TW202247714A - Flexible printed circuit board, manufacturing method therefor and electronic devices capable of transmitting both analog signals and digital signals - Google Patents

Flexible printed circuit board, manufacturing method therefor and electronic devices capable of transmitting both analog signals and digital signals Download PDF

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TW202247714A
TW202247714A TW111112919A TW111112919A TW202247714A TW 202247714 A TW202247714 A TW 202247714A TW 111112919 A TW111112919 A TW 111112919A TW 111112919 A TW111112919 A TW 111112919A TW 202247714 A TW202247714 A TW 202247714A
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Taiwan
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metal foil
layer
signal line
wiring
circuit board
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TW111112919A
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Chinese (zh)
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高野祥司
松田文彥
成澤嘉彥
重岡赳志
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日商日本美可多龍股份有限公司
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Publication of TW202247714A publication Critical patent/TW202247714A/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0277Bendability or stretchability details
    • H05K1/028Bending or folding regions of flexible printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09218Conductive traces

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Structure Of Printed Boards (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)

Abstract

The present invention provides a flexible printed circuit board capable of transmitting both analog signals and digital signals, and capable of being easily built into the case of electronic devices such as smart phones in a bent state, a manufacturing method therefor, and electronic devices. The flexible circuit board of the embodiment has a signal line area, a connector area, a bending area, one or more analog signal lines, one or more digital signal lines and ground layers. The one or more analog signal lines are arranged along the signal line area formed in such a way as to extend in the long side direction, which is to transmit analog signals. The one or more digital signal lines are formed in a manner to extend along the long side direction of the signal line area, which is to transmit digital signals. The ground layers are formed in such a way that the analog signal line is covered by an insulating layer. The bending area connects the signal line area and the connector area, and compared with the signal line area, at least either the number of wiring layers or the number of insulating layers is smaller than that in the signal line area.

Description

柔性電路板及其製造方法以及電子設備Flexible circuit board, manufacturing method thereof, and electronic device

本發明涉及柔性電路板及其製造方法以及電子設備。The invention relates to a flexible circuit board, its manufacturing method and electronic equipment.

近年,由於第五代移動通訊系統(5G)的普及,智慧型手機等電子設備內的天線連接電纜的個數增加了。而且,智慧型手機等殼體的小型化也在推進。因此,要求天線連接電纜進一步高密度地佈線的柔性電路板。In recent years, due to the popularity of the fifth-generation mobile communication system (5G), the number of antenna connection cables in electronic devices such as smartphones has increased. In addition, the miniaturization of casings such as smartphones is also advancing. Therefore, a flexible circuit board in which antenna connection cables are further densely wired is required.

在5G系統中,應用SUB6頻段的電波以及毫米波頻段的電波,並且也應用目前的第四代移動通訊系統(4G)的頻段的電波。因此,在5G系統中,天線連接電纜的個數增加。以往,將傳送模擬訊號的同軸電纜與傳送數字訊號的電纜分別作為單獨的電纜內置到殼體內部。但是,在5G系統中,伴隨天線連接電纜的個數增加,要求將這兩種電纜合併成多層柔性電路板。In the 5G system, the radio waves of the SUB6 frequency band and the millimeter wave band are used, and the radio waves of the current fourth-generation mobile communication system (4G) are also used. Therefore, in the 5G system, the number of antenna connection cables increases. Conventionally, a coaxial cable for transmitting an analog signal and a cable for transmitting a digital signal are built into the housing as separate cables. However, in the 5G system, as the number of antenna connection cables increases, it is required to combine these two types of cables into a multilayer flexible circuit board.

另外,在日本專利公報特許第5204871號以及日本專利公開公報特開2004-311927號中記載了通常的多層柔性電路板。In addition, Japanese Patent Publication No. 5204871 and Japanese Patent Laid-Open Publication No. 2004-311927 describe general multilayer flexible circuit boards.

如前所述地,伴隨5G系統的普及,智慧型手機等電子設備內的天線數量增加。在5G系統中,除了傳送無線訊號等模擬訊號的電纜以外,也需要傳送USB等數字端子接收的數字訊號的電纜、以及傳送電源的電力的電纜。這些電纜以橫跨電池上表面的方式配置。另一方面,在電池上表面配置用於無線供電等的線圈的情況也正在增加。因此,要求配置在電池上表面的電纜要節省空間。另外,也一併要求將電纜配置在電池上表面以外的方法,例如將電纜配置在智慧型手機等的殼體的側面等。As mentioned above, with the popularization of 5G systems, the number of antennas in electronic devices such as smartphones has increased. In the 5G system, in addition to cables for transmitting analog signals such as wireless signals, cables for transmitting digital signals received by digital terminals such as USB, and cables for transmitting power for power supply are also required. These cables are arranged across the upper surface of the battery. On the other hand, coils for wireless power feeding and the like are also increasingly being arranged on the upper surface of batteries. Therefore, the cables arranged on the upper surface of the battery are required to save space. In addition, a method of arranging the cable other than the upper surface of the battery is also required, for example, arranging the cable on the side surface of a case of a smartphone or the like.

本發明是基於上述的技術理解而做出的發明,本發明的目的之一在於提供能夠傳送模擬訊號以及數字訊號雙方且能夠以彎曲狀態容易地內置於智慧型手機等電子設備的殼體內部的柔性電路板及其製造方法、以及內置有該柔性電路板的電子設備。The present invention is based on the above-mentioned technical understanding. One of the objects of the present invention is to provide a device that can transmit both analog and digital signals and can be easily built into the case of an electronic device such as a smart phone in a bent state. A flexible circuit board, its manufacturing method, and electronic equipment incorporating the flexible circuit board.

本發明第一方式的柔性電路板具備訊號線區域、連接器區域、彎曲區域、一條或多條模擬訊號線、一條或多條數字訊號線、以及接地層,所述一條或多條模擬訊號線以沿所述訊號線區域的長邊方向延伸的方式形成,傳送模擬訊號,所述一條或多條數字訊號線以沿所述訊號線區域的所述長邊方向延伸的方式形成,傳送數字訊號,所述接地層以通過絕緣層覆蓋所述模擬訊號線的方式形成,所述彎曲區域連接所述訊號線區域與所述連接器區域,與所述訊號線區域相比,佈線層的數量以及絕緣層的數量的至少任意一方少。The flexible circuit board of the first aspect of the present invention has a signal line area, a connector area, a bending area, one or more analog signal lines, one or more digital signal lines, and a ground layer, and the one or more analog signal lines The one or more digital signal lines are formed to extend along the long side direction of the signal line area and transmit digital signals , the ground layer is formed by covering the analog signal line with an insulating layer, the bending area connects the signal line area and the connector area, compared with the signal line area, the number of wiring layers and At least one of the number of insulating layers is smaller.

另外,在所述柔性電路板中,與所述訊號線區域相比,所述連接器區域的佈線層的數量以及絕緣層的數量的至少任意一方少。In addition, in the flexible printed circuit board, at least one of the number of wiring layers and the number of insulating layers in the connector region is smaller than that in the signal line region.

本發明第二方式的柔性電路板具備訊號線區域、連接器區域、彎曲區域、一條或多條模擬訊號線、一條或多條數字訊號線、以及接地層,所述一條或多條模擬訊號線以沿所述訊號線區域的長邊方向延伸的方式形成,傳送模擬訊號,所述一條或多條數字訊號線以沿所述訊號線區域的所述長邊方向延伸的方式形成,傳送數字訊號,所述接地層以通過絕緣層覆蓋所述模擬訊號線的方式形成,所述彎曲區域連接所述訊號線區域與所述連接器區域,在所述彎曲區域的內部具有未設置有佈線層以及絕緣層的空間。The flexible circuit board of the second aspect of the present invention has a signal line area, a connector area, a bending area, one or more analog signal lines, one or more digital signal lines, and a ground layer, and the one or more analog signal lines The one or more digital signal lines are formed to extend along the long side direction of the signal line area and transmit digital signals , the ground layer is formed by covering the analog signal line with an insulating layer, the bent area connects the signal line area and the connector area, and there is no wiring layer inside the bent area and insulation space.

另外,在所述柔性電路板中,在所述空間的所述柔性電路板的厚度方向的一側或兩側的區域還具有切口,所述切口的方向是具有與所述訊號線區域的長邊方向正交的寬度方向的成分的方向。In addition, in the flexible circuit board, there are cutouts on one or both sides of the space in the thickness direction of the flexible circuit board, and the direction of the cutout is the same as the length of the signal line region. The direction of the component of the width direction perpendicular to the side direction.

另外,在所述柔性電路板中,當俯視所述柔性電路板時,所述空間的所述柔性電路板的厚度方向的一側或兩側的區域形成為蜿蜒曲折狀(meander shape)或曲柄狀(crack shape)。In addition, in the flexible printed circuit, when the flexible printed circuit is viewed from above, the space is formed in a meander shape (meander shape) or on both sides in the thickness direction of the flexible printed circuit. Crack shape.

另外,在所述柔性電路板中, 在所述連接器區域設置有與所述模擬訊號線或所述數字訊號線連接的層間連接通道。In addition, in the flexible circuit board, an interlayer connection channel connected to the analog signal line or the digital signal line is provided in the connector area.

另外,在所述柔性電路板中,所述層間連接通道具有:鍍通孔,與所述模擬訊號線或所述數字訊號線連接;以及填充過孔(filled via),透過導電層與所述鍍通孔連接。In addition, in the flexible circuit board, the interlayer connection channel has: a plated through hole, connected to the analog signal line or the digital signal line; and a filled via (filled via), through the conductive layer and the Plated through hole connections.

另外,在所述柔性電路板中,在所述連接器區域安裝有連接器部件,所述連接器部件透過所述層間連接通道與所述模擬訊號線以及所述數字訊號線電連接。In addition, in the flexible circuit board, a connector component is installed in the connector area, and the connector component is electrically connected to the analog signal line and the digital signal line through the interlayer connection channel.

本發明的電子設備包括:殼體;所述柔性電路板,配置在所述殼體內;第一模組,配置在所述殼體內;第二模組,配置在所述殼體內;以及電池,在所述殼體內配置在所述第一模組與所述第二模組之間。The electronic device of the present invention includes: a housing; the flexible circuit board configured in the housing; a first module configured in the housing; a second module configured in the housing; and a battery, It is disposed between the first module and the second module in the housing.

另外,在所述電子設備中, 所述柔性電路板以通過所述殼體的側面與所述電池之間的方式配置。In addition, in the electronic device, the flexible printed circuit board is disposed so as to pass between the side surface of the case and the battery.

另外,在所述電子設備中,所述柔性電路板以通過所述殼體的背面或正面與所述電池之間的方式配置。In addition, in the electronic device, the flexible circuit board is disposed so as to pass between the back or front of the case and the battery.

本發明第一方式的柔性電路板的製造方法,其包括如下工序:準備第一單面覆金屬箔層疊板,所述第一單面覆金屬箔層疊板具有:第一絕緣基材,具有第一主面、以及與所述第一主面相反側的第二主面;第一金屬箔,設置在所述第一絕緣基材的所述第一主面;以及第一保護膜層,透過第一黏合劑層設置在所述第一絕緣基材的所述第二主面;對所述第一金屬箔進行圖案化,形成第一導電圖案;形成第一有底孔,所述第一有底孔貫通所述第一保護膜層、所述第一黏合劑層以及所述第一絕緣基材並到達所述第一金屬箔;向所述第一有底孔填充第一導電漿料;剝離所述第一保護膜層,得到第一佈線基材;準備第一雙面覆金屬箔層疊板,所述第一雙面覆金屬箔層疊板具有:第二絕緣基材,具有第三主面、以及與所述第三主面相反側的第四主面;第二金屬箔,設置在所述第二絕緣基材的所述第三主面;以及第三金屬箔,設置在所述第二絕緣基材的所述第四主面;對所述第二金屬箔進行圖案化,形成第二導電圖案;形成第二有底孔,所述第二有底孔貫通所述第二絕緣基材並到達所述第二金屬箔;使第一金屬鍍層沉積在所述第二有底孔的側壁以及底面;對所述第三金屬箔進行圖案化,形成第三導電圖案;以埋設所述第三金屬箔的所述第三導電圖案以及沉積於所述第二有底孔的所述第一金屬鍍層的方式,在所述第三金屬箔上形成第二黏合劑層;在所述第二黏合劑層上形成第一覆蓋材料層;在所述第一覆蓋材料層上形成具有第一開口部的第三黏合劑層;以填充所述第三黏合劑層的所述第一開口部的方式在所述第三黏合劑層上形成第二保護膜層;形成第三有底孔,所述第三有底孔貫通所述第二保護膜層、所述第三黏合劑層、所述第一覆蓋材料層以及所述第二黏合劑層並到達所述第三金屬箔;向所述第三有底孔填充第二導電漿料;剝離所述第二保護膜層,得到第二佈線基材;準備第二雙面覆金屬箔層疊板,所述第二雙面覆金屬箔層疊板具有:第三絕緣基材,具有第五主面、以及與所述第五主面相反側的第六主面;第四金屬箔,設置在所述第三絕緣基材的所述第五主面;以及第五金屬箔,設置在所述第三絕緣基材的所述第六主面;對所述第四金屬箔進行圖案化,形成第四導電圖案;對所述第五金屬箔進行圖案化,形成第五導電圖案;形成第四有底孔,所述第四有底孔貫通所述第三絕緣基材並到達所述第五金屬箔;使第二金屬鍍層沉積在所述第四有底孔的側壁以及底面;形成貫通所述第三絕緣基材以及所述第五金屬箔的第一貫通孔,得到第三佈線基材;以使所述第一導電漿料與所述第二導電圖案接觸的方式將所述第一佈線基材層疊到所述第二佈線基材上,以使所述第二導電漿料與所述第三導電圖案接觸的方式將所述第三佈線基材層疊到所述第二佈線基材上。The method for manufacturing a flexible circuit board according to the first aspect of the present invention includes the step of: preparing a first single-sided metal foil-clad laminate, the first single-sided metal foil-clad laminate having: a first insulating base material having a second a main surface, and a second main surface on the opposite side to the first main surface; a first metal foil, disposed on the first main surface of the first insulating substrate; and a first protective film layer, through The first adhesive layer is disposed on the second main surface of the first insulating substrate; the first metal foil is patterned to form a first conductive pattern; a first bottomed hole is formed, and the first A bottomed hole passes through the first protective film layer, the first adhesive layer, and the first insulating substrate and reaches the first metal foil; filling the first bottomed hole with a first conductive paste ; Peel off the first protective film layer to obtain a first wiring substrate; prepare a first double-sided metal foil-clad laminate, the first double-sided metal foil laminate has: a second insulating substrate with a third a main surface, and a fourth main surface opposite to the third main surface; a second metal foil disposed on the third main surface of the second insulating substrate; and a third metal foil disposed on the the fourth main surface of the second insulating substrate; pattern the second metal foil to form a second conductive pattern; form a second bottomed hole, and the second bottomed hole passes through the second Insulating the base material and reaching the second metal foil; depositing the first metal plating layer on the side wall and the bottom surface of the second bottomed hole; patterning the third metal foil to form a third conductive pattern; A second adhesive layer is formed on the third metal foil by means of the third conductive pattern of the third metal foil and the first metal plating layer deposited on the second bottomed hole; forming a first covering material layer on the second adhesive layer; forming a third adhesive layer having a first opening on the first covering material layer; A second protective film layer is formed on the third adhesive layer by means of an opening; a third bottomed hole is formed, and the third bottomed hole passes through the second protective film layer and the third adhesive layer , the first covering material layer and the second adhesive layer and reaching the third metal foil; filling the third bottomed hole with a second conductive paste; peeling off the second protective film layer to obtain second wiring base material; preparing a second double-sided metal foil-clad laminate having: a third insulating base material having a fifth principal surface; The sixth main surface on the opposite side; the fourth metal foil is provided on the fifth main surface of the third insulating base material; and the fifth metal foil is provided on the sixth main surface of the third insulating base material. The main surface; patterning the fourth metal foil to form a fourth conductive pattern; patterning the fifth metal foil to form a fifth conductive pattern; forming a fourth bottomed hole, and the fourth bottomed hole The hole penetrates the third insulating substrate and reaches the fifth metal foil; the second metal plating layer is deposited on the side wall and the bottom surface of the fourth bottomed hole; The first through hole of the five metal foils is obtained to obtain the third wiring substrate; so that all The first wiring base material is laminated on the second wiring base material in such a manner that the first conductive paste is in contact with the second conductive pattern, so that the second conductive paste is in contact with the third conductive pattern. The third wiring base material is laminated on the second wiring base material in a pattern contact manner.

本發明第二方式的柔性電路板的製造方法,其包括如下工序:準備第一單面覆金屬箔層疊板,所述第一單面覆金屬箔層疊板具有:第一絕緣基材,具有第一主面、以及與所述第一主面相反側的第二主面;第一金屬箔,設置在所述第一絕緣基材的所述第一主面;以及第一保護膜層,透過第一黏合劑層設置在所述第一絕緣基材的所述第二主面;對所述第一金屬箔進行圖案化,形成第一導電圖案;形成第一有底孔,所述第一有底孔貫通所述第一保護膜層、所述第一黏合劑層以及所述第一絕緣基材並到達所述第一金屬箔;向所述第一有底孔填充第一導電漿料;剝離所述第一保護膜層,得到第一佈線基材;準備第一雙面覆金屬箔層疊板,所述第一雙面覆金屬箔層疊板具有:第二絕緣基材,具有第三主面、以及與所述第三主面相反側的第四主面;第二金屬箔,設置在所述第二絕緣基材的所述第三主面;以及第三金屬箔,設置在所述第二絕緣基材的所述第四主面;對所述第二金屬箔進行圖案化,形成第二導電圖案;形成第二有底孔,所述第二有底孔貫通所述第二絕緣基材並到達所述第二金屬箔;使第一金屬鍍層沉積在所述第二有底孔的側壁以及底面;對所述第三金屬箔進行圖案化,形成第三導電圖案;以埋設所述第三金屬箔的所述第三導電圖案以及沉積於所述第二有底孔的所述第一金屬鍍層的方式,在所述第三金屬箔上形成第二黏合劑層;在所述第二黏合劑層上形成第一覆蓋材料層;在所述第一覆蓋材料層上形成具有第一開口部的第三黏合劑層;以填充所述第三黏合劑層的所述第一開口部的方式在所述第三黏合劑層上形成第二保護膜層;形成第三有底孔,所述第三有底孔貫通所述第二保護膜層、所述第三黏合劑層、所述第一覆蓋材料層以及所述第二黏合劑層並到達所述第三金屬箔;向所述第三有底孔填充第二導電漿料;剝離所述第二保護膜層,得到第二佈線基材;準備第二雙面覆金屬箔層疊板,所述第二雙面覆金屬箔層疊板具有:第三絕緣基材,具有第五主面、以及與所述第五主面相反側的第六主面;第四金屬箔,設置在所述第三絕緣基材的所述第五主面;以及第五金屬箔,設置在所述第三絕緣基材的所述第六主面;對所述第四金屬箔進行圖案化,形成第四導電圖案;對所述第五金屬箔進行圖案化,形成第五導電圖案;形成第四有底孔,所述第四有底孔貫通所述第三絕緣基材並到達所述第五金屬箔;使第二金屬鍍層沉積在所述第四有底孔的側壁以及底面;以埋設所述第四金屬箔的所述第三導電圖案以及沉積於所述第四有底孔的所述第二金屬鍍層的方式,在所述第四金屬箔上形成第四黏合劑層;在所述第四黏合劑層上形成第二覆蓋材料層;在所述第二覆蓋材料層上形成第三保護膜層;在所述第三保護膜層上形成第四保護膜層;形成第五有底孔,所述第五有底孔貫通所述第四保護膜層、所述第三保護膜層、所述第二覆蓋材料層以及所述第三黏合劑層並到達所述第四金屬箔;向所述第五有底孔填充第三導電漿料;剝離所述第三保護膜層以及所述第四保護膜層,得到第三佈線基材;以使所述第一導電漿料與所述第二導電圖案接觸的方式將所述第一佈線基材層疊到所述第二佈線基材上,以使所述第二導電漿料與所述第三導電漿料接觸的方式將所述第三佈線基材層疊到所述第二佈線基材上。The method for manufacturing a flexible circuit board according to the second aspect of the present invention includes the step of: preparing a first single-sided metal foil-clad laminate, the first single-sided metal foil-clad laminate having: a first insulating base material having a first a main surface, and a second main surface on the opposite side to the first main surface; a first metal foil, disposed on the first main surface of the first insulating substrate; and a first protective film layer, through The first adhesive layer is disposed on the second main surface of the first insulating substrate; the first metal foil is patterned to form a first conductive pattern; a first bottomed hole is formed, and the first A bottomed hole passes through the first protective film layer, the first adhesive layer, and the first insulating substrate and reaches the first metal foil; filling the first bottomed hole with a first conductive paste ; Peel off the first protective film layer to obtain a first wiring substrate; prepare a first double-sided metal foil-clad laminate, the first double-sided metal foil laminate has: a second insulating substrate with a third a main surface, and a fourth main surface opposite to the third main surface; a second metal foil disposed on the third main surface of the second insulating substrate; and a third metal foil disposed on the the fourth main surface of the second insulating substrate; pattern the second metal foil to form a second conductive pattern; form a second bottomed hole, and the second bottomed hole passes through the second Insulating the base material and reaching the second metal foil; depositing the first metal plating layer on the side wall and the bottom surface of the second bottomed hole; patterning the third metal foil to form a third conductive pattern; A second adhesive layer is formed on the third metal foil by means of the third conductive pattern of the third metal foil and the first metal plating layer deposited on the second bottomed hole; forming a first covering material layer on the second adhesive layer; forming a third adhesive layer having a first opening on the first covering material layer; A second protective film layer is formed on the third adhesive layer by means of an opening; a third bottomed hole is formed, and the third bottomed hole passes through the second protective film layer and the third adhesive layer , the first covering material layer and the second adhesive layer and reaching the third metal foil; filling the third bottomed hole with a second conductive paste; peeling off the second protective film layer to obtain second wiring base material; preparing a second double-sided metal foil-clad laminate having: a third insulating base material having a fifth principal surface; The sixth main surface on the opposite side; the fourth metal foil is provided on the fifth main surface of the third insulating base material; and the fifth metal foil is provided on the sixth main surface of the third insulating base material. The main surface; patterning the fourth metal foil to form a fourth conductive pattern; patterning the fifth metal foil to form a fifth conductive pattern; forming a fourth bottomed hole, and the fourth bottomed hole The hole penetrates the third insulating base material and reaches the fifth metal foil; the second metal plating layer is deposited on the side wall and the bottom surface of the fourth bottomed hole; to bury the third part of the fourth metal foil conductive pattern and the second metal plating layer deposited on the fourth bottomed hole Forming a fourth adhesive layer on the fourth metal foil; forming a second covering material layer on the fourth adhesive layer; forming a third protective film layer on the second covering material layer; A fourth protective film layer is formed on the third protective film layer; a fifth bottomed hole is formed, and the fifth bottomed hole passes through the fourth protective film layer, the third protective film layer, and the first Two covering material layers and the third adhesive layer reach the fourth metal foil; fill the fifth bottomed hole with a third conductive paste; peel off the third protective film layer and the fourth protective film layer film layer to obtain a third wiring substrate; the first wiring substrate is laminated on the second wiring substrate in such a manner that the first conductive paste is in contact with the second conductive pattern, so that The third wiring base material is laminated on the second wiring base material in such a manner that the second conductive paste is in contact with the third conductive paste.

