TW202113022A - Wavelength-selective transmissive polycarbonate resin composition - Google Patents
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Abstract
Description
本發明係關於一種波長選擇透過性聚碳酸酯樹脂組合物,更詳細而言,係關於一種可見光無法透過但紅外線可透過之具有波長選擇透過性之聚碳酸酯樹脂組合物。The present invention relates to a wavelength selective and transparent polycarbonate resin composition. More specifically, it relates to a wavelength selective and transparent polycarbonate resin composition that is not transparent to visible light but transparent to infrared.
作為使用光之遙測技術之一,LIDAR(Light Detection and Ranging、Laser Imaging Detection and Ranging,亦稱為「光檢測與測距」或「雷射圖像檢測與測距」、「雷射雷達」)為人所知,其測定針對以脈衝狀發光之雷射照射的散射光,並分析與遠距離對象之距離或該對象之性質。該技法與雷達類似,係將雷達之電波置換為光者。與對象之距離係根據發光後至接收到反射光之時間求出。雷射雷達係使用波長較雷達短得多之電磁波,典型而言,使用紫外線、可見光線、近紅外線。As one of the telemetry technologies that use light, LIDAR (Light Detection and Ranging, Laser Imaging Detection and Ranging, also known as "Light Detection and Ranging" or "Laser Image Detection and Ranging", "Laser Radar") It is known to measure the scattered light irradiated by a pulsed laser and analyze the distance to a distant object or the properties of the object. This technique is similar to radar in that the radio waves of radar are replaced with light. The distance to the object is calculated based on the time from when the light is emitted to when the reflected light is received. Laser radar uses electromagnetic waves with a wavelength much shorter than radar. Typically, it uses ultraviolet, visible light, and near-infrared rays.
近年來,汽車之自動駕駛技術正快速發展。為了應對有條件自動駕駛之等級3及不以駕駛員之駕駛為前提之等級4~5,必須具有於高速道路及普通道路上安全地自主行駛之功能。因此,為了保證感測之冗餘性,除相機及毫米波雷達以外,雷射雷達亦受到關注。為了支援自動駕駛,需要進一步提高Lidar之精度,要求開發具有更優異性能之波長選擇濾波器。In recent years, auto-driving technology for automobiles is developing rapidly. In order to cope with level 3 of conditional autonomous driving and levels 4 to 5 that do not presuppose driving by the driver, it must have the function of driving safely and autonomously on expressways and ordinary roads. Therefore, in order to ensure the redundancy of sensing, in addition to cameras and millimeter wave radars, laser radars have also received attention. In order to support automatic driving, it is necessary to further improve the accuracy of Lidar, and it is required to develop a wavelength selection filter with better performance.
專利文獻1揭示了如下內容:包含偶氮蒽醌系混合物等之環氧樹脂硬化體於波長380 nm之範圍內平均透過率為0%,波長900 nm時之透光率為80%以上,因此,當Lidar中使用之雷射光波長處於850~950 nm之範圍時,可較佳地使用該環氧樹脂硬化體(參照專利文獻1實施例1~2、[0050]、[圖1])。專利文獻1進而揭示了如下內容:包含偶氮蒽醌系混合物等之環氧樹脂硬化體於波長380 nm之範圍內平均透過率為0%,波長1550 nm時之透光率為80%以上,因此,當Lidar中使用之雷射光波長處於1500~1600 nm之範圍時,可較佳地使用該環氧樹脂硬化體(參照專利文獻1實施例1~3、[0050]、[圖1])。 [先前技術文獻] [專利文獻]Patent Document 1 discloses the following: an epoxy resin cured body containing an azoanthraquinone mixture, etc. has an average transmittance of 0% in a wavelength range of 380 nm, and a light transmittance of 80% or more at a wavelength of 900 nm. When the wavelength of the laser light used in Lidar is in the range of 850 to 950 nm, the epoxy resin cured body can be preferably used (refer to Examples 1 to 2, [0050], [Figure 1] of Patent Document 1). Patent Document 1 further discloses the following: The average transmittance of a cured epoxy resin containing an azoanthraquinone mixture and the like in the wavelength range of 380 nm is 0%, and the light transmittance at a wavelength of 1550 nm is 80% or more. Therefore, when the wavelength of the laser light used in Lidar is in the range of 1500 to 1600 nm, the epoxy resin cured body can be preferably used (refer to Patent Document 1, Examples 1 to 3, [0050], [Figure 1]) . [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本專利特開2017-167484號公報[Patent Document 1] Japanese Patent Laid-Open No. 2017-167484
[發明所欲解決之問題][The problem to be solved by the invention]
專利文獻1雖揭示了環氧樹脂之硬化體,但環氧樹脂之硬化體未必適合廉價且大量地提供。考慮今後之Lidar之發展,需要提供一種能夠更廉價且大量地製造之組合物及其成形物。Although Patent Document 1 discloses a hardened epoxy resin, the hardened epoxy resin is not necessarily suitable for inexpensive and large-scale supply. Considering the development of Lidar in the future, it is necessary to provide a composition and its molded product that can be manufactured more cheaply and in large quantities.
本發明人等曾著眼於透明性優異且機械強度優異之聚碳酸酯之成形物,但發現由於聚碳酸酯之成形溫度較高,故而於高溫下使聚碳酸酯樹脂組合物成形期間,透過率可能會降低及/或提高,即,透過率(光學特性)可能會發生變化。光學特性之變化有導致誤動作之虞。因此,本發明之目的在於提供一種即便於高溫下進行成形加工光學特性亦不會發生實質性變化、具有波長選擇透過性的聚碳酸酯樹脂組合物及其成形品。 [解決問題之技術手段]The inventors of the present invention have focused on polycarbonate molded products with excellent transparency and mechanical strength. However, they have found that since the molding temperature of polycarbonate is relatively high, the transmittance of the polycarbonate resin composition during molding at high temperatures is It may decrease and/or increase, that is, the transmittance (optical characteristics) may change. Changes in optical characteristics may cause malfunctions. Therefore, the object of the present invention is to provide a polycarbonate resin composition and a molded product thereof that do not substantially change the optical characteristics even if the molding process is performed at a high temperature, and has wavelength-selective transmittance. [Technical means to solve the problem]
本發明人等反覆進行銳意研究,結果發現,包含含有極大吸收波長未達900 nm之色素之著色劑(例如蒽醌系色素)及磷酸或磷酸酯系化合物的聚碳酸酯樹脂組合物提供一種即便於高溫下進行成形加工光學特性亦不會發生實質性變化、具有波長選擇透過性的聚碳酸酯樹脂組合物及其成形品。進而發現,此種樹脂組合物及成形品可較佳地用於Lidar用途,從而完成了本發明。The inventors of the present invention have conducted intensive research and found that a polycarbonate resin composition containing a coloring agent (such as an anthraquinone-based dye) containing a pigment with a maximum absorption wavelength of less than 900 nm and phosphoric acid or a phosphate-based compound provides an even A polycarbonate resin composition with wavelength-selective transmittance and a molded product thereof that does not substantially change the optical properties even when it is molded at a high temperature. Furthermore, it was found that this resin composition and molded article can be preferably used for lidar applications, and the present invention has been completed.
本說明書包含下述形態。 1.一種波長選擇透過性芳香族聚碳酸酯樹脂組合物,其特徵在於:包含芳香族聚碳酸酯樹脂(A)、含有極大吸收波長未達900 nm之色素之著色劑(B)、及磷酸酯系化合物或磷酸(C), 相對於芳香族聚碳酸酯樹脂(A)100質量份, 包含0.01~2.0質量份之著色劑(B),且 關於磷酸或磷酸酯系化合物(C),包含0.005~0.3質量份之磷酸酯系化合物(C1)或包含0.0001~0.004質量份之磷酸(C2)。 2.如上述1所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中上述著色劑(B)包含著色劑(B1)及/或著色劑(B2),上述著色劑(B1)含有吸收極大波長未達700 nm之色素,上述著色劑(B2)含有於700 nm以上且未達900 nm範圍內具有極大吸收波長之色素。 3.如上述1或2所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中含有極大吸收波長未達900 nm之色素之著色劑(B)包含選自蒽醌系色素、芘酮系色素、苝系色素、次甲基系色素、偶氮系色素、喹啉系色素、酞菁系色素及雜環系色素中之至少1種。 4.如上述2所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中上述含有極大吸收波長未達700 nm之色素之著色劑(B1)包含選自蒽醌系色素、芘酮系色素、苝系色素、次甲基系色素中之至少1種。 5.如上述2或4所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中上述含有極大吸收波長未達700 nm之色素之著色劑(B1)包含蒽醌系色素。 6.如上述5所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中上述蒽醌系色素包含選自由溶劑黃163、分散紫28、溶劑藍97、溶劑綠28、溶劑綠3、分散藍60所組成之群中之至少1種。 7.如上述2及4至6中任一項所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中含有於700 nm以上且未達900 nm範圍內具有極大吸收波長之色素的著色劑(B2)包含選自酞菁系色素、蒽醌系色素及雜環系色素中之至少1種。 8.如上述1至7中任一項所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中上述磷酸酯系化合物或磷酸(C)包含選自由下述通式(I)所示之磷酸酯系化合物或磷酸所組成之群中之至少一種, 式(I): O=P(OH)n (OR)3-n [通式(1)中,R為烷基或芳基,可分別相同亦可不同,n表示0~2之整數]。 9.如上述8所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其中通式(I)所示之化合物包含酸式磷酸單硬脂酯與酸式磷酸二硬脂酯之混合物。 10.如上述1至9中任一項所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物,其進而含有選自包括熱穩定劑、抗氧化劑、脫模劑、紫外線吸收劑、軟化劑、抗靜電劑及衝擊性改良劑之群中之至少1種。 11.一種波長選擇透過性芳香族聚碳酸酯樹脂成形品,其含有如上述1至10中任一項所記載之波長選擇透過性芳香族聚碳酸酯樹脂組合物。 12.如上述11所記載之波長選擇透過性芳香族聚碳酸酯樹脂成形品,其為Lidar外罩。 13.一種波長選擇透過性芳香族聚碳酸酯樹脂成形品之製造方法,其包括使如上述1至10中任一項所記載之樹脂組合物成形的步驟。 [發明之效果]This manual includes the following forms. 1. A wavelength-selective and transparent aromatic polycarbonate resin composition, characterized by comprising an aromatic polycarbonate resin (A), a coloring agent (B) containing a pigment with a maximum absorption wavelength of less than 900 nm, and phosphoric acid The ester compound or phosphoric acid (C) contains 0.01 to 2.0 parts by mass of the coloring agent (B) relative to 100 parts by mass of the aromatic polycarbonate resin (A), and the phosphoric acid or phosphoric acid ester compound (C) contains 0.005 to 0.3 parts by mass of phosphoric acid ester compound (C1) or 0.0001 to 0.004 parts by mass of phosphoric acid (C2). 