TW449938B - Light emitting diode with a substrate electroplated with metal reflector and the manufacturing method hereof - Google Patents

Light emitting diode with a substrate electroplated with metal reflector and the manufacturing method hereof Download PDF

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TW449938B
TW449938B TW89111836A TW89111836A TW449938B TW 449938 B TW449938 B TW 449938B TW 89111836 A TW89111836 A TW 89111836A TW 89111836 A TW89111836 A TW 89111836A TW 449938 B TW449938 B TW 449938B
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light
substrate
emitting diode
scope
patent application
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TW89111836A
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Chinese (zh)
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Man-Fang Huang
Chi-Hua Shie
Jung-Yang Tzeng
Kuen-Chiuan Lin
Ruei-Hua Hung
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Visual Photonics Epitaxy Co Lt
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Abstract

The present invention discloses a light emitting diode (LED) with a substrate electroplated with metal reflector and the manufacturing method thereof. A substrate with metal reflective surface is used as the permanent substrate of the LED. After growing the LED device structure on a temporary substrate, the LED device is adhered on a permanent substrate having the reflector. Next, the prior temporary substrate capable of absorbing the light is removed so that the emitted light energy from LED device is not absorbed by the substrate, and also the light is reflected toward the substrate direction from the surface to increase the light emitting brightness.

Description

V 44S93 8 五、發明說明(1) 【發明領域】 本發明為一種鍍有金屬反射鏡膜基板之發光二極體及 其製造方法,其以具金屬反射面基板為永久基板之發光二 極體,將LED元件結構成長於一暫時性基板後,再將此LED 元件黏貼至一當做永久性具反射鏡的基板上,而後將先前 會吸光的暫時性基板去除,使得LED元件所發射的光能不 被基板吸收,同時向基板方向的光可被反射出表面以增強 其發光亮度。 【發明背景】 目前可見光發光二極體的發展趨勢為發光二極體的發 光亮度越來越亮,發光二極體的體積越來越小。 美國專利第5 0 0 8 7 1 8號及第5 2 3 3 2 0 4號中揭露出一種具 穿透窗層(transparent window layer)結構之發光二極 體,此種發光二極體可以改善傳統發光二極體之電流擁塞 效應(crowding effect)和增加光從發光二極體射出的 量,結果’使得發光二極體的發光亮度有顯著的提昇。 另外’美國專利第5號和第4570 1 72號提出一種 具有半導體多層膜反射層(multilayer reflector),即 DBR(Distributed Bragg Reflector)結構之發光二極體’ 此種發光二極體可以將射往吸光基板之光反射回來,使其V 44S93 8 V. Description of the invention (1) [Field of the invention] The present invention is a light-emitting diode coated with a metal reflector film substrate and a manufacturing method thereof. The light-emitting diode has a metal reflective surface substrate as a permanent substrate. After the LED element structure is grown on a temporary substrate, this LED element is pasted on a substrate with a permanent reflector, and then the temporary substrate that previously absorbed light is removed, so that the light energy emitted by the LED element is It is not absorbed by the substrate, and at the same time, light directed to the substrate can be reflected off the surface to enhance its luminous brightness. [Background of the Invention] The current development trend of visible light emitting diodes is that the light emitting brightness of the light emitting diode is getting brighter and brighter, and the size of the light emitting diode is getting smaller and smaller. US Patent Nos. 5 0 8 7 1 8 and 5 2 3 3 2 0 4 disclose a light emitting diode with a transparent window layer structure, which can be improved. The current crowding effect of conventional light-emitting diodes and increasing the amount of light emitted from the light-emitting diodes have resulted in a significant increase in the light-emitting diode's light-emitting brightness. In addition, 'U.S. Patent No. 5 and No. 4570 1 72 propose a light-emitting diode with a semiconductor multilayer reflector, that is, a DBR (Distributed Bragg Reflector) structure. Such a light-emitting diode can emit light to The light from the light absorbing substrate is reflected back to make it

第5頁 4499 3 8Page 5 4499 3 8

射出發光二極體,而增加發光二極體的發光亮度。The light emitting diode is emitted, and the light emitting brightness of the light emitting diode is increased.

圖一為傳統發光二極體之橫截面圖,發光二極體1〇〇 包含一半導體基板1〇2、一形成在半導體基板1〇2背面之第 了歐姆接觸電極1〇1、一形成在半導體基板丨〇2上之光產生 區1〇3、及一形成在光產生區1〇3上之第一歐姆接觸電極 1 06。此種結構之發光二極體,因受限於電流擁塞效應, 射出光臨界角和基板吸光等因素,致使發光亮度並不是很 理想’該等光產生區1 〇 3可由p區域及η區域所組成,然後 長在GaAs基板102上,因此,光產生區103的材料之晶格常 數需大部份與砷化鎵基板1 02的晶格常數匹配,即可見光 發光二極體結構直接成長於砷化鎵基板丨〇2上,然而钟化 鎵的能隙為1 _ 43eV ’小於可見光的能量’又二極體之光為 非等向性發光’因此有一部份發光光線會進入基板,被神 化鎵吸收。 美國專利第5 0 087 1 8號和第523 3 20 4號提出穿透窗層的FIG. 1 is a cross-sectional view of a conventional light emitting diode. The light emitting diode 100 includes a semiconductor substrate 102, a first ohmic contact electrode 101 formed on the back of the semiconductor substrate 102, and a The light-generating region 103 on the semiconductor substrate 102 and a first ohmic contact electrode 106 formed on the light-generating region 103. Due to the current congestion effect, the light emitting diode of this structure is limited by factors such as the critical angle of the emitted light and the substrate's light absorption, so that the luminous brightness is not very ideal. 'These light generating regions 103 can be determined by the p region and the n region. Composition, and then grow on the GaAs substrate 102, therefore, the lattice constant of the material of the light generating region 103 needs to match most of the lattice constant of the gallium arsenide substrate 102, and it can be seen that the light emitting diode structure directly grows on arsenic Gallium substrate 丨 〇2, but the energy gap of gallium bell is 1 _ 43eV 'less than the energy of visible light' and the light of the diode is anisotropic, so some light will enter the substrate and be deified Gallium absorption. U.S. Patent Nos. 5 0 087 1 8 and 523 3 20 4 propose to penetrate the window layer.

