TW202402431A - Processing furnace - Google Patents

Processing furnace Download PDF

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Publication number
TW202402431A
TW202402431A TW112114019A TW112114019A TW202402431A TW 202402431 A TW202402431 A TW 202402431A TW 112114019 A TW112114019 A TW 112114019A TW 112114019 A TW112114019 A TW 112114019A TW 202402431 A TW202402431 A TW 202402431A
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Taiwan
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heat exchange
channel
furnace
gas
tube
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TW112114019A
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Chinese (zh)
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陳越新
韋德
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美商伊利諾工具工程公司
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Publication of TW202402431A publication Critical patent/TW202402431A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B9/028Multi-chamber type furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/3005Details, accessories, or equipment peculiar to furnaces of these types arrangements for circulating gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/12Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity with special arrangements for preheating or cooling the charge
    • F27B2009/124Cooling
    • F27B2009/126Cooling involving the circulation of cooling gases, e.g. air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/04Circulating atmospheres by mechanical means
    • F27D2007/045Fans

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Furnace Details (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The present application discloses a processing furnace including: a furnace chamber including a heating zone and a cooling zone; at least one heat exchange device including a heat exchange channel, into which an external air is capable of entering from a heat exchange channel inlet and through which the external air flows and then flows out from a heat exchange channel outlet; wherein the heat exchange device is configured to enable gas in the heating zone to exchange heat with the air in the heat exchange channel. With the processing furnace of the present application, it is possible to conveniently adjust the temperature of the furnace chamber gas and the heat exchange device does not affect the composition of the furnace chamber gas, eliminating the need to adjust the gas content after lowering the gas temperature in the furnace chamber, which is particularly suitable for processing furnaces where the working gas is substantially inert.

Description

加工爐processing furnace

本案涉及一種加工爐,特別涉及一種包括加熱區的加工爐。This case relates to a processing furnace, and in particular to a processing furnace including a heating zone.

一些加工爐的爐膛包括加熱區和冷卻區,待處理的加工元件在爐膛中被輸送裝置輸送依次經過加熱區和冷卻區,以完成加熱處理和冷卻處理的加工程序。對於不同的加工元件,可能有不同的加熱處理溫度要求。一般來說,需要先將爐膛中的溫度調節至預定的溫度後,再對加工元件進行加工處理。The furnace of some processing furnaces includes a heating zone and a cooling zone. The processing components to be processed are transported by a conveying device in the furnace and pass through the heating zone and the cooling zone in sequence to complete the processing procedures of heating and cooling. For different processing elements, there may be different heat treatment temperature requirements. Generally speaking, it is necessary to adjust the temperature in the furnace to a predetermined temperature before processing the processing components.

本案的至少一個目的是提供一種加工爐,能夠方便地調節爐膛中的溫度,加工爐包括:爐膛,所述爐膛包括加熱區和冷卻區;至少一個換熱裝置,所述換熱裝置包括換熱通道,所述換熱通道設置在所述加熱區內,所述換熱通道具有換熱通道入口和換熱通道出口,所述換熱通道入口和所述換熱通道出口與外界流體連通,以使得外界的空氣能夠從所述換熱通道入口進入所述換熱通道,流經所述換熱通道後從所述換熱通道出口流出;其中所述換熱裝置被配置為能夠使所述加熱區中的氣體與所述換熱通道中的空氣進行熱交換。At least one purpose of this case is to provide a processing furnace that can easily adjust the temperature in the furnace. The processing furnace includes: a furnace including a heating zone and a cooling zone; at least one heat exchange device, the heat exchange device includes a heat exchanger. channel, the heat exchange channel is arranged in the heating area, the heat exchange channel has a heat exchange channel inlet and a heat exchange channel outlet, the heat exchange channel inlet and the heat exchange channel outlet are in fluid communication with the outside world, so as to so that external air can enter the heat exchange channel from the inlet of the heat exchange channel, flow through the heat exchange channel and flow out from the outlet of the heat exchange channel; wherein the heat exchange device is configured to enable the heating The gas in the zone exchanges heat with the air in the heat exchange channel.

根據上述內容,所述換熱裝置包括換熱管,所述換熱管包括管壁,所述換熱通道由所述管壁圍成,並且所述管壁與所述加熱區中的氣體接觸,以使得所述加熱區中的氣體和所述換熱通道中的空氣通過所述管壁進行熱交換。According to the above content, the heat exchange device includes a heat exchange tube, the heat exchange tube includes a tube wall, the heat exchange channel is surrounded by the tube wall, and the tube wall is in contact with the gas in the heating zone to This allows the gas in the heating zone and the air in the heat exchange channel to undergo heat exchange through the tube wall.

根據上述內容,所述爐膛中包括氣體內循環通道,所述爐膛被配置為使得所述爐膛中的氣體在所述氣體內循環通道中流動,所述換熱管設置在氣體內循環通道中,以與所述氣體內循環通道中的氣體進行熱交換。According to the above content, the furnace includes an internal gas circulation channel, the furnace is configured such that the gas in the furnace flows in the internal gas circulation channel, and the heat exchange tube is disposed in the internal gas circulation channel to Perform heat exchange with the gas in the gas internal circulation channel.

根據上述內容,所述爐膛包括上爐膛和下爐膛,所述換熱管設置在所述上爐膛中。According to the above content, the furnace includes an upper furnace and a lower furnace, and the heat exchange tube is arranged in the upper furnace.

根據上述內容,所述氣體內循環通道包括上部吸氣通道、上部排氣通道、下部吸氣通道和下部排氣通道,所述氣體內循環通道包括上部吸氣通道、上部排氣通道、下部吸氣通道和下部排氣通道,所述上部吸氣通道和所述上部排氣通道設置在所述上爐膛中,所述下部吸氣通道和所述下部排氣通道設置在所述下爐膛中,其中所述換熱管設置在所述上部吸氣通道中。According to the above content, the gas internal circulation channel includes an upper suction channel, an upper exhaust channel, a lower suction channel and a lower exhaust channel. The gas internal circulation channel includes an upper suction channel, an upper exhaust channel, a lower suction channel and a lower exhaust channel. air channel and lower exhaust channel, the upper air suction channel and the upper exhaust channel are provided in the upper furnace, the lower air suction channel and the lower exhaust channel are provided in the lower furnace, The heat exchange tube is arranged in the upper suction channel.

根據上述內容,所述加工爐還包括空氣排出管,每個所述換熱裝置的所述換熱通道出口連通至所述空氣排出管,以使得熱交換完成後的空氣匯合後排出。According to the above content, the processing furnace further includes an air discharge pipe, and the heat exchange channel outlet of each heat exchange device is connected to the air discharge pipe, so that the air after heat exchange is merged and discharged.

根據上述內容,所述換熱裝置還包括風機,所述風機被配置為驅動所述空氣在所述換熱通道中流動,以使得從所述換熱通道入口流入的空氣能夠從所述換熱通道出口流出。According to the above content, the heat exchange device further includes a fan configured to drive the air to flow in the heat exchange channel, so that the air flowing in from the inlet of the heat exchange channel can flow from the heat exchange channel. Outflow from the channel exit.

根據上述內容,所述換熱裝置還包括數個翅片,所述翅片設置在所述換熱管內,並且與所述管壁連接。According to the above content, the heat exchange device further includes a plurality of fins, which are arranged in the heat exchange tube and connected to the tube wall.

