TW202303814A - Base supporting frame, device and method for epitaxial growth of silicon wafer - Google Patents
Base supporting frame, device and method for epitaxial growth of silicon wafer Download PDFInfo
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Abstract
Description
本發明實施例屬於矽片外延生長技術領域,尤其關於一種用於矽片的外延生長的基座支撐架、裝置及方法。Embodiments of the present invention belong to the technical field of epitaxial growth of silicon wafers, and in particular relate to a base supporting frame, device and method for epitaxial growth of silicon wafers.
矽片的外延生長技術是半導體晶片製造過程中的一個重要技術,該技術是指在一定條件下,在經拋光的矽片上再生長一層電阻率和厚度可控、無晶體原生粒子(Crystal Originated Particles,COP)缺陷且無氧沉澱的矽單晶層。矽片的外延生長主要包括真空外延沉積、氣相外延沉積以及液相外延沉積等生長方法,其中以氣相外延沉積的應用最為廣泛。如果沒有另外說明,本發明提及的外延生長都是指通過氣相外延沉積完成的外延生長。The epitaxial growth technology of silicon wafer is an important technology in the semiconductor wafer manufacturing process. This technology refers to growing a layer of crystal-originated particles (Crystal Originated Particles, COP) defect and oxygen-free precipitated silicon single crystal layer. The epitaxial growth of silicon wafers mainly includes growth methods such as vacuum epitaxial deposition, vapor phase epitaxial deposition, and liquid phase epitaxial deposition, among which vapor phase epitaxial deposition is the most widely used. If not otherwise stated, the epitaxial growth mentioned in the present invention refers to the epitaxial growth accomplished by vapor phase epitaxial deposition.
對於矽片的外延生長而言,平坦度是衡量外延矽片的品質的重要指標,而外延矽片的平坦度與外延層的厚度直接相關。在外延生長過程中,由加熱燈泡產生的反應腔室中的溫度、矽源氣體的濃度、矽源氣體的流動速度等都會對外延層的厚度產生非常明顯的影響。除此以外,矽片的晶向是影向外延層的厚度進而影響外延矽片的平坦度的另一個重要因素,以下對矽片的晶向以及晶向對外延層厚度的影響進行詳細介紹。For the epitaxial growth of silicon wafers, flatness is an important index to measure the quality of epitaxial silicon wafers, and the flatness of epitaxial silicon wafers is directly related to the thickness of the epitaxial layer. During the epitaxial growth process, the temperature in the reaction chamber generated by the heating bulb, the concentration of the silicon source gas, and the flow rate of the silicon source gas will have a very obvious impact on the thickness of the epitaxial layer. In addition, the crystal orientation of the silicon wafer is another important factor affecting the thickness of the epitaxial layer and thus the flatness of the epitaxial silicon wafer. The following is a detailed introduction to the crystal orientation of the silicon wafer and the influence of the crystal orientation on the thickness of the epitaxial layer.
參見圖1,圖1以(100)晶面的矽片W100為例示出了矽片的晶向。如圖1所示,如果矽片W100的三點鐘方向是0°/360°的徑向方向並且是<110>晶向的話,則相對於0°/360°的徑向方向順時針旋轉的90°、180°和270°的徑向方向也為矽片W100的<110>晶向,而相對於0°/360°的徑向方向順時針旋轉的45°、135°、225°和315°的徑向方向為矽片W100的<100>晶向。也就是說,對於該矽片W100而言,4個<110>晶向與沿矽片的周向間隔90°分佈的4個徑向方向相對應,4個<100>晶向同樣與沿矽片的周向間隔90°分佈的4個徑向方向相對應,而相鄰的<110>晶向和<100>晶向沿矽片的周向間隔45°。Referring to Fig. 1, Fig. 1 shows the crystal orientation of the silicon wafer by taking the silicon wafer W100 of the (100) crystal plane as an example. As shown in Figure 1, if the three o'clock direction of the silicon wafer W100 is the radial direction of 0°/360° and is the <110> crystal orientation, then the clockwise rotation relative to the radial direction of 0°/360° The radial directions of 90°, 180° and 270° are also the <110> crystal orientation of silicon wafer W100, while the 45°, 135°, 225° and 315 The radial direction of ° is the <100> crystal orientation of the silicon wafer W100. That is to say, for the silicon wafer W100, the four <110> crystal directions correspond to the four radial directions distributed at 90° intervals along the circumference of the silicon wafer, and the four <100> crystal directions also correspond to the four radial directions along the silicon wafer. The four radial directions distributed at intervals of 90° in the circumferential direction of the wafer correspond to each other, and the adjacent <110> crystal directions and <100> crystal directions are separated by 45° along the circumferential direction of the silicon wafer.
