TW202141608A - Substrate processing method and substrate processing apparatus - Google Patents
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- 238000012545 processing Methods 0.000 title claims abstract description 34
- 239000000758 substrate Substances 0.000 title claims description 98
- 238000003672 processing method Methods 0.000 title claims description 12
- 238000005530 etching Methods 0.000 claims abstract description 71
- 239000010409 thin film Substances 0.000 claims abstract description 49
- 230000005684 electric field Effects 0.000 claims abstract description 32
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 239000010408 film Substances 0.000 claims description 51
- 230000007246 mechanism Effects 0.000 claims description 17
- 230000008859 change Effects 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 46
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 23
- 229920005591 polysilicon Polymers 0.000 description 23
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 20
- 229910052710 silicon Inorganic materials 0.000 description 20
- 239000010703 silicon Substances 0.000 description 20
- 239000008367 deionised water Substances 0.000 description 10
- 229910021641 deionized water Inorganic materials 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
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- 238000000034 method Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 150000001768 cations Chemical class 0.000 description 5
- 229910052814 silicon oxide Inorganic materials 0.000 description 5
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000000470 constituent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
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- 229910052697 platinum Inorganic materials 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/308—Chemical or electrical treatment, e.g. electrolytic etching using masks
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/34—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies not provided for in groups H01L21/0405, H01L21/0445, H01L21/06, H01L21/16 and H01L21/18 with or without impurities, e.g. doping materials
- H01L21/46—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428
- H01L21/461—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/428 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/465—Chemical or electrical treatment, e.g. electrolytic etching
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Abstract
Description
本發明係關於一種將積層構造體所含之薄膜自側面進行濕式蝕刻之基板處理方法及基板處理裝置。The present invention relates to a substrate processing method and a substrate processing apparatus in which a thin film contained in a laminated structure is wet-etched from the side.
以下所示之日本申請案之說明書、圖式及申請專利範圍之揭示內容,作為參考而將其全部內容納入本說明書中:The following descriptions of the Japanese application, drawings, and the disclosure of the scope of the patent application are incorporated into this specification as a reference:
日本發明專利申請2020-052159(2020年3月24日申請)。Japanese invention patent application 2020-052159 (filed on March 24, 2020).
於半導體裝置或液晶顯示裝置等電子零件之製造步驟中,包含將基板部分地蝕刻去除而形成所期望之圖案之蝕刻步驟。例如於半導體裝置之製造中,在將形成於矽基材上之矽氧化膜(SiO2)進行蝕刻時,使用包含HF2 - 等之蝕刻劑之處理液(例如特開平9-22891號公報、特開平9-115875號公報)。In the manufacturing steps of electronic parts such as semiconductor devices or liquid crystal display devices, an etching step of partially etching and removing a substrate to form a desired pattern is included. For example, in the manufacture of semiconductor devices, when the silicon oxide film (SiO2) formed on the silicon substrate is etched, a treatment solution containing an etchant such as HF 2 -is used (for example, Japanese Patent Laid-Open No. 9-22891, Special Kaiping Bulletin No. 9-115875).
企圖藉由蝕刻而形成之圖案形狀有各種。特別是伴隨著圖案之細微化或電子零件之三維構造化,於蝕刻步驟中,存在下述情況,即:要求不僅形成具有比較寬之開口之先前尺寸之凹部,還要形成開口狹窄且較深形狀之細長尺寸之凹部。例如存在下述之狹窄部位蝕刻製程,即:對在基材之表面上重複地積層具有互不相同之組成之2種薄膜而形成之基板(相當於本發明之「積層構造體」之一例)供給處理液而僅將一種薄膜(以下稱為「被蝕刻薄膜」)予以蝕刻。此處,於蝕刻初始階段,處理液與被蝕刻薄膜之露出部位即側面接觸而進行蝕刻去除。藉此形成具有與被蝕刻薄膜之膜厚為同尺寸之小開口之凹部。然後,需要沿著被蝕刻薄膜、即於與薄膜之積層方向正交之方向上使上述蝕刻深度進行而形成所期望之細長尺寸之凹部。There are various shapes of patterns that are attempted to be formed by etching. Especially with the miniaturization of patterns or the three-dimensional structuring of electronic parts, in the etching step, there is a situation in which it is required not only to form recesses of the previous size with a relatively wide opening, but also to form a narrow and deep opening. The shape of the elongated concave part. For example, there is the following narrow part etching process, namely: a substrate formed by repeatedly laminating two kinds of thin films with different compositions on the surface of the base material (equivalent to an example of the "layered structure" of the present invention) The processing liquid is supplied to etch only one type of film (hereinafter referred to as "etched film"). Here, in the initial stage of etching, the treatment liquid is in contact with the exposed part of the film to be etched, that is, the side surface to be etched and removed. Thereby, a concave portion with a small opening having the same size as the film thickness of the etched film is formed. Then, it is necessary to advance the above-mentioned etching depth along the film to be etched, that is, in a direction orthogonal to the stacking direction of the film, to form a desired elongated recess.
