form of an endless belt. P17 The method of the present invention has the following advantages because the vertical and horizontal components are contacted and combined at the crossing position, and the lattice-shaped body is pressed from above with elastic weight. First, the elastic weight and the friction between the lattice-shaped bodies are minimized. That is, only one end of the elastic weight is fixed on the upstream side, so the elastic weight has free ends at the downstream end and the side portion. Therefore, only the force of the elastic weight's own weight is applied to the grid-like body. In addition, the elastic weight in the form of an endless belt sags with its own weight and covers the upper surface of the lattice-shaped body, so only the force of the elastic weight itself is applied to the lattice-shaped body from above. Therefore, the moving speed of the grid-like body is not as limited as the conventional method of contact bonding by, for example, a belt conveyor, and there is no need to worry about the moving speed changing. In addition, it is possible to reduce the possibility that the grid-like body is deformed by the contact between the grid-like body and the device and the resin is detached. Laminated paper standards are applicable to Chinese national standards (CNS) Α4 size (2! 0 × 297 mm) _installation ---- (Please read the precautions on the back before filling this page) --- Order ----- -14 -584594 A7 B7 V. Description of the invention (12) (Please read the precautions on the back before filling in this page) Second, because the elastic weight presses the grid body with its own weight, it is different from pressing with a mechanical device For example, the pressing force can be easily adjusted by changing the weight of the elastic weight used. Therefore, depending on the number of layers of the grid-like body or the linear vertical and horizontal components used, the pressing force can be adjusted elastically and easily. Strength. Third, the elastic weight is plastic and convertible, so it can evenly press the upper surface of the grid-like body. Fourth, the elastic weight compresses the grid-like body with its own weight and does not use complex mechanisms, so Even if it is used under heating, it is free from problems such as damage. Fifth, because metal elastic weight is used under heating, it stores heat, so it is used as a heat source for the grid-like body. Especially, when the electric furnace for curing is In the electric furnace with infrared radiation, the elastic weight is always exposed to infrared radiation and is therefore heated, so it can be used as a heat source for the grid-like body. The electric furnace 8 printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs for heating and curing can be any curing resin Heat sources such as electric furnaces or electric furnaces using infrared radiation from infrared light bulbs. Among them, electric furnaces with infrared radiation are preferred, which can evenly and quickly heat the radiation site. The infrared radiation used is 2.5 to 25 Infrared rays in the β m wavelength range or far infrared rays having a wavelength range of at least 25 // m. Especially far infrared rays having a high effect of heating the radiation portion uniformly and rapidly and a high effect of heating the elastic weight are preferred. In the present invention It is better to arrange a release film 10 on the stent 4 in order to prevent uncured resin material from attaching to the stent 4. That is, the release film 10 is inserted between the stent 4 and the grid-like body so that the stent 4 and the grid-like body are not in direct contact, so that the g 、 This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) -15- 584594 A7 __ B7 V. Description of the invention (13) (Please read the precautions on the back before filling in this page) It can prevent the uncured resin material from attaching to the bracket, and the grid-like body can be easily taken out from the bracket. In Figure 1 The release film 10 is supplied on the upstream handle of the stent 4 to configure the release film 10 on the stent 4. However, the method of disposing the release film on the stent is not limited to this, and the release film can be directly attached to the surface of the stent of the stent. Moreover, the stent 4 itself may be a release film. The stent itself is a release film, which means that the belt surface of the stent in the form of a belt conveyor is an example of a release film, or an example where the release film is placed on a substrate through which the lattice-shaped body passes, and the substrate Move in the desired direction of movement of the stand. In the present invention, it is preferable that the upper surface of the lattice-shaped body is covered with a release film before the lattice-shaped body is compressed from above by a pressing device. In FIG. 1, the release film 12 is provided on the grid-like body with an upstream handle of the self-heating electric furnace 8 to cover the upper surface of the grid-like body, so as to prevent the grid-like body from being compressed by a pressing device, The pressing device directly contacts the