根據上述內容,所述換熱管包括並排設置的第一側部管和第二側部管,所述第一側部管和所述第二側部管的一端連通,另一端分別形成所述換熱通道入口和所述換熱通道出口,其中所述翅片沿著所述第一側部管和所述第二側部管延伸的方向分別設置在所述第一側部管和所述第二側部管中。According to the above content, the heat exchange tube includes a first side tube and a second side tube arranged side by side. One end of the first side tube and the second side tube are connected, and the other ends respectively form the heat exchanger tube. The heat channel inlet and the heat exchange channel outlet, wherein the fins are respectively arranged on the first side tube and the second side tube along the direction in which the first side tube and the second side tube extend. Two lateral tubes.

根據上述內容,所述加熱區包括數個加熱子區域,其中每個所述加熱子區域中設置一個所述換熱裝置。According to the above content, the heating area includes several heating sub-areas, wherein one heat exchange device is provided in each heating sub-area.

通過下文中參照附圖對本案所作的描述,本案的其它目的和優點將顯而易見,並可幫助對本案有全面的理解。Through the following description of this case with reference to the accompanying drawings, other purposes and advantages of this case will be apparent and can help to have a comprehensive understanding of this case.

下面將參考構成本說明書一部分的附圖對本案的各種具體實施方式進行描述。應該理解的是,雖然在本案中使用表示方向的術語,諸如 「前」、「後」、「上」、「下」、「左」、「右」、「頂」、「底」、「內」、「外」等描述本案的各種示例結構部分和元件,但是在此使用這些術語只是為了方便說明的目的,基於附圖中顯示的示例方位而決定的。由於本案所揭示的實施例可以按照不同的方向設置,所以這些表示方向的術語只是作為說明而不應視作為限制。Various specific embodiments of the present invention will be described below with reference to the accompanying drawings that form a part of this specification. It should be understood that although terms indicating direction are used in this case, such as "front", "back", "upper", "lower", "left", "right", "top", "bottom", "inner" ”, “outside”, etc. describe various example structural parts and elements of the present invention, but these terms are used here for convenience of explanation only and are determined based on the orientation of the examples shown in the drawings. Since the embodiments disclosed in this case can be arranged in different directions, these terms indicating directions are for illustration only and should not be regarded as limiting.

圖1為本案的加工爐100的原理示意圖。在印刷電路板的製作程序中,通常使用被稱為「回流焊接」的製程,將電子元件安裝到電路板上。在典型的回流焊接製程中,焊膏(例如錫膏)被沉積到電路板上選定的區域,並且一或多個電子元件的導線被插入所沉積的焊膏中。然後電路板通過回流焊爐,在回流焊爐中,焊膏在加熱區中回流(即,加熱至熔化或回流溫度),然後在冷卻區中冷卻,以形成將電子元件的導線電氣且機械地連接至電路板的焊接點。這裡所使用的術語「電路板」包括任何類型的電子元件的基板元件,例如包括晶片基板。在本實施例中,以加工爐100為回流焊爐為例進行詳細說明。本領域技藝人士可以理解的是,在其他實施例中,加工爐也可以為燒結爐等加工爐,只要包括加熱區即可。Figure 1 is a schematic diagram of the principle of the processing furnace 100 in this case. In the manufacturing process of printed circuit boards, a process called "reflow soldering" is usually used to mount electronic components onto the circuit board. In a typical reflow soldering process, solder paste (eg, solder paste) is deposited onto selected areas on a circuit board, and the leads of one or more electronic components are inserted into the deposited solder paste. The circuit board then passes through a reflow oven where the solder paste is reflowed in a heated zone (i.e., heated to melting or reflow temperature) and then cooled in a cooled zone to form the conductors that electrically and mechanically connect the electronic components. Connect to solder points on the circuit board. The term "circuit board" as used herein includes any type of electronic component substrate component, including, for example, a wafer substrate. In this embodiment, the processing furnace 100 is a reflow furnace for detailed description. Those skilled in the art can understand that in other embodiments, the processing furnace can also be a sintering furnace or other processing furnace, as long as it includes a heating zone.

如圖1所示,加工爐100具有爐膛110,爐膛110包括加熱區101和冷卻區105,加熱區101和冷卻區105沿著爐膛110的長度方向L並排設置。加熱區101中設有加熱元件(參見圖2A中的加熱元件211),以使得加熱區101中的氣體能夠被加熱。類似的,冷卻區105中設有冷卻元件(圖中未示出),以使得冷卻區105中的氣體能夠被冷卻。As shown in Figure 1, the processing furnace 100 has a furnace 110. The furnace 110 includes a heating zone 101 and a cooling zone 105. The heating zone 101 and the cooling zone 105 are arranged side by side along the length direction L of the furnace 110. A heating element (see heating element 211 in FIG. 2A ) is provided in the heating zone 101 so that the gas in the heating zone 101 can be heated. Similarly, cooling elements (not shown in the figure) are provided in the cooling zone 105 so that the gas in the cooling zone 105 can be cooled.

加工爐100還包括輸送通道112和輸送裝置118。爐膛110包括相對設置的上爐膛102和下爐膛104,輸送通道112設置在爐膛110的上爐膛102和下爐膛104之間,並且沿爐膛110的長度方向L延伸,依次穿過加熱區101和冷卻區105。輸送裝置118用於沿著輸送通道112輸送待處理的加工元件103穿過爐膛110的加熱區101和冷卻區105,例如將待處理的加工元件103從輸送通道112的左端送入爐膛110中,沿爐膛110的長度方向L(即輸送通道112延伸方向)依次經過加熱區101和冷卻區105進行焊接處理後,再將處理過的加工元件103從輸送通道112的右端輸出。The processing furnace 100 also includes a conveyor channel 112 and a conveyor 118 . The furnace 110 includes an upper furnace 102 and a lower furnace 104 arranged oppositely. The conveying channel 112 is provided between the upper furnace 102 and the lower furnace 104 of the furnace 110 and extends along the length direction L of the furnace 110, passing through the heating zone 101 and the cooling zone in sequence. District 105. The conveying device 118 is used to convey the processing element 103 to be processed along the conveying channel 112 through the heating zone 101 and the cooling zone 105 of the furnace 110, for example, the processing element 103 to be processed is sent into the furnace 110 from the left end of the conveying channel 112, After welding is performed along the length direction L of the furnace 110 (ie, the extension direction of the conveying channel 112) through the heating zone 101 and the cooling zone 105, the processed processing element 103 is output from the right end of the conveying channel 112.

加工爐100還包括一對阻隔箱108,一對阻隔箱108分別設置在爐膛110的左右兩端,也就是加熱區101和冷卻區105的外側。當加工爐100使用基本惰性氣體(例如氮氣)為工作氣體時,一對阻隔箱108用於阻止爐膛110中的加熱區101和冷卻區105與外界環境相連通,以防止外界環境中的空氣影響焊接品質。The processing furnace 100 also includes a pair of barrier boxes 108. The pair of barrier boxes 108 are respectively disposed at the left and right ends of the furnace 110, that is, outside the heating zone 101 and the cooling zone 105. When the processing furnace 100 uses a basically inert gas (such as nitrogen) as the working gas, a pair of barrier boxes 108 are used to prevent the heating zone 101 and the cooling zone 105 in the furnace 110 from being connected to the external environment to prevent the influence of air in the external environment. Welding quality.

加工爐100還包括阻隔排氣區109,阻隔排氣區109設置在加熱區101和冷卻區105之間。阻隔排氣區109可以從爐膛110中抽出或排出氣體,從而阻礙或減少來自加熱區101的含揮發性污染物的氣體進入冷卻區105,並且作為隔溫區域,將高溫的加熱區101和低溫的冷卻區105隔離開。The processing furnace 100 also includes a barrier exhaust zone 109 disposed between the heating zone 101 and the cooling zone 105 . The barrier exhaust zone 109 can extract or discharge gas from the furnace 110, thereby preventing or reducing the gas containing volatile pollutants from the heating zone 101 from entering the cooling zone 105, and serving as a temperature isolation zone to separate the high-temperature heating zone 101 and the low-temperature zone. The cooling zone 105 is isolated.

