TW202105527A - Laser annealing protection plate and method for manufacturing the same - Google Patents
Laser annealing protection plate and method for manufacturing the same Download PDFInfo
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本發明是關於一種雷射退火保護板,及其製造方法。The invention relates to a laser annealing protection board and a manufacturing method thereof.
材料於生產過程中透過退火的步驟,目的為改善材料的微結構。退火係將材料加熱至特定溫度並停留特定時間,再經由特定速率緩慢冷卻,進一步降低材料內部的殘存應力,以期可達到較佳的晶體結構。退火的過程又可因使用加熱元件的不同而區分為火爐退火、加熱板退火、微波退火、或雷射退火等。The material undergoes an annealing step in the production process to improve the microstructure of the material. Annealing system heats the material to a specific temperature and stays for a specific time, and then slowly cools it at a specific rate to further reduce the residual stress inside the material, in order to achieve a better crystal structure. The annealing process can be divided into furnace annealing, heating plate annealing, microwave annealing, or laser annealing due to the different heating elements used.
其中於半導體製程中較常利用雷射退火將晶圓進行退火處理,因雷射退火具有精準、快速、熱擴散距離低、及僅對表面進行加熱等優點,可於毫秒級時間內加熱達到晶圓的熔化溫度(攝氏800度以上)。此外,雷射退火製程可使用CO2 雷射,其波長約為10600 nm。Among them, laser annealing is often used in semiconductor manufacturing processes to anneal wafers. Because laser annealing has the advantages of precision, rapidity, low thermal diffusion distance, and only heating the surface, it can be heated to the crystal in milliseconds. The melting temperature of the circle (above 800 degrees Celsius). In addition, a CO 2 laser can be used in the laser annealing process with a wavelength of about 10600 nm.
然而,雷射退火製程中常伴隨著高熱(攝氏1250度),因而易於對晶圓周圍的儀器、裝置、或電路產生高溫破壞,因此常以保護板承受雷射實際接觸晶圓約100瓦以下的接觸功率,以保護上述裝置。However, the laser annealing process is often accompanied by high heat (1250 degrees Celsius), which is likely to cause high-temperature damage to the instruments, devices, or circuits around the wafer. Therefore, the protective plate is often used to withstand the actual contact of the laser with the wafer under about 100 watts. Contact power to protect the above devices.
習知的保護板因材料物理性質受限,保護板的散熱性能有限,熱能蓄積而使保護板易於氧化,故須定時更換保護板,而增加生產成本。此外,保護板的表面也會隨著雷射的轟擊而產生孔洞,因而致使保護板材料變為粒子汙染,造成晶圓受到汙染。再者,習知保護板的反射率較低,因此保護板大量吸收雷射轟擊時的能量,而使保護板的壽命減少,增加保護板的消耗率。Due to the limited physical properties of the material, the conventional protective plate has limited heat dissipation performance, and the thermal energy accumulation makes the protective plate easy to oxidize. Therefore, the protective plate must be replaced regularly, which increases the production cost. In addition, the surface of the protective plate will also produce holes with the bombardment of the laser, thus causing the protective plate material to become particle contamination, causing the wafer to be contaminated. Furthermore, the reflectivity of the conventional protection plate is low, so the protection plate absorbs a large amount of energy during laser bombardment, which reduces the life of the protection plate and increases the consumption rate of the protection plate.
因此,亟需開發一種雷射退火保護板,以克服上述的問題。Therefore, there is an urgent need to develop a laser annealing protection plate to overcome the above-mentioned problems.
有鑑於此,本發明是提供一種雷射退火保護板及其製造方法,藉由延長該雷射退火保護板的壽命,以減少保護板消耗率,而進一步降低生產成本。此外,更降低保護板孔洞的產生,從而降低粒子汙染晶圓發生的機率。再者,保護板也可藉由反射原理分散部分雷射能量,減少吸收的能量,而提升保護板壽命。In view of this, the present invention provides a laser annealing protection plate and a manufacturing method thereof. By extending the life of the laser annealing protection plate, the consumption rate of the protection plate is reduced and the production cost is further reduced. In addition, the generation of holes in the protection plate is further reduced, thereby reducing the probability of particle contamination of the wafer. Furthermore, the protection plate can also disperse part of the laser energy by the reflection principle, reduce the absorbed energy, and increase the life of the protection plate.
