TW534974B - Header for use in heat exchangers, heat exchanger and method for manufacturing the same - Google Patents
Header for use in heat exchangers, heat exchanger and method for manufacturing the same Download PDFInfo
- Publication number
- TW534974B TW534974B TW091106360A TW91106360A TW534974B TW 534974 B TW534974 B TW 534974B TW 091106360 A TW091106360 A TW 091106360A TW 91106360 A TW91106360 A TW 91106360A TW 534974 B TW534974 B TW 534974B
- Authority
- TW
- Taiwan
- Prior art keywords
- wall
- heat exchanger
- base wall
- aforementioned
- header box
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims description 77
- 238000003780 insertion Methods 0.000 claims abstract description 124
- 230000037431 insertion Effects 0.000 claims abstract description 124
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 122
- 238000005452 bending Methods 0.000 claims abstract description 92
- 238000012545 processing Methods 0.000 claims abstract description 37
- 230000000875 corresponding effect Effects 0.000 claims description 29
- 238000005219 brazing Methods 0.000 claims description 25
- 230000002079 cooperative effect Effects 0.000 claims description 21
- 238000002360 preparation method Methods 0.000 claims description 16
- 229910000679 solder Inorganic materials 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 2
- PCTMTFRHKVHKIS-BMFZQQSSSA-N (1s,3r,4e,6e,8e,10e,12e,14e,16e,18s,19r,20r,21s,25r,27r,30r,31r,33s,35r,37s,38r)-3-[(2r,3s,4s,5s,6r)-4-amino-3,5-dihydroxy-6-methyloxan-2-yl]oxy-19,25,27,30,31,33,35,37-octahydroxy-18,20,21-trimethyl-23-oxo-22,39-dioxabicyclo[33.3.1]nonatriaconta-4,6,8,10 Chemical compound C1C=C2C[C@@H](OS(O)(=O)=O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2.O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C=C/C=C/C=C/[C@H](C)[C@@H](O)[C@@H](C)[C@H](C)OC(=O)C[C@H](O)C[C@H](O)CC[C@@H](O)[C@H](O)C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 PCTMTFRHKVHKIS-BMFZQQSSSA-N 0.000 claims 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000002093 peripheral effect Effects 0.000 description 17
- 230000000694 effects Effects 0.000 description 9
- 238000005304 joining Methods 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000035617 depilation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 235000015170 shellfish Nutrition 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
- F28D1/0535—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
- F28D1/05366—Assemblies of conduits connected to common headers, e.g. core type radiators
- F28D1/05383—Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0202—Header boxes having their inner space divided by partitions
- F28F9/0204—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions
- F28F9/0214—Header boxes having their inner space divided by partitions for elongated header box, e.g. with transversal and longitudinal partitions having only longitudinal partitions
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2225/00—Reinforcing means
- F28F2225/08—Reinforcing means for header boxes
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
534974 A7 B7 五、發明説明(i ) 〔技術領域〕 本發明係有關適合且恰當於使用在例如車輛之空氣調 節用冷凍系統的凝結器或蒸發器等之熱交換器的熱交換器 用集管箱C管集箱),熱交換器及其製造方法。 〔背景技術〕 傳統上’作爲車輛用空氣調節裝置之凝結器,乃使用 著在一對集管箱間’將多數之熱交換管之兩端配置成連接 連通於兩集管箱且成並列狀的集管箱形式之熱交換器爲多 〇 在如此之熱交換器,作爲集管箱雖以剖面圓形之管( 子)狀者爲主要思潮,但近年來,乃爲了小型輕量化或高 性能化等作爲目的,而檢討著要採用長圓形、橢圓形、長 方形等之扁平的剖面形狀之集管箱。 而作爲此種類之集管箱,例如日本國專利特開 2 0 0 0 - 3 9 2 8 8號公報所示之扁平形狀的熱交換器 用集管相爲公知。將該集管箱之槪略結構顯示於圖1 6。 該集管箱(1 )具備有第1外周壁結構體(2 ),和第2 外周壁結構體(3 )的二個構件。而第1外周壁結構體( 2 )乃具有沿長度方向隔著所定間隔形成有複數之管插( 入安)裝孔(2 c )的底壁(基壁)(2 a ),及沿長度 方向來配設於基壁(2 a )兩側緣部之接合片(2 b )( 2b),而第2外周壁結構體(3 )係具有對於前述基壁 (2 a )成對向配置之對向壁(3 a ),及沿對向壁( 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 、τ 經濟部智慧財產局員工消費合作社印製534974 A7 B7 V. Description of the Invention (i) [Technical Field] The present invention relates to a header box for a heat exchanger that is suitable and suitable for use in a heat exchanger such as a condenser or an evaporator of a refrigeration system for air conditioning of a vehicle. C-tube header), heat exchanger and manufacturing method thereof. [Background Art] Conventionally, as a condenser of a vehicle air-conditioning device, two ends of a majority of heat exchange tubes are arranged in a pair and connected in parallel between two pairs of header boxes. There are many heat exchangers in the form of a header box. In such a heat exchanger, although the header box is mainly a tube with a circular cross-section (section), it is a trend of thought, but in recent years, it has been designed for small size, light weight or high For the purpose of performance, etc., it is reviewed to use a header box with a flat cross-sectional shape such as oval, oval, and rectangle. As this type of header, for example, a flat-shaped header for a heat exchanger shown in Japanese Patent Laid-Open Nos. 2000-389 2 888 is known. The schematic structure of the header box is shown in FIG. 16. The header (1) is provided with two members of a first outer wall structure (2) and a second outer wall structure (3). The first peripheral wall structure (2) has a bottom wall (base wall) (2 a) having a plurality of pipe insertion (installation) mounting holes (2 c) formed at predetermined intervals along the length direction, and along the length The joint pieces (2b) (2b) arranged at the edges of both sides of the base wall (2a), and the second peripheral wall structure (3) has a pair of oppositely arranged baseplates (2a). Opposite wall (3a), and Opposite wall (this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling in this page), τ Ministry of Economy Printed by the Intellectual Property Bureau Staff Consumer Cooperative
4- 534974 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(2 ) 3 a )之兩側緣部所形成之兩側壁(3 b ) ,( 3 b )。 且由第2外周壁結構體(3 )來覆蓋第1外周壁結構 體(2 )之一面,並令兩側壁(3 b )前端由實施塡隙處 理或硬焊處理等來接合固定於接合片(2 b ),而構成爲 熱交換器用集管箱(1)。 於如此結構之熱交換器用集管箱(1 ),以插入成並 列所配置之熱交換管(5 )於各管(子)插裝孔(2 c ) 而固定,使得組裝爲作爲集管箱形式之熱交換器。 然而,上述之熱交換器用集管箱(1 )乃伴隨著要求 小型輕量化,而增進管外周壁之薄壁化,使得僅由外周壁 ’難以確保所定之耐壓強度。爲此,可思及予以組裝如同 圖虛線所示之加強用中間壁(4 )於集管箱內部,來意圖 形成可增進耐壓強度之結構。但如此之形狀時,並無法使 用縫熔接管來製造,而需要由塡隙處理或硬焊處理來製造 ,致使不僅形狀成爲複雜化之外,也會增大零件件數,因 而會成爲難以實施組裝作業之同時,也具有增加成本之虞 。尤其,當要組裝加強用中間壁(4 )於集管箱內部時, 爲了不妨礙熱交換管5 0之插裝,需要由切削加工等來形 成多數之缺口部(凹部)於中間壁(4 ),使得要採用麻 煩的切削加工之外,也會增加加工過程,因此,會進一步 產生形成增大成本之問題。 本發明乃鑑於上述問題而發明者,其目的係擬提供一 種可獲得充分之耐壓強度之外,可意圖削減零件件數及成 本,且可容易地進行組裝作業的熱交換器用集管箱。 (請先閱讀背面之注意事項再填寫本頁) 裝· 鴦 '線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 534974 A7 B7 五、發明説明(3 ) 本發明之另一目的,係擬提供一種上述熱交換器用集 管箱之製造方法。 本發明之再另一目的,係擬提供一種使用上述熱交換 器集管箱之熱交換器及其製造方法。 〔揭示發明〕 依據本發明之第1發明,係一種熱交換器用集管箱, 具備有:沿長度方向隔著所定間隔所形成之熱交換管插裝 用的複數管(子)插裝孔的帶狀板基壁;成對向配置於該 基壁之對向壁;配置於前述基壁及前述對向壁之兩側緣部 間,用於各別連結該等兩側緣部之側壁;及沿長度方向來 配置於前述基壁及前述對向壁之間,用於連結前述基壁及 前述對向壁的加強壁, 而前述兩側壁乃由彎曲加工來形成一體於前述基壁之 兩側緣部,要構成前述對向壁之一側半部的對向壁一側半 部乃由彎曲加工來形成一體於前述兩側壁中之一方側壁緣 部,而要構成前述對向壁之另一側半部的對向壁另一側半 部乃由彎曲加工來形成一體於另一方之側壁緣部,前述加 強壁乃由彎曲加工來形成一體於前述對向壁一側半部及另 一側半部中之至少任一方緣部。 於該熱交換器用集管箱,因由彎曲加工來使基壁,兩 側壁,對向壁及加強壁形成爲一體,因此,並不需要實施 相互接合構件之處理,例如實施麻煩之塡隙處理或硬焊處 理等,再者,也可削減零件件數。 (請先閱讀背面之注意事項再填寫本頁) 訂 線_ 經濟部智慧財產局員工消費合作社印製 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -6 - 534974 A7 B7 五、發明説明(4 ) 又加強壁介居於基壁和對向壁之間,因而可確實地獲 得充分之耐壓強度。 理想爲前述加強壁配設於前述對向壁一側半部及另一 側半部之雙方。該時,加強壁成爲二片,使得可更進一步 地增進耐壓強度。 理想爲前述加強壁乃使與前述基壁之對向緣部予以硬 焊於前述基壁成一體化。 又理想爲前述加強壁乃具有管(子)卡止用缺口部於 對應於前述複數之管插裝孔之位置,並構成爲要插穿於前 述管插裝孔之熱交換管的端部可卡止於前述管卡止用缺口 部成定位狀態。該狀態時,由於可由卡止管端部於管插裝 用缺口部來意圖定位管(子),使得能以良好精度且簡單 地來進行調整管子插入量。 再者,理想爲前述加強壁具有插入片於與前述基壁之 對向端緣,而前述基壁則形成插入片卡合孔於對應於前述 插入片之位置,以令前述插入片插入於前述插入片卡合孔 形成卡合的結構。該狀態時,加強壁之插入片因可卡合固 定於基壁之卡合孔,使得可防止由彎曲加工而產生回彈之 不良狀況,且直至予以硬焊來固定爲止之間,可維持穩定 之形態,因此,可維持極高之尺寸精度。 理想爲前述插入片以插入於前述插入片卡合孔之狀態 下,硬焊於前述基壁成一體化。 又更理想爲前述基壁之前述管插裝孔周緣部乃採用朝 內方彎曲之結構。該狀態時,當要插入熱交換管於插裝孔 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁)4- 534974 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. The two side walls (3 b) formed by the edges on both sides of the invention description (2) 3 a), (3 b). One surface of the first outer wall structure (2) is covered by the second outer wall structure (3), and the front ends of the two side walls (3b) are jointed and fixed to the joining piece by performing a gap treatment or brazing treatment or the like. (2 b), and is configured as a header box (1) for a heat exchanger. The header box (1) for a heat exchanger of such a structure is inserted and fixed in parallel with the heat exchange tubes (5) arranged in each tube (sub) insertion hole (2c), so that it is assembled as a header box Form of heat exchanger. However, the above-mentioned header box (1) for a heat exchanger is accompanied by a demand for miniaturization and weight reduction, and the thinning of the outer peripheral wall of the tube is promoted, making it difficult to ensure a predetermined pressure strength only by the outer peripheral wall. For this reason, it is conceivable to assemble the reinforcing intermediate wall (4) as shown in the dotted line in the figure inside the header box, in order to form a structure that can improve the compressive strength. However, in such a shape, it cannot be manufactured by using a seam welded pipe, but it needs to be manufactured by a gap treatment or a brazing process, which not only complicates the shape but also increases the number of parts, which makes it difficult to implement. At the same time as the assembly operation, there is a possibility of increasing costs. In particular, when the intermediate wall (4) for reinforcement is to be assembled inside the header box, in order not to hinder the insertion of the heat exchange tube 50, it is necessary to form a large number of notches (recesses) in the intermediate wall (4) by cutting or the like. ), In addition to the troublesome cutting process, the machining process will be increased, and therefore, the problem of increased cost will be caused. The present invention has been made by the inventors in view of the above problems, and an object thereof is to provide a header box for a heat exchanger that can achieve a sufficient compressive strength, can reduce the number of parts and the cost, and can easily perform an assembly operation. (Please read the precautions on the back before filling in this page.) The size of the paper on the paper is applicable to the Chinese National Standard (CNS) A4 (210X 297 mm) 534974 A7 B7 V. Description of the invention (3) One object is to provide a method for manufacturing the above-mentioned header box for a heat exchanger. Still another object of the present invention is to provide a heat exchanger using the above heat exchanger header box and a method for manufacturing the same. [Disclosed invention] According to the first invention of the present invention, a header box for a heat exchanger, which includes a plurality of tube (sub) insertion holes for inserting a plurality of heat exchange tubes formed at predetermined intervals in a longitudinal direction. A band-shaped plate base wall; opposite walls arranged in pairs on the base wall; arranged between the two sides of the aforementioned base wall and the opposite wall for connecting the side walls of the two sides; And a reinforcing wall arranged along the length direction between the base wall and the opposing wall, for connecting the base wall and the opposing wall, and the two side walls are formed by bending to form two integral parts of the base wall. The side edge portion, which forms one side half of the opposite wall, is formed by bending to form one side edge of one of the two side walls. One side half of the opposing wall is formed by bending to form one side edge of the other side, and the reinforcing wall is formed by bending to form one side of the opposite wall and the other. At least one of the side halves. In the header box for the heat exchanger, the base wall, the two side walls, the opposing wall, and the reinforcing wall are integrated into one by bending processing. Therefore, it is not necessary to