TW202329312A - Transfer system - Google Patents

Transfer system Download PDF

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Publication number
TW202329312A
TW202329312A TW111137953A TW111137953A TW202329312A TW 202329312 A TW202329312 A TW 202329312A TW 111137953 A TW111137953 A TW 111137953A TW 111137953 A TW111137953 A TW 111137953A TW 202329312 A TW202329312 A TW 202329312A
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Taiwan
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transport vehicle
mentioned
article
loading
vehicle
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TW111137953A
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Chinese (zh)
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福嶋千晶
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日商村田機械股份有限公司
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Publication of TW202329312A publication Critical patent/TW202329312A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
  • Intermediate Stations On Conveyors (AREA)

Abstract

This transfer system includes a transfer vehicle and a control device. The transfer vehicle performs a transfer operation that transfers an item by running along a trajectory, and a mounting operation that mounts the item on a mounting unit while communicating with the mounting unit. The control device transmits an instruction about the transfer destination of the item to the transfer vehicle. After the transfer vehicle performs the mounting operation, if the transfer vehicle does not receive a detection signal that indicates detection of the item by the mounting unit, the control device transmits to the transfer vehicle a change instruction that is an instruction that changes the transfer destination of the item by the transfer vehicle.

Description

搬送系統Conveyor system

本發明主要關於利用搬送車來搬送物品的搬送系統。The present invention mainly relates to a conveying system that uses a conveying vehicle to convey articles.

專利文獻1之搬送系統具備有搬送台車、及載置埠。搬送台車搬送被搬送物並將其載置至載置埠。於載置埠設有對被搬送物進行檢測之載貨感測器。於搬送台車將被搬送物載置至載置埠之後,當載貨感測器未檢測出被搬送物之情形時,搬送台車進行將被搬送物再次載置至載置埠之動作即重試動作。 [先前技術文獻] [專利文獻] The conveyance system of patent document 1 is equipped with a conveyance trolley and a loading port. The transport cart transports the object to be transported and loads it on the loading port. Loading sensors are installed at the loading port to detect the conveyed objects. After the transport trolley loads the transported object to the loading port, when the loading sensor does not detect the situation of the transported object, the transporting trolley performs the action of loading the transported object to the loading port again, that is, the retry operation . [Prior Art Literature] [Patent Document]

[專利文獻1]日本專利第5056368號公報[Patent Document 1] Japanese Patent No. 5056368

(發明所欲解決之問題)(Problem to be solved by the invention)

但是,其會因為異常的原因,而存在即便進行重試動作,載貨感測器亦未檢測出被搬送物之可能。於該情形時,搬送系統本身無法對異常作應對。However, due to an abnormality, even if a retry operation is performed, the loading sensor may not detect the conveyed object. In this case, the transfer system itself cannot respond to the abnormality.

本發明係鑒於以上的實情所成者,其主要目的在於提供可自己本身應對有關物品朝向載置部交接之各種異常的搬送系統。 (解決問題之技術手段及功效) The present invention was made in view of the above circumstances, and its main purpose is to provide a transport system that can itself deal with various abnormalities related to the delivery of articles toward the loading unit. (Technical means and effects to solve the problem)

本發明所欲解決之問題如上所述,其次對解決該問題之技術手段及功效進行說明。The problems to be solved by the present invention are as described above, and then the technical means and effects for solving the problems will be described.

根據本發明之態樣,可提供以下構成的搬送系統。亦即,搬送系統具備有搬送車、及控制裝置。上述搬送車進行藉由沿著軌道移行來搬送物品之搬送動作、及一邊與載置部之間進行通信一邊將上述物品載置於該載置部之載置動作。上述控制裝置將有關上述物品之搬送目的地的指令發送至上述搬送車。於上述搬送車進行上述載置動作之後,當上述搬送車未接收到表示上述載置部檢測出上述物品之內容的檢測信號之狀況時,上述控制裝置對上述搬送車發送變更上述搬送車之上述物品的搬送目的地之指令,即變更指令。According to the aspect of this invention, the conveyance system of the following structures can be provided. That is, the transport system includes a transport vehicle and a control device. The transport vehicle performs a transport operation of transporting the article by moving along a rail, and a loading operation of placing the article on the placement unit while communicating with the placement unit. The control device transmits a command regarding the destination of the article to the transport vehicle. After the above-mentioned transportation vehicle performs the above-mentioned loading operation, when the above-mentioned transportation vehicle does not receive the detection signal indicating that the content of the above-mentioned article is detected by the above-mentioned loading part, the above-mentioned control device transmits to the above-mentioned transportation vehicle. The instruction of the transfer destination of the article is the change instruction.

藉此,由於搬送車將物品搬送至其他載置部,因此可應對未從載置部接收到檢測信號的異常。尤其,其有藉由變更搬送目的地,則可應對藉由重試動作亦無法解決的異常之可能性。Thereby, since the transport vehicle transports the article to another loading section, it is possible to cope with an abnormality in which a detection signal is not received from the loading section. In particular, by changing the transfer destination, it is possible to cope with an abnormality that cannot be resolved even by retrying the operation.

於上述之搬送系統中,較佳係設為以下的構成。亦即,上述搬送車於執行上述載置動作之後,當未接收到上述檢測信號之情形時,至少再進行1次上述載置動作。在即便上述搬送車再次執行上述載置動作之後,上述搬送車仍未接收到上述檢測信號之情形時,上述控制裝置對上述搬送車發送上述變更指令。In the conveyance system mentioned above, it is preferable to set it as the following structure. That is, after the above-mentioned transport vehicle performs the above-mentioned loading operation, when the detection signal is not received, the above-mentioned loading operation is performed at least once again. When the transport vehicle does not receive the detection signal even after the transport vehicle performs the loading operation again, the control device transmits the change command to the transport vehicle.

藉此,藉由重試動作可解決之異常便藉由重試動作來應對;而藉由重試動作無法應對之異常則藉由搬送目的地的變更來應對。Thereby, the abnormality which can be resolved by the retry operation is dealt with by the retry operation, and the abnormality which cannot be dealt with by the retry operation is dealt with by changing the transfer destination.

在上述之搬送系統中,較佳係設為可切換上述搬送車再次進行上述載置動作之功能的有效及無效。In the above-mentioned conveyance system, it is preferable to switch between valid and invalid functions of the above-mentioned conveyance vehicle performing the above-mentioned loading operation again.

藉此,其可靈活地應對物品的種類、搬送系統的設置位置、或管理者的意向等。例如,當期望縮短再次進行載置動作之時間時,藉由將該功能設為無效,則可及早應對異常。Thereby, it can flexibly respond to the type of article, the installation location of the conveyance system, the intention of the administrator, and the like. For example, when it is desired to shorten the time for re-loading operation, by disabling this function, abnormalities can be dealt with early.

於上述之搬送系統中,較佳係設為可切換上述控制裝置發送上述變更指令之功能的有效及無效。In the above-mentioned conveying system, it is preferable to switch between valid and invalid functions of the control device sending the above-mentioned change command.

藉此,其可靈活地應對物品的種類、搬送系統的設置位置、或管理者的意向等。例如,當不適宜變更物品之搬送目的地時,則藉由將該功能設為無效,物品的搬送目的地便不會被變更。Thereby, it can flexibly respond to the type of article, the installation location of the conveyance system, the intention of the administrator, and the like. For example, when it is not appropriate to change the destination of the article, by disabling this function, the destination of the article will not be changed.

於上述之搬送系統中,較佳係設為於上述搬送車進行上述載置動作之後,在上述搬送車未接收到上述檢測信號之狀況下,上述搬送車一邊沿著上述軌道移行,一邊等待接收上述變更指令,並於接收上述變更指令後,將物品朝向該變更指令所示之搬送目的地搬送。In the above-mentioned transportation system, it is preferable that after the above-mentioned transportation vehicle performs the above-mentioned loading operation, if the above-mentioned transportation vehicle does not receive the above-mentioned detection signal, the above-mentioned transportation vehicle moves along the above-mentioned track while waiting to receive. The above-mentioned change order, and after receiving the above-mentioned change order, transport the article toward the destination indicated in the change order.