2. The wavelength selective transmission aromatic polycarbonate resin composition as described in 1 above, wherein the colorant (B) contains a colorant (B1) and/or a colorant (B2), and the colorant (B1) contains For pigments that absorb maximum wavelengths of less than 700 nm, the above colorant (B2) contains pigments that have maximum absorption wavelengths in the range of 700 nm or more and less than 900 nm. 3. The wavelength-selective and transparent aromatic polycarbonate resin composition as described in 1 or 2, wherein the coloring agent (B) containing a pigment with a maximum absorption wavelength of less than 900 nm contains a pigment selected from the group consisting of anthraquinone pigments and pyrenone At least one of a pigment, a perylene pigment, a methine pigment, an azo pigment, a quinoline pigment, a phthalocyanine pigment, and a heterocyclic pigment. 4. The wavelength-selective and transparent aromatic polycarbonate resin composition as described in 2 above, wherein the coloring agent (B1) containing a pigment with a maximum absorption wavelength of less than 700 nm contains selected from the group consisting of anthraquinone-based pigments and pyrene-based pigments At least one of pigments, perylene-based pigments, and methine-based pigments. 5. The wavelength selective transmission aromatic polycarbonate resin composition as described in 2 or 4 above, wherein the coloring agent (B1) containing a pigment having a maximum absorption wavelength of less than 700 nm contains an anthraquinone-based pigment. 6. The wavelength-selective and transparent aromatic polycarbonate resin composition as described in 5 above, wherein the anthraquinone-based dye contains selected from the group consisting of Solvent Yellow 163, Disperse Violet 28, Solvent Blue 97, Solvent Green 28, Solvent Green 3. At least one of the group consisting of Disperse Blue 60. 7. The wavelength-selectively transparent aromatic polycarbonate resin composition as described in any one of 2 and 4 to 6 above, which contains the coloring of a pigment having a maximum absorption wavelength in the range of 700 nm or more and less than 900 nm The agent (B2) contains at least one selected from the group consisting of phthalocyanine dyes, anthraquinone dyes, and heterocyclic dyes. 8. The wavelength-selectively transparent aromatic polycarbonate resin composition as described in any one of 1 to 7 above, wherein the phosphoric acid ester compound or phosphoric acid (C) is selected from those represented by the following general formula (I) At least one of the phosphoric acid ester compound or phosphoric acid, formula (I): O=P(OH) n (OR) 3-n [In the general formula (1), R is an alkyl group or an aryl group, They may be the same or different, and n represents an integer of 0-2]. 9. The wavelength selective transmission aromatic polycarbonate resin composition as described in 8 above, wherein the compound represented by the general formula (I) comprises a mixture of monostearyl acid phosphate and distearyl acid phosphate. 10. The wavelength-selective and transparent aromatic polycarbonate resin composition as described in any one of 1 to 9 above, which further contains selected from the group consisting of heat stabilizers, antioxidants, mold release agents, ultraviolet absorbers, and softeners , At least one of the group of antistatic agents and impact modifiers. 11. A wavelength-selectively transparent aromatic polycarbonate resin molded article containing the wavelength-selectively transparent aromatic polycarbonate resin composition as described in any one of 1 to 10 above. 12. The wavelength selective transmission aromatic polycarbonate resin molded article described in 11 above, which is a lidar cover. 13. A method for producing a wavelength-selectively transparent aromatic polycarbonate resin molded article, which includes the step of molding the resin composition as described in any one of 1 to 10 above. [Effects of Invention]
本發明實施方式之聚碳酸酯樹脂組合物可使用通常之裝置進行成形加工而製造成形品,且於其成形期間光學特性不會發生實質性變化。因此,本發明實施方式之聚碳酸酯樹脂組合物可提供一種適當具有波長選擇性且光學特性不會發生實質性變化之成形品。該成形品可較佳地用於Lidar用途。The polycarbonate resin composition of the embodiment of the present invention can be molded using a normal device to produce molded products, and the optical properties of the polycarbonate resin composition will not change substantially during the molding process. Therefore, the polycarbonate resin composition of the embodiment of the present invention can provide a molded product that has appropriate wavelength selectivity and does not substantially change the optical properties. The molded product can be preferably used for Lidar applications.
本發明實施方式之波長選擇透過性聚碳酸酯樹脂組合物包含芳香族聚碳酸酯樹脂(A)、含有極大吸收波長未達900 nm之色素之著色劑(B)、及磷酸酯系化合物或磷酸(C), 相對於芳香族聚碳酸酯樹脂(A)100質量份, 包含0.01~2.0質量份之著色劑(B),且 關於磷酸或磷酸酯系化合物(C),包含0.005~0.3質量份之磷酸酯系化合物(C1)或包含0.0001~0.004質量份之磷酸(C2)。The wavelength selective transmission polycarbonate resin composition of the embodiment of the present invention includes an aromatic polycarbonate resin (A), a coloring agent (B) containing a pigment with a maximum absorption wavelength of less than 900 nm, and a phosphate compound or phosphoric acid (C), With respect to 100 parts by mass of aromatic polycarbonate resin (A), Contains 0.01 to 2.0 parts by mass of coloring agent (B), and Regarding the phosphoric acid or the phosphate compound (C), 0.005 to 0.3 parts by mass of the phosphate compound (C1) or 0.0001 to 0.004 parts by mass of phosphoric acid (C2) is contained.
於本發明之實施方式中,「芳香族聚碳酸酯樹脂(A)」係基於芳香族化合物之聚碳酸酯樹脂,只要本發明能夠獲得目標芳香族聚碳酸酯樹脂組合物,則並無特別限制。作為此種芳香族聚碳酸酯樹脂,例如可例示:藉由使二羥基二芳基化合物與光氣發生反應之光氣法、或使二羥基二芳基化合物與碳酸二苯酯等碳酸酯發生反應之酯交換法而獲得之各種聚合物。代表例包括由2,2-雙(4-羥基苯基)丙烷(雙酚A)製造之聚碳酸酯樹脂。In the embodiments of the present invention, the "aromatic polycarbonate resin (A)" is a polycarbonate resin based on an aromatic compound. As long as the present invention can obtain the target aromatic polycarbonate resin composition, it is not particularly limited . As such an aromatic polycarbonate resin, for example, a phosgene method in which a dihydroxydiaryl compound and phosgene are reacted, or a dihydroxydiaryl compound and a carbonate such as diphenyl carbonate are produced. Various polymers obtained by reaction transesterification method. Representative examples include polycarbonate resins made from 2,2-bis(4-hydroxyphenyl)propane (bisphenol A).
作為上述二羥基二芳基化合物,除雙酚A以外,例如亦可例示:雙(4-羥基苯基)甲烷、1,1-雙(4-羥基苯基)乙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)辛烷、雙(4-羥基苯基)苯甲烷、2,2-雙(4-羥基苯基-3-甲基苯基)丙烷、1,1-雙(4-羥基-3-第三丁基苯基)丙烷、2,2-雙(4-羥基-3-溴苯基)丙烷、2,2-雙(4-羥基-3,5-二溴苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷等雙(羥基芳基)烷烴類;1,1-雙(4-羥基苯基)環戊烷、1,1-雙(4-羥基苯基)環己烷等雙(羥基芳基)環烷烴類;4,4'-二羥基二苯醚、4,4'-二羥基-3,3'-二甲基二苯醚等二羥基二芳基醚類;4,4'-二羥基二苯硫醚等二羥基二芳基硫醚類;4,4'-二羥基二苯基亞碸、4,4'-二羥基-3,3'-二甲基二苯基亞碸等二羥基二芳基亞碸類;4,4'-二羥基二苯基碸、4,4'-二羥基-3,3'-二甲基二苯基碸等二羥基二芳基碸類。其等可單獨使用或組合使用。除其等以外,亦可將哌𠯤、二哌啶基對苯二酚、間苯二酚、4,4'-二羥基二苯基等組合使用。As the above-mentioned dihydroxydiaryl compound, in addition to bisphenol A, for example, bis(4-hydroxyphenyl)methane, 1,1-bis(4-hydroxyphenyl)ethane, 2,2-bisphenol A (4-hydroxyphenyl)butane, 2,2-bis(4-hydroxyphenyl)octane, bis(4-hydroxyphenyl)phenylmethane, 2,2-bis(4-hydroxyphenyl-3- Methylphenyl)propane, 1,1-bis(4-hydroxy-3-tert-butylphenyl)propane, 2,2-bis(4-hydroxy-3-bromophenyl)propane, 2,2- Bis(hydroxyaryl)alkanes such as bis(4-hydroxy-3,5-dibromophenyl)propane and 2,2-bis(4-hydroxy-3,5-dichlorophenyl)propane; 1,1 -Bis(4-hydroxyphenyl)cyclopentane, 1,1-bis(4-hydroxyphenyl)cyclohexane and other bis(hydroxyaryl)cycloalkanes; 4,4'-dihydroxydiphenyl ether, Dihydroxy diaryl ethers such as 4,4'-dihydroxy-3,3'-dimethyldiphenyl ether; dihydroxy diaryl sulfides such as 4,4'-dihydroxydiphenyl sulfide; 4 ,4'-dihydroxydiphenyl sulfene, 4,4'-dihydroxy-3,3'-dimethyldiphenyl sulfene and other dihydroxy diaryl sulfenes; 4,4'-dihydroxy Dihydroxydiaryl gangue, 4,4'-dihydroxy-3,3'-dimethyldiphenyl gangue, etc. These can be used alone or in combination. In addition to these, piperidine, dipiperidyl hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl, etc. can also be used in combination.
進而,亦可將上述二羥基二芳基化合物與例如以下所示之3價以上之芳香族化合物組合使用。Furthermore, the above-mentioned dihydroxydiaryl compound can also be used in combination with, for example, an aromatic compound having a valence of three or more shown below.
作為上述3價以上之酚化合物,例如可例示:間苯三酚、4,6-二甲基-2,4,6-三(4-羥基苯基)-庚烯、2,4,6-二甲基-2,4,6-三(4-羥基苯基)-庚烷、1,3,5-三(4-羥基苯基)-苯、1,1,1-三(4-羥基苯基)-乙烷及2,2-雙[4,4-(4,4'-二羥基二苯基)-環己基]-丙烷等。As the above-mentioned trivalent or higher phenol compound, for example, phloroglucinol, 4,6-dimethyl-2,4,6-tris(4-hydroxyphenyl)-heptene, 2,4,6- Dimethyl-2,4,6-tris(4-hydroxyphenyl)-heptane, 1,3,5-tris(4-hydroxyphenyl)-benzene, 1,1,1-tris(4-hydroxyl Phenyl)-ethane and 2,2-bis[4,4-(4,4'-dihydroxydiphenyl)-cyclohexyl]-propane, etc.