在本實施例中,加熱區101包括多個並排設置的加熱子區域115,每個加熱子區域115中各自獨立地設有加熱元件(參見圖2A中的加熱元件211),以將每個加熱子區域115中的氣體加熱至不同的溫度。具體來說,每個加熱子區域115中的氣體溫度從左到右逐漸升高。也就是說,靠近爐膛110左端的加熱子區域115中的氣體溫度最低,靠近阻隔排氣區109的加熱子區域115中的氣體溫度最高。In this embodiment, the heating area 101 includes a plurality of heating sub-regions 115 arranged side by side. Each heating sub-region 115 is independently provided with a heating element (see the heating element 211 in FIG. 2A ) to heat each heating sub-region 115 . The gas in sub-region 115 is heated to different temperatures. Specifically, the gas temperature in each heating sub-region 115 gradually increases from left to right. That is to say, the gas temperature in the heating sub-region 115 near the left end of the furnace 110 is the lowest, and the gas temperature in the heating sub-region 115 near the barrier exhaust region 109 is the highest.

類似的,冷卻區105中也包括多個並排設置的冷卻子區域117,每個冷卻區子區域117中各自獨立地設有冷卻元件(圖中未示出),以將每個冷卻區子區域117中的氣體冷卻至不同的溫度。具體來說,每個冷卻區子區域117中的氣體溫度從左到右逐漸降低。也就是說,靠近阻隔排氣區109的冷卻區子區域117中的氣體溫度最高,靠近爐膛110右端的冷卻區子區域117中的氣體溫度最低。Similarly, the cooling zone 105 also includes a plurality of cooling sub-areas 117 arranged side by side, and each cooling zone sub-area 117 is independently provided with a cooling element (not shown in the figure) to separate each cooling zone sub-area. The gases in 117 are cooled to different temperatures. Specifically, the gas temperature in each cooling zone sub-region 117 gradually decreases from left to right. That is to say, the gas temperature in the cooling zone sub-area 117 close to the barrier exhaust zone 109 is the highest, and the gas temperature in the cooling zone sub-area 117 close to the right end of the furnace 110 is the lowest.

由此,當待處理的加工元件103被輸送裝置118從輸送通道112的左端送入爐膛110後,加工元件103先在各個加熱子區域115中被加熱,以使得加工元件103上的焊膏中的助焊劑逐步汽化,直至到達最右端的加熱子區域115後,助焊劑基本上能夠完全汽化。然後加工元件103再在各個冷卻區子區域117中被逐步冷卻,以使得加工元件103上的焊膏被冷卻固化為焊接點,從而將電子元件連接在電路板上以完成加工處理程序。最後,加工元件103被輸送裝置118從輸送通道112的右端輸出爐膛110。Therefore, when the processing element 103 to be processed is sent into the furnace 110 from the left end of the conveying channel 112 by the conveying device 118, the processing element 103 is first heated in each heating sub-region 115, so that the solder paste on the processing element 103 is The flux gradually vaporizes until it reaches the rightmost heating sub-area 115, where the flux can be basically completely vaporized. The processing component 103 is then gradually cooled in each cooling zone sub-region 117, so that the solder paste on the processing component 103 is cooled and solidified into solder joints, thereby connecting the electronic component to the circuit board to complete the processing procedure. Finally, the processing element 103 is transported out of the furnace 110 from the right end of the transport channel 112 by the transport device 118 .

加工爐100中還包括數個換熱裝置120,換熱裝置120用於將爐膛110中的氣體(以下簡稱爐膛氣體)與外界空氣進行換熱,以冷卻爐膛110中被加熱後的爐膛氣體。具體來說,換熱裝置120具有換熱通道123,換熱通道123具有換熱通道入口121和換熱通道出口122。換熱通道123設置在爐膛110內部,以使得流經換熱通道123的外界空氣能夠與爐膛氣體進行熱交換。換熱通道入口121與外界連通,以使得外界的空氣能夠從換熱通道入口121進入換熱通道123內。換熱通道出口122連接至空氣排出管125,以使得流經換熱通道123換熱後的空氣能夠在空氣排出管125中匯合後一起排出。在本實施例中,每個加熱子區域115中各設置有一個換熱裝置120,以使得每個加熱子區域115內的氣體均能夠通過換熱裝置120與外界的空氣進行熱交換。作為一個示例,每個換熱裝置120設置在上爐膛102對應的加熱子區域115中。The processing furnace 100 also includes several heat exchange devices 120. The heat exchange devices 120 are used to exchange heat between the gas in the furnace 110 (hereinafter referred to as the furnace gas) and the outside air to cool the heated furnace gas in the furnace 110. Specifically, the heat exchange device 120 has a heat exchange channel 123, and the heat exchange channel 123 has a heat exchange channel inlet 121 and a heat exchange channel outlet 122. The heat exchange channel 123 is provided inside the furnace 110 so that the outside air flowing through the heat exchange channel 123 can exchange heat with the furnace gas. The heat exchange channel inlet 121 is connected to the outside world, so that the outside air can enter the heat exchange channel 123 from the heat exchange channel inlet 121 . The heat exchange channel outlet 122 is connected to the air discharge pipe 125 so that the heat-exchanged air flowing through the heat exchange channel 123 can be combined in the air discharge pipe 125 and then discharged together. In this embodiment, a heat exchange device 120 is provided in each heating sub-region 115 so that the gas in each heating sub-region 115 can exchange heat with the outside air through the heat exchange device 120 . As an example, each heat exchange device 120 is disposed in the corresponding heating sub-region 115 of the upper furnace 102 .

圖2A-圖2C圖示加熱區101的一個實施例的具體結構,用於說明加熱區101的外部結構。其中圖2A和圖2B圖示加熱區101中的三個加熱子區域115在兩個角度下的立體結構圖,圖2C圖示圖2A的俯視圖。如圖2A-圖2C所示,三個加熱子區域115沿著爐膛110的長度方向L並排設置,並且被支架216支撐,每個加熱子區域115的結構大致相同。本領域技藝人士可以理解的是,雖然圖中示出的加熱區101包括三個加熱子區域115,但是在其他實施例中,加熱區101可以包括更多或更少的加熱子區域115。輸送通道112貫穿三個加熱子區域115,並在加熱區101的前端形成入口端206,在加熱區101的後端形成出口端207。加工元件103能夠被輸送裝置118從入口端206輸送進入輸送通道112,依次經過三個加熱子區域115後,再從出口端207輸出。2A-2C illustrate the specific structure of one embodiment of the heating zone 101 for explaining the external structure of the heating zone 101. 2A and 2B illustrate three-dimensional structural views of the three heating sub-regions 115 in the heating area 101 at two angles, and FIG. 2C illustrates the top view of FIG. 2A. As shown in FIGS. 2A to 2C , three heating sub-regions 115 are arranged side by side along the length direction L of the furnace 110 and are supported by brackets 216 . The structure of each heating sub-region 115 is substantially the same. It will be understood by those skilled in the art that although the heating zone 101 shown in the figure includes three heating sub-regions 115, in other embodiments, the heating zone 101 may include more or fewer heating sub-regions 115. The conveying channel 112 runs through the three heating sub-areas 115 and forms an inlet end 206 at the front end of the heating area 101 and an outlet end 207 at the rear end of the heating area 101 . The processing element 103 can be conveyed by the conveying device 118 from the inlet end 206 into the conveying channel 112, passes through the three heating sub-areas 115 in sequence, and then is output from the outlet end 207.