參見圖2,其示出了在使用常規的用於矽片的外延生長的基座的情況下,如圖1中示出且直徑為300mm的矽片W100在距離徑向邊緣1mm的位置處的邊緣部位正面基準最小二乘/範圍(Edge Site Frontsurface-referenced least sQuares/Range,ESFQR)結果。在圖2中,橫坐標表示圖1中示出的矽片W100的徑向方向的角度,縱坐標表示矽片W100在對應角度位置處的ESFQR值(單位為nm),該ESFQR值可以反映出生長的外延層的厚度。如圖2所示,在0°/360°、90°、180°和270°的徑向方向上,矽片W100上生長的外延層的厚度為峰值,也就是說,矽片W100在<110>晶向的生長速率最大;從0°、90°、180°和270°的徑向方向至45°、135°、225°和315°的徑向方向以及從90°、180°、270°和360°的徑向方向至45°、135°、225°和315°的徑向方向,矽片W100上生長的外延層的厚度逐漸減小,也就是說,矽片W100的生長速率從<110>晶向至<100>晶向逐漸減小,這也在圖1中通過帶箭頭的弧線示出,其中箭頭方向表示生長速率減小方向;在45°、135°、225°和315°的徑向方向上,矽片W100上生長的外延層的厚度為穀值,也就是說,矽片W100在<100>晶向的生長速率最小,而且如在相關技術中已知的,上述厚度差異在越靠近矽片的徑向邊緣的區域表現的越明顯。Referring to FIG. 2 , it shows a silicon wafer W100 having a diameter of 300 mm as shown in FIG. Edge Site Frontsurface-referenced least sQuares/Range (ESFQR) results. In FIG. 2, the abscissa represents the angle in the radial direction of the silicon wafer W100 shown in FIG. 1, and the ordinate represents the ESFQR value (unit: nm) of the silicon wafer W100 at the corresponding angular position. The ESFQR value can reflect the birth The thickness of the long epitaxial layer. As shown in Figure 2, in the radial direction of 0°/360°, 90°, 180° and 270°, the thickness of the epitaxial layer grown on the silicon wafer W100 is the peak value, that is to say, the thickness of the epitaxial layer grown on the silicon wafer W100 is <110 >The growth rate of the crystal orientation is the largest; from the radial direction of 0°, 90°, 180° and 270° to the radial direction of 45°, 135°, 225° and 315° and from the radial direction of 90°, 180°, 270° From the radial direction of 360° to the radial direction of 45°, 135°, 225° and 315°, the thickness of the epitaxial layer grown on the silicon wafer W100 decreases gradually, that is to say, the growth rate of the silicon wafer W100 changes from < The crystal orientation from 110> to <100> gradually decreases, which is also shown by the arrowed arc in Figure 1, where the arrow direction indicates the direction of growth rate decrease; at 45°, 135°, 225° and 315° In the radial direction of , the thickness of the epitaxial layer grown on the silicon wafer W100 is the valley value, that is to say, the growth rate of the silicon wafer W100 in the <100> crystal direction is the smallest, and as known in the related art, the above-mentioned thickness The difference is more pronounced closer to the radial edge of the wafer.
相關的一種改善外延矽片的平坦度的措施為,經由進氣口將用於阻止外延層的沉積的刻蝕氣體輸送到反應腔室中,並且在矽片隨著基座旋轉的過程中,當矽片的生長較快區域經過進氣口時,進氣速率增大,而當矽片的生長較慢區域經過進氣口時,進氣速率減小。然而,在矽片的外延生長過程中,不可避免地需要改變技術參數比如基座的轉速,在這種情況下,需要隨著轉速的改變來相應地改變進氣速率的變化,增大了技術複雜程度。A related measure to improve the flatness of the epitaxial silicon wafer is to deliver the etching gas used to prevent the deposition of the epitaxial layer into the reaction chamber through the gas inlet, and during the rotation of the silicon wafer with the susceptor, As faster growing regions of the wafer pass through the gas inlet, the gas inlet rate increases, while as slower growing regions of the silicon wafer pass through the gas inlet, the gas inlet rate decreases. However, in the epitaxial growth process of silicon wafers, it is inevitable to change technical parameters such as the rotation speed of the susceptor. Complexity.