結構’以增加光從發光二極體射出的量,如圓二所示,發 光二極體2 0 0之結構乃是將穿透窗層20 4成長在圖—結構之 發光二極體100上’該穿透窗層204適合之材料包, GaAsP和AIGaAs等能隙大於AlGalnP光產生區之材料,在此 情形下’雖然可以增加射光臨界角和改善電流擁塞效應, 而提昇發光二極體的發光亮度,但是在電性方面,因為穿 透窗層204和AlGalnP光產生區的最上層材料為異質接面 (h e t e r 〇 j u n c t i ο η),所以會有能帶差(△ ec和△ & )的問題 產生,而使得發光二極體的順向偏壓值增加(yf的定義Structure 'to increase the amount of light emitted from the light-emitting diode. As shown by circle two, the structure of the light-emitting diode 2 0 0 is to grow the penetrating window layer 20 4 on the light-emitting diode 100 of the structure. 'The material package suitable for the transmission window layer 204, materials such as GaAsP and AIGaAs, whose energy gap is larger than that of the AlGalnP light generating region, in this case' Although it is possible to increase the critical angle of light emission and improve the current congestion effect, the light emitting diode is improved. Luminous brightness, but in terms of electrical properties, because the uppermost layer of the material that penetrates the window layer 204 and the AlGalnP light generating area is a heterojunction (heter 〇juncti ο η), there will be band differences (△ ec and △ &) The problem arises, and the forward bias value of the light emitting diode increases (the definition of yf

五、發明說明(3) 為:當發光二極體在通過^向電流時,所量測到之 電壓值),最後造成功率損耗增加。 至於美國專利第5237581號和第457〇172號所提出之具-有多層膜反射層結構之發光二極體3 0 0,此種結構示於圖 -三,圖三之結構包含一半導體基板302、一形成在半導體 基板302上之下多層膜反射層305、一形成在下多層膜反射 -· 層305上之光產生區303、一形成在光產生區303上之上多 . 層膜反射層304、一形成在上多層膜反射層304上之第一歐 姆接觸電極3 0 6,及一形成在半導體基板30 2背面之第二歐 姆接觸電極3 0 1,在此習知技術中,下多層膜反射層3 0 5能 v ) 將光產生區射往吸光基板之光的90%反射回去,而上多層 膜反射層3 0 4則可將光導往發光二極體的上表面,以改善 因採用吸光基板致使光被吸光基板吸收的問題,同時也可 -以改善因射光臨界角所產生亮度不佳的問題,但是,因為 -多層膜反射層會有許多的異質接面(hetero junction), 所以會使得能帶差(△ Ec和A Ev)的效應擴大,結果,順向 偏壓值大增,同樣地,最後會造成功率損耗增加。 雖然,上述美國專利第5237581及第4570172號中提出 的DBR結構將入射至基板方向的光以DBR結構反射回上方表 〇 面’但是DBR只對垂直入射的光(如圖三中的D1 )產生最高 的反射率’對於某些斜向入射的光線(如圖三中的D 2、 D3、D4),其反射率有限,因此其對於可見光二極體亮度 的改進仍,有其限制,反而會因D b r結構的製作而增加薄膜 -磊晶成長的成本與困難度。V. Description of the invention (3): When the light-emitting diode is passing through the current, the measured voltage value), and finally the power loss is increased. As for the light-emitting diode 300 with a multilayer film reflection layer structure proposed by U.S. Patent Nos. 5,235,781 and 4,570,172, such a structure is shown in FIG. 3, which includes a semiconductor substrate 302. 1, a multi-layer reflective layer 305 formed on the semiconductor substrate 302, a light-generating region 303 formed on the lower multi-layer reflective-layer 305, and a multi-layer reflective layer 304 formed on the light-generating region 303. A first ohmic contact electrode 3 0 6 formed on the upper multilayer film reflection layer 304 and a second ohmic contact electrode 3 0 1 formed on the back surface of the semiconductor substrate 30 2. In this conventional technique, the lower multilayer film The reflective layer 305 can v) reflect 90% of the light emitted from the light-generating region toward the light-absorbing substrate, and the upper multilayer reflective layer 3 0 can guide light to the upper surface of the light-emitting diode to improve The light absorption substrate causes light to be absorbed by the light absorption substrate. At the same time, the problem of poor brightness caused by the critical angle of the light can also be improved. However, because the reflective layer of the multi-layer film has many hetero junctions, so Will make the energy band difference (△ Ec and A The effect of Ev) is enlarged, and as a result, the forward bias value is greatly increased. Similarly, the power loss is eventually increased. Although the DBR structure proposed in the above-mentioned U.S. Patent Nos. 5235581 and 4570172 reflects the light incident on the substrate in the direction of the DBR structure and reflects it back to the upper surface. However, the DBR only generates light for normal incident light (such as D1 in Figure 3). The highest reflectivity 'for some obliquely incident light (such as D 2, D3, D4 in Figure 3), its reflectivity is limited, so its improvement on the brightness of visible light diodes still has its limits, but will The cost and difficulty of film-epitaxial growth are increased due to the fabrication of the D br structure.

? 4499 3 8 五、發明說明(4) 美國專利第5376580號中揭露一種晶圓黏著的發光二 極體’其係將砷化鎵基板當做磊晶用之暫時性基板,將發 光二極體結構(Confinement layer/Active layer/Confinement layer)成長,再將發光二極體結構黏 貼至一透明基板上,而後將G a A s基板去除,如此' 來,基 板吸光的問題即可完全解決。然上述美國專利第5 3 7 6 5 8 0 號提出的透明基板為GaP,可是GaP基板價格昂貴,且GaP 本身呈現橙色,當LED之光進入橙色基板則存在光色度之 問題,而且以G a P當作透明基板,需於高溫下長時間進行 熱處理(約6 0 0 - 7 0 0 °C,時間一小時以上),對L E D之ρ η接面 將造成不良影響。 【發明目的】 種鍍有& ,iH 4tAuZn ^AuBe 石夕晶圓上當做永久基板, t做黏貼劑,將LED元件 膜的矽.晶1,疮後, 此一來,基板,.光 響之可霉免解 種鍍有金屬反射鏡膜的基 ,此種以鍍金屬反射鏡膜 本發明的主要目的是提供一 板做為永久性基板之發光二極體 (金鋅一或金鈹)的金_ !.反射鏡骖於. 並以此金鋅或金鈹ϋ·反射— 鏡膜 黏貼至此鑑金鋅或金碰金屬尽射 再用I虫姐幕農GaAi差蓝支徐’ _如_4499 3 8 V. Description of the invention (4) US Patent No. 5,376,580 discloses a wafer-attached light-emitting diode, which uses a gallium arsenide substrate as a temporary substrate for epitaxy, and a light-emitting diode structure. (Confinement layer / Active layer / Confinement layer) is grown, and then the light emitting diode structure is adhered to a transparent substrate, and then the GaAs substrate is removed. In this way, the problem of light absorption of the substrate can be completely solved. However, the transparent substrate proposed by the aforementioned U.S. Patent No. 5 3 7 6 580 is GaP, but the GaP substrate is expensive and the GaP itself is orange. When the light of the LED enters the orange substrate, there is a problem of light chromaticity. As a transparent substrate, a P needs to be heat-treated at a high temperature for a long time (approximately 600-700 ° C, more than one hour), which will adversely affect the ρ η junction of the LED. [Objective of the invention] Kind of & iH 4tAuZn ^ AuBe Shi Xi wafer as a permanent substrate, t as an adhesive, the silicon element of the LED element film. Crystal 1, after the sore, the substrate, the light The mold-free substrate is coated with a metal reflective mirror film. The main purpose of the present invention is to provide a plate as a permanent light-emitting diode (gold-zinc one or gold beryllium).的 金 _!. Reflector 骖., And this gold zinc or gold beryllium 反射 · reflection — mirror film pasted here to detect gold zinc or gold touch the metal and then use I insect sister Moonong GaAi difference blue branch '_ 如_

色度的 溫 J 決,並可提南發光免度。 本發.明的另一目的是提供— 板做為永久性基板之發光二極體The temperature of the chromaticity is determined by J, and the brightness of the light can be improved. Another purpose of the present invention is to provide a board as a light-emitting diode for a permanent substrate.

