TW202230577A - Substrate bonding apparatus and substrate bonding method - Google Patents
Substrate bonding apparatus and substrate bonding method Download PDFInfo
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- TW202230577A TW202230577A TW110147809A TW110147809A TW202230577A TW 202230577 A TW202230577 A TW 202230577A TW 110147809 A TW110147809 A TW 110147809A TW 110147809 A TW110147809 A TW 110147809A TW 202230577 A TW202230577 A TW 202230577A
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- H—ELECTRICITY
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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- H01L21/67242—Apparatus for monitoring, sorting or marking
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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Abstract
Description
本發明涉及基板接合裝置及基板接合方法,更具體地涉及一種在相互接合基板的情況下,減少基板的接合不良的基板接合裝置及基板接合方法。The present invention relates to a board bonding apparatus and a board bonding method, and more particularly, to a board bonding apparatus and a board bonding method that reduce bonding defects of the boards when the boards are bonded to each other.
近來隨著技術及產業的發展而增加對半導體設備或基板(以下稱為‘基板’)的高集成化的要求。該情況,對於將高集成化基板配置在水平面內,而通過配線聯接而產品化的情況,而發生增加配線長度、增加配線阻抗及配線延遲等問題。Recently, with the development of technology and industry, there has been an increasing demand for high integration of semiconductor devices or substrates (hereinafter referred to as "substrates"). In this case, when a highly integrated substrate is arranged in a horizontal plane and is commercialized by wiring connection, problems such as increase in wiring length, increase in wiring impedance, and wiring delay arise.
因此,提出使用將基板進行三維層疊的三維集成技術。對於該三維集成技術,例如,使用接合裝置而執行上下部兩枚基板的接合。Therefore, a three-dimensional integration technique using three-dimensional stacking of substrates has been proposed. In this three-dimensional integration technique, for example, bonding of the upper and lower substrates is performed using a bonding apparatus.
為了接合上部基板和下部基板,重要的是排列上部基板和下部基板,為此,對於現有技術的裝置的情況,具有上部攝像機和下部攝像機。In order to join the upper and lower substrates, it is important to arrange the upper and lower substrates, and for this, in the case of the prior art device, there are upper and lower cameras.
通過上部攝像機識別下部基板而計算座標,而且,通過下部攝像機識別上部基板而計算座標,沿著所述座標而移動上下部基板而進行排列。The lower substrate is recognized by the upper camera to calculate the coordinates, the upper substrate is recognized by the lower camera to calculate the coordinates, and the upper and lower substrates are moved and arranged along the coordinates.
但對於現有技術的裝置的情況,在上部攝像機和下部攝像機準確配置在垂直線上的情況下,未發生上下部基板的座標誤差。但對於現有技術的裝置的情況,上部攝像機及下部攝像機以水準方向或垂直方向反復移動而上部攝像機及下部攝像機的垂直方向排列發生錯位或扭曲而頻繁發生座標誤差。However, in the case of the device of the prior art, when the upper camera and the lower camera are accurately arranged on the vertical line, the coordinate error of the upper and lower substrates does not occur. However, in the case of the prior art device, the upper and lower cameras are repeatedly moved in the horizontal or vertical direction, and the vertical alignment of the upper and lower cameras is displaced or distorted, resulting in frequent coordinate errors.
並且,在現有技術的裝置中,該上部攝像機和下部攝像機的垂直方向排列依賴作業者的手工作業,根據作業者的熟練程度而極大發生垂直方向排列的偏差,而且,通過手工作業進行垂直方向排列,而極大降低接合裝置的效率。Furthermore, in the conventional apparatus, the vertical alignment of the upper camera and the lower camera depends on the manual work of the operator, and the deviation of the vertical alignment greatly occurs depending on the skill of the operator, and the vertical alignment is performed by manual work. , and greatly reduce the efficiency of the joint device.
