TW202338151A - Component pre-heating treatment method and substrate treatment apparatus - Google Patents
Component pre-heating treatment method and substrate treatment apparatus Download PDFInfo
- Publication number
- TW202338151A TW202338151A TW111124915A TW111124915A TW202338151A TW 202338151 A TW202338151 A TW 202338151A TW 111124915 A TW111124915 A TW 111124915A TW 111124915 A TW111124915 A TW 111124915A TW 202338151 A TW202338151 A TW 202338151A
- Authority
- TW
- Taiwan
- Prior art keywords
- preheating
- frame member
- substrate
- pedestal
- parts
- Prior art date
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 197
- 238000000034 method Methods 0.000 title claims abstract description 71
- 238000010438 heat treatment Methods 0.000 title abstract description 19
- 238000012545 processing Methods 0.000 claims description 150
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 94
- 230000002093 peripheral effect Effects 0.000 claims description 36
- 230000008569 process Effects 0.000 claims description 31
- 230000008859 change Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 7
- 238000005259 measurement Methods 0.000 claims description 7
- 230000000977 initiatory effect Effects 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000005855 radiation Effects 0.000 abstract 1
- 230000007246 mechanism Effects 0.000 description 30
- 238000012544 monitoring process Methods 0.000 description 12
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 238000009826 distribution Methods 0.000 description 8
- 239000002243 precursor Substances 0.000 description 6
- 238000012937 correction Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000009616 inductively coupled plasma Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000000231 atomic layer deposition Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000002438 flame photometric detection Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- BSYNRYMUTXBXSQ-UHFFFAOYSA-N Aspirin Chemical compound CC(=O)OC1=CC=CC=C1C(O)=O BSYNRYMUTXBXSQ-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/02—Pretreatment of the material to be coated
- C23C16/0209—Pretreatment of the material to be coated by heating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67098—Apparatus for thermal treatment
- H01L21/67115—Apparatus for thermal treatment mainly by radiation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/48—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating by irradiation, e.g. photolysis, radiolysis, particle radiation
- C23C16/481—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating by irradiation, e.g. photolysis, radiolysis, particle radiation by radiant heating of the substrate
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/52—Controlling or regulating the coating process
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32715—Workpiece holder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32715—Workpiece holder
- H01J37/32724—Temperature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68785—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by the mechanical construction of the susceptor, stage or support
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Analytical Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Drying Of Semiconductors (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Chemical Vapour Deposition (AREA)
Abstract
Description
本揭露係關於一種零件的預熱處理方法及基板處理裝置。The present disclosure relates to a component preheating treatment method and a substrate processing device.
專利文獻1中揭示一種基板加熱裝置(基板處理裝置),其係在將基板載置於基板承載台(台座)前,會以自台座浮起之狀態來加熱基板的上下面,以抑制基板因熱應變而導致變形。
又,為基板處理裝置的一種之成膜裝置為了抑制基板周緣的成膜,會有將框狀零件(框架構件)配置在該基板的周緣之情況。框架構件係設置為可相對於台座而相對移動,且在基板處理時會接觸於台座並覆蓋基板的周緣。In order to suppress film formation at the periphery of the substrate, a film forming apparatus, which is a type of substrate processing apparatus, sometimes arranges a frame-shaped component (frame member) at the periphery of the substrate. The frame member is configured to be relatively movable relative to the pedestal, and will contact the pedestal and cover the periphery of the substrate when the substrate is processed.
[先前技術文獻] [專利文獻] 專利文獻1:日本特開平5-160046號公報 [Prior technical literature] [Patent Document] Patent Document 1: Japanese Patent Application Laid-Open No. 5-160046
本揭露係提供一種可適當地預熱被配置在台座之零件來提高對基板之處理的均勻性之技術。The present disclosure provides a technology that can appropriately preheat parts arranged on a pedestal to improve the uniformity of substrate processing.
依據本揭露之一樣態,提供一種零件的預熱處理方法,係相對於基板處理裝置之用以載置基板的台座為可接觸且可相對移動之零件的預熱處理方法;具有以下工序:將該零件定位在相對於該台座而成為非接觸之預熱位置,並藉由來自該台座的放射熱來預熱該零件之工序;以及使以預熱該零件之工序來預熱後的該零件接觸於該台座之工序。According to one aspect of the present disclosure, a preheating treatment method for parts is provided, which is a preheating treatment method for parts that are contactable and relatively movable with respect to a pedestal for placing a substrate in a substrate processing device; the method has the following steps: The part is positioned in a non-contact preheating position relative to the pedestal, and the part is preheated by radiant heat from the pedestal; and the part is preheated by the process of preheating the part The process of contacting the pedestal.
依據一樣態,便可適當地預熱被配置在台座之零件來提高對基板之處理的均勻性。According to this method, the parts arranged on the pedestal can be appropriately preheated to improve the uniformity of processing of the substrate.
以下,參照圖式來針對用以實施本揭露之型態加以說明。各圖式中,相同的構成部分會有賦予相同符號而省略重複說明的情況。Hereinafter, modes for implementing the present disclosure will be described with reference to the drawings. In each drawing, the same components may be assigned the same symbols, and repeated explanations may be omitted.
