TW202341312A - Inner lead bonding apparatus and inner lead bonding method - Google Patents

Inner lead bonding apparatus and inner lead bonding method Download PDF

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Publication number
TW202341312A
TW202341312A TW111113753A TW111113753A TW202341312A TW 202341312 A TW202341312 A TW 202341312A TW 111113753 A TW111113753 A TW 111113753A TW 111113753 A TW111113753 A TW 111113753A TW 202341312 A TW202341312 A TW 202341312A
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temperature
difference
long
side inner
value
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TW111113753A
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Chinese (zh)
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TWI810887B (en
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李逸奇
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南茂科技股份有限公司
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Priority to CN202210779819.7A priority patent/CN116960011A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
    • H01L24/78Apparatus for connecting with wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/85Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies and for methods related thereto
    • H01L2224/78Apparatus for connecting with wire connectors
    • H01L2224/781Means for controlling the bonding environment, e.g. valves, vacuum pumps
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/85Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
    • H01L2224/85053Bonding environment
    • H01L2224/85095Temperature settings

Abstract

An inner lead bonding apparatus includes a stage, a bonding tool, a temperature controlling module, an image capturing module and a processor. The stage is configured to carry a flexible package tape having a plurality of packaging units. Each packaging unit has a chip bonding region and a plurality of inner leads in the chip bonding region. The plurality of inner leads has a total pitch in a direction parallel to a long side of the chip bonding region. The bonding tool is configured to receive a chip, move toward the stage and exert a force to mount the chip in the chip bonding region so that bumps of the chip are correspondingly bonded to the inner leads. The temperature controlling module is configured to adjust a temperature of the stage to a bonding temperature. The image capturing module is configured to capture an image of the chip bonding region. The processor is coupled to the image capturing module, and is configured to obtain a reference distance relevant to the total pitch according to the image and to determine if the bonding temperature is to be a predetermined temperature value or a compensated temperature after computing the reference distance and comparing.

Description

內引腳接合裝置及內引腳接合方法Internal pin bonding device and internal pin bonding method

本發明是有關於一種內引腳接合裝置及內引腳接合方法。The invention relates to an inner pin bonding device and an inner pin bonding method.

現有技術中,使用薄膜覆晶封裝(chip on film,COF)方式進行晶片封裝的製程,是採用包括多個封裝單元的整卷式可撓性封裝捲帶,以捲對捲(reel to reel)的傳輸方式,依序將晶片設置於多個封裝單元上。詳細而言,晶片的主動面上設置有多個凸塊,可撓性封裝捲帶的各個封裝單元內設置有多個線路,各個線路具有內引腳,以供各個凸塊接合於其上,即為所謂的內引腳接合(inner lead bonding,ILB)製程。現行的內引腳接合一般是採用熱壓合(thermal compression)的方式進行,使晶片上的凸塊與內引腳產生共晶接合(eutectic bonding)而達到電性連接。In the existing technology, the process of chip packaging using chip on film (COF) method uses a whole roll of flexible packaging tape including multiple packaging units, reel to reel. The transmission method sequentially places the chips on multiple packaging units. Specifically, multiple bumps are provided on the active surface of the chip, and multiple circuits are provided in each packaging unit of the flexible packaging tape. Each circuit has internal pins for each bump to be bonded to it. It is the so-called inner lead bonding (ILB) process. The current internal pin bonding is generally performed by thermal compression, so that the bumps on the chip and the internal pins generate eutectic bonding to achieve electrical connection.

圖8是依照習知技術的內引腳接合方法的三種不同情境的內引腳接合示意圖。值得注意的是,因可撓性封裝捲帶的線路製作的製程能力(例如線路蝕刻能力)的限制,在同一捲可撓性封裝捲帶中,相同設計的這些封裝單元的內引腳,在實際製作完成後可能存在不同程度的位置偏移,致使沿著晶片接合區的長邊排列的多個長邊內引腳的總間距(例如多個長邊內引腳的相對兩最外側的長邊內引腳之間的距離)實際上存在差異。請參照圖8,在現行的製程中,同一捲產品於內引腳接合時的接合溫度皆設定為相同值。然而,在相同的接合溫度設定之下,當長邊內引腳12的總間距L1符合預定設計範圍時(如圖8(a)所示),各個長邊內引腳12接合於對應的凸塊22的位置會位於預定接合位置,而與凸塊22形成良好接點。當長邊內引腳12的總間距L2較小時(如圖8(b)所示),各個長邊內引腳12接合於對應的凸塊22的位置會較預定接合位置內縮(即長邊內引腳12向晶片20的中央偏移)。當長邊內引腳12的總間距L3較大時(如圖8(c)所示),各個長邊內引腳12接合於對應的凸塊22的位置會較預定接合位置外擴(即長邊內引腳12向晶片20的兩側偏移)。若長邊內引腳的偏移量超出規格則可能導致封裝結構的電性異常或失效。如此情況下,整捲的可撓性封裝捲帶的多個封裝單元難以達到一致且穩定的內引腳接合品質,使得製造良率無法有效提升。8 is a schematic diagram of internal pin bonding in three different scenarios according to the internal pin bonding method of the prior art. It is worth noting that due to limitations in the circuit manufacturing process capabilities (such as circuit etching capabilities) of flexible packaging tapes, in the same flexible packaging tape, the inner pins of these packaging units of the same design are After the actual production is completed, there may be varying degrees of positional deviation, resulting in the total spacing of multiple long-side internal pins arranged along the long side of the wafer bonding area (for example, the relative length of the two outermost long-side pins of multiple long-side internal pins). distance between pins within the edge) actually makes a difference. Please refer to Figure 8. In the current manufacturing process, the bonding temperatures of the same roll of products when the inner pins are bonded are all set to the same value. However, under the same bonding temperature setting, when the total spacing L1 of the long-side inner pins 12 meets the predetermined design range (as shown in FIG. 8(a) ), each long-side inner pin 12 is bonded to the corresponding protrusion. The position of the block 22 will be at a predetermined engagement position, thereby forming a good contact point with the bump 22 . When the total spacing L2 of the long-side inner pins 12 is small (as shown in FIG. 8(b) ), the position where each long-side inner pin 12 is joined to the corresponding bump 22 will be retracted from the predetermined joining position (i.e. Pins 12 within the long side are offset toward the center of wafer 20). When the total distance L3 between the long-side inner pins 12 is larger (as shown in FIG. 8(c) ), the position where each long-side inner pin 12 is joined to the corresponding bump 22 will expand outward from the predetermined joining position (i.e. Long side inner pins 12 are offset to both sides of the wafer 20). If the offset of the pins on the long side exceeds the specification, it may cause electrical abnormalities or failure of the package structure. Under such circumstances, it is difficult for the multiple packaging units of the entire roll of flexible packaging tape to achieve consistent and stable internal pin bonding quality, making it impossible to effectively improve the manufacturing yield.

本發明提供一種內引腳接合裝置及內引腳接合方法,其可使可撓性封裝捲帶的多個封裝單元維持一致且穩定的內引腳接合品質。The present invention provides an inner pin bonding device and an inner pin bonding method, which can maintain consistent and stable inner pin bonding quality for multiple packaging units of a flexible packaging tape.

本發明的一種內引腳接合裝置包括承載平台、壓合頭、溫度控制模組、影像擷取模組及處理器。承載平台用以承載可撓性封裝捲帶,其中可撓性封裝捲帶具有多個封裝單元。各封裝單元具有晶片接合區及位於晶片接合區內的多個內引腳。多個內引腳包括沿著晶片接合區的相對二個長邊排列的多個長邊內引腳且多個長邊內引腳在平行於二個長邊的方向上具有總間距,各封裝單元依序配置於承載平台上,且承載平台至少對應於配置在承載平台上的封裝單元的晶片接合區。壓合頭用以接收晶片且移動地設置於承載平台上方並對應於配置在承載平台上的封裝單元。壓合頭用以朝承載平台移動並施加壓力使晶片設置於封裝單元的晶片接合區內,且晶片上的多個凸塊與多個內引腳對應接合。溫度控制模組用以調整承載平台的溫度至接合溫度。影像擷取模組可移動地設置於承載平台上方,並用以擷取配置在承載平台上的封裝單元的晶片接合區的影像。處理器耦接影像擷取模組,用以依據影像取得相應於總間距的參考距離,並計算參考距離與標準距離之間的差值,依據差值判斷承載平台的接合溫度並計算溫度補償值,其中當差值的絕對值小於或等於預設差值時,接合溫度為預設溫度值,當差值的絕對值大於預設差值時,接合溫度為預設溫度值與溫度補償值的和。An internal pin bonding device of the present invention includes a carrying platform, a pressing head, a temperature control module, an image capture module and a processor. The carrying platform is used to carry the flexible packaging tape, wherein the flexible packaging tape has a plurality of packaging units. Each package unit has a chip bonding area and a plurality of inner pins located in the chip bonding area. The plurality of inner pins include a plurality of long-side inner pins arranged along two opposite long sides of the chip bonding area, and the plurality of long-side inner pins have a total spacing in a direction parallel to the two long sides. Each package The units are sequentially arranged on the carrying platform, and the carrying platform at least corresponds to the chip bonding area of the packaging unit arranged on the carrying platform. The pressing head is used to receive the wafer and is movably disposed above the carrying platform and corresponds to the packaging unit arranged on the carrying platform. The pressing head is used to move toward the carrying platform and apply pressure so that the chip is placed in the chip bonding area of the packaging unit, and the plurality of bumps on the chip are correspondingly bonded to the plurality of inner pins. The temperature control module is used to adjust the temperature of the bearing platform to the bonding temperature. The image capturing module is movably disposed above the carrying platform and is used to capture images of the chip bonding area of the packaging unit arranged on the carrying platform. The processor is coupled to the image capture module to obtain a reference distance corresponding to the total distance based on the image, and calculate the difference between the reference distance and the standard distance. Based on the difference, the joint temperature of the bearing platform is determined and the temperature compensation value is calculated. , where when the absolute value of the difference is less than or equal to the preset difference, the joining temperature is the preset temperature value; when the absolute value of the difference is greater than the preset difference, the joining temperature is the preset temperature value and the temperature compensation value and.