藉此,由於可抑制搬送車持續位於相同的位置,因此較不會阻礙其他搬送車的移行。Thereby, since the conveyance vehicle can be suppressed from continuing to be at the same position, it is less likely to hinder the movement of other conveyance vehicles.

於上述之搬送系統中,最佳係於上述搬送車進行上述載置動作之後,在上述搬送車未接收到上述檢測信號之狀況時,上述搬送車對上述控制裝置請求上述變更指令。In the above conveying system, it is preferable that the conveying vehicle requests the change command to the control device when the conveying vehicle does not receive the detection signal after the conveying vehicle performs the loading operation.

藉此,控制裝置則可依據來自搬送車的請求,於適當的時間點發送變更指令。In this way, the control device can send a change command at an appropriate time point according to the request from the transport vehicle.

於上述之搬送系統中,較佳係設為以下的構成。亦即,上述檢測信號包含第1信號值及第2信號值。於上述搬送車到達對上述載置部交接上述物品的位置之後,且在可分配上述載置部來作為上述物品之交接目的地的時間點,上述檢測信號從上述第1信號值切換為上述第2信號值。藉由上述載置部檢測出上述物品,上述檢測信號從上述第2信號值切換為上述第1信號值。當即便上述搬送車進行上述載置動作,上述檢測信號仍維持為上述第2信號值的狀態之情形時,上述控制裝置對上述搬送車發送上述變更指令。In the conveyance system mentioned above, it is preferable to set it as the following structure. That is, the detection signal includes a first signal value and a second signal value. After the transport vehicle arrives at the position where the article is delivered to the loading unit, and at a time point when the loading unit can be allocated as a delivery destination of the article, the detection signal is switched from the first signal value to the first signal value. 2 signal value. When the article is detected by the loading unit, the detection signal is switched from the second signal value to the first signal value. When the detection signal remains in the state of the second signal value even if the transport vehicle performs the loading operation, the control device transmits the change command to the transport vehicle.

藉此,其可利用依規格所規定之信號來進行是否發送變更指令的判斷。Thereby, it can use the signal stipulated by the specification to judge whether to send the change command.

其次,參照圖式對本發明的實施形態進行說明。Next, embodiments of the present invention will be described with reference to the drawings.

圖1所示之搬送系統1被設於半導體製造工廠或倉庫等的設施中,對物品進行搬送。搬送系統1所搬送之物品係收容晶圓(半導體晶圓)的容器。具體而言,容器係FOUP(Front-Opening Unified Pod;前開式晶圓傳送盒)或晶圓匣。再者,物品亦可為收容光罩之光罩盒。又,在搬送系統1被設於倉庫中之情形時,物品係倉庫所保管的商品或零件等。The conveyance system 1 shown in FIG. 1 is installed in facilities such as semiconductor manufacturing plants and warehouses, and conveys articles. The article conveyed by the conveyance system 1 is a container for storing wafers (semiconductor wafers). Specifically, the container is a FOUP (Front-Opening Unified Pod; front-opening wafer transfer box) or a wafer cassette. Furthermore, the article can also be a photomask box for accommodating photomasks. Moreover, when the conveyance system 1 is installed in a warehouse, the article is a commodity, parts, etc. stored in the warehouse.

如圖1至圖3所示,搬送系統1具備:管理控制裝置(控制裝置)10、搬送車20及軌道30。As shown in FIGS. 1 to 3 , the transportation system 1 includes a supervisory control device (control device) 10 , a transportation vehicle 20 , and a rail 30 .

管理控制裝置10係具有CPU(中央處理單元;Central Processing Unit)等的運算裝置、HDD(硬式磁碟機;Hard Disk Drive)、SSD(固態硬碟;Solid State Drive)或快閃記憶體等的儲存裝置、及通信裝置的電腦。管理控制裝置10藉由將被儲存於儲存裝置的程式讀出並加以執行,可執行關於物品之搬送及處理的各種控制。管理控制裝置10可使用通信裝置對搬送車20發送關於物品之搬送目的地的指令。關於物品之搬送目的地的指令,例如包含有記述物品之搬送目的地的指令、及後述的變更指令。The management control device 10 is equipped with computing devices such as CPU (Central Processing Unit; Central Processing Unit), HDD (hard disk drive; Hard Disk Drive), SSD (solid state drive; Solid State Drive) or flash memory, etc. A storage device, and a computer of a communication device. The management control device 10 can execute various controls related to the conveyance and processing of articles by reading and executing the programs stored in the storage device. The management control device 10 can transmit a command about the destination of the article to the transportation vehicle 20 using the communication device. The command concerning the transfer destination of the article includes, for example, a command describing the transfer destination of the article and a change command described later.

搬送車20係OHT(Overhead Hoist Transfer;高架式起重搬運車)。搬送車20係沿著被懸吊於天花板100之軌道30無人操縱地移行並進行搬送物品之搬送動作的車輛。搬送系統1具備有複數個搬送車20。各搬送車20將物品搬送至被記述於從管理控制裝置10所接收到之指令中的搬送目的地。The transfer vehicle is 20 series OHT (Overhead Hoist Transfer; Elevated Hoist Transfer Vehicle). The transport vehicle 20 is a vehicle that travels unmanned along a rail 30 suspended from the ceiling 100 and performs a transport operation of transported items. The transport system 1 includes a plurality of transport vehicles 20 . Each transport vehicle 20 transports the article to the transport destination described in the command received from the management control device 10 .

於半導體製造工廠設有複數個處理裝置91。處理裝置91被配置於軌道30的附近,可藉由沿著軌道30移行之搬送車20來進行存取。A plurality of processing devices 91 are installed in a semiconductor manufacturing factory. The processing device 91 is disposed near the track 30 and can be accessed by the transport vehicle 20 moving along the track 30 .

處理裝置91具有從搬送車20接收物品40的載置部92。處理裝置91取入被載置於載置部92的物品40,並對被收容於物品40中之晶圓進行處理(例如用於製造半導體元件之一步驟)。The processing device 91 has a loading unit 92 that receives the article 40 from the transport vehicle 20 . The processing device 91 takes in the article 40 placed on the loading unit 92, and processes the wafer accommodated in the article 40 (for example, in a step of manufacturing a semiconductor element).

以下,對搬送車20之詳細構成進一步進行說明。如圖2及圖3所示,搬送車20具備有車輛控制裝置21、移行部22、搬送部23、及殼體28。Hereinafter, the detailed structure of the transport vehicle 20 will be further described. As shown in FIGS. 2 and 3 , the transport vehicle 20 includes a vehicle control device 21 , a transfer unit 22 , a transport unit 23 , and a casing 28 .

車輛控制裝置21係具有CPU等之運算裝置、HDD、SSD或快閃記憶體等之儲存裝置、及通信裝置的電腦。車輛控制裝置21藉由將被儲存於儲存裝置中之程式讀出並加以執行,來控制搬送車20的各部。通信裝置可藉由有線或無線來對管理控制裝置10及載置部92進行通信。The vehicle control device 21 is a computer including a computing device such as a CPU, a storage device such as an HDD, SSD, or flash memory, and a communication device. The vehicle control device 21 controls each part of the transport vehicle 20 by reading and executing the program stored in the storage device. The communication device can communicate with the management control device 10 and the loading unit 92 by wire or wirelessly.

移行部22具備移行馬達及車輪。移行馬達根據車輛控制裝置21的控制來產生旋轉驅動力。藉由車輪利用移行馬達所產生之旋轉驅動力進行旋轉,使搬送車20沿著軌道30移行。The traveling unit 22 includes a traveling motor and wheels. The traveling motor generates rotational driving force under the control of the vehicle control device 21 . The transport vehicle 20 is moved along the track 30 by the wheels being rotated by the rotational driving force generated by the traveling motor.

