JP2002357395A5 - - Google Patents

Download PDF

Info

Publication number
JP2002357395A5
JP2002357395A5 JP2002086018A JP2002086018A JP2002357395A5 JP 2002357395 A5 JP2002357395 A5 JP 2002357395A5 JP 2002086018 A JP2002086018 A JP 2002086018A JP 2002086018 A JP2002086018 A JP 2002086018A JP 2002357395 A5 JP2002357395 A5 JP 2002357395A5
Authority
JP
Japan
Prior art keywords
wall
heat exchanger
header
base wall
reinforcing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002086018A
Other languages
Japanese (ja)
Other versions
JP4030782B2 (en
JP2002357395A (en
Filing date
Publication date
Application filed filed Critical
Priority to JP2002086018A priority Critical patent/JP4030782B2/en
Priority claimed from JP2002086018A external-priority patent/JP4030782B2/en
Publication of JP2002357395A publication Critical patent/JP2002357395A/en
Publication of JP2002357395A5 publication Critical patent/JP2002357395A5/ja
Application granted granted Critical
Publication of JP4030782B2 publication Critical patent/JP4030782B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Claims (50)

熱交換器用ヘッダーであって、
熱交換チューブ挿着用の複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、
そのベース壁に対向配置された対向壁と、
前記ベース壁及び前記対向壁の両側縁部間に配置され、これら両側縁部をそれぞれ連結する側壁と、
前記ベース壁及び前記対向壁間に長さ方向に沿って配置され、前記ベース壁及び前記対向壁を連結する補強壁とを有し、
前記ベース壁の両側縁部に、前記両側壁が曲げ加工により一体形成され、
前記両側壁のうち一方の側壁の縁部に、前記対向壁の一側半部を構成する対向壁一側半部が曲げ加工により一体形成されるとともに、他方の側壁の縁部に、前記対向壁の他側半部を構成する対向壁他側半部が曲げ加工により一体形成され、
前記対向壁一側半部及び他側半部のうち少なくともいずれか一方の縁部に、前記補強壁が曲げ加工により一体形成されてなることを特徴とする熱交換器用ヘッダー。
A heat exchanger header,
A strip-like base wall in which a plurality of tube insertion holes for heat exchange tube insertion are formed at predetermined intervals along the length direction;
An opposing wall disposed opposite the base wall;
Side walls disposed between both side edges of the base wall and the opposing wall, and connecting the both side edges, respectively.
A reinforcing wall that is disposed along the length direction between the base wall and the opposing wall and connects the base wall and the opposing wall;
The both side walls are integrally formed by bending on both side edges of the base wall,
One side half of the opposing wall constituting one side half of the opposing wall is integrally formed by bending to the edge of one side wall of the both side walls, and the opposite side The other half of the opposing wall constituting the other half of the wall is integrally formed by bending,
A header for a heat exchanger, wherein the reinforcing wall is integrally formed by bending on at least one of the one half and the other half of the opposing wall.
前記補強壁は、前記対向壁一側半部及び他側半部の双方に設けられてなる請求項1記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 1, wherein the reinforcing wall is provided on both one half and the other half of the opposing wall. 前記補強壁は、前記ベース壁との対向縁部が前記ベース壁にろう付一体化されてなる請求項1又は2記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 1 or 2, wherein the reinforcing wall is formed by brazing and integrating the edge portion facing the base wall with the base wall. 前記両補強壁は、互いに沿接配置されかつろう付け一体化されてなる請求項2記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 2, wherein the two reinforcing walls are arranged alongside each other and integrated by brazing. 前記補強壁は、前記複数のチューブ挿着孔に対応する位置にチューブ係止用切欠部を有し、
前記チューブ挿着孔に挿通される熱交換チューブの端部が、前記チューブ係止用切欠部に位置決め状態に係止されるよう構成されてなる請求項1ないし4のいずれかに記載の熱交換器用ヘッダー。
The reinforcing wall has a tube locking notch at a position corresponding to the plurality of tube insertion holes,
5. The heat exchange according to claim 1, wherein an end portion of the heat exchange tube inserted through the tube insertion hole is configured to be locked in a positioning state by the tube locking notch. Descriptive header.
前記補強壁は、前記ベース壁との対向端縁に差込片を有し、
前記ベース壁は、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が前記差込片係合孔に差し込まれて係合されてなる請求項1ないし5のいずれかに記載の熱交換器用ヘッダー。
The reinforcing wall has an insertion piece at an edge facing the base wall,
The base wall has an insertion piece engaging hole formed at a position corresponding to the insertion piece,
The heat exchanger header according to any one of claims 1 to 5, wherein the insertion piece is inserted into and engaged with the insertion piece engagement hole.
