TW202200283A - Shockwave pipeline cleaning system - Google Patents
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本發明相關於一種水管清洗系統,特別是相關於一種震波清洗管路系統。The present invention relates to a water pipe cleaning system, in particular to a shock wave cleaning pipeline system.
水管是用於將流體從一個位置輸送到另一個位置的管路系統,日常生活中最常見的就是用於輸送自來水的自來水管。在輸送過程中,自來水所含之雜質及礦物質,長時間下來會沉澱下來附著於水管管壁形成水垢,導致出水水量變小,甚至是腐蝕管壁。因此,水管的清洗相當重要。A water pipe is a piping system used to transport fluids from one location to another. The most common one in daily life is the tap water pipe used to transport tap water. During the conveying process, the impurities and minerals contained in the tap water will settle down and adhere to the wall of the water pipe to form scale after a long time, which will lead to the decrease of the effluent volume and even the corrosion of the pipe wall. Therefore, the cleaning of water pipes is very important.
緣此,本發明的目的即在提供一種震波清洗管路系統,能夠對管路系統進行檢測及清洗。Therefore, the purpose of the present invention is to provide a shock wave cleaning pipeline system, which can detect and clean the pipeline system.
本發明為解決習知技術之問題所採用之技術手段係提供一種震波清洗管路系統,係用於對目標管路系統進行檢測及清洗,該震波清洗管路系統包含:液體供應裝置,用於供應檢測用水及清洗用水;氣體供應裝置,用於供應檢測氣體及排空氣體;流體壓力調節裝置,用於調節流體之壓力;泡沫用水供應裝置,用於供應泡沫用水;泡沫產生裝置,用於產生泡沫;流路切換裝置,包括液體供應裝置與流體壓力調節裝置間開關組件、氣體供應裝置與流體壓力調節裝置間開關組件、泡沫用水供應裝置與流體壓力調節裝置間開關組件、流體壓力調節裝置與出口間開關組件、及流體壓力調節裝置與泡沫產生裝置間開關組件,該液體供應裝置與流體壓力調節裝置間開關組件可開關地連接在該液體供應裝置與流體壓力調節裝置之間,該氣體供應裝置與流體壓力調節裝置間開關組件可開關地連接在該氣體供應裝置與該流體壓力調節裝置之間,該泡沫用水供應裝置與流體壓力調節裝置間開關組件可開關地連接在該泡沫用水供應裝置與該流體壓力調節裝置之間,該流體壓力調節裝置與出口間開關組件可開關地連接在該流體壓力調節裝置與該目標管路系統之間,該流體壓力調節裝置與泡沫產生裝置間開關組件可開關地連接在該流體壓力調節裝置與該泡沫產生裝置之間,而藉由該液體供應裝置與流體壓力調節裝置間開關組件、該氣體供應裝置與流體壓力調節裝置間開關組件、該泡沫用水供應裝置與流體壓力調節裝置間開關組件、該流體壓力調節裝置與出口間開關組件、及該流體壓力調節裝置與泡沫產生裝置間開關組件的個別開關切換,決定該液體供應裝置、該氣體供應裝置、該流體壓力調節裝置、該泡沫用水供應裝置、該泡沫產生裝置及該目標管路系統之間的連通狀態;壓力感測裝置,用於感測該目標管路系統之管路壓力;以及控制裝置,控制連接於該液體供應裝置、該氣體供應裝置、該流體壓力調節裝置、該泡沫用水供應裝置、該泡沫產生裝置、及該流路切換裝置,以及訊號連接於該壓力感測裝置,該控制裝置係經配置而切換地執行液體站壓測漏、氣體站壓測漏、震波清洗處理、泡沫清洗處理及停機排空處理,其中,在執行該液體站壓測漏時,該控制裝置係藉由將該流路切換裝置之該液體供應裝置與流體壓力調節裝置間開關組件及該流體壓力調節裝置與出口間開關組件切換為開啟,而使該液體供應裝置經由該流體壓力調節裝置連通於該目標管路系統,而將該檢測用水經壓力調節後輸入至該目標管路系統,以及該控制裝置藉由將該流路切換裝置之該流體壓力調節裝置與出口間開關組件切換為關閉並且根據經輸入該檢測用水的該目標管路系統之管路壓力在預設的液體站壓檢測時間內的壓力變化,判斷該目標管路系統的該液體站壓測漏之合格與否,在執行該氣體站壓測漏時,該控制裝置係藉由將該流路切換裝置之該氣體供應裝置與流體壓力調節裝置間開關組件及該流體壓力調節裝置與出口間開關組件切換為開啟,而使該氣體供應裝置經由該流體壓力調節裝置連通於該目標管路系統,而將該檢測氣體經壓力調節後輸入至該目標管路系統,以及該控制裝置藉由將該流路切換裝置之該流體壓力調節裝置與出口間開關組件切換為關閉並且根據經輸入該檢測氣體的該目標管路系統之管路壓力在預設的氣體站壓檢測時間內的壓力變化,判斷該目標管路系統的該氣體站壓測漏之合格與否,在執行該震波清洗處理時,該控制裝置係藉由將該流路切換裝置之該液體供應裝置與流體壓力調節裝置間開關組件及該流體壓力調節裝置與出口間開關組件切換為開啟,而使該液體供應裝置經由該流體壓力調節裝置連通於該目標管路系統,並將該清洗用水經以形成連續震波的方式壓力調節後輸入至該目標管路系統,以對該目標管路系統進行震波清洗,在執行該泡沫清洗處理時,該控制裝置係藉由將該流路切換裝置之該泡沫用水供應裝置與流體壓力調節裝置間開關組件及該流體壓力調節裝置與泡沫產生裝置間開關組件切換為開啟,而使該泡沫用水供應裝置經由該流體壓力調節裝置及該泡沫產生裝置連通於該目標管路系統,並將該泡沫用水經壓力調節及產生泡沫後輸入至該目標管路系統,以對該目標管路系統進行泡沫清洗,在執行該停機排空處理時,該控制裝置係藉由將該流路切換裝置之該氣體供應裝置與流體壓力調節裝置間開關組件、該流體壓力調節裝置與出口間開關組件、及該流體壓力調節裝置與泡沫產生裝置間開關組件切換為開啟,而使該氣體供應裝置經由該流路切換裝置而連通於該流體壓力調節裝置及該泡沫產生裝置,並使該排空氣體流經該流路切換裝置、該流體壓力調節裝置及該泡沫產生裝置,以排空該震波清洗管路系統的內部管路水分。The technical means adopted by the present invention to solve the problems of the prior art is to provide a shock wave cleaning pipeline system for detecting and cleaning the target pipeline system. The shock wave cleaning pipeline system includes: a liquid supply device for Supply testing water and cleaning water; gas supply device for supplying testing gas and exhaust gas; fluid pressure regulating device for regulating fluid pressure; foam water supply device for supplying foam water; foam generating device for Generate foam; flow path switching device, including switch assembly between liquid supply device and fluid pressure adjustment device, switch assembly between gas supply device and fluid pressure adjustment device, switch assembly between foam water supply device and fluid pressure adjustment device, fluid pressure adjustment device A switch assembly between the liquid supply device and the fluid pressure adjustment device, and a switch assembly between the fluid pressure adjustment device and the foam generating device, the switch assembly between the liquid supply device and the fluid pressure adjustment device is switchably connected between the liquid supply device and the fluid pressure adjustment device, the gas The switch assembly between the supply device and the fluid pressure regulator is switchably connected between the gas supply device and the fluid pressure regulator, and the switch assembly between the foam water supply device and the fluid pressure regulator is switchably connected to the foam water supply between the fluid pressure regulating device and the fluid pressure regulating device, the fluid pressure regulating device and the outlet switch assembly are switchably connected between the fluid pressure regulating device and the target pipeline system, and the fluid pressure regulating device and the foam generating device are switched on and off The component is switchably connected between the fluid pressure regulating device and the foam generating device, and by means of the switching component between the liquid supply device and the fluid pressure regulating device, the switching component between the gas supply device and the fluid pressure regulating device, the foam The switch components between the water supply device and the