TW202305202A - Monocrystalline silicon crystal pulling control method and device and monocrystalline silicon crystal pulling furnace - Google Patents
Monocrystalline silicon crystal pulling control method and device and monocrystalline silicon crystal pulling furnace Download PDFInfo
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Abstract
Description
本發明屬於半導體技術領域,特別是指一種單晶矽拉晶控制方法及裝置、單晶矽拉晶爐。The invention belongs to the technical field of semiconductors, in particular to a single crystal silicon crystal pulling control method and device, and a single crystal silicon crystal pulling furnace.
單晶矽生產過程中,拉晶等徑工序完成直接將晶體從液面脫離,已生長的無位錯單晶受到熱衝擊,其熱應力大於矽臨界應力時會產生位元錯,致使晶體失去完整單晶結構,故等徑結束後都需要進行收尾,讓晶體和液面緩慢進行脫離,避免已生成的單晶晶體受到熱衝擊而產生位錯。In the production process of single crystal silicon, the crystal is directly separated from the liquid surface after the crystal pulling process is completed, and the grown dislocation-free single crystal is subjected to thermal shock. When the thermal stress is greater than the critical stress of silicon, dislocations will be generated, causing the crystal to lose Complete single crystal structure, so it needs to be finished after the isodiameter is finished, so that the crystal and the liquid surface can be separated slowly, so as to avoid dislocation of the generated single crystal crystal due to thermal shock.
相關技術中,由於拉晶爐內結構的限制,以及收尾程序的特別,無法通過目視或者其他視覺軟體對收尾時的固液介面進行即時監控,因此無法獲取晶體的實際直徑,而收尾程序要求晶體的直徑逐漸減小並以最小接觸面離開熔體,以保證晶體不會產生缺陷;相關技術中,拉晶收尾程序主要是通過控制系統採用預設定的收尾程序進行:設定單晶收尾開始時的單晶拉速和溫校值,並在單晶收尾結束前隨單晶收尾長度的變化而調節單晶拉速和溫校值,同時還需要始終保證固液介面在視野範圍內,以保證不會發生提斷,因此,實際收尾長度會較長,一般約為280~300mm,所需時長約為8~10h。然而,上述收尾程序並不能對單晶矽尾部的直徑進行控制,而晶體直徑的變化直接關係到收尾的長度以及形狀;如直徑減小過慢,則收尾長度會過長,從而導致收尾用料較多,且收尾時間長;而直徑減小過快的話,降低了收尾長度雖然有利於減少收尾用料,提高收率,減少收尾時間,降低電、氬氣等用量,但尾部長度過短則容易產生位元錯,使晶體失去完整單晶結構。In the related technology, due to the limitation of the structure of the crystal pulling furnace and the special finishing procedure, it is impossible to monitor the solid-liquid interface at the finishing time by visual or other visual software, so the actual diameter of the crystal cannot be obtained, and the finishing procedure requires crystal The diameter of the crystal is gradually reduced and leaves the melt with the minimum contact surface to ensure that the crystal will not produce defects; in related technologies, the finishing procedure of crystal pulling is mainly carried out through the control system using a preset finishing procedure: when the single crystal finishing starts, the Single crystal pulling speed and temperature calibration value, and adjust the single crystal pulling speed and temperature calibration value according to the change of single crystal finishing length before the end of single crystal finishing. At the same time, it is necessary to always ensure that the solid-liquid interface is within the field of view to ensure that Lifting will occur, so the actual ending length will be longer, generally about 280~300mm, and the required time is about 8~10h. However, the above-mentioned finishing procedures cannot control the diameter of the tail of the single crystal silicon, and the change of the crystal diameter is directly related to the length and shape of the tail; if the diameter decreases too slowly, the length of the tail will be too long, resulting in the More, and the finishing time is long; if the diameter is reduced too fast, the length of the finishing is reduced. Although it is beneficial to reduce the finishing materials, increase the yield, reduce the finishing time, and reduce the consumption of electricity and argon, but the tail length is too short. It is easy to generate dislocations, and the crystal loses its complete single crystal structure.
本發明要解決的技術問題是提供一種單晶矽拉晶控制方法及裝置、單晶矽拉晶爐,能夠對單晶矽尾部的直徑進行控制。The technical problem to be solved by the present invention is to provide a single crystal silicon crystal pulling control method and device, and a single crystal silicon crystal pulling furnace, which can control the diameter of the tail of the single crystal silicon.
