TW202036694A - Substrate for inspection and inspection method capable of quantitatively evaluating an area where the leaking light reaches - Google Patents
Substrate for inspection and inspection method capable of quantitatively evaluating an area where the leaking light reaches Download PDFInfo
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- H—ELECTRICITY
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- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/50—Working by transmitting the laser beam through or within the workpiece
- B23K26/53—Working by transmitting the laser beam through or within the workpiece for modifying or reforming the material inside the workpiece, e.g. for producing break initiation cracks
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
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- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
- H01L22/32—Additional lead-in metallisation on a device or substrate, e.g. additional pads or pad portions, lines in the scribe line, sacrificed conductors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
- B23K2103/56—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26 semiconducting
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Abstract
Description
本發明是關於一種檢查用基板,用於在以雷射光束加工被加工物時檢查雷射光束之漏光,以及一種檢查方法,使用該檢查用基板來檢查雷射光束的漏光。The present invention relates to an inspection substrate for inspecting the light leakage of the laser beam when processing a workpiece with the laser beam, and an inspection method using the inspection substrate to inspect the light leakage of the laser beam.
已知一種圓盤狀的晶圓,在藉由配置成格子狀的多條分割預定線(即切割道)而劃分之各區域形成有半導體元件。為了沿著切割道分割晶圓並製造半導體晶片,例如使用雷射加工裝置。There is known a disk-shaped wafer in which semiconductor elements are formed in each area divided by a plurality of predetermined dividing lines (ie, dicing lanes) arranged in a grid. In order to divide wafers along dicing lanes and manufacture semiconductor wafers, for example, laser processing equipment is used.
例如,使用雷射加工裝置,以將對晶圓具有穿透性之波長的脈衝狀雷射光束的聚光點定位在晶圓內部的方式,沿著晶圓正面側的切割道並從晶圓背面側照射雷射光束。藉此,在聚光點附近產生多光子吸收,且沿著切割道形成已降低機械強度的改質層。其後,藉由對晶圓施加外力,而以改質層為起點沿著切割道分割晶圓。For example, a laser processing device is used to position the condensing point of a pulsed laser beam with a wavelength penetrating through the wafer inside the wafer, and move from the wafer along the dicing lane on the front side of the wafer. The back side is illuminated with a laser beam. In this way, multiphoton absorption is generated near the condensing point, and a modified layer with reduced mechanical strength is formed along the scribe line. Thereafter, by applying an external force to the wafer, the wafer is divided along the dicing lane with the modified layer as a starting point.
在形成改質層時,通常在晶圓不同的深度位置形成多個改質層。例如,將聚光點的深度位置定位於晶圓正面側之預定深度的位置,沿著1條切割道照射雷射光束。藉由沿著切割道照射1次雷射光束(即第1行程之雷射光束的照射),形成第1層的改質層。When forming the modified layer, multiple modified layers are usually formed at different depth positions of the wafer. For example, the depth position of the focusing point is positioned at a predetermined depth position on the front side of the wafer, and the laser beam is irradiated along a dicing line. The first layer of modified layer is formed by irradiating the laser beam once along the cutting path (that is, the irradiation of the laser beam in the first stroke).
之後,在使聚光點的深度位置往背面側移動預定距離後,再次藉由沿著相同切割道照射1次雷射光束(即第2行程之雷射光束的照射),形成第2層的改質層。同樣地,重複進行使聚光點的深度位置往背面側移動預定距離及雷射光束之照射,而在晶圓的內部形成多個(例如2到5個)改質層。After that, after moving the depth position of the condensing point a predetermined distance to the back side, the laser beam is irradiated again along the same cutting path (that is, the laser beam of the second stroke is irradiated) to form the second layer Modified layer. Similarly, repeatedly moving the depth position of the condensing point to the back side by a predetermined distance and the irradiation of the laser beam to form multiple (for example, 2 to 5) modified layers inside the wafer.