圖1係繪示一實施型態相關之基板處理裝置1的一範例之剖面圖。如圖1所示,一實施型態相關之基板處理裝置1為一種會對FPD用基板(以下簡稱作基板W)進行各種基板處理之感應耦合電漿(Inductive Coupled Plasma:ICP)的處理裝置。FIG. 1 is a cross-sectional view illustrating an example of a
經基板處理後的FPD舉例有液晶顯示器(Liquid Crystal Display:LCD)、電激發光(Electro Luminescence:EL)、電漿顯示器面板(Plasma Display Panel:PDP)等。此情況,係使用玻璃或合成樹脂等來作為基板W的材料。基板W可包括使電路在表面經圖案化後的基板,或是無電路之支撐基板等。基板W的平面尺寸可為長邊是1800mm~3400mm左右的範圍,短邊是1500mm~3000mm左右的範圍。又,基板W的厚度可為0.2mm~4.0mm左右的範圍。基板處理裝置1所進行之基板處理舉例有使用CVD(Chemical Vapor Deposition)法之成膜處理或蝕刻處理等。以下針對進行成膜處理之基板處理裝置1來加以說明。Examples of FPDs that have undergone substrate processing include Liquid Crystal Display (LCD), Electro Luminescence (EL), Plasma Display Panel (PDP), etc. In this case, glass, synthetic resin, or the like is used as the material of the substrate W. The substrate W may include a substrate with circuits patterned on the surface, or a support substrate without circuits, etc. The planar size of the substrate W can be in the range of about 1800mm to 3400mm on the long side and in the range of about 1500mm to 3000mm on the short side. In addition, the thickness of the substrate W may be in the range of approximately 0.2 mm to 4.0 mm. Examples of substrate processing performed by the
基板處理裝置1係具有長方體狀的箱型處理容器10。處理容器10係由鋁或鋁合金等金屬所形成。此外,處理容器10可對應於基板W的形狀而形成為適當的形狀,例如當基板W為圓板或橢圓板的情況,則處理容器10較佳宜形成為圓筒狀或橢圓筒狀等。The
處理容器10係在鉛直方向的特定位置處具有突出至該處理容器10的內側之方形的支撐框11,藉由該支撐框11來將介電體板12支撐於水平方向。處理容器10係挾置著介電體板12而被分隔為上腔室13與下腔室14。上腔室13係於內側形成有天線室13a。下腔室14係載置有基板W且於內側形成有供進行基板處理之處理空間14a。The
下腔室14的側壁15係具有會藉由閘閥16而開閉之搬出入口17。基板處理裝置1在閘閥16打開時,會藉由搬送裝置(未圖示)且透過搬出入口17來進行基板W的搬出入。The
又,下腔室14的側壁15係透過接地線18而接地(連接於接地電位)。下腔室14四方的側壁15係於上端具有無端狀地環繞之密封溝19。藉由於密封溝19配置有O型環等密封組件20,則支撐框11及下腔室14便會將處理空間14a氣密地密封。In addition, the
支撐框11係由鋁或鋁合金等金屬所形成。又,介電體板12係由氧化鋁(Al
2O
3)等陶瓷或石英所形成。
The
支撐框11的內側係設置有連結於該支撐框11且會將氣體噴出至處理空間14a之噴淋頭21。介電體板12係被支撐在噴淋頭21的上面。噴淋頭21係由鋁等金屬所形成,較佳宜藉由陽極氧化來被施予表面處理。噴淋頭21的內部係沿著水平方向形成有氣體流道21a。又,噴淋頭21係具有會連通氣體流道21a與噴淋頭21的下面(處理空間14a)之複數氣體噴出孔21b。The inner side of the
噴淋頭21的上面係連接有會連通於氣體流道21a之氣體導入管22。氣體導入管22係在上腔室13內延伸於上方且氣密地貫穿該上腔室13,再連接於處理容器10的外部所設置之氣體供應部23。A
氣體供應部23係具有結合於氣體導入管22之氣體供應管24,且從氣體供應管24的上游朝下游依序具有氣體供應源25、質流控制器26及開閉閥27。在基板處理中,氣體會從氣體供應源25被供應並藉由質流控制器26來被控制流量,並且藉由開閉閥27來被控制供應時間點。該氣體會從氣體供應管24通過氣體導入管22再流入至氣體流道21a,並通過各氣體噴出孔21b而被噴淋狀噴出至處理空間14a。The
形成天線室13a之上腔室13內係設置有高頻天線28。高頻天線28係將銅等導電性金屬所形成的天線線路配置成環狀或漩渦狀來加以形成。抑或,高頻天線28亦可為多圈地設置有環狀天線線路之天線。高頻天線28的端子係連接有會在上腔室13內延伸於上方之供電組件29。A high-
供電組件29係具有突出至處理容器10的外部之上端,該上端係連接有供電線30。供電線30係透過會進行阻抗匹配之匹配器31而連接於高頻電源32。高頻電源32會將對應於基板處理之頻率(例如13.56MHz)的高頻電功率施加在高頻天線28。藉此,高頻天線28便會在下腔室14內形成感應電場。基板處理裝置1會藉由形成於下腔室14內的感應電場來將從噴淋頭21供應至處理空間14a之氣體電漿化,並將電漿中的前驅物提供至基板W。The
又,下腔室14的底壁33係形成有複數排氣口33a,各排氣口33a係設置有氣體的排氣部34。排氣部34係具有氣體排氣管35,且於該氣體排氣管35具備排氣機構37。排氣機構37係從氣體排氣管35的上游朝下游依序具備開閉閥36及真空幫浦38。真空幫浦38可使用渦輪分子幫浦等,在基板處理時會將下腔室14內真空抽氣至預先設定的真空度。In addition, a plurality of
然後,處理容器10係於下腔室14內具備會載置從搬出入口17被搬入的基板W之台座40(載置台)。The
台座40係具有台座本體41、絕緣組件42、複數舉升銷43及複數舉升銷升降機構44。被搬入至下腔室14之基板W會被傳遞至藉由各舉升銷升降機構44而上升後的各舉升銷43,且藉由讓各舉升銷43下降來被載置於台座本體41上。The
台座本體41係形成為俯視觀看下呈長方形,且具有與基板W相同程度的平面尺寸之載置面411。例如載置面411的平面尺寸可為長邊是1800mm~3400mm左右的範圍,短邊是1500mm~3000mm左右的範圍。台座本體41係於載置面411的外側具有較載置面411要來得低之段差面412。段差面412係環繞台座本體41的外緣整周來支撐後述框架構件50。又,台座本體41係在載置面411與段差面412之間具有略平行於鉛直方向的側周面413。The
台座本體41係由鋁或鋁合金等所形成,且於內部具備為阻抗體之加熱線45。加熱線45係配置為會使載置面411整體均勻地升溫。又,加熱線45較佳為亦被設置在段差面412的下方位置來使段差面412的溫度成為與載置面411的溫度相同之構成。加熱線45係由鎢、鉬、鎳或鉻,或是該等金屬的任一者與氧化鋁或鈦等的化合物所形成。The
