TW202416393A - Die bonding apparatus - Google Patents
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- 238000001179 sorption measurement Methods 0.000 claims description 6
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Abstract
Description
本發明涉及一種晶粒接合裝置。The present invention relates to a die bonding device.
通常,半導體元件反復執行一系列的製造製程,從而能夠形成在作為半導體基板使用的矽晶圓上。形成有半導體元件的晶圓可以通過劃片製程被劃分為多個晶粒,通過劃片製程被單個化的晶粒可以通過晶粒接合製程接合在引線框架之類的基板上。Generally, semiconductor devices are formed on a silicon wafer used as a semiconductor substrate by repeatedly performing a series of manufacturing processes. The wafer on which the semiconductor devices are formed can be divided into a plurality of dies by a dicing process, and the dies singulated by the dicing process can be bonded to a substrate such as a lead frame by a die bonding process.
然而,最近為了製造利用矽穿孔(Through Silicon Via;TSV)的疊層方式的半導體封裝件,需要在形成有半導體元件的晶圓上直接接合所述被單個化的晶粒的晶圓級別接合製程以及裝置。作為一例,揭露了拾取收納到托盤中的半導體晶粒並接合在晶圓上的裝置,並揭露了從包括通過劃片製程被單個化的晶粒的框架晶圓拾取被單個化的晶粒並接合在晶圓上的裝置。However, recently, in order to manufacture semiconductor packages using a stacking method using through silicon vias (TSV), a wafer-level bonding process and device for directly bonding the singulated dies to a wafer formed with semiconductor elements are required. As an example, a device for picking up semiconductor dies stored in a tray and bonding them to a wafer is disclosed, and a device for picking up singulated dies from a frame wafer including dies singulated by a dicing process and bonding them to a wafer is disclosed.
通常,晶粒可以利用接合工具並通過加熱以及加壓壓接在晶圓上。然而,晶粒的熱壓接需要相當長的時間,因此需要對其進行改善。尤其,為了檢查在完成對所述晶圓的接合製程之後所述晶粒是否被正常接合在所述晶圓上,而需要單獨的裝置,因此在佔用空間以及生產性方面存在不利的問題,而需要對其進行改善。Generally, a die can be pressed onto a wafer using a bonding tool by heating and pressurizing. However, the heat pressing of the die takes a long time, and thus there is a need for improvement. In particular, a separate device is required to check whether the die is normally bonded onto the wafer after the bonding process of the wafer is completed, which has disadvantageous problems in terms of space occupied and productivity, and thus there is a need for improvement.
本發明提供一種能夠提升每單位時間的處理量並不需要單獨的檢查裝置的新形態的晶粒接合裝置。The present invention provides a new type of die bonding device that can improve the processing throughput per unit time and does not require a separate inspection device.
另外,本發明提供一種在接合製程的佔用空間以及生產性方面有利的新形態的晶粒接合裝置。In addition, the present invention provides a new type of die bonding device which is advantageous in terms of space occupied by the bonding process and productivity.
本發明的目的不限於上述的目的,未提及的本發明的其它目的以及優點可以通過以下的說明來理解。The purpose of the present invention is not limited to the above-mentioned purpose, and other purposes and advantages of the present invention not mentioned can be understood through the following description.
可以是,根據本發明的實施例提供一種晶粒接合裝置,包括:晶粒供應模組,供應要接合在基板上的晶粒;至少一個接合模組,用於根據配方依次拾取所述晶粒,並在所述基板上接合晶粒;至少一個裝載模組,將基板供應到所述接合模組;至少一個卸載模組,回收以及排出通過所述接合模組接合晶粒的基板;以及至少一個基板傳送單元,在所述裝載模組和所述卸載模組之間傳送基板。所述卸載模組包括:檢查單元,對接合有所述晶粒的基板執行檢查製程;卸載料盒單元,配置於所述檢查單元的下方,並用於回收完成晶粒接合以及檢查製程的基板;以及拾取機器人,在所述檢查單元和所述卸載料盒單元之間傳送所述基板。It can be that according to an embodiment of the present invention, a die bonding device is provided, comprising: a die supply module, supplying die to be bonded on a substrate; at least one bonding module, for picking up the die in sequence according to a recipe and bonding the die on the substrate; at least one loading module, supplying a substrate to the bonding module; at least one unloading module, recovering and discharging a substrate bonded with a die by the bonding module; and at least one substrate conveying unit, conveying a substrate between the loading module and the unloading module. The unloading module comprises: an inspection unit, performing an inspection process on the substrate bonded with the die; an unloading magazine unit, arranged below the inspection unit, and used to recover the substrate that has completed the die bonding and inspection process; and a picking robot, conveying the substrate between the inspection unit and the unloading magazine unit.