芳香族聚碳酸酯樹脂(A)之黏度平均分子量較佳為10000~100000,更佳為12000~30000。再者,製造此種芳香族聚碳酸酯樹脂(A)時,可視需要使用分子量調節劑、觸媒等。作為此種芳香族聚碳酸酯樹脂,可使用市售品。The viscosity average molecular weight of the aromatic polycarbonate resin (A) is preferably 10,000 to 100,000, more preferably 12,000 to 30,000. In addition, when manufacturing such an aromatic polycarbonate resin (A), a molecular weight regulator, a catalyst, etc. may be used as needed. As such an aromatic polycarbonate resin, commercially available products can be used.
於本發明之實施方式中,所謂含有極大吸收波長未達900 nm之色素之著色劑(B)係指,包含極大吸收波長未達900 nm之色素,且該色素例如可選自染料(有機、無機)、顏料(有機、無機)等,只要本發明能夠獲得目標芳香族聚碳酸酯樹脂組合物,則並無特別限制。作為此種色素,染料或顏料均可使用,但通常情況下染料不容易使光於粒子表面發生漫反射,故更佳為使用染料。包含該等色素之著色劑(B)可單獨使用,或將兩種以上組合使用。In the embodiments of the present invention, the so-called coloring agent (B) containing a pigment with a maximum absorption wavelength of less than 900 nm refers to a coloring agent (B) containing a pigment with a maximum absorption wavelength of less than 900 nm, and the pigment may be selected from dyes (organic, Inorganic), pigments (organic, inorganic), etc., are not particularly limited as long as the target aromatic polycarbonate resin composition can be obtained in the present invention. As such a pigment, either a dye or a pigment can be used, but in general, the dye is not easy to diffusely reflect light on the particle surface, so it is more preferable to use a dye. The coloring agent (B) containing these pigments can be used alone or in combination of two or more.
作為上述染料系色素,例如可列舉:蒽醌系色素、芘酮系色素、苝系色素、次甲基系色素、偶氮系色素、喹啉系色素、酞菁系色素、雜環系色素等。由於油溶性染料能夠更容易且均勻地分散於樹脂組合物中,故較佳。由於染料由較顏料小之粒子構成,故染料能夠更均勻地混合於樹脂組合物中,因此,能夠降低成形體之霧度(Haze值),故較佳。染料更佳為用於Lidar用途。Examples of the above-mentioned dye-based dyes include: anthraquinone-based dyes, pyrenone-based dyes, perylene-based dyes, methine-based dyes, azo-based dyes, quinoline-based dyes, phthalocyanine-based dyes, heterocyclic dyes, etc. . Since the oil-soluble dye can be more easily and uniformly dispersed in the resin composition, it is preferred. Since the dye is composed of particles smaller than the pigment, the dye can be more uniformly mixed in the resin composition, and therefore, the haze (Haze value) of the molded body can be reduced, which is preferable. The dye is more preferably used for Lidar applications.
作為上述顏料系色素,例如可列舉:偶氮系(可溶性偶氮系、不溶性偶氮系)色素、縮合系色素、蒽系顏料、喹吖啶酮系色素、二㗁𠯤系色素、異吲哚啉系色素等有機色素;或氧化鈦、氧化鐵、氧化鉻、碳黑、群青(Ultramarine)、硫酸鋇、碳酸鈣、鋅白、硫酸鉛、鈦黑、合成鐵黑等無機色素等。Examples of the above-mentioned pigment-based pigments include: azo-based (soluble azo-based, insoluble azo-based) pigments, condensed-based pigments, anthracene-based pigments, quinacridone-based pigments, dimethicone-based pigments, and isoindole Organic pigments such as morpholine pigments; or inorganic pigments such as titanium oxide, iron oxide, chromium oxide, carbon black, ultramarine, barium sulfate, calcium carbonate, zinc white, lead sulfate, titanium black, synthetic iron black, etc.
著色劑(B)較佳為包含著色劑(B1)及/或著色劑(B2),其中著色劑(B1)含有吸收極大波長未達700 nm之色素,著色劑(B2)含有於700 nm以上且未達900 nm之範圍內具有極大吸收波長之色素。The coloring agent (B) preferably contains a coloring agent (B1) and/or a coloring agent (B2), wherein the coloring agent (B1) contains a pigment that absorbs a maximum wavelength of less than 700 nm, and the coloring agent (B2) contains more than 700 nm And it has a pigment with a maximum absorption wavelength in the range of less than 900 nm.
於本發明之實施方式中,含有極大吸收波長未達700 nm之色素之著色劑(B1)較佳為包含選自蒽醌系色素、芘酮系色素、苝系色素、次甲基系色素中之至少1種。著色劑(B1)較佳為包含蒽醌系色素。In the embodiment of the present invention, the coloring agent (B1) containing a pigment with a maximum absorption wavelength of less than 700 nm is preferably selected from the group consisting of anthraquinone-based pigments, pyrenone-based pigments, perylene-based pigments, and methine-based pigments At least one of them. The coloring agent (B1) preferably contains an anthraquinone-based dye.
(B1)著色劑可進而包含選自酞菁系色素、雜環系色素中之至少1種。(B1) The coloring agent may further contain at least one selected from the group consisting of phthalocyanine-based dyes and heterocyclic dyes.
本發明之實施方式之樹脂組合物中,作為(b1)著色劑,除蒽醌系色素以外,亦可將複數種其他色素組合使用。例如可為顏料與顏料之組合、顏料與染料之組合、染料與染料之組合,但較佳為將染料與染料組合使用。就能夠抑制或遮斷各種波長之光,且能夠於各種波長區域中具備良好之透光性之方面而言,較佳為將蒽醌系色素與其他色素組合使用。In the resin composition of the embodiment of the present invention, as the coloring agent (b1), in addition to the anthraquinone-based dye, a plurality of other dyes may be used in combination. For example, it may be a combination of a pigment and a pigment, a combination of a pigment and a dye, a combination of a dye and a dye, but it is preferable to use a combination of a dye and a dye. In terms of being able to suppress or block light of various wavelengths and having good light transmittance in various wavelength regions, it is preferable to use an anthraquinone-based dye in combination with other dyes.
只要能獲得本發明之實施方式之組合物,則上述色素並無特別限制,具體而言,可使用如下所述者。As long as the composition of the embodiment of the present invention can be obtained, the above-mentioned coloring matter is not particularly limited, and specifically, those described below can be used.
蒽醌系色素較佳為包含選自由溶劑黃163、分散紫28、溶劑藍97、溶劑綠28、溶劑綠3、分散藍60所組成之群中之至少1種。The anthraquinone-based dye preferably contains at least one selected from the group consisting of Solvent Yellow 163, Disperse Violet 28, Solvent Blue 97, Solvent Green 28, Solvent Green 3, and Disperse Blue 60.
作為芘酮系色素,可列舉溶劑橙60、溶劑橙78、溶劑橙90、溶劑紫29、溶劑紅135、溶劑紅162、溶劑紅179等以色指數市售之色素。Examples of the pyrenone-based pigments include pigments commercially available with color indices such as Solvent Orange 60, Solvent Orange 78, Solvent Orange 90, Solvent Violet 29, Solvent Red 135, Solvent Red 162, and Solvent Red 179.
作為苝系色素,可列舉溶劑綠3、溶劑綠5、溶劑橙55、還原紅15、還原橙7、F橙240、F紅305、F紅339、F黃83、溶劑紅179等以色指數市售之色素。Examples of perylene pigments include Solvent Green 3, Solvent Green 5, Solvent Orange 55, Vat Red 15, Vat Orange 7, F Orange 240, F Red 305, F Red 339, F Yellow 83, Solvent Red 179, etc. Commercially available pigments.
作為次甲基系色素,可列舉溶劑橙80、溶劑黃93、分散黃201等以色指數市售之色素。 又,作為喹啉系色素,可列舉溶劑黃33、溶劑黃98、溶劑黃157、分散黃54、分散黃201等以色指數市售之色素。Examples of methine-based dyes include dyes that are commercially available with a color index such as Solvent Orange 80, Solvent Yellow 93, and Disperse Yellow 201. In addition, as quinoline-based dyes, dyes that are commercially available with a color index such as Solvent Yellow 33, Solvent Yellow 98, Solvent Yellow 157, Disperse Yellow 54, and Disperse Yellow 201 can be cited.
於本發明之實施方式中,含有於700 nm以上且未達900 nm範圍內具有極大吸收波長之色素的著色劑(B2)較佳為包含選自酞菁系色素、蒽醌系色素及雜環系色素中之至少1種。In the embodiment of the present invention, the coloring agent (B2) containing a pigment having a maximum absorption wavelength in the range of 700 nm or more and less than 900 nm preferably includes a pigment selected from the group consisting of phthalocyanine-based pigments, anthraquinone-based pigments, and heterocycles. At least one of the pigments.
(B2)著色劑較佳為包含酞菁系色素,作為此種酞菁系色素,可列舉由山田化學工業公司市售之FDN-002、FDN-023、FDN-024等。(B2) The coloring agent preferably contains a phthalocyanine-based dye. Examples of such a phthalocyanine-based dye include FDN-002, FDN-023, FDN-024, etc. commercially available from Yamada Chemical Industry Co., Ltd.
(B2)著色劑較佳為包含雜環系色素,作為此種雜環系色素,可列舉由有本化學工業公司市售之SDO-C8等。(B2) The coloring agent preferably contains a heterocyclic dye. Examples of such a heterocyclic dye include SDO-C8, which is commercially available from Moto Chemical Co., Ltd., and the like.
(B2)著色劑較佳為包含蒽醌系色素,作為此種蒽醌系色素,可列舉由有本化學工業公司市售之SDO-C33等。(B2) The coloring agent preferably contains an anthraquinone-based dye. Examples of such an anthraquinone-based dye include SDO-C33, which is commercially available from Omoto Chemical Industry Co., Ltd., and the like.
本發明之實施方式之樹脂組合物較佳為相對於芳香族聚碳酸酯樹脂(A) 100質量份包含0.01~2.0質量份的含有極大吸收波長未達900 nm之色素之著色劑(B),更佳為包含0.012~1.5質量份,進而較佳為包含0.014~1.0質量份。著色劑(B)之含量之下限可為0.02質量份,亦可為0.025質量份。The resin composition of the embodiment of the present invention preferably contains 0.01 to 2.0 parts by mass of a coloring agent (B) containing a pigment having a maximum absorption wavelength of less than 900 nm with respect to 100 parts by mass of the aromatic polycarbonate resin (A), It is more preferably 0.012 to 1.5 parts by mass, and still more preferably 0.014 to 1.0 parts by mass. The lower limit of the content of the colorant (B) may be 0.02 parts by mass, or 0.025 parts by mass.