本發明的一種內引腳接合方法包括下列步驟。傳輸具有多個封裝單元的可撓性封裝捲帶,使各封裝單元依序配置於承載平台上,其中各封裝單元具有晶片接合區及位於晶片接合區內的多個內引腳。多個內引腳包括沿著晶片接合區的相對二個長邊排列的多個長邊內引腳且多個長邊內引腳在平行於二個長邊的方向上具有一總間距,承載平台至少對應於配置在承載平台上的封裝單元的晶片接合區。拾取晶片放置於壓合頭,晶片具有多個凸塊。擷取配置在承載平台上的封裝單元的晶片接合區的影像。依據影像取得相應於總間距的參考距離。計算參考距離與標準距離之間的差值。根據差值判斷承載平台的接合溫度並計算溫度補償值,其中當差值的絕對值小於或等於預設差值時,接合溫度為預設溫度值,當差值的絕對值大於預設差值時,接合溫度為預設溫度值與溫度補償值的和。調整承載平台的溫度至接合溫度。施予壓合頭壓力使晶片設置於配置在承載平台上的封裝單元的晶片接合區內,且晶片的多個凸塊與多個內引腳對應接合。An internal pin bonding method of the present invention includes the following steps. The flexible packaging tape with a plurality of packaging units is transported so that each packaging unit is sequentially arranged on the carrying platform, wherein each packaging unit has a chip bonding area and a plurality of inner pins located in the chip bonding area. The plurality of inner pins include a plurality of long-side inner pins arranged along two opposite long sides of the chip bonding area, and the plurality of long-side inner pins have a total spacing in a direction parallel to the two long sides, carrying The platform at least corresponds to the wafer bonding area of the packaging unit arranged on the carrying platform. The wafer is picked up and placed on the bonding head. The wafer has multiple bumps. Capture an image of the chip bonding area of the packaging unit arranged on the carrying platform. Obtain the reference distance corresponding to the total spacing based on the image. Calculate the difference between the reference distance and the standard distance. Determine the joint temperature of the bearing platform based on the difference and calculate the temperature compensation value. When the absolute value of the difference is less than or equal to the preset difference, the joint temperature is the preset temperature value. When the absolute value of the difference is greater than the preset difference, the joint temperature is the preset temperature. When , the joint temperature is the sum of the preset temperature value and the temperature compensation value. Adjust the temperature of the load bearing platform to the joint temperature. Applying pressure to the bonding head causes the chip to be placed in the chip bonding area of the packaging unit arranged on the carrying platform, and the plurality of bumps of the chip are correspondingly bonded to the plurality of inner pins.

基於上述,本揭露的內引腳接合裝置及接合方法會依據封裝單元的長邊內引腳的總間距(相應於長邊內引腳的參考距離)來據以調整承載平台的接合溫度,如此配置,可確保晶片分別與長邊內引腳的總間距(相應於長邊內引腳的參考距離)具有差異的多個封裝單元接合時,各個封裝單元的內引腳與晶片的凸塊的接合位置的偏移量可維持在容許範圍內,不會因內引腳外擴偏移或內縮偏移而影響內引腳接合的良率。因此,本揭露的內引腳接合裝置及接合方法可使得整卷的可撓性封裝捲帶的多個封裝單元維持一致且穩定的內引腳接合品質,以提升整體製造良率。Based on the above, the inner pin bonding device and bonding method of the present disclosure will adjust the bonding temperature of the carrying platform according to the total spacing of the long side inner pins of the packaging unit (corresponding to the reference distance of the long side inner pins), so that The configuration can ensure that when the chip is bonded to multiple packaging units with different total distances between the long side inner pins (corresponding to the reference distance of the long side inner pins), the distance between the inner pins of each packaging unit and the bumps of the chip is The offset of the bonding position can be maintained within the allowable range, and the bonding yield of the inner pins will not be affected by the expansion or contraction of the inner pins. Therefore, the internal pin bonding device and bonding method of the present disclosure can maintain consistent and stable internal pin bonding quality for multiple packaging units of the entire roll of flexible packaging tape, thereby improving the overall manufacturing yield.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之各實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如:「上」、「下」、「前」、「後」、「左」、「右」等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明,而並非用來限制本發明。並且,在下列各實施例中,相同或相似的元件將採用相同或相似的標號。The aforementioned and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of each embodiment with reference to the drawings. Directional terms mentioned in the following embodiments, such as "up", "down", "front", "back", "left", "right", etc., are only for reference to the directions in the attached drawings. Accordingly, the directional terms used are illustrative and not limiting of the invention. Furthermore, in the following embodiments, the same or similar elements will be given the same or similar numbers.

圖1是依照本發明的一實施例的一種內引腳接合裝置的示意圖。圖2是依照本發明的一實施例的一種內引腳接合裝置的局部示意圖。圖3是依照本發明的一實施例的晶片接合內引腳的剖面示意圖。請同時參照圖1至圖3,在一些實施例中,內引腳接合裝置100包括承載平台110、壓合頭120、影像擷取模組130、溫度控制模組140及處理器150。在一實施例中,承載平台110可用以承載可撓性封裝捲帶200,其中,可撓性封裝捲帶200可具有彼此相鄰排列的多個封裝單元220。各個封裝單元220可具有一晶片接合區R1,以供晶片300設置於其內。詳細而言,在本實施例中,各個封裝單元220可包括可撓性基材221與設置於可撓性基材221上的多個線路222,其中,各個線路222具有一內引腳222a,且這些線路222的這些內引腳222a位於晶片接合區R1內。也就是說,各個封裝單元220可具有位於晶片接合區R1內的多個內引腳222a,以供晶片300接合於其上。進一步而言,請參照圖3,各個封裝單元220更可包含防銲層223,防銲層223局部覆蓋多個線路222且暴露出晶片接合區R1及這些內引腳222a。在一實施例中,可撓性基材221可為一種電絕緣性薄膜,其材質例如是聚醯亞胺(polyimide, PI)等,其具有任意彎曲的可撓性,以利捲帶式輸送。FIG. 1 is a schematic diagram of an internal pin bonding device according to an embodiment of the present invention. FIG. 2 is a partial schematic diagram of an internal pin bonding device according to an embodiment of the present invention. FIG. 3 is a schematic cross-sectional view of an inner pin of a chip bonding device according to an embodiment of the present invention. Please refer to FIGS. 1 to 3 simultaneously. In some embodiments, the inner pin bonding device 100 includes a carrying platform 110 , a pressing head 120 , an image capture module 130 , a temperature control module 140 and a processor 150 . In one embodiment, the carrying platform 110 may be used to carry the flexible packaging tape 200 , wherein the flexible packaging tape 200 may have a plurality of packaging units 220 arranged adjacent to each other. Each packaging unit 220 may have a chip bonding region R1 for the chip 300 to be disposed therein. Specifically, in this embodiment, each packaging unit 220 may include a flexible base material 221 and a plurality of circuits 222 provided on the flexible base material 221, wherein each circuit 222 has an inner pin 222a, And the inner pins 222a of the lines 222 are located in the chip bonding region R1. That is to say, each package unit 220 may have a plurality of inner pins 222a located in the chip bonding region R1 for the chip 300 to be bonded thereon. Further, referring to FIG. 3 , each package unit 220 may further include a solder mask 223 that partially covers a plurality of circuits 222 and exposes the chip bonding area R1 and the inner pins 222 a. In one embodiment, the flexible base material 221 can be an electrically insulating film made of, for example, polyimide (PI), which has the flexibility to bend at will to facilitate belt-and-roll conveyance. .