另外,在所述柔性電路板的製造方法中,所述第二導電圖案包括模擬訊號線。In addition, in the manufacturing method of the flexible circuit board, the second conductive pattern includes analog signal lines.

另外,在所述柔性電路板的製造方法中,所述第五導電圖案包括數字訊號線。In addition, in the manufacturing method of the flexible circuit board, the fifth conductive pattern includes a digital signal line.

本發明的柔性電路板能夠高速且低損耗地傳送模擬訊號以及數字訊號雙方,並能夠以彎曲狀態容易地內置在電子設備的殼體內。The flexible circuit board of the present invention can transmit both analog signals and digital signals at high speed and with low loss, and can be easily built into the case of electronic equipment in a bent state.

以下,邊參照附圖邊對本發明的實施方式進行說明。在各圖中對具有同等功能的構成要素賦予相同的附圖標記。附圖是示意性的圖,厚度與平面尺寸的關係(縱橫比)、各層的厚度的比率等不一定與現實的一致。Embodiments of the present invention will be described below with reference to the drawings. In each figure, the same reference numerals are assigned to components having equivalent functions. The drawings are schematic diagrams, and the relationship between the thickness and the planar size (aspect ratio), the ratio of the thickness of each layer, and the like do not necessarily match the actual ones.

<柔性電路板100的整體結構><Overall structure of the flexible printed circuit 100>

首先,參照圖1對實施方式的柔性電路板100的整體結構進行說明。圖1示出了柔性電路板100的俯視圖。在柔性電路板100設置有連接器區域110、訊號線區域120以及彎曲區域130。柔性電路板100電連接第一模組200(參照圖13A)與第二模組300(參照圖13A),所述第一模組200具有接收模擬訊號的無線通訊天線以及接收數字訊號的數字端子,所述第二模組300進行所述模擬訊號以及所述數字訊號的訊號處理。First, an overall structure of a flexible printed circuit 100 according to the embodiment will be described with reference to FIG. 1 . FIG. 1 shows a top view of a flexible circuit board 100 . The flexible circuit board 100 is provided with a connector area 110 , a signal line area 120 and a bending area 130 . The flexible circuit board 100 is electrically connected to the first module 200 (refer to FIG. 13A ) and the second module 300 (refer to FIG. 13A ). The first module 200 has a wireless communication antenna for receiving analog signals and a digital terminal for receiving digital signals. , the second module 300 performs signal processing on the analog signal and the digital signal.

連接器區域110設置在訊號線區域120的兩端部。一方的連接器區域110與發送接收無線訊號等模擬訊號的天線模組連接,另一方的連接器區域110與安裝有訊號處理晶片的訊號處理模組連接。訊號線區域120以沿其長邊方向延伸的方式形成,包括模擬訊號線以及數字訊號線。模擬訊號線傳送無線訊號等模擬訊號,數字訊號線傳送數字訊號。The connector area 110 is disposed at both ends of the signal line area 120 . One connector area 110 is connected to an antenna module for transmitting and receiving analog signals such as wireless signals, and the other connector area 110 is connected to a signal processing module equipped with a signal processing chip. The signal line area 120 is formed to extend along its long side, and includes analog signal lines and digital signal lines. The analog signal line transmits analog signals such as wireless signals, and the digital signal line transmits digital signals.

另外,天線模組也可以具有接收數字訊號的數字端子。在第一實施方式的柔性電路板100中,第一模組200是天線模組,第二模組300是訊號處理模組。柔性電路板100電連接第一模組200與第二模組300。具體地說,一方的連接器區域110與第一模組200電連接,另一方的連接器區域110與第二模組300電連接。而且,訊號線區域120所包括的模擬訊號線以及數字訊號線電連接一方與另一方的連接器區域110。換句話說,第一模組200與第二模組300透過柔性電路板100的連接器區域110以及訊號線區域120電連接。In addition, the antenna module can also have digital terminals for receiving digital signals. In the flexible circuit board 100 of the first embodiment, the first module 200 is an antenna module, and the second module 300 is a signal processing module. The flexible circuit board 100 is electrically connected to the first module 200 and the second module 300 . Specifically, one connector area 110 is electrically connected to the first module 200 , and the other connector area 110 is electrically connected to the second module 300 . Moreover, the analog signal lines and the digital signal lines included in the signal line area 120 are electrically connected to the connector area 110 on one side and the other side. In other words, the first module 200 and the second module 300 are electrically connected through the connector area 110 and the signal line area 120 of the flexible circuit board 100 .

接著,參照圖2對彎曲區域130進行說明。圖2是圖1的區域A的放大俯視圖,放大圖示了柔性電路板100的一端部。彎曲區域130連接連接器區域110與訊號線區域120。即使在彎曲區域130中也包括模擬訊號線以及數字訊號線。詳細內容在後面敘述,彎曲區域130具有與訊號線區域120相比佈線層的數量和/或絕緣層的數量少的減層結構。或者,彎曲區域130具有中空結構,所述中空結構是在該彎曲區域130的內部設置佈線層以及絕緣層都未設有的中空區域。Next, the bending region 130 will be described with reference to FIG. 2 . FIG. 2 is an enlarged plan view of area A in FIG. 1 , showing an enlarged view of one end of the flexible circuit board 100 . The bending area 130 connects the connector area 110 and the signal line area 120 . Even in the bending area 130, analog signal lines and digital signal lines are included. Details will be described later, but the bending region 130 has a reduced-layer structure in which the number of wiring layers and/or the number of insulating layers is smaller than that of the signal line region 120 . Alternatively, the bent region 130 has a hollow structure in which neither a wiring layer nor an insulating layer is provided inside the bent region 130 .

(第一實施方式)(first embodiment)

<柔性電路板100的結構><Structure of flexible wiring board 100>

接著,參照圖3對第一實施方式的柔性電路板100的斷面結構進行說明。圖3是圖2的B-B線的示意斷面圖。在圖3中,圖的左側表示與連接器區域110相當的區域,圖的右側表示與訊號線區域120相當的區域。而且,彎曲區域130位於連接器區域110與訊號線區域120之間。該彎曲區域130具有減層結構。即,第一實施方式的柔性電路板100的彎曲區域130具有與連接器區域110以及訊號線區域120相比佈線層的數量和/或絕緣層的數量少的減層結構。Next, the cross-sectional structure of the flexible printed circuit 100 according to the first embodiment will be described with reference to FIG. 3 . Fig. 3 is a schematic sectional view taken along line B-B of Fig. 2 . In FIG. 3 , the left side of the figure shows an area corresponding to the connector area 110 , and the right side of the figure shows an area corresponding to the signal line area 120 . Moreover, the bending area 130 is located between the connector area 110 and the signal line area 120 . The curved region 130 has a layer-reduced structure. That is, the bending region 130 of the flexible printed circuit 100 of the first embodiment has a reduced-layer structure in which the number of wiring layers and/or the number of insulating layers is smaller than that of the connector region 110 and the signal line region 120 .

更詳細地說,彎曲區域130具有三層的佈線層,訊號線區域120具有五層的佈線層。具體地說,彎曲區域130具有導電圖案(佈線12b、22i以及23b)作為佈線層,訊號線區域120具有導電圖案(佈線12b、22i、23b、32b以及33i)作為佈線層。因此,彎曲區域130具有與訊號線區域120相比佈線層的數量少兩層的減層結構。同樣地,彎曲區域130具有兩層的絕緣層,訊號線區域120具有三層的絕緣層。具體地說,彎曲區域130具有第一絕緣層(絕緣基材11與黏合劑層13)、第二絕緣層(絕緣基材21)以及第三絕緣層(黏合劑層24與覆蓋材料層71)。另一方面,訊號線區域120具有第一絕緣層(絕緣基材11與黏合劑層13)、第二絕緣層(絕緣基材21)、第三絕緣層(黏合劑層24與覆蓋材料層71)以及第四絕緣層(絕緣基材31)。因此,彎曲區域130具有與訊號線區域120相比絕緣層的數量少一層的減層結構。In more detail, the bending area 130 has three wiring layers, and the signal line area 120 has five wiring layers. Specifically, the bending area 130 has conductive patterns (wirings 12b, 22i, and 23b) as wiring layers, and the signal line area 120 has conductive patterns (wirings 12b, 22i, 23b, 32b, and 33i) as wiring layers. Therefore, the bending region 130 has a reduced-layer structure in which the number of wiring layers is two less than that of the signal line region 120 . Likewise, the bending area 130 has two insulating layers, and the signal line area 120 has three insulating layers. Specifically, the bending region 130 has a first insulating layer (insulating substrate 11 and adhesive layer 13), a second insulating layer (insulating substrate 21) and a third insulating layer (adhesive layer 24 and covering material layer 71). . On the other hand, the signal line region 120 has a first insulating layer (insulating substrate 11 and adhesive layer 13), a second insulating layer (insulating substrate 21), a third insulating layer (adhesive layer 24 and covering material layer 71). ) and the fourth insulating layer (insulating substrate 31 ). Therefore, the bending region 130 has a reduced-layer structure with one less insulating layer than the signal line region 120 .

如上所述地,彎曲區域130具有與訊號線區域120相比佈線層以及絕緣層的數量少的減層結構。因此,彎曲區域130與訊號線區域120相比能夠緩和彎曲時的應力。因此,在將柔性電路板100內置到智慧型手機等電子設備的殼體內時,以彎曲狀態內置柔性電路板100(以下有時稱為彎曲內置)變得容易。具體地說,在將柔性電路板100以彎曲狀態內置到殼體內的情況下,柔性電路板100在彎曲區域130彎曲並內置到殼體中。此時,彎曲區域130相對地緩和了應力,因此能夠比較容易地彎曲。由此,能夠容易地進行將柔性電路板100向殼體內的彎曲內置。As described above, the bending region 130 has a reduced-layer structure with fewer wiring layers and insulating layers than the signal line region 120 . Therefore, compared with the signal line region 120, the bending region 130 can relax stress during bending. Therefore, when the flexible wiring board 100 is built into the case of an electronic device such as a smartphone, it becomes easy to build the flexible wiring board 100 in a bent state (hereinafter sometimes referred to as bent built-in). Specifically, when the flexible printed circuit 100 is built into the case in a bent state, the flexible printed circuit 100 is bent at the bending region 130 and built into the case. At this time, the bending region 130 relatively relaxes the stress, so it can be bent relatively easily. Accordingly, it is possible to easily perform bending and fitting of the flexible wiring board 100 into the case.

另外,在柔性電路板100中,模擬訊號線配置在佈線22i,數字訊號線配置在佈線33i。這樣,在柔性電路板100中內置有模擬訊號線以及數字訊號線雙方。由此,透過使用柔性電路板100,能夠配置模擬訊號線以及數字訊號線雙方,從而能夠實現節省電子設備的殼體內的空間。In addition, in the flexible printed circuit 100, the analog signal line is arranged on the wiring 22i, and the digital signal line is arranged on the wiring 33i. In this way, both the analog signal line and the digital signal line are built in the flexible printed circuit 100 . Thus, by using the flexible printed circuit 100 , both the analog signal line and the digital signal line can be arranged, thereby achieving space saving in the casing of the electronic device.

另外,在柔性電路板100中,具有以透過絕緣層覆蓋模擬訊號線的方式形成的接地層。具體地說,接地層12b以及23b(佈線12b以及23b)透過絕緣層覆蓋模擬訊號線的佈線22i。如圖3所示,第一絕緣層(黏合劑層13以及絕緣基材11)層疊在佈線22i上,接地層12b(佈線12b)形成在第一絕緣層上。同樣地,第二絕緣層(絕緣基材21)層疊在佈線22i下,接地層23b(佈線23b)層疊在第二絕緣層下。這樣,在柔性電路板100中,具有以分別透過第一絕緣層以及第二絕緣層覆蓋模擬訊號線(佈線22i)的方式形成的接地層12b以及23b。即,柔性電路板100具有三層帶狀線結構。In addition, the flexible printed circuit 100 has a ground layer formed so as to cover the analog signal lines through an insulating layer. Specifically, the ground layers 12 b and 23 b (the wirings 12 b and 23 b ) cover the wiring 22 i of the analog signal line through an insulating layer. As shown in FIG. 3 , the first insulating layer (adhesive layer 13 and insulating base material 11 ) is laminated on the wiring 22 i , and the ground layer 12 b (wiring 12 b ) is formed on the first insulating layer. Similarly, the second insulating layer (insulating base material 21 ) is stacked under the wiring 22 i , and the ground layer 23 b (wiring 23 b ) is stacked under the second insulating layer. In this way, the flexible wiring board 100 has the ground layers 12 b and 23 b formed so as to cover the analog signal lines (wiring 22 i ) through the first insulating layer and the second insulating layer, respectively. That is, the flexible circuit board 100 has a three-layer stripline structure.

在柔性電路板100的連接器區域110設置有與模擬訊號線或數字訊號線電連接的層間連接通道。層間連接通道設置在圖3所示的連接器區域110的孔H1~H4,與模擬訊號線或數字訊號線電連接。例如,設置在孔H2的層間連接通道與模擬訊號線(佈線22i)電連接。另外,設置在孔H4的層間連接通道與數字訊號線(佈線33i)電連接。In the connector region 110 of the flexible circuit board 100 , an interlayer connection channel electrically connected to an analog signal line or a digital signal line is provided. The interlayer connection channels are disposed in the holes H1 - H4 of the connector area 110 shown in FIG. 3 , and are electrically connected to the analog signal lines or the digital signal lines. For example, the interlayer connection channel provided in the hole H2 is electrically connected to the analog signal line (wiring 22i). In addition, the interlayer connection path provided in the hole H4 is electrically connected to the digital signal line (wiring 33i).

另外,連接器區域110的層間連接通道可以由鍍通孔構成。詳細地說,向孔H2沉積第一金屬鍍層61,向孔H4沉積第二金屬鍍層62,分別形成鍍通孔。這樣,連接器區域110的層間連接通道具有與模擬訊號線(佈線22i)或數字訊號線(佈線33i)連接的鍍通孔(孔H2或者孔H4)。In addition, the interlayer connection channels of the connector region 110 may be formed of plated through holes. In detail, the first metal plating layer 61 is deposited on the hole H2, and the second metal plating layer 62 is deposited on the hole H4, respectively forming plated through holes. In this way, the interlayer connection channel of the connector region 110 has a plated through hole (hole H2 or hole H4 ) connected to an analog signal line (wiring 22 i ) or a digital signal line (wiring 33 i ).

另外,連接器區域110的層間連接通道也可以由填充過孔構成。更詳細地說,向孔H1填充導電漿料,形成填充過孔。而且,形成在孔H1的填充過孔與佈線22i連接。同樣地,也向孔H3填充導電漿料,形成填充過孔。而且,形成在孔H3的填充過孔與著陸處32a連接。著陸處32a與孔H4的鍍通孔連接。連接器區域110的層間連接通道具有鍍通孔、以及透過導電層(著陸處22a或者32a)與該鍍通孔連接的填充過孔。另外,也可以在連接器區域110安裝透過上述的層間連接通道與模擬訊號線以及數字訊號線電連接的連接器部件(未圖示)。In addition, the interlayer connection channels in the connector region 110 may also be formed by filled vias. More specifically, the conductive paste is filled into the hole H1 to form a filled via hole. Also, the filled via formed in the hole H1 is connected to the wiring 22i. Similarly, the conductive paste is also filled into the hole H3 to form a filled via hole. Also, a filled via formed in the hole H3 is connected to the land 32a. Landing 32a is connected to the plated-through hole of hole H4. The interlayer connection channel of the connector area 110 has a plated through hole and a filled via connected to the plated through hole through the conductive layer (landing 22 a or 32 a ). In addition, a connector component (not shown) electrically connected to the analog signal line and the digital signal line through the above-mentioned interlayer connection channel may also be installed in the connector region 110 .

以上,對第一實施方式的柔性電路板100的概略構成進行了說明。按照第一實施方式,柔性電路板100的彎曲區域130具有與訊號線區域120相比佈線層的數量以及絕緣基材的數量少的減層結構。因此,能夠緩和彎曲彎曲區域130時的應力。因此,能夠容易地進行柔性電路板100向智慧型手機等電子設備的殼體內的彎曲內置。The schematic configuration of the flexible wiring board 100 according to the first embodiment has been described above. According to the first embodiment, the bending region 130 of the flexible circuit board 100 has a reduced-layer structure in which the number of wiring layers and the number of insulating substrates are smaller than those of the signal line region 120 . Therefore, the stress when bending the bending region 130 can be relaxed. Therefore, flexible wiring board 100 can be easily bent and built into the casing of an electronic device such as a smartphone.

