JP2000266485A - Heat exchanger and its manufacture - Google Patents

Heat exchanger and its manufacture

Info

Publication number
JP2000266485A
JP2000266485A JP11112680A JP11268099A JP2000266485A JP 2000266485 A JP2000266485 A JP 2000266485A JP 11112680 A JP11112680 A JP 11112680A JP 11268099 A JP11268099 A JP 11268099A JP 2000266485 A JP2000266485 A JP 2000266485A
Authority
JP
Japan
Prior art keywords
tube
fin
long hole
heat exchanger
fins
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11112680A
Other languages
Japanese (ja)
Inventor
Rentaro Isobe
錬太郎 礒部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KOA SEISAKUSHO KK
Original Assignee
KOA SEISAKUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by KOA SEISAKUSHO KK filed Critical KOA SEISAKUSHO KK
Priority to JP11112680A priority Critical patent/JP2000266485A/en
Publication of JP2000266485A publication Critical patent/JP2000266485A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/10Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
    • F28F1/12Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
    • F28F1/24Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely
    • F28F1/32Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending transversely the means having portions engaging further tubular elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/26Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
    • F28F9/262Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

PROBLEM TO BE SOLVED: To increase the length of the main body of a heat exchanger and reduce the diameter of tubes and, in addition, to improve the productivity of the heat exchanger. SOLUTION: The paired straight tube sections 2a of a tube 2 and a bend section 2b which connects one ends of the tube sections 2a to each other are inserted into the long hole 1a of each fin 1 by inserting a wire-like traction tool 3 into the long hole 1a and, at the same time, connecting the connecting section 3b of the tool 3 to the bend tube section 2b of the tube 2 positioned on one end side of the fin 1 in the arranging direction of the fins 1 and drawing the wire section 3a of the tool 3 toward the other end side of the fin 1 in the arranging direction. Therefore, the tube 2 is not bent and can be made longer in length or thinner in diameter at the time of inserting the tube 2 into the fin 1. In addition, since the fins 1 are formed of pulse-like members having integrally and continuously formed sections faced to each other at intervals, it is not required to arrange many plate-like fins one by one before inserting the tube 2.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、冷蔵庫や冷凍・冷
蔵ショーケース等の蒸発器等に用いられる熱交換器の製
造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a heat exchanger used for an evaporator of a refrigerator or a freezer / refrigerated showcase.

【0002】[0002]

【従来の技術】従来、この種の熱交換器としては、例え
ば特開平5−26591号公報に記載されているよう
に、互いに間隔をおいて平行に配置された多数の平板状
のフィンと、直管部及び曲管部を連続的に有する冷媒流
通用チューブとからなり、チューブと各フィンとをチュ
ーブの直管部が各フィンに直交するように接合したもの
が知られている。
2. Description of the Related Art Conventionally, as this type of heat exchanger, for example, as described in Japanese Patent Application Laid-Open No. 5-26591, a large number of plate-like fins arranged in parallel at intervals are known. There is known a refrigerant flow tube having a straight tube portion and a curved tube portion continuously, and the tube and each fin are joined such that the straight tube portion of the tube is orthogonal to each fin.

【0003】この熱交換器を製造する場合は、各フィン
に設けた長孔にチューブの一対の直管部を挿入し、この
長孔の長手方向両端部にチューブの各直管部を接合する
ようにしている。この場合、チューブの曲管部の内側に
フィンの長孔の幅よりも小さい厚さを有する長尺状の挿
入治具を係止し、予め平行に保持した各フィンの長孔に
挿入治具を押圧しながらチューブを各フィンに挿入して
いる。
When manufacturing this heat exchanger, a pair of straight pipes of a tube is inserted into a long hole provided in each fin, and each straight pipe of the tube is joined to both longitudinal ends of the long hole. Like that. In this case, a long insertion jig having a thickness smaller than the width of the long hole of the fin is locked inside the curved tube portion of the tube, and the insertion jig is inserted into the long hole of each fin held in parallel in advance. The tube is inserted into each fin while pressing.

【0004】[0004]

【発明が解決しようとする課題】ところで、例えば店舗
用のショーケース等のような大型の冷凍・冷蔵機器に用
いられる長大な熱交換器を製造する場合には、熱交換器
のチューブの直管部を長く形成する必要がある。また、
この種の冷凍・冷蔵機器の使用冷媒としては、将来的に
内部圧力の高い(小型可能な)プロパンが有力視されて
おり、内圧増加のみならず、素材費の低減や熱交換器本
体の小型化及び高性能化を達成する上で、チューブの細
径化が必要とされている。
By the way, when manufacturing a long heat exchanger for use in large refrigeration equipment such as a store showcase, a straight tube of the heat exchanger tube is required. The part needs to be formed long. Also,
Propane, which has a high internal pressure (can be made small) in the future, is considered to be a promising refrigerant for use in this type of refrigeration / refrigeration equipment. Not only is the internal pressure increased, but also the material cost is reduced and the heat exchanger body becomes smaller. In order to achieve higher performance and higher performance, it is necessary to reduce the diameter of the tube.

【0005】しかしながら、前記熱交換器の製造方法に
おいては、挿入治具の厚さはフィンの長孔の幅よりも小
さいため、治具の長さをその厚さに比して相対的に長く
すると、治具自体の撓み量が大きくなり、その製造にお
いて、前述のような熱交換器本体の長大化やチューブの
細径化に十分に対応することができないという問題点が
あった。また、従来の製造工程においては、チューブを
各フィンに挿入する前に、各フィンを互いに間隔をおい
て配列しておかなければならず、この場合、各フィンを
保持するための多数の溝を備えた治具を用い、治具の各
溝にフィンを一枚ずつ挿入するようにしている。このた
め、各フィンの配列作業に多大な労力と時間を要し、生
産性を著しく低下させるという問題点もあった。
However, in the method for manufacturing the heat exchanger, the thickness of the insertion jig is smaller than the width of the long hole of the fin, so that the length of the jig is relatively longer than the thickness. Then, the amount of flexure of the jig itself becomes large, and there is a problem in its manufacture that it is not possible to sufficiently cope with the increase in the length of the heat exchanger body and the reduction in the diameter of the tube as described above. Further, in the conventional manufacturing process, before inserting the tube into each fin, the fins must be arranged at an interval from each other, and in this case, a large number of grooves for holding each fin are formed. Using the provided jig, one fin is inserted into each groove of the jig. For this reason, there is also a problem that a great deal of labor and time are required for the work of arranging the fins, and productivity is remarkably reduced.

【0006】本発明は前記問題点に鑑みてなされたもの
であり、その目的とするところは、熱交換器本体の長大
化及びチューブの細径化を図ることができ、しかも生産
性の向上も図り得る熱交換器の製造方法を提供すること
にある。
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and has as its object to increase the length of the heat exchanger body and the diameter of the tube, and to improve the productivity. It is an object of the present invention to provide a possible method of manufacturing a heat exchanger.