[發明要解決的技術問題][Technical problem to be solved by invention]
本發明是為了如上所述問題,其目的在於提供一種基板接合裝置及基板接合方法,在相互接合基板的基板接合裝置中,執行垂直排列識別基板的排序鍵的攝像機單元的垂直排列步驟而縮小排序鍵的座標誤差。 [用於解決問題的技術方案] The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a substrate bonding apparatus and a substrate bonding method in which the substrate bonding apparatus for mutually bonding substrates performs the vertical alignment step of vertically arranging the camera units for recognizing the sorting keys of the substrates to reduce the sorting order. The coordinate error of the key. [Technical solution for problem solving]
如上所述的本發明的目的通過基板接合裝置實現,該基板接合裝置包括:腔體;第一卡盤,設置在所述腔體內部而吸附第一基板;第二卡盤,以朝向所述第一卡盤的方式設置在所述腔體內部,相對於所述第一卡盤而以垂直及水準方向相對移動的方式設置而吸附第二基板;及排列模組,具有識別所述第一基板的第一排序鍵及第二基板的第二排序鍵的攝像機單元,並設置包含能夠上下移動的框架。The object of the present invention as described above is achieved by a substrate bonding device, the substrate bonding device includes: a cavity; a first chuck arranged inside the cavity to adsorb the first substrate; and a second chuck to face the The first chuck is arranged inside the cavity, and is arranged in a vertical and horizontal direction relative to the first chuck to adsorb the second substrate; and an arrangement module has the function of identifying the first chuck. The camera unit of the first sorting key of the substrate and the second sorting key of the second substrate is provided with a frame that can move up and down.
在此,所述攝像機單元能夠相對於所述框架移動設置。Here, the camera unit is movably arranged relative to the frame.
並且,所述攝像機單元能夠在所述框架水準方向移動及斜置。In addition, the camera unit can be moved and tilted in the horizontal direction of the frame.
而且,所述框架包括:一對垂直部件,按提前規定的間距分隔配置;一對水準部件,相互連接所述垂直部件的上下端部並供設置所述攝像機單元,其中,所述一對水準部件中至少一個能夠相對於所述垂直部件而上下移動配置。Further, the frame includes: a pair of vertical members, which are arranged at a predetermined interval; At least one of the members is arranged to be movable up and down relative to the vertical member.
另外,所述攝像機單元包括:第一攝像機單元,識別所述第二排序鍵;第二攝像機單元,識別所述第一排序鍵,並與所述第一攝像機單元相對配置。In addition, the camera unit includes: a first camera unit, which identifies the second sorting key; and a second camera unit, which identifies the first sorting key and is disposed opposite to the first camera unit.
並且,所述一對水準部件包括第一水準部件和第二水準部件,所述第一攝像機單元被設置在所述第一水準部件,所述第二攝像機單元被設置在所述第二水準部件。Further, the pair of leveling members includes a first leveling member and a second leveling member, the first camera unit is provided on the first leveling member, and the second camera unit is provided on the second leveling member .
另外,所述攝像機單元設置:移動板,能夠相對於所述框架而水準方向移動設置;識別攝像機,設置在所述移動板而識別所述第一排序鍵或第二排序鍵;及排序攝像機,用於所述移動板的排列。In addition, the camera unit is provided with: a moving plate, which can be moved horizontally relative to the frame; a recognition camera, arranged on the moving plate to identify the first sorting key or the second sorting key; and a sorting camera, for the arrangement of the moving plate.
並且,所述移動板能夠相對於所述框架斜置設置。Also, the moving plate can be disposed obliquely with respect to the frame.
而且,在所述移動板還設置:攝像機排序鍵,通過相對的攝像機單元的排序攝像機識別。Moreover, the mobile board is further provided with a camera sorting key, which is identified by the sorting camera of the relative camera unit.
另外,在所述框架在中央以能夠移動所述第一卡盤及第二卡盤的方式形成中空部。In addition, a hollow portion is formed in the center of the frame so that the first chuck and the second chuck can be moved.
另外,如上所述的本發明的目的涉及一種包括框架;在所述框架設置第一攝像機單元及第二攝像機單元的基板接合裝置的基板接合方法,該基板接合方法包括如下步驟:利用所述第二攝像機單元而識別第一基板的第一排序鍵;利用所述第一攝像機單元而識別第二基板的第二排序鍵;及排列所述第一基板和第二基板而接合,另外,在識別所述第一排序鍵的步驟之前,或在識別所述第一排序鍵的步驟和識別所述第二排序鍵的步驟之間,或在識別所述第二排序鍵的步驟之後,包括以垂直方向排列所述第一攝像機單元和第二攝像機單元的垂直排列步驟。In addition, the object of the present invention as described above relates to a substrate bonding method including a frame; a substrate bonding apparatus in which a first camera unit and a second camera unit are provided on the frame, the substrate bonding method comprising the steps of using the first camera unit and the second camera unit. Two camera units are used to identify the first sort key of the first substrate; the first camera unit is used to identify the second sort key of the second substrate; Before the step of identifying the first sort key, or between the step of identifying the first sort key and the step of identifying the second sort key, or after the step of identifying the second sort key, including The vertical alignment step of arranging the first camera unit and the second camera unit in a direction.