perform a treatment of mutually joining members, such as a troublesome gap treatment or a Brazing, etc. In addition, the number of parts can be reduced. (Please read the precautions on the back before filling this page) Threading _ Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper is printed in accordance with Chinese National Standard (CNS) A4 (210X297 mm) -6-534974 A7 B7 V. Description of the invention (4) The reinforcing wall is interposed between the base wall and the opposing wall, so that sufficient compressive strength can be reliably obtained. Preferably, the aforementioned reinforcing wall is disposed on both of the one half and the other half of the opposing wall. At this time, the reinforcing wall becomes two pieces, so that the compressive strength can be further improved. Preferably, the reinforcing wall is integrally formed by brazing the opposing edge portion with the base wall to the base wall. It is also desirable that the reinforcing wall has a notch portion for tube (sub) locking at a position corresponding to the plurality of tube insertion holes, and is configured so that an end portion of the heat exchange tube to be inserted into the tube insertion hole may be It is locked in the positioning state of the tube locking notch. In this state, the pipe (sub) can be positioned by locking the end of the pipe to the notch for pipe insertion, so that the amount of pipe insertion can be easily adjusted with good accuracy. Furthermore, it is desirable that the reinforcing wall has an insert piece at an opposite end edge to the base wall, and the base wall forms an insert piece engaging hole corresponding to the position of the insert piece so that the insert piece is inserted into the aforementioned piece. The inserting piece engaging hole forms an engaging structure. In this state, the insertion piece of the reinforcing wall can be fixed to the engaging hole of the base wall, so that the problem of springback caused by bending processing can be prevented, and stability can be maintained until it is fixed by brazing. Therefore, it can maintain extremely high dimensional accuracy. Preferably, the insertion piece is brazed to the base wall to be integrated in a state where the insertion piece is inserted into the engagement hole of the insertion piece. Still more preferably, the peripheral edge portion of the tube insertion hole of the base wall is curved inward. In this state, when inserting the heat exchange tube into the insertion hole, the paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page)
、1T 線 經濟部智慧財產局員工消費合作社印製 -7- 經濟部智慧財產局員工消費合作社印製 534974 Α7 Β7 五、發明説明(5 ) 時,管子因可由插裝孔周緣部來順暢地加以引導,使得肯g 更進一步地簡單地來實施管子插裝作業之同時,可確保管 子與插裝孔周緣部之接合面積成爲充分地大,因此,可由 硬焊處理等來確實地意圖在兩者間接合部之氣密。 另一方面,依據本發明之第2發明,係一種熱交換器 用集管箱,具備有:沿長度方向隔著所定間隔所形成之熱 交換管插裝用的複數管(子)插裝孔的帶狀板基壁;成對 向配置於該基壁之對向壁;配置於前述基壁及前述對向壁 之兩側緣部間,用於各別連結該等兩側緣部之側壁;及沿 長度方向來配置於前述基壁及前述對向壁之間,用於連結 則述基壁及則述對向壁的加強壁, 而前述兩側壁乃由彎曲加工來形成一體於前述基壁之 兩側緣部,要構成前述對向壁之一側半部的對向壁一側半 部乃由彎曲加工來形成一體於前述兩側壁中之一方側壁緣 部,而要構成前述對向壁之另一側半部的對向壁另一側半 部乃由彎曲加工來形成一體於另一方之側壁緣部,前述加 強壁乃由彎曲加工來形成一體於前述對向壁一側半部及另 一側半部之雙方的各緣部, 在雙方之前述加強壁的與前述基壁成對向之端緣,各 形成朝集管箱長度方向成隔著所定間隔之插入片,且令雙 方之前述加強壁中之一方側加強壁加強壁的前述插入片, 和另一方側加強壁之前述插入片,配置成沿著集管箱長度 方向形成交錯, 在前述基壁形成插入片卡合孔於對應於前述插入片, 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 裝 訂 線 (請先閱讀背面之注意事項再填寫本頁) -8- 經濟部智慧財產局員工消費合作社印製 534974 A7 _ B7 五、發明説明(6 ) 並令前述插入片各插入於對應於各插入片之前述插入片卡 合孔。 理想爲前述插入片卡合孔乃形成沿集管箱長度方向配 置成鋸齒狀。 再者’最好前述插入片以插入於前述插入片卡合孔之 狀態下’予以彎曲前述插入片前端,並形成卡合該彎曲部 於前述基壁外面。 上述熱交換器用集管箱可由以下之方法來製造。 亦即’依據本發明之第3發明,係一種熱交換器用集 管箱之製造方法,係要製造具備有:沿長度方向隔著所定 間隔所形成之熱交換管插裝用的複數管插裝孔的帶狀板基 壁;配置成對向於該基壁之對向壁;配置於前述基壁及前 述對向壁之兩側緣部間,用於連結前述基壁及前述對向壁 用之兩側壁;及沿長度方向來配置於前述基壁及前述對向 壁間’用於連結前述基壁及對向壁的加強壁之熱交換器用 集管箱,包括有: 成形板準備過程,要準備在寬度方向中間,沿長度方 向配設具有前述管插裝孔的基壁區域,在前述基壁區域之 兩側緣部,沿長度方向各配設側壁區域,在前述兩側壁區 域之各緣部,沿長度方向配設對向壁一側半部區域及另一 側半部區域,及在前述對向壁一側半部區域及另一側半部 區域中之至少任一方的緣部,沿長度方向配設之加強壁的 成形板; 施加彎曲加工之過程,將前述成形板之前述加強壁區 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29?公釐) 裝 訂 線 (請先閱讀背面之注意事項再填寫本頁) * 9 - 534974 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(7 ) 域對於前述對向壁一側半部區域及/或另一側半部區域實 施彎曲加工; 施加彎曲加工之過程,將則述成形板之前述對向壁一 側半部區域及另一側半部區域對於前述兩側壁區域實施彎 曲加工;及 施加彎曲加工之過程,將前述成形板之前述兩側壁區 域對於前述基壁區域實施彎曲加工, 由而可獲得前述基壁區域作爲前述基壁,前述兩側壁 區域作爲前述兩側壁,前述對向壁一側半部區域及另一側 半部區域作爲前述對向壁一側半部及另一側半部,而前述 加強壁區域作爲前述加強壁之熱交換器用集管箱。 於本發明之第3發明,理想爲在前述成形板準備過程 ,予以準備沿長度方向各配設有加強壁區域於前述對向壁 一側半部區域及另一側半部區域的緣部之成形板。 又最好在前述成形板準備過程,予以形成管卡止用缺 口部於對應於前述加強壁區域之前述複數的管插裝孔的位 置,且形成能卡止將要插穿於前述管插裝孔之熱交換管端 部成定位狀態於前述管卡止用缺口部。 再者,理想爲在前述成形板準備過程,予以形成插入 片於前述加強壁區域之與前述基壁成對向之端緣,且形成 插入片卡合孔於前述基壁區域之對應於前述插入片的位置 ,且再具有要插入前述插入片於前述插入片卡合孔的過程 〇 又理想爲在前述成形板準備過程,以衝壓成型至少在 (請先閱讀背面之注意事項再填寫本頁) 、裝· 、tr 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -10- 534974 A7 _ B7 五、發明説明(8 ) 一面被覆有硬焊料之硬焊片來製造前述成形板。 本發明之第4發明,係要特定使用著上述第1發明之 熱交換器用集管箱的熱交換器者。 亦即,依據本發明之第4發明,係一種熱交換器,具 備有:一對熱交換器用集管箱;及並列配置於前述一對熱 交換器用集管箱間,而兩端成連通連接於兩集管箱的複數 熱交換管(子), 前述一對熱交換器用集管箱中之至少任一方的熱交換 器用集管箱,乃具備有:沿朝長度方向隔著所定間隔形成 有要連通連接前述熱交換管端部用之複複管插裝孔的帶狀 板基壁;成對向於該基壁配置之對向壁;配置於前述基壁 及前述對向壁之兩側緣部間,而連結該等兩側緣部的側壁 ;及沿長度方向配置於前述基壁及前述對向壁間,用於連 結前述基壁及前述對向壁的加強壁, 而前述兩側壁以彎曲加工來形成一體於前述基壁之兩 側緣部,且構成前述對向壁之一側半部的對向壁一側半部 乃由彎曲加工來形成一體於前述兩側壁中之一方側壁緣部 的同時,構成前述對向壁之另一側半部的對向壁另一側半 部乃以彎曲加工來形成一體於另一側壁緣部,並將前述加 強壁由彎曲加工來形成一體於前述對向壁一側半部及另一 側半部中之至少任一方的緣部。 於此一發明之熱交換器,因使用上述第1發明之熱交 換器用集管箱,因而可發揮與上述同樣之作用效果。 又在該第4發明之熱交換器,理想爲前述加強壁乃具 (請先閱讀背面之注意事項再填寫本頁) 訂 -線 經濟部智慧財產局員工消費合作杜印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -11 - 經濟部智慧財產局員工消費合作社印製 534974 A7 B7 五、發明説明(9 ) 有管卡止用缺口部於對應於前述複數管插裝孔之位置,且 使要插穿於前述管插裝孔之熱交換管端部形成卡止於前述 管卡止用缺口部成定位狀態。 再者,最好前述熱交換管端部形成爲以硬焊來固定於 前述熱交換器用集管箱。 本發明之第5發明係特定使用上述第2發明之熱交換 器用集管箱的熱交換器者。 亦即,依據本發明之第5發明係一種熱交換器,乃具 備有:一對熱交換器用集管箱;及並列配置於前述一對熱 交換器用集管箱間,而兩端成連通連接於兩集管箱的複數 熱交換管(子), 前述一對熱交換器用集管箱中之至少任一方的熱交換 器用集管箱,乃具備有:沿朝長度方向隔著所定間隔形成 有要連通連接前述熱交換管端部用之複數管插裝孔的帶狀 板之基壁;成對向於該基壁配置之對向壁;配置於前述基 壁及前述對向壁之兩側緣部間,而連結該等兩側緣部的側 壁;及沿長度方向配置於前述基壁及前述對向壁間,用於 連結前述基壁及前述對向壁的加強壁, 而前述兩側壁以彎曲加工來形成一體於前述基壁之兩 側緣部,且構成前述對向壁之一側半部的對向壁一側半部 乃由彎曲加工來形成一體於前述兩側壁中之一方側壁緣部 的同時,構成前述對向壁之另一側半部的對向壁另一側半 部乃以彎曲加工來形成一體於另一側壁緣部,並將前述加 強壁由彎曲加工來形成一體於前述對向壁一側半部及另一 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 訂 線 (請先閱讀背面之注意事項再填寫本頁) -12- 534974 A7 B7 經濟部智慧財產局α貝工消費合作社印製 五、發明説明(10) 側半部的雙方各緣部。 且朝集管箱長度方向隔著所定間隔各別形成插入片於 雙方之前述加強壁的與前述基壁成對向之端緣,並沿集管 箱長度方向成交錯來配置雙方之前述加強壁中的一方側力口 強壁之前述插入片,及另一方側加強壁之前述插入片, 又在前述基壁形成插入片卡合孔於對應於前述插入片 之位置,並使前述插入片各插入於對應於它之前述插入片 卡合孔。 於本發明之熱交換器,因使用上述第2發明之熱交換 器用集管箱者,因而可發揮與上述同樣之效果。 在該第5發明之熱交換器,理想爲前述加強壁乃具有 管卡止用缺口部於對應於前述複數管插裝孔之位置,且使 要插穿於前述管插穿孔之熱交換管端部形成卡止於前述管 卡止用缺口部成定位狀態。 再者,最好前述熱交換管端部形成爲由硬焊來固定於 前述熱交換器用集管箱。 再者,理想爲前述插入片卡合孔形成沿集管箱長度方 向配置成交錯狀。 本發明之第6發明係特定使用上述第1發明之熱交換 器用集管箱的熱交換器的製造方法者。 亦即,依據本發明之第6發明係一種熱交換器製造方 法’乃包括有:準備一對之熱交換器用集管箱的過程;準 備複數之熱交換管(子)的過程;及並列配置前述複數熱 交換管於前述一對之熱交換器用集管箱間,並予以連接各 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) -裝· 訂 線 534974 A7 B7 五、發明説明(n) 熱交換管兩端成連通於兩集管箱的過程, 而作爲前述一對熱交換器用集管箱中之至少任一方之 B交換器用集管箱,準備具有:沿長度方向隔著所定間隔 %形成有要連接連通前述熱交換管端部的複數管插穿孔之 帶狀板的基壁;配置成對向於該基壁之對向壁;配置於前 述基壁及前述對向壁之兩側緣部間,要連結該等兩側緣部 的側壁;及沿長度方向配置於前述基壁及前述對向壁間, 用於連結前述基壁及前述對向壁的加強壁, 而前述兩側壁以彎曲加工來形成一體於前述基壁之兩 側緣部,且構成前述對向壁之一側半部的對向壁一側半部 乃由彎曲加工來形成一體於前述兩側壁中之一方側壁緣部 的同時,構成前述對向壁之另一側半部的對向壁另一側半 部乃以彎曲加工來形成一體於另一側壁緣部,且前述加強 壁由彎曲加工來形成一體於前述對向壁一側半部及另一側 半部中之至少任一方的緣部,所形成者。 於本發明之熱交換器製造方法,因使用上述第1發明 之熱交換器用集管箱者,因而可發揮與上述同樣之作用效 果。 於本發明之第6發明的熱交換器製造方法中,理想爲 前述準備熱交換器用集管箱之過程,包括有:要準備沿長 度方向配設具有前述管插裝孔之基壁區域於寬度方向中間 ,各側壁區域沿長度方向配設於前述基壁區域之兩側緣部 ,對向壁一側半部區域及另一側半部區域沿長度方向配設 於前述兩側壁區域之各緣部,加強壁區域沿長度方向配設 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) -批衣 訂 線Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the 1T line. -7- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The guidance makes it easier for Ken to perform the tube insertion operation, while ensuring that the joint area between the tube and the peripheral edge of the insertion hole is sufficiently large. Therefore, it can be surely intended that both The airtightness of the joints. On the other hand, according to a second aspect of the present invention, a header box for a heat exchanger is provided with a plurality of tube (sub) insertion holes for inserting heat exchange tubes formed at predetermined intervals in the longitudinal direction. A band-shaped plate base wall; opposite walls arranged in pairs on the base wall; arranged between the two sides of the aforementioned base wall and the opposite wall for connecting the side walls of the two sides; And is arranged along the length direction between the aforementioned base wall and the aforementioned opposing wall, and is used to connect the aforementioned base wall and the opposing wall as a reinforcing wall, and the aforementioned two sidewalls are integrated into the aforementioned base wall by bending processing The two side edge portions are to be formed into one side edge of one of the two side walls by bending to form one side side edge of the opposite wall. The other half of the opposing wall of the other half is formed by bending to form an integral side edge of the other side. The reinforcing wall is formed of one side of the opposing wall by bending and The edges of both sides of the other half The edge of the strong wall opposite to the aforementioned base wall each forms an insert piece at a predetermined interval in the lengthwise direction of the header box, and one of the aforementioned reinforced walls on both sides reinforces the aforementioned insert piece of the reinforced wall. And the inserts on the other side of the reinforcing wall are configured to stagger along the length of the header box, and insert holes for inserts are formed in the base wall to correspond to the inserts, and the paper dimensions apply the Chinese National Standard (CNS ) Α4 size (210 × 297 mm) gutter (please read the notes on the back before filling this page) -8- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 534974 A7 _ B7 V. Description of the invention (6) and make the above The insert pieces are each inserted into the aforementioned insert piece engaging holes corresponding to the respective insert pieces. Preferably, the insertion hole of the insertion piece is formed in a zigzag configuration along the length of the header box. Furthermore, 'the insertion piece is preferably inserted in the insertion hole engagement hole', and the front end of the insertion piece is bent, and the bent portion is engaged with the outside of the base wall. The above-mentioned header box for a heat exchanger can be manufactured by the following method. That is, according to the third invention of the present invention, a method for manufacturing a header box for a heat exchanger is to manufacture a plurality of tube inserts for inserting heat exchange tubes formed at predetermined intervals along the length direction. A strip-shaped plate base wall of the hole; an opposite wall arranged to face the base wall; arranged between the two sides of the base wall and the opposite wall and used to connect the base wall and the opposite wall Two side walls; and a heat exchanger header box arranged along the length direction between the aforementioned base wall and the opposing wall for connecting the aforementioned base wall and the reinforcing wall of the opposing wall, including: a forming plate preparation process, In the middle of the width direction, it is necessary to arrange a base wall region with the pipe insertion hole in the length direction, and arrange side wall regions in the length direction at the edges of both sides of the base wall region. The edge portion is provided along the length direction with at least one of the one-half area and the other-half area of the opposing wall, and at least one of the one-half area and the other-half area of the opposing wall. , Along the length of the reinforced wall Bending process: apply the above-mentioned reinforced wall area of the forming plate to the paper size of China National Standard (CNS) A4 (210X29? Mm) gutter (please read the precautions on the back before filling this page) ) * 9-534974 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (7) The domain is subjected to bending