【0007】[0007]

【課題を解決するための手段】本発明は前記目的を達成
するために、請求項1では、伝熱用のフィンと、直管部
及び曲管部を連続的に有する冷媒流通用チューブとから
なり、フィンに設けた長孔の長手方向両端部にチューブ
の一対の直管部を挿入してなる熱交換器の製造方法にお
いて、パルス状または蛇行状に屈曲形成したフィンの互
いに間隔をおいて対向する部分にそれぞれ前記長孔を設
け、チューブの曲管部をフィンの各長孔を介してフィン
の一端側から他端側に牽引することにより、チューブを
フィンの各長孔に挿入するようにしている。これによ
り、フィンへの挿入時にチューブが撓むことがない。ま
た、フィンは互いに間隔をおいて対向する部分を連続的
に一体に有することから、チューブの挿入に際し、予め
多数の平板状フィンを一枚ずつ配列しておく必要がな
い。
In order to achieve the above object, according to the present invention, a heat transfer fin and a refrigerant flow tube having a straight pipe section and a curved pipe section continuously are provided. In a method for manufacturing a heat exchanger comprising inserting a pair of straight pipe portions of a tube into both ends of a long hole provided in a fin in a longitudinal direction, the fins formed in a pulse or meandering shape are spaced apart from each other. By providing the elongated holes in opposing portions, respectively, and pulling the curved tube portion of the tube from one end of the fin to the other end through the elongated holes of the fin, the tube is inserted into each elongated hole of the fin. I have to. This prevents the tube from bending when inserted into the fin. In addition, since the fins continuously and integrally have opposing portions at intervals, it is not necessary to arrange a large number of flat fins one by one before inserting the tube.

【0008】また、請求項2では、請求項1の熱交換器
の製造方法において、前記フィンの各長孔に一端をチュ
ーブの曲管部に接続されるワイヤ状の牽引具を挿入し、
牽引具の他端側をフィンの配列方向一端側から他端側に
牽引することにより、チューブをフィンの各長孔に挿入
するようにしている。これにより、請求項1の作用に加
え、一端をチューブに接続されたワイヤ状の牽引具を用
いてチューブが牽引されることから、チューブの牽引が
容易且つ確実に行われる。また、請求項3では、伝熱用
のフィンと、直管部及び曲管部を連続的に有する冷媒流
通用チューブとからなり、フィンに設けた長孔の長手方
向両端部にチューブの一対の直管部を挿入してなる熱交
換器において、前記フィンをパルス状または蛇行状に屈
曲形成するとともに、フィンの互いに間隔をおいて対向
する部分にそれぞれ前記長孔を設け、各長孔におけるチ
ューブ挿入用の両端部を除く部分に、長孔の幅を長手方
向と直交する方向に部分的に拡大してなる幅広部を設け
ている。これにより、前記長孔の幅広部に対応する部分
を厚さ方向に部分的に突出させてなる挿入治具を用いて
チューブをフィンの各長孔に挿入することが可能であ
り、挿入治具は厚さ方向に部分的に突出した部分を有し
ている分、その厚さ方向に対する剛性が高まり撓み量が
減少する。また、フィンは互いに間隔をおいて対向する
部分を連続的に一体に有することから、チューブの挿入
に際し、予め多数の平板状フィンを一枚ずつ配列してお
く必要がない。
According to a second aspect of the present invention, in the method for manufacturing a heat exchanger according to the first aspect, a wire-like traction tool having one end connected to a curved tube portion of a tube is inserted into each long hole of the fin,
The tube is inserted into each long hole of the fin by pulling the other end of the traction tool from one end of the fin in the arrangement direction to the other end. Thus, in addition to the operation of the first aspect, the tube is pulled using the wire-like pulling tool having one end connected to the tube, so that the tube can be easily and reliably pulled. According to the third aspect of the present invention, the heat transfer fin and the refrigerant flow tube having the straight pipe portion and the curved pipe portion continuously are provided, and a pair of the tubes is provided at both ends in the longitudinal direction of the long hole provided in the fin. In a heat exchanger in which a straight pipe portion is inserted, the fins are formed in a pulsed or meandering shape, and the fins are provided with respective slots at opposing portions at an interval from each other, and a tube in each of the slots is provided. Except for both ends for insertion, a wide portion is provided in which the width of the long hole is partially enlarged in a direction orthogonal to the longitudinal direction. Thereby, it is possible to insert the tube into each long hole of the fin using an insertion jig in which a portion corresponding to the wide portion of the long hole is partially projected in the thickness direction. Since the has a portion that partially protrudes in the thickness direction, the rigidity in the thickness direction increases, and the amount of deflection decreases. In addition, since the fins continuously and integrally have opposing portions at intervals, it is not necessary to arrange a large number of flat fins one by one before inserting the tube.

【0009】また、請求項4では、伝熱用のフィンと、
直管部及び曲管部を連続的に有する冷媒流通用チューブ
とからなり、フィンに設けた長孔の長手方向両端部にチ
ューブの一対の直管部を挿入してなる熱交換器におい
て、前記フィンをパルス状または蛇行状に屈曲形成する
とともに、フィンの互いに間隔をおいて対向する部分に
それぞれ前記長孔を設け、各長孔におけるチューブ挿入
用の両端部を除く部分に、チューブ挿入方向に折り曲げ
ることにより長孔の幅を長手方向と直交する方向に部分
的に拡大させる折曲部を設けている。これにより、前記
長孔の折曲部に対応する部分を厚さ方向に部分的に突出
させてなる挿入治具を用い、挿入治具の突出部分で折曲
部を折り曲げながらチューブをフィンの各長孔に挿入す
ることが可能であり、挿入治具は厚さ方向に部分的に突
出した部分を有している分、その厚さ方向に対する剛性
が高まり撓み量が減少する。この場合、フィンは折曲部
を有する分だけ伝熱面積が大きくなる。また、フィンは
互いに間隔をおいて対向する部分を連続的に一体に有す
ることから、チューブの挿入に際し、予め多数の平板状
フィンを一枚ずつ配列しておく必要がない。
According to a fourth aspect of the present invention, there is provided a heat transfer fin,
A heat exchanger comprising a refrigerant flow tube having a continuous straight tube portion and a curved tube portion, wherein a pair of straight tube portions of the tube are inserted at both longitudinal ends of a long hole provided in the fin. The fins are formed in a pulsed or meandering shape, and the fins are provided with the slots at opposing portions at an interval from each other. A bent portion is provided for partially expanding the width of the long hole in a direction orthogonal to the longitudinal direction by bending. Thus, using an insertion jig in which a portion corresponding to the bent portion of the long hole is partially protruded in the thickness direction, and bending the bent portion at the protruding portion of the insertion jig to connect the tube to each of the fins The insertion jig can be inserted into the elongated hole, and the insertion jig has a portion that protrudes partially in the thickness direction, so that the rigidity in the thickness direction is increased and the amount of deflection is reduced. In this case, the fin has a larger heat transfer area by the amount of the bent portion. In addition, since the fins continuously and integrally have opposing portions at intervals, it is not necessary to arrange a large number of flat fins one by one before inserting the tube.

【0010】また、請求項5では、請求項4記載の熱交
換器において、前記フィンに長孔のチューブ挿入用の両
端部を除く部分から長孔の幅方向に延びる少なくとも一
つの切り込みを設け、この切り込みの一端を基点に前記
折曲部の折り目を形成している。これにより、請求項4
の作用に加え、切り込みと折り目により前記折曲部がチ
ューブの挿入によって確実に折り曲げられる。
According to a fifth aspect of the present invention, in the heat exchanger according to the fourth aspect, the fin is provided with at least one notch extending in a width direction of the long hole from a portion excluding both ends of the long hole for inserting the tube, A fold of the bent portion is formed from one end of the cut as a base point. Thereby, Claim 4
In addition to the action described above, the bent portion is reliably bent by the insertion of the tube due to the cuts and folds.