請同時參照圖1及圖3,在一實施例中,可撓性封裝捲帶200的多個封裝單元220可經由輸送裝置170依序傳送至承載平台110上。舉例而言,輸送裝置170可包括用以承載及輸送可撓性封裝捲帶200的輸送軌道172以及兩個分別設置於輸送軌道172的相對兩端的捲帶轉盤174、176。如此,可撓性封裝捲帶200的兩端可分別捲繞於捲帶轉盤174、176上,藉由轉動捲帶轉盤174、176以透過張力帶動可撓性封裝捲帶200沿輸送軌道172移動,以使可撓性封裝捲帶200的各個封裝單元220依序配置於承載平台110上。在本實施例中,承載平台110至少對應於配置在承載平台110上的封裝單元220的晶片接合區R1,以在後續的內引腳接合製程中對封裝單元220的晶片接合區R1提供支撐。Please refer to FIGS. 1 and 3 simultaneously. In one embodiment, multiple packaging units 220 of the flexible packaging tape 200 can be sequentially transported to the carrying platform 110 via the conveying device 170 . For example, the conveying device 170 may include a conveying track 172 for carrying and conveying the flexible packaging tape 200 and two tape turntables 174 and 176 respectively disposed at opposite ends of the conveying track 172 . In this way, the two ends of the flexible packaging tape 200 can be wound on the tape turntables 174 and 176 respectively. By rotating the tape turntables 174 and 176, the flexible packaging tape 200 can be driven to move along the conveyor track 172 through tension. , so that each packaging unit 220 of the flexible packaging tape 200 is sequentially arranged on the carrying platform 110 . In this embodiment, the carrying platform 110 at least corresponds to the wafer bonding area R1 of the packaging unit 220 disposed on the carrying platform 110 to provide support for the wafer bonding area R1 of the packaging unit 220 in the subsequent internal pin bonding process.

接著,可例如利用拾取及置放(pick and place)裝置(例如晶粒吸嘴C)自晶圓Wf拾取晶片300,並將晶片300置放於壓合頭120上,其中,拾取晶片300的方式可包括真空吸取,但並不以此為限。晶片300具有分別對應內引腳222a的多個凸塊320。舉例而言,凸塊320可包括電鍍凸塊,其材料可包括金、銅、鎳、銀或其任意組合。Then, the wafer 300 can be picked up from the wafer Wf, for example, using a pick and place device (such as the die suction nozzle C), and the wafer 300 can be placed on the bonding head 120 , where the wafer 300 is picked up. The method may include vacuum suction, but is not limited to this. The chip 300 has a plurality of bumps 320 respectively corresponding to the inner pins 222a. For example, the bumps 320 may include electroplated bumps whose material may include gold, copper, nickel, silver, or any combination thereof.

在一些實施例中,壓合頭120可移動地設置於承載平台110上方。具體而言,壓合頭120的位置可對應於配置在承載平台110上的封裝單元220。壓合頭120用以接收晶片300,並在接收晶片300後,朝向承載平台110移動,並施加壓力使晶片300設置於封裝單元220的晶片接合區R1內,且晶片300上的多個凸塊320分別與封裝單元220的多個內引腳222a對應接合。In some embodiments, the pressing head 120 is movably disposed above the carrying platform 110 . Specifically, the position of the pressing head 120 may correspond to the packaging unit 220 configured on the carrying platform 110 . The pressing head 120 is used to receive the wafer 300, and after receiving the wafer 300, moves toward the carrying platform 110, and applies pressure to dispose the wafer 300 in the wafer bonding area R1 of the packaging unit 220, and the plurality of bumps on the wafer 300 320 are respectively joined to the plurality of inner pins 222a of the packaging unit 220.

一般而言,晶片300接合內引腳222a例如是採用熱壓合方式,也就是,壓合頭120升溫至預設溫度(例如約460℃~480℃)並接收晶片300,接著,承載平台110升溫至預設接合溫度(例如約110℃~150℃),最後,壓合頭120朝承載平台110的方向施加壓力使晶片300上的凸塊320與內引腳222a對應接合。在一些實施例中,溫度控制模組140可用以調整承載平台110的溫度至接合溫度。在一實施例中,溫度控制模組140可內置於例如承載平台110。又,在溫度控制模組140中可包括加熱器等溫度調整裝置。如此配置,便可藉由溫度控制模組140將承載平台110加熱升溫至預定的接合溫度,以進行內引腳接合。Generally speaking, the chip 300 is bonded to the inner pins 222a by, for example, thermal pressing. That is, the pressing head 120 is heated to a preset temperature (for example, about 460°C~480°C) and receives the wafer 300. Then, the loading platform 110 The temperature is raised to a preset bonding temperature (for example, about 110° C. to 150° C.). Finally, the pressing head 120 applies pressure toward the bearing platform 110 to bond the bumps 320 on the chip 300 with the inner pins 222 a correspondingly. In some embodiments, the temperature control module 140 can be used to adjust the temperature of the carrying platform 110 to the bonding temperature. In one embodiment, the temperature control module 140 may be built into the carrying platform 110 , for example. In addition, the temperature control module 140 may include a temperature adjustment device such as a heater. With this configuration, the temperature control module 140 can be used to heat the carrying platform 110 to a predetermined bonding temperature to perform internal pin bonding.

圖4是依照本發明的一實施例的封裝單元的晶片接合區的示意圖。圖5是依照本發明的一實施例的內引腳接合裝置的影像擷取模組所擷取的影像的示意圖。應說明的是,圖4中的防銲層是採用透視繪法呈現,以更清楚呈現其下方的結構。請參照圖2、圖4及圖5,在一些實施例中,影像擷取模組130可移動地設置於承載平台110上方,並用以擷取配置在承載平台110上的封裝單元220的晶片接合區R1的影像IM。具體而言,在使用壓合頭120將晶片300設置於晶片接合區R1內之前,影像擷取模組130可先移動至承載平台110上方,以擷取封裝單元220的晶片接合區R1的影像IM。影像擷取模組130可例如對晶片接合區R1中的一或多個區域(例如圖4所示的定位框A1及A2)擷取影像。在本實施例中,擷取影像的區域可例如位於晶片接合區R1的一個對角線上的二個角落,換句話說,影像擷取模組130所擷取的影像IM可如圖4所示包括位於晶片接合區R1的一個對角線上的二個角落的定位框A1及A2。當然,本實施例僅用以舉例說明,本揭露並不限制擷取影像的區域的位置及數量。此外,影像擷取模組130所擷取的影像IM(例如定位框A1及A2)例如可作為內引腳接合製程中對位時之參考依據。FIG. 4 is a schematic diagram of a chip bonding area of a packaging unit according to an embodiment of the present invention. FIG. 5 is a schematic diagram of an image captured by an image capture module of an internal pin bonding device according to an embodiment of the present invention. It should be noted that the solder mask layer in Figure 4 is presented using a perspective drawing method to more clearly present the structure below it. Please refer to FIG. 2, FIG. 4 and FIG. 5. In some embodiments, the image capture module 130 is movably disposed above the carrying platform 110 and is used to capture the chip bonding of the packaging unit 220 arranged on the carrying platform 110. Image IM of area R1. Specifically, before using the pressure bonding head 120 to place the chip 300 in the chip bonding area R1, the image capture module 130 can first move above the carrying platform 110 to capture the image of the chip bonding area R1 of the packaging unit 220. IM. The image capturing module 130 may, for example, capture images of one or more areas (eg, positioning frames A1 and A2 shown in FIG. 4 ) in the chip bonding area R1. In this embodiment, the image capturing area may be located, for example, at two corners on a diagonal line of the chip bonding area R1. In other words, the image IM captured by the image capturing module 130 may be as shown in FIG. 4 It includes positioning frames A1 and A2 located at two corners on a diagonal line of the wafer bonding area R1. Of course, this embodiment is only for illustrative purposes, and the present disclosure does not limit the location and number of regions for capturing images. In addition, the image IM captured by the image capture module 130 (such as the positioning frames A1 and A2) can be used as a reference for alignment in the internal pin bonding process.

在一實施例中,內引腳接合裝置100的影像擷取模組130可具有多個影像擷取裝置,其可例如分別設置於對應晶片接合區R1的一個對角線上的二個角落,以同時擷取如圖5所示的兩個定位框A1及A2的影像IM。當然,在其他實施例中,影像擷取模組130也可具有一個影像擷取裝置,其可自由移動於二個定位框A1及A2之間,以分別擷取如圖5所示的兩個定位框A1及A2的影像IM。當然,本實施例僅用以舉例說明,影像擷取模組130可依實際需求擷取晶片接合區R1中任何位置的一或多個影像。In one embodiment, the image capture module 130 of the internal pin bonding device 100 may have a plurality of image capture devices, which may be respectively disposed at two corners on a diagonal corresponding to the chip bonding region R1 to At the same time, the images IM of the two positioning frames A1 and A2 shown in Figure 5 are captured. Of course, in other embodiments, the image capture module 130 may also have an image capture device that can move freely between the two positioning frames A1 and A2 to capture the two images shown in Figure 5 respectively. Position the images IM of frames A1 and A2. Of course, this embodiment is only for illustration, and the image capture module 130 can capture one or more images at any position in the chip bonding area R1 according to actual needs.

具體而言,在本實施例中,封裝單元220的晶片接合區R1對應晶片300而具有二個相對的長邊與二個相對的短邊。封裝單元220的多個內引腳222a可包括沿著二個長邊相鄰排列的多個長邊內引腳222a1與沿著二個短邊相鄰排列的多個短邊內引腳222a2。Specifically, in this embodiment, the chip bonding region R1 of the packaging unit 220 has two opposite long sides and two opposite short sides corresponding to the chip 300 . The plurality of inner pins 222a of the packaging unit 220 may include a plurality of long-side inner pins 222a1 adjacently arranged along two long sides and a plurality of short-side inner pins 222a2 adjacently arranged along two short sides.