processing on the half area on the side of the opposite wall and / or the other half area; In the process of processing, the one-half area and the other-half area of the facing wall of the forming plate are subjected to bending processing to the two side wall areas; and the process of applying bending processing is to apply the two side walls of the forming plate The area is subjected to a bending process to the base wall area, so that the base wall area can be obtained as the base wall, the two side wall areas can be obtained as the two side walls, and one half area and the other half area of the opposite wall can be obtained as the foregoing. One side and the other half of the opposing wall, and the aforementioned reinforced wall region serves as a header box for a heat exchanger of the aforementioned reinforced wall. In the third invention of the present invention, it is desirable that during the preparation process of the forming plate, preparations are made in the longitudinal direction, each of which is provided with a reinforcing wall region at an edge portion of one side region and the other half region of the opposing wall. Forming plate. It is also preferable that in the preparation process of the forming plate, a notch portion for tube locking is formed at a position corresponding to the plurality of tube insertion holes corresponding to the region of the reinforcing wall, and the tube insertion hole can be locked to be inserted into the tube insertion hole. The end portion of the heat exchange tube is positioned at the notch portion for tube locking. Furthermore, it is desirable that during the preparation of the forming plate, an insert sheet is formed at an edge of the reinforcing wall region opposite to the base wall, and an insert sheet engaging hole is formed in the base wall region corresponding to the insert. Position of the sheet, and there is a process of inserting the aforementioned insert sheet into the aforementioned insert sheet's engaging hole. It is also ideal that the stamping process is at least during the preparation of the aforementioned forming board (please read the precautions on the back before filling this page) The dimensions of this paper are applicable to the Chinese National Standard (CNS) A4 specifications (210X 297 mm) -10- 534974 A7 _ B7 V. Description of the invention (8) One side is covered with brazing sheet with hard solder to make the aforementioned Forming plate. A fourth invention of the present invention is a heat exchanger using a header box for a heat exchanger of the first invention. That is, according to the fourth invention of the present invention, it is a heat exchanger including: a pair of header boxes for heat exchangers; and a pair of header boxes for heat exchangers arranged in parallel, and the two ends are connected in communication. The plurality of heat exchange tubes (subs) in the two header boxes, and at least any one of the pair of headers for the heat exchanger is provided with a header box for the heat exchanger, which is formed at a predetermined interval in the longitudinal direction. The strip-shaped plate base wall to be connected with the compound pipe insertion hole for the end of the heat-exchange pipe; the opposite wall arranged opposite to the base wall; arranged on both sides of the aforementioned base wall and the opposite wall Between the edges, and the side walls connecting the edges of the two sides; and the reinforcing wall arranged along the length direction between the base wall and the facing wall for connecting the base wall and the facing wall, and the two side walls Bending processing is used to form one edge of both sides of the base wall, and one side of the opposing wall forming one half of the opposing wall is formed by bending to form one of the two sidewalls. While forming the edge, The other half of the opposing wall on the other half is formed integrally with the other side wall edge portion by bending, and the reinforcing wall is formed by bending on the one half of the opposite wall and another An edge portion of at least one of the side halves. Since the heat exchanger of this invention uses the header box for a heat exchanger of the above-mentioned first invention, the same effects as those described above can be exhibited. Also in the heat exchanger of the fourth invention, it is ideal for the aforementioned strengthening wall (please read the precautions on the back before filling this page). Order-line Ministry of Economic Affairs, Intellectual Property Bureau, staff consumption cooperation, printed paper size applicable to China National Standard (CNS) A4 Specification (210X297 mm) -11-Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 534974 A7 B7 V. Description of the Invention (9) The notch for tube locking corresponds to the aforementioned plural tube insertion The position of the hole, and the end portion of the heat exchange tube to be inserted into the tube insertion hole is formed to be locked at the notch portion for tube locking to be positioned. Further, it is preferable that the end portion of the heat exchange tube is formed to be fixed to the header box for the heat exchanger by brazing. A fifth invention of the present invention is a heat exchanger specifically using a header box for a heat exchanger of the second invention. That is, the fifth invention according to the present invention is a heat exchanger including: a pair of headers for heat exchangers; and a pair of headers for heat exchangers arranged in parallel, and the two ends are connected in communication. The plurality of heat exchange tubes (subs) in the two header boxes, and at least any one of the pair of headers for the heat exchanger is provided with a header box for the heat exchanger, which is formed at a predetermined interval in the longitudinal direction. The base wall of the strip-shaped plate to be connected to the plurality of tube insertion holes for the ends of the heat exchange tube; the opposite wall arranged opposite to the base wall; arranged on both sides of the aforementioned base wall and the opposite wall Between the edges, and the side walls connecting the edges on both sides; and the reinforcing wall arranged along the length direction between the base wall and the facing wall, for connecting the base wall and the facing wall, and the two side walls Bending processing is used to form one edge of both sides of the base wall, and one side of the opposing wall forming one half of the opposing wall is formed by bending to form one of the two sidewalls. While forming the edge The other half of the opposing wall on the other half is formed integrally on the other side wall edge portion by bending, and the reinforcing wall is formed by bending on the one half of the opposite wall and Another paper size is applicable to Chinese National Standard (CNS) A4 specification (210X 297 mm). Thread setting (please read the precautions on the back before filling this page) -12- 534974 A7 B7 Intellectual Property Bureau of the Ministry of Economic Affairs α shellfish consumption Printed by the cooperative V. Description of the invention (10) Both sides of the side half. In addition, the end edges of the reinforcing walls of the two sides that are opposite to the base wall are formed at predetermined intervals in the lengthwise direction of the header box, and the foregoing reinforcing walls of the two sides are arranged in a staggered manner along the length of the header box. One of the aforementioned inserts with a strong wall on one side and the aforementioned inserts with a reinforcing wall on the other side are formed with insert hole engagement holes in the base wall at positions corresponding to the inserts, and each of the inserts is It is inserted into the aforementioned insertion piece engaging hole corresponding to it. In the heat exchanger of the present invention, since the header box for a heat exchanger of the second invention is used, the same effects as described above can be exhibited. In the heat exchanger of the fifth invention, it is desirable that the reinforcing wall has a notch portion for tube locking at a position corresponding to the plurality of tube insertion holes, and is inserted into a heat exchange tube end of the tube insertion perforation. The portion is formed to be locked in the positioning state of the notch portion for tube locking. Furthermore, it is preferable that the end portion of the heat exchange tube is formed to be fixed to the header box for the heat exchanger by brazing. Furthermore, it is desirable that the insertion hole of the insertion piece is formed in a staggered arrangement along the length of the header box. The sixth invention of the present invention is a method for manufacturing a heat exchanger that specifically uses the header box for a heat exchanger of the first invention. That is, the sixth invention according to the present invention is a method for manufacturing a heat exchanger, which includes: a process of preparing a pair of headers for a heat exchanger; a process of preparing a plurality of heat exchange tubes (subs); and a parallel arrangement. The aforementioned plurality of heat exchange tubes are connected between the above-mentioned pair of heat exchanger header boxes, and each paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling in (This page)-Binding and binding line 534974 A7 B7 V. Description of the invention (n) The process of connecting the two ends of the heat exchange tube to the two header boxes, as at least one of the aforementioned pair of header boxes for heat exchangers A header box for the B exchanger is prepared to have a base wall formed with a strip-shaped plate to be connected to a plurality of tube insertion holes communicating with the ends of the heat exchange tube at predetermined intervals in the longitudinal direction, and arranged to face the base wall. Opposite walls; disposed between the base wall and the opposite side edges of the opposite wall to connect the side walls of the two edge portions; and disposed between the base wall and the opposite wall along the length direction, To connect the aforementioned base wall And the reinforcing wall of the opposing wall, and the two sidewalls are formed by bending on both side edges of the base wall, and the one half of the opposing wall constituting one of the opposing sides of the opposing wall is formed by bending Bending is performed to form one side edge of one of the two side walls, and the other half of the opposite wall constituting the other half of the opposite wall is formed to be integrated into the other side edge by bending. The reinforcing wall is formed by bending processing to form an edge portion that is integrated on at least one of the one half and the other half of the opposing wall. In the method for manufacturing a heat exchanger of the present invention, since the header box for a heat exchanger of the above-mentioned first invention is used, the same effects as described above can be exhibited. In the heat exchanger manufacturing method according to the sixth invention of the present invention, the process for preparing the header box for the heat exchanger described above preferably includes: preparing to arrange the base wall region having the tube insertion hole in the length direction to the width In the middle of the direction, each side wall region is arranged along the length direction on both side edges of the aforementioned base wall region, and one half region of the opposing wall and the other half region are arranged on each edge of the two side wall regions along the length direction. The paper size is applied along the length direction of the reinforced wall area. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page).