可以是,在一實施例中,所述檢查單元包括:板,支承接合有所述晶粒的基板;以及檢查裝置,設置於所述板的上方,並檢查接合有所述晶粒的基板。In one embodiment, the inspection unit includes: a plate supporting the substrate to which the die is bonded; and an inspection device disposed above the plate and inspecting the substrate to which the die is bonded.
可以是,在一實施例中,所述板包括真空吸附所述基板的吸附墊。It may be that, in one embodiment, the plate includes an adsorption pad for vacuum adsorbing the substrate.
可以是,在一實施例中,所述檢查單元可以還包括:驅動台,提供於所述板的下方,並移動所述板。所述驅動台水平移動所述板,所述水平移動包括旋轉移動。In one embodiment, the inspection unit may further include: a driving stage provided below the plate and moving the plate. The driving stage horizontally moves the plate, and the horizontal movement includes rotational movement.
可以是,在一實施例中,所述驅動台朝向所述板供應空氣而使所述板以從所述驅動台浮起的狀態移動。In one embodiment, the driving stage supplies air toward the plate to move the plate in a state of floating from the driving stage.
可以是,在一實施例中,所述檢查裝置:移動部件,提供為能夠在所述板的上方移動;視覺部,安裝於所述移動部件,並檢查所述晶粒的接合厚度;感測器部,安裝於所述移動部件,並提供於所述視覺部的一側,並且對所述基板的所述晶粒的接合狀態進行檢查。In one embodiment, the inspection device includes: a moving part, which is provided to be able to move above the plate; a visual part, which is installed on the moving part and inspects the bonding thickness of the grain; and a sensor part, which is installed on the moving part and provided on one side of the visual part and inspects the bonding state of the grain on the substrate.
可以是,在一實施例中,所述移動部件在所述板的上方在水平方向以及垂直方向上移動。It may be that, in one embodiment, the moving member moves above the plate in a horizontal direction as well as a vertical direction.
可以是,在一實施例中,所述拾取機器人將通過所述接合模組完成接合製程的基板拾取並傳遞到所述板,若完成對所述基板的檢查,則從所述板將所述基板拾取並傳遞到所述卸載料盒單元。It can be that in one embodiment, the picking robot picks up the substrate that has completed the bonding process through the bonding module and transfers it to the plate. If the inspection of the substrate is completed, the substrate is picked up from the plate and transferred to the unloading box unit.
可以是,在一實施例中,當所述拾取機器人將所述基板傳遞到所述板時,將所述基板向順時針方向或者逆時針方向旋轉90°並傳遞。In one embodiment, when the pick-up robot transfers the substrate to the plate, the substrate is rotated 90° in a clockwise or counterclockwise direction and transferred.
可以是,在一實施例中,所述接合模組設置為多個,所述卸載模組還包括對完成檢查的基板提供待機區域的緩衝板。In one embodiment, the bonding module is provided in plurality, and the unloading module further includes a buffer plate that provides a standby area for the substrate that has completed the inspection.
可以是,此時,所述拾取機器人從所述板拾取完成檢查製程的基板並傳遞到所述緩衝板,並且從所述緩衝板拾取待機狀態的基板並且傳遞到所述卸載料盒單元。It can be that at this time, the picking robot picks up the substrate that has completed the inspection process from the plate and transfers it to the buffer plate, and picks up the substrate in the standby state from the buffer plate and transfers it to the unloading box unit.
可以是,根據本發明的一實施例提供一種用於在晶粒接合裝置中回收接合晶粒的基板的卸載模組。所述卸載模組包括:檢查單元,對接合有所述晶粒的基板執行檢查製程;卸載料盒單元,配置於所述檢查單元的下方,並用於回收完成晶粒接合以及檢查製程的基板;以及拾取機器人,在所述檢查單元和所述卸載料盒單元之間傳送所述基板。According to one embodiment of the present invention, a discharging module for recovering a substrate with a bonded die in a die bonding device is provided. The discharging module includes: an inspection unit for performing an inspection process on the substrate with the die bonded thereto; an unloading magazine unit, disposed below the inspection unit and used to recover the substrate after the die bonding and inspection process are completed; and a picking robot for transferring the substrate between the inspection unit and the unloading magazine unit.
