TW202039272A - Deburring method for bicycle hub capable of effectively enhancing the efficiency of deburring operation - Google Patents

Deburring method for bicycle hub capable of effectively enhancing the efficiency of deburring operation Download PDF

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TW202039272A
TW202039272A TW108114953A TW108114953A TW202039272A TW 202039272 A TW202039272 A TW 202039272A TW 108114953 A TW108114953 A TW 108114953A TW 108114953 A TW108114953 A TW 108114953A TW 202039272 A TW202039272 A TW 202039272A
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hub
positioning
spoke
bicycle
deburring
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TW108114953A
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TWI698357B (en
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蕭先哲
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利奇機械工業股份有限公司
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Abstract

This invention relates to a deburring method for bicycle hub, comprising providing a hub blank, which has a positioning spoke seat disposed with a positioning protruding block; fixing the hub blank through a jig and moving the hub blank to a predetermined processing position; identifying the positioning protruding block by an image recognition device to obtain the position of the positioning spoke seat; using a cutting tool to deburr from the positioning spoke seat and remove the positioning protruding block; and then, deburring the other positions of the hub blank. Accordingly, a hub without burrs can be obtained.

Description

自行車之花鼓的去毛邊方法How to remove burrs on bicycle hubs

本發明係與自行車的花鼓有關有關;特別是指一種花鼓的去毛邊方法。The present invention is related to the hub of a bicycle; in particular, it refers to a method of deburring the hub.

自行車的花鼓是用以固定車輪的輻條,作為車輪的轉動中心。一般製作花鼓的方式,係使用CNC加工機對一工件進行加工,以得到花鼓粗胚,花鼓粗胚的邊緣處會存在著毛邊。因此,必需再對花鼓粗胚進行去毛邊作業,以去除邊緣上的毛邊,得到花鼓之成品。The hub of a bicycle is used to fix the spokes of the wheel as the center of rotation of the wheel. The general way of making hubs is to use a CNC machining machine to process a workpiece to obtain the hub's rough embryo. There will be burrs on the edge of the hub's rough embryo. Therefore, it is necessary to deburr the rough embryo of the hub to remove the burrs on the edges and obtain the finished hub.

習用的去毛邊作業是人員手持花鼓粗胚,或以夾具夾持花鼓粗胚,再手持夾具。接著人員以花鼓粗胚的邊緣接觸砂輪機的砂輪,並因應花鼓粗胚的邊緣形狀移動花鼓粗胚,以高速轉動的砂輪去除邊緣上的毛邊。由於是採用人工去毛邊,因此,不同人員對於去毛邊作業的熟練度各不相同,導至產能無法有效提升。再者,人員手持花鼓粗胚就砂輪機時,若有持拿不穩的情形,輕則造成花鼓粗胚掉落,重則時有人員受傷的情形發生。The customary deburring operation is to hold the rough embryo of the hub in hand, or hold the rough embryo of the hub with a jig, and then hold the jig. Then, the staff touched the grinding wheel of the grinder with the edge of the hub rough embryo, and moved the hub rough embryo according to the shape of the hub rough embryo, and removed the burrs on the edge with the grinding wheel rotating at high speed. Due to the manual deburring, different personnel have different proficiency in the deburring operation, resulting in the production capacity cannot be effectively improved. In addition, when personnel hold the rough hub of the grinder while holding the grinder, if the holding is unstable, the rough hub of the hub may fall off in the slightest, and the person may be injured from time to time.

是以,習用的自行車花鼓去毛邊之作業仍未臻完善,尚有待改進之處。Therefore, the conventional bicycle hub deburring operation is still not perfect and needs improvement.

有鑑於此,本發明之目的在於提供一種自行車之花鼓的去毛邊方法,可辨識出加工的起始位置,並進行去毛邊作業。In view of this, the object of the present invention is to provide a method for deburring a bicycle hub, which can identify the starting position of processing and perform deburring operations.

緣以達成上述目的,本發明提供的一種刀夾裝置包括有下列步驟:In order to achieve the above object, a tool holder device provided by the present invention includes the following steps:

提供一花鼓粗胚,該花鼓粗胚具有多個幅條座沿該花鼓粗胚的不同徑向排列;該些幅條座包括一定位幅條座,該定位幅條座上設置有一個定位凸塊;A hub thick embryo is provided, the hub crude embryo has a plurality of spoke seats arranged along different radial directions of the hub crude embryo; the spoke seats include a positioning spoke seat, and the positioning spoke seat is provided with a positioning protrusion Piece;

透過一治具固定該花鼓粗胚,並將該花鼓粗胚移動到一預定加工位置;Fix the hub rough embryo through a jig, and move the hub rough embryo to a predetermined processing position;