搬送部23具備捲取機構24、懸吊帶25、及固持部26。捲取機構24具備升降馬達。捲取機構24可使用升降馬達所產生的驅動力,將懸吊帶25加以捲取或捲出。於懸吊帶25之下端連結有固持部26。固持部26可切換固持物品40的狀態、及解除物品40之固持的狀態。本實施形態之物品40於上部具有凸緣部,固持部26將物品40之凸緣部加以固持。再者,固持部26亦可固持物品40之側面或底面。又,搬送部23並不限定於將物品40加以固持並進行搬送的構成,其亦可為具有載置物品40而進行搬送之搬送台的構成。The transport unit 23 includes a winding mechanism 24 , a suspension belt 25 , and a holding unit 26 . The take-up mechanism 24 is provided with a lift motor. The winding mechanism 24 can use the driving force generated by the lifting motor to wind up or unwind the suspension belt 25 . A holding portion 26 is connected to the lower end of the suspension belt 25 . The holding unit 26 can switch the state of holding the article 40 and the state of releasing the holding of the article 40 . The article 40 of this embodiment has a flange portion on the upper portion, and the holding portion 26 holds the flange portion of the article 40 . Furthermore, the holding portion 26 can also hold the side surface or the bottom surface of the article 40 . In addition, the conveyance part 23 is not limited to the structure which holds and conveys the article 40, The structure which has the conveyance table which places the article 40 and conveys may be sufficient.

當搬送車20接收物品40時,搬送車20移行至物品40的接收位置。其次,藉由捲取機構24捲出懸吊帶25,固持部26下降至物品40的附近。其後,在固持部26固持物品40之後,捲取機構24捲取懸吊帶25,藉此可使物品40位於殼體28的內部。搬送車20於使物品40位於殼體28之內部的狀態下移行,並搬送物品40。When the transport vehicle 20 receives the article 40 , the transport vehicle 20 moves to the receiving position of the article 40 . Next, the suspension belt 25 is rolled out by the winding mechanism 24 , and the holding part 26 descends to the vicinity of the article 40 . Afterwards, after the holding part 26 holds the article 40 , the take-up mechanism 24 takes up the suspension belt 25 , so that the article 40 can be located inside the casing 28 . The transport vehicle 20 travels with the article 40 located inside the casing 28 , and conveys the article 40 .

當搬送車20交接物品40時,搬送車20移行至管理控制裝置10所指定的載置部92。搬送車20到達載置部92之後,其藉由捲取機構24捲出懸吊帶25,物品40下降至載置部92。固持部26於物品40被適當地載置於載置部92之後,解除物品40的固持。藉此,物品40則被交接至載置部92。When the transport vehicle 20 delivers the article 40 , the transport vehicle 20 travels to the loading unit 92 designated by the supervisory control device 10 . After the transport vehicle 20 reaches the loading portion 92 , it rolls out the suspension belt 25 through the winding mechanism 24 , and the article 40 descends to the loading portion 92 . The holding unit 26 releases the holding of the article 40 after the article 40 is properly placed on the loading unit 92 . Accordingly, the article 40 is delivered to the loading unit 92 .

於本說明書中,將搬送車20使載置部92支撐物品40之負載之至少一部分的情形稱為「載置」,並將使物品40載置於載置部92之搬送車20的動作稱為「載置動作」。亦即,即便搬送車20支撐物品40之負載之一部分,亦視為載置。又,即便固持部26未解除物品40之固持,亦視為載置。又,將搬送車20解除物品40的固持且處置物品40之主體從搬送車20被變更為載置部92(處理裝置91)的情形稱為物品40的交接。In this specification, the state in which the transport vehicle 20 makes the loading portion 92 support at least a part of the load of the article 40 is called “loading”, and the operation of the transport vehicle 20 that places the article 40 on the loading portion 92 is called “loading”. for the "load action". That is, even if the transport vehicle 20 supports a part of the load of the article 40, it is regarded as being placed. Also, even if the holding part 26 does not release the holding of the article 40, it is regarded as being placed. In addition, the case where the transport vehicle 20 releases the hold of the article 40 and the main body of the handling article 40 is changed from the transport vehicle 20 to the loading unit 92 (processing device 91 ) is referred to as delivery of the article 40 .

又,於固持部26設有用以檢測出物品40被載置於載置部92之情形的固持感測器27。固持感測器27係具備投光部及受光部之光感測器,且受光部接收投光部所照射的檢查光。又,當投光部與受光部之間有物體存在之情形時,由於檢查光被遮斷,因此受光部無法接收檢查光。又,當使固持部26所固持之物品40下降而物品40之底面接觸於載置部92之情形時,物品40之凸緣部相對於固持部26朝上方浮起。固持感測器27的光軸位在,與當物品40被載置時朝上方浮起之凸緣部重疊的位置。藉此,固持感測器27可於搬送車20側檢測出物品40被載置於載置部92之情形。再者,亦可使用與本實施形態之固持感測器27不同之感測器(例如負載感測器),而於搬送車20側檢測出物品40被載置於載置部92之情形。In addition, a holding sensor 27 for detecting that the article 40 is placed on the mounting portion 92 is provided on the holding portion 26 . The holding sensor 27 is a photosensor provided with a light projecting part and a light receiving part, and the light receiving part receives the inspection light irradiated by the light projecting part. Also, when an object exists between the light projecting unit and the light receiving unit, the light receiving unit cannot receive the inspection light because the inspection light is blocked. Also, when the article 40 held by the holding portion 26 is lowered and the bottom surface of the article 40 contacts the mounting portion 92 , the flange portion of the article 40 floats upward relative to the holding portion 26 . The optical axis of the holding sensor 27 is located at a position overlapping the flange portion that floats upward when the article 40 is placed. Thereby, the holding sensor 27 can detect that the article 40 is placed on the loading portion 92 at the side of the transport vehicle 20 . Furthermore, it is also possible to use a sensor different from the holding sensor 27 of the present embodiment (for example, a load sensor) to detect that the article 40 is placed on the placement portion 92 on the transport vehicle 20 side.

如圖2及圖3所示,載置部92具備有載置控制裝置93、及載置感測器94。As shown in FIGS. 2 and 3 , the placement unit 92 includes a placement control device 93 and a placement sensor 94 .

載置控制裝置93係具有CPU等之運算裝置、HDD、SSD、或快閃記憶體等之儲存裝置、及通信裝置的電腦。載置控制裝置93藉由將被儲存於儲存裝置中之程式讀出並加以執行,來進行關於物品40之交接的控制。通信裝置可藉由有線或無線來對管理控制裝置10及搬送車20進行通信。再者,載置控制裝置93既可為僅進行關於物品40之交接之控制的控制裝置,亦可為更進一步進行有關處理裝置91之控制的控制裝置。The loading control device 93 is a computer including a computing device such as a CPU, a storage device such as HDD, SSD, or flash memory, and a communication device. The loading control device 93 controls delivery of the article 40 by reading and executing the program stored in the storage device. The communication device can communicate with the management control device 10 and the transportation vehicle 20 by wire or wirelessly. In addition, the loading control device 93 may be a control device that only controls delivery of the articles 40 , or may be a control device that further controls the processing device 91 .

載置感測器94對物品40被載置於載置部92之情形進行檢測。載置感測器94係具備投光部及受光部的光感測器,受光部接收投光部所照射的檢查光。又,於投光部與受光部之間有物體存在時,檢查光會被遮斷,因此受光部無法接收到檢查光。載置感測器94之受光部在物品40被載置於載置部92前可接收檢查光。又,載置感測器94之光軸,與適當地被載置於載置部92的物品40相重疊。藉此,載置感測器94可對物品40已適當地被載置於載置部92之情形進行檢測。再者,載置感測器94既可為1組投光部與受光部,亦可為複數組投光部與受光部。再者,亦可使用與本實施形態之載置感測器94不同之感測器(例如負載感測器),而於載置部92側對物品40已被載置於載置部92之情形進行檢測。The placement sensor 94 detects that the article 40 is placed on the placement unit 92 . The placement sensor 94 is a photosensor including a light projecting part and a light receiving part, and the light receiving part receives the inspection light irradiated by the light projecting part. In addition, when an object exists between the light projecting unit and the light receiving unit, the inspection light is blocked, so the light receiving unit cannot receive the inspection light. The light receiving unit of the placement sensor 94 can receive inspection light before the article 40 is placed on the placement unit 92 . In addition, the optical axis of the placement sensor 94 overlaps with the article 40 properly placed on the placement portion 92 . Thereby, the placement sensor 94 can detect that the article 40 has been properly placed on the placement portion 92 . Furthermore, the placement sensor 94 can be a set of light projecting part and light receiving part, or multiple sets of light projecting part and light receiving part. Moreover, it is also possible to use a sensor (such as a load sensor) different from the loading sensor 94 of the present embodiment, and the article 40 has been loaded on the loading section 92 on the loading section 92 side. The situation is checked.