然而,若被蝕刻薄膜之膜厚尺寸為10 nm以下,則上述狹窄部位蝕刻製程如將於後文中所詳述般較大地受到在凹部之內部產生之電雙層之影響。更具體而言,電雙層阻礙處理液所含之蝕刻劑企圖朝具有小開口之凹部之內部移動,若僅藉由單單對上述積層構造體供給處理液,則難以有效率地進行蝕刻劑對薄膜之蝕刻去除。其結果為存在下述問題,即:細長尺寸之凹部處之蝕刻速率大幅度地低於先前尺寸之凹部處之蝕刻速率,而無法獲得所期望之構造。However, if the film thickness of the etched film is 10 nm or less, the above-mentioned narrow part etching process will be greatly affected by the electric double layer generated inside the recess as will be described in detail later. More specifically, the electric double layer prevents the etchant contained in the treatment solution from attempting to move into the recesses with small openings. If the treatment solution is only supplied to the above-mentioned multilayer structure, it is difficult to efficiently perform the etchant treatment. Etching and removal of thin films. As a result, there is a problem that the etching rate at the recesses of the elongated size is significantly lower than the etching rate at the recesses of the previous size, and the desired structure cannot be obtained.
本發明係鑒於上述課題而完成者,其目的在於提供一種對包含僅側面之至少一部分露出之狀態之薄膜之積層構造體供給用於將薄膜選擇性地蝕刻去除之處理液,而將薄膜高效率地蝕刻之基板處理方法及基板處理裝置。The present invention was made in view of the above-mentioned problems, and its object is to provide a layered structure including a thin film in a state where at least a part of the side surface is exposed, by supplying a treatment solution for selectively etching and removing the thin film, thereby efficiently reducing the thin film Ground etching substrate processing method and substrate processing device.
本發明之一態樣係一種基板處理方法,其特徵在於包含:蝕刻步驟,其對包含僅側面之至少一部分露出之狀態之薄膜的積層構造體,供給包含將薄膜選擇性地蝕刻之蝕刻劑的處理液,而自薄膜之露出部位將薄膜予以蝕刻;及電場施加步驟,其與蝕刻步驟並行地,對與處理液接觸狀態下之配置為將積層構造體夾於其間之一對電極施加交流電壓,而對積層構造體賦予交流電場。One aspect of the present invention is a substrate processing method characterized by comprising: an etching step of supplying a layered structure including a thin film in a state where at least a part of the side surface is exposed, containing an etchant for selectively etching the thin film The treatment liquid, and the film is etched from the exposed part of the film; and the electric field application step, which is parallel to the etching step, applies an alternating voltage to one of the electrodes which is arranged in contact with the treatment liquid to sandwich the laminated structure between them , And an AC electric field is applied to the laminated structure.
又,本發明之又一態樣係一種基板處理裝置,其特徵在於:對包含僅側面之至少一部分露出之狀態之薄膜的積層構造體進行蝕刻,且具備:保持機構,其水平地保持基板;供給噴嘴,其對水平地被保持之基板供給包含將薄膜選擇性地蝕刻之蝕刻劑的處理液;交流電壓供給機構,其在處理液被供給至基板之狀態下,對基板施加交流電壓;開路電壓測定機構,其測定基板之開路電壓;及控制機構,其相應於由開路電壓測定機構測定到之開路電壓之值,使施加於基板之交流電壓之值變化。Still another aspect of the present invention is a substrate processing apparatus characterized by etching a laminated structure including a thin film in a state where at least a part of the side surface is exposed, and including: a holding mechanism that holds the substrate horizontally; A supply nozzle that supplies a processing liquid containing an etchant for selectively etching thin films to a horizontally held substrate; an AC voltage supply mechanism that applies an AC voltage to the substrate while the processing liquid is being supplied to the substrate; open circuit The voltage measuring mechanism measures the open circuit voltage of the substrate; and the control mechanism changes the value of the AC voltage applied to the substrate according to the value of the open circuit voltage measured by the open circuit voltage measuring mechanism.