並且,所述第一攝像機單元及第二攝像機單元對於所述框架而能夠以水準方向移動及斜置的方式設置,在所述垂直排列步驟中,通過所述第一攝像機單元及第二攝像機單元的水準方向移動或斜置而以垂直方向排列所述第一攝像機單元及第二攝像機單元。In addition, the first camera unit and the second camera unit are installed so as to be movable in a horizontal direction and inclined with respect to the frame, and in the vertical arrangement step, the first camera unit and the second camera unit are arranged to The first camera unit and the second camera unit are arranged in a vertical direction by moving or tilting in the horizontal direction.
而且,在識別所述第一排序鍵的步驟和識別所述第二排序鍵的步驟之間,還包括上下移動所述第一攝像機單元和第二攝像機單元的上下移動步驟。Furthermore, between the step of recognizing the first sort key and the step of recognizing the second sort key, an up and down movement step of moving the first camera unit and the second camera unit up and down is also included.
並且,在識別所述第一排序鍵的步驟和識別所述第二排序鍵的步驟之間,還包括上下移動所述第一攝像機單元和第二攝像機單元中的至少一個的上下移動步驟。 [發明的效果] Furthermore, between the step of recognizing the first sorting key and the step of recognizing the second sorting key, the step of moving up and down at least one of the first camera unit and the second camera unit is further included. [Effect of invention]
根據具有上述結構的本發明,在相互接合基板的基板接合裝置中執行垂直排列用於識別基板的排序鍵的攝像機單元的垂直排列步驟而減少排序鍵的座標誤差。According to the present invention having the above-described structure, the vertical alignment step of vertically arranging the camera units for recognizing the sorting keys of the substrates is performed in the substrate bonding apparatus for mutually bonding the substrates to reduce the coordinate error of the sorting keys.
下面,參照附圖而對本發明的實施例的基板接合裝置的結構及基板接合方法進行具體說明。Hereinafter, the structure of the substrate bonding apparatus and the substrate bonding method according to the embodiment of the present invention will be specifically described with reference to the accompanying drawings.
圖1為本發明的一實施例的基板接合裝置1000的側面圖,圖2為顯示圖1所示的基板接合裝置1000的內部結構的立體圖。1 is a side view of a
參照圖1及圖2,所述基板接合裝置1000包括:腔體100;第一卡盤520,被設置在所述腔體100內部而吸附第一基板10;第二卡盤510,以朝向所述第一卡盤520的方式設置在所述腔體100內部,相對於所述第一卡盤520而以垂直及水準方向相對移動的方式設置,而吸附第二基板20;及排列模組200,具有識別所述第一基板10的第一排序鍵12及識別第二基板20的第二排序鍵22的攝像機單元300A、300B、300C、300D,並包含能夠上下移動設置的框架210。Referring to FIGS. 1 and 2 , the
所述腔體100在內部提供容納第一基板10及第二基板20的空間102。所述腔體100例如由腔體主體(未圖示)和密封所述腔體主體的開口的上部的腔體導件(未圖示)構成。該腔體100的結構僅用於舉例說明,並能夠適當變形。The
在所述腔體100內部設置吸附要相互接合的基板10、20而固定的第一卡盤520及第二卡盤510。所述第一卡盤520及第二卡盤510由真空卡盤、靜電卡盤及機構式夾緊卡盤等實現,下面,假定所述第一卡盤520及第二卡盤510由真空卡盤構成的情況進行說明。Inside the
所述第一卡盤520在所述腔體100內部而配置在所述排列模組200的內側下部,通過機械臂(未圖示)等而吸附引入所述腔體100的內部的第一基板10而固定。The
圖3為顯示所述第一基板10的平面圖。FIG. 3 is a plan view showing the
參照圖3,所述第一基板10在上面或第一面形成圖案14,而且,形成用於與第二基板20接合的第一排序鍵12。所述第一排序鍵12具有多個,為了準確排列基板,而以基板的中央部為中心對稱配置。所述第一排序鍵12的數量及位置適當變形。另外,第二基板20因具有與所述第一基板10相同的結構而省略反復的說明。Referring to FIG. 3 , the