相關的另一種改善外延矽片的平坦度的措施為,在基座底面增加導熱塊來改變相應區域的溫度,以達到改善矽片平坦度的目的。然而,由於基座中安裝導熱塊的區域的厚度較小,通常小於3mm,因此安裝的導熱塊會給基座帶來承重問題,影響基座的使用壽命。另一方面,導熱塊會改變除其安裝區域以外的相應區域的溫度,使得最終獲得的外延矽片的局部形貌受到影響,嚴重情況下會使矽片因應力不均勻而產生位錯。Another related measure to improve the flatness of the epitaxial silicon wafer is to add a heat conduction block to the bottom surface of the base to change the temperature of the corresponding area, so as to achieve the purpose of improving the flatness of the silicon wafer. However, since the thickness of the area where the heat conduction block is installed in the base is relatively small, usually less than 3mm, the installed heat conduction block will bring load bearing problems to the base, affecting the service life of the base. On the other hand, the heat conduction block will change the temperature of the corresponding area except its installation area, so that the local morphology of the finally obtained epitaxial silicon wafer will be affected, and in severe cases, dislocations will occur on the silicon wafer due to uneven stress.
有鑑於此,本發明實施例期望提供一種用於矽片的外延生長的基座支撐架、裝置及方法;能夠通過改變基座支撐架相應部分的結構進而改變矽片對應部分的溫度分佈以解決因矽片晶向不同導致的外延生長過程中的外延層的厚度不均勻進而使得外延矽片的平坦度不佳的問題。In view of this, the embodiment of the present invention expects to provide a base support frame, device and method for epitaxial growth of silicon wafers; by changing the structure of the corresponding part of the base support frame and then changing the temperature distribution of the corresponding part of the silicon wafer to solve the problem The thickness of the epitaxial layer is not uniform during the epitaxial growth process due to the different crystal orientations of the silicon wafer, which leads to the problem of poor flatness of the epitaxial silicon wafer.
本發明實施例的技術方案是這樣實現的: 第一方面,本發明實施例提供了一種用於矽片的外延生長基座支撐架,其特徵在於,該基座支撐架包括: 從該基座支撐架的縱向軸線開始徑向向外並且軸向向上延伸的四根基座支撐手臂,該四根基座支撐手臂在繞該縱向軸線的周向方向上均勻分佈,該四根基座支撐手臂的遠端部一起支撐用於對該矽片進行承載的基座; 分別連接至該四根基座支撐手臂上的四個凹透鏡,每個凹透鏡沿著所連接的該基座支撐手臂延伸,該四個凹透鏡設置成使得相應於承載在該基座中的該矽片的四個<110>晶向分別在豎向上與該四根基座支撐手臂對準,在該豎向上經由該四個凹透鏡分別輻射到該矽片的四個<110>晶向的位置處的輻射熱能夠被該四個凹透鏡折射並發散。 The technical scheme of the embodiment of the present invention is realized like this: In a first aspect, an embodiment of the present invention provides a pedestal support frame for epitaxial growth of a silicon wafer, wherein the pedestal support frame includes: Four base support arms extending radially outward and axially upward from the longitudinal axis of the base support frame, the four base support arms are evenly distributed in the circumferential direction around the longitudinal axis, the four base support arms the distal ends of the arms together support a base for carrying the wafer; The four concave lenses are respectively connected to the four base support arms, each concave lens extends along the connected base support arm, and the four concave lenses are arranged so as to correspond to the silicon chip carried in the base. The four <110> crystal directions are vertically aligned with the four pedestal support arms, and the radiant heat radiated to the positions of the four <110> crystal directions of the silicon wafer through the four concave lenses in the vertical direction can be is refracted and diverged by the four concave lenses.