本發明之雷射退火保護板,包括一金屬基板、以及一包含一第一保護層以及一第二保護層之多層保護層。其中該第一保護層為氧化物層、氟化物層、或其組合,該第二保護層為氧化物層。且其中該第二保護層密接於該第一保護層,該第一保護層以及該第二保護層於該金屬基板上形成交互堆疊排列,且該第一保護層位於該金屬基板上。The laser annealing protection board of the present invention includes a metal substrate and a multilayer protection layer including a first protection layer and a second protection layer. The first protective layer is an oxide layer, a fluoride layer, or a combination thereof, and the second protective layer is an oxide layer. And wherein the second protection layer is in close contact with the first protection layer, the first protection layer and the second protection layer are alternately stacked on the metal substrate, and the first protection layer is located on the metal substrate.
本發明之雷射退火保護板,該多層保護層的層數無限制,可為2至100層,較佳為2至50層,更佳為2至30層,最佳為2至10層,但不限於此。In the laser annealing protection plate of the present invention, the number of layers of the multi-layer protection layer is unlimited, and can be 2 to 100 layers, preferably 2 to 50 layers, more preferably 2 to 30 layers, most preferably 2 to 10 layers, But it is not limited to this.
本發明之雷射退火保護板,該金屬基板為耐高溫基板、鋁基板、鋁合金基板、或其組合,較佳為該金屬基板選自鉬、鎢、鉭、不鏽鋼、鋁、或其合金、或其他具有高熔點及高熱導效率的材料,更佳為該金屬基板選自鉬、鎢、鋁、或其合金,最佳為該金屬基板為鉬、鋁、或其合金,但不限於此。In the laser annealing protection plate of the present invention, the metal substrate is a high-temperature resistant substrate, an aluminum substrate, an aluminum alloy substrate, or a combination thereof, preferably the metal substrate is selected from molybdenum, tungsten, tantalum, stainless steel, aluminum, or alloys thereof, Or other materials with high melting point and high thermal conductivity. More preferably, the metal substrate is selected from molybdenum, tungsten, aluminum, or alloys thereof, and most preferably, the metal substrate is molybdenum, aluminum, or alloys thereof, but is not limited thereto.
本發明之雷射退火保護板,該第一保護層的材料為氧化物、氟化物、或其組合。較佳為該第一保護層為具有界於1.3和1.45 之間之第一折射率nL之氧化物、氟化物、或其組合。更佳為該第一保護層係為二氧化矽、氟化鎂、或其組合等,但不限於此。In the laser annealing protection plate of the present invention, the material of the first protection layer is oxide, fluoride, or a combination thereof. Preferably, the first protective layer is an oxide, a fluoride, or a combination thereof having a first refractive index nL between 1.3 and 1.45. More preferably, the first protective layer is made of silicon dioxide, magnesium fluoride, or a combination thereof, but not limited thereto.
本發明之雷射退火保護板,該第一保護層的厚度為 200nm至500 nm的範圍內,較佳為300 nm至450 nm,更佳為310 nm至400 nm,最佳為330 nm至350 nm,但不限於此。In the laser annealing protection plate of the present invention, the thickness of the first protection layer is in the range of 200 nm to 500 nm, preferably 300 nm to 450 nm, more preferably 310 nm to 400 nm, most preferably 330 nm to 350 nm, but not limited to this.
本發明之雷射退火保護板,該第二保護層的材料為具有界於2和2.6之間之第二折射率nH之氧化物。更佳為該第二保護層的材料係二氧化鈦、氧化鋯、氧化鋁、氧化鉿、氧化鉭、或其組合等,最佳為該第二保護層為二氧化鈦、氧化鋯、氧化鉭、或其組合,但不限於此。In the laser annealing protection plate of the present invention, the material of the second protection layer is an oxide having a second refractive index nH between 2 and 2.6. More preferably, the material of the second protective layer is titanium dioxide, zirconium oxide, aluminum oxide, hafnium oxide, tantalum oxide, or a combination thereof, and most preferably the second protective layer is titanium dioxide, zirconium oxide, tantalum oxide, or a combination thereof , But not limited to this.
