TW202132127A - Method for controlling inkjet printing device and inkjet printing device capable of avoiding production loss by selecting nozzles that supplement non-discharge nozzles - Google Patents
Method for controlling inkjet printing device and inkjet printing device capable of avoiding production loss by selecting nozzles that supplement non-discharge nozzles Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/07—Ink jet characterised by jet control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/21—Ink jet for multi-colour printing
- B41J2/2132—Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding
- B41J2/2139—Compensation for malfunctioning nozzles creating dot place or dot size errors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/21—Ink jet for multi-colour printing
- B41J2/2132—Print quality control characterised by dot disposition, e.g. for reducing white stripes or banding
- B41J2/2142—Detection of malfunctioning nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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Abstract
Description
本發明是有關於一種噴墨印刷裝置的控制方法及噴墨印刷裝置,使用於有機EL(電致發光,Electro Luminescence)等的顯示元件用的顯示面板的發光層或密封膜的形成。The present invention relates to a method for controlling an inkjet printing device and the inkjet printing device, which is used in the formation of a light-emitting layer or a sealing film of a display panel for a display element such as organic EL (Electro Luminescence).
現狀的有機EL顯示器的製造是以使用了蒸鍍的方式為主流。近年來,為了謀求降低成本,正在檢討不需真空,而是使用材料利用效率高的噴墨裝置之方法。The current production of organic EL displays uses vapor deposition as the mainstream. In recent years, in order to reduce costs, a method of using an inkjet device that does not require vacuum but is highly efficient in material utilization is being reviewed.
在使用了噴墨裝置的有機EL顯示器的製造方式中,對於顯示單元(以下,稱為「單元」(cell)),從噴墨頭的噴嘴往對應的單元吐出墨水,並且在單元內形成功能膜的方法是一般常見的。上述顯示單元是以設置於顯示面板上的被稱為堤部(bank)的隔壁來區隔而形成。In the manufacturing method of an organic EL display using an inkjet device, for the display unit (hereinafter referred to as "cell"), ink is discharged from the nozzle of the inkjet head to the corresponding unit, and the function is formed in the unit The membrane method is generally common. The above-mentioned display unit is partitioned and formed by partition walls called banks provided on the display panel.
從製造效率的觀點來看,噴墨印刷裝置是使用並排成列狀的複數個噴嘴。因此,伴隨於顯示面板的高解析度化或大型化,使用的噴嘴的數量也變成以數萬個為單位。在使用多數個噴嘴的情況下,恐怕會有由於已乾燥的墨水或異物等的附著,導致墨水的塗佈位置或塗佈量與設計值相比有大幅偏差,而成為無法修正的不良噴嘴產生之疑慮。From the viewpoint of manufacturing efficiency, the inkjet printing device uses a plurality of nozzles arranged in rows. Therefore, with the increase in resolution or size of display panels, the number of nozzles used has also become in units of tens of thousands. In the case of using many nozzles, there may be a large deviation of the ink application position or application amount from the design value due to the adhesion of dried ink or foreign matter, which may cause defective nozzles that cannot be corrected. Doubts.
因此,以往在產生了不良噴嘴的情況下,是採以下所示的方法來對應。例如,不從不良噴嘴進行墨水的吐出,改成增加鄰近的其他噴嘴的吐出次數,來補足墨水的塗佈量之方法已揭示於例如日本特許第5157348號公報(以下,記載為「專利文獻1」)。又,由可進行相同單元內的吐出的預備噴嘴來補足墨水的塗佈量之方法已揭示於例如日本特許第6387580號公報(以下,記載為「專利文獻2」)。Therefore, in the past, when a defective nozzle occurred, the following method was adopted to deal with it. For example, instead of ejecting ink from defective nozzles, a method of increasing the number of ejections from other adjacent nozzles to make up for the amount of ink applied has been disclosed in, for example, Japanese Patent No. 5157348 (hereinafter referred to as "
近年來,由於顯示面板的高解析度化的進展,對於相同的塗佈區域,各噴嘴可以塗佈的次數正朝著受限制的方向在前進。因此,例如專利文獻1所記載的增加與不良噴嘴鄰接的噴嘴對塗佈區域的塗佈次數之方法中,在對應上便存在有極限。因此,變得要使用上述專利文獻2所揭示的方式。In recent years, due to the progress of high-resolution display panels, the number of times that each nozzle can be applied to the same coating area is advancing in a restricted direction. Therefore, for example, the method of increasing the number of times of application of the nozzle adjacent to the defective nozzle to the application area described in
然而,在專利文獻2的方式中,有必要每1個噴嘴都透過條件分支處理來尋找相同單元內可以使用的預備噴嘴。因此,與專利文獻1的補足處理相比,資料處理複雜化,並且在計算上費時。However, in the method of
因此,在以往的噴墨印刷裝置中,當產生不良噴嘴後,會變得無法對顯示單元供給指定的液滴。亦即,由於變成是在生產不良品,所以在上述補足處理的期間,有必要停止生產。其結果,在補足處理跟不上印刷的情況下,將變得使生產節拍(tact)延遲,因此生產性降低。亦即,期望的是選擇補足噴嘴用的運算處理為低負載。Therefore, in the conventional inkjet printing apparatus, when defective nozzles are generated, it becomes impossible to supply specified droplets to the display unit. That is, since it becomes a defective product, it is necessary to stop production during the above-mentioned replenishment process. As a result, if the replenishment process cannot keep up with the printing, the tact will be delayed, and therefore the productivity will be reduced. In other words, it is desirable to select a low load for the calculation process for supplementing nozzles.
本發明提供一種噴墨印刷裝置的控制方法及噴墨印刷裝置,可以一邊抑制運算處理的負載的增加,一邊選擇進行補足處理的對象的噴嘴。The present invention provides a method for controlling an inkjet printing device and an inkjet printing device, which can select nozzles to be subjected to supplementary processing while suppressing an increase in the load of arithmetic processing.
本發明的一態樣是一種具有複數個噴嘴,並且構成為可對於顯示面板的個別的單元使用複數個噴嘴來塗佈墨水之噴墨印刷裝置的控制方法。噴墨印刷裝置的控制方法包含:第1步驟(a),從印刷資料保持記憶體取得與第1位元串相關的資料,前述第1位元串是複數個噴嘴中之需要吐出的噴嘴及不需要吐出的噴嘴各自以1位元單位來表現。此外,包含:第2步驟(b),從不吐出噴嘴保持記憶體取得與第2位元串相關的資料,前述第2位元串是複數個噴嘴中之吐出噴嘴及不吐出噴嘴各自以1位元單位來表現。包含:第3步驟(c),藉由第1位元串與第2位元串的各位元的邏輯或來生成第3位元串;及第4步驟(d),藉由第1位元串與第2位元串的每位元的邏輯與來生成第4位元串。包含:第5步驟(e),以如下方式來更新第4位元串:將第4位元串所特定的與補足處候選噴嘴相關的位元移位,讓補足處候選噴嘴變更成複數個噴嘴當中的其他噴嘴;及第6步驟(f、g),藉由第3位元串與第4位元串的每位元的邏輯或或邏輯與來生成第5位元串。此外,將第5步驟(e)及第6步驟(f、g)依序反覆執行。並且,構成為:在第6步驟(g)所生成的第5位元串顯示了可進行不吐出噴嘴的補足的情況下,選擇在該時間點設定好的補足處候選噴嘴來作為進行不吐出噴嘴的補足的噴嘴。One aspect of the present invention is a control method of an inkjet printing device that has a plurality of nozzles and is configured to apply ink to individual units of a display panel using the plurality of nozzles. The control method of the inkjet printing device includes: the first step (a), obtaining data related to the first bit string from the print data holding memory, the first bit string being the nozzles that need to be ejected among the plurality of nozzles and Nozzles that do not need to be ejected are each expressed in 1-bit units. In addition, it includes: the second step (b), acquiring data related to the second bit string from the non-discharging nozzle holding memory. The second bit string is the discharge nozzle and the non-discharging nozzle of the plurality of nozzles each with 1 It is expressed in bit units. Including: the third step (c), the third bit string is generated by the logical OR of the bits of the first bit string and the second bit string; and the fourth step (d), the first bit string is generated The logical AND of each bit of the string and the second bit string generates the fourth bit string. Including: Step 5 (e), update the 4th bit string in the following way: Shift the bit related to the candidate nozzles at the complement specified by the 4th bit string, and change the candidate nozzles at the complement to a plurality of The other nozzles among the nozzles; and the sixth step (f, g), the fifth bit string is generated by the logical OR of each bit of the third bit string and the fourth bit string. In addition, the fifth step (e) and the sixth step (f, g) are repeatedly executed in sequence. In addition, the configuration is such that when the fifth bit string generated in the sixth step (g) shows that the non-discharging nozzle can be supplemented, the candidate nozzles at the supplementary point set at that point in time are selected as the non-discharging nozzles. Complementing the nozzle of the nozzle.