加熱線45係連接於加熱器驅動部46,會因應加熱器驅動部46的電力供應而升溫。加熱器驅動部46係連接於基板處理裝置1的控制部70,會輸出對應於控制部70的溫度指令之電力。例如基板處理裝置1在進行基板處理(成膜處理)之際,會將台座40的載置面411加熱至300℃左右並維持該溫度狀態。藉由該台座本體41,則載置面411所載置之基板W便亦會被加熱至300℃。此外,基板處理裝置1亦可取代加熱線45而於台座本體41的內部具有蜿蜒的流道(未圖示)且使溫控介質在流道流通,藉此進行包含加熱及冷卻之溫度控制。The
台座本體41係設置有熱電耦等溫度感測器47,溫度感測器47會將台座本體41的測定溫度隨時傳送至控制部70。控制部70會依據所傳送之測定溫度來將台座本體41的溫度調整為目標溫度。The
絕緣組件42係由絕緣材料所形成,且設置於下腔室14之底壁33的複數部位。絕緣組件42係以會使台座本體41相對於底壁33而若干浮起之狀態來固定及支撐台座本體41。The insulating
然後,基板處理裝置1係於台座40的周圍具備有可接觸於台座40且可相對移動之零件,即框架構件50,以及,會使框架構件50相對於台座40在鉛直方向(高度方向)上升降之框架構件升降部60。圖2係繪示基板處理裝置1的台座40與框架構件50之圖,(a)為立體圖,(b)係繪示使框架構件50接觸於台座40的段差面412的狀態之剖面圖。Then, the
如圖2所示,框架構件50為藉由非接觸地覆蓋基板W之周緣wp的上方來防止前驅物成膜在基板W的周緣wp、前驅物朝基板W的內面繞入等之零件。框架構件50亦被稱作屏蔽環。框架構件50係形成為俯視觀看下會重疊於台座40的段差面412之長方形。此外,框架構件50只要是對應於基板W的外形來形成為適當的形狀即可,亦可為正方形、圓形等。As shown in FIG. 2 , the
框架構件50較佳宜使用鋁或其合金、氧化鋁等之陶瓷、玻璃等材料,當中又以由盡可能地輕量且具有彈性(可撓性)與剛性之鋁或其合金所形成者為佳。為鋁或其合金的情況,為了腐蝕對策或提升電漿耐受性,較佳宜對框架構件50施予耐酸鋁處理,或使其具有氧化釔等火焰噴塗膜。The
框架構件50係具有環繞框架的外側之外周部51,以及從外周部51之內側面512的上部突出至內側之簷部52。又,框架構件50係於長邊與短邊所交會之角部的簷部52上面具備有會補強該簷部52彼此的連結之補強部53。本實施型態中,外周部51與簷部52係由相同材料一體成形。此外,外周部51與簷部52亦可由不同材料形成,又,框架構件50亦可為無補強部53之構成。The
如圖2(b)所示,當外周部51藉由框架構件升降部60而從圖1的狀態向下方移動之際,會接觸於台座本體41的段差面412而被支撐在該段差面412。在以段差面412支撐外周部51之狀態下,簷部52會被配置在較載置面411所載置的基板W而遠離於上方之位置(相對於基板W為非接觸)。簷部52係沿著鉛直方向遍布基板W的外周側整周來重疊於基板W的周緣wp,藉此阻隔基板W之周緣wp的成膜。As shown in FIG. 2( b ), when the outer
外周部51的厚度T1係較台座本體41的載置面411與段差面412之間隔D要來得厚。本體部的厚度T1雖是依框架構件50(基板W)的尺寸而異,例如當框架構件50的長邊為3000mm以上之情況,則較佳宜設定為20mm以上。藉此,便可提高框架構件50的剛性,而藉由框架構件升降部60來直線地支撐框架構件50。The thickness T1 of the outer
為了使外周部51的下面511相對於段差面412為面接觸,係使其形成為平坦狀。外周部51的內側面512在段差面412的支撐狀態下,會相對於載置面411與段差面412之間的側周面413而非接觸地對向。相反地,外周部51的外側面513在段差面412的支撐狀態下,則是會較段差面412更為突出至水平方向外側。框架構件升降部60會支撐該外周部51之突出部分的下面511。又,外周部51的上面514係沿著水平方向形成為平坦狀,且在與內側面512的交界處滑順地和簷部52的上面呈連續。In order to bring the
簷部52係相對於外周部51的厚度T1而形成為非常地薄,且從外周部51朝框架構件50的內側短短地突出。簷部52的厚度T2(和外周部51相連之根部的厚度)相對於外周部51的厚度T1之比可為例如1/10~1/3左右的範圍。又,簷部52相對於外周部51之突出量雖亦依載置面411與外周部51的相對距離而異,較佳宜設定為例如20mm~50mm左右的範圍。The
簷部52之上面521的內緣523側係成為當框架構件50被配置在段差面412時會朝水平方向內側慢慢地傾斜至下方之傾斜面。另一方面,簷部52的下面522則是形成為當框架構件50被配置於段差面412時會從外周部51的內側面512沿水平方向之平坦狀,並到達內緣523。簷部52的下面522在外周部51藉由段差面412來被加以支撐之狀態下,會相對於載置面411而以在基板W的厚度再加上特定的餘裕高度量之餘隙(clearance)C分離。餘隙C可設定為例如0.3mm~5mm左右。如此般地,框架構件50藉由具有餘隙C(非接觸)且以簷部52來覆蓋基板W的周緣wp,便可避免簷部52對基板W造成干擾,同時有效地抑制前驅物朝向基板W的周緣wp。The
回到圖1,框架構件升降部60係具備複數個會支撐框架構件50之外周部51的下面之單位升降機構61,在控制部70的控制下,會使各單位升降機構61彼此連動並作動。藉此,框架構件升降部60便會以將框架構件50支撐在水平方向之狀態來使該框架構件50升降於鉛直方向(高度方向)。例如,由於框架構件升降部60會支撐在框架構件50的一長邊上相距特定間隔的2個部位與在框架構件50的另一長邊上相距特定間隔的2個部位,故總共具有4個單位升降機構61。Returning to FIG. 1 , the frame
各單位升降機構61係具有可脫離地接觸於框架構件50之支柱62(可動部)、會引導支柱62的升降之導引筒63、以及會使支柱62升降之機構本體64。Each
支柱62係於上端具有會接觸於框架構件50之外周部51的下面之支撐盤65。支撐盤65係使會接觸於框架構件50之上面形成為平坦狀而呈圓盤狀。藉由機構本體64來使支撐盤65在高於載置面411且接近噴淋頭21之上限位置(搬出入待機位置)與低於段差面412且接近底壁33之下限位置(基準位置)之間做升降。當支撐盤65位移到高於段差面412的位置時便會支撐框架構件50的外周部51,另一方面,當位移到低於段差面412的位置時則是會從被支撐在段差面412之框架構件50分離。導引筒63係被固定在底壁33所設置之開孔33b,且會在軸心側的內壁引導支柱62的升降。The
機構本體64可應用能夠讓支柱62升降之各種機構(壓缸機構、滾珠螺桿機構、馬達和齒條所構成的機構等)。例如應用壓缸機構來作為機構本體64的情況,係藉由油壓缸或氣壓缸來使桿(即支柱62)滑動。應用滾珠螺桿機構來作為機構本體64的情況,係藉由馬達的驅動來讓滾珠螺桿旋轉,且使連結於滾珠螺桿所設置的螺帽之支柱62滑動。當應用馬達和齒條所構成的機構來作為機構本體64的情況,係藉由馬達的驅動來使齒條所構成的支柱62滑動。The
框架構件升降部60係電連接各機構本體64與配電驅動部66。配電驅動部66會將來自控制部70的指令訊號相對應之電力脈衝供應至各機構本體64,藉此讓各機構本體64作動(連動)。又,配電驅動部66係藉由監控被供應至各機構本體64之電力脈衝來辨識框架構件50(各支撐盤65)的高度位置,並依據辨識結果來讓框架構件50移動至目標位置。The frame