每個加熱子區域115包括各自的加熱元件211以及一對分別設置在上爐膛102和下爐膛104中的風機213。加熱元件211為加熱棒,加熱棒從爐膛110的寬度方向W的左側(例如圖2A中的左側)向右插入每個加熱子區域115中,分別對每個加熱子區域115中的爐膛氣體進行加熱。在本實施例中,上爐膛102和下爐膛104中均設有加熱元件211,本領域技藝人士可以理解的是,也可以僅在上爐膛102或下爐膛104中的其中一個中設置加熱元件211。一對風機213分別設置在每個加熱子區域115的頂部和底部,用於驅動每個加熱子區域115內部的爐膛氣體流動,形成各自的氣體內循環通道(參見圖3A和圖3B中的氣體內循環通道335)。各個加熱子區域115中的爐膛氣體在各自的氣體內循環通道335中循環流動,以使得這些爐膛氣體能夠被加熱元件211均勻地加熱。Each heating sub-area 115 includes a respective heating element 211 and a pair of fans 213 respectively disposed in the upper furnace 102 and the lower furnace 104 . The heating element 211 is a heating rod. The heating rod is inserted into each heating sub-region 115 from the left side in the width direction W of the furnace 110 (for example, the left side in FIG. 2A ) to the right, and the furnace gas in each heating sub-region 115 is separately heated. Heat. In this embodiment, the heating element 211 is provided in both the upper furnace 102 and the lower furnace 104. Those skilled in the art can understand that the heating element 211 can also be provided in only one of the upper furnace 102 or the lower furnace 104. . A pair of fans 213 are respectively provided at the top and bottom of each heating sub-area 115 for driving the furnace gas flow inside each heating sub-area 115 to form respective gas internal circulation channels (see the gas in Figures 3A and 3B Internal circulation channel 335). The furnace gas in each heating sub-region 115 circulates in the respective internal gas circulation channel 335 so that the furnace gas can be uniformly heated by the heating element 211 .

換熱裝置120從爐膛110的寬度方向W的右側(例如圖2A中的右側)向左插入每個加熱子區域115中。換熱裝置120的換熱通道123伸入加熱子區域115內部,以與加熱子區域115中的爐膛氣體進行熱交換。換熱裝置120的換熱通道入口121和換熱通道出口122伸出加熱子區域115外部,並與外界連通。在本實施例中,換熱裝置120還包括離心風機214,離心風機214設置在換熱通道入口121處。在離心風機214的驅動下,外界空氣從換熱通道入口121進入換熱通道123中,流經換熱通道123以與加熱子區域115中的爐膛氣體進行熱交換後,從換熱通道出口122流出,並在空氣排出管125中匯合後排出。在本實施例中,本案的換熱裝置120能夠冷卻加熱子區域115中的氣體溫度,並且加熱流經換熱通道123的空氣,因此從空氣排出管215排出的空氣可能具有較高的溫度,本領域技藝人士可以根據實際需要將從空氣排出管215排出的空氣散熱或冷卻後再向外界排放。The heat exchange device 120 is inserted into each heating sub-region 115 from the right side in the width direction W of the furnace 110 (for example, the right side in FIG. 2A ) to the left. The heat exchange passage 123 of the heat exchange device 120 extends into the heating sub-area 115 to exchange heat with the furnace gas in the heating sub-area 115 . The heat exchange channel inlet 121 and the heat exchange channel outlet 122 of the heat exchange device 120 extend outside the heating sub-area 115 and are connected to the outside world. In this embodiment, the heat exchange device 120 also includes a centrifugal fan 214, which is disposed at the entrance 121 of the heat exchange channel. Driven by the centrifugal fan 214, the outside air enters the heat exchange channel 123 from the heat exchange channel inlet 121, flows through the heat exchange channel 123 to exchange heat with the furnace gas in the heating sub-area 115, and then flows from the heat exchange channel outlet 122 flow out, merge in the air discharge pipe 125 and then be discharged. In this embodiment, the heat exchange device 120 of this case can cool the gas temperature in the heating sub-area 115 and heat the air flowing through the heat exchange channel 123, so the air discharged from the air discharge pipe 215 may have a higher temperature. Those skilled in the art can dissipate or cool the air discharged from the air discharge pipe 215 according to actual needs before discharging it to the outside.

圖3A和圖3B圖示圖2A-圖2C中的加熱區101沿A-A線和沿B-B線的剖視圖,用於說明加熱區101的內部結構,圖3C圖示上部分隔件341的一個實施例的結構。為了便於顯示,圖3A和圖3B中僅示出輸送裝置118的一對軌道,隱去了輸送裝置118的其他部件。3A and 3B illustrate cross-sectional views of the heating zone 101 in FIGS. 2A-2C along lines A-A and B-B to illustrate the internal structure of the heating zone 101, and FIG. 3C illustrates an embodiment of the upper partition 341. structure. For ease of display, only a pair of rails of the conveying device 118 are shown in FIGS. 3A and 3B , and other components of the conveying device 118 are hidden.

如圖3A-圖3C所示,輸送裝置118的軌道沿著爐膛110的長度方向延伸,以輸送加工元件103依次穿過各個加熱子區域115。每個加熱子區域115中包括上部分隔件341和下部分隔件342,通過設置上部分隔件341和下部分隔件342,上爐膛102和下爐膛104的風機213能夠驅動加熱子區域115中的爐膛氣體循環流動,以形成氣體內循環通道335。具體來說,氣體內循環通道335包括形成在上爐膛102內部的上部吸氣通道333和上部排氣通道331,以及形成在下爐膛104內部的下部吸氣通道334和下部排氣通道332。其中圖3A圖示上部排氣通道331和下部排氣通道332,圖3B圖示上部吸氣通道333和下部吸氣通道334。在本實施例中,上部分隔件341和下部分隔件342形狀大致相同。進一步結合圖3C所示,上部分隔件341為在寬度方向W上的兩端具有開口345的盒體形狀,並在爐膛的長度方向L和寬度方向W上與爐膛110均具有一定間隔,以供爐膛氣體流過。As shown in FIGS. 3A to 3C , the track of the conveying device 118 extends along the length direction of the furnace 110 to convey the processing element 103 through each heating sub-region 115 in sequence. Each heating sub-region 115 includes an upper partition 341 and a lower partition 342. By providing the upper partition 341 and the lower partition 342, the fans 213 of the upper furnace 102 and the lower furnace 104 can drive the furnace gas in the heating sub-region 115. Circular flow to form an internal gas circulation channel 335. Specifically, the gas internal circulation channel 335 includes an upper air suction channel 333 and an upper exhaust channel 331 formed inside the upper furnace 102 , and a lower air suction channel 334 and a lower exhaust channel 332 formed inside the lower furnace 104 . Figure 3A illustrates the upper exhaust channel 331 and the lower exhaust channel 332, and Figure 3B illustrates the upper suction channel 333 and the lower suction channel 334. In this embodiment, the upper partition 341 and the lower partition 342 have substantially the same shape. As further shown in FIG. 3C , the upper partition 341 is in the shape of a box with openings 345 at both ends in the width direction W, and has a certain distance from the furnace 110 in both the length direction L and the width direction W of the furnace. Furnace gas flows through.