本發明之雷射退火保護板,該第二保護層的厚度為150 nm至300 nm的範圍內,較佳為180 nm至280 nm,更佳為200 nm至250 nm,最佳為200 nm至240 nm,但不限於此。In the laser annealing protection plate of the present invention, the thickness of the second protection layer is in the range of 150 nm to 300 nm, preferably 180 nm to 280 nm, more preferably 200 nm to 250 nm, and most preferably 200 nm to 300 nm. 240 nm, but not limited to this.
本發明之雷射退火保護板,更包括一介面層,位於該金屬基板與該第一保護層之間,但不限於此。The laser annealing protection board of the present invention further includes an interface layer located between the metal substrate and the first protection layer, but is not limited to this.
本發明之雷射退火保護板,該介面層的材料為氧化物或金屬。較佳為該介面層為氧化鋁、鉻、鈦、或其組合,更佳為該介面層為氧化鋁、鉻、或其組合,最佳為該介面層為氧化鋁,但不限於此。In the laser annealing protection board of the present invention, the material of the interface layer is oxide or metal. Preferably, the interface layer is aluminum oxide, chromium, titanium, or a combination thereof, more preferably the interface layer is aluminum oxide, chromium, or a combination thereof, and most preferably the interface layer is aluminum oxide, but it is not limited thereto.
本發明之雷射退火保護板,該介面層的厚度為10 nm至50 nm的範圍內,較佳為10 nm至40 nm,更佳為10 nm至30 nm,最佳為10 nm至20 nm,但不限於此。In the laser annealing protection plate of the present invention, the thickness of the interface layer is in the range of 10 nm to 50 nm, preferably 10 nm to 40 nm, more preferably 10 nm to 30 nm, most preferably 10 nm to 20 nm , But not limited to this.
本發明之雷射退火保護板之製造方法,包含以下之步驟:先提供一金屬基板;於該金屬基板上形成一介面層;以及於該介面層上,形成一包含有一第一保護層以及一第二保護層之多層保護層。其中該第二保護層密接於該第一保護層,該第一保護層以及該第二保護層於該金屬基板上形成交互堆疊排列。The manufacturing method of the laser annealing protection plate of the present invention includes the following steps: first providing a metal substrate; forming an interface layer on the metal substrate; and forming a first protective layer and a first protective layer on the interface layer Multi-layer protection layer of the second protection layer. The second protective layer is in close contact with the first protective layer, and the first protective layer and the second protective layer form an alternate stacking arrangement on the metal substrate.
本發明之雷射退火保護板之製造方法中,該多層保護層之形成之形成方法無限制,較佳為該多層保護層之形成係使用物理蒸鍍、濺鍍、化學蒸鍍、或其組合,更佳為該多層保護層之形成係使用物理蒸鍍、濺鍍,最佳為該多層保護層之形成係使用物理蒸鍍,但不限於此。此外,該多層保護層之形成更可使用離子輔助系統於進行物理蒸鍍的同時輔助光學薄膜形成。In the manufacturing method of the laser annealing protection plate of the present invention, the formation method of the multilayer protection layer is not limited, and it is preferable that the formation of the multilayer protection layer uses physical vapor deposition, sputtering, chemical vapor deposition, or a combination thereof It is more preferable that the formation of the multi-layer protective layer uses physical vapor deposition and sputtering, and it is more preferable that the formation of the multi-layer protective layer uses physical vapor deposition, but it is not limited to this. In addition, the formation of the multi-layer protective layer can also use an ion assist system to assist in the formation of optical thin films while performing physical vapor deposition.
本發明之雷射退火保護板之製造方法中,物理蒸鍍的製鍍氣壓較佳為1.332x10-4 Pa至6.67x10-4 Pa,但不限於此。In the manufacturing method of the laser annealing protection plate of the present invention, the deposition pressure of the physical vapor deposition is preferably 1.332×10 -4 Pa to 6.67×10 -4 Pa, but it is not limited thereto.
