TW507347B - Method for filling plating through hole on package substrate and mechanism thereof - Google Patents
Method for filling plating through hole on package substrate and mechanism thereof Download PDFInfo
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- TW507347B TW507347B TW90122798A TW90122798A TW507347B TW 507347 B TW507347 B TW 507347B TW 90122798 A TW90122798 A TW 90122798A TW 90122798 A TW90122798 A TW 90122798A TW 507347 B TW507347 B TW 507347B
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Description
507347 五、發明說明(υ 【發明領域】 本發明係有關於封裝基板之通孔填塞方法及其機構, 係有效運用於高密度I /0之封裝基板,尤指一軟性基板中 通孔之製程方法。 【發明背景】 一般而言,習用技術之封裝基板中,例如滚筒式 (Roll to Roll)或是捲筒式(Reei to Reel)生產之軟性基 板(Flexible Substrate),其導體層通常僅有單層之金屬 層或是雙層金屬層。對於雙層金屬層的通孔(piating Through Hole; PTH)而言,其孔徑在i〇〇uin以上時,通常❿ 僅對通孔做電鍍之處理。然而,當通孔孔徑小於丨〇〇um以 下時,如果採用將通孔整個鍍滿導電材料以完成塞孔之方 式者,於執行上將相當困難且費時。 現請參閱第一圖,第一圖所示為習用技術中,有關封 裝基板1之通孔2孔徑較小時,直接以電鍍方式電鍍一導電 ^質之電鍍層3,藉以填入通孔2中形成電性導通。然而於 貫際製作上,要以電鍍方式將通孔完全填滿且無縫隙,將 非常困難且耗費時間。並且通孔2上下會有凹陷之不均勻 現象產生,容易有濕氣進入。 制再請參閱第二A、B圖,其係另一種習用封裝基板之通丨 ^ $程方式。其中第二A圖所示,係在習用封裝基板塞孔 , 衣種技術中,在封裝基板1上電鍍一電鍍層3,並填夷通孔 :成插塞4之後,於插塞4之上下端形成凸塊之;=通;; 後’必須經過刷磨之製程將基板表面磨平,即如第二B圖507347 V. Description of the invention (υ [Field of invention] The present invention relates to a method and a mechanism for filling through holes in a package substrate, and is effectively applied to a high-density I / 0 package substrate, especially a process for manufacturing through holes in a flexible substrate. BACKGROUND OF THE INVENTION Generally speaking, in conventional packaging substrates, such as the Flexible Substrate produced by Roll to Roll or Reei to Reel, the conductor layer is usually only Single-layer metal layer or double-layer metal layer. For the double-layer metal layer's piating through hole (PTH), when the hole diameter is more than 100uin, usually only the through-holes are electroplated. However, when the hole diameter is smaller than 丨 00um, if the whole hole is plated with conductive material to complete the plugging, it will be quite difficult and time-consuming to implement. Now please refer to the first figure, the first The figure shows the conventional technology, when the hole diameter of the through hole 2 of the packaging substrate 1 is small, a conductive plating layer 3 is directly plated by electroplating to fill the through hole 2 to form electrical conduction. However, Kanji In production, it is very difficult and time-consuming to completely fill the through hole without gaps by electroplating. Moreover, there will be unevenness in the up and down of the through hole 2 and it is easy for moisture to enter. Please refer to the second for the production. Figures A and B are another common method of packaging substrates. The second method shown in Figure A is a plugging hole of a conventional packaging substrate. In the clothing technology, a plating layer is plated on the packaging substrate 1. 3, and fill the through hole: after the plug 4 is formed, a bump is formed on the upper and lower ends of the plug 4; = through; after; 'must be smoothed by the process of brushing the substrate surface, as shown in the second B
507347 五、發明說明(2) 所不1其主要缺點為藉由表面磨平方式,無法避免施加極 大的壓力於板面上,非常容易造成材料極大的變異破壞以 及產生材料脹縮問題;以及增加此刷磨製程步驟,使得生 產良率下降。也因此,軟性基板(Flexible substrate)無 法以第二圖所示之習用製程方法完成;以及軟性基板在多 導體層時也面臨同樣的問題。 緣此’本發明提出一種不需要做刷磨處理,且不會對 基材產生形變力,並且能有效運用於高密度孔之填塞的製 程方法,達成製程方法簡便且快速。 【發明之概述及目的】 本發明之主要目的在於提供一種封裝基板通孔之填塞 方法及其機構,能有效地運用於滾筒式(R〇u to R〇l丨)、 捲琦式(Reel to Reel)及平板式(panei panei)等生產 方式之封裝基板的通孔塞孔製程中。 本發明之另一目的在於提供一種封裝基板之通孔填塞 方法及其機構’係可有效運用於多層導體層之封裝基板 中 〇 本發明之又一目的在於提供一種封裝基板之通孔填塞 方法及其機構,能省略通孔電鍍之製程而達成基板上下電 導通之目的。 本發明之再了目的在於提供一種封裝基板之通孔填塞 方法及其機構,係不需要經過刷磨處理且不會對基材產生 形變力。 