其次,參照圖4,對當物品40從搬送車20被交接至載置部92時,於搬送車20與載置部92之間所進行的互鎖通信進行說明。於本實施形態中,依照SEMI E84的規格,於搬送車20(詳細而言為車輛控制裝置21)與載置部92(詳細而言為載置控制裝置93)之間進行互鎖通信。Next, referring to FIG. 4 , the interlock communication performed between the transport vehicle 20 and the placement unit 92 when the article 40 is delivered from the transport vehicle 20 to the placement unit 92 will be described. In the present embodiment, interlock communication is performed between the transport vehicle 20 (specifically, the vehicle control device 21 ) and the loading unit 92 (specifically, the loading control device 93 ) in accordance with the SEMI E84 standard.

搬送車20及載置部92共用因應於條件而來切換ON與OFF的各種信號。亦即,搬送車20及載置部92以固定的時間間隔、或於信號值切換的時間點,分別發送各個信號的信號值。作為從載置部92朝向搬送車20發送的信號,其有L_REQ信號(檢測信號)及READY信號。作為從搬送車20朝向載置部92發送的信號,其有TR_REQ信號、BUSY信號、及COMPT信號。再者,所謂未接收到檢測信號,係指未接收到信號值自ON變成OFF的情形、或未接收到信號值自OFF變成ON的情形。The transport vehicle 20 and the loading unit 92 share various signals that are switched ON and OFF according to conditions. That is, the transport vehicle 20 and the loading unit 92 transmit the signal values of the respective signals at fixed time intervals or when the signal values are switched. As the signal transmitted from the loading unit 92 to the transportation vehicle 20, there are an L_REQ signal (detection signal) and a READY signal. As signals transmitted from the transport vehicle 20 to the loading unit 92, there are a TR_REQ signal, a BUSY signal, and a COMPT signal. Furthermore, the non-received detection signal refers to a situation where the value of the non-received signal changes from ON to OFF, or a situation in which the value of the non-received signal changes from OFF to ON.

載置部92於搬送車20到達可對載置部92交接物品40交接的位置之後,且在可分配載置部92來作為物品40之交接目的地的時間點,將L_REQ信號自OFF(第1信號值)切換為ON(第2信號值)(時刻T1)。L_REQ信號係表示可分配載置部92來作為物品40之交接目的地的信號。再者,將L_REQ信號切換為ON之前提,亦可包含搬送車20與載置部92之間的通信為有效者之條件。L_REQ信號在載置部92檢測出物品40已被載置之情形的時間點被切換為OFF。The loading unit 92 turns off the L_REQ signal from OFF (second 1 signal value) is switched ON (2nd signal value) (time T1). The L_REQ signal is a signal indicating that the loading unit 92 can be allocated as a delivery destination of the article 40 . Furthermore, the prerequisite for switching the L_REQ signal to ON may include a condition that the communication between the transport vehicle 20 and the loading unit 92 is valid. The L_REQ signal is switched to OFF when the loading unit 92 detects that the article 40 has been loaded.

其次,搬送車20對載置部92通知要交接物品40,並將TR_REQ信號從OFF切換為ON(時刻T2)。TR_REQ信號係表示已請求物品40交接之情形的信號。TR_REQ信號在搬送車20之載置動作完成(根據後述之BUSY信號切換為OFF)而被切換為OFF。Next, the transport vehicle 20 notifies the loading unit 92 of the delivery-requested article 40, and switches the TR_REQ signal from OFF to ON (time T2). The TR_REQ signal is a signal indicating that delivery of the article 40 has been requested. The TR_REQ signal is switched OFF when the loading operation of the transport vehicle 20 is completed (switched OFF by the BUSY signal described later).

載置部92當接收來自搬送車20之請求且來自搬送車20之物品40交接的準備完成之情形時,將READY信號自OFF切換為ON(時刻T3)。READY信號係表示已接收到從搬送車20交接物品40之內容之請求的信號。READY信號於完成物品40之交接後(於後述之COMPT信號切換為ON後)切換為OFF。The loading unit 92 switches the READY signal from OFF to ON when the request from the transport vehicle 20 is received and preparations for delivery of the article 40 from the transport vehicle 20 are completed (time T3). The READY signal is a signal indicating that a request to deliver the contents of the article 40 from the transport vehicle 20 has been received. The READY signal is switched OFF after the handover of the article 40 is completed (after the COMPT signal described later is switched ON).

其次,搬送車20於READY信號切換為ON後,開始進行載置動作,將BUSY信號自OFF切換為ON(時刻T4)。BUSY信號係表示搬送車20正在進行載置動作的信號。在BUSY信號為ON的期間,載置部92之機械動作被禁止。BUSY信號在物品40載置正常完成後(即在L_REQ信號切換為OFF後)被切換為OFF。Next, the transport vehicle 20 starts the loading operation after the READY signal is switched ON, and switches the BUSY signal from OFF to ON (time T4). The BUSY signal is a signal indicating that the transport vehicle 20 is performing a loading operation. While the BUSY signal is ON, the mechanical operation of the placement unit 92 is prohibited. The BUSY signal is switched OFF after the loading of the articles 40 is normally completed (that is, after the L_REQ signal is switched OFF).

其次,載置部92於載置感測器94檢測出物品40後,將L_REQ信號切換為OFF(時刻T5)。藉此,如上述般,BUSY信號被切換為OFF,並且TR_REQ信號被切換為OFF(時刻T6)。此時,由於物品40從搬送車20朝向載置部92之交接完成,因此搬送車20將COMPT信號自OFF切換至ON(時刻T6)。COMPT信號係表示搬送車20側之物品40之交接完成的信號。Next, the loading unit 92 switches the L_REQ signal to OFF after the loading sensor 94 detects the article 40 (time T5). Thereby, as described above, the BUSY signal is switched OFF, and the TR_REQ signal is switched OFF (timing T6). At this time, since delivery of the article 40 from the transport vehicle 20 to the loading unit 92 is completed, the transport vehicle 20 switches the COMPT signal from OFF to ON (time T6). The COMPT signal is a signal indicating completion of delivery of the article 40 on the transport vehicle 20 side.

如上述般,藉由COMPT信號被切換為ON,READY信號被切換為OFF(時刻T7)。例如,在此時間點,搬送車20或載置部92對管理控制裝置10通知物品40之交接完成。其後,藉由COMPT信號被切換為OFF,一連串的處理則完成。As described above, when the COMPT signal is switched ON, the READY signal is switched OFF (time T7). For example, at this point in time, the transport vehicle 20 or the loading unit 92 notifies the management control device 10 that delivery of the article 40 is completed. Thereafter, by switching the COMPT signal to OFF, a series of processing is completed.

此處,於搬送車20進行載置動作並將物品40載置於載置部92之後,其存在有搬送車20未接收到L_REQ信號已成為OFF的可能。其原因可能有:載置物品40的位置偏移使載置感測器94無法檢測出物品40的情形、載置感測器94異常、載置感測器94之檢測值處理異常、及有關通信異常等。又,當L_REQ信號持續ON之狀態既定時間時,則產生逾時錯誤,而載置部92則異常停止。同時,搬送車20亦由於載置動作未完成,因而異常停止。於該情形時,由於需要操作員的應對,因此搬送系統1的搬送效率下降。Here, after the transport vehicle 20 performs the loading operation and places the article 40 on the loading unit 92 , there is a possibility that the transport vehicle 20 does not receive the L_REQ signal and turn OFF. The reasons may be: the position deviation of the loaded item 40 makes the loading sensor 94 unable to detect the item 40, the loading sensor 94 is abnormal, the detection value processing of the loading sensor 94 is abnormal, and related Communication abnormality, etc. Also, when the L_REQ signal continues to be ON for a predetermined time, a timeout error occurs, and the loading unit 92 stops abnormally. At the same time, the transport vehicle 20 also stops abnormally because the loading operation has not been completed. In this case, since an operator's response is required, the conveyance efficiency of the conveyance system 1 falls.