為解決上述技術問題,本發明的實施例提供技術方案如下: 一方面,本發明實施例提供一種單晶矽拉晶控制裝置,應用於單晶矽拉晶爐,該單晶矽拉晶爐包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸,該坩堝包括用於盛裝矽溶液的石英坩堝和包裹在該石英坩堝外的石墨坩堝,以及位於該石墨坩堝上方的籽晶提拉結構,該單晶矽拉晶控制裝置包括: 電源模組,該電源模組的一端與該坩堝軸連接,另一端與該籽晶提拉結構連接,用於提供電信號以在該籽晶提拉結構固定的晶體與該石英坩堝內的矽溶液接觸時,在該坩堝軸、該石英坩堝、該石墨坩堝、該矽溶液、該晶體和該籽晶提拉結構之間形成電流回路; 測量模組,用於即時測量該電流回路中的實際電流值; 控制模組,用於根據晶體尾部的目標直徑確定目標電流值,將該實際電流值與該目標電流值比較,根據比較結果控制該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。 In order to solve the above technical problems, embodiments of the present invention provide technical solutions as follows: On the one hand, an embodiment of the present invention provides a single crystal silicon crystal pulling control device, which is applied to a single crystal silicon crystal pulling furnace. The single crystal silicon crystal pulling furnace includes a furnace body, and the furnace body is provided with a crucible and a heater. The crucible is connected to There is a crucible shaft, and the crucible includes a quartz crucible for containing silicon solution, a graphite crucible wrapped outside the quartz crucible, and a seed crystal pulling structure located above the graphite crucible. The single crystal silicon crystal pulling control device includes: A power module, one end of the power module is connected to the crucible shaft, and the other end is connected to the seed crystal pulling structure, which is used to provide electrical signals for the crystal fixed in the seed crystal pulling structure and the silicon in the quartz crucible When the solutions are in contact, a current loop is formed between the crucible shaft, the quartz crucible, the graphite crucible, the silicon solution, the crystal and the seed crystal pulling structure; The measurement module is used to measure the actual current value in the current loop in real time; The control module is used to determine the target current value according to the target diameter of the crystal tail, compare the actual current value with the target current value, and control the crystal pulling speed of the seed crystal pulling structure and/or the heater according to the comparison result power.
一些實施例中,該控制模組具體用於在該實際電流值大於該目標電流值時,提高該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率;在該實際電流值小於該目標電流值時,降低該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。In some embodiments, the control module is specifically used to increase the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater when the actual current value is greater than the target current value; When it is less than the target current value, reduce the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater.
一些實施例中,該控制模組還用於獲取多組測量資料,根據該多組測量資料擬合該目標直徑與該目標電流值之間的對應關係,每組該測量資料至少包括該電流回路中的電流值,晶體尾部的直徑和晶體尾部的變化長度。In some embodiments, the control module is also used to acquire multiple sets of measurement data, and fit the corresponding relationship between the target diameter and the target current value according to the multiple sets of measurement data, and each set of measurement data includes at least the current loop The current value in , the diameter of the crystal tail and the varying length of the crystal tail.
本發明的實施例還提供了一種單晶矽拉晶爐,包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸,該坩堝包括用於盛裝矽溶液的石英坩堝和包裹在該石英坩堝外的石墨坩堝,以及位於該石墨坩堝上方的籽晶提拉結構,還包括如上所述之單晶矽拉晶控制裝置。The embodiment of the present invention also provides a single crystal silicon crystal pulling furnace, which includes a furnace body, a crucible and a heater are arranged in the furnace body, the crucible is connected with a crucible shaft, and the crucible includes a quartz crucible for containing silicon solution and a package The graphite crucible outside the quartz crucible and the seed crystal pulling structure above the graphite crucible also include the above-mentioned single crystal silicon pulling control device.
本發明的實施例還提供了一種單晶矽拉晶控制方法,應用於單晶矽拉晶爐,該單晶矽拉晶爐包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸,該坩堝包括用於盛裝矽溶液的石英坩堝和包裹在該石英坩堝外的石墨坩堝,以及位於該石墨坩堝上方的籽晶提拉結構,該單晶矽拉晶控制方法包括: 向該坩堝軸和該籽晶提拉結構輸入電信號,以在該籽晶提拉結構固定的晶體與該石英坩堝內的矽溶液接觸時,在該坩堝軸、該石英坩堝、該石墨坩堝、該矽溶液、該晶體和該籽晶提拉結構之間形成電流回路; 即時測量該電流回路中的實際電流值; 根據晶體尾部的目標直徑確定目標電流值,將該實際電流值與該目標電流值比較,根據比較結果控制該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。 The embodiment of the present invention also provides a single crystal silicon crystal pulling control method, which is applied to a single crystal silicon crystal pulling furnace. The single crystal silicon crystal pulling furnace includes a furnace body. The furnace body is provided with a crucible and a heater. The crucible is connected There is a crucible shaft, and the crucible includes a quartz crucible for containing silicon solution, a graphite crucible wrapped outside the quartz crucible, and a seed crystal pulling structure located above the graphite crucible. The single crystal silicon pulling control method includes: Input electrical signals to the crucible shaft and the seed crystal pulling structure, so that when the crystal fixed by the seed crystal pulling structure is in contact with the silicon solution in the quartz crucible, the crucible shaft, the quartz crucible, the graphite crucible, A current loop is formed among the silicon solution, the crystal and the seed pulling structure; Instantly measure the actual current value in the current loop; Determine the target current value according to the target diameter of the crystal tail, compare the actual current value with the target current value, and control the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater according to the comparison result.