本發明之另一目的在於提供一種封裝基板之通孔填塞507347 V. Description of the invention (2) No. 1 The main disadvantage is that by the method of surface smoothing, it is unavoidable to apply great pressure on the surface of the board, which is very likely to cause great variation and damage to the material and the problem of material expansion and contraction; and This brush grinding process step reduces the production yield. Therefore, the flexible substrate cannot be completed by the conventional manufacturing method shown in the second figure; and the flexible substrate also faces the same problem when there are multiple conductor layers. Because of this, the present invention proposes a process method that does not require brushing, does not generate deformation force on the substrate, and can be effectively applied to the packing of high-density holes. The process method is simple and fast. [Summary and purpose of the invention] The main purpose of the present invention is to provide a method and mechanism for filling through holes of a package substrate, which can be effectively applied to a roll-type (Rou to R〇l 丨) and a roll-shaped (Reel to Reel) and panel (panei panei) and other production methods of the package substrate through-hole plugging process. Another object of the present invention is to provide a method for filling via holes in a package substrate and a mechanism thereof, which can be effectively used in a package substrate for multi-layer conductor layers. Another object of the present invention is to provide a method for filling via holes in a package substrate and Its mechanism can omit the process of through-hole plating and achieve the purpose of electrically conducting the substrate up and down. Another object of the present invention is to provide a method for filling via holes in a package substrate and a mechanism thereof, which do not need to be subjected to a brushing treatment and do not generate a deformation force on a substrate. Another object of the present invention is to provide through-hole filling in a package substrate.
507347 五、發明說明(3) 方法及其機構’係能夠運用於高密度之通孔填塞,且製程 方法簡短而快速。 為了達成上述之目的,本發明所述之封裝基板之通孔 填塞方法,包括有:首先,在所欲製程之封裝基板上下面 各形成離型膜(Release Film),並且在封裝基板中形成複 數個通孔(Through Hole),係可採用敲擊(Punching)、雷 射鑽孔(Laser Drilling)或是機械鑽孔(Mechanical 田 Dr i 1 1 i ng)之方式而形成通孔者。接者,以導電性材質填 塞=形成之複數個通孔,因此,形成有複數個插塞,每、一 =基ί上下端各形成有一凸塊。之後,可藉由橡膠刮刀去 二插塞之上下凸塊。最後,移除封裝基板上之離型膜,^ 成封裝基板之通孔填塞。 70 較佳者,本發明所述之封裝基板之通孔填塞方法, =導電性材質填塞入複數個通孔内之方法,該方法: ΐΓΓ=ηΗηδ)、雙面印刷(D〇Uble Side Printing) i 右?Sldecoating)等方式所完成;更甚 从將導電性材質填塞至複數個通/用 孔徑的塞孔中。 、子L之t以利運用於較小 括右Ϊ佳者’本發明所述之封裝基板之通孔填塞機構,勺 七經由網板之一側面向另_側面導電性材 固疋,而封裝基板即放置於網板及固定物之間 裝基 507347 五、發明說明(4) 設:有一刮刀以及導電性料,可藉由刮刀將導 來回塗佈於網板上’使得導電材料能夠均勻渗透入 封裝基板之通孔中,以完成該封裝基板之通孔填塞。 較:圭者,本發明所述封裝基板之通孔填塞心,係包 後數個網板或鋼板,其每一個網板(或鋼板)係可以提 t某一材料(如導電性材料)藉由網板(或鋼板)之一侧面向 =側面渗透,而封裝基板則置放於複數個網板(或鋼板) 之間,例如放在兩個網板(或鋼板)之中間者。於每一個網 ,(或鋼板)内係設置有刮刀,以及放置有導電材料,可以 错由網板(或鋼板)内之刮刀將導電材料來 透入封裝基板之通孔中,以填塞該通孔。以及包括有另一 ,刮刀,係個別裝置於網板(或鋼板)外侧,用以將通孔 基完畢後所產生之上下凸平板加以刮除。 、507347 V. Description of the invention (3) The method and its mechanism 'can be applied to high-density through-hole packing, and the manufacturing method is short and fast. In order to achieve the above-mentioned object, the through-hole filling method for a package substrate according to the present invention includes: first, forming a release film on the upper and lower surfaces of a package substrate in a desired process, and forming a plurality of packages in the package substrate; Through holes can be formed by punching, laser drilling, or mechanical drilling (Dr. 1 1 i ng). Then, the conductive material is used to fill a plurality of through-holes that are formed. Therefore, a plurality of plugs are formed, and a bump is formed at each of the upper and lower ends of the base. After that, the upper and lower bumps of the two plugs can be removed by a rubber scraper. Finally, the release film on the package substrate is removed to form a via hole for the package substrate. 