於本發明之實施方式中,關於磷酸酯系化合物或磷酸(C),只要能獲得本發明之實施方式之樹脂組合物,則並無特別限制,但較佳為包含選自由下述通式(I)所表示之磷酸酯系化合物及磷酸所組成之群中之至少一種。In the embodiment of the present invention, the phosphate compound or phosphoric acid (C) is not particularly limited as long as the resin composition of the embodiment of the present invention can be obtained, but it preferably contains one selected from the following general formula ( At least one of the group consisting of the phosphoric acid ester compound and phosphoric acid represented by I).
式(I):O=P(OH)n (OR)3-n [式(I)中,R為烷基或芳基,可分別相同亦可不同,n表示0~2之整數]。Formula (I): O=P(OH) n (OR) 3-n [In formula (I), R is an alkyl group or an aryl group, which may be the same or different, and n represents an integer from 0 to 2].
上述通式(I)中,R較佳為碳原子數1~30之烷基或碳原子數6~30之芳基,更佳為碳原子數2~25之烷基。又,m較佳為1或2。 作為式(I)之磷酸酯系化合物,例如可列舉酸式磷酸單硬脂酯或酸式磷酸二硬脂酯,已知有磷酸硬脂基混合酯(磷酸單硬脂酯約50莫耳%與磷酸二硬脂酯約50莫耳%之混合物,Adeka股份有限公司製造之商品名「AX-71」)等。In the above general formula (I), R is preferably an alkyl group having 1 to 30 carbon atoms or an aryl group having 6 to 30 carbon atoms, and more preferably an alkyl group having 2 to 25 carbon atoms. Furthermore, m is preferably 1 or 2. As the phosphate compound of the formula (I), for example, monostearyl acid phosphate or distearyl acid phosphate, stearyl phosphate mixed ester (monostearyl phosphate approximately 50 mole% It is a mixture of about 50 mole% with distearyl phosphate, trade name "AX-71" manufactured by Adeka Co., Ltd.), etc.
磷酸為不揮發性之弱酸,可使用市售品,並無特別限制,可列舉:Nacalai Tesque公司製造之磷酸、和光純藥公司製造之磷酸等。Phosphoric acid is a non-volatile weak acid. Commercially available products can be used without special restrictions. Examples include phosphoric acid manufactured by Nacalai Tesque, and phosphoric acid manufactured by Wako Pure Chemical Industries, Ltd., etc.
本發明之實施方式之樹脂組合物中,關於磷酸酯系化合物或磷酸(C),相對於芳香族聚碳酸酯樹脂(A)100質量份,較佳為包含0.005~0.3質量份之磷酸酯系化合物(C1),更佳為包含0.007~0.1質量份,進而較佳為包含0.009~0.08質量份。或者較佳為包含0.0001~0.004質量份之磷酸(C2),較佳為包含0.0001~0.001質量份,更佳為包含0.0003~0.0008質量份,進而較佳為包含0.0004~0.0006質量份。In the resin composition of the embodiment of the present invention, the phosphate compound or phosphoric acid (C) preferably contains 0.005 to 0.3 parts by mass of the phosphate compound with respect to 100 parts by mass of the aromatic polycarbonate resin (A) The compound (C1) is more preferably contained in 0.007 to 0.1 parts by mass, and still more preferably contained in 0.009 to 0.08 parts by mass. Or it is preferable to include 0.0001 to 0.004 parts by mass of phosphoric acid (C2), preferably 0.0001 to 0.001 parts by mass, more preferably 0.0003 to 0.0008 parts by mass, and still more preferably 0.0004 to 0.0006 parts by mass.
本發明之實施方式之芳香族聚碳酸酯樹脂組合物可進而包含磷系抗氧化劑(D)。The aromatic polycarbonate resin composition of the embodiment of the present invention may further contain a phosphorus antioxidant (D).
關於磷系抗氧化劑,只要本發明能夠獲得目標芳香族聚碳酸酯樹脂組合物,則並無特別限制,較佳為包含具有下述亞磷酸酯結構之亞磷酸酯化合物。 [化1] Regarding the phosphorus antioxidant, as long as the target aromatic polycarbonate resin composition can be obtained in the present invention, it is not particularly limited, but preferably contains a phosphite compound having the following phosphite structure. [化1]
本發明之實施方式之芳香族聚碳酸酯樹脂組合物中,上述磷系抗氧化劑(D)較佳為包含選自下述式(11)所表示之亞磷酸酯化合物、下述式(12)所表示之亞磷酸酯化合物、下述式(13)所表示之亞磷酸酯化合物及下述式(14)所表示之亞磷酸酯化合物中之至少1種以上化合物。In the aromatic polycarbonate resin composition of the embodiment of the present invention, the phosphorus antioxidant (D) preferably contains a phosphite compound represented by the following formula (11), and the following formula (12) At least one compound of the phosphite compound represented, the phosphite compound represented by the following formula (13), and the phosphite compound represented by the following formula (14).
磷系抗氧化劑(D)較佳為包含例如下述式(11)所表示之化合物。The phosphorus antioxidant (D) preferably contains, for example, a compound represented by the following formula (11).
式(11): [化2] (式中,R1 表示碳數1~20之烷基,a表示0~3之整數)Formula (11): [化2] (In the formula, R 1 represents an alkyl group with 1 to 20 carbon atoms, and a represents an integer of 0 to 3)
於上述式(11)中,R1 為碳數1~20之烷基,進而較佳為碳數1~10之烷基。In the above formula (11), R 1 is an alkyl group having 1 to 20 carbons, and more preferably an alkyl group having 1 to 10 carbons.
作為式(11)所表示之化合物,例如可列舉:亞磷酸三苯酯、亞磷酸三甲苯酯、亞磷酸三(2,4-二第三丁基苯基)酯、亞磷酸三壬基苯酯等。其中,尤佳為亞磷酸三(2,4-二第三丁基苯基)酯,例如可商購獲得BASF公司製造之Irgafos 168(「Irgafos」為BASF Societas Europaea之註冊商標)。As the compound represented by formula (11), for example, triphenyl phosphite, tricresyl phosphite, tris(2,4-di-tert-butylphenyl) phosphite, trinonylbenzene phosphite Ester etc. Among them, tris(2,4-di-tert-butylphenyl) phosphite is particularly preferred. For example, Irgafos 168 manufactured by BASF Corporation ("Irgafos" is a registered trademark of BASF Societas Europaea) is commercially available.
磷系抗氧化劑(D)較佳為包含例如下述式(12)所表示之化合物。The phosphorus antioxidant (D) preferably contains, for example, a compound represented by the following formula (12).
式(12): [化3] (式中,R2 、R3 、R5 及R6 分別獨立地表示氫原子、碳數1~8之烷基、碳數5~8之環烷基、碳數6~12之烷基環烷基、碳數7~12之芳烷基或苯基;R4 表示氫原子或碳數1~8之烷基;X表示單鍵、硫原子或式:-CHR7 -所表示之基(其中,R7 表示氫原子、碳數1~8之烷基或碳數5~8之環烷基);A表示碳數1~8之伸烷基或式:∗-COR8 -所表示之基(其中,R8 表示單鍵或碳數1~8之伸烷基,∗表示氧側之鍵結鍵);Y及Z中任一者表示羥基、碳數1~8之烷氧基或碳數7~12之芳烷氧基,另一者表示氫原子或碳數1~8之烷基)Formula (12): [化3] (In the formula, R 2 , R 3 , R 5 and R 6 each independently represent a hydrogen atom, an alkyl group with 1 to 8 carbons, a cycloalkyl group with 5 to 8 carbons, and an alkyl ring with 6 to 12 carbons. An alkyl group, an aralkyl group having 7 to 12 carbons or a phenyl group; R 4 represents a hydrogen atom or an alkyl group having 1 to 8 carbons; X represents a single bond, a sulfur atom or a group represented by the formula: -CHR 7 -( Wherein, R 7 represents a hydrogen atom, an alkyl group with 1 to 8 carbons or a cycloalkyl group with 5 to 8 carbons); A represents an alkylene with 1 to 8 carbons or the formula: ∗-COR 8- Group (where R 8 represents a single bond or an alkylene group with 1 to 8 carbons, ∗ represents a bonding bond on the oxygen side); any of Y and Z represents a hydroxyl group, an alkoxy group with 1 to 8 carbons or Aralkyloxy with 7-12 carbons, the other represents a hydrogen atom or alkyl with 1-8 carbons)
於式(12)中,R2 、R3 、R5 及R6 分別獨立地表示氫原子、碳數1~8之烷基、碳數5~8之環烷基、碳數6~12之烷基環烷基、碳數7~12之芳烷基或苯基。In formula (12), R 2 , R 3 , R 5 and R 6 each independently represent a hydrogen atom, an alkyl group with 1 to 8 carbons, a cycloalkyl group with 5 to 8 carbons, and a group with 6 to 12 carbons. Alkylcycloalkyl, C7-12 aralkyl or phenyl.
此處,作為碳數1~8之烷基,例如可列舉:甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、第三戊基、異辛基、第三辛基、2-乙基己基等。作為碳數5~8之環烷基,例如可列舉:環戊基、環己基、環庚基、環辛基等。作為碳數6~12之烷基環烷基,例如可列舉:1-甲基環戊基、1-甲基環己基、1-甲基-4-異丙基環己基等。作為碳數7~12之芳烷基,例如可列舉:苄基、α-甲基苄基、α,α-二甲基苄基等。Here, as the C1-C8 alkyl group, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, second butyl, tertiary butyl, first Tripentyl, isooctyl, tertiary octyl, 2-ethylhexyl, etc. Examples of the cycloalkyl group having 5 to 8 carbon atoms include cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. Examples of the alkylcycloalkyl group having 6 to 12 carbon atoms include 1-methylcyclopentyl, 1-methylcyclohexyl, and 1-methyl-4-isopropylcyclohexyl. Examples of the aralkyl group having 7 to 12 carbon atoms include benzyl, α-methylbenzyl, α,α-dimethylbenzyl, and the like.
較佳為上述R2 、R3 及R5 分別獨立為碳數1~8之烷基、碳數5~8之環烷基或碳數6~12之烷基環烷基。尤佳為R2 及R5 分別獨立為第三丁基、第三戊基、第三辛基等第三烷基、環己基或1-甲基環己基。尤佳為R3 為甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、第三戊基等碳數1~5之烷基,進而較佳為R3 為甲基、第三丁基或第三戊基。Preferably, the above-mentioned R 2 , R 3 and R 5 are each independently an alkyl group having 1 to 8 carbons, a cycloalkyl group having 5 to 8 carbons, or an alkylcycloalkyl group having 6 to 12 carbons. Particularly preferably, R 2 and R 5 are each independently a tertiary alkyl group such as tertiary butyl, tertiary pentyl, and tertiary octyl, cyclohexyl, or 1-methylcyclohexyl. Particularly preferably, R 3 is an alkane with 1 to 5 carbon atoms such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, second butyl, tertiary butyl, tertiary pentyl, etc. R 3 is more preferably a methyl group, a tertiary butyl group or a tertiary pentyl group.