本實施形態之搬送系統1具有為了降低搬送車20異常停止的發生頻率,而自行應對此類異常的功能。所謂自行應對異常,係指無需操作員之作業而可藉由搬送系統1的處理來應對異常。The transportation system 1 of the present embodiment has a function of automatically coping with such abnormalities in order to reduce the frequency of abnormal stoppages of the transportation vehicles 20 . The so-called self-response to the abnormality means that the abnormality can be handled by the handling of the conveyance system 1 without the operation of the operator.

具體而言,搬送系統1具有搬送目的地變更功能、及重試動作功能。搬送目的地變更功能係變更利用搬送車20之物品40之搬送目的地的功能。重試動作功能係使搬送車20再次進行載置動作的功能。以下,依照圖5之流程圖進行說明。圖5之流程圖係搬送車20之車輛控制裝置21所進行的處理。Specifically, the transport system 1 has a transport destination change function and a retry operation function. The transfer destination change function is a function to change the transfer destination of the article 40 using the transfer vehicle 20 . The retry operation function is a function of causing the transport vehicle 20 to perform the loading operation again. Hereinafter, description will be made according to the flow chart of FIG. 5 . The flowchart in FIG. 5 is the processing performed by the vehicle control device 21 of the transport vehicle 20 .

搬送車20如上述般進行載置動作(S101)。再者,搬送車20即便於進行載置動作之後,亦不會解除固持部26的固持,而仍維持固持部26的固持。The transport vehicle 20 performs the loading operation as described above (S101). Furthermore, even after the transport vehicle 20 performs the loading operation, the holding of the holding portion 26 will not be released, but the holding of the holding portion 26 will still be maintained.

搬送車20於載置動作的完成之後,對L_REQ信號是否成為OFF進行判定(S102)。再者,由於從載置動作完成至搬送車20接收L_REQ信號為止存在些微的時間延遲,因此亦可在經過已考量時間延遲的時間之後,進行步驟S102的判定。當L_REQ信號成為OFF之情形時,搬送車20如上述般,持續進行關於物品40之交接的處理(S103)。After the loading operation is completed, the transport vehicle 20 determines whether or not the L_REQ signal is OFF (S102). Furthermore, since there is a slight time delay between the completion of the loading operation and the reception of the L_REQ signal by the transport vehicle 20, the determination in step S102 may be performed after the time delay has been considered. When the L_REQ signal is OFF, the transport vehicle 20 continues the process of delivery of the article 40 as described above (S103).

當L_REQ信號維持為ON之情形時,搬送車20對是否已經過閾值時間進行判定(S104)。當未經過閾值時間之情形時,搬送車20進行重試動作(S105)。所謂重試動作,係於藉由捲取機構24來捲取懸吊帶25使物品40上升後,再次執行載置動作的情形。搬送車20既可使物品40上升至可被收容於殼體28的高度,亦可使物品40上升至凸緣部無法由固持感測器27所檢測出的高度。當L_REQ信號無法成為OFF的原因係物品40之位置偏移的情形時,其存在有可藉由重試動作來應對異常的可能性。再者,如上述般,即使最初的載置動作完成,搬送車20亦持續藉由固持部26所進行之物品40的固持。因此,其不需要再次固持物品40的處理。When the L_REQ signal remains ON, the transportation vehicle 20 determines whether or not a threshold time has elapsed (S104). When the threshold time has not passed, the transport vehicle 20 performs a retry operation (S105). The so-called retry operation refers to the situation where the loading operation is performed again after the article 40 is lifted by winding the suspension belt 25 by the winding mechanism 24 . The transfer vehicle 20 can raise the object 40 to a height that can be accommodated in the housing 28 , and can also raise the object 40 to a height where the flange portion cannot be detected by the holding sensor 27 . When the reason why the L_REQ signal cannot be turned off is that the position of the article 40 is shifted, there is a possibility that the abnormality can be dealt with by retrying the operation. Furthermore, as described above, even if the initial loading operation is completed, the transport vehicle 20 continues to hold the article 40 by the holding portion 26 . Therefore, it does not require a process of re-holding the item 40 .

搬送車20於重試動作之完成後,再次進行步驟S102的處理。當L_REQ信號藉由重試動作而成為OFF之情形時,搬送車20持續進行有關物品40之交接的處理(S103)。當L_REQ信號維持為ON之情形時,直至經過閾值時間為止,反覆進行重試動作。當載置部92發生逾時錯誤之情形時,則無法進行重試動作。因此,其係於在載置部92發生逾時錯誤之同時或在發生逾時錯誤前經過閾值時間時較佳。於本實施形態中,雖反覆進行重試動作直至經過閾值時間,但亦可反覆進行重試動作直至達到閾值次數。The transport vehicle 20 performs the process of step S102 again after the completion of the retry operation. When the L_REQ signal is turned off by the retry operation, the transport vehicle 20 continues the process of delivery of the article 40 (S103). When the L_REQ signal remains ON, the retry operation is repeated until the threshold time elapses. When a timeout error occurs in the loading unit 92, the retry operation cannot be performed. Therefore, it is preferable that a threshold time elapses at the same time as the timeout error occurs in the loading unit 92 or before the timeout error occurs. In this embodiment, the retry operation is repeated until the threshold time elapses, but the retry operation may be repeated until the threshold number of times is reached.

當經過閾值時間之情形時,搬送車20對管理控制裝置10請求變更指令(S106)。所謂變更指令,係變更搬送車20之物品之搬送目的地的指令。如上述般由於搬送車20之搬送目的地係由管理控制裝置10所決定,因此搬送車20對管理控制裝置10請求變更指令。When the threshold time has elapsed, the transportation vehicle 20 requests a change command to the supervisory control device 10 (S106). The change command is a command to change the destination of the article transported by the transport vehicle 20 . Since the transport destination of the transport vehicle 20 is determined by the management control device 10 as described above, the transport vehicle 20 requests the management control device 10 for a change command.

搬送車20於接收到變更指令之前,進行待機移行(S107)。所謂待機移行,係搬送車20一邊等待變更指令一邊沿著軌道30移行。藉此,由於可抑制搬送車20持續位於相同的地點,因此難以阻礙其他搬送車20的移行。例如,當搬送車20之附近存在環狀之路徑的情形時,可持續環繞環狀的路徑。或者,搬送車20亦可朝向頻繁地發生物品40之交接的地點移行。The transport vehicle 20 performs standby travel (S107) until the change command is received. The so-called standby movement means that the transport vehicle 20 moves along the rail 30 while waiting for a change command. Thereby, since the transport vehicle 20 can be suppressed from continuing to be located at the same place, it becomes difficult to hinder the movement of other transport vehicles 20 . For example, when there is a circular path in the vicinity of the transport vehicle 20, the circular path can be continued. Alternatively, the transport vehicle 20 may travel toward a place where delivery of the articles 40 occurs frequently.

再者,待機移行並非必要的處理。例如,搬送車20亦可不需移行即等待變更指令。或者,搬送車20亦可移行並停止於例如通行量相對較少的待機位置,再等待變更指令。Furthermore, standby transition is not necessary processing. For example, the transport vehicle 20 may wait for a change command without traveling. Alternatively, the transport vehicle 20 can also move and stop at a standby position where traffic volume is relatively small, and then wait for a change instruction.

搬送車20對是否已接收到變更指令進行判定(S108),且持續待機移行直至接收到變更指令為止。搬送車20當接收到變更指令之情形時,將物品40朝向變更指令所示之新的搬送目的地搬送(S109)。藉由進行以上的處理,在L_REQ信號並非OFF之事態發生的狀況下其可使搬送車20異常停止的頻率下降。The transport vehicle 20 judges whether or not a change command has been received (S108), and continues to travel on standby until a change command is received. When receiving the change command, the transport vehicle 20 transports the article 40 to the new transport destination indicated by the change command (S109). By performing the above processing, it is possible to reduce the frequency of abnormal stop of the transport vehicle 20 in the event that the L_REQ signal is not OFF.