一些實施例中,該方法具體包括: 在該實際電流值大於該目標電流值時,提高該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率;在該實際電流值小於該目標電流值時,降低該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。 In some embodiments, the method specifically includes: When the actual current value is greater than the target current value, increase the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater; The crystal pulling speed of the pulling structure and/or the power of the heater.
一些實施例中,該方法還包括: 獲取多組測量資料,根據該多組測量資料擬合該目標直徑與該目標電流值之間的對應關係,每組該測量資料至少包括該電流回路中的電流值,晶體尾部的直徑和晶體尾部的變化長度。 In some embodiments, the method also includes: Obtain multiple sets of measurement data, and fit the corresponding relationship between the target diameter and the target current value according to the multiple sets of measurement data. Each set of measurement data includes at least the current value in the current loop, the diameter of the crystal tail and the crystal tail of varying lengths.
本發明的實施例具有以下有益效果: 上述方案中,通過對電流回路中的電流值進行監測,可以準確判斷收尾過程晶體直徑的變化,並即時調整籽晶提拉結構的晶體提拉速度和/或加熱器的功率,使得晶體尾部的直徑能夠達到目標直徑,本實施例能夠實現自動收尾,減少人員成本,提高產能。 Embodiments of the present invention have the following beneficial effects: In the above scheme, by monitoring the current value in the current loop, it is possible to accurately determine the change in crystal diameter during the finishing process, and to adjust the crystal pulling speed and/or heater power of the seed crystal pulling structure in real time, so that the crystal tail The diameter can reach the target diameter, and this embodiment can realize automatic closing, reduce personnel costs, and increase production capacity.
為利 貴審查委員了解本發明之技術特徵、內容與優點及其所能達到之功效,茲將本發明配合附圖及附件,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的申請範圍,合先敘明。In order for Ligui examiners to understand the technical characteristics, content and advantages of the present invention and the effects it can achieve, the present invention is hereby combined with the accompanying drawings and appendices, and is described in detail in the form of embodiments as follows, and the drawings used therein , the purpose of which is only for illustration and auxiliary instructions, and not necessarily the true proportion and precise configuration of the present invention after implementation, so it should not be interpreted based on the proportion and configuration relationship of the attached drawings, and limit the application of the present invention in actual implementation The scope is described first.
在本發明實施例的描述中,需要理解的是,術語“長度”、“寬度”、“上”、“下”、“前”、“後”、“左”、“右”、“垂直”、“水平”、“頂”、“底”“內”、“外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明實施例和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description , rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.
此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個所述特徵。在本發明實施例的描述中,“多個”的含義是兩個或兩個以上,除非另有明確具體的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of said features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
本發明要解決的技術問題是提供一種單晶矽拉晶控制方法及裝置、單晶矽拉晶爐,能夠對單晶矽尾部的直徑進行控制。The technical problem to be solved by the present invention is to provide a single crystal silicon crystal pulling control method and device, and a single crystal silicon crystal pulling furnace, which can control the diameter of the tail of the single crystal silicon.
本發明實施例提供一種單晶矽拉晶控制裝置,應用於單晶矽拉晶爐,該單晶矽拉晶爐包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸,該坩堝包括用於盛裝矽溶液的石英坩堝和包裹在該石英坩堝外的石墨坩堝,以及位於該石墨坩堝上方的籽晶提拉結構,該單晶矽拉晶控制裝置包括: 電源模組,該電源模組的一端與該坩堝軸連接,另一端與該籽晶提拉結構連接,用於提供電信號以在該籽晶提拉結構固定的晶體與該石英坩堝內的矽溶液接觸時,在該坩堝軸、該石英坩堝、該石墨坩堝、該矽溶液、該晶體和該籽晶提拉結構之間形成電流回路; 測量模組,用於即時測量該電流回路中的實際電流值; 控制模組,用於根據晶體尾部的目標直徑確定目標電流值,將該實際電流值與該目標電流值比較,根據比較結果控制該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。 An embodiment of the present invention provides a single crystal silicon crystal pulling control device, which is applied to a single crystal silicon crystal pulling furnace. The single crystal silicon crystal pulling furnace includes a furnace body. The furnace body is provided with a crucible and a heater. The crucible is connected to a crucible shaft. , the crucible includes a quartz crucible for holding a silicon solution, a graphite crucible wrapped outside the quartz crucible, and a seed crystal pulling structure located above the graphite crucible, and the single crystal silicon crystal pulling control device includes: A power module, one end of the power module is connected to the crucible shaft, and the other end is connected to the seed crystal pulling structure, which is used to provide electrical signals for the crystal fixed in the seed crystal pulling structure and the silicon in the quartz crucible When the solutions are in contact, a current loop is formed between the crucible shaft, the quartz crucible, the graphite crucible, the silicon solution, the crystal and the seed crystal pulling structure; The measurement module is used to measure the actual current value in the current loop in real time; The control module is used to determine the target current value according to the target diameter of the crystal tail, compare the actual current value with the target current value, and control the crystal pulling speed of the seed crystal pulling structure and/or the heater according to the comparison result power.
