CN104634523A - Water tightness testing and detecting system - Google Patents
Water tightness testing and detecting system Download PDFInfo
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- CN104634523A CN104634523A CN201510086119.XA CN201510086119A CN104634523A CN 104634523 A CN104634523 A CN 104634523A CN 201510086119 A CN201510086119 A CN 201510086119A CN 104634523 A CN104634523 A CN 104634523A
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Abstract
The invention belongs to the technical field of sealing detection, and discloses a water tightness testing and detecting system. The water tightness testing and detecting system comprises a water supply unit, wherein an outlet of the water supply unit is communicated with a container to be tested through a pipe, the power supply unit is used for providing a water source to the container to be tested, and the pressure of the water source is stable and can be adjusted; a flow detecting unit which is installed on the pipe between the water supply unit and the container to be tested, wherein the flow detecting unit is used for detecting the changes of the flow inside the pipe and feeding back detecting results; an alarming unit which is connected with the flow detecting unit, used for receiving a signal fed back by the flow detecting unit and judging whether alarming. According to the water tightness testing and detecting system, water flow with stable pressure is supplied to the container to be tested, and whether the water in the water supply pipe at corresponding pressure flows is tested; by changing the pressure of the water flow, the purpose of testing the water tightness of the container in different high-pressure states is achieved, the measuring cost is low, and operations are easy to realize. The water tightness testing and detecting system can simulate the pressure value of the known water surface depth, so that the testing result is truer.
Description
Technical field
The present invention relates to sealing detection technical field, particularly a kind of watertightness performance testing inspection system.
Background technology
The sealing of container can be subject to the impact of ambient pressure, the container that sealing is good originally, and after ambient pressure raises, its sealing can reduce, and even reveals.Underwater device installed by immersed tube etc. for submerged tunnel, and it is built and shapingly to complete all at ambient pressure, but immersed tube is mounted under water, and Underwater Pressure is higher than normal pressure, there is the possibility revealed after entering hyperbaric environment.For the detection of the sealing under the device hyperbaric environment such as under water, if be transported under water by this device, then sealing measurement is carried out to its junction, operate into too high like this, and operating difficulties, obviously unrealistic.
Summary of the invention
(1) technical matters that will solve
The technical problem to be solved in the present invention is: more difficult for waiting equipment of using of high-voltage field to carry out performing leak test under water, is tested by equipment conveying, then the high cost existed, the problem of operating difficulties to high pressure place.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of watertightness performance testing inspection system, comprising: water supplying unit, its outlet is communicated with testing container by pipeline, and water supplying unit is used for providing pressure stability and the water source of pressure adjustable joint to testing container; Flow detection unit, is arranged on the pipeline between described water supplying unit and testing container, and flow detection unit is used for the fluctuations in discharge in signal piping, and testing result is fed back; Alarm unit, is connected with flow detection unit, for receiving the signal of flow detection unit feedback, and judges whether to give the alarm.
Wherein, described flow detection unit comprises sensor and the first valve be connected on described sensor import and export pipeline and the second valve, and sensor is used for the water volume flow rate in signal piping.
Wherein, described flow detection unit is parallel with branch road, and described branch road is provided with the 3rd valve.
Wherein, described alarm unit comprises the processor be connected with described sensor and the hummer be connected with described processor; The information that described processor detects for receiving, processing described sensor, and judge whether to send alarm command to hummer according to result; Described hummer is for the alarm command that receives described processor and send and give the alarm.
Wherein, described processor is connected with display module, for showing the water volume flow rate that described sensor detects.
Wherein, described water supplying unit comprises variable frequency pump and accumulator, and described accumulator is communicated with frequency conversion delivery side of pump and flow detection unit respectively; Variable frequency pump is for providing the current of pressure adjustable, and accumulator is used for the pressure of stationary flow.
Wherein, the pipeline between described variable frequency pump and accumulator is connected with solenoid valve.