可以是,根據本發明的實施例的晶粒接合裝置包括:接合模組,用於在晶圓上接合晶粒;裝載模組,將基板裝載到接合模組;卸載模組,回收接合有晶粒的基板。尤其,將執行對完成接合製程的基板的檢查的檢查單元設置在卸載模組內,從而大大提升了晶粒接合製程以及接合檢查製程的製程效率。The die bonding device according to the embodiment of the present invention may include: a bonding module for bonding a die on a wafer; a loading module for loading a substrate into the bonding module; and an unloading module for recovering the substrate bonded with the die. In particular, an inspection unit for inspecting the substrate after the bonding process is arranged in the unloading module, thereby greatly improving the process efficiency of the die bonding process and the bonding inspection process.
即,完成晶粒接合製程之後,連續執行接合檢查製程之後被卸載,因此不需要用於檢查製程的單獨的檢查裝置,並可以縮小將基板傳送到單獨的檢查裝置所需要的時間。That is, after the die bonding process is completed, the bonding inspection process is continuously performed and then unloaded, so a separate inspection device for the inspection process is not required, and the time required to transfer the substrate to the separate inspection device can be shortened.
另外,可以是,單獨構成的檢查裝置設置在晶粒接合裝置的內部,因此可以減小設備設置面積,並可以最小化以及最優化佔用空間。In addition, the separately constructed inspection device may be disposed inside the die bonding device, thereby reducing the equipment installation area and minimizing and optimizing the occupied space.
發明的效果並不限於上面提及的效果,在本發明所屬技術領域中具有通常知識的人可以從以下的記載明確地理解未提及的或者其它效果。The effects of the invention are not limited to the effects mentioned above, and a person having ordinary knowledge in the technical field to which the invention belongs can clearly understand unmentioned or other effects from the following description.
以下,參照所附圖式,對本發明的實施例進行了詳細說明,以使得在本發明所屬技術領域中具有通常知識的人能夠容易地實施。本發明可以以各種不同的形式實現,並不限於在這裡說明的實施例。Hereinafter, with reference to the attached drawings, embodiments of the present invention are described in detail so that a person having ordinary knowledge in the technical field to which the present invention belongs can easily implement the present invention. The present invention can be implemented in various different forms and is not limited to the embodiments described here.
為了明確說明本發明而省略了與說明無關的部分,在整個說明書中對相同或相似的構成要件附加相同的元件符號。In order to clearly explain the present invention, parts that are not related to the description are omitted, and the same component symbols are attached to the same or similar components throughout the specification.
另外,在多個實施例中,對於具有相同結構的構成要件,使用相同的符號而僅在代表性實施例中進行說明,在其之外的實施例中,僅對與代表性實施例不同的結構進行說明。In addition, in a plurality of embodiments, components having the same structure are denoted by the same reference numerals and described only in a representative embodiment, and in other embodiments, only the structure different from the representative embodiment is described.
在整個說明書中,當任一部分與其它部分“連接(或者結合)”時,其不僅包括“直接連接(或者結合)”的情況,還包括隔著其它部件“間接連接(或者結合)”的情況。另外,當任一部分“包括”任一構成要件時,其意指除非有特別相反的記載,不然可以還包括其它構成要件而不是排除其它構成要件。Throughout the specification, when any part is "connected (or coupled)" to other parts, it includes not only the case of "direct connection (or coupling)" but also the case of "indirect connection (or coupling)" via other parts. In addition, when any part "includes" any constituent element, it means that other constituent elements may be included rather than excluded unless there is a special description to the contrary.
只要沒有不同地定義,在這裡使用的包括技術術語或者科學術語的所有術語具有與本發明所屬技術領域的人員通常所理解的含義相同的含義。通常使用的詞典中所定義的術語之類的術語應解釋為具有與相關技術的文脈上含義相同的含義,在本申請中只要沒有明確地定義,不應被解釋為理想化或過於形式化的含義。Unless otherwise defined, all terms used herein, including technical terms or scientific terms, have the same meanings as those commonly understood by persons skilled in the art to which the present invention belongs. Terms such as terms defined in commonly used dictionaries should be interpreted as having the same meanings as the contextual meanings of the relevant technology, and should not be interpreted as idealized or overly formalized meanings unless explicitly defined in this application.