fluid pressure regulating device, the switch components between the fluid pressure regulating device and the outlet, and the individual switching of the switching components between the fluid pressure regulating device and the foam generating device determine the liquid supply device, the gas supply a communication state between the device, the fluid pressure regulating device, the foam water supply device, the foam generating device and the target piping system; a pressure sensing device for sensing the piping pressure of the target piping system; and a control device, which is controlled and connected to the liquid supply device, the gas supply device, the fluid pressure regulating device, the foam water supply device, the foam generating device, and the flow path switching device, and the signal is connected to the pressure sensing device, The control device is configured to switchably perform liquid station pressure leak detection, gas station pressure leak detection, shock wave cleaning process, foam cleaning process, and shutdown evacuation process, wherein when performing the liquid station pressure leak detection, the control device By switching the switch assembly between the liquid supply device and the fluid pressure regulating device and the switch assembly between the fluid pressure regulating device and the outlet of the flow path switching device to open, the liquid supply device is communicated through the fluid pressure regulating device In the target pipeline system, the detection water is input to the target pipeline system after being pressure-regulated, and the control device adjusts the fluid pressure of the flow path switching device by adjusting the pressure. The switch assembly between the throttle device and the outlet is switched off, and the liquid in the target pipeline system is judged according to the pressure change of the pipeline pressure of the target pipeline system through which the detection water is input within the preset liquid station pressure detection time. Whether the station pressure leak test is qualified or not, when the gas station pressure leak test is performed, the control device uses the switch assembly between the gas supply device and the fluid pressure regulating device of the flow path switching device and the fluid pressure regulating device. The switch assembly between the outlet and the outlet is switched to open, so that the gas supply device is communicated with the target pipeline system through the fluid pressure regulating device, and the detected gas is input to the target pipeline system after pressure regulation, and the control device By switching the switch assembly between the fluid pressure regulating device and the outlet of the flow path switching device to be closed and according to the pipeline pressure of the target pipeline system through which the detected gas is input within a preset gas station pressure detection time The pressure changes to determine whether the pressure leak test of the gas station of the target pipeline system is qualified or not. When the shock wave cleaning process is performed, the control device adjusts the fluid pressure by the liquid supply device and the fluid pressure of the flow path switching device. The switch assembly between the devices and the switch assembly between the fluid pressure regulating device and the outlet are switched to open, so that the liquid supply device is communicated with the target pipeline system through the fluid pressure regulating device, and the cleaning water is passed through to form a continuous shock wave. After the mode pressure is adjusted, it is input to the target pipeline system to perform shock wave cleaning on the target pipeline system. When the foam cleaning process is performed, the control device uses the foam water supply device of the flow path switching device with the foam water supply device. The switch assembly between the fluid pressure regulating devices and the switch assembly between the fluid pressure regulating device and the foam generating device are switched to open, so that the foam water supply device is communicated with the target pipeline system via the fluid pressure regulating device and the foam generating device, After the foam water is pressure-regulated and foamed, it is input to the target pipeline system to perform foam cleaning on the target pipeline system. When performing the shutdown and emptying process, the control device uses the flow path The switch assembly between the gas supplying device and the fluid pressure regulating device, the switching assembly between the fluid pressure regulating device and the outlet, and the switching assembly between the fluid pressure regulating device and the foam generating device of the switching device are switched on to enable the gas supplying device The fluid pressure regulating device and the foam generating device are communicated through the flow path switching device, and the exhaust gas is made to flow through the flow path switching device, the fluid pressure regulating device and the foam generating device to evacuate the shock wave Clean the internal piping moisture of the piping system.
