TW202313833A - Curable composition, prepreg, metal foil clad laminate, and printed wiring board - Google Patents
Curable composition, prepreg, metal foil clad laminate, and printed wiring board Download PDFInfo
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- TW202313833A TW202313833A TW111129451A TW111129451A TW202313833A TW 202313833 A TW202313833 A TW 202313833A TW 111129451 A TW111129451 A TW 111129451A TW 111129451 A TW111129451 A TW 111129451A TW 202313833 A TW202313833 A TW 202313833A
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- curable composition
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- 239000000203 mixture Substances 0.000 title claims abstract description 170
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 72
- 239000002184 metal Substances 0.000 title claims abstract description 72
- 239000011888 foil Substances 0.000 title claims abstract description 41
- -1 prepreg Substances 0.000 title claims description 331
- 150000001875 compounds Chemical class 0.000 claims abstract description 239
- 239000003822 epoxy resin Substances 0.000 claims abstract description 187
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 187
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 119
- 239000004593 Epoxy Substances 0.000 claims abstract description 115
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 73
- 125000000524 functional group Chemical group 0.000 claims abstract description 52
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 33
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate group Chemical group [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims abstract description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 57
- 229920005989 resin Polymers 0.000 claims description 55
- 239000011347 resin Substances 0.000 claims description 55
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 53
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 43
- 239000000470 constituent Substances 0.000 claims description 41
- 125000004432 carbon atom Chemical group C* 0.000 claims description 38
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 35
- 229930185605 Bisphenol Natural products 0.000 claims description 32
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 32
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 31
- 229920000642 polymer Polymers 0.000 claims description 31
- 239000007787 solid Substances 0.000 claims description 31
- 125000003342 alkenyl group Chemical group 0.000 claims description 27
- 125000003118 aryl group Chemical group 0.000 claims description 27
- 125000002947 alkylene group Chemical group 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 19
- 238000009413 insulation Methods 0.000 claims description 17
- 239000011256 inorganic filler Substances 0.000 claims description 16
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 16
- 239000000377 silicon dioxide Substances 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 14
- 239000004020 conductor Substances 0.000 claims description 12
- 239000011342 resin composition Substances 0.000 claims description 10
- ARNKHYQYAZLEEP-UHFFFAOYSA-N 1-naphthalen-1-yloxynaphthalene Chemical compound C1=CC=C2C(OC=3C4=CC=CC=C4C=CC=3)=CC=CC2=C1 ARNKHYQYAZLEEP-UHFFFAOYSA-N 0.000 claims description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 6
- 229910052582 BN Inorganic materials 0.000 claims description 5
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 5
- 235000012239 silicon dioxide Nutrition 0.000 claims description 5
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 claims description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910001593 boehmite Inorganic materials 0.000 claims description 4
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 4
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 4
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 4
- 239000000347 magnesium hydroxide Substances 0.000 claims description 4
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 4
- 239000000395 magnesium oxide Substances 0.000 claims description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 4
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 4
- 239000005020 polyethylene terephthalate Chemical group 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 4
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 4
- 125000004434 sulfur atom Chemical group 0.000 claims description 4
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 4
- 239000004843 novolac epoxy resin Substances 0.000 claims description 3
- YNSSPVZNXLACMW-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)-3-ethyl-5-methylphenyl]methyl]-2-ethyl-6-methylphenyl]pyrrole-2,5-dione Chemical compound C=1C(C)=C(N2C(C=CC2=O)=O)C(CC)=CC=1CC(C=C1CC)=CC(C)=C1N1C(=O)C=CC1=O YNSSPVZNXLACMW-UHFFFAOYSA-N 0.000 claims description 2
- 229920004933 Terylene® Chemical group 0.000 claims description 2
- 239000001294 propane Substances 0.000 claims description 2
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims 1
- 229910052788 barium Inorganic materials 0.000 claims 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 40
- 239000011889 copper foil Substances 0.000 abstract description 22
- 230000009477 glass transition Effects 0.000 abstract description 9
- 239000004643 cyanate ester Substances 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 abstract 1
- 239000000047 product Substances 0.000 description 80
- 239000000126 substance Substances 0.000 description 60
- 239000002966 varnish Substances 0.000 description 58
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 52
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 50
- 229920003986 novolac Polymers 0.000 description 49
- 239000011521 glass Substances 0.000 description 39
- 238000000034 method Methods 0.000 description 32
- 239000004305 biphenyl Substances 0.000 description 29
- 235000010290 biphenyl Nutrition 0.000 description 29
- 238000004519 manufacturing process Methods 0.000 description 29
- 229920001568 phenolic resin Polymers 0.000 description 28
- 239000005011 phenolic resin Substances 0.000 description 28
- 125000001424 substituent group Chemical group 0.000 description 28
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical group C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 27
- 125000001624 naphthyl group Chemical group 0.000 description 26
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 24
- 150000002989 phenols Chemical class 0.000 description 21
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 19
- 229910052802 copper Inorganic materials 0.000 description 18
- 239000010949 copper Substances 0.000 description 18
- 239000000945 filler Substances 0.000 description 18
- 229930003836 cresol Natural products 0.000 description 17
- 239000006087 Silane Coupling Agent Substances 0.000 description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 16
- 230000015572 biosynthetic process Effects 0.000 description 15
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 15
- 239000000243 solution Substances 0.000 description 15
- 239000002904 solvent Substances 0.000 description 15
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 14
- 239000002270 dispersing agent Substances 0.000 description 14
- 238000003786 synthesis reaction Methods 0.000 description 14
- 125000003710 aryl alkyl group Chemical group 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 13
- 230000000694 effects Effects 0.000 description 13
- 238000009736 wetting Methods 0.000 description 13
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 11
- 239000003365 glass fiber Substances 0.000 description 11
- 239000000080 wetting agent Substances 0.000 description 11
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 10
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 10
- PXKLMJQFEQBVLD-UHFFFAOYSA-N Bisphenol F Natural products C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 10
- 238000005191 phase separation Methods 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 230000001588 bifunctional effect Effects 0.000 description 9
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 8
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 8
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 8
- 239000004065 semiconductor Substances 0.000 description 8
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 8
- 241000212314 Foeniculum Species 0.000 description 7
- 235000004204 Foeniculum vulgare Nutrition 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 239000003054 catalyst Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- WOCGGVRGNIEDSZ-UHFFFAOYSA-N 4-[2-(4-hydroxy-3-prop-2-enylphenyl)propan-2-yl]-2-prop-2-enylphenol Chemical compound C=1C=C(O)C(CC=C)=CC=1C(C)(C)C1=CC=C(O)C(CC=C)=C1 WOCGGVRGNIEDSZ-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 6
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
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- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 125000003545 alkoxy group Chemical group 0.000 description 5
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- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
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- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
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- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- 125000003258 trimethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/092—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising epoxy resins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/226—Mixtures of di-epoxy compounds
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- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/30—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen
- C08G59/306—Di-epoxy compounds containing atoms other than carbon, hydrogen, oxygen and nitrogen containing silicon
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- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/4007—Curing agents not provided for by the groups C08G59/42 - C08G59/66
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- C08G59/4028—Isocyanates; Thioisocyanates
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- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
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- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/62—Alcohols or phenols
- C08G59/621—Phenols
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/13—Phenols; Phenolates
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
- C08L61/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C08L61/14—Modified phenol-aldehyde condensates
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2363/00—Characterised by the use of epoxy resins; Derivatives of epoxy resins
Abstract
Description
本發明關於硬化性組成物、預浸體、覆金屬箔疊層板、及印刷配線板。The present invention relates to a curable composition, a prepreg, a metal foil-clad laminate, and a printed wiring board.
近年,伴隨在電子設備、通訊器材、個人電腦等中廣泛使用的半導體封裝之高機能化、小型化進行,半導體封裝用之各零件的高積體化、高密度安裝化近年也愈益加速。伴隨於此,半導體封裝用之印刷配線板所要求的諸多特性也變得愈來愈嚴苛。如此的印刷配線板所要求的特性可列舉例如:低熱膨脹性、耐熱性(高玻璃轉移溫度)、及高剝離強度等。In recent years, along with the high-performance and miniaturization of semiconductor packages widely used in electronic equipment, communication equipment, and personal computers, the high-integration and high-density mounting of various parts for semiconductor packaging has also been accelerated in recent years. Along with this, many characteristics required for printed wiring boards for semiconductor packaging have become more and more stringent. The characteristics required for such a printed wiring board include, for example, low thermal expansion, heat resistance (high glass transition temperature), high peel strength, and the like.
專利文獻1揭示含有特定的馬來醯亞胺化合物、分子結構中具有環氧基之聚矽氧化合物、及具有酚性羥基之化合物的熱硬化性組成物,其耐熱性及低熱膨脹性優良,可理想地使用於覆金屬箔疊層板及多層印刷配線板。Patent Document 1 discloses a thermosetting composition containing a specific maleimide compound, a polysiloxane compound having an epoxy group in the molecular structure, and a compound having a phenolic hydroxyl group, which is excellent in heat resistance and low thermal expansion. Ideal for use in metal foil-clad laminates and multilayer printed wiring boards.
專利文獻2揭示使聚馬來醯亞胺、下式(I)表示之二環氧丙基聚矽氧烷和下式(II)表示之二烯丙基雙酚類之加成聚合物、及下式(III)表示之烯丙基化酚醛樹脂,以預定之比例及條件進行反應而獲得半導體密封用樹脂之製造方法。根據該文獻揭示利用上述之製造方法獲得的半導體密封用樹脂,其聚馬來醯亞胺和上述加成聚合物之相容性優良,此外,使用了半導體密封用樹脂之組成物的硬化物特性(例如高玻璃轉移溫度、耐濕性及加熱時之強度)優良,作為半導體密封用樹脂組成物之可靠性高。該文獻揭示下式(III)中,b成分在和聚馬來醯亞胺之樹脂生成反應中,會與馬來醯亞胺基進行反應,係改善聚馬來醯亞胺和聚矽氧烷之相容性的重要成分。Patent Document 2 discloses an addition polymer of polymaleimide, dipoxypropyl polysiloxane represented by the following formula (I), and diallyl bisphenols represented by the following formula (II), and A method for producing a resin for encapsulating semiconductors by reacting an allylated phenolic resin represented by the following formula (III) in a predetermined ratio and conditions. According to this document, the resin for semiconductor sealing obtained by the above-mentioned production method has excellent compatibility between polymaleimide and the above-mentioned addition polymer, and furthermore, the cured product characteristics of the composition using the resin for semiconductor sealing (such as high glass transition temperature, moisture resistance, and strength during heating) are excellent, and they have high reliability as a resin composition for sealing semiconductors. This document reveals that in the following formula (III), component b reacts with maleimide groups during the resin formation reaction with polymaleimide, which improves polymaleimide and polysiloxane important component of compatibility.
[化1] [chemical 1]
式中,R 1表示伸烷基或伸苯基,R 2各自獨立地表示烷基或苯基,n表示1~100之整數。 In the formula, R1 represents an alkylene or a phenylene group, R2 each independently represents an alkyl group or a phenylene group, and n represents an integer of 1 to 100.
[化2] [Chem 2]
式中,R 4表示醚鍵、亞甲基、亞丙基、或直接鍵結(單鍵)。 In the formula, R 4 represents an ether bond, a methylene group, a propylene group, or a direct bond (single bond).
[化3] [Chem 3]
式中,a、b、及c分別表示各組成之百分率,0<a、b、c<100且a+b+c=100。In the formula, a, b, and c respectively represent the percentage of each composition, 0<a, b, c<100 and a+b+c=100.
專利文獻3記載相容性優良的含有烯基酚(A)、環氧改性聚矽氧(B)、及前述環氧改性聚矽氧(B)以外的環氧化合物(C)之熱硬化性組成物。 [先前技術文獻] [專利文獻] Patent Document 3 describes a thermal compound containing alkenylphenol (A), epoxy-modified polysiloxane (B), and an epoxy compound (C) other than the aforementioned epoxy-modified polysiloxane (B) having excellent compatibility. hardening composition. [Prior Art Literature] [Patent Document]
[專利文獻1]日本特開2012-149154號公報 [專利文獻2]日本特開平4-4213號公報 [專利文獻3]WO2020/22084 [Patent Document 1] Japanese Unexamined Patent Publication No. 2012-149154 [Patent Document 2] Japanese Patent Application Laid-Open No. 4-4213 [Patent Document 3] WO2020/22084
[發明所欲解決之課題][Problem to be Solved by the Invention]
但是,專利文獻1所記載之樹脂組成物中,雖然具有耐熱性,但有製成覆金屬箔疊層板時的金屬箔剝離強度(例如銅箔剝離強度)不足之問題。However, the resin composition described in Patent Document 1 has a problem of insufficient metal foil peel strength (for example, copper foil peel strength) when used as a metal foil-clad laminate, although it has heat resistance.
又,專利文獻2所記載之樹脂組成物中,並未針對作為印刷配線板之特性所要求的低熱膨脹性、及金屬箔剝離強度進行探討。In addition, in the resin composition described in Patent Document 2, low thermal expansion and metal foil peel strength required as characteristics of a printed wiring board are not considered.
專利文獻3所記載之樹脂組成物中,雖然金屬箔剝離強度優良,但針對低熱膨脹性仍有改善的餘地。In the resin composition described in Patent Document 3, although the metal foil peel strength is excellent, there is still room for improvement in terms of low thermal expansion.
本發明係鑑於上述問題點而成,目的為提供同時達成低熱膨脹性、耐熱性(高玻璃轉移溫度)、及高剝離強度(銅箔密合性)之硬化性組成物、預浸體、覆金屬箔疊層板、及印刷配線板。 [解決課題之手段] The present invention is made in view of the above-mentioned problems, and an object thereof is to provide a curable composition, a prepreg, and a coating that simultaneously achieve low thermal expansion, heat resistance (high glass transition temperature), and high peel strength (copper foil adhesion). Metal foil laminated boards, and printed wiring boards. [Means to solve the problem]
亦即,本發明如下所述。 [1]一種硬化性組成物,含有: 熱硬化性化合物(D),至少包含來自烯基酚(A)之構成單元、來自環氧改性聚矽氧(B)之構成單元、及來自前述環氧改性聚矽氧(B)以外的環氧化合物(C)之構成單元, 環氧樹脂(E),及 氰酸酯化合物(F); 前述環氧樹脂(E)和前述環氧改性聚矽氧(B)不同,且和前述環氧化合物(C)可為相同也可不同,前述氰酸酯化合物(F)與前述環氧樹脂(E)之官能基當量比(氰酸酯化合物(F)之氰酸酯基的當量/環氧樹脂(E)之環氧基的當量)為0.25~0.85。 That is, the present invention is as follows. [1] A curable composition comprising: A thermosetting compound (D) comprising at least a structural unit derived from alkenylphenol (A), a structural unit derived from epoxy-modified polysiloxane (B), and a compound derived from other than the aforementioned epoxy-modified polysiloxane (B) The structural unit of the epoxy compound (C), epoxy resin (E), and Cyanate compound (F); The aforementioned epoxy resin (E) is different from the aforementioned epoxy-modified polysiloxane (B), and may be the same or different from the aforementioned epoxy compound (C), and the aforementioned cyanate compound (F) is different from the aforementioned epoxy resin The functional group equivalent ratio of (E) (the equivalent of the cyanate group of the cyanate compound (F)/the equivalent of the epoxy group of the epoxy resin (E)) is 0.25-0.85.
[2]如[1]所記載之硬化性組成物,其中,前述熱硬化性化合物(D)為至少將前述烯基酚(A)、前述環氧改性聚矽氧(B)、及前述環氧改性聚矽氧(B)以外的前述環氧化合物(C)進行聚合而得的聚合物(D1)。[2] The curable composition according to [1], wherein the thermosetting compound (D) is at least the aforementioned alkenylphenol (A), the aforementioned epoxy-modified silicone (B), and the aforementioned A polymer (D1) obtained by polymerizing the aforementioned epoxy compound (C) other than the epoxy-modified silicone (B).
[3]如[1]或[2]所記載之硬化性組成物,其中,前述烯基酚(A)包含二烯丙基雙酚及/或二丙烯基雙酚。[3] The curable composition according to [1] or [2], wherein the alkenylphenol (A) contains diallyl bisphenol and/or diallyl bisphenol.
[4]如[1]~[3]中任一項所記載之硬化性組成物,其中,前述環氧改性聚矽氧(B)包含具有140~250g/mol之環氧當量的環氧改性聚矽氧。[4] The curable composition according to any one of [1] to [3], wherein the epoxy-modified polysiloxane (B) contains epoxy resin having an epoxy equivalent of 140 to 250 g/mol. Modified polysiloxane.
[5]如[1]~[4]中任一項所記載之硬化性組成物,其中,前述環氧改性聚矽氧(B)包含下式(1)表示之環氧改性聚矽氧。[5] The curable composition according to any one of [1] to [4], wherein the epoxy-modified polysiloxane (B) contains epoxy-modified polysiloxane represented by the following formula (1): oxygen.
[化4] [chemical 4]
式(1)中,R 1各自獨立地表示單鍵、伸烷基、芳基、或伸芳烷基,R 2各自獨立地表示碳數1~10之烷基或苯基,n表示0~100之整數。 In formula (1), R 1 each independently represent a single bond, an alkylene group, an aryl group, or an aralkylene group, R 2 each independently represent an alkyl group or a phenyl group with a carbon number of 1 to 10, and n represents 0 to 10 An integer of 100.
[6]如[1]~[5]中任一項所記載之硬化性組成物,其中,前述環氧化合物(C)包含下式(b2)表示之化合物。[6] The curable composition according to any one of [1] to [5], wherein the epoxy compound (C) includes a compound represented by the following formula (b2).
[化5] [chemical 5]
式(b2)中,R a各自獨立地表示碳數1~10之烷基或氫原子。 In formula (b2), R a each independently represents an alkyl group having 1 to 10 carbon atoms or a hydrogen atom.
[7]如[1]~[6]中任一項所記載之硬化性組成物,其中,前述熱硬化性化合物(D)的重量平均分子量為3.0×10 3~5.0×10 4。 [7] The curable composition according to any one of [1] to [6], wherein the thermosetting compound (D) has a weight average molecular weight of 3.0×10 3 to 5.0×10 4 .
[8]如[1]~[7]中任一項所記載之硬化性組成物,其中,前述環氧樹脂(E)包含選自由萘甲酚酚醛清漆型環氧樹脂及伸萘基醚型環氧樹脂構成之群組中之至少1種。[8] The curable composition as described in any one of [1] to [7], wherein the epoxy resin (E) is selected from the group consisting of naphthyl cresol novolak type epoxy resins and naphthyl ether type epoxy resins. At least one of the group consisting of epoxy resins.
[9]如[1]~[8]中任一項所記載之硬化性組成物,其中,前述氰酸酯化合物(F)包含下式(4)表示之化合物及/或下式(4)表示之化合物之外的下式(5)表示之化合物。[9] The curable composition according to any one of [1] to [8], wherein the cyanate compound (F) includes a compound represented by the following formula (4) and/or the following formula (4) Compounds represented by the following formula (5) other than the represented compounds.
[化6] [chemical 6]
式(4)中,R 6各自獨立地表示氫原子、或甲基,n 2表示1以上之整數。 In formula (4), R 6 each independently represents a hydrogen atom or a methyl group, and n 2 represents an integer of 1 or more.
[化7] [chemical 7]
式(5)中,R ya各自獨立地表示碳數2~8之烯基、或氫原子,R yb各自獨立地表示碳數1~10之烷基、或氫原子,R yc各自獨立地表示碳數4~12之芳香環,R yc也可和苯環形成縮合結構,R yc可存在也可不存在,A 1a各自獨立地表示碳數1~6之伸烷基、碳數7~16之伸芳烷基、碳數6~10之伸芳基、亞茀基、磺醯基、氧原子、硫原子、或單鍵,R yc不存在時,1個苯環中也可具有2個以上之R ya及/或R yb之基,n表示1~20之整數。 In formula (5), R ya each independently represents an alkenyl group having 2 to 8 carbon atoms, or a hydrogen atom, R yb each independently represents an alkyl group having 1 to 10 carbon atoms, or a hydrogen atom, and R yc each independently represents An aromatic ring with 4~12 carbons, R yc can also form a condensed structure with a benzene ring, R yc may or may not exist, A 1a each independently represent an alkylene group with 1~6 carbons, an alkylene group with 7~16 carbons Aralkylene group, arylylene group with 6-10 carbon atoms, terylene group, sulfonyl group, oxygen atom, sulfur atom, or single bond, when R yc does not exist, there may be two or more in one benzene ring The base of R ya and/or R yb , n represents an integer of 1-20.
[10]如[1]~[9]中任一項所記載之硬化性組成物,其中,前述熱硬化性化合物(D)的含量,相對於前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)之合計100質量份,為25~50質量份。[10] The curable composition according to any one of [1] to [9], wherein the content of the thermosetting compound (D) is equal to the content of the thermosetting compound (D) and the epoxy The total of 100 mass parts of resin (E) and the said cyanate compound (F) is 25-50 mass parts.
[11]如[1]~[10]中任一項所記載之硬化性組成物,其中,前述環氧樹脂(E)及前述氰酸酯化合物(F)的合計含量,相對於前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)之合計100質量份,為50~75質量份。[11] The curable composition according to any one of [1] to [10], wherein the total content of the epoxy resin (E) and the cyanate compound (F) is equal to that of the thermosetting The total of 100 parts by mass of the permanent compound (D), the aforementioned epoxy resin (E), and the aforementioned cyanate compound (F) is 50 to 75 parts by mass.
[12]如[1]~[9]中任一項所記載之硬化性組成物,其中,前述熱硬化性化合物(D)的含量,相對於前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)之合計100質量份,為25~50質量份,且 前述環氧樹脂(E)及前述氰酸酯化合物(F)的合計含量,相對於前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)之合計100質量份,為50~75質量份。 [12] The curable composition according to any one of [1] to [9], wherein the content of the thermosetting compound (D) is equal to the content of the thermosetting compound (D) and the epoxy The total amount of 100 parts by mass of the resin (E) and the aforementioned cyanate compound (F) is 25 to 50 parts by mass, and The total content of the aforementioned epoxy resin (E) and the aforementioned cyanate compound (F) is 100% of the total of the aforementioned thermosetting compound (D), the aforementioned epoxy resin (E) and the aforementioned cyanate compound (F). Parts by mass are 50 to 75 parts by mass.
[13]如[1]~[12]中任一項所記載之硬化性組成物,其中,前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)的合計含量,相對於樹脂組成物中之樹脂固體成分100質量份,為50~99質量份。[13] The curable composition according to any one of [1] to [12], wherein the thermosetting compound (D), the epoxy resin (E) and the cyanate compound (F) are The total content of is 50 to 99 parts by mass relative to 100 parts by mass of resin solid content in the resin composition.
[14]如[1]~[13]中任一項所記載之硬化性組成物,更含有馬來醯亞胺化合物。[14] The curable composition according to any one of [1] to [13], further comprising a maleimide compound.
[15]如[14]所記載之硬化性組成物,其中,前述馬來醯亞胺化合物包含選自由雙(4-馬來醯亞胺基苯基)甲烷、2,2-雙(4-(4-馬來醯亞胺基苯氧基)苯基)丙烷、雙(3-乙基-5-甲基-4-馬來醯亞胺基苯基)甲烷、下式(3)表示之馬來醯亞胺化合物、及下式(3’)表示之馬來醯亞胺化合物構成之群組中之至少1種。[15] The curable composition according to [14], wherein the maleimide compound is selected from the group consisting of bis(4-maleimidophenyl)methane, 2,2-bis(4- (4-maleimidophenoxy)phenyl)propane, bis(3-ethyl-5-methyl-4-maleimidophenyl)methane, represented by the following formula (3) At least one of the group consisting of a maleimide compound and a maleimide compound represented by the following formula (3').
[化8] [chemical 8]
式(3)中,R 5各自獨立地表示氫原子或甲基,n 1表示1~100之整數。 In formula (3), R 5 each independently represents a hydrogen atom or a methyl group, and n 1 represents an integer of 1 to 100.
[化9] [chemical 9]
式(3’)中,R 13各自獨立地表示氫原子、碳數1~5之烷基、或苯基,n4表示1~10之整數。 In the formula (3′), R 13 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a phenyl group, and n4 represents an integer of 1 to 10.
[16]如[14]或[15]所記載之硬化性組成物,其中,前述馬來醯亞胺化合物的含量,相對於前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)之合計100質量份,為5~45質量份。[16] The curable composition according to [14] or [15], wherein the content of the maleimide compound is equal to the thermosetting compound (D) and the epoxy resin (E) and The total of 100 parts by mass of the aforementioned cyanate compounds (F) is 5 to 45 parts by mass.
[17]如[1]~[16]中任一項所記載之硬化性組成物,更含有無機填充材。[17] The curable composition according to any one of [1] to [16], further comprising an inorganic filler.
[18]如[17]所記載之硬化性組成物,其中,前述無機填充材的含量,相對於前述熱硬化性化合物(D)及前述環氧樹脂(E)及前述氰酸酯化合物(F)之合計100質量份,為50~350質量份。[18] The curable composition according to [17], wherein the content of the inorganic filler is equal to that of the thermosetting compound (D), the epoxy resin (E) and the cyanate compound (F ) is 50 to 350 parts by mass for a total of 100 parts by mass.
[19]如[17]所記載之硬化性組成物,其中,前述無機填充材為選自由二氧化矽、氫氧化鋁、氧化鋁、軟水鋁石(boehmite)、氮化硼、氮化鋁、氧化鈦、鈦酸鋇、氧化鎂、及氫氧化鎂構成之群組中之至少1種。[19] The curable composition as described in [17], wherein the inorganic filler is selected from the group consisting of silica, aluminum hydroxide, alumina, boehmite, boron nitride, aluminum nitride, At least one selected from the group consisting of titanium oxide, barium titanate, magnesium oxide, and magnesium hydroxide.
[20]一種預浸體,含有: 基材,及 含浸或塗佈於前述基材之如[1]~[19]中任一項所記載之硬化性組成物。 [20] A prepreg comprising: base material, and The curable composition described in any one of [1] to [19] impregnated or coated on the aforementioned substrate.
[21]一種覆金屬箔疊層板,含有: 使用如[20]所記載之預浸體而形成的疊層體,及 配置於前述疊層體的單面或雙面之金屬箔。 [21] A metal foil-clad laminate comprising: A laminate formed using the prepreg described in [20], and Metal foil arranged on one or both sides of the aforementioned laminate.
[22]一種印刷配線板,具有: 絕緣層,及 形成於前述絕緣層的單面或雙面之導體層; 前述絕緣層含有如[1]~[19]中任一項所記載之硬化性組成物之硬化物。 [發明之效果] [22] A printed wiring board having: insulation, and A conductor layer formed on one or both sides of the aforementioned insulating layer; The insulating layer includes a cured product of the curable composition described in any one of [1] to [19]. [Effect of Invention]
根據本發明,可提供同時達成低熱膨脹性、耐熱性(高玻璃轉移溫度)、及高剝離強度(銅箔密合性)之硬化性組成物、預浸體、覆金屬箔疊層板、及印刷配線板。According to the present invention, it is possible to provide curable compositions, prepregs, metal foil-clad laminates, and Printed Wiring Board.