圖1是概略示出根據本發明的一實施例的晶粒接合裝置的結構圖。圖2至圖5概略示出了根據本發明的實施例的晶粒接合裝置的構造。圖2以及圖3示出了晶粒接合裝置100的構造,圖4概略示出了晶粒頂出裝置的構造,圖5示出了將晶粒20從晶圓10分離之後在基板30上接合的過程。FIG. 1 is a schematic diagram showing a structure of a die bonding device according to an embodiment of the present invention. FIG. 2 to FIG. 5 schematically show the structure of a die bonding device according to an embodiment of the present invention. FIG. 2 and FIG. 3 show the structure of a
根據本發明的實施例的晶粒接合裝置100可以用於執行將晶粒接合在基板上的接合製程。尤其,根據本發明的一實施例的晶粒接合裝置100通過在卸載模組170內部設置有檢查單元200,從而在接合模組160中完成接合製程之後立即對完成晶粒接合的基板進行檢查過程,並減小設備的設置面積。The die
晶粒接合裝置100可以用於在用於製造半導體封裝件的晶粒接合製程中將晶粒20接合在基板30(例:PCB(Printed Circuit Board),引線框架)上。根據本發明的實施例的晶粒接合裝置100可以包括:晶粒供應模組,供應要接合在基板30上的晶粒20;接合模組160,用於按照配方(Recipe)拾取晶粒並接合在基板30上。The die
參照圖1至圖4,晶粒接合裝置100包括裝載模組150、接合模組160以及包括檢查單元200的卸載模組170。1 to 4 , the die
作為一例,晶粒接合裝置100可以從包括通過劃片製程被單個化的晶粒20的晶圓10拾取晶粒20並在基板30上接合晶粒20。晶圓10可以以附著於劃片帶12上的狀態提供,劃片帶12可以安裝於大致圓形環狀的安裝架14。As an example, the
晶粒供應模組可以從劃片帶12拾取要接合的晶粒20並將晶粒20傳遞到接合模組160。The die supply module can pick up the die 20 to be bonded from the dicing tape 12 and transfer the die 20 to the
晶粒供應模組可以包括:裝載埠102,支承收納有多個晶圓10的晶盒50;晶圓傳送單元104,用於從晶盒50取出晶圓10並裝載於後述的晶圓台110上;導軌106,用於在晶盒50和晶圓台110之間引導晶圓10。The die supply module may include: a loading port 102 for supporting a wafer box 50 containing multiple wafers 10; a wafer transfer unit 104 for taking out the wafer 10 from the wafer box 50 and loading it on a wafer stage 110 described later; and a guide rail 106 for guiding the wafer 10 between the wafer box 50 and the wafer stage 110.
若在裝載埠102中投入收納有多個晶圓10的晶盒50,則晶圓傳送單元104從晶盒50取出晶圓10並裝載於晶圓台110上,並且晶圓傳送單元104可以沿著設置在晶盒50和晶圓台110之間的導軌106進行移動。If a cassette 50 containing a plurality of wafers 10 is placed in the loading port 102 , the wafer transfer unit 104 takes out the wafers 10 from the cassette 50 and loads them onto the wafer stage 110 , and the wafer transfer unit 104 can move along a guide rail 106 disposed between the cassette 50 and the wafer stage 110 .
另外,晶粒供應模組可以包括:晶圓台110,支承晶圓並選擇性地分離晶粒20;晶粒頂出單元116,從晶圓台110選擇性地分離晶粒20;晶粒傳送單元120,從晶圓台110傳送晶粒20;晶粒台124,安放通過晶粒傳送單元120傳送的晶粒20並執行對晶粒20的檢查。In addition, the die supply module may include: a wafer table 110, which supports the wafer and selectively separates the die 20; a die ejection unit 116, which selectively separates the die 20 from the wafer table 110; a die transfer unit 120, which transfers the die 20 from the wafer table 110; and a die stage 124, which places the die 20 transferred by the die transfer unit 120 and performs inspection on the die 20.
如圖4所示,在晶圓台110上可以配置圓形環狀的擴展環112,擴展環112可以支承劃片帶12的邊緣部位。另外,在晶圓台110上可以配置用於把持安裝架14的夾具114和在通過擴展環112支承劃片帶12的狀態下使夾具114下降從而擴展劃片帶12的夾具驅動部(未圖示)。As shown in FIG. 4 , a circular expansion ring 112 may be disposed on the wafer stage 110, and the expansion ring 112 may support the edge of the scribe tape 12. In addition, a clamp 114 for holding the mounting frame 14 and a clamp driving unit (not shown) for lowering the clamp 114 to expand the scribe tape 12 while the expansion ring 112 supports the scribe tape 12 may be disposed on the wafer stage 110.
雖未圖示,晶圓台110可以構成為通過裝載台驅動部(未圖示)能夠在水平方向上移動,裝載台驅動部為了晶圓10的裝載以及卸載,可以將晶圓台110向與導軌106的端部相鄰的晶圓裝載/卸載區域移動。另外,裝載台驅動部可以移動晶圓台110以用於選擇性地拾取晶粒20。即,裝載台驅動部可以調節晶圓台110的位置,以使得在晶粒20中要拾取的晶粒20位於晶粒頂出單元116的上方。Although not shown, the wafer stage 110 may be configured to be movable in the horizontal direction by a loading stage driving unit (not shown), and the loading stage driving unit may move the wafer stage 110 to a wafer loading/unloading area adjacent to the end of the guide rail 106 for loading and unloading the wafer 10. In addition, the loading stage driving unit may move the wafer stage 110 to selectively pick up the die 20. That is, the loading stage driving unit may adjust the position of the wafer stage 110 so that the die 20 to be picked up among the die 20 is located above the die ejection unit 116.
