TW503499B - Chip screening method for reducing the defectiveness rate by dynamic voltage stressing - Google Patents

Chip screening method for reducing the defectiveness rate by dynamic voltage stressing Download PDF

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TW503499B
TW503499B TW90112771A TW90112771A TW503499B TW 503499 B TW503499 B TW 503499B TW 90112771 A TW90112771 A TW 90112771A TW 90112771 A TW90112771 A TW 90112771A TW 503499 B TW503499 B TW 503499B
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wafer
test
chip
voltage
current
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TW90112771A
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Chinese (zh)
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Chung-Yuan Tsao
Ruey-Yun Shiue
Yu-Chang Lin
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Taiwan Semiconductor Mfg
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Abstract

The present invention discloses a chip screening method for reducing the defectiveness rate by dynamic voltage stressing, which comprises the steps of: first, measuring the stand-by current on two contact points of a testing chip to obtain a first current value Isb1; then using a predefined voltage value larger than the normal operating voltage of the testing chip to apply a dynamic voltage stressing on the testing chip; and finally re-measuring the stand-by current on the contact points to obtain a second current value Isb2. If the difference ΔIsb between the first current value Isb1 and the second current value Isb2 is larger than predefined standard current value, the testing chip is eliminated; otherwise, the testing chip is a qualified one. Accordingly, it is able to surely increase the yield rate of the chip without spending extra time.

Description

503499503499

五、發明說明(1) nam 1 c 本發明係有關於一種以動態高電壓處理(Dy —一 ι Voltage Stressing,DVS)降低不良率的晶片篩^法, 且特別有關於經由動態高電壓處理後,以待機電流 (Stand-by current ’ Isb )差值決定晶片良率的晶 選方法。 在半導體製程中’隨著積體電路的未封裝晶片(die ,或稱晶粒)尺寸日盈減小,晶片表面的微小缺陷,例如 微小的殘逢、分子顆粒、或是橋接(bridging)型式的缺 陷等’成為晶片良率與穩定性的決定性因素。為保持晶片 產品的良率與穩定性,除了晶片製程的改善之外,晶片測 試是攸關產品品質的最大關鍵。 習知的晶片測試’例如動態隨機存取記憶體(SRAM ) 測試流程中,一般採用的測試流程包括晶圓針測(Ch i pV. Description of the invention (1) nam 1 c The present invention relates to a wafer sieve method for reducing the defective rate by dynamic high voltage processing (Dy-Yim Voltage Stressing, DVS), and particularly relates to the method after dynamic high voltage processing A crystal selection method that determines the yield of a wafer by using a difference in standby current (Stand-by current 'Isb). In the semiconductor process, as the size of the unpackaged chip (die, or grain) of the integrated circuit decreases, the small defects on the surface of the chip, such as tiny aftermath, molecular particles, or bridging patterns Defects, etc. 'become the decisive factors for wafer yield and stability. In order to maintain the yield and stability of wafer products, in addition to the improvement of the wafer process, wafer testing is the key to product quality. In the conventional wafer test process, for example, a dynamic random access memory (SRAM) test process, a test process generally used includes wafer pin test (Ch i p

Probing,CP)以及後段測試(Final Testing,FT)等階 段,利用這些測試的結果來對晶片進行分類(s〇rting ) 。然而’無論在CP或FT中的測試作業,主要都是針對較大 或較明顯的晶片缺陷來進行測試·,對於某些較小的缺陷, 例如已氧化的金屬顆粒被自然氧化層覆蓋時,其品質可能 較差,但仍然能通過CP或FT的測試,而在晶片出貨進行長 時間的操作之後才產生問題。也就是說,通過CP或打測試 而實際銷售的晶片並不一定能保證其良率,尤其在長> 時間 的使用之下更是如此。因此,對於生產晶片的廠商立場而 言,若顧客購買到這種具有微小缺陷的晶片,可能會對晶 片生產廠商、以及中介的晶片供應商的印象大打折扣,進Probing (CP) and Final Testing (FT) stages, and use the results of these tests to classify wafers (sorting). However, 'the test work in CP or FT is mainly for large or obvious wafer defects. For some small defects, such as when the oxidized metal particles are covered by a natural oxide layer, Its quality may be poor, but it can still pass the CP or FT test, and the problem only occurs after a long time operation of the chip shipment. In other words, the actual sales of chips through CP or test does not necessarily guarantee their yield, especially under long-term use. Therefore, with regard to the position of the manufacturer of the wafer, if the customer purchases such a wafer with minor defects, it may greatly reduce the impression of the wafer manufacturer and the intermediary wafer supplier.