上述R6 較佳為氫原子、碳數1~8之烷基或碳數5~8之環烷基,進而較佳為氫原子、甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、第三戊基等碳數1~5之烷基。The above-mentioned R 6 is preferably a hydrogen atom, an alkyl group having 1 to 8 carbons or a cycloalkyl group having 5 to 8 carbons, and more preferably a hydrogen atom, a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a normal C1-C5 alkyl groups such as butyl, isobutyl, second butyl, tertiary butyl, and tertiary pentyl.
於式(12)中,R4 表示氫原子或碳數1~8之烷基。作為碳數1~8之烷基,例如可列舉上述R2 、R3 、R5 及R6 之說明中例示之烷基。R4 尤佳為氫原子或碳數1~5之烷基,進而較佳為氫原子或甲基。In the formula (12), R 4 represents a hydrogen atom or an alkyl group having 1 to 8 carbon atoms. Examples of the alkyl group having 1 to 8 carbon atoms include the alkyl groups exemplified in the above description of R 2 , R 3 , R 5 and R 6. R 4 is particularly preferably a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and more preferably a hydrogen atom or a methyl group.
於式(12)中,X表示單鍵、硫原子或式:-CHR7 -所表示之基。其中,式:-CHR7 -中之R7 表示氫原子、碳數1~8之烷基或碳數5~8之環烷基。作為碳數1~8之烷基及碳數5~8之環烷基,例如分別可列舉上述R2 、R3 、R5 及R6 之說明中例示之烷基及環烷基。X尤佳為單鍵、亞甲基、或經甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基等取代之亞甲基,進而較佳為單鍵。In the formula (12), X represents a single bond, a sulfur atom or a group represented by the formula: -CHR 7 -. Wherein, R 7 in the formula: -CHR 7 -represents a hydrogen atom, an alkyl group with 1 to 8 carbons, or a cycloalkyl group with 5 to 8 carbons. Examples of the alkyl group having 1 to 8 carbon atoms and the cycloalkyl group having 5 to 8 carbon atoms include the alkyl groups and cycloalkyl groups exemplified in the description of R 2 , R 3 , R 5 and R 6 above, respectively. X is particularly preferably a single bond, a methylene group, or a methylene group substituted with methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, etc., and more preferably single bond.
於式(12)中,A表示碳數1~8之伸烷基或式:∗-COR8 -所表示之基。作為碳數1~8之伸烷基,例如可列舉:亞甲基、伸乙基、伸丙基、伸丁基、五亞甲基、六亞甲基、八亞甲基、2,2-二甲基-1,3-伸丙基等,較佳為伸丙基。又,式:∗-COR8 -中之R8 表示單鍵或碳數1~8之伸烷基。作為R8 所示之碳數1~8之伸烷基,例如可列舉上述A之說明中例示之伸烷基。R8 較佳為單鍵或伸乙基。又,式:∗-COR8 -中之∗為氧側之鍵結鍵,表示羰基與亞磷酸酯基之氧原子鍵結。In the formula (12), A represents an alkylene group having 1 to 8 carbon atoms or a group represented by the formula: *-COR 8 -. Examples of the alkylene group having 1 to 8 carbon atoms include: methylene, ethylene, propylene, butylene, pentamethylene, hexamethylene, octamethylene, 2,2- Dimethyl-1,3-propylene group and the like are preferably propylene group. In addition, R 8 in the formula: ∗-COR 8 -represents a single bond or an alkylene group having 1 to 8 carbon atoms. Examples of the alkylene group having 1 to 8 carbon atoms represented by R 8 include the alkylene groups exemplified in the description of A above. R 8 is preferably a single bond or an ethylene group. In addition, in the formula: ∗-COR 8 -, ∗ is the bonding bond on the oxygen side, which means that the carbonyl group is bonded to the oxygen atom of the phosphite group.
於式(12)中,Y及Z中任一者表示羥基、碳數1~8之烷氧基或碳數7~12之芳烷氧基,另一者表示氫原子或碳數1~8之烷基。作為碳數1~8之烷氧基,例如可列舉:甲氧基、乙氧基、丙氧基、第三丁氧基、戊氧基等。作為碳數7~12之芳烷氧基,例如可列舉:苄氧基、α-甲基苄氧基、α,α-二甲基苄氧基等。作為碳數1~8之烷基,例如可列舉上述R2 、R3 、R5 及R6 之說明中例示之烷基。In the formula (12), any one of Y and Z represents a hydroxyl group, an alkoxy group having 1 to 8 carbons or an aralkoxy group having 7 to 12 carbons, and the other represents a hydrogen atom or a carbon number of 1-8的alkyl. As a C1-C8 alkoxy group, a methoxy group, an ethoxy group, a propoxy group, a tert-butoxy group, a pentyloxy group, etc. are mentioned, for example. Examples of the aralkoxy having 7 to 12 carbon atoms include benzyloxy, α-methylbenzyloxy, α,α-dimethylbenzyloxy, and the like. Examples of the alkyl group having 1 to 8 carbon atoms include the alkyl groups exemplified in the above description of R 2 , R 3 , R 5 and R 6.
作為式(12)所表示之化合物,例如可列舉:2,4,8,10-四第三丁基-6-[3-(3-甲基-4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][1,3,2]二氧雜磷雜環庚烯、6-[3-(3,5-二第三丁基-4-羥基苯基)丙氧基]-2,4,8,10-四第三丁基二苯并[d,f][1,3,2]二氧雜磷雜環庚烯、6-[3-(3,5-二第三丁基-4-羥基苯基)丙氧基]-4,8-二第三丁基-2,10-二甲基-12H-二苯并[d,g][1,3,2]二氧磷雜八環、6-[3-(3,5-二第三丁基-4-羥基苯基)丙醯氧基]-4,8-二第三丁基-2,10-二甲基-12H-二苯并[d,g][1,3,2]二氧磷雜八環等。其中,尤其於將所獲得之芳香族聚碳酸酯樹脂組合物用於要求光學特性之領域中之情形時,較佳為2,4,8,10-四第三丁基-6-[3-(3-甲基-4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][1,3,2]二氧雜磷雜環庚烯,例如可商購獲得住友化學公司(股)製造之Sumilizer GP(「Sumilizer」為註冊商標)。As the compound represented by the formula (12), for example, 2,4,8,10-tetra-tert-butyl-6-[3-(3-methyl-4-hydroxy-5-tert-butylbenzene) Yl)propoxy]dibenzo[d,f][1,3,2]dioxaphosphole, 6-[3-(3,5-di-tert-butyl-4-hydroxybenzene Yl)propoxy]-2,4,8,10-tetra-tert-butyldibenzo[d,f][1,3,2]dioxaphosphorine, 6-[3-( 3,5-di-tert-butyl-4-hydroxyphenyl)propoxy]-4,8-di-tert-butyl-2,10-dimethyl-12H-dibenzo[d,g][ 1,3,2] dioxaphosphacyclic, 6-[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxy]-4,8-di-tert-butyl -2,10-Dimethyl-12H-dibenzo[d,g][1,3,2]dioxaphosphate, etc. Among them, particularly when the obtained aromatic polycarbonate resin composition is used in a field requiring optical properties, 2,4,8,10-tetra-tert-butyl-6-[3- (3-Methyl-4-hydroxy-5-tert-butylphenyl)propoxy]dibenzo[d,f][1,3,2]dioxaphosphene, for example, commercially available Purchased Sumilizer GP ("Sumilizer" is a registered trademark) manufactured by Sumitomo Chemical Co., Ltd.
磷系抗氧化劑(D)較佳為包含例如下述式(13)所表示之化合物。The phosphorus antioxidant (D) preferably contains, for example, a compound represented by the following formula (13).
式(13): [化4] (式中,R9 及R10 分別獨立地表示碳數1~20之烷基或可經烷基取代之芳基,b及c分別獨立地表示0~3之整數)Formula (13): [化4] (In the formula, R 9 and R 10 each independently represent an alkyl group having 1 to 20 carbon atoms or an aryl group that may be substituted by an alkyl group, and b and c each independently represent an integer of 0 to 3)
作為式(13)所表示之化合物,例如可列舉:雙(2,4-二第三丁基苯基)季戊四醇二亞磷酸酯、苯基雙酚A季戊四醇二亞磷酸酯等。關於雙(2,4-二第三丁基苯基)季戊四醇二亞磷酸酯,可商購獲得ADEKA公司(股)製造之商品名「Adekastab PEP-24G」。可商購獲得ADEKA公司(股)製造之Adekastab PEP-36(「Adekastab」為註冊商標)。As a compound represented by Formula (13), bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite, phenyl bisphenol A pentaerythritol diphosphite, etc. are mentioned, for example. Regarding bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite, the trade name "Adekastab PEP-24G" manufactured by ADEKA Corporation (stock) is commercially available. Commercially available Adekastab PEP-36 ("Adekastab" is a registered trademark) manufactured by ADEKA Corporation (stock).
磷系抗氧化劑(D)較佳為包含例如下述式(14)所表示之化合物。The phosphorus antioxidant (D) preferably contains, for example, a compound represented by the following formula (14).
式(14): [化5] Formula (14): [化5]
(式中,R11 ~R18 分別獨立地表示碳數1~3之烷基或烯基;R11 與R12 、R13 與R14 、R15 與R16 、R17 與R18 可互相鍵結而形成環;R19 ~R22 分別獨立地表示氫原子或碳數1~20之烷基;d~g分別獨立為0~5之整數;X1 ~X4 分別獨立地表示單鍵或碳原子;於X1 ~X4 為單鍵之情形時,R11 ~R22 中與該單鍵相連之官能基自通式(14)除外)。(In the formula, R 11 to R 18 each independently represent an alkyl group or alkenyl group having 1 to 3 carbon atoms; R 11 and R 12 , R 13 and R 14 , R 15 and R 16 , R 17 and R 18 can be mutually Bond to form a ring; R 19 to R 22 each independently represent a hydrogen atom or an alkyl group with 1 to 20 carbon atoms; d to g are each independently an integer of 0 to 5; X 1 to X 4 each independently represent a single bond Or a carbon atom; when X 1 to X 4 are single bonds, the functional groups in R 11 to R 22 that are connected to the single bond are excluded from the general formula (14)).