本發明之雷射退火保護板之製造方法中,物理蒸鍍係使用電子槍進行,其物理蒸鍍的電子槍輸出功率較佳為5 kW至10 kW,但不限於此。In the manufacturing method of the laser annealing protection plate of the present invention, the physical vapor deposition is performed using an electron gun, and the output power of the electron gun of the physical vapor deposition is preferably 5 kW to 10 kW, but is not limited to this.
本發明之雷射退火保護板的製造方法中,該物理蒸鍍的工作溫度為攝氏100度至攝氏300度,較佳為攝氏100度至攝氏250度,更佳為攝氏100度至攝氏200度,但不限於此。In the manufacturing method of the laser annealing protection plate of the present invention, the working temperature of the physical vapor deposition is 100 degrees Celsius to 300 degrees Celsius, preferably 100 degrees Celsius to 250 degrees Celsius, more preferably 100 degrees Celsius to 200 degrees Celsius , But not limited to this.
下文將配合圖式並詳細說明,使本發明的其他目的、優點、及新穎特徵更明顯。The following will cooperate with the drawings and describe in detail to make the other objectives, advantages, and novel features of the present invention more obvious.
(雷射退火保護板構造)(Laser annealing protection plate structure)
圖2A至2C為本發明一實施例的雷射退火保護板的示意圖。2A to 2C are schematic diagrams of a laser annealing protection plate according to an embodiment of the invention.
如圖2A所揭示,本發明提供一種雷射退火保護板1,包含一金屬基板2以及一多層保護層4。該金屬基板2可為耐高溫基板、鋁基板、鋁合金基板、或其組合,且該金屬基板2的材料可選自鉬、鎢、鉭、合金、不鏽鋼、鋁、其組合或其他具有高熔點及高熱傳導率的材料,但不限於此。於本實施例中該金屬基板2的材料為鉬基板或鉬合金基板,因該金屬基板2的材料之熔點較高,故可承受雷射退火製程產生的高溫。而該多層保護層4包含一第一保護層41以及一第二保護層42,其中該第二保護層42密接於該第一保護層41,該第一保護層41以及該第二保護層42於該金屬基板2上形成交互堆疊排列,且該第一保護層41位於該金屬基板2上。而於本實施例中,該第一保護層41的材料為二氧化矽,該第二保護層42的材料為二氧化鈦。另外,該雷射退火保護板1的該第一保護層41及該第二保護層42具有較高的反射率,可反射部分雷射,從而降低該雷射退火保護板1接收的雷射能量。As shown in FIG. 2A, the present invention provides a laser annealing protection board 1, which includes a
本發明之雷射退火保護板之本實施例中,該多層保護層4的層數為2層。而該第一保護層41的材料為具有界於1.3和1.45 之間之第一折射率nL之氧化物、氟化物、或其組合。此外,該第二保護層42的材料為具有界於2和2.6之間之第二折射率nH之氧化物。In this embodiment of the laser annealing protection plate of the present invention, the number of layers of the
本發明之雷射退火保護板之本實施例中,因該第一保護層41直接設置於該金屬基板2上,其附著度尚可,該第一保護層41及該第二保護層42相對於具有介面層雷射退火保護板較容易從該金屬基板2上剝離。In this embodiment of the laser annealing protection plate of the present invention, since the
本發明之雷射退火保護板之本實施例中,其中該第一保護層41的厚度為330 nm至350 nm的範圍內,且該第二保護層42的厚度為200 nm至240 nm的範圍內,但不限於此,該第一保護層41及該第二保護層42於此厚度範圍內可提供較佳反射率,並同時與製造薄膜時蒸鍍源材料的消耗量之間取得平衡。In this embodiment of the laser annealing protection plate of the present invention, the thickness of the
如圖2B所揭示,本發明之雷射退火保護板之本實施例中,其中更包括一介面層5,位於該金屬基板2與該第一保護層41之間,但不限於此。該介面層5的材料為氧化物或金屬。於本實施例中該介面層5的材料為氧化鋁。該介面層5可提升該第一保護層41與該金屬基板2之間的附著度,換句話說,即降低該第一保護層41從該金屬基板2上剝離的機率。As shown in FIG. 2B, in this embodiment of the laser annealing protection plate of the present invention, it further includes an interface layer 5 between the
本發明之雷射退火保護板之本實施例中,其中該介面層5的厚度為10 nm至20 nm的範圍內,但不限於此。In this embodiment of the laser annealing protection plate of the present invention, the thickness of the interface layer 5 is in the range of 10 nm to 20 nm, but it is not limited thereto.