【0011】また、請求項6では、請求項5記載の熱交
換器において、前記折曲部の折り目をフィンの両面に設
けた溝によって形成している。これにより、請求項5の
作用に加え、折曲部がフィンの厚さ方向の何れの方向に
も折り曲げられることから、チューブの挿入方向に対し
てフィンの向きを特定する必要がない。
According to a sixth aspect of the present invention, in the heat exchanger according to the fifth aspect, the fold of the bent portion is formed by grooves provided on both surfaces of the fin. Thereby, in addition to the operation of the fifth aspect, since the bent portion is bent in any direction in the thickness direction of the fin, it is not necessary to specify the direction of the fin with respect to the insertion direction of the tube.

【0012】また、請求項7では、伝熱用のフィンと、
直管部及び曲管部を連続的に有する冷媒流通用チューブ
とからなり、フィンにチューブの一対の直管部が長手方
向両端部に挿入される長孔を設け、チューブの曲管部の
内側にフィンの長孔の幅よりも小さい厚さを有する挿入
治具の先端を係止し、挿入治具を押圧しながらチューブ
をフィンの長孔に挿入する熱交換器の製造方法におい
て、前記フィンをパルス状または蛇行状に屈曲形成する
とともに、フィンの互いに間隔をおいて対向する部分に
それぞれ前記長孔を設け、各長孔におけるチューブ挿入
用の両端部を除く部分に、長孔の幅を長手方向と直交す
る方向に部分的に拡大してなる幅広部を設けておき、こ
の幅広部に対応する部分を厚さ方向に部分的に突出させ
てなる挿入治具を用いてチューブをフィンの各長孔に挿
入するようにしている。これにより、挿入治具が厚さ方
向に部分的に突出した部分を有することから、挿入治具
の厚さ方向に対する剛性が高まり撓み量が減少する。ま
た、フィンは互いに間隔をおいて対向する部分を連続的
に一体に有することから、チューブの挿入に際し、予め
多数の平板状フィンを一枚ずつ配列しておく必要がな
い。
According to a seventh aspect of the present invention, there is provided a fin for heat transfer,
A refrigerant flow tube having a straight tube portion and a curved tube portion continuously provided, and a pair of straight tube portions of the tube are provided in the fins with long holes to be inserted into both ends in the longitudinal direction, and the inside of the curved tube portion of the tube is provided. The method for manufacturing a heat exchanger, wherein the tip of an insertion jig having a thickness smaller than the width of the long hole of the fin is locked and the tube is inserted into the long hole of the fin while pressing the insertion jig. Are formed in a pulse shape or meandering shape, and the long holes are provided at opposing portions of the fin at an interval, and the width of the long holes is reduced at portions of each of the long holes except for both ends for inserting a tube. A wide portion that is partially enlarged in a direction orthogonal to the longitudinal direction is provided, and the tube is connected to the fin using an insertion jig in which a portion corresponding to the wide portion is partially projected in the thickness direction. To be inserted into each slot . Accordingly, since the insertion jig has a portion that partially protrudes in the thickness direction, the rigidity of the insertion jig in the thickness direction is increased, and the amount of bending is reduced. In addition, since the fins continuously and integrally have opposing portions at intervals, it is not necessary to arrange a large number of flat fins one by one before inserting the tube.

【0013】また、請求項8では、伝熱用のフィンと、
直管部及び曲管部を連続的に有する冷媒流通用チューブ
とからなり、フィンにチューブの一対の直管部が長手方
向両端部に挿入される長孔を設け、チューブの曲管部の
内側にフィンの長孔の幅よりも小さい厚さを有する挿入
治具の先端を係止し、挿入治具を押圧しながらチューブ
をフィンの長孔に挿入する熱交換器の製造方法におい
て、前記フィンをパルス状または蛇行状に屈曲形成する
とともに、フィンの互いに間隔をおいて対向する部分に
それぞれ前記長孔を設け、各長孔におけるチューブ挿入
用の両端部を除く部分に、チューブ挿入方向に折り曲げ
ることにより長孔の幅を長手方向と直交する方向に部分
的に拡大可能な折曲部を設けておき、この折曲部に対応
する部分を厚さ方向に部分的に突出させてなる挿入治具
を用い、挿入治具の突出部分で折曲部を折り曲げながら
チューブをフィンの各長孔に挿入するようにしている。
これにより、挿入治具が厚さ方向に部分的に突出した部
分を有することから、挿入治具の厚さ方向に対する剛性
が高まり撓み量が減少する。この場合、フィンは折曲部
を有する分だけ伝熱面積が大きくなる。また、フィンは
互いに間隔をおいて対向する部分を連続的に一体に有す
ることから、チューブの挿入に際し、予め多数の平板状
フィンを一枚ずつ配列しておく必要がない。
Further, according to claim 8, a fin for heat transfer is provided;
A refrigerant flow tube having a straight tube portion and a curved tube portion continuously provided, and a pair of straight tube portions of the tube are provided in the fins with long holes to be inserted into both ends in the longitudinal direction, and the inside of the curved tube portion of the tube is provided. The method for manufacturing a heat exchanger, wherein the tip of an insertion jig having a thickness smaller than the width of the long hole of the fin is locked and the tube is inserted into the long hole of the fin while pressing the insertion jig. Are formed in a pulse shape or meandering shape, and the long holes are respectively provided in opposing portions of the fin at an interval, and the fins are bent in the tube insertion direction at portions except for both ends for inserting the tube. An insertion jig provided by providing a bent portion in which the width of the long hole can be partially enlarged in a direction orthogonal to the longitudinal direction, and projecting a portion corresponding to the bent portion in the thickness direction. Of the insertion jig While bending the bending portion in out portion so that to insert the tube into the long holes of the fins.
Accordingly, since the insertion jig has a portion that partially protrudes in the thickness direction, the rigidity of the insertion jig in the thickness direction is increased, and the amount of bending is reduced. In this case, the fin has a larger heat transfer area by the amount of the bent portion. In addition, since the fins continuously and integrally have opposing portions at intervals, it is not necessary to arrange a large number of flat fins one by one before inserting the tube.

【0014】[0014]

【発明の実施の形態】図1乃至図7は本発明の一実施形
態を示すので、図1は熱交換器の全体斜視図、図2はそ
の正面図、図3(a)はその左側面図、図3(b)はそ
の右側面図、図4は長孔の正面図、図5はチューブの部
分側面図、図6はパイプ状部材の側面図、図7はチュー
ブ挿入方法を示す斜視図である。
1 to 7 show an embodiment of the present invention. FIG. 1 is an overall perspective view of a heat exchanger, FIG. 2 is a front view thereof, and FIG. 3 (a) is a left side view thereof. Fig. 3 (b) is a right side view, Fig. 4 is a front view of a long hole, Fig. 5 is a partial side view of a tube, Fig. 6 is a side view of a pipe-like member, and Fig. 7 is a perspective view showing a tube insertion method. FIG.

【0015】この熱交換器は、伝熱用のフィン1と、直
管部2a及び曲管部2bを連続的に有する蛇行状の冷媒
流通用チューブ2とからなり、フィン1はパルス状に屈
曲形成されている。即ち、フィン1は互いに間隔をおい
て対向する部分にそれぞれ長孔1aを有し、各長孔1a
の長手方向両端部にチューブ2の一対の直管部2aが挿
入されている。各長孔1aの長手方向両端部はそれぞれ
チューブ挿入部1bをなし、チューブ挿入部1bはチュ
ーブ2の外径に対応して円形に形成されている。この場
合、各長孔1aのチューブ挿入部1bを除く部分は、チ
ューブ挿入部1bの内径D1よりも小さい幅W1に形成
されている。
The heat exchanger comprises a heat transfer fin 1 and a meandering refrigerant flow tube 2 having a straight pipe portion 2a and a curved pipe portion 2b continuously. The fin 1 is bent in a pulse shape. Is formed. That is, the fin 1 has a long hole 1a at a portion facing each other at an interval, and each of the long holes 1a
A pair of straight pipe portions 2a of the tube 2 are inserted into both ends in the longitudinal direction of the tube 2. Both ends of each elongated hole 1a in the longitudinal direction form a tube insertion portion 1b, and the tube insertion portion 1b is formed in a circular shape corresponding to the outer diameter of the tube 2. In this case, the portion of each elongated hole 1a excluding the tube insertion portion 1b is formed to have a width W1 smaller than the inner diameter D1 of the tube insertion portion 1b.