在本實施例中,影像擷取模組130所擷取的影像IM中的各個定位框A1、A2內可包括M個長邊內引腳222a1,且各個定位框A1、A2的一個邊緣位於第M個長邊內引腳222a1與第M+1個長邊內引腳222a1之間,其中M大於1。此外,各個定位框A1、A2內還可包括N個短邊內引腳222a2,且各個定位框A1、A2的另一邊緣位於第N個短邊內引腳222a2與第N+1個短邊內引腳222a2之間,其中N大於1。換言之,各個定位框A1、A2內可包括至少2個長邊內引腳222a1及至少2個短邊內引腳222a2。舉例來說,如圖5所示,在本實施例中,各個定位框A1、A2內分別包括6個長邊內引腳222a1與2個短邊內引腳222a2,也就是M等於6,N等於2。而各個定位框A1、A2的一個邊緣(即平行於長邊內引腳222a1的邊緣)位於第6個長邊內引腳222a1與第7個(即第6+1個)長邊內引腳222a1之間,各個定位框A1、A2的另一邊緣(即平行於短邊內引腳222a2的邊緣)位於第2個短邊內引腳222a2與第3個(即第2+1個)短邊內引腳222a2之間。換句話說,各個定位框A1、A2內限制只會包括6個長邊內引腳222a1與2個短邊內引腳222a2。值得一提的是,定位框A1內所包括的長邊內引腳222a1與短邊內引腳222a2的數量與定位框A2內所包括的長邊內引腳222a1與短邊內引腳222a2的數量可以相同或不相同,本發明對此不加以限制。In this embodiment, each positioning frame A1 and A2 in the image IM captured by the image capture module 130 may include M long-side internal pins 222a1, and one edge of each positioning frame A1 and A2 is located at the Between the M long-side inner pins 222a1 and the M+1 long-side inner pin 222a1, where M is greater than 1. In addition, each positioning frame A1, A2 may also include N short side inner pins 222a2, and the other edge of each positioning frame A1, A2 is located between the Nth short side inner pin 222a2 and the N+1th short side. between internal pins 222a2, where N is greater than 1. In other words, each positioning frame A1 and A2 may include at least two long-side inner pins 222a1 and at least two short-side inner pins 222a2. For example, as shown in Figure 5, in this embodiment, each positioning frame A1, A2 includes six long-side inner pins 222a1 and two short-side inner pins 222a2, that is, M equals 6, N equal to 2. And one edge of each positioning frame A1, A2 (ie, the edge parallel to the long side inner pin 222a1) is located between the 6th long side inner pin 222a1 and the 7th (ie, 6+1) long side inner pin. 222a1, the other edge of each positioning frame A1, A2 (that is, the edge parallel to the short side inner pin 222a2) is located between the second short side inner pin 222a2 and the third (ie, the 2+1) short side between pins 222a2 within the edge. In other words, each positioning frame A1 and A2 is limited to include only 6 long-side inner pins 222a1 and 2 short-side inner pins 222a2. It is worth mentioning that the number of the long-side inner pins 222a1 and the short-side inner pins 222a2 included in the positioning frame A1 is the same as the number of the long-side inner pins 222a1 and short-side inner pins 222a2 included in the positioning frame A2. The numbers may be the same or different, and the present invention is not limited thereto.

請同時參照圖1、圖4及圖5,在一實施例中,多個長邊內引腳222a1在平行於晶片接合區R1的二個長邊的方向上具有總間距L,也就是位於最外側的兩個長邊內引腳222a1(如圖4中的方框Y1及方框Y2所框選的兩個長邊內引腳222a1)在平行於二個長邊的方向上的距離。在一些實施例中,處理器150耦接影像擷取模組130,以依據影像擷取模組130所擷取的影像IM取得相應於此總間距L的參考距離Lr。在一實施例中,參考距離Lr為二個定位框A1、A2的中心點C1、C2在平行於二個長邊的方向上的距離。舉例而言,在本實施例中,處理器150依據影像擷取模組130於定位框A1及A2所擷取的影像IM(如圖5所示)取得二個定位框A1、A2分別的中心點C1、C2,處理器150便可據此計算出中心點C1、C2在平行於長邊的方向上的距離,以獲得參考距離Lr。由於各個定位框A1、A2內限制只會包括M個長邊內引腳222a1與N個短邊內引腳222a2,且各個定位框A1、A2設定為固定尺寸,當封裝單元220的多個長邊內引腳222a1向兩側外擴偏移(即總間距L較大)時,影像擷取模組130所擷取到的定位框A1、A2也會分別向兩側移動,此時,處理器150依據定位框A1、A2的影像IM取得的參考距離Lr也會較大。相反地,當封裝單元220的多個長邊內引腳222a1向中央內縮偏移(即總間距L較小)時,定位框A1、A2也會分別向中央移動,此時,取得的參考距離Lr也會較小。當然,本實施例用以取得相應於長邊內引腳222a1的總間距L的參考距離Lr的方式僅用以舉例說明,本揭露並不限制取得相應於總間距L的參考距離Lr的方式。在其他實施例中,處理器150也可直接取得總間距L,並以此總間距L進行後續的計算。Please refer to Figures 1, 4 and 5 at the same time. In one embodiment, the plurality of long-side inner pins 222a1 have a total spacing L in a direction parallel to the two long sides of the chip bonding area R1, that is, at the most The distance between the two outer long side inner pins 222a1 (the two long side inner pins 222a1 selected by the box Y1 and the box Y2 in Figure 4) in a direction parallel to the two long sides. In some embodiments, the processor 150 is coupled to the image capture module 130 to obtain the reference distance Lr corresponding to the total distance L according to the image IM captured by the image capture module 130 . In one embodiment, the reference distance Lr is the distance between the center points C1 and C2 of the two positioning frames A1 and A2 in a direction parallel to the two long sides. For example, in this embodiment, the processor 150 obtains the respective centers of the two positioning frames A1 and A2 based on the images IM captured by the image capture module 130 in the positioning frames A1 and A2 (as shown in FIG. 5 ). Points C1 and C2, the processor 150 can calculate the distance between the center points C1 and C2 in the direction parallel to the long side based on this to obtain the reference distance Lr. Since each positioning frame A1 and A2 is limited to include only M long-side inner pins 222a1 and N short-side inner pins 222a2, and each positioning frame A1 and A2 is set to a fixed size, when the multiple long-side pins of the packaging unit 220 When the inner pin 222a1 expands and deviates to both sides (that is, the total distance L is larger), the positioning frames A1 and A2 captured by the image capture module 130 will also move to both sides respectively. At this time, the processing The reference distance Lr obtained by the detector 150 based on the images IM of the positioning frames A1 and A2 will also be larger. On the contrary, when the multiple long-side inner pins 222a1 of the packaging unit 220 are retracted and shifted toward the center (that is, the total distance L is smaller), the positioning frames A1 and A2 will also move toward the center respectively. At this time, the obtained reference The distance Lr will also be smaller. Of course, the method used in this embodiment to obtain the reference distance Lr corresponding to the total spacing L of the long-side inner pins 222a1 is only for illustration, and the present disclosure does not limit the method of obtaining the reference distance Lr corresponding to the total spacing L. In other embodiments, the processor 150 may also directly obtain the total distance L, and use the total distance L to perform subsequent calculations.

圖6是依照本發明的一實施例的內引腳接合方法對於多個封裝單元所計算出的內引腳的參考距離與承載平台的接合溫度的關係示意圖。請參照圖1及圖6,圖6中的多個黑點分別代表處理器150所計算出的多個封裝單元220的長邊內引腳222a1的多個參考距離Lrn,其中n為大於零的正整數,例如n = 1, 2, 3, 4, …(以此類推)。處理器150可據以計算各個參考距離Lrn與這些封裝單元220的長邊內引腳222a1的參考距離Lrn的標準距離Lr0之間的差值Dn(即Dn = Lrn-Lr0)。具體而言,在本實施例中,內引腳接合裝置100更可具有儲存電路180,其可用以儲存封裝單元220及/或晶片300的標準(預設)尺寸資訊,例如,這些封裝單元220的長邊內引腳222a1的參考距離Lrn的標準距離Lr0,也就是二個定位框A1、A2的中心點C1、C2在平行於長邊的方向上的標準距離。如此,處理器150耦接儲存電路180以讀取這些封裝單元220的長邊內引腳222a1的標準距離Lr0,並將其與所計算得到的各個封裝單元220的參考距離Lrn進行比對,以得到兩者的差值Dn。FIG. 6 is a schematic diagram of the relationship between the reference distance of the inner pins and the bonding temperature of the loading platform calculated for multiple packaging units by the inner pin bonding method according to an embodiment of the present invention. Please refer to FIG. 1 and FIG. 6 . The multiple black dots in FIG. 6 respectively represent the multiple reference distances Lrn of the pins 222a1 in the long sides of the multiple package units 220 calculated by the processor 150 , where n is greater than zero. Positive integers, such as n = 1, 2, 3, 4, … (and so on). The processor 150 can calculate the difference Dn between each reference distance Lrn and the standard distance Lr0 of the reference distance Lrn of the pins 222a1 in the long sides of these packaging units 220 (ie, Dn = Lrn-Lr0). Specifically, in this embodiment, the internal pin bonding device 100 may further have a storage circuit 180 , which may be used to store standard (default) size information of the packaging unit 220 and/or the chip 300 , for example, these packaging units 220 The reference distance Lrn of the pin 222a1 within the long side is the standard distance Lr0, which is the standard distance between the center points C1 and C2 of the two positioning frames A1 and A2 in the direction parallel to the long side. In this way, the processor 150 is coupled to the storage circuit 180 to read the standard distance Lr0 of the pins 222a1 in the long sides of these packaging units 220, and compare it with the calculated reference distance Lrn of each packaging unit 220, so as to Get the difference Dn between the two.