由一影像辨識裝置擷取該花鼓粗胚的影像,並辨識該定位凸塊,以得到該定位幅條座之位置;An image recognition device captures an image of the hub rough embryo and recognizes the positioning bump to obtain the position of the positioning spoke seat;

依據該定位幅條座之位置移動該花鼓粗胚,使用一刀具自該定位幅條座開始去除毛邊,並去除該定位凸塊;以及Move the hub rough embryo according to the position of the positioning spoke base, use a cutter to remove burrs from the positioning spoke base, and remove the positioning protrusion; and

以該刀具繼續去除該花鼓粗胚其它位置之毛邊,以形成一花鼓。Use the tool to continue to remove the burrs in other positions of the hub rough embryo to form a hub.

本發明之效果在於,藉由在定位幅條座上設置定位凸塊,即可讓影像辨識裝置辨識出定位幅條座,以作為去毛邊加工的起始位置,有效提升去毛邊作業的效率。The effect of the present invention is that by providing positioning protrusions on the positioning spoke base, the image recognition device can recognize the positioning spoke base as the starting position of the deburring processing, thereby effectively improving the efficiency of the deburring operation.

為能更清楚地說明本發明,茲舉較佳實施例並配合圖式詳細說明如後。請參圖1所示,為本發明一較佳實施例之自行車之花鼓的去毛邊方法,於後請配合圖2至圖8說明本實施例的加工步驟。In order to explain the present invention more clearly, the preferred embodiments are described in detail in conjunction with the drawings as follows. Please refer to Figure 1, which is a preferred embodiment of the method for removing burrs of a bicycle hub of the present invention. Please refer to Figures 2 to 8 to illustrate the processing steps of this embodiment.

如圖2所示,本實施例中係利用一加工機以不同的刀具100對工件進行加工對一工件200進行加工,以形成一花鼓粗胚,所述的加工機係以CNC加工機為例。As shown in Figure 2, in this embodiment, a processing machine is used to process a workpiece with different tools 100 to process a workpiece 200 to form a hub rough embryo. The processing machine is a CNC processing machine as an example. .

請配合圖3至圖6,加工所形成的花鼓粗胚10具有一本體12及二幅條座組14連接於該本體12上,每一幅條座組14具有多個幅條座16且沿該花鼓粗胚10的不同徑向排列,幅條座16係供裝設車輪的幅條。花鼓粗胚10的其中至少一幅條座組14的該些幅條座包括一定位幅條座18,該定位幅條座18上設置有一個定位凸塊20。本實施例中,係於加工形成花鼓粗胚10時同時加工形成定位凸塊20,使定位凸塊20與定位幅條座18為一體成型。於該些幅條座16的邊緣及定位凸塊20的邊緣具有毛邊(圖式中以粗線條表示毛邊)。每一幅條座組14的幅條座16結構相同,不同之處只在於定位幅條座18上設有定位凸塊20。Please cooperate with Figures 3 to 6, the hub rough embryo 10 formed by processing has a main body 12 and two spoke base groups 14 connected to the main body 12. Each spoke base group 14 has a plurality of spoke bases 16 and The hub rough embryo 10 is arranged in different radial directions, and the spoke seat 16 is for installing the spoke of the wheel. The spoke holders of at least one of the spoke holder groups 14 of the hub rough embryo 10 include a positioning spoke holder 18, and a positioning protrusion 20 is provided on the positioning spoke holder 18. In this embodiment, the positioning protrusions 20 are formed at the same time when the hub rough embryo 10 is formed, so that the positioning protrusions 20 and the positioning spoke seat 18 are integrally formed. There are burrs on the edges of the spoke seats 16 and the edges of the positioning protrusions 20 (the thick lines in the drawing represent burrs). The structure of the spoke holder 16 of each spoke holder group 14 is the same, and the only difference is that the positioning spoke holder 18 is provided with a positioning protrusion 20.