前記差込片は、前記差込片係合孔に差し込まれた状態で前記ベース壁にろう付一体化されてなる請求項6記載の熱交換器用ヘッダー。  The heat exchanger header according to claim 6, wherein the insertion piece is brazed and integrated with the base wall in a state of being inserted into the insertion piece engagement hole. 前記差込片は、ヘッダー長さ方向に所定の間隔おきに断続的に形成されてなる請求項6又は7記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 6 or 7, wherein the insertion piece is formed intermittently at predetermined intervals in the header length direction. 前記差込片が前記差込片係合孔に差し込まれた状態で、その差込片先端が折曲されて、その折曲部が前記ベース壁の外面に係合されてなる請求項6ないし8のいずれかに記載の熱交換器用ヘッダー。  7. The insertion piece is inserted into the insertion piece engaging hole, the tip of the insertion piece is bent, and the bent portion is engaged with the outer surface of the base wall. The header for heat exchangers in any one of 8. 前記ベース壁における前記チューブ挿着孔の周縁部が、内方に曲成されてなる請求項1ないし9のいずれかに記載の熱交換器用ヘッダー。  The header for a heat exchanger according to any one of claims 1 to 9, wherein a peripheral edge portion of the tube insertion hole in the base wall is bent inward. 前記補強壁は、前記ベース壁との対向端縁が前記ベース壁の内面に突き付け状態に配置されてなる請求項1又は2記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 1 or 2, wherein the reinforcing wall is arranged so that an end edge facing the base wall is pressed against an inner surface of the base wall. 前記補強壁は、前記ベース壁との対向端縁が前記ベース壁にろう付け一体化されてなる請求項11記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 11, wherein the reinforcing wall is formed by brazing and integrating the edge of the reinforcing wall facing the base wall. 前記補強壁の対向端縁が前記ベース壁にヘッダー長さ方向に連続して突き付けられてなる請求項11又は12記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 11 or 12, wherein opposing edges of the reinforcing wall are continuously abutted against the base wall in the header length direction. 前記補強壁は、前記ベース壁との対向縁部が外側に折曲されて、その折曲部が前記ベース壁の内面に接合配置されてなる請求項1又は2記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 1 or 2, wherein the reinforcing wall is formed such that an edge portion facing the base wall is bent outward, and the bent portion is joined and arranged on the inner surface of the base wall. 前記補強壁は、その折曲部が前記ベース壁にろう付け一体化されてなる請求項14記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 14, wherein a bent portion of the reinforcing wall is brazed and integrated with the base wall. 前記補強壁の折曲部が、ヘッダー長さ方向に連続して形成されてなる請求項14又は15記載の熱交換器用ヘッダー。  The heat exchanger header according to claim 14 or 15, wherein the bent portion of the reinforcing wall is formed continuously in the header length direction. 前記補強壁の折曲部が、ヘッダー長さ方向に所定の間隔おきに断続的に形成されてなる請求項14又は15記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 14 or 15, wherein the bent portion of the reinforcing wall is formed intermittently at predetermined intervals in the header length direction. ヘッダー長さ方向に隣り合う前記折曲部間において、前記補強壁は、前記ベースとの対向端縁が前記ベース壁の内面に突き付け状態に配置されてなる請求項17記載の熱交換器用ヘッダー。  The heat exchanger header according to claim 17, wherein the reinforcing wall is disposed such that an edge of the reinforcing wall facing the base is pressed against an inner surface of the base wall between the bent portions adjacent to each other in the header length direction. ヘッダー長さ方向に隣り合う前記折曲部間において、前記補強壁は、前記ベース壁との対向端縁に差込片を有し、
前記ベース壁は、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が前記差込片係合孔に差し込まれて係合されてなる請求項17記載の熱交換器用ヘッダー。
Between the bent portions adjacent to each other in the header length direction, the reinforcing wall has an insertion piece at an opposing edge with the base wall,
The base wall has an insertion piece engaging hole formed at a position corresponding to the insertion piece,
The heat exchanger header according to claim 17, wherein the insertion piece is inserted into and engaged with the insertion piece engagement hole.
双方の前記補強壁のうち一方側の補強壁は、前記ベース壁との対向端縁に差込片を有し、
前記ベース壁は、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が前記差込片係合孔に差し込まれて係合されるとともに、
他方側の補強壁は、ベース壁との対向端縁が前記ベース壁の内面に突き付け状態に配置されてなる請求項2記載の熱交換器用ヘッダー。
The reinforcing wall on one side of both the reinforcing walls has an insertion piece at the opposite edge to the base wall,
The base wall has an insertion piece engaging hole formed at a position corresponding to the insertion piece,
The insertion piece is inserted into and engaged with the insertion piece engaging hole,
The header for a heat exchanger according to claim 2, wherein the reinforcing wall on the other side is arranged in such a manner that an end edge facing the base wall is pressed against the inner surface of the base wall.
双方の前記補強壁のうち一方側の補強壁は、前記ベース壁との対向端縁に差込片を有し、
前記ベース壁は、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が前記差込片係合孔に差し込まれて係合されるとともに、
他方側の補強壁は、前記ベース壁との対向縁部が外側に折曲されて、その折曲部が前記ベース壁の内面に接合配置されてなる請求項2記載の熱交換器用ヘッダー。
The reinforcing wall on one side of both the reinforcing walls has an insertion piece at the opposite edge to the base wall,
The base wall has an insertion piece engaging hole formed at a position corresponding to the insertion piece,
The insertion piece is inserted into and engaged with the insertion piece engaging hole,
The header for a heat exchanger according to claim 2, wherein the other reinforcing wall has an edge portion facing the base wall bent outward, and the bent portion is joined to the inner surface of the base wall.