在一實施例中,當計算出的參考距離Lrn與標準距離Lr0之間的差值Dn的絕對值小於或等於預設差值D0時,代表此封裝單元220的長邊內引腳222a1的參考距離Lrn與標準距離Lr0的差異尚在容許範圍內,耦接處理器150的控制器160便可據以控制溫度控制模組140將承載平台110的接合溫度Tn控制為預設溫度值T0。在本實施例中,此預設溫度值T0也可儲存於儲存電路180。舉例來說,如圖6的方框P1的實施例所示,計算出的長邊內引腳222a1的參考距離Lr1與標準距離Lr0之間的差值D1的絕對值小於預設差值D0,也就是,參考距離Lr1落在容許範圍內(即參考距離上限UL與參考距離下限LL之間)。因此,承載平台110的接合溫度T1控制在預設溫度值T0。In one embodiment, when the absolute value of the difference Dn between the calculated reference distance Lrn and the standard distance Lr0 is less than or equal to the preset difference D0, it represents the reference of the pin 222a1 in the long side of the package unit 220 The difference between the distance Lrn and the standard distance Lr0 is still within the allowable range. The controller 160 coupled to the processor 150 can control the temperature control module 140 accordingly to control the joint temperature Tn of the carrying platform 110 to the preset temperature value T0. In this embodiment, the preset temperature value T0 can also be stored in the storage circuit 180 . For example, as shown in the embodiment of block P1 in FIG. 6 , the absolute value of the calculated difference D1 between the reference distance Lr1 and the standard distance Lr0 of the long-side inner pin 222a1 is less than the preset difference D0. That is, the reference distance Lr1 falls within the allowable range (that is, between the upper limit of the reference distance UL and the lower limit of the reference distance LL). Therefore, the bonding temperature T1 of the carrying platform 110 is controlled at the preset temperature value T0.

在一實施例中,當上述差值Dn的絕對值大於預設差值D0時,代表此封裝單元220的長邊內引腳222a1的參考距離Lrn與標準距離Lr0的差異已超出容許範圍(即高於參考距離上限UL或低於參考距離下限LL)。此時,處理器150可依據此差值Dn計算出溫度補償值Tcn,控制器160便可據以控制溫度控制模組140將承載平台110的接合溫度Tn設定為預設溫度值T0與溫度補償值Tcn的和。舉例來說,如圖6的方框P2的實施例所示,當上述差值D2的絕對值大於預設差值D0且此差值D2為負值時,代表此封裝單元220的長邊內引腳222a1的參考距離Lr2小於標準距離Lr0,且兩者之間的差異已超出容許範圍,也就是參考距離Lr2低於可容許的參考距離下限LL。此情況下,若仍將承載平台110的接合溫度控制在預設溫度值T0,有可能導致長邊內引腳222a1接合於對應的凸塊320的位置較預定接合位置內縮偏移(即向晶片300的中央偏移)。因此,處理器150會依據此差值D2計算出一正值的溫度補償值Tc2,也就是將承載平台110的接合溫度T2(預設溫度值T0與溫度補償值Tc2的和)調整為高於預設溫度值T0。藉由調高承載平台110的接合溫度T2,使得可撓性基材221因熱膨脹產生的伸展量變大,以補償可撓性基材221上的長邊內引腳222a1原本過小的參考距離Lr2(相應於長邊內引腳222a1的總間距L)。In one embodiment, when the absolute value of the difference Dn is greater than the preset difference D0, it means that the difference between the reference distance Lrn and the standard distance Lr0 of the long side pin 222a1 of the package unit 220 has exceeded the allowable range (i.e. Higher than the upper limit of the reference distance UL or lower than the lower limit of the reference distance LL). At this time, the processor 150 can calculate the temperature compensation value Tcn based on the difference Dn, and the controller 160 can control the temperature control module 140 accordingly to set the joint temperature Tn of the carrying platform 110 to the preset temperature value T0 and the temperature compensation value. The sum of the values Tcn. For example, as shown in the embodiment of block P2 in FIG. 6 , when the absolute value of the difference D2 is greater than the preset difference D0 and the difference D2 is a negative value, it means that the long side of the packaging unit 220 is within The reference distance Lr2 of the pin 222a1 is less than the standard distance Lr0, and the difference between the two exceeds the allowable range, that is, the reference distance Lr2 is lower than the allowable reference distance lower limit LL. In this case, if the bonding temperature of the bearing platform 110 is still controlled at the preset temperature value T0, it may cause the long-side inner pin 222a1 to be bonded to the corresponding bump 320 and deviate from the predetermined bonding position (ie, toward the predetermined bonding position). center offset of wafer 300). Therefore, the processor 150 will calculate a positive temperature compensation value Tc2 based on the difference D2, that is, the joint temperature T2 of the carrying platform 110 (the sum of the preset temperature value T0 and the temperature compensation value Tc2) is adjusted to be higher than Preset temperature value T0. By increasing the bonding temperature T2 of the bearing platform 110, the expansion amount of the flexible base material 221 due to thermal expansion becomes larger to compensate for the originally too small reference distance Lr2 ( Corresponds to the total spacing L) of the pins 222a1 within the long side.

相反地,如圖6的方框P3的實施例所示,當上述差值D3的絕對值大於預設差值D0且此差值D3為正值時,代表此封裝單元220的長邊內引腳222a1的參考距離Lr3大於標準距離Lr0,且兩者之間的差異已超出容許範圍,也就是參考距離Lr3高於可容許的參考距離上限UL。此情況下,若仍將承載平台110的接合溫度控制在預設溫度值T0,有可能導致長邊內引腳222a1接合於對應的凸塊320的位置較預定接合位置外擴偏移(即向晶片300的兩側偏移)。因此,處理器150會依據此差值D3計算出一負值的溫度補償值Tc3,也就是將承載平台110的接合溫度T3(預設溫度值T0與溫度補償值Tc3的和)調整為低於預設溫度值T0。藉由調低承載平台110的接合溫度T3,使得可撓性基材221因熱膨脹產生的伸展量變小,以補償可撓性基材221上的長邊內引腳222a1原本過大的參考距離Lr3(相應於長邊內引腳222a1的總間距L)。On the contrary, as shown in the embodiment of block P3 in FIG. 6 , when the absolute value of the difference D3 is greater than the preset difference D0 and the difference D3 is a positive value, it means that the long side of the package unit 220 is internally leaded. The reference distance Lr3 of the foot 222a1 is greater than the standard distance Lr0, and the difference between the two exceeds the allowable range, that is, the reference distance Lr3 is higher than the allowable upper limit of the reference distance UL. In this case, if the bonding temperature of the carrying platform 110 is still controlled at the preset temperature value T0, it may cause the position of the long side inner pin 222a1 to be bonded to the corresponding bump 320 to be outwardly deviated from the predetermined bonding position (ie, toward the predetermined bonding position). The two sides of the wafer 300 are offset). Therefore, the processor 150 will calculate a negative temperature compensation value Tc3 based on the difference D3, that is, the joint temperature T3 of the carrying platform 110 (the sum of the preset temperature value T0 and the temperature compensation value Tc3) is adjusted to be lower than Preset temperature value T0. By lowering the bonding temperature T3 of the load-bearing platform 110, the amount of expansion of the flexible base material 221 due to thermal expansion is reduced to compensate for the originally excessive reference distance Lr3 ( Corresponds to the total spacing L) of the pins 222a1 within the long side.

在處理器150依據上述方法得到承載平台110的接合溫度Tn並調整承載平台110的溫度至所得到的接合溫度Tn後,耦接處理器150的控制器160便可控制壓合頭120朝承載平台110移動,並施予壓合頭120壓力使晶片300設置於封裝單元220的晶片接合區R1內,且晶片300的凸塊320與封裝單元220的內引腳222a對應接合。After the processor 150 obtains the bonding temperature Tn of the bearing platform 110 according to the above method and adjusts the temperature of the bearing platform 110 to the obtained bonding temperature Tn, the controller 160 coupled to the processor 150 can control the pressing head 120 toward the bearing platform. 110 moves and applies pressure to the pressing head 120 to dispose the chip 300 in the chip bonding area R1 of the packaging unit 220, and the bumps 320 of the chip 300 are correspondingly bonded with the inner pins 222a of the packaging unit 220.