在形成改質層時,雖然雷射光束主要在定位於預定深度的聚光點被晶圓吸收,但會有雷射光束的一部分由位於比預定深度的位置更正面側的改質層或從改質層延伸之裂痕等而折射或反射的情況。When forming the modified layer, although the laser beam is mainly absorbed by the wafer at the condensing point located at a predetermined depth, a part of the laser beam may be transferred from the modified layer located on the front side of the position more than the predetermined depth or from Refraction or reflection due to cracks and other extensions of the modified layer.
假設,雷射光束的一部分經由折射或反射而成為漏光(亦即超出作為目標之照射區域(即切割道)而到達半導體元件的光),則漏光會到達藉由多條切割道而劃分之晶圓的正面側各區域所形成的半導體元件。此情況下,會有因為漏光而損傷半導體元件的疑慮。因此,以漏光不會到達半導體元件的方式,選定雷射光束的照射條件(即雷射加工條件)是必要的。Suppose that a part of the laser beam becomes light leakage through refraction or reflection (that is, light that reaches the semiconductor device beyond the target irradiation area (ie, dicing channel)), then the leaked light will reach the crystal divided by multiple dicing channels. A semiconductor element formed in each area on the front side of the circle. In this case, there is a concern that the semiconductor element will be damaged due to light leakage. Therefore, it is necessary to select the irradiation conditions of the laser beam (ie, laser processing conditions) so that the leaked light does not reach the semiconductor element.
於是,已知有一種方法,在晶圓的正面側形成以錫(Sn)或油性墨水等所形成的被覆層後,從晶圓的背面側照射雷射光束,以確認到達晶圓正面側的漏光(例如參照專利文獻1) [習知技術文獻] [專利文獻]Therefore, a known method is to form a coating layer of tin (Sn) or oil-based ink on the front side of the wafer, and then irradiate a laser beam from the back side of the wafer to confirm that it reaches the front side of the wafer. Light leakage (for example, refer to Patent Document 1) [Literature Technical Literature] [Patent Literature]
[專利文獻1] 日本特開2017-216413號公報[Patent Document 1] JP 2017-216413 A
[發明所欲解決的課題]
然而,在專利文獻1記載的方法中,僅是藉由到達被覆層中的雷射光束觀察已變質之區域,而不存在定量地評估漏光到達之區域的方法。[The problem to be solved by the invention]
However, the method described in
本發明是鑑於此問題點而完成的發明,目的在於為了定量地評估漏光會到達之區域,提供一種檢查用基板,用於檢查雷射光束的漏光。The present invention is an invention made in view of this problem, and its purpose is to provide an inspection substrate for quantitatively evaluating the area where the light leakage will reach, for inspecting the light leakage of the laser beam.
[解決課題的技術手段] 根據本發明的一態樣,提供一種檢查用基板,用於檢查雷射光束的漏光,該檢查用基板具備:一側的面,被照射具有穿透該檢查用基板之波長的該雷射光束;另一側的面,與該一側的面為相反側;切割道,被設定於該另一側的面;多條第1檢查用配線,在該另一側的面上每條沿著該切割道並被配置於從該切割道起不同的距離;及多個第1電極墊,在該另一側的面上於該多條第1檢查用配線的每條設置兩個以上,並於該多條第1檢查用配線的每條中在沿著該切割道的方向上分開配置。較佳為,該檢查用基板進一步具備多條第2檢查用配線,其在該另一側的面上沿著該切割道與該多條第1檢查用配線分開,並且,其每條沿著該切割道而被配置於從該切割道起不同的距離。[Technical means to solve the problem] According to an aspect of the present invention, there is provided an inspection substrate for inspecting light leakage of a laser beam, the inspection substrate having: one side surface irradiated with the laser beam having a wavelength penetrating the inspection substrate ; The other side surface is the opposite side to the one side surface; the cutting lane is set on the other side surface; multiple first inspection wires, each along the other side surface The cutting lane is arranged at different distances from the cutting lane; and a plurality of first electrode pads are provided on each of the plurality of first inspection wires on the other side surface, and In each of the plurality of first inspection wires, they are arranged separately in the direction along the scribe lane. Preferably, the inspection substrate further includes a plurality of second inspection wirings which are separated from the plurality of first inspection wirings along the dicing path on the other side surface, and each of which is along The cutting lane is arranged at different distances from the cutting lane.