前記一方側の補強壁における差込片が、ヘッダー長さ方向に所定の間隔おきに形成されてなる請求項21記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 21, wherein the insertion pieces in the reinforcing wall on the one side are formed at predetermined intervals in the header length direction. 前記他方側の補強壁における折曲部が、ヘッダー長さ方向に所定の間隔おきに形成されてなる請求項21記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 21, wherein the bent portions of the reinforcing wall on the other side are formed at predetermined intervals in the header length direction. 双方の前記補強壁のうち一方側の補強壁は、前記ベース壁との対向端縁が前記ベース壁に突き付けた状態に配置されるとともに、
他方側の補強壁は、前記ベース壁との対向縁部が外側に折曲されて、その折曲部が前記ベース壁の内面に接合配置されてなる請求項2記載の熱交換器用ヘッダー。
The reinforcing wall on one side of both the reinforcing walls is arranged in a state where the opposite edge to the base wall is abutted against the base wall,
The header for a heat exchanger according to claim 2, wherein the other reinforcing wall has an edge portion facing the base wall bent outward, and the bent portion is joined to the inner surface of the base wall.
前記他方側の補強壁における折曲部が、ヘッダー長さ方向に所定の間隔おきに形成されてなる請求項24記載の熱交換器用ヘッダー。  The header for a heat exchanger according to claim 24, wherein the bent portions of the reinforcing wall on the other side are formed at predetermined intervals in the header length direction. 熱交換器用ヘッダーであって、
熱交換チューブ挿着用の複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、
そのベース壁に対向配置された対向壁と、
前記ベース壁及び前記対向壁の両側縁部間に配置され、これら両側縁部をそれぞれ連結する側壁と、
前記ベース壁及び前記対向壁間に長さ方向に沿って配置され、前記ベース壁及び前記対向壁を連結する補強壁とを有し、
前記ベース壁の両側縁部に、前記両側壁が曲げ加工により一体形成され、
前記両側壁のうち一方の側壁の縁部に、前記対向壁の一側半部を構成する対向壁一側半部が曲げ加工により一体形成されるとともに、他方の側壁の縁部に、前記対向壁の他側半部を構成する対向壁他側半部が曲げ加工により一体形成され、
前記対向壁一側半部及び他側半部の各縁部の双方に、前記補強壁が曲げ加工により一体形成され、
双方の前記補強壁における前記ベース壁との対向端縁に、ヘッダー長さ方向に所定の間隔おきに差込片がそれぞれ形成され、
双方の前記補強壁のうち一方側の補強壁の前記差込片と、他方側の補強壁の前記差込片とが、ヘッダー長さ方向に沿って交互に配置され、
前記ベース壁に、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が、それに対応する前記差込片係合孔にそれぞれ差し込まれて係合されてなることを特徴とする熱交換器用ヘッダー。
A heat exchanger header,
A strip-like base wall in which a plurality of tube insertion holes for heat exchange tube insertion are formed at predetermined intervals along the length direction;
An opposing wall disposed opposite the base wall;
Side walls disposed between both side edges of the base wall and the opposing wall, and connecting the both side edges, respectively.
A reinforcing wall that is disposed along the length direction between the base wall and the opposing wall and connects the base wall and the opposing wall;
The both side walls are integrally formed by bending on both side edges of the base wall,
One side half of the opposing wall constituting one side half of the opposing wall is integrally formed by bending to the edge of one side wall of the both side walls, and the opposite side The other half of the opposing wall constituting the other half of the wall is integrally formed by bending,
The reinforcing wall is integrally formed by bending on both of the edges of the opposite wall one side half and the other side half,
Insertion pieces are formed at predetermined intervals in the header length direction at the opposite end edges of the both reinforcing walls to the base wall, respectively.
Of the two reinforcing walls, the insertion piece of the reinforcing wall on one side and the insertion piece of the reinforcing wall on the other side are alternately arranged along the header length direction,
In the base wall, an insertion piece engaging hole is formed at a position corresponding to the insertion piece,
The header for a heat exchanger, wherein the insertion piece is inserted into and engaged with the insertion piece engagement hole corresponding to the insertion piece.