圖7是圖6中的三種不同情境的內引腳的參考距離、承載平台的接合溫度以及內引腳的偏移量的曲線示意圖。具體而言,圖7是對應圖6的方框P1、P2及P3的實施例的三種不同情境的示意圖。舉例來說,請參照圖7,對於長邊內引腳222a1的參考距離Lr1落在容許範圍內(方框P1)、長邊內引腳222a1的參考距離Lr2小於可容許的參考距離下限LL(方框P2)以及長邊內引腳222a1的參考距離Lr3大於可容許的參考距離上限UL(方框P3)的三個實施例,分別將承載平台110的接合溫度T1控制在預設溫度值T0、接合溫度T2調整為高於預設溫度值T0以及接合溫度T3調整為低於預設溫度值T0,如此情況下,三個實施例的內引腳222a接合凸塊320後所量測到的長邊內引腳222a1的接合位置可具有較一致的偏移量S0,其中偏移量S0可為長邊內引腳222a1的一容許偏移量範圍。因此,本揭露的內引腳接合裝置100及接合方法可確保晶片300在與長邊內引腳222a1的參考距離Lrn(相應於長邊內引腳222a1的總間距L)具有差異的多個封裝單元220接合時,其內引腳222a(特別是長邊內引腳222a1)在接合凸塊320後的偏移量可維持在容許範圍內,不會因內引腳222a外擴偏移或內縮偏移而影響內引腳接合的良率,以維持較為一致且穩定的內引腳接合品質。FIG. 7 is a schematic curve diagram of the reference distance of the inner pins, the joint temperature of the bearing platform, and the offset of the inner pins in three different scenarios in FIG. 6 . Specifically, FIG. 7 is a schematic diagram of three different scenarios corresponding to the embodiment of blocks P1, P2 and P3 of FIG. 6 . For example, please refer to Figure 7. The reference distance Lr1 of the long side pin 222a1 falls within the allowable range (box P1), and the reference distance Lr2 of the long side pin 222a1 is less than the allowable reference distance lower limit LL ( Box P2) and the three embodiments in which the reference distance Lr3 of the long side inner pin 222a1 is greater than the allowable upper limit of the reference distance UL (box P3) respectively control the bonding temperature T1 of the carrying platform 110 at the preset temperature value T0 , the bonding temperature T2 is adjusted to be higher than the preset temperature value T0 and the bonding temperature T3 is adjusted to be lower than the preset temperature value T0. In this case, the inner pin 222a of the three embodiments is measured after the bump 320 is bonded. The bonding position of the long-side inner pin 222a1 may have a relatively consistent offset S0, where the offset S0 may be an allowable offset range of the long-side inner pin 222a1. Therefore, the inner pin bonding device 100 and the bonding method of the present disclosure can ensure that the chip 300 has multiple packages with differences in the reference distance Lrn from the long side inner pins 222a1 (corresponding to the total spacing L of the long side inner pins 222a1). When the unit 220 is joined, the offset of the inner pins 222a (especially the long-side inner pins 222a1) after joining the bumps 320 can be maintained within the allowable range, and will not be caused by the outward expansion or inner deflection of the inner pins 222a. Shrinkage offset affects the yield of internal pin bonding, so as to maintain a more consistent and stable internal pin bonding quality.

請再參照圖6,當處理器150在根據上述差值Dn對承載平台110的接合溫度Tn進行補償(即接合溫度調整為高於或低於預設溫度值T0),並以壓合頭120使晶片300的凸塊320與內引腳222a對應接合後,處理器150會將承載平台110的接合溫度Tn調整回預設溫度值T0,再接著進行下一個封裝單元220的內引腳接合。然而,在一些實施例中,當針對連續X個封裝單元220分別調整承載平台110的接合溫度Tn至預設溫度值T0與溫度補償值Tcn的和時,特別是連續X個封裝單元220的溫度補償值Tcn皆為正值(即接合溫度皆調整為高於預設溫度值T0)或者皆為負值(即接合溫度皆調整為低於預設溫度值T0)時,處理器150即根據這些連續X個封裝單元220的接合溫度Tn計算並更改預設溫度值,例如是將預設溫度值更改為這些連續X個封裝單元220的接合溫度Tn的平均值。在一實施例中,X可例如大於或等於3。之後,再以這個更改後的預設溫度值T0’繼續進行後續的封裝單元220的內引腳接合。舉例來說,如圖6的方框P4的實施例所示,方框P4中,連續三個封裝單元220的長邊內引腳222a1的參考距離Lr4-1、Lr4-2、Lr4-3與標準距離Lr0之間的差值D4-1、D4-2、D4-3的絕對值皆大於預設差值D0且這些差值D4-1、D4-2、D4-3皆為正值,也就是連續三個封裝單元220的長邊內引腳222a1的參考距離Lr4-1、Lr4-2、Lr4-3皆大於可容許的參考距離上限UL,如此,處理器150便會連續三次地依據這些差值D4-1、D4-2、D4-3的大小計算出皆為負值的溫度補償值Tc4-1、Tc4-2、Tc4-3,而溫度控制模組140也會連續三次地將承載平台110的溫度調整為小於溫度預設值T0的接合溫度T4-1、T4-2、T4-3(預設溫度值T0與溫度補償值Tc4-1、Tc4-2、Tc4-3的和)。前兩次調降承載平台110的溫度至接合溫度T4-1、T4-2時,處理器150分別在完成內引腳接合製程後會將承載平台110的接合溫度Tn調整回預設溫度值T0,再接著進行下一個封裝單元220的內引腳接合。然而,在第三次調降承載平台110的溫度至接合溫度T4-3並完成內引腳接合製程後,後續的封裝單元220將被認定其長邊內引腳222a1的參考距離Lrn(相應於長邊內引腳的總間距L)皆發生相同方向的變異,也就是長邊內引腳222a1的參考距離Lrn皆大於可容許的參考距離上限UL。因此,處理器150即根據這三個封裝單元220的接合溫度T4-1、T4-2、T4-3將原本的預設溫度值T0更改為這三個封裝單元220的接合溫度T4-1、T4-2、T4-3的平均值。之後,處理器150即以這個更改後的預設溫度值T0’進行後續的封裝單元220的內引腳接合。Please refer to FIG. 6 again. When the processor 150 compensates the bonding temperature Tn of the bearing platform 110 according to the above-mentioned difference Dn (that is, the bonding temperature is adjusted to be higher or lower than the preset temperature value T0), and the pressing head 120 After the bumps 320 of the chip 300 are bonded to the inner pins 222a correspondingly, the processor 150 will adjust the bonding temperature Tn of the carrying platform 110 back to the preset temperature value T0, and then proceed to bond the inner pins of the next package unit 220. However, in some embodiments, when the bonding temperature Tn of the carrying platform 110 is adjusted to the sum of the preset temperature value T0 and the temperature compensation value Tcn for the consecutive When the compensation values Tcn are all positive values (that is, the joint temperatures are adjusted to be higher than the preset temperature value T0) or are both negative values (that is, the joint temperatures are adjusted to be lower than the preset temperature value T0), the processor 150 will The bonding temperature Tn of the X consecutive package units 220 is calculated and changed to the preset temperature value, for example, the preset temperature value is changed to the average value of the bonding temperature Tn of the X consecutive package units 220 . In one embodiment, X may be greater than or equal to 3, for example. Afterwards, the subsequent inner pin bonding of the packaging unit 220 is continued with this modified preset temperature value T0'. For example, as shown in the embodiment of block P4 in FIG. 6 , in block P4, the reference distances Lr4-1, Lr4-2, Lr4-3 of the long-side inner pins 222a1 of three consecutive packaging units 220 and The absolute values of the differences D4-1, D4-2 and D4-3 between the standard distances Lr0 are all greater than the preset difference D0 and these differences D4-1, D4-2 and D4-3 are all positive values, also That is, the reference distances Lr4-1, Lr4-2, and Lr4-3 of the long-side internal pins 222a1 of three consecutive package units 220 are all greater than the allowable upper limit of the reference distance UL. In this case, the processor 150 will perform three consecutive measurements based on these values. The difference values D4-1, D4-2, and D4-3 are used to calculate the temperature compensation values Tc4-1, Tc4-2, and Tc4-3, all of which are negative, and the temperature control module 140 will also carry the load three times in a row. The temperature of the platform 110 is adjusted to the joining temperatures T4-1, T4-2, and T4-3 that are less than the preset temperature value T0 (the sum of the preset temperature value T0 and the temperature compensation values Tc4-1, Tc4-2, and Tc4-3) . When the temperature of the bearing platform 110 is lowered to the bonding temperatures T4-1 and T4-2 for the first two times, the processor 150 will adjust the bonding temperature Tn of the bearing platform 110 back to the preset temperature value T0 after completing the inner pin bonding process. , and then the inner pin bonding of the next package unit 220 is performed. However, after the temperature of the carrying platform 110 is lowered to the bonding temperature T4-3 for the third time and the inner pin bonding process is completed, the subsequent packaging unit 220 will be determined to be the reference distance Lrn of the long side inner pin 222a1 (corresponding to The total spacing L) of the pins on the long side all changes in the same direction, that is, the reference distance Lrn of the pins 222a1 on the long side is greater than the allowable upper limit of the reference distance UL. Therefore, the processor 150 changes the original preset temperature value T0 to the joining temperatures T4-1, T4-2, and T4-3 of the three packaging units 220. The average value of T4-2 and T4-3. Afterwards, the processor 150 uses the modified preset temperature value T0' to perform subsequent internal pin bonding of the packaging unit 220.