在本發明的一實施例中係提供一種震波清洗管路系統,更包含水質感測裝置,訊號連接於該控制裝置,該水質感測裝置用於感測該目標管路系統之清洗前水質及/或清洗後水質。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, further comprising a water quality sensing device, the signal is connected to the control device, and the water quality sensing device is used for sensing the water quality of the target pipeline system before cleaning and / or water quality after cleaning.
在本發明的一實施例中係提供一種震波清洗管路系統,更包含雲端連線裝置,資料連接於該控制裝置,用於連線於雲端資料收集系統,該控制裝置經由該雲端連線裝置而將藉由該水質感測裝置所感測得到的該目標管路系統之水質資料上傳至該雲端資料收集系統。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, further comprising a cloud connection device, data is connected to the control device for connecting to a cloud data collection system, and the control device is connected through the cloud connection device And upload the water quality data of the target pipeline system sensed by the water quality sensing device to the cloud data collection system.
在本發明的一實施例中係提供一種震波清洗管路系統,更包含定位裝置,訊號連接於該控制裝置,用於定位該震波清洗管路系統之當前位置,該控制裝置經由該雲端連線裝置而將該水質資料以及關於該震波清洗管路系統之當前位置的定位資料上傳至該雲端資料收集系統。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, further comprising a positioning device, a signal is connected to the control device for locating the current position of the shock wave cleaning pipeline system, and the control device is connected via the cloud The device uploads the water quality data and the positioning data about the current position of the shock wave cleaning pipeline system to the cloud data collection system.
在本發明的一實施例中係提供一種震波清洗管路系統,其中該流體壓力調節裝置包括蓄壓器及液體加壓機,該液體供應裝置與流體壓力調節裝置間開關組件包括液體供應裝置與液體加壓機間開關單元及液體加壓機與蓄壓器間開關單元,該液體供應裝置與液體加壓機間開關單元連接在該液體供應裝置與該液體加壓機之間,該液體加壓機與蓄壓器間開關單元連接在該液體加壓機與該蓄壓器之間。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, wherein the fluid pressure regulating device includes a pressure accumulator and a fluid pressurizer, and the switch assembly between the fluid supply device and the fluid pressure regulating device includes a fluid supply device and a liquid pressure regulating device. The switch unit between the liquid pressurizer and the switch unit between the liquid pressurizer and the accumulator, the switch unit between the liquid supply device and the liquid pressurizer is connected between the liquid supply device and the liquid pressurizer, and the liquid pressurizer is connected. A switch unit between the compressor and the accumulator is connected between the liquid compressor and the accumulator.
在本發明的一實施例中係提供一種震波清洗管路系統,其中該控制裝置係經配置而在該目標管路系統的該液體站壓測漏及該氣體站壓測漏皆為合格後,執行該震波清洗處理及該泡沫清洗處理。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, wherein the control device is configured to be passed after both the liquid station pressure leak detection and the gas station pressure leak detection of the target pipeline system are qualified, The shock wave cleaning process and the foam cleaning process are performed.
在本發明的一實施例中係提供一種震波清洗管路系統,其中在該震波清洗處理時,該清洗用水所形成的該連續震波係為規律震波或可變震波,該規律震波係為根據預設的時間參數而規律地產生的震波,該可變震波係為根據當前的該目標管路系統之管路壓力而可變地產生的震波。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, wherein during the shock wave cleaning process, the continuous shock wave system formed by the cleaning water is a regular shock wave or a variable shock wave, and the regular shock wave system is a predetermined shock wave. The shock wave is regularly generated according to the set time parameter, and the variable shock wave is a shock wave variably generated according to the current pipeline pressure of the target pipeline system.