以下,針對用以實施本發明之形態(以下稱「本實施形態」)詳細地說明。下列本實施形態係用以說明本發明之例示,並非將本發明限定於下列內容之概念。本發明在其要旨之範圍內,可適當地變化實施。Hereinafter, the mode for carrying out the present invention (hereinafter referred to as "the present embodiment") will be described in detail. The following embodiments are examples for explaining the present invention, and do not limit the present invention to the following concepts. The present invention can be appropriately modified and implemented within the scope of the gist.
另外,本說明書中的「(甲基)丙烯酸酯」意指「丙烯酸酯」及與其相對應之「甲基丙烯酸酯」兩者。又,本實施形態中,「樹脂固體成分」或「樹脂組成物中之樹脂固體成分」,除非特別說明,否則係指樹脂組成物中排除無機填充材、矽烷偶聯劑及濕潤分散劑等添加劑、以及溶劑後之成分,「樹脂固體成分100質量份」係指樹脂組成物中排除無機填充材、矽烷偶聯劑及濕潤分散劑等添加劑、以及溶劑後之成分的合計為100質量份。In addition, "(meth)acrylate" in this specification means both "acrylate" and the corresponding "methacrylate". In addition, in this embodiment, "resin solid content" or "resin solid content in the resin composition" means that additives such as inorganic fillers, silane coupling agents, and wetting and dispersing agents are excluded from the resin composition unless otherwise specified. , and the components after the solvent, "100 parts by mass of resin solid content" means that the total of the components in the resin composition excluding additives such as inorganic fillers, silane coupling agents, wetting and dispersing agents, and solvents is 100 parts by mass.
[硬化性組成物] 本實施形態之硬化性組成物含有:至少包含來自烯基酚(A)之構成單元、來自環氧改性聚矽氧(B)之構成單元、及來自前述環氧改性聚矽氧(B)以外的環氧化合物(C)之構成單元之熱硬化性化合物(D)、環氧樹脂(E)、及氰酸酯化合物(F),前述環氧樹脂(E)和前述環氧改性聚矽氧(B)不同,且和前述環氧化合物(C)可為相同也可不同,前述氰酸酯化合物(F)與前述環氧樹脂(E)之官能基當量比((氰酸酯化合物(F)之氰酸酯基的當量/環氧樹脂(E)之環氧基的當量)為0.25~0.85。 [hardening composition] The curable composition of this embodiment contains: at least a structural unit derived from alkenylphenol (A), a structural unit derived from epoxy-modified polysiloxane (B), and a structural unit derived from the aforementioned epoxy-modified polysiloxane (B) ), the thermosetting compound (D), the epoxy resin (E), and the cyanate compound (F), which are constituent units of the epoxy compound (C) other than the epoxy compound (C), the aforementioned epoxy resin (E) and the aforementioned epoxy-modified Polysiloxane (B) is different, and it can be the same or different from the aforementioned epoxy compound (C), the functional group equivalent ratio ((cyanate ester) of the aforementioned cyanate compound (F) to the aforementioned epoxy resin (E) The equivalent of the cyanate group of the compound (F)/the equivalent of the epoxy group of the epoxy resin (E)) is 0.25-0.85.
本實施形態中,藉由使用具備上述構成之硬化性組成物,可同時達成低熱膨脹性、耐熱性(高玻璃轉移溫度)、及高剝離強度(銅箔密合性)。針對該情事,本發明人們據認為如下。另外,以下記述包含待考事項,本實施形態不受該待考事項任何限制。In this embodiment, low thermal expansion, heat resistance (high glass transition temperature), and high peel strength (copper foil adhesion) can be simultaneously achieved by using the curable composition having the above-mentioned constitution. Regarding this matter, the inventors of the present invention consider as follows. In addition, the following description includes matters to be considered, and this embodiment is not limited by the matters to be considered.
亦即,本實施形態之熱硬化性化合物(D)含有來自環氧改性聚矽氧(B)之構成單元、來自前述環氧改性聚矽氧(B)以外的環氧化合物(C)之構成單元的話,熱硬化性化合物(D)和環氧樹脂(E)及氰酸酯化合物(F)分別在加熱硬化時會不相容,即所謂形成反應誘導相分離結構。此時,熱硬化性化合物(D)更含有來自烯基酚(A)之構成單元的話,由於亦含有反應性高的烯基,故可將前述反應誘導相分離結構控制在適當的狀態。而且,據認為藉由將氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比設為0.25~0.85之範圍,可增大相分離界面,亦即可形成更微細的相分離。其結果,根據本實施形態,可理想地形成環氧樹脂(E)及氰酸酯化合物(F)成為島部(連續相)、熱硬化性化合物(D)成為海部(連續相)即所謂雙連續(bicontinuous)結構。據認為藉由使用如此的硬化性組成物,得到的硬化物可維持耐熱性(高玻璃轉移溫度)及高剝離強度(銅箔密合性)同時可具有低熱膨脹性。That is, the thermosetting compound (D) of the present embodiment contains a structural unit derived from epoxy-modified polysiloxane (B), and an epoxy compound (C) derived from the aforementioned epoxy-modified polysiloxane (B) As for the constituent units, the thermosetting compound (D), the epoxy resin (E) and the cyanate compound (F) are incompatible when heated and hardened respectively, that is, a so-called reaction-induced phase separation structure is formed. At this time, if the thermosetting compound (D) further contains a structural unit derived from alkenylphenol (A), since it also contains a highly reactive alkenyl group, the aforementioned reaction-induced phase separation structure can be controlled in an appropriate state. Furthermore, it is considered that by setting the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) in the range of 0.25 to 0.85, the phase separation interface can be enlarged, that is, a finer phase separation can be formed. . As a result, according to the present embodiment, the epoxy resin (E) and the cyanate compound (F) can ideally form the island portion (continuous phase) and the thermosetting compound (D) into the sea portion (continuous phase), that is, a so-called double phase. Continuous (bicontinuous) structure. It is considered that by using such a curable composition, the obtained cured product can have low thermal expansion while maintaining heat resistance (high glass transition temperature) and high peel strength (copper foil adhesion).
首先,從本實施形態之硬化性組成物所含的氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比開始說明,針對各成分則如後述。First, the functional group equivalent ratio between the cyanate compound (F) and the epoxy resin (E) contained in the curable composition of the present embodiment will be described, and each component will be described later.
<官能基當量比> 本實施形態之硬化性組成物中,後述氰酸酯化合物(F)與後述環氧樹脂(E)之官能基當量比(氰酸酯化合物(F)之氰酸酯基的當量/環氧樹脂(E)之環氧基的當量)為0.25~0.85。官能基當量比落在前述範圍的話,會同時達成優良的低熱膨脹性、優良的耐熱性、及高剝離強度。官能基當量比考慮可獲得更優良的低熱膨脹性、耐熱性、及剝離強度之觀點,宜為0.30~0.80,為0.40~0.70更佳。又,官能基當量比未達0.25的話,不易獲得優良的耐熱性及剝離強度。另一方面,官能基當量比超過0.85的話,不易獲得低熱膨脹性。 <Functional group equivalent ratio> In the curable composition of this embodiment, the functional group equivalent ratio of the cyanate compound (F) described below to the epoxy resin (E) described below (the equivalent of the cyanate group of the cyanate compound (F)/epoxy resin (E) the epoxy group equivalent) is 0.25~0.85. When the functional group equivalent ratio falls within the aforementioned range, excellent low thermal expansion, excellent heat resistance, and high peel strength can be simultaneously achieved. The functional group equivalent ratio is preferably 0.30-0.80, more preferably 0.40-0.70, in view of obtaining better low thermal expansion, heat resistance, and peel strength. In addition, when the functional group equivalent ratio is less than 0.25, it is difficult to obtain excellent heat resistance and peel strength. On the other hand, when the functional group equivalent ratio exceeds 0.85, it becomes difficult to obtain low thermal expansion.
關於其理由尚未闡明,但本發明人們推斷如下。亦即,據推斷官能基當量比未達0.25的話,由於未反應的環氧殘基會變多,故會發生硬化不良,無法理想地形成環氧樹脂(E)與氰酸酯化合物(F)之連續相(島部),其結果,耐熱性及剝離強度(銅箔密合性)降低。另一方面,據推斷官能基當量比超過0.85的話,由於相分離界面不足,故無法理想地形成熱硬化性化合物(D)之連續相(海部),其結果,硬化物之低彈性化不足,無法達成低熱膨脹性。The reason for this has not been elucidated, but the present inventors infer as follows. That is, it is estimated that if the functional group equivalent ratio is less than 0.25, unreacted epoxy residues will increase, so hardening will be poor, and the epoxy resin (E) and cyanate compound (F) will not be ideally formed. As a result, heat resistance and peel strength (copper foil adhesion) decrease. On the other hand, it is inferred that if the functional group equivalent ratio exceeds 0.85, the continuous phase (sea portion) of the thermosetting compound (D) cannot be ideally formed due to insufficient phase separation interface, and as a result, the low elasticity of the cured product is insufficient, Low thermal expansion cannot be achieved.
本實施形態中,官能基當量比係硬化性組成物中所含的氰酸酯化合物(F)中的氰酸酯基的當量與硬化性組成物所含的環氧樹脂(E)中的環氧基的當量之比,係利用下式(1)計算。本實施形態中,氰酸酯化合物(F)及環氧樹脂(E)中任一者亦可使用2種以上,此時的官能基當量比之計算方法,係計算氰酸酯化合物(F)及環氧樹脂(E)各別中的每個成分的官能基數(亦即氰酸酯基的當量及環氧基的當量),並將這些值分別合計,藉此計算全部氰酸酯基的當量及全部環氧基的當量。然後,官能基當量比則定義為全部氰酸酯基的當量除以全部環氧基的當量後的值。另外,官能基數係成分之質量份數除以該成分之官能基當量後的值。In this embodiment, the functional group equivalent ratio is based on the equivalent weight of the cyanate group in the cyanate compound (F) contained in the curable composition and the ring ratio in the epoxy resin (E) contained in the curable composition. The ratio of equivalents of oxygen groups is calculated by the following formula (1). In this embodiment, any one of the cyanate compound (F) and the epoxy resin (E) can also be used in two or more kinds, and the calculation method of the functional group equivalent ratio at this time is to calculate the cyanate compound (F) and the number of functional groups of each component in the epoxy resin (E) (that is, the equivalent weight of cyanate groups and the equivalent weight of epoxy groups), and these values are summed up to calculate the total cyanate group equivalent and the equivalent of all epoxy groups. Then, the functional group equivalent ratio is defined as the value obtained by dividing the equivalent weight of all cyanate groups by the equivalent weight of all epoxy groups. In addition, the number of functional groups is a value obtained by dividing the number of parts by mass of a component by the functional group equivalent of the component.
式(1):官能基當量比=(組成物中的氰酸酯化合物(F)之質量份數/氰酸酯化合物(F)之官能基當量)/(組成物中的環氧樹脂(E)之質量份數/環氧樹脂(E)之官能基當量)Formula (1): functional group equivalent ratio=(the mass fraction of the cyanate compound (F) in the composition/the functional group equivalent of the cyanate compound (F))/(the epoxy resin (E) in the composition ) in parts by mass/functional group equivalent of epoxy resin (E))
<熱硬化性化合物(D)> 本實施形態之硬化性組成物含有至少包含來自烯基酚(A)之構成單元、來自環氧改性聚矽氧(B)之構成單元、及來自環氧改性聚矽氧(B)以外的環氧化合物(C)之構成單元之熱硬化性化合物(D)。又,熱硬化性化合物(D)也可因應需要更含有來自烯基酚(A)以外的酚化合物(G)之構成單元。以下,也將各構成單元分別稱為構成單元A、B、C、及G。另外,本說明書中,「來自烯基酚(A)之構成單元」係指熱硬化性化合物(D)中含有來自烯基酚(A)聚合之構成單元、以及可提供同樣的構成單元之反應等所形成的構成單元。本說明書中,「來自・・・之構成單元」亦定義為同樣地解釋。熱硬化性化合物(D)藉由以特定的官能基當量比同時使用氰酸酯化合物(F)及環氧樹脂(E),可更理想地控制上述反應誘導相分離結構,故硬化性組成物可同時展現低熱膨脹性、耐熱性、及高剝離強度。熱硬化性化合物(D)可單獨使用1種或適當組合使用2種以上。另外,針對烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)係如後述。 <Thermosetting compound (D)> The curable composition of this embodiment contains at least a structural unit derived from alkenylphenol (A), a structural unit derived from epoxy-modified polysiloxane (B), and a compound derived from epoxy-modified polysiloxane (B) The thermosetting compound (D) of the constituent unit of the epoxy compound (C). Moreover, a thermosetting compound (D) may further contain the structural unit derived from the phenol compound (G) other than alkenylphenol (A) as needed. Hereinafter, each structural unit is also called a structural unit A, B, C, and G, respectively. In addition, in this specification, the "constituent unit derived from alkenyl phenol (A)" means that the thermosetting compound (D) contains a structural unit derived from the polymerization of alkenyl phenol (A), and a reaction that can provide the same structural unit and so on to form the constituent units. In this specification, "constituent unit derived from ..." is also defined and interpreted in the same way. The thermosetting compound (D) can more ideally control the above-mentioned reaction-induced phase separation structure by using the cyanate compound (F) and the epoxy resin (E) in a specific functional group equivalent ratio, so the curable composition Can exhibit low thermal expansion, heat resistance, and high peel strength at the same time. A thermosetting compound (D) can be used individually by 1 type or in appropriate combination of 2 or more types. In addition, alkenyl phenol (A), epoxy-modified silicone (B), epoxy compound (C), and phenol compound (G) are mentioned later.
構成單元A的含量相對於熱硬化性化合物(D)之總質量,宜為5~50質量%,為10~45質量%更佳,為10~40質量%再更佳。藉由構成單元A的含量落在上述範圍內,硬化性組成物在清漆中,會具有進一步優良的相容性,且不易發生液相分離(以下亦將該情況稱為「清漆相容性」)。藉此,使本實施形態之硬化性組成物硬化而得的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向。The content of the constituent unit A is preferably 5 to 50% by mass, more preferably 10 to 45% by mass, and even more preferably 10 to 40% by mass, based on the total mass of the thermosetting compound (D). When the content of the constituent unit A falls within the above range, the curable composition will have further excellent compatibility in the varnish, and liquid phase separation will not easily occur (hereinafter also referred to as "varnish compatibility") ). Thereby, the cured product obtained by curing the curable composition of this embodiment tends to be more excellent in low thermal expansion, heat resistance, and peel strength.
構成單元B的含量相對於熱硬化性化合物(D)之總質量,宜為20~60質量%,為25~55質量%更佳,為30~50質量%再更佳。藉由構成單元B的含量落在上述範圍內,硬化性組成物會具有進一步優良的清漆相容性,故得到的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向。The content of the constituent unit B is preferably 20 to 60% by mass, more preferably 25 to 55% by mass, and even more preferably 30 to 50% by mass, based on the total mass of the thermosetting compound (D). When the content of the constituent unit B falls within the above range, the curable composition has further excellent varnish compatibility, so the obtained cured product tends to have better low thermal expansion, heat resistance, and peel strength.
構成單元B宜為來自具有50~350g/mol之環氧當量之環氧改性聚矽氧(以下也稱為「低當量環氧改性聚矽氧B1」)、及具有400~4000g/mol之環氧當量之環氧改性聚矽氧(以下也稱為「高當量環氧改性聚矽氧B2」)之構成單元。低當量環氧改性聚矽氧B1、及高當量環氧改性聚矽氧B2,分別為具有140~250g/mol之環氧當量之環氧改性聚矽氧(以下也稱為「低當量環氧改性聚矽氧B1’」)、及具有450~3000g/mol之環氧當量之環氧改性聚矽氧(以下也稱為「高當量環氧改性聚矽氧B2’」)更佳。Constituent unit B is preferably derived from epoxy-modified polysiloxane with an epoxy equivalent of 50-350 g/mol (hereinafter also referred to as "low-equivalent epoxy-modified polysiloxane B1"), and an epoxy-modified polysiloxane with an epoxy equivalent of 400-4000 g/mol The constituent unit of epoxy-modified polysiloxane (hereinafter also referred to as "high-equivalent epoxy-modified polysiloxane B2"). Low-equivalent epoxy-modified polysiloxane B1 and high-equivalent epoxy-modified polysiloxane B2 are epoxy-modified polysiloxanes with an epoxy equivalent of 140 to 250 g/mol (hereinafter also referred to as "low-equivalent polysiloxane"). Equivalent epoxy-modified polysiloxane B1'"), and epoxy-modified polysiloxane with an epoxy equivalent of 450~3000g/mol (hereinafter also referred to as "high-equivalent epoxy-modified polysiloxane B2'") ) is better.
來自低當量環氧改性聚矽氧B1之構成單元(以下也稱為「構成單元B1」)的含量相對於熱硬化性化合物(D)之總質量,宜為5~25質量%,為7.5~20質量%更佳,為10~17質量%再更佳。The content of the constituent unit derived from low-equivalent epoxy-modified polysiloxane B1 (hereinafter also referred to as "constituent unit B1") is preferably 5 to 25% by mass, 7.5% by mass, relative to the total mass of the thermosetting compound (D). ~20% by mass is more preferable, and even more preferably 10~17% by mass.
來自高當量環氧改性聚矽氧B2之構成單元(以下也稱為「構成單元B2」)的含量相對於熱硬化性化合物(D)之總質量,宜為15~55質量%,為20~52.5質量%更佳,為25~50質量%再更佳。The content of the constituent units derived from high-equivalent epoxy-modified polysiloxane B2 (hereinafter also referred to as "constituent unit B2") is preferably 15 to 55% by mass relative to the total mass of the thermosetting compound (D), which is 20 ~52.5% by mass is more preferable, and 25~50% by mass is even more preferable.
構成單元B2的含量相對於構成單元B1的含量之質量比宜為1.5~4,為1.7~3.5更佳,為1.9~3.1再更佳。藉由質量比落在上述範圍,會有硬化性組成物具有進一步優良的清漆相容性,故得到的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向。The mass ratio of the content of the constituent unit B2 to the content of the constituent unit B1 is preferably 1.5-4, more preferably 1.7-3.5, and even more preferably 1.9-3.1. When the mass ratio falls within the above range, the curable composition has further excellent varnish compatibility, so the obtained cured product tends to have better low thermal expansion, heat resistance, and peel strength.
構成單元C的含量相對於熱硬化性化合物(D)之總質量,宜為5~40質量%,為10~30質量%更佳,為15~20質量%再更佳。藉由構成單元C的含量落在上述範圍內,會有硬化性組成物具有進一步優良的清漆相容性,故得到的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向,並且會有可展現優良的耐藥品性及絕緣可靠性之傾向。The content of the constituent unit C is preferably 5 to 40% by mass, more preferably 10 to 30% by mass, and even more preferably 15 to 20% by mass, based on the total mass of the thermosetting compound (D). When the content of the constituent unit C falls within the above range, the curable composition has further excellent varnish compatibility, so the obtained cured product tends to have better low thermal expansion, heat resistance, and peel strength. Furthermore, it tends to exhibit excellent chemical resistance and insulation reliability.
又,構成單元C的含量相對於構成單元B及構成單元C之總質量,宜為5~95質量%,為10~90質量%更佳,為15~60質量%再更佳,為20~50質量%特佳。構成單元B的含量相對於構成單元B及構成單元C之總質量,宜為5~95質量%,為10~90質量%更佳,為40~85質量%再更佳,為50~80質量%特佳。藉由構成單元C及B的含量具有上述關係,會有硬化性組成物具有進一步優良的清漆相容性,故得到的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向,且會有耐藥品性及絕緣可靠性更為改善之傾向。In addition, the content of the constituent unit C is preferably 5 to 95% by mass, more preferably 10 to 90% by mass, more preferably 15 to 60% by mass, and even more preferably 20 to 60% by mass relative to the total mass of the constituent unit B and the constituent unit C. 50% by mass is preferred. The content of the constituent unit B is preferably 5 to 95% by mass, more preferably 10 to 90% by mass, more preferably 40 to 85% by mass, and even more preferably 50 to 80% by mass relative to the total mass of the constituent unit B and the constituent unit C %Excellent. Since the content of the constituent units C and B has the above-mentioned relationship, the curable composition has further excellent varnish compatibility, so the obtained cured product tends to have better low thermal expansion, heat resistance, and peel strength. And there will be a tendency to improve chemical resistance and insulation reliability.
構成單元G的含量相對於熱硬化性化合物(D)之總質量,宜為5~30質量%,為10~27.5質量%更佳,為10~25質量%再更佳。藉由構成單元G的含量落在上述範圍內,會有硬化性組成物具有進一步優良的清漆相容性,故得到的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向。The content of the constituent unit G is preferably 5 to 30% by mass, more preferably 10 to 27.5% by mass, and even more preferably 10 to 25% by mass, based on the total mass of the thermosetting compound (D). When the content of the constituent unit G falls within the above range, the curable composition has further excellent varnish compatibility, so the obtained cured product tends to have better low thermal expansion, heat resistance, and peel strength.
熱硬化性化合物(D)的烯基當量宜為300~1500g/mol,為350~1200g/mol更佳,為400~1000g/mol再更佳。藉由烯基當量為300g/mol以上,會有可理想地形成熱硬化性化合物(D)之連續相,故使本實施形態之硬化性組成物硬化而得的硬化物之彈性模量進一步降低之傾向,其結果,會有可進一步降低使用硬化物而得的基板等之低熱膨脹性的傾向。藉由烯基當量為1500g/mol以下,會有可更理想地控制反應誘導相分離結構,故得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的傾向,且會有耐藥品性及絕緣可靠性進一步改善之傾向。The alkenyl equivalent of the thermosetting compound (D) is preferably 300-1500 g/mol, more preferably 350-1200 g/mol, and even more preferably 400-1000 g/mol. When the alkenyl equivalent is 300 g/mol or more, there will be a continuous phase that can ideally form the thermosetting compound (D), so the elastic modulus of the cured product obtained by curing the curable composition of this embodiment is further reduced As a result, there is a tendency that the low thermal expansion properties of substrates and the like obtained by using cured products can be further reduced. When the alkenyl equivalent is less than 1500 g/mol, the reaction-induced phase separation structure can be controlled more ideally, so the obtained hardened product tends to have better low thermal expansion, heat resistance, and peel strength, and it will be resistant to chemicals The tendency to further improve the performance and insulation reliability.
熱硬化性化合物(D)的重量平均分子量(Mw)以GPC法中的聚苯乙烯換算,宜為3.0×10 3~5.0×10 4,為3.0×10 3~2.0×10 4更佳。藉由重量平均分子量為3.0×10 3以上,會有預浸體之熱膨脹率降低的傾向。藉由重量平均分子量為5.0×10 4以下,會有可抑制硬化性組成物之黏度的增加、分子量的增加、清漆的凝膠化、及預浸體黏度的上昇之傾向,且會有得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的傾向。具體而言,係利用後述實施例所記載之方法進行測定。 The weight average molecular weight (Mw) of the thermosetting compound (D) is preferably 3.0×10 3 to 5.0×10 4 , more preferably 3.0×10 3 to 2.0×10 4 in terms of polystyrene in the GPC method. When the weight average molecular weight is 3.0×10 3 or more, the thermal expansion coefficient of the prepreg tends to decrease. When the weight average molecular weight is 5.0×10 4 or less, there will be a tendency to suppress the increase of the viscosity of the curable composition, the increase of the molecular weight, the gelation of the varnish, and the increase of the viscosity of the prepreg, and there will be obtained The cured product tends to be more excellent in low thermal expansion, heat resistance, and peel strength. Specifically, it was measured by the method described in the Example mentioned later.
熱硬化性化合物(D)的含量,考慮使本實施形態之硬化性組成物硬化而得的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的傾向之觀點,相對於熱硬化性化合物(D)與後述環氧樹脂(E)與後述氰酸酯化合物(F)之合計100質量份,宜為25~50質量份,為30~45質量份更佳。The content of the thermosetting compound (D) is based on the tendency of the cured product obtained by curing the curable composition of this embodiment to be more excellent in low thermal expansion, heat resistance, and peel strength. (D) and the total of 100 parts by mass of the epoxy resin (E) described later and the cyanate compound (F) described later are preferably 25 to 50 parts by mass, more preferably 30 to 45 parts by mass.
(聚合物(D1)) 熱硬化性化合物(D)為了在和與聚矽氧系化合物之清漆相容性缺乏之熱硬化性樹脂進行混合時,仍可發揮充分的清漆相容性,若為至少將烯基酚(A)、環氧改性聚矽氧(B)、及前述環氧改性聚矽氧(B)以外的環氧化合物(C)進行聚合而得的聚合物(D1)的話較理想。又,聚合物(D1)為至少將烯基酚(A)、環氧改性聚矽氧(B)、前述環氧改性聚矽氧(B)以外的環氧化合物(C)、及酚化合物(G)進行聚合而得的聚合物的話更理想。 以下,針對聚合物(D1)之合成可使用的各成分進行說明。 (polymer (D1)) In order to exhibit sufficient varnish compatibility when the thermosetting compound (D) is mixed with a thermosetting resin that lacks varnish compatibility with polysiloxane compounds, at least alkenylphenol (A ), an epoxy-modified silicone (B), and a polymer (D1) obtained by polymerizing an epoxy compound (C) other than the aforementioned epoxy-modified silicone (B) is preferable. In addition, the polymer (D1) is a mixture of at least alkenylphenol (A), epoxy-modified polysiloxane (B), epoxy compounds (C) other than the aforementioned epoxy-modified polysiloxane (B), and phenol A polymer obtained by polymerizing the compound (G) is more preferable. Hereinafter, each component which can be used for synthesis|combination of a polymer (D1) is demonstrated.
・烯基酚(A) 烯基酚(A)若為具有1個以上之烯基直接鍵結於酚性芳香環之結構的化合物,則無特別限制。熱硬化性化合物(D)或聚合物(D1)藉由含有來自烯基酚(A)之構成單元,由於可理想地控制反應誘導相分離結構,故得到的硬化物可展現優良的低熱膨脹性、耐熱性、及剝離強度。 ・Alkenylphenol (A) The alkenylphenol (A) is not particularly limited as long as it is a compound having a structure in which one or more alkenyl groups are directly bonded to a phenolic aromatic ring. Since the thermosetting compound (D) or polymer (D1) contains a constituent unit derived from alkenylphenol (A), since the reaction-induced phase separation structure can be ideally controlled, the obtained cured product can exhibit excellent low thermal expansion , heat resistance, and peel strength.