基板處理裝置1的控制部70為具有1個以上的處理器71、記憶體72、輸出入介面及電子電路(未圖示)之控制用電腦。又,控制部70係具有會進行指令的輸入操作等之鍵盤或滑鼠等輸入裝置、會可視化地顯示基板處理裝置1的運轉狀況之顯示器等顯示裝置、以及印表機等輸出裝置的使用者介面(皆未圖示)。The
控制部70會控制基板處理裝置1之各構成部(例如高頻電源32、氣體供應部23、排氣部34、舉升銷升降機構44、加熱器驅動部46、框架構件升降部60等)的動作來進行基板處理。1個以上的處理器71為組合了CPU、ASIC、FPGA、複數離散式半導體構成的電路等當中的1個或複數之處理器。記憶體72係包含有非揮發性記憶體及揮發性記憶體而形成控制部70的記憶部。此外,記憶體72的一部分亦可被內建在1個以上的處理器71。The
處理器71會依照記憶體72所儲存之程式及配方(製程配方)來實施預先設定的處理。配方係設定有基板處理裝置1對製程條件的控制內容。控制內容包括例如氣體流量或處理容器10內的壓力、處理容器10內的溫度或台座本體41的溫度、製程時間等。此外,配方等亦可為會以被收納在CD-ROM、DVD、記憶卡等可藉由電腦來讀取的記憶媒體之狀態來被安裝在控制部70且被讀取之型態。The processor 71 will perform preset processing according to the programs and recipes (process recipes) stored in the
圖3係繪示將框架構件50配置在預熱位置HP的狀態之剖面圖。以下,參照圖2及圖3來針對台座40的熱對於框架構件50的影響加以說明。FIG. 3 is a cross-sectional view showing a state in which the
為基板處理裝置1的零件之框架構件50會受到來自台座40之熱的影響。例如當台座本體41因加熱線45而被加熱,另一方面,框架構件50相對於台座本體41而成為較低溫度的狀態之情況,則框架構件50(外周部51及簷部52)便會受到來自台座40之熱的影響而往水平方向外側伸長般地變形。於是,便會在相對於台座本體41溫度較低且溫差大的框架構件50所遮蔽基板W的周緣wp之遮蔽區域,與和台座本體無溫差的框架構件50所遮蔽基板W的周緣wp之遮蔽區域發生遮蔽區域變得不均勻。假設,若框架構件50在台座40上因溫度變化而產生變形,便會因遮蔽區域的變化而導致成膜變得不均勻等,則基板處理的精度便會降低。The
又,假設,若在使框架構件50接觸於台座40之狀態下框架構件50產生變形,便會因台座40與框架構件50的材質差異,而導致台座40與框架構件50之間發生摩擦。若因此摩擦而於台座40或框架構件50產生損傷或凹凸等,則簷部52相對於基板W的相對位置(例如餘隙C)便會改變而有可能對基板處理造成影響。又,依情況,亦會成為簷部52接觸到基板W的主要原因。雖亦考慮了將加熱器配置在框架構件50側,但當框架構件50接觸於台座40而使支撐盤65位移到低於段差面412的位置時,由於支撐盤65為會自框架構件50分離之構造,故為難以將加熱器安裝在框架構件50側之構造。Furthermore, if the
因此,本實施型態相關之控制部70會實施預熱處理方法,係在基板處理裝置1的成膜前,將框架構件50定位在相對於台座40為非接觸且接近的預熱位置HP,並藉由台座40的放射熱來預熱框架構件50。預熱後的框架構件50在接觸到台座40前會被促使朝水平方向外側變形,以避免與台座40接觸後產生變形。Therefore, the
以下,便針對實施此預熱處理方法之控制部70的功能部,參照圖4來加以說明。圖4係繪示實施預熱處理方法之控制部70的功能塊之方塊圖。Hereinafter, the functional parts of the
控制部70係具有台座溫控部80、初始控制部81、預熱條件判定部82、預熱實施部83、預熱無效監控部84、聯鎖(interlock)部85、基板處理判定部86及基板處理控制部87。The
台座溫控部80會依據使用者或配方中所設定之台座40的目標溫度來進行台座40的溫度調整。此時,台座溫控部80係依據從溫度感測器47所取得之測定溫度來調整加熱器驅動部46的電力供應,以使台座40的溫度和目標溫度一致。The pedestal
初始控制部81為會進行基板處理裝置1的基板處理前之各構成的初始動作之功能部。初始控制部81在框架構件50及框架構件升降部60的初始動作中,會驅動各單位升降機構61的機構本體64來使支柱62下降至下限位置(基準位置),以讓支撐盤65的高度位置對位在基準位置(零點校正)。The
此外,在支柱62已到達下限位置之零點校正後,初始控制部81較佳會使框架構件50立刻上升。藉此,在框架構件升降部60的初始動作時,框架構件50雖會伴隨著框架構件升降部60的下降而接觸於段差面412,但此初始動作的實施時間非常短暫。例如從接觸後經過3秒左右後,初始控制部81便會使框架構件升降部60作動來讓支柱62上升,藉此讓框架構件50自段差面412浮起。藉此,則基板處理裝置1在初始控制時,便可在台座本體41與和該台座本體41有溫差之框架構件50接觸的期間抑制框架構件50的變形。In addition, after the
初始控制部81在零點校正後當其他構成實施初始動作的期間,只要是不會使框架構件50接觸於段差面412,則可將框架構件50配置在任一高度位置。抑或,初始控制部81亦可在其他構成的初始動作時,將框架構件50配置在預熱位置HP(參照圖3)來使其待機。藉此,基板處理裝置1便可縮短預熱處理的時間。此外,控制部70亦可藉由在初始動作的最後才進行零點校正,而在零點校正後再立刻轉移至預熱實施部83的動作(框架構件50的預熱)。The
預熱條件判定部82會判定是否進行框架構件50的預熱。例如,控制部70會將用來實施框架構件50的預熱處理方法之框架構件畫面資訊90輸出至控制部70的顯示裝置,並依據使用者的手動操作來實施框架構件50的預熱。The preheating
圖5係例示顯示裝置所顯示的框架構件畫面資訊90之圖。如圖5所示,框架構件畫面資訊90係具有基板處理時之框架構件50的動作設定的按鍵91、用來設定搬出入待機位置之按鍵92、用來指定框架構件50的各種位置之按鍵93、以及以手動來實施預熱之按鍵94。控制部70當用來指定框架構件50的位置之按鍵93被操作後,便會顯示預熱位置HP等的設定畫面資訊(未圖示)。又,當以手動來實施預熱之按鍵94被操作後,控制部70便會在後述預熱實施部83的控制下進行框架構件50的預熱。FIG. 5 is a diagram illustrating frame
回到圖4,預熱條件判定部82會預先儲存在進行框架構件50的預熱時之複數預熱條件,當複數預熱條件中的任一者成立之情況,便會自動實施框架構件50的預熱,而當複數預熱條件均不成立之情況,則不會實施框架構件50的預熱。例如複數預熱條件舉例有以下的[a]~[c]。Returning to FIG. 4 , the preheating
[a]因基板處理裝置1的動作開始時(啟動時)或動作重啟時而實施初始動作。[a] The initial operation is performed when the operation of the
[b]台座40的溫度因使用者操作、基板處理裝置1的動作或異常發生等事件而改變。[b] The temperature of the