【0016】一方、チューブ2の曲管部2bは長孔1a
の幅方向に対応する厚さT1が直管部2aの外径D2よ
りも小さく形成され、その厚さT1は長孔1aの幅W1
に対しても若干小さく形成されている。
On the other hand, the curved tube portion 2b of the tube 2 has a long hole 1a.
Is formed smaller than the outer diameter D2 of the straight pipe portion 2a, and the thickness T1 is the width W1 of the elongated hole 1a.
Are also formed slightly smaller.

【0017】図7に示す牽引具3は、チューブ2をフィ
ン1の各長孔1aに挿入するためのものである。即ち、
この牽引具3は、フィン1の各長孔1aに挿入されるワ
イヤ部3aと、ワイヤ部3aの一端に取付けられた接続
部3bとからなり、接続部3bはチューブ2の曲管部2
bに着脱自在に接続されるようになっている。この場
合、接続部3bには、一部を開閉可能な環状の部材やフ
ック状の部材等、種々の形状のものを用いることが可能
である。また、牽引具3の接続部3bを省略し、ワイヤ
部3aを直接チューブ2に縛着するようにしてもよい。
The traction tool 3 shown in FIG. 7 is for inserting the tube 2 into each long hole 1a of the fin 1. That is,
The traction tool 3 includes a wire portion 3a inserted into each elongated hole 1a of the fin 1 and a connection portion 3b attached to one end of the wire portion 3a.
b so as to be detachably connected. In this case, it is possible to use various shapes such as an annular member or a hook-like member that can be partially opened and closed, as the connecting portion 3b. Further, the connecting portion 3b of the traction tool 3 may be omitted, and the wire portion 3a may be directly bound to the tube 2.

【0018】前記熱交換器を製造する場合は、図6に示
すように一対の直管部2a及びその一端同士を接続する
一つの曲管部2bが予め一体に形成された複数のパイプ
状部材P(いわゆるヘアピンパイプ)をそれぞれフィン
1の各長孔1aに挿入した後、これらのパイプ状部材の
直管部2aの他端同士をそれぞれ別部品P′からなる複
数の曲管部2bによって接続することにより、蛇行状の
チューブ2を形成する。この場合、図7に示すようにフ
ィン1の各長孔1aに前記牽引具3を挿入するととも
に、牽引具3の接続部3bをフィン1の一端側に配置し
たチューブ2(パイプ状部材P)の曲管部2bに接続
し、牽引具3のワイヤ部3aをフィン1の他端側に牽引
することにより、チューブ2をフィン1の各長孔1aに
挿入する。その際、フィン1は互いに間隔をおいて対向
する部分を連続的に一体に形成されているので、チュー
ブ2の挿入に際し、従来のように予め多数の平板状のフ
ィンを一枚ずつ配列しておく必要がない。
In the case of manufacturing the heat exchanger, as shown in FIG. 6, a plurality of pipe-shaped members in which a pair of straight pipes 2a and one curved pipe 2b connecting one end thereof are integrally formed in advance. After each P (so-called hairpin pipe) is inserted into each long hole 1a of the fin 1, the other ends of the straight pipe portions 2a of these pipe-shaped members are connected by a plurality of curved pipe portions 2b each formed of a separate component P '. By doing so, a meandering tube 2 is formed. In this case, as shown in FIG. 7, the traction tool 3 is inserted into each of the long holes 1a of the fin 1, and the connecting portion 3b of the traction tool 3 is disposed on one end side of the fin 1. The tube 2 is inserted into each long hole 1a of the fin 1 by pulling the wire 3a of the traction tool 3 toward the other end of the fin 1. At that time, since the fins 1 are formed continuously and integrally at opposing portions with an interval therebetween, when the tube 2 is inserted, a large number of flat fins are arranged one by one in advance as in the related art. There is no need to keep it.

【0019】このように、本実施形態によれば、チュー
ブ2の曲管部2bをフィン1の各長孔1aを介してフィ
ン1の一端側から他端側に牽引することにより、チュー
ブ2の一対の直管部2a及びその一端同士を接続する一
つの曲管部2bをフィン1の各長孔1aに挿入するよう
にしたので、フィン1への挿入時にチューブ2が撓むこ
とがなく、しかもチューブ2の挿入作業を極めて容易に
行うことができる。従って、フィン1に挿入するチュー
ブ2を長く、或いは径を細くすることができ、熱交換器
本体の長大化及びチューブ2の細径化を図ることができ
る。その際、一端をチューブ2に接続されたワイヤ状の
牽引具3を用いてチューブ2を牽引するようにしたの
で、チューブ2の牽引作業を容易且つ確実に行うことが
できる。また、フィン1を互いに間隔をおいて対向する
部分を連続的に一体に有するパルス状の部材によって形
成したので、チューブ2の挿入に際し、予め多数の平板
状フィンを一枚ずつ配列しておく必要がなく、製造工程
における工数を大幅に削減することができる。
As described above, according to the present embodiment, the curved tube portion 2b of the tube 2 is pulled from one end of the fin 1 to the other end thereof through the respective long holes 1a of the fin 1, whereby the tube 2 is Since the pair of straight pipes 2a and one curved pipe 2b connecting one end thereof are inserted into each long hole 1a of the fin 1, the tube 2 does not bend when inserted into the fin 1, Moreover, the operation of inserting the tube 2 can be performed extremely easily. Therefore, the tube 2 to be inserted into the fin 1 can be made long or the diameter can be made small, and the heat exchanger body can be made long and the tube 2 can be made small in diameter. At this time, since the tube 2 is pulled using the wire-shaped pulling tool 3 having one end connected to the tube 2, the tube 2 can be pulled easily and reliably. In addition, since the fins 1 are formed by a pulse-shaped member having portions that face each other at intervals and are continuously integrated, a large number of flat fins must be arranged one by one before inserting the tube 2. Therefore, man-hours in the manufacturing process can be greatly reduced.

【0020】尚、前記実施形態ではパルス状に直角に屈
曲したフィン1を用いたものを示したが、蛇行状に屈曲
した、いわゆるコルゲートフィン等を用いることも可能
である。また、前記フィン1は一つのパルス状部材によ
って形成されているが、例えば長大な熱交換器を製造す
る場合など、フィン1をチューブ2の長手方向複数に分
割するようにしてもよい。
In the above-described embodiment, the fins 1 which are bent at right angles in a pulse shape are used. However, so-called corrugated fins which are bent in a meandering shape may be used. Although the fin 1 is formed by one pulse-shaped member, the fin 1 may be divided into a plurality of tubes 2 in the longitudinal direction, for example, when a long heat exchanger is manufactured.