70 Preferably, the through-hole filling method of the packaging substrate according to the present invention is a method of filling conductive materials into a plurality of through-holes. The method is: ΐΓΓ = ηΗηδ), double-sided printing (D〇Uble Side Printing) i right? Sldecoating) and other methods; even stuffing conductive materials into plug holes with multiple through / use holes. For better luck, it is used in the smaller through hole filling mechanism of the package substrate according to the present invention. The spoon is fixed through one side of the screen to the other side and the conductive material is fixed. The substrate is placed between the stencil and the fixture to install the base. 507347 V. Description of the invention (4) Design: There is a scraper and conductive material, which can be applied to the stencil back and forth by the scraper to make the conductive material penetrate uniformly Into the through hole of the package substrate to complete the through hole filling of the package substrate. Comparison: For the through-hole filling core of the package substrate according to the present invention, a plurality of stencils or steel plates are packaged. Each of the stencils (or steel plates) can be borrowed from a certain material (such as a conductive material). One side of the screen (or steel plate) penetrates from the side to the side, and the packaging substrate is placed between a plurality of screens (or steel plates), such as the middle of two screens (or steel plates). Each mesh (or steel plate) is provided with a scraper and a conductive material is placed. The scraper in the mesh (or steel plate) can be used to penetrate the conductive material into the through hole of the packaging substrate to fill the through hole. hole. And it includes another, a scraper, which is individually installed on the outside of the screen (or steel plate) to scrape up and down the flat plate generated after the completion of the through hole base. ,
,較佳者,本發明所述之封裝基板之通孔填塞機構,係 包括有一組滚筒,係對應設置於封裝基板之上下面上. 組導電材料,係個別放置介於滾筒與封裝基板上下面之 間,主要係藉由滚筒來回滾動,可將導電材料均勻填夷入 封裝基板之通孔中’以填塞該通孔。以及另外設置有二組 司刀,係個別對應裝置於滾筒之外側’用以將通孔填塞二 畢後所產生之上下凸平板加以刮除者。 ' A 為了方便說明起見,後文中”網板”之名詞意指包含 板或鋼板。 本方法由於使用網板’因此可將導電材料均勻散佈於Preferably, the through-hole filling mechanism of the package substrate according to the present invention includes a set of rollers, which are correspondingly disposed on the top and bottom of the package substrate. A group of conductive materials, which are individually placed between the roller and the top and bottom of the package substrate The main reason is that the conductive material can be uniformly filled into the through holes of the packaging substrate by rolling back and forth through the roller to fill the through holes. There are also two sets of driver's knives, which are individually installed on the outer side of the drum 'to scrape up and down convex plates produced after the through-holes are filled. 'A For convenience of explanation, the term “stencil” in the following means to include a plate or a steel plate. Since the method uses a mesh plate, the conductive material can be evenly distributed on the
3U/J47 五、發明說明(5) " --- 離型膜上’不致於造成導電材料浪費,因此可節省製程成 本且操作簡便。 【發明之詳細說明】 本發明係提出一種封裝基板之通孔填塞方法及其機 構,主要係能應用於高密度之1/〇封裝軟性基板中的滾筒 式(Roll to Roll)、捲筒式(Reel t〇 Reel)或是平板式 (Panel to Panel)等生產方式之封裝基板的通孔塞孔之製 程中。以及本發明之方法不需要做刷磨之處理,且不會對 基材產生形變力,其製程方法簡單且快速。 有關本發明之詳細内容及技術,茲就配合圖式說明如· >下: 現请參閱第二A圖,第三a圖係本發明實施例之封裝基 板=通孔填塞方法中,於封裝基板丨〇上形成通孔丨2之剖面 不意圖。首先,本發明之方法流程為先於封裝基板丨〇上下 面各形成離型膜14,再於封裝基板1〇中形成複數個通孔 12。其中,複數個通孔12係可採用敲擊(punching)、雷射 鑽孔(Laser Drilling)或是機械鑽孔(Mechanical Dri 1 1 ing)等方式而形成通孔丨2者。接者,以導電性材質 填基入複數個通孔12中,即形成複數個插塞2〇,每一插塞 20之上下端各形成有一凸塊22,如第三b圖所示。之後, 將複數個插塞20之上下凸塊22加以去除,凸塊22刮除後即4 如第三c圖所示。最後,移除離型膜14,完成封裝基板1〇 之通孔12填塞,成為一導電之插塞2〇,如第三D圖所示。 