前記差込片係合孔は、ヘッダー長さ方向に沿って千鳥配置に形成されてなる請求項26記載の熱交換器用ヘッダー。  27. The header for a heat exchanger according to claim 26, wherein the insertion piece engaging holes are formed in a staggered arrangement along the header length direction. 前記差込片は、前記差込片係合孔に差し込まれた状態で、前記差込片の先端が折曲されて、その折曲部が前記ベース壁の外面に係合されてなる請求項26又27記載の熱交換器用ヘッダー。  The insertion piece is configured such that the tip of the insertion piece is bent and the bent portion is engaged with the outer surface of the base wall in a state where the insertion piece is inserted into the insertion piece engaging hole. The header for a heat exchanger according to 26 or 27. 前記折曲部は、前記差込片の先端が加締め処理により折曲されて形成されてなる請求項28記載の熱交換器用ヘッダー。  29. The heat exchanger header according to claim 28, wherein the bent portion is formed by bending a tip of the insertion piece by a caulking process. 熱交換チューブ挿着用の複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、そのベース壁に対向配置された対向壁と、前記ベース壁及び前記対向壁の両側縁部間に配置されて前記ベース壁および前記対向壁とを連結する両側壁と、前記ベース壁及び前記対向壁間に長さ方向に沿って配置されて前記ベース壁および前記対向壁とを連結する補強壁とを有する熱交換器用ヘッダーの製造方法であって、
幅方向中間に、前記チューブ挿着孔を有するベース壁領域が長さ方向に沿って設けられ、前記ベース壁領域の両側縁部にそれぞれ側壁領域が長さ方向に沿って設けられ、前記両側壁領域の各縁部に、対向壁一側半部領域及び他側半部領域が長さ方向に沿って設けられ、前記対向壁一側半部領域及び他側半部領域のうち少なくともいずれか一方の縁部に、補強壁領域が長さ方向に沿って設けられた成形板を準備する成形板準備ステップと、
前記成形板における前記補強壁領域を前記対向壁一側半部領域及び/又は他側半部領域に対し曲げ加工を施すステップと、
前記成形板における前記対向壁一側半部領域及び他側半部領域を前記両側壁領域に対し曲げ加工を施すステップと、
前記成形板における前記両側壁領域を前記ベース壁領域に対し曲げ加工を施すステップとを含み、
前記ベース壁領域を前記ベース壁とし、前記両側壁領域を前記両側壁とし、前記対向壁一側半部領域及び他側半部領域を前記対向壁一側半部及び他側半部とし、前記補強壁領域を前記補強壁とする熱交換器用ヘッダーを得るものとした熱交換器用ヘッダーの製造方法。
A strip-like base wall in which a plurality of tube insertion holes for heat exchange tube insertion are formed at predetermined intervals along the length direction, an opposing wall disposed to face the base wall, the base wall, Both side walls disposed between both side edges of the opposing wall and connecting the base wall and the opposing wall; and disposed along the length direction between the base wall and the opposing wall; A method of manufacturing a header for a heat exchanger having a reinforcing wall that connects an opposing wall,
A base wall region having the tube insertion hole is provided in the middle in the width direction along the length direction, and side wall regions are provided along the length direction on both side edges of the base wall region, and the both side walls are provided. At each edge of the region, an opposing wall one-side half region and an other-side half region are provided along the length direction, and at least one of the opposing wall one-side half region and the other-side half region A molding plate preparation step of preparing a molding plate in which a reinforcing wall region is provided along the length direction at the edge of
Bending the reinforcing wall region in the molded plate with respect to the opposite wall one side half region and / or the other side half region;
Bending the opposing wall one side half region and the other side half region of the molded plate with respect to the both side wall regions; and
Bending the both side wall regions of the molded plate with respect to the base wall region,
The base wall region as the base wall, the side wall regions as the side walls, the opposing wall one side half region and the other side half region as the opposing wall one side half and the other side half, A method of manufacturing a header for a heat exchanger in which a header for a heat exchanger having a reinforcing wall region as the reinforcing wall is obtained.
前記成形板準備ステップにおいて、前記対向壁一側半部領域及び他側半部領域の縁部にそれぞれ補強壁領域が長さ方向に沿って設けられた成形板を準備するものとした請求項30記載の熱交換器用ヘッダーの製造方法。  31. In the molded plate preparation step, a molded plate is prepared in which reinforcing wall regions are provided along the length direction at edges of the one-side half region and the other-side half region. The manufacturing method of the header for heat exchangers of description. 前記成形板準備ステップにおいて、前記補強壁領域における前記複数のチューブ挿着孔に対応する位置にチューブ係止用切欠部を形成し、
前記チューブ挿着孔に挿通される熱交換チューブの端部が、前記チューブ係止用切欠部に位置決め状態に係止されるよう構成されてなる請求項30記載の熱交換器用ヘッダーの製造方法。
In the forming plate preparation step, a tube locking notch is formed at a position corresponding to the plurality of tube insertion holes in the reinforcing wall region,
The manufacturing method of the header for heat exchangers of Claim 30 comprised so that the edge part of the heat exchange tube penetrated by the said tube insertion hole may be latched in the positioning state by the said notch part for tube latching.
前記成形板準備ステップにおいて、前記補強壁領域における前記ベース壁との対向端縁に差込片を形成すると共に、前記ベース壁領域における前記差込片に対応する位置に差込片係合孔を形成し、
更に、前記差込片を前記差込片係合孔に差し込むステップを有するものとした請求項30ないし32のいずれかに記載の熱交換器用ヘッダーの製造方法。
In the molding plate preparation step, an insertion piece is formed at an end edge of the reinforcing wall region facing the base wall, and an insertion piece engagement hole is formed at a position corresponding to the insertion piece in the base wall region. Forming,
The method for manufacturing a header for a heat exchanger according to any one of claims 30 to 32, further comprising a step of inserting the insertion piece into the insertion piece engaging hole.