如圖3A所示,在每個加熱子區域115中,從上爐膛102的風機213的排氣口排出的爐膛氣體從爐膛110的長度方向L的兩側向下流動,經過多孔板343擴散後均勻地吹向輸送通道112內的加工元件103,以形成上部排氣通道331。並且從下爐膛104的風機213的排氣口排出的爐膛氣體從爐膛110的長度方向L的兩側向上流動,同樣經過多孔板344擴散後均勻地吹向輸送通道112內的加工元件103,以形成下部排氣通道332。As shown in FIG. 3A , in each heating sub-area 115 , the furnace gas discharged from the exhaust port of the fan 213 of the upper furnace 102 flows downward from both sides of the length direction L of the furnace 110 and is diffused through the porous plate 343 Blow uniformly to the processing element 103 in the conveying channel 112 to form an upper exhaust channel 331. And the furnace gas discharged from the exhaust port of the fan 213 of the lower furnace 104 flows upward from both sides of the length direction L of the furnace 110, is also diffused by the porous plate 344 and evenly blown to the processing element 103 in the conveying channel 112, so as to A lower exhaust passage 332 is formed.

如圖3B所示,在每個加熱子區域115中,輸送通道112內的爐膛氣體從爐膛110的寬度方向W的兩側向上流動後,再通過上部分隔件341的開口345向中部進入上部分隔件341內,流動至被上爐膛102的風機213的吸氣口接收,以形成上部吸氣通道333。同樣的,輸送通道112內的氣體從爐膛110的寬度方向W的兩側向下流動後,再通過下部分隔件342的開口346向中部進入下部分隔件342內,流動至被下爐膛104的風機213的吸氣口接收,以形成下部吸氣通道334。由此,在風機213的驅動下,每個加熱子區域115中的爐膛氣體能夠形成氣體內循環通道335,以使得爐膛氣體能夠在每個加熱子區域115中循環流動。As shown in FIG. 3B , in each heating sub-region 115 , the furnace gas in the conveying channel 112 flows upward from both sides of the width direction W of the furnace 110 , and then enters the upper partition toward the middle through the opening 345 of the upper partition 341 The air flows into the component 341 and is received by the suction port of the fan 213 of the upper furnace 102 to form an upper suction channel 333. Similarly, after the gas in the conveying channel 112 flows downward from both sides of the width direction W of the furnace 110, it then enters the lower partition 342 toward the middle through the opening 346 of the lower partition 342, and flows to the fan of the lower furnace 104. The suction port of 213 is received to form a lower suction channel 334. Therefore, driven by the fan 213, the furnace gas in each heating sub-area 115 can form an internal gas circulation channel 335, so that the furnace gas can circulate in each heating sub-area 115.

換熱裝置120的換熱通道123設置在上部吸氣通道333中,以使得氣體內循環通道335中的爐膛氣體在循環流動時需要流經換熱通道123,與換熱通道123中的空氣進行換熱。在本實施例中,加熱元件211從上部分隔件341的開口345和下部分隔件342的開口346分別插入上部分隔件341和下部分隔件342的盒體內。換熱裝置120的換熱通道123設置在上部分隔件341內的加熱元件211的上方。而下部分隔件342內不設置換熱裝置120的換熱通道123。The heat exchange channel 123 of the heat exchange device 120 is arranged in the upper suction channel 333, so that the furnace gas in the internal gas circulation channel 335 needs to flow through the heat exchange channel 123 when circulating, and interacts with the air in the heat exchange channel 123. Heat exchange. In this embodiment, the heating element 211 is inserted into the boxes of the upper partition 341 and the lower partition 342 from the opening 345 of the upper partition 341 and the opening 346 of the lower partition 342 respectively. The heat exchange channel 123 of the heat exchange device 120 is disposed above the heating element 211 in the upper partition 341 . The heat exchange channel 123 of the heat exchange device 120 is not provided in the lower partition 342 .

具體來說,換熱裝置120包括換熱管326,換熱管326具有管壁327,換熱通道123由管壁327圍成。管壁327的外表面能夠與爐膛氣體接觸,並且內表面能夠與換熱通道123中的空氣接觸,以使得換熱通道123內的空氣與換熱通道123外的爐膛氣體通過管壁327進行熱交換。在本實施例中,管壁為方形形狀,以儘量增大換熱管326與爐膛氣體的接觸面積。作為一個示例,換熱管326還包括數個翅片328,翅片328連接在換熱管326的管壁327內部,以增加換熱管326與換熱通道123內的空氣的接觸面積。Specifically, the heat exchange device 120 includes a heat exchange tube 326, the heat exchange tube 326 has a tube wall 327, and the heat exchange channel 123 is surrounded by the tube wall 327. The outer surface of the tube wall 327 can be in contact with the furnace gas, and the inner surface can be in contact with the air in the heat exchange channel 123, so that the air in the heat exchange channel 123 and the furnace gas outside the heat exchange channel 123 are heated through the tube wall 327. Exchange. In this embodiment, the tube wall is in a square shape to maximize the contact area between the heat exchange tube 326 and the furnace gas. As an example, the heat exchange tube 326 further includes a plurality of fins 328 , which are connected inside the tube wall 327 of the heat exchange tube 326 to increase the contact area between the heat exchange tube 326 and the air in the heat exchange channel 123 .

在一些加工爐中,下爐膛104中通常需要設置與輸送裝置118相關的輥筒等組件(圖中未示出),因此本實施例將換熱管326設置在上爐膛102對應的氣體內循環通道335中。根據具體的加工爐結構,在其他實施例中,在下爐膛104對應的氣體內循環通道335中也可以設置換熱管326。In some processing furnaces, rollers and other components related to the conveying device 118 usually need to be installed in the lower furnace 104 (not shown in the figure). Therefore, in this embodiment, the heat exchange tube 326 is arranged in the corresponding gas circulation channel in the upper furnace 102 335 in. Depending on the specific structure of the processing furnace, in other embodiments, heat exchange tubes 326 may also be provided in the gas internal circulation channel 335 corresponding to the lower furnace 104 .

本領域技藝人士可以理解的是,在本實施例中提供了上部分隔件和下部分隔件的一種結構的實施例。在其他實施例中,上部分隔件和下部分隔件可以具有其他的形狀和結構,並相應的使得氣體內循環通道具有不同的流動路徑。並且本案的換熱裝置也不限於實施例中的一種結構,根據爐膛氣體的不同流動路徑,本領域技藝人士也可以將換熱通道設計為不同的形狀和結構。僅需要保證爐膛氣體在內循環通道中流動時,需要流動經過相應的換熱管,與換熱通道中的空氣進行熱交換即可。Those skilled in the art can understand that this embodiment provides an embodiment of a structure of the upper partition and the lower partition. In other embodiments, the upper partition and the lower partition may have other shapes and structures, and correspondingly allow the gas internal circulation channel to have different flow paths. Moreover, the heat exchange device in this case is not limited to one structure in the embodiment. According to the different flow paths of the furnace gas, those skilled in the art can also design the heat exchange channels into different shapes and structures. It only needs to be ensured that when the furnace gas flows in the internal circulation channel, it needs to flow through the corresponding heat exchange tube and exchange heat with the air in the heat exchange channel.