經濟部智慧財產局員工消費合作社印製 -14- 534974 A7 B7 五、發明説明(12) (請先閱讀背面之注意事項再填寫本頁) 於前述對向壁一側半部區域及另一側半部區域中之至少任 一方的緣部的成形板之成形板準備過程;將前述成形板之 前述加強壁區域對於前述對向壁一側半部區域及/或另一 側半部區域實施彎曲加工之過程;將前述成形板之前述對 向壁一側半部區域及另一側半部區域對於前述兩側壁區域 實施彎曲加工之過程;及前述成形板之前述兩側壁區域對 於前述基壁區域實施彎曲加工之過程。 再者,最好以硬焊前述熱交換管端部來固定於前述熱 交換器用集管箱。 本發明之第7發明係特定使用上述第2發明之熱交換 器用集管箱的熱交換器製造方法者。 亦即,依據本發明之第7發明係一種熱交換器製造方 法’乃包括有··準備一對之熱交換器用集管箱的過程;準 備複數之熱交換管(子)的過程;及並列配置前述複數熱 交換管於前述一對之熱交換器用集管箱間,並予以連接各 熱交換管兩端成連通於兩集管箱的過程, 經濟部智慧財產局員工消費合作社印製 而作爲前述一對熱交換器用集管箱中之至少任一方之 熱交換器用集管箱,準備具有:沿長度方向隔著所定間隔 來形成有要連接連通前述熱交換管端部的複數管插穿孔之 帶狀板的基壁;配置成對向於該基壁之對向壁;配置於前 述基壁及前述對向壁之兩側緣部間,要連結各該等兩側緣 部的側壁;及沿長度方向配置於前述基壁及前述對向壁間 ’用於連結前述基壁及前述對向壁的加強壁, 而前述兩側壁以彎曲加工來形成一體於前述基壁之兩 本纸張尺度適用中國國家標準(CNS ) A4規格(21〇X:297公釐) -15- 534974 A7 __ B7 五、發明説明(13) 側緣部,且構成前述對向壁之一側半部的對向壁一側半部 乃由彎曲加工形成一體於前述兩側壁中之一方側壁緣部的 同時,構成前述對向壁之另一側半部的對向壁另一側半部 乃以彎曲加工來形成一體於另一方側壁緣部,且前述加強 壁由彎曲加工來形成一體於前述對向壁一側半部及另一側 半部之各緣部的雙方, 而朝集管箱長度方向隔著所定間隔各形成有插入片於 雙方之前述加強壁的與前述基壁成對向之端緣,且朝集管 箱長度方向成父錯地配置雙方之前述加強壁中一方側的加 強壁之前述插入片及另一方側的加強壁之前述插入片, 在前述基壁形成插入片卡合孔於對應於前述插入片之 位置,並令前述插入片各插入於對應於它之前述插入片卡 合孔,所構成者。 於本發明之第7發明的熱交換器製造方法中,理想爲 準備前述熱交換器用集管箱的過程乃包括有:要準備沿長 度方向配設具有前述管插裝孔之基壁區域於寬度方向中間 ,各側壁區域沿長度方向配設於前述基壁區域之兩側緣部 ,對向壁一側半部區域及另一側半部區域沿長度方向配設 於前述兩側壁區域之各緣部,加強壁區域沿長度方向配設 於前述對向壁一側半部區域及另一側半部區域中之至少任 一方的緣部成形板之成形板準備過程;將前述成形板之前 述加強壁區域對於前述對向壁一側半部區域及/或另一側 半部區域實施彎曲加工之過程;將前述成形板之前述對向 壁一側半部區域及另一側半部區域對於前述兩側壁區域實 (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -14- 534974 A7 B7 V. Description of the invention (12) (Please read the precautions on the back before filling this page) In the half area on the side of the opposite wall and the other side The forming plate preparation process of the forming plate of the edge portion of at least one of the half areas; bending the aforementioned reinforcing wall area of the forming plate to one half area and / or the other half area of the facing wall A process of processing; a process of bending the one half area and the other half area of the facing wall of the forming plate to the two side wall areas; and the two side wall areas of the forming plate to the base wall area The process of bending. Furthermore, it is preferable that the heat exchange tube end portion is brazed to be fixed to the heat exchanger header box. The seventh invention of the present invention is a method for manufacturing a heat exchanger that specifically uses the header box for a heat exchanger of the second invention. That is, the seventh invention according to the present invention is a method for manufacturing a heat exchanger, which includes a process of preparing a pair of headers for a heat exchanger, a process of preparing a plurality of heat exchange tubes (subs), and a juxtaposition. The process of arranging the aforementioned plurality of heat exchange tubes between the aforementioned pair of heat exchanger header boxes and connecting the two ends of each heat exchange tube to communicate with the two header boxes is printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs as At least one of the pair of headers for heat exchangers is provided with a header for a heat exchanger having a plurality of tube insertion holes formed at predetermined intervals in the longitudinal direction to connect and communicate with the ends of the heat exchange tubes. A base wall of a strip-shaped plate; an opposing wall configured to oppose the base wall; a side wall disposed between the aforementioned base wall and the side edges of the opposing wall to connect each of the side edges; and The reinforcing wall is arranged between the base wall and the opposite wall along the length direction to connect the base wall and the opposite wall, and the two side walls are bent to form two paper sizes integrated into the base wall. Applicable to Chinese National Standard (CNS) A4 specification (21 ×: 297 mm) -15- 534974 A7 __ B7 V. Description of the invention (13) The side edge part, which forms the opposite side of one side half of the aforementioned facing wall One side of the wall is formed by bending to form an edge of one of the two side walls, and the other half of the opposite wall constituting the other half of the opposite wall is formed by bending. It is integrated in the other side wall edge portion, and the reinforcing wall is formed by bending to form both sides of each edge portion of one side and the other half of the opposite wall, and is arranged in a predetermined direction in the length direction of the header box. The inserts are formed at opposite ends of the reinforcing walls of the two sides, which are opposite to the base wall, and the inserts of the reinforcing walls on one side of the reinforcing walls of the two sides are arranged staggered in the direction of the header box length. The insert piece of the sheet and the reinforcing wall on the other side, an insert piece engaging hole is formed in the base wall at a position corresponding to the insert piece, and each of the insert pieces is inserted into the insert piece engaging hole corresponding to the insert piece. , Constituted by. In the heat exchanger manufacturing method according to the seventh invention of the present invention, the process of preparing the header box for the heat exchanger preferably includes: preparing a base wall region having the aforementioned tube insertion hole in a length direction to a width In the middle of the direction, each side wall region is arranged along the length direction on both side edges of the aforementioned base wall region, and one half region of the opposing wall and the other half region are arranged on each edge of the two side wall regions along the length direction. Part, the reinforced wall region is provided along the length direction of the forming plate preparation process of the edge forming plate of at least one of the one-half area and the other half-area of the opposing wall; The wall region performs a bending process on the one-half region of the opposing wall and / or the other-half region; the one-half region of the opposing wall and the other half-region of the forming plate are Two side wall areas (please read the precautions on the back before filling this page)
、1T -線· 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -16- 534974 A7 _ B7_ 五、發明説明(14) 施彎曲加工之過程;及前述成形板之前述兩側壁區域對於 前述基壁區域實施彎曲加工之過程。 再者,最好以硬焊前述熱交換管端部來固定於前述熱 交換器用集管箱。 本發明之其他目的及優點,可由將後述之說明應可進 一步地成爲明瞭。 〔實施發明用之最佳形態〕 <第1實施形態> 圖1至圖6係顯示本發明之第1實施形態的熱交換器 用集管箱(10)。如該等之圖所示,該熱交換器用集管 箱(1〇)乃具備有:帶狀板之基壁(20);成對向於 該基壁(20)來配置之對向壁(30);配置於基壁( 2 0 )及對向壁(3 0 )之兩側緣部間的兩側壁(4 0 a ),(40b);及在基壁(20)及對向壁(30)間 之廣度方向中間位置,而沿長度方向所配置之一對加強壁 (50a),(50b)〇 如圖7及圖8所示,該集管箱(1 0 )係由以彎曲加 工衝壓成型所獲得之所定形狀的壓製成型板(1 1 )之一 體成形(成型)品所構成。亦即,壓製成型板(1 1 )係 廣度爲寬之帶狀板者,用於構成基壁(2 0 )之基壁區域 (2 1广乃沿長度方向形成一體於寬度方向之中間區域之 同時,在基壁區域(2 1 )兩側緣部形成有成相連於基壁 區域(2 1 )所配設,且用於構成兩側壁(4 0 a ),( (請先閲讀背面之注意事項再填寫本頁)、 1T-line · Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -16- 534974 A7 _ B7_ V. Description of the invention (14) Process; and a process of bending the base wall region of the two sidewall regions of the forming plate. Furthermore, it is preferable that the heat exchange tube end portion is brazed to be fixed to the heat exchanger header box. Other objects and advantages of the present invention will become clearer from the description to be described later. [Best Mode for Carrying Out the Invention] < First Embodiment > Figs. 1 to 6 show a header box (10) for a heat exchanger according to a first embodiment of the present invention. As shown in the drawings, the header box (10) for a heat exchanger includes: a base wall (20) of a strip-shaped plate; and an opposite wall (20) arranged opposite to the base wall (20). 30); two side walls (40a), (40b) arranged between the two side edges of the base wall (20) and the opposing wall (30); and the base wall (20) and the opposing wall ( 30) in the middle of the breadth direction, and a pair of reinforcing walls (50a) and (50b) arranged along the length direction. As shown in Figs. 7 and 8, the header box (1 0) is processed by bending It is composed of a body-shaped (molded) product of a press-formed plate (1 1) of a predetermined shape obtained by press forming. That is, the press-formed plate (1 1) is a strip plate having a wide breadth, which is used to constitute the base wall region (2 1) of the base wall (2 0) which is formed along the length direction and is integrated in the middle area of the width direction. At the same time, the edges of the two sides of the base wall area (2 1) are formed to be connected to the base wall area (2 1) and are used to form the two side walls (40 a), ((Please read the note on the back first) (Fill in this page again)
、1T 線 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) Α4規格(21 ο X 297公釐) -17- 534974 A7 _B7 ___ 五、發明説明(15 ) 4 0 b )用之兩側壁區域(4 1 a ) ’ ( 4 1 b )沿長度 (請先閲讀背面之注意事項再填寫本頁) 方向形成爲一體。再者,在一方之側壁區域(4 1 a )緣 部形成有成相連於該側壁區域(4 1 a )所配設’且用於 構成對向壁(3 0 )之一側半部(3 0 a )用之對向壁一 側半部區域(3 1 a )成一體之同時’在另一方之側壁區 域(4 1 b )之緣部形成有成相連於該側壁區域(4 1 b )所配設,且用於構成對向壁(3 0 )之另一側半部( 3 0 b )用之對向壁另一側半部區域(3 1 b )成一體。 再者,在對向壁一側半部區域(3 1 a )及另一側半部區 域(3 1 b )之緣部乃形成有成相連於該等區域(3 1 a ),C 3 1 b )所配設,且用於構成加強壁(5 0 a ) ’ (50b)用之加強壁區域(51a) , (51b)成一 體。 再者,於圖8中乃爲了容易理解發明,以虛線來表示 各區域之境界線(彎曲線)。 經濟部智慧財產局員工消費合作社印製 而在該壓製成型板(1 1 )之基壁區域(2 1 ),沿 長度方向隔著所定間隔形成有複數之朝寬度方向爲長之長 孔狀之管插(入安)裝孔(2 3 )。而該管插裝孔(2 3 )周緣部(2 3 a )乃實施有去毛頭加工,使得一面側, 亦就是集管箱組裝狀態下朝內側形成彎曲。再者,在基壁 區域(2 1 )中心線上之各管插裝孔(2 3 )之間,形成 有正方形形狀之插入片卡合孔(2 5 )以隔著所定間隔形 成複數之數量。 又在加強壁區域(5 1 a ) ,( 5 1 b )之側端緣的 本紙張尺度適用中國國家標準(CNS ) A4規格(21GX297公釐) ~ "" 一 534974 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(16) 對應於上述管插裝孔(2 3 )之位置,以朝長度方向隔著 所定間隔形成有複數之管卡止用缺口部(5 3 a ),( 53b)。再者,在加強壁區域(51a) , (51b) 之側端緣之各管卡止用缺口部(5 3 a ) ,( 5 3 b )之 間,以朝長度方向隔著所定間隔且對應於上述插入片卡合 孔(2 5 )來形成有複數之矩形狀的插入片(5 5 a ), (55b)。 於本實施形態,乃對於該壓製成型板(1 1 ),以沿 圖8所示之虛線(彎曲線)來實施彎曲加工來製造集管箱 (1 0 )者。亦即,將加強壁區域(5 1 a ) ,(51b )對於對向壁一側半部區域(3 1 a )及另一側半部區域 (3 1 b )予以朝一面側(內側)彎曲9 〇。之同時,將 對向壁一側半部區域(3 1 a )及另一側半部區域( 3 1 b )對於兩側壁區域(4 1 a ) ,( 4 1 b )朝一面 側(內側)彎曲9 0 ° 。再使兩側壁區域(4 1 a ),( 4 1 b )對於基壁區域(2 1 )朝一面側(內面側)彎曲 9 0° ,以重疊加強壁區域(5 1 a ) ,(51b)。以 如此地加工後,將所重疊之加強壁區域(5 1 a ),( 51b)之插入片(55a) , (55b),各插入於基 壁W域(2 1 )之插入片卡合孔(2 5 )來固定成卡合狀 態。 再者,於本發明,上述各彎曲加工之過程程序,並未 有特別之限定,也可由任何之程序來進行。 由而,如圖1至圖6所示,可製造爲基壁區域(2 1 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)~ ' (請先閱讀背面之注意事項再填寫本頁) -r· 、1Γ 線 534974 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(17) )作爲基壁(20),兩側壁區域(41a) ,( 4 1 b )作爲兩側壁(4 0 a ) ’ (40b),對向壁一側半部 區域(3 1 a )作爲對向壁(3 0 )之一側半部(3 〇 a ),對向壁另一側半部區域(3 1 b )作爲對向壁(3〇 )之另一側半部(3 0 b ),加強壁區域(5 1 a ),( 51b)作爲加強壁(50a) ,(50b)的熱交換器 用集管箱(1 0 )。 於該組裝狀態下,加強壁(5 0 a ) ,( 5 0 b )之 各管卡止用缺口部(5 3 a ) ,(53b),將各別對應 於基壁(20)之各管插裝孔(23)來配置。再者,如 圖5所示’基壁(2 0 )之管插裝孔(2 3 )之兩側緣部 ’伴隨著上述之彎曲加工而形成彎曲於外側,而構成作爲 管插入用導片(23b)。 當使用g亥熱父換器用集管箱來製造熱交換器時,以如 圖1所示,將各藉波狀(皺紋的)翼片(7 0 )成並列狀 配置之扁平形狀之多數的熱交換管(6 0 )之端部,各別 插入於熱交換器用集管箱(1 0 )之各管插裝孔(2 3 ) ,並以如圖3及圖4所示,卡止各管(6 0 )之兩端於集 管箱(10)內之加強壁(50a) , (5〇b)的管卡 止用缺口部(5 3 a ) , ( 5 3 b )成定位狀態。