再次參照圖1及圖2,所述第一卡盤520通過負壓吸附固定所述第一基板10的第二面,即未形成圖案14的第二面。Referring to FIG. 1 and FIG. 2 again, the
另外,第二卡盤510在所述腔體100內部配置在所述排列模組200的內側上部。所述第二卡盤510朝向所述第一卡盤520配置。即,所述第二卡盤510與所述第一卡盤520相對配置,相對於所述第一卡盤520而能夠以垂直及水準方向相對移動設置。例如,所述第一卡盤520及第二卡盤510能夠全部以垂直及水準方向移動設置。In addition, the
所述第二基板20上下顛倒,即形成第二排序鍵22的第一面以朝向下部的方式引入至所述腔體100內部。所述第二卡盤510吸附固定未形成所述第二基板20的第二排序鍵22的第二面。對於該情況,所述第二基板20的第二排序鍵22朝向所述第一基板10配置。The
另外,在所述腔體100的內側設置具有攝像機單元300A、300B、300C、300D的排列模組200。In addition, an
所述攝像機單元300A、300B、300C、300D識別所述第一基板10的第一排序鍵12及第二基板20的第二排序鍵22。對於該情況,所述排列模組200具有框架210,在所述框架210設置所述攝像機單元300A、300B、300C、300D。The
即,在本發明中,所述攝像機單元300A、300B、300C、300D被設置在框架210而最大化防止所述攝像機單元300A、300B、300C、300D之間的誤排或扭轉等。That is, in the present invention, the
並且,所述框架210上下移動設置。為此,在所述腔體100的內側設置驅動部410、420,在所述驅動部410、420連接所述框架210而上下移動。And, the
在所述框架210上下移動的情況下,安裝在所述框架210的所述攝像機單元300A、300B、300C、300D一起移動而最大化抑制所述攝像機單元300A、300B、300C、300D之間的誤排等。When the
對於該情況,所述攝像機單元300A、300B、300C、300D包括:第一攝像機單元300A、300B,識別所述第二基板20的第二排序鍵22;第二攝像機單元300C、300D,識別所述第一基板10的第一排序鍵12,並與所述第一攝像機單元300A、300B相對配置。In this case, the
所述第一攝像機單元300A、300B提供為一對,如附圖所示,處於所述框架210的下部而朝向上部配置。並且,所述第二攝像機單元300C、300D同樣也提供為一對,如附圖所示,處於所述框架210的上部而朝向下部配置。The
圖4為所述排列模組200的正面圖及立體圖。圖4(A)為所述排列模組200的正面圖,圖4(B)為所述排列模組200的立體圖。FIG. 4 is a front view and a perspective view of the
參照圖4,所述排列模組200的框架210包括:一對垂直部件213、214,按提前規定的間距分隔配置;一對水準部件211、212,相互連接所述垂直部件213、214的上下端部。對於該情況,所述一對水準部件211、212中的至少一個能夠相對於所述垂直部件213、214而上下移動配置。Referring to FIG. 4 , the
例如,處於下部的第一水準部件212相對於所述一對垂直部件213、214而上下移動配置,或處於上部的第二水準部件211能夠相對於所述一對垂直部件213、214而上下移動配置。並且,所述第一水準部件212和第二水準部件211能夠全部相對於所述一對垂直部件213、214而上下移動配置。下面,假定所述第一水準部件212上下移動配置的情況進行說明。For example, the
另外,所述第一攝像機單元300A、300B被設置在所述第一水準部件212,所述第二攝像機單元300C、300D被設置在所述第二水準部件211。所述第一攝像機單元300A、300B被配置在所述第一水準部件212的上面而朝向上部配置。一對第一攝像機單元300A、300B相互間分隔提前規定的間距而配置。In addition, the
並且,所述第二攝像機單元300C、300D被配置在所述第二水準部件211的下面而朝向下部配置。一對第二攝像機單元300C、300D按相互間提前規定的間距分隔配置。In addition, the
如上所示,為了匹配所述第一攝像機單元300A、300B或所述第二攝像機單元300C、300D的焦距而所述框架210本身上下移動而匹配焦距。但,基板接合裝置1000的內部一般比較狹小,並因其它構成要素,而所述框架210的上下移動距離不充足。對於該情況,與所述框架210的上下移動一起,所述水準部件211、212上下移動而匹配焦距。As shown above, in order to match the focal length of the
另外,所述一對第一攝像機單元300A、300B之間的距離和所述一對第二攝像機單元300C、300D之間的距離相同。在因為相對的所述第一攝像機單元300A、300B和第二攝像機單元300C、300D相互排列在垂直線的情況下,能準確識別所述第一排序鍵12和第二排序鍵22的座標。In addition, the distance between the pair of
並且,在所述排列模組200的中央部形成開口部220。即在所述一對垂直部件213、214和水準部件211、212的中央部形成所述開口部220。貫通所述開口部220而上述第一卡盤520及第二卡盤510以水準方向移動配置。In addition, an
另外,如上所示,在所述第一攝像機單元300A、300B和第二攝像機單元300C、300D設置在框架210的情況下,在反復進行所述框架210的上下方向移動或所述水準部件211、212的上下方向移動的情況下,發生所述第一攝像機單元300A、300B和第二攝像機單元300C、300D的垂直方向位置誤差或所述第一攝像機單元300A、300B和第二攝像機單元300C、300D的扭轉。該情況,在所述第一基板10及第二基板20的排序鍵的座標值發生誤差而最終發生所述第一基板10和第二基板20的誤排而引發接合不良。In addition, as described above, when the