根據本發明的另一態樣,提供一種檢查方法,使用檢查用基板檢查雷射光束的漏光,該檢查用基板具備:一側的面,被照射具有穿透該檢查用基板之波長的該雷射光束;另一側的面,與該一側的面為相反側;切割道,被設定於該另一側的面;多條第1檢查用配線,在該另一側的面上每條沿著該切割道並被配置於從該切割道起不同的距離;及多個第1電極墊,在該另一側的面上於該多條第1檢查用配線的每條設置兩個以上,並於該多條第1檢查用配線的每條中在沿著該切割道的方向上分開配置。該檢查方法具備:保持步驟,以卡盤台保持該檢查用基板之該另一側的面側;雷射加工步驟,從該檢查用基板的該一側的面側,沿著該切割道照射該雷射光束,而在該檢查用基板的內部沿著該切割道形成改質層;及漏光確認步驟,在該雷射加工步驟之後,使探測器接觸該多條第1檢查用配線的每條上所設置的該多個第1電極墊,藉由確認該多條第1檢查用配線的斷線來確認該漏光的有無。According to another aspect of the present invention, there is provided an inspection method for inspecting light leakage of a laser beam using an inspection substrate, the inspection substrate having: one side surface irradiated with the laser having a wavelength penetrating the inspection substrate Beam; the surface on the other side is the opposite side of the surface on the other side; the cutting lane is set on the surface on the other side; multiple first inspection wires, each on the other side Along the scribe lane and are arranged at different distances from the scribe lane; and a plurality of first electrode pads are provided on each of the plurality of first inspection wires on the other side surface , And arranged separately in the direction along the cutting lane in each of the plurality of first inspection wires. The inspection method includes: a holding step of holding the other surface side of the inspection substrate with a chuck table; and a laser processing step of irradiating from the one surface side of the inspection substrate along the scribe path The laser beam is used to form a modified layer along the scribe line inside the inspection substrate; and a light leakage confirmation step, after the laser processing step, the detector is brought into contact with each of the plurality of first inspection wirings For the plurality of first electrode pads provided on the strip, the presence or absence of the light leakage is confirmed by confirming the disconnection of the plurality of first inspection wires.
[發明功效] 根據本發明之一態樣的檢查用基板,在照射雷射光束之一側的面及相反側之另一側的面具有多條第1檢查用配線及多個第1電極墊。多條第1檢查用配線的每條是沿著切割道配置在從切割道起不同的距離。此外,多個第1電極墊是於多條第1檢查用配線的每條設置兩個以上,並於多條第1檢查用配線的每條中在沿著切割道的方向上分開配置。[Invention Effect] According to the inspection substrate of one aspect of the present invention, the surface on one side of the laser beam irradiated with the laser beam and the surface on the other side of the opposite side have a plurality of first inspection wires and a plurality of first electrode pads. Each of the plurality of first inspection wires is arranged along the dicing lane at a different distance from the dicing lane. In addition, the plurality of first electrode pads are provided with two or more for each of the plurality of first inspection wires, and are arranged separately in the direction along the dicing lane in each of the plurality of first inspection wires.
在沿著切割道照射雷射光束之後,例如,藉由使探測器(即,探針)接觸兩個第1電極墊之各個並通電,進行第1檢查用配線的檢查。藉此,因為能在每條配置於從切割道起不同距離的位置上的多條第1檢查用配線中,確定在哪個位置的第1檢查用配線接收到漏光而斷線,所以能夠定量地評估漏光的影響。After the laser beam is irradiated along the dicing path, for example, the inspection of the first inspection wiring is performed by contacting each of the two first electrode pads with a probe (ie, probe) and energizing it. With this, it is possible to determine at which position the first inspection wiring receives light leakage and breaks, among the plurality of first inspection wirings arranged at different distances from the cutting lane, so it can be quantitatively determined Assess the impact of light leakage.