又,本發明的其他態樣是一種具有複數個噴嘴,並且構成為可對於顯示面板的個別的單元使用複數個噴嘴來塗佈墨水之噴墨印刷裝置。噴墨印刷裝置具備執行以下步驟的控制裝置。控制裝置首先執行:第1步驟(a),從印刷資料保持記憶體取得與第1位元串相關的資料,前述第1位元串是複數個噴嘴中之需要吐出的噴嘴及不需要吐出的噴嘴各自以1位元單位來表現。接著,執行:第2步驟(b),從不吐出噴嘴保持記憶體取得與第2位元串相關的資料,前述第2位元串是複數個噴嘴中之吐出噴嘴及不吐出噴嘴各自以1位元單位來表現。接著,執行:第3步驟(c),藉由第1位元串與第2位元串的每位元的邏輯或來生成第3位元串。接著,執行:第4步驟(d),藉由第1位元串與第2位元串的每位元的邏輯與來生成第4位元串。接著,執行:第5步驟(e),以如下方式來更新第4位元串:將第4位元串所特定的與補足處候選噴嘴相關的位元移位,讓補足處候選噴嘴變更成複數個噴嘴當中的其他噴嘴。接著,執行:第6步驟(f、g),藉由第3位元串與第4位元串的每位元的邏輯或或邏輯與來生成第5位元串。控制裝置將第5步驟(e)及第6步驟(f、g)依序反覆執行。並且,控制裝置在第6步驟(g)所生成的第5位元串顯示了可進行不吐出噴嘴的補足的情況下,選擇在該時間點設定好的補足處候選噴嘴來作為進行不吐出噴嘴的補足的噴嘴。In addition, another aspect of the present invention is an inkjet printing device that has a plurality of nozzles and is configured to apply ink to individual units of the display panel using the plurality of nozzles. The inkjet printing device includes a control device that executes the following steps. The control device first executes: the first step (a), obtains data related to the first bit string from the print data holding memory. The first bit string is the nozzle that needs to be ejected and the one that does not need to be ejected among the plurality of nozzles. Each nozzle is expressed in 1-bit units. Next, perform: Step 2 (b), obtain data related to the second bit string from the non-discharge nozzle holding memory. The second bit string is the discharge nozzle and the non-discharge nozzle of the plurality of nozzles each with 1 It is expressed in bit units. Then, perform: the third step (c), the third bit string is generated by the logical OR of each bit of the first bit string and the second bit string. Then, perform: the fourth step (d), the fourth bit string is generated by the logical AND of each bit of the first bit string and the second bit string. Next, perform: Step 5 (e), update the fourth bit string in the following way: shift the bit associated with the candidate nozzle at the complement specified by the fourth bit string, and change the candidate nozzle at the complement to Other nozzles among a plurality of nozzles. Then, perform: the sixth step (f, g), the fifth bit string is generated by the logical OR of each bit of the third bit string and the fourth bit string. The control device repeatedly executes the fifth step (e) and the sixth step (f, g) in sequence. In addition, when the fifth bit string generated in the sixth step (g) shows that the non-discharging nozzle can be supplemented, the control device selects the candidate nozzle for the supplement set at that time as the non-discharging nozzle The top-up nozzle.
依據本發明,可以提供一種噴墨印刷裝置的控制方法及噴墨印刷裝置,可以一邊抑制運算處理的負載的增加,一邊選擇進行補足處理的對象的噴嘴。According to the present invention, it is possible to provide a method for controlling an inkjet printing apparatus and an inkjet printing apparatus, which can select nozzles to be subjected to supplementary processing while suppressing an increase in the load of arithmetic processing.
較佳實施例之詳細說明 以下,針對本發明的實施形態,一邊參照圖式一邊進行說明。Detailed description of the preferred embodiment Hereinafter, the embodiments of the present invention will be described with reference to the drawings.
另外,在以下,將噴墨印刷裝置(亦即,相當於噴墨頭)具有的複數個噴嘴當中,並非不良噴嘴而使其執行吐出的噴嘴稱為「吐出噴嘴」來進行說明。另一方面,將成為不良噴嘴而不使其執行吐出的噴嘴稱為「不吐出噴嘴」來進行說明。又,將補足不吐出噴嘴的吐出噴嘴稱為「補足噴嘴」來進行說明。 (實施形態)In addition, in the following description, among a plurality of nozzles included in an inkjet printing device (that is, equivalent to an inkjet head), a nozzle that is not a defective nozzle but performs discharge is referred to as a "discharge nozzle". On the other hand, a nozzle that becomes a defective nozzle and does not perform discharge is referred to as a "non-discharge nozzle" for description. In addition, the discharge nozzle that complements the non-discharge nozzle is referred to as the "refill nozzle" for description. (Implementation form)
以下,針對本實施形態之頭配置及印刷方式的實施形態之一例,一邊參照圖式一邊進行說明,但本實施形態並非受限於該等實施形態。 (以往的控制構成的說明)Hereinafter, an example of an embodiment of the head arrangement and printing method of the present embodiment will be described with reference to the drawings, but the present embodiment is not limited to these embodiments. (Explanation of the conventional control structure)
以下,為了說明本實施形態之噴墨印刷裝置,首先,針對使用以往的控制構成來印刷時的運用,使用圖1來進行說明。Hereinafter, in order to describe the inkjet printing apparatus of the present embodiment, first, the operation when printing is performed using the conventional control structure will be described with reference to FIG. 1.
圖1是以往的控制構成中之噴墨印刷裝置Ua的吐出電路的方塊圖。FIG. 1 is a block diagram of a discharge circuit of an inkjet printing apparatus Ua in a conventional control structure.
首先,針對圖1的方塊圖之構成要素來進行說明。First, the constituent elements of the block diagram of FIG. 1 will be described.
如圖1所示,噴墨印刷裝置Ua是由印刷對象的基板101、1個或複數個噴墨頭102、印刷資料生成部103、及噴墨頭控制部104等所構成。基板101具有形成於基板101上的單元101a等。單元101a是在基板101上,相對於印刷掃描方向x以一定間距來配置。As shown in FIG. 1, the inkjet printing apparatus Ua is composed of a
噴墨頭102具備1個或複數個墨水頭,前述墨水頭排列配置於與印刷掃描方向正交的方向y上。又,噴墨頭102具有噴嘴孔102a,前述噴嘴孔102a配置於與印刷掃描方向正交的方向y上。藉此,噴墨頭102是構成為:可對於各個單元101a使用複數個噴嘴孔102a來塗佈墨水。The
印刷資料生成部103是由印刷資料生成部103a、資料發送部103b、單元圖案資料103c、單元配置資料103d、及不吐出噴嘴資料103e等所構成。The print
噴墨頭控制部104是由資料接收部104a、印刷資料保持記憶體104b、位置檢測部104c、印刷時機產生部104d、驅動訊號產生部104e、及驅動訊號選擇部104f等所構成。另外,噴墨頭控制部104具備微電腦(未圖示),前述微電腦是包含例如CPU(中央處理裝置)、ROM(唯讀記憶體)、RAM(隨機存取記憶體)、輸入埠、及輸出埠等所構成。微電腦統籌控制上述資料接收部104a、印刷資料保持記憶體104b、位置檢測部104c、印刷時機產生部104d、驅動訊號產生部104e、及驅動訊號選擇部104f。The inkjet
另外,印刷資料生成部103是例如配設於配噴墨印刷裝置Ua的本體內。噴墨頭控制部104是附設於噴墨頭102。In addition, the printed
如以上所述,構築出以往的噴墨印刷裝置Ua的控制構成。As described above, the control structure of the conventional inkjet printing apparatus Ua is constructed.
以下,針對圖1的方塊圖之動作來進行說明。Hereinafter, the operation of the block diagram of FIG. 1 will be described.
首先,一開始先說明從印刷資料的生成到傳送為止的資料流程(data flow)。First, the data flow (data flow) from the creation of the printed data to the transmission is explained at the beginning.
印刷資料生成部103的印刷資料生成部103a依據單元配置資料103d、單元圖案資料103c、不吐出噴嘴資料103e、及位置偏移資訊,來生成圖像資料。具體而言,單元配置資料103d是印刷對象的基板101上的單元101a的配置位置的資料。單元圖案資料103c是單元101a內的墨水吐出圖案的資料。不吐出噴嘴資料103e是有關於噴墨頭102的噴嘴的堵塞資訊的資料。The print data generation unit 103a of the print
資料發送部103b將印刷資料生成部103a所生成的圖像資料發送到噴墨頭控制部104內的資料接收部104a。The
資料接收部104a將從資料發送部103b接收到的圖像資料保存於印刷資料保持記憶體104b。The
接著,說明印刷時的資料流程。Next, the flow of materials at the time of printing will be explained.
在印刷時,印刷對象的基板101在x方向上移動。此時,噴墨頭控制部104的位置檢測部104c檢測基板101與噴墨頭102的相對位置的變化,來產生與相對位置的變化配合之計時脈衝(timing pulse)。During printing, the
印刷時機產生部104d依據印刷解析度Rx,將從位置檢測部104c所輸出的計時脈衝分頻。並且,印刷時機產生部104d生成印刷時機訊號,並輸出至驅動訊號產生部104e,前述印刷時機訊號規定將噴墨頭102的噴嘴驅動的電壓波形的產生時機。The printing
驅動訊號產生部104e依據藉由印刷時機產生部104d所生成的印刷時機訊號,來輸出噴墨頭102的噴嘴驅動波形。The driving
驅動訊號選擇部104f依據從印刷資料保持記憶體104b所傳送的印刷資料,將從驅動訊號產生部104e所傳送的噴嘴驅動波形按每個噴嘴來開啟關閉。藉此,由驅動訊號選擇部104f來控制噴墨頭102有無吐出墨水。
(以往的控制構成之課題)The drive
接著,針對以往的控制構成之課題,使用圖2A及圖2B來進行說明。Next, the problem of the conventional control structure will be described using FIGS. 2A and 2B.
圖2A及圖2B是顯示使用了以往的構成時之噴墨印刷裝置Ua的運用流程的圖。詳細而言,圖2A是顯示初次印刷時的運用流程的圖。圖2B是顯示不吐出噴嘴變更時的運用流程的圖。2A and 2B are diagrams showing the operation flow of the inkjet printing apparatus Ua when the conventional configuration is used. In detail, FIG. 2A is a diagram showing the operation flow at the time of initial printing. Fig. 2B is a diagram showing the operation flow when the non-discharge nozzle is changed.
首先,針對圖2A的初次印刷時的運用流程來進行說明。First, the operation flow at the time of initial printing of FIG. 2A will be described.