參照圖5,可以通過配置於晶圓台110的上方的晶粒傳送單元120拾取被晶粒頂出單元116分離的晶粒20。晶粒傳送單元120可以拾取晶粒20之後,將晶粒20傳送到配置於晶圓台110的一側的晶粒台124上。5 , the die 20 separated by the die ejection unit 116 can be picked up by the die transfer unit 120 disposed above the wafer stage 110. After the die transfer unit 120 picks up the die 20, it can transfer the die 20 to a die stage 124 disposed on one side of the wafer stage 110.
接合模組160可以拾取晶粒台124上的晶粒20並將其接合在基板30上。根據本發明的一實施例,接合模組160可以包括用於拾取傳送到晶粒台124上的晶粒20並將其接合在基板30上的接合頭130。另一方面,在晶圓台110的上方可以配置有用於識別在晶圓10中每個晶粒20的位置的第一視覺單元115,在晶粒台124的上方配置有檢查晶粒20的狀態的第二視覺單元125,在接合台B的上方配置有用於確認接合位置的第三視覺單元135。The
另外,接合模組160可以包括:第一頭驅動部132,在第一水平方向(例:X軸方向)垂直方向上移動接合頭130以用於拾取晶粒台124上的晶粒20並將其接合在基板30上;第二頭驅動部134,將接合頭130在晶粒台124和接合台B之間沿著相對於第一水平方向垂直的第二水平方向(例:Y軸方向)移動。雖未詳細圖示,接合頭130可以包括:接合工具,用於利用真空壓來拾取晶粒20;加熱器,用於加熱晶粒20。接合頭130可以拾取晶粒台124上的晶粒20並將其接合在基板30上。另外,接合頭130也可以從晶圓10拾取晶粒20並將其立即接合在基板30上。In addition, the
另一方面,在接合台B的上方可以配置有相機,所述相機為了調節基板30的位置即對齊而拍攝基板30上的實體標記以及要接合晶粒20的區域。On the other hand, a camera may be disposed above the bonding stage B to photograph the physical mark on the substrate 30 and the area to be bonded with the die 20 in order to adjust the position of the substrate 30, i.e., align the substrate 30.
另一方面,在接合模組160的一側可以配置有用於向接合區域供應基板30的裝載模組150,在接合模組160的另一側可以配置有用於從接合區域回收完成接合製程的基板30的卸載模組170。On the other hand, a
基板30可以從裝載模組150的裝載料盒40中被取出並被傳送到形成晶粒接合製程的接合區域,完成接合製程之後,可以被傳送到卸載模組170的檢查單元200而完成檢查製程之後,傳送到卸載料盒42並被收納。The substrate 30 can be taken out from the
裝載模組150、接合模組160、卸載模組170可以並排配置為一列,通過基板傳送單元140將基板30從裝載模組150傳送到接合模組160,並且從接合模組160傳送到卸載模組170。The
即,晶粒接合裝置100包括用於傳送基板30的基板傳送單元140。基板傳送單元140可以包括:導軌142,用於在裝載料盒40和接合區域以及檢查單元200和卸載料盒42之間引導基板30;夾鉗144,用於把持基板30的一側端部;夾鉗驅動部146,用於使夾鉗144在水平方向(X軸方向)上移動。夾鉗驅動部146可以通過夾鉗144把持基板30的一側端部之後,使夾鉗144移動並將基板30裝載到接合台B上。雖未圖示,基板傳送單元140可以還包括用於完成接合製程之後將基板30移動到檢查單元200的第二夾鉗(未圖示)。That is, the
再次參照圖2及圖3,裝載模組150可以包括裝載料盒單元,裝載料盒單元可以包括:料盒裝載埠152,用於支承收納有多個基板的裝載料盒40;裝載料盒操作機器人154,使裝載料盒40在垂直以及水平方向上移動,以用於將基板30傳遞到基板傳送單元140;裝載料盒傳送單元156,在料盒裝載埠152和裝載料盒操作機器人154之間,在第二水平方向例如Y軸方向上傳遞裝載料盒40。在料盒裝載埠152的上方可以設置有用於臨時保管收納有要向接合模組供應的多個基板的料盒的緩衝台153、155。Referring again to FIG. 2 and FIG. 3 , the
卸載模組170可以包括:檢查單元200,用於檢查完成晶粒接合製程的基板30;卸載料盒單元,用於收納完成接合檢查製程的基板30;以及拾取機器人(未圖示),在卸載模組170內傳送基板30。The
卸載料盒單元可以包括:料盒卸載埠172,用於支承卸載料盒42;卸載料盒操作機器人174,為了從基板傳送單元140接收並收納完成晶粒接合製程以及檢查製程的基板30,使卸載料盒42在垂直以及水平方向上移動;卸載料盒傳送單元176,用於在料盒卸載埠172和卸載料盒操作機器人174之間在第二水平方向上傳遞卸載料盒42。檢查單元200可以配置於卸載料盒單元的上方。The unloading material box unit may include: a material box unloading port 172 for supporting the unloading