【0021】図8乃至図12は本発明の他の実施形態を
示すので、図8は長孔の正面図、図9はチューブ及び挿
入治具の部分平面図、図10はその部分側面図、図11
はその正面断面図、図12はチューブ挿入方法を示す斜
視図である。尚、前記実施形態と同等の構成部分には同
一の符号を付して示す。
8 to 12 show another embodiment of the present invention. FIG. 8 is a front view of a long hole, FIG. 9 is a partial plan view of a tube and an insertion jig, FIG. FIG.
FIG. 12 is a front sectional view, and FIG. 12 is a perspective view showing a tube insertion method. The same components as those in the above embodiment are denoted by the same reference numerals.

【0022】即ち、同図に示すフィン1は、前記実施形
態と同様、パルス状に屈曲形成され、フィン1の互いに
間隔をおいて対向する部分にはそれぞれチューブ挿入用
の長孔1aが設けられている。この場合、各長孔1aの
チューブ挿入部1bを除く部分は、チューブ挿入部1b
の内径D1よりも小さい幅W1に形成されるとともに、
その長手方向中央部分を幅方向両側にそれぞれ垂直に拡
大してなる幅広部1cが設けられている。
That is, the fins 1 shown in FIG. 1 are formed in a pulse shape in the same manner as in the above-described embodiment. ing. In this case, the portion of each slot 1a except the tube insertion portion 1b is the tube insertion portion 1b.
And has a width W1 smaller than the inner diameter D1 of the
A wide portion 1c is provided by vertically extending a central portion in the longitudinal direction on both sides in the width direction.

【0023】図9乃至図12に示す挿入治具4はチュー
ブ2をフィン1の各長孔1aに挿入するためのものであ
る。即ち、この挿入治具4は長尺状に形成された治具本
体4aを有し、治具本体4aの幅W2はチューブ2の一
対の直管部2aの間隔Lよりも小さく、その厚さT2は
フィン1の長孔1aの幅W1よりも小さく形成されてい
る。挿入治具4の先端にはチューブ2の曲管部2bの内
側に係止するチューブ係止部4bが設けられ、チューブ
係止部4bの端面は曲管部2bの内径に対応して円形に
形成されるとともに、チューブ2の外形に沿って湾曲し
ている。また、治具本体4aの幅方向中央には厚さ方向
両側にそれぞれ垂直に突出する一対の突出部4cが設け
られ、各突出部4cは治具本体4aと一体に挿入治具4
の長手方向に延びている。この場合、各突出部4cの外
形は前記長孔1aの幅広部1cよりも若干小さく形成さ
れている。
The insertion jig 4 shown in FIGS. 9 to 12 is for inserting the tube 2 into each long hole 1 a of the fin 1. That is, the insertion jig 4 has a jig body 4a formed in a long shape, the width W2 of the jig body 4a is smaller than the interval L between the pair of straight pipes 2a of the tube 2, and the thickness thereof is T2 is formed smaller than the width W1 of the long hole 1a of the fin 1. At the tip of the insertion jig 4 is provided a tube engaging portion 4b for engaging the inside of the curved tube portion 2b of the tube 2, and the end surface of the tube engaging portion 4b has a circular shape corresponding to the inner diameter of the curved tube portion 2b. It is formed and curved along the outer shape of the tube 2. Further, a pair of protrusions 4c are provided at the center in the width direction of the jig body 4a on both sides in the thickness direction, and each of the protrusions 4c is integrated with the jig body 4a.
In the longitudinal direction. In this case, the outer shape of each protrusion 4c is formed slightly smaller than the wide portion 1c of the long hole 1a.

【0024】前記熱交換器を製造する場合は、図12に
示すように挿入治具4のチューブ係止部4bをチューブ
2の曲管部2bの内側に係止し、挿入治具4を押圧しな
がらチューブ2をフィン1の各長孔1aに挿入する。そ
の際、チューブ2の一対の直管部2aが長孔1aの各チ
ューブ挿入部1bに挿入され、チューブ2の直管部2a
が長孔1aの中央側に寄ることなく両端部に保持され
る。また、挿入治具4をフィン1に挿入する際、挿入治
具4の各突出部4cは各長孔1aの幅広部1cを挿通す
る。この場合、挿入治具4は治具本体4aの厚さ方向に
各突出部4cを有していることから、その厚さ方向に対
する剛性が高くなり、厚さ方向の撓み量が減少する。
In the case of manufacturing the heat exchanger, as shown in FIG. 12, the tube locking portion 4b of the insertion jig 4 is locked inside the curved tube portion 2b of the tube 2, and the insertion jig 4 is pressed. The tube 2 is inserted into each of the long holes 1a of the fin 1 while doing so. At this time, a pair of straight pipe portions 2a of the tube 2 are inserted into the respective tube insertion portions 1b of the elongated holes 1a, and the straight pipe portions 2a
Are held at both ends without approaching the center of the long hole 1a. When the insertion jig 4 is inserted into the fin 1, each protruding portion 4c of the insertion jig 4 passes through the wide portion 1c of each long hole 1a. In this case, since the insertion jig 4 has each protruding portion 4c in the thickness direction of the jig main body 4a, the rigidity in the thickness direction increases, and the amount of deflection in the thickness direction decreases.

【0025】このように、本実施形態によれば、チュー
ブ2の挿入されるフィン1の各長孔1aに、長孔1aを
幅方向に部分的に拡大してなる幅広部1cを設け、チュ
ーブ2の挿入治具4に前記幅広部1cを挿通する突出部
4cを設けて治具本体4aの厚さ方向の剛性を向上させ
ることにより、その撓み量を減少させるようにしたの
で、フィン1に挿入するチューブ2を長く、或いは径を
細くすることができ、熱交換器本体の長大化及びチュー
ブ2の細径化を図ることができる。また、本実施形態に
おいても前記実施形態と同様、フィン1をパルス状の部
材によって形成したので、従来のように多数のフィンの
配列作業を必要とせず、製造工程における工数を大幅に
削減することができる。
As described above, according to the present embodiment, the wide portion 1c formed by partially expanding the long hole 1a in the width direction is provided in each long hole 1a of the fin 1 into which the tube 2 is inserted. The projecting portion 4c through which the wide portion 1c is inserted is provided on the second insertion jig 4 to improve the rigidity of the jig body 4a in the thickness direction, thereby reducing the amount of bending thereof. The tube 2 to be inserted can be lengthened or the diameter can be reduced, so that the length of the heat exchanger body can be increased and the diameter of the tube 2 can be reduced. Also, in the present embodiment, the fins 1 are formed by pulse-shaped members, similarly to the above-described embodiment, so that the work of arranging a large number of fins is not required unlike the related art, and the number of steps in the manufacturing process can be greatly reduced. Can be.

【0026】尚、前記実施形態では挿入治具4の各突出
部4cを治具本体4aに一体に設けるようにしたものを
示したが、図13に示すように治具本体4aに別部品と
して形成した各突出部4dを溶接等によって接合するよ
うにしてもよい。
In the above-described embodiment, each of the projecting portions 4c of the insertion jig 4 is provided integrally with the jig main body 4a. However, as shown in FIG. The formed protrusions 4d may be joined by welding or the like.

【0027】また、本発明の変形例として、図14に示
すようにフィン1に幅方向片側のみに幅広部1cを有す
る長孔1dを設け、これに対応して挿入治具4の治具本
体4aの厚さ方向片側のみに突出部4cを設けたり、或
いは図15に示すように長手方向両側から中央に向かっ
て徐々に幅を拡大した菱形の長孔1eを設け、これに対
応して挿入治具4の治具本体4eを幅方向両側から中央
に向かって徐々に厚さを増すように形成してもよい。
As a modification of the present invention, as shown in FIG. 14, the fin 1 is provided with an elongated hole 1d having a wide portion 1c only on one side in the width direction, and the jig body of the insertion jig 4 is correspondingly provided. A protrusion 4c is provided only on one side in the thickness direction of 4a, or a diamond-shaped long hole 1e whose width is gradually increased from both sides in the longitudinal direction toward the center as shown in FIG. The jig body 4e of the jig 4 may be formed so as to gradually increase in thickness from both sides in the width direction toward the center.