本實施例中,通過對電流回路中的電流值進行監測,可以準確判斷收尾過程晶體直徑的變化,並即時調整籽晶提拉結構的晶體提拉速度和/或加熱器的功率,使得晶體尾部的直徑能夠達到目標直徑,本實施例能夠實現自動收尾,減少人員成本,提高產能。In this embodiment, by monitoring the current value in the current loop, it is possible to accurately determine the change in crystal diameter during the finishing process, and adjust the crystal pulling speed and/or heater power of the seed crystal pulling structure in real time, so that the crystal tail The diameter can reach the target diameter, and this embodiment can realize automatic closing, reduce personnel costs, and increase production capacity.
圖1為本發明實施例單晶矽拉晶控制裝置的結構示意圖,如圖1所示,單晶矽拉晶爐包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸7,該坩堝包括用於盛裝矽溶液的石英坩堝5和包裹在該石英坩堝5外的石墨坩堝4,以及位於該石墨坩堝4上方的籽晶提拉結構2。在拉晶過程中,多晶矽被裝進石英坩堝5內加熱熔化變為矽溶液6,把一個具有特定晶向的晶體3固定在籽晶提拉結構2的下端,拉制單晶矽棒時,首先將晶體3與矽溶液6熔接,開始進入引晶階段;接著通過調整矽溶液6的溫度、晶體3向上的提升速度等,使單晶矽經過放肩階段和轉肩階段不斷長大,最終拉制出單晶矽棒。Fig. 1 is a structural schematic diagram of a single crystal silicon crystal pulling control device according to an embodiment of the present invention. As shown in Fig. 1, a single crystal silicon crystal pulling furnace includes a furnace body, a crucible and a heater are arranged in the furnace body, and the crucible is connected to a
本實施例中,電源模組1提供外加電壓,電源模組1分別與籽晶提拉結構2和坩堝軸7連接,籽晶提拉結構2和坩堝軸7均為導體,在晶體3(包括細頸301、 晶體肩部302、晶體主體303和晶體尾部304)與矽溶液6接觸時,在該坩堝軸7、該石英坩堝5、該石墨坩堝4、該矽溶液6、該晶體3和該籽晶提拉結構2之間形成電流回路,電流導通,具體地,可以是電源模組1的正極與籽晶提拉結構2連接,電源模組1的負極與坩堝軸7連接;當然,還可以是電源模組1的負極與籽晶提拉結構2連接,電源模組1的正極與坩堝軸7連接。In this embodiment, the
隨著收尾過程的繼續,晶體3與矽溶液6的接觸面積會逐漸減小,電流回路中電阻發生變化,因而電流也隨之呈現一定的變化趨勢。As the finishing process continues, the contact area between the
本實施例中,可以通過測量模組即時測量該電流回路中的實際電流值,為了簡化結構,測量模組可以集成於電源模組中。In this embodiment, the actual current value in the current loop can be measured in real time through the measurement module. In order to simplify the structure, the measurement module can be integrated into the power supply module.
在電流回路中,總電壓U由電源模組1提供,且在收尾過程中保持恆定;電流回路中所產生的電阻R可以分為四項,如圖1所示,其中R1為籽晶提拉結構2和晶體3的最頭部到等徑結束部分之間的電阻,在進入收尾階段時,晶體3的最頭部到等徑結束部分的形態已經固定,因此R1不變;R2為收尾過程中由已經形成的晶體尾部產生,該阻值會隨著尾部的長度以及直徑的變化而變化;R3為矽溶液產生的電阻,收尾過程中矽溶液也會隨著尾部的生長而減小,其阻值隨矽溶液和石英坩堝接觸面的變化而變化;R4為石英坩堝、石墨坩堝以及坩堝軸的總阻值,可視為常數。In the current loop, the total voltage U is provided by the
如圖2所示為晶體收尾過程阻值變化示意圖,其中R2為晶體尾部對應電阻,Δl為晶體尾部的變化長度,Δd為晶體與矽溶液接觸面的直徑,即晶體尾部直徑;D為晶體等徑部分的直徑。Figure 2 is a schematic diagram of the resistance change during the crystal finishing process, where R2 is the corresponding resistance of the crystal tail, Δl is the changing length of the crystal tail, Δd is the diameter of the contact surface between the crystal and the silicon solution, that is, the diameter of the crystal tail; D is the crystal, etc. The diameter of the diameter part.