本實施例中,其中該定位幅條座18包括二側面182與一外端面184,各該側面182與一該幅條座16相鄰,該外端面184連接於該二側面182之間且面向該花鼓粗胚10之一端的一外側。該定位凸塊20往側向延伸至超過其中一該側面182的延伸面。該定位凸塊20係連接於其中一該側面182上。更詳而言,該外端面184與其中一該側面182具有一交界邊緣18a,定位凸塊20與交界邊緣18a相連。實務上,該定位凸塊20亦可位在鄰近該交界邊緣18a處,而未與交界邊緣18a相連。In this embodiment, the positioning spoke seat 18 includes two side surfaces 182 and an outer end surface 184, each of the side surfaces 182 is adjacent to a spoke seat 16, and the outer end surface 184 is connected between the two side surfaces 182 and faces An outer side of one end of the hub rough embryo 10. The positioning protrusion 20 extends laterally to exceed the extension surface of one of the side surfaces 182. The positioning protrusion 20 is connected to one of the side surfaces 182. In more detail, the outer end surface 184 and one of the side surfaces 182 have a boundary edge 18a, and the positioning protrusion 20 is connected to the boundary edge 18a. In practice, the positioning bump 20 may also be located adjacent to the boundary edge 18a, instead of being connected to the boundary edge 18a.

透過加工機的一治具300穿入該花鼓粗胚10之本體12的軸孔122,且治具300抵接於軸孔122之孔壁,以固定該花鼓粗胚10。並且將該花鼓粗胚10移動到一預定加工位置。在此步驟中所使用的加工機可以是CNC加工機或機械手臂。A jig 300 of the processing machine penetrates into the shaft hole 122 of the main body 12 of the hub blank 10, and the jig 300 abuts against the hole wall of the shaft hole 122 to fix the hub blank 10. And move the hub rough embryo 10 to a predetermined processing position. The processing machine used in this step can be a CNC processing machine or a robotic arm.

請配合圖7與圖8,使用一影像辨識裝置500擷取該花鼓粗胚10的影像,並辨識該定位凸塊20,以得到該定位幅條座18之位置。本實施例中,該影像辨識裝置500係自該花鼓粗胚10之一端的外側擷取該花鼓粗胚10的影像。該影像辨識裝置500包括一光源模組502、一攝影模組504及一處理模組506,光源模組502用以發出光線至該花鼓粗胚10,攝影模組504取得花鼓粗胚10之一端的影像並傳送到處理模組506,處理模組506由所接收的影像辨識該些幅條座16之外輪廓,並在辨識任一該幅條座16的外輪廓具有往側向延伸的定位凸塊20之外輪廓時,則判斷為該定位幅條座18。Please cooperate with FIG. 7 and FIG. 8 to use an image recognition device 500 to capture the image of the hub rough embryo 10 and recognize the positioning protrusion 20 to obtain the position of the positioning spoke seat 18. In this embodiment, the image recognition device 500 captures an image of the hub crude embryo 10 from the outside of one end of the hub crude embryo 10. The image recognition device 500 includes a light source module 502, a photographing module 504, and a processing module 506. The light source module 502 is used to emit light to the hub rough embryo 10, and the photography module 504 obtains one end of the hub rough embryo 10. The image is sent to the processing module 506. The processing module 506 recognizes the outer contours of the spoke bases 16 from the received images, and recognizes that the outer contours of any of the spoke bases 16 have a positioning extending laterally When the convex block 20 is outside the contour, it is determined as the positioning spoke seat 18.

續參圖8,加工機依據該定位幅條座18之位置,移動該花鼓粗胚10,使該定位幅條座18對應去除毛邊的一刀具400,使用該刀具400自該定位幅條座18開始去除毛邊,並去除該定位凸塊20。本實施例中,加工機移動該花鼓粗胚10使定位凸塊20對應於刀具400,先去除該定位凸塊20,再去除該定位幅條座18其它部位的毛邊。Continuing to refer to Figure 8, the processing machine moves the hub rough embryo 10 according to the position of the positioning spoke base 18 so that the positioning spoke base 18 corresponds to a tool 400 for removing burrs, and uses the tool 400 to remove the burr from the positioning spoke base 18. Start to remove the burrs, and remove the positioning bump 20. In this embodiment, the processing machine moves the hub rough embryo 10 so that the positioning protrusion 20 corresponds to the cutter 400, first removes the positioning protrusion 20, and then removes the burrs on other parts of the positioning spoke seat 18.

接著再以該刀具400繼續去除該花鼓粗胚10其它位置之毛邊,直到所有的毛邊去除完成,藉此,形成圖9所示之無毛邊的花鼓30。Then, the cutter 400 is used to continue to remove the burrs at other positions of the hub rough embryo 10 until all the burrs are removed, thereby forming the hub 30 without burrs as shown in FIG. 9.