第8頁 4^993s 五、發明說明(5) 的基板做為永久性基板的發光二極體之發光區可為任何傳 統發光區結構,例如’上彼覆層(upper cladding layer) / 活性層(active layer)/下披覆層(lower cladding layer)的雙異質結構(Double hetero structure)發光 區、單異質結構(Single hetero structure)發光區及均 質結構(Homo structure)發光區,本發明以艘金屬反射鏡 膜的基板做為永久性基板的結構可應用至各種傳統的發光 區,用途極為廣泛。 本叙明的第三目的疋提供一種鍍有金屬反射鏡膜的基 板做為永久性基板之發光二極體的製造方法,該方法包 括:選擇一個暫時性基板如砷化鎵’其上成長元件; 選擇一鑛金屬反射鏡膜的基扳,如鍍金鋅或金鈹金^屬及一射 鏡膜的石夕晶圓當做永久性反且將LE1)發光區u時性基 板(即LED元件)黏貼於此永久性基板上;將黏站⑽元件" 暫時挥·盖機械砑磨或化學性蝕刻洼去除.再於le 光區上形成兩歐姆接觸電極。本發明的製\ 能 1 光、二極體的度。 a ^ ^ 本發明的第四目的是提供—種使用 光二極體之黏貼爽具,…是利用吏=方法製作的發 脹係數的不同,使晶片及永久性基板在兩者材料熱膨 管…不銹鋼的熱膨脹係紅石墨秀取,石英套 進行尚溫/黏貼過程中,不銹鋼:〜多脹知數大,於 疋物遺施力的角色。 明 說 P3- 簡 式 圖 rk 449938 五、發明說明(6) 圖一為傳統發光二極體之橫戴面圖。 圖二為傳統具有穿透窗嘴層.的發光二極體之橫截面圖。 圖三為傳統具有多層膜反射層結構之發光二極體。 圖四A至圖四D為本發明的LED元件黏貼至鍍有金屬反射鏡 膜的永久性基板上以製作出本發明發光二極體之流程圖。 圖五為本發明一具體實例的LED 元件的剖面結構圖。 圖六為本發明的LED元件黏貼至鍍有金屬反射鏡膜的永久 性基板之流程圖。 圖七為本發明的黏貼炎具的剖面圖。 【圖號說明】Page 8 4 ^ 993s V. Description of the invention (5) The light-emitting area of the light-emitting diode of the substrate as a permanent substrate may be any conventional light-emitting area structure, such as an 'upper cladding layer / active layer' (Active layer) / lower cladding layer (Double hetero structure) light emitting area, single hetero structure (Single hetero structure) light emitting area and Homo structure (Homo structure) light emitting area. The structure of the substrate of the metal mirror film as a permanent substrate can be applied to various traditional light-emitting areas, and has a wide range of uses. A third object of this description is to provide a method for manufacturing a light-emitting diode with a metal-coated substrate as a permanent substrate. The method includes: selecting a temporary substrate such as gallium arsenide and growing a component thereon. ; Select a base plate of a mineral metal mirror film, such as a gold-plated zinc or gold beryllium gold and a ray film wafer with a mirror film as a permanent anti-LE1) light-emitting area u time-sensitive substrate (ie, LED elements) Adhere to this permanent substrate; remove the adhesive components of the station temporarily by mechanical honing or chemical etching. Then form two ohmic contact electrodes on the light area. The manufacturing method of the invention can 1 degree of light and diode. a ^ ^ The fourth object of the present invention is to provide a kind of adhesive ware using photodiodes, ... is to use the difference in the expansion coefficient produced by the method to make the wafer and the permanent substrate expand the tube between the two materials ... The thermal expansion of stainless steel is taken from red graphite, and the quartz sleeve is still in the temperature / adhesion process. Stainless steel: the role of expansion is known, and it is left to exert force on objects. Description P3-Simplified Figure rk 449938 V. Description of Invention (6) Figure 1 is a cross-sectional view of a traditional light-emitting diode. FIG. 2 is a cross-sectional view of a conventional light-emitting diode having a window layer. Figure 3 shows a conventional light-emitting diode with a multilayer film reflective layer structure. FIGS. 4A to 4D are flowcharts of an LED element of the present invention adhered to a permanent substrate coated with a metal reflector film to produce a light emitting diode of the present invention. FIG. 5 is a sectional structural view of an LED element according to a specific example of the present invention. FIG. 6 is a flow chart of pasting the LED element of the present invention onto a permanent substrate coated with a metal mirror film. FIG. 7 is a cross-sectional view of the sticking inflammation appliance of the present invention. [Illustration of drawing number]

100 200 發 光 二 極 體 101 201 第 二 歐 姆 接 觸 電 極 102 202 半 導 體 基 板 103 203 光 產 生 層 106 206 第 一 歐 姆 接 觸 電 極 200 發 光 二 極 體 204 穿 透 窗 層 300 發 光 二 極 體 301 第 _ — 歐 姆 接 觸 電 極100 200 Light-emitting diode 101 201 Second ohmic contact electrode 102 202 Semiconductor substrate 103 203 Light-generating layer 106 206 First ohmic contact electrode 200 Light-emitting diode 204 Penetrating window layer 300 Light-emitting diode 301th — ohmic contact electrode

第10頁 4 9 9 3 8 五、發明說明(7) 3 0 2 半導體基板 303 光產生區 304 上多層膜反射層 3 0 5 下多層膜反射層 3 0 6 第一歐姆接觸電極 41 LED發光區 411 第·一平面電極 412 第一平面電極 42 暫時性基板Page 10 4 9 9 3 8 V. Description of the invention (7) 3 0 2 Semiconductor substrate 303 Light generating area 304 Upper multilayer reflective layer 3 0 5 Lower multilayer reflective layer 3 0 6 First ohmic contact electrode 41 LED light emitting area 411 first flat electrode 412 first flat electrode 42 temporary substrate

4 3 金屬黏貼層 44 永久性基板 5 2 發光區 521 上披覆層 522 活性層4 3 Metal adhesive layer 44 Permanent substrate 5 2 Light-emitting area 521 Overcoat layer 522 Active layer

5 2 3 下披覆層 524 接觸層 5 2 5 餘刻停止層 5 2 6 缓衝層 53 GaAs基板 61 清洗永久性基板 62 清洗LED晶片 63 以熱蒸鍍方式鍍金屬黏貼層 64 於丰、空氣或酒精中黏貼 65 置入夾具且進行熱處理5 2 3 Lower cladding layer 524 Contact layer 5 2 5 Rest stop layer 5 2 6 Buffer layer 53 GaAs substrate 61 Cleaning permanent substrate 62 Cleaning LED wafer 63 Plating metal adhesive layer by thermal evaporation method 64 Yu Feng, Air Or paste 65 in alcohol, place it in the fixture and heat-treat