本實施例中如公式S01-S05所示:其中S01說明外加電壓情況下,回路電流和總電阻成反比關係,通過式S02可知,總電阻R為回路中不同段電阻總和,其中收尾過程中R2為主要變化項;式S03則說明R2的變化值ΔR2和晶體尾部的變化長度Δl以及固液面接觸面積ΔS(晶體與矽溶液接觸面)有關,其中Δl可以通過晶體長度測量裝置測量得到,另外ρ為電阻率,為材料特性參數,為常數;式S04說明固液面接觸面積ΔS與接觸面直徑(晶體尾部直徑)Δd的關係;基於公式S01-S04可以得到公式S05,S05體現了回路電流I與接觸面直徑(晶體尾部直徑)Δd之間呈比例關係。 In this embodiment, as shown in the formulas S01-S05: where S01 shows that under the condition of applied voltage, the loop current is inversely proportional to the total resistance. From the formula S02, it can be seen that the total resistance R is the sum of the resistances of different segments in the loop, and R2 in the closing process is the main change item; formula S03 shows that the change value of R2 ΔR2 is related to the change length Δl of the crystal tail and the contact area ΔS of the solid-liquid surface (the contact surface between the crystal and the silicon solution), where Δl can be obtained by measuring the crystal length measurement device, and ρ is the resistivity, which is the material characteristic parameter, which is a constant; the formula S04 shows the relationship between the solid-liquid surface contact area ΔS and the contact surface diameter (crystal tail diameter) Δd; based on the formulas S01-S04, the formula S05 can be obtained, and S05 reflects the loop current There is a proportional relationship between I and the contact surface diameter (crystal tail diameter) Δd.
事先可以通過多次測試,對比實際直徑和實際電流值之間的關係,並以此建立存儲資料庫,擬合得到電流與收尾直徑之間的比例關係,通過擬合對比,建立電流與收尾直徑之間的比例關係,從而可直接通過電流信號值循環即時的直徑值。Through multiple tests in advance, the relationship between the actual diameter and the actual current value can be compared, and a storage database can be established based on this, and the proportional relationship between the current and the ending diameter can be obtained by fitting, and the current and the ending diameter can be established through fitting comparison. The proportional relationship between, so that the immediate diameter value can be cycled directly through the current signal value.
一些實施例中,該控制模組還用於獲取多組測量資料,根據該多組測量資料擬合該目標直徑與該目標電流值之間的對應關係,每組該測量資料至少包括該電流回路中的電流值,晶體尾部的直徑和晶體尾部的變化長度。In some embodiments, the control module is also used to acquire multiple sets of measurement data, and fit the corresponding relationship between the target diameter and the target current value according to the multiple sets of measurement data, and each set of measurement data includes at least the current loop The current value in , the diameter of the crystal tail and the varying length of the crystal tail.
在建立目標直徑與目標電流值之間的對應關係後,在收尾過程中可以提前輸入目標直徑隨長度的變化值,擬合換算出對應的目標電流值;收尾過程中,可直接獲得實際電流值,將其與目標電流值進行比對,並根據比較結果控制該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。After establishing the corresponding relationship between the target diameter and the target current value, the change value of the target diameter with the length can be input in advance during the closing process, and the corresponding target current value can be obtained by fitting conversion; the actual current value can be directly obtained during the closing process , compare it with the target current value, and control the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater according to the comparison result.
一些實施例中,該控制模組具體用於在該實際電流值大於該目標電流值時,提高該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率;在該實際電流值小於該目標電流值時,降低該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。In some embodiments, the control module is specifically used to increase the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater when the actual current value is greater than the target current value; When it is less than the target current value, reduce the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater.
當實際電流值大於目標電流值時,代表實際直徑偏大,可以通過提高籽晶提拉結構的晶體提拉速度和/或該加熱器的功率來進行控制,保證實際直徑與目標直徑相近或相等;當實際電流值小於目標電流值時,代表實際直徑偏小,可以通過降低籽晶提拉結構的晶體提拉速度和/或該加熱器的功率來進行控制,保證實際直徑與目標直徑相近。When the actual current value is greater than the target current value, it means that the actual diameter is too large, which can be controlled by increasing the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater to ensure that the actual diameter is close to or equal to the target diameter ; When the actual current value is less than the target current value, it means that the actual diameter is too small, which can be controlled by reducing the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater to ensure that the actual diameter is close to the target diameter.