第二方面,本發明實施例提供了一種用於矽片的外延生長的裝置,其特徵在於,該裝置包括 圓盤形基座,該基座用於承載該矽片; 根據第一方面所述的基座支撐架; 上部鐘罩和下部鐘罩,該上部鐘罩和該下部鐘罩一起圍閉出容納該基座的反應腔室,其中,該基座將該反應腔室分隔成上反應腔室和下反應腔室,該矽片放置在該上反應腔室中; 多個加熱燈泡,該多個加熱燈泡設置在上部石英鐘罩和下部石英鐘罩的週邊並用於透過上部鐘罩和下部鐘罩在反應腔室中提供用於氣相外延沉積的高溫環境; 進氣口,該進氣口用於向該反應室中順序地輸送清潔氣體和矽源氣體; 排氣口,該排氣口用於將該清潔氣體和該矽源氣體各自的反應尾氣排出該反應室。 In a second aspect, an embodiment of the present invention provides a device for epitaxial growth of a silicon wafer, characterized in that the device includes a disc-shaped base for carrying the silicon wafer; The base support frame according to the first aspect; an upper bell and a lower bell, the upper bell and the lower bell together enclosing a reaction chamber housing the base, wherein the base separates the reaction chamber into an upper reaction chamber and a lower reaction chamber chamber, the silicon wafer is placed in the upper reaction chamber; a plurality of heating bulbs arranged on the periphery of the upper quartz bell jar and the lower quartz bell jar and used to provide a high temperature environment for vapor phase epitaxy deposition in the reaction chamber through the upper bell jar and the lower bell jar; an air inlet, the air inlet is used to sequentially deliver cleaning gas and silicon source gas into the reaction chamber; an exhaust port, the exhaust port is used to discharge the respective reaction tail gases of the cleaning gas and the silicon source gas out of the reaction chamber.
第三方面,本發明實施例提供了一種用於矽片的外延生長的方法,該方法應用於根據第二方面所述的裝置,該方法包括: 將該矽片在該基座中承載成使得該矽片的四個<110>晶向分別在豎向上與該四根基座支撐手臂對準; 開啟該多個加熱燈泡使該反應腔室的溫度升高到1100℃~1150℃,經由該進氣口將矽源氣體輸送到該上反應腔室中以在該矽片上生長外延層; 該矽源氣體從該上反應腔室穿過該矽片的正面,並且擴散至該矽片的背面且從反應腔室的間隙排出到該下反應腔室中,以使得在該矽片上生長的外延層的厚度均勻; 經由該排氣口將包括排出到該下反應腔室的矽源氣體的反應尾氣排出該反應腔室。 In a third aspect, an embodiment of the present invention provides a method for epitaxial growth of a silicon wafer, the method is applied to the device according to the second aspect, and the method includes: supporting the silicon wafer in the susceptor so that the four <110> crystal orientations of the silicon wafer are respectively vertically aligned with the four susceptor support arms; Turning on the plurality of heating bulbs to increase the temperature of the reaction chamber to 1100° C. to 1150° C., and delivering silicon source gas into the upper reaction chamber through the gas inlet to grow an epitaxial layer on the silicon wafer; The silicon source gas passes through the front side of the silicon wafer from the upper reaction chamber, and diffuses to the back side of the silicon wafer and is exhausted from the gap of the reaction chamber into the lower reaction chamber, so that the silicon source gas grows on the silicon wafer. The thickness of the epitaxial layer is uniform; The reaction tail gas including the silicon source gas discharged into the lower reaction chamber is discharged from the reaction chamber through the exhaust port.