0503-6225TWF * TSMC2000-0885 * Calvin.ptd 第4頁 5034990503-6225TWF * TSMC2000-0885 * Calvin.ptd Page 4 503499

而影響廠商與供應商的商譽。 t外,由於Cp *FT可能無法測試出微小晶片缺陷的問 ^可利用預加溫壽命測試(pre burn_in )或測試中 加皿可〒j试(Test during burn_in,TDBI )等測試方 法曰以疋溫度烘烤晶片,並測試其電性,以篩選有缺陷 ^片。此一方法常在晶片供應商為確保銷售晶片的良率 日’、木用。然而,無論預加溫壽命測試或TDB丨,都是極費 ^測試流程’例如進行TDBI測試可能必須花費將近12小 才能篩選出有缺陷的曰曰“,以提昇晶片良率。因此, =樣的測試方法必須耗費額外的時間與經濟成本,並不合 有鑑於此,本發明即提出一種以動態高電壓處理降低 不良率的晶片篩選方法,可確實提昇晶片良率,同時並不 需花費額外的時間成本。 ,態高電壓處理的原理在於,將大於晶片正常操作電 壓的冋電壓值,以一固定的模式,例如讀寫各2〇次、4〇次 或60次的模式施加於晶片,#晶片上具有前述的微小缺陷 時:其缺會被更為突顯,而可能改變缺陷兩端接點的晶 片,機電抓(I s b )。因此,對晶片施加動態高電壓處理 之後,量測待機電流的改變與否,即可決定晶片上的微小 缺陷是否影響晶片良率,從而可由待機電流的改變量來決 定晶片是否淘汰。 本發明之一目的在揭示一種以動態高電壓處理降低不 良率的晶片篩選方法,主要係適用於⑶製程中,可用以篩And affect the goodwill of manufacturers and suppliers. In addition, because Cp * FT may not be able to test for micro wafer defects, test methods such as pre-heating life test (pre burn_in) or test during burn test (Test during burn_in (TDBI)) can be used. The wafer is baked at a temperature and tested for electrical properties to screen defective wafers. This method is often used by chip suppliers to ensure the yield of wafers sold. However, both the pre-heating life test and the TDB 丨 are extremely expensive ^ The test process' for example, it may take nearly 12 hours to perform a TDBI test to screen out defective ones, so as to improve wafer yield. Therefore, The test method must cost extra time and economic cost. In view of this, the present invention proposes a wafer screening method to reduce the defective rate by dynamic high voltage processing, which can indeed improve the yield of the wafer without the need to spend additional The cost of time. The principle of high-voltage processing is to apply a voltage value of 冋 greater than the normal operating voltage of the wafer to the wafer in a fixed pattern, such as 20 times, 40 times, or 60 times of reading and writing, # When the wafer has the aforementioned small defects: the defects will be more prominent, and the wafers at the two ends of the defect may change the electromechanical grip (I sb). Therefore, after applying dynamic high voltage processing to the wafer, measure the standby current Whether it is changed or not can determine whether the small defect on the wafer affects the yield of the wafer, so whether the wafer is eliminated can be determined by the amount of change in the standby current. One object of the invention to disclose a process to reduce the high voltage wafer dynamic screening methods do not yield, mainly applicable to ⑶ manufacturing process, can be used to screen