本實施例可以建立並獲得收尾過程的電流-直徑變化的資料庫,實現不同收尾形狀需求的自動控制;在實際收尾過程根據實際電流值的變化對收尾直徑進行監控,以保證收尾過程可控,提高收尾成功率;另外,可以提前設定收尾時的直徑參數,收尾過程可以即時對比實際直徑與設定值之間的關係來對收尾程序進行循環控制,從而達到自動收尾的目的,減少人員成本,提高產能。In this embodiment, a database of current-diameter changes in the finishing process can be established and obtained to realize automatic control of different finishing shape requirements; during the actual finishing process, the diameter of the ending is monitored according to the change of the actual current value to ensure that the finishing process is controllable. Improve the success rate of finishing; in addition, the diameter parameter at the time of finishing can be set in advance, and the relationship between the actual diameter and the set value can be compared in real time during the finishing process to control the finishing procedure in a loop, so as to achieve the purpose of automatic finishing, reduce personnel costs, and improve production capacity.
本發明的實施例還提供了一種單晶矽拉晶爐,包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸,該坩堝包括用於盛裝矽溶液的石英坩堝和包裹在該石英坩堝外的石墨坩堝,以及位於該石墨坩堝上方的籽晶提拉結構,還包括如上所述之單晶矽拉晶控制裝置。The embodiment of the present invention also provides a single crystal silicon crystal pulling furnace, which includes a furnace body, a crucible and a heater are arranged in the furnace body, the crucible is connected with a crucible shaft, and the crucible includes a quartz crucible for containing silicon solution and a package The graphite crucible outside the quartz crucible and the seed crystal pulling structure above the graphite crucible also include the above-mentioned single crystal silicon pulling control device.
本發明的實施例還提供了一種單晶矽拉晶控制方法,應用於單晶矽拉晶爐,該單晶矽拉晶爐包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸,該坩堝包括用於盛裝矽溶液的石英坩堝和包裹在該石英坩堝外的石墨坩堝,以及位於該石墨坩堝上方的籽晶提拉結構,如圖3所示,該單晶矽拉晶控制方法包括: 步驟101:向該坩堝軸和該籽晶提拉結構輸入電信號,以在該籽晶提拉結構固定的晶體與該石英坩堝內的矽溶液接觸時,在該坩堝軸、該石英坩堝、該石墨坩堝、該矽溶液、該晶體和該籽晶提拉結構之間形成電流回路; 步驟102:即時測量該電流回路中的實際電流值; 步驟103:根據晶體尾部的目標直徑確定目標電流值,將該實際電流值與該目標電流值比較,根據比較結果控制該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。 The embodiment of the present invention also provides a single crystal silicon crystal pulling control method, which is applied to a single crystal silicon crystal pulling furnace. The single crystal silicon crystal pulling furnace includes a furnace body. The furnace body is provided with a crucible and a heater. The crucible is connected There is a crucible shaft, and the crucible includes a quartz crucible for containing silicon solution, a graphite crucible wrapped outside the quartz crucible, and a seed crystal pulling structure above the graphite crucible, as shown in Figure 3, the single crystal silicon pull Crystal control methods include: Step 101: Input electrical signals to the crucible shaft and the seed crystal pulling structure, so that when the crystal fixed by the seed crystal pulling structure contacts the silicon solution in the quartz crucible, the crucible shaft, the quartz crucible, and the A current loop is formed among the graphite crucible, the silicon solution, the crystal and the seed crystal pulling structure; Step 102: Immediately measure the actual current value in the current loop; Step 103: Determine the target current value according to the target diameter of the crystal tail, compare the actual current value with the target current value, and control the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater according to the comparison result.
本實施例中,通過對電流回路中的電流值進行監測,可以準確判斷收尾過程晶體直徑的變化,並即時調整籽晶提拉結構的晶體提拉速度和/或加熱器的功率,使得晶體尾部的直徑能夠達到目標直徑,本實施例能夠實現自動收尾,減少人員成本,提高產能。In this embodiment, by monitoring the current value in the current loop, it is possible to accurately determine the change in crystal diameter during the finishing process, and adjust the crystal pulling speed and/or heater power of the seed crystal pulling structure in real time, so that the crystal tail The diameter can reach the target diameter, and this embodiment can realize automatic closing, reduce personnel costs, and increase production capacity.