另外,在柔性電路板100中收納有模擬訊號線以及數字訊號線雙方。由此,無需在電子設備的殼體內單獨地配置模擬訊號線用的電纜以及數字訊號線用的電纜。因此,能夠實現節省智慧型手機等電子設備的殼體內的空間。In addition, both analog signal lines and digital signal lines are accommodated in the flexible printed circuit 100 . This eliminates the need to separately arrange cables for analog signal lines and cables for digital signal lines in the casing of the electronic device. Therefore, space saving in housings of electronic devices such as smartphones can be realized.

另外,彎曲區域130與訊號線區域120相比能夠削減佈線層的數量以及絕緣層的數量,因此能夠減少柔性電路板100製造所需要的佈線層以及絕緣基材的材料,從而能夠降低製造成本。In addition, compared with the signal line region 120 , the bending region 130 can reduce the number of wiring layers and the number of insulating layers, so it can reduce the materials of the wiring layer and the insulating substrate required for manufacturing the flexible circuit board 100 , thereby reducing the manufacturing cost.

<柔性電路板100的製造方法><Manufacturing method of flexible wiring board 100>

接著,參照圖4~6的工序斷面圖對第一實施方式的柔性電路板100的製造方法進行說明。Next, a method of manufacturing the flexible wiring board 100 according to the first embodiment will be described with reference to the process sectional views of FIGS. 4 to 6 .

如圖4的(1)所示,首先,準備單面覆金屬箔層疊板10。該單面覆金屬箔層疊板10具有絕緣基材11、設置在該絕緣基材11上表面的金屬箔12、以及透過黏合劑層(微黏合層)13設置在該絕緣基材11下表面的保護膜層14。金屬箔12透過形成在絕緣基材11的主面的種子層(未圖示)形成在絕緣基材11上。絕緣基材11除了可以是液晶聚合物(LCP)以外,例如也可以是聚醯亞胺(PI)、改性聚醯亞胺(MPI)、聚萘二甲酸乙二醇酯(PEN)、聚醚醚酮(PEEK)、氟樹脂(PFA、PTEE等)等,沒有特別的限定。As shown in (1) of FIG. 4 , first, a single-sided metal foil-clad laminate 10 is prepared. The single-sided metal foil-clad laminate 10 has an insulating substrate 11, a metal foil 12 disposed on the upper surface of the insulating substrate 11, and a metal foil disposed on the lower surface of the insulating substrate 11 through an adhesive layer (micro-adhesive layer) 13. Protective film layer 14. The metal foil 12 is formed on the insulating base material 11 through a seed layer (not shown) formed on the main surface of the insulating base material 11 . In addition to liquid crystal polymer (LCP), the insulating substrate 11 may also be, for example, polyimide (PI), modified polyimide (MPI), polyethylene naphthalate (PEN), polyethylene Ether ether ketone (PEEK), fluororesin (PFA, PTEE, etc.) and the like are not particularly limited.

絕緣基材11的厚度例如為100μm。金屬箔12除了銅以外,例如是銀、鋁。金屬箔12的厚度例如為12μm。保護膜層14透過黏合劑層13設置在絕緣基材11下表面。保護膜層14例如是PET(聚對苯二甲酸乙二醇酯)等絕緣膜。保護膜層14的厚度例如為10μm。黏合劑層13例如厚度為10μm。The thickness of the insulating base material 11 is, for example, 100 μm. Metal foil 12 is, for example, silver or aluminum other than copper. The thickness of the metal foil 12 is, for example, 12 μm. The protective film layer 14 is disposed on the lower surface of the insulating substrate 11 through the adhesive layer 13 . The protective film layer 14 is, for example, an insulating film such as PET (polyethylene terephthalate). The thickness of the protective film layer 14 is, for example, 10 μm. The adhesive layer 13 has a thickness of, for example, 10 μm.

接著,如圖4的(2)所示,透過公知的微影方法對單面覆金屬箔層疊板10的金屬箔12進行圖案化,形成第一導電圖案。該第一導電圖案包括著陸處12a以及佈線12b。著陸處12a的直徑例如為φ350μm。佈線12b在柔性電路板100中作為接地層發揮作用。Next, as shown in (2) of FIG. 4 , the metal foil 12 of the single-sided metal foil-clad laminate 10 is patterned by a known lithography method to form a first conductive pattern. The first conductive pattern includes a land 12a and a wiring 12b. The diameter of the land 12a is, for example, φ350 μm. Wiring 12 b functions as a ground layer in flexible wiring board 100 .

接著,如圖4的(2)所示,透過向保護膜層14照射雷射,除去保護膜層14、黏合劑層13以及絕緣基材11,形成在底面露出了著陸處12a的有底的孔H1。孔H1的直徑例如為φ150~200μm。更詳細地說,使用作為二氧化碳雷射的紅外線雷射,向保護膜層14的規定的位置照射雷射脈衝進行穿孔。將紅外線雷射的光束直徑設定成與孔H1的直徑相同的150μm。另外,將紅外線雷射的脈衝寬度設定成10微秒,將紅外線雷射的每一個脈衝的能量設定成5mJ。Next, as shown in (2) of FIG. 4 , the protective film layer 14 , the adhesive layer 13 and the insulating base material 11 are removed by irradiating laser light to the protective film layer 14 to form a bottomed substrate with the landing portion 12 a exposed on the bottom surface. Hole H1. The diameter of the hole H1 is, for example, φ150 to 200 μm. More specifically, an infrared laser that is a carbon dioxide laser is used to irradiate a predetermined position of the protective film layer 14 with laser pulses to perforate. The beam diameter of the infrared laser was set to 150 μm, which is the same as the diameter of the hole H1. In addition, the pulse width of the infrared laser was set to 10 microseconds, and the energy per pulse of the infrared laser was set to 5 mJ.

向保護膜層14例如照射5次如上所述地設定的紅外線雷射的雷射,得到孔H1。另外,如上所述地,紅外線雷射的光束直徑與孔H1的直徑為大致相同。換句話說,只要以與孔H1的直徑一致的方式調整紅外線雷射的光束直徑即可。因此,在孔H1的形成中,能夠容易地調整紅外線雷射的光束直徑,是合適的。另外,在孔H1的形成中,也可以使用UV-YAG雷射等,不限於紅外線雷射。The protective film layer 14 is irradiated with the infrared laser set as described above, for example, five times to obtain the hole H1. In addition, as described above, the beam diameter of the infrared laser is substantially the same as the diameter of the hole H1. In other words, it is only necessary to adjust the beam diameter of the infrared laser so as to match the diameter of the hole H1. Therefore, it is suitable that the beam diameter of the infrared laser can be easily adjusted in the formation of the hole H1. In addition, in forming the hole H1, a UV-YAG laser or the like may be used, and it is not limited to an infrared laser.

在用紅外線雷射穿出孔H1後,進行除膠渣處理。在除膠渣處理中,除去絕緣基材11與著陸處12a的邊界處的樹脂殘渣(殘膜)、以及著陸處12a的背面處理膜(Ni或者Cr等)。After the hole H1 is pierced by an infrared laser, desmearing treatment is performed. In the desmear process, the resin residue (residual film) at the boundary between the insulating base material 11 and the land 12 a and the backside treatment film (Ni or Cr, etc.) of the land 12 a are removed.

接著,如圖4的(3)所示,透過絲網印刷等印刷方法,向孔H1的內部填充導電漿料51。導電漿料51是將金屬粒子分散到作為漿料狀的熱固性樹脂的樹脂黏合劑中得到的。Next, as shown in (3) of FIG. 4 , the inside of the hole H1 is filled with the conductive paste 51 by a printing method such as screen printing. The conductive paste 51 is obtained by dispersing metal particles in a resin binder which is a paste-like thermosetting resin.

接著,如圖4的(4)所示,從黏合劑層13剝離保護膜層14。由此,填充在孔H1中的導電漿料51的一部分突出,形成突出部51a。另外,該突出部51a的高度與保護膜層14的厚度為相同程度。Next, as shown in (4) of FIG. 4 , the protective film layer 14 is peeled off from the adhesive layer 13 . Thereby, a part of the conductive paste 51 filled in the hole H1 protrudes, and the protrusion part 51a is formed. In addition, the height of the protruding portion 51 a is about the same as the thickness of the protective film layer 14 .

透過以上的工序,得到佈線基材101(第一佈線基材)。Through the above steps, the wiring base material 101 (first wiring base material) is obtained.

接著,如圖5A的(1)所示,準備雙面覆金屬箔層疊板20。該雙面覆金屬箔層疊板20具有絕緣基材21、設置在絕緣基材21上表面的金屬箔22、以及設置在絕緣基材21下表面的金屬箔23。絕緣基材21除了可以是液晶聚合物(LCP)以外,例如也可以是聚醯亞胺(PI)、改性聚醯亞胺(MPI)、聚萘二甲酸乙二醇酯(PEN)、聚醚醚酮(PEEK)、氟樹脂(PFA、PTEE等)等,沒有特別的限定。Next, as shown in (1) of FIG. 5A , a double-sided metal foil-clad laminate 20 is prepared. This double-sided metal foil-clad laminate 20 has an insulating base material 21 , a metal foil 22 provided on the upper surface of the insulating base material 21 , and a metal foil 23 provided on the lower surface of the insulating base material 21 . In addition to liquid crystal polymer (LCP), the insulating substrate 21 may also be, for example, polyimide (PI), modified polyimide (MPI), polyethylene naphthalate (PEN), polyethylene Ether ether ketone (PEEK), fluororesin (PFA, PTEE, etc.) and the like are not particularly limited.

絕緣基材21的厚度例如為100μm。金屬箔22以及金屬箔23除了銅以外,例如是銀、鋁。金屬箔22以及金屬箔23的厚度例如分別為12μm。金屬箔22透過形成在絕緣基材21上表面的種子層(未圖示)形成在絕緣基材21上。同樣地,金屬箔23透過形成在絕緣基材21的下表面的種子層(未圖示)形成在絕緣基材21下。The thickness of the insulating base material 21 is, for example, 100 μm. Metal foil 22 and metal foil 23 are, for example, silver or aluminum other than copper. The thicknesses of the metal foil 22 and the metal foil 23 are each 12 μm, for example. The metal foil 22 is formed on the insulating base material 21 through a seed layer (not shown) formed on the upper surface of the insulating base material 21 . Likewise, the metal foil 23 is formed under the insulating base material 21 through a seed layer (not shown) formed on the lower surface of the insulating base material 21 .

接著,如圖5A的(2)所示,透過公知的微影方法對雙面覆金屬箔層疊板20的金屬箔22進行圖案化,形成第二導電圖案。該第二導電圖案包括著陸處22a以及佈線22i。著陸處22a的直徑例如為φ350μm。佈線22i在柔性電路板100中作為模擬訊號線發揮作用。即,第二導電圖案包括模擬訊號線。Next, as shown in (2) of FIG. 5A , the metal foil 22 of the double-sided metal foil-clad laminate 20 is patterned by a known lithography method to form a second conductive pattern. The second conductive pattern includes a land 22a and a wire 22i. The diameter of the land 22a is, for example, φ350 μm. Wiring 22 i functions as an analog signal line in flexible printed circuit 100 . That is, the second conductive pattern includes analog signal lines.

接著,如圖5A的(3)所示,透過公知的微影方法對雙面覆金屬箔層疊板20的金屬箔23進行圖案化,形成第三導電圖案。該第三導電圖案包括著陸處23a以及佈線23b。著陸處23a的直徑例如為φ350μm。佈線23b在柔性電路板100中作為接地層發揮作用。Next, as shown in (3) of FIG. 5A , the metal foil 23 of the double-sided metal foil-clad laminate 20 is patterned by a known lithography method to form a third conductive pattern. The third conductive pattern includes a land 23a and a wire 23b. The diameter of the land 23 a is, for example, φ350 μm. Wiring 23 b functions as a ground layer in flexible wiring board 100 .

接著,如圖5A的(4)所示,將著陸處23a作為敷形掩模(conformal mask)照射雷射,由此除去絕緣基材21,形成在底面露出有著陸處22a的有底的孔H2。孔H2的直徑例如為φ150~200μm。以下,孔H2的形成與孔H1的形成相同。即,使用作為二氧化碳雷射的紅外線雷射,向著陸處23a的規定的位置照射雷射脈衝,穿出孔H2。將紅外線雷射的光束直徑設定成與孔H2的直徑相同的150μm。另外,將紅外線雷射的脈衝寬度設定成10微秒,將紅外線雷射的每一個脈衝的能量設定成5mJ。Next, as shown in (4) of FIG. 5A , the insulating base material 21 is removed by irradiating the landing portion 23 a with a laser as a conformal mask, and a bottomed hole exposing the landing portion 22 a is formed on the bottom surface. H2. The diameter of the hole H2 is, for example, φ150 to 200 μm. Hereinafter, the formation of the hole H2 is the same as the formation of the hole H1. That is, using an infrared laser that is a carbon dioxide laser, a laser pulse is irradiated to a predetermined position of the landing portion 23a to pass through the hole H2. The beam diameter of the infrared laser was set to 150 μm, which is the same as the diameter of the hole H2. In addition, the pulse width of the infrared laser was set to 10 microseconds, and the energy per pulse of the infrared laser was set to 5 mJ.

例如照射5次如上所述地設定的紅外線雷射的雷射,得到孔H2。另外,在孔H2的形成中,也可以使用UV-YAG雷射等,不限於紅外線雷射。For example, the infrared laser set as described above is irradiated five times to obtain the hole H2. In addition, in forming the hole H2, a UV-YAG laser or the like may be used, and it is not limited to an infrared laser.

在用紅外線雷射穿出孔H2後,進行除膠渣處理。在除膠渣處理中,除去絕緣基材21與著陸處23a的邊界處的樹脂殘渣(殘膜)。另外,在除膠渣處理中,除去著陸處23a以及著陸處22a的背面處理膜(Ni或者Cr等)。After the hole H2 is pierced by an infrared laser, desmearing treatment is performed. In the desmear process, resin residue (residual film) at the boundary between the insulating base material 21 and the land 23 a is removed. In addition, in the desmear process, the back surface treatment film (Ni or Cr, etc.) of the land 23 a and the land 22 a is removed.

接著,如圖5A的(5)所示,使第一金屬鍍層61沉積在孔H2的側壁以及底面。第一金屬鍍層61例如是銅鍍層。另外,第一金屬鍍層61可以透過局部施鍍或者全板施鍍進行沉積。第一金屬鍍層61的鍍層厚度例如為16μm。Next, as shown in ( 5 ) of FIG. 5A , the first metal plating layer 61 is deposited on the sidewall and bottom surface of the hole H2 . The first metal plating layer 61 is, for example, a copper plating layer. In addition, the first metal plating layer 61 may be deposited by partial plating or full plate plating. The plating thickness of the first metal plating layer 61 is, for example, 16 μm.

接著,如圖5B的(1)所示,以埋設第三導電圖案(著陸處23a以及佈線23b)以及沉積在孔H2中的第一金屬鍍層61的方式形成黏合劑層24。該黏合劑層24例如是厚度10μm的微黏合層。接著,如圖5B的(2)所示,在黏合劑層24上形成覆蓋材料層71。覆蓋材料層71例如是絕緣樹脂膜。作為絕緣樹脂膜,例如使用液晶聚合物(LCP)或聚醯亞胺。覆蓋材料層71的厚度例如為12μm。Next, as shown in (1) of FIG. 5B , the adhesive layer 24 is formed to bury the third conductive pattern (landing 23 a and wiring 23 b ) and the first metal plating layer 61 deposited in the hole H2 . The adhesive layer 24 is, for example, a micro-adhesive layer with a thickness of 10 μm. Next, as shown in ( 2 ) of FIG. 5B , the covering material layer 71 is formed on the adhesive layer 24 . The cover material layer 71 is, for example, an insulating resin film. As the insulating resin film, for example, liquid crystal polymer (LCP) or polyimide is used. The thickness of the covering material layer 71 is, for example, 12 μm.

接著,如圖5B的(3)所示,在覆蓋材料層71上形成具有開口部A1的黏合劑層25。黏合劑層25例如是厚度10μm的微黏合層。接著,如圖5B的(4)所示,以填充黏合劑層25的開口部A1的方式在黏合劑層25上形成保護膜層26。保護膜層26例如是厚度20μm的帶有微黏合劑的PET膜。開口部A1的尺寸例如長邊方向為30mm、短邊方向為2mm。Next, as shown in (3) of FIG. 5B , the adhesive layer 25 having the opening A1 is formed on the cover material layer 71 . The adhesive layer 25 is, for example, a micro-adhesive layer with a thickness of 10 μm. Next, as shown in (4) of FIG. 5B , the protective film layer 26 is formed on the adhesive layer 25 so as to fill the opening A1 of the adhesive layer 25 . The protective film layer 26 is, for example, a PET film with a thickness of 20 μm and microadhesive. The dimensions of the opening A1 are, for example, 30 mm in the longitudinal direction and 2 mm in the lateral direction.

接著,如圖5C的(1)所示,透過向保護膜層26照射雷射,除去保護膜層26、黏合劑層25、覆蓋材料層71以及黏合劑層24,穿出在底面露出有著陸處23a的有底的孔H3。孔H3的直徑例如為φ150~200μm。以下,孔H3的形成與孔H1的形成相同。即,使用作為二氧化碳雷射的紅外線雷射,向保護膜層26的規定的位置照射雷射脈沖,進行穿孔。將紅外線雷射的光束直徑設定成與孔H3的直徑相同的150μm。另外,將紅外線雷射的脈衝寬度設定成10微秒,將紅外線雷射的每一個脈衝的能量設定成5mJ。Next, as shown in (1) of FIG. 5C , the protective film layer 26 , the adhesive layer 25 , the covering material layer 71 and the adhesive layer 24 are removed by irradiating laser light on the protective film layer 26 , and the landing is exposed on the bottom surface. Bottomed hole H3 at 23a. The diameter of the hole H3 is, for example, φ150 to 200 μm. Hereinafter, the formation of the hole H3 is the same as the formation of the hole H1. That is, a predetermined position of the protective film layer 26 is irradiated with a laser pulse using an infrared laser that is a carbon dioxide laser to perforate. The beam diameter of the infrared laser was set to 150 μm which is the same as the diameter of the hole H3. In addition, the pulse width of the infrared laser was set to 10 microseconds, and the energy per pulse of the infrared laser was set to 5 mJ.

接著,如圖5C的(2)所示,透過絲網印刷等印刷方法,向孔H3的內部填充導電漿料52。導電漿料52是將金屬粒子分散到作為漿料狀的熱固性樹脂的樹脂黏合劑中得到的。Next, as shown in (2) of FIG. 5C , the inside of the hole H3 is filled with the conductive paste 52 by a printing method such as screen printing. The conductive paste 52 is obtained by dispersing metal particles in a resin binder which is a paste-like thermosetting resin.

接著,如圖5C的(3)所示,從黏合劑層25以及覆蓋材料層71剝離保護膜層26。由此,填充在孔H3中的導電漿料52的一部分突出,形成突出部52a。另外,該突出部52a的高度與形成在黏合劑層25上的保護膜層26的厚度為相同程度。Next, as shown in (3) of FIG. 5C , the protective film layer 26 is peeled off from the adhesive layer 25 and the cover material layer 71 . Thereby, a part of the conductive paste 52 filled in the hole H3 protrudes, and the protrusion part 52a is formed. In addition, the height of the protruding portion 52 a is about the same as the thickness of the protective film layer 26 formed on the adhesive layer 25 .

透過以上的工序,得到佈線基材102(第二佈線基材)。Through the above steps, the wiring base material 102 (second wiring base material) is obtained.