因此,在本發明中,為了解決該問題,上述攝像機單元300A、300B、300C、300D能夠相對所述框架210移動設置。例如,所述攝像機單元300A、300B、300C、300D在所述框架210能夠以水準方向移動及斜置設置。在所述攝像機單元300A、300B、300C、300D相對所述框架210移動配置的情況下,能夠進行所述第一攝像機單元300A、300B和第二攝像機單元300C、300D的垂直方向排列而解決上述問題。Therefore, in the present invention, in order to solve this problem, the
圖5為顯示安裝在所述框架210的第一攝像機單元300A、300B的狀態的立體圖。圖5(A)顯示設定在所述框架210的一對第一攝像機單元300A、300B,圖5(B)顯示所述一對第一攝像機單元300A、300B中的一個第一攝像機單元300A。FIG. 5 is a perspective view showing a state of the
參照圖5,所述第一攝像機單元300A包括:移動板310A,能夠相對所述框架210而以水準方向移動設置;第一識別攝像機320A,設置在所述移動板310A而識別所述第二排序鍵22;及第一排序攝像機330A,用於所述移動板310A的排列。Referring to FIG. 5 , the
所述移動板310A被設置在所述第一水準部件212的凹槽部210A的內側。所述移動板310A也能夠從所述第一水準部件212突出配置,但對於本實施例的情況,所述移動板310A插入所述凹槽部210A而配置。該情況,所述移動板310A的上面處於與所述第一水準部件212的上面相同的平面。The moving
另外,所述移動板310A相對所述框架210而以水準方向移動配置。例如,所述移動板310A在所述凹槽部210A的內側按水準方向沿著x軸及y軸而能夠直線移動配置。為此,所述凹槽部210A在平面上與所述移動板310A相比而以x軸及y軸為方向而進一步形成。由此,所述移動板310A提供沿著x軸及y軸方向而移動的餘留空間。In addition, the moving
所述移動板310A通過由線性電機(linear motor)、壓電致動器(piezo actuator)等構成的水準方向驅動部(未圖示)而按水準方向移動。所述水準方向驅動部的結構能夠以各種形式實現。The moving
另外,所述移動板310A能夠相對於所述框架210斜置(tilting)配置。例如,所述移動板310A能夠以x軸及y軸中至少一個軸為中心進行斜置配置。In addition, the moving
所述移動板310A能夠通過旋轉驅動部(未圖示)而斜置配置。所述旋轉驅動部的結構由各種形式實現。The moving
另外,在所述移動板310A設置識別所述第二排序鍵22的第一識別攝像機320A。In addition, a
所述第一識別攝像機320A識別上述第二基板20的第二排序鍵22。並且,如圖4顯示所示,所述第二攝像機單元300C、300D的第二識別攝像機320C、320D識別第一基板10的第一排序鍵12。The
另外,對於接合所述第一基板10和第二基板20的情況,要求非常高的精密度,由此,所述識別攝像機320A、320B、320C、320D的倍率也相對變高。對於該情況,所述識別攝像機320A、320B、320C、320D的倍率越高而焦距非常短。In addition, in the case of bonding the
因此,如圖4顯示所示,在進行所述第一攝像機單元300A、300B和第二攝像機單元300C、300D的垂直方向排列時,難以通過所述識別攝像機320A、320B、320C、320D而識別相對的攝像機單元而排列的情況。Therefore, as shown in FIG. 4 , when the
因此,對於本實施例的情況,在所述攝像機單元300A、300B、300C、300D設置排序攝像機330A、330B、330C、330D。所述排序攝像機330A、330B、330C、330D為了進行所述第一攝像機單元300A、300B和第二攝像機單元300C、300D的垂直方向排列而使用。對於該情況,所述排序攝像機330A、330B、330C、330D與所述識別攝像機320A、320B、320C、320D相比而倍率相對較低,相反識別焦距變長而相對的攝像機單元。Therefore, in the case of this embodiment,
例如,如圖4及圖5顯示所示,所述第一排序攝像機330A、330B與相對的第二攝像機單元300C、300D的第二排序攝像機330C、330D相對配置。對於該情況,所述第一排序攝像機330A、330B和第二排序攝像機330C、330D相互識別,通過此,以所述第一攝像機單元300A、300B和第二攝像機單元300C、300D準確進行垂直方向排列的方式將所述第一攝像機單元300A、300B和第二攝像機單元300C、300D中的至少一個進行水準方向移動或斜置。For example, as shown in FIG. 4 and FIG. 5 , the
與所述第一攝像機單元300A、300B相對的第二攝像機單元300C、300D因具有與上述的第一攝像機單元300A、300B相同的結構而省略反復的說明。Since the
另外,圖6顯示另一實施例的第一攝像機單元3000A。圖6(A)為所述第一攝像機單元3000A的平面圖,圖6(B)為顯示所述第一攝像機單元3000A和第二攝像機單元3000B的配置的側面圖。In addition, FIG. 6 shows a
參照圖6,本實施例的第一攝像機單元3000A與上述實施例對比,還設置第一攝像機排序鍵3400A。Referring to FIG. 6 , the
即,所述第一攝像機單元3000A在移動板3100A一起設置第一識別攝像機3200A及第一排序攝像機3300A及第一攝像機排序鍵3400A。That is, the