上述去除凸塊2 2之方法,主要係以設置一組刮刀之方3U / J47 V. Description of the invention (5) " --- On the release film ′ will not cause waste of conductive materials, so it can save process cost and easy operation. [Detailed description of the invention] The present invention proposes a method and a mechanism for filling through holes of a package substrate, which are mainly applicable to roll-to-roll and roll-type (Reel tReel) or through-hole and plug-in process of packaging substrates such as Panel to Panel. And the method of the present invention does not require a brushing treatment, and does not generate a deformation force on the substrate, and its manufacturing method is simple and fast. Regarding the detailed content and technology of the present invention, the following explanations are given in conjunction with the drawings as follows: > Now refer to FIG. 2A, and FIG. The cross-section of the through hole 2 formed on the substrate 1 is not intended. First, the method flow of the present invention is to form a release film 14 on each of the package substrate 10 and the upper and lower surfaces, and then form a plurality of through holes 12 in the package substrate 10. Among them, the plurality of through-holes 12 can be formed by punching, laser drilling, or mechanical drilling 1 2 ing. Then, the conductive material is used to fill the plurality of through holes 12 to form a plurality of plugs 20, and a bump 22 is formed at each of the upper and lower ends of each plug 20, as shown in FIG. 3b. After that, the upper and lower bumps 22 of the plurality of plugs 20 are removed. After the bumps 22 are scraped off, 4 is shown in FIG. 3C. Finally, the release film 14 is removed, and the through-holes 12 of the package substrate 10 are filled to become a conductive plug 20, as shown in FIG. 3D. The above-mentioned method for removing the bumps 22 is mainly provided by a set of scrapers.
第8頁 JU/J47 五、發明說明(6) - 式,將上下凸塊22加以刮除者,其進一步說明於後述之第 五C圖中再做說明。而其中所述之刮刀,則係可為一 刮刀者。 夕 。、本發明之封裝基板之通孔填塞方法於實際運用時,係 j以再進一步結合一電路圖案形成之製程步驟,使本發明 基板之製程中更能包括有電路圖案成形之製程。有 明之封裝基板之通孔填塞及電路形成之方法,其先 填塞之步驟係如同第三A_D圖所示,係包括於封裝基 以莫:形成離型膜;於封裝基板上形成複數個通孔; i貝填塞複數個通孔,形成複數個插塞,每一插Page 8 JU / J47 V. Description of the invention (6)-The person who scraped the upper and lower bumps 22 will be further explained in the fifth figure C described later. The scraper can be a scraper. Xi . In the practical application of the method for filling the through-holes of the packaging substrate of the present invention, the process step of forming a circuit pattern is further combined with j, so that the manufacturing process of the substrate of the present invention can further include a process of forming a circuit pattern. A well-known method for filling through holes in a package substrate and forming a circuit. The steps for filling first are as shown in the third A_D diagram, which are included in the package substrate: forming a release film; forming a plurality of through holes on the package substrate. ; I fill a plurality of through holes to form a plurality of plugs, each plug
i. il端各形成有一凸塊;去除複數個插塞之上下凸 圖:第 '離岡型膜,完成通孔填塞。之後,請參閱第四A 成方法中,延續第三!)圖製程後,以屋合 下面各形成一導電層30之剖面示意圖。接 於¥電層30上形成光阻4〇,如第R - 設之圖案50對光阻40曝光,如第圖:不。以預 =需之電路。之後以顯影方需 去二四D如圖第所矛EH再將非電路圖案部分之導電層加以餘刻 ’I如第四E圖所不。最後將電路圖案上之朵阳邱八士i. A bump is formed at each end of the il; the protrusions above and below are removed from the plugs. After that, please refer to the fourth A-forming method, and continue the third!) After the drawing process, a cross-sectional schematic diagram of each of the conductive layers 30 is formed by the roofing. A photoresist 40 is formed on the ¥ electric layer 30, and the photoresist 40 is exposed as shown in the R-th pattern 50, as shown in the figure: No. Pre-required circuit. After that, the developer needs to go to two or four D as shown in Fig. EH, and then the conductive layer of the non-circuit pattern part is left for a while, as shown in the fourth E. Finally, the flower pattern on the circuit pattern