接著,如圖6的(1)所示,準備雙面覆金屬箔層疊板30。該雙面覆金屬箔層疊板30具有絕緣基材31、設置在該絕緣基材31上表面的金屬箔32、以及設置在該絕緣基材31下表面的金屬箔33。絕緣基材31除了可以是液晶聚合物(LCP)以外,例如也可以是聚醯亞胺(PI)、改性聚醯亞胺(MPI)、聚萘二甲酸乙二醇酯(PEN)、聚醚醚酮(PEEK)、氟樹脂(PFA、PTEE等)等,沒有特別的限定。Next, as shown in (1) of FIG. 6 , a double-sided metal foil-clad laminate 30 is prepared. This double-sided metal foil-clad laminate 30 has an insulating base material 31 , a metal foil 32 provided on the upper surface of the insulating base material 31 , and a metal foil 33 provided on the lower surface of the insulating base material 31 . In addition to liquid crystal polymer (LCP), the insulating substrate 31 may also be, for example, polyimide (PI), modified polyimide (MPI), polyethylene naphthalate (PEN), polyethylene Ether ether ketone (PEEK), fluororesin (PFA, PTEE, etc.) and the like are not particularly limited.

絕緣基材31的厚度例如為50μm。金屬箔32以及金屬箔33除了銅以外,例如是銀、鋁。金屬箔32以及金屬箔33的厚度例如分別為12μm。金屬箔32透過形成在絕緣基材31上表面的種子層(未圖示)形成在絕緣基材31上。同樣地,金屬箔33透過形成在絕緣基材31下表面的種子層(未圖示)形成在絕緣基材31下。The thickness of the insulating base material 31 is, for example, 50 μm. Metal foil 32 and metal foil 33 are, for example, silver or aluminum other than copper. The thicknesses of the metal foil 32 and the metal foil 33 are, for example, 12 μm, respectively. The metal foil 32 is formed on the insulating base material 31 through a seed layer (not shown) formed on the upper surface of the insulating base material 31 . Likewise, the metal foil 33 is formed under the insulating base material 31 through a seed layer (not shown) formed on the lower surface of the insulating base material 31 .

透過使絕緣基材31的厚度為較薄的50μm,能夠減小訊號線的線寬度。更詳細地說,能夠減小與用Z0=√(L/C)表示的特徵阻抗匹配的訊號線(佈線33i)的線寬度。其中,L是每單位長度的電感,C是線間電容。這樣,透過使絕緣基材31的厚度為較薄,能夠減小訊號線的線寬度,因此能夠減小柔性電路板100的寬度。因此,在將柔性電路板100內置到智慧型手機等電子設備的殼體內時,能夠實現節省空間。By making the thickness of the insulating base material 31 as thin as 50 μm, the line width of the signal line can be reduced. More specifically, the line width of the signal line (wiring 33 i ) matching the characteristic impedance represented by Z0=√(L/C) can be reduced. where L is the inductance per unit length and C is the capacitance between lines. In this way, by making the thickness of the insulating base material 31 thinner, the line width of the signal line can be reduced, so the width of the flexible circuit board 100 can be reduced. Therefore, when the flexible printed circuit 100 is built into the case of electronic equipment such as a smartphone, space can be saved.

接著,如圖6的(2)所示,對金屬箔32進行圖案化,形成包括作為敷形掩模的著陸處32a的第四導電圖案。其後,如圖6的(3)所示,將著陸處32a作為敷形掩模照射雷射,由此除去絕緣基材31,形成在底面露出有著陸處33a的有底的孔H4。孔H4的直徑例如為φ150~200μm。與孔H1同樣地形成孔H4。即,使用作為二氧化碳雷射的紅外線雷射,向敷形掩模的開口部照射雷射脈衝,穿出孔H4。將紅外線雷射的光束直徑設定成與孔H4的直徑相同的150μm。另外,如圖6的(2)所示,對金屬箔33進行圖案化,形成第五導電圖案(著陸處33a以及佈線33i)。著陸處33a的直徑例如為φ350μm。另外,佈線33i在柔性電路板100中作為數字訊號線發揮作用。即,第五導電圖案包括數字訊號線。Next, as shown in (2) of FIG. 6 , the metal foil 32 is patterned to form a fourth conductive pattern including a land 32 a as a conformal mask. Thereafter, as shown in (3) of FIG. 6 , the insulating base material 31 is removed by irradiating the land 32 a as a conformal mask with laser to form a bottomed hole H4 exposing the land 33 a on the bottom surface. The diameter of the hole H4 is, for example, φ150 to 200 μm. The hole H4 is formed similarly to the hole H1. That is, using an infrared laser that is a carbon dioxide laser, laser pulses are irradiated to the openings of the conformal mask to penetrate the holes H4. The beam diameter of the infrared laser was set to 150 μm which is the same as the diameter of the hole H4. In addition, as shown in (2) of FIG. 6 , the metal foil 33 is patterned to form a fifth conductive pattern (landing 33 a and wiring 33 i ). The diameter of the land 33a is, for example, φ350 μm. In addition, wiring 33 i functions as a digital signal line in flexible wiring board 100 . That is, the fifth conductive pattern includes digital signal lines.

在用紅外線雷射穿出孔H4後,進行除膠渣處理。在除膠渣處理中,除去著陸處33a和絕緣基材31的邊界處的樹脂殘渣(殘膜)。另外,在除膠渣處理中,除去著陸處33a的背面處理膜(Ni或者Cr等)。After the hole H4 is pierced by an infrared laser, desmearing treatment is performed. In the desmearing process, resin residue (residual film) at the boundary between the land 33 a and the insulating base material 31 is removed. In addition, in the desmear process, the back surface treatment film (Ni or Cr, etc.) of the land 33 a is removed.

接著,如圖6的(4)所示,使第二金屬鍍層62沉積在孔H4的側壁以及底面。第二金屬鍍層62例如是銅鍍層。另外,透過局部施鍍或者全板施鍍沉積第二金屬鍍層62。第二金屬鍍層62的鍍層厚度例如為16μm。Next, as shown in ( 4 ) of FIG. 6 , the second metal plating layer 62 is deposited on the sidewall and bottom surface of the hole H4 . The second metal plating layer 62 is, for example, a copper plating layer. In addition, the second metal plating layer 62 is deposited by partial plating or full plate plating. The plating thickness of the second metal plating layer 62 is, for example, 16 μm.

接著,如圖6的(5)所示,利用刀模等除去金屬箔32、絕緣基材31以及著陸處33a的一部分,形成開窗部W。開窗部W的大小例如為與圖5B的(3)所示的黏合劑層25的開口部A1的大小相同的程度,例如,長邊方向為30mm,短邊方向為2mm。Next, as shown in (5) of FIG. 6 , the metal foil 32 , the insulating base material 31 , and a part of the land 33 a are removed by a die cutter or the like to form the window W. The size of the window W is, for example, about the same as the size of the opening A1 of the adhesive layer 25 shown in (3) of FIG. 5B , for example, 30 mm in the long direction and 2 mm in the short direction.

透過以上的工序,得到佈線基材103(第三佈線基材)。Through the above steps, the wiring base material 103 (third wiring base material) is obtained.

另外,在上述的工序中,可以針對各佈線基材101、102、103的金屬箔進行粗糙化處理。透過粗糙化處理,能夠提高金屬箔與絕緣基材黏合的強度。In addition, in the above-mentioned steps, the metal foils of the respective wiring base materials 101 , 102 , and 103 may be roughened. Through the roughening treatment, the bonding strength between the metal foil and the insulating substrate can be improved.

在以下,參照圖7對層疊在上述的工序中得到的佈線基材101、佈線基材102以及佈線基材103的工序進行說明。Hereinafter, the process of laminating the wiring base material 101 , the wiring base material 102 , and the wiring base material 103 obtained in the above steps will be described with reference to FIG. 7 .

首先,將佈線基材101層疊到佈線基材102上。具體地說,以使佈線基材101的導電漿料51的突出部51a與佈線基材102的著陸處22a接觸的方式進行層疊。First, the wiring base material 101 is laminated on the wiring base material 102 . Specifically, the stacking is performed so that the protrusions 51 a of the conductive paste 51 of the wiring base 101 come into contact with the lands 22 a of the wiring base 102 .

接著,將在上述的工序中得到的由佈線基材101以及佈線基材102構成的層疊體層疊到佈線基材103上。具體地說,以使佈線基材102的導電漿料52的突出部52a與佈線基材103的著陸處32a接觸的方式進行層疊。透過這樣做,將佈線基材101、佈線基材102以及佈線基材103電層間連接。另外,層疊佈線基材101、102、103的順序不限於上述記載的順序。Next, the laminate composed of wiring base material 101 and wiring base material 102 obtained in the above steps is laminated on wiring base material 103 . Specifically, the stacking is performed so that the protrusions 52 a of the conductive paste 52 of the wiring base 102 come into contact with the lands 32 a of the wiring base 103 . By doing so, the wiring base material 101, the wiring base material 102, and the wiring base material 103 are electrically connected between layers. In addition, the order of laminating wiring base materials 101 , 102 , and 103 is not limited to the order described above.

在形成由佈線基材101、佈線基材102以及佈線基材103構成的層疊體的上述的層疊工序中,使用真空加壓裝置或真空層壓裝置。透過該真空加壓裝置或真空層壓裝置,對層疊體進行加熱以及加壓。例如,在約200℃下對層疊體進行加熱,用數MPa(例如,2.0MPa)的壓力對層疊體進行加壓。加熱柔性電路板100的溫度例如為比構成絕緣基材11、21以及31的液晶聚合物(LCP)軟化的溫度低約50℃以上的溫度。In the above lamination step of forming the laminated body composed of the wiring base material 101, the wiring base material 102, and the wiring base material 103, a vacuum pressing device or a vacuum laminator is used. The laminated body is heated and pressurized by the vacuum pressing device or the vacuum lamination device. For example, the laminate is heated at about 200° C., and the laminate is pressurized with a pressure of several MPa (for example, 2.0 MPa). The temperature at which the flexible wiring board 100 is heated is, for example, about 50° C. or more lower than the temperature at which the liquid crystal polymer (LCP) constituting the insulating base materials 11 , 21 , and 31 softens.

當在層疊工序中使用真空加壓裝置的情況下,在上述的條件下對層疊體加熱以及加壓約30~60分鐘。透過利用該真空加壓裝置對層疊體的加熱以及加壓,也完成黏合劑層13、24及25的熱固化、以及導電漿料51及52的熱固化。In the case of using a vacuum pressing device in the lamination step, the laminate is heated and pressurized under the above-mentioned conditions for about 30 to 60 minutes. Thermal curing of the adhesive layers 13 , 24 , and 25 and thermal curing of the conductive pastes 51 and 52 are also completed by heating and pressurizing the laminate with the vacuum pressurization device.

另一方面,當在層疊工序中使用真空層壓裝置的情況下,在上述的條件下對層疊體加熱以及加壓約數分鐘。因此,在透過真空層壓裝置對層疊體進行加熱以及加壓後,將層疊體移動到烤爐裝置中,進行後固化處理。在後固化處理中,例如,將層疊體在約200℃下加熱約60分鐘。透過該後固化處理,也完成黏合劑層13、24及25的熱固化、以及導電漿料51及52的熱固化。On the other hand, when a vacuum laminator is used in the lamination process, the laminate is heated and pressurized for about several minutes under the above-mentioned conditions. Therefore, after the laminated body is heated and pressurized by a vacuum laminator, the laminated body is moved to an oven apparatus to perform post-curing treatment. In the post-curing treatment, for example, the laminate is heated at about 200° C. for about 60 minutes. Through the post-curing treatment, the thermal curing of the adhesive layers 13 , 24 and 25 and the thermal curing of the conductive pastes 51 and 52 are also completed.

接著,根據需要,可以進行向外側露出的第一導電圖案以及第五導電圖案的表面處理、阻焊,進行外形加工。Next, if necessary, surface treatment, solder resist, and contour processing of the first conductive pattern and the fifth conductive pattern exposed to the outside may be performed.

透過以上的工序,得到具有圖3所示的斷面結構的柔性電路板100。Through the above steps, the flexible circuit board 100 having the cross-sectional structure shown in FIG. 3 is obtained.

如以上所示,按照第一實施方式的柔性電路板的製造方法,能夠得到彎曲區域130具有與訊號線區域120相比佈線層的數量和/或絕緣層的數量少的減層結構的柔性電路板100。因此,彎曲區域130與訊號線區域120相比能夠緩和彎曲時的應力,從而能夠容易地進行將柔性電路板100向智慧型手機等電子設備的殼體內的彎曲內置。As described above, according to the method for manufacturing a flexible printed circuit according to the first embodiment, it is possible to obtain a flexible circuit having a reduced-layer structure in which the number of wiring layers and/or the number of insulating layers in the bending region 130 is smaller than that of the signal line region 120 Plate 100. Therefore, compared with the signal line region 120 , the bending region 130 can relax the stress during bending, so that the flexible circuit board 100 can be easily built into the case of an electronic device such as a smartphone by bending.

此外,在柔性電路板100中,模擬訊號線作為佈線22i形成,數字訊號線作為佈線33i形成。如圖3所示,在柔性電路板100中內置有模擬訊號線以及數字訊號線。因此,透過將柔性電路板100內置於智慧型手機等電子設備的殼體內,能夠一次集中配置傳送無線通訊天線接收到的模擬訊號的模擬訊號線、以及傳送USB等數字端子接收到的數字訊號的數字訊號線。其結果,能夠實現節省智慧型手機等電子設備的殼體內的空間。In addition, in the flexible printed circuit 100, the analog signal line is formed as the wiring 22i, and the digital signal line is formed as the wiring 33i. As shown in FIG. 3 , analog signal lines and digital signal lines are embedded in the flexible circuit board 100 . Therefore, by embedding the flexible circuit board 100 in the case of electronic devices such as smartphones, it is possible to centrally configure the analog signal line for transmitting the analog signal received by the wireless communication antenna and the line for transmitting the digital signal received by the digital terminal such as USB. Digital signal line. As a result, space saving in housings of electronic devices such as smartphones can be achieved.

另外,柔性電路板100的彎曲區域130與訊號線區域120相比削減了佈線層的數量以及絕緣層的數量,因此能夠減少柔性電路板100所需要的佈線層以及絕緣基材的材料,從而能夠降低製造成本。In addition, the bending region 130 of the flexible circuit board 100 reduces the number of wiring layers and the number of insulating layers compared with the signal line region 120, so it is possible to reduce the wiring layer and insulating substrate materials required by the flexible circuit board 100, thereby enabling Reduce manufacturing costs.

另外,透過將佈線基材101、佈線基材102以及佈線基材103層疊來製造柔性電路板100。即,柔性電路板100透過層疊三個佈線基材來製造,因此能夠相對地抑制佈線基材彼此之間發生位置偏離。因此,能夠提高柔性電路板100的製造工序的成品率。而且,能夠使上述的位置偏離的裕度(margin)較小,從而能夠使柔性電路板100的佈線層的佈線結構高密度化。In addition, the flexible circuit board 100 is manufactured by laminating the wiring base material 101 , the wiring base material 102 , and the wiring base material 103 . That is, since the flexible printed circuit 100 is manufactured by laminating three wiring base materials, positional displacement between the wiring base materials can be relatively suppressed. Therefore, the yield of the manufacturing process of the flexible wiring board 100 can be improved. Furthermore, the above-mentioned margin of positional deviation can be made small, and the wiring structure of the wiring layer of the flexible printed circuit 100 can be densified.

(第二實施方式)(Second Embodiment)

<柔性電路板100A的結構><Structure of flexible printed circuit board 100A>

接著,參照圖8對第二實施方式的柔性電路板100A的結構進行說明。相對於第一實施方式的柔性電路板100在彎曲區域130具有減層結構,第二實施方式的柔性電路板100A在彎曲區域130具有中空結構。以下,圍繞與第一實施方式不同的部分進行說明。Next, the configuration of a flexible wiring board 100A according to the second embodiment will be described with reference to FIG. 8 . Compared with the flexible circuit board 100 of the first embodiment having a reduced layer structure in the bending region 130 , the flexible circuit board 100A of the second embodiment has a hollow structure in the bending region 130 . Hereinafter, description will be made centering on parts different from the first embodiment.

圖8是圖2的B-B線的示意斷面圖。在圖8中,圖的左側表示與連接器區域110相當的區域,圖的右側表示與訊號線區域120相當的區域。彎曲區域130位於連接器區域110與訊號線區域120之間。該彎曲區域130具有中空結構。即,如圖7所示地,第二實施方式的柔性電路板100A的彎曲區域130具有佈線層以及絕緣層均未設置的空間(中空區域)HS。Fig. 8 is a schematic cross-sectional view taken along line B-B in Fig. 2 . In FIG. 8 , the left side of the figure shows an area corresponding to the connector area 110 , and the right side of the figure shows an area corresponding to the signal line area 120 . The bending area 130 is located between the connector area 110 and the signal line area 120 . The curved region 130 has a hollow structure. That is, as shown in FIG. 7 , the flexible wiring board 100A of the second embodiment has a space (hollow region) HS in which neither a wiring layer nor an insulating layer is provided in a bending region 130 .

具體地說,在彎曲區域130中,在覆蓋材料層71與覆蓋材料層72之間設置有空間HS。因此,彎曲區域130與訊號線區域120相比能夠緩和彎曲時的應力。因此,在將柔性電路板100A內置到智慧型手機等電子設備的殼體內時,能夠容易地以彎曲狀態內置柔性電路板100A。具體地說,在將柔性電路板100A以彎曲狀態向殼體內內置的情況下,柔性電路板100A在彎曲區域130彎曲並內置到殼體內。此時,彎曲區域130能夠相對地緩和應力,因此能夠相對容易地彎曲。由此,能夠容易地進行柔性電路板100A向殼體內的彎曲內置。Specifically, in the bending region 130 , a space HS is provided between the covering material layer 71 and the covering material layer 72 . Therefore, compared with the signal line region 120, the bending region 130 can relax stress during bending. Therefore, when the flexible wiring board 100A is built into a case of an electronic device such as a smartphone, the flexible wiring board 100A can be easily built in a bent state. Specifically, when the flexible wiring board 100A is built into the case in a bent state, the flexible wiring board 100A is bent in the bending region 130 and built into the case. At this time, the bending region 130 can relatively relax the stress, and thus can be bent relatively easily. Thereby, flexible wiring board 100A can be easily built into the case by bending.

與第一實施方式的情況同樣,在柔性電路板100A中,模擬訊號線由佈線22i構成,數字訊號線由佈線33i構成。即,能夠將模擬訊號線以及數字訊號線內置於柔性電路板100A,從而能夠實現節省殼體內的空間。As in the case of the first embodiment, in the flexible printed circuit 100A, the analog signal line is composed of the wiring 22i, and the digital signal line is composed of the wiring 33i. That is, the analog signal line and the digital signal line can be built in the flexible printed circuit 100A, thereby achieving space saving in the casing.

另外,在柔性電路板100A中,具有以透過絕緣層覆蓋模擬訊號線的方式形成的接地層。具體地說,與第一實施方式同樣,在柔性電路板100A中,具有以透過第一絕緣層(黏合劑層13與絕緣基材11)以及第二絕緣層(絕緣基材21)覆蓋模擬訊號線(佈線22i)的方式形成的接地層12b、23b(佈線12b、23b)。即,柔性電路板100A具有三層帶狀線結構。In addition, the flexible wiring board 100A has a ground layer formed so as to cover the analog signal lines through an insulating layer. Specifically, as in the first embodiment, in the flexible printed circuit 100A, there is an analog signal covered by the first insulating layer (adhesive layer 13 and insulating base material 11 ) and the second insulating layer (insulating base material 21 ). The ground layers 12 b and 23 b (wiring 12 b and 23 b ) are formed as lines (wiring 22 i ). That is, the flexible printed circuit 100A has a three-layer stripline structure.

在柔性電路板100A的連接器區域110設置有與模擬訊號線或數字訊號線連接的層間連接通道。與第一實施方式同樣,層間連接通道設置在圖8所示的連接器區域110的孔H1~H4。而且,設置在孔H2的層間連接通道與模擬訊號線(佈線22i)連接。另外,設置在孔H4的層間連接通道與數字訊號線(佈線33i)連接。In the connector area 110 of the flexible circuit board 100A, interlayer connection channels connected with analog signal lines or digital signal lines are provided. Similar to the first embodiment, interlayer connection channels are provided in the holes H1 to H4 of the connector region 110 shown in FIG. 8 . Furthermore, the interlayer connection path provided in the hole H2 is connected to the analog signal line (wiring 22i). In addition, the interlayer connection path provided in the hole H4 is connected to the digital signal line (wiring 33i).