圖10、圖11為花鼓粗胚之定位幅條座的其它實施態樣,其中,圖10中,定位凸塊40係連接於定位幅條座18的側面182及外端面184上。圖11中,定位凸塊42係連接於定位幅條座18的外端面184,並且往側向延伸超過側面182的延伸面。藉此,影像辨識裝置皆可藉由在圖10、圖11中凸出的定位凸塊40, 42辨識出定位幅條座18。10 and 11 show other implementations of the positioning spoke seat of the hub rough embryo. In FIG. 10, the positioning protrusion 40 is connected to the side surface 182 and the outer end surface 184 of the positioning spoke seat 18. In FIG. 11, the positioning protrusion 42 is connected to the outer end surface 184 of the positioning spoke seat 18 and extends laterally beyond the extension surface of the side surface 182. Thereby, the image recognition device can recognize the positioning spoke seat 18 by the positioning protrusions 40 and 42 protruding in FIGS. 10 and 11.

據上所述,本發明自行車之花鼓的去毛邊方法,藉由在定位幅條座上設置定位凸塊,即可讓影像辨識裝置辨識出定位幅條座,以作為去毛邊加工的起始位置,達到以加工機自動化去毛邊之目的。更值得一提的是,由於可以確認加工的起始位置,因此,可有效避免花鼓粗胚與刀具發生預期外的碰撞,造成損壞。實務上,定位塊亦可在定位幅條座上的其它位置,重要的是讓影像辨識裝置可以辨識出定位凸塊。According to the above, the method for deburring the hub of a bicycle of the present invention, by providing positioning bumps on the positioning spoke base, the image recognition device can identify the positioning spoke base as the starting position for deburring processing , To achieve the purpose of automatically removing burrs with processing machines. What's more worth mentioning is that since the starting position of the machining can be confirmed, it can effectively avoid the unexpected collision of the hub rough embryo and the tool, causing damage. In practice, the positioning block can also be located at other positions on the positioning spoke base. It is important that the image recognition device can identify the positioning bump.

以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。The above descriptions are only the preferred and feasible embodiments of the present invention. Any equivalent changes made by applying the specification of the present invention and the scope of the patent application should be included in the patent scope of the present invention.

[本發明] 10:花鼓粗胚 12:本體 122:軸孔 14:幅條座組 16:幅條座 18:定位幅條座 182:側面 184:外端面 18a:交界邊緣 20:定位凸塊 30:花鼓 40:定位凸塊 42:定位凸塊 100:刀具 200:工件 300:治具 400:刀具 500:影像辨識裝置 502:光源模組 504:攝影模組 506:處理模組 [this invention] 10: Hub rough embryo 12: body 122: Shaft hole 14: Spoke seat group 16: spoke seat 18: Positioning spoke seat 182: side 184: outer end face 18a: Borderline 20: positioning bump 30: Hub 40: positioning bump 42: positioning bump 100: Tool 200: Workpiece 300: Fixture 400: Tool 500: Image recognition device 502: light source module 504: Photography module 506: Processing Module

圖1為本發明一較佳實施例花鼓的去毛邊方法之流程圖。 圖2為一示意圖,揭示對工件進行加工。 圖3為本發明上述較佳實施例花鼓粗胚之立體圖。 圖4為圖3中A部分的局部放大圖。 圖5為本發明上述較佳實施例花鼓粗胚之側視圖。 圖6為圖5中A部分的局部放大圖。 圖7為一示意圖,揭示對花鼓粗胚進行定位。 圖8為一示意圖,揭示對花鼓粗胚進行去毛邊。 圖9為本發明上述較佳實施例花鼓之立體圖。 圖10為本發明花鼓粗胚的一實施態樣之局部立體圖。 圖11為本發明花鼓粗胚的另一實施態樣之局部立體圖。Figure 1 is a flow chart of a preferred embodiment of the method for deburring a hub of the present invention. Figure 2 is a schematic diagram showing the processing of the workpiece. Figure 3 is a three-dimensional view of the thick embryo of the hub of the above preferred embodiment of the present invention. Figure 4 is a partial enlarged view of part A in Figure 3. Figure 5 is a side view of the thick embryo of the hub of the above preferred embodiment of the present invention. Figure 6 is a partial enlarged view of part A in Figure 5. Figure 7 is a schematic diagram showing the positioning of the hub rough embryo. Figure 8 is a schematic diagram showing the deburring of the hub embryo. Figure 9 is a perspective view of the hub of the above preferred embodiment of the present invention. Figure 10 is a partial three-dimensional view of an embodiment of the hub rough embryo of the present invention. Figure 11 is a partial perspective view of another embodiment of the hub rough embryo of the present invention.