lattice-shaped body, which further reduces the friction between the lattice-shaped body and the elastic weight, and the advantage of minimizing friction by using the elastic weight becomes more effective. The release film printed on the bracket by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, including the release film itself as an example of the stent, or the film covering the upper surface of the lattice-shaped body can be any fiber-reinforced resin used for release And, for example, it may be heat-resistant cellophane or a polyester film containing polyethylene terephthalate (PET). After the heating and maturation step is completed, when the grid-like body is made into a finished product, a lug cutting machine (not shown) is required to cut off the lug portion (the remainder of the grid-like body) by configuring a lug cutting machine (not shown) downstream of the electric furnace 8 for heating and curing. Faces, edges). The present invention will now be described in more detail with reference to examples. However, it should be understood that this paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) -16- 584594 A7 B7 V. Description of the invention (The invention is by no means limited to this specific example. The illustration is shown in the figure The equipment in 1 and 2, in which the electric furnace for heating and curing is an infrared radiation electric furnace, and the support is a synthetic resin belt conveyor with a length of 40m and a width of 1.1m, using carbon fiber (monofilament, diameter: 6 // m) As a continuous fiber and a vinyl ester resin as a resin, a continuous fiber-reinforced synthetic resin (rib size: 6 mm, width: 2 mm, grid space: 50 mm) made of continuous fiber in a long-side direction is continuously produced as a correspondence body C4. Welded a carbon-type concrete reinforced component containing gold steel 45. Therefore, a strip-shaped grid-like body was obtained, and five test samples with a length of 300 mm on one side were arbitrarily cut from each longitudinal and transverse component to complete as Performance test of concrete reinforced components. As a result, it was confirmed that it meets the specification of at least 1,400 core 1111112 "tensile strength" and a tensile coefficient of 100. According to the method of the present invention, fibers can be continuously manufactured. Reinforced synthetic resin lattice-shaped body, and the productivity of this method is also excellent. Moreover, because the resin is not cured by heating and curing, and far infrared is preferred, this method can be applied to raw materials that cannot be set by light, such as carbon fiber or colored resin, or Organic materials that will be damaged due to ultraviolet radiation increase the selectivity of the materials used. Also, because the grid-like body is pressed from above by the elastic weight during heat curing, the vertical and horizontal components are contacted and combined at the cross position. Evenly pressing the grid-like body and improving the performance of contact and combination at the cross position in the vertical and horizontal directions during aging are problematic in the conventional continuous formation. Therefore, even when manufacturing a grid-like body with fine meshes Example This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page) xi clothing ---- : --- Order ----- Ministry of Economy Wisdom Printed by the Employees' Cooperative of the Property Bureau 584594 A7 _B7_ V. Invention Description ((Please read the notes on the back before filling this page) It must be impregnated with a large amount of resin, and can overcome problems such as the appearance of the product being damaged due to the resin attached to the surface of the product. Moreover, because the elastic weight is used as a device for contacting the grid-like body, and the elastic weight and the grid-like body The release film is arranged between the devices, so that the friction between the contact-bonded device and the grid-like body can be minimized, and there is no need to worry about the quality degradation due to the friction between the grid-shaped body and the contact-bonded device. In addition, because the release film is in the bracket and grid-like shape Between the body, it is easy to take out the manufactured grid-like body from the bracket. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed the fiber-reinforced synthetic resin grid-like body manufactured by the method of the present invention is continuously manufactured and therefore in size It has a high degree of freedom and can be cut to the desired size as used in the field of civil engineering and construction for reinforcing components and examples, especially when the reinforcing component is located in a part of a concrete structure. With this concrete reinforcing member, even when it is used for, for example, an inner wall of a tunnel, operation work such as connecting a plurality of reinforcing members can be saved. Moreover, because the grid-like body is continuously manufactured, there is no remaining surface in the long-side direction, and when the remaining surface in the short-side direction is cut by