另外,連接器區域110的層間連接通道具有與模擬訊號線或數字訊號線連接的鍍通孔。與第一實施方式同樣,連接器區域110的層間連接通道具有與模擬訊號線(佈線22i)或數字訊號線(佈線33i)連接的鍍通孔(孔H2或者孔H4)。In addition, the interlayer connection channels in the connector area 110 have plated through holes connected with analog signal lines or digital signal lines. Similar to the first embodiment, the interlayer connection channel of the connector region 110 has a plated through hole (hole H2 or hole H4 ) connected to an analog signal line (wiring 22 i ) or a digital signal line (wiring 33 i ).

另外,連接器區域110的層間連接通道也可以由填充過孔構成。更詳細地說,與第一實施方式同樣,向孔H1、孔H3以及孔H5填充導電漿料,形成填充過孔。因此,如上所述地,連接器區域110的層間連接通道具有鍍通孔、以及透過導電層(著陸處22a或者32a)與該鍍通孔連接的填充過孔。另外,也可以在連接器區域安裝有透過上述的層間連接通道與模擬訊號線以及數字訊號線電連接的連接器部件(未圖示)。In addition, the interlayer connection channels in the connector region 110 may also be formed by filled vias. More specifically, as in the first embodiment, the conductive paste is filled into the holes H1 , H3 , and H5 to form filled via holes. Therefore, as described above, the interlayer connection channel of the connector region 110 has a plated through hole and a filled via connected to the plated through hole through the conductive layer (landing 22 a or 32 a ). In addition, a connector component (not shown) electrically connected to the analog signal line and the digital signal line through the above-mentioned interlayer connection channel may also be installed in the connector area.

以上,對第二實施方式的柔性電路板100A的構成進行了說明。按照第二實施方式,柔性電路板100A的彎曲區域130具有中空結構,所述中空結構是在彎曲區域130的內部設置未設置有佈線層以及絕緣基材的空間HS(中空區域)得到。由此,能夠緩和彎曲區域130彎曲時的應力。因此,能夠容易地進行柔性電路板100A向智慧型手機等電子設備的殼體內的彎曲內置。The configuration of the flexible wiring board 100A of the second embodiment has been described above. According to the second embodiment, the bending region 130 of the flexible printed circuit 100A has a hollow structure obtained by providing a space HS (hollow region) in which no wiring layer and insulating base material are provided inside the bending region 130 . Thereby, the stress when the bending region 130 is bent can be relaxed. Therefore, the flexible wiring board 100A can be easily bent and built into the housing of an electronic device such as a smartphone.

另外,在柔性電路板100A收容有模擬訊號線以及數字訊號線雙方。由此,無需單獨地在電子設備的殼體內配置模擬訊號線用的電纜以及數字訊號線用的電纜。因此,能夠實現節省智慧型手機等電子設備的殼體內的空間。In addition, both analog signal lines and digital signal lines are accommodated in the flexible wiring board 100A. This eliminates the need to separately arrange cables for analog signal lines and cables for digital signal lines in the housing of the electronic device. Therefore, space saving in housings of electronic devices such as smartphones can be realized.

另外,彎曲區域130與訊號線區域120相比,削減了佈線層的數量和/或絕緣層的數量,因此能夠減少柔性電路板100A的製造所需要的佈線層以及絕緣基材的材料,從而能夠降低製造成本。In addition, compared with the signal line region 120, the bending region 130 reduces the number of wiring layers and/or the number of insulating layers, so it is possible to reduce the wiring layers and insulating substrate materials required for the manufacture of the flexible circuit board 100A, thereby enabling Reduce manufacturing costs.

<柔性電路板100A的製造方法><Manufacturing method of flexible wiring board 100A>

接著,參照圖9A~圖10的工序斷面圖對第二實施方式的柔性電路板100A的製造方法進行說明。Next, a method of manufacturing the flexible wiring board 100A according to the second embodiment will be described with reference to the process cross-sectional views of FIGS. 9A to 10 .

即使在第二實施方式中,也透過層疊佈線基材101(第一佈線基材)、佈線基材102(第二佈線基材)以及佈線基材103A(第三佈線基材)來製造柔性電路板100A。另外,佈線基材101以及佈線基材102的製造方法與第一實施方式相同。即,第二實施方式的佈線基材101的製造方法在圖4中示出,佈線基材102的製造方法在圖5A~圖5C中示出,因此省略說明。在以下,對佈線基材103A的製造方法進行說明。Even in the second embodiment, the flexible circuit is produced by laminating the wiring base material 101 (first wiring base material), wiring base material 102 (second wiring base material), and wiring base material 103A (third wiring base material) Plate 100A. In addition, the manufacturing method of the wiring base material 101 and the wiring base material 102 is the same as that of the first embodiment. That is, the manufacturing method of wiring base material 101 according to the second embodiment is shown in FIG. 4 , and the manufacturing method of wiring base material 102 is shown in FIGS. 5A to 5C , so descriptions thereof are omitted. Hereinafter, a method for manufacturing the wiring base material 103A will be described.

如圖9A的(1)所示,準備雙面覆金屬箔層疊板30。雙面覆金屬箔層疊板30具有絕緣基材31、設置在絕緣基材31上表面的金屬箔32、以及設置在絕緣基材31下表面的金屬箔33。絕緣基材31除了可以是液晶聚合物(LCP)以外,例如也可以是聚醯亞胺(PI)、改性聚醯亞胺(MPI)、聚萘二甲酸乙二醇酯(PEN)、聚醚醚酮(PEEK)、氟樹脂(PFA、PTEE等)等,沒有特別的限定。As shown in (1) of FIG. 9A , a double-sided metal foil-clad laminate 30 is prepared. The double-sided metal foil-clad laminate 30 has an insulating base material 31 , a metal foil 32 provided on the upper surface of the insulating base material 31 , and a metal foil 33 provided on the lower surface of the insulating base material 31 . In addition to liquid crystal polymer (LCP), the insulating substrate 31 may also be, for example, polyimide (PI), modified polyimide (MPI), polyethylene naphthalate (PEN), polyethylene Ether ether ketone (PEEK), fluororesin (PFA, PTEE, etc.) and the like are not particularly limited.

絕緣基材31的厚度例如為50μm。金屬箔32以及金屬箔33除了銅以外,例如是銀、鋁。金屬箔32以及金屬箔33的厚度例如分別為12μm。金屬箔32透過形成在絕緣基材31上表面的種子層(未圖示)形成在絕緣基材31上。同樣地,金屬箔3透過形成在絕緣基材31下表面的種子層(未圖示)形成在絕緣基材31下。The thickness of the insulating base material 31 is, for example, 50 μm. Metal foil 32 and metal foil 33 are, for example, silver or aluminum other than copper. The thicknesses of the metal foil 32 and the metal foil 33 are, for example, 12 μm, respectively. The metal foil 32 is formed on the insulating base material 31 through a seed layer (not shown) formed on the upper surface of the insulating base material 31 . Likewise, the metal foil 3 is formed under the insulating base material 31 through a seed layer (not shown) formed on the lower surface of the insulating base material 31 .

透過使絕緣基材31的厚度為較薄的50μm,能夠減小訊號線的線寬度。更詳細地說,能夠減小與用Z0=√(L/C)表示的特徵阻抗匹配的訊號線(佈線33i)的線寬度。其中,L是每單位長度的電感,C是線間電容。這樣,透過使絕緣基材31的厚度較薄,能夠減小訊號線的線寬度,因此能夠減小柔性電路板100A的寬度。由此,在將柔性電路板100A內置到智慧型手機等電子設備的殼體內時,能夠實現節省空間。By making the thickness of the insulating base material 31 as thin as 50 μm, the line width of the signal line can be reduced. More specifically, the line width of the signal line (wiring 33 i ) matching the characteristic impedance represented by Z0=√(L/C) can be reduced. where L is the inductance per unit length and C is the capacitance between lines. In this way, by making the thickness of the insulating base material 31 thinner, the line width of the signal line can be reduced, and thus the width of the flexible wiring board 100A can be reduced. Thereby, when the flexible wiring board 100A is incorporated in the casing of electronic equipment such as a smartphone, it is possible to save space.

接著,如圖9A的(2)所示,對金屬箔32進行圖案化,形成包括作為敷形掩模發揮作用的著陸處32a的第四導電圖案。而且,如圖9A的(3)所示,對金屬箔33進行圖案化,形成包括著陸處33a以及佈線33i的第五導電圖案。著陸處33a的直徑例如為φ350μm。另外,佈線33i在柔性電路板100中作為數字訊號線發揮作用。即,第五導電圖案包括數字訊號線。Next, as shown in (2) of FIG. 9A , the metal foil 32 is patterned to form a fourth conductive pattern including the land 32 a functioning as a conformal mask. Then, as shown in (3) of FIG. 9A , the metal foil 33 is patterned to form a fifth conductive pattern including the land 33 a and the wiring 33 i. The diameter of the land 33a is, for example, φ350 μm. In addition, wiring 33 i functions as a digital signal line in flexible wiring board 100 . That is, the fifth conductive pattern includes digital signal lines.

接著,如圖9A的(4)所示,透過將著陸處32a作為敷形掩模照射雷射,除去絕緣基材31,形成在底面露出有著陸處33a的孔H4。孔H4的直徑例如為φ150~200μm。另外,孔H4的形成與第一實施方式的孔H1的形成相同。Next, as shown in (4) of FIG. 9A , the insulating base material 31 is removed by irradiating the land 32 a as a conformal mask with laser, and the hole H4 exposing the land 33 a is formed on the bottom surface. The diameter of the hole H4 is, for example, φ150 to 200 μm. In addition, the formation of the hole H4 is the same as the formation of the hole H1 of the first embodiment.

用紅外線雷射將絕緣基材31貫通後,進行除膠渣處理。在除膠渣處理中,除去著陸處33a與絕緣基材31的邊界處的樹脂殘渣(殘膜)。另外,在除膠渣處理中,除去著陸處33a的背面處理膜(Ni或者Cr等)。After the insulating base material 31 is penetrated by an infrared laser, desmearing treatment is performed. In the desmear process, resin residue (residual film) at the boundary between the land 33 a and the insulating base material 31 is removed. In addition, in the desmear process, the back surface treatment film (Ni or Cr, etc.) of the land 33 a is removed.

接著,如圖9A的(5)所示,使第二金屬鍍層62沉積在孔H4的側壁以及底面。第二金屬鍍層62例如是銅鍍層。另外,透過局部施鍍或者全板施鍍沉積第二金屬鍍層62。第二金屬鍍層62的鍍層厚度例如為16μm。Next, as shown in (5) of FIG. 9A , the second metal plating layer 62 is deposited on the side wall and bottom surface of the hole H4 . The second metal plating layer 62 is, for example, a copper plating layer. In addition, the second metal plating layer 62 is deposited by partial plating or full plate plating. The plating thickness of the second metal plating layer 62 is, for example, 16 μm.

接著,如圖9B的(1)所示,以埋設將金屬箔32圖案化而形成的第四導電圖案(著陸處32a、佈線32b)以及沉積在孔H4中的第二金屬鍍層62的方式在金屬箔32上形成黏合劑層34。另外,黏合劑層34的厚度例如為10μm。接著,如圖9B的(2)所示,在黏合劑層34上形成覆蓋材料層72。另外,覆蓋材料層72例如是絕緣樹脂膜。作為絕緣樹脂膜,例如使用液晶聚合物(LCP)或聚醯亞胺。覆蓋材料層72的厚度例如為12μm。接著,如圖9B的(3)所示,在覆蓋材料層72上形成保護膜層35。另外,保護膜層35的厚度例如為10μm。Next, as shown in (1) of FIG. 9B , the fourth conductive pattern (landing 32 a , wiring 32 b ) formed by patterning the metal foil 32 and the second metal plating layer 62 deposited in the hole H4 are embedded in the hole H4 . An adhesive layer 34 is formed on the metal foil 32 . In addition, the thickness of the adhesive layer 34 is, for example, 10 μm. Next, as shown in ( 2 ) of FIG. 9B , the covering material layer 72 is formed on the adhesive layer 34 . In addition, the cover material layer 72 is, for example, an insulating resin film. As the insulating resin film, for example, liquid crystal polymer (LCP) or polyimide is used. The thickness of the covering material layer 72 is, for example, 12 μm. Next, as shown in ( 3 ) of FIG. 9B , the protective film layer 35 is formed on the cover material layer 72 . In addition, the thickness of the protective film layer 35 is, for example, 10 μm.

接著,如圖9C的(1)所示,透過向保護膜層35照射雷射,除去保護膜層35、覆蓋材料層72以及黏合劑層34,穿出在底面露出有著陸處32a的有底的孔H5。孔H5的直徑例如為φ150~200μm。在以下,孔H5的形成與第一實施方式的孔H1的形成相同。即,使用作為二氧化碳雷射的紅外線雷射,向保護膜層35的規定的位置照射雷射脈衝進行穿孔。將紅外線雷射的光束直徑設定成與孔H5的直徑相同的150μm。另外,將紅外線雷射的脈衝寬度設定成10微秒,將紅外線雷射的每一個脈衝的能量設定成5mJ。Next, as shown in (1) of FIG. 9C , the protective film layer 35 , the covering material layer 72 and the adhesive layer 34 are removed by irradiating laser light to the protective film layer 35 , and the bottomed layer 32 a is exposed on the bottom surface. hole H5. The diameter of the hole H5 is, for example, φ150 to 200 μm. Hereinafter, the formation of the hole H5 is the same as the formation of the hole H1 of the first embodiment. That is, by using an infrared laser that is a carbon dioxide laser, laser pulses are irradiated to a predetermined position of the protective film layer 35 to perforate. The beam diameter of the infrared laser was set to 150 μm which is the same as the diameter of the hole H5. In addition, the pulse width of the infrared laser was set to 10 microseconds, and the energy per pulse of the infrared laser was set to 5 mJ.

接著,如圖9C的(2)所示,透過絲網印刷等印刷方法,向孔H5的內部填充導電漿料53。導電漿料53是將金屬粒子分散到作為漿料狀的熱固性樹脂的樹脂黏合劑中得到的。Next, as shown in (2) of FIG. 9C , the inside of the hole H5 is filled with the conductive paste 53 by a printing method such as screen printing. The conductive paste 53 is obtained by dispersing metal particles in a resin binder which is a paste-like thermosetting resin.

接著,如圖9C的(3)所示,從覆蓋材料層72剝離保護膜層35。由此,填充在孔H5中的導電漿料53的一部分突出,形成突出部53a。另外,該突出部53a的高度與保護膜層35的厚度為相同程度。Next, as shown in (3) of FIG. 9C , the protective film layer 35 is peeled off from the cover material layer 72 . Thereby, a part of the conductive paste 53 filled in the hole H5 protrudes, and the protruding part 53a is formed. In addition, the height of the protruding portion 53 a is about the same as the thickness of the protective film layer 35 .

透過以上的工序,得到佈線基材103A。Through the above steps, the wiring substrate 103A is obtained.

在上述的工序中也可以對各佈線基材的金屬箔進行粗糙化處理。透過粗糙化處理,能夠提高金屬箔與絕緣基材黏合的強度。In the above-mentioned steps, the metal foil of each wiring base material may be roughened. Through the roughening treatment, the bonding strength between the metal foil and the insulating substrate can be improved.

在以下,參照圖10對將在上述的工序中得到的佈線基材101、佈線基材102以及佈線基材103A進行層疊的工序進行說明。Hereinafter, a step of laminating wiring base material 101 , wiring base material 102 , and wiring base material 103A obtained in the above steps will be described with reference to FIG. 10 .

首先,將佈線基材102層疊到佈線基材101上。具體地說,以使佈線基材101的導電漿料51的突出部51a與佈線基材102的著陸處22a接觸的方式進行層疊。First, the wiring base material 102 is laminated on the wiring base material 101 . Specifically, the stacking is performed so that the protrusions 51 a of the conductive paste 51 of the wiring base 101 come into contact with the lands 22 a of the wiring base 102 .

接著,將在上述的工序中得到的由佈線基材101以及佈線基材102構成的層疊體層疊到佈線基材103A上。具體地說,以使導電漿料52的突出部52a與導電漿料53的突出部53a接觸的方式進行層疊。透過這樣做,將佈線基材101、佈線基材102以及佈線基材103A電層間連接。另外,對佈線基材101、102、103A進行層疊的順序不限於上述順序。Next, the laminate composed of wiring base material 101 and wiring base material 102 obtained in the above steps is laminated on wiring base material 103A. Specifically, it laminates so that the protrusion part 52a of the electroconductive paste 52 may contact the protrusion part 53a of the electroconductive paste 53. By doing so, the wiring base material 101, the wiring base material 102, and the wiring base material 103A are electrically connected between layers. In addition, the order in which wiring base materials 101, 102, and 103A are laminated is not limited to the order described above.

在形成由佈線基材101、佈線基材102以及佈線基材103A構成的層疊體的上述的層疊工序中,與第一實施方式同樣,使用真空加壓裝置或者真空層壓裝置。透過該真空加壓裝置或者真空層壓裝置,對層疊體進行加熱以及加壓。例如,在約200℃下對層疊體進行加熱,並以數MPa(例如2.0MPa)的壓力對層疊體進行加壓。加熱層疊體的溫度例如是比絕緣基材11、21以及31的液晶聚合物(LCP)軟化的溫度低約50℃以上的溫度。In the above lamination step of forming the laminated body composed of wiring base 101 , wiring base 102 , and wiring base 103A, a vacuum pressing device or a vacuum laminator is used as in the first embodiment. The laminated body is heated and pressurized by the vacuum pressing device or the vacuum lamination device. For example, the laminated body is heated at about 200° C., and the laminated body is pressed at a pressure of several MPa (for example, 2.0 MPa). The temperature for heating the laminate is, for example, about 50° C. or more lower than the temperature at which the liquid crystal polymer (LCP) of the insulating substrates 11 , 21 , and 31 soften.

在層疊體的層疊工序中,在使用真空加壓裝置的情況下,在上述的條件下對層疊體加熱以及加壓約30~60分鐘。透過利用該真空加壓裝置對層疊體的加熱以及加壓,也完成了黏合劑層13、24、25及34的熱固化、以及導電漿料51及52的熱固化。In the lamination process of the laminated body, when using a vacuum pressing device, the laminated body is heated and pressurized under the above-mentioned conditions for about 30 to 60 minutes. The thermal curing of the adhesive layers 13 , 24 , 25 , and 34 and the thermal curing of the conductive pastes 51 and 52 are also completed by heating and pressurizing the laminate with the vacuum pressurization device.

另一方面,在層疊工序中,在使用真空層壓裝置的情況下,在上述的條件下對層疊體加熱以及加壓約數分鐘。因此,在利用真空層壓裝置對柔性電路板100A加熱以及加壓後,將層疊體移動到烤爐裝置中進行後固化處理。在後固化處理中,例如,在約200℃下加熱約60分鐘。透過該後固化處理,也完成了黏合劑層13、24、25及34的熱固化、以及導電漿料51及52的熱固化。On the other hand, in the lamination step, when a vacuum laminator is used, the laminate is heated and pressurized for about several minutes under the above-mentioned conditions. Therefore, after the flexible wiring board 100A is heated and pressurized by the vacuum laminator, the laminated body is moved to an oven device to perform post-curing treatment. In the post-curing treatment, for example, heating is performed at about 200° C. for about 60 minutes. Through the post-curing treatment, the thermal curing of the adhesive layers 13 , 24 , 25 and 34 and the thermal curing of the conductive pastes 51 and 52 are also completed.

接著,根據需要,進行向外側露出的第一導電圖案以及第五導電圖案的表面處理、阻焊,進行外形加工。Next, if necessary, surface treatment of the first conductive pattern and the fifth conductive pattern exposed to the outside, solder resist, and contour processing are performed.

透過以上的工序,得到具有圖8所示的斷面結構的柔性電路板100A。Through the above steps, the flexible circuit board 100A having the cross-sectional structure shown in FIG. 8 is obtained.