前記成形板準備ステップにおいて、少なくとも片面にろう材がクラッドされたブレージングシートを打ち抜きプレス成形することにより前記成形板を作製するものとした請求項30ないし33のいずれかに記載の熱交換器用ヘッダーの製造方法。  The header for a heat exchanger according to any one of claims 30 to 33, wherein in the molding plate preparation step, the molding plate is produced by punching and press-molding a brazing sheet clad with a brazing material on at least one side. Production method. 前記各曲げ加工を施したのち、炉中にて一括ろう付けするものとした請求項34記載の熱交換器用ヘッダーの製造方法。  35. The method for manufacturing a header for a heat exchanger according to claim 34, wherein after performing each of the bending processes, the soldering is performed at once in a furnace. 熱交換器であって、
一対の熱交換器用ヘッダーと、
前記一対の熱交換器用ヘッダー間に並列に配置され、両端が両ヘッダーに連通接続される複数の熱交換チューブとを備え、
前記一対の熱交換器用ヘッダーのうち少なくともいずれか一方の熱交換器用ヘッダーは、
前記熱交換チューブの端部を連通接続するための複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、
そのベース壁に対向配置された対向壁と、
前記ベース壁及び前記対向壁の両側縁部間に配置され、これら両側縁部をそれぞれ連結する側壁と、
前記ベース壁及び前記対向壁間に長さ方向に沿って配置され、前記ベース壁及び前記対向壁を連結する補強壁とを有し、
前記ベース壁の両側縁部に、前記両側壁が曲げ加工により一体形成され、
前記両側壁のうち一方の側壁の縁部に、前記対向壁の一側半部を構成する対向壁一側半部が曲げ加工により一体形成されるとともに、他方の側壁の縁部に、前記対向壁の他側半部を構成する対向壁他側半部が曲げ加工により一体形成され、
前記対向壁一側半部及び他側半部のうち少なくともいずれか一方の縁部に、前記補強壁が曲げ加工により一体形成されてなることを特徴とする熱交換器。
A heat exchanger,
A pair of heat exchanger headers;
A plurality of heat exchange tubes that are arranged in parallel between the pair of heat exchanger headers and whose both ends communicate with both headers;
At least one of the pair of heat exchanger headers is a heat exchanger header.
A strip-like base wall in which a plurality of tube insertion holes for communicating and connecting end portions of the heat exchange tubes are formed at predetermined intervals along the length direction;
An opposing wall disposed opposite the base wall;
Side walls disposed between both side edges of the base wall and the opposing wall, and connecting the both side edges, respectively.
A reinforcing wall that is disposed along the length direction between the base wall and the opposing wall and connects the base wall and the opposing wall;
The both side walls are integrally formed by bending on both side edges of the base wall,
One side half of the opposing wall constituting one side half of the opposing wall is integrally formed by bending to the edge of one side wall of the both side walls, and the opposite side The other half of the opposing wall constituting the other half of the wall is integrally formed by bending,
The heat exchanger is characterized in that the reinforcing wall is integrally formed by bending at least one of the opposite half of the opposing wall and the other half.
前記補強壁は、前記複数のチューブ挿着孔に対応する位置にチューブ係止用切欠部を有し、
前記チューブ挿着孔に挿通される熱交換チューブの端部が、前記チューブ係止用切欠部に位置決め状態に係止されてなる請求項36記載の熱交換器。
The reinforcing wall has a tube locking notch at a position corresponding to the plurality of tube insertion holes,
37. The heat exchanger according to claim 36, wherein an end portion of the heat exchange tube inserted through the tube insertion hole is locked in a positioning state by the tube locking notch.
前記熱交換チューブの端部が、前記熱交換器用ヘッダーにろう付けにより固定されてなる請求項36又は37記載の熱交換器。  38. The heat exchanger according to claim 36 or 37, wherein an end of the heat exchange tube is fixed to the heat exchanger header by brazing. 熱交換器であって、
一対の熱交換器用ヘッダーと、
前記一対の熱交換器用ヘッダー間に並列に配置され、両端が両ヘッダーに連通接続される複数の熱交換チューブとを備え、
前記一対の熱交換器用ヘッダーのうち少なくともいずれか一方の熱交換器用ヘッダーは、
前記熱交換チューブの端部を連通接続するための複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、
そのベース壁に対向配置された対向壁と、
前記ベース壁及び前記対向壁の両側縁部間に配置され、これら両側縁部をそれぞれ連結する側壁と、
前記ベース壁及び前記対向壁間に長さ方向に沿って配置され、前記ベース壁及び前記対向壁を連結する補強壁とを有し、
前記ベース壁の両側縁部に、前記両側壁が曲げ加工により一体形成され、
前記両側壁のうち一方の側壁の縁部に、前記対向壁の一側半部を構成する対向壁一側半部が曲げ加工により一体形成されるとともに、他方の側壁の縁部に、前記対向壁の他側半部を構成する対向壁他側半部が曲げ加工により一体形成され、
前記対向壁一側半部及び他側半部の各縁部の双方に、前記補強壁が曲げ加工により一体形成され、
双方の前記補強壁における前記ベース壁との対向端縁に、ヘッダー長さ方向に所定の間隔おきに差込片がそれぞれ形成され、
双方の前記補強壁のうち一方側の補強壁の前記差込片と、他方側の補強壁の前記差込片とが、ヘッダー長さ方向に沿って交互に配置され、
前記ベース壁に、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が、それに対応する前記差込片係合孔にそれぞれ差し込まれて係合されてなることを特徴とする熱交換器。
A heat exchanger,
A pair of heat exchanger headers;
A plurality of heat exchange tubes that are arranged in parallel between the pair of heat exchanger headers and whose both ends communicate with both headers;
At least one of the pair of heat exchanger headers is a heat exchanger header.
A strip-like base wall in which a plurality of tube insertion holes for communicating and connecting end portions of the heat exchange tubes are formed at predetermined intervals along the length direction;
An opposing wall disposed opposite the base wall;
Side walls disposed between both side edges of the base wall and the opposing wall, and connecting the both side edges, respectively.