以剝除’即形成所需之電路層32,如第四f圖所示:刀D 另一方面,針對前述本發明方法由 入封裝基板中複數個通孔内形成插塞方J電性材質填塞 之去除方式,如第三A-B圖所示乃基二方法:-及凸塊22 乃係可以藉由印刷 507347 五、發明說明(7) (Printing)方式、雙面印刷(Double side Printing)方式 或是雙面塗佈(Double Side Coating)等方式所完成者。 更可以包括有一真空印刷(Vacuum Printing)之方法,用 以將導電性材質填塞至複數個通孔中,而適用於孔徑較小 之通孔,例如通孔小於10 Oum者。 有關於以印刷(Printing)方式填塞通孔之說明,煩請 參閱第五圖,其中,第五A圖所示係本發明之封裝基板之 通孔填塞機構中第一實施例的構裝示意圖。主要^系1包括設 ,有一網板100,係可以提供一材料,例如導電性材料/ 二由網板100之一側面(如圖式之上側面)向另一側面(如圖 式之下側面)滲透出去。以及有一固定物13〇, 距,100有一間隔,用以將封裝基板1〇加以手二^ $只際運用時固定物j 3〇則係可為一印刷機台面上之物 此1卜女封裝基板10係放置於網板1〇〇與固定物130之間 =者=刀12°,係裝置於網板100内,可為-橡膠 中。蕤卜, 一導電材料11 〇,也同樣係放置於網板100 100上曰,合形成刮H0將導電材料11 0來回均勻塗佈於網板 能夠經由=二=電物111,使得導電材料110 中,以完成i壯甘 渗透入該封裝基板10之通孔12 、 第五β圖。、衣土板之通孔12填塞,其進一步說明請參閱 -實施ίΒ中圖所塗不佈係導本雷發:封裝基板之通孔填塞機構之第 形成插塞20之構:干立^枓110填入通孔12中,而進一步 思圖。此時,插塞20之上下兩端會有 507347 五、發明說明(8) 凸塊22產生,必須加以刮除。請進一步參閱第五c 主要係包括有另一組刮刀2〇〇,係設置對應於封裝 之上下面,用以將插塞20之上、下凸塊22加、土板 中,刮刀200本身係可為橡膠刮刀之材質者。 *者。其 有關於以雙面印刷(Double side printi 通孔之說明,請參閱第六圖,第六圖為本發明之封= 之通孔填塞機構之第二實施例機構組成之示意圖。^ ^ 包括設置有複數個網板1〇〇,於第六圖實施例中,係以設、 置兩個網板1〇〇的方式所實施,分別放置於封裝基板之 兩侧面(或上下面)。每一網板100係提供一材料,如 ,材料11 〇,旎由網板丨〇 〇之一側面向另一側面滲透,而封 衣基板1 0則係置放於兩個網板1 0 Q之間。另外,設置有第 一組刮刀1 20,係採用兩個刮刀之實施方式,個別裝置於 ,板100内。以及網板1〇〇内各設置有導電材料n〇,藉由 第組刮刀1 2 〇將導電材料11 〇來回塗佈於該網板丨〇 〇上, 形成一平板狀之導電物丨丨丨,使得導電材料11()能夠經由網 板1 0 0而均勻渗透入封裝基板1 〇之通孔丨2中,以填塞通孔 12形成插塞20。之後,設置有第二組刮刀200,乃係個別 裝f於兩個網板1 〇 〇之外側,用以將通孔丨2填塞完畢後之 插基20所產生之上下凸平板24加以刮除者。其中,第一、 二組之刮刀120、20 0本身係可為橡膠刮刀之實施方式者。 有關於以雙面塗佈(Double Side Coating)方式填塞 通孔之說明,請參閱第七圖,第七圖所示係為本發明之多 層封裝基板之通孔填塞機構之第三實施例機構組成之示意In order to form the required circuit layer 32 by stripping, as shown in FIG. 4f: knife D, on the other hand, according to the method of the present invention, a plug-side J electrical material is formed from a plurality of through holes in the packaging substrate. The method of removing the stuffing is shown in the third AB diagram, which is the base two method:-and the bump 22 is a method that can be printed by 507347 V. Invention description (7) (Printing) method, double side printing (Double side Printing) method Or completed by double side coating (Double Side Coating). It may further include a vacuum printing method for filling a conductive material into a plurality of through holes, and is suitable for a through hole having a smaller hole diameter, for example, a through hole having a diameter smaller than 10 μm. For a description of filling through-holes by printing, please refer to FIG. 5, where FIG. 5A is a schematic diagram of the first embodiment of the through-hole filling mechanism of the packaging substrate of the present invention. The main system 1 includes a device with a screen 100, which can provide a material, such as a conductive material / two from one side of the screen 100 (the upper side of the figure) to the other side (the lower side of the figure) ) Penetrate. And there is a fixed object 13, a distance from 100, a space for the package substrate 10 to be used for hand ^ $ fixed use j 30, which can be a thing on the printing press table, this 1 female package The substrate 10 is placed between the screen 100 and the fixed object 130 === 12 ° of the knife, and is installed in the screen 100, which may be in rubber. That is, a conductive material 11 〇 is also placed on the stencil 100 100. It is combined to form a scrape H0. The conductive material 11 0 is evenly coated on the stencil back and forth. The conductive material 110 can be passed through === electricity 111. In order to complete the penetration through the through holes 12 of the package substrate 10, the fifth β diagram is completed. 2. The filling of the through-hole 12 of the clothes and soil board. For further explanation, please refer to the implementation of the guidebook. The structure of the plug 20 forming the through-hole filling mechanism of the package substrate: dry stand ^ 枓110 is filled into the through-hole 12 and further diagrams are considered. At this time, the upper and lower ends of the plug 20 will have 507347. V. Description of the invention (8) The bump 22 must be scraped off. Please refer to the fifth c. The main system includes another set of doctor blades 200, which are arranged corresponding to the upper and lower sides of the package, and are used to insert the upper and lower projections 22 of the plug 20, the soil plate, and the doctor blade 200 itself. Can be made of rubber scraper. *By. For a description of double-sided printing (Double side printi through-holes), please refer to the sixth figure. The sixth figure is a schematic diagram of the second embodiment of the structure of the seal of the through-hole filling mechanism of the present