在本發明的一實施例中係提供一種震波清洗管路系統,其中該液體供應裝置係更供應色素水,該控制裝置係經配置而在該目標管路系統的該液體站壓測漏及/或該氣體站壓測漏為不合格後,進一步執行洩漏部位檢測,在執行該洩漏部位檢測時,該控制裝置係藉由將該流路切換裝置之該液體供應裝置與流體壓力調節裝置間開關組件及該流體壓力調節裝置與出口間開關組件切換為開啟,而使該液體供應裝置經由該流體壓力調節裝置連通於該目標管路系統,而將該色素水填充於該目標管路系統,以及該控制裝置係藉由將該流路切換裝置之該氣體供應裝置與流體壓力調節裝置間開關組件及該流體壓力調節裝置與出口間開關組件切換為開啟,而使該氣體供應裝置經由該流體壓力調節裝置連通於該目標管路系統,而將該檢測氣體經壓力調節後輸入至經填充該色素水的該目標管路系統,以藉由該色素水之洩漏,檢測該目標管路系統之洩漏部位。In one embodiment of the present invention, a shock wave cleaning pipeline system is provided, wherein the liquid supply device further supplies pigmented water, and the control device is configured to pressure leak and/or leak at the liquid station of the target pipeline system. Or after the pressure leak test of the gas station is unqualified, the leak location detection is further performed. When the leak location detection is performed, the control device switches between the liquid supply device and the fluid pressure adjustment device of the flow path switching device. The component and the switch component between the fluid pressure regulating device and the outlet are switched to open, so that the liquid supply device is communicated with the target pipeline system through the fluid pressure regulating device, and the pigment water is filled in the target pipeline system, and The control device enables the gas supply device to pass through the fluid pressure by switching on the switch element between the gas supply device and the fluid pressure regulating device and the switch element between the fluid pressure regulating device and the outlet of the flow path switching device. The regulating device is connected to the target pipeline system, and the detection gas is pressure-regulated and then input to the target pipeline system filled with the pigmented water, so as to detect the leakage of the target pipeline system through the leakage of the pigmented water part.
在本發明的一實施例中係提供一種震波清洗管路系統,更包含遙控裝置,無線控制連接於該控制裝置,用於無線控制該控制裝置執行或停止該液體站壓測漏、該氣體站壓測漏、該震波清洗處理、該泡沫清洗處理及該停機排空處理。In an embodiment of the present invention, a shock wave cleaning pipeline system is provided, further comprising a remote control device connected to the control device for wireless control, for wirelessly controlling the control device to perform or stop the pressure leak detection of the liquid station, the gas station Pressure leak detection, the shock wave cleaning treatment, the foam cleaning treatment and the shutdown emptying treatment.
經由本發明所採用之技術手段,震波清洗管路系統能夠對目標管路系統進行包括液體站壓測漏及氣體站壓測漏的漏水檢測,並且能夠對目標管路系統進行包括震波清洗處理及泡沫清洗處理的管路清洗,而有效維護管路的清潔及健康。在較佳的實施例中,震波清洗管路系統能夠將各地管路的檢測資料上傳至雲端,以供藉由大數據演算來估算維護周期時間,以及供管路老化等現象的分析。Through the technical means adopted in the present invention, the shock wave cleaning pipeline system can perform water leakage detection on the target pipeline system including liquid station pressure leak detection and gas station pressure leak detection, and can perform shock wave cleaning processing and The foam cleaning process is used to clean the pipeline, and effectively maintain the cleanliness and health of the pipeline. In a preferred embodiment, the seismic wave cleaning pipeline system can upload the detection data of pipelines in various places to the cloud for estimating maintenance cycle time and analyzing phenomena such as pipeline aging through big data calculation.
以下根據第1圖至第6圖,而說明本發明的實施方式。該說明並非為限制本發明的實施方式,而為本發明之實施例的一種。Embodiments of the present invention will be described below with reference to FIGS. 1 to 6 . This description is not intended to limit the embodiments of the present invention, but is an example of the present invention.