【0028】更に、図16に示す長孔1fは、その長手
方向中央にチューブ挿入方向に折り曲げることにより長
孔1fの幅を長手方向と直交する方向に部分的に拡大さ
せる折曲部1gを設けたものである。即ち、この折曲部
1gは、フィン1に長孔1fのチューブ挿入部1bを除
く部分から長孔1fの幅方向に延びる一対の切り込み1
hを設け、この切り込み1hの一端を基点に前記折曲部
1gの折り目1iが設けられている。即ち、本実施形態
では、フィン1の各長孔1fにチューブ2を挿入する
際、挿入治具4の突出部4cで折曲部1gを折り曲げな
がらチューブ2を挿入する。従って、本実施形態によれ
ば、各折曲部1gを有する分だけフィン1の伝熱面積が
大きくなり、熱交換効率の向上を図ることができる。こ
の場合、切り込み1hと折り目1iにより各折曲部1g
が確実に折れ曲がる。
Further, the elongated hole 1f shown in FIG. 16 is provided with a bent portion 1g at the center in the longitudinal direction thereof to bend in the tube insertion direction to partially enlarge the width of the elongated hole 1f in a direction orthogonal to the longitudinal direction. It is a thing. That is, the bent portion 1g is formed in the fin 1 by a pair of cuts 1 extending in the width direction of the elongated hole 1f from a portion of the elongated hole 1f excluding the tube insertion portion 1b.
h, and a fold 1i of the bent portion 1g is provided starting from one end of the cut 1h. That is, in the present embodiment, when inserting the tube 2 into each long hole 1f of the fin 1, the tube 2 is inserted while bending the bent portion 1g with the protruding portion 4c of the insertion jig 4. Therefore, according to the present embodiment, the heat transfer area of the fin 1 is increased by the amount of each bent portion 1g, and the heat exchange efficiency can be improved. In this case, each bent portion 1g is formed by the cut 1h and the fold 1i.
Bends surely.

【0029】また、前記折曲部1gは、図17に示すよ
うに折り目1iに沿って設けられた溝1jを有し、この
溝1jはフィン1の両面にそれぞれ設けられ、折曲部1
gをフィン1の厚さ方向の何れの方向にも折り曲げられ
るようになっている。これにより、チューブ2の挿入方
向に対してフィン1の向きを特定する必要がなく、製造
時におけるフィン1の配置を迅速に行うことができる。
The bent portion 1g has a groove 1j provided along the fold line 1i as shown in FIG. 17, and this groove 1j is provided on both surfaces of the fin 1 respectively.
g can be bent in any direction of the thickness direction of the fin 1. Thereby, it is not necessary to specify the direction of the fin 1 with respect to the insertion direction of the tube 2, and the fin 1 can be quickly arranged at the time of manufacturing.

【0030】また、図18に示す長孔1kは長手方向中
央に切り込み1hを有するもので、この切り込み1hの
一端を基点に各チューブ挿入部1bまで斜めに折り目1
iが設けられている。これにより、図15に示すように
治具本体4eを幅方向両側から中央に向かって徐々に厚
さを増すように形成した挿入治具4を適用することがで
きる。
The elongated hole 1k shown in FIG. 18 has a notch 1h at the center in the longitudinal direction, and a fold 1c is formed obliquely from one end of the notch 1h to each tube insertion portion 1b.
i is provided. Thereby, as shown in FIG. 15, the insertion jig 4 in which the jig main body 4e is formed so as to gradually increase in thickness from both sides in the width direction toward the center can be applied.

【0031】[0031]

【発明の効果】以上説明したように、請求項1の熱交換
器の製造方法によれば、フィンにチューブを挿入する
際、チューブが撓むことがなく、しかも挿入作業を極め
て容易に行うことができるので、熱交換器本体の長大化
及びチューブの細径化を図ることができ、大型の冷凍・
冷蔵機器用の熱交換器の製造や使用冷媒の変移に伴うチ
ューブの細径化に的確に対応することができる。また、
チューブの挿入に際し、予め多数の平板状フィンを一枚
ずつ配列しておく必要がないので、製造工程における工
数を大幅に削減することができる。
As described above, according to the method for manufacturing a heat exchanger of the first aspect, when inserting the tube into the fin, the tube does not bend and the insertion operation can be performed extremely easily. The size of the heat exchanger body can be increased and the tube diameter can be reduced.
It is possible to accurately cope with the production of a heat exchanger for refrigeration equipment and a reduction in the diameter of a tube accompanying the change in the refrigerant used. Also,
When inserting the tube, it is not necessary to arrange a large number of flat fins one by one in advance, so that the number of steps in the manufacturing process can be greatly reduced.

【0032】また、請求項2の熱交換器の製造方法によ
れば、請求項1の効果に加え、一端をチューブに接続さ
れたワイヤ状の牽引具を用いてチューブを牽引するよう
にしたので、チューブの牽引作業を容易且つ確実に行う
ことができ、実用化に際して極めて有利である。
According to the method for manufacturing a heat exchanger of the second aspect, in addition to the effect of the first aspect, the tube is pulled by using a wire-like pulling tool having one end connected to the tube. In addition, the tube can be easily and reliably pulled, which is extremely advantageous for practical use.

【0033】また、請求項3の熱交換器によれば、その
製造において、撓み量の少ない挿入治具を用いてチュー
ブをフィンに挿入することができるので、熱交換器本体
の長大化及びチューブの細径化を図ることができ、大型
の冷凍・冷蔵機器用の熱交換器の製造や使用冷媒の変移
に伴うチューブの細径化に的確に対応することができ
る。また、チューブの挿入に際し、予め多数の平板状フ
ィンを一枚ずつ配列しておく必要がないので、製造工程
における工数を大幅に削減することができる。
According to the heat exchanger of the third aspect, in the manufacture thereof, the tube can be inserted into the fin by using the insertion jig having a small amount of bending, so that the length of the heat exchanger body can be increased and the tube can be lengthened. Thus, it is possible to accurately cope with the manufacture of a heat exchanger for large-sized refrigeration / refrigeration equipment and the reduction in the diameter of a tube accompanying a change in the refrigerant used. In addition, when inserting the tube, it is not necessary to arrange a large number of flat fins one by one in advance, so that the number of steps in the manufacturing process can be significantly reduced.

【0034】また、請求項4の熱交換器によれば、請求
項3と同様、熱交換器本体の長大化、チューブの細径化
並びに製造工数の削減を図ることができるとともに、フ
ィンの伝熱面積を大きくすることができ、熱交換効率の
向上を図ることができる。
According to the heat exchanger of the fourth aspect, similarly to the third aspect, the length of the heat exchanger body can be increased, the diameter of the tube can be reduced, and the number of manufacturing steps can be reduced. The heat area can be increased, and the heat exchange efficiency can be improved.

【0035】また、請求項5の熱交換器によれば、請求
項4の効果に加え、フィンの折曲部をチューブの挿入に
よって確実に折り曲げることができるので、実用化に際
して極めて有利である。
According to the heat exchanger of the fifth aspect, in addition to the effect of the fourth aspect, the bent portion of the fin can be reliably bent by inserting the tube, which is extremely advantageous for practical use.