[c]已辨識出框架構件50的預熱無效(狀態暫存器的預熱無效旗標F2變成1)。[c] It is recognized that the preheating of the
又,預熱實施部83會使框架構件50相對於段差面412而相對移動,來將框架構件50定位在所設定之預熱位置HP(亦參照圖3)。預熱位置HP乃為即使框架構件50變形仍不會干擾到台座40之位置,並且是框架構件50可良好地接收台座40的放射熱之位置。預熱位置HP相對於台座本體41的段差面412之分離距離X係較載置面411與段差面412的間隔D要來得短。預熱位置HP實際上的分離距離X較佳宜藉由實驗或模擬等來預先設定,較佳宜設定為例如0.3mm~3mm左右的範圍。抑或,亦可如上述般地,預熱位置HP的分離距離X可由使用者透過設定畫面資訊來做設定。Furthermore, the preheating
預熱實施部83亦可構成為會對應於台座40的溫度來使預熱位置HP自動改變。例如,預熱實施部83會儲存使台座40的溫度與預熱位置HP相對應之分布資訊(未圖示),並參照溫度感測器47所測定之台座40的溫度與分布資訊來設定預熱位置HP。亦即,當台座40的溫度較高之情況,會使預熱位置HP成為相對於段差面412而遠離第1距離,另一方面,當台座40的溫度較低之情況,則是會使預熱位置HP改變成相對於段差面412而遠離較第1距離要來得短的第2距離。The preheating
預熱實施部83會藉由接收預熱條件判定部82所判定之預熱條件的成立(例如初始動作已結束的資訊)來自動地開始作動,以讓框架構件升降部60作動來將框架構件50配置在預熱位置HP。此時,控制部70係藉由取得框架構件升降部60的作動狀態來偵測框架構件50的現在高度位置。然後,控制部70會將支撐盤65的位置以及框架構件50相對於段差面412的位置顯示在圖5所示框架構件畫面資訊90中的位置資訊區域95。此外,圖5中,位置資訊區域95的軸位置欄951為支撐盤65相對於基準位置的相對距離,位置資訊區域95的框架構件位置欄952為框架構件50相對於段差面412的相對距離。The preheating
將框架構件50配置在預熱位置HP後,預熱實施部83會使框架構件50待機在預熱位置HP直到經過可使框架構件50充分地升溫之預熱完成時間為止。預熱完成時間雖依台座40的溫度或預熱位置HP而異,較佳宜設定為例如3秒~60秒左右。預熱完成時間亦可對應於台座40的溫度或預熱位置HP而自動改變。例如預熱實施部83會儲存以預熱完成時間來使台座40的溫度與預熱位置HP具有關連性之分布資訊(未圖示),參照分布資訊來設定預熱完成時間,並進行直到預熱完成時間為止的計時。After arranging the
又,預熱實施部83在框架構件50的預熱中,會標記顯示有框架構件50的狀態資訊之狀態暫存器的預熱未完成旗標F1(使預熱未完成旗標F1從0變成1),另一方面,在框架構件50的預熱完成後,則是會使預熱未完成旗標F1從1變成0。進一步地在預熱中,預熱實施部83會偵測預熱狀態(經過時間)狀態,並將經過時間顯示在例如圖5所示框架構件畫面資訊90中的預熱資訊區域96。預熱資訊區域96係包括會顯示實施中(預熱未完成)、預熱完成、預熱未實施等現在的狀態之狀態欄961、會顯示框架構件50之預熱的經過時間之預熱時間欄962、會顯示框架構件50之溫度降低的經過時間之冷卻時間欄963等。In addition, during the preheating of the
此外,基板處理裝置1亦可具備會檢測框架構件50的溫度之檢測部(未圖示),而依據檢測部的檢測溫度來進行框架構件50之預熱的實施判定、結束判定等。又,控制部70在基板處理裝置1的作動時(生產運行中),當未將基板W朝台座40搬送的情況,關於配置在預熱位置HP之框架構件50,較佳地,即便是已經過預熱完成時間仍使其在預熱位置HP待機。亦即,即便是預熱未完成旗標F1為0,仍將框架構件50配置在預熱位置HP。藉此,便可抑制框架構件50的溫度在預熱完成後無預期地下降。In addition, the
預熱無效監控部84在基板處理裝置1的作動時,會監控經暫時預熱後之框架構件50的溫度成為降低狀態之預熱無效。預熱無效監控部84會從例如配電驅動部66等來取得框架構件50的高度位置(鉛直方向位置),並測量框架構件50相對於台座40而位在較預熱位置HP更高,因而發生框架構件50的溫度降低之位置(例如搬出入待機位置等)的時間。When the
圖6係例示在監控預熱無效時的位置資訊區域及預熱資訊之圖。圖6所示之位置資訊區域95中,框架構件位置欄952成為大的值,表示框架構件50發生溫度降低之位置。又,圖6所示預熱資訊區域96的冷卻時間欄963係表示所測量的預熱無效時間。Figure 6 is a diagram illustrating the location information area and preheating information when monitoring preheating is invalid. In the
當預熱無效監控部84辨識出經過時間較預先設定的預熱無效時間變得更長後,便會判定為框架構件50的溫度已降低,亦即,框架構件50的預熱已成為無效。預熱無效時間雖依處理空間14a內的溫度(台座40的溫度)而異,係設定為例如3分鐘以上的值。此外,預熱無效時間亦可對應於處理容器10內或台座40的溫度而自動改變。當預熱無效監控部84判定框架構件50的預熱已成為無效之情況,便會標記預熱無效旗標F2(使預熱無效旗標F2從0變成1)。When the preheating
控制部70在使預熱無效旗標F2變成1的情況,會在預熱資訊區域96的狀態欄961中將預熱完成的狀態顯示切換成預熱未實施的狀態顯示。然後,控制部70會藉由使預熱實施部83再次作動來進行框架構件50的再預熱。例如,控制部70在未實施基板W的搬出入之時間點,會在預熱實施部83的控制下使框架構件升降部60作動來將框架構件50配置在預熱位置HP。然後,預熱無效監控部84在預熱實施部83開始預熱後,會使預熱無效旗標F2從1變成0。另一方面,預熱實施部83則是會使預熱未完成旗標F1從0變成1。When the
回到圖4,控制部70的聯鎖部85在預熱未完成旗標F1或預熱無效旗標F2已成為1的情況(預熱未完成、預熱無效等),會實施預熱時聯鎖。例如,在預熱時聯鎖中,聯鎖部85在初始動作以外,會禁止框架構件50接觸到台座40的段差面412。舉一例,聯鎖部85係藉由在軟體上停止預熱實施部83以外之功能部的動作,來禁止框架構件50朝段差面412之接觸。抑或,聯鎖部85亦可使介設組件等接觸於框架構件50來機械性地阻隔框架構件50朝段差面412之接觸。Returning to FIG. 4 , the
進一步地,聯鎖部85在預熱未完成旗標F1或預熱無效旗標F2已成為1的情況,會禁止基板處理(配方的實施)。例如,在基板處理的禁止中,基板處理裝置1會進行基板W的搬入禁止、氣體朝處理容器10內的供應禁止、高頻電源32的操作禁止等。Furthermore, the
另外,聯鎖部85可在讓框架構件50接觸於台座40之狀態下,進行會禁止台座40的溫度變更之接觸時聯鎖。台座的溫度變更舉例有停止加熱線45的加熱、使處理容器10內成為真空等。藉此,便可避免因框架構件50從台座40的段差面412接收溫度變化而導致框架構件50在接觸於段差面412之情況下變形。In addition, the interlocking
此外,控制部70在需要改變台座40的溫度之情況,亦可先進行使得框架構件50自段差面412浮起之閃避動作,之後再實施台座40的溫度變更。藉由此閃避動作,則基板處理裝置1便可確實地避免台座40與框架構件50的摩擦,且順暢地進行台座40的溫度變更。In addition, when the temperature of the