第11頁 4 499 3 8 五、發明說明(8) 66 去除晶片對上GaAs基板並钮刻及鑛p、η電極形成 歐姆接觸,以製成平面型led元件 7 黏貼炎具 71 不錄鋼螺絲 72 石墨舟上蓋 7 3 石墨圓柱 7 4 晶片對 7 5 石墨片 7 6 石墨舟下艙 【本發明實施例的詳細說明(一)】 本發明係將LED元件結構沉積於一暫時性某柄』, 將LED元件黏貼至一當做永久性基板、鍍有金屬反射鏡膜 的石夕晶圓之上’而後將先前會吸光的暫時性基板去除,使 得LED元件所發射的光能不被棊座吸收並ϋ反敫,以增 議其舍光免度’應用此發明技術之LED元件如圖五所示, 荒ίέΐ)元件黏貼至永久性基板之流程圖繪示於圖六。 本發明為一種具鑑金屬反射鏡膜的基板,如鍍金鋅或 金皴的砂晶圓做為永久性基板之發光二極體的製造方法, 包括: (Α)選擇一暫時性基板42,使得於此暫時性基板42上成長 LED發光-41,以形成led元件; (B)選擇一永久性基板44,於該永久性基板44鍍上金屬Page 11 4 499 3 8 V. Description of the invention (8) 66 Remove the GaAs substrate from the wafer and engraving it with the p and η electrodes to form an ohmic contact to make a flat LED element. 7 Stick the inflammation tool. 71 Non-recording steel screw. 72 Graphite boat top cover 7 3 Graphite cylinder 7 4 Wafer pair 7 5 Graphite sheet 7 6 Graphite boat lower compartment [Detailed description of the embodiment of the present invention (1)] The present invention is to deposit the LED element structure on a temporary handle ", Adhere the LED element to a Shixi wafer that is used as a permanent substrate and coated with a metal mirror film, and then remove the temporary substrate that previously absorbed light, so that the light energy emitted by the LED element is not absorbed by the mount On the contrary, in order to increase the degree of light extinction, the LED components to which this invention technology is applied are shown in Figure 5, and the flow chart of the components being bonded to the permanent substrate is shown in Figure 6. The invention is a method for manufacturing a substrate with a metal reflective mirror film, such as a gold-plated zinc or gold-plated sand wafer as a permanent substrate, and includes: (A) selecting a temporary substrate 42 so that LED light-41 is grown on the temporary substrate 42 to form a LED element; (B) a permanent substrate 44 is selected, and the permanent substrate 44 is plated with metal

第12頁 449 9 3 8 五、發明說明⑻ ' *-- 二射膜43 ’並以該金屬反射膜43作為一金屬黏貼層,將該 凡件黏貼於該永久性基板44上; (C)將暫日^性基板4 2以機械研磨或化學链刻劑去除. (㈧製作出平面型LED元件,其基板為該永久性基板44 ; (E)在平面型LED元件上形成歐姆接觸電極4i 1、Μ?。 其中,如使用金屬黏貼層做為LED接觸電極,可將金 屬黏貼層4 3代替歐姆接觸電極。 而且’该暫時性基板41是選自(jaAs或I np ;該永久性 基板44是選自矽(Si)、砷化鎵(GaAs)、碳化矽(Sic)、氧 化紹(ΑΙΑ)、玻璃、磷化jwGaP)、氮化硼(M)、氮化鋁 (Ai N)或其它可代替之基板,但其电_^_^熱傳導係數和亨 (S 〇、氧化紹(A 1_^)等效果最好;該金屬反射膜(金屬黏 貼層)是選自銦(In)、錫CSn)、鋁(/U)、金(Au)、鉑 (Pt)、鋅(Zn)、銀(Ag)、鈦(Ti)、白金(ρ^)、鉛(pb)、鉛 錫(PbSn)、金鈹(AuBe)、金鋅(AuZn)、金鍺(Au-Ge)、鎳 (NI );該#刻劑是由氨水及雙氧水、水所組成;該^^元 件可為p/n接面或η/ρ接面’ LED發光區與基板間有蝕刻停 止層(etching stop layer) 5 25,使得基板可有效去除, 該蝕刻停止層的材料主要為抗基板蝕刻液之材料且與暫時 性基板的材料不同’如AlxGa^xAs,χ>〇.2或InxGa^xP,Page 12 449 9 3 8 V. Description of the invention ⑻ '*-Two-emission film 43 ′ and using the metal reflective film 43 as a metal adhesive layer, the ordinary pieces are adhered to the permanent substrate 44; (C) The temporary substrate 4 2 is removed by mechanical grinding or chemical chain etching. (㈧ A planar LED element is made, and the substrate is the permanent substrate 44; (E) An ohmic contact electrode 4i is formed on the planar LED element. 1. Μ? Among them, if a metal adhesive layer is used as the LED contact electrode, the metal adhesive layer 43 can be used instead of the ohmic contact electrode. And 'the temporary substrate 41 is selected from (jaAs or I np; the permanent substrate 44 is selected from silicon (Si), gallium arsenide (GaAs), silicon carbide (Sic), silicon oxide (ΑΙΑ), glass, phosphide jwGaP), boron nitride (M), aluminum nitride (Ai N), or Other substrates can be substituted, but its electrical thermal conductivity and heat (S 0, oxide (A 1_ ^)) have the best effect; the metal reflective film (metal adhesion layer) is selected from indium (In), Tin CSn), aluminum (/ U), gold (Au), platinum (Pt), zinc (Zn), silver (Ag), titanium (Ti), platinum (ρ ^), lead (pb), lead tin (PbSn ), AuBe ), Gold zinc (AuZn), gold germanium (Au-Ge), nickel (NI); the #etching agent is composed of ammonia, hydrogen peroxide, and water; the element can be a p / n junction or η / ρ Junction surface 'There is an etching stop layer 5 25 between the LED light emitting area and the substrate, so that the substrate can be effectively removed. The material of the etching stop layer is mainly a material resistant to the substrate etching solution and is different from the material of the temporary substrate' Such as AlxGa ^ xAs, χ > 0.2 or InxGa ^ xP,

0· 55>X>0.45 。 X 本發明之實施例技術内容0.55 > X > 0.45. X Technical content of the embodiment of the present invention