五、發明說明(3) ^CPWT測試所無法測 的晶片褡洙治4 ...... . , ^ 做小缺陷, 將具有缺陷 的晶片預先淘汰,以提昇良率。 本發明之另一目的在於,應用此一 選方法後,可不必再對晶片進行例-不良率的晶片 冽軾等的測試方法,如此即可減少曰DBi或預加溫壽命 耗費額外的時間與經濟成本。 曰日片的測試時間,不必 本發明之以動態高電壓處理降 法,包括下列步驟:首先,*測卜=的晶片篩選方 片之正常操作電丄值;然後以大於該測試晶 於該測試晶片之該等接點;最後,=加動態高電壓處理 機電流,以得到一重新量測該等接點之待 第-φ幻古τ u m值叫,若第一電流值1吨與 ,由抓S 2之差△ Isb大於一既定的標準電流值1st時 則淘汰該測試晶片,否則該測試晶片即為合格晶片。 本發明之晶片篩選方法,可篩選出具有微小缺陷而會 二口不良率的晶片’故可確實降低晶片出貨的不良率;同 、,使用本發明之晶片篩選方法,即可取代原有的^^或 預加溫壽命測試,因而可節省時間,不需花費額外的時間 成本。 而 *為使本發明之上岑及其他目的、特徵和優點能更明顯 易懂,下文特舉一較佳實施例,並配合 圖式做詳細說 明。 圖式簡單說明: 第1圖係顯示本發明之一實施例中以動態高電壓處理V. Description of the invention (3) ^ Chip treatment 4 which cannot be measured by CPWT test 4..., ^ Make small defects and eliminate defective wafers in advance to improve yield. Another object of the present invention is that after applying this selection method, it is no longer necessary to perform wafer-to-wafer test methods on the wafer, so that the DBi or pre-heating life can be reduced and extra time and Economic costs. The test time of the Japanese film does not need the dynamic high-voltage process drop method of the present invention, which includes the following steps: first, * test = the normal operating electric threshold value of the wafer screening square chip; and then the test crystal is greater than the test crystal in the test The contacts of the chip; finally, = the current of the dynamic high voltage processor is added to obtain a re-measured value of the contacts to be -φ magic ancient τ um, if the first current value is 1 ton, If the difference Δ Isb of S 2 is greater than a predetermined standard current value 1st, the test wafer is eliminated, otherwise the test wafer is a qualified wafer. The wafer screening method of the present invention can screen out wafers with small defects and two defect rates, so the defect rate of wafer shipment can be reduced. Similarly, using the wafer screening method of the present invention can replace the original ^^ or pre-heating life test, so time can be saved without extra time cost. * In order to make the above and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below and described in detail with reference to the drawings. Brief description of the drawings: FIG. 1 shows a dynamic high voltage process in one embodiment of the present invention.

降低不良率的晶片篩選 第2a圖與第2b圖係 習知技術未使用動態高 測試結果之圖。 方法之流程圖; 顯示使用本發明的晶片篩選方法與 電壓處理所得之晶片進行加溫壽命 實施例詳細說明: 請參見第1圖,以Q 6^曰y & 以叙能古雷厭♦ U. 1 8 # m的日日片為例,說明本發明之 乂動心:電[處理降低不良率的晶片篩選方法流程。 …At f施:所測試之測試晶片係為動態隨機存取記憶體 ,、尺寸為0 · 1 8 /z m。在晶圓針測過程中,首先 以探針量測一測試晶片上兩接點之待機電流,以得到第一 電流值I sh (步驟s 11 〇 )。然後,以該測試晶片之正常操 作電壓Vcc的1.4倍電壓值,施加動態高電壓處理於該測試 晶片之,點(步驟S1 20 )。此時若晶片是可能的不良晶片 ,也就是說,晶片上有微小缺陷的話,則在動態高電壓處 理之後會使缺陷的特性放大。經過動態高電壓處理之後, 再次重新量測晶片接點之待機電流,以得到一第二電流值 I s 1½ (步驛S1 3 0 ),由此可得到動態高電壓處理前後的待 機電流差值Alsb (步驟S140): △ Isb =Isb2 -Isbjl) 然後,即可根據一既定的標準電流值I st,例如本實 施例中為6uA,和△ I Sb比較,來判斷晶片的好壞(步驟 S150);若Δΐ3ΐ)>6ιιΑ時,則該測試晶片為不良晶片(步 驟S1 6 0 ),否則該測試晶片即為合格晶片(步驟s 1 7 0 )。 經由本發明之篩選後,仍可繼續進行晶片的CP或FT等Wafer Screening to Reduce Defective Rates Figures 2a and 2b are graphs of dynamic high test results that are not used in conventional techniques. Flowchart of the method; showing the heating life using the wafer screening method and voltage treatment of the wafer according to the embodiment. Detailed description of the embodiment: Please refer to FIG. 1 with Q 6 ^ y & The 18-m Japanese-Japanese film is taken as an example to illustrate the throbbing heart of the present invention: the process of a method for screening wafers that reduces the defective rate. … At f Shi: The test chip tested is dynamic random access memory with a size of 0 · 18 / z m. In the process of wafer pin test, firstly, the standby current of two contacts on a test wafer is measured with a probe to obtain a first current value I sh (step s 11). Then, a dynamic high voltage is applied to the test wafer at a voltage value 1.4 times the normal operating voltage Vcc of the test wafer (step S1 20). At this time, if the wafer is a possible defective wafer, that is, if there is a small defect on the wafer, the characteristics of the defect will be amplified after dynamic high voltage processing. After the dynamic high-voltage process, the standby current of the chip contacts is re-measured again to obtain a second current value I s 1½ (step S1 3 0), so that the standby current difference before and after the dynamic high-voltage process can be obtained. Alsb (step S140): △ Isb = Isb2 -Isbjl) Then, according to a predetermined standard current value I st, for example, 6uA in this embodiment, compare with △ I Sb to determine the quality of the wafer (step S150 ); If Δΐ3ΐ) > 6 μA, the test wafer is a bad wafer (step S1 60), otherwise the test wafer is a qualified wafer (step s170). After the screening of the present invention, the CP or FT of the wafer can be continued.