烯基可列舉例如:乙烯基、烯丙基、丙烯基、丁烯基、及己烯基等碳數2~30之烯基。它們之中,考慮更有效且確實地發揮本實施形態之作用效果之觀點,烯基宜為烯丙基及/或丙烯基,為烯丙基更佳。直接鍵結於1個酚性芳香環之烯基的數量並無特別限制,例如為1~4。考慮更有效且確實地發揮本實施形態之作用效果之觀點,直接鍵結於1個酚性芳香環之烯基的數量宜為1~2,為1更佳。又,烯基鍵結至酚性芳香環的位置亦無特別限制。Examples of the alkenyl group include alkenyl groups having 2 to 30 carbon atoms such as vinyl, allyl, propenyl, butenyl, and hexenyl. Among them, the alkenyl group is preferably an allyl group and/or a propenyl group, more preferably an allyl group, from the viewpoint of more effectively and reliably exerting the effects of the present embodiment. The number of alkenyl groups directly bonded to one phenolic aromatic ring is not particularly limited, and is, for example, 1-4. From the viewpoint of more effectively and reliably exerting the effects of this embodiment, the number of alkenyl groups directly bonded to one phenolic aromatic ring is preferably 1-2, more preferably 1. Also, the position where the alkenyl group is bonded to the phenolic aromatic ring is not particularly limited.
酚性芳香環係指1個以上之羥基直接鍵結於芳香環者,可列舉苯酚環、萘酚環。直接鍵結於1個酚性芳香環之羥基的數量,例如為1~2,宜為1。The phenolic aromatic ring means that one or more hydroxyl groups are directly bonded to the aromatic ring, and examples thereof include a phenol ring and a naphthol ring. The number of hydroxyl groups directly bonded to one phenolic aromatic ring is, for example, 1 to 2, preferably 1.
酚性芳香環也可具有烯基以外的取代基。如此的取代基可列舉例如:碳數1~10之直鏈狀烷基、碳數3~10之分支狀烷基、碳數3~10之環狀烷基、碳數1~10之直鏈狀烷氧基、碳數3~10之分支狀烷氧基、碳數3~10之環狀烷氧基、及鹵素原子。酚性芳香環具有烯基以外的取代基時,直接鍵結於1個酚性芳香環之該取代基的數量,例如為1~2。又,該取代基鍵結至酚性芳香環的位置亦無特別限制。The phenolic aromatic ring may have substituents other than alkenyl. Examples of such substituents include straight-chain alkyl groups with 1 to 10 carbons, branched alkyl groups with 3 to 10 carbons, cyclic alkyl groups with 3 to 10 carbons, and straight-chain alkyl groups with 1 to 10 carbons. Shaped alkoxy, branched alkoxy with 3 to 10 carbons, cyclic alkoxy with 3 to 10 carbons, and halogen atoms. When the phenolic aromatic ring has a substituent other than an alkenyl group, the number of the substituent directly bonded to one phenolic aromatic ring is, for example, 1-2. Also, the position where the substituent is bonded to the phenolic aromatic ring is not particularly limited.
烯基酚(A)也可具有1個或多個以1個以上之烯基直接鍵結於酚性芳香環之結構。考慮更有效且確實地發揮本實施形態之作用效果之觀點,烯基酚(A)宜具有1個或2個以1個以上之烯基直接鍵結於酚性芳香環之結構,具有2個較理想。The alkenylphenol (A) may have one or more structures in which one or more alkenyl groups are directly bonded to the phenolic aromatic ring. From the viewpoint of more effectively and reliably exerting the effect of this embodiment, alkenylphenol (A) preferably has one or two structures in which one or more alkenyl groups are directly bonded to the phenolic aromatic ring, and has two ideal.
烯基酚(A)例如也可為下式(1A)或下式(1B)表示之化合物。The alkenylphenol (A) may be, for example, a compound represented by the following formula (1A) or the following formula (1B).
[化10] [chemical 10]
式(1A)中,R xa各自獨立地表示碳數2~8之烯基,R xb各自獨立地表示碳數1~10之烷基或氫原子,R xc各自獨立地表示碳數4~12之芳香環,R xc也可和苯環形成縮合結構,R xc可存在也可不存在,A表示碳數1~6之伸烷基、碳數7~16之伸芳烷基、碳數6~10之伸芳基、亞茀基、磺醯基、氧原子、硫原子、或直接鍵結(單鍵),R xc不存在時,1個苯環也可具有2個以上之R xa及/或R xb之基。 In the formula (1A), each R xa independently represents an alkenyl group having 2 to 8 carbon atoms, each R xb independently represents an alkyl group having 1 to 10 carbon atoms or a hydrogen atom, and each R xc independently represents an alkenyl group having 4 to 12 carbon atoms. The aromatic ring, R xc can also form a condensation structure with the benzene ring, R xc may or may not exist, A represents an alkylene group with 1~6 carbons, an aralkylene group with 7~16 carbons, and an aralkylene group with 6~16 carbons Arylylene group, fenylene group, sulfonyl group, oxygen atom, sulfur atom, or direct bond (single bond) of 10, when R xc does not exist, one benzene ring may also have two or more R xa and/or Or the base of R xb .
[化11] [chemical 11]
式(1B)中,R xd各自獨立地表示碳數2~8之烯基,R xe各自獨立地表示碳數1~10之烷基或氫原子,R xf表示碳數4~12之芳香環,R xf也可和苯環形成縮合結構,R xf可存在也可不存在,R xf不存在時,1個苯環也可具有2個以上之R xd及/或R xe之基。 In the formula (1B), R xd independently represents an alkenyl group with 2 to 8 carbons, R xe independently represents an alkyl group with 1 to 10 carbons or a hydrogen atom, and R xf represents an aromatic ring with 4 to 12 carbons , R xf can also form a condensed structure with a benzene ring, R xf may or may not exist, and when R xf does not exist, one benzene ring may have two or more R xd and/or R xe groups.
式(1A)及式(1B)中,R xa及R xd表示之碳數2~8之烯基可列舉例如:乙烯基、烯丙基、丙烯基、丁烯基、己烯基等。R xa及R xd宜為烯丙基及/或丙烯基,為烯丙基更佳。 In formula (1A) and formula (1B), the alkenyl groups having 2 to 8 carbon atoms represented by R xa and R xd include, for example, vinyl, allyl, propenyl, butenyl, hexenyl and the like. R xa and R xd are preferably allyl and/or propenyl, more preferably allyl.
式(1A)及式(1B)中,R xc及R xf表示之基和苯環形成縮合結構時,可列舉例如:含有萘酚環作為酚性芳香環之化合物。又,式(1A)及式(1B)中,R xc及R xf表示之基不存在時,可列舉例如:含有苯酚環作為酚性芳香環之化合物。 In formula (1A) and formula (1B), when the groups represented by R xc and R xf form a condensed structure with a benzene ring, for example, a compound containing a naphthol ring as a phenolic aromatic ring is mentioned. Moreover, in formula (1A) and formula (1B), when the group represented by R xc and R xf does not exist, for example, the compound which contains a phenol ring as a phenolic aromatic ring is mentioned.
式(1A)及式(1B)中,R xb及R xe表示之碳數1~10之烷基可列舉例如:甲基、乙基、丙基、丁基、戊基、己基等直鏈狀烷基;異丙基、異丁基、三級丁基等分支狀烷基。 In formula (1A) and formula (1B), the alkyl groups with 1 to 10 carbons represented by Rxb and Rxe can include, for example: methyl, ethyl, propyl, butyl, pentyl, hexyl and other linear Alkyl; branched alkyl such as isopropyl, isobutyl, tertiary butyl, etc.
式(1A)中,A表示之碳數1~6之伸烷基可列舉例如:亞甲基、伸乙基、三亞甲基、伸丙基。A表示之碳數7~16之伸芳烷基可列舉例如式:-CH 2-Ar-CH 2-、-CH 2-CH 2-Ar-CH 2-CH 2-、或式:-CH 2-Ar-CH 2-CH 2-(式中,Ar表示伸苯基、伸萘基、或伸聯苯基)表示之基。A表示之碳數6~10之伸芳基可列舉例如:伸苯基環。 In the formula (1A), the alkylene group having 1 to 6 carbon atoms represented by A includes, for example, a methylene group, an ethylene group, a trimethylene group, and a propylidene group. The aralkylene group with 7~16 carbons represented by A can be exemplified by the formula: -CH 2 -Ar-CH 2 -, -CH 2 -CH 2 -Ar-CH 2 -CH 2 -, or the formula: -CH 2 A group represented by -Ar-CH 2 -CH 2 - (wherein, Ar represents a phenylene group, a naphthylene group, or a biphenylene group). The arylylene group having 6 to 10 carbon atoms represented by A includes, for example, a phenylene ring.
式(1B)表示之化合物,考慮更有效且確實地發揮本實施形態之作用效果之觀點,R xf為苯環(含有二羥基萘骨架之化合物)較理想。 For the compound represented by formula (1B), Rxf is preferably a benzene ring (a compound containing a dihydroxynaphthalene skeleton) from the viewpoint of more effectively and reliably exerting the effects of the present embodiment.
烯基酚(A)考慮使清漆相容性進一步改善,且可更理想地控制反應誘導相分離結構之觀點,宜為於雙酚類之2個酚性芳香環分別鍵結1個烯基之烯基雙酚。考慮同樣的觀點,烯基雙酚宜為於雙酚類之2個酚性芳香環分別鍵結1個烯丙基之二烯丙基雙酚、及/或於雙酚類之2個酚性芳香環分別鍵結1個丙烯基之二丙烯基雙酚。The alkenyl phenol (A) is preferably one in which one alkenyl group is bonded to two phenolic aromatic rings of bisphenols in consideration of further improving the compatibility of the varnish and more ideally controlling the structure of the reaction-induced phase separation. Alkenyl bisphenols. Considering the same point of view, alkenyl bisphenols should be diallyl bisphenols with one allyl group bonded to the two phenolic aromatic rings of bisphenols, and/or two phenolic aromatic rings in bisphenols. Dipropenylbisphenol in which one propenyl group is bonded to each aromatic ring.
二烯丙基雙酚可列舉例如:o,o’-二烯丙基雙酚A(DABPA(商品名)、大和化成工業(股))、o,o’-二烯丙基雙酚F、o,o’-二烯丙基雙酚S、o,o’-二烯丙基雙酚茀。二丙烯基雙酚可列舉例如:o,o’-二丙烯基雙酚A(PBA01(商品名),群榮化學工業(股))、o,o’-二丙烯基雙酚F、o,o’-二丙烯基雙酚S、及o,o’-二丙烯基雙酚茀。Examples of diallyl bisphenol include o,o'-diallyl bisphenol A (DABPA (trade name), Daiwa Chemical Industry Co., Ltd.), o,o'-diallyl bisphenol F, o,o'-diallyl bisphenol S, o,o'-diallyl bisphenol terpene. Dipropylene bisphenols include, for example: o, o'-dipropylene bisphenol A (PBA01 (trade name), Qunyei Chemical Industry Co., Ltd.), o, o'-dipropylene bisphenol F, o, o'-dipropenyl bisphenol S, and o,o'-dipropenyl bisphenol terpene.
烯基酚(A)每1分子之平均酚基數,考慮更有效且確實地發揮本實施形態之作用效果之觀點,宜為1以上且未達3,為1.5以上且2.5以下更佳。平均酚基數利用下式計算而得。The average number of phenolic groups per molecule of alkenylphenol (A) is preferably 1 or more and less than 3, more preferably 1.5 or more and 2.5 or less, in view of more effectively and reliably exerting the effect of the present embodiment. The average number of phenol groups was calculated using the following formula.
[數1] [number 1]
式中,Ai表示分子中具有i個酚基之烯基酚的酚基數,Xi表示分子中具有i個酚基之烯基酚所佔烯基酚整體之比例,X 1+X 2+…X n=1。 In the formula, Ai represents the number of phenolic groups of alkenylphenols with i phenolic groups in the molecule, Xi represents the proportion of alkenylphenols with i phenolic groups in the molecule to the total alkenylphenols, X 1 +X 2 +…X n =1.
・環氧改性聚矽氧(B) 環氧改性聚矽氧(B)若為利用含有環氧基之基進行改性而成的聚矽氧化合物或樹脂,則無特別限制。熱硬化性化合物(D)或聚合物(D1)藉由含有來自環氧改性聚矽氧(B)之構成單元,而得到的硬化物可展現優良的低熱膨脹性及耐藥品性。 ・Epoxy modified silicone (B) The epoxy-modified polysiloxane (B) is not particularly limited as long as it is a polysiloxane compound or resin modified with an epoxy group-containing group. When the thermosetting compound (D) or the polymer (D1) contains the structural unit derived from the epoxy-modified polysiloxane (B), the cured product obtained can exhibit excellent low thermal expansion and chemical resistance.
聚矽氧化合物或樹脂若為具有以矽氧烷鍵重複形成之聚矽氧烷骨架之化合物,則無特別限制。聚矽氧烷骨架可為直鏈狀之骨架,也可為環狀之骨架,亦可為網狀之骨架。其中,考慮更有效且確實地發揮本實施形態之作用效果之觀點,聚矽氧烷骨架宜為直鏈狀之骨架。The polysiloxane compound or resin is not particularly limited as long as it has a polysiloxane skeleton formed by repeating siloxane bonds. The polysiloxane skeleton may be a linear skeleton, a cyclic skeleton, or a network skeleton. Among them, the polysiloxane skeleton is preferably a linear skeleton from the viewpoint of more effectively and reliably exerting the effect of the present embodiment.
含有環氧基之基可列舉例如:下式(a1)表示之基。As a group containing an epoxy group, the group represented by following formula (a1) is mentioned, for example.
[化12] [chemical 12]
式(a1)中,R 0各自獨立地表示單鍵、伸烷基(例如亞甲基、伸乙基、伸丙基等碳數1~5之伸烷基)、伸芳基、或伸芳烷基,X表示下式(a2)表示之1價基或下式(a3)表示之1價基。 In the formula (a1), R 0 each independently represent a single bond, an alkylene group (for example, an alkylene group with 1 to 5 carbons such as methylene, ethylene, and propylidene), an arylylene group, or an arylene group. In an alkyl group, X represents a monovalent group represented by the following formula (a2) or a monovalent group represented by the following formula (a3).
[化13] [chemical 13]
[化14] [chemical 14]
環氧改性聚矽氧(B)宜含有具有140~250g/mol之環氧當量之環氧改性聚矽氧,含有具有145~245g/mol之環氧當量之環氧改性聚矽氧更佳,含有具有150~240g/mol之環氧當量之環氧改性聚矽氧再更佳。環氧改性聚矽氧(B)藉由含有具有落在上述範圍內之環氧當量之環氧改性聚矽氧,而硬化性組成物會具有更進一步優良的清漆相容性,故得到的硬化物會有低熱膨脹性、耐熱性、及剝離強度更優良的傾向,且會有可更進一步改善耐藥品性的傾向。Epoxy-modified polysiloxane (B) preferably contains epoxy-modified polysiloxane with an epoxy equivalent of 140~250g/mol, and epoxy-modified polysiloxane with an epoxy equivalent of 145~245g/mol More preferably, it contains epoxy-modified polysiloxane having an epoxy equivalent of 150-240 g/mol, and even more preferably. Epoxy-modified polysiloxane (B) contains epoxy-modified polysiloxane having an epoxy equivalent within the above-mentioned range, and the curable composition has further excellent varnish compatibility, so it is obtained The cured product tends to be more excellent in low thermal expansion, heat resistance, and peel strength, and tends to further improve chemical resistance.
環氧改性聚矽氧(B)考慮硬化性組成物可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更進一步優良,並可更進一步改善耐藥品性的觀點,宜含有2種以上之環氧改性聚矽氧。此時,2種以上之環氧改性聚矽氧宜分別具有不同的環氧當量,含有具有50~350g/mol之環氧當量之環氧改性聚矽氧(低當量環氧改性聚矽氧B1)及具有400~4000g/mol之環氧當量之環氧改性聚矽氧(高當量環氧改性聚矽氧B2)更佳,含有具有140~250g/mol之環氧當量之環氧改性聚矽氧(低當量環氧改性聚矽氧B1’)及具有450~3000g/mol之環氧當量之環氧改性聚矽氧(高當量環氧改性聚矽氧B2’)再更佳。Epoxy-modified polysiloxane (B) considers that the curable composition can have further excellent varnish compatibility, and the low thermal expansion, heat resistance, and peel strength of the obtained cured product are further excellent, and can be further improved. From the viewpoint of improving chemical resistance, it is preferable to contain two or more epoxy-modified polysiloxanes. At this time, two or more epoxy-modified polysiloxanes should have different epoxy equivalents, and epoxy-modified polysiloxanes (low-equivalent epoxy-modified polysiloxanes) with an epoxy equivalent of 50 to 350 g/mol should be used. Siloxane B1) and epoxy-modified polysiloxane (high-equivalent epoxy-modified polysiloxane B2) with an epoxy equivalent of 400-4000 g/mol are more preferred, containing polysiloxane with an epoxy equivalent of 140-250 g/mol Epoxy-modified polysiloxane (low-equivalent epoxy-modified polysiloxane B1') and epoxy-modified polysiloxane with an epoxy equivalent of 450-3000 g/mol (high-equivalent epoxy-modified polysiloxane B2 ') is even better.
環氧改性聚矽氧(B)含有2種以上之環氧改性聚矽氧時,環氧改性聚矽氧(B)的平均環氧當量宜為140~3000g/mol,為250~2000g/mol更佳,為300~1000g/mol再更佳。平均環氧當量利用下式計算而得。When the epoxy-modified polysiloxane (B) contains two or more epoxy-modified polysiloxanes, the average epoxy equivalent of the epoxy-modified polysiloxane (B) should be 140~3000g/mol, 250~ 2000g/mol is more preferable, and 300~1000g/mol is even more preferable. The average epoxy equivalent was calculated using the following formula.
[數2] [number 2]
式中,Ei表示2種以上之環氧改性聚矽氧中之1種環氧改性聚矽氧的環氧當量,Wi表示環氧改性聚矽氧(B)中之上述環氧改性聚矽氧的比例,W 1+W 2+…W n=1。 In the formula, Ei represents the epoxy equivalent of one of the two or more epoxy-modified polysiloxanes, and Wi represents the above-mentioned epoxy modified polysiloxane in the epoxy-modified polysiloxane (B). The ratio of permanent polysiloxane, W 1 +W 2 +...W n =1.
環氧改性聚矽氧(B)考慮硬化性組成物可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更進一步優良,並可更進一步改善耐藥品性的觀點,宜含有下式(1)表示之環氧改性聚矽氧。Epoxy-modified polysiloxane (B) considers that the curable composition can have further excellent varnish compatibility, and the low thermal expansion, heat resistance, and peel strength of the obtained cured product are further excellent, and can be further improved. From the viewpoint of improving chemical resistance, it is preferable to contain epoxy-modified polysiloxane represented by the following formula (1).
[化15] [chemical 15]
式(1)中,R 1各自獨立地表示單鍵、伸烷基、伸芳基、或伸芳烷基,R 2各自獨立地表示碳數1~10之烷基或苯基,n表示0~100之整數。 In the formula (1), R 1 each independently represent a single bond, an alkylene group, an arylylene group, or an aralkylene group, R 2 each independently represent an alkyl group or a phenyl group with 1 to 10 carbon atoms, and n represents 0 An integer of ~100.
式(1)中,R 1表示之伸烷基為直鏈狀、分支狀或環狀中任一者皆可。伸烷基的碳數宜為1~12,為1~4更佳。伸烷基可列舉例如:亞甲基、伸乙基或伸丙基。它們之中,R 1宜為伸丙基。 In formula (1), the alkylene group represented by R 1 may be linear, branched or cyclic. The carbon number of the alkylene group is preferably 1-12, more preferably 1-4. As an alkylene group, a methylene group, an ethylene group, or a propylene group is mentioned, for example. Among them, R 1 is preferably a propylene group.
式(1)中,R 1表示之伸芳基也可具有取代基。伸芳基的碳數宜為6~40,為6~20更佳。伸芳基可列舉例如:伸苯基、環己基伸苯基、羥基伸苯基、氰伸苯基、硝基伸苯基、伸萘基、伸聯苯基、伸蒽基、伸芘基、及伸茀基等。這些基中,也可含有醚鍵、酮鍵、或酯鍵。 In formula (1), the arylylene group represented by R 1 may have a substituent. The carbon number of the extended aryl group is preferably 6-40, more preferably 6-20. Examples of the arylylene group include: phenylene, cyclohexylphenylene, hydroxyphenylene, cyanophenylene, nitrophenylene, naphthylene, biphenylene, anthracenyl, pyrenyl, and Extended base and so on. These groups may contain an ether bond, a ketone bond, or an ester bond.
式(1)中,R 1表示之伸芳烷基的碳數宜為7~30,為7~13更佳。伸芳烷基可列舉例如:下式(X-I)表示之基。 In formula (1), the carbon number of the aralkylene group represented by R is preferably 7-30 , more preferably 7-13. As an aralkylene group, the group represented by following formula (XI) is mentioned, for example.
[化16] [chemical 16]
式(X-I)中,*表示原子鍵。In formula (X-I), * represents an atomic bond.
式(1)中,R 1表示之基也可更具有取代基,取代基可列舉例如:碳數1~10之直鏈狀烷基、碳數3~10之分支狀烷基、碳數3~10之環狀烷基、碳數1~10之直鏈狀烷氧基、碳數3~10之分支狀烷氧基、及碳數3~10之環狀烷氧基。 In the formula (1), the group represented by R1 may further have a substituent, and the substituents may include, for example: a linear alkyl group having 1 to 10 carbons, a branched alkyl group having 3 to 10 carbons, a branched alkyl group having 3 carbons, Cyclic alkyl with ~10 carbons, linear alkoxy with 1 to 10 carbons, branched alkoxy with 3 to 10 carbons, and cyclic alkoxy with 3 to 10 carbons.
式(1)中,R 2各自獨立地表示碳數1~10之烷基或苯基。上述烷基及苯基也可具有取代基。碳數1~10之烷基為直鏈狀、分支狀或環狀中任一者皆可。烷基可列舉例如:甲基、乙基、丙基、丁基、戊基、己基、異丙基、異丁基、及環己基。它們之中,R 2宜為甲基或苯基。 In the formula (1), R 2 each independently represent an alkyl group or a phenyl group having 1 to 10 carbon atoms. The above-mentioned alkyl group and phenyl group may have a substituent. The alkyl group having 1 to 10 carbon atoms may be linear, branched or cyclic. Examples of the alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, isopropyl, isobutyl, and cyclohexyl. Among them, R 2 is preferably methyl or phenyl.
式(1)中,n表示0以上之整數,例如為0~100之整數。硬化性組成物考慮可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更進一步優良,並可更進一步改善耐藥品性的觀點,n的下限值宜為1以上。同樣地,n的上限值宜為50以下,為30以下更佳,為20以下再更佳。In formula (1), n represents an integer of 0 or more, for example, an integer of 0 to 100. Considering that the curable composition has further excellent varnish compatibility, and the obtained cured product has further excellent low thermal expansion, heat resistance, and peel strength, and can further improve chemical resistance, the lower value of n The limit value is preferably 1 or more. Likewise, the upper limit of n is preferably 50 or less, more preferably 30 or less, and even more preferably 20 or less.
環氧改性聚矽氧(B)考慮硬化性組成物可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更進一步優良,並可更進一步改善耐藥品性的觀點,宜含有2種以上之式(1)表示之環氧改性聚矽氧。此時,含有的2種以上之環氧改性聚矽氧宜分別具有不同的n,含有式(1)中n為1~2之環氧改性聚矽氧及式(1)中n為5~20之環氧改性聚矽氧更佳。Epoxy-modified polysiloxane (B) considers that the curable composition can have further excellent varnish compatibility, and the low thermal expansion, heat resistance, and peel strength of the obtained cured product are further excellent, and can be further improved. From the viewpoint of improving chemical resistance, it is preferable to contain two or more epoxy-modified polysiloxanes represented by the formula (1). At this time, the two or more epoxy-modified polysiloxanes contained should have different n respectively, including epoxy-modified polysiloxanes in which n is 1~2 in formula (1) and n in formula (1) is 5~20 epoxy modified polysiloxane is better.
環氧改性聚矽氧(B)每1分子之平均環氧基數,考慮更有效且確實地發揮本實施形態之作用效果之觀點,宜為1以上且未達3,為1.5以上且2.5以下更佳。平均環氧基數利用下式計算而得。The average number of epoxy groups per molecule of epoxy-modified polysiloxane (B) is preferably 1 or more and less than 3, and 1.5 or more and 2.5 or less in view of more effectively and reliably exerting the effect of this embodiment. better. The average number of epoxy groups was calculated by the following formula.
[數3] [number 3]
式中,Bi表示分子中具有i個之環氧基之環氧改性聚矽氧之環氧基數,Yi表示分子中具有i個之環氧基之環氧改性聚矽氧所佔環氧改性聚矽氧整體之比例,Y 1+Y 2+…Y n=1。 In the formula, Bi represents the number of epoxy groups of the epoxy-modified polysiloxane with i epoxy groups in the molecule, and Yi represents the epoxy-modified polysiloxane with i epoxy groups in the molecule. The proportion of the whole modified polysiloxane, Y 1 +Y 2 +...Y n =1.
環氧改性聚矽氧(B)的含量,考慮硬化性組成物可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可進一步展現耐藥品性及絕緣可靠性的觀點,相對於環氧改性聚矽氧(B)及環氧化合物(C)之合計100質量%,宜為5~95質量%,為10~90質量%更佳,為40~85質量%再更佳,為50~80質量%又更佳。The content of epoxy-modified polysiloxane (B) is considered to have further excellent varnish compatibility, and the obtained hardened product has better low thermal expansion, heat resistance, and peel strength, and can be From the point of view of further exhibiting chemical resistance and insulation reliability, it is preferably 5 to 95% by mass, 10 to 90% by mass based on 100% by mass of the total of epoxy-modified polysiloxane (B) and epoxy compound (C). % is more preferably 40 to 85% by mass, more preferably 50 to 80% by mass.
環氧改性聚矽氧(B)也可使用市售品,亦可使用利用公知的方法製造的產品。市售品可列舉例如:信越化學工業股份有限公司產品之「X-22-163」、「KF-105」。As the epoxy-modified silicone (B), a commercially available item may be used, or a product manufactured by a known method may be used. Commercially available products include, for example, "X-22-163" and "KF-105" of Shin-Etsu Chemical Co., Ltd.
・環氧化合物(C) 環氧化合物(C)為環氧改性聚矽氧(B)以外的環氧化合物,更具體而言,為不具聚矽氧烷骨架之環氧化合物。熱硬化性化合物(D)或聚合物(D1)藉由含有來自環氧化合物(C)之構成單元,而得到的硬化物之低熱膨脹性、耐熱性、剝離強度、耐藥品性、及絕緣可靠性優良。 ・Epoxy compound (C) The epoxy compound (C) is an epoxy compound other than epoxy-modified polysiloxane (B), and more specifically, is an epoxy compound which does not have a polysiloxane skeleton. Low thermal expansion, heat resistance, peel strength, chemical resistance, and insulation reliability Good sex.
環氧化合物(C)若為環氧改性聚矽氧(B)以外的環氧化合物,則無特別限制。環氧化合物(C),考慮硬化性組成物可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性的觀點,宜含有1分子中具有2個環氧基之雙官能環氧化合物。The epoxy compound (C) is not particularly limited as long as it is an epoxy compound other than epoxy-modified silicone (B). For the epoxy compound (C), it is considered that the curable composition can have further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and can further exhibit chemical resistance From the viewpoint of insulation reliability, it is preferable to contain a bifunctional epoxy compound having two epoxy groups in one molecule.