Wherein, the entrance of described variable frequency pump is connected with tank, and described tank is provided with moisturizing module and for by drainpipe thoroughly emptying for tank.
Wherein, described moisturizing module comprises: liquid supply device and the liquid level gauge for measuring tank liquid level, and described liquid level gauge is electrically connected with described liquid supply device; Described liquid supply device is used for carrying out moisturizing when tank reaches low liquid level, and stops moisturizing when tank reaches high liquid level.
Wherein, described flow detection unit and alarm unit are installed on same moveable carriage.
(3) beneficial effect
Technique scheme tool has the following advantages: a kind of watertightness performance testing inspection of the present invention system, by passing into the stable current of pressure in testing container, and under detecting corresponding pressure in supply channel current whether flow; By changing the pressure of current, and achieving the object of the sealing of inspection instrument under different high pressure conditions, measuring cost low, being easy to operation; The present invention can simulate the pressure values of the known water surface degree of depth, and test result is truer.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of watertightness performance testing inspection system of the present invention;
Fig. 2 is the workflow diagram of watertightness performance testing inspection system of the present invention.
Wherein, 1, variable frequency pump; 2, accumulator; 3, testing container; 4, sensor; 5, processor; 6, hummer; 7, the first valve; 8, the 3rd valve; 9, the second valve.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
As shown in Figure 1, a kind of watertightness performance testing inspection of the present invention system, comprising: water supplying unit, its outlet is communicated with testing container 3 by pipeline, and water supplying unit is used for providing pressure stability and the water source of pressure adjustable joint to testing container 3; Flow detection unit, is arranged on the pipeline between described water supplying unit and testing container 3, and flow detection unit is used for the fluctuations in discharge in signal piping, and testing result is fed back; Alarm unit, is connected with flow detection unit, for receiving the signal of flow detection unit feedback, and judges whether to give the alarm.
Concrete, described flow detection unit comprises sensor 4 and is connected to described sensor 4 imports and exports the first valve 7 and the second valve 9 on pipeline, and sensor 4 is for the water volume flow rate in signal piping.And described flow detection unit is parallel with branch road, described branch road is provided with the 3rd valve 8.Before test, need, first to water filling in testing container 3, to close the first valve 7 and the second valve 9, open the 3rd valve 8 on branch road, open the solenoid valve between variable frequency pump 1 and accumulator 2, start water filling; The water of the pressure stability that accumulator 2 flows out directly enters testing container 3 from branch road, until the vent port of testing container 3 there are flowing out, illustrates in testing container 3 and is full of water, shut electromagnetic valve, stops water filling, and closes the vent port of variable frequency pump 1 and testing container 3.In the injecting process, current are without sensor 4, play the object of protection sensor 4, extend its serviceable life.
Described alarm unit comprises the processor 5 be connected with described sensor 4 and the hummer 6 be connected with described processor 5; The information that described processor 5 detects for receiving, processing described sensor 4, and judge whether to send alarm command to hummer 6 according to result; Described hummer 6 is for the alarm command that receives described processor 5 and send and give the alarm.Described processor 5 is connected with display module, for showing the water volume flow rate that described sensor 4 detects.
As shown in Figure 2, after water filling terminates, close the 3rd valve 8, open the first valve 7 and the second valve 9, make current through the probe of sensor 4; According to the pressure values of operating mode free setting primary pressure, final pressurization value, pressure difference, voltage stabling control step by step between pressurization, build the pressure the parameters such as time, open variable frequency pump 1 to pressurize, when the pressure in pipeline reaches setting value, the rotating speed of adjustment variable frequency pump 1, makes manifold pressure keep stable; Then system enters the state of building the pressure, build the pressure certain time, build the pressure in process, the flow velocity of water in the real-time testing pipes of sensor 4, and change the data measured into electric signal and feed back to processor 5, processor 5 pairs of data process, and obtain the flow parameters in pipeline, and are transferred to display module and show; If the flow parameter after process exceedes setting value, illustrate that testing container 3 has leakage, processor 5 sends alarm command signal, and hummer 6 Received signal strength starts to give the alarm.