如圖6所示,本實施形態之搬送目的地變更功能與重試動作功能之有效及無效可個別地切換。再者,於將搬送目的地變更功能設為無效之情形時,既可藉由搬送車20將變更指令的請求設為無效,亦可將管理控制裝置10之變更指令的發送設為無效。As shown in FIG. 6, enabling and disabling of the transfer destination change function and the retry operation function of this embodiment can be individually switched. Furthermore, when the transfer destination change function is disabled, the transfer vehicle 20 may disable the request for the change command, or the management control device 10 may disable the transmission of the change command.

搬送目的地變更不僅可應對物品40之位置偏移,亦可應對載置感測器94之異常及載置控制裝置93之處理異常等。亦即,搬送目的地變更具有可應對各種異常的優點。另一方面,重試動作雖然無法應對載置感測器94之異常及載置控制裝置93之處理異常等,但對發生物品40之位置偏移的情形時,其有可在短時間內應對異常的優點。因此,藉由可切換2個功能之有效及無效,其可靈活地應對搬送系統1之管理者的需求。The transfer destination change can not only cope with the positional deviation of the article 40, but also deal with the abnormality of the loading sensor 94 and the processing abnormality of the loading control device 93, etc. That is, changing the transfer destination has the advantage of being able to cope with various abnormalities. On the other hand, although the retry operation cannot deal with the abnormality of the loading sensor 94 and the processing abnormality of the loading control device 93, etc., it may be able to deal with it in a short time when the position of the article 40 deviates. Extraordinary advantage. Therefore, it is possible to flexibly respond to the needs of the manager of the transport system 1 by switching between valid and invalid functions of the two functions.

設定1係搬送目的地變更功能為有效,且重試動作功能亦為有效。於該情形時,如圖5之流程圖所示,於載置動作後L_REQ信號未為OFF之情形時,首先進行重試動作(STEP1)。當即便進行重試動作後L_REQ信號仍未為OFF之情形時,進行搬送目的地變更(STEP2)。亦即,當選擇設定1之情形時,藉由重試動作可應對之異常可藉由重試動作來應對,而藉由重試動作無法應對之異常則藉由搬送目的地變更來應對。Set 1 to enable the transfer destination change function, and to enable the retry operation function. In this case, as shown in the flowchart of FIG. 5 , when the L_REQ signal is not OFF after the loading operation, a retry operation is performed first (STEP1). When the L_REQ signal is not OFF even after the retry operation is performed, the transfer destination is changed (STEP2). That is, when the setting 1 is selected, the abnormality that can be handled by the retry operation can be handled by the retry operation, and the abnormality that cannot be handled by the retry operation can be handled by changing the transfer destination.

設定2係搬送目的地變更功能為有效,而重試動作功能為無效。於該情形時,在載置動作後L_REQ信號未為OFF之情形時,不進行重試動作而進行搬送目的地變更(STEP1)。亦即,當選擇設定2之情形時,對於L_REQ信號未為OFF之異常,持續藉由搬送目的地變更來應對。Set the transfer destination change function of the 2 series to be valid, and the retry operation function to be invalid. In this case, when the L_REQ signal is not OFF after the loading operation, the transfer destination is changed without performing the retry operation (STEP1). That is, when the setting 2 is selected, the abnormality that the L_REQ signal is not OFF is continuously handled by changing the transfer destination.

設定3係搬送目的地變更功能為無效,而重試動作功能為有效。於該情形時,當載置動作後L_REQ信號未為OFF之情形時,首先進行重試動作(STEP1)。當進行重試動作後L_REQ信號仍未為OFF之情形時,使搬送車20異常停止。亦即,當選擇設定3之情形時,持續藉由重試動作來應對,而不進行搬送目的地變更。Set the transfer destination change function of the 3 series to be invalid, and the retry operation function to be valid. In this case, if the L_REQ signal is not OFF after the loading operation, a retry operation is performed first (STEP1). When the L_REQ signal is not OFF even after the retry operation, the transport vehicle 20 is abnormally stopped. That is, when the setting 3 is selected, the retry operation is continued and the transfer destination is not changed.

設定4係搬送目的地變更功能為無效,且重試動作功能亦為無效。於該情形時,當載置動作後L_REQ信號未為OFF之情形時,使搬送車20異常停止。當選擇設定4之情形時, L_REQ信號未為OFF的異常不自行應對。Set the transfer destination change function of the 4 series to be invalid, and the retry operation function is also invalid. In this case, if the L_REQ signal is not OFF after the loading operation, the transport vehicle 20 is abnormally stopped. When the situation of setting 4 is selected, the abnormality that the L_REQ signal is not OFF will not be handled by itself.

如以上所說明般,本實施形態之搬送系統1具備有搬送車20、及管理控制裝置10。搬送車20進行藉由沿軌道30移行來搬送物品40之搬送動作、及一邊與載置部92之間執行通信一邊對載置部92載置物品40之載置動作。管理控制裝置10將有關物品40之搬送目的地的指令發送至搬送車20。於搬送車20進行載置動作之後,當搬送車20未接收到表示載置部92檢測出物品40之情形的L_REQ信號之狀況(詳細而言係搬送車20未接收到L_REQ信號從ON成為OFF之情形的狀況)下,管理控制裝置10對搬送車20發送變更搬送車20之物品40之搬送目的地的指令,即變更指令。As described above, the transportation system 1 of the present embodiment includes the transportation vehicle 20 and the supervisory control device 10 . The transport vehicle 20 performs a transport operation of transporting the article 40 by moving along the rail 30 and a loading operation of placing the article 40 on the placement unit 92 while communicating with the placement unit 92 . The management control device 10 transmits a command regarding the destination of the article 40 to the transportation vehicle 20 . After the transport vehicle 20 performs the loading operation, when the transport vehicle 20 does not receive the L_REQ signal indicating that the loading unit 92 has detected the article 40 (in detail, the transport vehicle 20 does not receive the L_REQ signal from ON to OFF). situation), the management control device 10 sends to the transport vehicle 20 a command to change the transport destination of the article 40 of the transport vehicle 20 , that is, a change command.

藉此,由於搬送車20對其他載置部92搬送物品40,因此可應對未從載置部92接收L_REQ信號的異常。尤其,藉由變更搬送目的地,其存在有連重試動作無法解決之異常亦可應對的可能。Thereby, since the transport vehicle 20 transports the article 40 to another loading unit 92 , it is possible to cope with an abnormality in which the L_REQ signal is not received from the loading unit 92 . In particular, by changing the transfer destination, there is a possibility that even anomalies that cannot be resolved by retrying operations can be dealt with.

於本實施形態之搬送系統1中,搬送車20當進行載置動作後未接收到L_REQ信號之情形時,至少再次進行1次載置動作(重試動作)。當即使搬送車20再次進行載置動作,搬送車20仍未接收到L_REQ信號之情形時,管理控制裝置10則對搬送車20發送變更指令。In the transportation system 1 of the present embodiment, when the transportation vehicle 20 does not receive the L_REQ signal after performing the loading operation, it performs the loading operation at least once again (retry operation). When the transport vehicle 20 does not receive the L_REQ signal even though the transport vehicle 20 performs the loading operation again, the management control device 10 sends a change command to the transport vehicle 20 .

藉此,其可藉由重試動作可解決之異常可藉由重試動作;而藉由重試動作無法應對之異常則可藉由變更搬送目的地;如此來應對。In this way, exceptions that can be resolved by retrying actions can be handled by retrying actions; and exceptions that cannot be handled by retrying actions can be handled by changing the transfer destination; thus.

於本實施形態之搬送系統1中,可切換搬送車20再次進行載置動作之功能的有效及無效。In the transport system 1 of the present embodiment, it is possible to switch between valid and invalid functions of the transport vehicle 20 performing the loading operation again.

藉此,可靈活地應對物品40的種類、搬送系統1的設置位置、或管理者的意向等。例如,當期望縮短再次進行載置動作之時間之情形時,藉由將該功能設為無效,則可及早應對異常。Thereby, it is possible to flexibly respond to the type of the article 40, the installation location of the conveyance system 1, the intention of the manager, and the like. For example, when it is desired to shorten the time to perform the loading operation again, by disabling this function, an abnormality can be dealt with early.