圖2A的步驟S201是印刷資料讀取處理。印刷資料讀取處理是讀取單元配置資料103d、單元圖案資料103c、及不吐出噴嘴資料103e之處理。如上述,單元配置資料103d是印刷對象的基板101的單元101a的配置位置。單元圖案資料103c是單元101a內的墨水吐出圖案。不吐出噴嘴資料103e是及噴墨頭102的噴嘴的堵塞資訊。Step S201 in FIG. 2A is the printing data reading process. The printing data reading process is a process of reading the cell arrangement data 103d, the
步驟S202是印刷資料生成處理。印刷資料生成處理是因應於單元配置資料103d與單元圖案資料103c,來生成印刷資料之處理。Step S202 is printing material generation processing. The print data generation process is a process of generating print data in accordance with the cell layout data 103d and the
步驟S203是不吐出補足處理。不吐出補足處理是因應於不吐出噴嘴資料103e,對於步驟S202所生成的印刷資料,進行不吐出噴嘴的補足處理,藉此來生成不吐出噴嘴補足後的印刷資料之處理。Step S203 is the non-dispensing supplement processing. The non-discharging supplement processing is in response to the
步驟S204是傳送處理。傳送處理是將不吐出補足後的印刷資料從圖1的印刷資料生成部103傳送至噴墨頭控制部104之處理。Step S204 is transfer processing. The transfer process is a process of transferring the printed material after the supplement is not ejected from the print
步驟S205是印刷處理。印刷處理是配合圖1的印刷對象的基板101的移動,將保存於印刷資料保持記憶體104b的印刷資料逐次地進行印刷之處理。Step S205 is printing processing. The printing process is a process of sequentially printing the print data stored in the print
接著,針對圖2B的不吐出噴嘴變更時的處理流程來進行說明。Next, the processing flow when the non-discharge nozzle is changed in FIG. 2B will be described.
如圖2B所示,在進行了不吐出噴嘴變更的情況下,不吐出補足後的印刷資料會變化。因此,有必要再次重新進行所有資料的傳送。亦即,在以往的控制構成中,進行了不吐出噴嘴變更時的處理流程成為與圖2A相同的運用流程。亦即,在以往的控制構成中,會再次進行不吐出補足後的印刷資料的所有資料的生成及傳送。 (本實施形態之控制方式的說明)As shown in FIG. 2B, when the non-discharge nozzle is changed, the printed data after the non-discharge supplement is changed. Therefore, it is necessary to retransmit all data again. That is, in the conventional control structure, the processing flow when the non-discharge nozzle is changed is the same operation flow as in FIG. 2A. That is, in the conventional control structure, all the data of the printed data after the supplement is not discharged again and the transmission is performed. (Description of the control method in this embodiment)
以下,針對有鑑於上述以往的控制方式之課題所想出的本發明的實施形態之控制方式,使用圖3到圖4B來進行說明。Hereinafter, the control method of the embodiment of the present invention conceived in view of the problems of the above-mentioned conventional control method will be described with reference to FIGS. 3 to 4B.
圖3是本實施形態中之噴墨印刷裝置U的吐出電路的方塊圖。圖4A及圖4B是顯示使用了本實施形態的構成時之噴墨印刷裝置U的運用流程的圖。FIG. 3 is a block diagram of the discharge circuit of the inkjet printing apparatus U in this embodiment. 4A and 4B are diagrams showing the operation flow of the inkjet printing apparatus U when the configuration of this embodiment is used.
首先,針對圖3的方塊圖之構成要素來進行說明。First, the constituent elements of the block diagram of FIG. 3 will be described.
如圖3所示,噴墨印刷裝置U是由印刷對象的基板101(在本實施形態中,相當於顯示面板)、1個或複數個噴墨頭102、印刷資料生成部103、及噴墨頭控制部104等所構成。基板101具有形成於基板101上的單元101a等。單元101a是在基板101上,相對於印刷掃描方向x以一定間距來配置。As shown in FIG. 3, the inkjet printing device U is composed of a
噴墨頭102具備1個或複數個墨水頭,前述墨水頭排列配置於與印刷掃描方向正交的方向y上。又,噴墨頭102具有噴嘴孔102a,前述噴嘴孔102a配置於與印刷掃描方向正交的方向y上。藉此,噴墨頭102是構成為:可對於各個單元101a使用複數個噴嘴孔102a來塗佈墨水。The
印刷資料生成部103是由印刷資料生成部103a、資料發送部103b、單元圖案資料103c、單元配置資料103d、及不吐出噴嘴資料103e等所構成。The print
噴墨頭控制部104(在本實施形態中,相當於「控制裝置」)是由資料接收部104a、印刷資料保持記憶體104b、位置檢測部104c、印刷時機產生部104d、驅動訊號產生部104e、驅動訊號選擇部104f、單元配置保持記憶體104h、及不吐出噴嘴保持記憶體104i等所構成。The inkjet head control unit 104 (corresponding to the "control device" in this embodiment) is composed of a
另外,噴墨頭控制部104具有微電腦(未圖示),前述微電腦是包含例如CPU(Central Processing Unit(中央處理單元))、ROM(Read Only Memory(唯讀記憶體)、RAM(Random Access Memory(隨機存取記憶體))、輸入埠、及輸出埠等所構成。微電腦統籌控制:資料接收部104a、印刷資料保持記憶體104b、位置檢測部104c、印刷時機產生部104d、驅動訊號產生部104e、及驅動訊號選擇部104f。In addition, the inkjet
另外,印刷資料生成部103是例如配設於配噴墨印刷裝置U的本體內。噴墨頭控制部104是附設於噴墨頭102。In addition, the printed
如以上所述,構築出本實施形態之噴墨印刷裝置U的控制構成。As described above, the control structure of the inkjet printing apparatus U of this embodiment is constructed.
以下,針對圖3的方塊圖之動作來進行說明。Hereinafter, the operation of the block diagram of FIG. 3 will be described.
首先,一開始先說明從印刷資料的生成到傳送為止的資料流程。First of all, the data flow from the creation of the printed data to the transmission is explained at the beginning.
印刷資料生成部103的印刷資料生成部103a依據印刷對象的基板101上的單元101a的配置位置即單元配置資料103d、單元101a內的墨水吐出圖案即單元圖案資料103c,來生成印刷用的圖像資料。The print data generation unit 103a of the print
資料發送部103b將印刷資料生成部103a所生成的圖像資料、及單元配置資料103d、不吐出噴嘴資料103e發送到噴墨頭控制部104內的資料接收部104a。The
資料接收部104a將從資料發送部103b接收到的圖像資料保存於印刷資料保持記憶體104b,並且將單元配置資料103d保存於單元配置保持記憶體104h。此外,資料接收部104a將不吐出噴嘴資料103e保存於不吐出噴嘴保持記憶體104i。The
接著,說明印刷時的資料流程。Next, the flow of materials at the time of printing will be explained.
在印刷時,印刷對象的基板101在x方向上移動。此時,噴墨頭控制部104的位置檢測部104c檢測基板101與噴墨頭102的相對位置的變化,來產生與相對位置的變化配合之計時脈衝。During printing, the
印刷時機產生部104d依據印刷解析度Rx,將從位置檢測部104c所輸出的計時脈衝分頻。並且,印刷時機產生部104d生成印刷時機訊號,並輸出至不吐出噴嘴補足部104g,前述印刷時機訊號規定將噴墨頭102的噴嘴驅動的電壓波形的產生時機。The printing
不吐出噴嘴補足部104g依據藉由印刷時機產生部104d所生成的印刷時機訊號,來讀出保存於印刷資料保持記憶體104b的印刷資料。並且,不吐出噴嘴補足部104g使用從單元配置保持記憶體104h讀出的單元配置資料103d、從不吐出噴嘴保持記憶體104i讀出的不吐出噴嘴資料103e,來進行不吐出噴嘴補足處理。另外,針對不吐出噴嘴補足處理,將使用圖5到圖8在後面進行說明。The non-discharge
驅動訊號產生部104e依據藉由印刷時機產生部104d所生成的印刷時機訊號,來輸出噴墨頭102的噴嘴驅動波形。The driving
驅動訊號選擇部104f依據從不吐出噴嘴補足部104g所傳送的印刷資料,將從驅動訊號產生部104e所傳送的噴嘴驅動波形按每個噴嘴來開啟關閉。藉此,由驅動訊號選擇部104f來控制噴墨頭102有無吐出墨水。
(本實施形態之控制構成的優點)The drive
接著,針對本實施形態之控制構成的優點,使用圖4A及圖4B來進行說明。Next, the advantages of the control structure of this embodiment will be described with reference to FIGS. 4A and 4B.
圖4A及圖4B是顯示使用了本實施形態的構成時之噴墨印刷裝置U的運用流程的圖。詳細而言,圖4A是初次印刷時的運用流程。圖4B是不吐出噴嘴變更時的運用流程。另外,圖4A及圖4B所示的處理是例如噴墨印刷裝置U的各部遵從於電腦程式來執行的處理。4A and 4B are diagrams showing the operation flow of the inkjet printing apparatus U when the configuration of this embodiment is used. In detail, FIG. 4A is the operation flow at the time of initial printing. Fig. 4B is an operation flow when the non-discharge nozzle is changed. In addition, the processing shown in FIG. 4A and FIG. 4B is, for example, processing performed by each part of the inkjet printing apparatus U in compliance with a computer program.
首先,針對圖4A的初次印刷時的運用流程來進行說明。First, the operation flow at the time of initial printing of FIG. 4A will be described.