雙官能環氧化合物可列舉例如:雙酚型環氧樹脂(例如雙酚A型環氧樹脂、雙酚E型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、及雙酚茀型環氧樹脂)、苯酚類酚醛清漆型環氧樹脂(例如苯酚酚醛清漆型環氧樹脂、雙酚A酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂)、參苯酚甲烷型環氧樹脂、芳烷基型環氧樹脂、含有聯苯骨架之聯苯型環氧樹脂、含有萘骨架之萘型環氧樹脂、含有二氫蒽骨架之蒽型環氧樹脂、環氧丙基酯型環氧樹脂、多元醇型環氧樹脂、含異氰尿酸酯環之環氧樹脂、雙環戊二烯型環氧樹脂、含有茀骨架之茀型環氧樹脂、由雙酚A型結構單元及烴系結構單元構成的環氧樹脂;它們的鹵化合物。這些環氧化合物可單獨使用1種,或組合使用2種以上。The difunctional epoxy compound can enumerate for example: bisphenol type epoxy resin (such as bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, and bisphenol novolak type epoxy resin), phenolic novolak type epoxy resin (such as phenol novolak type epoxy resin, bisphenol A novolac type epoxy resin, cresol novolac type epoxy resin), phenolic methane type epoxy resin, aralkyl type epoxy resin, biphenyl type epoxy resin containing biphenyl skeleton, naphthalene type epoxy resin containing naphthalene skeleton, anthracene type epoxy resin containing dihydroanthracene skeleton, epoxypropylene Base ester type epoxy resin, polyol type epoxy resin, epoxy resin containing isocyanurate ring, dicyclopentadiene type epoxy resin, fennel type epoxy resin containing fennel skeleton, bisphenol A type Epoxy resins composed of structural units and hydrocarbon structural units; their halogen compounds. These epoxy compounds may be used alone or in combination of two or more.
芳烷基型環氧樹脂可列舉例如:下式(b1)表示之化合物。As an aralkyl type epoxy resin, the compound represented by following formula (b1) is mentioned, for example.
[化17] [chemical 17]
式(b1)中,Ar 3各自獨立地表示苯環或萘環,Ar 4表示苯環、萘環、或聯苯環,R 3a各自獨立地表示氫原子或甲基, 在此,Ar 3中的苯環或萘環也可更具有一個或多個取代基,該取代基例如也可為碳數1~5之烷基、苯基等之環氧丙氧基以外的取代基, Ar 4中的苯環、萘環或聯苯環也可更具有一個或多個取代基,該取代基例如也可為碳數1~5之烷基、苯基等之環氧丙氧基以外的取代基。 In formula (b1), Ar 3 each independently represents a benzene ring or a naphthalene ring, Ar 4 represents a benzene ring, a naphthalene ring, or a biphenyl ring, R 3a each independently represent a hydrogen atom or a methyl group, and here, in Ar 3 The benzene ring or naphthalene ring can also have one or more substituents, for example, the substituents can also be substituents other than glycidoxy groups such as alkyl groups with 1 to 5 carbon atoms, phenyl groups, etc., Ar 4 The benzene ring, naphthalene ring or biphenyl ring may also have one or more substituents. For example, the substituents may also be substituents other than glycidoxy groups such as alkyl groups with 1 to 5 carbon atoms and phenyl groups. .
聯苯型環氧樹脂可列舉例如:下式(b2)表示之化合物(化合物b2)。As a biphenyl type epoxy resin, the compound (compound b2) represented by following formula (b2) is mentioned, for example.
[化18] [chemical 18]
式(b2)中,R a各自獨立地表示碳數1~10之烷基或氫原子。 In formula (b2), R a each independently represents an alkyl group having 1 to 10 carbon atoms or a hydrogen atom.
式(b2)中,碳數1~10之烷基為直鏈狀、分支狀或環狀中任一者皆可。烷基可列舉例如:甲基、乙基、丙基、丁基、戊基、己基、異丙基、異丁基、及環己基。In formula (b2), the alkyl group having 1 to 10 carbon atoms may be linear, branched or cyclic. Examples of the alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, isopropyl, isobutyl, and cyclohexyl.
聯苯型環氧樹脂為化合物b2時,聯苯型環氧樹脂也可為烷基之Ra的數量不同的化合物b2之混合物的形態。具體而言,宜為烷基之Ra的數量不同的聯苯型環氧樹脂之混合物,為烷基之Ra的數量為0之化合物b2與烷基之Ra的數量為4之化合物b2的混合物更佳。When the biphenyl type epoxy resin is the compound b2, the biphenyl type epoxy resin may be in the form of a mixture of compounds b2 in which the number of Ra of the alkyl group is different. Specifically, it is preferably a mixture of biphenyl type epoxy resins having a different number of Ra in the alkyl group, a mixture of compound b2 in which the Ra in the alkyl group is 0 and a compound b2 in which the Ra in the alkyl group is 4. good.
上述式(b2)表示之化合物之市售品可列舉例如:三菱化學股份有限公司產品之「YL-6121H(商品名)」。Commercially available products of the compound represented by the above formula (b2) include, for example, "YL-6121H (trade name)" manufactured by Mitsubishi Chemical Corporation.
萘型環氧樹脂可列舉例如:下式(b3)表示之化合物。As a naphthalene type epoxy resin, the compound represented by following formula (b3) is mentioned, for example.
[化19] [chemical 19]
式(b3)中,R 3b各自獨立地表示氫原子、碳數1~5之烷基(例如甲基或乙基)、芳烷基、苄基、萘基、至少含有1個環氧丙氧基之萘基、或至少含有1個環氧丙氧基之萘甲基,n表示0以上之整數(例如0~2)。 In formula (b3), R 3b each independently represent a hydrogen atom, an alkyl group (such as methyl or ethyl) with 1 to 5 carbons, an aralkyl group, a benzyl group, a naphthyl group, a glycidyl group containing at least one Naphthyl group, or naphthylmethyl group containing at least one glycidoxy group, n represents an integer of 0 or more (for example, 0~2).
上述式(b3)表示之化合物之市售品可列舉例如:DIC股份有限公司產品之「HP-4032」(上述式(b3)中n=0)、「HP-4710」(上述式(b3)中,n=0,且R 3b為至少含有1個環氧丙氧基之萘甲基)等。 Commercial products of the compound represented by the above formula (b3) include, for example, "HP-4032" (n=0 in the above formula (b3)) and "HP-4710" (the above formula (b3) Among them, n=0, and R 3b is a naphthylmethyl group containing at least one glycidoxyl group) and the like.
雙環戊二烯型環氧樹脂可列舉例如:下式(b4)表示之化合物。As a dicyclopentadiene epoxy resin, the compound represented by following formula (b4) is mentioned, for example.
[化20] [chemical 20]
式(b4)中,R 3c各自獨立地表示氫原子、或碳數1~5之烷基(例如甲基或乙基)。 In formula (b4), R 3c each independently represent a hydrogen atom, or an alkyl group having 1 to 5 carbons (such as methyl or ethyl).
雙環戊二烯型環氧樹脂也可使用市售品,亦可使用利用公知的方法製造的產品。雙環戊二烯型環氧樹脂之市售品可列舉:大日本油墨化學工業股份有限公司產品之「EPICRON HP-7200L」、「EPICRON HP-7200」、「EPICRON HP-7200H」、「EPICRON HP-7000HH」等。As the dicyclopentadiene type epoxy resin, a commercial item may be used, or a product manufactured by a known method may be used. Commercially available dicyclopentadiene type epoxy resins include "EPICRON HP-7200L", "EPICRON HP-7200", "EPICRON HP-7200H", "EPICRON HP- 7000HH", etc.
由雙酚A型結構單元及烴系結構單元構成的環氧樹脂可列舉例如:下式(b5)表示之化合物。As an epoxy resin which consists of a bisphenol A structural unit and a hydrocarbon structural unit, the compound represented by following formula (b5) is mentioned, for example.
[化21] [chem 21]
式(b5)中,R 1x及R 2x各自獨立地表示氫原子或甲基,R 3x~R 6x各自獨立地表示氫原子、甲基、氯原子、或溴原子,X表示乙烯氧乙基、二(乙烯氧基)乙基、三(乙烯氧基)乙基、丙烯氧丙基、二(丙烯氧基)丙基、三(丙烯氧基)丙基、或碳數2~15之伸烷基(例如亞甲基或伸乙基)。 In formula (b5), R 1x and R 2x each independently represent a hydrogen atom or a methyl group, R 3x to R 6x each independently represent a hydrogen atom, a methyl group, a chlorine atom, or a bromine atom, and X represents an ethyleneoxyethyl group, Di(ethyleneoxy)ethyl, tri(ethyleneoxy)ethyl, propyleneoxypropyl, di(propyleneoxy)propyl, tri(propyleneoxy)propyl, or alkane with 2~15 carbons groups (such as methylene or ethylenyl).
它們之中,環氧化合物(C)考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性之觀點,宜為選自由雙酚型環氧樹脂、芳烷基型環氧樹脂、聯苯型環氧樹脂、萘型環氧樹脂、及雙環戊二烯型環氧樹脂構成之群組中之1種以上,為聯苯型環氧樹脂及/或萘型環氧樹脂更佳。Among them, the epoxy compound (C) is considered to have further excellent varnish compatibility in the curable composition, and the low thermal expansion, heat resistance, and peel strength of the obtained cured product are more excellent, and can further exhibit resistance. From the point of view of drug properties and insulation reliability, it is preferably selected from bisphenol-type epoxy resin, aralkyl-type epoxy resin, biphenyl-type epoxy resin, naphthalene-type epoxy resin, and dicyclopentadiene-type epoxy resin One or more types of the group formed are more preferably biphenyl-type epoxy resins and/or naphthalene-type epoxy resins.
環氧化合物(C)每1分子之平均環氧基數,考慮更有效且確實地發揮本實施形態之作用效果之觀點,宜為1以上且未達3,為1.5以上且2.5以下更佳。平均環氧基數利用下式計算而得。The average number of epoxy groups per molecule of the epoxy compound (C) is preferably 1 or more and less than 3, more preferably 1.5 or more and 2.5 or less, from the viewpoint of more effectively and reliably exerting the effects of the present embodiment. The average number of epoxy groups was calculated by the following formula.
[數4] [number 4]
式中,Ci表示分子中具有i個之環氧基之環氧化合物之環氧基數,Zi表示分子中具有i個之環氧基之環氧化合物所佔環氧化合物整體之比例,Z 1+Z 2+…Z n=1。 In the formula, Ci represents the number of epoxy groups in the epoxy compound with i epoxy groups in the molecule, Zi represents the proportion of the epoxy compound with i epoxy groups in the molecule to the overall epoxy compound, Z 1 + Z 2 + . . . Z n =1.
環氧化合物(C)的含量考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性之觀點,相對於環氧改性聚矽氧(B)及環氧化合物(C)之合計100質量%,宜為5~95質量%,為10~90質量%更佳,為15~60質量%再更佳,為20~50質量%又更佳。Considering the content of the epoxy compound (C), the curable composition has further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and can further exhibit chemical resistance From the viewpoint of insulation reliability, it is preferably 5 to 95% by mass, more preferably 10 to 90% by mass, based on 100% by mass of the total of epoxy-modified polysiloxane (B) and epoxy compound (C). 15 to 60% by mass is still more preferable, and 20 to 50% by mass is still more preferable.
・烯基酚(A)以外的酚化合物(G) 熱硬化性化合物(D)或聚合物(D1),考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之耐熱性、及剝離強度更優良的觀點,宜含有來自烯基酚(A)以外的酚化合物(G)之構成單元。 ・Phenol compounds (G) other than alkenylphenol (A) The thermosetting compound (D) or polymer (D1) preferably contains a compound derived from alkene in view of further excellent varnish compatibility of the curable composition, and further excellent heat resistance and peel strength of the cured product obtained. Structural unit of phenol compound (G) other than phenol (A).
酚化合物(G)可列舉:雙酚型酚醛樹脂(例如雙酚A型樹脂、雙酚E型樹脂、雙酚F型樹脂、雙酚S型樹脂等)、酚類酚醛清漆樹脂(例如苯酚酚醛清漆樹脂、萘酚酚醛清漆樹脂、甲酚酚醛清漆樹脂等)、環氧丙基酯型酚醛樹脂、萘型酚醛樹脂、蒽型酚醛樹脂、雙環戊二烯型酚醛樹脂、聯苯型酚醛樹脂、脂環族酚醛樹脂、多元醇型酚醛樹脂、芳烷基型酚醛樹脂、酚改性芳香族烴甲醛樹脂、茀型酚醛樹脂等。這些酚化合物(G)可單獨使用1種,或組合使用2種以上。Phenolic compounds (G) include bisphenol-type phenolic resins (such as bisphenol A-type resins, bisphenol-E-type resins, bisphenol-F-type resins, bisphenol-S-type resins, etc.), phenolic novolac resins (such as phenol novolac varnish resin, naphthol novolac resin, cresol novolac resin, etc.), glycidyl ester type phenolic resin, naphthalene type phenolic resin, anthracene type phenolic resin, dicyclopentadiene type phenolic resin, biphenyl type phenolic resin, Alicyclic phenolic resins, polyol-type phenolic resins, aralkyl-type phenolic resins, phenol-modified aromatic hydrocarbon formaldehyde resins, fennel-type phenolic resins, etc. These phenolic compounds (G) may be used alone or in combination of two or more.
它們之中,酚化合物(G)考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,宜為1分子中具有2個酚性羥基之雙官能酚化合物。Among them, the phenolic compound (G) is preferably phenolic compound (G) in 1 molecule from the viewpoint that the curable composition has further excellent varnish compatibility, and the obtained cured product is more excellent in low thermal expansion, heat resistance, and peel strength. Bifunctional phenolic compound with 2 phenolic hydroxyl groups.
雙官能酚化合物可列舉:雙酚、雙甲酚、具有茀骨架之雙酚類(例如具有茀骨架之雙酚、具有茀骨架之雙甲酚等)、聯苯酚(例如p,p’-聯苯酚等)、二羥基二苯基醚(例如4,4’-二羥基二苯基醚等)、二羥基二苯基酮(例如4,4’-二羥基二苯基酮等)、二羥基二苯基硫醚(例如4,4’-二羥基二苯基硫醚等)、二羥基芳烴(例如對苯二酚等)。這些雙官能酚化合物可單獨使用1種,或組合使用2種以上。它們之中,雙官能酚化合物考慮低熱膨脹性、耐熱性、及剝離強度更優良的觀點,宜為選自由雙酚、雙甲酚、及具有茀骨架之雙酚類構成之群組中之至少1種,為具有茀骨架之雙酚類更佳。考慮和上述同樣的觀點,具有茀骨架之雙酚類宜為雙甲酚茀。Examples of bifunctional phenolic compounds include bisphenol, biscresol, bisphenols with a fennel skeleton (such as bisphenol with a fennel skeleton, biscresol with a fennel skeleton, etc.), biphenols (such as p,p'-linked phenol, etc.), dihydroxydiphenyl ether (such as 4,4'-dihydroxydiphenyl ether, etc.), dihydroxybenzophenone (such as 4,4'-dihydroxybenzophenone, etc.), dihydroxy Diphenylsulfide (such as 4,4'-dihydroxydiphenylsulfide, etc.), dihydroxyaromatic hydrocarbon (such as hydroquinone, etc.). These bifunctional phenol compounds may be used alone or in combination of two or more. Among them, the bifunctional phenol compound is preferably at least one selected from the group consisting of bisphenols, biscresols, and bisphenols having a fenugreek skeleton from the viewpoint of low thermal expansion, heat resistance, and better peel strength. 1 type, preferably bisphenols having a fenugreek skeleton. Considering the same point of view as above, the bisphenols having a fennel skeleton are preferably biscresol fennel.
・熱硬化性化合物(D)或聚合物(D1)之製造方法 熱硬化性化合物(D)或聚合物(D1)並無特別限制,例如可利用使烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及因應需要之酚化合物(G),在後述聚合觸媒的存在下進行反應之步驟來獲得。該反應也可在有機溶劑的存在下實施。更具體而言,上述步驟中,藉由進行環氧改性聚矽氧(B)及環氧化合物(C)所具有的環氧基與烯基酚(A)所具有的羥基之加成反應、及得到的加成反應產物所具有的羥基與環氧改性聚矽氧(B)及環氧化合物(C)所具有的環氧基之加成反應等,可獲得熱硬化性化合物(D)或聚合物(D1)。 ・Method for producing thermosetting compound (D) or polymer (D1) Thermosetting compound (D) or polymer (D1) is not particularly limited, for example, alkenylphenol (A), epoxy-modified polysiloxane (B), epoxy compound (C), and The phenolic compound (G) is obtained by performing a reaction step in the presence of a polymerization catalyst described later. This reaction can also be carried out in the presence of an organic solvent. More specifically, in the above steps, by carrying out the addition reaction of the epoxy group possessed by the epoxy-modified polysiloxane (B) and the epoxy compound (C) and the hydroxyl group possessed by the alkenylphenol (A) , and the addition reaction of the hydroxyl group of the obtained addition reaction product with the epoxy group of the epoxy-modified polysiloxane (B) and the epoxy compound (C), etc., can obtain the thermosetting compound (D ) or polymer (D1).
熱硬化性化合物(D)或聚合物(D1)之製造中,烯基酚(A)的摻合量,考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,相對於烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)之合計100質量份,宜為1~50質量份,為3~40量部更佳,為5~30質量份再更佳。In the production of thermosetting compound (D) or polymer (D1), the compounding amount of alkenylphenol (A) is considered to have further excellent varnish compatibility of the curable composition, and the obtained cured product is low. From the point of view of better thermal expansion, heat resistance, and peel strength, compared to the total of alkenylphenol (A), epoxy-modified polysiloxane (B), epoxy compound (C), and phenol compound (G) 100 Parts by mass are preferably 1 to 50 parts by mass, more preferably 3 to 40 parts by mass, and even more preferably 5 to 30 parts by mass.
環氧改性聚矽氧(B)的摻合量,考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可展現低熱膨脹性及耐藥品性之平衡的觀點,相對於烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)之合計100質量份,宜為5~70質量份,為10~60質量份更佳,為20~55質量份再更佳。The blending amount of epoxy-modified polysiloxane (B) considers that the curable composition has further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and From the viewpoint of exhibiting a balance between low thermal expansion and chemical resistance, 100% of the total of alkenylphenol (A), epoxy-modified polysiloxane (B), epoxy compound (C), and phenol compound (G) The parts by mass are preferably 5-70 parts by mass, more preferably 10-60 parts by mass, and more preferably 20-55 parts by mass.
環氧化合物(C)的摻合量,考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性之觀點,相對於烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)之合計100質量份,宜為5~50質量份,為10~30質量份更佳,為15~25質量份再更佳。The blending amount of the epoxy compound (C) considers that the curable composition has further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and can further exhibit From the viewpoint of chemical resistance and insulation reliability, it is preferable to 5 to 50 parts by mass, more preferably 10 to 30 parts by mass, and even more preferably 15 to 25 parts by mass.
酚化合物(G)的摻合量,考慮硬化性組成物具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,相對於烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)之合計100質量份,宜為5~30質量份,為10~30質量份更佳,為15~25質量份再更佳。The blending amount of the phenolic compound (G) is based on the viewpoint that the curable composition has further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength. The total amount of phenol (A), epoxy-modified polysiloxane (B), epoxy compound (C), and phenol compound (G) is 100 parts by mass, preferably 5-30 parts by mass, more preferably 10-30 parts by mass Best, more preferably 15 to 25 parts by mass.
另外,熱硬化性化合物(D)或聚合物(D1)不含酚化合物(G)時,上述烯基酚(A)、環氧改性聚矽氧(B)、及環氧化合物(C)的各摻合量係表示相對於烯基酚(A)、環氧改性聚矽氧(B)、及環氧化合物(C)之合計100質量份的摻合量。In addition, when the thermosetting compound (D) or the polymer (D1) does not contain the phenol compound (G), the above-mentioned alkenylphenol (A), epoxy-modified silicone (B), and epoxy compound (C) Each compounding quantity of each shows the compounding quantity with respect to the total of 100 mass parts of alkenylphenol (A), epoxy-modified polysiloxane (B), and an epoxy compound (C).
聚合觸媒可列舉例如:咪唑觸媒及磷系觸媒。這些觸媒可單獨使用1種,或組合使用2種以上。它們之中,宜為咪唑觸媒。As a polymerization catalyst, an imidazole catalyst and a phosphorus catalyst are mentioned, for example. These catalysts may be used alone or in combination of two or more. Among them, an imidazole catalyst is preferable.
咪唑觸媒可列舉例如:2-甲基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、1-氰乙基-2-苯基咪唑、1-氰乙基-2-苯基咪唑、1-氰乙基-2-乙基-4-甲基咪唑、2-苯基-4,5-二羥甲基咪唑、2-苯基-4-甲基-5-羥甲基咪唑、2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑(TBZ(商品名),四國化成工業(股))、2,4,5-三苯基咪唑(TPIZ(商品名),東京化成工業(股))等咪唑類。其中,考慮防止環氧成分之均聚合的觀點,宜為2,3-二氫-1H-吡咯并[1,2-a]苯并咪唑及/或2,4,5-三苯基咪唑。Examples of imidazole catalysts include: 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2- Phenylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 2-phenyl-4,5-dimethylimidazole, 2-phenyl-4-methyl-5-hydroxymethyl Imidazole, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole (TBZ (trade name), Shikoku Chemical Industry Co., Ltd.), 2,4,5-triphenylimidazole (TPIZ (trade name), Tokyo Chemical Industry Co., Ltd.) and other imidazoles. Among them, 2,3-dihydro-1H-pyrrolo[1,2-a]benzimidazole and/or 2,4,5-triphenylimidazole are preferable from the viewpoint of preventing homopolymerization of the epoxy component.
聚合觸媒(宜為咪唑觸媒)的使用量,例如相對於烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)之合計100質量份,為0.1~10質量份。考慮增加熱硬化性化合物(D)或聚合物(D1)的重量平均分子量之觀點,聚合觸媒的使用量宜為0.5質量份以上,為4.0質量份以下更佳。The amount of polymerization catalyst (preferably imidazole catalyst) used, for example, relative to the total of alkenylphenol (A), epoxy-modified polysiloxane (B), epoxy compound (C), and phenolic compound (G) 100 parts by mass is 0.1 to 10 parts by mass. From the viewpoint of increasing the weight average molecular weight of the thermosetting compound (D) or polymer (D1), the amount of the polymerization catalyst used is preferably 0.5 parts by mass or more, more preferably 4.0 parts by mass or less.
有機溶劑例如可使用極性溶劑或無極性溶劑。極性溶劑可列舉例如:丙酮、甲乙酮、甲基異丁基酮等酮類;丙二醇單甲醚、丙二醇單甲醚乙酸酯等賽璐蘇系溶劑;乳酸乙酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸異戊酯、乳酸乙酯、甲氧基丙酸甲酯、羥基異丁酸甲酯等酯系溶劑;二甲基乙醯胺、二甲基甲醯胺等醯胺類等。無極性溶劑可列舉例如:甲苯、二甲苯等芳香族烴等。這些溶劑可單獨使用1種,或組合使用2種以上。As the organic solvent, for example, a polar solvent or a nonpolar solvent can be used. Polar solvents include, for example: ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; celluloid-based solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate; ethyl lactate, methyl acetate, and ethyl acetate. , butyl acetate, isoamyl acetate, ethyl lactate, methyl methoxypropionate, methyl hydroxyisobutyrate and other ester solvents; dimethylacetamide, dimethylformamide and other amides wait. As a nonpolar solvent, aromatic hydrocarbons, such as toluene and xylene, etc. are mentioned, for example. These solvents may be used alone or in combination of two or more.
有機溶劑的使用量並無特別限制,例如相對於烯基酚(A)、環氧改性聚矽氧(B)、環氧化合物(C)、及酚化合物(G)之合計100質量份,為50~150質量份。The amount of the organic solvent used is not particularly limited, for example, with respect to a total of 100 parts by mass of alkenylphenol (A), epoxy-modified polysiloxane (B), epoxy compound (C), and phenol compound (G), 50 to 150 parts by mass.
反應溫度並無特別限制,例如可為100~170℃。反應時間亦無特別限制,例如可為3~8小時。The reaction temperature is not particularly limited, and may be, for example, 100 to 170°C. The reaction time is not particularly limited, for example, it can be 3-8 hours.
本步驟中的反應結束後,也可利用慣用的方法從反應混合物將熱硬化性化合物(D)或聚合物(D1)予以分離純化。After the reaction in this step is completed, the thermosetting compound (D) or polymer (D1) can also be isolated and purified from the reaction mixture by a conventional method.
<環氧樹脂(E)> 本實施形態之硬化性組成物含有環氧樹脂(E)。環氧樹脂(E)和環氧改性聚矽氧(B)不同,但和環氧化合物(C)可為相同也可相異。藉由和熱硬化性化合物(D)一起於特定的官能基當量比使用環氧樹脂(E)與氰酸酯化合物(F),可具有進一步優良的清漆相容性,且硬化物可同時展現低熱膨脹性、耐熱性、及高剝離強度,並使耐藥品性及絕緣可靠性進一步改善。環氧樹脂(E)可單獨使用1種或適當組合使用2種以上。 <Epoxy resin (E)> The curable composition of this embodiment contains an epoxy resin (E). The epoxy resin (E) is different from the epoxy-modified polysiloxane (B), but may be the same as or different from the epoxy compound (C). By using the epoxy resin (E) and the cyanate compound (F) together with the thermosetting compound (D) at a specific functional group equivalent ratio, further excellent varnish compatibility can be obtained, and the hardened product can simultaneously exhibit Low thermal expansion, heat resistance, and high peel strength, and further improve chemical resistance and insulation reliability. An epoxy resin (E) can be used individually by 1 type or in appropriate combination of 2 or more types.
環氧樹脂(E),就代表性而言,可使用1分子中具有2個環氧基之雙官能環氧化合物、1分子中具有3個以上之環氧基之多官能環氧化合物。環氧化合物(E)考慮硬化性組成物可具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性的觀點,宜含有雙官能環氧化合物及/或多官能環氧化合物。As an epoxy resin (E), typically, the bifunctional epoxy compound which has 2 epoxy groups in 1 molecule, and the polyfunctional epoxy compound which has 3 or more epoxy groups in 1 molecule can be used. Epoxy compound (E) considers that the curable composition can have further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and can further exhibit chemical resistance and From the viewpoint of insulation reliability, it is preferable to contain a bifunctional epoxy compound and/or a polyfunctional epoxy compound.
環氧化合物(E)並無特別限制,可使用下式(3a)表示之化合物。The epoxy compound (E) is not particularly limited, and a compound represented by the following formula (3a) can be used.