該時, 如上述,由於形成有管插入用導片(23b) (23b) 於集管箱(1 0 )之管插裝孔(2 3 )的兩側緣部(參照 圖5 ),使得管端部被該導片(2 3 b ) , ( 2 3 b )所 引導而可順暢地引導至管插裝孔(2 3 ,因而,可容易地 (請先閲讀背面之注意事項再填寫本頁) r- 、-口 -線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -20- 534974 A7 B7 五、發明説明(彳8 ) 來進行管(6 0 )之插入作業。再者,由於管端部會卡止 於管卡止用缺口部(53a) ,(53b),而可意圖定 位管(子)(60),使得可自動地進行調整管(6 0 ) 之插入量等,因此可令插裝管(6 0)之作業,更進一步 地來簡單地實施。 以如此,就可獲得對於一對集管箱(1 〇 ),令複數 之熱交換管(6 0 )兩端形成連通連接狀態且並列配置之 同時,介居波狀翼片(7 0 )於熱交換管(6 0 )之各彼 此間的熱交換器。 再者,於本實施形態,構成熱交換器用集管箱(1 〇 )之壓製成型板(11)或熱交換管(60),乃由至少 在一面被覆有硬焊料之硬焊片,或由賦予粉末硬焊料等之 硬焊料於裸材料之至少一面的賦有硬焊料板所構成。且以 如上述,對於一對集管箱(1 0 )間,以交錯地疊層配置 熱交換管(6 0)及波紋翼片(70),而製造熱交換器 暫時組裝製品,並在爐中總括(一起)地實施硬焊該暫時 組裝製品,以令整體連結成一體來獲得熱交換器製品者。 如上所述,依據該熱交換器用集管箱(1 0 ),乃以 實施壓製彎曲壓製成型板之加工來組裝者,因而,僅由一 連串之壓製加工,就能以良好效率來製造。 又本實施形態之集管箱(1 0 ),因可由一片之壓製 成型板(1 1 )來獲得,使得不需要實施麻煩之硬焊處理 或塡隙處理等之構件彼此之接合處理而可削減零件件數, 因此,不僅可簡單地來實施組裝作業之外,可意圖削減成 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先聞讀背面之注意事項再填寫本頁) 、·ιτ 線 經濟部智慧財產局員工消費合作社印製 -21 - 534974 A7 B7 五、發明説明(19) 本。 又在本實施形態之集管箱(1 0 ),因會介居加強壁 (5〇a) ’ (5〇b)於基壁(20)和對向壁(30 )之間,使得可獲得充分之耐壓強度。因此,也可適用於 強有力地要求高耐壓性之使用C 0 2冷媒的冷凍循環。 而且,形成於加強壁(50a) , (50b)之管卡 止用缺口部(53a) , (53b),因可由製造壓製成 型板(1 1 )時的衝壓成型來形成,並不需要另外實施切 削加工等之麻煩作業,使得可更進一步地能簡單地製造。 又在本實施形態,予以形成插入片(5 5 a ),( 5 5 b )於壓製成型板(1 1 )的加強壁區域(5 1 a ) ’ (5 1 b )側端緣之同時,形成插入片卡合孔(2 5 ) 於基壁區域(21),並在彎曲加工成型板(11)時, 予以插入插入片(55a) ,(55b)於插入片卡合孔 (2 5 )來卡合成定位狀態,使得可防止由彎曲加工所引 起之回彈等的不良情況,而令形態成爲穩定。由於以如此 地從彎曲加工後直至硬焊固定爲止之間予以維持穩定之形 態,因此,可增進尺寸之精度而可獲得高的品質。 再者,於本實施形態,乃如圖3及圖4所示,將集管 箱(1 0 )之管插裝孔(2 3 )周緣部(2 3 a )予以實 施去毛頭加工來朝內側彎曲,使得在插裝管(6 0 )至孔 (2 3 )時,可由孔周緣部(2 3 a )而能順暢地被引導 ,因此,能使插入管之插裝作業更進一步簡單地來實施。 並且由於令孔周緣部(2 3 a )朝內側形成彎曲而可充分 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閎讀背面之注意事項再填寫本頁) 、裝. 線 經濟部智慧財產局員工消費合作社印製 -22- 534974 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(20) 且大大地確保孔周緣部(2 3 a )和管(6 0 )之接合面 積,以致可意圖確實地令兩者間之接合部成爲氣密而可獲 得可進一步的高品質。 <第2實施形態> 圖9至圖1 3係顯示本發明之第2實施形態的熱交換 器用集管箱(1 0 )。如在該等圖所示,要構成該集管箱 (1 0 )之壓製成型板(1 1 )係與上述第1實施形態同 樣,具備有:基壁區域(2 1 ),兩側壁區域(4 1 a ) ,(41b),對向壁一側半部區域(3 1 a ),對向壁 另一側半部區域(3 1 b ),及加強壁區域(5 1 a ), (51b),並在基壁區域(2 1 ),形成有隔著所定間 隔之複數的管插裝孔(2 3 )。 又在該壓製成型板(1 1 ),形成有沿長度方向成交 錯之插入片(5 5 a ) ,( 5 5 b )於一方側之加強壁區 域(5 1 a )和另一方側之加強壁區域(5 1 b )之側端 緣。又對應於上述插入片(5 5 a ) ,( 5 5 b )來形成 一方側之插入片卡合孔(2 5 a )及另一方側之插入片卡 合孔(2 5 b )成交錯地配置爲鋸齒狀。 該壓製成型板(1 1 ),將適當地實施彎曲加工其各 區域(31a) , (31b) ’ (41a) , (41b) ,(51a) , (51b)來重重疊加強壁區域(51a ),(51b),並以該狀態下來插入加強壁區域( 5 1a) , (51b)之插入片(55a) , (55b) (請先閲讀背面之注意事項再填寫本頁) $ 、τ1. The paper size printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs of the 1T line applies the Chinese National Standard (CNS) A4 specification (21 ο X 297 mm) -17- 534974 A7 _B7 ___ V. Description of the invention (15) 4 0 b ) The two side wall areas (4 1 a) '(4 1 b) are formed along the length (please read the precautions on the back before filling this page). In addition, an edge portion of one side wall region (4 1 a) is formed to be connected to the side wall region (4 1 a) and is used to constitute a side half (3 of one of the opposing walls (3 0)). 0 a) The half area (3 1 a) on one side of the opposing wall is integrated while being formed at the edge of the other side wall area (4 1 b) so as to be connected to the side wall area (4 1 b) It is configured and used to form the other half of the opposite wall (30), and the area (3b) of the other half of the opposite wall is integrated. Furthermore, the edges of one half area (3 1 a) and the other half area (3 1 b) of the opposite wall are formed to be connected to these areas (3 1 a), and C 3 1 b) The reinforced wall areas (51a), (51b) provided for forming the reinforced wall (50a) '(50b) are integrated. Furthermore, in FIG. 8, for easy understanding of the invention, the boundary lines (curved lines) of each region are shown by dotted lines. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, a plurality of long holes in the width direction are formed in the base wall area (2 1) of the press-molded plate (1 1) at predetermined intervals along the length direction. Pipe insertion (into) installation holes (2 3). The peripheral edge portion (23a) of the tube insertion hole (23) is subjected to depilation processing, so that one side, that is, the inner side of the header box is bent in an assembled state. Furthermore, between each tube insertion hole (2 3) on the center line of the base wall region (2 1), a square-shaped insertion piece engaging hole (2 5) is formed to form a plurality of numbers at predetermined intervals. Also in the reinforced wall area (5 1 a), (5 1 b) the side edge of the paper size applies the Chinese National Standard (CNS) A4 specification (21GX297 mm) ~ " "-534974 A7 B7 Ministry of Economic Affairs wisdom Printed by the Consumer Cooperative of the Property Bureau V. Invention Description (16) Corresponding to the position of the above-mentioned tube insertion hole (2 3), a plurality of notches for tube locking (5 3 a ), (53b). In addition, between the reinforcing wall regions (51a), (51b), the side end edges of the tube locking notches (5 3a), (5 3b) are arranged at a predetermined interval in the length direction and correspond to each other. A plurality of rectangular insertion pieces (5 5 a) and (55 b) are formed in the insertion piece engagement holes (2 5). In this embodiment, the header (1 0) is manufactured by performing a bending process on the press-formed plate (1 1) along a dotted line (curved line) shown in FIG. 8. That is, the reinforced wall area (5 1 a), (51 b) is curved toward the side (inside) of the half area (3 1 a) and the half area (3 1 b) on the opposite side of the opposing wall. 9 〇. At the same time, one half area (3 1 a) and the other half area (3 1 b) of the opposite wall are facing the side (inside) of the two side wall areas (4 1 a) and (4 1 b). Bend 9 0 °. Then, the two side wall regions (4 1 a) and (4 1 b) are bent 90 ° toward one side (inner side) with respect to the base wall region (2 1) to overlap the reinforced wall region (5 1 a), (51b ). After processing in this way, the inserting pieces (55a), (55b) of the overlapping reinforcing wall areas (5 1 a), (51b) are inserted into the inserting piece engaging holes of the base wall W area (2 1), respectively. (2 5) to fix it into an engaged state. Furthermore, in the present invention, the procedure of each of the above-mentioned bending processes is not particularly limited, and may be performed by any procedure. Therefore, as shown in Figures 1 to 6, it can be manufactured as a base wall area (2 1 paper size applies Chinese National Standard (CNS) A4 specifications (210X297 mm) ~ '(Please read the precautions on the back before filling (This page) -r ·, 1Γ line 534974 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (17)) as the base wall (20), the two side wall areas (41a), and (4 1 b) as Two side walls (40a) '(40b), a half area (31a) on one side of the facing wall is used as one half (30a) of one side of the facing wall (30), and the other side of the facing wall The half area (3 1 b) is used as the opposite half (30) of the opposite wall (30), and the reinforced wall area (5 1 a), (51b) is used as the reinforced wall (50a), (50b) Header box (1 0) for heat exchangers. In this assembled state, the notch portions (53a), (53b) for locking the tubes of the reinforcing wall (50a), (50b), respectively correspond to the tubes of the base wall (20). It is configured by the insertion hole (23). Furthermore, as shown in FIG. 5, the “both side edges of the tube insertion hole (2 3) of the base wall (20)” are formed to be bent outwardly along with the above-mentioned bending process, and constituted as a tube insertion guide. (23b). When a heat exchanger is manufactured by using a header box for a heat exchanger, as shown in FIG. 1, each of the wavy (wrinkled) fins (70) is arranged in a flat shape arranged in parallel in a majority The ends of the heat exchange tubes (60) are respectively inserted into the tube insertion holes (23) of the header box (1 0) for the heat exchanger, and each of them is locked as shown in Figs. 3 and 4. The two ends of the tube (60) are in the reinforced wall (50a), (50b) of the tube locking notch (5 3a), (5 3b) in the header box (10) in a positioning state. At this time, as described above, the tube insertion guides (23b) (23b) are formed on both side edge portions (refer to FIG. 5) of the tube insertion hole (2 3) of the header box (10), so that the tube The end is guided by the guides (2 3 b) and (2 3 b) and can be smoothly guided to the tube insertion hole (2 3). Therefore, it is easy (please read the precautions on the back before filling this page) ) r-, -mouth-line paper size is applicable to Chinese National Standard (CNS) A4 specifications (210X297 mm) -20- 534974 A7 B7 V. Description of the invention (彳 8) for the insertion of the tube (60). In addition, since the tube ends are locked in the tube locking notches (53a) and (53b), the tube (sub) (60) can be positioned intently, so that the adjustment tube (60) can be inserted automatically. Therefore, the operation of the insertion tube (60) can be further implemented simply. In this way, for a pair of header tanks (10), a plurality of heat exchange tubes (60) can be obtained. ) At the same time, the two ends are connected in a connected state and arranged side by side, and heat exchangers between the wavy fins (70) and the heat exchange tubes (60) are interposed. In this embodiment, the press-formed plate (11) or the heat exchange tube (60) constituting the header box (10) for the heat exchanger is made of brazing sheet coated with hard solder on at least one side, or by powder The hard solder, such as hard solder, is composed of a hard solder plate provided on at least one side of the bare material. As described above, the heat exchange tubes (60) are arranged in a staggered arrangement for a pair of header boxes (1 0). And corrugated fins (70), while manufacturing heat exchanger temporary assembly products, and brazing (temporarily) collectively brazing the temporary assembly products in the furnace so as to connect the whole to form a heat exchanger product. According to this, the header box (10) for the heat exchanger is assembled by performing the process of pressing, bending, and forming a plate, and therefore, it can be manufactured with good efficiency only by a series of pressing processes. The header box (1 0) can be obtained from one piece of press-formed plate (1 1), so that it is not necessary to perform the joining process of components such as troublesome brazing processing or gap processing, and the number of parts can be reduced. So not only can In addition to carrying out assembly operations in a single place, it is