第13頁 449938 五、發明說明(ίο) (1) 當進行LED元件(4 1,4 2 )黏貼至以矽晶圓作為永久 性基板44,且鍍金屬反射鏡膜於該永久性基板44,該矽晶 圓永久性基板44必需先清洗乾淨;將該永久性基板44置於 丙酮中,以超音波振盪器清洗5分鐘,去除該永久性基板 4 4之粉塵及油脂,而後以H〗S 04 . H2 〇2 〇於9 0 ~ 1 0 0 C之溫 度下清洗約1 0分鐘,目的為去除該永久性基板4 4上的有機 物與重金屬,而後以熱蒸鍍、電子槍蒸鍍或濺鍍法,鍍上 金屬反射鏡膜,並以此金屬反射鏡膜當做金屬黏貼層4 3。 在本發明的一具體實例中,該L E D元件的詳細結構如圖五 戶斤示。 (2) 於LED元件進行黏貼時,亦需先骑LED元件表面污 染洗淨;將LED元件置於丙酮内以超音波振盪器清洗5分 鐘,去除粉塵’而後以稀釋之HF清洗,去除LED元件表面 之氧化層。 (3 )將清洗乾淨的LED元件與具鍍金屬黏貼層4 3之矽晶 圓永久性基板44於水、空氣或酒精中進行黏貼,而後選擇 適當的黏貼夾具,將LED元件與鍍有金屬黏貼層43之永久 性基板4 4放置於夾具中’請參閱圖四a。夾具的結構請參 閱圖七。 (4)將置於夾具中的LED元件41 '42與鍍有金屬黏貼層 4 3之矽晶圓永久性基板4 4進行熱處理,溫度約3 〇 〇 - 4 5 〇 °c 時間约1 0-20分鐘,再自然降溫,請參閱圖四b。 C 5 )事經熱處理後的黏貼成功之樣品(l e d元件與鐘金 屬黏貼層4 3之石夕bb圓永久性基板4 4 )以機械.研磨或化學姓Page 13 449938 V. Description of the invention (1) (1) When the LED element (4 1, 4 2) is adhered to a silicon wafer as a permanent substrate 44, and a metal reflector film is plated on the permanent substrate 44, The silicon wafer permanent substrate 44 must be cleaned first; the permanent substrate 44 is placed in acetone, and it is cleaned with an ultrasonic oscillator for 5 minutes to remove the dust and grease of the permanent substrate 44, and then H〗 S 04. H2 〇2 〇 Wash at a temperature of 90 ~ 100 ° C for about 10 minutes, the purpose is to remove the organic matter and heavy metals on the permanent substrate 44, and then thermal evaporation, electron gun evaporation or sputtering Method, a metal mirror film is plated, and the metal mirror film is used as a metal adhesive layer 43. In a specific example of the present invention, the detailed structure of the LED element is shown in FIG. (2) When adhering LED components, you must also clean the surface of the LED components first by cleaning them; put the LED components in acetone and clean them with an ultrasonic oscillator for 5 minutes to remove dust, and then wash them with diluted HF to remove the LED components. An oxide layer on the surface. (3) Paste the cleaned LED element and the silicon wafer permanent substrate 44 with metal-plated adhesive layer 4 3 in water, air, or alcohol, and then select an appropriate adhesive fixture to adhere the LED element to the metal-plated layer. The permanent substrate 44 of the layer 43 is placed in a fixture 'see FIG. 4a. Please refer to Figure 7 for the structure of the fixture. (4) The LED element 41'42 placed in the jig and the silicon wafer permanent substrate 44 coated with the metal adhesive layer 4 3 are heat-treated at a temperature of about 300- 4 5 0 ° C and a time of about 10- After 20 minutes, it will cool down naturally, please refer to Figure 4b. C 5) Successfully pasted samples after heat treatment (LED components and Bell metal paste layer 4 3 Shi Xi BB round permanent substrate 4 4) by mechanical, grinding or chemical surname

第14頁 4 49 9 3 8 五、發明說明(11) 刻劑NH4〇H : %02去除暫時性GaAs基板42,請參閱圖四c。 (6 )以具選擇性#刻的化學藥品姓刻LED元件圖案;即 以 H C1 · Η3 Ρ〇4 敍刻至 Ρ 纪(A1D. 7 G a〇. 3 )〇. 5 I η〇. 5 Ρ 彼覆層或 η-型 (AlD.7Gafl,3)〇.5InG.5Pi披覆層,此時如圖4D。 (7)製作出平面電極411、412 ;即形成p-型(AI〇7GaQ3) 0 51 nD. 5 P或型(A 1Q 7 G a〇 3 )Q 51 n〇 5 P之歐姆接觸電極,即可得 到基板為鍍金屬反射鏡膜於矽晶圓之LED元件。 【本發明實施例的詳細說明( 圊五為本發明一具體實例的LED元件的剖面結構圖。 該LED元件包括有:一發光區52及一 GaAs基板53,該GaAs 基板53可以是η型、p型或絕緣(SI )的GaAs基板。該發光區 52含一厚度為0.1-0,3/^的(八^〜3)().51]1().5?上坡覆層 (upper.cladding layer)521、一厚度 0.2-1 /zm 的未摻雜 型[i 型]活性層 5 2 2、一厚度 0.2-1 /zm 的(Al0.7GaQ,3) 〇.5Ιηο·5Ρ下彼覆層(lower cladding layer) 52 3、一厚度 0 0 1 - 2 // m 的(A 1D. 7 Ga〇.3 )〇. 51 nQ.5 P 接觸層(c〇n t ac t layer ) 524、一厚度〇. 01-0. 1的I nGaP蝕刻停止層 (etching stop layer) 525、及 GaAs 缓衝層(buffer iayer) 5 26。該LED發光區52為p/i/n結構,亦可長成n/i/p 結構。I nGaP當做飯刻停止層,亦可用a 1 GaAs取代。 圖六,為本發明的LED元件黏貼至鍍有金屬反射鏡膜的 永久性基板之流程圖。圖中’先清洗永久性基板6 1 ;清洗Page 14 4 49 9 3 8 V. Description of the invention (11) The etching agent NH4OH:% 02 removes the temporary GaAs substrate 42, see FIG. 4c. (6) Engraving the LED element pattern with a chemical name with a selective # engraving; that is, engraving with H C1 · Η3 Po4 to P period (A1D. 7 G a0.3.) 0.5 I η 0.5 The P coating or η-type (AlD.7Gafl, 3) 0.5InG.5Pi coating is shown in Figure 4D. (7) Fabricate planar electrodes 411 and 412; that is, form an ohmic contact electrode of p-type (AI〇7GaQ3) 0 51 nD. 5 P or (A 1Q 7 G a〇3) Q 51 n〇5 P, that is, An LED device can be obtained in which the substrate is a metal mirror plated on a silicon wafer. [Detailed description of the embodiment of the present invention (Twenty-fifth is a cross-sectional structure view of an LED element according to a specific example of the present invention. The LED element includes: a light-emitting region 52 and a GaAs substrate 53. The GaAs substrate 53 may be an n-type, A GaAs substrate of p-type or insulation (SI). The light-emitting region 52 contains a thickness of 0.1-0,3 / ^ (eight ^ ~ 3) (). 51] 1 (). 5? .cladding layer) 521, an undoped [i-type] active layer with a thickness of 0.2-1 / zm 5 2 2. (Al0.7GaQ, 3) with a thickness of 0.2-1 / zm 〇.5Ιηο · 5Ρ Lower cladding layer 52 3. A (A 1D. 7 Ga0. 3) with thickness of 0 0 1-2 // m. 51 nQ.5 P contact layer (concent ac t layer) 524, An I nGaP etching stop layer 525 and GaAs buffer iayer 5 26 having a thickness of 0.01 to 0.1. The LED light emitting region 52 has a p / i / n structure and can also be long. It has an n / i / p structure. I nGaP can be replaced by a 1 GaAs as a cooking stop layer. Medium 'first clean the permanent substrate 6 1; clean