所述第一攝像機排序鍵3400A通過相對的攝像機單元,即第二攝像機單元3000B的第二排序攝像機3300B識別。並且,所述第二攝像機單元3000B的第二攝像機排序鍵3400B通過第一攝像機單元3000A的第一排序攝像機3300A識別。The first camera sorting key 3400A is identified by the opposite camera unit, that is, the
如圖6(B)顯示所示,所述第一攝像機單元3000A的第一排序攝像機3300A與所述第二攝像機單元3000B的第二攝像機排序鍵3400B相對配置。並且,所述第一攝像機單元3000A的第一攝像機排序鍵3400A與所述第二攝像機單元3000B的第二排序攝像機3300B相對配置。As shown in FIG. 6(B) , the
因此,通過所述第一排序攝像機3300A而識別所述第二攝像機排序鍵3400B而檢測座標,而且,通過所述第二排序攝像機3300B而識別所述第一攝像機排序鍵3400A而檢測座標。Therefore, coordinates are detected by identifying the second camera sorting key 3400B by the
在檢測所述第一攝像機排序鍵3400A及第二攝像機排序鍵3400B的座標之後,水準移動或斜置所述第一攝像機單元3000A或第二攝像機單元3000B中的至少一個,而排列所述第一攝像機單元3000A和第二攝像機單元3000B的垂直方向。After detecting the coordinates of the first camera sorting key 3400A and the second camera sorting key 3400B, horizontally move or tilt at least one of the
下面對利用具有上述結構的基板接合裝置1000而接合基板的方法進行研究。Next, a method for bonding substrates using the
首先,所述基板接合方法包括如下步驟:利用所述第二攝像機單元300C、300D而識別所述第一基板10的第一排序鍵12;利用所述第一攝像機單元300A、300B而識別第二基板20的第二排序鍵22;及排列所述第一基板10和第二基板20而接合。First, the substrate bonding method includes the following steps: using the
該情況,所述基板接合方法包括將所述第一攝像機單元300A、300B和第二攝像機單元300C、300D按垂直方向排列的垂直排列步驟。該垂直排列步驟在識別所述第一排序鍵12的步驟之前或在識別所述第一排序鍵12的步驟和識別所述第二排序鍵22的步驟之間或在識別所述第二排序鍵22的步驟之後執行。下面,對所述垂直排列步驟在識別所述第一排序鍵12的步驟和識別所述第二排序鍵22的步驟之間執行的情況進行研究。In this case, the substrate bonding method includes a vertical alignment step of arranging the
圖7為顯示識別所述第一基板10的第一排序鍵12的狀態的側面圖。如圖7顯示所示,在上述腔體100的內側中,以所述排列模組200為基準,右側與在所述第一卡盤520及第二卡盤510分別裝入所述第一基板10及第二基板20的裝入區域106對應,所述排列模組200的左側與接合所述第一基板10及第二基板20的接合區域104對應。該區域區分僅用於方便設定,並適當變形。FIG. 7 is a side view showing a state in which the
參照圖7,在上述裝入區域106中,在所述第一卡盤520的上部吸附及固定所述第一基板10。進而,所述第一卡盤520被插入所述排列模組200的中空部220。對於該情況,所述第二卡盤510與所述排列模組200分隔而在所述接合區域104待機。Referring to FIG. 7 , in the
另外,對於所述第一卡盤520插入所述中空部220的情況,通過所述第二攝像機單元300C而識別所述第一基板10的第一排序鍵12。In addition, when the
進而,如圖8顯示所示,所述第一卡盤520在所述排列模組200以水準方向移送而移動至所述接合區域104。Furthermore, as shown in FIG. 8 , the
在所述第一卡盤520脫離所述排列模組200之後,執行以垂直方向排列所述第一攝像機單元300A和第二攝像機單元300C的垂直排列步驟。After the
對於該情況,所述第一攝像機單元300A的第一排序攝像機330A和第二攝像機單元300C的第二排序攝像機330C相互識別而檢測座標而水準方向移動或斜置所述第一攝像機單元300A和第二攝像機單元300C而進行垂直方向排列。In this case, the
圖9及圖10為顯示所述第一攝像機單元300A和第二攝像機單元300C的垂直排列步驟的附圖。9 and 10 are diagrams showing steps of vertical arrangement of the
如圖9(A)顯示所示,對於通過所述第一攝像機單元300A和第二攝像機單元300C相互識別的情況,所述第一攝像機單元300A和第二攝像機單元300C從垂直線上脫離而沿著水平面發生距離誤差。As shown in FIG. 9(A), in the case of identifying each other by the
對於該情況,將所述第一攝像機單元300A和第二攝像機單元300C中至少一個按水準方向移動,如圖9(B)所示,將所述第一攝像機單元300A和第二攝像機單元300C在垂直線上配置而進行垂直方向排列。In this case, at least one of the
並且,如圖10(A)顯示所示,對於通過所述第一攝像機單元300A和第二攝像機單元300C相互識別的情況,所述第一攝像機單元300A和第二攝像機單元300C在垂直線上至少一個發生扭轉而在垂直方向發生角度誤差。And, as shown in FIG. 10(A), in the case of mutual recognition by the