如圖2C所揭示,本發明之雷射退火保護板之本實施例中,其中更包括一第三保護層43與該第一保護層41相同,設置於該第二保護層42上,且與該第一保護層41為相同材料,但不限於此。該第三保護層43的設置可進一步提升反射率,使該雷射退火保護板1吸收較少的雷射能量,因此可增加該雷射退火保護板1的壽命。As shown in FIG. 2C, in this embodiment of the laser annealing protection plate of the present invention, it further includes a
實施例1Example 1
本發明之雷射退火保護板之本實施例中,該金屬基板2為鉬基板或鉬合金基板,而該第一保護層41為二氧化矽,且該第二保護層42為二氧化鈦。此外,該第一保護層41的厚度為340 nm,且該第二保護層42的厚度為206 nm。In this embodiment of the laser annealing protection plate of the present invention, the
實施例2Example 2
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅為增加該介面層5於該第一保護層41及該金屬基板2之間,且該介面層5的厚度為15 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in embodiment 1, its structure is the same as that of embodiment 1, except that the interface layer 5 is added between the first
實施例3Example 3
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅為增加該第三保護層43密接於該第二保護層42上,且其與該第一保護層41的材料及厚度相同或相似。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in embodiment 1, its structure is the same as that of embodiment 1, except that the third
實施例4Example 4
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該金屬基板2置換為鎢基板或鎢合金基板。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in embodiment 1, its structure is the same as that of embodiment 1, except that the
實施例5Example 5
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該金屬基板2置換為不銹鋼基板。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in embodiment 1, its structure is the same as that of embodiment 1, except that the
實施例6Example 6
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第二保護層42的材料置換為氧化鋯。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the material of the second
實施例7Example 7
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第二保護層42的材料置換為氧化鋁。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the material of the second
實施例8Example 8
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第二保護層42的材料置換為氧化鉿。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the material of the second
實施例9Example 9
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第一保護層41的厚度更改為330 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the first
實施例10Example 10
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第一保護層41的厚度更改為350 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the first
實施例11Example 11
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第二保護層42的厚度更改為200 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the second
實施例12Example 12
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第二保護層42的厚度更改為220 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the second
實施例13Example 13
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該第二保護層42的厚度更改為238 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the second
實施例14Example 14
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該介面層5的厚度更改為20 nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the interface layer 5 is changed to 20 nm.
實施例15Example 15
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅有將該介面層5的厚度更改為30nm。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in Embodiment 1, its structure is the same as that of Embodiment 1, except that the thickness of the interface layer 5 is changed to 30 nm.
實施例16Example 16
本發明之雷射退火保護板之本實施例中,如實施例1所揭示,其構造與實施例1相同,僅為依序增加四組相同或相似於該第一保護層41及該第二保護層42的保護層,並密接於該第二保護層42上,以於該金屬基板2上形成共十層的保護層。In this embodiment of the laser annealing protection plate of the present invention, as disclosed in embodiment 1, its structure is the same as that of embodiment 1, except that four groups of the same or similar to the first
比較例1Comparative example 1
本發明之雷射退火保護板之比較例中,該金屬基板2為單純的鉬基板或鉬合金基板,於該金屬基板2上未設置有任何光學保護層。In the comparative example of the laser annealing protection plate of the present invention, the