圖4A的步驟S201是印刷資料讀取處理。在印刷資料讀取處理中,是由印刷資料生成部103a讀取圖3的印刷對象的基板101的單元101a的配置位置即單元配置資料103d、及單元101a內的墨水吐出圖案即單元圖案資料103c之處理。Step S201 in FIG. 4A is the printing data reading process. In the print data reading process, the print data generation unit 103a reads the unit layout data 103d, which is the arrangement position of the
圖4A的步驟S202是印刷資料生成處理。印刷資料生成處理是因應於上述單元配置資料103d與單元圖案資料103c,來生成印刷資料之處理。Step S202 in FIG. 4A is the printing material generation process. The print data generation process is a process of generating print data in accordance with the above-mentioned unit arrangement data 103d and
圖4A的步驟S204是傳送處理。傳送處理是將圖3的印刷資料及單元配置資料103d、不吐出噴嘴資料103e從印刷資料生成部103(相當於噴墨印刷裝置U的本體)傳送至噴墨頭控制部104之處理。Step S204 in FIG. 4A is a transfer process. The transfer process is a process of transferring the printing data and unit arrangement data 103d and
圖4A的步驟S206是不吐出補足&印刷處理。不吐出補足&印刷處理是以下處理:配合圖3的印刷對象的基板101的移動,將保存於印刷資料保持記憶體104b的印刷資料逐次地一邊進行不吐出補足處理一邊進行印刷。Step S206 in FIG. 4A is the non-dispensing supplementation and printing process. The non-discharge supplementation & printing process is a process of printing the print data stored in the print
接著,針對圖4B的不吐出噴嘴變更時的處理流程來進行說明。Next, the processing flow when the non-discharge nozzle is changed in FIG. 4B will be described.
圖4B的步驟S207是不吐出噴嘴傳送處理。不吐出噴嘴傳送處理是由資料發送部103b將圖3的不吐出噴嘴資料103e傳送至不吐出噴嘴保持記憶體104i之處理。Step S207 in FIG. 4B is the non-discharge nozzle conveying process. The non-discharge nozzle transfer process is a process in which the
圖4B的步驟S206是不吐出補足&印刷處理。不吐出補足&印刷處理是配合圖3的印刷對象的基板101的移動,將保存於印刷資料保持記憶體104b的印刷資料逐次地一邊進行不吐出補足處理,一邊進行印刷之處理。Step S206 in FIG. 4B is the non-dispensing supplementation and printing process. The non-discharging supplement & printing process is a process of printing the printing data stored in the print
如上述,在本實施形態之控制構成中,即便在進行了不吐出噴嘴變更的情況下,如圖4B所示,藉由步驟S207所示的不吐出噴嘴傳送處理的實施,可以繼續實施印刷。因此,不需要如圖2B所示,再次重新進行印刷資料的生成、傳送。藉此,變得可縮短資料生成與傳送所耗費的時間。 (本實施形態之不吐出補足處理的流程)As described above, in the control structure of the present embodiment, even when the non-discharge nozzle is changed, as shown in FIG. 4B, the printing can be continued by performing the non-discharge nozzle transfer process shown in step S207. Therefore, there is no need to regenerate and transmit the printed materials as shown in FIG. 2B. Thereby, it becomes possible to shorten the time consumed for data generation and transmission. (The flow of the non-spit replenishment processing in this embodiment)
以下,使用圖5的流程圖,針對本實施形態之不吐出補足處理的流程來進行說明。Hereinafter, the flow of the non-discharge replenishment processing in this embodiment will be described using the flowchart of FIG. 5.
圖5的步驟S501是需要吐出像素取得處理。需要吐出像素取得處理是由不吐出噴嘴補足部104g從圖3的印刷資料保持記憶體104b因應於單元配置保持記憶體104h的內容,取得對應於單元位置的需要吐出像素之處理。另外,針對需要吐出像素的取得方法,將使用圖6在後面進行說明。Step S501 in FIG. 5 is a process of obtaining pixels that need to be discharged. The ejection-needed pixel acquisition processing is a process of obtaining the ejected pixels corresponding to the cell position from the print
圖5的步驟S502是無法吐出像素取得處理。無法吐出像素取得處理是由不吐出噴嘴補足部104g從圖3的不吐出噴嘴保持記憶體104i因應於單元配置保持記憶體104h的內容,取得對應於單元位置的無法吐出像素之處理。另外,針對無法吐出像素的取得方法,將使用圖7在後面進行說明。Step S502 in FIG. 5 is the processing for obtaining the undischarged pixel. The non-discharging pixel acquisition process is a process of obtaining the non-discharging pixel corresponding to the cell position from the non-discharging
又,針對圖5的步驟S503到步驟S509的補足處理的詳細內容,將使用圖8在後面進行說明。In addition, the details of the complement processing from step S503 to step S509 in FIG. 5 will be described later using FIG. 8.
圖5的步驟503是無法補足像素算出處理。在無法補足像素算出處理中,是由不吐出噴嘴補足部104g取印刷像素與無法吐出像素的邏輯或(OR)之處理。藉此,來求出被指定為需要吐出像素或無法吐出像素,且無法使用於不吐出補足的像素。Step 503 in FIG. 5 is the calculation processing for the inability to complement the pixel. In the calculation processing of the unfilled pixels, the non-ejection
圖5的步驟504是補足對象像素算出處理。在補足對象像素算出處理中,是由不吐出噴嘴補足部104g取印刷像素與無法吐出像素的邏輯與(AND)之處理。藉此,來求出被指定為需要吐出像素或無法吐出像素,且需要不吐出補足的像素。Step 504 in FIG. 5 is the complementary target pixel calculation processing. In the complementary target pixel calculation processing, the non-discharge nozzle
圖5的步驟S505是補足處像素算出處理。在補足處像素算出處理中,是由不吐出噴嘴補足部104g使步驟S504所求出的補足對象像素僅循環移位預先決定的移位數之處理。藉此,由不吐出噴嘴補足部104g來使補足對象像素移位。Step S505 in FIG. 5 is the pixel calculation processing of the complement. In the complement pixel calculation processing, the non-discharge
圖5的步驟506是補足處理後像素算出處理。在補足處理後像素算出處理中,是由不吐出噴嘴補足部104g取步驟S503所求出的無法補足像素與步驟S505所求出的補足處像素的邏輯或(OR)之處理。藉此,以補足處理後像素算出處理來求出補足後像素。Step 506 in FIG. 5 is the pixel calculation processing after the complementation processing. In the pixel calculation processing after the complement processing, the non-discharge
圖5的步驟507是補足失敗像素算出處理。在補足失敗像素算出處理中,是由不吐出噴嘴補足部104g取步驟S503所求出的無法補足像素與步驟S505所求出的補足處像素的邏輯與(AND)之處理。藉此,以補足失敗像素算出處理來求出補足失敗像素。Step 507 in FIG. 5 is the process of calculating the failed pixels. In the calculation process of the complement failure pixel, the non-discharge
圖5的步驟508是重複次數的判定處理。在判定處理中,是由不吐出噴嘴補足部104g將步驟S505、步驟S506、步驟S507的處理重複單元內的(像素-1)次之處理。藉此,變成對於單元內的所有像素計算了是否可補足。Step 508 in FIG. 5 is the process of determining the number of repetitions. In the determination processing, the non-discharge
圖5的步驟509是不吐出噴嘴排除處理。在不吐出噴嘴排除處理中,是由不吐出噴嘴補足部104g取步驟S506計算出的最終的補足後像素與步驟S502的無法吐出像素邏輯反轉後的值的邏輯與(AND)之處理。藉此,藉由不吐出噴嘴排除處理,求出不使用不吐出噴嘴之不吐出補足後的最終吐出資料。Step 509 in FIG. 5 is the non-discharge nozzle elimination process. In the non-discharging nozzle exclusion processing, the non-discharging
依據以上,來執行本發明的不吐出補足處理。 (需要吐出像素取得處理)Based on the above, the non-discharge replenishment processing of the present invention is executed. (Need to spit out pixel acquisition processing)
接著,使用圖6,針對圖5的步驟S501的需要吐出像素取得處理來進行說明。另外,在圖6中,表示在可配置於印刷掃描方向上的液滴數已改變的情況下,記憶體上的需要吐出像素配置。Next, using FIG. 6, a description will be given of the required discharge pixel acquisition process of step S501 in FIG. 5. In addition, FIG. 6 shows the arrangement of pixels that need to be discharged on the memory when the number of droplets that can be arranged in the printing scanning direction has been changed.