參照隨附圖式,說明本發明之一態樣的實施方式。圖1為框架單元1的立體圖。框架單元1具有用於檢查漏光的檢查用基板11。檢查用基板11為圓盤狀,檢查用基板11具有圓形的正面(另一側的面)11a及背面(一側的面)11b,且具有500μm到1000μm左右的厚度。The embodiments of one aspect of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a perspective view of the
檢查用基板11為以矽(Si)基板形成的晶圓。但是,檢查用基板11並不限定於矽,也可以砷化鎵(GaAs)、碳化矽(SiC)及氮化鎵(GaN)等的半導體材料、藍寶石或各種玻璃等所形成。The
以互相交叉的方式,在檢查用基板11的正面11a側設定有多條切割道13。各切割道13被設定為與第1方向A或是與正交於第1方向A的第2方向B平行。A plurality of
在藉由多條切割道13所劃分的多個區域之各個中,設置有元件15a及檢查用區域15b。另外,在本說明書中,將設置有元件15a及檢查用區域15b的區域稱為元件區域15A。In each of the plurality of areas divided by the plurality of
例如,多個元件15a是沿著第1方向A而配置成一列,以在第2方向B上相鄰於此元件15a之列的方式,沿著第1方向A將多個檢查用區域15b配置成一列。如此,各自配置成一列的多個元件15a及多個檢查用區域15b從元件區域15A在第2方向B的一端交互配置至另一端。For example, the plurality of
然而,元件15a及檢查用區域15b的配置不限定於上述例子。多個元件15a及多個檢查用區域15b也可沿著第2方向B配置成一列,並從元件區域15A在第1方向A的一端交互配置至另一端。However, the arrangement of the
此外,多個元件15a及多個檢查用區域15b也可在第1方向A及第2方向B交互地(亦即,棋盤狀地)配置。另外,在元件區域15A也可不設置元件15a。在不設置元件15a的情況下,於藉由多條切割道13而劃分的各區域設置檢查用區域15b。In addition, the plurality of
接著,詳細地說明檢查用區域15b。圖2為將第1實施方式之元件區域15A局部地放大表示的俯視圖。另外,在圖2中,為了方便,將沿著第1方向A的切割道13標示為切割道13-1,將沿著第2方向B的切割道13標示為切割道13-2。Next, the
在圖2中表示沿著第1方向A配置的兩個元件15a,在第2方向B相鄰於兩個元件15a且沿著第1方向A配置的兩個檢查用區域15b,以及在第2方向B相鄰於兩個檢查用區域15b且沿著第1方向A配置的再兩個元件15a。2 shows two
檢查用區域15b具有配置於正面(另一側的面)11a側的多條第1檢查用配線23a。每條第1檢查用配線23a是沿著切割道13-2而配置。每條第1檢查用配線23a是以導電性材料(例如錫(Sn))所形成的薄膜狀的配線層。The
每條第1檢查用配線23a具有藉由預定能量的雷射光束而斷線的線寬及厚度。因此,每條第1檢查用配線23a可藉由預定能量之雷射光束的漏光而斷線。Each of the
例如,每條第1檢查用配線23a具有10nm以上5μm以下的線寬,且具有相當於設置在元件15a之積層配線的1層的厚度(例如10nm以上1μm以下的厚度)。For example, each
多條第1檢查用配線23a(23a-1、23a-2、23a-3、23a-4、23a-5)的每條是配置在從切割道13-2起不同距離的位置。第1檢查用配線23a-1鄰接切割道13-2。Each of the plurality of first inspection wiring 23a (23a-1, 23a-2, 23a-3, 23a-4, 23a-5) is arranged at a position at a different distance from the dicing lane 13-2. The first inspection wiring 23a-1 is adjacent to the dicing lane 13-2.