(雷射退火保護板製造方法)(Manufacturing method of laser annealing protection plate)
本發明之雷射退火保護板之製造方法中,該多層保護層4之形成之形成方法無限制,於本實施例中係使用物理蒸鍍,且為實施例2之製造方法,而實施例1及3至15的製造方法相同或相似於下述製造方法。In the manufacturing method of the laser annealing protection plate of the present invention, the formation method of the multilayer
步驟1為先提供一金屬基板2,為將該金屬基板2裁切成所需形狀,以利於將該晶圓3放置於該金屬基板2上,並使該金屬基板2得以發揮保護的功能。Step 1 is to first provide a
步驟2為於該金屬基板2上形成一介面層4,將蒸鍍室抽成真空系統以利於物理蒸鍍的進行,其中於攝氏100度時真空度為1.33x10-4
Pa,以機械幫浦配合魯氏幫浦的輔助,將真空度抽至約10 Pa,再以冷凝幫浦做高真空抽取,且於真空度為1.33x102
Pa至1.33x10-1
Pa範圍內以熱導式真空計監控真空度,若真空度為1至1x10-6
Pa範圍內以離子真空計監控之。而真空系統可有效降低光學薄膜於製作過程受到汙染,且增加光學薄膜的穩定性。
步驟3為於該介面層5上, 形成一包含有一第一保護層41以及一第二保護層42之多層保護層4。其中該第二保護層42密接於該第一保護層41,該第一保護層41以及該第二保護層42於該金屬基板2上形成交互堆疊排列,其是以電子槍加熱技術,使Ti、Cr、Al2
O3
、SiO2
、ZrO2
、或TiO2
等蒸鍍源汽化。藉由電子槍的加熱,固態的蒸鍍源吸收能量轉為氣態,而可沉積於該金屬基板2上,形成光學薄膜。
步驟4為以離子源輔助蒸鍍系統轟擊正在沉積光學薄膜的該金屬基板2,藉由離子源提供沉積於該金屬基板2上的光學薄膜額外的能量,使動能不足的原子可微調結構,而使光學薄膜具有較佳緻密度、高反射率、及低吸水率,且使光學薄膜不易於從該金屬基板2上剝離。
本發明之雷射退火保護板的製造方法之本實施例中,其中更換所需的蒸鍍源重複該步驟3於該金屬基板2上形成交互堆疊排列的該第一保護層41及該第二保護層42,但不限於此。In this embodiment of the manufacturing method of the laser annealing protection plate of the present invention, the required vapor deposition source is replaced and the
本發明之雷射退火保護板的製造方法之本實施例中,其中製鍍氣壓為1.332x10-4 Pa至6.67x10-4 Pa,但不限於此。In this embodiment of the manufacturing method of the laser annealing protection plate of the present invention, the plating pressure is from 1.332×10 -4 Pa to 6.67×10 -4 Pa, but it is not limited thereto.
本發明之雷射退火保護板的製造方法之本實施例中,其中電子槍輸出功率為5 kW至10 kW,但不限於此。In this embodiment of the manufacturing method of the laser annealing protection plate of the present invention, the output power of the electron gun is 5 kW to 10 kW, but it is not limited to this.
本發明之雷射退火保護板的製造方法之本實施例中,其中工作溫度為攝氏100度至攝氏200度,但不限於此。In this embodiment of the manufacturing method of the laser annealing protection plate of the present invention, the working temperature is 100 degrees Celsius to 200 degrees Celsius, but it is not limited thereto.
(雷射退火保護板測試方法)(Test method of laser annealing protection board)
測試該雷射退火保護板承受高溫能力及可靠度Test the high temperature ability and reliability of the laser annealing protection board
首先,因雷射退火製程係為高溫高能量的環境,故藉由高溫烘烤瞭解該雷射退火保護板1承受高溫的能力及可靠度,從而模擬經一段時間的熱能衝擊後該雷射退火保護板1的狀況。於本實施例中,設置有光學薄膜的該金屬基板2,經攝氏1250度的真空烘箱烘烤5分鐘後,其表面仍為光滑狀態。然而若以比較例1進行測試,比較例1為單純的該金屬基板2,其於攝氏1050度非真空烘箱烘烤後,表面即出現大量孔洞,且表面明顯氧化並凹凸不平,從而易於蒸鍍過程中造成粒子汙染。具有光學薄膜的該金屬基板2可於高溫下維持如鏡面般的光滑面,因此可知該雷射退火保護板1承受高溫能力優良,且可靠度佳。First, because the laser annealing process is a high temperature and high energy environment, the high temperature baking is used to understand the ability and reliability of the laser annealing protection plate 1 to withstand high temperatures, so as to simulate the laser annealing after a period of thermal energy impact. The condition of the protection board 1. In this embodiment, the surface of the
測試該雷射退火保護板承受的最大雷射功率Test the maximum laser power that the laser annealing protection board can withstand
其次,藉由CO2 雷射單點(單脈衝)的測試,其係以不同功率的雷射單點(單脈衝)轟擊該雷射退火保護板1,測試該雷射退火保護板1所能承受的雷射功率,經測試後得知,經雷射功率為200W的轟擊後,該雷射退火保護板1並無孔洞產生,表面為完整狀態。故可知具有光學薄膜的該雷射退火保護板1可至少承受200W以下的雷射功率。Secondly, through the CO 2 laser single point (single pulse) test, which is to bombard the laser annealing protection plate 1 with laser single points (single pulse) of different powers, and test the laser annealing protection plate 1. After testing the laser power to which it was subjected, it was found that after bombardment with a laser power of 200W, the laser annealing protection plate 1 had no holes and the surface was in a complete state. Therefore, it can be seen that the laser annealing protection plate 1 with an optical film can withstand at least a laser power of less than 200W.