[化22] [chem 22]
式(3a)中,Ar 3各自獨立地表示苯環或萘環,Ar 4表示苯環、萘環、或聯苯環,R 3a各自獨立地表示氫原子或甲基,k表示1~50之整數, 在此,Ar 3中的苯環或萘環也可更具有一個或多個取代基,該取代基也可為未圖示之環氧丙氧基,其它取代基例如也可為碳數1~5之烷基、苯基等, Ar 4中的苯環,萘環,或聯苯環也可更具有一個或多個取代基,該取代基也可為環氧丙氧基,其它取代基例如也可為碳數1~5之烷基、苯基等。 In formula (3a), Ar 3 each independently represents a benzene ring or a naphthalene ring, Ar 4 represents a benzene ring, a naphthalene ring, or a biphenyl ring, R 3a each independently represent a hydrogen atom or a methyl group, and k represents 1 to 50 Integer, here, the benzene ring or naphthalene ring in Ar 3 can also have one or more substituents, and the substituents can also be glycidyloxy groups not shown in the figure, and other substituents can also be, for example, carbon number 1 to 5 alkyl, phenyl, etc., the benzene ring in Ar 4 , naphthalene ring, or biphenyl ring can also have one or more substituents, the substituents can also be glycidyloxy, other substitutions The group may be, for example, an alkyl group having 1 to 5 carbon atoms, a phenyl group, or the like.
上述式(3a)表示之化合物中,雙官能環氧化合物可列舉例如:下式(b1)表示之化合物。Among the compounds represented by the above-mentioned formula (3a), examples of the bifunctional epoxy compound include compounds represented by the following formula (b1).
[化23] [chem 23]
式(b1)中,Ar 3各自獨立地表示苯環或萘環,Ar 4表示苯環、萘環、或聯苯環,R 3a各自獨立地表示氫原子或甲基, 在此,Ar 3中的苯環或萘環也可更具有一個或多個取代基,該取代基例如也可為碳數1~5之烷基、苯基等之環氧丙氧基以外的取代基, Ar 4中的苯環、萘環或聯苯環也可更具有一個或多個取代基,該取代基例如也可為碳數1~5之烷基、苯基等之環氧丙氧基以外的取代基。 In formula (b1), Ar 3 each independently represents a benzene ring or a naphthalene ring, Ar 4 represents a benzene ring, a naphthalene ring, or a biphenyl ring, R 3a each independently represent a hydrogen atom or a methyl group, and here, in Ar 3 The benzene ring or naphthalene ring can also have one or more substituents, for example, the substituents can also be substituents other than glycidoxy groups such as alkyl groups with 1 to 5 carbon atoms, phenyl groups, etc., Ar 4 The benzene ring, naphthalene ring or biphenyl ring may also have one or more substituents. For example, the substituents may also be substituents other than glycidoxy groups such as alkyl groups with 1 to 5 carbon atoms and phenyl groups. .
式(3a)表示之化合物宜為式(3a)中Ar 4至少被環氧丙氧基取代之苯酚類酚醛清漆型環氧樹脂。苯酚類酚醛清漆型環氧樹脂並無特別限制,可列舉例如:下式(3-1)表示之化合物(具有萘骨架之含有萘骨架之多官能環氧樹脂)、萘甲酚酚醛清漆型環氧樹脂。 The compound represented by formula (3a) is preferably a phenolic novolac epoxy resin in which Ar 4 is at least substituted by glycidoxy in formula (3a). Phenolic novolak-type epoxy resins are not particularly limited, and examples thereof include compounds represented by the following formula (3-1) (polyfunctional epoxy resins having a naphthalene skeleton and containing a naphthalene skeleton), naphthalene-cresol novolac-type ring oxygen resin.
[化24] [chem 24]
式(3-1)中,Ar 31各自獨立地表示苯環或萘環,Ar 41各自獨立地表示苯環、萘環或聯苯環,R 31a各自獨立地表示氫原子或甲基,kz表示1~50之整數,各環也可具有環氧丙氧基以外的取代基(例如碳數1~5之烷基、碳數1~5之烷氧基或苯基),Ar 31及Ar 41中至少一者表示萘環。 In formula (3-1), Ar 31 each independently represents a benzene ring or a naphthalene ring, Ar 41 each independently represent a benzene ring, a naphthalene ring or a biphenyl ring, R 31a each independently represent a hydrogen atom or a methyl group, and kz represents An integer of 1 to 50, each ring may also have a substituent other than glycidoxy (such as an alkyl group with 1 to 5 carbons, an alkoxy group with 1 to 5 carbons, or a phenyl group), Ar 31 and Ar 41 At least one of them represents a naphthalene ring.
式(3-1)表示之化合物可列舉:式(3-2)表示之化合物。Examples of the compound represented by formula (3-1) include compounds represented by formula (3-2).
[化25] [chem 25]
式(3-2)中,R表示甲基,kz和上述式(3-1)中之kz同義。In the formula (3-2), R represents a methyl group, and kz has the same meaning as kz in the above formula (3-1).
萘甲酚酚醛清漆型環氧樹脂並無特別限制,例如宜為下式(NE)表示之甲酚/萘酚酚醛清漆型環氧樹脂。另外,下式(NE)表示之化合物為甲酚酚醛清漆樹脂環氧化物之構成單元與萘酚酚醛清漆樹脂環氧化物之構成單元的無規共聚物,且甲酚環氧化物及萘酚環氧化物中任一者皆可成為末端。The naphthyl cresol novolak type epoxy resin is not particularly limited, for example, a cresol/naphthol novolak type epoxy resin represented by the following formula (NE) is preferable. In addition, the compound represented by the following formula (NE) is a random copolymer of a constituent unit of a cresol novolak resin epoxy and a constituent unit of a naphthol novolac resin epoxy, and the cresol epoxy and the naphthol ring Any of the oxides may serve as the terminal.
[化26] [chem 26]
式(NE)中的m及n各別表示1以上之整數。m及n的上限及其比例並無特別限制,考慮低熱膨脹性之觀點,m:n(在此,m+n=100)宜為30~50:70~50,為45~55:55~45更佳。m and n in the formula (NE) each represent an integer of 1 or more. The upper limit and ratio of m and n are not particularly limited. Considering low thermal expansion, m:n (here, m+n=100) should be 30~50:70~50, 45~55:55~ 45 is better.
萘甲酚酚醛清漆型環氧樹脂也可使用市售品,亦可使用利用公知的方法製造的產品。市售品可列舉例如:日本化藥股份有限公司產品之「NC-7000」、「NC-7300」、「NC-7300L」、或DIC股份有限公司產品之「HP-9540」、「HP-9500」等,為「HP-9540」尤佳。As the naphthylcresol novolak-type epoxy resin, a commercially available product may be used, or a product manufactured by a known method may be used. Commercially available products include, for example: "NC-7000", "NC-7300", and "NC-7300L" produced by Nippon Kayaku Co., Ltd., or "HP-9540" and "HP-9500L" produced by DIC Co., Ltd. ", etc., especially "HP-9540".
式(3a)表示之化合物也可為不屬於上述苯酚類酚醛清漆型環氧樹脂之化合物(以下也稱為「芳烷基型環氧樹脂」)。 芳烷基型環氧樹脂宜為式(3a)中Ar 3為萘環,且Ar 4為苯環之化合物(也稱為「萘酚芳烷基型環氧樹脂」)、及式(3a)中Ar 3為苯環,且Ar 4為聯苯環之化合物(也稱為「聯苯芳烷基型環氧樹脂」),為聯苯芳烷基型環氧樹脂更佳。 The compound represented by formula (3a) may be a compound other than the aforementioned phenolic novolac epoxy resin (hereinafter also referred to as "aralkyl epoxy resin"). The aralkyl type epoxy resin is preferably Ar in the formula (3a) 3 is a naphthalene ring, and Ar 4 is a compound of a benzene ring (also known as "naphthol aralkyl type epoxy resin"), and the formula (3a) Among them, Ar 3 is a benzene ring, and Ar 4 is a compound of a biphenyl ring (also called "biphenyl aralkyl type epoxy resin"), preferably a biphenyl aralkyl type epoxy resin.
萘酚芳烷基型環氧樹脂也可使用市售品,亦可使用利用公知的方法製造的產品。市售品可列舉例如:DIC股份有限公司產品之「HP-5000」、「HP-9900」、日鐵化學材料股份有限公司產品之「ESN-375」、「ESN-475」等。As the naphthol aralkyl type epoxy resin, a commercial item may be used, or a product manufactured by a known method may be used. Commercially available products include, for example, "HP-5000" and "HP-9900" produced by DIC Co., Ltd., "ESN-375" and "ESN-475" produced by Nippon Steel Chemical Materials Co., Ltd., and the like.
聯苯芳烷基型環氧樹脂宜為式(3b)表示之化合物。The biphenyl aralkyl type epoxy resin is preferably a compound represented by formula (3b).
[化27] [chem 27]
式(3b)中,ka表示1以上之整數,宜為1~20,為1~6更佳。In the formula (3b), ka represents an integer of 1 or more, preferably 1-20, more preferably 1-6.
上述式(3b)表示之化合物中,雙官能環氧化合物可列舉例如:式(3b)中ka為1之化合物。Among the compounds represented by the above-mentioned formula (3b), examples of the bifunctional epoxy compound include compounds in which ka is 1 in the formula (3b).
聯苯芳烷基型環氧樹脂也可使用市售品,亦可使用利用公知的方法製造的產品。市售品可列舉例如:日本化藥股份有限公司產品之「NC-3000」、「NC-3000L」、「NC-3000FH」等。As the biphenyl aralkyl type epoxy resin, a commercial item may be used, or a product manufactured by a known method may be used. Examples of commercially available products include "NC-3000", "NC-3000L", and "NC-3000FH" produced by Nippon Kayaku Co., Ltd.
又,環氧化合物(E)宜使用萘型環氧樹脂(排除屬於式(3a)表示之化合物者)。萘型環氧樹脂考慮具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性之觀點,宜為伸萘基醚型環氧樹脂。Also, as the epoxy compound (E), naphthalene-type epoxy resins (excluding those represented by the formula (3a)) are preferably used. Naphthalene-type epoxy resins are considered to have further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and can further demonstrate chemical resistance and insulation reliability. It is preferably a naphthyl ether type epoxy resin.
伸萘基醚型環氧樹脂考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,且可進一步改善耐藥品性及絕緣可靠性之觀點,宜為下式(3-3)表示之雙官能環氧化合物或下式(3-4)表示之多官能環氧化合物、或它們的混合物。The naphthyl ether-type epoxy resin is preferably the following formula (3-3) in view of the low thermal expansion, heat resistance, and peel strength of the hardened product that can be further improved, and the chemical resistance and insulation reliability can be further improved. The difunctional epoxy compound represented by or the polyfunctional epoxy compound represented by following formula (3-4), or their mixture.
[化28] [chem 28]
式(3-3)中,R 13各自獨立地表示氫原子、碳數1~3之烷基(例如甲基或乙基)、或碳數2~3之烯基(例如乙烯基、烯丙基或丙烯基)。 In formula (3-3), R 13 each independently represents a hydrogen atom, an alkyl group with 1 to 3 carbons (such as methyl or ethyl), or an alkenyl with 2 to 3 carbons (such as vinyl, allyl, etc.) base or propenyl).
[化29] [chem 29]
式(3-4)中,R 14各自獨立地表示氫原子、碳數1~3之烷基(例如甲基或乙基)、或碳數2~3之烯基(例如乙烯基、烯丙基或丙烯基)。 In formula (3-4), R 14 each independently represents a hydrogen atom, an alkyl group with 1 to 3 carbons (such as methyl or ethyl), or an alkenyl with 2 to 3 carbons (such as vinyl, allyl, etc.) base or propenyl).
伸萘基醚型環氧樹脂也可使用市售品,亦可使用利用公知的方法製造的產品。伸萘基醚型環氧樹脂之市售品可列舉例如:DIC股份有限公司產品之「HP-6000」、「EXA-7300」、「EXA-7310」、「EXA-7311」、「EXA-7311L」、「EXA7311-G3」、「EXA7311-G4」、「EXA-7311G4S」、「EXA-7311G5」等,為「HP-6000」尤佳。As the naphthyl ether type epoxy resin, a commercial item may be used, or a product manufactured by a known method may be used. Commercially available naphthyl ether type epoxy resins include, for example, "HP-6000", "EXA-7300", "EXA-7310", "EXA-7311", "EXA-7311L" of DIC Co., Ltd. ", "EXA7311-G3", "EXA7311-G4", "EXA-7311G4S", "EXA-7311G5", etc., especially "HP-6000".
就萘型環氧樹脂之上述以外的例而言,不限於如下,但可列舉下式(b3)表示之化合物。Examples of naphthalene-type epoxy resins other than the above are not limited to the following, but compounds represented by the following formula (b3) are exemplified.
[化30] [chem 30]
式(b3)中,R 3b各自獨立地表示氫原子、碳數1~5之烷基(例如甲基或乙基)、芳烷基、苄基、萘基、至少含有1個環氧丙氧基之萘基、或至少含有1個環氧丙氧基之萘甲基,n表示0以上之整數(例如0~2)。 In formula (b3), R 3b each independently represent a hydrogen atom, an alkyl group (such as methyl or ethyl) with 1 to 5 carbons, an aralkyl group, a benzyl group, a naphthyl group, a glycidyl group containing at least one Naphthyl group, or naphthylmethyl group containing at least one glycidoxy group, n represents an integer of 0 or more (for example, 0~2).
上述式(b3)表示之化合物之市售品可列舉例如:DIC股份有限公司產品之「HP-4032」(上述式(b3)中n=0)、「HP-4710」(上述式(b3)中,n=0,且R 3b為至少含有1個環氧丙氧基之萘甲基)等。 Commercial products of the compound represented by the above formula (b3) include, for example, "HP-4032" (n=0 in the above formula (b3)) and "HP-4710" (the above formula (b3) Among them, n=0, and R 3b is a naphthylmethyl group containing at least one glycidoxyl group) and the like.
又,環氧化合物(E)可使用雙環戊二烯型環氧樹脂(排除屬於上述環氧化合物(C)者)。 雙環戊二烯型環氧樹脂並無特別限制,可列舉例如:式(3-5)表示之化合物。 Moreover, the epoxy compound (E) can use a dicyclopentadiene type epoxy resin (those belonging to the said epoxy compound (C) are excluded). The dicyclopentadiene epoxy resin is not particularly limited, and examples thereof include compounds represented by formula (3-5).
[化31] [chem 31]
式(3-5)中,R 3c各自獨立地表示氫原子、或碳數1~5之烷基,k2表示0~10之整數。 In the formula (3-5), R 3c each independently represent a hydrogen atom or an alkyl group having 1 to 5 carbons, and k2 represents an integer of 0 to 10.
上述式(3-5)表示之化合物並無特別限制,例如也可為下式(b4)表示之化合物。The compound represented by the above formula (3-5) is not particularly limited, and may be, for example, a compound represented by the following formula (b4).
[化32] [chem 32]
式(b4)中,R 3c各自獨立地表示氫原子、或碳數1~5之烷基(例如甲基或乙基)。 In formula (b4), R 3c each independently represent a hydrogen atom, or an alkyl group having 1 to 5 carbons (such as methyl or ethyl).
雙環戊二烯型環氧樹脂也可使用市售品,亦可使用利用公知的方法製造的產品。雙環戊二烯型環氧樹脂之市售品可列舉:大日本油墨化學工業股份有限公司產品之「EPICRON HP-7200L」、「EPICRON HP-7200」、「EPICRON HP-7200H」、「EPICRON HP-7000HH」等。As the dicyclopentadiene type epoxy resin, a commercial item may be used, or a product manufactured by a known method may be used. Commercially available dicyclopentadiene type epoxy resins include "EPICRON HP-7200L", "EPICRON HP-7200", "EPICRON HP-7200H", "EPICRON HP- 7000HH", etc.
它們之中,環氧化合物(E)考慮更具有更進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更為優良,並可更進一步展現耐藥品性、及絕緣可靠性之觀點,宜含有選自由式(3a)表示之環氧化合物、萘型環氧樹脂、及雙環戊二烯型環氧樹脂構成之群組中之至少1種,含有選自由式(3a)表示之環氧化合物、及萘型環氧樹脂構成之群組中之至少1種更佳。此時,式(3a)表示之環氧化合物宜含有萘甲酚酚醛清漆型環氧樹脂,且萘型環氧樹脂宜含有伸萘基醚型環氧樹脂。Among them, the epoxy compound (E) is considered to have further excellent varnish compatibility, and the obtained cured product is more excellent in low thermal expansion, heat resistance, and peel strength, and can exhibit further chemical resistance. , and from the viewpoint of insulation reliability, it is preferable to contain at least one selected from the group consisting of epoxy compounds represented by formula (3a), naphthalene-type epoxy resins, and dicyclopentadiene-type epoxy resins. At least one kind selected from the group consisting of an epoxy compound represented by formula (3a) and a naphthalene-type epoxy resin is more preferable. In this case, the epoxy compound represented by the formula (3a) preferably contains a naphthyl cresol novolak type epoxy resin, and the naphthalene type epoxy resin preferably contains a naphthyl ether type epoxy resin.
環氧化合物(E)也可含有不屬於前述環氧化合物之其它環氧樹脂。 其它環氧樹脂並無特別限制,可列舉:雙酚型環氧樹脂、參苯酚甲烷型環氧樹脂、蒽型環氧樹脂、環氧丙基酯型環氧樹脂、多元醇型環氧樹脂、含異氰尿酸酯環之環氧樹脂、茀型環氧樹脂、及由雙酚A型結構單元及烴系結構單元構成的環氧樹脂等。 其它環氧樹脂,在上述之中,考慮具有進一步優良的清漆相容性,且得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,並可更進一步展現耐藥品性及絕緣可靠性之觀點,可含有雙酚型環氧樹脂,雙酚型環氧樹脂可使用例如:二烯丙基雙酚型環氧樹脂(例如二烯丙基雙酚A型環氧樹脂、二烯丙基雙酚E型環氧樹脂、二烯丙基雙酚F型環氧樹脂、二烯丙基雙酚S型環氧樹脂等)等。 The epoxy compound (E) may contain other epoxy resins other than the aforementioned epoxy compounds. Other epoxy resins are not particularly limited, and examples include: bisphenol-type epoxy resins, paraphenolmethane-type epoxy resins, anthracene-type epoxy resins, glycidyl ester-type epoxy resins, polyol-type epoxy resins, Epoxy resins containing isocyanurate rings, fennel-type epoxy resins, and epoxy resins composed of bisphenol A-type structural units and hydrocarbon-based structural units, etc. Among the above, other epoxy resins are considered to have further excellent varnish compatibility, and the obtained cured product has better low thermal expansion, heat resistance, and peel strength, and can further exhibit chemical resistance and insulation reliability. From the point of view of property, bisphenol type epoxy resin can be contained, bisphenol type epoxy resin can use for example: diallyl bisphenol type epoxy resin (for example diallyl bisphenol A type epoxy resin, diallyl base bisphenol E epoxy resin, diallyl bisphenol F epoxy resin, diallyl bisphenol S epoxy resin, etc.), etc.
環氧化合物(E)在前述環氧化合物之中,可單獨使用1種或組合使用2種以上。The epoxy compound (E) can be used individually by 1 type or in combination of 2 or more types among the said epoxy compounds.
環氧化合物(E)每1分子之平均環氧基數,考慮更有效且確實地發揮本實施形態之作用效果之觀點,宜為1以上且未達3,為1.5以上且2.5以下更佳。平均環氧基數利用下式計算而得。The average number of epoxy groups per molecule of the epoxy compound (E) is preferably 1 or more and less than 3, more preferably 1.5 or more and 2.5 or less, from the viewpoint of more effectively and reliably exerting the effects of the present embodiment. The average number of epoxy groups was calculated by the following formula.
[數5] [number 5]
上述式中,Ci表示分子中具有i個之環氧基之環氧化合物之環氧基數,Zi表示分子中具有i個之環氧基之環氧化合物所佔環氧化合物整體之比例,Z 1+Z 2+…Z n=1。 In the above formula, Ci represents the number of epoxy groups in the epoxy compound with i epoxy groups in the molecule, Zi represents the ratio of the epoxy compound with i epoxy groups in the molecule to the overall epoxy compound, Z 1 + Z 2 + . . . Z n =1.
環氧樹脂(E)與後述氰酸酯化合物(F)之合計的含量,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,相對於熱硬化性化合物(D)與環氧樹脂(E)與後述氰酸酯化合物(F)之合計100質量份,宜為50~75質量份,為55~70質量份更佳。The content of the total of the epoxy resin (E) and the cyanate compound (F) described later is higher than that of the thermosetting compound (D) in view of the low thermal expansion, heat resistance, and peel strength of the obtained cured product. It is preferably 50 to 75 parts by mass, more preferably 55 to 70 parts by mass, based on 100 parts by mass of the total of the epoxy resin (E) and the cyanate compound (F) described later.
本實施形態之硬化性組成物中的熱硬化性化合物(D)與後述環氧樹脂(E)與後述氰酸酯化合物(F)之合計的含量,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的傾向之觀點,相對於樹脂組成物中之樹脂固體成分100質量份,宜為50~99質量份,為60~95質量份更佳,為70~90質量份再更佳。The total content of the thermosetting compound (D), the epoxy resin (E) described later, and the cyanate compound (F) described later in the curable composition of this embodiment is determined by considering the low thermal expansion and heat resistance of the obtained cured product. From the point of view of the tendency to have better properties and peel strength, it is preferably 50 to 99 parts by mass, more preferably 60 to 95 parts by mass, and more preferably 70 to 90 parts by mass relative to 100 parts by mass of resin solid content in the resin composition. better.
<氰酸酯化合物(F)> 本實施形態之硬化性組成物含有氰酸酯化合物(F)。藉由和熱硬化性化合物(D)一起於特定的官能基當量比同時使用氰酸酯化合物(F)與環氧樹脂(E),硬化物可同時展現低熱膨脹性、耐熱性、及高剝離強度,且可使耐藥品性進一步改善。氰酸酯化合物(F)可單獨使用1種或適當組合使用2種以上。 <Cyanate compound (F)> The curable composition of this embodiment contains a cyanate compound (F). By using the cyanate compound (F) and the epoxy resin (E) together with the thermosetting compound (D) at a specific functional group equivalent ratio, the cured product can simultaneously exhibit low thermal expansion, heat resistance, and high peeling Strength, and can further improve chemical resistance. A cyanate compound (F) can be used individually by 1 type or in appropriate combination of 2 or more types.
氰酸酯化合物(F)若為1分子中具有2個以上之氰酸酯基(氰酸酯基)之化合物,則無特別限制,可列舉例如:式(4)表示之化合物等萘酚芳烷基型氰酸酯化合物、式(4)表示之化合物之外的式(5)表示之化合物等酚醛清漆型氰酸酯化合物、聯苯芳烷基型氰酸酯化合物、二烯丙基雙酚型氰酸酯化合物、雙(3,3-二甲基-4-氰氧基苯基)甲烷、雙(4-氰氧基苯基)甲烷、1,3-二氰氧基苯、1,4-二氰氧基苯、1,3,5-三氰氧基苯、1,3-二氰氧基萘、1,4-二氰氧基萘、1,6-二氰氧基萘、1,8-二氰氧基萘、2,6-二氰氧基萘、2,7-二氰氧基萘、1,3,6-三氰氧基萘、4,4’-二氰氧基聯苯、雙(4-氰氧基苯基)醚、雙(4-氰氧基苯基)硫醚、雙(4-氰氧基苯基)碸、2,2-雙(4-氰氧基苯基)丙烷。The cyanate compound (F) is not particularly limited if it is a compound having two or more cyanate groups (cyanate groups) in one molecule, and examples thereof include naphthol aromatic compounds such as compounds represented by formula (4). Alkyl type cyanate compounds, novolak type cyanate compounds such as compounds represented by formula (5) other than compounds represented by formula (4), biphenyl aralkyl type cyanate compounds, diallyl bis Phenolic cyanate compounds, bis(3,3-dimethyl-4-cyanooxyphenyl)methane, bis(4-cyanooxyphenyl)methane, 1,3-dicyanooxybenzene, 1 ,4-dicyanoxybenzene, 1,3,5-tricyanoxybenzene, 1,3-dicyanoxynaphthalene, 1,4-dicyanoxynaphthalene, 1,6-dicyanoxynaphthalene , 1,8-dicyanoxynaphthalene, 2,6-dicyanoxynaphthalene, 2,7-dicyanoxynaphthalene, 1,3,6-tricyanoxynaphthalene, 4,4'-dicyanooxynaphthalene Oxybiphenyl, Bis(4-Cyanooxyphenyl) Ether, Bis(4-Cyanoxyphenyl) Sulfide, Bis(4-Cyanoxyphenyl) Phenyl, 2,2-Bis(4- Cyanooxyphenyl) propane.
氰酸酯化合物(F)在它們之中,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,且可進一步改善耐藥品性之觀點,宜包含萘酚芳烷基型氰酸酯化合物及/或酚醛清漆型氰酸酯化合物,包含萘酚芳烷基型氰酸酯化合物更佳。Among them, the cyanate compound (F) preferably includes a naphthol aralkyl type cyanide compound from the viewpoint that the obtained hardened product is more excellent in low thermal expansion, heat resistance, and peel strength, and can further improve chemical resistance. The ester compound and/or the novolak type cyanate compound, preferably including the naphthol aralkyl type cyanate compound.
考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良,且可更進一步改善耐藥品性之觀點,萘酚芳烷基型氰酸酯化合物包含式(4)表示之化合物更佳。酚醛清漆型氰酸酯化合物包含式(4)表示之化合物之外的式(5)表示之化合物再更佳。Considering the low thermal expansion, heat resistance, and peel strength of the cured product obtained, and the viewpoint of further improving chemical resistance, it is more preferable that the naphthol aralkyl type cyanate compound includes the compound represented by formula (4) . It is still more preferable that the novolac-type cyanate compound contains a compound represented by formula (5) other than the compound represented by formula (4).
[化33] [chem 33]
式(4)中,R 6各自獨立地表示氫原子、或甲基,n 2表示1以上之整數。n 2宜為1~20之整數,為1~10之整數更佳,為1~6之整數再更佳。 In formula (4), R 6 each independently represents a hydrogen atom or a methyl group, and n 2 represents an integer of 1 or more. n 2 is preferably an integer of 1 to 20, more preferably an integer of 1 to 10, and even more preferably an integer of 1 to 6.
[化34] [chem 34]
式(5)中,R ya各自獨立地表示碳數2~8之烯基、或氫原子,R yb各自獨立地表示碳數1~10之烷基、或氫原子,R yc各自獨立地表示碳數4~12之芳香環,R yc也可和苯環形成縮合結構,R yc可存在也可不存在,A 1a各自獨立地表示碳數1~6之伸烷基、碳數7~16之伸芳烷基、碳數6~10之伸芳基、亞茀基、磺醯基、氧原子、硫原子、或單鍵(直接鍵結),R yc不存在時,1個苯環中也可具有2個以上之R ya及/或R yb之基。n表示1~20之整數。 In formula (5), R ya each independently represents an alkenyl group having 2 to 8 carbon atoms, or a hydrogen atom, R yb each independently represents an alkyl group having 1 to 10 carbon atoms, or a hydrogen atom, and R yc each independently represents An aromatic ring with 4~12 carbons, R yc can also form a condensed structure with a benzene ring, R yc may or may not exist, A 1a each independently represent an alkylene group with 1~6 carbons, an alkylene group with 7~16 carbons Aralkylene group, arylylene group with 6~10 carbons, fenylene group, sulfonyl group, oxygen atom, sulfur atom, or single bond (direct bond), when R yc does not exist, there is also a benzene ring It may have two or more R ya and/or R yb groups. n represents an integer from 1 to 20.