第15頁 } 449938 五、發明說明(12) L E D晶圓6 2 ;以熱蒸魏方式鍍金屬黏貼層6 3 ;於水、空氣 或酒精中黏貼64 ;置於夾具中且進行熱處理65 ;去除晶片 對(wafer pair)上的GaAs暫時性基板並蝕刻及鍍p、^電極— 形成歐姆接觸製成平面型LED元件66。 圖七為本發明的黏貼夾具的剖面圖。該黏貼爽具7包 含有·黏貼夾具7、不銹鋼螺絲71、石墨舟上蓋7 2、石墨 圓柱73、晶片對74、石墨片75、石墨舟下艙76、此晶圓黏 貼(wafer bonding)夾中不霄朝省石墨兩者 #巧的熱膨脹係數不同’對兩^^^^^^^^^^^^Page 15} 449938 V. Description of the invention (12) LED wafer 6 2; metallizing adhesive layer 63 by thermal evaporation; sticking 64 in water, air or alcohol; placing in a fixture and heat treating 65; removing A GaAs temporary substrate on a wafer pair is etched and plated with p and ^ electrodes to form an ohmic contact to make a planar LED element 66. FIG. 7 is a cross-sectional view of the sticking jig of the present invention. The sticking fixture 7 includes a sticking jig 7, stainless steel screws 71, a graphite boat cover 7 2, a graphite cylinder 73, a wafer pair 74, a graphite sheet 75, a graphite boat lower compartment 76, and a wafer bonding clip. The thermal expansion coefficients of the two graphites are not the same in the two provinces. 对 ^^^^^^^^^^^

(wa f er pa 1 r彳在:高溫中黏合一起、。本發明夾具之特色係以 不銹鋼螺絲取.,由於不銹鋼的熱瘦脹係數比石 墨的熱私服係數大’於_溫靠%程中,不鱗鋼將是 扮演-施力的萬色。 ’‘ 本發明的特點及優點功效: (1 )本發明係以鑑有金屬反射膜之永久基板取代傳統會吸 光的基板(如GaAs)或不吸光而有顏色的基板(如Gap),藉 由鍍有金屬反射膜的反射效果提升發光亮度,且益善色S度 問題〜更特別的是此一金屬反射膜—又可作馮金屬"黏貼声之 用。 — (2)本發明係在低溫下(約30 0-450°C)進行熱處理,時間約 5 至 2 0 分續,響不大, 又在此低相—污染·4ϋ的問題。(Wafer pa 1 r 彳 is bonded together at high temperature. The characteristics of the fixture of the present invention are taken from stainless steel screws. Because the thermal shrinkage coefficient of stainless steel is greater than the thermal service coefficient of graphite ' The non-scale steel will be the color of play-force. '' Features and advantages of the present invention: (1) The present invention replaces traditional light-absorbing substrates (such as GaAs) or permanent light-absorbing substrates (such as GaAs) or Non-absorptive and colored substrates (such as Gap), enhance the luminous brightness by the reflection effect of the metal reflective film, and the problem of S-degree of Yishan color ~ more specifically this metal reflective film—also can be used as Feng metal " For the purpose of sticking sound. — (2) The present invention is heat treated at low temperature (about 30 0-450 ° C), the time is about 5 to 20 minutes, the sound is not loud, and in this low phase-pollution · 4ϋ The problem.

第16頁 449938 五、發明說明¢13) (3)本發明所使用的黏貼夾具,其剖面圖示於圖七,係利 用兩種熱膨脹係數不同的材料所提供的壓为施於對貼之 L E卫樣品(即L E D元件與永久基板),施力大小可藉扭力扳手 量測。 以上所述者,僅為本發明之較佳實施例而已,並非用 來限定本發明實施之範圍;即凡依本發明申請專利範圍所 作的變化及修飾,皆為本發明之專利範圍所涵蓋。Page 16 449938 V. Description of the invention ¢ 13) (3) The cross-section diagram of the sticking jig used in the present invention is shown in Figure VII, which uses the pressure provided by two materials with different thermal expansion coefficients to apply to the applied LE Samples (ie LED components and permanent substrate), the force can be measured by a torque wrench. The above are merely preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention; that is, all changes and modifications made in accordance with the scope of patent application for the present invention are covered by the patent scope of the present invention.

第17頁 4 4 9 9 3 8 圖式簡單說明 【圖式簡單說明 圖一為傳統發光二極體之橫截面圖。 圖二為傳統具有穿透窗嘴層的發光二極體之橫截面圖。 圖三為傳統具有多層膜反射層結構之發光二極體。 圖四A至圖四D為本發明的LED元件黏貼至鍍有金屬反射鏡 膜的永久性基板上以製作出本發明發光二極體之流程圖。 圖五為本發明一具體實例的LED元件的剖面結構圖。 圖六為本發明的LED元件黏貼至鍍有金屬反射鏡膜的永久 性基板之流程圖。 圖七為本發明的黏貼夾具的剖面圖。 【圖號說明 100 200 發 光 二 極 體 101 201 第 二 歐 姆 接 觸 電 極 102 202 半 導 體 基 板 103 203 光 產 生 層 106 206 第 一 歐 姆 接 觸 電 極 200 發 光 二 極 體 204 穿 透 窗 層 300 發 光 二 極 體 301 第 歐 姆 接 觸 電 極 302 半 導 體 基 板Page 17 4 4 9 9 3 8 Schematic description [Schematic illustration] Figure 1 is a cross-sectional view of a traditional light-emitting diode. FIG. 2 is a cross-sectional view of a conventional light-emitting diode with a penetrating window layer. Figure 3 shows a conventional light-emitting diode with a multilayer film reflective layer structure. FIGS. 4A to 4D are flowcharts of an LED element of the present invention adhered to a permanent substrate coated with a metal reflector film to produce a light emitting diode of the present invention. FIG. 5 is a sectional structural view of an LED element according to a specific example of the present invention. FIG. 6 is a flow chart of pasting the LED element of the present invention onto a permanent substrate coated with a metal mirror film. FIG. 7 is a cross-sectional view of the sticking jig of the present invention. [Illustration of drawing number 100 200 light emitting diode 101 201 second ohmic contact electrode 102 202 semiconductor substrate 103 203 light generating layer 106 206 first ohmic contact electrode 200 light emitting diode 204 penetrating window layer 300 light emitting diode 301 first Ohmic contact electrode 302 semiconductor substrate

第18頁 449938 圖式簡單說明 30 3 光產生區 3 0 4 上多層膜反射層 30 5 下多層膜反射層 3 0 6 第一歐姆接觸電極 41 L E D發光區 41 1 第一平面電極 412 第一平面電極 42 暫時性基板 43 金屬黏貼層 44 永久性基板 5 2 發光區 521 上披覆層 5 22 活性層 523 下披覆層 524 接觸層 5 2 5 餘刻停止層 5 26 緩衝層 53 GaAs基板 61 清洗永久性基板 6 2 清洗L E D晶片 63 以熱蒸鍍方式鍍金屬黏貼層 64 於水、空氣或酒精中黏貼 65 置4失具且進行熱處理 6 6 去除晶片對上G a A s基板並#刻及鍍ρ、η電極形成Page 18 449938 Brief description of the drawings 30 3 Light generating area 3 0 4 Upper multilayer film reflection layer 30 5 Lower multilayer film reflection layer 3 0 6 First ohmic contact electrode 41 LED light emitting area 41 1 First planar electrode 412 First plane Electrode 42 Temporary substrate 43 Metal adhesive layer 44 Permanent substrate 5 2 Light-emitting area 521 Upper coating layer 5 22 Active layer 523 Lower coating layer 524 Contact layer 5 2 5 Etched stop layer 5 26 Buffer layer 53 GaAs substrate 61 Cleaning Permanent substrate 6 2 Clean LED wafer 63 Plating metal adhesive layer by thermal evaporation 64 Paste 65 in water, air or alcohol 65 Set the mold and perform heat treatment 6 6 Remove the wafer and attach the G a A s substrate and #etch and Formation of ρ and η electrode