如以上所示,按照第二實施方式的柔性電路板100A的製造方法,能夠得到具有在彎曲區域130的內部設置有未設置佈線層以及絕緣層的空間HS(中空區域)的中空結構的柔性電路板100A。因此,彎曲區域130與訊號線區域120相比能夠緩和彎曲時的應力,從而能夠容易地進行柔性電路板100A向智慧型手機等電子設備的殼體內的彎曲內置。As described above, according to the method of manufacturing the flexible wiring board 100A according to the second embodiment, a flexible circuit having a hollow structure in which a space HS (hollow region) in which no wiring layer or insulating layer is provided is provided inside the bending region 130 can be obtained. Plate 100A. Therefore, compared with the signal line region 120 , the bending region 130 can relax the stress at the time of bending, so that the flexible printed circuit board 100A can be easily bent and built into the case of an electronic device such as a smartphone.

此外,與第一實施方式同樣,在柔性電路板100A中,模擬訊號線作為佈線22i形成,數字訊號線作為佈線33i形成。如圖8所示,模擬訊號線以及數字訊號線內置於柔性電路板100A。因此,通過將柔性電路板100A內置於智慧型手機等的殼體內,能夠一次集中配置傳送無線通訊天線接收到的模擬訊號的模擬訊號線、以及傳送USB等數字端子接收到的數字訊號的數字訊號線。其結果,能夠實現節省智慧型手機等電子設備的殼體內的空間。In addition, like the first embodiment, in the flexible wiring board 100A, the analog signal line is formed as the wiring 22i, and the digital signal line is formed as the wiring 33i. As shown in FIG. 8 , the analog signal lines and the digital signal lines are embedded in the flexible circuit board 100A. Therefore, by embedding the flexible printed circuit board 100A in the case of a smartphone or the like, it is possible to collectively arrange the analog signal line for transmitting the analog signal received by the wireless communication antenna and the digital signal for transmitting the digital signal received by the digital terminal such as USB at one time. Wire. As a result, space saving in housings of electronic devices such as smartphones can be achieved.

另外,柔性電路板100A的彎曲區域130與訊號線區域120相比削減了佈線層的數量以及絕緣層的數量,因此能夠減少柔性電路板100A所需要的佈線層以及絕緣基材的材料,從而能夠降低製造成本。In addition, the bending region 130 of the flexible circuit board 100A reduces the number of wiring layers and the number of insulating layers compared with the signal line region 120, so it is possible to reduce the wiring layer and insulating substrate materials required by the flexible circuit board 100A, thereby enabling Reduce manufacturing costs.

另外,透過層疊佈線基材101、佈線基材102以及佈線基材103A來製造柔性電路板100A。即,柔性電路板100A是透過層疊三個佈線基材而製造的,因此能夠相對地抑制發生佈線基材彼此之間的位置偏離。因此,能夠提高柔性電路板100A的製造工序的成品率。而且,能夠使上述的位置偏離的裕度較小,從而能夠使柔性電路板100A的佈線層的佈線結構高密度化。In addition, the flexible circuit board 100A is manufactured by laminating the wiring base material 101, the wiring base material 102, and the wiring base material 103A. That is, since the flexible wiring board 100A is manufactured by laminating three wiring base materials, it is possible to relatively suppress occurrence of positional deviation between the wiring base materials. Therefore, the yield of the manufacturing process of 100 A of flexible wiring boards can be improved. Furthermore, the above-mentioned margin for positional deviation can be made small, and the wiring structure of the wiring layer of the flexible wiring board 100A can be densified.

(第三實施方式)(third embodiment)

接著,參照圖11A對第三實施方式的柔性電路板100B進行說明。與第二實施方式的柔性電路板100A同樣,柔性電路板100B在彎曲區域130具有中空結構。而且,柔性電路板100B在該彎曲區域130的一側(圖11A中下表面130b側)設置有切口。以下,圍繞與第二實施方式不同的部分進行說明。Next, a flexible wiring board 100B according to a third embodiment will be described with reference to FIG. 11A . Like flexible wiring board 100A of the second embodiment, flexible wiring board 100B has a hollow structure in bending region 130 . Also, the flexible printed circuit 100B is provided with a cutout on one side of the bending region 130 (lower surface 130 b side in FIG. 11A ). Hereinafter, description will be made centering on parts different from the second embodiment.

圖11A是表示柔性電路板100B的彎曲區域130的示意立體圖。圖11A是圖2的區域C的示意性的立體圖,表示連接器區域110的一部分、訊號線區域120的一部分以及彎曲區域130。FIG. 11A is a schematic perspective view showing the bending region 130 of the flexible printed circuit 100B. FIG. 11A is a schematic perspective view of area C of FIG. 2 , showing a portion of the connector area 110 , a portion of the signal line area 120 and the bending area 130 .

更詳細地說,柔性電路板100B的彎曲區域130具有未設置佈線層以及絕緣層的空間HS。即,彎曲區域130具有中空結構。換句話說,在彎曲區域130的上表面130a與彎曲區域130的下表面130b之間設置有作為中空區域的空間HS。In more detail, the bending region 130 of the flexible circuit board 100B has a space HS where no wiring layer and insulating layer are provided. That is, the bending area 130 has a hollow structure. In other words, a space HS as a hollow area is provided between the upper surface 130a of the curved area 130 and the lower surface 130b of the curved area 130 .

如圖11A所示,在彎曲區域130下表面130b設置有作為切口的狹縫ST1以及狹縫ST2。具體地說,狹縫ST1以及狹縫ST2在柔性電路板100B的厚度方向上設置在空間HS的一側的區域。另外,狹縫ST1以及狹縫ST2也可以設置在彎曲區域130的兩側。即,狹縫ST1以及狹縫ST2可以設置在作為彎曲區域130的兩側的上表面130a以及下表面130b。在圖11A中,狹縫ST1、ST2沿著與訊號線區域120的長邊方向正交的寬度方向設置。另外,不限於此,狹縫ST1、ST2也可以沿著與彎曲區域130的寬度方向交叉的方向設置。狹縫ST1以及狹縫ST2也可以設置成具有與柔性電路板100B的訊號線區域120的長邊方向正交的寬度方向的成分。As shown in FIG. 11A , slits ST1 and ST2 are provided as cutouts on the lower surface 130 b of the curved region 130 . Specifically, the slit ST1 and the slit ST2 are provided in an area on one side of the space HS in the thickness direction of the flexible printed circuit 100B. In addition, the slit ST1 and the slit ST2 may also be provided on both sides of the bending region 130 . That is, the slit ST1 and the slit ST2 may be provided on the upper surface 130 a and the lower surface 130 b which are both sides of the bending region 130 . In FIG. 11A , slits ST1 and ST2 are provided along the width direction perpendicular to the long side direction of the signal line region 120 . In addition, not limited thereto, the slits ST1 and ST2 may also be provided along a direction intersecting the width direction of the bending region 130 . The slit ST1 and the slit ST2 may also be provided to have components in the width direction perpendicular to the longitudinal direction of the signal line region 120 of the flexible printed circuit 100B.

柔性電路板100B的其它結構與第二實施方式的柔性電路板100A相同,因此省略說明。另外,柔性電路板100B的製造方法也與第二實施方式的柔性電路板100A相同,因此省略說明。佈線22i、33i以避開狹縫ST1、ST2的方式蛇行地形成。The other configurations of the flexible wiring board 100B are the same as those of the flexible wiring board 100A of the second embodiment, and thus description thereof will be omitted. In addition, the manufacturing method of the flexible wiring board 100B is also the same as that of the flexible wiring board 100A of the second embodiment, and thus description thereof will be omitted. The wirings 22i and 33i are formed in a meandering manner avoiding the slits ST1 and ST2.

如以上所示,柔性電路板100B的彎曲區域130具有未設置佈線層以及絕緣層的空間HS,此外,在彎曲區域130下表面130b具有狹縫ST1以及狹縫ST2。因此,彎曲區域130與訊號線區域120相比能夠進一步緩和彎曲時的應力,因此能夠更容易地進行柔性電路板100B向智慧型手機等的殼體內的彎曲內置。As mentioned above, the bending region 130 of the flexible circuit board 100B has the space HS where no wiring layer and insulating layer are provided, and the lower surface 130 b of the bending region 130 has the slits ST1 and ST2 . Therefore, the bending region 130 can further relax the stress at the time of bending than the signal line region 120 , so that the flexible printed circuit board 100B can be more easily bent and built into a case of a smartphone or the like.

另外,與第二實施方式同樣,在柔性電路板100B中內置有模擬訊號線以及數字訊號線。由此,透過將柔性電路板100B向殼體內配置,能夠一次集中配置模擬訊號線以及數字訊號線,從而能夠實現節省智慧型手機等的殼體內的空間。In addition, analog signal lines and digital signal lines are incorporated in the flexible printed circuit 100B similarly to the second embodiment. Accordingly, by arranging the flexible printed circuit 100B in the case, the analog signal lines and the digital signal lines can be collectively arranged at one time, thereby saving space in the case of a smartphone or the like.

另外,柔性電路板100B的彎曲區域130與訊號線區域120相比削減了佈線層的數量以及絕緣層的數量,所以能夠減少柔性電路板100B所需要的佈線層以及絕緣基材的材料,從而能夠降低製造成本。In addition, the bending region 130 of the flexible circuit board 100B reduces the number of wiring layers and the number of insulating layers compared with the signal line region 120, so it is possible to reduce the wiring layer and insulating substrate materials required by the flexible circuit board 100B, thereby enabling Reduce manufacturing costs.

另外,透過層疊佈線基材101(第一佈線基材)、佈線基材102(第二佈線基材)以及佈線基材103A(第三佈線基材)來製造柔性電路板100B。即,柔性電路板100B透過層疊三個佈線基材來製造,因此能夠相對地抑制佈線基材彼此之間發生位置偏離。由此,能夠提高柔性電路板100B製造工序的成品率。而且,能夠使上述的位置偏離的裕度較小,從而能夠使柔性電路板100B的佈線層的佈線結構高密度化。In addition, the flexible circuit board 100B is manufactured by laminating the wiring base material 101 (first wiring base material), the wiring base material 102 (second wiring base material), and the wiring base material 103A (third wiring base material). That is, since the flexible wiring board 100B is manufactured by laminating three wiring base materials, it is possible to relatively suppress the positional displacement between the wiring base materials. Thereby, the yield of the manufacturing process of flexible wiring board 100B can be improved. Furthermore, the margin for the above-mentioned positional deviation can be made small, and the wiring structure of the wiring layer of the flexible wiring board 100B can be increased in density.

(第四實施方式)(Fourth embodiment)

接著,參照圖11B以及圖11C,對第四實施方式的柔性電路板100C進行說明。與第二實施方式的柔性電路板100A同樣,柔性電路板100C在彎曲區域130具有中空結構。而且,柔性電路板100C的彎曲區域130的一側(圖11B、圖11C的下表面130b側)設置成蜿蜒曲折狀或者曲柄狀。以下,圍繞與第二實施方式不同的部分進行說明。Next, a flexible wiring board 100C according to a fourth embodiment will be described with reference to FIGS. 11B and 11C . Like flexible wiring board 100A of the second embodiment, flexible wiring board 100C has a hollow structure in bending region 130 . Also, one side of the bending region 130 of the flexible printed circuit 100C (the lower surface 130 b side in FIGS. 11B and 11C ) is provided in a meander shape or a crank shape. Hereinafter, description will be made centering on parts different from the second embodiment.

圖11B以及圖11C是表示柔性電路板100C的彎曲區域130的示意立體圖。圖11B以及圖11C是圖2的區域C的示意性的立體圖,表示了連接器區域110的一部分、訊號線區域120的一部分以及彎曲區域130。11B and 11C are schematic perspective views showing the bending region 130 of the flexible printed circuit 100C. 11B and 11C are schematic perspective views of the area C in FIG. 2 , showing a part of the connector area 110 , a part of the signal line area 120 and the bending area 130 .

更詳細地說,柔性電路板100C的彎曲區域130具有未設置佈線層以及絕緣層的空間HS,即,彎曲區域130具有中空結構。換句話說,在彎曲區域130的上表面130a與彎曲區域130的下表面130b之間具有空間HS。In more detail, the bending region 130 of the flexible circuit board 100C has a space HS where no wiring layer and insulating layer are provided, that is, the bending region 130 has a hollow structure. In other words, there is a space HS between the upper surface 130 a of the curved region 130 and the lower surface 130 b of the curved region 130 .

首先,如圖11B所示,彎曲區域130下表面130b具有蛇行的蜿蜒曲折形狀。具體地說,在俯視柔性電路板100C時,彎曲區域130的下表面130b設置成蜿蜒曲折狀。換句話說,該蜿蜒曲折狀的下表面130b在柔性電路板100C的厚度方向上設置在空間HS的一側的區域。另外,也可以將彎曲區域130的兩側亦即上表面130a以及下表面130b設置成蜿蜒曲折狀。First, as shown in FIG. 11B , the lower surface 130 b of the curved region 130 has a meandering shape. Specifically, when the flexible circuit board 100C is viewed from above, the lower surface 130b of the bending region 130 is arranged in a meandering shape. In other words, the meander-shaped lower surface 130b is provided in an area on one side of the space HS in the thickness direction of the flexible printed circuit 100C. In addition, the upper surface 130a and the lower surface 130b, which are both sides of the curved region 130, may also be provided in a meandering shape.

另一方面,如圖11C所示,彎曲區域130的下表面130b也可以具有曲柄形狀。具體地說,在俯視柔性電路板100C時,彎曲區域130的下表面130b設置成曲柄狀。換句話說,該曲柄狀的下表面130b在柔性電路板100C的厚度方向上設置在空間HS的一側的區域。另外,也可以將彎曲區域130的兩側亦即上表面130a以及下表面130b設置成曲柄狀。On the other hand, as shown in FIG. 11C , the lower surface 130b of the bending region 130 may also have a crank shape. Specifically, when the flexible printed circuit 100C is viewed from above, the lower surface 130b of the bending region 130 is provided in a crank shape. In other words, the crank-shaped lower surface 130b is provided in an area on one side of the space HS in the thickness direction of the flexible printed circuit 100C. In addition, the upper surface 130a and the lower surface 130b, which are both sides of the bending region 130, may be provided in a crank shape.

柔性電路板100C的其它結構與第二實施方式的柔性電路板100A相同,因此省略說明。另外,關於柔性電路板100C的製造方法,由於與第二實施方式的柔性電路板100A相同,所以省略說明。佈線22i、33i沿著蜿蜒曲折形狀或者曲柄形狀形成。The other configurations of the flexible wiring board 100C are the same as those of the flexible wiring board 100A of the second embodiment, and thus description thereof will be omitted. In addition, since the manufacturing method of 100 C of flexible wiring boards is the same as 100 A of flexible wiring boards of 2nd Embodiment, description is abbreviate|omitted. The wires 22i and 33i are formed along a meander shape or a crank shape.

如以上所示,柔性電路板100C的彎曲區域130具有未設置佈線層以及絕緣層的空間HS,此外,彎曲區域130的下表面130b設置成蜿蜒曲折狀或者曲柄狀。因此,彎曲區域130與訊號線區域120相比能夠進一步緩和彎曲時的應力,從而能夠更容易地進行柔性電路板100C向智慧型手機等的殼體內的彎曲內置。As mentioned above, the bending region 130 of the flexible circuit board 100C has a space HS where no wiring layer and insulating layer are provided, and the lower surface 130 b of the bending region 130 is provided in a meander shape or a crank shape. Therefore, the bending region 130 can further relax the stress at the time of bending than the signal line region 120 , so that the flexible printed circuit 100C can be more easily bent and incorporated into a case of a smartphone or the like.

另外,與第二實施方式同樣,在柔性電路板100C中內置有模擬訊號線以及數字訊號線。由此,透過將柔性電路板100C向殼體內配置,能夠一次集中配置模擬訊號線以及數字訊號線,從而能夠實現節省智慧型手機等的殼體內的空間。In addition, analog signal lines and digital signal lines are incorporated in the flexible printed circuit 100C similarly to the second embodiment. Thus, by arranging the flexible printed circuit 100C in the case, the analog signal lines and the digital signal lines can be collectively arranged at one time, thereby saving space in the case of a smartphone or the like.

另外,柔性電路板100C的彎曲區域130與訊號線區域120相比削減了佈線層的數量以及絕緣層的數量,因此能夠減少柔性電路板100C所需要的佈線層以及絕緣基材的材料,從而能夠降低製造成本。In addition, the bending region 130 of the flexible circuit board 100C reduces the number of wiring layers and the number of insulating layers compared with the signal line region 120, so it is possible to reduce the wiring layer and insulating substrate materials required by the flexible circuit board 100C, thereby enabling Reduce manufacturing costs.

另外,透過層疊佈線基材101(第一佈線基材)、佈線基材102(第二佈線基材)以及佈線基材103A(第三佈線基材)來製造柔性電路板100C。即,柔性電路板100C透過層疊三個佈線基材來製造,因此能夠相對地抑制發生佈線基材彼此之間的位置偏離。因此,能夠提高柔性電路板100C製造工序的成品率。而且,能夠使上述的位置偏離的裕度較小,從而能夠使柔性電路板100C的佈線層的佈線結構高密度化。In addition, the flexible circuit board 100C is manufactured by laminating the wiring base material 101 (first wiring base material), the wiring base material 102 (second wiring base material), and the wiring base material 103A (third wiring base material). That is, since the flexible wiring board 100C is manufactured by laminating three wiring base materials, it is possible to relatively suppress occurrence of positional deviation between the wiring base materials. Therefore, the yield of the flexible wiring board 100C manufacturing process can be improved. Furthermore, the above-mentioned margin for positional deviation can be made small, and the wiring structure of the wiring layer of the flexible wiring board 100C can be densified.

(變形例)(modified example)

接著,參照圖12對變形例的柔性電路板100D的結構進行說明。第一實施方式的柔性電路板100在彎曲區域130具有減層結構,相對於此,變形例的柔性電路板100D在連接器區域110A也具有減層結構。以下,圍繞與第一實施方式不同的部分進行說明。Next, the configuration of a flexible wiring board 100D according to a modified example will be described with reference to FIG. 12 . While flexible wiring board 100 of the first embodiment has a layer-reducing structure in bending region 130 , flexible wiring board 100D of a modified example also has a layer-reducing structure in connector region 110A. Hereinafter, description will be made centering on parts different from the first embodiment.

圖12是變形例的柔性電路板100D的示意俯視圖。如圖12所示,變形例的柔性電路板100D具備連接器區域110及連接器區域110A、訊號線區域120以及彎曲區域130。另外,在圖12中表示在連接器區域110A安裝有連接器部件111的狀態。FIG. 12 is a schematic plan view of a flexible wiring board 100D according to a modified example. As shown in FIG. 12 , a flexible printed circuit 100D according to a modified example includes a connector region 110 and a connector region 110A, a signal line region 120 , and a bending region 130 . In addition, FIG. 12 shows a state where the connector component 111 is attached to the connector region 110A.

即使在變形例的柔性電路板100D中,彎曲區域130也具有減層結構。即,柔性電路板100D的彎曲區域130具有與訊號線區域120相比佈線層的數量和/或絕緣層的數量少的減層結構。Even in the flexible printed circuit 100D of the modified example, the bending region 130 has a reduced layer structure. That is, the bending region 130 of the flexible circuit board 100D has a reduced-layer structure in which the number of wiring layers and/or the number of insulating layers is smaller than that of the signal line region 120 .

而且,在變形例中,除了彎曲區域130,連接器區域110A也具有減層結構。即,連接器區域110A具有與訊號線區域120相比佈線層的數量和/或絕緣層的數量少的減層結構。另外,連接器區域110A的斷面結構也可以與彎曲區域130相同。即,連接器區域110A的斷面結構可以與圖3所示的彎曲區域130的斷面結構相同。另外,在圖12所示的柔性電路板100D中,作為一方的連接器區域的連接器區域110A具有減層結構。變形例的柔性電路板100D也可以是雙方的連接器區域(連接器區域110以及連接器區域110A)都具有減層結構。Also, in a modified example, in addition to the bending region 130, the connector region 110A also has a layer-reduced structure. That is, the connector region 110A has a reduced-layer structure in which the number of wiring layers and/or the number of insulating layers is smaller than that of the signal line region 120 . In addition, the cross-sectional structure of the connector region 110A may be the same as that of the bending region 130 . That is, the cross-sectional structure of the connector region 110A may be the same as the cross-sectional structure of the bending region 130 shown in FIG. 3 . In addition, in the flexible wiring board 100D shown in FIG. 12 , a connector region 110A which is one connector region has a layer-reduced structure. In the flexible printed circuit 100D of the modified example, both connector regions (the connector region 110 and the connector region 110A) may have a layer-reduced structure.