式(5)中,R ya表示之碳數2~8之烯基可列舉例如:乙烯基、烯丙基、丙烯基、丁烯基、己烯基等。 In formula (5), the alkenyl group having 2 to 8 carbon atoms represented by R ya includes, for example, vinyl group, allyl group, propenyl group, butenyl group, hexenyl group and the like.
式(5)中,R yb表示之碳數1~10之烷基可列舉例如:甲基、乙基、丙基、丁基、戊基、己基等直鏈狀烷基;異丙基、異丁基、三級丁基等分支狀烷基。 In formula (5), the alkyl group of the carbon number 1~10 represented by Ryb can enumerate for example: methyl, ethyl, propyl, butyl, pentyl, hexyl and other linear alkyl groups; isopropyl, iso Butyl, tertiary butyl and other branched alkyl groups.
式(5)中,A 1a表示之碳數1~6之伸烷基可列舉:亞甲基、伸乙基、三亞甲基、伸丙基。又,式(5)中,A 1a表示之碳數7~16之伸芳烷基可列舉例如式:-CH 2-Ar-CH 2-、-CH 2-CH 2-Ar-CH 2-CH 2-、或式:-CH 2-Ar-CH 2-CH 2-(式中,Ar表示伸苯基、伸萘基、或伸聯苯基)表示之基。此外,A 1a表示之碳數6~10之伸芳基可列舉例如:伸苯基環。 In formula (5), the alkylene group having 1 to 6 carbon atoms represented by A 1a includes methylene, ethylene, trimethylene, and propylidene. In addition, in formula (5), the aralkylene group having 7 to 16 carbon atoms represented by A 1a can be exemplified by the formula: -CH 2 -Ar-CH 2 -, -CH 2 -CH 2 -Ar-CH 2 -CH 2 -, or a group represented by the formula: -CH 2 -Ar-CH 2 -CH 2 - (wherein, Ar represents phenylene, naphthylene, or biphenylene). In addition, the arylylene group having 6 to 10 carbon atoms represented by A 1a includes, for example, a phenylene ring.
式(5)中,n表示1~20之整數,宜為1~15之整數,為1~10之整數更佳。In formula (5), n represents an integer of 1 to 20, preferably an integer of 1 to 15, more preferably an integer of 1 to 10.
式(5)表示之化合物宜為苯酚酚醛清漆型氰酸酯化合物,苯酚酚醛清漆型氰酸酯化合物宜為式(c1)表示之化合物。The compound represented by formula (5) is preferably a phenol novolac type cyanate compound, and the phenol novolac type cyanate compound is preferably a compound represented by formula (c1).
[化35] [chem 35]
式(c1)中,Rx各自獨立地表示氫原子或甲基,R各自獨立地表示碳數2~8之烯基、碳數1~10之烷基、或氫原子,n表示1~10之整數。In the formula (c1), Rx each independently represent a hydrogen atom or a methyl group, each R independently represents an alkenyl group having 2 to 8 carbons, an alkyl group having 1 to 10 carbons, or a hydrogen atom, and n represents a group of 1 to 10 integer.
這些氰酸酯化合物(F)也可依據公知的方法來製造。具體的製造方法可列舉例如:日本特開2017-195334號公報(尤其段落0052~0057)等所記載之方法。These cyanate compounds (F) can also be produced according to known methods. The specific production method can be, for example, the method described in JP-A-2017-195334 (particularly paragraphs 0052-0057).
<馬來醯亞胺化合物> 本實施形態之硬化性組成物中,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更進一步優良,且可更進一步改善耐藥品性之觀點,宜更含有馬來醯亞胺化合物。馬來醯亞胺化合物可單獨使用1種或適當組合使用2種以上。 <Maleimide compound> In the curable composition of this embodiment, it is preferable to further contain a maleimide compound in consideration of the low thermal expansion, heat resistance, and peel strength of the obtained cured product, and to further improve the chemical resistance. . The maleimide compound can be used alone or in appropriate combination of two or more.
馬來醯亞胺化合物若為1分子中具有1個以上之馬來醯亞胺基之化合物,則無特別限制,可列舉例如:1分子中具有1個馬來醯亞胺基之單馬來醯亞胺化合物(例如N-苯基馬來醯亞胺、N-羥基苯基馬來醯亞胺等)、1分子中具有2個以上之馬來醯亞胺基之多馬來醯亞胺化合物(例如雙(4-馬來醯亞胺基苯基)甲烷、2,2-雙(4-(4-馬來醯亞胺基苯氧基)苯基)丙烷、雙(3-乙基-5-甲基-4-馬來醯亞胺基苯基)甲烷、雙(3,5-二甲基-4-馬來醯亞胺基苯基)甲烷、雙(3,5-二乙基-4-馬來醯亞胺基苯基)甲烷)、間伸苯基雙馬來醯亞胺、4-甲基-1,3-伸苯基雙馬來醯亞胺、1,6’-雙馬來醯亞胺-(2,2,4-三甲基)己烷、下式(3)表示之馬來醯亞胺化合物、下式(3’)表示之馬來醯亞胺化合物、這些馬來醯亞胺化合物與胺化合物之預聚物等。The maleimide compound is not particularly limited as long as it is a compound having one or more maleimide groups in one molecule, and examples thereof include monomaleimide compounds having one maleimide group in one molecule. Amide compounds (such as N-phenylmaleimide, N-hydroxyphenylmaleimide, etc.), polymaleimides having two or more maleimide groups in one molecule Compounds (such as bis(4-maleimidophenyl)methane, 2,2-bis(4-(4-maleimidophenoxy)phenyl)propane, bis(3-ethyl -5-methyl-4-maleiminophenyl)methane, bis(3,5-dimethyl-4-maleiminophenyl)methane, bis(3,5-diethyl Base-4-maleimidophenyl) methane), m-phenylene bismaleimide, 4-methyl-1,3-phenylene bismaleimide, 1,6' -Bismaleimide-(2,2,4-trimethyl)hexane, a maleimide compound represented by the following formula (3), a maleimide compound represented by the following formula (3') , Prepolymers of these maleimide compounds and amine compounds, etc.
[化36] [chem 36]
式(3)中,R 5各自獨立地表示氫原子或甲基,n 1表示1~100之整數。 In formula (3), R 5 each independently represents a hydrogen atom or a methyl group, and n 1 represents an integer of 1 to 100.
n 1為1以上,宜為1~100,為1~10更佳。 n 1 is 1 or more, preferably 1-100, more preferably 1-10.
[化37] [chem 37]
式(3’)中,R 13各自獨立地表示氫原子、碳數1~5之烷基、或苯基,n4表示1~10之整數。 In the formula (3′), R 13 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a phenyl group, and n4 represents an integer of 1 to 10.
它們之中,考慮可更進一步改善得到的硬化物之低熱膨脹性及耐藥品性之觀點,馬來醯亞胺化合物宜包含選自由雙(4-馬來醯亞胺基苯基)甲烷、2,2-雙(4-(4-馬來醯亞胺基苯氧基)苯基)丙烷、雙(3-乙基-5-甲基-4-馬來醯亞胺基苯基)甲烷、式(3)表示之馬來醯亞胺化合物、及式(3’)表示之馬來醯亞胺化合物構成之群組中之至少1種。Among them, the maleimide compound preferably contains a compound selected from bis(4-maleimidophenyl)methane, 2 ,2-bis(4-(4-maleiminophenoxy)phenyl)propane, bis(3-ethyl-5-methyl-4-maleiminophenyl)methane, At least one of the group consisting of a maleimide compound represented by formula (3) and a maleimide compound represented by formula (3′).
馬來醯亞胺化合物也可使用市售品,亦可使用利用公知的方法製造的產品。馬來醯亞胺化合物之市售品可列舉:K・I化成股份有限公司產品之「BMI-70」、「BMI-80」、「BMI-1000P」、大和化成工業股份有限公司產品之「BMI-3000」、「BMI-4000」、「BMI-5100」、「BMI-7000」、「BMI-2300」、日本化藥股份有限公司產品之「MIR-3000-70MT」(式(3’)中之R 13全部為氫原子,且n4為1~10之混合物)等。 As the maleimide compound, a commercially available product may be used, or a product produced by a known method may be used. Commercially available maleimide compounds include "BMI-70", "BMI-80", and "BMI-1000P" produced by K・I Chemicals Co., Ltd., and "BMI-1000P" produced by Daiwa Chemical Industry Co., Ltd. -3000", "BMI-4000", "BMI-5100", "BMI-7000", "BMI-2300", "MIR-3000-70MT" of Nippon Kayaku Co., Ltd. (Formula (3') R 13 are all hydrogen atoms, and n4 is a mixture of 1 to 10), etc.
馬來醯亞胺化合物的含量,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,相對於熱硬化性化合物(D)與環氧樹脂(E)與氰酸酯化合物(F)之合計100質量份,宜為5~45質量份,為20~45質量份更佳。The content of the maleimide compound is lower than that of the thermosetting compound (D), epoxy resin (E) and cyanate The total of 100 parts by mass of the compound (F) is preferably 5 to 45 parts by mass, more preferably 20 to 45 parts by mass.
<酚化合物> 本實施形態之硬化性組成物中,只要不妨礙本實施形態之硬化性組成物中的效果,也可更含有酚化合物。酚化合物中,烯基酚(A)及烯基酚(A)以外的酚化合物(G)分別可為相同也可相異。酚化合物可單獨使用1種或適當組合使用2種以上。 <Phenolic compounds> The curable composition of this embodiment may further contain a phenolic compound as long as it does not hinder the effect of the curable composition of this embodiment. Among the phenol compounds, the alkenyl phenol (A) and the phenol compounds (G) other than the alkenyl phenol (A) may be the same or different from each other. The phenolic compound can be used individually by 1 type or in appropriate combination of 2 or more types.
酚化合物若為1分子中具有2個以上之酚性羥基之化合物,則無特別限制,可列舉例如:1分子中具有2個以上之酚性羥基之酚類、雙酚類(例如雙酚A、雙酚E、雙酚F、雙酚S等)、二烯丙基雙酚類(例如二烯丙基雙酚A、二烯丙基雙酚E、二烯丙基雙酚F、二烯丙基雙酚S等)、酚類酚醛清漆樹脂(例如苯酚酚醛清漆樹脂、萘酚酚醛清漆樹脂、甲酚酚醛清漆樹脂等)、萘型酚醛樹脂、二氫蒽型酚醛樹脂、雙環戊二烯型酚醛樹脂、聯苯型酚醛樹脂、及芳烷基型酚醛樹脂。這些酚化合物可單獨使用1種,或組合使用2種以上。它們之中,酚化合物考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,宜含有芳烷基型酚醛樹脂。The phenolic compound is not particularly limited as long as it is a compound having two or more phenolic hydroxyl groups in one molecule, and examples thereof include phenols having two or more phenolic hydroxyl groups in one molecule, bisphenols (such as bisphenol A , bisphenol E, bisphenol F, bisphenol S, etc.), diallyl bisphenols (such as diallyl bisphenol A, diallyl bisphenol E, diallyl bisphenol F, diene Propyl bisphenol S, etc.), phenolic novolac resins (such as phenol novolac resins, naphthol novolac resins, cresol novolak resins, etc.), naphthalene-type phenolic resins, dihydroanthracene-type phenolic resins, dicyclopentadiene Type phenolic resin, biphenyl type phenolic resin, and aralkyl type phenolic resin. These phenolic compounds may be used alone or in combination of two or more. Among them, the phenolic compound preferably contains an aralkyl type phenolic resin from the viewpoint that the obtained cured product is more excellent in low thermal expansion, heat resistance, and peel strength.
(芳烷基型酚醛樹脂) 芳烷基型酚醛樹脂可列舉例如:式(c2)表示之化合物。 (Aralkyl type phenolic resin) As an aralkyl type phenolic resin, the compound represented by formula (c2) is mentioned, for example.
[化38] [chem 38]
式(c2)中,Ar 1各自獨立地表示苯環、或萘環,Ar 2表示苯環、萘環、或聯苯環,R 2a各自獨立地表示氫原子或甲基,m表示1~50之整數,各環也可具有羥基以外的取代基(例如碳數1~5之烷基或苯基等)。 In formula (c2), Ar 1 each independently represents a benzene ring or a naphthalene ring, Ar 2 represents a benzene ring, a naphthalene ring, or a biphenyl ring, R 2a each independently represent a hydrogen atom or a methyl group, and m represents 1 to 50 Integers, each ring may have a substituent other than hydroxyl (for example, an alkyl group having 1 to 5 carbon atoms or a phenyl group, etc.).
式(c2)表示之化合物考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,宜為式(c2)中Ar 1為萘環且Ar 2為苯環之化合物(以下也稱為「萘酚芳烷基型酚醛樹脂」)、及式(c2)中Ar 1為苯環且Ar 2為聯苯環之化合物(以下也稱為「聯苯芳烷基型酚醛樹脂」)。 The compound represented by the formula (c2) is preferably a compound in which Ar 1 is a naphthalene ring and Ar 2 is a benzene ring in the formula (c2) in view of the low thermal expansion, heat resistance, and peel strength of the obtained cured product (hereinafter Also known as "naphthol aralkyl type phenolic resin"), and compounds in which Ar 1 is a benzene ring and Ar 2 is a biphenyl ring in formula (c2) (hereinafter also referred to as "biphenyl aralkyl type phenolic resin" ).
萘酚芳烷基型酚醛樹脂宜為式(2b)表示之化合物。The naphthol aralkyl type phenolic resin is preferably a compound represented by formula (2b).
[化39] [chem 39]
式(2b)中,R 2a各自獨立地表示氫原子、或甲基(宜為氫原子),m表示1~10之整數(宜為1~6之整數)。 In the formula (2b), R 2a each independently represent a hydrogen atom or a methyl group (preferably a hydrogen atom), and m represents an integer of 1 to 10 (preferably an integer of 1 to 6).
聯苯芳烷基型酚醛樹脂宜為式(2c)表示之化合物。The biphenyl aralkyl type phenolic resin is preferably a compound represented by formula (2c).
[化40] [chemical 40]
式(2c)中,R 2b各自獨立地表示氫原子、碳數1~5之烷基、或苯基(宜為氫原子),m1表示1~20之整數(宜為1~6之整數)。 In formula (2c), R and 2b each independently represent a hydrogen atom, an alkyl group with 1 to 5 carbons, or a phenyl group (preferably a hydrogen atom), m1 represents an integer of 1 to 20 (preferably an integer of 1 to 6) .
芳烷基型酚醛樹脂也可使用市售品,也可使用利用公知的方法合成之產品。芳烷基型酚醛樹脂之市售品可列舉:日本化藥股份有限公司產品之「KAYAHARD GPH-65」、「KAYAHARD GPH-78」、「KAYAHARD GPH-103」(聯苯芳烷基型酚醛樹脂),日鐵化學材料股份有限公司產品之「SN-495」(萘酚芳烷基型酚醛樹脂)。As the aralkyl type phenolic resin, a commercial item may be used, or a product synthesized by a known method may be used. Commercially available aralkyl type phenolic resins include: "KAYAHARD GPH-65", "KAYAHARD GPH-78", "KAYAHARD GPH-103" (biphenyl aralkyl type phenolic resins) manufactured by Nippon Kayaku Co., Ltd. ), "SN-495" (naphthol aralkyl type phenolic resin) produced by Nippon Steel Chemical Materials Co., Ltd.
酚化合物的含量,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,相對於熱硬化性化合物(D)與環氧樹脂(E)與氰酸酯化合物(F)之合計100質量份,宜為1~40質量份。The content of the phenolic compound is lower than that of the thermosetting compound (D), epoxy resin (E) and cyanate compound (F) in consideration of the low thermal expansion, heat resistance, and peel strength of the obtained cured product. 100 parts by mass in total, preferably 1 to 40 parts by mass.
<經烯基取代之納迪克醯亞胺(nadiimide)化合物> 本實施形態之硬化性組成物中,只要不妨礙本實施形態之硬化性組成物中的效果,也可更含有經烯基取代之納迪克醯亞胺化合物。經烯基取代之納迪克醯亞胺化合物可單獨使用1種或適當組合使用2種以上。 <Alkenyl-substituted nadiimide compounds> In the curable composition of this embodiment, as long as the effect of the curable composition of this embodiment is not hindered, an alkenyl-substituted nadicimide compound may be further contained. The alkenyl-substituted nadicimide compound can be used alone or in appropriate combination of two or more.
經烯基取代之納迪克醯亞胺化合物若為1分子中具有1個以上之經烯基取代之納迪克醯亞胺基之化合物,則無特別限制,可列舉例如:下式(2d)表示之化合物。The alkenyl-substituted nadicimide compound is not particularly limited if it is a compound having one or more alkenyl-substituted nadicimide groups in one molecule, and examples thereof include the following formula (2d): compound.
[化41] [chem 41]
式(2d)中,R 1各自獨立地表示氫原子、或碳數1~6之烷基(例如甲基或乙基),R 2表示碳數1~6之伸烷基、伸苯基、伸聯苯基、伸萘基、或下式(6)或下式(7)表示之基。 In formula (2d), R 1 each independently represents a hydrogen atom, or an alkyl group (such as methyl or ethyl) with 1 to 6 carbons, and R 2 represents an alkylene group, phenylene group, or phenylene group with 1 to 6 carbons. A biphenylene group, a naphthylene group, or a group represented by the following formula (6) or the following formula (7).
[化42] [chem 42]
式(6)中,R 3表示亞甲基、亞異丙基、CO、O、S或SO 2。 In formula (6), R 3 represents methylene, isopropylidene, CO, O, S or SO 2 .
[化43] [chem 43]
式(7)中,R 4各自獨立地表示碳數1~4之伸烷基、或碳數5~8之伸環烷基。 In the formula (7), R 4 each independently represent an alkylene group having 1 to 4 carbon atoms, or a cycloalkylene group having 5 to 8 carbon atoms.
式(2d)表示之經烯基取代之納迪克醯亞胺化合物也可使用市售品,也可使用依據公知的方法而製造之產品。市售品可列舉:丸善石油化學股份有限公司產品之「BANI-M」、及「BANI-X」。The alkenyl-substituted nadicimide compound represented by the formula (2d) may be a commercially available product, or a product produced by a known method may be used. Commercially available products include "BANI-M" and "BANI-X" produced by Maruzen Petrochemical Co., Ltd.
經烯基取代之納迪克醯亞胺化合物的含量,考慮得到的硬化物之低熱膨脹性、耐熱性、及剝離強度更優良的觀點,相對於熱硬化性化合物(D)與環氧樹脂(E)與氰酸酯化合物(F)之合計100質量份,宜為1~40質量份。The content of the alkenyl-substituted nadicimide compound is considered to be more excellent in low thermal expansion, heat resistance, and peel strength of the cured product. Compared with the thermosetting compound (D) and the epoxy resin (E ) and the total of 100 parts by mass of the cyanate compound (F), preferably 1 to 40 parts by mass.
<其它樹脂> 本實施形態之硬化性組成物中,只要不妨礙本實施形態之硬化性組成物中的效果,則也可更含有其它樹脂。其它樹脂可列舉例如:氧雜環丁烷樹脂、苯并㗁𠯤化合物、及具有可聚合之不飽和基之化合物等。這些樹脂或化合物可單獨使用1種或適當組合使用2種以上。 <Other resins> In the curable composition of the present embodiment, other resins may be further contained as long as the effects of the curable composition of the present embodiment are not hindered. Other resins include, for example, oxetane resins, benzodiazepine compounds, and compounds having polymerizable unsaturated groups. These resins or compounds can be used individually by 1 type or in appropriate combination of 2 or more types.
氧雜環丁烷樹脂可列舉例如:氧雜環丁烷、2-甲基氧雜環丁烷、2,2-二甲基氧雜環丁烷、3-甲基氧雜環丁烷、3,3-二甲基氧雜環丁烷等烷基氧雜環丁烷、3-甲基-3-甲氧基甲基氧雜環丁烷、3,3’-二(三氟甲基)全氟氧雜環丁烷、2-氯甲基氧雜環丁烷、3,3-雙(氯甲基)氧雜環丁烷、聯苯型氧雜環丁烷、東亞合成股份有限公司產品之「OXT-101」、「OXT-121」等。Oxetane resins include, for example: oxetane, 2-methyloxetane, 2,2-dimethyloxetane, 3-methyloxetane, 3 ,3-Dimethyloxetane and other alkyloxetanes, 3-methyl-3-methoxymethyloxetane, 3,3'-bis(trifluoromethyl) Perfluorooxetane, 2-chloromethyl oxetane, 3,3-bis(chloromethyl) oxetane, biphenyl type oxetane, product of Toa Gosei Co., Ltd. "OXT-101", "OXT-121" and so on.
本說明書所謂「苯并㗁𠯤化合物」係指1分子中具有2個以上之二氫苯并㗁𠯤環之化合物。苯并㗁𠯤化合物可列舉:小西化學股份有限公司產品之「雙酚F型苯并㗁𠯤BF-BXZ」、「雙酚S型苯并㗁𠯤BS-BXZ」等。The term "benzohexacompound" in this specification refers to a compound having two or more dihydrobenzoxaha rings in one molecule. Examples of the benzo㗁𠯤 compound include "Bisphenol F-type benzo㗁𠯤 BF-BXZ" and "Bisphenol S-type benzo㗁𠯤BS-BXZ" produced by Konishi Chemical Co., Ltd.
具有可聚合之不飽和基之化合物可列舉例如:乙烯、丙烯、苯乙烯、二乙烯基苯、二乙烯基聯苯等乙烯系化合物;(甲基)丙烯酸甲酯、(甲基)丙烯酸-2-羥基乙酯、(甲基)丙烯酸-2-羥基丙酯、聚丙二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯等單元或多元醇之(甲基)丙烯酸酯類;雙酚A型環氧(甲基)丙烯酸酯、雙酚F型環氧(甲基)丙烯酸酯等環氧(甲基)丙烯酸酯類;苯并環丁烯樹脂等。Examples of compounds having polymerizable unsaturated groups include vinyl compounds such as ethylene, propylene, styrene, divinylbenzene, and divinylbiphenyl; methyl (meth)acrylate, (meth)acrylic acid-2 -Hydroxyethyl ester, -2-Hydroxypropyl (meth)acrylate, Polypropylene glycol di(meth)acrylate, Trimethylolpropane di(meth)acrylate, Trimethylolpropane tri(methyl) Acrylic ester, neopentylthritol tetra(meth)acrylate, dipentynerythritol hexa(meth)acrylate and other units or (meth)acrylates of polyols; bisphenol A epoxy (methyl) ) acrylate, bisphenol F epoxy (meth)acrylate and other epoxy (meth)acrylates; benzocyclobutene resin, etc.
<無機填充材> 本實施形態之硬化性組成物中,考慮可進一步改善得到的硬化物之低熱膨脹性之觀點,宜更含有無機填充材。 <Inorganic filler> In the curable composition of this embodiment, it is preferable to further contain an inorganic filler from the viewpoint of further improving the low thermal expansion property of the obtained cured product.
無機填充材可列舉例如:二氧化矽、矽化合物(例如白碳等)、金屬氧化物(例如氧化鋁、鈦白、氧化鈦、鈦酸鋇、氧化鋅、氧化鎂、氧化鋯等)、金屬氮化物(例如氮化硼、凝聚氮化硼、氮化矽、氮化鋁等)、金屬硫氧化物(例如硫酸鋇等)、金屬氫氧化物(例如氫氧化鋁、氫氧化鋁加熱處理品(例如將氫氧化鋁進行加熱處理並減去結晶水之一部分者)、軟水鋁石、氫氧化鎂等)、鋅化合物(例如硼酸鋅、錫酸鋅等)、黏土、高嶺土(kaolin)、滑石(talc)、煅燒黏土、煅燒高嶺土、煅燒滑石、雲母、E-玻璃、A-玻璃、NE-玻璃、C-玻璃、L-玻璃、D-玻璃、S-玻璃、M-玻璃G20、玻璃短纖維(包含E玻璃、T玻璃、D玻璃、S玻璃、Q玻璃等玻璃微粉末類)、中空玻璃、球狀玻璃等。這些無機填充材可單獨使用1種,或組合使用2種以上。它們之中,無機填充材考慮可更進一步改善得到的硬化物之低熱膨脹性的觀點,宜為選自由二氧化矽、氫氧化鋁、氧化鋁、軟水鋁石、氮化硼、氮化鋁、氧化鈦、鈦酸鋇、氧化鎂、及氫氧化鎂構成之群組中之至少1種,為二氧化矽更佳。Examples of inorganic fillers include silicon dioxide, silicon compounds (such as white carbon, etc.), metal oxides (such as alumina, titanium dioxide, titanium oxide, barium titanate, zinc oxide, magnesium oxide, zirconia, etc.), metal Nitride (such as boron nitride, condensed boron nitride, silicon nitride, aluminum nitride, etc.), metal oxysulfide (such as barium sulfate, etc.), metal hydroxide (such as aluminum hydroxide, aluminum hydroxide heat treatment products (such as heat-treating aluminum hydroxide and subtracting part of the water of crystallization), boehmite, magnesium hydroxide, etc.), zinc compounds (such as zinc borate, zinc stannate, etc.), clay, kaolin, talc (talc), calcined clay, calcined kaolin, calcined talc, mica, E-glass, A-glass, NE-glass, C-glass, L-glass, D-glass, S-glass, M-glass G20, short glass Fiber (including E glass, T glass, D glass, S glass, Q glass and other glass powders), hollow glass, spherical glass, etc. These inorganic fillers may be used alone or in combination of two or more. Among them, the inorganic filler is preferably selected from silicon dioxide, aluminum hydroxide, alumina, boehmite, boron nitride, aluminum nitride, At least one member selected from the group consisting of titanium oxide, barium titanate, magnesium oxide, and magnesium hydroxide is more preferably silicon dioxide.
二氧化矽可列舉例如:天然二氧化矽、熔融二氧化矽、合成二氧化矽、氣相二氧化矽(AEROSIL)、中空二氧化矽等。這些二氧化矽可單獨使用1種,或組合使用2種以上。它們之中,考慮在硬化性組成物中可理想地分散之觀點,宜為熔融二氧化矽。Examples of silica include natural silica, fused silica, synthetic silica, aerosil, and hollow silica. These silicas may be used alone or in combination of two or more. Among them, fused silica is preferable from the viewpoint of being ideally dispersible in the curable composition.