Do not report to the police in process if build the pressure, illustrate that container does not leak, now continue pressurization, repeat above-mentioned steps, again carry out voltage stabilizing, build the pressure, detect operation, until pressurization value reaches final pressurization value, if No leakage, then measured; If find that there is flow variation in measuring process or report to the police, then testing container 3 is defective.
Described water supplying unit comprises variable frequency pump 1 and accumulator 2, and described accumulator 2 is communicated with the outlet of variable frequency pump 1 and flow detection unit respectively; Variable frequency pump 1 is for providing the current of pressure adjustable, and accumulator 2 is for the pressure of stationary flow.Pipeline between described variable frequency pump 1 and accumulator 2 is connected with solenoid valve.Variable frequency pump 1 can provide the water of different pressure, but its water pressure fluctuations of discharging is comparatively large, and cannot be directly used in detection, therefore connect accumulator 2 later, the glassware for drinking water that water supplying unit is discharged has stable pressure, ensures normally carrying out of detection; For convenience of controlling, simultaneously in order to protect variable frequency pump 1, the pipeline between variable frequency pump 1 and accumulator 2 is provided with solenoid valve; at the end of test; first shut electromagnetic valve, then close variable frequency pump 1, when avoiding pressure release, in pipeline, pressure declines suddenly and to cause damage to variable frequency pump 1.
The entrance of described variable frequency pump 1 is connected with tank, and described tank is provided with moisturizing module and for by drainpipe thoroughly emptying for tank.Described moisturizing module comprises: liquid supply device and the liquid level gauge for measuring tank liquid level, and described liquid level gauge is electrically connected with described liquid supply device; Described liquid supply device is used for carrying out moisturizing when tank reaches low liquid level, and stops moisturizing when tank reaches high liquid level.This arranges and can ensure to have in testing process continuously water source for variable frequency pump 1, to ensure normally carrying out of detection.
For the ease of transport, conveniently the testing container 3 being arranged on diverse location is tested, described flow detection unit and alarm unit are installed on same moveable carriage, easy to use.
As can be seen from the above embodiments, the present invention, by continuing the water passing into different pressure in testing container 3, has fluctuations in discharge when detecting on supply channel simultaneously, thus the sealing of simulation container under different pressure.The present invention can simulate the pressure values of the known water surface degree of depth, and test result is truer; The present invention goes for the performing leak test of engineering construction field, in order to measure the impervious parameter of closed container under water, also can be used on vessel fabrication enterprise in order to detect the sealing of its product.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and replacement, these improve and replace and also should be considered as protection scope of the present invention.
Claims (10)
1. a watertightness performance testing inspection system, is characterized in that, comprising:
Water supplying unit, its outlet is communicated with testing container (3) by pipeline, and water supplying unit is used for providing pressure stability and the water source of pressure adjustable joint to testing container (3);
Flow detection unit, is arranged on the pipeline between described water supplying unit and testing container (3), and flow detection unit is used for the fluctuations in discharge in signal piping, and testing result is fed back;
Alarm unit, is connected with flow detection unit, for receiving the signal of flow detection unit feedback, and judges whether to give the alarm.
2. watertightness performance testing inspection system as claimed in claim 1, it is characterized in that, described flow detection unit comprises sensor (4) and is connected to described sensor (4) imports and exports the first valve (7) on pipeline and the second valve (9), and sensor (4) is for the water volume flow rate in signal piping.
3. watertightness performance testing inspection system as claimed in claim 1 or 2, it is characterized in that, described flow detection unit is parallel with branch road, and described branch road is provided with the 3rd valve (8).
4. watertightness performance testing inspection system as claimed in claim 2, it is characterized in that, described alarm unit comprises the processor (5) be connected with described sensor (4) and the hummer (6) be connected with described processor (5); The information that described processor (5) detects for receiving, processing described sensor (4), and judge whether to send alarm command to hummer (6) according to result; Described hummer (6) is for the alarm command that receives described processor (5) and send and give the alarm.