如第1圖所示,依據本發明的實施例的震波清洗管路系統100,係用於對目標管路系統S進行檢測及清洗,震波清洗管路系統100包含:液體供應裝置1,用於供應檢測用水及清洗用水;氣體供應裝置2,用於供應檢測氣體及排空氣體;流體壓力調節裝置3,用於調節流體之壓力;泡沫用水供應裝置4,用於供應泡沫用水;泡沫產生裝置5,用於產生泡沫;流路切換裝置6,包括液體供應裝置與流體壓力調節裝置間開關組件、氣體供應裝置與流體壓力調節裝置間開關組件、泡沫用水供應裝置與流體壓力調節裝置間開關組件、流體壓力調節裝置與出口間開關組件、及流體壓力調節裝置與泡沫產生裝置間開關組件,液體供應裝置與流體壓力調節裝置間開關組件可開關地連接在液體供應裝置1與流體壓力調節裝置3之間,氣體供應裝置與流體壓力調節裝置間開關組件可開關地連接在氣體供應裝置2與流體壓力調節裝置3之間,泡沫用水供應裝置與流體壓力調節裝置間開關組件可開關地連接在泡沫用水供應裝置4與流體壓力調節裝置3之間,流體壓力調節裝置與出口間開關組件可開關地連接在流體壓力調節裝置3與目標管路系統S之間,流體壓力調節裝置與泡沫產生裝置間開關組件可開關地連接在流體壓力調節裝置3與泡沫產生裝置5之間,而藉由液體供應裝置與流體壓力調節裝置間開關組件、氣體供應裝置與流體壓力調節裝置間開關組件、泡沫用水供應裝置與流體壓力調節裝置間開關組件、流體壓力調節裝置與出口間開關組件、及流體壓力調節裝置與泡沫產生裝置間開關組件的個別開關切換,決定液體供應裝置1、氣體供應裝置2、流體壓力調節裝置3、泡沫用水供應裝置4、泡沫產生裝置5及目標管路系統S之間的連通狀態;壓力感測裝置71,用於感測目標管路系統S之管路壓力;以及控制裝置8,控制連接於液體供應裝置1、氣體供應裝置2、流體壓力調節裝置3、泡沫用水供應裝置4、泡沫產生裝置5、及流路切換裝置6,以及訊號連接於壓力感測裝置71,控制裝置係經配置而切換地執行液體站壓測漏、氣體站壓測漏、震波清洗處理、泡沫清洗處理及停機排空處理。As shown in FIG. 1, the shock wave
如第2圖所示,依據本發明的實施例的震波清洗管路系統100,在執行液體站壓測漏時,控制裝置8係藉由將流路切換裝置6之液體供應裝置與流體壓力調節裝置間開關組件及流體壓力調節裝置與出口間開關組件切換為開啟,而使液體供應裝置1經由流體壓力調節裝置3連通於目標管路系統S,而將檢測用水經壓力調節後輸入至目標管路系統S,以及控制裝置8藉由將流路切換裝置6之流體壓力調節裝置與出口間開關組件切換為關閉並且根據經輸入檢測用水的目標管路系統S之管路壓力在預設的液體站壓檢測時間內的壓力變化,判斷目標管路系統S的液體站壓測漏之合格與否。As shown in FIG. 2, according to the shock wave
具體而言,在本實施例中,在執行液體站壓測漏時,液體供應裝置1會自流體源10而依序經由抽水機11、逆止閥66、電磁閥61、液體加壓機32、電磁閥62、蓄壓器31、電磁閥64而將一定壓力的檢測用水(例:清水)輸入至目標管路系統S。在藉由輸入檢測用水而使目標管路系統S之管路壓力達到設定的壓力值時,則關閉電磁閥64,並且藉由壓力感測裝置71感測目標管路系統S之管路壓力的壓力變化。在預設的液體站壓檢測時間內,若目標管路系統之管路壓力仍維持在預設的壓力標準值以上,則表示目標管路系統S沒有不正常的液體洩漏所致的壓力減少的現象,即,液體站壓測漏為合格。反之,若目標管路系統之管路壓力掉到壓力標準值以下,則是代表目標管路系統S有洩漏現象。Specifically, in this embodiment, when the liquid station pressure leak detection is performed, the
如第3圖所示,依據本發明的實施例的震波清洗管路系統100,在執行氣體站壓測漏時,控制裝置8係藉由將流路切換裝置6之氣體供應裝置與流體壓力調節裝置間開關組件及流體壓力調節裝置與出口間開關組件切換為開啟,而使氣體供應裝置2經由流體壓力調節裝置3連通於目標管路系統S,而將檢測氣體經壓力調節後輸入至目標管路系統S,以及控制裝置8藉由將流路切換裝置6之流體壓力調節裝置與出口間開關組件切換為關閉並且根據經輸入檢測氣體的目標管路系統S之管路壓力在預設的氣體站壓檢測時間內的壓力變化,判斷目標管路系統S的氣體站壓測漏之合格與否。As shown in FIG. 3, according to the shock wave
具體而言,在本實施例中,在執行氣體站壓測漏時,氣體供應裝置2係自氣體源20依序經由空氣壓縮機21、電磁閥63、蓄壓器31、電磁閥64而將一定壓力的檢測氣體(例:空氣)輸入至目標管路系統S,在藉由輸入檢測氣體而使目標管路系統S之管路壓力達到設定的壓力值時,則關閉電磁閥64,並且藉由壓力感測裝置71感測目標管路系統S之管路壓力的壓力變化。在預設的氣體站壓檢測時間內,若目標管路系統之管路壓力仍維持在預設的壓力標準值以上,則表示目標管路系統S沒有不正常的氣體洩漏所致的壓力減少的現象,即,氣體站壓測漏為合格。反之,若目標管路系統之管路壓力掉到壓力標準值以下,則是代表目標管路系統S有洩漏現象。Specifically, in this embodiment, when the gas station pressure leak detection is performed, the
如第4a圖至第4c圖所示,依據本發明的實施例的震波清洗管路系統100,在執行震波清洗處理時,控制裝置8係藉由將流路切換裝置6之液體供應裝置與流體壓力調節裝置間開關組件及流體壓力調節裝置與出口間開關組件切換為開啟,而使液體供應裝置1經由流體壓力調節裝置3連通於目標管路系統S,並將清洗用水經以形成連續震波的方式壓力調節後輸入至目標管路系統S,以對目標管路系統S進行震波清洗。As shown in FIGS. 4a to 4c , according to the shock wave