449938 圊式簡單說明 歐姆接觸,以製成平面型LED元件 7 黏貼夾具 71 不銹鋼螺絲 7 2 石墨舟上盖 73 石墨圓柱 7 4 晶片對 75 石墨片 7 6 石墨舟下艙449938 Simple description of 圊 -style ohmic contact to make flat LED elements 7 Adhesive fixture 71 Stainless steel screws 7 2 Graphite boat cover 73 Graphite cylinder 7 4 Wafer pair 75 Graphite sheet 7 6 Graphite boat lower compartment

第20頁Page 20

Claims (1)

44993 8 六、申請專利範圍 1 · 一種發光二極體的製造方法,該方法係以鐘有金屬反射 膜之基板當做永久性基板,包括: C A )選擇一暫時性基板,使得於此暫時性基板上成長LED -發光區,以形成LEE)元件; (B) 選擇一永久性基板,並於該永久性基板鍍上金屬反 射膜,並以該金屬反射膜作為一金屬黏貼層,將該LED元 件黏貼於該永久性基板上; (C) 將黏貼有永久性基板的L E D元件的另一側之暫時性基 板以機械研磨或化學蝕刻劑去除; (D) 製作平面型LED元件,其基板為該永久性基板; (E) 在平面型led元件上形成歐姆接觸電極。 2 _如申請專利範圍第1項所述之發光二極體的製造方法, 其中該永久性基板是選自矽(Si)、砷化鎵(GaAs) '碳化矽 (siC)、氧化鋁(ai2〇3)、玻璃、磷化鎵(GaP)、氮化硼 (βΝ)、氮化鋁(A1N)或其它可代替之基板。 3 _如申請專利範圍第1項所述之發光二極體的製造方法, 其中該金屬反射膜可做為LED接觸電極,該LED接觸電極皆 於同一平面;且將該金屬反射膜可代替歐姆接觸電極。 4.如申請專利範圍第1項所述之發光二極體的製造方法 其中該金.屬反射膜之金屬是選自銦(ln)、錫(Sn)、鋁 (A 1)、金(A u )、鉑(P1:)、鋅(Ζ η)、銀(A g)、欽(T i)、錯44993 8 VI. Scope of patent application 1 · A method for manufacturing light-emitting diodes. This method uses a substrate with a metal reflective film as a permanent substrate, including: CA) Select a temporary substrate to make it a temporary substrate. (B) Select a permanent substrate and plate a metal reflective film on the permanent substrate, and use the metal reflective film as a metal adhesive layer to form the LED element. Adhere to the permanent substrate; (C) Remove the temporary substrate on the other side of the LED element to which the permanent substrate is adhered by mechanical grinding or chemical etching; (D) Make a planar LED element with the substrate as Permanent substrate; (E) forming an ohmic contact electrode on a planar LED element. 2 _ The method for manufacturing a light emitting diode as described in item 1 of the scope of the patent application, wherein the permanent substrate is selected from silicon (Si), gallium arsenide (GaAs), silicon carbide (siC), and alumina (ai2 〇3), glass, gallium phosphide (GaP), boron nitride (βN), aluminum nitride (A1N) or other alternative substrates. 3 _ The method for manufacturing a light-emitting diode as described in item 1 of the scope of patent application, wherein the metal reflective film can be used as an LED contact electrode, and the LED contact electrodes are all on the same plane; and the metal reflective film can replace ohms Touch the electrode. 4. The method for manufacturing a light-emitting diode as described in item 1 of the scope of the patent application, wherein the metal is a reflective film selected from the group consisting of indium (ln), tin (Sn), aluminum (A 1), and gold (A u), platinum (P1 :), zinc (Z η), silver (A g), Chin (T i), wrong 第21頁 449 9 3 8 六、申請專利範圍 (Pb)、金鈹(AuBe)、金鍺(AuGe)、鎳(Ni) ' 鉛錫(PbSn)或 金斜(AuZn)等金屬。 5.如申請專利範圍第1項所述之發光二極體的製造方法, 其中該暫時性基板是選自GaAs或InP。 6 _如申請專利範圍第1項所述之發光二極體的製造方法, 其中s亥LED元件可為p/n接面、n/i/p接面或n/p接面。 7. 如申凊專利範圍第1項所述之發光二極體的製造方法, 其中該L E D元件之發光區可為任何傳統結構,包括: 上披覆層(upper cladding layer)/ 活性層(active layer) /下披覆層(i〇wer cladding layer)的雙異質結構 (Double hetero s'tr uc tur e )發光區、 單異質結構(Single hetero structure)發光區、及 均質結構(Homo structure)發光區。 8. 如申請專利範圍第1項所述之發光二極體的製造方法, 其中,該蝕刻劑是由鹽酸及磷酸所組成。 9. 如申請專利範圍第丨項所述之發光二極體的製造方法, 其中該LED元件具有—蝕刻停止層(e1;ching st〇p 1 ayerO ’ 該触刻停止層設於該LEI)發光區與該暫時性基板 間,使得該暫時性基板可有效去除。Page 21 449 9 3 8 VI. Patent Application (Pb), Au Beryllium (AuBe), Au Germanium (AuGe), Nickel (Ni) 'PbSn' or Au Incline (AuZn) and other metals. 5. The method for manufacturing a light-emitting diode according to item 1 of the scope of the patent application, wherein the temporary substrate is selected from GaAs or InP. 6 _ The method for manufacturing a light-emitting diode according to item 1 of the scope of the patent application, wherein the LED device can be a p / n junction, an n / i / p junction, or an n / p junction. 7. The method of manufacturing a light-emitting diode as described in item 1 of the patent claim, wherein the light-emitting area of the LED element may have any conventional structure, including: an upper cladding layer / active layer layer) / double hetero s'tr uc tur e light emitting area, single hetero structure light emitting area, and homo structure (Homo structure) light emitting area Area. 8. The method for manufacturing a light-emitting diode according to item 1 of the scope of patent application, wherein the etchant is composed of hydrochloric acid and phosphoric acid. 9. The method for manufacturing a light-emitting diode as described in item 丨 of the patent application scope, wherein the LED element has an etch stop layer (e1; ching st oop 1 ayerO ', the touch stop layer is provided on the LEI) to emit light Between the region and the temporary substrate, so that the temporary substrate can be effectively removed. 449938 ---—— 六、中請專利範圍 1 0 ·如申請專利範圍第9項所述之發光二極體的製造方法, f中該飯刻停止層的材料主要為抗基板蝕刻液之材料,其 可選 AlxGai_xAs ’ x >〇 2 或 InxGaHP,〇. 55 >X >0, 45。 1如申請專利範圍第1項所述之發光二極體的製造方法, 其中該金屬反射膜,係以熱蒸鍍或電子搶蒸鍍等濺鍍法鍍 上該金屬反射膜,且以此金屬反射膜當做該金屬黏貼層。449938 ------- VI. Patent application scope 10 · As described in the method for manufacturing light-emitting diodes described in item 9 of the scope of patent application, the material of the rice-cut stop layer in f is mainly a material resistant to substrate etching solution , Which can be selected from AlxGai_xAs' x > 〇2 or InxGaHP, 0.55 > X > 0, 45. 1 The method for manufacturing a light-emitting diode according to item 1 of the scope of the patent application, wherein the metal reflective film is coated with the metal reflective film by a sputtering method such as thermal evaporation or electronic snap deposition, and the metal is The reflective film serves as the metal adhesion layer. 