本發明實施例提供了一種用於矽片的外延生長的基座支撐架、裝置及方法;將外延矽片的基座支撐架中的基座支撐手臂由三根變為四根,並在每根基座支撐手臂上均設置有凹透鏡,且使得矽片的四個<110>晶向分別在豎向上與四根基座支撐手臂對準,這樣經由四個凹透鏡分別輻射到矽片的四個<110>晶向的位置處的輻射熱能夠被四個凹透鏡折射並發散,從而降低了矽片<110>晶向的溫度分佈,在這種情況下,使得矽片的整個周向上的生長速率更為均衡,在矽片上生長的外延層的厚度更加均勻,由此能夠獲得平坦度更好的外延矽片。Embodiments of the present invention provide a base support frame, device and method for epitaxial growth of silicon wafers; the base support arms in the base support frame of epitaxial silicon wafers are changed from three to four, and each base Concave lenses are set on the support arms of the base, and the four <110> crystal directions of the silicon wafer are respectively aligned with the four base support arms in the vertical direction, so that the four <110> crystal directions of the silicon wafer are respectively radiated through the four concave lenses. The radiant heat at the position of the crystal direction can be refracted and diverged by four concave lenses, thereby reducing the temperature distribution of the <110> crystal direction of the silicon wafer. In this case, the growth rate of the entire circumference of the silicon wafer is more balanced. The thickness of the epitaxial layer grown on the silicon wafer is more uniform, so that an epitaxial silicon wafer with better flatness can be obtained.
為利 貴審查委員了解本發明之技術特徵、內容與優點及其所能達到之功效,茲將本發明配合附圖及附件,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的申請範圍,合先敘明。In order for Ligui examiners to understand the technical characteristics, content and advantages of the present invention and the effects it can achieve, the present invention is hereby combined with the accompanying drawings and appendices, and is described in detail in the form of embodiments as follows, and the drawings used therein , the purpose of which is only for illustration and auxiliary instructions, and not necessarily the true proportion and precise configuration of the present invention after implementation, so it should not be interpreted based on the proportion and configuration relationship of the attached drawings, and limit the application of the present invention in actual implementation The scope is described first.
在本發明實施例的描述中,需要理解的是,術語“長度”、“寬度”、“上”、“下”、“前”、“後”、“左”、“右”、“豎直”、“水準”、“頂”、“底”“內”、“外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明實施例和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical ", "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the invention.