具體而言,在本實施例中,在執行震波清洗處理時,液體供應裝置1之流體源10會自檢測用水切換成清洗用水(例:食用檸檬酸水)。如第4a圖所示,液體供應裝置1自流體源10而依序經由抽水機11、逆止閥66、電磁閥61、液體加壓機32、電磁閥62、蓄壓器31、電磁閥64而將清洗用水以達到預設條件的方式輸入至目標管路系統S。之後,如第4b圖所示,開啟電磁閥63,藉由氣體供應裝置2進行蓄壓器31蓄壓。如第4c圖所示,藉由壓力感測裝置33的感測,而在判斷蓄壓器31之蓄壓達到預設壓力參數後,開啟電磁閥64而將壓力輸入至目標管路系統S。藉由上述第4a圖至第4c圖的三項動作的循環來形成連續震波,可將目標管路系統S的管路內水垢清除後排出,達到清洗的效果。Specifically, in this embodiment, when the shock wave cleaning process is performed, the
較佳地,在震波清洗處理時,清洗用水所形成的連續震波係為規律震波或可變震波,規律震波係為根據預設的時間參數而規律地產生的震波,可變震波係為根據當前的目標管路系統之管路壓力而可變地產生的震波。如此一來,能夠因應不同的管路情況,執行不同效果的震波清洗。Preferably, during the shock wave cleaning process, the continuous shock wave system formed by the cleaning water is a regular shock wave or a variable shock wave. A shock wave that is variably generated by the pipeline pressure of the target pipeline system. In this way, shock wave cleaning with different effects can be performed according to different pipeline conditions.
如第5a圖至第5c圖所示,依據本發明的實施例的震波清洗管路系統100,在執行泡沫清洗處理時,控制裝置8係藉由將流路切換裝置6之泡沫用水供應裝置與流體壓力調節裝置間開關組件及流體壓力調節裝置與泡沫產生裝置間開關組件切換為開啟,而使泡沫用水供應裝置4經由流體壓力調節裝置3及泡沫產生裝置5連通於目標管路系統S,並將泡沫用水經壓力調節及產生泡沫後輸入至目標管路系統S,以對目標管路系統S進行泡沫清洗。As shown in Figs. 5a to 5c, according to the shock wave
具體而言,在本實施例中,在執行泡沫清洗處理時,如第5a圖所示,泡沫用水供應裝置4自泡沫水源40依序經由泡沫水源抽水機41、逆止閥67、液體加壓機32、電磁閥62而將泡沫用水(例:清潔劑)注入蓄壓器31。之後,如第5b圖所示,開啟電磁閥63,藉由氣體供應裝置2進行蓄壓器31蓄壓。第5c圖所示,藉由壓力感測裝置33的感測,而在判斷蓄壓器31之蓄壓達到預設壓力參數後,開啟電磁閥64而將泡沫用水經由電磁閥65導入至泡沫產生裝置5以產生泡沫,並將產生泡沫後的泡沫用水輸入至目標管路系統S。藉由上述第5a圖至第5c圖的三項動作的循環來形成連續動作,以達到泡沫清洗的效果。Specifically, in the present embodiment, when the foam cleaning process is performed, as shown in FIG. 5a, the foam
此外,在本實施例中,泡沫產生裝置5為管狀結構,其中配置有多層的隔板,每個隔板上形成有密集開孔。藉由使泡沫用水沿管狀結構而流經這些隔板的密集開孔來產生密集泡沫。In addition, in the present embodiment, the
較佳地,在本發明的實施例的震波清洗管路系統100中,控制裝置8係經配置而在目標管路系統S的液體站壓測漏及氣體站壓測漏皆為合格後,執行震波清洗處理及泡沫清洗處理。藉此,能夠確保震波清洗處理及泡沫清洗處理是在目標管路系統S沒有任何洩漏的情況下安全進行。Preferably, in the shock wave
如第6圖所示,依據本發明的實施例的震波清洗管路系統100,在執行停機排空處理時,控制裝置8係藉由將流路切換裝置6之氣體供應裝置與流體壓力調節裝置間開關組件、流體壓力調節裝置與出口間開關組件、及流體壓力調節裝置與泡沫產生裝置間開關組件切換為開啟,而使氣體供應裝置2經由流路切換裝置6而連通於流體壓力調節裝置3及泡沫產生裝置5,並使排空氣體流經流路切換裝置6、流體壓力調節裝置3及泡沫產生裝置5,以排空震波清洗管路系統100的內部管路水分。As shown in FIG. 6, according to the shock wave
具體而言,在本實施例中,如第6圖所示,在執行停機排空處理時,氣體供應裝置2係使排空氣體(例:乾燥空氣)自氣體源20依序流經空氣壓縮機21、電磁閥63、蓄壓器31,再分流流經電磁閥64以及經由電磁閥65及泡沫產生裝置5,而帶著震波清洗管路系統100的內部管路水分自出口排出。Specifically, in the present embodiment, as shown in FIG. 6 , when performing the shutdown evacuation process, the