柔性電路板100D的其它結構與第一實施方式的柔性電路板100相同。另外,柔性電路板100D的製造方法也與第一實施方式的柔性電路板100相同。即,在柔性電路板100D的製造方法中,只要將彎曲區域130的減層結構形成的工序應用於連接器區域110A的減層結構形成的工序即可。The other structures of the flexible wiring board 100D are the same as those of the flexible wiring board 100 of the first embodiment. In addition, the manufacturing method of the flexible wiring board 100D is also the same as that of the flexible wiring board 100 of the first embodiment. That is, in the method of manufacturing the flexible printed circuit 100D, it is only necessary to apply the step of forming the layer-reduced structure of the bending region 130 to the step of forming the layer-reduced structure of the connector region 110A.

如以上所示,按照變形例的柔性電路板100D,除了彎曲區域130以外,連接器區域110A也具有與訊號線區域120相比佈線層的數量和/或絕緣層的數量少的減層結構。因此,能夠進一步減少柔性電路板100D所需要的佈線層以及絕緣基材的材料,從而能夠進一步削減製造成本。As described above, according to the flexible printed circuit 100D of the modified example, the connector region 110A has a reduced-layer structure in which the number of wiring layers and/or the number of insulating layers is smaller than that of the signal line region 120 in addition to the bending region 130 . Therefore, it is possible to further reduce the wiring layer and the material of the insulating base material required for the flexible wiring board 100D, thereby further reducing the manufacturing cost.

另外,連接器區域110A以及彎曲區域130與訊號線區域120相比能夠緩和彎曲時的應力。因此,與第一實施方式的柔性電路板100同樣,能夠容易地進行柔性電路板100D向智慧型手機等的殼體內的彎曲內置。In addition, the connector region 110A and the bending region 130 can relax the stress at the time of bending compared with the signal line region 120 . Therefore, similarly to the flexible wiring board 100 of the first embodiment, the flexible wiring board 100D can be easily bent and incorporated into a case of a smartphone or the like.

另外,在柔性電路板100D中內置有模擬訊號線以及數字訊號線。由此,透過將柔性電路板100D向殼體內配置,能夠一次集中配置模擬訊號線以及數字訊號線,從而能夠實現節省智慧型手機等的殼體內的空間。In addition, analog signal lines and digital signal lines are built in the flexible printed circuit 100D. Thus, by arranging the flexible printed circuit 100D inside the case, the analog signal lines and the digital signal lines can be collectively arranged at one time, thereby saving space in the case of a smartphone or the like.

另外,透過層疊佈線基材101(第一佈線基材)、佈線基材102(第二佈線基材)以及佈線基材103(第三佈線基材)來製造柔性電路板100D。即,柔性電路板100D透過層疊三個佈線基材來製造,因此能夠相對地抑制發生佈線基材彼此之間的位置偏離。由此,能夠提高柔性電路板100D製造工序的成品率。而且,能夠使上述的位置偏離的裕度較小,從而能夠使柔性電路板100D的佈線層的佈線結構高密度化。In addition, the flexible circuit board 100D is manufactured by laminating the wiring base material 101 (first wiring base material), the wiring base material 102 (second wiring base material), and the wiring base material 103 (third wiring base material). That is, since the flexible wiring board 100D is manufactured by laminating three wiring base materials, it is possible to relatively suppress occurrence of positional deviation between the wiring base materials. Thereby, the yield rate of the manufacturing process of flexible wiring board 100D can be improved. Furthermore, the margin for the above-mentioned positional deviation can be made small, and the wiring structure of the wiring layer of the flexible wiring board 100D can be densified.

<內置有柔性電路板的電子設備><Electronic equipment with built-in flexible circuit board>

(第五實施方式)(fifth embodiment)

接著,參照圖13A對內置有上述的第一實施方式~第四實施方式或者變形例的柔性電路板100的電子設備的實施方式進行說明。在本實施方式的電子設備中,柔性電路板100彎曲並內置在電子設備的殼體內的側面。Next, an embodiment of an electronic device incorporating the flexible wiring board 100 according to the first to fourth embodiments or modifications described above will be described with reference to FIG. 13A . In the electronic device of this embodiment, the flexible printed circuit 100 is bent and built into the side surface of the housing of the electronic device.

圖13A的右側的圖是示意性地表示將柔性電路板100彎曲前的狀態的立體圖。圖13A的中央的圖是示意性地表示將柔性電路板100彎曲後的狀態的立體圖。如圖13A的右側以及中央的圖所示,在將柔性電路板100內置到電子設備的殼體內時,將柔性電路板100的彎曲區域130彎曲成所希望的形狀內置。在圖13A中,將柔性電路板100內置於電子設備的殼體內的側面。在圖13A的右側的圖中,為連接器區域110a以及彎曲區域130直立在訊號線區域120上的狀態。從該狀態開始,如圖13A的中央的圖所示,將彎曲區域130向前方(內置柔性電路板100的方向)彎曲,成為連接器區域110b倒向前方的狀態。The figure on the right side of FIG. 13A is a perspective view schematically showing a state before flexible wiring board 100 is bent. The figure in the center of FIG. 13A is a perspective view schematically showing a state in which flexible wiring board 100 is bent. As shown in the right and center diagrams of FIG. 13A , when the flexible printed circuit 100 is built into the case of an electronic device, the bending region 130 of the flexible printed circuit 100 is bent into a desired shape and built in. In FIG. 13A , the flexible circuit board 100 is built into the side of the casing of the electronic device. In the diagram on the right side of FIG. 13A , the connector region 110 a and the bending region 130 stand upright on the signal line region 120 . From this state, as shown in the central figure of FIG. 13A , the bending region 130 is bent forward (in the direction of the built-in flexible wiring board 100 ), and the connector region 110b is in a state of falling forward.

圖13A的左側的圖是示意性地表示內置有柔性電路板100的電子設備UE的圖。在電子設備UE中,在殼體500內內置有柔性電路板100及其它電子部件。具體地說,該電子設備UE具有殼體500,在殼體500內內置有上述實施方式或者變形例的柔性電路板100。此外,在殼體500的內部配置有第一模組200以及第二模組300,在第一模組200與第二模組300之間配置有電池400。The diagram on the left side of FIG. 13A schematically shows an electronic device UE incorporating a flexible printed circuit 100 . In the electronic equipment UE, the flexible circuit board 100 and other electronic components are built in the casing 500 . Specifically, the electronic equipment UE has a housing 500 , and the flexible circuit board 100 of the above-mentioned embodiment or modification is built in the housing 500 . In addition, the first module 200 and the second module 300 are arranged inside the casing 500 , and the battery 400 is arranged between the first module 200 and the second module 300 .

在本實施方式的電子設備UE中,第一模組200具有接收模擬訊號的無線通訊天線、以及接收數字訊號的數字端子。第二模組300進行由第一模組200接收到的模擬訊號以及數字訊號的訊號處理。另外,如圖13A所示,也可以將進行電子設備UE的總體控制的處理器210配置在第一模組200上。In the electronic equipment UE in this embodiment, the first module 200 has a wireless communication antenna for receiving analog signals, and a digital terminal for receiving digital signals. The second module 300 performs signal processing on the analog signal and the digital signal received by the first module 200 . In addition, as shown in FIG. 13A , the processor 210 for overall control of the electronic equipment UE may also be configured on the first module 200 .

在第一模組200設置有連接器部件220。透過該連接器部件220電連接第一模組200與連接器區域110a。另一方面,在第二模組300也設置有連接器部件310。透過該連接器部件310電連接第二模組300與連接器區域110b。由此,透過柔性電路板100,第一模組200與第二模組300電連接。換句話說,柔性電路板100電連接第一模組200與第二模組300。A connector part 220 is provided on the first module 200 . The first module 200 is electrically connected to the connector area 110 a through the connector part 220 . On the other hand, the second module 300 is also provided with a connector part 310 . The second module 300 is electrically connected to the connector area 110 b through the connector part 310 . Thus, the first module 200 is electrically connected to the second module 300 through the flexible circuit board 100 . In other words, the flexible circuit board 100 is electrically connected to the first module 200 and the second module 300 .

如上所述,在本實施方式中,沿著電子設備UE的殼體500內的側面內置柔性電路板100。即,以彎曲區域130彎曲以使連接器部件220以及連接器部件310分別與第一模組200以及第二模組300嵌合、訊號線區域120沿著殼體500內的側面的方式,柔性電路板100內置於殼體500內。As described above, in the present embodiment, the flexible printed circuit 100 is built along the side surface of the casing 500 of the electronic device UE. That is, the bending region 130 is bent so that the connector part 220 and the connector part 310 are respectively fitted with the first module 200 and the second module 300, and the signal line region 120 is along the side surface of the housing 500, so that the flexible The circuit board 100 is built in the housing 500 .

如以上所示,按照本實施方式,能夠用柔性電路板100電連接第一模組200與第二模組300。因此,能夠實現節省電子設備UE的殼體內的空間,所以能夠使電池400大型化等。另外,由於能夠不橫跨電池400地配置柔性電路板100,所以能夠將用於無線供電等的線圈配置在電池的上表面。As described above, according to this embodiment, the first module 200 and the second module 300 can be electrically connected by the flexible printed circuit 100 . Therefore, it is possible to save space in the casing of the electronic device UE, so that the size of the battery 400 can be increased. In addition, since the flexible printed circuit 100 can be arranged without straddling the battery 400, coils for wireless power feeding and the like can be arranged on the upper surface of the battery.

(第六實施方式)(sixth embodiment)

接著,參照圖13B對內置有上述的第一實施方式~第四實施方式或者變形例的柔性電路板100的電子設備的另外的實施方式進行說明。在本實施方式中,以彎曲區域130彎曲的狀態將柔性電路板100內置於電子設備的殼體內的底面。以下,圍繞與第五實施方式不同的部分進行說明。Next, another embodiment of an electronic device incorporating the flexible wiring board 100 according to the above-mentioned first to fourth embodiments or modified examples will be described with reference to FIG. 13B . In the present embodiment, the flexible printed circuit 100 is built into the bottom surface of the housing of the electronic device in a state where the bending region 130 is bent. Hereinafter, description will be made centering on parts different from the fifth embodiment.

圖13B是表示內置有柔性電路板100的電子設備UE的圖。圖13B的(1)是電子設備UE的示意俯視圖,圖13B的(2)是電子設備UE的示意斷面圖。如該圖13B的(1)以及圖13B的(2)所示,在電子設備UE中,在殼體500內內置有柔性電路板100及其它電子部件。具體地說,該電子設備UE具有殼體500,在殼體500內內置有上述實施方式或者變形例的柔性電路板100。此外,在殼體500的內部配置有第一模組200以及第二模組300,在第一模組200與第二模組300之間配置有電池400。FIG. 13B is a diagram showing electronic equipment UE incorporating flexible wiring board 100 . (1) of FIG. 13B is a schematic top view of the electronic device UE, and (2) of FIG. 13B is a schematic cross-sectional view of the electronic device UE. As shown in (1) of FIG. 13B and (2) of FIG. 13B , in the electronic device UE, the flexible circuit board 100 and other electronic components are built in the casing 500 . Specifically, the electronic equipment UE has a housing 500 , and the flexible circuit board 100 of the above-mentioned embodiment or modification is built in the housing 500 . In addition, the first module 200 and the second module 300 are arranged inside the casing 500 , and the battery 400 is arranged between the first module 200 and the second module 300 .

圖13B的(3)表示內置於殼體500內的狀態(圖13B的(1)以及(2)所示的狀態)的柔性電路板100的立體圖。如該圖13B的(3)所示,柔性電路板100在P1以及P2,彎曲區域130B彎曲,在P3以及P4,彎曲區域130A彎曲。換句話說,彎曲區域130A以及彎曲區域130B分別在兩個部位彎曲。即,在第一實施方式~第四實施方式或者變形例的在柔性電路板100中,能夠減小將彎曲區域130彎曲時的應力,因此如本實施方式所示地能夠將彎曲區域130的兩個部位彎曲。( 3 ) of FIG. 13B shows a perspective view of flexible printed circuit 100 in a state built in case 500 (states shown in ( 1 ) and ( 2 ) of FIG. 13B ). As shown in (3) of FIG. 13B , flexible wiring board 100 is bent at P1 and P2 at bending region 130B, and at P3 and P4 at bending region 130A. In other words, the curved region 130A and the curved region 130B are curved at two places, respectively. That is, in the flexible printed circuit 100 according to the first to fourth embodiments or modified examples, since the stress when bending the bending region 130 can be reduced, it is possible to bend both sides of the bending region 130 as shown in this embodiment. A part is bent.

另外,與第五實施方式同樣,能夠用柔性電路板100電連接第一模組200與第二模組300。因此,能夠實現節省電子設備UE的殼體內的空間,所以能夠使電池400大型化等。另外,能夠不橫跨電池400上表面地配置柔性電路板100,因此能夠將用於無線供電等的線圈配置在電池的上表面。In addition, like the fifth embodiment, the first module 200 and the second module 300 can be electrically connected by the flexible printed circuit 100 . Therefore, it is possible to save space in the casing of the electronic device UE, so that the size of the battery 400 can be increased. In addition, since the flexible printed circuit 100 can be arranged without straddling the upper surface of the battery 400 , coils for wireless power feeding and the like can be arranged on the upper surface of the battery.

根據上述的記載,如果是本領域技術人員則或許能夠想到本發明的追加的效果以及各種各樣的變形,但是本發明的方式不限於上述的各個實施方式。可以適當地組合橫跨不同的實施方式的構成要素。在不脫離從請求項規定的內容及其等同方式導出的本發明的概念思想以及主旨的範圍內可以進行各種追加、變形以及部分刪除。Based on the above description, those skilled in the art may conceive additional effects and various modifications of the present invention, but the aspects of the present invention are not limited to the respective embodiments described above. Constituent elements across different embodiments may be combined appropriately. Various additions, modifications, and partial deletions can be made without departing from the concept and gist of the present invention derived from the contents specified in claims and equivalents thereof.

10:單面覆金屬箔層疊板 20, 30:雙面覆金屬箔層疊板 11, 21, 31:絕緣基材 12, 22, 23, 32, 33:金屬箔 13, 24, 25, 34:黏合劑層 14, 26, 35:保護膜層 12a, 22a, 23a, 32a, 33a:著陸處 12b, 23b:接地層(佈線) 22i:佈線(模擬訊號線) 32b:佈線 33i:佈線(數字訊號線) 51, 52, 53:導電漿料 61, 62:金屬鍍層 71, 72:覆蓋材料層 100:柔性電路板 101, 102, 103:佈線基材 110, 110a:連接器區域 120:訊號線區域 130, 130A, 130B:彎曲區域 200:第一模組 300:第二模組 400:電池 500:殼體 A1:開口部 H1, H2, H3, H4, H5:孔 HS:空間 ST1, ST2:狹縫 W:開窗部 UE:電子設備 10: Single-sided metal foil laminated board 20, 30: double-sided metal foil laminated board 11, 21, 31: insulating substrate 12, 22, 23, 32, 33: metal foil 13, 24, 25, 34: Adhesive layer 14, 26, 35: protective film layer 12a, 22a, 23a, 32a, 33a: Landings 12b, 23b: Ground plane (wiring) 22i: wiring (analog signal line) 32b: Wiring 33i: wiring (digital signal line) 51, 52, 53: Conductive paste 61, 62: metal plating 71, 72: Layers of covering material 100:Flexible circuit board 101, 102, 103: wiring substrate 110, 110a: Connector area 120: Signal line area 130, 130A, 130B: bending area 200: The first module 300: Second module 400: battery 500: shell A1: Opening H1, H2, H3, H4, H5: holes HS: space ST1, ST2: Slits W: window opening UE: electronic equipment

圖1是實施方式的柔性電路板的俯視圖。 圖2是圖1的區域A的放大俯視圖。 圖3是圖2的B-B線的示意斷面圖。 圖4是用於說明第一實施方式的柔性電路板的製造方法的工序斷面圖。 圖5A是接著圖4的用於說明第一實施方式的柔性電路板的製造方法的工序斷面圖。 圖5B是接著圖5A的用於說明第一實施方式的柔性電路板的製造方法 圖5C是接著圖5B的用於說明第一實施方式的柔性電路板的製造方法的工序斷面圖。 圖6是接著圖5C的用於說明第一實施方式的柔性電路板的製造方法的工序斷面圖。 圖7是接著圖6的用於說明第一實施方式的柔性電路板的製造方法的工序斷面圖。 圖8是第二實施方式的圖2的B-B線的示意斷面圖。 圖9A是用於說明第二實施方式的柔性電路板的製造方法的工序斷面圖。 圖9B是接著圖9A的用於說明第二實施方式的柔性電路板的製造方法的工序斷面圖。 圖9C是接著圖9B的用於說明第二實施方式的柔性電路板的製造方法的工序斷面圖。 圖10是接著圖9C的用於說明第二實施方式的柔性電路板的製造方法的工序斷面圖。 圖11A是第三實施方式的圖2的區域C的示意立體圖。 圖11B是第四實施方式(蜿蜒曲折形狀)的圖2的區域C的示意立體圖。 圖11C是第四實施方式(曲柄形狀)的圖2的區域C的示意立體圖。 圖12是變形例的柔性電路板的俯視圖。 圖13A是第五實施方式的電子設備的示意立體圖。 圖13B是第六實施方式的電子設備的示意俯視圖以及示意斷面圖。 FIG. 1 is a plan view of a flexible wiring board according to an embodiment. FIG. 2 is an enlarged plan view of area A of FIG. 1 . Fig. 3 is a schematic sectional view taken along line B-B of Fig. 2 . Fig. 4 is a cross-sectional view illustrating the steps of the method of manufacturing the flexible wiring board according to the first embodiment. 5A is a cross-sectional view illustrating the process of the method for manufacturing the flexible printed circuit according to the first embodiment following FIG. 4 . FIG. 5B is a diagram illustrating the method of manufacturing the flexible printed circuit board according to the first embodiment following FIG. 5A 5C is a cross-sectional view for explaining the method of manufacturing the flexible wiring board according to the first embodiment following FIG. 5B . 6 is a cross-sectional view for explaining the method of manufacturing the flexible printed circuit according to the first embodiment following FIG. 5C . FIG. 7 is a cross-sectional view for explaining the method of manufacturing the flexible wiring board according to the first embodiment following FIG. 6 . Fig. 8 is a schematic cross-sectional view taken along line B-B in Fig. 2 of the second embodiment. 9A is a cross-sectional view for explaining the process of the method of manufacturing the flexible wiring board according to the second embodiment. 9B is a cross-sectional view for explaining the method of manufacturing the flexible wiring board according to the second embodiment following FIG. 9A . 9C is a cross-sectional view for explaining the method of manufacturing the flexible wiring board according to the second embodiment following FIG. 9B . FIG. 10 is a cross-sectional view for explaining the method of manufacturing the flexible wiring board according to the second embodiment following FIG. 9C . FIG. 11A is a schematic perspective view of a region C in FIG. 2 of the third embodiment. FIG. 11B is a schematic perspective view of a region C of FIG. 2 of the fourth embodiment (serpentine shape). 11C is a schematic perspective view of the region C of FIG. 2 of the fourth embodiment (crank shape). Fig. 12 is a plan view of a flexible wiring board according to a modified example. 13A is a schematic perspective view of an electronic device of a fifth embodiment. 13B is a schematic plan view and a schematic cross-sectional view of an electronic device according to a sixth embodiment.