此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個所述特徵。在本發明實施例的描述中,“多個”的含義是兩個或兩個以上,除非另有明確具體的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of said features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本發明實施例中,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”、“固定”等術語應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或成一體;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個元件內部的連通或兩個元件的相互作用關係。對於本領域的具通常知識者而言,可以根據具體情況理解上述術語在本發明實施例中的具體含義。In the embodiments of the present invention, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense unless otherwise clearly specified and limited. Disassembled connection, or integration; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those with ordinary knowledge in the art can understand the specific meanings of the above terms in the embodiments of the present invention according to specific situations.
下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
參見圖3,其示出了相關的用於矽片W的外延生長的裝置1的示意圖。如圖3所示,該裝置1可以包括:基座10,該基座10用於承載矽片W;基座支撐架20,該基座支撐架20用於支撐基座10並在外延生長期間驅動基座10以一定速度繞中心軸線X旋轉,其中在基座10的旋轉過程中,矽片W隨基座10一起繞中心軸線X旋轉,也就是說矽片W相對於基座10是保持靜止的,由此,需要基座10的徑向邊緣與相鄰部件10A(通常為預熱環)之間具有較小的間隙G;上部石英鐘罩30A和下部石英鐘罩30B,該上部石英鐘罩30A和該下部石英鐘罩30B一起圍閉出將基座10以及基座支撐架20容納在其中的反應腔室RC,其中,基座10將反應腔室RC分隔成上反應腔室RC1和下反應腔室RC2,矽片W放置在上反應腔室RC1中;通常,上反應腔室RC1中的氣壓略大於下反應腔室RC2中的氣壓使得上反應腔室RC1中的氣體會經由間隙G進入到下反應腔室RC2中;進氣口40,該進氣口40用於向上反應腔室RC1中輸送反應氣體,例如以SiHCl3為例的矽源氣體、氫氣、以B2H6或PH3為例的摻雜劑氣體,以便通過矽源氣體與氫氣反應生成矽原子並沉積在矽片W上以在矽片W上生長外延層,同時通過摻雜劑氣體對外延層進行摻雜以獲得所需的電阻率;排氣口50,該排氣口50用於將反應尾氣排出反應腔室RC;多個加熱燈泡60,該多個加熱燈泡60設置在上部石英鐘罩30A和下部石英鐘罩30B的週邊並用於透過上部鐘罩30A和下部鐘罩30B在反應腔室RC中提供用於氣相外延沉積的高溫環境;以及用於組裝裝置1的各個元件的安裝部件70。Referring to FIG. 3 , it shows a schematic diagram of a
需要說明的是,上述常用於矽片W的外延生長的裝置1中,基座支撐架20包含三個沿圓周等間距分佈的支撐手臂21,具體俯視圖如圖4所示,在使用如上所述的用於矽片W的外延生長的基座支撐架20的情況下,矽片W的<110>晶向和<100>晶向的生長速率會有不同,因此矽片W上生長的外延層的厚度會不同,因此最終獲得的外延矽片的平坦度會較差。It should be noted that, in the above-mentioned
基於此,參見圖5,本發明實施例提供了一種基座支撐架200來代替圖1中示出的用於矽片W的外延生長的裝置1中的基座支撐架20,如圖6示出了本發明實施例提供的基座支撐架200的俯視圖,具體來說,本發明實施例提供的基座支撐架200包括:
從該基座支撐架200的縱向軸線開始徑向向外並且軸向向上延伸的四根基座支撐手臂201,該四根基座支撐手臂201在繞該縱向軸線的周向方向上均勻分佈,該四根基座支撐手臂201的遠端部一起支撐用於對該矽片W進行承載的基座10;
分別連接至該四根基座支撐手臂201上的四個凹透鏡202,每個凹透鏡202沿著所連接的該基座10支撐手臂延伸,該四個凹透鏡202設置成使得相應於承載在該基座10中的該矽片W的四個<110>晶向分別在豎向上與該四根基座支撐手臂201對準,在該豎向上經由該四個凹透鏡202分別輻射到該矽片W的四個<110>晶向的位置處的輻射熱能夠被該四個凹透鏡202折射並發散。
Based on this, referring to FIG. 5 , an embodiment of the present invention provides a
在用根據本發明的基座支撐架200代替圖1中示出的用於矽片W的外延生長的裝置1中的基座支撐架20的情況下,矽片W<110>晶向0°/360°、90°、180°以及270°位置的豎向下方均設置了相對應的凹透鏡202,由於凹透鏡202的作用,使得輻射到矽片W<110>晶向的熱會先輻射到凹透鏡202上,凹透鏡202會對輻射熱產生一定的折射發散作用,因此能夠使得矽片W<110>晶向的溫度分佈較採用基座支撐架20時降低,而採用基座支撐架200代替基座支撐架20後,矽片W<110>晶向至矽片W<100>晶向的溫度分佈差值減小,這種情況下,能夠使得矽片W<110>晶向至<100>晶向上矽片W的外延層生長速率更加均勻,進而使得矽片W的外延層的厚度更加均勻,由此能夠獲得平坦度更好的外延矽片。In the case where the susceptor support 20 in the
在對原有的基座支撐架20進行了結構的改變後得到了基座支撐架200,為了在改變結構的同時不會在矽片W的外延生長過程中引入新的雜質,優選地,該基座支撐手臂201的材料為石英。相應地,該凹透鏡202的材料也為石英。The