於本實施形態之搬送系統1中,可切換管理控制裝置10發送變更指令之功能的有效及無效。In the conveyance system 1 of the present embodiment, it is possible to switch between valid and invalid functions of the supervisory control device 10 to transmit a change command.

藉此,其可靈活地應對物品40的種類、搬送系統1的設置位置、或管理者的意向等。例如,當不適宜變更物品40之搬送目的地之狀況下,可藉由將該功能設為無效,物品40的搬送目的地便不會被變更。Thereby, it is possible to flexibly respond to the type of the article 40, the installation location of the conveyance system 1, the intention of the administrator, and the like. For example, when it is not appropriate to change the destination of the article 40, by disabling this function, the destination of the article 40 will not be changed.

於本實施形態之搬送系統1中,於搬送車20進行載置動作之後,當搬送車20未接收到L_REQ信號之狀況下,搬送車20一邊沿著軌道30待機移行,一邊等待接收變更指令,並於變更指令的接收後,將物品40朝向變更指令所示之搬送目的地般送。In the transportation system 1 of the present embodiment, after the transportation vehicle 20 performs the loading operation, when the transportation vehicle 20 does not receive the L_REQ signal, the transportation vehicle 20 waits to receive a change command while waiting to move along the track 30. And after the change command is received, the article 40 is generally delivered to the transfer destination indicated by the change command.

藉此,其由於可抑制搬送車20持續位於相同的位置,因此較不會阻礙其他搬送車20的移行。Thereby, since it can suppress that the transport vehicle 20 continues to be in the same position, it will less hinder the movement of other transport vehicles 20 .

於本實施形態之搬送系統1中,於搬送車20進行載置動作之後,當搬送車20未接收到L_REQ信號之狀況下,搬送車20對管理控制裝置10請求變更指令。In the transportation system 1 of the present embodiment, when the transportation vehicle 20 does not receive the L_REQ signal after the transportation vehicle 20 performs the loading operation, the transportation vehicle 20 requests the supervisory control device 10 for a change command.

藉此,管理控制裝置10可依據搬送車20的請求,於適當的時間點發送變更指令。In this way, the management control device 10 can send the change command at an appropriate time point according to the request of the transport vehicle 20 .

於本實施形態之搬送系統1中,L_REQ信號包含ON及OFF。於搬送車20到達對載置部92交接物品40的位置之後、且在可分配載置部92來作為物品40之交接目的地的時間點,L_REQ信號從OFF切換為ON。藉由載置部92檢測出物品40,L_REQ信號從ON切換為OFF。當即使搬送車20進行載置動作,L_REQ信號仍維持為ON的狀態之情形時,管理控制裝置10則對搬送車20發送變更指令。In the transport system 1 of this embodiment, the L_REQ signal includes ON and OFF. The L_REQ signal is switched from OFF to ON when the transport vehicle 20 arrives at the position where the article 40 is delivered to the loading unit 92 and when the loading unit 92 can be assigned as the delivery destination of the article 40 . When the loading unit 92 detects the article 40, the L_REQ signal is switched from ON to OFF. When the L_REQ signal remains ON even when the transport vehicle 20 performs a loading operation, the supervisory control device 10 sends a change command to the transport vehicle 20 .

藉此,其可利用依規格所規定之信號來進行是否執行變更指令的判斷。Thereby, it can use the signal stipulated by the specification to judge whether to execute the change command.

本實施形態包含以下的特徵1至特徵7。 [特徵1] 一種搬送系統,其特徵在於,其具備有: 搬送車,其進行藉由沿著軌道移行來搬送物品的搬送動作、及一邊在與載置部之間進行通信一邊將上述物品載置於該載置部的載置動作;以及 控制裝置,其將有關上述物品之搬送目的地的指令發送至上述搬送車; 於上述搬送車進行上述載置動作之後,在上述搬送車未接收到表示上述載置部已檢測出上述物品之內容的檢測信號之狀況下,上述控制裝置對上述搬送車發送變更上述搬送車之上述物品之搬送目的地的指令,即變更指令。 [特徵2] 如特徵1所記載之搬送系統,其特徵在於: 於上述搬送車進行上述載置動作之後,當上述搬送車未接收到上述檢測信號之情形時,至少再進行1次上述載置動作, 當即使上述搬送車再次進行上述載置動作,上述搬送車仍未接收到上述檢測信號之情形時,上述控制裝置則對上述搬送車發送上述變更指令。 [特徵3] 如特徵2所記載之搬送系統,其特徵在於: 上述搬送車可切換再次進行上述載置動作之功能的有效及無效。 [特徵4] 如特徵1至3中任一項所記載之搬送系統,其特徵在於: 上述控制裝置可切換發送上述變更指令之功能的有效及無效。 [特徵5] 如特徵1至4中任一項所記載之搬送系統,其特徵在於: 於上述搬送車進行上述載置動作之後,當上述搬送車未接收到上述檢測信號之狀況下,上述搬送車一邊沿著上述軌道移行,一邊等待上述變更指令的接收,並於上述變更指令的接收後將物品朝向該變更指令所示之搬送目的地搬送。 [特徵6] 如特徵1至5中任一項所記載之搬送系統,其特徵在於: 於上述搬送車進行上述載置動作之後,當上述搬送車未接收到上述檢測信號之狀況下,上述搬送車對上述控制裝置請求上述變更指令。 [特徵7] 如特徵1至6中任一項所記載之搬送系統,其特徵在於: 上述檢測信號包含第1信號值及第2信號值, 於上述搬送車到達可對上述載置部交接上述物品的位置之後,且在可分配上述載置部來作為上述物品之交接目的地的時間點,上述檢測信號從上述第1信號值切換為上述第2信號值, 藉由上述載置部檢測出上述物品,上述檢測信號從上述第2信號值切換為上述第1信號值, 當即使上述搬送車進行上述載置動作,上述檢測信號仍維持為上述第2信號值的狀態之情形時,上述控制裝置則對上述搬送車發送上述變更指令。 This embodiment includes the following features 1 to 7. [Feature 1] A conveying system is characterized in that it has: A transport vehicle that performs a transport operation of transporting an article by moving along a rail, and a loading operation of placing the article on the placement unit while communicating with the placement unit; and A control device that transmits instructions regarding the destination of the above-mentioned articles to the above-mentioned transportation vehicle; After the transport vehicle performs the loading operation, if the transport vehicle does not receive a detection signal indicating that the loading unit has detected the content of the article, the control device transmits an instruction to change the transport vehicle to the transport vehicle. The instruction of the transfer destination of the above-mentioned articles is the change instruction. [Feature 2] The conveying system described in feature 1 is characterized in that: After the above-mentioned loading operation is performed by the above-mentioned transportation vehicle, when the above-mentioned transportation vehicle does not receive the above-mentioned detection signal, the above-mentioned loading operation is performed at least once again, When the transport vehicle does not receive the detection signal even though the transport vehicle performs the loading operation again, the control device sends the change command to the transport vehicle. [Feature 3] The conveying system as described in feature 2 is characterized in that: The above-mentioned transfer vehicle can switch between valid and invalid functions for performing the above-mentioned loading operation again. [Feature 4] The conveying system described in any one of features 1 to 3 is characterized in that: The above-mentioned control device can switch between valid and invalid of the function of sending the above-mentioned change command. [Feature 5] The conveying system described in any one of features 1 to 4 is characterized in that: After the above-mentioned transportation vehicle performs the above-mentioned loading operation, when the above-mentioned transportation vehicle does not receive the above-mentioned detection signal, the above-mentioned transportation vehicle waits for the reception of the above-mentioned change command while moving along the above-mentioned track, and when the above-mentioned change command is received. Afterwards, the item is transported towards the transport destination indicated by the change command. [Feature 6] The conveying system described in any one of features 1 to 5 is characterized in that: After the transport vehicle performs the loading operation, if the transport vehicle does not receive the detection signal, the transport vehicle requests the change command to the control device. [Feature 7] The conveying system described in any one of features 1 to 6 is characterized in that: The detection signal includes a first signal value and a second signal value, After the transport vehicle arrives at a position where the article can be delivered to the placement unit, and at a time when the placement unit can be assigned as a delivery destination of the article, the detection signal is switched from the first signal value to the 2nd signal value, When the article is detected by the loading unit, the detection signal is switched from the second signal value to the first signal value, When the detection signal remains in the state of the second signal value even if the transport vehicle performs the loading operation, the control device transmits the change command to the transport vehicle.