拾取單元(未圖示)是用於在卸載模組170內部中傳送基板30的結構。拾取單元(未圖示)可以從基板傳送單元140的夾鉗144拾取完成接合製程的基板30並傳遞到板242上,若完成對基板的檢查製程,則從板242拾取基板30並傳遞到卸載料盒單元。The pick-up unit (not shown) is a structure for transferring the substrate 30 inside the
檢查單元200可以包括檢查裝置、板242以及驅動台244。The inspection unit 200 may include an inspection device, a
作為一例,檢查裝置可以包括:視覺部210,用於檢查接合有晶粒的基板的接合厚度(BLT,Bond Level Thickness);感測器部220,用於檢查接合狀態(PBI,Post Bond Inspection);以及移動部件230,提供為支承視覺部210和感測器部220並能夠移動。作為一例,視覺部210和感測器部220可以並排安裝於移動部件230。移動部件230在後述的板242的上方在垂直或者水平方向上能夠移動,從而能夠對基板整體區域進行檢查製程。例如,移動部件230可以提供為在板242的上方能夠水平移動與板242的整體面積相對應的區域。另外,移動部件230可以提供為能夠在朝向板242接近的方向或者隔開的方向上垂直移動。另一方面,通過視覺部210同樣可以執行基板上的裂縫以及顆粒物的檢查。As an example, the inspection device may include: a
板242可以作為為了對接合有晶粒的基板30進行檢查製程而支承基板的結構,設置在檢查裝置的下方。板242可以位於卸載料盒單元的上方,並設置為與基板的尺寸相同或大於基板的尺寸的矩形的形狀。板242可以為了固定安放於板242上的基板30的位置而使用真空吸附方式。即,在板242的上面可以包括用於真空吸附基板30的吸附墊或者吸附凸起。The
驅動台244是設置於板242的下方並用於移動板242的結構。驅動台244可以使安放有基板30的板242水平以及垂直移動,從而能夠將從基板傳送單元140排出的基板30移動到檢查區域。選擇性地,驅動台244可以朝向板242供應空氣(air)以將板242從驅動台浮起的狀態移動。將板242從驅動台244浮起的狀態移動,從而能夠防止接合有晶粒的基板的下沉現象,並具有有利於提高均勻性的效果。The driving
另一方面,如圖6及圖7所示,驅動台244的板242的移動可以包括旋轉移動。驅動台244可以使板242向順時針方向或者逆時針方向旋轉90°。根據這種結構,可以具有進一步縮小卸載模組的面積的效果。On the other hand, as shown in Figures 6 and 7, the movement of the
或者,當拾取單元(未圖示)從夾鉗144將接合有晶粒的基板30傳送到板242時,也可以構成為將基板向順時針方向或者逆時針方向90°旋轉並傳遞。根據這種結構,可以具有進一步縮小卸載模組的面積的效果。Alternatively, when the pick-up unit (not shown) transfers the substrate 30 with the die bonded thereto from the clamp 144 to the
圖7以及圖8概略示出了根據本發明的另一實施例的晶粒接合裝置。7 and 8 schematically show a die bonding device according to another embodiment of the present invention.
與前述不同,接合模組可以設置為多個。此時,除了裝載模組和接合模組,卸載模組以及基板傳送單元的數量以及在卸載模組170還具備緩衝板246之外的結構與前面說明的實施例相同,因此省略了對於相同結構的詳細說明。Different from the above, the bonding module can be set to multiple. At this time, except for the loading module and the bonding module, the number of the unloading module and the substrate transfer unit and the structure of the
圖7以及圖8例示了接合模組設置為兩個。雖然在圖7和圖8中例示了接合模組設置為兩個,其僅是一例,並不是為了限定接合模組的數量。裝載模組和卸載模組以及基板傳送單元的數量可以設置為與接合模組的數量相同。FIG7 and FIG8 illustrate that the number of the bonding modules is two. Although FIG7 and FIG8 illustrate that the number of the bonding modules is two, this is only an example and is not intended to limit the number of bonding modules. The number of loading modules, unloading modules and substrate transfer units can be set to be the same as the number of bonding modules.