根據如此般構成之發明,可藉由對積層構造體賦予交流電場而抑制電雙層對於薄膜之蝕刻之影響,使蝕刻劑在薄膜內有效率地移動而將薄膜高效率地蝕刻。According to the invention with such a structure, the effect of the electric double layer on the etching of the thin film can be suppressed by applying an alternating electric field to the laminated structure, and the etchant can be efficiently moved in the thin film to efficiently etch the thin film.
上述之本發明之各態樣所具有之複數個構成要素並非全部為必須者,為了解決上述課題之一部分或全部,或者,為了達成本說明書所記載之效果之一部分或全部,而可適當對於前述複數個構成要素之一部分構成要素進行其變更、削除、與新的其他構成要素之替換、限定內容之一部分之削除。另外,為了解決上述課題之一部分或全部,或者,為了達成本說明書所記載之效果之一部分或全部,亦可將上述之本發明之一態樣所包含之技術性特徵之一部分或全部與上述之本發明之另一態樣所包含之技術性特徵之一部分或全部予以組合,而形成為本發明之獨立之一形態。The above-mentioned plural constituent elements of the various aspects of the present invention are not all essential. In order to solve part or all of the above-mentioned problems, or to achieve part or all of the effects described in the specification, it may be appropriate to A part of a plurality of constituent elements shall be changed, deleted, replaced with other new constituent elements, and a part of restricted content shall be deleted. In addition, in order to solve part or all of the above-mentioned problems, or to achieve part or all of the effects described in the specification, part or all of the technical features included in one aspect of the present invention described above may also be combined with the above-mentioned ones. Part or all of the technical features contained in another aspect of the present invention are combined to form an independent aspect of the present invention.
圖1係顯示使用本發明之基板處理方法之一實施形態對積層構造體所含之薄膜進行蝕刻去除之基板處理裝置之一例之示意圖,相當於本發明之基板處理裝置之一實施形態。又,圖2係顯示圖1所示之基板處理裝置之剖面結構之圖。此處,作為蝕刻去除之對象之薄膜12係形成於矽基材11之表面之厚度10 nm以下之矽氧化膜。又,於薄膜12上,多晶矽層13於積層方向Z上積層。於該多晶矽層13,設置複數個例如內徑60 nm之貫通孔131。如此般,於本實施形態中,由具有互不相同之組成之矽基材11、薄膜12、多晶矽層13按照該順序積層而成之基板1相當於本發明之「積層構造體」之一例。1 is a schematic diagram showing an example of a substrate processing apparatus for etching and removing a thin film contained in a multilayer structure using an embodiment of the substrate processing method of the present invention, which corresponds to an embodiment of the substrate processing apparatus of the present invention. In addition, FIG. 2 is a diagram showing the cross-sectional structure of the substrate processing apparatus shown in FIG. 1. Here, the
基板1係由電極21自下方予以支持。又,於由電極21支持之基板1之表面、即多晶矽層13之表面中央部上載置中空構造之框體3。因此,藉由基板1之表面與框體3之內壁面而形成盒狀之空間5,於上述空間5可儲存用於將薄膜12選擇性地蝕刻去除之處理液、於本實施形態中為稀氫氟酸(dHF:Diluted Hydrofluoric acid)4。The
若對上述空間5供給稀氫氟酸4並將其儲存,則一部分經由形成於多晶矽層13之貫通孔131供給至薄膜12,藉由稀氫氟酸中所含之蝕刻劑(HF2 -