圖4A-圖4E圖示換熱裝置120的具體結構。其中圖4A圖示換熱裝置120的立體結構圖,圖4B圖示換熱裝置120的另一個角度的立體分解圖,圖4C圖示換熱管326的俯視圖,圖4D和圖4E分別示出換熱管326沿C-C線和D-D線的剖視圖。如圖4A-圖4E所示,換熱管326為「U」形,包括並排設置的第一側部管436和第二側部管437,第一側部管436和第二側部管437為長度大致相同的方管形狀。第一側部管436的近端形成換熱通道入口121,第二側部管437的近端形成換熱通道出口122,第一側部管436的遠端和第二側部管427的遠端端通過連接管438相連並流體連通。第一側部管436、連接管438和第二側部管427的內部相互連通以共同形成換熱通道123。在本實施例中,換熱通道入口121垂直於換熱通道123的延伸方向設置在第一側部管436的端部,以便於與離心風機214的出風端流體連通,從而接收從離心風機214的出風端排出的空氣。換熱通道出口122垂直於換熱通道入口121設置在第二側部管437的頂部,以便於與其他換熱裝置120的換熱通道出口122通過空氣排出管125連接。圖4D圖示第二側部管437和換熱通道出口122的剖視圖,圖4E圖示第一側部管436和換熱通道入口121的剖視圖。4A-4E illustrate the specific structure of the heat exchange device 120. FIG. 4A illustrates a three-dimensional structural view of the heat exchange device 120, FIG. 4B illustrates an exploded perspective view of the heat exchange device 120 from another angle, FIG. 4C illustrates a top view of the heat exchange tube 326, and FIG. 4D and FIG. 4E respectively illustrate the heat exchange device 120. Cross-sectional views of the heat pipe 326 along lines C-C and D-D. As shown in Figures 4A to 4E, the heat exchange tube 326 is "U" shaped and includes a first side tube 436 and a second side tube 437 arranged side by side. The first side tube 436 and the second side tube 437 are Square tube shapes of approximately the same length. The proximal end of the first side tube 436 forms the heat exchange channel inlet 121, the proximal end of the second side tube 437 forms the heat exchange channel outlet 122, and the distal ends of the first side tube 436 and the second side tube 427 The ends are connected through connecting tubes 438 and are in fluid communication. The interiors of the first side tube 436 , the connecting tube 438 and the second side tube 427 are connected with each other to jointly form the heat exchange channel 123 . In this embodiment, the heat exchange channel inlet 121 is disposed at the end of the first side pipe 436 perpendicular to the extension direction of the heat exchange channel 123, so as to facilitate fluid communication with the air outlet end of the centrifugal fan 214, thereby receiving air from the centrifugal fan. The air discharged from the air outlet of 214. The heat exchange channel outlet 122 is arranged on the top of the second side pipe 437 perpendicularly to the heat exchange channel inlet 121 to facilitate connection with the heat exchange channel outlet 122 of other heat exchange devices 120 through the air discharge pipe 125 . 4D illustrates a cross-sectional view of the second side tube 437 and the heat exchange channel outlet 122, and FIG. 4E illustrates a cross-sectional view of the first side tube 436 and the heat exchange channel inlet 121.

翅片328設置在第一側部管436和第二側部管437內部,並沿著第一側部管436和第二側部管437的長度方向延伸。每個翅片328的一側邊緣連接至第一側部管436和第二側部管437的管壁327,另一側與相應的第一側部管436和第二側部管437的管壁327間隔一定距離,以供空氣流過。翅片328能夠增大換熱管326的管壁327與管內空氣的接觸面積,並且翅片328通過與管壁327連接,翅片328也可能夠傳導管壁327的熱量。The fins 328 are disposed inside the first side tube 436 and the second side tube 437 and extend along the length direction of the first side tube 436 and the second side tube 437 . One edge of each fin 328 is connected to the tube wall 327 of the first side tube 436 and the second side tube 437 , and the other edge is connected to the tube wall 327 of the corresponding first side tube 436 and the second side tube 437 . The walls 327 are spaced apart to allow air to flow through them. The fins 328 can increase the contact area between the tube wall 327 of the heat exchange tube 326 and the air in the tube, and by being connected to the tube wall 327, the fins 328 can also conduct heat from the tube wall 327.

在本實施例中,離心風機214特別適合於驅動外界空氣進入換熱通道123。離心風機214能夠提高外界空氣的壓力,使進入換熱通道123的空氣能夠順利在換熱通道123中熱交換並排出。通過設置離心風機214的參數,可以調節外界空氣進入換熱通道123的流速及流量,從而有利於通過熱交換將爐膛氣體的溫度調節至預設的溫度。而在無需降低爐膛氣體溫度時,關閉離心風機214即可。In this embodiment, the centrifugal fan 214 is particularly suitable for driving outside air into the heat exchange passage 123 . The centrifugal fan 214 can increase the pressure of the outside air, so that the air entering the heat exchange channel 123 can smoothly exchange heat in the heat exchange channel 123 and be discharged. By setting the parameters of the centrifugal fan 214, the flow rate and flow rate of the outside air entering the heat exchange channel 123 can be adjusted, thereby facilitating the adjustment of the temperature of the furnace gas to a preset temperature through heat exchange. When there is no need to lower the furnace gas temperature, the centrifugal fan 214 can be turned off.

外界空氣被離心風機214驅動從換熱通道入口121進入換熱通道123後,先如圖4E所示沿著第一側部管436的長度方向從左向右流動至連接管438,然後經過連接管438流入第二側部管437中。再如圖4D所示沿著第二側部管437的長度方向從右向左流動,最後從換熱通道出口122向上排出。After the outside air is driven by the centrifugal fan 214 and enters the heat exchange channel 123 from the heat exchange channel inlet 121, it first flows from left to right along the length direction of the first side pipe 436 to the connecting pipe 438 as shown in Figure 4E, and then flows through the connecting pipe 438. Tube 438 flows into second side tube 437 . Then, as shown in FIG. 4D , it flows from right to left along the length direction of the second side tube 437 , and is finally discharged upward from the heat exchange channel outlet 122 .

在加工爐中,對於不同的加工元件,可能對爐膛氣體的溫度具有不同的要求,特別是加熱區的爐膛氣體溫度會影響加工元件的加工品質,因此需要在加工前將加熱區中的爐膛氣體溫度調節至預定的溫度。當加工爐在連續加工加工元件時,如果爐膛氣體溫度低於後續加工元件需要的預定的溫度,可以直接通過加熱元件將爐膛氣體溫度加熱至預定的溫度。而當爐膛氣體溫度高於後續加工元件需要的預定的溫度時,則需要將爐膛氣體溫度降低至預定溫度。一般來說, 由於爐膛氣體的溫度通常較高,而外界的空氣溫度相對較低,降低爐膛氣體溫度是通過向爐膛中補充外界空氣來實現的。雖然通過氣體混合可以降低爐膛氣體溫度至預定的溫度,但是會對爐膛氣體中的成分造成影響。例如對於一些以基本上惰性的氣體(例如氮氣)為工作氣體的加工爐來說,向爐膛中補充外界空氣將會破壞爐膛氣體中的氧氣和氮氣含量。因此在爐膛氣體的溫度降低至後續加工元件需要的預定的溫度後,還需要再向爐膛中補充例如氮氣等惰性氣體,成本較高,而且耗時長。In a processing furnace, different processing components may have different requirements for the temperature of the furnace gas. In particular, the temperature of the furnace gas in the heating zone will affect the processing quality of the processing components. Therefore, it is necessary to remove the furnace gas in the heating zone before processing. The temperature is adjusted to the predetermined temperature. When the processing furnace is continuously processing processing components, if the furnace gas temperature is lower than the predetermined temperature required for subsequent processing of components, the furnace gas temperature can be directly heated to the predetermined temperature through the heating element. When the furnace gas temperature is higher than the predetermined temperature required for subsequent processing of components, the furnace gas temperature needs to be lowered to the predetermined temperature. Generally speaking, since the temperature of the furnace gas is usually high and the temperature of the outside air is relatively low, reducing the temperature of the furnace gas is achieved by supplementing the outside air into the furnace. Although the temperature of the furnace gas can be reduced to a predetermined temperature through gas mixing, it will affect the composition of the furnace gas. For example, for some processing furnaces that operate with a substantially inert gas (such as nitrogen), supplementing the furnace with outside air will destroy the oxygen and nitrogen content of the furnace gas. Therefore, after the temperature of the furnace gas is reduced to a predetermined temperature required for subsequent processing of components, it is necessary to replenish inert gas such as nitrogen into the furnace, which is costly and time-consuming.