A reinforcing wall that is disposed along the length direction between the base wall and the opposing wall and connects the base wall and the opposing wall;
The both side walls are integrally formed by bending on both side edges of the base wall,
One side half of the opposing wall constituting one side half of the opposing wall is integrally formed by bending to the edge of one side wall of the both side walls, and the opposite side The other half of the opposing wall constituting the other half of the wall is integrally formed by bending,
The reinforcing wall is integrally formed by bending on both of the edges of the opposite wall one side half and the other side half,
Insertion pieces are formed at predetermined intervals in the header length direction at the opposite end edges of the two reinforcing walls to the base wall, respectively.
Of the two reinforcing walls, the insertion piece of the one side reinforcing wall and the insertion piece of the other side reinforcing wall are alternately arranged along the header length direction,
In the base wall, an insertion piece engaging hole is formed at a position corresponding to the insertion piece,
The heat exchanger according to claim 1, wherein the insertion piece is inserted into and engaged with the corresponding insertion piece engagement hole.
前記補強壁は、前記複数のチューブ挿着孔に対応する位置にチューブ係止用切欠部を有し、
前記チューブ挿着孔に挿通される熱交換チューブの端部が、前記チューブ係止用切欠部に位置決め状態に係止されてなる請求項39記載の熱交換器。
The reinforcing wall has a tube locking notch at a position corresponding to the plurality of tube insertion holes,
40. The heat exchanger according to claim 39, wherein an end portion of the heat exchange tube inserted through the tube insertion hole is locked in a positioning state by the tube locking notch.
前記熱交換チューブの端部が、前記熱交換器用ヘッダーにろう付けにより固定されてなる請求項39又は40記載の熱交換器。  41. The heat exchanger according to claim 39 or 40, wherein an end of the heat exchange tube is fixed to the header for heat exchanger by brazing. 前記差込片係合孔は、ヘッダー長さ方向に沿って千鳥配置に形成されてなる請求項39ないし41のいずれかに記載の熱交換器。  The heat exchanger according to any one of claims 39 to 41, wherein the insertion piece engaging holes are formed in a staggered arrangement along the header length direction. 熱交換器の製造方法であって、
一対の熱交換器用ヘッダーを準備する工程と、
複数の熱交換チューブを準備する工程と、
前記複数の熱交換チューブを前記一対の熱交換器用ヘッダー間に並列に配置して、各熱交換チューブの両端を両ヘッダーに連通接続する工程とを含み、
前記一対の熱交換器用ヘッダーのうち少なくともいずれか一方の熱交換器用ヘッダーとして、
前記熱交換チューブの端部を連通接続するための複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、
そのベース壁に対向配置された対向壁と、
前記ベース壁及び前記対向壁の両側縁部間に配置され、これら両側縁部をそれぞれ連結する側壁と、
前記ベース壁及び前記対向壁間に長さ方向に沿って配置され、前記ベース壁及び前記対向壁を連結する補強壁とを有し、
前記ベース壁の両側縁部に、前記両側壁が曲げ加工により一体形成され、
前記両側壁のうち一方の側壁の縁部に、前記対向壁の一側半部を構成する対向壁一側半部が曲げ加工により一体形成されるとともに、他方の側壁の縁部に、前記対向壁の他側半部を構成する対向壁他側半部が曲げ加工により一体形成され、
前記対向壁一側半部及び他側半部のうち少なくともいずれか一方の縁部に、前記補強壁が曲げ加工により一体形成されてなるものを準備することを特徴とする熱交換器の製造方法。
A method of manufacturing a heat exchanger,
Preparing a pair of heat exchanger headers;
Preparing a plurality of heat exchange tubes;
Arranging the plurality of heat exchange tubes in parallel between the pair of heat exchanger headers, and communicating and connecting both ends of each heat exchange tube to both headers,
As at least one heat exchanger header of the pair of heat exchanger headers,
A strip-like base wall in which a plurality of tube insertion holes for communicating and connecting end portions of the heat exchange tubes are formed at predetermined intervals along the length direction;
An opposing wall disposed opposite the base wall;
Side walls disposed between both side edges of the base wall and the opposing wall, and connecting the both side edges, respectively.
A reinforcing wall that is disposed along the length direction between the base wall and the opposing wall and connects the base wall and the opposing wall;
The both side walls are integrally formed by bending on both side edges of the base wall,
One side half of the opposing wall constituting one side half of the opposing wall is integrally formed by bending to the edge of one side wall of the both side walls, and the opposite side The other half of the opposing wall constituting the other half of the wall is integrally formed by bending,
A method of manufacturing a heat exchanger, comprising preparing the reinforcing wall integrally formed by bending on at least one of the opposing wall one half and the other half .
前記熱交換器用ヘッダーを準備する工程は、
幅方向中間に、前記チューブ挿着孔を有するベース壁領域が長さ方向に沿って設けられ、前記ベース壁領域の両側縁部にそれぞれ側壁領域が長さ方向に沿って設けられ、前記両側壁領域の各縁部に、対向壁一側半部領域及び他側半部領域が長さ方向に沿って設けられ、前記対向壁一側半部領域及び他側半部領域のうち少なくともいずれか一方の縁部に、補強壁領域が長さ方向に沿って設けられた成形板を準備する成形板準備ステップと、
前記成形板における前記補強壁領域を前記対向壁一側半部領域及び/又は他側半部領域に対し曲げ加工を施すステップと、
前記成形板における前記対向壁一側半部領域及び他側半部領域を前記両側壁領域に対し曲げ加工を施すステップと、
前記成形板における前記両側壁領域を前記ベース壁領域に対し曲げ加工を施すステップとを含むものとした請求項43記載の熱交換器の製造方法。
Preparing the heat exchanger header,
A base wall region having the tube insertion hole is provided in the middle in the width direction along the length direction, and side wall regions are provided along the length direction on both side edges of the base wall region, and the both side walls are provided. At each edge of the region, an opposing wall one-side half region and an other-side half region are provided along the length direction, and at least one of the opposing wall one-side half region and the other-side half region A molding plate preparation step of preparing a molding plate in which a reinforcing wall region is provided along the length direction at the edge of
Bending the reinforcing wall region in the molded plate with respect to the opposite wall one side half region and / or the other side half region;
Bending the opposing wall one side half region and the other side half region of the molded plate with respect to the both side wall regions; and
44. The method for manufacturing a heat exchanger according to claim 43, further comprising: bending the both side wall regions of the molded plate with respect to the base wall region.