圖6的601表示單元內的液滴配置,且是在液滴朝單元內的吐出中,在印刷掃描方向上有1液滴,且在與印刷掃描方向正交的噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置。另外,601的X方向表示印刷掃描方向,單元內的像素0到像素3配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。601的黑圓圈(●)表示已吐出的液滴,白圓圈(○)表示未吐出的液滴。亦即,在601的情況下,變成對像素0及像素2的位置吐出了液滴。601 in FIG. 6 indicates the arrangement of droplets in the cell, and when the droplets are discharged into the cell, there is one droplet in the printing scanning direction, and four can be allocated in the nozzle direction orthogonal to the printing scanning direction. The arrangement of droplets in the unit in the case of a nozzle. In addition, the X direction of 601 indicates the printing scanning direction, and the
圖6的602是圖6的601的記憶體上的需要吐出像素。需要吐出像素是以1位元單位來表示吐出的有無,1表示需要吐出像素,0表示不需要吐出像素。又,各位元是與601的像素0到像素3對應。亦即,602的位址0及位址2的位元成為需要吐出像素,位址1及位址3的位元成為不需要吐出像素。602 in FIG. 6 is a pixel that needs to be ejected on the memory of 601 in FIG. 6. The pixels that need to be ejected are expressed in 1-bit units. 1 indicates that the pixels need to be ejected, and 0 indicates that the pixels do not need to be ejected. In addition, each bit corresponds to
圖6的603表示單元內的液滴配置,且是在液滴朝單元內的吐出中,在印刷掃描方向上有2液滴,且在與印刷掃描方向正交的噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置。另外,603的X方向表示印刷掃描方向,單元內的第1列的像素0到像素3配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。又,單元內的第2列的像素4到像素7配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。此時,對於單元內的像素0與像素7、像素1與像素6、像素2與像素5、像素3與像素4,是從相同的噴嘴吐出液滴。603的黑圓圈表示已吐出的液滴,白圓圈表示未吐出的液滴。亦即,在603的情況下,變成在像素0到像素7當中,對像素0、像素2、像素4及像素6的位置吐出了液滴。603 in FIG. 6 indicates the arrangement of droplets in the cell, and when the droplets are discharged into the cell, there are 2 droplets in the printing scanning direction, and 4 droplets can be allocated in the nozzle direction orthogonal to the printing scanning direction. The arrangement of droplets in the unit in the case of a nozzle. In addition, the X direction of 603 indicates the printing scanning direction, and the
圖6的604是圖6的603的記憶體上的需要吐出像素。需要吐出像素是以1位元單位來表示吐出的有無,1表示需要吐出像素,0表示不需要吐出像素。又,各位元是與603的像素0到像素7對應。亦即,604的位址0、位址2、位址4、及位址6的位元成為需要吐出像素,604的位址1、位址3、位址5、及位址7的位元成為不需要吐出像素。604 in FIG. 6 is a pixel to be ejected on the memory of 603 in FIG. 6. The pixels that need to be ejected are expressed in 1-bit units. 1 indicates that the pixels need to be ejected, and 0 indicates that the pixels do not need to be ejected. In addition, each bit corresponds to
圖6的605表示單元內的液滴配置,且是在液滴朝單元內的吐出中,在印刷掃描方向上有3液滴,且在與印刷掃描方向正交的噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置。另外,605的X方向表示印刷掃描方向,單元內的第1列的像素0到像素3配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。又,單元內的第2列的像素4到像素7配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。此外,單元內的第3列的像素8到像素B配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。此時,對於單元內的像素0與像素7與像素8、像素1與像素6與像素9、像素2與像素5與像素A、像素3與像素4與像素B,是從相同的噴嘴吐出液滴。605的黑圓圈表示已吐出的液滴,白圓圈表示未吐出的液滴。亦即,在605的情況下,變成在像素0到像素B當中,對像素0、像素2、像素4、像素6、像素8及像素A的位置吐出了液滴。605 in Figure 6 indicates the arrangement of droplets in the cell, and when the droplets are discharged into the cell, there are 3 droplets in the printing scanning direction, and 4 droplets can be allocated in the nozzle direction orthogonal to the printing scanning direction. The arrangement of droplets in the unit in the case of a nozzle. In addition, the X direction of 605 indicates the printing scanning direction, and the
圖6的606是圖6的605的記憶體上的需要吐出像素。需要吐出像素是以1位元單位來表示吐出的有無,1表示需要吐出像素,0表示不需要吐出像素。又,各位元是與605的像素0到像素B對應。亦即,606的位址0、位址2、位址4、位址6、位址8及位址A的位元成為需要吐出像素。又,606的位址1、位址3、位址5、位址7、位址9及位址B的位元成為不需要吐出像素。606 in FIG. 6 is a pixel to be ejected on the memory of 605 in FIG. 6. The pixels that need to be ejected are expressed in 1-bit units. 1 indicates that the pixels need to be ejected, and 0 indicates that the pixels do not need to be ejected. In addition, each bit corresponds to
如上所述,在單元內,在印刷掃描方向上配置複數列的液滴的情況下,如圖6的603、605中標示的虛線箭頭所示,例如一筆畫般地將鄰接的液滴連續讀出並配置於記憶體上。亦即,以上述的形式配置於記憶體上。藉此,構成為:在進行了後述的補足處理時,由不吐出噴嘴附近的噴嘴來優先地補足。As described above, when multiple rows of droplets are arranged in the printing scanning direction in the unit, as shown by the dotted arrows in 603 and 605 in FIG. 6, for example, the adjacent droplets are continuously read like a stroke And dispose on the memory. That is, it is arranged on the memory in the above-mentioned form. Thereby, it is comprised so that, when the supplement process mentioned later is performed, the nozzle which does not discharge nozzle vicinity is comprised preferentially to supplement.
另外,在上述中,雖然是以在噴嘴的配列方向上可分配4個噴嘴的情況下之單元內的液滴配置為例子而進行了說明,但並非受限於此。例如,對各自的單元內之分配噴嘴數可根據印刷資料生成部103的單元配置資料103d來任意地變更。藉此,即便是對於單元配置有所不同的面板也變得可以對應。
(無法吐出像素取得處理)In addition, in the above, although the arrangement of the droplets in the cell in the case where four nozzles can be dispensed in the arrangement direction of the nozzles has been described as an example, it is not limited to this. For example, the number of nozzles allocated to each unit can be arbitrarily changed based on the unit arrangement data 103d of the print
接著,使用圖7,針對圖5的步驟S502的無法吐出像素取得處理來進行說明。另外,在圖7中,表示在可配置於印刷掃描方向上的液滴數已改變的情況下,記憶體上的需要吐出像素配置。Next, using FIG. 7, a description will be given of the non-discharge pixel acquisition processing in step S502 in FIG. 5. In addition, FIG. 7 shows the arrangement of pixels that need to be ejected on the memory when the number of droplets that can be arranged in the printing scanning direction has been changed.
圖7的701表示噴墨頭,噴墨頭中的0到3表示頭內的噴嘴。701的黑圓圈(●)表示不吐出噴嘴,白圓圈(○)表示吐出噴嘴。另外,在701的情況下,第3噴嘴成為不吐出噴嘴,第0到第2噴嘴成為吐出噴嘴。701 in FIG. 7 indicates an inkjet head, and 0 to 3 in the inkjet head indicate nozzles in the head. The black circle (●) of 701 indicates the non-discharge nozzle, and the white circle (○) indicates the discharge nozzle. In addition, in the case of 701, the third nozzle is a non-discharge nozzle, and the 0th to second nozzles are discharge nozzles.
圖7的702表示單元內的液滴配置,且是在液滴朝單元內的吐出中,在印刷掃描方向上有1液滴,且在與印刷掃描方向正交的噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置。另外,702的X方向表示印刷掃描方向,單元內的像素0到像素3配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。702的黑圓圈表示與不吐出噴嘴對應的液滴,白圓圈表示與吐出噴嘴對應的液滴。亦即,由於701的3號噴嘴是不吐出噴嘴,所以在702的單元內的液滴配置中,第3液滴成為與不吐出噴嘴對應的液滴(亦即,吐出量小的液滴)。702 in FIG. 7 indicates the arrangement of droplets in the cell, and when the droplets are discharged into the cell, there is one droplet in the printing scanning direction, and four can be allocated in the nozzle direction orthogonal to the printing scanning direction. The arrangement of droplets in the unit in the case of a nozzle. In addition, the X direction of 702 indicates the printing scanning direction, and the
圖7的703是圖7的702的記憶體上的無法吐出像素配置。無法吐出像素配置是以1位元單位來表示無法吐出像素的有無,1表示無法吐出像素,0表示可吐出像素。又,各位元是與702的像素0到像素3對應。亦即,703的位址0到位址2的位元成為可吐出像素,位址3的位元成為無法吐出像素。703 in FIG. 7 is the arrangement of the incapable pixels on the memory of 702 in FIG. 7. Pixels that cannot be discharged are arranged in 1-bit units to indicate the presence or absence of pixels that cannot be discharged, 1 means that pixels cannot be discharged, and 0 means that pixels can be discharged. In addition, each bit corresponds to
圖7的704表示單元內的液滴配置,且是在液滴朝單元內的吐出中,在印刷掃描方向上有2液滴,且在與印刷掃描方向正交的噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置。另外,704的X方向表示印刷掃描方向,單元內的第1列的像素0到像素3配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。又,單元內的第2列的像素4到像素7配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。此時,對於單元內的像素0與像素7、像素1與像素6、像素2與像素5、像素3與像素4,是從相同的噴嘴吐出液滴。704的黑圓圈表示與不吐出噴嘴對應的液滴,白圓圈表示與吐出噴嘴對應的液滴。此時,由於701的3號噴嘴是不吐出噴嘴,所以在704的單元內的液滴配置中,第3及第4液滴成為與不吐出噴嘴對應的液滴(亦即,吐出量小的液滴)。704 in FIG. 7 indicates the arrangement of droplets in the cell, and when the droplets are discharged into the cell, there are 2 droplets in the printing scanning direction, and 4 droplets can be allocated in the nozzle direction orthogonal to the printing scanning direction. The arrangement of droplets in the unit in the case of a nozzle. In addition, the X direction of 704 indicates the printing scanning direction, and the
圖7的705是圖7的704的記憶體上的無法吐出像素配置。無法吐出像素配置是以1位元單位來表示無法吐出像素的有無,1表示無法吐出像素,0表示可吐出像素。又,各位元是與705的像素0到像素對應。亦即,像素0到像素2、像素5到像素位址7的位元成為可吐出像素,位址3及位址4的位元成為無法吐出像素。705 in FIG. 7 is the arrangement of the incapable pixels on the memory of 704 in FIG. 7. Pixels that cannot be discharged are arranged in 1-bit units to indicate the presence or absence of pixels that cannot be discharged, 1 means that pixels cannot be discharged, and 0 means that pixels can be discharged. In addition, each bit corresponds to
圖7的706表示單元內的液滴配置,且是在液滴朝單元內的吐出中,在印刷掃描方向上有3液滴,且在與印刷掃描方向正交的噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置。另外,706的X方向表示印刷掃描方向,單元內的第1列的像素0到像素3配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。又,單元內的第2列的像素4到像素7配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。此外,單元內的第3列的像素8到像素B配置於與印刷掃描方向正交的方向上,並從各自不同的噴嘴吐出液滴。此時,對於單元內的像素0與像素7與像素8、像素1與像素6與像素9、像素2與像素5與像素A、像素3與像素4與像素B,是從相同的噴嘴吐出液滴。706的黑圓圈表示與不吐出噴嘴對應的液滴,白圓圈表示與吐出噴嘴對應的液滴。亦即,由於701的3號噴嘴是不吐出噴嘴,所以在706的單元內的液滴配置中,第3、第4及第B液滴成為與不吐出噴嘴對應的液滴(亦即,吐出量小的液滴)。706 in FIG. 7 indicates the arrangement of droplets in the cell, and when the droplets are discharged into the cell, there are 3 droplets in the printing scanning direction, and 4 droplets can be allocated in the nozzle direction orthogonal to the printing scanning direction. The arrangement of droplets in the unit in the case of a nozzle. In addition, the X direction of 706 indicates the printing scanning direction, and the
圖7的707是圖7的705的記憶體上的無法吐出像素配置。無法吐出像素配置是以1位元單位來表示無法吐出像素的有無,1表示無法吐出像素,0表示可吐出像素。又,各位元是與706的像素0到像素B對應。亦即,位址0到位址2、位址5到位址A的位元成為可吐出像素,位址3、位址4及位址B的位元成為無法吐出像素。707 in FIG. 7 is an arrangement of non-spitting pixels on the memory of 705 in FIG. 7. Pixels that cannot be discharged are arranged in 1-bit units to indicate the presence or absence of pixels that cannot be discharged, 1 means that pixels cannot be discharged, and 0 means that pixels can be discharged. In addition, each bit corresponds to
如上所述,以與圖5所示的需要吐出像素取得處理(步驟S501)同樣的程序,來取得無法吐出像素。As described above, the pixels that cannot be ejected are acquired in the same procedure as the ejection-necessary pixel acquisition process (step S501) shown in FIG. 5.