根據本發明的另一實施例的晶粒接合裝置100可以包括裝載料盒單元和卸載料盒單元。裝載料盒單元包括第一料盒裝載埠152a、第一裝載料盒操作機器人154a、第二料盒裝載埠152b、第二裝載料盒操作機器人154b,卸載料盒單元包括第一料盒卸載埠172a、第一卸載料盒操作機器人174a、第二料盒卸載埠172b、第二卸載料盒操作機器人174b。此時,第一料盒裝載埠152a支承第一裝載料盒40,第二料盒裝載埠152b支承第二裝載料盒44,第一料盒卸載埠172a支承第一卸載料盒42,第二料盒卸載埠172b支承第二卸載料盒46。According to another embodiment of the present invention, the
從第一裝載料盒40取出的第一基板S1可以通過第一夾鉗144a沿著第一導軌142a經過接合區域以接合有晶粒的狀態被傳送到卸載模組170,從第二裝載料盒44取出的第二基板S2通過第二夾鉗144b沿著第二導軌142b經過接合區域以接合有晶粒的狀態被傳送到卸載模組170。The first substrate S1 taken out from the
被傳送到卸載模組170的接合有晶粒的狀態的第一基板S1以及第二基板S2可以經過檢查單元200,分別收納到第一卸載料盒42和第二卸載料盒46。The first substrate S1 and the second substrate S2 with the die bonded thereto and transferred to the
當接合模組160設置為多個時,由於數量增加,可能會發生檢查完成的基板無法及時收納到卸載料盒中的情況。對於這種基板,可以設置提供待機區域的緩衝板246,從而解決這種問題。因此,根據本發明的另一實施例的晶粒接合裝置100可以還包括在板242的一側或者導軌的一側中收納完成檢查製程的基板的緩衝板246。完成檢查製程的基板可以通過拾取機器人(未圖示)從板242傳遞到緩衝板246,並從緩衝板246傳遞到卸載料盒單元。When there are
另一方面,卸載料盒傳送單元176可以構成為不僅是在Y軸,在Z軸方向上也可以傳輸卸載料盒。On the other hand, the unloading box conveying unit 176 can be configured to convey the unloading box not only in the Y-axis direction but also in the Z-axis direction.
如上所述,根據本發明的晶粒接合裝置具有在卸載模組中內置有檢查裝置的形式。由此對完成接合的基板進行的檢查製程在接合製程之後連續地執行,因此不僅在製程時間以及生產力方面非常有利,而且通過將單獨構成的檢查裝置設置在接合裝置的內部,在設備的佔用空間方面也具有非常有利的效果。As described above, the die bonding apparatus according to the present invention has a form in which the inspection device is built into the unloading module. Thus, the inspection process for the bonded substrate is continuously performed after the bonding process, which is not only very advantageous in terms of process time and productivity, but also has a very advantageous effect in terms of equipment space occupied by arranging the independently constructed inspection device inside the bonding apparatus.
以上的詳細說明例示了本發明。另外,前述的內容示出了本發明的較佳實施形式並進行了說明,本發明可以在各種其它組合、變更以及環境中使用。即,可以在本說明書中所揭露的發明概念的範圍、與所描述的揭露內容均等的範圍以及/或者本領域的技術或者知識的範圍內進行變更或者修改。所述的實施例說明了用於實現本發明的技術構思的最佳狀態,並也可以對本發明的具體應用領域以及用途進行所需的各種變更。因此,以上的發明的詳細說明並不是要將本發明限制為所揭露的實施狀態。另外,所附的申請專利範圍應當解釋為也包括其它實施狀態。The above detailed description illustrates the present invention. In addition, the foregoing content shows and illustrates the preferred embodiments of the present invention, and the present invention can be used in various other combinations, changes and environments. That is, changes or modifications can be made within the scope of the inventive concept disclosed in this specification, the scope equal to the disclosed content described, and/or the scope of the technology or knowledge in this field. The embodiments described illustrate the best state for realizing the technical concept of the present invention, and various changes required for the specific application fields and uses of the present invention can also be made. Therefore, the above detailed description of the invention is not intended to limit the present invention to the disclosed implementation state. In addition, the attached patent application scope should be interpreted as also including other implementation states.