前記熱交換チューブの端部を、前記熱交換器用ヘッダーにろう付けにより固定するものとした請求項43又は44記載の熱交換器の製造方法。  The manufacturing method of the heat exchanger of Claim 43 or 44 which shall fix the edge part of the said heat exchange tube to the said header for heat exchangers by brazing. 熱交換器の製造方法であって、
一対の熱交換器用ヘッダーを準備する工程と、
複数の熱交換チューブを準備する工程と、
前記複数の熱交換チューブを前記一対の熱交換器用ヘッダー間に並列に配置して、各熱交換チューブの両端を両ヘッダーに連通接続する工程とを含み、
前記一対の熱交換器用ヘッダーのうち少なくともいずれか一方の熱交換器用ヘッダーとして、
前記熱交換チューブの端部を連通接続するための複数のチューブ挿着孔が長さ方向に沿って所定間隔おきに形成された帯板状のベース壁と、
そのベース壁に対向配置された対向壁と、
前記ベース壁及び前記対向壁の両側縁部間に配置され、これら両側縁部をそれぞれ連結する側壁と、
前記ベース壁及び前記対向壁間に長さ方向に沿って配置され、前記ベース壁及び前記対向壁を連結する補強壁とを有し、
前記ベース壁の両側縁部に、前記両側壁が曲げ加工により一体形成され、
前記両側壁のうち一方の側壁の縁部に、前記対向壁の一側半部を構成する対向壁一側半部が曲げ加工により一体形成されるとともに、他方の側壁の縁部に、前記対向壁の他側半部を構成する対向壁他側半部が曲げ加工により一体形成され、
前記対向壁一側半部及び他側半部の各縁部の双方に、前記補強壁が曲げ加工により一体形成され、
双方の前記補強壁における前記ベース壁との対向端縁に、ヘッダー長さ方向に所定の間隔おきに差込片がそれぞれ形成され、
双方の前記補強壁のうち一方側の補強壁の前記差込片と、他方側の補強壁の前記差込片とが、ヘッダー長さ方向に沿って交互に配置され、
前記ベース壁に、前記差込片に対応する位置に差込片係合孔が形成され、
前記差込片が、それに対応する前記差込片係合孔にそれぞれ差し込まれて係合されてなるものを準備することを特徴とする熱交換器の製造方法。
A method of manufacturing a heat exchanger,
Preparing a pair of heat exchanger headers;
Preparing a plurality of heat exchange tubes;
Arranging the plurality of heat exchange tubes in parallel between the pair of heat exchanger headers, and communicating and connecting both ends of each heat exchange tube to both headers,
As at least one heat exchanger header of the pair of heat exchanger headers,
A strip-like base wall in which a plurality of tube insertion holes for communicating and connecting end portions of the heat exchange tubes are formed at predetermined intervals along the length direction;
An opposing wall disposed opposite the base wall;
Side walls disposed between both side edges of the base wall and the opposing wall, and connecting the both side edges, respectively.
A reinforcing wall that is disposed along the length direction between the base wall and the opposing wall and connects the base wall and the opposing wall;
The both side walls are integrally formed by bending on both side edges of the base wall,
One side half of the opposing wall constituting one side half of the opposing wall is integrally formed by bending to the edge of one side wall of the both side walls, and the opposite side The other half of the opposing wall constituting the other half of the wall is integrally formed by bending,
The reinforcing wall is integrally formed by bending on both of the edges of the opposite wall one side half and the other side half,
Insertion pieces are formed at predetermined intervals in the header length direction at the opposite end edges of the both reinforcing walls to the base wall, respectively.
Of the two reinforcing walls, the insertion piece of the reinforcing wall on one side and the insertion piece of the reinforcing wall on the other side are alternately arranged along the header length direction,
In the base wall, an insertion piece engaging hole is formed at a position corresponding to the insertion piece,
A method for manufacturing a heat exchanger is provided, wherein the insertion piece is prepared by being inserted into and engaged with the corresponding insertion piece engagement hole.