possible to reduce costs. Paper standards apply Chinese National Standards (CNS) Α4 specifications (210 × 297 mm) (please read the precautions on the back before filling out this page), and the wisdom of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Property Bureau -21-534974 A7 B7 V. Description of the invention (19) This is also the header box (1 0) in this embodiment, because it will be located in the reinforced wall (50a) '(5 〇b) Between the base wall (20) and the opposing wall (30), so that sufficient compressive strength can be obtained. Therefore, the present invention is also applicable to a refrigeration cycle using a C 0 2 refrigerant that requires high pressure resistance. In addition, the notch portions (53a) and (53b) for tube locking formed in the reinforcing walls (50a) and (50b) can be formed by press molding during the manufacture of the press-formed plate (1 1), and do not need to be separately implemented. The troublesome work such as cutting processing makes it possible to further simply manufacture. In this embodiment, an insert sheet (5 5 a) is formed, and (5 5 b) is formed at the same time as the side edge of the reinforcing wall region (5 1 a) ′ (5 1 b) of the press-molded sheet (1 1). The inserting piece engaging hole (2 5) is formed in the base wall area (21), and the inserting piece (55a) is inserted into the inserting piece engaging hole (2 5) when the forming plate (11) is bent. Combining the positioning position to the card makes it possible to prevent problems such as springback caused by bending and stabilize the shape. Since the stable state is maintained from the bending process to the brazing and fixing, the accuracy of the dimensions can be improved and high quality can be obtained. Moreover, in this embodiment, as shown in FIG. 3 and FIG. 4, the peripheral edge portion (2 3 a) of the tube insertion hole (2 3) of the header box (1 0) is subjected to depilation processing to face the inside. The bending makes it possible to be smoothly guided by the hole peripheral portion (23a) from the insertion tube (60) to the hole (23). Therefore, the insertion operation of the insertion tube can be further simplified. Implementation. And because the peripheral edge of the hole (2 3 a) is bent to the inside, it can fully meet the Chinese national standard (CNS) A4 specification (210X297 mm). (Please read the precautions on the back before filling this page). Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-22- 534974 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (20) and greatly ensured the peripheral edge of the hole (2 3 a) and management The joint area of (6 0) is such that the joint portion between the two can be made airtight and the high quality can be obtained. < Second Embodiment > Figs. 9 to 13 show a header box (1 0) for a heat exchanger according to a second embodiment of the present invention. As shown in the drawings, the press-formed plate (1 1) to constitute the header box (1 0) is the same as the first embodiment described above, and includes a base wall area (2 1) and two side wall areas ( 4 1 a), (41b), half area on one side of the opposing wall (3 1 a), half area on the other side of the opposing wall (3 1 b), and reinforced wall area (5 1 a), (51b ), And a plurality of pipe insertion holes (2 3) are formed at a predetermined interval in the base wall region (2 1). In the press-molded plate (1 1), there are formed insert pieces (5 5 a) staggered along the length direction, (5 5 b) a reinforcing wall area (5 1 a) on one side and a reinforcement on the other side. The side edge of the wall region (5 1 b). Corresponding to the above-mentioned insertion pieces (5 5 a) and (5 5 b), the insertion piece engagement holes (2 5 a) on one side and the insertion piece engagement holes (2 5 b) on the other side are staggered. Configuration is jagged. The press-formed plate (1 1) will be appropriately subjected to bending processing for its respective areas (31a), (31b) '(41a), (41b), (51a), (51b) to overlap the reinforced wall area (51a). (51b), and insert the reinforced wall area (51a), (51b) (55a), (55b) in this state (Please read the precautions on the back before filling this page) $, τ
本紙張尺度適用中國國家標隼(CNS)A4規格(2i〇x297公釐) 534974 A7 B7 五、發明説明(21 ) 至所對應之插入片卡合孔(25a) , (25b)。進而 ,由塡隙處理來朝外側彎曲插入片(5 5 a ) , (55b ),使得該彎曲部(8 0 a ) ,( 8 0 b )卡合於基壁( 2 Ο )之外面側。由而,可製成熱交換器用集管箱(1 〇 )〇 而其他之結構因與上述第1實施例同樣,因而對於同 一或相當部分,將附上同一符號,並省略其說明。 甚至在於此一第2實施形態之熱交換器用集管箱( 10),也會與上述第1實施形態同樣,可獲得同樣之效 果。 除此之外,依據第2實施形態之熱交換器用集管箱( 10) ’將壓製成型板(11)之加強壁區域(5 la) ,(5 1 b )兩側緣所配設之插入片(5 5 a ),( 5 5b),以沿集管箱長度方向成交替地形成於一方側加 強壁區域(5 1 a )及另一方側加強壁區域(5 1 b )之 間,且使插入片卡合孔(2 5 a ) ,( 2 5 b )以對應於 各插入片(5 5 a ) ,( 5 5 b )來形成交錯之鋸齒狀配 置,因此,當實施彎曲加工時,可防止在一方側加強壁區 域(5 1 a )和另一方側加強壁區域(5 1 b )之間,插 入片(55a) , (55b)互相產生干擾。因而,插入 片(55a) ,(55b)之對於卡合孔(25a),( 2 5 b )的插入作業能以良好效率且順暢地實施,使得更 進一步簡單地來製造集管箱。 而且,於本第2實施形態,因由塡隙處理來朝外側彎 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) — 澤-- (請先閲讀背面之注意事項再填寫本頁) b*The size of this paper is applicable to China National Standard (CNS) A4 (2i0x297 mm) 534974 A7 B7 V. Description of the invention (21) to the corresponding insertion hole (25a), (25b) of the insert. Further, the insertion pieces (55a) and (55b) are bent outward by the gap treatment so that the bent portions (80a) and (80b) are engaged with the outer surface side of the base wall (20). As a result, a header box (100) for a heat exchanger can be produced. Since the other structures are the same as those of the first embodiment described above, the same reference numerals will be attached to the same or corresponding parts, and descriptions thereof will be omitted. Even the header box (10) for a heat exchanger according to this second embodiment has the same effect as the first embodiment described above. In addition, according to the second embodiment of the heat exchanger header box (10), the reinforcing wall areas (5la) and (5 1b) of the press-molded plate (11) are inserted into the sides The pieces (5 5 a), (5 5b) are alternately formed between the one side reinforcing wall area (5 1 a) and the other side reinforcing wall area (5 1 b) along the length of the header box, and The inserting piece engaging holes (2 5 a) and (2 5 b) are formed in a staggered zigzag configuration corresponding to each of the inserting pieces (5 5 a) and (5 5 b). Therefore, when the bending process is performed, It is possible to prevent the insert pieces (55a) and (55b) from interfering with each other between the reinforcing wall area (5 1 a) on one side and the reinforcing wall area (5 1 b) on the other side. Therefore, the insertion of the insertion pieces (55a), (55b) into the engagement holes (25a), (2 5b) can be performed efficiently and smoothly, making it easier to manufacture the header box. In addition, in the second embodiment, the dimensions of the paper are curved outwards due to the gap treatment. The Chinese National Standard (CNS) A4 specification (210X297 mm) is applicable.-Ze-(Please read the precautions on the back before filling in this Page) b *
X 經濟部智慧財產局員工消費合作社印製 534974 A7 B7 五、發明説明(22) 曲插入片(55a) , (55b)前端,並卡合該彎曲部 (80a) , (80b)於基壁(20)外面者,因而可 獲得堅固之卡合狀態,而可減低插入片(5 5 a ),( 5 5 b )所要形成之數量,使得可削減使用材料,進而可 意圖削減成本。再者,因以塡隙來固定插入片前端,因而 可破實地防止由彎曲加工所引起之彈回等之不良情況,使 得可更進一步地增進尺寸精度而可獲得更高品質之集管箱 製品。 再者,甚至在適用塡隙插入片(55a) , (55b )前端來卡合於基壁(2 0 )外面之結構於上述第1實施 形態時,也可獲得同樣之效果。 於上述各實施形態雖如圖6 B及圖1 1 B所示,以刺 入加強壁(50a) ,(50b)前端於基壁(20)來 卡合,但本發明並非僅限定於該狀態而已。 例如圖1 4 A所示,將加強壁(5 0 a ) , ( 5 0 b )前端刺在基壁(2 0 )內面之狀態下來實施硬焊接合也 可。 再者,如圖14B所示,令加強壁(50a),( 5 0 b )前端朝外側彎曲,並作成硬焊接合其彎曲部( 8 1a) , (81b)於基壁(20)內面也可。當採用 如此之結構時,因加強壁(5 0 a ) ’ ( 5 0 b )前端與 基壁(2 0 )之接合面積可確保極爲大,因而可確實地防 止產生硬焊不良等之不良情況。 又在本發明,也可令兩片加強壁(50a),( (請先閲讀背面之注意事項再填寫本頁)X Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 534974 A7 B7 V. Description of the invention (22) The front end of the curved insert (55a), (55b), and the curved part (80a), (80b) is attached to the base wall ( 20) The outside can thus obtain a strong engagement state, and the number of inserts (5 5 a) and (5 5 b) to be formed can be reduced, so that the use of materials can be reduced, and the cost can be further reduced. In addition, since the front end of the insertion piece is fixed with a gap, it is possible to prevent the defects such as springback caused by bending processing. This makes it possible to further improve the dimensional accuracy and obtain higher quality header box products. . Furthermore, even when the front end of the gap insertion pieces (55a), (55b) is applied to engage the structure outside the base wall (20), the same effect can be obtained. In each of the above embodiments, as shown in FIG. 6B and FIG. 1B, the reinforcing wall (50a) and (50b) are inserted at the front end to engage with the base wall (20), but the present invention is not limited to this state. That's it. For example, as shown in FIG. 14A, hardened welding may be performed with the front end of the reinforcing wall (50a) and (50b) punctured on the inner surface of the base wall (20). Furthermore, as shown in FIG. 14B, the front end of the reinforcing wall (50a), (50b) is bent outward, and the bent portions (81a), (81b) are welded to the inner surface of the base wall (20). also may. When such a structure is adopted, since the joint area between the front end of the reinforcing wall (50a) '(50b) and the base wall (20) can be ensured to be extremely large, it is possible to reliably prevent the occurrence of defects such as defective brazing. . In the present invention, it is also possible to make two reinforced walls (50a), ((Please read the precautions on the back before filling in this page)