100:晶粒接合裝置 10:晶圓 12:劃片帶 14:安裝架 20:晶粒 30:基板 50:晶盒 102:裝載埠 104:晶圓傳送單元 106:導軌 110:晶圓台 112:擴展環 114:夾具 115:第一視覺單元 116:晶粒頂出單元 120:晶粒傳送單元 124:晶粒台 125:第二視覺單元 135:第三視覺單元 B:接合台 150:裝載模組 40:第一裝載料盒 152:料盒裝載埠 152a:第一料盒裝載埠 152b:第二料盒裝載埠 153、155:緩衝台 154:裝載料盒操作機器人 154a:第一裝載料盒操作機器人 154b:第二裝載料盒操作機器人 156:裝載料盒傳送單元 160:接合模組 130:接合頭 132:第一頭驅動部 134:第二頭驅動部 140:基板傳送單元 142:導軌 142a:第一導軌 142b:第二導軌 144:夾鉗 144a:第一夾鉗 144b:第二夾鉗 146:夾鉗驅動部 170:卸載模組 42:第一卸載料盒 172:料盒卸載埠 172a:第一料盒卸載埠 172b:第二料盒卸載埠 174:卸載料盒操作機器人 174a:第一卸載料盒操作機器人 174b:第二卸載料盒操作機器人 176:卸載料盒傳送單元 200:檢查單元 210:視覺部 220:感測器部 230:移動部件 242:板 244:驅動台 246:緩衝板 100: Die bonding device 10: Wafer 12: Scribing tape 14: Mounting frame 20: Die 30: Substrate 50: Crystal box 102: Loading port 104: Wafer transfer unit 106: Guide rail 110: Wafer table 112: Extension ring 114: Clamp 115: First visual unit 116: Die ejection unit 120: Die transfer unit 124: Die table 125: Second visual unit 135: Third visual unit B: Bonding table 150: Loading module 40: First loading material box 152: Material box loading port 152a: First material box loading port 152b: Second material box loading port 153, 155: Buffer platform 154: Loading material box operation robot 154a: First loading material box operation robot 154b: Second loading material box operation robot 156: Loading material box conveying unit 160: Joining module 130: Joining head 132: First head drive unit 134: Second head drive unit 140: Substrate conveying unit 142: Guide rail 142a: First guide rail 142b: Second guide rail 144: Clamp 144a: First clamp 144b: Second clamp 146: Clamp drive unit 170: Unloading module 42: First unloading material box 172: Material box unloading port 172a: First material box unloading port 172b: Second material box unloading port 174: Unloading material box operation robot 174a: First unloading material box operation robot 174b: Second unloading material box operation robot 176: Unloading material box conveying unit 200: Inspection unit 210: Vision unit 220: Sensor unit 230: Moving part 242: Plate 244: Drive platform 246: Buffer plate
圖1是概略示出根據本發明的一實施例的晶粒接合裝置的結構圖。FIG. 1 is a diagram schematically showing the structure of a die bonding device according to an embodiment of the present invention.
圖2是用於說明根據本發明的一實施例的卸載模組和包括該卸載模組的晶粒接合裝置的概略的結構圖。FIG. 2 is a schematic structural diagram for illustrating an unloading module and a die bonding device including the unloading module according to an embodiment of the present invention.
圖3是用於說明圖2所示的接合模組的概略的平面圖。FIG. 3 is a schematic plan view for explaining the bonding module shown in FIG. 2 .
圖4是用於說明圖3所示的晶圓台和晶粒頂出單元的概略的結構圖。FIG. 4 is a schematic structural diagram for explaining the wafer stage and die ejection unit shown in FIG. 3 .
圖5概略示出了根據圖3的接合模組的接合過程。FIG. 5 schematically shows the bonding process of the bonding module according to FIG. 3 .
圖6示出了圖3的變形例。FIG. 6 shows a variation of FIG. 3 .
圖7以及圖8是用於說明根據本發明的另一實施例的晶粒接合裝置的圖。7 and 8 are diagrams for explaining a die bonding device according to another embodiment of the present invention.
100:晶粒接合裝置 100: Die bonding device
150:裝載模組 150: Loading module
40:第一裝載料盒 40: First loading box
152:料盒裝載埠 152: Material box loading port
153、155:緩衝台 153, 155: Buffer station
160:接合模組 160:Joint module
170:卸載模組 170: Uninstall module
42:第一卸載料盒 42: First unloading box
172:料盒卸載埠 172: Material box unloading port
210:視覺部 210: Visual Department
220:感測器部 220: Sensor unit
230:移動部件 230: Moving parts
242:板 242: Board
244:驅動台 244:Drive station
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KR10-2022-0126642 | 2022-10-04 |
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