另外,在上述中,雖然是以在噴嘴方向上可分配4個噴嘴的情況下之單元內的液滴配置為例子而進行了說明,但並非受限於此。例如,對各自的單元內之噴嘴方向的分配噴嘴數可根據印刷資料生成部103的單元配置資料103d來任意地變更。藉此,即便使噴嘴增減也可以使用相同的結構。
(不吐出補足處理的說明)In addition, in the above, although the arrangement of the droplets in the cell in the case where four nozzles can be dispensed in the nozzle direction has been described as an example, it is not limited to this. For example, the number of nozzles allocated in the nozzle direction in each unit can be arbitrarily changed based on the unit arrangement data 103d of the print
接著,使用圖8,針對本發明的不吐出補足之處理內容,更詳細地進行說明。Next, using FIG. 8, the processing content of the non-dispensing supplement according to the present invention will be described in more detail.
圖8是依序說明本發明的不吐出補足之處理內容的圖。Fig. 8 is a diagram sequentially explaining the processing contents of the present invention for not discharging the supplement.
圖8(a)顯示:第1步驟,取得需要吐出像素的資料,前述需要吐出像素是藉由圖5的步驟S501的需要吐出像素取得處理所取得。另外,上述資料是第1位元串,其顯示噴墨頭102的噴嘴列當中,為了印刷而需要吐出的噴嘴的位置。又,第1位元串是例如依噴墨頭102的噴嘴配列的順序,來表示各噴嘴需要吐出液滴的位置。具體而言,在第1位元串中,是將需要吐出的位置以1來表示,且將不需要吐出的位置以0(零)來表示。FIG. 8(a) shows that: the first step is to obtain the data of the pixels to be ejected, and the pixels to be ejected are obtained by the process of obtaining the pixels to be ejected in step S501 of FIG. 5. In addition, the above-mentioned data is the first bit string, which shows the position of the nozzle that needs to be ejected for printing among the nozzle rows of the
圖8(b)顯示:第2步驟,取得無法吐出像素的資料,前述無法吐出像素是藉由步驟S502的無法吐出像素取得處理所取得。另外,上述資料是第2位元串,其顯示噴墨頭102的噴嘴列當中,不吐出噴嘴的位置。又,第2位元串是例如依噴墨頭102的噴嘴配列的順序,來表示無法吐出的位置。具體而言,在第2位元串中,是將無法吐出的位置以1來表示,且將可以吐出的位置以0來表示。Fig. 8(b) shows that: in the second step, data of the pixels that cannot be discharged is obtained. The aforementioned pixels that cannot be discharged are obtained by the non-discharge pixel acquisition process of step S502. In addition, the above-mentioned data is the second bit string, which indicates the positions of the nozzles that are not ejected among the nozzle rows of the
圖8(c)顯示:第3步驟,藉由步驟503的無法補足像素算出處理,首先取需要吐出像素的資料(圖8(a))與無法吐出像素的資料(圖8(b))之每位元的邏輯或(OR)。亦即,圖8(c)顯示以下處理:生成無法補足像素的資料。另外,上述資料是第3位元串,其顯示噴墨頭102的噴嘴列當中,無法使用於不吐出補足的噴嘴的位置。具體而言,在第3位元串中,是將無法補足吐出的位置以1來表示,且將可以補足吐出的位置以0來表示。Figure 8(c) shows: In the third step, through the calculation processing of unable to fill pixels in
圖8(d)顯示:第4步驟,藉由步驟S504的補足對象像素算出處理,來取需要吐出像素(圖8(a))與無法吐出像素(圖8(b))之每位元的邏輯與(AND)。亦即,圖8(d)顯示以下處理:生成補足對象像素的資料。上述資料是第4位元串,其顯示噴墨頭102的噴嘴列當中,有必要由吐出噴嘴來補足的噴嘴的位置。具體而言,在第4位元串中,是將需要補足吐出的位置以1來表示,且將不需要補足吐出的位置以0來表示。Fig. 8(d) shows: in the fourth step, through the calculation process of the complementary target pixel in step S504, the bits of the pixels that need to be ejected (Figure 8(a)) and the pixels that cannot be ejected (Figure 8(b)) are taken Logical AND (AND). That is, FIG. 8(d) shows the following processing: generating data that complements the target pixel. The above-mentioned data is the fourth bit string, which shows the nozzle position of the nozzle row of the
另外,在將上述的本發明的控制構成以硬體來實現的情況下,是在圖4A及圖4B所示的不吐出噴嘴補足部104g內,構成單元內的(像素數-1級)的多級電路。藉此,變得可進行對所有像素的補足驗證運算。In addition, when the above-mentioned control structure of the present invention is implemented by hardware, it is the (number of pixels-1 level) in the structure unit in the non-discharge
此時,本實施形態之噴墨頭102是構成為可對於1個單元內進行來自4個噴嘴的液滴的吐出。因此,不吐出噴嘴補足部104g是構成為執行以下所說明的3段驗證運算。In this case, the
圖8(e)、(f)及(g)是用於探索補足噴嘴的第1段的驗證運算。Figures 8(e), (f) and (g) are the first stage verification calculations used to search for complementary nozzles.
具體而言,首先,圖8(e)顯示:第5步驟,即藉由步驟S505的補足處像素算出處理,來將圖8(d)所生成的補足對象像素的資料(第4位元串)向左循環移位1位元,藉此生成補足處像素的資料之處理。上述資料是位元串,其顯示噴墨頭102的噴嘴列當中補足候選噴嘴的位置。又,圖8(e)的補足處像素的資料是從圖8(d)的補足對象像素的資料來將補足處變更成其他場所的資料。具體而言,圖8(e)之位元串是將補足處以1來表示,0(零)表示並非補足處。Specifically, first, Fig. 8(e) shows: the fifth step, that is, through the complementary pixel calculation process of step S505, the data (the fourth bit string) of the complementary target pixel generated in Fig. 8(d) ) Cyclic shift to the left by 1 bit, thereby generating the processing of complementing the pixel data. The above data is a bit string, which shows the position of the complementary candidate nozzle in the nozzle row of the
在此,上述循環移位是指在進行了位元移位處理時使溢位的位元循環的方式,即位元移位方式。位元移位方式例如在已位元移位至高位位元側的情況下,使最高位位元的值移動至最低位位元。另一方面,在已位元移位至低位位元側的情況下,使最低位位元的值移動至最高位位元。因此,這是一種資料不會因為位元移位所造成的溢位而遭抹除的方式。Here, the above-mentioned cyclic shift refers to a method in which overflowed bits are circulated when the bit shift processing is performed, that is, a bit shift method. For example, in the bit shifting method, when the existing bit is shifted to the higher bit side, the value of the highest bit is moved to the lowest bit. On the other hand, when the existing bit is shifted to the lower bit side, the value of the lowest bit is moved to the highest bit. Therefore, this is a way that data will not be erased due to overflow caused by bit shifting.
圖8(f)顯示:第6步驟,藉由步驟S506的補足處理後像素算出處理,來取圖8(c)所生成的無法補足像素的資料與圖8(e)所生成的補足處像素的資料之每位元的邏輯或(OR)。亦即,圖8(f)顯示以下處理:生成補足處理後像素的資料。上述資料是第5位元串,其顯示可以由圖8(e)的補足噴嘴來補足的位置。另外,在圖8(f)之第5位元串中,在已補足的情況下,是將無法補足的場所以1來表示,且將可以補足的場所以0來表示。此時,在補足處理已失敗的情況下,圖8(f)所生成的補足處理後像素之第5位元串是與圖8(c)所生成的第3位元串相同的位元串。Fig. 8(f) shows: In the sixth step, the pixel calculation process after the complementation process in step S506 is used to obtain the data of the unfilled pixels generated in Fig. 8(c) and the complemented pixels generated in Fig. 8(e) The logical OR (OR) of each bit of the data. That is, FIG. 8(f) shows the following processing: generating data that complements the pixels after processing. The above data is the 5th bit string, which shows the position that can be supplemented by the supplementary nozzle of Fig. 8(e). In addition, in the 5th bit string of FIG. 8(f), when it has been supplemented, the places that cannot be supplemented are represented by 1 and the places that can be supplemented are represented by 0. At this time, if the complementation process has failed, the fifth bit string of the pixel after the complementation process generated in FIG. 8(f) is the same bit string as the third bit string generated in FIG. 8(c) .