以上,雖已對本發明較佳之實施形態進行說明,但上述的構成例如可如下進行變更。As mentioned above, although the preferred embodiment of this invention was described, the said structure can be changed, for example as follows.

上述實施形態所示之流程圖為一例,亦可省略一部分的處理、變更一部分之處理的內容、或追加新的處理。The flowcharts shown in the above embodiments are examples, and some processes may be omitted, the contents of some processes may be changed, or new processes may be added.

於上述實施形態中,搬送車20對管理控制裝置10請求變更指令。其亦可加以取代,而管理控制裝置10主動地生成變更指令並將其發送至搬送車20。於該情形時,搬送車20及載置部92將有關物品40之交接的狀況發送至管理控制裝置10,而管理控制裝置10根據從搬送車20及載置部92所接收的內容來判定是否生成變更指令。In the above-described embodiment, the transportation vehicle 20 requests the supervisory control device 10 for a change command. Instead, the supervisory control device 10 can actively generate a change command and send it to the transport vehicle 20 . In this case, the transport vehicle 20 and the loading unit 92 send the delivery status of the article 40 to the management control device 10, and the management control device 10 determines whether to Generate a change order.

於上述實施形態中,作為搬送車20的例子雖已列舉OHT來進行了說明,但亦可將本發明應用於其他車輛,例如AGV(Automated Guided Vehicle,自動搬運車)或懸吊式起重機。In the above embodiment, the OHT has been described as an example of the transport vehicle 20 , but the present invention can also be applied to other vehicles such as an AGV (Automated Guided Vehicle) or a suspension crane.

1:搬送系統 10:管理控制裝置(控制裝置) 20:搬送車 21:車輛控制裝置 22:移行部 23:搬送部 24:捲取機構 25:懸吊帶 26:固持部 27:固持感測器 28:殼體 30:軌道 40:物品 91:處理裝置 92:載置部 93:載置控制裝置 94:載置感測器 100:天花板 1: Conveying system 10: Management control device (control device) 20: Transporter 21: Vehicle control device 22: Ministry of Migration 23: Transport Department 24: Coiling mechanism 25: Suspension belt 26: Holding part 27: Holding sensor 28: shell 30: track 40: Items 91: Processing device 92: loading part 93:Loading control device 94:Load sensor 100: Ceiling

圖1係本發明一實施形態之搬送系統的概略俯視圖。 圖2係表示搬送車及載置部之構成的概略側視圖。 圖3係搬送系統的方塊圖。 圖4係表示搬送車對載置部交接物品時之互鎖(interlock)通信的時序圖。 圖5係搬送車對載置部交接物品時的流程圖。 圖6係表示搬送目的地變更功能及重試動作功能之設定模式表。 Fig. 1 is a schematic plan view of a conveying system according to an embodiment of the present invention. Fig. 2 is a schematic side view showing the configuration of the transport vehicle and the loading unit. Fig. 3 is a block diagram of the conveying system. Fig. 4 is a sequence diagram showing interlock communication when the transport vehicle delivers articles to the loading unit. Fig. 5 is a flow chart when the transport vehicle delivers articles to the loading unit. Fig. 6 is a table showing the setting mode of the transfer destination change function and the retry operation function.

Claims (7)

一種搬送系統,其特徵在於,其具備有: 搬送車,其進行藉由沿著軌道移行來搬送物品的搬送動作、及一邊在與載置部之間進行通信一邊將上述物品載置於該載置部的載置動作;以及 控制裝置,其將有關上述物品之搬送目的地的指令發送至上述搬送車; 於上述搬送車進行上述載置動作之後,在上述搬送車未接收到表示上述載置部已檢測出上述物品之內容的檢測信號之狀況下,上述控制裝置對上述搬送車發送變更上述搬送車之上述物品之搬送目的地的指令,即變更指令。 A conveying system is characterized in that it has: A transport vehicle that performs a transport operation of transporting an article by moving along a rail, and a loading operation of placing the article on the placement unit while communicating with the placement unit; and A control device that transmits instructions regarding the destination of the above-mentioned articles to the above-mentioned transportation vehicle; After the transport vehicle performs the loading operation, if the transport vehicle does not receive a detection signal indicating that the loading unit has detected the content of the article, the control device transmits an instruction to change the transport vehicle to the transport vehicle. The instruction of the transfer destination of the above-mentioned articles is the change instruction. 如請求項1之搬送系統,其中, 於上述搬送車進行上述載置動作之後,當上述搬送車未接收到上述檢測信號之情形時,至少再進行1次上述載置動作, 當即使上述搬送車再次進行上述載置動作,上述搬送車仍未接收到上述檢測信號之情形時,上述控制裝置則對上述搬送車發送上述變更指令。 Such as the conveying system of claim 1, wherein, After the above-mentioned loading operation is performed by the above-mentioned transportation vehicle, when the above-mentioned transportation vehicle does not receive the above-mentioned detection signal, the above-mentioned loading operation is performed at least once again, When the transport vehicle does not receive the detection signal even though the transport vehicle performs the loading operation again, the control device sends the change command to the transport vehicle. 如請求項2之搬送系統,其中, 上述搬送車可切換再次進行上述載置動作之功能的有效及無效。 Such as the conveying system of claim 2, wherein, The above-mentioned transfer vehicle can switch between valid and invalid functions for performing the above-mentioned loading operation again. 如請求項1之搬送系統,其中, 上述控制裝置可切換發送上述變更指令之功能的有效及無效。 Such as the conveying system of claim 1, wherein, The above-mentioned control device can switch between valid and invalid of the function of sending the above-mentioned change command. 如請求項1之搬送系統,其中, 於上述搬送車進行上述載置動作之後,當上述搬送車未接收到上述檢測信號之狀況下,上述搬送車一邊沿著上述軌道移行,一邊等待上述變更指令的接收,並於上述變更指令的接收後將物品朝向該變更指令所示之搬送目的地搬送。 Such as the conveying system of claim 1, wherein, After the above-mentioned transportation vehicle performs the above-mentioned loading operation, when the above-mentioned transportation vehicle does not receive the above-mentioned detection signal, the above-mentioned transportation vehicle waits for the reception of the above-mentioned change command while moving along the above-mentioned track, and when the above-mentioned change command is received. Afterwards, the item is transported towards the transport destination indicated by the change command. 如請求項1之搬送系統,其中, 於上述搬送車進行上述載置動作之後,當上述搬送車未接收到上述檢測信號之狀況下,上述搬送車對上述控制裝置請求上述變更指令。 Such as the conveying system of claim 1, wherein, After the transport vehicle performs the loading operation, if the transport vehicle does not receive the detection signal, the transport vehicle requests the change command to the control device. 如請求項1之搬送系統,其中, 上述檢測信號包含第1信號值及第2信號值, 於上述搬送車到達可對上述載置部交接上述物品的位置之後,且在可分配上述載置部來作為上述物品之交接目的地的時間點,上述檢測信號從上述第1信號值切換為上述第2信號值, 藉由上述載置部檢測出上述物品,上述檢測信號從上述第2信號值切換為上述第1信號值, 當即使上述搬送車進行上述載置動作,上述檢測信號仍維持為上述第2信號值的狀態之情形時,上述控制裝置則對上述搬送車發送上述變更指令。 Such as the conveying system of claim 1, wherein, The detection signal includes a first signal value and a second signal value, After the transport vehicle arrives at a position where the article can be delivered to the placement unit, and at a time when the placement unit can be assigned as a delivery destination of the article, the detection signal is switched from the first signal value to the 2nd signal value, When the article is detected by the loading unit, the detection signal is switched from the second signal value to the first signal value, When the detection signal remains in the state of the second signal value even if the transport vehicle performs the loading operation, the control device transmits the change command to the transport vehicle.
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