無機填充材的含量,考慮可進一步改善硬化性組成物之成形性及硬化物之低熱膨脹性的觀點,相對於熱硬化性化合物(D)、環氧樹脂(E)、及氰酸酯化合物(F)之合計100質量份,宜為50~350質量份,為100~300質量份更佳。The content of the inorganic filler is considered to further improve the formability of the curable composition and the low thermal expansion of the cured product. Compared with the thermosetting compound (D), epoxy resin (E), and cyanate compound ( The total of 100 parts by mass of F) is preferably 50 to 350 parts by mass, more preferably 100 to 300 parts by mass.
<矽烷偶聯劑> 本實施形態之硬化性組成物中,也可更含有矽烷偶聯劑。硬化性組成物藉由含有矽烷偶聯劑,會有進一步改善無機填充材之分散性,且進一步改善硬化性組成物所含的各成分和後述基材之黏接強度的傾向。 <Silane coupling agent> The curable composition of this embodiment may further contain a silane coupling agent. When the curable composition contains a silane coupling agent, the dispersibility of the inorganic filler is further improved, and the bonding strength between each component contained in the curable composition and the substrate described later tends to be further improved.
矽烷偶聯劑無特別限制,可列舉通常在無機物之表面處理所使用的矽烷偶聯劑。可列舉例如:胺基矽烷系化合物(例如γ-胺基丙基三乙氧基矽烷、N-β-(胺基乙基)-γ-胺基丙基三甲氧基矽烷等)、環氧矽烷系化合物(例如γ-環氧丙氧基丙基三甲氧基矽烷等)、丙烯酸系矽烷系化合物(例如γ-丙烯醯氧基丙基三甲氧基矽烷等)、陽離子矽烷系化合物(例如N-β-(N-乙烯基苄基胺基乙基)-γ-胺基丙基三甲氧基矽烷鹽酸鹽等)、苯乙烯矽烷系化合物、苯基矽烷系化合物等。矽烷偶聯劑可單獨使用1種,或組合使用2種以上。它們之中,矽烷偶聯劑宜為環氧矽烷系化合物。環氧矽烷系化合物可列舉例如:信越化學工業股份有限公司產品之「KBM-403」、「KBM-303」、「KBM-402」、「KBE-403」等。The silane coupling agent is not particularly limited, and silane coupling agents commonly used in surface treatment of inorganic substances are exemplified. Examples include: aminosilane compounds (such as γ-aminopropyltriethoxysilane, N-β-(aminoethyl)-γ-aminopropyltrimethoxysilane, etc.), epoxysilane Compounds (such as γ-glycidoxypropyltrimethoxysilane, etc.), acrylic silane-based compounds (such as γ-acryloxypropyltrimethoxysilane, etc.), cationic silane-based compounds (such as N- β-(N-vinylbenzylaminoethyl)-γ-aminopropyltrimethoxysilane hydrochloride, etc.), styrene silane compounds, phenyl silane compounds, etc. A silane coupling agent can be used individually by 1 type, or in combination of 2 or more types. Among them, the silane coupling agent is preferably an epoxy silane compound. Examples of the epoxysilane compound include "KBM-403", "KBM-303", "KBM-402", and "KBE-403" produced by Shin-Etsu Chemical Co., Ltd.
矽烷偶聯劑的含量並無特別限制,相對於熱硬化性化合物(D)、環氧樹脂(E)、及氰酸酯化合物(F)之合計100質量份,也可為0.1~10質量份。The content of the silane coupling agent is not particularly limited, and may be 0.1 to 10 parts by mass relative to 100 parts by mass of the total of the thermosetting compound (D), epoxy resin (E), and cyanate compound (F). .
<濕潤分散劑> 本實施形態之硬化性組成物中,也可更含有濕潤分散劑。硬化性組成物藉由含有濕潤分散劑,會有進一步改善無機填充材之分散性的傾向。 <Wetting and Dispersing Agent> The curable composition of this embodiment may further contain a wetting and dispersing agent. When the curable composition contains a wetting and dispersing agent, the dispersibility of the inorganic filler tends to be further improved.
濕潤分散劑若為為了使填充材分散而使用之公知的分散劑(分散安定劑)即可,可列舉例如:BYK(股)製之DISPER BYK-110、111、118、180、161、BYK-W996、W9010、W903等。As long as the wetting and dispersing agent is a known dispersing agent (dispersion stabilizer) used to disperse the filler, examples include DISPER BYK-110, 111, 118, 180, 161, BYK- W996, W9010, W903, etc.
濕潤分散劑的含量並無特別限制,相對於熱硬化性化合物(D)、環氧樹脂(E)、及氰酸酯化合物(F)之合計100質量份,宜為0.5質量份以上且5.0質量份以下。The content of the wetting and dispersing agent is not particularly limited, but it is preferably at least 0.5 parts by mass and 5.0 parts by mass relative to 100 parts by mass of the total of the thermosetting compound (D), epoxy resin (E), and cyanate compound (F). servings or less.
<溶劑> 本實施形態之硬化性組成物中,也可更含有溶劑。硬化性組成物藉由含有溶劑,會有降低硬化性組成物之調製時的黏度,且進一步改善操作性(作業性),並進一步改善對基材之含浸性的傾向。 <Solvent> The curable composition of this embodiment may further contain a solvent. When the curable composition contains a solvent, the viscosity at the time of preparation of the curable composition is lowered, the handleability (workability) is further improved, and the impregnation property to the base material tends to be further improved.
溶劑若可溶解硬化性組成物中之各成分的一部分或全部,則無特別限制。可列舉例如:酮類(丙酮、甲乙酮等)、芳香族烴類(例如甲苯、二甲苯等)、醯胺類(例如二甲基甲醯胺等)、丙二醇單甲醚及其乙酸酯等。這些溶劑可單獨使用1種,或組合使用2種以上。The solvent is not particularly limited as long as it can dissolve some or all of the components in the curable composition. Examples include: ketones (acetone, methyl ethyl ketone, etc.), aromatic hydrocarbons (such as toluene, xylene, etc.), amides (such as dimethylformamide, etc.), propylene glycol monomethyl ether and its acetate, etc. . These solvents may be used alone or in combination of two or more.
[硬化性組成物之製造方法] 本實施形態之硬化性組成物之製造方法並無特別限制,可列舉例如:將上述各成分一次性地或逐次地摻合於溶劑中並進行攪拌之方法。此時,為了使各成分均勻地溶解或分散,可使用攪拌、混合、混練處理等公知的處理。 [Manufacturing method of curable composition] The method for producing the curable composition of the present embodiment is not particularly limited, and examples thereof include a method of mixing the above-mentioned components in a solvent one at a time or one by one and stirring them. At this time, well-known treatments such as stirring, mixing, and kneading can be used in order to dissolve or disperse each component uniformly.
[用途] 本實施形態之硬化性組成物可理想地用來製成硬化物、樹脂片、預浸體、疊層板、覆金屬箔疊層板、印刷配線板。以下,針對它們進行說明。 [use] The curable composition of this embodiment can be ideally used as cured products, resin sheets, prepregs, laminates, metal foil-clad laminates, and printed wiring boards. Hereinafter, these are demonstrated.
[硬化物] 硬化物係使本實施形態之硬化性組成物硬化而得。硬化物之製造方法並無特別限制,例如可藉由將本實施形態之硬化性組成物熔融或使其溶解於溶劑後,流入模具內,使用熱、光等並以通常的條件使其硬化來獲得。熱硬化時,硬化溫度考慮有效率地進行硬化,且防止得到的硬化物劣化之觀點,宜為120~300℃之範圍內。 [hardened object] The cured product is obtained by curing the curable composition of this embodiment. The production method of the cured product is not particularly limited, for example, it can be obtained by melting or dissolving the curable composition of this embodiment in a solvent, pouring it into a mold, and curing it under normal conditions using heat, light, etc. get. In thermosetting, the curing temperature is preferably in the range of 120 to 300° C. in consideration of efficient curing and prevention of deterioration of the obtained cured product.
[樹脂片] 本實施形態之樹脂片具有:支持體、及配置於支持體的單面或雙面之樹脂層,且樹脂層含有本實施形態之硬化性組成物。樹脂片,例如也可為藉由將本實施形態之硬化性組成物塗佈於支持體的單面或雙面而形成者。樹脂片,例如可在金屬箔、薄膜等支持體上,直接將本實施形態之硬化性組成物予以塗佈及乾燥來製造。 [resin sheet] The resin sheet of this embodiment has a support body, and the resin layer arrange|positioned on one side or both sides of a support body, and a resin layer contains the curable composition of this embodiment. The resin sheet may be formed, for example, by applying the curable composition of the present embodiment to one or both sides of a support. The resin sheet can be produced, for example, by directly applying and drying the curable composition of the present embodiment on a support such as a metal foil or a film.
支持體可使用例如:各種印刷配線板材料所使用之公知者,宜為樹脂薄膜或金屬箔。樹脂薄膜及金屬箔可列舉例如:聚醯亞胺薄膜、聚醯胺薄膜、聚酯薄膜、聚對苯二甲酸乙二酯(PET)薄膜、聚對苯二甲酸丁二酯(PBT)薄膜、聚丙烯(PP)薄膜、聚乙烯(PE)薄膜等樹脂薄膜、及鋁箔、銅箔、金箔等金屬箔。支持體在它們之中,宜為電解銅箔、PET薄膜。As the support, for example, known ones used for various printed wiring board materials can be used, and resin films or metal foils are preferable. Examples of resin films and metal foils include polyimide films, polyamide films, polyester films, polyethylene terephthalate (PET) films, polybutylene terephthalate (PBT) films, Resin films such as polypropylene (PP) film and polyethylene (PE) film, and metal foils such as aluminum foil, copper foil, and gold foil. Among them, the support is preferably electrolytic copper foil or PET film.
樹脂片例如可藉由將本實施形態之硬化性組成物塗佈於支持體後,使其半硬化(B階化)來獲得。樹脂片之製造方法宜為通常製造B階樹脂及支持體之複合體的方法。具體而言,可列舉例如:將硬化性組成物塗佈於銅箔等支持體後,利用於100~200℃之乾燥機中使其加熱1~60分鐘之方法等來使其半硬化並製造樹脂片之方法等。硬化性組成物對於支持體之附著量,以樹脂片之樹脂厚計,宜為1.0~300μm之範圍。樹脂片可使用作為印刷配線板之堆疊材料。The resin sheet can be obtained, for example, by applying the curable composition of this embodiment to a support, and then semi-hardening (B-staging). The method for producing the resin sheet is preferably a method for usually producing a composite of a B-stage resin and a support. Specifically, for example, a method of applying a curable composition to a support such as copper foil and then heating it in a dryer at 100 to 200°C for 1 to 60 minutes to semi-harden and manufacture The method of the resin sheet, etc. The adhesion amount of the curable composition to the support is preferably in the range of 1.0 to 300 μm in terms of the resin thickness of the resin sheet. The resin sheet can be used as a stacking material for printed wiring boards.
[預浸體] 本實施形態之預浸體含有:基材、及含浸或塗佈於基材之本實施形態之硬化性組成物。預浸體的形成方法也可為公知的方法,具體而言,可藉由使本實施形態之硬化性組成物含浸或塗佈於基材後,以100~200℃之條件使其加熱乾燥,並藉由使其半硬化(B階化)來獲得。 [Prepreg] The prepreg of this embodiment includes: a base material, and the curable composition of this embodiment impregnated or coated on the base material. The method for forming the prepreg may be a known method, specifically, by impregnating or coating the base material with the curable composition of this embodiment, and then heating and drying it at 100 to 200°C, And it can be obtained by making it semi-hardened (B-stage).
本實施形態之預浸體亦包含使半硬化狀態之預浸體以180~230℃之加熱溫度及60~180分鐘之加熱時間的條件進行熱硬化而得到的硬化物之形態。The prepreg of the present embodiment also includes the form of a cured product obtained by thermally curing a semi-cured prepreg at a heating temperature of 180 to 230° C. and a heating time of 60 to 180 minutes.
預浸體中的硬化性組成物的含量相對於預浸體之總量,以預浸體之固體成分換算計,宜為30~90體積%,為35~85體積%更佳,為40~80體積%再更佳。藉由硬化性組成物的含量落在上述範圍內,會有成形性更為改善之傾向。另外,在此所謂預浸體之固體成分係從預浸體中去除溶劑後之成分,例如填充材包含於預浸體之固體成分中。The content of the curable composition in the prepreg relative to the total amount of the prepreg is preferably 30~90% by volume, more preferably 35~85% by volume, and 40~ 80% by volume is even better. When the content of the curable composition falls within the above range, formability tends to be further improved. In addition, the solid content of the prepreg here refers to a component obtained by removing the solvent from the prepreg, for example, a filler is included in the solid content of the prepreg.
基材可列舉例如:使用於各種印刷配線板的材料之公知的基材。可列舉例如:玻璃基材、玻璃以外的無機基材(例如以石英等玻璃以外的無機纖維構成之無機基材)、有機基材(例如以全芳香族聚醯胺、聚酯、聚對伸苯基苯并雙㗁唑、聚醯亞胺等有機纖維構成之有機基材)等。這些基材可單獨使用1種,或組合使用2種以上。它們之中,考慮使加熱尺寸安定性進一步優良等的觀點,宜為玻璃基材。As a base material, the well-known base material used for the material of various printed wiring boards is mentioned, for example. Examples include: glass substrates, inorganic substrates other than glass (for example, inorganic substrates made of inorganic fibers other than glass such as quartz), organic substrates (for example, made of wholly aromatic polyamide, polyester, Organic substrates composed of organic fibers such as phenylbenzobisoxazole and polyimide), etc. These base materials may be used alone or in combination of two or more. Among them, a glass substrate is preferable from the viewpoint of further improving heating dimensional stability.
構成玻璃基材之纖維可列舉例如:E玻璃、D玻璃、S玻璃、T玻璃、Q玻璃、L玻璃、NE玻璃、HME玻璃等纖維。它們之中,構成玻璃基材之纖維考慮強度及低吸水性進一步優良的觀點,宜為選自由E玻璃、D玻璃、S玻璃、T玻璃、Q玻璃、L玻璃、NE玻璃、及HME玻璃構成之群組中之1種以上之纖維。Examples of fibers constituting the glass substrate include fibers such as E glass, D glass, S glass, T glass, Q glass, L glass, NE glass, and HME glass. Among them, the fibers constituting the glass base material are preferably selected from E glass, D glass, S glass, T glass, Q glass, L glass, NE glass, and HME glass from the viewpoint of further excellent strength and low water absorption. More than one fiber in the group.
基材的形態可列舉例如:織布、不織布、粗紗、切股氈、表面加工氈等形態。織布之織法並無特別限制,已知例如:平紋織、斜子織、斜紋織等,可從這些公知者中依作為目的之用途、性能而適當地選擇來使用。又,可理想地使用將它們予以開纖處理者、或以矽烷偶聯劑等進行表面處理後之玻璃織布。基材的厚度、質量,通常可理想地使用約0.01~0.1mm者。Examples of the form of the base material include forms such as woven fabric, non-woven fabric, roving, cut strand mat, and surface-treated felt. The weaving method of the woven fabric is not particularly limited, and known examples include plain weave, diagonal weave, and twill weave, and can be appropriately selected from among these known ones depending on the intended use and performance. In addition, glass woven fabrics subjected to fiber opening treatment or surface-treated with a silane coupling agent or the like can be preferably used. The thickness and mass of the base material are usually about 0.01 to 0.1 mm ideally.
[覆金屬箔疊層板] 覆金屬箔疊層板含有:使用本實施形態之預浸體形成的疊層體、及配置於疊層體的單面或雙面之金屬箔。又,疊層體也可使用本實施形態之樹脂片來形成。亦即,該疊層體能以1片樹脂片或預浸體來形成,亦能以多片樹脂片及/或預浸體來形成。 [Metal Foil Clad Laminates] The metal foil-clad laminate includes a laminate formed using the prepreg of this embodiment, and metal foils arranged on one or both sides of the laminate. Moreover, a laminated body can also be formed using the resin sheet of this embodiment. That is, the laminate can be formed with one resin sheet or prepreg, or can be formed with a plurality of resin sheets and/or prepregs.
金屬箔(導體層)若為各種印刷配線板材料所使用的金屬箔即可,可列舉例如:銅、鋁等之金屬箔。銅的金屬箔可列舉:壓延銅箔、電解銅箔等銅箔。導體層的厚度,例如為1~70μm,宜為1.5~35μm。Metal foil (conductor layer) should just be the metal foil used for various printed wiring board materials, For example, metal foils, such as copper and aluminum, are mentioned. Examples of the metal foil of copper include copper foils such as rolled copper foil and electrolytic copper foil. The thickness of the conductor layer is, for example, 1 to 70 μm, preferably 1.5 to 35 μm.
覆金屬箔疊層板的成形方法及其成形條件並無特別限制,可使用一般用於印刷配線板之疊層板及多層板之方法及條件。例如,疊層板(上述疊層體)或覆金屬箔疊層板之成形時,可使用多層壓製機、多層真空壓製機、連續成形機、高溫高壓(autoclave)成形機等。又,疊層板(上述疊層體)或覆金屬箔疊層板之成形(疊層成形)中,溫度為100~300℃、壓力為面壓2~100kgf/cm 2、加熱時間為0.05~5小時之範圍係為一般。此外,也可因應需要以150~300℃之溫度實施後硬化。尤其使用多層壓製機時,考慮充分地促進預浸體之硬化的觀點,宜為溫度200~250℃、壓力10~40kgf/cm 2、加熱時間80~130分鐘,為溫度215~235℃、壓力25~35kgf/cm 2、加熱時間90~120分鐘更佳。又,也可藉由將預浸體和另外製作的內層用之配線板進行組合並進行疊層成形來製成多層板。 The forming method and forming conditions of the metal foil-clad laminate are not particularly limited, and methods and conditions generally used for laminates and multilayer boards of printed wiring boards can be used. For example, a multilayer press, multilayer vacuum press, continuous molding machine, high temperature and high pressure (autoclave) molding machine, etc. can be used for forming a laminate (the above-mentioned laminate) or a metal foil-clad laminate. In addition, in the forming of the laminate (the above-mentioned laminate) or the metal foil-clad laminate (lamination forming), the temperature is 100~300°C, the pressure is 2~100kgf/cm 2 , and the heating time is 0.05~ The range of 5 hours is normal. In addition, post-hardening can also be performed at a temperature of 150~300°C as required. Especially when using a multi-layer press machine, considering the viewpoint of fully accelerating the hardening of the prepreg, the temperature is 200~250°C, the pressure is 10~40kgf/cm 2 , and the heating time is 80~130 minutes. The temperature is 215~235°C, the pressure 25~35kgf/cm 2 , preferably heating time 90~120 minutes. In addition, a multilayer board can also be produced by combining a prepreg and a wiring board for an inner layer produced separately and performing lamination molding.
[印刷配線板] 本實施形態之印刷配線板具有:絕緣層、及形成於絕緣層的單面或雙面之導體層,且絕緣層含有本實施形態之硬化性組成物之硬化物。絕緣層宜利用本實施形態之樹脂片及/或預浸體來形成。印刷配線板,例如可藉由將覆金屬箔疊層板的金屬箔蝕刻成預定的配線圖案以作為導體層來形成。 [Printed Wiring Board] The printed wiring board of this embodiment has an insulating layer and conductor layers formed on one or both sides of the insulating layer, and the insulating layer contains a cured product of the curable composition of this embodiment. The insulating layer is preferably formed using the resin sheet and/or prepreg of this embodiment. The printed wiring board can be formed, for example, by etching the metal foil of the metal foil-clad laminate into a predetermined wiring pattern as a conductor layer.
印刷配線板例如可利用如下方法來製造。首先,準備覆金屬箔疊層板。將覆金屬箔疊層板的金屬箔蝕刻成預定的配線圖案以製作具有導體層(內層電路)之內層基板。然後,藉由在內層基板之導體層(內層電路)表面,按順序疊層預定數量的預浸體、及外層電路用之金屬箔並進行加熱加壓而成形為一體(疊層成形)來獲得疊層體。另外,疊層成形的方法及其成形條件和上述疊層板及覆金屬箔疊層板中之疊層成形的方法及其成形條件同樣。然後,於疊層體施加通孔、導孔用之開孔加工,並於藉此形成的孔洞之壁面形成用以使導體層(內層電路)和外層電路用之金屬箔導通之鍍敷金屬皮膜。然後,將外層電路用之金屬箔蝕刻成預定的配線圖案以製作具有導體層(外層電路)之外層基板。以此方式製造印刷配線板。A printed wiring board can be manufactured by the following method, for example. First, prepare the metal foil-clad laminate. The metal foil of the metal foil-clad laminate is etched into a predetermined wiring pattern to produce an inner substrate having a conductor layer (inner circuit). Then, by stacking a predetermined number of prepregs and metal foil for outer layer circuits in order on the surface of the conductor layer (inner layer circuit) of the inner layer substrate, and heat and press to form an integral body (lamination molding) to obtain stacks. In addition, the lamination forming method and its forming conditions are the same as the lamination forming method and its forming conditions of the above-mentioned laminate and metal foil-clad laminate. Then, the laminated body is provided with through-holes and hole-drilling for guide holes, and metal plating for conducting conduction between the conductor layer (inner layer circuit) and the metal foil for the outer layer circuit is formed on the wall surface of the hole thus formed. film. Then, the metal foil for the outer layer circuit is etched into a predetermined wiring pattern to produce an outer layer substrate having a conductor layer (outer layer circuit). A printed wiring board is manufactured in this way.
又,不使用覆金屬箔疊層板時,也可於上述絕緣層形成作為電路之導體層並製作印刷配線板。此時,導體層之形成也可使用無電解鍍敷之方法。 [實施例] In addition, when the metal foil-clad laminate is not used, a conductor layer as a circuit may be formed on the above-mentioned insulating layer to produce a printed wiring board. In this case, electroless plating can also be used for the formation of the conductor layer. [Example]
以下,使用實施例及比較例更具體地說明本實施形態。本實施形態不受下列實施例任何限制。Hereinafter, this embodiment is demonstrated more concretely using an Example and a comparative example. This embodiment is not limited by the following examples.
[重量平均分子量Mw的測定方法] 以下述方式測定得到的聚合物(D1)的重量平均分子量Mw。將使含有熱硬化性化合物(D)之聚合物(D1)的溶液(固體成分50質量%)0.5g溶解於2g之四氫呋喃(THF)後的溶液20μL注入高效液相層析儀(島津製作所(股),泵:LC-20AD)並進行分析。管柱使用昭和電工(股)製Shodex(註冊商標)GPC KF-804(商品名,長度30cm×內徑8mm)、Shodex(註冊商標)GPC KF-803(商品名,長度30cm×內徑8mm)、Shodex(註冊商標)GPC KF-802(商品名,長度30cm×內徑8mm)、Shodex(註冊商標)GPC KF-801(商品名,長度30cm×內徑8mm)共計4支,移動相使用THF(溶劑),流速設定為1mL/min,檢測器使用RID-10A(差示折射率檢測器,島津製作所(股))。重量平均分子量Mw利用GPC法以標準聚苯乙烯作為標準物質來求得。 [Measuring method of weight average molecular weight Mw] The weight average molecular weight Mw of the obtained polymer (D1) was measured as follows. 20 μL of a solution obtained by dissolving 0.5 g of a polymer (D1) solution (solid content: 50% by mass) containing a thermosetting compound (D) in 2 g of tetrahydrofuran (THF) was injected into a high performance liquid chromatograph (Shimadzu Corporation ( stock), pump: LC-20AD) and analyzed. Shodex (registered trademark) GPC KF-804 (trade name, length 30 cm×inner diameter 8 mm) and Shodex (registered trademark) GPC KF-803 (trade name, length 30 cm×inner diameter 8 mm) manufactured by Showa Denko Co., Ltd. were used. , Shodex (registered trademark) GPC KF-802 (trade name, length 30cm×inner diameter 8mm), Shodex (registered trademark) GPC KF-801 (trade name, length 30cm×inner diameter 8mm), a total of 4 pieces, using THF for mobile phase (solvent), the flow rate was set at 1 mL/min, and RID-10A (differential refractive index detector, Shimadzu Corporation Co., Ltd.) was used as a detector. The weight average molecular weight Mw was calculated|required by the GPC method using standard polystyrene as a standard substance.
[合成例1]1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)的合成 上述式(2b)中的R 2a全部為氫原子且m為1~10之整數的α-萘酚芳烷基型酚醛樹脂(SN495V,OH基當量:236g/eq.,新日鐵化學(股)製)300g(OH基換算1.28mol)及三乙胺194.6g(1.92mol)(相對於羥基1mol為1.5mol)溶解於二氯甲烷1800g,令其為溶液1。將氯化氰125.9g(2.05mol)(相對於羥基1mol為1.6mol)、二氯甲烷293.8g、36%鹽酸194.5g(1.92mol)(相對於羥基1mol為1.5mol)、及水1205.9g的混合物,邊於攪拌下保持液溫-2~-0.5℃邊歷時30分鐘注入溶液1。溶液1注入結束後,於相同溫度攪拌30分鐘後,歷時10分鐘注入使三乙胺65g(0.64mol)(相對於羥基1mol為0.5mol)溶解於二氯甲烷65g後的溶液(溶液2)。溶液2注入結束後,於相同溫度攪拌30分鐘使反應終結。其後,將反應液靜置並分離有機相及水相。得到的有機相以水1300g清洗5次。水洗第5次的廢水之電導度為5μS/cm,確認利用水所為之清洗能去除的離子性化合物已充分去除。將水洗後的有機相於減壓下進行濃縮,最終於90℃濃縮乾固1小時,獲得作為目的之1-萘酚芳烷基型氰酸酯化合物(SN495V-CN,氰酸酯基(官能基)當量:261g/eq.)(橙色黏性物)331g。得到的SN495V-CN之紅外吸收圖譜顯示2250cm -1(氰酸酯基)之吸收,且未顯示羥基之吸收。 [Synthesis Example 1] Synthesis of 1-naphthol aralkyl-type cyanate compound (SN495V-CN) α-naphthol in which R and 2a in the above formula (2b) are all hydrogen atoms and m is an integer of 1 to 10 Aralkyl type phenolic resin (SN495V, OH group equivalent: 236g/eq., manufactured by Nippon Steel Chemical Co., Ltd.) 300g (1.28mol in terms of OH group) and 194.6g (1.92mol) of triethylamine (relative to 1mol of hydroxyl group) 1.5mol) was dissolved in 1800g of dichloromethane to make it solution 1. 125.9 g (2.05 mol) of cyanogen chloride (1.6 mol relative to 1 mol of hydroxyl), 293.8 g of dichloromethane, 194.5 g (1.92 mol) of 36% hydrochloric acid (1.5 mol relative to 1 mol of hydroxyl), and 1205.9 g of water The mixture was poured into solution 1 for 30 minutes while maintaining the liquid temperature at -2~-0.5°C under stirring. After the injection of solution 1 was completed, after stirring at the same temperature for 30 minutes, a solution obtained by dissolving 65 g (0.64 mol) of triethylamine (0.5 mol relative to 1 mol of hydroxyl groups) in 65 g of dichloromethane was injected over 10 minutes (solution 2). After solution 2 was injected, it was stirred at the same temperature for 30 minutes to terminate the reaction. Thereafter, the reaction solution was left to stand, and the organic phase and the aqueous phase were separated. The obtained organic phase was washed 5 times with 1300 g of water. The electrical conductivity of the wastewater washed for the fifth time was 5 μS/cm, and it was confirmed that the ionic compounds that could be removed by washing with water were sufficiently removed. The organic phase after washing with water was concentrated under reduced pressure, and finally concentrated and dried at 90° C. for 1 hour to obtain the target 1-naphthol aralkyl cyanate compound (SN495V-CN, cyanate group (functional base) equivalent weight: 261g/eq.) (orange sticky substance) 331g. The obtained infrared absorption spectrum of SN495V-CN showed the absorption at 2250 cm -1 (cyanate group) and did not show the absorption of hydroxyl group.