作為式(14)所表示之化合物之具體例,例如可列舉雙(2,4-二異丙苯基苯基)季戊四醇二亞磷酸酯。關於該化合物,可商購獲得Dover Chemical公司製造之商品名「Doverphos(註冊商標)S-9228」、ADEKA公司(股)製造之商品名「Adekastab PEP-45」(雙(2,4-二異丙苯基苯基)季戊四醇二亞磷酸酯)。As a specific example of the compound represented by formula (14), for example, bis(2,4-dicumylphenyl) pentaerythritol diphosphite can be cited. Regarding this compound, the trade name "Doverphos (registered trademark) S-9228" manufactured by Dover Chemical Company, and the trade name "Adekastab PEP-45" manufactured by ADEKA Company (stock) (double (2,4-二异) Propylphenylphenyl) pentaerythritol diphosphite).
磷系抗氧化劑(D)亦可進而列舉例如[1,1'-聯苯]-4,4'-二基雙[雙(2,4-二第三丁基苯氧基)膦]等,例如可商購獲得BASF公司製造之Irgafos P-EPQ(商品名)、Clariant Chemicals公司製造之HOSTANOX P-EPQ(商品名)。Phosphorus antioxidants (D) may further include, for example, [1,1'-biphenyl]-4,4'-diylbis[bis(2,4-di-tertiarybutylphenoxy)phosphine] and the like, For example, Irgafos P-EPQ (trade name) manufactured by BASF and HOSTANOX P-EPQ (trade name) manufactured by Clariant Chemicals are commercially available.
較佳為滿足選自下述條件中之至少1者的上述芳香族聚碳酸酯樹脂組合物: 上述式(11)所表示之亞磷酸酯化合物包含亞磷酸三(2,4-二第三丁基苯基)酯; 上述式(12)所表示之亞磷酸酯化合物包含2,4,8,10-四第三丁基-6-[3-(3-甲基-4-羥基-5-第三丁基苯基)丙氧基]二苯并[d,f][1,3,2]二氧雜磷雜環庚烯; 上述式(13)所表示之亞磷酸酯化合物包含3,9-雙(2,6-二第三丁基-4-甲基苯氧基)-2,4,8,10-四氧雜-3,9-二磷雜螺[5,5]十一烷;及 上述式(14)所表示之亞磷酸酯化合物包含雙(2,4-二異丙苯基苯基)季戊四醇二亞磷酸酯。Preferably, it is the above-mentioned aromatic polycarbonate resin composition which satisfies at least one selected from the following conditions: The phosphite compound represented by the above formula (11) includes tris(2,4-di-tert-butylphenyl) phosphite; The phosphite compound represented by the above formula (12) contains 2,4,8,10-tetra-tert-butyl-6-[3-(3-methyl-4-hydroxy-5-tert-butylphenyl) )Propoxy]dibenzo[d,f][1,3,2]dioxaphosphene; The phosphite compound represented by the above formula (13) includes 3,9-bis(2,6-di-tert-butyl-4-methylphenoxy)-2,4,8,10-tetraoxa- 3,9-Diphosphaspiro[5,5]undecane; and The phosphite compound represented by the above formula (14) includes bis(2,4-dicumylphenyl) pentaerythritol diphosphite.
磷系抗氧化劑(D)之量相對於芳香族聚碳酸酯樹脂(A)100質量份,較佳為0.5質量份以下,更佳為0.02~0.2質量份。The amount of the phosphorus antioxidant (D) is preferably 0.5 parts by mass or less, and more preferably 0.02 to 0.2 parts by mass relative to 100 parts by mass of the aromatic polycarbonate resin (A).
除上述成分以外,亦可根據使芳香族聚碳酸酯樹脂組合物成形所獲得之成形品之用途,將例如紫外線吸收劑適當用於實施方式之芳香族聚碳酸酯樹脂組合物中,該紫外線吸收劑係進一步提昇所獲得之芳香族聚碳酸酯樹脂組合物之耐候性之成分。In addition to the above-mentioned components, depending on the application of the molded article obtained by molding the aromatic polycarbonate resin composition, for example, an ultraviolet absorber may be suitably used in the aromatic polycarbonate resin composition of the embodiment. The agent is a component that further improves the weather resistance of the obtained aromatic polycarbonate resin composition.
作為紫外線吸收劑,例如可使用苯并三唑系化合物、三𠯤系化合物、二苯甲酮系化合物、草酸醯苯胺系化合物等通常調配於聚碳酸酯樹脂中之紫外線吸收劑,可單獨使用或將2種以上組合使用。As the ultraviolet absorber, for example, a benzotriazole-based compound, a tris-based compound, a benzophenone-based compound, an oxalic acid aniline-based compound, and other ultraviolet absorbers usually formulated in polycarbonate resins can be used. They can be used alone or Combine 2 or more types.
作為苯并三唑系化合物,例如可列舉:2-(2-羥基-5-第三辛基苯基)苯并三唑、2-(3-第三丁基-2-羥基-5-甲基苯基)-5-氯-2H-苯并三唑、2-(3,5-二第三戊基-2-羥基苯基)-2H-苯并三唑、2-(2H-苯并三唑-2-基)-4-甲基-6-(3,4,5,6-四氫鄰苯二甲醯亞胺基甲基)苯酚、2-(2-羥基-4-辛氧基苯基)-2H-苯并三唑、2-(2-羥基-5-第三辛基苯基)-2H-苯并三唑、2-[2'-羥基-3,5-二(1,1-二甲基苄基)苯基]-2H-苯并三唑、2,2'-亞甲基雙[6-(2H-苯并三唑-2-基)4-(1,1,3,3-四甲基丁基)苯酚]等。其中,尤佳為2-(2-羥基-5-第三辛基苯基)苯并三唑等,例如可商購獲得BASF公司製造之TINUVIN 329(TINUVIN為註冊商標)、SHIPRO KASEI公司(股)製造之SEESORB 709、CHEMIPRO KASEI公司(股)製造之Chemisorb 79等。Examples of benzotriazole-based compounds include 2-(2-hydroxy-5-tert-octylphenyl) benzotriazole, 2-(3-tert-butyl-2-hydroxy-5-methyl) Phenyl)-5-chloro-2H-benzotriazole, 2-(3,5-di-thirdpentyl-2-hydroxyphenyl)-2H-benzotriazole, 2-(2H-benzo Triazol-2-yl)-4-methyl-6-(3,4,5,6-tetrahydrophthaliminomethyl)phenol, 2-(2-hydroxy-4-octyloxy) Phenyl)-2H-benzotriazole, 2-(2-hydroxy-5-third octylphenyl)-2H-benzotriazole, 2-[2'-hydroxy-3,5-bis( 1,1-Dimethylbenzyl)phenyl]-2H-benzotriazole, 2,2'-methylenebis[6-(2H-benzotriazol-2-yl)4-(1, 1,3,3-Tetramethylbutyl)phenol] and so on. Among them, 2-(2-hydroxy-5-tertiary octylphenyl) benzotriazole and the like are particularly preferred. For example, TINUVIN 329 manufactured by BASF (TINUVIN is a registered trademark), SHIPRO KASEI (shares ) SEESORB 709 manufactured by CHEMIPRO KASEI, Chemisorb 79 manufactured by CHEMIPRO KASEI, etc.
作為三𠯤系化合物,例如可列舉:2,4-二苯基-6-(2-羥基苯基-4-己氧基苯基)1,3,5-三𠯤、2-[4,6-雙(2,4-二甲基苯基)-1,3,5-三𠯤-2-基]-5-(辛氧基)苯酚、2-(4,6-二苯基-1,3,5-三𠯤-2-基)-5-[(己基)氧基]苯酚等,例如可商購獲得BASF公司製造之TINUVIN 1577等。Examples of tris-based compounds include 2,4-diphenyl-6-(2-hydroxyphenyl-4-hexyloxyphenyl) 1,3,5-tris, 2-[4,6 -Bis(2,4-dimethylphenyl)-1,3,5-tris-2-yl)-5-(octyloxy)phenol, 2-(4,6-diphenyl-1, 3,5-tris-2-yl)-5-[(hexyl)oxy]phenol, etc., for example, TINUVIN 1577 manufactured by BASF Corporation, etc. are commercially available.
作為草酸醯苯胺系化合物,例如可商購獲得Clariant Japan公司(股)製造之Sanduvor VSU等。As the oxalanilide compound, for example, Sanduvor VSU manufactured by Clariant Japan Co., Ltd. and the like are commercially available.
作為二苯甲酮系化合物,例如可列舉:2,4-二羥基二苯甲酮、2-羥基-4-正辛氧基二苯甲酮等。As a benzophenone type compound, 2, 4- dihydroxy benzophenone, 2-hydroxy-4-n-octyloxy benzophenone, etc. are mentioned, for example.
紫外線吸收劑之量相對於芳香族聚碳酸酯樹脂(A)100質量份為0~1.0質量份,較佳為0~0.5質量份。於紫外線吸收劑之量超過1.0質量份之情形時,有所獲得之芳香族聚碳酸酯樹脂組合物之初期色相降低之虞。又,於紫外線吸收劑之量為0.1質量份以上之情形時,尤其可極大地發揮進一步提昇芳香族聚碳酸酯樹脂組合物之耐候性之效果。The amount of the ultraviolet absorber is 0 to 1.0 parts by mass relative to 100 parts by mass of the aromatic polycarbonate resin (A), preferably 0 to 0.5 parts by mass. When the amount of the ultraviolet absorber exceeds 1.0 part by mass, the initial hue of the obtained aromatic polycarbonate resin composition may decrease. In addition, when the amount of the ultraviolet absorber is 0.1 parts by mass or more, the effect of further improving the weather resistance of the aromatic polycarbonate resin composition can be greatly exhibited.
進而,可於不損害本發明效果之範圍內於實施方式之芳香族聚碳酸酯樹脂組合物中適當調配例如熱穩定劑、其他抗氧化劑、脫模劑(例如可列舉Riken Vitamin公司(股)製造之Rikemal S-100A等)、軟化劑、抗靜電劑及衝擊性改良劑等各種添加劑、除芳香族聚碳酸酯樹脂(A)以外之聚合物等。Furthermore, within the range that does not impair the effects of the present invention, for example, heat stabilizers, other antioxidants, and mold release agents can be appropriately blended in the aromatic polycarbonate resin composition of the embodiment (e.g., manufactured by Riken Vitamin Co., Ltd.) Rikemal S-100A, etc.), various additives such as softeners, antistatic agents and impact modifiers, polymers other than aromatic polycarbonate resin (A), etc.