【0036】また、請求項6の熱交換器によれば、請求
項5の効果に加え、フィンの折曲部をフィンの厚さ方向
の何れの方向にも折り曲げることができるので、チュー
ブの挿入方向に対してフィンの向きを特定する必要がな
く、製造時におけるフィンの配列作業を迅速に行うこと
ができる。
According to the heat exchanger of the sixth aspect, in addition to the effect of the fifth aspect, the bent portion of the fin can be bent in any direction in the thickness direction of the fin. There is no need to specify the direction of the fin with respect to the direction, and the fin arrangement operation during manufacturing can be performed quickly.

【0037】また、請求項7の熱交換器の製造方法によ
れば、チューブをフィンの長孔に挿入するための挿入治
具の撓み量を少なくすることができるので、熱交換器本
体の長大化及びチューブの細径化を図ることができ、大
型の冷凍・冷蔵機器用の熱交換器の製造や使用冷媒の変
移に伴うチューブの細径化に的確に対応することができ
る。また、チューブの挿入に際し、予め多数の平板状フ
ィンを一枚ずつ配列しておく必要がないので、製造工程
における工数を大幅に削減することができる。
According to the method of manufacturing a heat exchanger of the seventh aspect, the amount of bending of the insertion jig for inserting the tube into the long hole of the fin can be reduced, so that the length of the heat exchanger body can be increased. Therefore, it is possible to accurately cope with the production of a heat exchanger for a large-sized refrigeration / refrigeration equipment and the reduction of the diameter of a tube accompanying a change in a refrigerant to be used. In addition, when inserting the tube, it is not necessary to arrange a large number of flat fins one by one in advance, so that the number of steps in the manufacturing process can be significantly reduced.

【0038】また、請求項8の熱交換器の製造方法によ
れば、請求項7と同様、熱交換器本体の長大化、チュー
ブの細径化並びに製造工数の削減を図ることができると
ともに、フィンの伝熱面積を大きくすることができ、熱
交換効率の向上を図ることができる。
According to the method for manufacturing a heat exchanger according to the eighth aspect, similarly to the seventh aspect, it is possible to increase the length of the heat exchanger body, reduce the diameter of the tube, and reduce the number of manufacturing steps. The heat transfer area of the fin can be increased, and the heat exchange efficiency can be improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態を示す熱交換器の全体斜視
FIG. 1 is an overall perspective view of a heat exchanger showing one embodiment of the present invention.

【図2】熱交換器の正面図FIG. 2 is a front view of a heat exchanger.

【図3】熱交換器の左側面図及び右側面図FIG. 3 is a left side view and a right side view of the heat exchanger.

【図4】長孔の正面図FIG. 4 is a front view of a long hole.

【図5】チューブの部分側面図FIG. 5 is a partial side view of a tube.

【図6】パイプ状部材の側面図FIG. 6 is a side view of a pipe-shaped member.

【図7】チューブ挿入方法を示す斜視図FIG. 7 is a perspective view showing a tube insertion method.

【図8】本発明の他の実施形態を示す長孔の正面図FIG. 8 is a front view of a long hole showing another embodiment of the present invention.

【図9】チューブ及び挿入治具の部分平面図FIG. 9 is a partial plan view of a tube and an insertion jig.

【図10】チューブ及び挿入治具の部分側面図FIG. 10 is a partial side view of a tube and an insertion jig.

【図11】チューブ及び挿入治具の正面断面図FIG. 11 is a front sectional view of a tube and an insertion jig.

【図12】チューブ挿入方法を示す斜視図FIG. 12 is a perspective view showing a tube insertion method.

【図13】突出部を別部品で形成した例を示す挿入治具
の正面断面図
FIG. 13 is a front sectional view of an insertion jig showing an example in which a protruding portion is formed by a separate component.

【図14】長孔及び挿入治具の変形例を示す正面断面図FIG. 14 is a front sectional view showing a modification of the elongated hole and the insertion jig.

【図15】長孔及び挿入治具の他の変形例を示す正面断
面図
FIG. 15 is a front sectional view showing another modified example of the elongated hole and the insertion jig.

【図16】長孔の他の実施形態を示す正面図FIG. 16 is a front view showing another embodiment of the long hole.

【図17】折曲部の側面断面図FIG. 17 is a side sectional view of a bent portion.

【図18】長孔の他の実施形態を示す正面図FIG. 18 is a front view showing another embodiment of the long hole.

【符号の説明】[Explanation of symbols]

1…フィン、1a…長孔、1c…幅広部、1f…長孔、
1g…折曲部、1k…長孔、2…チューブ、2a…直管
部、2b…曲管部、3…牽引具、4…挿入治具、4c…
突出部。
DESCRIPTION OF SYMBOLS 1 ... Fin, 1a ... Long hole, 1c ... Wide part, 1f ... Long hole,
1g: bent portion, 1k: elongated hole, 2: tube, 2a: straight tube portion, 2b: bent tube portion, 3: traction tool, 4: insertion jig, 4c ...
Projection.