、1T 線 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) -25- 534974 A7 B7 五、發明説明(23 ) 5〇b)前端’以不同方式來接合於基壁(2〇)。 例如圖1 4 C所示,令一方側加強壁(5 0 a )前端 刺在基壁(2 0 )內面之同時,令另一方側加強壁( 5 0 b )之插入片(5 5 b )刺入於基壁(2 0 )之狀態 下來予以硬焊爲一體化也可。 再者,如圖1 4 D所示,將一方側加強壁(5 〇 a ) 前端刺在基壁(2 0 )內面之同時,令另一方側加強壁( 5 Ob)前端之彎曲部(8 1 b)接合於基壁(2 0)內 面的狀態下來予以硬焊爲一體化也可。 再者,如圖1 4 E所示,也可作成爲接合一方側加強 壁(50a)之前端彎曲部(81a)於基壁(20)內 面之同時,令另一方側加強壁(5 0 b )之插入片( 5 5 b )刺入於基壁(2 0 )的狀態下,予以硬焊爲一體 化。 又在本發明,加強壁(50a) , (50b)之前端 形狀,並不一定需要形成爲沿長度方向成連續之形狀。 例如圖1 5 A所示,對於加強壁(5 0 a ),( 5 0 b )前端,以例如彎曲部(8 1 b )所示沿長度方向 形成斷續性,並令各彎曲部(8 1 b )接合於基壁(2 0 )內面之同時,令各彎曲部(8 1 b )之間刺在基壁( 2 0 )內面之狀態下,予以硬化爲一體化也可。 又如圖1 5 B所示,例如形成斷續之彎曲部(8 1 b )所示,接合於基壁(2 0 )內面之同時,在各彎曲部( 8 1 b )之間刺入插入片(5 5 b )於基壁(2 0 )之狀 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) ------訂------線1. The paper size printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs of the 1T line is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) -25- 534974 A7 B7 V. Description of the invention (23) 5〇b) Front end ' Joined to the base wall (20) in different ways. For example, as shown in FIG. 14C, while the front end of one side reinforcing wall (50 a) is pierced into the inner surface of the base wall (20), the insertion piece (5 5 b) of the other side reinforcing wall (50 b) ) Brazing into the base wall (2 0) and brazing it for integration is also acceptable. Furthermore, as shown in FIG. 14D, while the front end of the one side reinforcing wall (50a) is pierced into the inner surface of the base wall (20), the curved portion of the front end of the other side reinforcing wall (5 Ob) ( 8 1 b) It may be brazed and integrated in a state of being joined to the inner surface of the base wall (20). Furthermore, as shown in FIG. 1E, it can also be used to join the front end curved portion (81a) of one side reinforcing wall (50a) to the inner surface of the base wall (20), while making the other side reinforcing wall (50) The insert piece (5 5 b) of b) is pierced into the base wall (20), and is brazed to be integrated. Also in the present invention, the shapes of the front ends of the reinforcing walls (50a) and (50b) do not necessarily need to be formed in a continuous shape along the length direction. For example, as shown in FIG. 15A, for the front end of the reinforcing wall (50a) and (50b), for example, the discontinuity is formed along the length direction as shown by the curved portion (8b), and each curved portion (8 1 b) While joining the inner surface of the base wall (2 0), the curved portions (8 1 b) may be pierced into the inner surface of the base wall (20), and may be hardened and integrated. As shown in FIG. 1B, for example, intermittent curved portions (8 1 b) are formed, and while they are joined to the inner surface of the base wall (20), they are inserted between the curved portions (8 1 b). Insert sheet (5 5 b) on the base wall (20) The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page) ---- --Order ------ line
經濟部智慧財產局員工消費合作社印製 -26- 534974 A7 B7 五、發明说明(24 ) 態下,予以硬焊爲一體化也可。 又在本發明,上述之加強壁(50a) , (50b) 前端之接合方式,亦即,刺入方式,刺入塡隙方式,刺在 (刺著)方式,彎曲接合方式等,也可予以適當地組合來 實施。 又在上述各實施形態,加強壁(5 0 a ) ,(50b )雖配設有二個,但本發明並非限定此,也可形成爲例如 僅在對向壁一側半部區域(3 1 )及另一側半部區域( 3 1 b )中之任一方配設加強壁,以令加強壁之數量成爲 一個。 如上述’依據有關本發明之熱交換器用集管箱,因由 彎曲加工來使基壁,兩側壁,對向壁及加強壁成爲一體, 因而並不需要實施麻煩之硬焊處理或塡隙處理等的構件彼 此之接合處理下,可削減零件件數,使得可簡單地來進行 組裝作業之同時,可意圖削減成本。又在基壁和對向壁之 間,因介居有加強壁,因此,具有可確實地獲得充分之耐 壓強度的效果。 又配設加強壁二片時,就具有可更進一步地增進耐壓 強度之優點。 又在加強壁配設管卡止用缺口部時,可卡止管(子) 端部於該缺口部而可意圖管之定位,使得可順暢地實施插 裝管(子)之作業,因此,具有所謂可更進一步地簡單地 實施組裝作業之優點。 再者,當要插入配設於加強壁之插入片至基壁之插入 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 、·ιτ -線 經濟部智慧財產局員工消費合作社印製 -27- 534974 Α7 Β7 五、發明説明(25 ) 片卡合孔來卡合固定時,因可防止由彎曲加工所引起之彈 回等的不良情況而能予以穩形態,因此,具有所謂可增進 尺寸精度,可獲得高品質之優點。 再者,當插入基壁之插入片於插入片卡合孔,進而由 塡隙處理來彎曲插入片前端,以卡合於基壁外面時,可令 加強壁更進一步確實地固定於基壁,而可確實地防止彈回 等之不良情況,因而更能予以穩定形態,因此,具有所謂 可獲得更高品質之優點。 再者,以彎曲加強壁前端來接合於基壁內面時,因可 增大加強壁之對於基壁的接合面積,因而更可確實地防止 產生硬焊不良等之接合不良情事。 又予以朝內方彎曲基壁之管插裝孔的周緣部時,將在 插入管子於插裝孔時,能順暢地引導管子至孔周緣部,以 致可更進一步簡單地進行插入插裝管子之作業的同時,可 令管子和插裝孔周緣部之接合面積確保充分地大,使得可 確實地意圖兩者間之接合部的氣密性,而具有所謂可獲得 更進一步高的品質之優點。 另一方面,有關本發明之熱交換器用集管箱的製造方 法,因特定製造上述熱交換器用集管箱之製造過程的一形 態者,因此,可獲得具有與上述同樣效果之熱交換器用集 管相。 又有關本發明之熱交換器,因採用上述熱交換器用集 管箱者,因此,與上述同樣,可獲得同樣之效果。 再者,有關本發明之熱交換器製造方法,因使用上述 本紙張尺度適用中國國家標準(CNS ) Α4規格(21〇><297公釐) (請先閱讀背面之注意事項再填寫本頁) 批衣 11 I訂 線Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -26- 534974 A7 B7 5. In the state of invention (24), brazing can be used for integration. Also in the present invention, the above-mentioned joining methods of the reinforcing walls (50a), (50b), that is, the piercing method, the piercing gap method, the piercing (piercing) method, the bending joining method, etc., can also be applied. Appropriate combination for implementation. In each of the above-mentioned embodiments, two reinforcing walls (50a) and (50b) are provided, but the present invention is not limited thereto, and may be formed, for example, only in the half area on the side of the opposing wall (3 1 ) And the other half of the area (3 1 b) are provided with reinforcing walls so that the number of reinforcing walls becomes one. As described above, since the header box for a heat exchanger according to the present invention is formed by bending to integrate the base wall, the two side walls, the opposing wall, and the reinforcing wall into one body, it is not necessary to perform troublesome brazing or gap processing. With the joining process of the components, the number of parts can be reduced, so that the assembly operation can be easily performed, and the cost can be reduced. In addition, since a reinforcing wall is interposed between the base wall and the opposing wall, there is an effect that a sufficient compressive strength can be reliably obtained. When two reinforcing walls are provided, there is an advantage that the compressive strength can be further improved. When the notch portion for pipe locking is provided on the reinforcing wall, the end of the pipe (sub) can be locked at the notch and the positioning of the pipe can be intended, so that the operation of inserting the pipe (sub) can be smoothly performed. Therefore, There is an advantage that the assembling work can be performed more simply. In addition, when inserting the inserts provided on the reinforced wall to the insert of the base wall, the size of this paper applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page) ·· ιτ-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -27- 534974 Α7 Β7 V. Description of the invention (25) When the locking holes are used for fixing, it can prevent springback caused by bending processing, etc. The shape can be stabilized due to the disadvantages of the product. Therefore, it has the advantages of improving dimensional accuracy and obtaining high quality. Furthermore, when the insertion piece inserted into the base wall is inserted into the insertion hole of the insertion piece, and then the front end of the insertion piece is bent by the gap treatment to engage with the outside of the base wall, the reinforcing wall can be further fixed to the base wall, On the other hand, it is possible to reliably prevent the bad conditions such as springback, and thus it is possible to stabilize the shape. Therefore, it has the advantage of obtaining higher quality. Furthermore, when the front end of the reinforcing wall is bent and joined to the inner surface of the base wall, the joining area of the reinforcing wall to the base wall can be increased, so that the occurrence of poor joining such as welding failure can be prevented more reliably. When the peripheral part of the tube insertion hole of the base wall is bent inward, when the tube is inserted into the insertion hole, the tube can be smoothly guided to the peripheral edge of the hole, so that the insertion of the tube can be further simplified. At the same time of operation, the joint area between the pipe and the peripheral edge portion of the insertion hole can be ensured to be sufficiently large, so that the airtightness of the joint portion between the two can be surely intended, and it has the advantage of obtaining a higher quality. On the other hand, the manufacturing method of the header box for a heat exchanger according to the present invention specifically specifies one form of the manufacturing process of the header box for a heat exchanger, so that a header for a heat exchanger having the same effects as described above can be obtained. Tube phase. As for the heat exchanger of the present invention, since the above-mentioned header for a heat exchanger is used, the same effects as those described above can be obtained. Furthermore, as for the manufacturing method of the heat exchanger of the present invention, the above-mentioned paper size applies the Chinese National Standard (CNS) A4 specification (21〇 > < 297 mm) (Please read the precautions on the back before filling in this Page) Batch 11 I Thread
經濟部智慧財產局員工消費合作社印製 -28- 534974 A7 B7 五、發明説明(26 ) 熱交換器用集管箱者,因此,與上述同樣,可獲得同樣之 效果。 在此所使用之用語及說明,係用於說明有關本發明之 實施形態所用者,但本發明並非僅限定於此而已。只要在 於本發明之申請專利範圍內,且不脫離其精神下,可容許 變更設計。 〔產業上之可利用性〕 有關本發明之熱交換器用集管箱,適合地使用於例如 在車輛之空調用冷凍系統的凝結器或蒸發器等之熱交換器 (請先閱讀背面之注意事項再填寫本頁) •r·Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -28- 534974 A7 B7 V. Description of the Invention (26) For the header box for heat exchangers, the same effect can be obtained as above. The terms and descriptions used herein are used to explain the embodiments of the present invention, but the present invention is not limited to this. As long as it is within the scope of the patent application of the present invention and does not depart from the spirit, design changes are allowed. [Industrial Applicability] The header box for a heat exchanger of the present invention is suitable for use in a heat exchanger such as a condenser or an evaporator of a refrigeration system for a vehicle air conditioner (please read the precautions on the back first) Refill this page) • r ·
、1T 〔圖式之簡單說明〕 圖1係以分解適用本發明之第1實施形態的熱交換器 用集管箱之熱交換器的集管箱周邊來顯示之斜視(立體) 線 圖。 經濟部智慧財產局員工消費合作社印製 圖2 A係前述熱交換器用集管箱之正面圖,2 B爲同 側面圖。 圖3係前述熱交換器用集管箱之剖面圖。 圖4係以放大前述熱交換器用集管箱之管(子)插裝 孔周邊來顯示之側面剖面圖。 圖5係圖3之5 — 5線剖面圖。 圖6 A係圖3之6 — 6線剖面圖’ 6 B爲圖6 A之以 一點鏈線所圍繞的部分予以放大來顯示之剖面圖。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -29- 經濟部智慧財產局員工消費合作社印製 534974 A7 B7_ 五、發明説明(27 ) 圖7係顯示前述實施形態之製造集管箱用壓製成型板 的斜視圖。 圖8係顯示前述壓製成型板之平面圖。 圖9係顯示本發明之第2實施形態的熱交換器用集管 箱的側面圖。 圖1 0係第2實施形態之熱交換器用集管箱的剖面圖 〇1T [Brief description of the drawing] Fig. 1 is a perspective (three-dimensional) line diagram showing the periphery of a header box of a heat exchanger using a header box in a disassembled state of the heat exchanger to which the first embodiment of the present invention is applied. Printed by the Employees' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Figure 2 A is a front view of the aforementioned header box for heat exchangers, and 2 B is the same side view. Fig. 3 is a sectional view of the header box for the heat exchanger. Fig. 4 is a side cross-sectional view showing the periphery of the tube (sub) insertion hole of the header box for the heat exchanger enlarged. Fig. 5 is a sectional view taken along the line 5-5 in Fig. 3; Fig. 6A is a cross-sectional view taken along line 6-6 of Fig. 3 '6B is a cross-sectional view in which the portion surrounded by a one-point chain line in Fig. 6A is enlarged. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297mm) -29- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 534974 A7 B7_ V. Description of the invention (27) Figure 7 shows the manufacturing set of the aforementioned implementation form An oblique view of a press-formed plate for a tube box. FIG. 8 is a plan view showing the aforementioned press-formed plate. Fig. 9 is a side view showing a header for a heat exchanger according to a second embodiment of the present invention. Fig. 10 is a sectional view of a header box for a heat exchanger of the second embodiment.