a lug cutter, and the grid-shaped body is formed into a roller, the roller can be carried to the construction site. , Cut the grid-like body to the required size and appearance. The concrete reinforcement components thus manufactured are suitable for the reinforcement of the inner walls of tunnels, or as concrete raw materials for construction or civil engineering applications, such as railway telecommunication cable frames, floor coverings, or vertical shafts of shields for watertight tunnels and underground tunnels. Strengthening or maintaining raw materials. The complete disclosure of Japanese Patent Application No. 2001-301524, which was published on September 28, 2001, and includes patent applications, scope of patent applications, illustrations, and abstracts, is incorporated herein by reference. This paper size applies to China National Standard (CNS) A4 specification (210X 297 mm) — -18-

Claims (1)

584594 A8 B8 C8 D8 六、申請專利範圍 1 (請先閎讀背面之注意事項再填寫本頁) 1 · 一種纖維強化合成樹脂製格子狀體之連續製造方法, 其包含在移動支架上疊層由一群直線縱向組件所組成的 層’與平面的組件間具有空間地在平行於支架的移動方 向’配置包含以未熟化樹脂原料浸漬的連續纖維之複數直 線縱向組件獲得該群直線縱向組件,及由直線橫向組件所 組成的層,當具有空間地在支架移動方向的右角方向,在 支架每一側以馬蹄形摺疊直線橫向組件時,配置包含以未 熟化樹脂原料浸漬的連續纖維之複數直線橫向組件獲得該 直線橫向組件,間隔至少三層、以形成成群直線縱向組件 及直線橫向組件疊層於他們的交叉位置之格子狀體;及當 格子狀體以緊壓裝置自上方壓緊,使得成群直線縱向組件 及直線橫向組件接觸結合在交叉位置的狀態時,藉由加熱 熟化格子狀體中的未熟化樹脂原料。 2. 根據申請專利範圍第1項之纖維強化合成樹脂製格子 狀體之連續製造方法中,其中緊壓裝置爲可變換的彈性重 量,覆蓋被加熱格子狀體的至少一側,及以它自己的重量 壓緊格子狀體。 經濟部智慧財產局員工消費合作社印製 3. 根據申請專利範圍第2項之纖維強化合成樹脂製格子 狀體之連續製造方法中,其中彈性重量包含配置於平面的 金屬鍊。 . 4. 根據申請專利範圍第1項之纖維強化合成樹脂製格子 狀體之連續製造方法中’其中支架爲釋放薄膜。 5. 根據申請專利範圍第1項之纖維強化合成樹脂製格子 狀體之連續製造方法中,其中釋放薄膜配置於支架上。 -19 - 本紙張尺度適用中國國家標率(CNS ) A4規格(2l〇X297公釐) 584594 A8 B8 C8 D8 六、申請專利範圍 2 6.根據申請專利範圍第1項之纖維強化合成樹脂製格子 狀體之連續製造方法中,其中以緊壓裝置自上方壓緊格子 狀體之前,以釋放薄膜覆蓋格子狀體的上表面。 (請先閲讀背面之注意事項再填寫本頁) 、11 經濟部智慧財產局員工消費合作社印製 7本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -20-584594 A8 B8 C8 D8 VI. Scope of patent application 1 (Please read the precautions on the back before filling out this page) 1 · A continuous manufacturing method of fiber-reinforced synthetic resin grid-like body, which consists of a mobile stand laminated with A group of linear longitudinal components is provided with a plurality of linear longitudinal components including a continuous fiber impregnated with an uncured resin raw material with a space 'parallel to the moving direction of the rack with space between the planar components. The layer composed of linear transverse components is obtained by arranging a plurality of linear transverse components including continuous fibers impregnated with raw material of uncured resin when the linear transverse components are spaced at the right corner of the direction of the bracket and are folded in a horseshoe shape on each side of the bracket. The linear transverse components are separated by at least three layers to form a grid-like body in which a group of linear longitudinal components and linear transverse components are stacked at their crossing positions; and when the grid-shaped bodies are compressed from above by a pressing device, the groups are grouped When the linear vertical component and the linear horizontal component are in contact with each other at the intersection position, Heat curing uncured resin material lattice-like body. 2. In the continuous manufacturing method of a fiber-reinforced synthetic resin grid-like body according to item 1 of the scope of patent application, wherein the pressing device is a switchable elastic weight, covering at least one side of the heated grid-like body, and using itself The weight weighs the trellis. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 3. According to the continuous manufacturing method of the fiber-reinforced synthetic resin grid-like object according to item 2 of the patent application scope, the elastic weight includes a metal chain arranged on a flat surface. 4. In the continuous manufacturing method of the fiber-reinforced synthetic resin grid-like body according to item 1 of the scope of patent application, wherein the stent is a release film. 5. In the continuous manufacturing method of a fiber-reinforced synthetic resin grid-like body according to item 1 of the patent application scope, wherein the release film is disposed on the stent. -19-This paper size is applicable to China National Standards (CNS) A4 specification (210 × 297 mm) 584594 A8 B8 C8 D8 VI. Application for patent scope 2 6. Fiber reinforced synthetic resin grid according to item 1 of patent scope In the continuous manufacturing method of the shaped body, the upper surface of the shaped grid body is covered with a release film before the grid shaped body is pressed from above by a pressing device. (Please read the precautions on the back before filling this page). 11 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 7 This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) -20-
TW091121765A 2001-09-28 2002-09-23 Process for continuously producing a lattice body made of a fiber-reinforced synthetic resin TW584594B (en)

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HRP20231258T1 (en) 2017-07-03 2024-02-02 Solidian Gmbh Method and device for producing a reinforcement grid
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