五、發明說明(5) 其他測試流程。 ㈣之mM,W# 施例中所採用的測試晶片為〇.18 此一特殊規格的'?㈣方法僅限定於 的晶片,例如晶片可由0 . μ〜制用。於其他規格或其他種類 或以下…)。又,太路· A"1製私或更先進(如0.13//m 1.4倍的正^在+施加動態高電壓處理時,使用 要使用大於正常/作電並非\定於此一倍數關係;只V. Description of the invention (5) Other test procedures. The test wafer used in the example of mM, W # is 0.18. This special specification '?' Method is only limited to wafers, for example, wafers can be manufactured from 0. μ ~. In other specifications or other types or below ...). In addition, Tailu · A " 1 system private or more advanced (such as 0.13 // m 1.4 times positive ^ in the application of dynamic high voltage processing, the use to use greater than normal / electricity is not determined by this multiple relationship; only

Lm 樣可進行動態高電壓處理。另外,最 =斷晶片好壞與否的既定標準電流值! s t,在本另實卜被 中為6uA,該值係經由〇 μ 試結果,於合格曰片、隹.乂:曰曰片的相同規格晶片實際測Lm samples can be processed for dynamic high voltage. In addition, the predetermined value of the standard current that is most good or bad for the broken chip! St, 6uA in this document, this value is the result of the 0μ test, which is acceptable for the film, 隹. 乂: The actual measurement of the same specification wafer

因為不同規格或不同材料的晶片,或 ,的良率要求標準而有所差並非以本實施例限J 格曰Γ由ίί實施μ ’以動態高電壓處理所篩選出來的合 片:山彳#:7習知未經由動態高電壓處理進行篩選的晶 片而吕,可減少約20%〜70%的失敗率。 人炊ί t卜,申請人為證明以動態高電壓處理所篩選出來的 。曰=’其良率確實優於習知未經由動‘態高電壓處理進 订師選的晶片,故進行以下的實驗。 見第2a圖與第2b圖,顯示兩批使用本發明的晶片 j選方,與習知技術未使用動態高電壓處理所得之晶片進 仃加溫哥命測試之後不良率的兩次測試結果圖。屬中所採Because the wafers of different specifications or materials have different yield requirements, they are not limited by this example. The grids that are selected by dynamic high-voltage processing are not limited to this example: 山 彳 # : 7 It is known that wafers that have not been screened by dynamic high-voltage processing can reduce the failure rate by about 20% to 70%. The human cooker was selected by the applicant in order to prove that it was processed by dynamic high voltage. The yield rate is indeed better than that of conventionally selected wafers that have been ordered by a high-voltage processor without a dynamic state, so the following experiments were performed. See Fig. 2a and Fig. 2b, which show the results of two test results of two batches of wafers using the present invention, the wafer j-selector, and the conventional technology without the use of dynamic high voltage processing. . Picked in the genus