本案提供了一種加工爐,可以方便地調節爐膛氣體的溫度,並且不會對爐膛氣體的成分造成影響。本案的加工爐中包括用於將爐膛氣體與外界空氣進行熱交換的換熱裝置,以通過熱交換來降低加熱區內的爐膛氣體溫度。當爐膛氣體溫度高於後續加工元件需要的預定溫度時,可以通過換熱裝置將爐膛中的高溫氣體與外界的低溫空氣進行換熱,從而達到將爐膛氣體溫度降低至預定的溫度的目的。而在無需降低爐膛氣體溫度時,關閉換熱裝置的離心風機即可停止外界空氣在換熱通道中流動,避免爐膛氣體的溫度降低,並且根據後續加工元件需要的預定溫度,選擇性地通過加熱元件加熱爐膛氣體。由此,本案的加工爐能夠方便快速地調節爐膛氣體的溫度。特別適合於需要快速將爐膛氣體的溫度從高溫調節至低溫的情況。This case provides a processing furnace that can easily adjust the temperature of the furnace gas without affecting the composition of the furnace gas. The processing furnace in this case includes a heat exchange device for heat exchange between the furnace gas and the outside air, so as to reduce the temperature of the furnace gas in the heating zone through heat exchange. When the furnace gas temperature is higher than the predetermined temperature required for subsequent processing of components, the heat exchange device can be used to exchange heat between the high-temperature gas in the furnace and the low-temperature air outside, thereby achieving the purpose of reducing the furnace gas temperature to the predetermined temperature. When there is no need to lower the temperature of the furnace gas, turning off the centrifugal fan of the heat exchange device can stop the outside air from flowing in the heat exchange channel to avoid the temperature of the furnace gas from lowering, and selectively heat the furnace gas according to the predetermined temperature required for subsequent processing components. The element heats the furnace gases. Therefore, the processing furnace in this case can adjust the temperature of the furnace gas conveniently and quickly. It is especially suitable for situations where the temperature of the furnace gas needs to be quickly adjusted from high temperature to low temperature.

並且,本案的加工爐內的換熱裝置不會影響爐膛氣體的成分,無需在降低爐膛中的氣體溫度後再調節氣體含量,特別適合於以基本上惰性的氣體為工作氣體的加工爐。Moreover, the heat exchange device in the processing furnace of this case will not affect the composition of the furnace gas, and there is no need to adjust the gas content after lowering the gas temperature in the furnace. It is particularly suitable for processing furnaces that use basically inert gas as the working gas.

儘管已經結合以上概述的實施例的實例描述了本案,但是對於本領域中至少具有普通技術的人員而言,各種替代方案、修改、變化、改進及/或基本等同方案,無論是已知的或是現在或可以不久預見的,都可能是顯而易見的。另外,本說明書中所描述的技術效果及/或技術問題是示例性而不是限制性的;所以本說明書中的披露可能用於解決其他技術問題和具有其他技術效果及/或可以解決其他技術問題。因此,如上陳述的本案的實施例的實例旨在是說明性而不是限制性的。在不背離本案的精神或範圍的情況下,可以進行各種改變。因此,本案旨在包括所有已知或較早開發的替代方案、修改、變化、改進及/或基本等同方案。Although the present invention has been described in connection with the examples of embodiments outlined above, various alternatives, modifications, variations, improvements and/or substantial equivalents, whether known or otherwise, will occur to those of at least ordinary skill in the art. It may be obvious whether it is now or can be foreseen in the near future. In addition, the technical effects and/or technical problems described in this specification are illustrative rather than restrictive; therefore, the disclosure in this specification may be used to solve other technical problems and have other technical effects and/or can solve other technical problems. . Accordingly, the examples of embodiments of the present invention set forth above are intended to be illustrative rather than restrictive. Various changes may be made without departing from the spirit or scope of the case. It is therefore intended to include all known or earlier developed alternatives, modifications, variations, improvements and/or substantial equivalents.

100:加工爐 101:加熱區 102:上爐膛 103:加工元件 104:下爐膛 105:冷卻區 108:阻隔箱 109:阻隔排氣區 110:爐膛 112:輸送通道 115:加熱子區域 117:冷卻區子區域 118:輸送裝置 120:換熱裝置 121:換熱通道入口 122:換熱通道出口 123:換熱通道 125:空氣排出管 206:入口端 207:出口端 211:加熱元件 213:風機 214:離心風機 216:支架 326:換熱管 327:管壁 328:翅片 331:上部排氣通道 332:下部排氣通道 333:上部吸氣通道 334:下部吸氣通道 335:氣體內循環通道 341:上部分隔件 342:下部分隔件 343:多孔板 344:多孔板 345:開口 346:開口 436:第一側部管 437:第二側部管 438:連接管 A-A:線 B-B:線 C-C:線 D-D:線 L:長度方向 W:寬度方向 100:Processing furnace 101:Heating area 102: Upper furnace 103: Processed components 104:Lower furnace 105: Cooling area 108: Barrier box 109: Block exhaust area 110:furnace 112:Conveyor channel 115: Heating sub-area 117: Cooling zone sub-area 118:Conveying device 120:Heat exchange device 121:Heat exchange channel entrance 122:Heat exchange channel exit 123:Heat exchange channel 125:Air discharge pipe 206: Entrance port 207:Export end 211:Heating element 213:Fan 214:Centrifugal fan 216: Bracket 326:Heat exchange tube 327: Pipe wall 328:Fins 331: Upper exhaust channel 332:Lower exhaust channel 333: Upper suction channel 334:Lower suction channel 335: Gas internal circulation channel 341: Upper partition 342:Lower partition 343:Porous plate 344:Porous plate 345:Open your mouth 346:Open your mouth 436:First side tube 437:Second side tube 438:Connecting pipe A-A:line B-B: line C-C: line D-D: Line L:Length direction W: Width direction

圖1為本案的加工爐的原理示意圖;Figure 1 is a schematic diagram of the principle of the processing furnace in this case;

圖2A和圖2B為圖1中的加熱區的一個實施例在兩個角度下的立體結構圖;Figures 2A and 2B are three-dimensional structural views of an embodiment of the heating zone in Figure 1 from two angles;

圖2C為圖2A的俯視圖;Figure 2C is a top view of Figure 2A;

圖3A為圖2C所示加熱區沿A-A線的剖視圖;Figure 3A is a cross-sectional view of the heating zone shown in Figure 2C along line A-A;

圖3B為圖2C所示加熱區沿B-B線的剖視圖;Figure 3B is a cross-sectional view of the heating zone shown in Figure 2C along line B-B;

圖3C為圖2C中的上部分隔件的立體結構圖;Figure 3C is a three-dimensional structural view of the upper partition in Figure 2C;

圖4A為圖2A中換熱裝置的立體結構圖;Figure 4A is a three-dimensional structural view of the heat exchange device in Figure 2A;

圖4B為圖4C的分解圖;Figure 4B is an exploded view of Figure 4C;

圖4C為圖4B中換熱管的俯視圖;Figure 4C is a top view of the heat exchange tube in Figure 4B;

圖4D為圖4C沿C-C線的剖視圖;Figure 4D is a cross-sectional view along line C-C of Figure 4C;

圖4E為圖4C沿D-D線的剖視圖。Figure 4E is a cross-sectional view along line D-D of Figure 4C.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without

102:上爐膛 102: Upper furnace

104:下爐膛 104:Lower furnace

112:輸送通道 112:Conveyor channel

121:換熱通道入口 121:Heat exchange channel entrance

122:換熱通道出口 122:Heat exchange channel exit

125:空氣排出管 125:Air discharge pipe

213:風機 213:Fan

214:離心風機 214:Centrifugal fan

Claims (10)