11,21,31:絕緣基材 11,21,31: insulating substrate

13,24,25:黏合劑層 13,24,25: Adhesive layer

12a,22a,23a,32a,33a:著陸處 12a, 22a, 23a, 32a, 33a: landing place

12b,23b:接地層(佈線) 12b, 23b: Ground layer (wiring)

22i:佈線(模擬訊號線) 22i: wiring (analog signal line)

32b:佈線 32b: Wiring

33i:佈線(數字訊號線) 33i: wiring (digital signal line)

51,52:導電漿料 51,52: Conductive paste

61,62:金屬鍍層 61,62: metal plating

71:覆蓋材料層 71: Covering material layer

100:柔性電路板 100:Flexible circuit board

110:連接器區域 110: Connector area

120:訊號線區域 120: Signal line area

130:彎曲區域 130: Bending area

H1,H2,H3,H4:孔 H1, H2, H3, H4: holes

Claims (15)

一種柔性電路板,其中,所述柔性電路板具備訊號線區域、連接器區域、彎曲區域、一條或多條模擬訊號線、一條或多條數字訊號線、以及接地層,所述一條或多條模擬訊號線以沿所述訊號線區域的長邊方向延伸的方式形成,傳送模擬訊號,所述一條或多條數字訊號線以沿所述訊號線區域的所述長邊方向延伸的方式形成,傳送數字訊號,所述接地層以透過絕緣層覆蓋所述模擬訊號線的方式形成,所述彎曲區域連接所述訊號線區域與所述連接器區域,與所述訊號線區域相比,佈線層的數量以及絕緣層的數量的至少任意一方少。A flexible circuit board, wherein the flexible circuit board has a signal line area, a connector area, a bending area, one or more analog signal lines, one or more digital signal lines, and a ground layer, and the one or more The analog signal line is formed to extend along the long side direction of the signal line area to transmit an analog signal, and the one or more digital signal lines are formed to extend along the long side direction of the signal line area, The digital signal is transmitted, the ground layer is formed by covering the analog signal line through an insulating layer, the bending area connects the signal line area and the connector area, compared with the signal line area, the wiring layer At least one of the number of layers and the number of insulating layers is less. 如請求項1所述的柔性電路板,其中,所述連接器區域與所述訊號線區域相比,佈線層的數量以及絕緣層的數量的至少任意一方少。The flexible printed circuit board according to claim 1, wherein the connector region has at least one of the number of wiring layers and the number of insulating layers smaller than that of the signal line region. 一種柔性電路板,其中,所述柔性電路板具備訊號線區域、連接器區域、彎曲區域、一條或多條模擬訊號線、一條或多條數字訊號線、以及接地層,所述一條或多條模擬訊號線以沿所述訊號線區域的長邊方向延伸的方式形成,傳送模擬訊號,所述一條或多條數字訊號線以沿所述訊號線區域的所述長邊方向延伸的方式形成,傳送數字訊號,所述接地層以透過絕緣層覆蓋所述模擬訊號線的方式形成,所述彎曲區域連接所述訊號線區域與所述連接器區域,在所述彎曲區域的內部具有未設置有佈線層以及絕緣層的空間。A flexible circuit board, wherein the flexible circuit board has a signal line area, a connector area, a bending area, one or more analog signal lines, one or more digital signal lines, and a ground layer, and the one or more The analog signal line is formed to extend along the long side direction of the signal line area to transmit an analog signal, and the one or more digital signal lines are formed to extend along the long side direction of the signal line area, The digital signal is transmitted, the ground layer is formed by covering the analog signal line through an insulating layer, the curved area connects the signal line area and the connector area, and there is no Wiring layer and insulating layer space. 如請求項3所述的柔性電路板,其中,在所述空間的所述柔性電路板的厚度方向的一側或者兩側的區域還具有切口,所述切口的方向是具有與所述訊號線區域的長邊方向正交的寬度方向的成分的方向。The flexible circuit board according to claim 3, wherein, there are cutouts on one or both sides of the space in the thickness direction of the flexible circuit board, and the direction of the cutouts is in line with the signal line The direction of the component in the width direction perpendicular to the longitudinal direction of the region. 如請求項3所述的柔性電路板,其中,當俯視所述柔性電路板時,所述空間的所述柔性電路板的厚度方向的一側或者兩側的區域形成為蜿蜒曲折狀或者曲柄狀。The flexible circuit board according to claim 3, wherein, when the flexible circuit board is viewed from above, the area on one side or both sides of the thickness direction of the flexible circuit board in the space is formed in a meander shape or a crank shape. 如請求項1至5中任一項所述的柔性電路板,其中,在所述連接器區域設置有層間連接通道,所述層間連接通道與所述模擬訊號線或者所述數字訊號線連接。The flexible circuit board according to any one of claims 1 to 5, wherein an interlayer connection channel is provided in the connector area, and the interlayer connection channel is connected to the analog signal line or the digital signal line. 如請求項6所述的柔性電路板,其中,所述層間連接通道具有:鍍通孔,與所述模擬訊號線或者所述數字訊號線連接;以及填充過孔,透過導電層與所述鍍通孔連接。The flexible circuit board as described in claim 6, wherein the interlayer connection channel has: a plated through hole connected to the analog signal line or the digital signal line; and a filled via hole connected to the plated through a conductive layer through-hole connection. 如請求項6或7所述的柔性電路板,其中,在所述連接器區域安裝有連接器部件,所述連接器部件透過所述層間連接通道與所述模擬訊號線以及所述數字訊號線電連接。The flexible circuit board according to claim 6 or 7, wherein a connector part is installed in the connector area, and the connector part is connected to the analog signal line and the digital signal line through the interlayer connection channel electrical connection. 一種電子設備,包括:殼體;如請求項1至8中任一項所述的柔性電路板,配置在所述殼體內;第一模組,配置在所述殼體內;第二模組,配置在所述殼體內;以及電池,在所述殼體內配置在所述第一模組與所述第二模組之間。An electronic device, comprising: a casing; the flexible circuit board according to any one of claims 1 to 8, configured in the casing; a first module, configured in the casing; a second module, disposed in the casing; and a battery disposed between the first module and the second module in the casing. 如請求項9所述的電子設備,其中,所述柔性電路板以通過所述殼體的側面與所述電池之間的方式配置。The electronic device according to claim 9, wherein the flexible circuit board is configured to pass between the side of the housing and the battery. 如請求項9所述的電子設備,其中,所述柔性電路板以通過所述殼體的背面或者正面與所述電池之間的方式配置。The electronic device according to claim 9, wherein the flexible circuit board is configured to pass between the back or front of the housing and the battery. 一種柔性電路板的製造方法,其中,所述柔性電路板的製造方法包括如下工序:準備第一單面覆金屬箔層疊板,所述第一單面覆金屬箔層疊板具有:第一絕緣基材,具有第一主面、以及與所述第一主面相反側的第二主面;第一金屬箔,設置在所述第一絕緣基材的所述第一主面;以及第一保護膜層,透過第一黏合劑層設置在所述第一絕緣基材的所述第二主面;對所述第一金屬箔進行圖案化,形成第一導電圖案;形成第一有底孔,所述第一有底孔貫通所述第一保護膜層、所述第一黏合劑層以及所述第一絕緣基材並到達所述第一金屬箔;向所述第一有底孔填充第一導電漿料;剝離所述第一保護膜層,得到第一佈線基材;準備第一雙面覆金屬箔層疊板,所述第一雙面覆金屬箔層疊板具有:第二絕緣基材,具有第三主面、以及與所述第三主面相反側的第四主面;第二金屬箔,設置在所述第二絕緣基材的所述第三主面;以及第三金屬箔,設置在所述第二絕緣基材的所述第四主面;對所述第二金屬箔進行圖案化,形成第二導電圖案;形成第二有底孔,所述第二有底孔貫通所述第二絕緣基材並到達所述第二金屬箔;使第一金屬鍍層沉積在所述第二有底孔的側壁以及底面;對所述第三金屬箔進行圖案化,形成第三導電圖案;以埋設所述第三金屬箔的所述第三導電圖案以及沉積在所述第二有底孔的所述第一金屬鍍層的方式,在所述第三金屬箔上形成第二黏合劑層;在所述第二黏合劑層上形成第一覆蓋材料層;在所述第一覆蓋材料層上形成具有第一開口部的第三黏合劑層;以填充所述第三黏合劑層的所述第一開口部的方式在所述第三黏合劑層上形成第二保護膜層;形成第三有底孔,所述第三有底孔貫通所述第二保護膜層、所述第三黏合劑層、所述第一覆蓋材料層以及所述第二黏合劑層並到達所述第三金屬箔;向所述第三有底孔填充第二導電漿料;剝離所述第二保護膜層,得到第二佈線基材;準備第二雙面覆金屬箔層疊板,所述第二雙面覆金屬箔層疊板具有:第三絕緣基材,具有第五主面、以及與所述第五主面相反側的第六主面;第四金屬箔,設置在所述第三絕緣基材的所述第五主面;以及第五金屬箔,設置在所述第三絕緣基材的所述第六主面;對所述第四金屬箔進行圖案化,形成第四導電圖案;對所述第五金屬箔進行圖案化,形成第五導電圖案;形成第四有底孔,所述第四有底孔貫通所述第三絕緣基材並到達所述第五金屬箔;使第二金屬鍍層沉積在所述第四有底孔的側壁以及底面;形成貫通所述第三絕緣基材以及所述第五金屬箔的第一貫通孔,得到第三佈線基材;以及以使所述第一導電漿料與所述第二導電圖案接觸的方式將所述第一佈線基材層疊到所述第二佈線基材上,以使所述第二導電漿料與所述第三導電圖案接觸的方式將所述第三佈線基材層疊到所述第二佈線基材上。A method for manufacturing a flexible circuit board, wherein the method for manufacturing the flexible circuit board includes the following steps: preparing a first single-sided metal foil-clad laminate, the first single-sided metal-clad laminate having: a first insulating base a material having a first main surface and a second main surface opposite to the first main surface; a first metal foil disposed on the first main surface of the first insulating base material; and a first protection A film layer is disposed on the second main surface of the first insulating substrate through a first adhesive layer; patterning the first metal foil to form a first conductive pattern; forming a first bottomed hole, The first bottomed hole passes through the first protective film layer, the first adhesive layer, and the first insulating substrate and reaches the first metal foil; the first bottomed hole is filled with a second A conductive paste; peeling off the first protective film layer to obtain a first wiring substrate; preparing a first double-sided metal foil-clad laminate, the first double-sided metal foil-clad laminate has: a second insulating substrate , having a third main surface and a fourth main surface opposite to the third main surface; a second metal foil disposed on the third main surface of the second insulating substrate; and a third metal foil , disposed on the fourth main surface of the second insulating substrate; patterning the second metal foil to form a second conductive pattern; forming a second bottomed hole, the second bottomed hole penetrates The second insulating substrate reaches the second metal foil; depositing the first metal plating layer on the side wall and bottom surface of the second bottomed hole; patterning the third metal foil to form a third conductive pattern; forming a second adhesive on the third metal foil by embedding the third conductive pattern of the third metal foil and the first metal plating layer deposited on the second bottomed hole layer; forming a first covering material layer on the second adhesive layer; forming a third adhesive layer having a first opening on the first covering material layer; filling the third adhesive layer A second protective film layer is formed on the third adhesive layer by means of the first opening; a third bottomed hole is formed, and the third bottomed hole passes through the second protective film layer, the first Three adhesive layers, the first cover material layer and the second adhesive layer reach the third metal foil; fill the third bottomed hole with a second conductive paste; peel off the second protection film layer to obtain a second wiring base material; prepare a second double-sided metal foil-clad laminate, the second double-sided metal foil-clad laminate has: a third insulating base material with a fifth main surface and the The sixth main surface on the opposite side of the fifth main surface; the fourth metal foil is provided on the fifth main surface of the third insulating base material; and the fifth metal foil is provided on the third insulating base material The sixth main surface; patterning the fourth metal foil to form a fourth conductive pattern; patterning the fifth metal foil to form a fifth conductive pattern; forming a fourth bottomed hole, the The fourth bottomed hole penetrates through the third insulating substrate and reaches the fifth metal foil; depositing the second metal plating layer on the side wall and bottom surface of the fourth bottomed hole; forming a hole through the third insulating substrate and the first through hole of the fifth metal foil, obtaining a third a wiring base material; and laminating the first wiring base material on the second wiring base material in such a manner that the first conductive paste is in contact with the second conductive pattern that the second conductive The third wiring base material is laminated on the second wiring base material in such a manner that the paste is in contact with the third conductive pattern. 一種柔性電路板的製造方法,其中,所述柔性電路板的製造方法包括如下工序:準備第一單面覆金屬箔層疊板,所述第一單面覆金屬箔層疊板具有:第一絕緣基材,具有第一主面、以及與所述第一主面相反側的第二主面;第一金屬箔,設置在所述第一絕緣基材的所述第一主面;以及第一保護膜層,透過第一黏合劑層設置在所述第一絕緣基材的所述第二主面;對所述第一金屬箔進行圖案化,形成第一導電圖案;形成第一有底孔,所述第一有底孔貫通所述第一保護膜層、所述第一黏合劑層以及所述第一絕緣基材並到達所述第一金屬箔;向所述第一有底孔填充第一導電漿料;剝離所述第一保護膜層,得到第一佈線基材;準備第一雙面覆金屬箔層疊板,所述第一雙面覆金屬箔層疊板具有:第二絕緣基材,具有第三主面、以及與所述第三主面相反側的第四主面;第二金屬箔,設置在所述第二絕緣基材的所述第三主面;以及第三金屬箔,設置在所述第二絕緣基材的所述第四主面;對所述第二金屬箔進行圖案化,形成第二導電圖案;形成第二有底孔,所述第二有底孔貫通所述第二絕緣基材並到達所述第二金屬箔;使第一金屬鍍層沉積在所述第二有底孔的側壁以及底面;對所述第三金屬箔進行圖案化,形成第三導電圖案;以埋設所述第三金屬箔的所述第三導電圖案以及沉積在所述第二有底孔的所述第一金屬鍍層的方式,在所述第三金屬箔上形成第二黏合劑層;在所述第二黏合劑層上形成第一覆蓋材料層;在所述第一覆蓋材料層上形成具有第一開口部的第三黏合劑層;以填充所述第三黏合劑層的所述第一開口部的方式在所述第三黏合劑層上形成第二保護膜層;形成第三有底孔,所述第三有底孔貫通所述第二保護膜層、所述第三黏合劑層、所述第一覆蓋材料層以及所述第二黏合劑層並到達所述第三金屬箔;向所述第三有底孔填充第二導電漿料;剝離所述第二保護膜層,得到第二佈線基材;準備第二雙面覆金屬箔層疊板,所述第二雙面覆金屬箔層疊板具有:第三絕緣基材,具有第五主面、以及與所述第五主面相反側的第六主面;第四金屬箔,設置在所述第三絕緣基材的所述第五主面;以及第五金屬箔,設置在所述第三絕緣基材的所述第六主面;對所述第四金屬箔進行圖案化,形成第四導電圖案;對所述第五金屬箔進行圖案化,形成第五導電圖案;形成第四有底孔,所述第四有底孔貫通所述第三絕緣基材並到達所述第五金屬箔;使第二金屬鍍層沉積在所述第四有底孔的側壁以及底面;以埋設所述第四金屬箔的所述第三導電圖案以及沉積於所述第四有底孔的所述第二金屬鍍層的方式,在所述第四金屬箔上形成第四黏合劑層;在所述第四黏合劑層上形成第二覆蓋材料層;在所述第二覆蓋材料層上形成第三保護膜層;在所述第三保護膜層上形成第四保護膜層;形成第五有底孔,所述第五有底孔貫通所述第四保護膜層、所述第三保護膜層、所述第二覆蓋材料層以及所述第三黏合劑層並到達所述第四金屬箔;向所述第五有底孔填充第三導電漿料;剝離所述第三保護膜層以及所述第四保護膜層,得到第三佈線基材;以及以使所述第一導電漿料與所述第二導電圖案接觸的方式將所述第一佈線基材層疊到所述第二佈線基材上,以使所述第二導電漿料與所述第三導電漿料接觸的方式將所述第三佈線基材層疊到所述第二佈線基材上。A method for manufacturing a flexible circuit board, wherein the method for manufacturing the flexible circuit board includes the following steps: preparing a first single-sided metal foil-clad laminate, the first single-sided metal-clad laminate having: a first insulating base a material having a first main surface and a second main surface opposite to the first main surface; a first metal foil disposed on the first main surface of the first insulating base material; and a first protection A film layer is disposed on the second main surface of the first insulating substrate through a first adhesive layer; patterning the first metal foil to form a first conductive pattern; forming a first bottomed hole, The first bottomed hole passes through the first protective film layer, the first adhesive layer, and the first insulating substrate and reaches the first metal foil; the first bottomed hole is filled with a second A conductive paste; peeling off the first protective film layer to obtain a first wiring substrate; preparing a first double-sided metal foil-clad laminate, the first double-sided metal foil-clad laminate has: a second insulating substrate , having a third main surface and a fourth main surface opposite to the third main surface; a second metal foil disposed on the third main surface of the second insulating substrate; and a third metal foil , disposed on the fourth main surface of the second insulating substrate; patterning the second metal foil to form a second conductive pattern; forming a second bottomed hole, the second bottomed hole penetrates The second insulating substrate reaches the second metal foil; depositing the first metal plating layer on the side wall and bottom surface of the second bottomed hole; patterning the third metal foil to form a third conductive pattern; forming a second adhesive on the third metal foil by embedding the third conductive pattern of the third metal foil and the first metal plating layer deposited on the second bottomed hole layer; forming a first covering material layer on the second adhesive layer; forming a third adhesive layer having a first opening on the first covering material layer; filling the third adhesive layer A second protective film layer is formed on the third adhesive layer by means of the first opening; a third bottomed hole is formed, and the third bottomed hole passes through the second protective film layer, the first Three adhesive layers, the first cover material layer and the second adhesive layer reach the third metal foil; fill the third bottomed hole with a second conductive paste; peel off the second protection film layer to obtain a second wiring base material; prepare a second double-sided metal foil-clad laminate, the second double-sided metal foil-clad laminate has: a third insulating base material with a fifth main surface and the The sixth main surface on the opposite side of the fifth main surface; the fourth metal foil is provided on the fifth main surface of the third insulating base material; and the fifth metal foil is provided on the third insulating base material The sixth main surface; patterning the fourth metal foil to form a fourth conductive pattern; patterning the fifth metal foil to form a fifth conductive pattern; forming a fourth bottomed hole, the The fourth bottomed hole passes through the third insulating substrate and reaches the fifth metal foil; depositing the second metal plating layer on the side wall and bottom surface of the fourth bottomed hole; to bury the fourth metal foil The third conductive pattern and deposited on the fourth bottomed hole In the manner of the second metal plating layer, a fourth adhesive layer is formed on the fourth metal foil; a second covering material layer is formed on the fourth adhesive layer; a second covering material layer is formed on the second covering material layer A third protective film layer; a fourth protective film layer is formed on the third protective film layer; a fifth bottomed hole is formed, and the fifth bottomed hole passes through the fourth protective film layer, the third protective film layer The film layer, the second cover material layer and the third adhesive layer reach the fourth metal foil; fill the fifth bottomed hole with a third conductive paste; peel off the third protective film layer and the fourth protective film layer to obtain a third wiring base; and laminating the first wiring base on the second On the wiring base material, the third wiring base material is laminated on the second wiring base material so that the second conductive paste is in contact with the third conductive paste. 如請求項12或13所述的柔性電路板的製造方法,其中,所述第二導電圖案包括模擬訊號線。The method for manufacturing a flexible circuit board according to claim 12 or 13, wherein the second conductive pattern includes analog signal lines. 如請求項12至14中任一項所述的柔性電路板的製造方法,其中,所述第五導電圖案包括數字訊號線。The method for manufacturing a flexible circuit board according to any one of claims 12 to 14, wherein the fifth conductive pattern includes a digital signal line.
TW111112919A 2021-05-17 2022-04-01 Flexible printed circuit board, manufacturing method therefor and electronic devices capable of transmitting both analog signals and digital signals TW202247714A (en)

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