前記熱交換器用ヘッダーを準備する工程は、
幅方向中間に、前記チューブ挿着孔を有するベース壁領域が長さ方向に沿って設けられ、前記ベース壁領域の両側縁部にそれぞれ側壁領域が長さ方向に沿って設けられ、前記両側壁領域の各縁部に、対向壁一側半部領域及び他側半部領域が長さ方向に沿って設けられ、前記対向壁一側半部領域及び他側半部領域のうち少なくともいずれか一方の縁部に、補強壁領域が長さ方向に沿って設けられた成形板を準備する成形板準備ステップと、
前記成形板における前記補強壁領域を前記対向壁一側半部領域及び/又は他側半部領域に対し曲げ加工を施すステップと、
前記成形板における前記対向壁一側半部領域及び他側半部領域を前記両側壁領域に対し曲げ加工を施すステップと、
前記成形板における前記両側壁領域を前記ベース壁領域に対し曲げ加工を施すステップとを含むものとした請求項46記載の熱交換器の製造方法。
Preparing the heat exchanger header,
A base wall region having the tube insertion hole is provided in the middle in the width direction along the length direction, and side wall regions are provided along the length direction on both side edges of the base wall region, and the both side walls are provided. At each edge of the region, an opposing wall one-side half region and an other-side half region are provided along the length direction, and at least one of the opposing wall one-side half region and the other-side half region A molding plate preparation step of preparing a molding plate in which a reinforcing wall region is provided along the length direction at the edge of
Bending the reinforcing wall region in the molded plate with respect to the opposite wall one side half region and / or the other side half region;
Bending the opposing wall one side half region and the other side half region of the molded plate with respect to the both side wall regions; and
The method for manufacturing a heat exchanger according to claim 46, further comprising: bending the side wall regions of the molded plate with respect to the base wall region.
前記熱交換チューブの端部を、前記熱交換器用ヘッダーにろう付けにより固定するものとした請求項46又は47記載の熱交換器の製造方法。  The manufacturing method of the heat exchanger of Claim 46 or 47 which shall fix the edge part of the said heat exchange tube to the said header for heat exchangers by brazing. 請求項36ないし42のいずれかに記載の熱交換器を用いた空気調和用冷凍システム。43. An air-conditioning refrigeration system using the heat exchanger according to any one of claims 36 to 42. 請求項49に記載の空気調和用冷凍システムからなり、》The air-conditioning refrigeration system according to claim 49, >>
《冷媒としてCO  《CO as refrigerant 2 2 が用いられる冷凍サイクル。Refrigeration cycle where is used.
JP2002086018A 2001-03-29 2002-03-26 Heat exchanger header Expired - Fee Related JP4030782B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002086018A JP4030782B2 (en) 2001-03-29 2002-03-26 Heat exchanger header

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP2001095242 2001-03-29
JP2001-95242 2001-03-29
JP2002086018A JP4030782B2 (en) 2001-03-29 2002-03-26 Heat exchanger header

Publications (3)

Publication Number Publication Date
JP2002357395A JP2002357395A (en) 2002-12-13
JP2002357395A5 true JP2002357395A5 (en) 2005-09-08
JP4030782B2 JP4030782B2 (en) 2008-01-09

Family

ID=26612505

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002086018A Expired - Fee Related JP4030782B2 (en) 2001-03-29 2002-03-26 Heat exchanger header

Country Status (1)

Country Link
JP (1) JP4030782B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100638490B1 (en) * 2002-05-29 2006-10-25 한라공조주식회사 Heat exchanger
DE10259026A1 (en) * 2002-12-16 2004-06-24 Behr Gmbh & Co. Kg Heat exchanger, in particular coolant radiator
US8371366B2 (en) * 2006-10-03 2013-02-12 Showa Denko K.K. Heat exchanger
KR101422292B1 (en) * 2008-03-12 2014-08-13 한라비스테온공조 주식회사 Header pipe of heat exchanger and manufacturing method thereof

Similar Documents

Publication Publication Date Title
US9322602B2 (en) Heat exchanger having a plurality of plate-like fins and a plurality of flat-shaped heat transfer pipes orthogonal to the plate-like fins
JP4099513B2 (en) Metal plate for flat tube manufacturing, flat tube and flat tube manufacturing method
JP2004205124A (en) Plate fin for heat exchanger and heat exchanger core
JP3064055B2 (en) Heat exchanger manufacturing method
JP5087538B2 (en) Brazed pipe and manufacturing method thereof
US20030029608A1 (en) Heat exchanger
JPH11226685A (en) Manufacture of heat exchanger and header tank
JPH1089870A (en) Manufacture of heat exchanger and heat exchanger
KR20050062040A (en) End-plate for heat-exchanger, heat-exchanger with the end-plate and manufacturing method thereof
JP2002357395A5 (en)
JPH03128167A (en) Production of heat exchanger
WO2020095797A1 (en) Heat exchanger and method for manufacturing heat exchanger
JPH11101594A (en) Heat exchanger for air-conditioning
JPS61211697A (en) Plate fin type heat exchanger
JP2009250600A (en) Copper flat heat-transfer pipe
JP2007007672A (en) Heat exchanger
JP3756641B2 (en) Tube for heat exchanger and manufacturing method thereof
JP2004347313A (en) Side plate for heat exchanger, heat exchanger, and method of manufacture heat exchanger
JP2840789B2 (en) Manufacturing method of meandering heat exchanger with plates and fins
KR101102869B1 (en) A Condenser
JPS6082790A (en) Heat exchanger
JPH10288491A (en) Flat tube for heat exchanger and its manufacture
JP2000266485A (en) Heat exchanger and its manufacture
EP1515109A2 (en) A heat exchanger and method of manufacturing of a heat exchanger header tank
JP2020076534A (en) Heat exchanger, method of manufacturing the same, and air conditioner