一種加工爐,其特徵在於包括: 爐膛(110),所述爐膛(110)包括加熱區(101)和冷卻區(105); 至少一個換熱裝置(120),所述換熱裝置(120)包括換熱通道(123),所述換熱通道(123)設置在所述加熱區(101)內,所述換熱通道(123)具有換熱通道入口(121)和換熱通道出口(122),所述換熱通道入口(121)和所述換熱通道出口(122)與外界流體連通,以使得外界的空氣能夠從所述換熱通道入口(121)進入所述換熱通道(123),流經所述換熱通道(123)後從所述換熱通道出口(122)流出; 其中所述換熱裝置(120)被配置為能夠使所述加熱區(101)中的氣體與所述換熱通道(123)中的空氣進行熱交換。 A processing furnace, characterized by including: Furnace (110), which includes a heating zone (101) and a cooling zone (105); At least one heat exchange device (120), the heat exchange device (120) includes a heat exchange channel (123), the heat exchange channel (123) is arranged in the heating zone (101), the heat exchange channel (123) 123) It has a heat exchange channel inlet (121) and a heat exchange channel outlet (122). The heat exchange channel inlet (121) and the heat exchange channel outlet (122) are in fluid communication with the outside world, so that the outside air can flow from The heat exchange channel inlet (121) enters the heat exchange channel (123), flows through the heat exchange channel (123) and then flows out from the heat exchange channel outlet (122); The heat exchange device (120) is configured to enable heat exchange between the gas in the heating zone (101) and the air in the heat exchange channel (123). 根據請求項1之加工爐,其中: 所述換熱裝置(120)包括換熱管(326),所述換熱管(326)包括管壁(327),所述換熱通道(123)由所述管壁(327)圍成,並且所述管壁(327)與所述加熱區(101)中的氣體接觸,以使得所述加熱區(101)中的氣體和所述換熱通道(123)中的空氣通過所述管壁(327)進行熱交換。 Processing furnace according to claim 1, wherein: The heat exchange device (120) includes a heat exchange tube (326), the heat exchange tube (326) includes a tube wall (327), the heat exchange channel (123) is surrounded by the tube wall (327), and the heat exchange channel (123) is surrounded by the tube wall (327). The tube wall (327) is in contact with the gas in the heating zone (101), so that the gas in the heating zone (101) and the air in the heat exchange channel (123) pass through the tube wall (327) ) for heat exchange. 根據請求項2之加工爐,其中: 所述爐膛(110)中包括氣體內循環通道(335),所述爐膛(110)被配置為使得所述爐膛(110)中的氣體在所述氣體內循環通道(335)中流動,所述換熱管(326)設置在氣體內循環通道(335)中,以與所述氣體內循環通道(335)中的氣體進行熱交換。 Processing furnace according to claim 2, wherein: The furnace (110) includes an internal gas circulation channel (335), and the furnace (110) is configured such that the gas in the furnace (110) flows in the internal gas circulation channel (335). The heat exchange tube (326) is arranged in the gas internal circulation channel (335) to perform heat exchange with the gas in the gas internal circulation channel (335). 根據請求項3之加工爐,其中: 所述爐膛(110)包括上爐膛(102)和下爐膛(104),所述換熱管(326)設置在所述上爐膛(102)中。 Processing furnace according to claim 3, wherein: The furnace (110) includes an upper furnace (102) and a lower furnace (104), and the heat exchange tube (326) is arranged in the upper furnace (102). 根據請求項4之加工爐,其中: 所述氣體內循環通道(335)包括上部吸氣通道(333)、上部排氣通道(331)、下部吸氣通道(334)和下部排氣通道(332),所述氣體內循環通道(335)包括上部吸氣通道(333)、上部排氣通道(331)、下部吸氣通道(334)和下部排氣通道(332),所述上部吸氣通道(333)和所述上部排氣通道(331)設置在所述上爐膛(102)中,所述下部吸氣通道(334)和所述下部排氣通道(332)設置在所述下爐膛(104)中,其中所述換熱管(326)設置在所述上部吸氣通道(333)中。 Processing furnace according to claim 4, wherein: The gas internal circulation channel (335) includes an upper suction channel (333), an upper exhaust channel (331), a lower suction channel (334) and a lower exhaust channel (332). The gas internal circulation channel (335) ) includes an upper suction channel (333), an upper exhaust channel (331), a lower suction channel (334) and a lower exhaust channel (332), the upper suction channel (333) and the upper exhaust channel (331) is provided in the upper furnace (102), the lower suction channel (334) and the lower exhaust channel (332) are provided in the lower furnace (104), wherein the heat exchange tube ( 326) is provided in the upper suction channel (333). 根據請求項1之加工爐,其中: 所述加工爐(100)還包括空氣排出管(125),每個所述換熱裝置(120)的所述換熱通道出口(122)連通至所述空氣排出管(125),以使得熱交換完成後的空氣匯合後排出。 Processing furnace according to claim 1, wherein: The processing furnace (100) also includes an air discharge pipe (125), and the heat exchange channel outlet (122) of each heat exchange device (120) is connected to the air discharge pipe (125), so that the heat After the exchange is completed, the air is combined and discharged. 根據請求項1之加工爐,其中: 所述換熱裝置(120)還包括風機(214),所述風機(214)被配置為驅動所述空氣在所述換熱通道(123)中流動,以使得從所述換熱通道入口(121)流入的空氣能夠從所述換熱通道出口(122)流出。 Processing furnace according to claim 1, wherein: The heat exchange device (120) also includes a fan (214) configured to drive the air to flow in the heat exchange channel (123), so that the air flows from the heat exchange channel inlet (214). 121) The inflowing air can flow out from the heat exchange channel outlet (122). 根據請求項2之加工爐,其中: 所述換熱裝置(120)還包括數個翅片(328),所述翅片(328)設置在所述換熱管(326)內,並且與所述管壁(327)連接。 Processing furnace according to claim 2, wherein: The heat exchange device (120) also includes several fins (328), which are arranged in the heat exchange tube (326) and connected to the tube wall (327). 根據請求項8之加工爐,其中: 所述換熱管(326)包括並排設置的第一側部管(436)和第二側部管(437),所述第一側部管(436)和所述第二側部管(437)的一端連通,另一端分別形成所述換熱通道入口(121)和所述換熱通道出口(122),其中所述翅片(328)沿著所述第一側部管(436)和所述第二側部管(437)延伸的方向分別設置在所述第一側部管(436)和所述第二側部管(437)中。 Processing furnace according to claim 8, wherein: The heat exchange tube (326) includes a first side tube (436) and a second side tube (437) arranged side by side. The first side tube (436) and the second side tube (437) One end is connected, and the other end forms the heat exchange channel inlet (121) and the heat exchange channel outlet (122) respectively, wherein the fins (328) are along the first side tube (436) and the The extending directions of the second side tube (437) are respectively arranged in the first side tube (436) and the second side tube (437). 根據請求項1之加工爐,其中: 所述加熱區(101)包括數個加熱子區域(115),其中每個所述加熱子區域(115)中設置一個所述換熱裝置(120)。 Processing furnace according to claim 1, wherein: The heating area (101) includes several heating sub-areas (115), wherein one heat exchange device (120) is provided in each heating sub-area (115).
TW112114019A 2022-05-30 2023-04-14 Processing furnace TW202402431A (en)

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US4462577A (en) * 1982-12-16 1984-07-31 C.I. Hayes Inc. Apparatus for gas cooling work parts under high pressure in a continuous heat treating vacuum furnace
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