1 2.如申請專利範圍第1項所述之發光二極體的製造方法, 其中該金屬反射膜(金屬黏貼層)可將該LED元件黏貼於該 永久性基板上,係提供一夾具,將已洗淨之LED元件與鍍 有金屬反射膜(金屬黏貼層)的該永久性基板於空氣中、水 中或酒精中黏貼,再將此經暫時性黏貼之基板置入該夾具 中’並經由一熱處理方式,以提供較佳之黏貼致果D1 2. The method for manufacturing a light-emitting diode according to item 1 of the scope of patent application, wherein the metal reflective film (metal adhesion layer) can adhere the LED element to the permanent substrate, and a jig is provided to The cleaned LED element and the permanent substrate coated with a metal reflective film (metal adhesion layer) are pasted in air, water or alcohol, and then the temporarily pasted substrate is placed in the fixture 'and passed through a Heat treatment to provide better adhesion 1 3 ·如申請專利範圍第1 2項所述之發光二極體的製造方 法,其中將該LED元件黏貼於该鑛有金屬反射膜之永久性 基板上時,其十所提供之該夹具配合該熱處理方式,係利 用失具中兩者材料熱膨脹係敦的不同5對該兩片晶片施加 墨力而使晶片對(w a f e r p a i r)在局溫中黏貼在一起。 1 4 ·如申t青專利範圍第1 2項所述之發光二極體的製造方 法’其中該夾具之主材料為石墨’且其中之螺絲材料為含1 3 · The method for manufacturing a light emitting diode as described in item 12 of the scope of patent application, wherein when the LED element is adhered to the permanent substrate with a metal reflective film, the fixture provided by the ten is matched In this heat treatment method, the difference in thermal expansion between the two materials in the jig is used to apply ink to the two wafers to make the wafer pairs stick together at the local temperature. 1 4 · The manufacturing method of the light-emitting diode as described in item 12 of the patent scope of Shin-Tsing Patent, wherein the main material of the fixture is graphite, and the screw material is 第23頁 449938 六、申請專利範圍Page 23 449938 VI. Scope of patent application 石反量低、耐高溫且硬度 η π个螞鋼材料 15. 法 如申凊專利範圍第1 2項所述之级」 ,^ ^ ^ . 貝所迅之發光二極體的製造> 具中該熱處理的方式是在悍、Φ止 八疋也k速升溫之爐管中進行 16· —種以具有金屬反射膜的永 該發光二極體包括: 久性基板之發光二極體 一平面發光二極體發光區; 一永久性基板; 一_金屬反射膜,該金屬反射膜可作為金屬黏貼層,將該 LED元件黏貼於该永久性基板上,該金屬黏貼層係夾在該 LED發先區及永久性基板之間;以及 兩個電極,該電極是成長在發光區上適當位置。Low iron content, high temperature resistance, and hardness η π steel materials 15. Method as described in item 12 of the scope of the patent application, ^ ^ ^. Bezoxun's light-emitting diode manufacturing > The method of heat treatment is to perform 16 · in a furnace tube with a fast heating speed of Φ and 疋, and a kind of permanent light emitting diode with a metal reflective film includes: a flat surface of a light emitting diode of a permanent substrate A light-emitting diode light-emitting area; a permanent substrate; a metal reflective film, which can be used as a metal adhesive layer, the LED element is adhered to the permanent substrate, the metal adhesive layer is sandwiched between the LED hair Between the first region and the permanent substrate; and two electrodes, which are grown in place on the light emitting region. 1 7.如申请專利範圍第1 6項所述之發光二極體,其中該永 久性基板是選自矽(S i )、砷化鎵(G a As )、碳化矽(S i C )、 氧化iS(Al2 03 )、玻璃、磷化鎵(Gap)、氮化硼(BN)、氮化 鋁(A1N)或其它可代替之基板。 1 8.如申請專利範圍第1 6項所述之發光二極體,其中該金 属反射膜是選自銦(In)、錫(Sn)、結(A1)、金(Au)、名白 (Pt)、鋅(Zn)、銀(Ag)、鈦(Ti)、鉛(Pb)、金鈹(AuBe) 金鍺(AuG.e)、鎳(Ni)、鉛錫(PbSn)或金鋅(AuZn)等金屬1 7. The light-emitting diode according to item 16 of the scope of patent application, wherein the permanent substrate is selected from silicon (S i), gallium arsenide (G a As), silicon carbide (S i C), Oxide iS (Al2 03), glass, gallium phosphide (Gap), boron nitride (BN), aluminum nitride (A1N) or other alternative substrates. 1 8. The light-emitting diode according to item 16 of the scope of patent application, wherein the metal reflective film is selected from the group consisting of indium (In), tin (Sn), junction (A1), gold (Au), and white ( Pt), zinc (Zn), silver (Ag), titanium (Ti), lead (Pb), gold beryllium (AuBe), gold germanium (AuG.e), nickel (Ni), lead tin (PbSn), or gold zinc ( AuZn) and other metals 第24頁 449 9 3 8 六、f請專利範圍 1 9.如申請專利範圍苐1 6項所述之發光二極體,其中該金 屬反射膜,係以熱蒸鍍或電子槍蒸鍍等濺鍍法鍍上該金屬 反射膜,且以此金屬反射膜當做該金屬黏贴層。 . 2 0.如申請專利範圍第1 6項所述之發光二極體,其中該兩’ 個電極可使用該鍍金屬反射膜做為LED接觸電極或歐姆接 觸電極。 2 1.如申請專利範圍第1 6項所述之發光二極體,其中該發 光區可為任何傳統發光區結構,包括: 上披覆層(upper cladding layer)/活性層(active layer)/下披覆層(lower cladding layer)的雙異質結構 (Double hetero structure)發光區、 單異質結構(Single hetero structure)發光區、及 均質結構(Homo structure)發光區。Page 24 449 9 3 8 F. Patent scope 1 9. The light-emitting diode described in the scope of patent application 苐 16, wherein the metal reflective film is sputtered by thermal evaporation or electron gun evaporation. The metal reflective film is plated by the method, and the metal reflective film is used as the metal adhesive layer. 20. The light-emitting diode according to item 16 of the scope of patent application, wherein the two 'electrodes can use the metal-plated reflective film as an LED contact electrode or an ohmic contact electrode. 2 1. The light-emitting diode according to item 16 of the scope of patent application, wherein the light-emitting area can be any conventional light-emitting area structure, including: an upper cladding layer / active layer / The lower cladding layer has a double hetero structure light emitting area, a single hetero structure light emitting area, and a homo structure light emitting area. 第25頁Page 25
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7214570B2 (en) 1999-07-09 2007-05-08 Osram Gmbh Encapsulating a device
US7262441B2 (en) 1999-07-09 2007-08-28 Osram Opto Semiconductors Gmbh & Co. Ohg Laminates for encapsulating devices

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7214570B2 (en) 1999-07-09 2007-05-08 Osram Gmbh Encapsulating a device
US7262441B2 (en) 1999-07-09 2007-08-28 Osram Opto Semiconductors Gmbh & Co. Ohg Laminates for encapsulating devices

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