對於該情況,斜置所述第一攝像機單元300A和第二攝像機單元300C中至少一個,如圖10(B)所示,將所述第一攝像機單元300A和第二攝像機單元300C在垂直線上配置而進行垂直方向排列。In this case, at least one of the
另外,識別所述第一排序鍵12而檢測座標,在識別所述第二排序鍵22之前,通過執行所述第一攝像機單元300A和第二攝像機單元300C的垂直方向排列,而在檢測所述第二排序鍵22的座標的情況下,減少所述第一排序鍵12和第二排序鍵22的座標誤差。In addition, the coordinates are detected by recognizing the first sorting
進而,如圖11顯示所示,所述第二卡盤510移動至所述裝入區域106而吸附第二基板20而進行固定。對於該情況,所述第二基板20上下顛倒而所述第二排序鍵22向下部配置。Furthermore, as shown in FIG. 11 , the
進而,執行所述框架210上下移動提前規定的距離的上下移動步驟。Further, a step of moving up and down in which the
即,如上所示,所述第一攝像機單元300A的第一識別攝像機320A和所述第二攝像機單元300C的所述第二識別攝像機320B的焦距相對較短而識別所述第一排序鍵12,之後,為了識別所述第二排序鍵22而需要所述第一攝像機單元300A向所述第二基板20上升。That is, as shown above, the
對於該情況,設置在所述框架210的所述第一攝像機單元300A和第二攝像機單元300C與所述框架210一起上下移動。In this case, the
在所述框架210上下移動之後,如圖12顯示所示,所述第二卡盤510插入所述排列模組200的中空部220。After the
對於所述第二卡盤510插入所述中空部220的情況,通過所述第一攝像機單元300A而識別所述第二基板20的第二排序鍵22。When the
另外,圖13顯示所述第一水準部件212上升而移動的情況。In addition, FIG. 13 shows the case where the said
參照圖13,在所述框架210上下移動的情況下,在無法匹配所述第一攝像機單元300A的第一識別攝像機320A的焦距的情況下,所述第一水準部件212上下移動而匹配焦距。13 , when the
對於本實施例的情況,對所述第一水準部件212上下移動的情況進行說明,如上所示,上下移動所述第一水準部件212及第二水準部件211中至少一個。因此,上下移動所述第一攝像機單元300A、300B和第二攝像機單元300C、300D中至少一個而匹配焦距。In the case of the present embodiment, the case where the
進而,如圖14顯示所示,所述第二卡盤510向所述接合區域104移送。對於該情況,在所述接合區域已有第一卡盤520進行待機。Furthermore, as shown in FIG. 14 , the
因此,在將所述第二卡盤510向所述第一卡盤520的上部移送之後,通過所述第一排序鍵12和第二排序鍵22的座標而精密排列所述第一卡盤520及第二卡盤510之後,而將所述第二卡盤510向下部移送而接合所述第一基板10和第二基板20。Therefore, after the
另外,上述垂直排列步驟在識別所述第一排序鍵12的步驟之前執行的情況下,也能夠減少所述第一排序鍵12和第二排序鍵22的座標誤差。In addition, when the above-mentioned vertical arrangement step is performed before the step of recognizing the
並且,對於上述垂直排列步驟在識別所述第二排序鍵22的步驟之後執行的情況,在提前檢測所述第一排序鍵12及第二排序鍵22的座標之後,執行垂直排列步驟。因此,在該情況下,在所述垂直排列步驟中,經過根據所述第一攝像機單元300A、300B或第二攝像機單元300C、300D的水準方向移動量或斜置程度而補正所述第一排序鍵12及第二排序鍵22的座標的步驟,而計算所述第一排序鍵12及第二排序鍵22的準確座標。In addition, in the case where the above-mentioned vertical arrangement step is performed after the step of identifying the
綜上,參照本發明的優選的實施例進行了說明,但本技術領域的技術人員在不脫離權利要求範圍記載的本發明的思想及領域的範圍內能夠對本發明進行各種修正及變形實施。因此,在變形的實施基本上包含本發明的權利要求範圍的構成要素的情況下,應視為全部包含于本發明的技術範圍內。In summary, the preferred embodiments of the present invention have been described, but those skilled in the art can implement the present invention with various modifications and variations without departing from the spirit and scope of the present invention described in the claims. Therefore, if the modified implementation basically includes the constituent elements of the claims of the present invention, it should be considered that all of them are included in the technical scope of the present invention.