)將薄膜12中之面向貫通孔131之區域予以蝕刻。其結果為,薄膜12之側面中之露出於貫通孔131之露出部位與經由貫通孔131被供給之處理液接觸。因此,隨著進一步之時間經過而處理液經由開口(即矽基材11與多晶矽層13間之間隙部分)侵入由矽基材11與多晶矽層13夾著之細微區域14,即自與薄膜12之膜厚相同尺寸之開口侵入在與積層方向Z正交之方向上延伸之區域。藉此,進行薄膜12之蝕刻。When dilute hydrofluoric acid is supplied to the
然而,由於薄膜12之膜厚為10 nm以下,因此在由處理液充滿之細微區域14形成電雙層。即,如之後之圖3所示般,於細微區域14(圖3)與矽基材11之界面附近、以及細微區域14(圖3)與多晶矽層13之界面附近形成電雙層。特別是,於矽基材11與多晶矽層13之間隔(即相當於薄膜12之厚度)比較寬之例如50 nm左右之情形下,兩個電雙層充分地分開,而離子可於其間自由地移動。然而,業界告知在上述間隔為10 nm左右時,兩個電雙層相互接近而重疊(參照A. Okuyama, et al., Solid State Phenomena, 2015, 219, 115)。本申請案發明人考察因該電雙層之影響而離子之移動受到限制,而抑制蝕刻劑(HF2 -
)朝細微區域14之侵入。However, since the film thickness of the
因此,於本實施形態中,藉由對細微區域14施加交流電場Eac而抑制電雙層之影響,提高蝕刻劑(HF2 -
)朝細微區域14之侵入。更詳細而言,如圖1及圖2所示般,鉑製之電極22之前端部浸漬於在空間5儲存之稀氫氟酸4中。又,電極21、22與交流電源6連接。而且,與由稀氫氟酸4執行之蝕刻步驟並行地相應於來自對裝置整體進行控制之控制部100之指令而自交流電源6將交流電壓施加於電極21、22之間。Therefore, in this embodiment, the influence of the electric double layer is suppressed by applying the AC electric field Eac to the fine region 14 and the penetration of the etchant (HF 2 − ) into the
圖3係示意性地顯示與朝一對電極之電壓施加對應的電雙層之變化之模型圖,於該圖之(a)欄顯示施加直流電壓時之電雙層之樣態,於該圖之(b)欄顯示施加直流電壓時之電雙層之樣態。該圖中之於圓圈符號中標註有+文字之記號表示陽離子(H+
),於圓圈符號中標註有-文字之記號表示陰離子(HF2 -
)。此處,首先說明不對電極21、22之間施加電壓之情形。然後,說明在一對電極21、22之間連接直流電源而將在開路電壓(Open Circuit Potential;OCP)上疊加電壓V1之直流電壓施加於電極21、22之情形。然後說明對電極21、22之間將以OCP為中心以電壓±V2振盪之交流電壓施加於一對電極21、22之情形。Figure 3 is a model diagram schematically showing the change of the electric double layer corresponding to the voltage applied to a pair of electrodes. The column (b) shows the state of the electric double layer when DC voltage is applied. The figure in the circle marked with a symbol + Text the symbol represents a cation (H +), denoted by a circle symbol in there - the text symbol represents an anion (HF 2 -). Here, first, a case where no voltage is applied between the
於不對電極21、22施加電壓之即先前技術中,於矽基材11與多晶矽層13之表面附近排列有陽離子。將如此之成為陽離子之分佈中心之面稱為外亥姆霍玆面(Outer Helmholtz plane,OHP),於圖3中以虛線表示。如該圖所示般,位於細微區域14之靠近矽基材11之外亥姆霍玆面與靠近多晶矽層13之外亥姆霍玆面隨著矽基材11與多晶矽層13之間隔、即薄膜12之膜厚變小而相互接近。當薄膜12之膜厚為10 nm以下時,可侵入兩個外亥姆霍玆面之間之陰離子、即薄膜12之蝕刻劑(HF2 -
)之數目少,而細微區域14之蝕刻劑濃度維持為較低之狀態。因此,考量藉由先前技術難以有效率地進行薄膜12之蝕刻。In the prior art where no voltage is applied to the
此處,如圖3之(a)欄所示般,藉由在電極21、22之間施加直流電壓而於細微區域14與積層方向Z平行地產生直流電場Edc。藉此,於矽基材11及多晶矽層13之表面附近,陽離子朝矽基材11及多晶矽層13之一側(於該圖中為多晶矽層13側)偏移,該偏移狀態在電壓施加過程中亦被維持。即,兩個外亥姆霍玆面(圖3中於細微區域14標註之實線)在維持該等之間隔不變下單單朝多晶矽層13側偏移(參照圖3之(a)欄中之中空箭頭)。因此,即便施加了直流電壓,但仍原樣不變地留有電雙層之影響,可侵入兩個外亥姆霍玆面之間之蝕刻劑(HF2 -