Claims (10)

一種自行車之花鼓的去毛邊方法,包含下列步驟 提供一花鼓粗胚,該花鼓粗胚具有多個幅條座沿該花鼓粗胚的不同徑向排列;該些幅條座包括一定位幅條座,該定位幅條座上設置有一個定位凸塊; 透過一治具固定該花鼓粗胚,並將該花鼓粗胚移動到一預定加工位置; 由一影像辨識裝置擷取該花鼓粗胚的影像,並辨識該定位凸塊,以得到該定位幅條座之位置; 依據該定位幅條座之位置移動該花鼓粗胚,使用一刀具自該定位幅條座開始去除毛邊,並去除該定位凸塊;以及 以該刀具繼續去除該花鼓粗胚其它位置之毛邊,以形成一花鼓。A method of removing burrs for bicycle hubs, including the following steps A hub thick embryo is provided, the hub thick embryo has a plurality of spoke seats arranged along different radial directions of the hub crude embryo; the spoke seats include a positioning spoke seat, and the positioning spoke seat is provided with a positioning protrusion Piece; Fix the hub rough embryo through a jig, and move the hub rough embryo to a predetermined processing position; An image recognition device captures an image of the hub rough embryo and recognizes the positioning bump to obtain the position of the positioning spoke seat; Move the hub rough embryo according to the position of the positioning spoke base, use a cutter to remove burrs from the positioning spoke base, and remove the positioning protrusion; and Use the tool to continue to remove the burrs in other positions of the hub rough embryo to form a hub. 如請求項1所述自行車之花鼓的去毛邊方法,其中該花鼓粗胚的該定位幅條座與該定位凸塊係經加工而為一體成型。The method for deburring a bicycle hub according to claim 1, wherein the positioning spoke seat and the positioning protrusion of the hub rough embryo are processed and formed into one body. 如請求項2所述自行車之花鼓的去毛邊方法,其中該定位幅條座包括二側面與一外端面,各該側面與一該幅條座相鄰,該外端面連接於該二側面之間且面向該花鼓粗胚之一端的一外側;該定位凸塊往側向延伸至超過其中一該側面的延伸面;該影像辨識裝置係自該外側擷取該花鼓粗胚的影像。The method for deflashing the hub of a bicycle according to claim 2, wherein the positioning spoke seat includes two side surfaces and an outer end surface, each of the side surfaces is adjacent to a spoke seat, and the outer end surface is connected between the two side surfaces And face an outer side of one end of the hub thick embryo; the positioning protrusion extends laterally to exceed the extension surface of one of the side surfaces; the image recognition device captures an image of the hub thick embryo from the outer side. 如請求項3所述自行車之花鼓的去毛邊方法,該定位凸塊係連接於其中一該側面上。According to the method for deburring the hub of a bicycle as described in claim 3, the positioning protrusion is connected to one of the side surfaces. 如請求項4所述自行車之花鼓的去毛邊方法,該定位凸塊更連接於該外端面上。According to the method for deflashing the hub of a bicycle described in claim 4, the positioning protrusion is further connected to the outer end surface. 如請求項3所述自行車之花鼓的去毛邊方法,其中該定位凸塊連接於該外端面。According to claim 3, the method for deburring a bicycle hub, wherein the positioning protrusion is connected to the outer end surface. 如請求項3所述自行車之花鼓的去毛邊方法,其中該影像辨識裝置係辨識該些幅條座之外輪廓,並辨識該些幅條座之外輪廓之一者具有往側向延伸的定位凸塊之外輪廓時,判斷為該定位幅條座。The method for deburring a bicycle hub according to claim 3, wherein the image recognition device recognizes the outer contours of the spoke holders, and recognizes that one of the outer contours of the spoke holders has a positioning extending laterally When the convex block is outside the contour, it is judged as the positioning spoke seat. 如請求項1所述自行車之花鼓的去毛邊方法,其中於去除該定位幅條座之毛邊時,係先去除該定位凸塊,再去除該定位幅條座其它部位的毛邊。The method for removing burrs of a bicycle hub as described in claim 1, wherein when removing the burrs of the positioning spoke seat, the positioning protrusions are first removed, and then the burrs of other parts of the positioning spoke seat are removed. 如請求項3所述自行車之花鼓的去毛邊方法,其中該定位幅條座之該外端面與其中一該側面具有一交界邊緣,該定位凸塊與該交界邊緣相連。According to claim 3, the method for deburring the hub of a bicycle, wherein the outer end surface of the positioning spoke seat and one of the side surfaces have a boundary edge, and the positioning protrusion is connected with the boundary edge. 如請求項4所述自行車之花鼓的去毛邊方法,其中該定位幅條座之該外端面與其中一該側面具有一交界邊緣,該定位凸塊鄰近該交界邊緣。The method for deburring a bicycle hub according to claim 4, wherein the outer end surface of the positioning spoke seat and one of the side surfaces have a boundary edge, and the positioning protrusion is adjacent to the boundary edge.
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