如第1圖所示,在本發明的實施例的震波清洗管路系統100中,更包含水質感測裝置72、73,訊號連接於控制裝置8,水質感測裝置72用於感測目標管路系統S之清洗前水質及水質感測裝置73用於感測目標管路系統S之清洗後水質。具體而言,在本實施例中,水質感測裝置72、73為濁度感測器,其係利用光學原理,通過測量溶液中的透光率與散射率來綜合判斷溶液濁度情況,從而達到檢測水質目的。As shown in FIG. 1, the shock wave
進一步地,如第1圖所示,在本發明的實施例的震波清洗管路系統100中,更包含雲端連線裝置81,資料連接於控制裝置8,用於連線於雲端資料收集系統(圖未示),控制裝置8經由雲端連線裝置81而將藉由水質感測裝置72所感測得到的目標管路系統S之水質資料上傳至雲端資料收集系統。較佳地,在本實施例中,震波清洗管路系統100更包含定位裝置82,訊號連接於控制裝置8,用於定位震波清洗管路系統100之當前位置,控制裝置8經由雲端連線裝置81而將水質資料以及關於震波清洗管路系統100之當前位置的定位資料上傳至雲端資料收集系統。藉此,供雲端資料收集系統藉由大數據演算來估算維護周期時間,以及進行管路老化等現象的分析。Further, as shown in FIG. 1, the shock wave
如第1圖所示,在本發明的實施例的震波清洗管路系統100中,流體壓力調節裝置3包括蓄壓器31及液體加壓機32。流路切換裝置6包括電磁閥61、電磁閥62、電磁閥63、電磁閥64、電磁閥65、逆止閥66、逆止閥67、及手動調整閥68,而分別構成各開關組件。舉例而言,液體供應裝置與流體壓力調節裝置間開關組件包括液體供應裝置與液體加壓機間開關單元(電磁閥61)及液體加壓機與蓄壓器間開關單元(電磁閥62),液體供應裝置與液體加壓機間開關單元連接在液體供應裝置1與液體加壓機32之間,液體加壓機與蓄壓器間開關單元連接在液體加壓機32與蓄壓器31之間。另外,在本實施例中,電磁閥62同時也作為泡沫用水供應裝置與流體壓力調節裝置間開關組件。當然,本發明並不以此為限,各開關單元可以是其它的構成。As shown in FIG. 1 , in the shock wave
另外,控制裝置8在本實施例中為可程式化邏輯控制器(programmable logic controller;PLC),包括多數組的輸入及輸出,而能夠對於震波清洗管路系統100中的各個裝置及開關組件進行個別的控制,例如:裝置的啟動、開關組件的開啟/關閉,藉此實現液體站壓測漏、氣體站壓測漏、震波清洗處理、泡沫清洗處理及停機排空處理。In addition, the
較佳地,在本發明的實施例的震波清洗管路系統100中,液體供應裝置1係更供應色素水,控制裝置8係經配置而在目標管路系統的液體站壓測漏及/或氣體站壓測漏為不合格後,進一步執行洩漏部位檢測。Preferably, in the shock wave
具體而言,在執行洩漏部位檢測時,控制裝置8係藉由將流路切換裝置6之液體供應裝置與流體壓力調節裝置間開關組件及流體壓力調節裝置與出口間開關組件切換為開啟,而使液體供應裝置1經由流體壓力調節裝置3連通於目標管路系統S,而將色素水填充於目標管路系統S,以及控制裝置8係藉由將流路切換裝置6之氣體供應裝置與流體壓力調節裝置間開關組件及流體壓力調節裝置與出口間開關組件切換為開啟,而使氣體供應裝置2經由流體壓力調節裝置3連通於目標管路系統S,而將檢測氣體經壓力調節後輸入至經填充色素水的目標管路系統S,以藉由色素水之洩漏,檢測目標管路系統S之洩漏部位。換言之,在執行洩漏部位檢測時,先利用將色素水(例:摻有食用級色素的水)填充至目標管路系統S,再利用氣體站壓測漏的方式施加壓力,色素水就會自目標管路系統S之管路缺陷、破損之處洩漏出,從而檢測出目標管路系統S之洩漏部位。Specifically, when performing the leak detection, the
如第1圖所示,在本發明的實施例的震波清洗管路系統100中,更包含遙控裝置9,無線控制連接於控制裝置8,用於無線控制控制裝置8執行或停止液體站壓測漏、氣體站壓測漏、震波清洗處理、泡沫清洗處理及停機排空處理。藉此,在有需要的時候,能夠手動遙控震波清洗管路系統100對目標管路系統S進行檢測及清洗。As shown in FIG. 1, the shock wave
藉由上述結構,本發明的震波清洗管路系統100能夠對目標管路系統S進行包括液體站壓測漏及氣體站壓測漏的漏水檢測,並且能夠對目標管路系統S進行包括震波清洗處理及泡沫清洗處理的管路清洗,而有效維護管路的清潔及健康。With the above structure, the shock wave
以上之敘述以及說明僅為本發明之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本發明之發明精神而在本發明之權利範圍中。The above descriptions and descriptions are only descriptions of preferred embodiments of the present invention. Those with ordinary knowledge in the art can make other modifications according to the scope of the patent application defined below and the above descriptions, but these modifications should still be It is within the scope of the right of the present invention for the inventive spirit of the present invention.