100:腔體
200:接合模組
210:框架
300:攝像機單元
410、420:驅動部
1000:接合裝置
100: cavity
200: Bonding Module
210: Frames
300:
圖1為本發明的一實施例的基板接合裝置的側面圖; 圖2為顯示圖1所示的基板接合裝置的內部結構的立體圖; 圖3為顯示第一基板的平面圖; 圖4為排列模組的正面圖及立體圖; 圖5為顯示安裝在框架的攝像機單元的狀態的立體圖; 圖6為另一實施例的攝像機單元的附圖; 圖7為顯示識別第一基板的第一排序鍵的狀態的側面圖; 圖8為顯示移送第一基板而垂直排列第一攝像機單元和第二攝像機單元的狀態的側面圖; 圖9及圖10為顯示垂直排列攝像機單元的方法的附圖; 圖11為顯示為了識別第二基板而向上部移動排列模組的狀態的側面圖; 圖12為顯示識別第二基板的第二排序鍵的狀態的側面圖; 圖13為顯示第一水準部件上升的情況的側面圖; 圖14為顯示移送第二基板而接合第一基板和第二基板的狀態的側面圖。 FIG. 1 is a side view of a substrate bonding apparatus according to an embodiment of the present invention; FIG. 2 is a perspective view showing the internal structure of the substrate bonding apparatus shown in FIG. 1; 3 is a plan view showing the first substrate; 4 is a front view and a perspective view of an arrangement module; 5 is a perspective view showing a state of a camera unit mounted on a frame; 6 is a diagram of a camera unit of another embodiment; 7 is a side view showing a state in which the first sort key of the first substrate is recognized; 8 is a side view showing a state in which the first camera unit and the second camera unit are vertically aligned by transferring the first substrate; 9 and 10 are drawings showing a method of vertically arranging camera units; 11 is a side view showing a state in which the alignment module is moved upward in order to identify the second substrate; 12 is a side view showing a state in which the second sort key of the second substrate is recognized; FIG. 13 is a side view showing a situation in which the first leveling member is raised; 14 is a side view showing a state in which the second substrate is transferred and the first substrate and the second substrate are joined.
100:腔體 100: cavity
200:接合模組 200: Bonding Module
210:框架 210: Frames
410、420:驅動部 410, 420: Drive Department
1000:接合裝置 1000: Engagement device
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KR20200189596 | 2020-12-31 | ||
KR10-2020-0189596 | 2020-12-31 | ||
KR1020210160979A KR102677190B1 (en) | 2020-12-31 | 2021-11-22 | Substrate bonding apparatus and Substrate bonding method |
KR10-2021-0160979 | 2021-11-22 |
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TW202230577A true TW202230577A (en) | 2022-08-01 |
TWI792785B TWI792785B (en) | 2023-02-11 |
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JP6510838B2 (en) * | 2015-03-11 | 2019-05-08 | ファスフォードテクノロジ株式会社 | Bonding apparatus and bonding method |
EP3734650B1 (en) * | 2016-08-29 | 2023-09-27 | EV Group E. Thallner GmbH | Device and method for aligning substrates |
KR102239782B1 (en) * | 2016-09-30 | 2021-04-13 | 가부시키가이샤 니콘 | Measurement system and substrate processing system, and device manufacturing method |
WO2019044816A1 (en) * | 2017-08-28 | 2019-03-07 | 株式会社新川 | Device and method for linearly moving first and second moving bodies relative to target object |
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