)之數目依然較少。因此,考量藉由直流電場Edc之施加難以謀求蝕刻效率之提高。又,如之後之比較例2中所說明般藉由直流電壓(V1=OCP+0.1 V)之施加未確認到蝕刻量之提高。Here, as shown in the column (a) of FIG. 3, by applying a DC voltage between the
另一方面,如圖3之(b)欄所示般,當在電極21、22之間施加交流電壓(OCP±V2)時,於細微區域14與積層方向Z平行地產生交流電場Eac。藉此,於矽基材11及多晶矽層13之表面附近,陽離子相應於交流電場Eac之方向之變化而朝向矽基材11側及多晶矽層13側交替地移動。即,兩個外亥姆霍玆面(圖3中於細微區域14標註之實線)伴隨著時間經過而在細微區域14內振動(參照圖3之(b)欄中之中空箭頭)。如此般於本實施形態中,執行與蝕刻步驟並行地施加交流電場Eac之即本發明之「電場施加步驟」之一例而使細微區域14電性振動。考量藉此電雙層之影響受到抑制,而可促進蝕刻劑(HF2 -
)朝細微區域14之侵入,從而可提高蝕刻效率。關於此點,在之後將說明之實施例中亦進行確認。On the other hand, as shown in the column (b) of FIG. 3, when an AC voltage (OCP±V2) is applied between the
再者,於蝕刻步驟中,基板之OCP值變動。如後述之實施例所示般,於蝕刻步驟中,理想的是配合基板之OCP值之變動而對交流電場Eac進行調整。Furthermore, during the etching step, the OCP value of the substrate changes. As shown in the embodiments described later, in the etching step, it is desirable to adjust the AC electric field Eac according to the variation of the OCP value of the substrate.
如以上所述般,根據本實施形態,可藉由對作為本發明之「積層構造體」之一例之基板1賦予交流電場Eac而抑制電雙層對於薄膜12之蝕刻之影響,其結果為,可使蝕刻劑在細微區域14有效率地移動而將薄膜12高效率地蝕刻。如此般於本實施形態中,多晶矽層13相當於本發明之「第1膜」之一例。As described above, according to the present embodiment, the influence of the electric double layer on the etching of the
再者,本發明並非限定於上述之實施形態,在不脫離其主旨之範圍內,除了上述之實施形態以外還可進行各種變更。例如,於上述實施形態中,對將矽基材11、薄膜(矽氧化膜)12及多晶矽層13積層而成之基板(積層構造體)1供給作為本發明之處理液之稀氫氟酸4而對薄膜12進行蝕刻,但關於積層構造體之構成或處理液之種類等並不限定於上述實施形態。例如於三維NAND型非揮發性半導體裝置之製造步驟中,包含如下述之狹窄部位蝕刻製程,即,對具有將具有互不相同之組成的2種薄膜重複地積層而形成之多層膜之基板(積層構造體)供給處理液,而僅將一種薄膜自該薄膜之側面蝕刻去除。對於該狹窄部位蝕刻製程亦可應用本發明。In addition, the present invention is not limited to the above-mentioned embodiment, and various changes can be made in addition to the above-mentioned embodiment without departing from the scope of the gist. For example, in the above-mentioned embodiment, the substrate (layer structure) 1 in which the
又,於上述實施形態中,對於在藉由將框體3載置於基板1之表面而形成之空間5中儲存稀氫氟酸4而進行基板處理的基板處理裝置應用本發明,但亦可對具有其他構成之基板處理裝置應用本發明。例如如圖5所示般,對於將水平姿勢之基板1之周緣部一面藉由導電性卡盤23予以保持、一面將稀氫氟酸4供給至基板1之表面而進行蝕刻之基板處理裝置,亦可應用本發明。In addition, in the above-mentioned embodiment, the present invention is applied to a substrate processing apparatus that stores dilute
圖5係示意性地顯示本發明之基板處理裝置之又一實施形態之剖面結構圖。該基板處理裝置與圖1及圖2所示之裝置較大之相異點為稀氫氟酸4之供給態樣。亦即,於本實施形態中,如圖5所示般,於藉由作為本發明之「電極」發揮功能之導電性卡盤23以水平姿勢予以保持之基板1之上方位置,配置有供給噴嘴24。於供給噴嘴24,連接有處理液供給部25。而且,根據來自對裝置整體進行控制之控制部100之供給指令,處理液供給部25將作為處理液之稀氫氟酸4朝供給噴嘴24壓送,而自供給噴嘴24之噴出口241將稀氫氟酸4朝基板1之表面噴出。藉此,於基板1之表面形成稀氫氟酸4之液膜41,遍及基板1之表面整體進行蝕刻步驟。FIG. 5 is a cross-sectional structure diagram schematically showing another embodiment of the substrate processing apparatus of the present invention. The major difference between this substrate processing apparatus and the apparatus shown in FIG. 1 and FIG. 2 is the supply state of dilute