控制部70的基板處理判定部86會判定基板處理之實施條件的成立或未成立,來判定基板處理的實施。例如,基板處理判定部86會以聯鎖部85並未進行聯鎖(預熱未完成旗標F1為0及預熱無效旗標F2為0)來作為基板處理的實施條件。又,其他基板處理的實施條件舉例有在配方上已實施基板處理、已準備好搬送裝置欲進行搬送的基板W、未發生異常等事件等。The substrate
控制部70的基板處理控制部87當藉由基板處理判定部86而實施條件成立的情況,便會控制基板處理裝置1的各構成來實施基板處理。具體而言,基板處理控制部87會使被預熱後的框架構件50上升來配置在搬出入待機位置,且在將基板W朝載置面411搬入後,會使框架構件50下降來使其接觸台座40的段差面412。然後,基板處理控制部87會使處理容器10內成為預先設定的真空氛圍,並將氣體供應至處理空間14a來加以電漿化,藉此進行會將電漿中的前驅物供應至基板W之實際的基板處理。該基板處理係包括使用CVD法之成膜處理或蝕刻處理等。When the execution condition is satisfied by the substrate
一實施型態相關之基板處理裝置1基本上係形成為如以上所述,以下,便針對其動作參照圖7及圖8來加以說明。圖7係繪示框架構件50的預熱處理方法之流程圖。圖8係繪示基板處理程序之流程圖。The
基板處理裝置1在動作時(例如啟動時或運轉中)會實施將框架構件50預熱之預熱處理方法。在預熱處理方法的實施中,控制部70的台座溫控部80會控制加熱器驅動部46來調整台座40的溫度,以使台座40成為使用者或配方中所設定的目標溫度(步驟S1)。The
又,控制部70的初始控制部81會控制基板處理裝置1之各構成的初始動作(步驟S2)。在框架構件升降部60的初始動作中,初始控制部81會使各單位升降機構61的支柱62下降至下限位置,藉此讓支撐盤65的零點位置對位。此外,基板處理裝置1可在相同時間點進行初始動作的控制(步驟S2)與台座40的溫度調整(步驟S1)。Furthermore, the
然後,控制部70的預熱條件判定部82會確認進行框架構件50的預熱之上述預熱條件來判定預熱條件是否成立(步驟S3)。在步驟S3中當預熱條件不成立的情況(步驟S3:NO),便會跳過步驟S4~S9而前進到步驟S10,來使框架構件50的預熱成為不實施。Then, the preheating
在步驟S3中當預熱條件成立的情況(步驟S3:YES),則控制部70的預熱實施部83會使預熱未完成旗標F1成為1(步驟S4)。聯鎖部85在辨識出預熱未完成旗標F1為1後,會進行預熱時聯鎖。聯鎖部85在預熱時聯鎖中,會進行禁止框架構件50對於台座40的接觸、禁止基板W的處理等之聯鎖,來作為上述般動作的限制(步驟S5)。When the preheating condition is established in step S3 (step S3: YES), the preheating
進一步地,預熱實施部83會控制框架構件升降部60的動作,來將框架構件50配置在遠離台座40的段差面412之預熱位置HP(步驟S6)。Furthermore, the preheating
然後,預熱實施部83會藉由維持將框架構件50配置在預熱位置HP之狀態,來使台座40的散熱供給至框架構件50,藉此將框架構件50預熱(步驟S7)。Then, the preheating
在此步驟S7的實施中,預熱實施部83會從將框架構件50配置在預熱位置HP之時間點來進行計時,並判定在預熱位置HP的待機時間是否已達到預熱完成時間(步驟S8)。然後,當待機時間並未達到預熱完成時間的情況(步驟S8:NO),預熱實施部83便會回到步驟S7來繼續框架構件50的預熱。另一方面,當待機時間已達到預熱完成時間的情況(步驟S8:YES),則預熱實施部83便會辨識出台座40與框架構件50已無溫差,而使預熱未完成旗標F1回到0,便完成預熱(步驟S9)。聯鎖部85會依據該預熱未完成旗標F1已成為0,來解除框架構件50接觸於段差面412之動作及基板處理的聯鎖。In the implementation of step S7, the preheating
在預熱完成後,控制部70的基板處理判定部86會確認配方、基板W朝搬送裝置的安裝狀態、異常的狀態等,來判定是否轉移至基板處理(步驟S10)。若不轉移至基板處理的情況(步驟S10:NO),控制部70會繼續框架構件50在預熱位置HP的待機(步驟S11),而回到步驟S10。After the preheating is completed, the substrate
另一方面,若轉移至基板處理的情況(步驟S10:NO),則控制部70的基板處理控制部87便會進行上述基板處理的動作(基板處理程序)(步驟S12)。On the other hand, when the process shifts to substrate processing (step S10: NO), the substrate
如圖8所示,基板處理控制部87在基板處理程序中,首先,會控制框架構件升降部60的動作來將框架構件50配置在搬出入待機位置(步驟S21)。在此狀態下,基板處理控制部87會與搬送裝置連動來進行基板W朝處理容器10內的搬入,以及基板W朝台座40之載置面411的載置(步驟S22)。As shown in FIG. 8 , in the substrate processing program, the substrate
之後,基板處理控制部87會控制框架構件升降部60的動作來使框架構件50相對於台座40及基板W而下降,以使框架構件50之外周部51的下面511接觸於台座40的段差面412(步驟S23)。藉此,框架構件50的簷部52便會相對於基板W而以非接觸之狀態來覆蓋基板W的緣部上方。After that, the substrate
之後,基板處理控制部87會使處理容器10內成為預先設定的真空氛圍,且將氣體供應至處理空間14a來加以電漿化,藉此進行會將電漿中的前驅物提供至基板W之實際的基板處理(步驟S24)。Thereafter, the substrate
進一步地,基板處理控制部87在基板處理後,會使框架構件升降部60作動來讓框架構件50上升至搬出入待機位置(步驟S25),並將處理後的基板W從處理容器10搬出(步驟S26)。然後,基板處理判定部86會判定是否進一步繼續基板處理(步驟S27),若判定為基板處理已完成(步驟S27:NO),便會結束處理流程。另一方面,若繼續基板處理的情況(步驟S27:YES),則基板處理判定部86便會針對是否可將基板W搬送至處理容器10內來做判定(步驟S28)。當可搬送基板W的情況(步驟S28:YES),基板處理控制部87會在將框架構件50配置於搬出入待機位置之情況下回到步驟S22,並從上述基板W的搬入來反覆以下相同的動作。進行基板W朝載置面411的搬出及搬入之動作的時間並非像使框架構件50的溫度大幅降低那般長的時間(較預熱無效時間要來得短之時間),例如為數十秒~2分鐘左右。Furthermore, after the substrate is processed, the substrate