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 伝熱用のフィンと、直管部及び曲管部を
連続的に有する冷媒流通用チューブとからなり、フィン
に設けた長孔の長手方向両端部にチューブの一対の直管
部を挿入してなる熱交換器の製造方法において、 パルス状または蛇行状に屈曲形成したフィンの互いに間
隔をおいて対向する部分にそれぞれ前記長孔を設け、 チューブの曲管部をフィンの各長孔を介してフィンの一
端側から他端側に牽引することにより、チューブをフィ
ンの各長孔に挿入することを特徴とする熱交換器の製造
方法。
1. A fin for heat transfer and a refrigerant distribution tube having a straight tube portion and a curved tube portion continuously, and a pair of straight tubes of the tube are provided at both longitudinal ends of a long hole provided in the fin. In the method for manufacturing a heat exchanger, a slot is inserted in each of the fins bent in a pulsed or meandering shape, and the elongated holes are provided in opposing portions at intervals. A method for manufacturing a heat exchanger, comprising inserting a tube into each long hole of a fin by pulling the tube from one end side to the other end side of the fin through the long hole.
【請求項2】 前記フィンの各長孔に一端をチューブの
曲管部に接続されるワイヤ状の牽引具を挿入し、牽引具
の他端側をフィンの配列方向一端側から他端側に牽引す
ることにより、チューブをフィンの各長孔に挿入するこ
とを特徴とする請求項1記載の熱交換器の製造方法。
2. A wire-like traction tool having one end connected to a curved tube portion of a tube is inserted into each slot of the fin, and the other end of the traction tool is moved from one end to the other end in the fin arrangement direction. The method for manufacturing a heat exchanger according to claim 1, wherein the tube is inserted into each elongated hole of the fin by pulling.
【請求項3】 伝熱用のフィンと、直管部及び曲管部を
連続的に有する冷媒流通用チューブとからなり、フィン
に設けた長孔の長手方向両端部にチューブの一対の直管
部を挿入してなる熱交換器において、 前記フィンをパルス状または蛇行状に屈曲形成するとと
もに、フィンの互いに間隔をおいて対向する部分にそれ
ぞれ前記長孔を設け、 各長孔におけるチューブ挿入用の両端部を除く部分に、
長孔の幅を長手方向と直交する方向に部分的に拡大して
なる幅広部を設けたことを特徴とする熱交換器。
3. A fin for heat transfer and a refrigerant distribution tube having a straight tube portion and a curved tube portion continuously, and a pair of straight tubes of the tube are provided at both longitudinal ends of a long hole provided in the fin. In the heat exchanger having the fins inserted therein, the fins are formed in a pulsed or meandering shape, and the slots are provided at opposing portions of the fins at a distance from each other. In the part except both ends,
A heat exchanger comprising a wide portion in which a width of a long hole is partially enlarged in a direction orthogonal to a longitudinal direction.
【請求項4】 伝熱用のフィンと、直管部及び曲管部を
連続的に有する冷媒流通用チューブとからなり、フィン
に設けた長孔の長手方向両端部にチューブの一対の直管
部を挿入してなる熱交換器において、 前記フィンをパルス状または蛇行状に屈曲形成するとと
もに、フィンの互いに間隔をおいて対向する部分にそれ
ぞれ前記長孔を設け、 各長孔におけるチューブ挿入用の両端部を除く部分に、
チューブ挿入方向に折り曲げることにより長孔の幅を長
手方向と直交する方向に部分的に拡大させる折曲部を設
けたことを特徴とする熱交換器。
4. A fin for heat transfer and a refrigerant distribution tube having a straight tube portion and a curved tube portion continuously, and a pair of straight tubes of the tube are provided at both longitudinal ends of a long hole provided in the fin. In the heat exchanger having the fins inserted therein, the fins are formed in a pulsed or meandering shape, and the slots are provided at opposing portions of the fins at a distance from each other. In the part except both ends,
A heat exchanger comprising a bent portion that bends in a tube insertion direction to partially increase a width of a long hole in a direction orthogonal to the longitudinal direction.
【請求項5】 前記フィンに長孔のチューブ挿入用の両
端部を除く部分から長孔の幅方向に延びる少なくとも一
つの切り込みを設け、 この切り込みの一端を基点に前記折曲部の折り目を形成
したことを特徴とする請求項4記載の熱交換器。
5. The fin is provided with at least one notch extending in a width direction of the long hole from a portion excluding both ends of the long hole for inserting the tube, and a fold of the bent portion is formed from one end of the notch as a base point. The heat exchanger according to claim 4, wherein
【請求項6】 前記折曲部の折り目をフィンの両面に設
けた溝によって形成したことを特徴とする請求項5記載
の熱交換器。
6. The heat exchanger according to claim 5, wherein the fold of the bent portion is formed by grooves provided on both sides of the fin.
【請求項7】 伝熱用のフィンと、直管部及び曲管部を
連続的に有する冷媒流通用チューブとからなり、フィン
にチューブの一対の直管部が長手方向両端部に挿入され
る長孔を設け、チューブの曲管部の内側にフィンの長孔
の幅よりも小さい厚さを有する挿入治具の先端を係止
し、挿入治具を押圧しながらチューブをフィンの長孔に
挿入する熱交換器の製造方法において、 前記フィンをパルス状または蛇行状に屈曲形成するとと
もに、フィンの互いに間隔をおいて対向する部分にそれ
ぞれ前記長孔を設け、 各長孔におけるチューブ挿入用の両端部を除く部分に、
長孔の幅を長手方向と直交する方向に部分的に拡大して
なる幅広部を設けておき、 この幅広部に対応する部分を厚さ方向に部分的に突出さ
せてなる挿入治具を用いてチューブをフィンの各長孔に
挿入することを特徴とする熱交換器の製造方法。
7. A fin for heat transfer and a refrigerant flow tube having a straight tube portion and a curved tube portion continuously, and a pair of straight tube portions of the tube are inserted into both ends of the tube in the fin. A long hole is provided, and the tip of the insertion jig having a thickness smaller than the width of the long hole of the fin is locked inside the curved tube portion of the tube, and the tube is inserted into the long hole of the fin while pressing the insertion jig. In the method of manufacturing a heat exchanger to be inserted, the fins are bent in a pulse shape or a meandering shape, and the slots are provided at portions of the fins opposed to each other at an interval from each other. Except for both ends,
A wide portion is provided in which the width of the long hole is partially enlarged in a direction orthogonal to the longitudinal direction, and an insertion jig is used in which a portion corresponding to the wide portion is partially projected in the thickness direction. A method for manufacturing a heat exchanger, comprising inserting tubes into respective long holes of fins.
【請求項8】 伝熱用のフィンと、直管部及び曲管部を
連続的に有する冷媒流通用チューブとからなり、フィン
にチューブの一対の直管部が長手方向両端部に挿入され
る長孔を設け、チューブの曲管部の内側にフィンの長孔
の幅よりも小さい厚さを有する挿入治具の先端を係止
し、挿入治具を押圧しながらチューブをフィンの長孔に
挿入する熱交換器の製造方法において、 前記フィンをパルス状または蛇行状に屈曲形成するとと
もに、フィンの互いに間隔をおいて対向する部分にそれ
ぞれ前記長孔を設け、 各長孔におけるチューブ挿入用の両端部を除く部分に、
チューブ挿入方向に折り曲げることにより長孔の幅を長
手方向と直交する方向に部分的に拡大可能な折曲部を設
けておき、 この折曲部に対応する部分を厚さ方向に部分的に突出さ
せてなる挿入治具を用い、挿入治具の突出部分で折曲部
を折り曲げながらチューブをフィンの各長孔に挿入する
ことを特徴とする熱交換器の製造方法。
8. A fin for heat transfer and a tube for refrigerant distribution having a straight tube portion and a curved tube portion continuously, and a pair of straight tube portions of the tube are inserted into the fin at both ends in the longitudinal direction. A long hole is provided, and the tip of the insertion jig having a thickness smaller than the width of the long hole of the fin is locked inside the curved tube portion of the tube, and the tube is inserted into the long hole of the fin while pressing the insertion jig. In the method of manufacturing a heat exchanger to be inserted, the fins are bent in a pulse shape or a meandering shape, and the slots are provided at portions of the fins opposed to each other at an interval from each other. Except for both ends,
A bent portion that can be partially expanded in the direction perpendicular to the longitudinal direction by bending the elongated hole in the tube insertion direction is provided, and the portion corresponding to the bent portion is partially projected in the thickness direction. A method for manufacturing a heat exchanger, comprising inserting a tube into each long hole of a fin while bending a bent portion at a protruding portion of the insertion jig using the insertion jig.
JP11112680A 1999-03-17 1999-03-17 Heat exchanger and its manufacture Pending JP2000266485A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11112680A JP2000266485A (en) 1999-03-17 1999-03-17 Heat exchanger and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11112680A JP2000266485A (en) 1999-03-17 1999-03-17 Heat exchanger and its manufacture

Publications (1)

Publication Number Publication Date
JP2000266485A true JP2000266485A (en) 2000-09-29

Family

ID=14592797

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11112680A Pending JP2000266485A (en) 1999-03-17 1999-03-17 Heat exchanger and its manufacture

Country Status (1)

Country Link
JP (1) JP2000266485A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009138995A (en) * 2007-12-05 2009-06-25 Panasonic Corp Heat exchanger
JP2009174728A (en) * 2008-01-22 2009-08-06 Panasonic Corp Heat exchanger
CN104476115A (en) * 2014-10-29 2015-04-01 苏州市金德誉精密机械有限公司 Strengthened stopper machining process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009138995A (en) * 2007-12-05 2009-06-25 Panasonic Corp Heat exchanger
JP2009174728A (en) * 2008-01-22 2009-08-06 Panasonic Corp Heat exchanger
CN104476115A (en) * 2014-10-29 2015-04-01 苏州市金德誉精密机械有限公司 Strengthened stopper machining process

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