圖8(g)與圖8(f)同樣地顯示:第6步驟,藉由步驟S507的補足失敗像素算出處理,來取圖8(c)所生成的無法補足像素的資料與圖8(e)所生成的補足處像素的資料之每位元的邏輯與(AND)。亦即,圖8(g)顯示以下處理:生成補足失敗像素的資料。在此,圖8(d)所示的補足對象像素當中,在所有補足對象像素都已被補足的情況下,圖8(g)的值是所有位元成為0(零)。另外,在圖8(g)中,由於第3位元是1,所以顯示出補足尚未完成。亦即,在圖8(g)之位元串中,1表示無法補足之失敗的位元,0表示沒有問題的位元。Fig. 8(g) shows the same as Fig. 8(f): In the sixth step, the data of the unsupplementable pixels generated in Fig. 8(c) is obtained through the calculation process of the complement failure pixel in step S507 and Fig. 8(e) ) The logical AND (AND) of each bit of the generated complement pixel data. That is, FIG. 8(g) shows the following process: generating data that complements the failed pixels. Here, among the complement target pixels shown in FIG. 8(d), when all the complement target pixels have been complemented, the value in FIG. 8(g) is that all bits become 0 (zero). In addition, in FIG. 8(g), since the third bit is 1, it is shown that the supplement has not yet been completed. That is, in the bit string of FIG. 8(g), 1 indicates a failed bit that cannot be supplemented, and 0 indicates a bit that has no problem.
圖8(h)、(i)及(j)是用於探索補足噴嘴的第2段的驗證運算。Fig. 8 (h), (i) and (j) are the second stage of verification calculations used to search for complementary nozzles.
首先,圖8(h)是藉由圖5所示的步驟S505的補足處像素算出處理,來將圖8(g)所生成的補足失敗像素的資料向左循環移位1位元。藉此,圖8(h)顯示以下處理:生成與圖8(e)的資料不同的補足處像素的資料。亦即,藉由圖8(h)的處理,來進行補足候選噴嘴的變更。另外,在圖8(h)之位元串中,是將補足處以1來表示,0表示未補足的部分。First, FIG. 8(h) uses the complementary pixel calculation process of step S505 shown in FIG. 5 to cyclically shift the data of the failed complementary pixel generated in FIG. 8(g) by 1 bit to the left. In this way, FIG. 8(h) shows the following processing: generating data of complementary pixels that are different from the data of FIG. 8(e). That is, through the processing of FIG. 8(h), the change of the complementary candidate nozzle is performed. In addition, in the bit string of FIG. 8(h), the complement is represented by 1, and 0 represents the unfilled part.
圖8(i)是藉由步驟S506的補足處理後像素算出處理,來取圖8(f)所生成的補足處理後像素的資料與圖8(h)所生成的補足處像素的資料之每位元的邏輯或(OR)。亦即,圖8(i)顯示以下處理:生成補足處理後像素的資料。上述資料是位元串,其顯示可以由圖8(h)的補足噴嘴來補足的位置。另外,在圖8(i)之位元串中,在已進行補足處理的情況下,是將無法補足的場所以1來表示,且將可以補足的場所以0來表示。又,在補足處理已失敗的情況下,圖8(i)所生成的補足處理後像素之位元串成為與圖8(c)所生成的位元串相同的位元串。Fig. 8(i) is the pixel calculation process after the complement processing in step S506 to obtain each of the pixel data generated in Fig. 8(f) and the data of the complement pixel generated in Fig. 8(h) Logical OR (OR) of bits. That is, FIG. 8(i) shows the following processing: generating data that complements the pixels after processing. The above data is a bit string, which shows the position that can be supplemented by the supplementary nozzle of Fig. 8(h). In addition, in the bit string of FIG. 8(i), when the complement processing has been performed, the locations that cannot be complemented are represented by 1 and the locations that can be complemented are represented by 0. In addition, when the complementation process has failed, the bit string of the pixel after the complementation process generated in FIG. 8(i) becomes the same bit string as the bit string generated in FIG. 8(c).
圖8(j)是藉由步驟S507的補足失敗像素算出處理,來取圖8(f)計算出的補足處理後像素與圖8(h)計算出的補足處像素之每位元的邏輯與(AND)。亦即,圖8(j)顯示以下處理:生成補足失敗像素的資料。在此,在圖8(d)所示的所有補足對象像素都已被補足的情況下,圖8(j)的值是所有位元成為0。然而,由於圖8(j)所示的補足失敗像素之第0位元是1,所以顯示出補足尚未完成。另外,在圖8(j)之位元串中,在補足處理後,在位元串出現1的情況下,表示無法補足之失敗,0表示沒有問題的部分。此時,由於在第0位元有1,所以顯示出無法補足之失敗。Figure 8(j) is the calculation process of the failed complement pixel in step S507 to take the logical AND of the pixel after the complement processing calculated in Figure 8(f) and the pixel at the complement calculated in Figure 8(h) (AND). That is, FIG. 8(j) shows the following process: generating data that complements the failed pixels. Here, in the case where all the complement target pixels shown in FIG. 8(d) have been complemented, the value of FIG. 8(j) is that all bits become 0. However, since the 0th bit of the failed complementation pixel shown in FIG. 8(j) is 1, it indicates that the complementation has not been completed. In addition, in the bit string of FIG. 8(j), after the complementation process, if a 1 appears in the bit string, it indicates a failure that cannot be complemented, and a 0 indicates a part with no problem. At this time, since there is a 1 in the 0th bit, it shows a failure that cannot be supplemented.
圖8(k)、(l)及(m)是用於探索補足噴嘴的第3段的驗證運算。Fig. 8 (k), (l) and (m) are the third stage of verification calculation used to explore the complementary nozzle.
首先,圖8(k)是藉由圖5所示的步驟S505的補足處像素算出處理,來將圖8(j)所生成的補足失敗像素的資料向左循環移位1位元。亦即,圖8(k)顯示以下處理:生成與圖8(h)的資料不同的補足處像素的資料。First, FIG. 8(k) uses the complementary pixel calculation process of step S505 shown in FIG. 5 to cyclically shift the data of the failed complementary pixel generated in FIG. 8(j) by 1 bit to the left. That is, FIG. 8(k) shows the following processing: generating data of complementary pixels that are different from the data of FIG. 8(h).
圖8(l)是藉由步驟S506的補足處理後像素算出處理,來取圖8(i)所生成的補足處理後像素的資料與圖8(k)所生成的補足處像素的資料之每位元的邏輯或(OR)。亦即,圖8(l)是顯示以下處理:生成補足處理後像素的資料(亦即,顯示可以由圖8(k)的補足噴嘴來補足的位置之位元串)。Figure 8(l) is the pixel calculation process after the complementation process in step S506 to take the data of the pixel after the complementation process generated in Figure 8(i) and the data of the pixel at the complementation point generated in Figure 8(k). Logical OR (OR) of bits. That is, FIG. 8(1) shows the following processing: generating data of the pixels after the complementary processing (that is, displaying a bit string of positions that can be complemented by the complementary nozzle of FIG. 8(k)).
圖8(m)是藉由步驟S07的補足失敗像素算出處理,來取圖8(i)所生成的補足處理後像素的資料與圖8(k)所生成的補足處像素的資料之每位元的邏輯或(AND)。亦即,圖8(i)顯示以下處理:生成補足失敗像素的資料。此時,在圖8(d)所示的所有補足對象像素都已被補足的情況下,圖8(j)的值是所有位元成為0。另外,由於圖8(m)的補足失敗像素是所有位元為0,所以顯示出補足已完成。Figure 8(m) is the calculation process of the failed complement pixel in step S07 to take the data of the pixel after the complement process generated in Figure 8(i) and the data of the pixel at the complement generated in Figure 8(k). The logical OR (AND) of the element. That is, FIG. 8(i) shows the following process: generating data that complements the failed pixels. At this time, in a case where all the complement target pixels shown in FIG. 8(d) have been complemented, the value of FIG. 8(j) is that all bits become 0. In addition, since the complement failed pixel in FIG. 8(m) has all bits set to 0, it shows that the complement has been completed.
圖8(n)是藉由步驟S509的無法吐出像素排除處理,來取圖8(l)所生成的補足處理後像素的資料與圖8(b)所取得的無法吐出像素的資料邏輯反轉後的資訊的邏輯與(AND)。亦即,圖8(n)顯示以下處理:生成不使用不吐出像素之排除後的像素的資料。Figure 8(n) is the logic inversion of the pixel data generated in Figure 8(l) with the data of the pixel that cannot be ejected obtained in Figure 8(b) through the elimination of pixels that cannot be ejected in step S509. The logical AND (AND) of the subsequent information. That is, FIG. 8(n) shows the following processing: generating data of the excluded pixels that do not use the non-spitting pixels.
依據以上,圖8(n)所生成的排除後的像素的資料成為最終吐出資料,其用於不使用不吐出噴嘴,僅由吐出噴嘴來對單元內吐出必要的吐出量的液滴。Based on the above, the data of the eliminated pixels generated in FIG. 8(n) becomes the final discharge data, which is used to discharge the required discharge amount of droplets into the cell without using the non-discharging nozzles.