圖1為本發明實施例單晶矽拉晶控制裝置的結構示意圖,如圖1所示,單晶矽拉晶爐包括爐體,該爐體內設置有坩堝和加熱器,該坩堝連接有坩堝軸7,該坩堝包括用於盛裝矽溶液的石英坩堝5和包裹在該石英坩堝5外的石墨坩堝4,以及位於該石墨坩堝4上方的籽晶提拉結構2。在拉晶過程中,多晶矽被裝進石英坩堝5內加熱熔化變為矽溶液6,把一個具有特定晶向的晶體3固定在籽晶提拉結構2的下端,拉制單晶矽棒時,首先將晶體3與矽溶液6熔接,開始進入引晶階段;接著通過調整矽溶液6的溫度、晶體3向上的提升速度等,使單晶矽經過放肩階段和轉肩階段不斷長大,最終拉制出單晶矽棒。Fig. 1 is a structural schematic diagram of a single crystal silicon crystal pulling control device according to an embodiment of the present invention. As shown in Fig. 1, a single crystal silicon crystal pulling furnace includes a furnace body, a crucible and a heater are arranged in the furnace body, and the crucible is connected to a
本實施例中,電源模組1提供外加電壓,電源模組1分別與籽晶提拉結構2和坩堝軸7連接,籽晶提拉結構2和坩堝軸7均為導體,在晶體3(包括細頸301、晶體肩部302、晶體主體303和晶體尾部304)與矽溶液6接觸時,在該坩堝軸7、該石英坩堝5、該石墨坩堝4、該矽溶液6、該晶體3和該籽晶提拉結構2之間形成電流回路,電流導通,具體地,可以是電源模組1的正極與籽晶提拉結構2連接,電源模組1的負極與坩堝軸7連接;當然,還可以是電源模組1的負極與籽晶提拉結構2連接,電源模組1的正極與坩堝軸7連接。In this embodiment, the
隨著收尾過程的繼續,晶體3與矽溶液6的接觸面積會逐漸減小,電流回路中電阻發生變化,因而電流也隨之呈現一定的變化趨勢。As the finishing process continues, the contact area between the
在電流回路中,總電壓U由電源模組1提供,且在收尾過程中保持恆定;電流回路中所產生的電阻R可以分為四項,如圖1所示,其中R1為籽晶提拉結構2和晶體3的最頭部到等徑結束部分之間的電阻,在進入收尾階段時,晶體3的最頭部到等徑結束部分的形態已經固定,因此R1不變;R2為收尾過程中由已經形成的晶體尾部產生,該阻值會隨著尾部的長度以及直徑的變化而變化;R3為矽溶液產生的電阻,收尾過程中矽溶液也會隨著尾部的生長而減小,其阻值隨矽溶液和石英坩堝接觸面的變化而變化;R4為石英坩堝、石墨坩堝以及坩堝軸的總阻值,可視為常數。In the current loop, the total voltage U is provided by the
如圖2所示為晶體收尾過程阻值變化示意圖,其中R2為晶體尾部對應電阻,Δl為晶體尾部的變化長度,Δd為晶體與矽溶液接觸面的直徑,即晶體尾部直徑;D為晶體等徑部分的直徑。Figure 2 is a schematic diagram of the resistance change during the crystal finishing process, where R2 is the corresponding resistance of the crystal tail, Δl is the changing length of the crystal tail, Δd is the diameter of the contact surface between the crystal and the silicon solution, that is, the diameter of the crystal tail; D is the crystal, etc. The diameter of the diameter part.
本實施例中如公式S01-S05所示:其中S01說明外加電壓情況下,回路電流和總電阻成反比關係,通過式S02可知,總電阻R為回路中不同段電阻總和,其中收尾過程中R2為主要變化項;式S03則說明R2的變化值ΔR2和晶體尾部的變化長度Δl以及固液面接觸面積ΔS(晶體與矽溶液接觸面)有關,其中Δl可以通過晶體長度測量裝置測量得到,另外ρ為電阻率,為材料特性參數,為常數;式S04說明固液面接觸面積ΔS與接觸面直徑(晶體尾部直徑)Δd的關係;基於公式S01-S04可以得到公式S05,S05體現了回路電流I與接觸面直徑(晶體尾部直徑)Δd之間呈比例關係。 In this embodiment, as shown in the formulas S01-S05: where S01 shows that under the condition of applied voltage, the loop current is inversely proportional to the total resistance. From the formula S02, it can be seen that the total resistance R is the sum of the resistances of different segments in the loop, and R2 in the closing process is the main change item; formula S03 shows that the change value of R2 ΔR2 is related to the change length Δl of the crystal tail and the contact area ΔS of the solid-liquid surface (the contact surface between the crystal and the silicon solution), where Δl can be obtained by measuring the crystal length measurement device, and ρ is the resistivity, which is the material characteristic parameter, which is a constant; the formula S04 shows the relationship between the solid-liquid surface contact area ΔS and the contact surface diameter (crystal tail diameter) Δd; based on the formulas S01-S04, the formula S05 can be obtained, and S05 reflects the loop current There is a proportional relationship between I and the contact surface diameter (crystal tail diameter) Δd.
事先可以通過多次測試,對比實際直徑和實際電流值之間的關係,並以此建立存儲資料庫,擬合得到電流與收尾直徑之間的比例關係,通過擬合對比,建立電流與收尾直徑之間的比例關係,從而可直接通過電流信號值循環即時的直徑值。Through multiple tests in advance, the relationship between the actual diameter and the actual current value can be compared, and a storage database can be established based on this, and the proportional relationship between the current and the ending diameter can be obtained by fitting, and the current and the ending diameter can be established through fitting comparison. The proportional relationship between, so that the immediate diameter value can be cycled directly through the current signal value.