invention. ^ ^ Including settings There are a plurality of screens 100. In the embodiment of the sixth figure, it is implemented by setting and placing two screens 100, which are respectively placed on two sides (or above and below) of the package substrate. Each The stencil 100 is provided with a material, for example, material 11 〇, which penetrates from one side of the stencil 丨 00 to the other side, and the sealing substrate 10 is placed between the two stencils 1 0 Q In addition, a first set of scrapers 120 is provided, which is an embodiment using two scrapers, which are individually installed in the plate 100. Each of the screens 100 is provided with a conductive material n0, and the second set of scrapers 1 is used. 2 〇 Apply conductive material 11 〇 back and forth on the screen plate 丨 〇〇 to form a flat plate-shaped conductive object 丨 丨 丨, so that the conductive material 11 () can penetrate the packaging substrate 1 uniformly through the screen plate 100 In the through hole 丨 2, the plug 20 is formed by plugging the through hole 12. Thereafter, a cap The group of scrapers 200 are individually mounted on the outer sides of the two screens 1000, and are used to scrape the upper and lower convex plates 24 generated by the insert 20 after the through holes 2 are filled. Among them, the first The two groups of doctor blades 120 and 200 can be implemented as rubber doctor blades. For instructions on filling the through-holes by double-side coating, please refer to Figure 7 and Figure 7. It is a schematic diagram of the composition of the third embodiment of the through-hole filling mechanism of the multilayer packaging substrate of the present invention
第11頁 3U/J47Page 11 3U / J47
圖。主要係包括有_ έθ ^ ^ Ο Λ Π 〆 ™ ^ 組滾疴300,係設置為兩個之方式, 乃個別對應設置於封梦I 4 货& $七L 、逢 1凌基板10 〇之兩側面(或上下面)。以 、、且v電材料,係為兩個之設置式 介於滾筒300與封裝其姑〗nn从工7丨 1U⑺欲置 之來回^侧面之間,藉由滚筒300 mi 乂!電材料110均句填塞入封裝基板10之 ^=填基通孔而形成插塞2〇,並且在封裝基板1〇 y 凸平板狀導電物2 4,必須加以刮除。以及設 有一組刮刀200 ’係個別對應裝置於滾筒300之外侧,用以 =孔12填塞完畢後所產生之上下凸平板狀導電物Μ加以 刮除。 【發明之效果】 如Θ述本卷明之多層封裝基板之通孔填塞方法及其機 構,係能有效產生如下之效果: 々(1)本發明能有效解決以往滾筒式(R〇11 t0 R〇ll)、捲 筒式(Reel to Reel)或是平盤式(Panel t〇 Panel)等製程 中對於兩個金屬層軟性基板之通孔僅作通孔電鍍而不做填 塞之現況加以改良。 (2)本發明利用導電材質填塞導電通孔之技術,可有效 省略通孔電鍍之製程,達到基板上下導通之目的;且不需 做刷磨處理及不對基材產生形變力,以及可將本發明技術 運用於高密度通孔之填塞,其製程簡短而快速。 (3 )本發明於填塞通孔形成插塞時,由於封裝基材受到 =型膜之保濩,於塞孔後,可以輕易地將凸塊刮除,不但 節省導電材料之用量,且不會對封裝基材產生任何應力,Illustration. The main system includes _ deg θ ^ ^ Ο Λ Π 〆 ™ ^ Group roll 疴 300, which is set in two ways, which are individually set on Fengmeng I 4 goods & $ 7L, every 1 Ling board 10 〇 On both sides (or above and below). The electrical materials are two, and the installation type is between the roller 300 and the package encapsulant. Nn From the work 7 丨 1U⑺ to the back and forth ^ side, through the roller 300 mi 乂! Electrical material 110 are all Sent into the package substrate 10 ^ = filling the base through hole to form a plug 20, and the package substrate 10y convex plate-shaped conductive object 24 must be scraped off. And a set of scraper blades 200 ′ are individually corresponding devices on the outer side of the drum 300, which are used to scrape up and down the flat plate-shaped conductive object M generated after the hole 12 is filled. [Effects of the invention] As described in Θ, the through-hole filling method and mechanism of the multilayer package substrate described in this volume can effectively produce the following effects: (1) The present invention can effectively solve the conventional roller type (R〇11 t0 R〇 ll), Reel to Reel or Panel toPanel, and other processes are used to improve the current status of the two metal layer flexible substrates only through-hole plating without filling. (2) The present invention uses a conductive material to fill conductive vias, which can effectively omit the process of via plating, and achieve the purpose of conducting the substrate up and down; it does not need to be brushed and does not generate deformation force on the substrate. The inventive technology is applied to the filling of high-density through-holes, and its process is short and fast. (3) In the present invention, when a through-hole is filled to form a plug, since the packaging substrate is protected by a type film, the bump can be easily scraped off after the hole, which not only saves the amount of conductive material, but also does not Any stress on the packaging substrate,