測試該雷射退火保護板的反射率Test the reflectivity of the laser annealing protection board
圖3A及3B為本發明另一實施例的雷射退火保護板的反射率圖。3A and 3B are the reflectance diagrams of the laser annealing protection plate according to another embodiment of the present invention.
再者,如圖3A及3B所揭示,經測試光學薄膜具有良好的光學反射效果,透過適當的膜厚控制可反射部分雷射能量,而降低該雷射退火保護板1承受的雷射能量,以達到保護的效果。其中於雷射波長為10600 nm下,圖3A的實施例的反射率X為91%,而圖3B的實施例的反射率Y為91.35%,可大幅減少受到雷射衝擊的能量。而圖3A及圖3B的實施例的薄膜厚度如下表1所揭示。Furthermore, as shown in FIGS. 3A and 3B, the tested optical film has a good optical reflection effect. Through proper film thickness control, part of the laser energy can be reflected, and the laser energy absorbed by the laser annealing protection plate 1 can be reduced. In order to achieve the effect of protection. When the laser wavelength is 10600 nm, the reflectance X of the embodiment in FIG. 3A is 91%, and the reflectance Y of the embodiment in FIG. 3B is 91.35%, which can greatly reduce the energy impacted by the laser. The film thickness of the embodiment of FIG. 3A and FIG. 3B is disclosed in Table 1 below.
表1
測試該雷射退火保護板的薄膜附著度Test the film adhesion of the laser annealing protection board
最後,根據ASTM D3395及ISO 2409測試光學薄膜附著度,使用多片刀頭於該雷射退火保護板1上以90度交叉切割,於交錯的部分切割出5x5的方形小格,再以硬毛刷掃去碎屑、或用3M標準測試膠帶黏貼後撕起,透過對照附著度判斷標準可知光學薄膜於該金屬基板2上的附著度。經實驗後可知,直接於該金屬基板2上沉積該第一保護層41及該第二保護層42的光學薄膜無法提供良好附著度,因而無法通過附著度測試。然而,若於該金屬基板2與該第一保護層41之間設置有該介面層5,則可提升光學薄膜的附著度,而通過附著度測試,從而進一步增加該雷射退火保護板1的使用壽命。另外,更將經上述攝氏1250度真空烘考後的該雷射退火保護板1再進行一次附著度測試,其中具有該介面層5的光學薄膜仍可通過附著度測試。Finally, test the adhesion of the optical film according to ASTM D3395 and ISO 2409. Use multiple cutter heads to cross cut the laser annealing protection plate 1 at 90 degrees, and cut 5x5 square grids on the staggered parts, and then use bristles. Brush to remove debris, or use 3M standard test tape to peel off after sticking. The adhesion degree of the optical film on the
上述測試中為設置有光學薄膜的鉬基板或鉬合金基板,而以同樣方法進行測試,並將設置有光學薄膜的該金屬基板2的材料置換為鋁基板或鋁合金基板,則其測試結果相似於使用鉬基板的實施例,同樣具有良好的性能,而可應用於雷射退火保護板。The above test is a molybdenum substrate or a molybdenum alloy substrate provided with an optical thin film, and the same method is used for testing, and the material of the
(雷射退火保護板實際使用)(Practical use of laser annealing protection board)
圖1A為本發明一實施例的雷射退火保護板的示意圖。FIG. 1A is a schematic diagram of a laser annealing protection plate according to an embodiment of the present invention.