圖1 1A係圖10之1 1 — 1 1線剖面圖’圖1 1B 係放大以圖1 1 A之一點鏈線所圍繞的部分來顯示之剖面 圖。 圖1 2係顯示第2實施形態之製造集管箱用壓製成型 板的斜視圖。 圖1 3係顯示第2實施形態之壓製成型板的平面圖。 圖1 4 A至圖1 4 E係放大本發明之變形例的熱交換 器用集管箱之加強壁和基壁的接合部周邊來顯示之剖面圖 〇 圖1 5 A及圖1 5 B係放大本發明之變形例的熱交換 器用集管箱之加強壁和基壁的接合部周邊來顯示之斜視圖 〇 圖1 6分解習知之矩形狀熱交換器用集管箱及其周邊 來顯示的斜視圖。 〔符號之說明〕 1 :集管箱 (請先閲讀背面之注意事項再填寫本頁)Fig. 1A is a cross-sectional view taken along line 1 1-1 1 of Fig. 10 'Fig. 1 1B is an enlarged cross-sectional view showing a portion surrounded by a chain line at a point of Fig. 1 A. Fig. 12 is a perspective view showing a press-formed plate for manufacturing a header box according to the second embodiment. Fig. 13 is a plan view showing a press-formed plate of the second embodiment. Figs. 1 4 A to 1 4 E are enlarged sectional views showing the periphery of the joint between the reinforcing wall and the base wall of the header of the heat exchanger according to a modification of the present invention. Figs. 1 5 A and 15 B are enlarged views. The heat exchanger according to a modification of the present invention is a perspective view showing the periphery of the joint portion between the reinforcing wall and the base wall of the header box. FIG. 16 is a perspective view showing a conventional rectangular heat exchanger header box and its periphery in an exploded state. . 〔Explanation of Symbols〕 1: Manifold Box (Please read the precautions on the back before filling this page)
本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) - 30- 534974 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(28) 2 :第1外周壁結構體 2 a :基壁 2 b :接合片 2 c :管(子)插裝孔 3 :第2外周壁結構體 3 a :對向壁. 3 b :兩側壁 4 :加強用中間壁 4 a :缺口部(凹部) 5:熱交換管 10:熱交換器用集管箱 11:壓製成型板 2 0 :基壁 21:基壁區域 2 3 :管插入孔 2 3 a :周緣部 23b:管插入用導片 2 5 :插入片卡合孔 25a,25b:卡合孔 3〇:對向壁 3〇a : —側半部 3 0 b :另一側半部 3 1 a :對向壁一側半部區域 31b:對向壁另一側半部 (請先閱讀背面之注意事項再填寫本頁) r· 、-口 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -31 - 534974 A7 B7 五、發明説明(29 ) 4 0 3 ,4 〇 b :兩側壁 4 1 a ,4 1 b :兩側壁區域 5 0 a ,5 〇 b :加強壁 5 la ,5 1 b :加強壁區域 5 3 a ,5 3 b :管卡止用缺 5 5 a ,5 5 b :插入片 6 0 :熱交換管 7 0 :波狀(皺紋)翼片 80a ,80b :彎曲部 8 1 a ,8 1 b :彎曲部 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) - 32-This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)-30- 534974 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (28) 2: 1st peripheral wall structure 2 a : Base wall 2 b: joint piece 2 c: pipe (sub) insertion hole 3: second peripheral wall structure 3 a: facing wall. 3 b: both side walls 4: reinforcing intermediate wall 4 a: notch ( (Recess) 5: heat exchange tube 10: header box for heat exchanger 11: press-formed sheet 2 0: base wall 21: base wall area 2 3: tube insertion hole 2 3 a: peripheral edge portion 23b: tube insertion guide 2 5: Insertion piece engagement holes 25a, 25b: Engagement holes 30: Opposite wall 30a:-Side half 30b: Other side half 3 1a: Opposite wall side half area 31b : The other half of the opposite wall (please read the precautions on the back before filling in this page) r ·,-mouth line This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -31- 534974 A7 B7 V. Description of the invention (29) 4 0 3, 4 〇b: both side walls 4 1 a, 4 1 b: both side wall areas 50 a, 5 〇b: strengthening wall 5 la, 5 1 b: strengthening wall Area 5 3 a, 5 3 b: 5 5 a for tube locking, 5 5 b: Insertion piece 60: Heat exchange tube 7 0: Corrugated (wrinkled) fins 80a, 80b: Bending portions 8 1 a, 8 1 b: Bending portions ( Please read the notes on the back before filling out this page.) The paper size printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs applies to the Chinese National Standard (CNS) A4 (210X 297 mm)-32-
Claims (1)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001095242 | 2001-03-29 | ||
US30269101P | 2001-07-05 | 2001-07-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW534974B true TW534974B (en) | 2003-06-01 |
Family
ID=26612506
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW091106360A TW534974B (en) | 2001-03-29 | 2002-03-29 | Header for use in heat exchangers, heat exchanger and method for manufacturing the same |
Country Status (7)
Country | Link |
---|---|
US (1) | US20040182558A1 (en) |
EP (1) | EP1485665A4 (en) |
KR (1) | KR20040005902A (en) |
CN (1) | CN1599859A (en) |
CZ (1) | CZ20032624A3 (en) |
TW (1) | TW534974B (en) |
WO (1) | WO2002079708A2 (en) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005532525A (en) | 2002-07-05 | 2005-10-27 | ベール・ゲーエムベーハー・ウント・コ・カーゲー | Heat exchangers, especially evaporators for vehicle air conditioning units |
WO2004015350A1 (en) * | 2002-08-09 | 2004-02-19 | Showa Denko K.K. | Flat tube and process for producing heat exchanger with use of the flat tube |
DE10255487A1 (en) * | 2002-11-27 | 2004-06-09 | Behr Gmbh & Co. Kg | Heat exchanger |
EP1447636A1 (en) * | 2003-02-11 | 2004-08-18 | Delphi Technologies, Inc. | Heat exchanger |
ITMC20030037A1 (en) * | 2003-04-08 | 2004-10-09 | Laminox Srl | PROCEDURE FOR THE PRODUCTION OF HOT WATER BATH WATER RADIATORS |
KR100722693B1 (en) * | 2005-02-25 | 2007-05-29 | 한국델파이주식회사 | Heat exchanger |
KR100644135B1 (en) * | 2005-11-14 | 2006-11-10 | 주식회사 두원공조 | Header pipe of heat exchanger |
KR101243666B1 (en) * | 2007-02-14 | 2013-03-14 | 한라공조주식회사 | Evaporator |
KR101304865B1 (en) * | 2007-02-14 | 2013-09-11 | 한라비스테온공조 주식회사 | Evaporator |
WO2009029382A1 (en) * | 2007-08-30 | 2009-03-05 | Modine Manufacturing Company | Exhaust gas recirculation system and method of operating the same |
EP2098313A1 (en) | 2008-03-06 | 2009-09-09 | Delphi Technologies, Inc. | A heat exchanger manifold and method of forming a heat exchanger manifold |
DE102008035358A1 (en) | 2008-07-29 | 2010-02-04 | Modine Manufacturing Co., Racine | Heat exchanger with manifold and manifold and manufacturing process for it |
KR101039980B1 (en) * | 2008-08-28 | 2011-06-09 | 주식회사 두원공조 | header of heat exchanger combined with tube of double row |
JP5848194B2 (en) * | 2011-05-30 | 2016-01-27 | 本田技研工業株式会社 | Method for manufacturing pulley cover in continuously variable transmission |
CN103769468B (en) * | 2012-10-19 | 2016-12-21 | 张荣伟 | A kind of method making heat radiation patch plug and goods thereof |
US10247481B2 (en) | 2013-01-28 | 2019-04-02 | Carrier Corporation | Multiple tube bank heat exchange unit with manifold assembly |
WO2015025365A1 (en) * | 2013-08-20 | 2015-02-26 | 三菱電機株式会社 | Heat exchanger, air conditioner, and refrigeration cycle device |
CN103486774A (en) * | 2013-09-24 | 2014-01-01 | 浙江基力思汽车空调有限公司 | Roll-pressing collecting pipe parallel flow evaporator |
EP3074709B1 (en) | 2013-11-25 | 2021-04-28 | Carrier Corporation | Dual duty microchannel heat exchanger |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH03121370U (en) * | 1990-03-24 | 1991-12-12 | ||
US5174373A (en) | 1990-07-13 | 1992-12-29 | Sanden Corporation | Heat exchanger |
JPH0526592A (en) * | 1991-07-19 | 1993-02-02 | Matsushita Refrig Co Ltd | Refrigerant distributer and manufacture thereof |
JPH0579790A (en) * | 1991-09-18 | 1993-03-30 | Zexel Corp | Heat exchanger |
FR2752930B1 (en) * | 1996-08-29 | 1998-11-13 | Valeo Thermique Moteur Sa | COLLAR COLLECTOR, BASED ON ALUMINUM, FOR HEAT EXCHANGER, ESPECIALLY A MOTOR VEHICLE |
JPH11287587A (en) * | 1998-04-03 | 1999-10-19 | Denso Corp | Refrigerant evaporator |
JP3829499B2 (en) * | 1998-09-29 | 2006-10-04 | 株式会社デンソー | Heat exchanger |
JP2000295604A (en) * | 1999-04-06 | 2000-10-20 | Yazaki Corp | Rear and side monitoring device for vehicle |
DE19920102B4 (en) * | 1999-05-03 | 2009-01-02 | Behr Gmbh & Co. Kg | Multi-chamber tube and heat exchanger arrangement for a motor vehicle |
US6449979B1 (en) | 1999-07-02 | 2002-09-17 | Denso Corporation | Refrigerant evaporator with refrigerant distribution |
-
2002
- 2002-03-28 WO PCT/JP2002/003154 patent/WO2002079708A2/en active Application Filing
- 2002-03-28 EP EP02708722A patent/EP1485665A4/en not_active Withdrawn
- 2002-03-28 CN CNA028070240A patent/CN1599859A/en active Pending
- 2002-03-28 KR KR10-2003-7012649A patent/KR20040005902A/en not_active Application Discontinuation
- 2002-03-28 US US10/472,486 patent/US20040182558A1/en not_active Abandoned
- 2002-03-28 CZ CZ20032624A patent/CZ20032624A3/en unknown
- 2002-03-29 TW TW091106360A patent/TW534974B/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
EP1485665A2 (en) | 2004-12-15 |
EP1485665A4 (en) | 2008-06-25 |
CZ20032624A3 (en) | 2004-08-18 |
KR20040005902A (en) | 2004-01-16 |
WO2002079708A3 (en) | 2004-10-07 |
WO2002079708A2 (en) | 2002-10-10 |
CN1599859A (en) | 2005-03-23 |
US20040182558A1 (en) | 2004-09-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TW534974B (en) | Header for use in heat exchangers, heat exchanger and method for manufacturing the same | |
EP0907062A1 (en) | Heat exchanger tube and method of its manufacture | |
JP4171760B2 (en) | Flat tube and manufacturing method of flat tube | |
US20100032149A1 (en) | Heat exchanger and method of manufacturing the same | |
US20010018970A1 (en) | Heat exchanger | |
JP3329906B2 (en) | Flat tubes of heat exchanger | |
KR100254329B1 (en) | Heat exchanger | |
EP1191298B1 (en) | Heat exchanger construction | |
JPH03155422A (en) | Heat transfer tube for heat exchanger and its manufacturing method | |
US20080245518A1 (en) | Flat Tube Making Platelike Body, Flat Tube, Heat Exchanger and Process for Fabricating Heat Exchanger | |
JPH05177286A (en) | Manufacture of tube for heat exchanger | |
JP4030782B2 (en) | Heat exchanger header | |
US6105665A (en) | Heat exchanger and process of manufacturing tubes for same | |
CN112739972B (en) | Compliant B-tube for heat sink applications | |
JP4493221B2 (en) | Manufacturing method of stacked heat exchanger | |
JPH05164484A (en) | Heat exchanger tube and manufacture thereof | |
JP2003114094A (en) | Heat exchanger header | |
JP4467106B2 (en) | Tube for heat exchanger and manufacturing method thereof | |
JP3748663B2 (en) | Heat exchanger, refrigerator and showcase | |
JP2002357395A5 (en) | ||
JPH10288491A (en) | Flat tube for heat exchanger and its manufacture | |
AU2002243004A1 (en) | Header for use in heat exchangers, heat exchanger and method for manufacturing the same | |
JP3657691B2 (en) | Integrated heat exchanger tank | |
JP2012088011A (en) | Heat exchanger | |
EP1515109A2 (en) | A heat exchanger and method of manufacturing of a heat exchanger header tank |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GD4A | Issue of patent certificate for granted invention patent | ||
MM4A | Annulment or lapse of patent due to non-payment of fees |