第12頁 ί)ϋ/34/ 五、發明說明(10) ------- 能輕易地完成塞孔之動作。 (4)本發明可適用於各籀 om、0.025_〇 2mmJf之基板,例如大於n、 孔徑大小,則本發明可適用或/小於0.025min者皆可運用。 是小於lOOiim之孔徑者。;.大於2〇〇um、l〇〇-20〇um或 綜上所述,充份顯示出本發明多層封梦美板之通孔埴 具產業之利用==匕均深富實施之進步性,極 完全符合發明專利之要:目=亡前所未見之新發明, 惟以上所述者,法提出申請。 能以之限定本發明所3本!:明之較佳實施例而已’當不 利範圍所作之均等圍。即大凡依本發明申請專 蓋之範圍。 4 k化與修飾,皆應仍屬於本發明專利涵Page 12 ί) ϋ / 34 / V. Description of the invention (10) ------- Can easily complete the action of plugging holes. (4) The present invention can be applied to substrates of 籀 om, 0.025_〇 2mmJf. For example, if the diameter is larger than n and the pore size, the present invention is applicable or can be applied to / less than 0.025min. It is smaller than lOOiim. ;. Larger than 200um, 100-20um or the above, it fully shows the utilization of the through-hole tool industry of the multilayer dream seal board of the present invention == the daggers are all rich in the progress of implementation It is completely in line with the gist of invention patents: head = new invention not seen before death, but the law mentioned above applies for application. It can be used to limit the 3 copies of the present invention !: The preferred embodiment of the invention is just an equivalent range of disadvantageous ranges. That is to say, the scope of application for exclusive coverage according to the present invention. 4k conversion and modification should still belong to the patent
第13頁 507347 圖式簡單說明 第一圖係為習用技術之封裝基板通孔,執行通孔電鑛之 剖面結構不意圖, 第二A圖係為習用技術之封裝基板通孔中,執行通孔電 鍍,並填入非導電性插塞之剖面示意圖; 第二B圖係為習用技術之封裝基板通孔中,執行刷磨處 理之剖面示意圖; 第三A圖係為本發明實施例之封裝基板之通孔填塞方法 中,於封裝基板上形成通孔之剖面示意圖; 第三B圖係為本發明實施例之封裝基板之通孔填塞方法 中,於通孔中形成插塞之剖面示意圖; 第二C圖係為本發明實施例之封裝基板之通孔填塞方法 中,將插塞之上下凸塊去除之剖面示意圖; 第三D圖係為本發明實施例之封裝基板之通孔填塞方法 中^將封裝基板之離型膜去除之剖面示意圖; 第四A圖係為本發明實施例之封裝基板之通孔填塞及電 一=成方法中,延續第三D圖製程後,形成導電層之剖面 不忍圖; ,二B圖係為本發明實施例之封裴基板之通孔填塞及電 路$成方法中,形成光阻之剖面示意圖; ^ 圖係為本發明實施例之封裝基板之通孔填塞及電 路:成方法中,曝光電路圖案之剖面示意圖; =圖係為本發明實施例之封裴基板之通孔填塞及電 方法中,顯影電路圖案之剖面示意圖; 弟四E圖係為本發明實施例之封裝基板之通孔填塞及電The 507347 diagram on page 13 is a simple illustration. The first diagram is a through-hole of a package substrate for conventional technology, and the cross-section structure of a through-hole electrical mine is not intended. The second diagram A is a through-hole of a package substrate for conventional technology. Sectional schematic diagram of electroplating and filling of non-conductive plugs; Figure 2B is a schematic sectional diagram of a brushing process performed in a through hole of a packaging substrate of a conventional technology; Figure 3A is a packaging substrate of an embodiment of the present invention In the through-hole filling method, a schematic cross-sectional view of a through-hole is formed on a package substrate; FIG. 3B is a schematic cross-sectional view of a plug-in-hole forming method in the through-hole-filling method of a package substrate according to an embodiment of the present invention; FIG. 2C is a schematic cross-sectional view of the method for filling through holes in a package substrate according to an embodiment of the present invention, and removing the bumps above and below the plug; FIG. 3D is a method for filling through holes in a package substrate according to an embodiment of the present invention ^ A schematic cross-sectional view of removing a release film from a packaging substrate; FIG. 4A is a through-hole filling method and an electrical forming method of the packaging substrate according to an embodiment of the present invention, and the conductive layer is formed after the third D drawing process is continued. The cross-section is unbearable; Figure 2B is a schematic cross-sectional view of forming a photoresist in a method