綜上所述,本揭露的內引腳接合裝置及接合方法會依據封裝單元的長邊內引腳的總間距(相應於長邊內引腳的參考距離)來據以調整承載平台的接合溫度,如此配置,可確保晶片分別與長邊內引腳的總間距(相應於長邊內引腳的參考距離)具有差異的多個封裝單元接合時,各個封裝單元的內引腳與晶片的凸塊的接合位置的偏移量可維持在容許範圍內,不會因內引腳外擴偏移或內縮偏移而影響內引腳接合的良率。因此,本揭露的內引腳接合裝置及接合方法可使得整卷的可撓性封裝捲帶的多個封裝單元維持一致且穩定的內引腳接合品質,以提升整體製造良率。In summary, the inner pin bonding device and bonding method of the present disclosure will adjust the bonding temperature of the carrying platform according to the total spacing of the long side inner pins of the packaging unit (corresponding to the reference distance of the long side inner pins). , such a configuration can ensure that when the chip is bonded to multiple packaging units with different total distances between the long side inner pins (corresponding to the reference distance of the long side inner pins), the inner pins of each packaging unit are connected to the convex surfaces of the chip. The offset of the bonding position of the block can be maintained within the allowable range, and the yield of the bonding of the inner pins will not be affected by the expansion or contraction of the inner pins. Therefore, the internal pin bonding device and bonding method of the present disclosure can maintain consistent and stable internal pin bonding quality for multiple packaging units of the entire roll of flexible packaging tape, thereby improving the overall manufacturing yield.

12:長邊內引腳 20:晶片 22:凸塊 100:內引腳接合裝置 110:承載平台 120:壓合頭 130:影像擷取模組 140:溫度控制模組 150:處理器 160:控制器 170;輸送裝置 172;輸送軌道 174、176:捲帶轉盤 180:儲存電路 200:可撓性封裝捲帶 220:封裝單元 221:可撓性基材 222:線路 222a:內引腳 222a1:長邊內引腳 222a2:短邊內引腳 223:防銲層 300:晶片 320:凸塊 A1、A2:定位框 C:晶粒吸嘴 C1、C2:中心點 D1、D2、D3、D4-1、D4-2、D4-3:差值 D0:預設差值 L、L1、L2、L3:總間距 Lr、Lr1、Lr2、Lr3、Lr4-1、Lr4-2、Lr4-3:參考距離 Lr0:標準距離 IM:影像 P1、P2、P3、P4:方框 R1:晶片接合區 S0:偏移量 T1、T2、T3、T4-1、T4-2、T4-3:接合溫度 T0、T0’:預設溫度值 Tc2、Tc3、Tc4-1、Tc4-2、Tc4-3:溫度補償值 Y1、Y2:方框 UL:參考距離上限 LL:參考距離下限 Wf:晶圓 12: Long side inner pin 20:wafer 22: Bump 100:Inner pin bonding device 110: Bearing platform 120: Pressing head 130:Image capture module 140:Temperature control module 150:processor 160:Controller 170;Conveying device 172;Conveyor track 174, 176: Tape turntable 180:Storage circuit 200: Flexible packaging tape and reel 220:Packaging unit 221: Flexible substrate 222:Line 222a:Inner pin 222a1: Long side inner pin 222a2: short side inner pin 223: Solder mask 300:wafer 320: Bump A1, A2: positioning frame C: Grain suction nozzle C1, C2: center point D1, D2, D3, D4-1, D4-2, D4-3: difference D0: preset difference value L, L1, L2, L3: total spacing Lr, Lr1, Lr2, Lr3, Lr4-1, Lr4-2, Lr4-3: reference distance Lr0: standard distance IM:image P1, P2, P3, P4: box R1: Wafer bonding area S0: offset T1, T2, T3, T4-1, T4-2, T4-3: joining temperature T0, T0’: preset temperature value Tc2, Tc3, Tc4-1, Tc4-2, Tc4-3: temperature compensation value Y1, Y2: box UL: upper limit of reference distance LL: Reference distance lower limit Wf: wafer

圖1是依照本發明的一實施例的一種內引腳接合裝置的示意圖。 圖2是依照本發明的一實施例的一種內引腳接合裝置的局部示意圖。 圖3是依照本發明的一實施例的晶片接合內引腳的剖面示意圖。 圖4是依照本發明的一實施例的封裝單元的晶片接合區的示意圖。 圖5是依照本發明的一實施例的內引腳接合裝置的影像擷取模組所擷取的影像的示意圖。 圖6是依照本發明的一實施例的內引腳接合方法對於多個封裝單元所計算出的內引腳的參考距離與承載平台的接合溫度的關係示意圖。 圖7是圖6中的三種不同情境的內引腳的參考距離、承載平台的接合溫度以及內引腳的偏移量的曲線示意圖。 圖8是依照習知技術的內引腳接合方法的三種不同情境的內引腳接合示意圖。 FIG. 1 is a schematic diagram of an internal pin bonding device according to an embodiment of the present invention. FIG. 2 is a partial schematic diagram of an internal pin bonding device according to an embodiment of the present invention. FIG. 3 is a schematic cross-sectional view of an inner pin of a chip bonding device according to an embodiment of the present invention. FIG. 4 is a schematic diagram of a chip bonding area of a packaging unit according to an embodiment of the present invention. FIG. 5 is a schematic diagram of an image captured by an image capture module of an internal pin bonding device according to an embodiment of the present invention. FIG. 6 is a schematic diagram of the relationship between the reference distance of the inner pins and the bonding temperature of the loading platform calculated for multiple packaging units by the inner pin bonding method according to an embodiment of the present invention. FIG. 7 is a schematic curve diagram of the reference distance of the inner pins, the joint temperature of the bearing platform, and the offset of the inner pins in three different scenarios in FIG. 6 . 8 is a schematic diagram of internal pin bonding in three different scenarios according to the internal pin bonding method of the prior art.

D1、D2、D3、D4-1、D4-2、D4-3:差值 D1, D2, D3, D4-1, D4-2, D4-3: difference

D0:預設差值 D0: preset difference value

Lr1、Lr2、Lr3、Lr4-1、Lr4-2、Lr4-3:參考距離 Lr1, Lr2, Lr3, Lr4-1, Lr4-2, Lr4-3: reference distance

Lr0:標準距離 Lr0: standard distance

P1、P2、P3、P4:方框 P1, P2, P3, P4: box

T1、T2、T3、T4-1、T4-2、T4-3:接合溫度 T1, T2, T3, T4-1, T4-2, T4-3: bonding temperature

T0、T0’:預設溫度值 T0, T0’: preset temperature value

Tc2、Tc3、Tc4-1、Tc4-2、Tc4-3:溫度補償值 Tc2, Tc3, Tc4-1, Tc4-2, Tc4-3: temperature compensation value

UL:參考距離上限 UL: upper limit of reference distance

LL:參考距離下限 LL: Reference distance lower limit

Claims (13)