並且,噴墨印刷裝置U在印刷執行時,是使用圖8(n)所生成的最終吐出資料,來使噴墨頭102的各噴嘴執行液滴吐出。另外,在圖8(a)到(n)的態樣之例子中,變成是使用第1噴嘴來補足依據印刷資料而需要吐出液滴的位址2的像素。In addition, the inkjet printing apparatus U uses the final discharge data generated in FIG. 8(n) to discharge droplets from each nozzle of the
如以上所說明,在本實施形態之控制構成中,可以將不吐出補足以單純的邏輯運算與位元移位處理的組合來輕易地實現。因此,依據本實施形態之噴墨印刷裝置的控制方法,變得可以執行簡單邏輯下的補足處理。亦即,變得可以由硬體進行補足處理。As described above, in the control structure of the present embodiment, it is possible to easily realize the combination of simple logic operation and bit shift processing without discharging compensation. Therefore, according to the control method of the inkjet printing apparatus of the present embodiment, it becomes possible to perform supplementary processing with simple logic. That is, it becomes possible to perform complement processing by hardware.
又,在本實施形態之控制構成中,即便在變更了噴墨頭102的噴嘴列當中的不吐出噴嘴的位置的情況下,也不需要再次重新進行印刷資料的生成及傳送處理,就可以進行不吐出噴嘴的補足。亦即,依據本實施形態之控制構成,即便在不吐出噴嘴的位置已變更的情況下,也變得可以繼續印刷。Moreover, in the control structure of this embodiment, even when the position of the non-discharging nozzles in the nozzle row of the
另外,在上述實施形態中,雖然作為在圖8(e)、(h)及(k)中使用的循環移位量,是以朝高位位元每次移位1位元之處理為例子而進行了說明,但並非受限於此。循環移位量只要是可以使補足處像素含括除了初期的補足對象像素位置以外之單元內的所有像素即可。In addition, in the above-mentioned embodiment, although the cyclic shift amount used in FIG. 8(e), (h), and (k) is an example, the processing of shifting one bit at a time toward the upper bit is taken as an example. Explained, but not limited to it. The amount of cyclic shift only needs to be such that the complemented pixel includes all pixels in the cell except for the initial complemented target pixel position.
因此,例如在想將不吐出噴嘴盡可能地由附近的噴嘴來補足的情況下,設想得到如下方法:一邊調查在不吐出噴嘴的左右鄰接的位置是否有吐出噴嘴,一邊如圖9所示地逐漸擴大對象噴嘴。此時,在圖9(e)的第1段的補足處像素取得處理中,朝高位位元循環移位1位元。藉此,第3位元成為1。又,在圖9(h)的第2段的補足處像素取得處理中,朝低位位元循環移位2位元。藉此,第1位元成為1。在此例中,在此時間點,圖9(j)的補足失敗像素的所有位元成為0而完成了補足,但在進一步繼續處理的情況下,在圖9(k)的第3段的補足處像素取得處理中,朝高位位元循環移位3位元。其結果,可以含括初期的補足對象像素位置以外之單元內的所有像素。因此,也可以作成進行如上述的移位量的給予方式來處理的構成。Therefore, for example, in the case where the non-discharging nozzle is to be complemented by nearby nozzles as much as possible, the following method is envisaged: While investigating whether the non-discharging nozzle has a discharge nozzle at the left and right adjacent positions, as shown in Fig. 9 Gradually expand the target nozzle. At this time, in the complementary pixel acquisition process in the first paragraph of FIG. 9(e), the cyclic shift is 1 bit toward the upper bit. As a result, the third bit becomes 1. In addition, in the complementary pixel acquisition process in the second paragraph of FIG. 9(h), the cyclic shift is 2 bits toward the lower bits. As a result, the first bit becomes 1. In this example, at this point in time, all the bits of the failed pixel in Figure 9(j) become 0 and the complement is completed. However, in the case of further processing, in the third paragraph of Figure 9(k) In the pixel acquisition process of the complement position, it is cyclically shifted by 3 bits toward the higher bits. As a result, all pixels in cells other than the initial complement target pixel position can be included. Therefore, it is also possible to make a configuration in which the above-mentioned method of giving the amount of shift is processed.
又,在圖8中,是以如下構成為例子而進行了說明:首先,進行圖5所示的步驟S506之補足處理後像素算出處理、及步驟S507之補足失敗像素算出處理兩處理。並且,進行判定處理,判定是否可以由步驟S505之補足處像素算出處理所決定的補足處候選噴嘴來進行不吐出噴嘴的補足。然而,即便只有步驟S506之補足處理後像素算出處理、或步驟S507之補足失敗像素算出處理之任一個處理,也可以判定是否可以由步驟S505之補足處像素算出處理所決定的補足處候選噴嘴來進行不吐出噴嘴的補足。亦即,從上述觀點來看,在本發明中,判定是否可以進行不吐出噴嘴的補足之處理也可以作成為以下構成:僅進行步驟S506之補足處理後像素算出處理或步驟S507之補足失敗像素算出處理之任一個處理。藉此,如果並非實際的補足處理,而僅是判別是否可以進行補足的話,就變得可以縮減處理步驟。In addition, in FIG. 8, the following configuration is used as an example for description. First, two processes are performed: the post-complementation pixel calculation process of step S506 shown in FIG. 5 and the complementation failure pixel calculation process of step S507. In addition, a determination process is performed to determine whether or not the candidate nozzles for the complements determined by the pixel calculation processing of step S505 can be complemented for the non-discharge nozzles. However, even if there is only one of the pixel calculation processing after the complement processing in step S506 or the complement failed pixel calculation processing in step S507, it can be determined whether the candidate nozzle for the complement determined by the complement pixel calculation processing in step S505 can be used. Make up the nozzle that does not spit out. That is, from the above point of view, in the present invention, it is also possible to determine whether or not the supplementary processing of the non-discharging nozzle can be performed. It can also be configured as follows: only the pixel calculation processing after the supplementary processing in step S506 or the supplementary failed pixel in step S507 is performed Calculate any one of the treatments. In this way, if it is not the actual supplementation processing, but only the determination of whether supplementation is possible, it becomes possible to reduce the processing steps.
0~9,A,B:像素
101:基板
101a:單元
102,701:噴墨頭
102a:噴嘴孔
103:印刷資料生成部
103a:印刷資料生成部
103b:資料發送部
103c:單元圖案資料
103d:單元配置資料
103e:不吐出噴嘴資料
104:噴墨頭控制部
104a:資料接收部
104b:印刷資料保持記憶體
104c:位置檢測部
104d:印刷時機產生部
104e:驅動訊號產生部
104f:驅動訊號選擇部
104g:不吐出噴嘴補足部
104h:單元配置保持記憶體
104i:不吐出噴嘴保持記憶體
201~207,501~509:步驟
601,603,605,702,704,706:單元內的液滴配置
602,604,606:記憶體上的需要吐出像素
703,705,707:記憶體上的無法吐出像素配置
U,Ua:噴墨印刷裝置
X,x,y:方向0~9, A, B: pixel
101:
圖1是以往的控制構成中之噴墨印刷裝置的吐出電路的方塊圖。Fig. 1 is a block diagram of a discharge circuit of an inkjet printing device in a conventional control structure.
圖2A是使用了以往的構成時之噴墨印刷裝置的運用流程。Fig. 2A is an operation flow of the inkjet printing device when the conventional configuration is used.
圖2B是使用了以往的構成時之噴墨印刷裝置的運用流程。Fig. 2B is an operation flow of the inkjet printing device when the conventional configuration is used.
圖3是本發明的控制構成中之噴墨印刷裝置的吐出電路的方塊圖。Fig. 3 is a block diagram of the discharge circuit of the inkjet printing device in the control configuration of the present invention.
圖4A是使用了本發明的構成時之噴墨印刷裝置的運用流程。Fig. 4A is an operation flow of the inkjet printing device when the configuration of the present invention is used.
圖4B是使用了本發明的構成時之噴墨印刷裝置的運用流程。Fig. 4B is an operation flow of the inkjet printing device when the configuration of the present invention is used.
圖5是針對本發明的不吐出補足處理之流程來進行說明的流程圖。Fig. 5 is a flowchart for explaining the flow of the non-discharge replenishment processing of the present invention.
圖6是針對圖5的步驟S501的需要吐出像素取得處理來進行說明的圖。FIG. 6 is a diagram for explaining the required discharge pixel acquisition process of step S501 in FIG. 5.
圖7是針對圖5的步驟S502的無法吐出像素取得處理來進行說明的圖。FIG. 7 is a diagram for explaining the undischargeable pixel acquisition process in step S502 in FIG. 5.
圖8是依序說明本發明的不吐出補足之處理內容的圖。Fig. 8 is a diagram sequentially explaining the processing contents of the present invention for not discharging the supplement.
圖9是依序說明本發明的不吐出補足之其他處理內容的圖。Fig. 9 is a diagram illustrating in sequence other processing contents of the present invention for non-dispensing supplement.
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AU767075B2 (en) * | 2000-05-22 | 2003-10-30 | Canon Kabushiki Kaisha | Defective nozzle compensation |
JP4704635B2 (en) * | 2001-09-28 | 2011-06-15 | 株式会社セイコーアイ・インフォテック | Inkjet printer |
JP4023331B2 (en) * | 2002-06-03 | 2007-12-19 | ソニー株式会社 | Liquid ejection apparatus and liquid ejection method |
JP4610935B2 (en) * | 2004-06-08 | 2011-01-12 | 株式会社ミヤコシ | Inkjet printer |
JP2006218734A (en) | 2005-02-10 | 2006-08-24 | Canon Inc | Recording method and recording apparatus |
JP2006240067A (en) | 2005-03-03 | 2006-09-14 | Canon Inc | Inkjet recording device |
JP2006341458A (en) * | 2005-06-08 | 2006-12-21 | Canon Inc | Inkjet recording head, inkjet recording device using the head and method of driving the head |
JP2008158490A (en) * | 2006-08-23 | 2008-07-10 | Applied Materials Inc | Method and apparatus for inkjet printing of color filter for display using pattern data |
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US8289788B2 (en) * | 2009-04-01 | 2012-10-16 | Seiko Epson Corporation | System having a plurality of memory devices and data transfer method for the same |
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