在進行矽片W的外延生長過程中,基座支撐架200會帶動基座10一起繞X軸轉動,因此,為了能夠在轉動的過程中,凹透鏡202不會相對於基座支撐手臂201發生晃動,在本發明的具體實施方式中,參見圖7,每個凹透鏡202上設置有通孔2021,以使得該基座支撐手臂201能夠穿過該通孔2021來實現該凹透鏡202與該基座支撐手臂201的連接。可以理解地,為了在轉動的過程中凹透鏡202與基座支撐手臂201之間不產生晃動,通孔2021的尺寸大小與基座支撐手臂201的尺寸大小恰好匹配。During the epitaxial growth process of the silicon wafer W, the
在本發明的具體實施方式中,可選地,每個凹透鏡202還設置成使得輻射熱能夠經由該凹透鏡202輻射到該矽片W的周緣處。可以理解地,矽片W的外延層在晶向<110>至晶向<100>之間的厚度差異在越靠近矽片W的徑向邊緣的區域表現的越明顯,因此為了獲得更加均勻的外延層的厚度,在本發明實施例中,更加期望通過採用凹透鏡202結構能夠將矽片W周緣的溫度降低,以減小上述的外延層的厚度差異。In a specific embodiment of the present invention, optionally, each
可以理解地,參見圖8,該凹透鏡202包括凹面2023和凸面2022,該凹面2023背離該矽片W設置,該凸面2022朝向該矽片W設置,以實現對輻射熱的折射發散效果。如圖8所示,當加熱燈泡60產生的熱輻射進入到反應腔室RC中時,輻射熱首先會照射至設置在矽片W<110>晶向0°/360°、90°、180°以及270°正下方的凹透鏡202的凹面2023上,根據透鏡的折射原理,照射到該凹透鏡202的該輻射熱先經該凹面2023折射後照射到該凸面2022上並再經該凸面2022折射發散後入射到該矽片W上,也就是說,凹透鏡202在輻射熱的傳遞過程中起到了折射發散作用,在這種情況下,與採用原始的基座支撐架20相比,替換後的基座支撐架200減少了照射到矽片W<110>晶向的輻射熱,也就相當於矽片W<110>晶向位置的矽片部分溫度上升會變慢,因而該晶向位置上的矽片部分的外延層生長速率也會降低;而另一方面,矽片W<100>晶向位置的矽片部分由於除了接收之前的輻射熱以外,還會有經凹透鏡202折射發散的部分輻射熱照射到<100>晶向位置的矽片部分,從而該晶向位置上的矽片部分的外延層生長速率會加快,因而矽片W<110>晶向至<100>晶向矽片W的外延層的生長速率會逐漸均勻,由此也能夠保證得到均勻平坦的矽片W的外延矽片。Understandably, referring to FIG. 8 , the
基於圖3所示的裝置1中基座10,反應腔室RC等結構的尺寸大小以及矽片W的直徑,參見圖9,在本發明的具體實施方式中,優選地,每個凹透鏡202的徑向外邊緣OE與該縱向軸線之間的距離D1可以等於該矽片W的半徑,相應於該矽片W的直徑為300mm,每個凹透鏡202在徑向方向上的延伸長度D2可以為3mm,每個凹透鏡202的徑向外邊緣OE在周向方向上的延伸角度可以為15°<α<30°。Based on the size of the base 10 in the
參見圖10,本發明實施例還提供了一種用於矽片W的外延生長的裝置2,該裝置2通過將本發明實施例提供的基座支撐架200代替圖3中示出的基座支撐架20之後獲得。具體地,該裝置2可以包括:圓盤形基座10,該基座10用於承載該矽片W;本發明實施例提供的基座支撐架200;上部鐘罩30A和下部鐘罩30B,該上部鐘罩30A和該下部鐘罩30B一起圍閉出容納該基座10的反應室RC,其中,該基座10將該反應腔室RC分隔成上反應腔室RC1和下反應腔室RC2,該矽片W放置在該上反應腔室RC1中;多個加熱燈泡60,該多個加熱燈泡60設置在上部石英鐘罩30A和下部石英鐘罩30B的週邊並用於透過上部鐘罩30A和下部鐘罩30B在反應腔室中提供用於氣相外延沉積的高溫環境;進氣口40,該進氣口40用於向該反應室RC中順序地輸送清潔氣體和矽源氣體;排氣口50,該排氣口50用於將該清潔氣體和該矽源氣體各自的反應尾氣排出該反應室RC。除此以外,與相關的用於矽片W的外延生長的裝置1一樣,該裝置2還可以包括安裝部件70等,在此不再贅述。Referring to FIG. 10 , an embodiment of the present invention also provides a
參見圖11,本發明實施例還提供了一種用於矽片W的外延生長的方法,該方法應用於本發明實施例提供的裝置2,該方法可以包括:
S1101、將該矽片在該基座中承載成使得該矽片的四個<110>晶向分別在豎向上與該四根基座支撐手臂對準;
S1102、開啟該多個加熱燈泡使該反應腔室的溫度升高到1100℃~1150℃,經由該進氣口將矽源氣體輸送到該上反應腔室中以在該矽片上生長外延層;
S1103、該矽源氣體從該上反應腔室穿過該矽片的正面,並且擴散至該矽片的背面且從反應腔室的間隙排出到該下反應腔室中,以使得在該矽片上生長的外延層的厚度均勻;
S1104、經由該排氣口將包括排出到該下反應腔室的矽源氣體的反應尾氣排出該反應腔室。
Referring to FIG. 11 , an embodiment of the present invention also provides a method for epitaxial growth of a silicon wafer W, which is applied to the
需要說明的是:本發明實施例所記載的技術方案之間,在不衝突的情況下,可以任意組合。It should be noted that: the technical solutions described in the embodiments of the present invention can be combined arbitrarily if there is no conflict.