一種內引腳接合裝置,包括: 一承載平台,用以承載一可撓性封裝捲帶,其中該可撓性封裝捲帶具有多個封裝單元,各該封裝單元具有一晶片接合區及位於該晶片接合區內的多個內引腳,該多個內引腳包括沿著該晶片接合區的相對二個長邊排列的多個長邊內引腳且該多個長邊內引腳在平行於該二個長邊的方向上具有一總間距,各該封裝單元依序配置於該承載平台上,且該承載平台至少對應於配置在該承載平台上的該封裝單元的該晶片接合區; 一壓合頭,用以接收一晶片且移動地設置於該承載平台上方並對應於配置在該承載平台上的該封裝單元,該壓合頭用以朝該承載平台移動並施加一壓力使該晶片設置於該封裝單元的該晶片接合區內,且該晶片上的多個凸塊與該多個內引腳對應接合; 一溫度控制模組,用以調整該承載平台的溫度至一接合溫度; 一影像擷取模組,可移動地設置於該承載平台上方,並用以擷取配置在該承載平台上的該封裝單元的該晶片接合區的一影像;以及 一處理器,耦接該影像擷取模組,用以依據該影像取得相應於該總間距的一參考距離,並計算該參考距離與一標準距離之間的一差值,依據該差值判斷該承載平台的該接合溫度並計算一溫度補償值,其中當該差值的絕對值小於或等於一預設差值時,該接合溫度為一預設溫度值,當該差值的絕對值大於該預設差值時,該接合溫度為該預設溫度值與該溫度補償值的和。 An internal pin bonding device including: A carrying platform for carrying a flexible packaging tape, wherein the flexible packaging tape has a plurality of packaging units, each of the packaging units has a chip bonding area and a plurality of inner leads located in the chip bonding area. The plurality of inner pins include a plurality of long-side inner pins arranged along two opposite long sides of the chip bonding area, and the plurality of long-side inner pins are arranged in a direction parallel to the two long sides. With a total spacing, each of the packaging units is sequentially arranged on the carrying platform, and the carrying platform at least corresponds to the chip bonding area of the packaging unit arranged on the carrying platform; A pressing head is used to receive a wafer and is movably disposed above the carrying platform and corresponds to the packaging unit arranged on the carrying platform. The pressing head is used to move toward the carrying platform and apply a pressure to make the The chip is disposed in the chip bonding area of the packaging unit, and the plurality of bumps on the chip are correspondingly bonded with the plurality of internal pins; a temperature control module for adjusting the temperature of the bearing platform to a joint temperature; An image capture module is movably disposed above the carrying platform and used to capture an image of the chip bonding area of the packaging unit disposed on the carrying platform; and A processor coupled to the image capture module for obtaining a reference distance corresponding to the total distance based on the image, and calculating a difference between the reference distance and a standard distance, and making a judgment based on the difference. The joining temperature of the bearing platform is used to calculate a temperature compensation value. When the absolute value of the difference is less than or equal to a preset difference, the joining temperature is a preset temperature value. When the absolute value of the difference is greater than When the preset difference value is used, the joining temperature is the sum of the preset temperature value and the temperature compensation value. 如請求項1所述的內引腳接合裝置,其中該總間距為最外側的兩個該長邊內引腳在平行於該二個長邊的方向上的距離。The inner pin bonding device as claimed in claim 1, wherein the total spacing is the distance between the outermost two long side inner pins in a direction parallel to the two long sides. 如請求項1所述的內引腳接合裝置,其中當該差值的絕對值大於該預設差值且該差值為正值時,該溫度補償值為負值,且當該差值的絕對值大於該預設差值且該差值為負值時,該溫度補償值為正值。The internal pin bonding device of claim 1, wherein when the absolute value of the difference is greater than the preset difference and the difference is a positive value, the temperature compensation value is a negative value, and when the difference is When the absolute value is greater than the preset difference and the difference is negative, the temperature compensation value is positive. 如請求項1所述的內引腳接合裝置,其中該影像包括位於該晶片接合區的一對角線上的二個角落的二個定位框,該參考距離為該二個定位框的中心點在平行於該二個長邊的方向上的距離。The internal pin bonding device of claim 1, wherein the image includes two positioning frames located at two corners of a diagonal line of the wafer bonding area, and the reference distance is where the center points of the two positioning frames are at The distance in a direction parallel to the two long sides. 如請求項4所述的內引腳接合裝置,其中各該定位框內包括M個該些長邊內引腳,各該定位框的一邊緣位於第M個該長邊內引腳與第M+1個該長邊內引腳之間,其中M大於1。The inner pin bonding device as described in claim 4, wherein each positioning frame includes M long-side inner pins, and an edge of each positioning frame is located between the M-th long-side inner pin and the M-th long-side inner pin. +1 between pins within this long side, where M is greater than 1. 如請求項5所述的內引腳接合裝置,其中該晶片接合區還具有相對的二個短邊且該多個內引腳還包括沿著該二個短邊排列的多個短邊內引腳,各該定位框內還包括N個該些短邊內引腳,各該定位框的另一邊緣位於第N個該短邊內引腳與第N+1個該短邊內引腳之間,其中N大於1。The inner pin bonding device of claim 5, wherein the wafer bonding area further has two opposite short sides and the plurality of inner pins further includes a plurality of short side inner leads arranged along the two short sides. Each positioning frame also includes N short side inner pins, and the other edge of each positioning frame is located between the Nth short side inner pin and the N+1 short side inner pin. between, where N is greater than 1. 一種內引腳接合方法,包括: 傳輸具有多個封裝單元的一可撓性封裝捲帶,使各該封裝單元依序配置於一承載平台上,其中各該封裝單元具有一晶片接合區及位於該晶片接合區內的多個內引腳,該多個內引腳包括沿著該晶片接合區的相對二個長邊排列的多個長邊內引腳且該多個長邊內引腳在平行於該二個長邊的方向上具有一總間距,該承載平台至少對應於配置在該承載平台上的該封裝單元的該晶片接合區; 拾取一晶片放置於一壓合頭,該晶片具有多個凸塊; 擷取配置在該承載平台上的該封裝單元的該晶片接合區的一影像; 依據該影像取得相應於該總間距的一參考距離; 計算該參考距離與一標準距離之間的一差值; 根據該差值判斷該承載平台的一接合溫度並計算一溫度補償值,其中當該差值的絕對值小於或等於一預設差值時,該接合溫度為一預設溫度值,當該差值的絕對值大於該預設差值時,該接合溫度為該預設溫度值與該溫度補償值的和; 調整該承載平台的溫度至該接合溫度;以及 施予該壓合頭一壓力使該晶片設置於配置在該承載平台上的該封裝單元的該晶片接合區內,且該晶片的該多個凸塊與該多個內引腳對應接合。 An internal pin bonding method including: A flexible packaging tape with a plurality of packaging units is transported so that each packaging unit is sequentially arranged on a carrying platform, wherein each packaging unit has a chip bonding area and a plurality of internal components located in the chip bonding area. Pins, the plurality of inner pins include a plurality of long-side inner pins arranged along two opposite long sides of the wafer bonding area, and the plurality of long-side inner pins are arranged in a direction parallel to the two long sides. There is a total spacing on the carrying platform, and the carrying platform at least corresponds to the chip bonding area of the packaging unit configured on the carrying platform; Picking up a wafer and placing it on a bonding head, the wafer has a plurality of bumps; Capture an image of the chip bonding area of the packaging unit disposed on the carrying platform; Obtain a reference distance corresponding to the total distance based on the image; Calculate a difference between the reference distance and a standard distance; Determine a joint temperature of the bearing platform based on the difference and calculate a temperature compensation value. When the absolute value of the difference is less than or equal to a preset difference, the joint temperature is a preset temperature value. When the difference When the absolute value of the value is greater than the preset difference value, the joint temperature is the sum of the preset temperature value and the temperature compensation value; adjusting the temperature of the bearing platform to the joining temperature; and Applying a pressure to the pressure bonding head causes the chip to be placed in the chip bonding area of the packaging unit disposed on the carrying platform, and the plurality of bumps of the chip are correspondingly bonded to the plurality of inner pins. 如請求項7所述的內引腳接合方法,其中該總間距為最外側的兩個該長邊內引腳在平行於該二個長邊的方向上的距離。The inner pin bonding method as described in claim 7, wherein the total spacing is the distance between the outermost two long side inner pins in a direction parallel to the two long sides. 如請求項7所述的內引腳接合方法,其中當該差值的絕對值大於該預設差值且該差值為正值時,該溫度補償值為負值,且當該差值的絕對值大於該預設差值且該差值為負值時,該溫度補償值為正值。The inner pin bonding method as described in claim 7, wherein when the absolute value of the difference is greater than the preset difference and the difference is a positive value, the temperature compensation value is a negative value, and when the difference is When the absolute value is greater than the preset difference and the difference is negative, the temperature compensation value is positive. 如請求項7所述的內引腳接合方法,其中該影像包括位於該晶片接合區的一對角線上的二個角落的二個定位框,該參考距離為該二個定位框的中心點在平行於該二個長邊的方向上的距離。The internal pin bonding method as described in claim 7, wherein the image includes two positioning frames located at two corners of a diagonal line of the wafer bonding area, and the reference distance is that the center points of the two positioning frames are at The distance in a direction parallel to the two long sides. 如請求項10所述的內引腳接合方法,其中各該定位框內包括M個該些長邊內引腳,各該定位框的一邊緣位於第M個該長邊內引腳與第M+1個該長邊內引腳之間,其中M大於1。The inner pin bonding method as described in claim 10, wherein each positioning frame includes M long-side inner pins, and one edge of each positioning frame is located between the M-th long-side inner pin and the M-th long-side inner pin. +1 between pins within this long side, where M is greater than 1. 如請求項11所述的內引腳接合方法,其中該晶片接合區還具有相對的二個短邊且該多個內引腳還包括沿著該二個短邊排列的多個短邊內引腳,各該定位框內還包括N個該些短邊內引腳,各該定位框的另一邊緣位於第N個該短邊內引腳與第N+1個該短邊內引腳之間,其中N大於1。The inner pin bonding method of claim 11, wherein the wafer bonding area also has two opposite short sides and the plurality of inner pins further include a plurality of short side inner pins arranged along the two short sides. Each positioning frame also includes N short side inner pins, and the other edge of each positioning frame is located between the Nth short side inner pin and the N+1 short side inner pin. between, where N is greater than 1. 如請求項7所述的內引腳接合方法,其中當針對連續X個該些封裝單元分別調整該承載平台的該接合溫度至該預設溫度值與該溫度補償值的和時,將該預設溫度值更改為連續X個該些封裝單元的該些接合溫度的平均值,其中X大於或等於3。The internal pin bonding method as described in claim 7, wherein when the bonding temperature of the carrying platform is adjusted to the sum of the preset temperature value and the temperature compensation value for the consecutive X package units, the preset Assume that the temperature value is changed to the average value of the bonding temperatures of the X consecutive package units, where X is greater than or equal to 3.
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