關於本發明實施方式之芳香族聚碳酸酯樹脂組合物,可例示如下製造方法:將芳香族聚碳酸酯樹脂(A)、著色劑(B)及磷酸酯系化合物或磷酸(C)加以混合,並視需要混合磷系抗氧化劑(D)、上述各種添加劑及除芳香族聚碳酸酯樹脂(A)以外之聚合物等。只要本發明能夠獲得目標芳香族聚碳酸酯樹脂組合物,則其製造方法並無特別限制,可適當調整各成分之種類及量。成分之混合方法亦無特別限制,例如可例示:利用滾筒及帶式混合機等公知混合機進行混合之方法;或利用擠出機進行熔融混練之方法。藉由該等方法,能夠容易地獲得芳香族聚碳酸酯樹脂組合物之顆粒。Regarding the aromatic polycarbonate resin composition of the embodiment of the present invention, the following production method can be exemplified: mixing an aromatic polycarbonate resin (A), a colorant (B), a phosphate compound or phosphoric acid (C), If necessary, phosphorus-based antioxidant (D), various additives mentioned above, and polymers other than aromatic polycarbonate resin (A) are mixed. As long as the target aromatic polycarbonate resin composition can be obtained in the present invention, its production method is not particularly limited, and the type and amount of each component can be appropriately adjusted. The mixing method of the components is also not particularly limited. For example, a method of mixing with a known mixer such as a drum and a belt mixer; or a method of melting and kneading with an extruder can be exemplified. By these methods, particles of the aromatic polycarbonate resin composition can be easily obtained.
如上所述獲得之芳香族聚碳酸酯樹脂組合物之顆粒之形狀及大小並無特別限制,只要為一般性之樹脂顆粒所具有之形狀及大小即可。例如,作為顆粒之形狀,可列舉:橢圓柱狀、圓柱狀等。作為顆粒之大小,較佳為長度為2~8 mm左右,於橢圓柱狀之情形時,較佳為截面橢圓之長徑為2~8 mm左右,短徑為1~4 mm左右,於圓柱狀之情形時,較佳為截面圓之直徑為1~6 mm左右。再者,可使所獲得之每1個顆粒為此種大小,亦可使形成顆粒集合體之所有顆粒均為此種大小,還可使顆粒集合體之平均值為此種大小,並無特別限定。The shape and size of the particles of the aromatic polycarbonate resin composition obtained as described above are not particularly limited, as long as they are the shape and size of general resin particles. For example, as the shape of the particles, elliptical columnar shape, cylindrical shape, etc. can be cited. As for the particle size, the length is preferably about 2-8 mm. In the case of an elliptical cylinder, the long diameter of the cross-sectional ellipse is preferably about 2-8 mm and the short diameter is about 1-4 mm. In the case of a shape, it is preferable that the diameter of the cross-sectional circle is about 1 to 6 mm. Furthermore, each of the obtained particles can be of this size, and all the particles forming the particle assembly can be of this size, and the average value of the particle assembly can be of this size. limited.
關於本發明實施方式之樹脂組合物之熱穩定性,較佳為成形品滯留10分鐘後之Δ為200 nm以下,更佳為成形品滯留30分鐘後之Δ為200 nm以下,進而較佳為成形品滯留60分鐘後之Δ為200 nm以下。樹脂組合物之熱穩定性可利用實施例中記載之方法進行測定。Regarding the thermal stability of the resin composition of the embodiment of the present invention, it is preferable that the Δ of the molded product after staying for 10 minutes is 200 nm or less, more preferably the Δ after the molded product is staying for 30 minutes is 200 nm or less, and more preferably The Δ of the molded product after 60 minutes of staying is 200 nm or less. The thermal stability of the resin composition can be measured by the method described in the examples.
關於本發明實施方式之樹脂組合物之可靠性,較佳為使成形品於85℃、95% RH之條件下靜置240小時後,其分子量為16000以上,更佳為使成形品於120℃之條件下靜置240小時後,其分子量為16000以上。樹脂組合物之可靠性可利用實施例中記載之方法進行測定。Regarding the reliability of the resin composition of the embodiment of the present invention, it is preferable that the molded article is allowed to stand for 240 hours under the conditions of 85°C and 95% RH, and its molecular weight is 16000 or more, and it is more preferable that the molded article is kept at 120°C. After standing for 240 hours under the conditions, its molecular weight is more than 16000. The reliability of the resin composition can be measured by the method described in the examples.
本發明之實施方式之成形品可使上述芳香族聚碳酸酯樹脂組合物成形而獲得,可較佳地用於感測器用途、濾波器用途等。The molded product of the embodiment of the present invention can be obtained by molding the above-mentioned aromatic polycarbonate resin composition, and can be preferably used for sensor applications, filter applications, and the like.
只要本發明能夠獲得目標成形品,則成形品之製造方法並無特別限定,例如可列舉藉由公知之射出成形法、壓縮成形法等使芳香族聚碳酸酯樹脂組合物成形之方法。As long as the target molded product can be obtained in the present invention, the manufacturing method of the molded product is not particularly limited. For example, a method of molding an aromatic polycarbonate resin composition by a known injection molding method, a compression molding method, or the like can be mentioned.
本發明之實施方式之成形品例如適合作為Lidar用感測器外罩等。The molded article of the embodiment of the present invention is suitable as, for example, a lidar sensor cover.
上文已經描述了實施方式作為本發明之例示。然而,本發明中之技術並不限定於此,亦可應用於經適當改變、置換、附加、省略等之實施方式中。 [實施例]The embodiment has been described above as an illustration of the present invention. However, the technology in the present invention is not limited to this, and can also be applied to embodiments with appropriate changes, substitutions, additions, omissions, and the like. [Example]
以下,藉由實施例及比較例具體且詳細地描述本發明,但該等實施例僅為本發明之一形態,本發明並不受該等例任何限定。Hereinafter, the present invention will be described specifically and in detail through examples and comparative examples, but these examples are only one form of the present invention, and the present invention is not limited by these examples in any way.
本實施例中使用之成分如下所示。 (A)芳香族聚碳酸酯樹脂 (a1)由雙酚A與碳醯氯合成之聚碳酸酯樹脂 黏度平均分子量:18800,Sumika Polycarbonate公司(股)製造之SD POLYCA 200-20(商品名),「SD POLYCA」為Sumika Polycarbonate公司(股)之註冊商標The ingredients used in this example are as follows. (A) Aromatic polycarbonate resin (a1) Polycarbonate resin synthesized from bisphenol A and carbon chloride Viscosity average molecular weight: 18800, SD POLYCA 200-20 (trade name) manufactured by Sumika Polycarbonate (stock), "SD POLYCA" is a registered trademark of Sumika Polycarbonate (stock)
(B)極大吸收波長未達900 nm之色素 (b1)蒽醌系色素(溶劑藍97) Bayer AG公司製造之Macrolex Blue RR(商品名),最大吸收波長:630 nm [化6] (B) Pigment with maximum absorption wavelength less than 900 nm (b1) Anthraquinone pigment (Solvent Blue 97) Macrolex Blue RR (trade name) manufactured by Bayer AG, maximum absorption wavelength: 630 nm [化6]
(b2)蒽醌系色素(溶劑綠28) Bayer AG公司製造之Macrolex Green G(商品名),最大吸收波長:690 nm [化7] (b2) Anthraquinone pigment (Solvent Green 28) Macrolex Green G (trade name) manufactured by Bayer AG, maximum absorption wavelength: 690 nm [Chemical 7]
(b3)蒽醌系色素(SD-3,混合物) 研榮興業公司(股)製造,最大吸收波長:630 nm (b4)蒽醌系色素(溶劑綠3) Mitsui Fine Chemicals公司(股)製造之Mitsui PS Green B(商品名),最大吸收波長:640 nm [化8] (b3) Anthraquinone pigments (SD-3, mixture) manufactured by Kenrong Industrial Co., Ltd., maximum absorption wavelength: 630 nm (b4) Anthraquinone pigments (Solvent Green 3) manufactured by Mitsui Fine Chemicals Co., Ltd. Mitsui PS Green B (trade name), maximum absorption wavelength: 640 nm [Chemical 8]
(b5)次甲基系色素(分散黃201) Bayer AG公司製造之Macrolex Yellow 6G(商品名),最大吸收波長:440 nm [化9] (b5) Methylene-based pigment (Disperse Yellow 201) Macrolex Yellow 6G (trade name) manufactured by Bayer AG, maximum absorption wavelength: 440 nm [Chemical 9]
(b6)苝系色素(溶劑紅179) Bayer AG公司製造之Macrolex Red E2G(商品名),最大吸收波長:480 nm [化10] (b6) Perylene pigment (Solvent Red 179) Macrolex Red E2G (trade name) manufactured by Bayer AG, maximum absorption wavelength: 480 nm [Chem. 10]
(b7)酞菁系色素(FDN-002 商品名) 山田化學工業公司(股)製造,極大吸收波長:807 nm (b8)酞菁系色素(FDN-023 商品名) 山田化學工業公司(股)製造,極大吸收波長:790 nm(b7) Phthalocyanine pigments (FDN-002 trade name) Manufactured by Yamada Chemical Industry Co., Ltd., maximum absorption wavelength: 807 nm (b8) Phthalocyanine pigment (FDN-023 trade name) Manufactured by Yamada Chemical Industry Co., Ltd., maximum absorption wavelength: 790 nm
(b9)酞菁系色素(FDN-024 商品名) 山田化學工業公司(股)製造,極大吸收波長:830 nm(b9) Phthalocyanine pigments (FDN-024 trade name) Manufactured by Yamada Chemical Industry Co., Ltd., maximum absorption wavelength: 830 nm
(b10)蒽醌系色素(SDO-C33 商品名) 有本化學工業公司(股),極大吸收波長:846 nm(b10) Anthraquinone pigments (SDO-C33 trade name) Arimoto Chemical Industry Co., Ltd., maximum absorption wavelength: 846 nm
(b11)雜環系色素(SDO-C8 商品名) 有本化學工業公司(股)製造,極大吸收波長:785 nm(b11) Heterocyclic dyes (SDO-C8 trade name) Manufactured by Arimoto Chemical Industry Co., Ltd., maximum absorption wavelength: 785 nm
(C)磷酸或磷酸酯系化合物 (c1)磷酸酯系化合物 磷酸硬脂基混合酯(磷酸單硬脂酯約50莫耳%與磷酸二硬脂酯約50莫耳%之混合物;ADEKA公司(股)製造之Adekastab「AX-71(商品名)」) [化11] (c2)磷酸 Nacalai Tesque公司製造之磷酸(H3 PO4 )(C) Phosphoric acid or phosphate ester compound (c1) Phosphate ester compound stearyl phosphate mixed ester (a mixture of about 50 mol% of monostearyl phosphate and about 50 mol% of distearyl phosphate; ADEKA company ( Stock) manufactured by Adekastab "AX-71 (trade name)") [化11] (c2) Phosphoric acid (H 3 PO 4 ) manufactured by Nacalai Tesque
(D)磷系抗氧化劑 (d1)磷系抗氧化劑 Clariant Chemicals公司製造之HOSTANOX P-EPQ(商品名) [1,1'-聯苯]-4,4'-二基雙[雙(2,4-二第三丁基苯氧基)膦] 添加劑(D) Phosphorus antioxidants (d1) Phosphorus antioxidants HOSTANOX P-EPQ (trade name) manufactured by Clariant Chemicals [1,1'-Biphenyl]-4,4'-diylbis[bis(2,4-di-tert-butylphenoxy)phosphine] additive
(x1)脫模劑 Riken Vitamin(股)製造之Rikemal S-100A(商品名)(x1) Release agent Riken Vitamin (stock) Rikenal S-100A (trade name)
以表1~3所示之質量比調配該等成分,而製造實施例1~13及比較例1~4之聚碳酸酯組合物。These components were blended in the mass ratios shown in Tables 1 to 3, and the polycarbonate compositions of Examples 1 to 13 and Comparative Examples 1 to 4 were produced.