另一方面,當無法立刻搬送基板W的情況(步驟S28:NO),便會藉由預熱無效監控部84來進行計時,並判定測量時間是否較預熱無效時間變得更長(步驟S29)。當測量時間較預熱無效時間要來得短之情況(步驟S29:NO),便會回到步驟S28來反覆基板W的搬送監控。然後,當測量時間較預熱無效時間變得更長之情況(步驟S29:YES),則預熱無效監控部84便會判定預熱已成為無效,而使預熱無效旗標F2成為1(步驟S30)。On the other hand, when the substrate W cannot be transported immediately (step S28: NO), the preheating
當預熱無效旗標F2為1的情況,步驟S3的預熱條件會變成成立。於是,控制部70的預熱實施部83便會再次實施步驟S4後的處理流程。回到步驟S4後的情況,控制部70會使預熱無效旗標成為0,另一方面使預熱未完成旗標成為1。此外,當無法將基板W搬送至處理容器10內的情況,控制部70可不等待預熱無效時間,而是使框架構件50移動至預熱位置HP並待機,藉此進行框架構件50的預熱。藉此,便可良好地抑制框架構件50的溫度降低。然後,控制部70在成為可搬送基板W的情況,會使預熱位置HP的框架構件50再次上升至搬出入待機位置。When the preheating invalid flag F2 is 1, the preheating condition in step S3 will be established. Then, the preheating
如以上所述,零件的預熱處理方法及基板處理裝置1可適當地預熱相對於台座40為可接觸且可相對移動之零件,即框架構件50。然後,零件的預熱處理方法及基板處理裝置1係藉由框架構件50的預熱來預先促使框架構件50會伴隨著溫度變化而變形,藉此,便能夠以讓框架構件50接觸於台座40之狀態來使框架構件50不會變形。於是,框架構件50與台座40上的基板W之相對位置便會變得穩定,可提高對基板W之處理的均勻性。As described above, the component preheating method and the
又,在預熱零件之工序中,會使零件(框架構件50)待機在預熱位置HP直到經過預先設定的預熱完成時間為止。藉此,零件的預熱處理方法便可在預熱處理中調整框架構件50的溫度直到與台座40的溫差已充分消失為止。In addition, in the process of preheating the parts, the parts (frame member 50) are made to wait in the preheating position HP until a preset preheating completion time elapses. Thereby, the preheating treatment method of parts can adjust the temperature of the
又,在預熱零件之工序後係具有會測量零件(框架構件50)位在較預熱位置HP而更為遠離台座40的位置之時間,並判定測量時間是否已經過預熱無效時間之工序,當測量時間已經過預熱無效時間的情況,會將零件的預熱辨識為無效,而再次實施預熱零件之工序。藉此,零件的預熱處理方法即便是已暫時進行零件的預熱後之情況,仍可依需要來簡單地進行零件的再預熱。In addition, after the process of preheating the parts, there is a process of measuring the time when the parts (frame member 50) is at a position further away from the base 40 than the preheating position HP, and determining whether the measurement time has passed the preheating invalid time. , when the measurement time has passed the preheating invalid time, the preheating of the parts will be identified as invalid, and the process of preheating the parts will be implemented again. Accordingly, even if the parts have been temporarily preheated, the parts can be easily reheated as needed.
又,基板處理裝置1係具備藉由讓會將零件(框架構件50)支撐成可脫離的可動部(支撐盤65)升降來使零件升降之零件升降部(框架構件升降部60),在預熱零件之工序前會進行初始動作,該初始動作係將可動部下降來使零件接觸於台座40,藉由讓零件自可動部脫離而將可動部對位於基準位置。藉此,零件的預熱處理方法便能夠以良好的精度來控制框架構件50在升降時之零件的位置,以將零件更適當地預熱。In addition, the
又,台座40係具有能夠讓零件(框架構件50)接觸之接觸面(段差面412),預熱位置HP係相對於接觸面而設定為0.3mm~3mm的範圍。藉此,零件的預熱處理方法便可有效率地調整被定位在預熱位置HP之零件的溫度。In addition, the
又,在預熱零件之工序的實施中係具有會進行基板處理裝置1的動作限制之預熱時聯鎖工序。藉此,零件的預熱處理方法便可更安全地進行預熱工序。In addition, during the process of preheating the parts, there is a preheating interlock process that restricts the operation of the
又,預熱時聯鎖會禁止零件(框架構件50)相對於台座40的接觸來作為動作的限制。藉此,零件的預熱處理方法便可確實地防止尚未完成預熱之零件接觸於台座40。In addition, during preheating, the interlock prohibits the parts (frame member 50) from contacting the base 40 as a restriction on the movement. Thereby, the preheating method of parts can reliably prevent parts that have not yet completed preheating from contacting the
又,預熱時聯鎖會禁止基板W的處理來作為動作的限制。藉此,零件(框架構件50)的預熱處理方法當有尚未完成預熱之零件的情況,便不須進行基板W的處理,從而可避免零件對台座40或基板W的摩擦等。In addition, the interlock prohibits the processing of the substrate W during warm-up as a restriction on the operation. Therefore, when the preheating treatment method of parts (frame member 50) involves parts that have not yet completed preheating, there is no need to process the substrate W, thereby avoiding friction of the parts against the base 40 or the substrate W.