[實施例1] (聚合物(D1)之製造) 於安裝有溫度計、戴氏冷凝管(Dimroth)之三口燒瓶中,添加二烯丙基雙酚A(DABPA(商品名),大和化成工業(股))5.0質量份、雙甲酚茀(BCF(商品名),大阪瓦斯化學(股))5.4質量份、環氧改性聚矽氧b1(X-22-163(商品名),信越化學工業(股),官能基當量200g/mol)3.7質量份、環氧改性聚矽氧b2(KF-105(商品名),信越化學工業(股),官能基當量490g/mol)11.0質量份、聯苯型環氧樹脂c1(YL-6121H(商品名),三菱化學(股))4.9質量份、作為溶劑之丙二醇單甲醚乙酸酯(DOWANOL PMA(商品名),陶氏化學日本(股))30質量份,並於油浴中加熱攪拌至120℃。確認原料已溶解於溶劑中,添加咪唑觸媒(TBZ(商品名),四國化成工業(股))0.3質量份並昇溫至140℃後,攪拌5小時,冷卻後,獲得含有熱硬化性化合物(D)之聚合物(D1)之溶液(固體成分50質量%)。 [Example 1] (Manufacture of Polymer (D1)) In a three-necked flask equipped with a thermometer and a Dimroth condenser, 5.0 parts by mass of diallyl bisphenol A (DABPA (trade name), Daiwa Chemical Industry Co., Ltd.) and biscresol (BCF ( Trade name), Osaka Gas Chemical Co., Ltd.) 5.4 parts by mass, epoxy-modified polysiloxane b1 (X-22-163 (trade name), Shin-Etsu Chemical Co., Ltd., functional group equivalent 200 g/mol) 3.7 parts by mass Parts, epoxy-modified polysiloxane b2 (KF-105 (trade name), Shin-Etsu Chemical Co., Ltd., functional group equivalent 490g/mol) 11.0 parts by mass, biphenyl type epoxy resin c1 (YL-6121H (commodity Name), Mitsubishi Chemical Co., Ltd.) 4.9 parts by mass, 30 parts by mass of propylene glycol monomethyl ether acetate (DOWANOL PMA (trade name), Dow Chemical Japan Co., Ltd.) as a solvent, and heated and stirred in an oil bath to 120°C. After confirming that the raw materials are dissolved in the solvent, add 0.3 parts by mass of imidazole catalyst (TBZ (trade name), Shikoku Chemical Industry Co., Ltd.) and raise the temperature to 140°C, stir for 5 hours, and cool to obtain a thermosetting compound containing (D) The solution (50 mass % of solid content) of the polymer (D1).
另外,二烯丙基雙酚A相當於「烯基酚A」,環氧改性聚矽氧b1及環氧改性聚矽氧b2相當於「環氧改性聚矽氧B」,聯苯型環氧樹脂c1相當於「環氧化合物C」。In addition, diallyl bisphenol A is equivalent to "alkenylphenol A", epoxy-modified silicone b1 and epoxy-modified silicone b2 are equivalent to "epoxy-modified silicone B", biphenyl Type epoxy resin c1 corresponds to "epoxy compound C".
聚合物(D1)含有來自烯基酚A之構成單元(構成單元A)、來自環氧改性聚矽氧B之構成單元(構成單元B)、及來自環氧化合物C之構成單元(構成單元C)。 構成單元B相對於聚合物(D1)的含量為48.8質量%。 構成單元C相對於構成單元B及構成單元C之總量的含量為25質量%。 聚合物(D1)的重量平均分子量(Mw)利用前述方法測定後之結果,以GPC法中的聚苯乙烯換算為12,000。 The polymer (D1) contains a constituent unit derived from alkenylphenol A (constituent unit A), a constituent unit derived from epoxy-modified polysiloxane B (constituent unit B), and a constituent unit derived from epoxy compound C (constituent unit C). Content of structural unit B with respect to polymer (D1) was 48.8 mass %. The content of the structural unit C relative to the total amount of the structural unit B and the structural unit C was 25% by mass. The weight average molecular weight (Mw) of the polymer (D1) was 12,000 in terms of polystyrene in the GPC method as a result of measurement by the aforementioned method.
(預浸體之製造) 於含有得到的聚合物(D1)之溶液30質量份(固體成分換算)中混合苯酚酚醛清漆型氰酸酯化合物(氰酸酯基(官能基)當量:127g/eq,Primaset PT-30(商品名),Lonza Japan(股)製)14質量份、萘甲酚酚醛清漆型環氧樹脂(環氧基(官能基)當量:244g/eq,HP-9540(商品名),DIC(股))36質量份、酚醛清漆型馬來醯亞胺化合物(馬來醯亞胺基(官能基)當量:275g/eq,BMI-2300(商品名),大和化成工業(股))15質量份、馬來醯亞胺化合物(馬來醯亞胺基(官能基)當量:285g/eq,BMI-80(商品名),K・I化成(股))5質量份、漿體二氧化矽(SC-2050MB(商品名),Admatechs(股))140質量份、環氧矽烷偶聯劑(KBM-403(商品名),東麗・道康寧(股))5質量份、及濕潤分散劑(DISPERBYK-161(商品名),BYK(股))1質量份,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)的官能基當量比為0.75。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm),並於165℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%之預浸體。 (manufacturing of prepreg) A phenol novolac type cyanate compound (cyanate group (functional group) equivalent: 127 g/eq, Primaset PT-30 (commercial product name), Lonza Japan Co., Ltd.) 14 parts by mass, naphthyl cresol novolac type epoxy resin (epoxy group (functional group) equivalent: 244 g/eq, HP-9540 (trade name), DIC (stock)) 36 parts by mass, novolak-type maleimide compound (maleimide group (functional group) equivalent: 275 g/eq, BMI-2300 (trade name), Daiwa Chemical Industry Co., Ltd.) 15 parts by mass, Laimide compound (maleimide group (functional group) equivalent: 285g/eq, BMI-80 (trade name), K・I Chemical Industry Co., Ltd.) 5 parts by mass, silica silica (SC- 2050MB (trade name), Admatechs (stock)) 140 parts by mass, epoxy silane coupling agent (KBM-403 (trade name), Toray Dow Corning (stock)) 5 parts by mass, and wetting dispersant (DISPERBYK-161 (trade name), BYK Co., Ltd.) 1 part by mass to obtain a varnish (curable composition). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.75. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 165°C for 5 minutes to obtain the solid content of the curable composition (including the filler) A prepreg with a content of 58.2% by volume.
(覆金屬箔疊層板之製造) 將得到的預浸體各別2片進行疊合,製成疊層體,並於該疊層體的雙面配置12μm厚之電解銅箔(3EC-VLP(商品名),三井金屬礦業(股)製),實施壓力30kgf/cm 2、230℃、及100分鐘之真空壓製並進行疊層成形,藉此製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 (Manufacturing of metal foil-clad laminates) The obtained prepregs were laminated in two sheets to form a laminate, and 12 μm thick electrolytic copper foil (3EC-VLP (trade name), manufactured by Mitsui Metal Mining Co., Ltd.), vacuum pressing at 30kgf/cm 2 , 230°C, and 100 minutes for lamination forming to obtain the thickness of the insulating layer derived from the laminate It is a 0.2mm metal foil clad laminate (double-sided copper clad laminate).
[實施例2] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用12質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用38質量份,除此之外,和實施例1同樣地進行,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。另外,清漆(硬化性組成物)中,氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.61。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 2] In the manufacture of the prepreg, 14 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by 12 parts by mass, and the naphthylcresol novolak type epoxy resin (HP- 9540 (trade name)) 36 parts by mass were replaced by 38 parts by mass. In the same manner as in Example 1, a prepreg with a solid content (including filler) of the curable composition of 58.2% by volume was obtained. body. In addition, in the varnish (curable composition), the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.61. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例3] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用10質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用40質量份,除此之外,和實施例1同樣地進行,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。另外,清漆(硬化性組成物)中,氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.48。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 3] In the manufacture of the prepreg, 10 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by 10 parts by mass, and the naphthyl cresol novolak type epoxy resin (HP- 9540 (trade name)) 36 parts by mass were replaced by 40 parts by mass, and in the same manner as in Example 1, a prepreg containing 58.2% by volume of the solid content (including the filler) of the curable composition was obtained. body. In addition, in the varnish (curable composition), the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.48. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例4] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用合成例1得到的1-萘酚芳烷基型氰酸酯化合物(氰酸酯基(官能基)當量:261g/eq.,SN495V-CN)20質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用30質量份,除此之外,和實施例1同樣地進行,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.62。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於155℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 4] In the manufacture of the prepreg, 14 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by the 1-naphthol aralkyl type cyanate compound obtained in Synthesis Example 1 ( Cyanate group (functional group) equivalent: 261g/eq., SN495V-CN) 20 parts by mass, and replace 36 parts by mass of naphthylcresol novolac type epoxy resin (HP-9540 (trade name)) with 30 parts by mass Except that, it carried out similarly to Example 1, and obtained the varnish (curable composition). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.62. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 155° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例5] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)18質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用32質量份,除此之外,和實施例1同樣地進行,並和實施例1同樣地進行,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.53。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於155℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 5] In the manufacture of the prepreg, 14 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by the 1-naphthol aralkyl type cyanate compound obtained in Synthesis Example 1 ( SN495V-CN) 18 mass parts, and 36 mass parts of naphthyl cresol novolak type epoxy resins (HP-9540 (trade name)) are replaced into using 32 mass parts, except that, carry out in the same way as Example 1 , and in the same manner as in Example 1, a varnish (curable composition) was obtained. The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.53. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 155° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例6] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)15質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用35質量份,除此之外,和實施例1同樣地進行,並和實施例1同樣地進行,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.40。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於155℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 6] In the manufacture of the prepreg, 14 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by the 1-naphthol aralkyl type cyanate compound obtained in Synthesis Example 1 ( SN495V-CN) 15 mass parts, and 36 mass parts of naphthyl cresol novolac type epoxy resins (HP-9540 (trade name)) are replaced into using 35 mass parts, except that, carry out in the same way as Example 1 , and in the same manner as in Example 1, a varnish (curable composition) was obtained. The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.40. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 155° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例7] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)12質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用38質量份,除此之外,和實施例1同樣地進行,並和實施例1同樣地進行,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.30。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於155℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 7] In the manufacture of the prepreg, 14 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by the 1-naphthol aralkyl type cyanate compound obtained in Synthesis Example 1 ( SN495V-CN) 12 mass parts, and 36 mass parts of naphthyl cresol novolac type epoxy resins (HP-9540 (trade name)) are replaced into using 38 mass parts, except that, carry out in the same way as Example 1 , and in the same manner as in Example 1, a varnish (curable composition) was obtained. The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.30. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 155° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例8] (預浸體及覆金屬箔疊層板之製造) 於含有實施例1得到的聚合物(D1)之溶液30質量份(固體成分換算)中,混合合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)16質量份、萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))32.5質量份、酚醛清漆型馬來醯亞胺化合物(BMI-2300(商品名))16質量份、馬來醯亞胺化合物(BMI-80(商品名))5.5質量份、漿體二氧化矽(SC-2050MB(商品名))200質量份、環氧矽烷偶聯劑(KBM-403(商品名))5質量份、及濕潤分散劑(DISPERBYK-161(商品名))1質量份,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.46。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於155℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 8] (Manufacturing of prepregs and metal foil-clad laminates) 16 parts by mass of the 1-naphthol aralkyl type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was mixed in 30 parts by mass (in terms of solid content) of the solution containing the polymer (D1) obtained in Example 1 , Naphthalene cresol novolak type epoxy resin (HP-9540 (trade name)) 32.5 mass parts, novolac type maleimide compound (BMI-2300 (trade name)) 16 mass parts, maleimide Compound (BMI-80 (trade name)) 5.5 mass parts, slurry silica (SC-2050MB (trade name)) 200 mass parts, epoxy silane coupling agent (KBM-403 (trade name)) 5 mass parts , and 1 part by mass of a wetting and dispersing agent (DISPERBYK-161 (trade name)) to obtain a varnish (curable composition). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.46. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 155° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例9] (預浸體及覆金屬箔疊層板之製造) 於含有實施例1得到的聚合物(D1)之溶液30質量份(固體成分換算)中,混合合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)15質量份、萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))25質量份、酚醛清漆型馬來醯亞胺化合物(BMI-2300(商品名))22.5質量份、馬來醯亞胺化合物(BMI-80(商品名))7.5質量份、漿體二氧化矽(SC-2050MB(商品名))140質量份、環氧矽烷偶聯劑(KBM-403(商品名))5質量份、及濕潤分散劑(DISPERBYK-161(商品名))1質量份,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.56。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於165℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 9] (Manufacturing of prepregs and metal foil-clad laminates) 15 parts by mass of the 1-naphthol aralkyl type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was mixed in 30 parts by mass (in terms of solid content) of the solution containing the polymer (D1) obtained in Example 1 , 25 parts by mass of naphthyl cresol novolak type epoxy resin (HP-9540 (trade name)), 22.5 parts by mass of novolak type maleimide compound (BMI-2300 (trade name)), maleimide Compound (BMI-80 (trade name)) 7.5 mass parts, slurry silica (SC-2050MB (trade name)) 140 mass parts, epoxy silane coupling agent (KBM-403 (trade name)) 5 mass parts , and 1 part by mass of a wetting and dispersing agent (DISPERBYK-161 (trade name)) to obtain a varnish (curable composition). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.56. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 165° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例10] (預浸體及覆金屬箔疊層板之製造) 於含有實施例1得到的聚合物(D1)之溶液30質量份(固體成分換算)中,混合合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)22質量份、萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))38質量份、酚醛清漆型馬來醯亞胺化合物(BMI-2300(商品名))7.5質量份、馬來醯亞胺化合物(BMI-80(商品名))2.5質量份、漿體二氧化矽(SC-2050MB(商品名))140質量份、環氧矽烷偶聯劑(KBM-403(商品名))5質量份、及濕潤分散劑(DISPERBYK-161(商品名))1質量份,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.54。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於165℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 10] (Manufacturing of prepregs and metal foil-clad laminates) 22 parts by mass of the 1-naphthol aralkyl type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was mixed in 30 parts by mass (in terms of solid content) of the solution containing the polymer (D1) obtained in Example 1 , Naphthalene cresol novolak type epoxy resin (HP-9540 (trade name)) 38 mass parts, novolak type maleimide compound (BMI-2300 (trade name)) 7.5 mass parts, maleimide Compound (BMI-80 (trade name)) 2.5 mass parts, slurry silica (SC-2050MB (trade name)) 140 mass parts, epoxy silane coupling agent (KBM-403 (trade name)) 5 mass parts , and 1 part by mass of a wetting and dispersing agent (DISPERBYK-161 (trade name)) to obtain a varnish (curable composition). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.54. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 165° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[實施例11] (預浸體及覆金屬箔疊層板之製造) 於含有實施例1得到的聚合物(D1)之溶液30質量份(固體成分換算)中,混合合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)18質量份、伸萘基醚型環氧樹脂(環氧基(官能基)當量:250g/eq,HP-6000(商品名),DIC(股))32質量份、酚醛清漆型馬來醯亞胺化合物(BMI-2300(商品名))15質量份、馬來醯亞胺化合物(BMI-80(商品名))5質量份、漿體二氧化矽(SC-2050MB(商品名))140質量份、環氧矽烷偶聯劑(KBM-403(商品名))5質量份、及濕潤分散劑(DISPERBYK-161(商品名))1質量份,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.54。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於155℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Example 11] (Manufacturing of prepregs and metal foil-clad laminates) 18 parts by mass of the 1-naphthol aralkyl type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was mixed in 30 parts by mass (in terms of solid content) of the solution containing the polymer (D1) obtained in Example 1 , naphthyl ether type epoxy resin (epoxy group (functional group) equivalent: 250g/eq, HP-6000 (trade name), DIC (stock)) 32 mass parts, novolac type maleimide compound ( BMI-2300 (trade name)) 15 mass parts, maleimide compound (BMI-80 (trade name)) 5 mass parts, slurry silica (SC-2050MB (trade name)) 140 mass parts, ring A varnish (curable composition) was obtained with 5 parts by mass of an oxysilane coupling agent (KBM-403 (trade name)) and 1 part by mass of a wetting and dispersing agent (DISPERBYK-161 (trade name)). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.54. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 155° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[比較例1] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用18質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用32質量份,除此之外,和實施例1同樣地進行,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。另外,清漆(硬化性組成物)中,氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為1.08。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Comparative example 1] In the manufacture of the prepreg, 14 parts by mass of the phenol novolak type cyanate compound (PT-30 (trade name)) was replaced by 18 parts by mass, and the naphthylcresol novolak type epoxy resin (HP- 9540 (trade name)) 36 parts by mass were replaced by 32 parts by mass, and in the same manner as in Example 1, a prepreg with a solid content (including filler) of the curable composition of 58.2% by volume was obtained. body. In addition, in the varnish (curable composition), the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 1.08. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[比較例2] 在預浸體之製造中,將苯酚酚醛清漆型氰酸酯化合物(PT-30(商品名))14質量份替換成使用5質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))36質量份替換成使用45質量份,除此之外,和實施例1同樣地進行,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。另外,清漆(硬化性組成物)中,氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.21。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Comparative example 2] In the manufacture of the prepreg, 14 parts by mass of the phenol novolac type cyanate compound (PT-30 (trade name)) was replaced by 5 parts by mass, and the naphthylcresol novolak type epoxy resin (HP- 9540 (trade name)) 36 parts by mass were replaced by 45 parts by mass. In the same manner as in Example 1, a prepreg with a solid content (including filler) of the curable composition of 58.2% by volume was obtained. body. In addition, in the varnish (curable composition), the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.21. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[比較例3] 在預浸體之製造中,將合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)20質量份替換成使用28質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))30質量份替換成使用22質量份,除此之外,和實施例4同樣地進行,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。另外,清漆(硬化性組成物)中,氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為1.19。 使用得到的預浸體,和實施例4同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Comparative example 3] In the manufacture of the prepreg, 20 parts by mass of the 1-naphthol aralkyl-type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was replaced by 28 parts by mass, and the naphthol novolak-type ring 30 parts by mass of oxygen resin (HP-9540 (trade name)) was replaced by 22 parts by mass. In addition, it was carried out in the same manner as in Example 4, and the content of the solid content (including the filler) of the curable composition was 58.2 Volume % prepreg. In addition, in the varnish (curable composition), the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 1.19. Using the obtained prepreg, it carried out similarly to Example 4, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[比較例4] 在預浸體之製造中,將合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)20質量份替換成使用10質量份,且將萘甲酚酚醛清漆型環氧樹脂(HP-9540(商品名))30質量份替換成使用40質量份,除此之外,和實施例4同樣地進行,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。另外,清漆(硬化性組成物)中,氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.23。 使用得到的預浸體,和實施例4同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Comparative example 4] In the manufacture of the prepreg, 20 parts by mass of the 1-naphthol aralkyl-type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was replaced by 10 parts by mass, and the naphthol novolak-type ring 30 parts by mass of oxygen resin (HP-9540 (trade name)) was replaced by 40 parts by mass, except that, it was carried out in the same manner as in Example 4, and the content of the solid content (including the filler) of the curable composition was 58.2 Volume % prepreg. In addition, in the varnish (curable composition), the functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.23. Using the obtained prepreg, it carried out similarly to Example 4, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[比較例5] (預浸體及覆金屬箔疊層板之製造) 於含有實施例1得到的聚合物(D1)之溶液30質量份(固體成分換算)中,混合合成例1得到的1-萘酚芳烷基型氰酸酯化合物(SN495V-CN)26質量份、伸萘基醚型環氧樹脂(HP-6000(商品名))27質量份、酚醛清漆型馬來醯亞胺化合物(BMI-2300(商品名))17質量份、漿體二氧化矽(SC-2050MB(商品名))140質量份、環氧矽烷偶聯劑(KBM-403(商品名))5質量份、及濕潤分散劑(DISPERBYK-161(商品名))1質量份,獲得清漆(硬化性組成物)。氰酸酯化合物(F)與環氧樹脂(E)之官能基當量比為0.92。 將得到的清漆含浸塗覆於S玻璃纖維(T2116(商品名),日東紡(股),厚度100μm)中,並於165℃加熱乾燥5分鐘,獲得硬化性組成物之固體成分(包含填充材)的含量58.2體積%的預浸體。 使用得到的預浸體,和實施例1同樣地進行,製得源自疊層體之絕緣層的厚度為0.2mm之覆金屬箔疊層板(雙面覆銅疊層板)。 [Comparative Example 5] (Manufacturing of prepregs and metal foil-clad laminates) 26 parts by mass of the 1-naphthol aralkyl type cyanate compound (SN495V-CN) obtained in Synthesis Example 1 was mixed in 30 parts by mass (in terms of solid content) of the solution containing the polymer (D1) obtained in Example 1 , naphthyl ether type epoxy resin (HP-6000 (trade name)) 27 mass parts, novolak type maleimide compound (BMI-2300 (trade name)) 17 mass parts, slurry silica ( SC-2050MB (trade name)) 140 mass parts, epoxy silane coupling agent (KBM-403 (trade name)) 5 mass parts, and wetting dispersant (DISPERBYK-161 (trade name)) 1 mass part, obtain varnish (hardening composition). The functional group equivalent ratio of the cyanate compound (F) to the epoxy resin (E) was 0.92. The obtained varnish was dip-coated on S glass fiber (T2116 (trade name), Nittobo Co., Ltd., thickness 100 μm), and heated and dried at 165° C. for 5 minutes to obtain the solid content of the curable composition (including the filler) ) content of 58.2% by volume of the prepreg. Using the obtained prepreg, it carried out similarly to Example 1, and obtained the metal foil clad laminated board (double-sided copper clad laminated board) whose thickness derived from the insulating layer of a laminated body was 0.2 mm.
[評價] 使用實施例及比較例得到的覆金屬箔疊層板,利用如下方法評價熱膨脹係數、耐熱性、及銅箔剝離強度。結果如表1及2所示。 [evaluate] Using the metal foil-clad laminates obtained in Examples and Comparative Examples, the coefficient of thermal expansion, heat resistance, and copper foil peel strength were evaluated by the following methods. The results are shown in Tables 1 and 2.
(熱膨脹係數(CTE)) 針對覆金屬箔疊層板中的來自疊層體之絕緣層測定線熱膨脹係數。具體而言,將得到的覆金屬箔疊層板以切片鋸裁切成6mm×10mm×0.22mm之尺寸後,利用蝕刻去除雙面之銅箔後,於220℃之恆溫槽加熱2小時,去除成形所產生的應力。其後,使用熱膨脹測定裝置(LINSEIS公司製L75H型水平式膨脹計),從40℃至320℃以每分鐘10℃進行昇溫,測定於60℃至260℃的線熱膨脹係數(CTE)(ppm/℃)。 (coefficient of thermal expansion (CTE)) The coefficient of linear thermal expansion was determined for the insulating layer from the laminate in the metal foil-clad laminate. Specifically, after cutting the obtained metal foil-clad laminate into a size of 6mm×10mm×0.22mm with a dicing saw, the copper foil on both sides was removed by etching, and then heated in a constant temperature bath at 220°C for 2 hours to remove Stresses caused by forming. Thereafter, using a thermal dilatometer (L75H horizontal dilatometer manufactured by LINSEIS Co., Ltd.), the temperature was raised from 40°C to 320°C at 10°C per minute, and the linear coefficient of thermal expansion (CTE) (ppm/ ℃).
(耐熱性:玻璃轉移溫度(Tg)) 將得到的覆金屬箔疊層板以切片鋸裁切成5mm×100mm×0.22mm之尺寸後,利用蝕刻去除表面之銅箔,獲得3個測定用樣本。使用這些測定用樣本,依據JIS C6481,以動態黏彈性分析裝置(TA Instruments製),利用DMA法,以測定開始溫度20℃、結束溫度500℃、及昇溫速度10℃/分鐘之條件,於氮氣環境下測定質量,並測定質量減少率達5%之溫度。由3個樣本中的測定值求出平均值,並定義該平均值為玻璃轉移溫度(Tg,℃)。 (Heat Resistance: Glass Transition Temperature (Tg)) The obtained metal foil-clad laminate was cut into a size of 5mm×100mm×0.22mm with a dicing saw, and the copper foil on the surface was removed by etching to obtain 3 samples for measurement. Using these measurement samples, according to JIS C6481, using a dynamic viscoelasticity analyzer (manufactured by TA Instruments), using the DMA method, under the conditions of a measurement start temperature of 20°C, an end temperature of 500°C, and a temperature increase rate of 10°C/min, in nitrogen gas Measure the mass in the environment, and measure the temperature at which the mass loss rate reaches 5%. The average value was calculated|required from the measured value in 3 samples, and this average value was defined as a glass transition temperature (Tg, degreeC).
(銅箔剝離強度(銅箔密合性)) 使用得到的覆金屬箔疊層板(10mm×150mm×0.22mm),依據JIS C6481,測定金屬箔剝離強度(銅箔密合性,kgf/cm)。 (Copper foil peel strength (copper foil adhesion)) Using the obtained metal foil-clad laminate (10 mm×150 mm×0.22 mm), the metal foil peel strength (copper foil adhesion, kgf/cm) was measured in accordance with JIS C6481.
[表1]
[表2]
本申請案根據2021月08月05日提申之日本專利申請案(日本特願2021-128816),並將其內容援引於此作為參照。 [產業上利用性] This application is based on the Japanese patent application (Japanese Patent Application No. 2021-128816) filed on August 5, 2021, and the contents thereof are incorporated herein by reference. [industrial availability]
本發明之硬化性組成物會同時達成低熱膨脹性、耐熱性(高玻璃轉移溫度)、及高剝離強度(銅箔密合性)。因此,本發明之硬化性組成物可理想地使用作為例如硬化物、預浸體、薄膜狀底部填充材料、樹脂片、疊層板、堆疊材料、覆金屬箔疊層板、印刷配線板、及纖維強化複合材料之原料、或可理想地使用於半導體裝置之製造中。The curable composition of the present invention simultaneously achieves low thermal expansion, heat resistance (high glass transition temperature), and high peel strength (copper foil adhesion). Therefore, the curable composition of the present invention can be ideally used as, for example, cured products, prepregs, film-like underfill materials, resin sheets, laminates, build-up materials, metal foil-clad laminates, printed wiring boards, and The raw material of fiber-reinforced composite materials may be ideally used in the manufacture of semiconductor devices.
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