of filling and sealing a through-hole of a sealing substrate according to an embodiment of the present invention; ^ Figure is a through-hole of a packaging substrate according to an embodiment of the present invention Filling and circuit: a schematic cross-sectional view of the exposed circuit pattern in the method; = is a schematic cross-sectional view of the developing circuit pattern in the through-hole padding and electrical method of the sealing and sealing substrate of the embodiment of the present invention; Through-hole stuffing and electricity of the package substrate according to the embodiment of the invention
圖式簡單說明 圖; 去中蝕刻非電路圖案部分之導電層的剖面示意 路ΐ Γ方圖法係中為,本剝發:广'例之封裝基板之通孔填塞及電 第五Α圖係為本私示Η光阻形成電路圖案之剖面示意圖; 實施例的構裝示意,圖日之封裝基板之通孔填塞機構之第一 實施例Λ係塗為佈本導發明之封裝基板之通孔填塞機構之第— 意圖。堂佈¥電材料填入通孔中,形成插塞之構裝示 實施例中'f刮為除本凸H之封裝基,之通孔填塞機構之第一 第六圖為本發明之封5不意圖。 例機構組成之示意圖。、1 土板之通孔填塞機構之第二實施 例機構組成之示意圖。 【符號說明】 卜10 封裝基板 2^12 通孔 3 電鍍層 4 ^ 20 插塞 14 離型膜 22 凸塊 24 凸平板 30 導電層 1 第15頁 507347 圖式簡单說明 32 電路層 40 光阻 50 圖案 100 網板(或鋼板) 110 導電材料 111 平板狀導電物 120 ^ 200 刮刀 130 固定物 300 滾筒 1ΒΪ 第16頁The diagram is a simple explanatory diagram; the schematic cross-section of the conductive layer that is not etched in the non-circuit pattern part is schematically shown in the Γ square diagram method. This stripping: the through-hole filling of the package substrate and the fifth fifth A picture system. This is a schematic cross-sectional view of a circuit pattern formed by a photoresist; the structure of the embodiment is shown. The first embodiment of the through-hole filling mechanism of the package substrate in FIG. Λ is coated with the through-hole of the package substrate of the present invention. No. of the tampon — intent. Dom ¥ Electric material is filled into the through-holes to form a plug. In the embodiment shown, 'f is the package base except the convex H. The first and sixth pictures of the through-hole plugging mechanism are the seal 5 of the present invention. No intention. Schematic diagram of the composition of the case. 1. Schematic diagram of the structure of the second embodiment of the through-hole plugging mechanism of the soil plate. [Description of symbols] Bu 10 Package substrate 2 ^ 12 Through hole 3 Plating layer 4 ^ 20 Plug 14 Release film 22 Bump 24 Convex plate 30 Conductive layer 1 Page 15 507347 Brief description of the diagram 32 Circuit layer 40 Photoresist 50 pattern 100 screen (or steel plate) 110 conductive material 111 plate-shaped conductive object 120 ^ 200 scraper 130 fixture 300 roller 1BΪ page 16
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TW90122798A TW507347B (en) | 2001-09-13 | 2001-09-13 | Method for filling plating through hole on package substrate and mechanism thereof |
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TW90122798A TW507347B (en) | 2001-09-13 | 2001-09-13 | Method for filling plating through hole on package substrate and mechanism thereof |
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TW507347B true TW507347B (en) | 2002-10-21 |
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TW90122798A TW507347B (en) | 2001-09-13 | 2001-09-13 | Method for filling plating through hole on package substrate and mechanism thereof |
Country Status (1)
Country | Link |
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TW (1) | TW507347B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI406384B (en) * | 2008-07-25 | 2013-08-21 | Unimicron Technology Corp | Package substrate and fabrication method thereof |
TWI454320B (en) * | 2011-08-19 | 2014-10-01 | Jieng Tai Internat Electric Corp | Method of filling throught hole |
-
2001
- 2001-09-13 TW TW90122798A patent/TW507347B/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI406384B (en) * | 2008-07-25 | 2013-08-21 | Unimicron Technology Corp | Package substrate and fabrication method thereof |
TWI454320B (en) * | 2011-08-19 | 2014-10-01 | Jieng Tai Internat Electric Corp | Method of filling throught hole |
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