如圖1A所揭示,本發明之雷射退火保護板之本實施例中,其中該第一基板21為一半月形結構,且該第二基板22為一半月形結構,但不限於此。As shown in FIG. 1A, in this embodiment of the laser annealing protection plate of the present invention, the
本發明之雷射退火保護板之本實施例中,其中該第一基板21及該第二基板22為相對設計,拼接後於中間形成該圓形通孔6,但不限於此,因此可將欲退火處理的該晶圓3放置於此。In this embodiment of the laser annealing protection plate of the present invention, the
圖1B為本發明一實施例的雷射退火製程的示意圖。FIG. 1B is a schematic diagram of a laser annealing process according to an embodiment of the invention.
如圖1B所揭示,雷射束10以與法線方法Z夾75度的角度入射,雷射加熱晶圓以進行退火製程,提升其晶體結構的完整性。然而,雷射束10也會因折射或反射,造成該晶圓3周圍的裝置受損,故於欲退火處理的該晶圓3之外設置該雷射退火保護板1可有效減少此問題。As shown in FIG. 1B, the
綜上所述,於半導體製程中,該雷射退火保護板1可設置於該晶圓3的外側,且經測試該雷射退火保護板1實際使用可有效抵抗雷射退火處理時的高溫與高能量雷射轟擊。此外,該雷射退火保護板1也可透過光學薄膜的高反射率,將雷射能量部分反射,進一步降低吸收的雷射能量,從而提升該雷射退火保護板1的使用壽命,降低其消耗率,從而降低生產成本。因此將該晶圓3進行雷射退火處理時,藉由設置該雷射退火保護板1可達到保護該晶圓3之外的裝置的效用。In summary, in the semiconductor manufacturing process, the laser annealing protection plate 1 can be arranged on the outside of the
儘管本發明已透過多個實施例來說明,應理解的是,只要不背離本發明的精神及申請專利範圍所主張者,可作出許多其他可能的修飾及變化。Although the present invention has been illustrated through multiple embodiments, it should be understood that many other possible modifications and changes can be made as long as they do not deviate from the spirit of the present invention and those claimed in the scope of the patent application.
1:雷射退火保護板 2:金屬基板 3:晶圓 4:多層保護層 5:介面層 6:圓形通孔 10:CO2雷射束 21:第一基板 22:第二基板 41:第一保護層 42:第二保護層 43:第三保護層 X:反射率 Y:反射率 Z:法線方向 1: Laser annealing protection plate 2: Metal substrate 3: Wafer 4: Multilayer protection layer 5: Interface layer 6: Circular through hole 10: CO 2 laser beam 21: First substrate 22: Second substrate 41: No. A protective layer 42: the second protective layer 43: the third protective layer X: reflectivity Y: reflectivity Z: normal direction
圖1A為本發明一實施例的雷射退火保護板的示意圖。 圖1B為本發明一實施例的雷射退火製程的示意圖。 圖2A為本發明另一實施例的雷射退火保護板的剖面圖。 圖2B為本發明另一實施例的雷射退火保護板的剖面圖。 圖2C為本發明另一實施例的雷射退火保護板的剖面圖。 圖3A及3B為本發明另一實施例的雷射退火保護板的反射率圖。FIG. 1A is a schematic diagram of a laser annealing protection plate according to an embodiment of the present invention. FIG. 1B is a schematic diagram of a laser annealing process according to an embodiment of the invention. 2A is a cross-sectional view of a laser annealing protection plate according to another embodiment of the invention. 2B is a cross-sectional view of a laser annealing protection plate according to another embodiment of the present invention. 2C is a cross-sectional view of a laser annealing protection plate according to another embodiment of the present invention. 3A and 3B are the reflectance diagrams of the laser annealing protection plate according to another embodiment of the present invention.
1:雷射退火保護板 1: Laser annealing protection board
2:金屬基板 2: Metal substrate
3:晶圓 3: Wafer
6:圓形通孔 6: Round through hole
21:第一基板 21: The first substrate
22:第二基板 22: second substrate
Claims (17)
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