又,如圖5所示般,如上述般在供給噴嘴24之噴出口241之附近配設有鉑製之電極22。於該電極22與導電性卡盤23之間連接有交流電源6。而且,藉由將來自控制部100之電壓施加指令賦予至交流電源6,而與以稀氫氟酸4執行之蝕刻步驟並行地自交流電源6將交流電壓施加於電極22與導電性卡盤23之間。藉此,對基板1賦予交流電場,抑制電雙層之影響,而可將基板1之薄膜12(參照圖2) 高效率地蝕刻。Moreover, as shown in FIG. 5, the
又,如圖5所示般,於蝕刻步驟中配合基板之OCP值之變動而對交流電場Eac進行調整。亦即,電壓穩定器P具有:工作電極(Working Electrode)WE、相對電極CE(Counter Electrode)、及參考電極(Reference Electrode)RE,參考電極RE與形成於基板1表面之稀氫氟酸4之液膜接觸。且,電壓穩定器P檢測參考電極RE與工作電極WE之間產生之電壓之值、即藉由稀氫氟酸4予以蝕刻處理之基板1之OCP,並將該檢測結果賦予至控制部100。另一方面,控制部100配合基板1之OCP值之變動控制交流電源6而使交流電壓變化。由於如此般對交流電場進行調整,因此可將基板1之薄膜12(參照圖2)進一步高效率且穩定地蝕刻。Moreover, as shown in FIG. 5, the AC electric field Eac is adjusted in accordance with the variation of the OCP value of the substrate during the etching step. That is, the voltage stabilizer P has: a working electrode (Working Electrode) WE, a counter electrode CE (Counter Electrode), and a reference electrode (Reference Electrode) RE, the reference electrode RE and the diluted
如此般於圖5所示之實施形態中,交流電源6相當於本發明之「交流電壓供給機構」之一例。又,導電性卡盤23相當於本發明之「保持機構」之一例。又,電壓穩定器P相當於本發明之「開路電壓測定機構」之一例。進而,控制部100相當於本發明之「控制機構」之一例。As in the embodiment shown in FIG. 5, the
[實施例] 以下,對於本發明之較佳之態樣,一面參照實施例一面更具體地進行說明。惟,本發明當然並不受下述實施例限制。因此,當然可在符合前後文之主旨之範圍內適當地施加變更地進行實施,該些亦均包含於本發明之技術性範圍內。[Example] Hereinafter, the preferred aspects of the present invention will be described in more detail with reference to the embodiments. However, the present invention is of course not limited by the following embodiments. Therefore, of course, it can be implemented with appropriate changes within the scope that conforms to the main points of the context, and these are also included in the technical scope of the present invention.
此處,準備基板1,該基板1如圖2之局部放大圖所示般係將矽基材11、薄膜(矽氧化膜)12及多晶矽層13積層而成。作為薄膜12之膜厚,準備5 nm與10 nm之2種。又,準備將HF(46~48%)與DIW(去離子水:deionized water)以1:50混合而成之稀氫氟酸4作為本發明之「處理液」。此處,所謂「HF(46~48%)」意指濃度為46~48%之氫氟酸。Here, a
又,如表1所示般,單獨地執行蝕刻步驟(比較例1),與蝕刻步驟並行地對電極21、22施加直流電壓(比較例2),與蝕刻步驟並行地一面將振盪及頻率多階段地變更一面對電極21、22施加交流電壓(實施例1~實施例6)。然後,驗證電壓追隨、膜厚5 nm之薄膜12之蝕刻量(圖2中之符號EM)、膜厚10 nm之薄膜12之蝕刻量(圖2中之符號EM)、及該等之比(表1中之「5 nm/10 nm」),並將該等之結果匯總於表1。此處,按照下述運作而事先求得OCP。
[表1]
OCP之測定係在即將進行蝕刻步驟之前利用電壓穩定器或恒電流儀等電性化學測定裝置進行。此處,對使用電壓穩定器測定OCP之方法進行說明。The measurement of OCP is performed by an electrical chemical measurement device such as a voltage stabilizer or a galvanostat immediately before the etching step. Here, the method of measuring OCP using a voltage stabilizer will be explained.