又,在使零件(框架構件50)接觸於台座之實施中會進行禁止台座40的溫度變更之接觸時聯鎖。藉此,零件的預熱處理方法便可抑制伴隨著台座40的溫度變更而導致接觸於台座40之零件變形。Furthermore, when the component (frame member 50) is brought into contact with the base, a contact-time interlock is performed to prohibit the temperature change of the
又,零件為框架構件50,係具有在接觸於台座40之狀態下會覆蓋台座40所載置之基板W的周緣wp上方之簷部52。藉此,零件的預熱處理方法便可藉由經預熱後之框架構件50的簷部52來穩定地覆蓋基板W的周緣。In addition, the component is a
又,本揭露一樣態為具有會載置基板W的台座4與相對於台座40為可接觸且可相對移動的零件(框架構件50)之基板處理裝置1,係具有會控制零件的移動之控制部70,控制部70會將零件定位在相對於台座40而成為非接觸之預熱位置HP,並藉由來自台座40的放射熱來將零件預熱,且使經預熱後的零件接觸於台座40。藉此,基板處理裝置1便可適當地預熱零件來提高對基板W之處理的均勻性。In addition, one aspect of the present disclosure is a
本說明書所揭示之實施型態相關之框架構件50的預熱處理方法及基板處理裝置1應被認為在所有方面僅為例示而非用以限制本發明之內容。實施型態可在未背離申請專利範圍及其要旨之範圍內,以各種型態來做變形及改良。上述複數實施型態所記載之事項可在不會矛盾之範圍內亦採取其他構成,又,可在不會矛盾之範圍內來加以組合。The preheating treatment method of the
本揭露之基板處理裝置1亦可應用於ALD(Atomic Layer Deposition)裝置、CCP(Capacitively Coupled Plasma)、ICP(Inductively Coupled Plasma)、RLSA(Radial Line Slot Antenna)、ECR(Electron Cyclotron Resonance Plasma)、HWP(Helicon Wave Plasma)之任一型態的裝置。The
1:基板處理裝置 10:處理容器 40:台座 50:框架構件 60:框架構件升降部 70:控制部 HP:預熱位置 W:基板 1:Substrate processing device 10: Handle the container 40:pedestal 50:Frame components 60: Frame member lifting part 70:Control Department HP: preheat position W: substrate
圖1係繪示一實施型態相關之基板處理裝置一範例之剖面圖。 圖2係繪示基板處理裝置的台座與框架構件之圖。 圖3係繪示將框架構件配置在預熱位置的狀態之剖面圖。 圖4係繪示會實施預熱處理方法之控制部的功能塊之方塊圖。 圖5係例示顯示裝置所顯示的框架構件畫面資訊之圖。 圖6係例示在監控預熱無效時的位置資訊區域及預熱資訊之圖。 圖7係繪示框架構件的預熱處理方法之流程圖。 圖8係繪示基板處理程序之流程圖。 FIG. 1 is a cross-sectional view illustrating an example of a substrate processing apparatus according to an embodiment. FIG. 2 is a diagram illustrating the base and frame components of the substrate processing apparatus. FIG. 3 is a cross-sectional view showing a state where the frame member is arranged in a preheating position. FIG. 4 is a block diagram illustrating the functional blocks of the control unit that implements the preheating treatment method. FIG. 5 is a diagram illustrating frame member screen information displayed by the display device. Figure 6 is a diagram illustrating the location information area and preheating information when monitoring preheating is invalid. Figure 7 is a flow chart illustrating a method of preheating a frame member. Figure 8 is a flow chart showing a substrate processing procedure.
40:台座 40:pedestal
41:台座本體 41:pedestal body
50:框架構件 50:Frame components
51:外周部 51: Peripheral part
52:簷部 52:Eaves
60:框架構件升降部 60: Frame member lifting part
61:單位升降機構 61: Unit lifting mechanism
62:支柱 62:Pillar
65:支撐盤 65:Support plate
411:載置面 411:Placement surface
412:段差面 412: Step difference surface
413:側周面 413: Side surface
511:下面 511: Below
512:內側面 512: Medial side
513:外側面 513:Outer side
514:上面 514:Above
521:上面 521:Above
522:下面 522: Below
523:內緣 523:Inner edge
C:餘隙 C: Clearance
D:間隔 D:interval
HP:預熱位置 HP: preheat position
T1:厚度 T1:Thickness
T2:厚度 T2:Thickness
W:基板 W: substrate
X:分離距離 X: separation distance
wp:周緣 wp:periphery
Claims (11)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021115897A JP2023012321A (en) | 2021-07-13 | 2021-07-13 | Component pre-heating treatment method and substrate treatment apparatus |
JP2021-115897 | 2021-07-13 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202338151A true TW202338151A (en) | 2023-10-01 |
Family
ID=84857631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111124915A TW202338151A (en) | 2021-07-13 | 2022-07-04 | Component pre-heating treatment method and substrate treatment apparatus |
Country Status (4)
Country | Link |
---|---|
JP (1) | JP2023012321A (en) |
KR (1) | KR20230011236A (en) |
CN (1) | CN115621158A (en) |
TW (1) | TW202338151A (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05160046A (en) | 1991-12-05 | 1993-06-25 | Kokusai Electric Co Ltd | Method and device for heating substrate |
-
2021
- 2021-07-13 JP JP2021115897A patent/JP2023012321A/en active Pending
-
2022
- 2022-07-01 KR KR1020220081321A patent/KR20230011236A/en not_active Application Discontinuation
- 2022-07-04 TW TW111124915A patent/TW202338151A/en unknown
- 2022-07-05 CN CN202210793940.5A patent/CN115621158A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JP2023012321A (en) | 2023-01-25 |
KR20230011236A (en) | 2023-01-20 |
CN115621158A (en) | 2023-01-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4597894B2 (en) | Substrate mounting table and substrate processing apparatus | |
CN108630514B (en) | Substrate processing apparatus | |
JP6650841B2 (en) | Substrate lifting mechanism, substrate mounting table and substrate processing device | |
KR102488217B1 (en) | Substrate processing apparatus | |
JP5008562B2 (en) | Substrate processing method and substrate processing apparatus | |
JP4782733B2 (en) | Mounting table and plasma processing apparatus using the same | |
JP7018801B2 (en) | Plasma processing equipment and method of transporting the object to be processed | |
CN118073190A (en) | Plasma processing apparatus | |
KR100835023B1 (en) | Plasma etching method and method for manufacturing semiconductor device | |
US20210074520A1 (en) | Plasma processing apparatus, processing method, and upper electrode structure | |
US20110017706A1 (en) | Plasma processing method and plasma processing apparatus | |
JP2009059867A (en) | Substrate mounting stage and substrate treating equipment | |
CN112652514A (en) | Substrate processing apparatus and substrate processing method | |
JP2003100851A (en) | Vacuum processing apparatus and method therefor | |
TWI459502B (en) | Sample station and microwave plasma processing device | |
US20240087927A1 (en) | Substrate processing apparatus, method of manufacturing semiconductor device and non-transitory computer-readable recording medium | |
JP5155790B2 (en) | Substrate mounting table and substrate processing apparatus using the same | |
TW202338151A (en) | Component pre-heating treatment method and substrate treatment apparatus | |
TW202114029A (en) | Edge ring, substrate support, substrate processing apparatus and method | |
CN110648890B (en) | Plasma processing apparatus | |
JP7214021B2 (en) | PLASMA PROCESSING APPARATUS AND OBJECT CONVEYING METHOD | |
JP2009010144A (en) | Substrate treating apparatus | |
KR102519769B1 (en) | Substrate processing apparatus and substrate processing method | |
KR20230134596A (en) | Substrate processing method, substrate processing device |