100:震波清洗管路系統 1:液體供應裝置 10:流體源 11:抽水機 2:氣體供應裝置 20:氣體源 21:空氣壓縮機 3:流體壓力調節裝置 31:蓄壓器 32:液體加壓機 33:壓力感測裝置 4:泡沫用水供應裝置 40:泡沫水源 41:泡沫水源抽水機 5:泡沫產生裝置 6:流路切換裝置 61:電磁閥 62:電磁閥 63:電磁閥 64:電磁閥 65:電磁閥 66:逆止閥 67:逆止閥 68:手動調整閥 71:壓力感測裝置 72:水質感測裝置 73:水質感測裝置 8:控制裝置 81:雲端連線裝置 82:定位裝置 9:遙控裝置 S:目標管路系統100: Shock wave cleaning pipeline system 1: Liquid supply device 10: Fluid Source 11: water pump 2: Gas supply device 20: Gas source 21: Air compressor 3: Fluid pressure regulating device 31: Accumulator 32: Liquid Compressor 33: Pressure Sensing Device 4: Foam water supply device 40: Foam water source 41: Foam water source pump 5: Foam generating device 6: Flow switching device 61: Solenoid valve 62: Solenoid valve 63: Solenoid valve 64: Solenoid valve 65: Solenoid valve 66: Check valve 67: Check valve 68: Manual adjustment valve 71: Pressure Sensing Device 72: Water Quality Sensing Device 73: Water Quality Sensing Device 8: Control device 81: Cloud connection device 82: Positioning device 9: Remote control device S: Target piping system
[第1圖]為顯示根據本發明的一實施例的震波清洗管路系統的示意圖; [第2圖]為顯示根據本發明的實施例的震波清洗管路系統於執行液體站壓測漏時的示意圖; [第3圖]為顯示根據本發明的實施例的震波清洗管路系統於執行氣體站壓測漏時的示意圖; [第4a圖至第4c圖]為顯示根據本發明的實施例的震波清洗管路系統於執行震波清洗處理時的示意圖; [第5a圖至第5c圖]為顯示根據本發明的實施例的震波清洗管路系統於執行泡沫清洗處理時的示意圖; [第6圖]為顯示根據本發明的實施例的震波清洗管路系統於執行停機排空處理時的示意圖。[Fig. 1] is a schematic diagram showing a shock wave cleaning pipeline system according to an embodiment of the present invention; [Fig. 2] is a schematic diagram showing a shock wave cleaning pipeline system according to an embodiment of the present invention when performing pressure leak detection of a liquid station; [FIG. 3] is a schematic diagram showing a shock wave cleaning pipeline system according to an embodiment of the present invention when performing pressure leak detection of a gas station; [Fig. 4a to Fig. 4c] are schematic diagrams showing the shock wave cleaning pipeline system according to the embodiment of the present invention when the shock wave cleaning process is performed; [Fig. 5a to Fig. 5c] are schematic diagrams showing the shock wave cleaning pipeline system according to the embodiment of the present invention when the foam cleaning process is performed; [FIG. 6] is a schematic diagram showing a shock wave cleaning pipeline system according to an embodiment of the present invention when a shutdown and emptying process is performed.
100:震波清洗管路系統100: Shock wave cleaning pipeline system
1:液體供應裝置1: Liquid supply device
10:流體源10: Fluid Source
11:抽水機11: water pump
2:氣體供應裝置2: Gas supply device
20:氣體源20: Gas source
21:空氣壓縮機21: Air compressor
3:流體壓力調節裝置3: Fluid pressure regulating device
31:蓄壓器31: Accumulator
32:液體加壓機32: Liquid Compressor
33:壓力感測裝置33: Pressure Sensing Device
4:泡沫用水供應裝置4: Foam water supply device
40:泡沫水源40: Foam water source
41:泡沫水源抽水機41: Foam water source pump
5:泡沫產生裝置5: Foam generating device
6:流路切換裝置6: Flow switching device
61:電磁閥61: Solenoid valve
62:電磁閥62: Solenoid valve
63:電磁閥63: Solenoid valve
64:電磁閥64: Solenoid valve
65:電磁閥65: Solenoid valve
66:逆止閥66: Check valve
67:逆止閥67: Check valve
68:手動調整閥68: Manual adjustment valve
71:壓力感測裝置71: Pressure Sensing Device
72:水質感測裝置72: Water Quality Sensing Device
73:水質感測裝置73: Water Quality Sensing Device
8:控制裝置8: Control device
81:雲端連線裝置81: Cloud connection device
82:定位裝置82: Positioning device
9:遙控裝置9: Remote control device
S:目標管路系統S: Target piping system
Claims (9)
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TW109120242A TWI724923B (en) | 2020-06-16 | 2020-06-16 | Shockwave pipeline cleaning system |
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TW202200283A true TW202200283A (en) | 2022-01-01 |
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