圖2所示之電壓穩定器P具有:工作電極WE、相對電極CE、及參考電極RE。工作電極WE與自成為與基板1電性連通狀態之電極21延伸之配線6b連接。相對電極CE與自配置於基板1之上方之電極22延伸之配線6a連接。參考電極RE接觸於在空間5內儲存之稀氫氟酸4中。電壓穩定器P顯示在參考電極RE與工作電極WE之間產生之電壓之值。該值係藉由稀氫氟酸4進行蝕刻處理之基板1之OCP。The voltage stabilizer P shown in FIG. 2 has: a working electrode WE, a counter electrode CE, and a reference electrode RE. The working electrode WE is connected to a
又,表1中之「電壓追隨」意指在蝕刻步驟中OCP變動時,以施加電壓與OCP之差成為一定之方式使施加電壓之值變動。此處,所謂施加電壓意指在圖2之裝置中,電極22與電極21之間之電壓值。於圖2之基板處理裝置中,控制部100以相應於由電壓穩定器P測定到之OCP之值,將OCP之值之變動予以抵消之方式使施加電壓之值變動。再者,於對基板1進行之蝕刻處理中,可預先實驗性地求得OCP之時間變化,將經預先進行的測定資料作為OCP值進行參照,而取代在蝕刻處理過程中對OCP進行測定。關於此點,於圖5所示之實施形態中亦同樣。In addition, the "voltage following" in Table 1 means that when the OCP changes during the etching step, the value of the applied voltage is changed so that the difference between the applied voltage and the OCP becomes constant. Here, the so-called applied voltage means the voltage value between the
如表1所示般,於與蝕刻步驟並行地施加直流電場Edc之比較例2中,與先前技術(比較例1)無較大之變化,即便施加直流電場Edc亦無法期待蝕刻效率之提高。As shown in Table 1, in Comparative Example 2 where the DC electric field Edc is applied in parallel with the etching step, there is no major change from the prior art (Comparative Example 1). Even if the DC electric field Edc is applied, the etching efficiency cannot be expected to improve.
相對於此,於實施例2中,藉由與蝕刻步驟並行地施加交流電場Eac,從而蝕刻效率提高。此與藉由使亥姆霍玆面振動而促進蝕刻劑(HF2 -
)朝細微區域14侵入之假設相符。為了使亥姆霍玆面以允許蝕刻劑(HF2 -
)朝細微區域14侵入般之振盪及頻率振動,僅藉由施加交流電壓並不夠,需要將交流電壓之施加電壓之值配合蝕刻條件而調整為適切之值。In contrast, in the second embodiment, by applying the AC electric field Eac in parallel with the etching step, the etching efficiency is improved. This is consistent with the assumption that the penetration of the etchant (HF 2 − ) into the
於實施例1~6中調查各種條件下之蝕刻效率。In Examples 1 to 6, the etching efficiency under various conditions was investigated.
於實施例1~6中之實施例2、3、4、6中,15 nm厚度下之蝕刻量相對於10 nm厚度下之蝕刻量之比率增大。In Examples 2, 3, 4, and 6 of Examples 1 to 6, the ratio of the etching amount at a thickness of 15 nm to the etching amount at a thickness of 10 nm increased.
於實施例3中,5 nm厚度下之蝕刻量、與10 nm厚度下之蝕刻量均增大。於實施例6中,5 nm厚度下之蝕刻量增大。In Example 3, the etching amount under the thickness of 5 nm and the etching amount under the thickness of 10 nm both increase. In Example 6, the etching amount under the thickness of 5 nm is increased.
於實施例3中,5 nm厚度下之蝕刻量、10 nm厚度下之蝕刻量、15 nm厚度下之蝕刻量相對於10 nm厚度下之蝕刻量之比率均增大。如此般,如自實施例6可知,除了與蝕刻步驟並行地施加交流電壓以外,藉由進行電壓追隨,進而將施加電壓及交流頻率調整為適切之值,而可使蝕刻效率提高,且可抑制蝕刻之膜厚依存性。In Example 3, the ratios of the etching amount at a thickness of 5 nm, the etching amount at a thickness of 10 nm, and the etching amount at a thickness of 15 nm to the etching amount at a thickness of 10 nm all increased. In this way, as can be seen from Example 6, in addition to applying the AC voltage in parallel with the etching step, by performing voltage tracking, and then adjusting the applied voltage and AC frequency to appropriate values, the etching efficiency can be improved while suppressing Film thickness dependence of etching.