以上僅為本發明之較佳實施例,並非用來限定本發明之實施範圍,如果不脫離本發明之精神和範圍,對本發明進行修改或者等同替換,均應涵蓋在本發明申請專利範圍的保護範圍當中。The above are only preferred embodiments of the present invention, and are not used to limit the implementation scope of the present invention. If the present invention is modified or equivalently replaced without departing from the spirit and scope of the present invention, it shall be covered by the protection of the patent scope of the present invention. in the range.
W100:矽片
1:裝置
2:裝置
10:基座
10A:相鄰部件
20:基座支撐架
30A:上部石英鐘罩
30B:下部石英鐘罩
40:進氣口
50:排氣口
60:加熱燈泡
70:安裝部件
200:基座支撐架
201:基座支撐手臂
202:凹透鏡
2021:通孔
2022:凸面
2023:凹面
D1:距離
D2:延伸長度
G:間隙
W:矽片
X:中心軸線
RC:反應腔室
RC1:上反應腔室
RC2:下反應腔室
OE:徑向外邊緣
S1101-S1104:步驟
W100: Silicon Wafer
1: device
2: Device
10:
圖1為本發明實施例提供的(100)晶面的矽片的<110>晶向和<100>晶向的示意圖; 圖2為本發明實施例提供的在使用常規的用於矽片的外延生長的基座的情況下,圖1中示出的矽片的ESFQR結果; 圖3為本發明實施例提供的相關的用於矽片的外延生長的裝置的示意圖; 圖4為本發明實施例提供的相關的用於矽片的外延生長的裝置中基座支撐架的結構示意圖; 圖5為本發明實施例提供的用於矽片的外延生長的裝置中基座支撐架的結構示意圖; 圖6為本發明實施例提供的用於矽片的外延生長的裝置中基座支撐架的F俯視圖示意圖; 圖7為本發明實施例提供的基座支撐架和凹透鏡組裝連接示意圖; 圖8為本發明實施例提供的凹透鏡對輻射熱的折射發散效果示意圖; 圖9為本發明實施例提供的凹透鏡尺寸參數示意圖; 圖10為本發明實施例提供的用於矽片的外延生長的裝置的示意圖; 圖11為本發明實施例提供的用於矽片的外延生長的方法流程的示意圖。 FIG. 1 is a schematic diagram of the <110> crystal orientation and the <100> crystal orientation of a silicon wafer with a (100) crystal plane provided by an embodiment of the present invention; FIG. 2 is the ESFQR result of the silicon wafer shown in FIG. 1 in the case of using a conventional susceptor for epitaxial growth of the silicon wafer provided by the embodiment of the present invention; 3 is a schematic diagram of a related device for epitaxial growth of a silicon wafer provided by an embodiment of the present invention; 4 is a schematic structural diagram of a base support frame in a related device for epitaxial growth of silicon wafers provided by an embodiment of the present invention; 5 is a schematic structural view of a base support frame in a device for epitaxial growth of a silicon wafer provided by an embodiment of the present invention; 6 is a schematic diagram of a top view of the base support frame in the device for epitaxial growth of silicon wafers provided by the embodiment of the present invention; Fig. 7 is a schematic diagram of the assembly and connection of the base support frame and the concave lens provided by the embodiment of the present invention; Fig. 8 is a schematic diagram of the refraction and divergence effect of the concave lens on the radiant heat provided by the embodiment of the present invention; Fig. 9 is a schematic diagram of the size parameters of the concave lens provided by the embodiment of the present invention; FIG. 10 is a schematic diagram of a device for epitaxial growth of a silicon wafer provided by an embodiment of the present invention; FIG. 11 is a schematic diagram of the flow of a method for epitaxial growth of a silicon wafer provided by an embodiment of the present invention.
10:基座 10: Base
200:基座支撐架 200: base support frame
201:基座支撐手臂 201: Base support arm
202:凹透鏡 202: concave lens
W:矽片 W: Wafer
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