一些實施例中,該方法包括: 獲取多組測量資料,根據該多組測量資料擬合該目標直徑與該目標電流值之間的對應關係,每組該測量資料至少包括該電流回路中的電流值,晶體尾部的直徑和晶體尾部的變化長度。 In some embodiments, the method includes: Obtain multiple sets of measurement data, and fit the corresponding relationship between the target diameter and the target current value according to the multiple sets of measurement data. Each set of measurement data includes at least the current value in the current loop, the diameter of the crystal tail and the crystal tail of varying lengths.
在建立目標直徑與目標電流值之間的對應關係後,在收尾過程中可以提前輸入目標直徑隨長度的變化值,擬合換算出對應的目標電流值;收尾過程中,可直接獲得實際電流值,將其與目標電流值進行比對,並根據比較結果控制該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。After establishing the corresponding relationship between the target diameter and the target current value, the change value of the target diameter with the length can be input in advance during the closing process, and the corresponding target current value can be obtained by fitting conversion; the actual current value can be directly obtained during the closing process , compare it with the target current value, and control the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater according to the comparison result.
一些實施例中,該方法具體包括: 在該實際電流值大於該目標電流值時,提高該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率;在該實際電流值小於該目標電流值時,降低該籽晶提拉結構的晶體提拉速度和/或該加熱器的功率。 In some embodiments, the method specifically includes: When the actual current value is greater than the target current value, increase the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater; The crystal pulling speed of the pulling structure and/or the power of the heater.
當實際電流值大於目標電流值時,代表實際直徑偏大,可以通過提高籽晶提拉結構的晶體提拉速度和/或該加熱器的功率來進行控制,保證實際直徑與目標直徑相近或相等;當實際電流值小於目標電流值時,代表實際直徑偏小,可以通過降低籽晶提拉結構的晶體提拉速度和/或該加熱器的功率來進行控制,保證實際直徑與目標直徑相近。When the actual current value is greater than the target current value, it means that the actual diameter is too large, which can be controlled by increasing the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater to ensure that the actual diameter is close to or equal to the target diameter ; When the actual current value is less than the target current value, it means that the actual diameter is too small, which can be controlled by reducing the crystal pulling speed of the seed crystal pulling structure and/or the power of the heater to ensure that the actual diameter is close to the target diameter.
本實施例可以建立並獲得收尾過程的電流-直徑變化的資料庫,實現不同收尾形狀需求的自動控制;在實際收尾過程根據實際電流值的變化對收尾直徑進行監控,以保證收尾過程可控,提高收尾成功率;另外,可以提前設定收尾時的直徑參數,收尾過程可以即時對比實際直徑與設定值之間的關係來對收尾程序進行循環控制,從而達到自動收尾的目的,減少人員成本,提高產能。In this embodiment, a database of current-diameter changes in the finishing process can be established and obtained to realize automatic control of different finishing shape requirements; during the actual finishing process, the diameter of the ending is monitored according to the change of the actual current value to ensure that the finishing process is controllable. Improve the success rate of finishing; in addition, the diameter parameter at the time of finishing can be set in advance, and the relationship between the actual diameter and the set value can be compared in real time during the finishing process to control the finishing procedure in a loop, so as to achieve the purpose of automatic finishing, reduce personnel costs, and improve production capacity.
以上僅為本發明之較佳實施例,並非用來限定本發明之實施範圍,如果不脫離本發明之精神和範圍,對本發明進行修改或者等同替換,均應涵蓋在本發明申請專利範圍的保護範圍當中。The above are only preferred embodiments of the present invention, and are not used to limit the implementation scope of the present invention. If the present invention is modified or equivalently replaced without departing from the spirit and scope of the present invention, it shall be covered by the protection of the patent scope of the present invention. in the range.
1:電源模組 2:籽晶提拉結構 3:晶體 4:石墨坩堝 5:石英坩堝 6:矽溶液 7:坩堝軸 301:細頸 302:晶體肩部 303:晶體主體 304:晶體尾部 101-103:步驟 1: Power module 2: Seed crystal pulling structure 3: crystal 4: Graphite crucible 5: Quartz crucible 6: Silicon solution 7: Crucible shaft 301: thin neck 302: crystal shoulder 303: crystal body 304: crystal tail 101-103: Steps
圖1為本發明實施例單晶矽拉晶控制裝置的結構示意圖; 圖2為本發明實施例晶體收尾過程中的阻值變化示意圖; 圖3為本發明實施例單晶矽拉晶控制方法的流程示意圖。 FIG. 1 is a schematic structural view of a single crystal silicon pulling control device according to an embodiment of the present invention; Fig. 2 is a schematic diagram of the resistance value change during the finishing process of the crystal according to the embodiment of the present invention; FIG. 3 is a schematic flowchart of a control method for pulling single crystal silicon according to an embodiment of the present invention.
101-103:步驟 101-103: Steps
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