0503-6225TW ; TSMC2000-0885 ; Calvin.ptd 第8頁 五、發明說明(6) U 實施例中之。.18…所使用之動 加溫:;處理電壓為h4倍的正常操作電壓,且橫座標為 现7命測試的時間,縱座標則為失效率(不良率)。 後,緩之結,可看* 經由48小時的加溫壽命測^ 習C11高電壓處理的晶片失效率低於 24小時ίΐ理ί :倍以上。同時,習知晶片的失效率在 然命 後’其失效率降低的趨勢已趨緩, 然保持下降的趨勢。 $壓處理的晶片,失效率仍 由第託圖之結果,在短時間内似乎I法看出明 異’然而,同樣在48小時的加溫壽命U看=顯的差 ;的未處理晶片在失效率方面不降辨出習 失效率則仍然下降,且降:低電: ,利用本發明合與加溫之後 生的失效率增高問胃,本發明操作後可能產 明之以動態高電壓處理降低不良^。因此,本發 降低…良率,同時並不以::二:選方法可碟實 雖然本發明已以一較佳實施例揭間成本。 =限定本發明,任何熟習此項技藝者脱然其並非用 精神和範圍内,仍可作些許的 離本發明之 保護範圍當視後附之申請專利範圍;;者:二本發明之0503-6225TW; TSMC2000-0885; Calvin.ptd page 8 5. Description of the invention (6) U In the examples. .18 ... Used for heating: The processing voltage is h4 times the normal operating voltage, and the horizontal coordinate is the current 7-life test time, and the vertical coordinate is the failure rate (defective rate). After that, you can see that * after 48 hours of heating life test ^ C11 high voltage processing wafer failure rate is less than 24 hours. At the same time, the failure rate of the conventional wafers has slowed down after its lifetime, but it has continued to decrease. The failure rate of wafers processed by pressing is still determined by the results of the first graph. In a short time, it seems that the method I can see the difference. However, the same is true for the 48-hour heating life. U = significant difference; The failure rate does not decrease. It is recognized that the habitual failure rate is still decreased, and the decrease is: low electricity:. The use of the invention increases the failure rate after heating and asking the stomach. After the operation of the invention, it may be apparent that it is reduced by dynamic high voltage treatment. Bad ^. Therefore, the present invention reduces the yield rate while not using: 2: The selection method can be implemented. Although the present invention has disclosed the cost in a preferred embodiment. = Limit the present invention, anyone skilled in this art can use the spirit and scope, but can still make a little departure from the scope of the present invention as the scope of patents attached;

Claims (1)

’包括下列 量测 電流值; 禋以動態高電壓處理降低 步驟 不良率 測试晶片上兩接點之待機 電流 的晶片篩選方法 ,以得到一第一 加動能A t該測試晶片之正常操作電壓的一既定雷厭 加動態向電壓處理於該測試晶片之二既疋電壓值施 重新置测該等接點之待機電流, 值,若續筮 ^ ^ 乂传到一第二電流 值,則淘汰該測試晶片。 差大於-既定電流 兮如申請專利範圍第1項所述之晶片篩選方法,其中 U測试晶片為動態隨機存取記憶體。 ’、 s 3·如申請專利範圍第1項所述之晶片篩選方法,其中 該既定電壓值為該測試晶片之正常操作電壓的κ 4倍了 4 ·如申請專利範圍第1項所述之晶片篩選方法,其中 该既定電壓值為該測試晶片之正常操作電壓的1 · 6倍。'Including the following measured current values; 的 Wafer screening method to test the standby current of the two contacts on the wafer by dynamic high voltage processing to reduce the defect rate of the step to obtain a first driving energy A t of the normal operating voltage of the test wafer A predetermined lightning resistance is dynamically applied to the voltage of the test chip, and the current value of the test chip is re-measured to the standby current of the contacts. If the value of 待机 ^^^ is passed to a second current value, the voltage is eliminated. Test the wafer. The difference is greater than the predetermined current. The chip screening method described in item 1 of the patent application range, wherein the U test chip is a dynamic random access memory. ', S 3 · The wafer screening method described in item 1 of the patent application range, wherein the predetermined voltage value is κ 4 times the normal operating voltage of the test wafer 4 · The wafer as described in item 1 of the patent application range A screening method, wherein the predetermined voltage value is 1.6 times the normal operating voltage of the test wafer.
TW90112771A 2001-05-28 2001-05-28 Chip screening method for reducing the defectiveness rate by dynamic voltage stressing TW503499B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112275667A (en) * 2020-09-29 2021-01-29 成都嘉纳海威科技有限责任公司 Chip ESD diode process defect detection method based on difference comparison method
CN114171422A (en) * 2022-02-11 2022-03-11 浙江里阳半导体有限公司 Method for manufacturing semiconductor device and method for detecting vapor deposition defect thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112275667A (en) * 2020-09-29 2021-01-29 成都嘉纳海威科技有限责任公司 Chip ESD diode process defect detection method based on difference comparison method
CN114171422A (en) * 2022-02-11 2022-03-11 浙江里阳半导体有限公司 Method for manufacturing semiconductor device and method for detecting vapor deposition defect thereof
CN114171422B (en) * 2022-02-11 2022-06-03 浙江里阳半导体有限公司 Method for manufacturing semiconductor device and method for detecting vapor deposition defect thereof

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