以下述評價方法對實施例1~13及比較例1~4之聚碳酸酯組合物各者進行評價。 (1)熱穩定性 為了評價熱穩定性,使用日本製鋼所製造之J100 E2P於料缸溫度320℃、模具溫度100℃下使聚碳酸酯樹脂組合物成形,其次,使其於料缸內(320℃)滯留10、30、60分鐘,從而獲得成形品(1 mm)。針對成形品之光學光譜,使用Hitachi High-Tech Science公司製造之UH4150對透射光譜進行評價,以如下方式使光學特性之變化定量化。 自1050 nm至500 nm每2 nm測定一次透過率,測定透過率開始降低之波長(以下稱為降低開始波長)與透過率降低結束之波長(以下稱為降低結束波長)之差。將降低開始波長-降低結束波長(Δ)為200 nm以下之情形設為良品。將Δ為200 nm以上之情形設為不良。再者,於特定波長選擇濾波器中,期望光學光譜陡峭,於波長之差較大之情形、即上述Δ為200 nm以上之情形(不陡峭之情形)時,存在濾波器產生異常之情形,故欠佳。Each of the polycarbonate compositions of Examples 1 to 13 and Comparative Examples 1 to 4 was evaluated by the following evaluation method. (1) Thermal stability In order to evaluate the thermal stability, the polycarbonate resin composition was molded using J100 E2P manufactured by Nippon Steel Co., Ltd. at a cylinder temperature of 320°C and a mold temperature of 100°C. Next, it was retained in the cylinder (320°C) 10, 30 and 60 minutes to obtain a molded product (1 mm). For the optical spectrum of the molded product, the transmission spectrum was evaluated using UH4150 manufactured by Hitachi High-Tech Science, and the change in optical characteristics was quantified as follows. The transmittance is measured every 2 nm from 1050 nm to 500 nm, and the difference between the wavelength at which the transmittance begins to decrease (hereinafter referred to as the decrease start wavelength) and the wavelength at which the transmittance decrease ends (hereinafter referred to as the decrease end wavelength) is measured. The case where the decrease start wavelength-decrease end wavelength (Δ) is 200 nm or less is regarded as a good product. The case where Δ is 200 nm or more is regarded as bad. Furthermore, in a specific wavelength selective filter, it is expected that the optical spectrum is steep. When the difference in wavelength is large, that is, when the above-mentioned Δ is 200 nm or more (not steep), there may be abnormalities in the filter. So it's not good.
(2)可靠性 利用下述評價方法對實施例1~13及比較例1~4之聚碳酸酯樹脂組合物各者進行評價。 使用日本製鋼所製造之J100 E2P使聚碳酸酯樹脂組合物於料缸溫度320℃、模具溫度100℃下成形,將該成形品於85℃、95% RH及耐熱老化性評價120℃之條件下分別靜置240小時,而獲得(評價用)試樣。測定其重量平均分子量。將重量平均分子量為16000以上之情形設為良品,將重量平均分子量未達16000之情形設為不良。使用Nihon Waters公司製造之Alliance HPLC系統作為GPC裝置來測定重量平均分子量。作為GPC用管柱,使用Agilent Technologies公司製造之PLgel 5 μm MiniMIX-C。使用二氯甲烷作為溶劑,使試樣溶解,而準備溶液。使用THF(Tetrahydrofuran,四氫呋喃)作為溶離液,並於40℃下以流速0.3 mL/min使該溶液於管柱中流通,而獲得測定值。使用重量平均分子量已知之樣本(單分散之聚苯乙烯)製作凝膠滲透層析法(GPC)之校準曲線,並對測定值進行校正,從而獲得目標重量平均分子量。(2) Reliability Each of the polycarbonate resin compositions of Examples 1 to 13 and Comparative Examples 1 to 4 was evaluated by the following evaluation methods. Using J100 E2P manufactured by Japan Steel Corporation, the polycarbonate resin composition was molded at a cylinder temperature of 320°C and a mold temperature of 100°C. The molded product was subjected to 85°C, 95% RH, and thermal aging resistance evaluation at 120°C. Each was left to stand for 240 hours to obtain (evaluation) samples. Determine its weight average molecular weight. The case where the weight average molecular weight is 16000 or more is regarded as a good product, and the case where the weight average molecular weight is less than 16000 is regarded as a bad product. The Alliance HPLC system manufactured by Nihon Waters was used as the GPC device to measure the weight average molecular weight. As the column for GPC, PLgel 5 μm MiniMIX-C manufactured by Agilent Technologies was used. Use dichloromethane as a solvent to dissolve the sample and prepare a solution. THF (Tetrahydrofuran) was used as the eluent, and the solution was circulated through the column at a flow rate of 0.3 mL/min at 40°C to obtain a measured value. A sample with a known weight average molecular weight (monodisperse polystyrene) is used to make a gel permeation chromatography (GPC) calibration curve, and the measured value is corrected to obtain the target weight average molecular weight.
[表1]
[表2]
[表3]
實施例1~13之聚碳酸酯樹脂組合物包含芳香族聚碳酸酯樹脂(A)、含有極大吸收波長未達900 nm之色素之著色劑(B)、及磷酸酯系化合物或磷酸(C),相對於芳香族聚碳酸酯樹脂(A)100質量份,包含0.01~2.0質量份之著色劑(B),且關於磷酸或磷酸酯系化合物(C),包含0.005~0.3質量份之磷酸酯系化合物(C1)或包含0.0001~0.04質量份之磷酸(C2)。 實施例1~13之聚碳酸酯樹脂組合物之熱穩定性及可靠性優異,適合作為濾波器用波長選擇透過性聚碳酸酯樹脂組合物。The polycarbonate resin composition of Examples 1-13 includes an aromatic polycarbonate resin (A), a coloring agent (B) containing a pigment with a maximum absorption wavelength of less than 900 nm, and a phosphate compound or phosphoric acid (C) , Relative to 100 parts by mass of aromatic polycarbonate resin (A), containing 0.01 to 2.0 parts by mass of coloring agent (B), and regarding phosphoric acid or phosphate compound (C), containing 0.005 to 0.3 parts by mass of phosphate ester The compound (C1) or phosphoric acid (C2) containing 0.0001 to 0.04 parts by mass. The polycarbonate resin compositions of Examples 1 to 13 are excellent in thermal stability and reliability, and are suitable as wavelength-selective and transparent polycarbonate resin compositions for filters.
比較例1及2之成形品由於透過率降低開始波長移動至長波長側,自透過率降低開始波長至降低結束波長之波長寬度較大,故無法使Lidar中使用之850-950 nm之近紅外線適當透過。因此,有Lidar之檢測能力降低之虞。與此相對,於使用本發明之磷酸酯系化合物或磷酸之實施例1~13之情形時,即便滯留時間為60分鐘,透過率降低開始波長及波長寬度亦未見較大變化,顯然可使850 nm-950 nm之近紅外線適當透過,作為波長選擇濾波器優異。In the molded products of Comparative Examples 1 and 2, the start wavelength of the transmittance reduction shifts to the longer wavelength side, and the wavelength width from the start wavelength of the transmittance reduction to the end wavelength of the reduction is large, so the near infrared rays of 850-950 nm used in Lidar cannot be used. Appropriate penetration. Therefore, the detection ability of Lidar may be reduced. In contrast, in the case of Examples 1 to 13 in which the phosphoric acid ester compound or phosphoric acid of the present invention is used, even if the residence time is 60 minutes, the start wavelength and wavelength width of the transmittance decrease did not change significantly. Near-infrared rays from 850 nm to 950 nm are transmitted properly and are excellent as a wavelength selective filter.
於如比較例3、4般調配過量之磷酸酯或磷酸之情形時,可靠性試驗後之分子量顯著降低,聚碳酸酯樹脂所要求之耐衝擊性受損。於用作Lidar外罩之情形時,有與路面之石子等發生碰撞,而發生外罩破損等異常之虞。與此相對,可知於添加適當量之磷酸酯及磷酸之情形時,未見顯著之分子量降低,能夠維持聚碳酸酯樹脂之特性。 [產業上之可利用性]In the case where an excessive amount of phosphoric acid ester or phosphoric acid is formulated as in Comparative Examples 3 and 4, the molecular weight after the reliability test is significantly reduced, and the impact resistance required for the polycarbonate resin is impaired. When used as a lidar cover, it may collide with stones on the road surface, etc., which may cause abnormalities such as damage to the cover. In contrast, it can be seen that when appropriate amounts of phosphoric acid ester and phosphoric acid are added, there is no significant reduction in molecular weight, and the characteristics of the polycarbonate resin can be maintained. [Industrial availability]
本發明實施方式之聚碳酸酯樹脂組合物可使用通常之裝置進行成形加工而製造成形品,且於其成形期間光學特性不會發生實質性變化。因此,本發明實施方式之聚碳酸酯樹脂組合物可提供一種適當具有波長選擇性且光學特性不會發生實質性變化之成形品。該成形品可較佳地用於Lidar用途。The polycarbonate resin composition of the embodiment of the present invention can be molded using a normal device to produce molded products, and the optical properties of the polycarbonate resin composition will not change substantially during the molding process. Therefore, the polycarbonate resin composition of the embodiment of the present invention can provide a molded product that has appropriate wavelength selectivity and does not substantially change the optical properties. The molded product can be preferably used for Lidar applications.
相關申請案 本申請案基於巴黎公約第4條,以2019年8月8日於日本提出申請之申請號2019-146366及2020年4月24日於日本提出申請之申請號2020-077493為基礎申請案而主張優先權。該等基礎申請案之內容以參照之方式併入本說明書中。Related applications This application is based on Article 4 of the Paris Convention and is based on the application number 2019-146366 filed in Japan on August 8, 2019 and the application number 2020-077493 filed in Japan on April 24, 2020. priority. The contents of these basic applications are incorporated into this manual by reference.
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