5. watertightness performance testing inspection system as claimed in claim 4, it is characterized in that, described processor (5) is connected with display module, for showing the water volume flow rate that described sensor (4) detects.
6. watertightness performance testing inspection system as claimed in claim 1, it is characterized in that, described water supplying unit comprises variable frequency pump (1) and accumulator (2), and described accumulator (2) is communicated with the outlet of variable frequency pump (1) and flow detection unit respectively; Variable frequency pump (1) is for providing the current of pressure adjustable, and accumulator (2) is for the pressure of stationary flow.
7. watertightness performance testing inspection system as claimed in claim 6, is characterized in that, the pipeline between described variable frequency pump (1) and accumulator (2) is connected with solenoid valve.
8. watertightness performance testing inspection system as claimed in claims 6 or 7, it is characterized in that, the entrance of described variable frequency pump (1) is connected with tank, and described tank is provided with moisturizing module and for by drainpipe thoroughly emptying for tank.
9. watertightness performance testing inspection system as claimed in claim 8, it is characterized in that, described moisturizing module comprises: liquid supply device and the liquid level gauge for measuring tank liquid level, and described liquid level gauge is electrically connected with described liquid supply device; Described liquid supply device is used for carrying out moisturizing when tank reaches low liquid level, and stops moisturizing when tank reaches high liquid level.
10. watertightness performance testing inspection system as claimed in claim 1, it is characterized in that, described flow detection unit and alarm unit are installed on same moveable carriage.
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CN201510086119.XA CN104634523A (en) | 2015-02-16 | 2015-02-16 | Water tightness testing and detecting system |
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CN201510086119.XA CN104634523A (en) | 2015-02-16 | 2015-02-16 | Water tightness testing and detecting system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111022309A (en) * | 2019-12-19 | 2020-04-17 | 北京航星机器制造有限公司 | Filling system for leakage test |
CN112197905A (en) * | 2020-09-27 | 2021-01-08 | 中国第一汽车股份有限公司 | Electric drive system immersion testing device and electric drive system immersion testing method |
Citations (5)
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US3224252A (en) * | 1963-06-17 | 1965-12-21 | Hewlett Packard Co | Leak testing |
US3691821A (en) * | 1969-04-03 | 1972-09-19 | Cosmopolitan Assurance | Leak detectors |
US4523452A (en) * | 1984-04-23 | 1985-06-18 | Semyon Brayman | Method of measuring leak rates |
CN1107971A (en) * | 1993-10-08 | 1995-09-06 | 埃尔帕特朗尼股份公司 | Process and apparatus for detecting a leak in a container, in particular a plastic bottle |
CN204405276U (en) * | 2015-02-16 | 2015-06-17 | 中交第二航务工程局有限公司 | A kind of watertightness performance testing inspection system |
-
2015
- 2015-02-16 CN CN201510086119.XA patent/CN104634523A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3224252A (en) * | 1963-06-17 | 1965-12-21 | Hewlett Packard Co | Leak testing |
US3691821A (en) * | 1969-04-03 | 1972-09-19 | Cosmopolitan Assurance | Leak detectors |
US4523452A (en) * | 1984-04-23 | 1985-06-18 | Semyon Brayman | Method of measuring leak rates |
CN1107971A (en) * | 1993-10-08 | 1995-09-06 | 埃尔帕特朗尼股份公司 | Process and apparatus for detecting a leak in a container, in particular a plastic bottle |
CN204405276U (en) * | 2015-02-16 | 2015-06-17 | 中交第二航务工程局有限公司 | A kind of watertightness performance testing inspection system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111022309A (en) * | 2019-12-19 | 2020-04-17 | 北京航星机器制造有限公司 | Filling system for leakage test |
CN112197905A (en) * | 2020-09-27 | 2021-01-08 | 中国第一汽车股份有限公司 | Electric drive system immersion testing device and electric drive system immersion testing method |
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