再者,雖然於表1中未顯示,但即便在與蝕刻步驟並行地執行電場施加步驟時,若不在OCP基準下進行電壓施加時,如圖4所示般,出現矽基材11發生損傷11a之情況。亦即,理想的是於電場施加步驟中在OCP基準下設定交流電壓。Furthermore, although it is not shown in Table 1, even when the electric field application step is performed in parallel with the etching step, if the voltage is not applied under the OCP standard, as shown in FIG. 4, the
以上根據特定之實施例對本發明說進行了說明,但本說明並非意圖以限定之意思被解釋者。若參照本發明之說明,則與本發明之其他實施形態同樣地,精通本技術者當應清楚明瞭已揭示之實施形態之各種變化例。因此可認為,附加之申請專利範圍在不脫離本發明之真正範圍之範圍內包含該變化例或實施形態。The present invention has been described above based on specific embodiments, but this description is not intended to be interpreted in a limited sense. If referring to the description of the present invention, as with the other embodiments of the present invention, those skilled in the art should clearly understand the various modifications of the disclosed embodiments. Therefore, it can be considered that the scope of the appended patent application includes the modification or embodiment without departing from the true scope of the present invention.
本發明可應用於對積層構造體所含之薄膜自側面進行濕式蝕刻之所有基板處理方法及基板處理裝置。The present invention can be applied to all substrate processing methods and substrate processing apparatuses that wet-etch the thin film contained in the laminated structure from the side surface.
1:基板(積層構造體)
3:框體
4:稀氫氟酸(處理液)
5:空間
6:交流電源(交流電壓供給機構)
6a,6b:配線
11:矽基材
11a:損傷
12:薄膜(矽氧化膜)
13:多晶矽層(第1膜)
14:細微區域
21,22:(一對)電極
23:導電性卡盤(電極、保持機構)
24:供給噴嘴
25:處理液供給部
41:(稀氫氟酸之)液膜
100:控制部(控制機構)
131:貫通孔
241:噴出口
CE:相對電極
Eac:交流電場
Edc:直流電場
EM:薄膜之蝕刻量
OCP:開路電壓
P:電壓穩定器(開路電壓測定機構)
RE:參考電極
V1,V2:電壓
WE:工作電極
Z:積層方向1: Substrate (multilayer structure)
3: Frame
4: Dilute hydrofluoric acid (treatment liquid)
5: space
6: AC power supply (AC voltage supply mechanism)
6a, 6b: Wiring
11:
圖1係顯示使用本發明之基板處理方法之一實施形態對積層構造體所含之薄膜進行蝕刻去除之基板處理裝置之一例之示意圖。 圖2係顯示圖1所示之基板處理裝置之剖面結構之圖。 圖3(a)、(b)係示意性地顯示與朝一對電極之電壓施加對應的電雙層之變化之模型圖。 圖4係示意性地顯示不在OCP基準下進行電壓設定時對矽基材帶來之損傷之圖。 圖5係示意性地顯示本發明之基板處理裝置之又一實施形態之剖面結構圖。FIG. 1 is a schematic diagram showing an example of a substrate processing apparatus that etches and removes a thin film contained in a multilayer structure using an embodiment of the substrate processing method of the present invention. FIG. 2 is a diagram showing a cross-sectional structure of the substrate processing apparatus shown in FIG. 1. FIG. Fig. 3 (a) and (b) are model diagrams schematically showing the change of the electric double layer corresponding to the voltage application to a pair of electrodes. FIG. 4 is a diagram schematically showing the damage to the silicon substrate when the voltage is not set under the OCP reference. FIG. 5 is a cross-sectional structure diagram schematically showing another embodiment of the substrate processing apparatus of the present invention.
11:矽基材 11: Silicon substrate
13:多晶矽層(第1膜) 13: Polysilicon layer (first film)
14:細微區域 14: Subtle areas
131:貫通孔 131: Through hole
Eac:交流電場 Eac: AC electric field
Edc:直流電場 Edc: DC electric field
OCP:開路電壓 OCP: open circuit voltage
V1,V2:電壓 V1, V2: Voltage
Z:積層方向 Z: stacking direction
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