第1檢查用配線23a-2、23a-3、23a-4及23a-5是依照此順序,以逐漸遠離第1檢查用配線23a-1的方式配置。亦即,第1檢查用配線23a-2是離第1檢查用配線23a-1最近,第1檢查用配線23a-5是離第1檢查用配線23a-1最遠。The first inspection wiring 23a-2, 23a-3, 23a-4, and 23a-5 are arranged in this order so as to gradually move away from the first inspection wiring 23a-1. That is, the first inspection wiring 23a-2 is closest to the first inspection wiring 23a-1, and the first inspection wiring 23a-5 is the farthest from the
多條第1檢查用配線23a是以相鄰的每條線互相分開預定距離的方式配置。例如,每條第1檢查用配線23a互相分開與後述之大致呈正方形的第1電極墊25a之一邊相同程度的距離。The plurality of
第1檢查用配線23a是離切割道13-2愈遠,則其第2方向B的長度變得愈短。亦即,多條第1檢查用配線23a在第2方向B的長度是第1檢查用配線23a-1最長,第1檢查用配線23a-5最短。As the
每條第1檢查用配線23a是以其第2方向B之長度的中心位置沿著第1方向A排列成一列的方式配置。因此,第1檢查用配線23a-1的兩端位於比第1檢查用配線23a-2的兩端還外側的位置,第1檢查用配線23a-2的兩端位於比第1檢查用配線23a-3的兩端還外側的位置。Each of the
此外,第1檢查用配線23a-3的兩端位於比第1檢查用配線23a-4的兩端還外側的位置,第1檢查用配線23a-4的兩端位於比第1檢查用配線23a-5的兩端還外側的位置。In addition, the both ends of the
於每條第1檢查用配線23a中在沿著切割道13-2的方向分開的兩個位置(更具體而言,是長度方向的兩端)配置有第1電極墊25a。第1電極墊25a例如是數十μm之大致呈正方形的形狀,其一邊位於第1檢查用配線23a之長度方向的端部。In each of the
第1電極墊25a例如是以錫所形成的層,具有與第1檢查用配線相同的厚度。但是,第1電極墊25a的一邊比第1檢查用配線23a的線寬還寬。The
在沿著切割道13-2與多條第1檢查用配線23a分開的位置配置有多條第2檢查用配線(23b-1、23b-2、23b-3、23b-4及23b-5)。多條第2檢查用配線23b的每條是配置在從切割道13-2起不同距離的位置。第2檢查用配線23b-1鄰接切割道13-2。A plurality of second inspection wires (23b-1, 23b-2, 23b-3, 23b-4, and 23b-5) are arranged at positions separated from the plurality of
第2檢查用配線23b-2、23b-3、23b-4及23b-5是依照此順序,以逐漸遠離第2檢查用配線23b-1的方式配置。亦即,第2檢查用配線23b-2是離第2檢查用配線23b-1最近,第2檢查用配線23b-5是離第2檢查用配線23b-1最遠。多條第2檢查用配線23b也與多條第1檢查用配線23a相同,以相鄰的每條線互相分開預定距離的方式配置The
第2檢查用配線23b也是離切割道13-2愈遠,則其第2方向B的長度變得愈短。此外,每條第2檢查用配線23b以其第2方向B之長度的中心位置沿著第1方向A排列成一列的方式配置。The
在第2檢查用配線23b每條的兩端也配置有第2電極墊25b,該第2電極墊25b具有與第1電極墊25a相同的形狀且以錫所形成。第2電極墊25b也以其一邊位於第2檢查用配線23b之長度方向的端部的方式配置。A
多條第1檢查用配線23a及多條第2檢查用配線23b是在第2方向B上互相分開之狀態下沿著切割道13-2而交互地配置。另外,為了盡可能將多條第1檢查用配線23a及多條第2檢查用配線23b密集地配置,在第2方向B相鄰的第1電極墊25a及第2電極墊25b僅分開例如比一個第1電極墊25a之一邊的長度還小的距離。The plurality of
若舉更具體的例子,在第2方向B相鄰的第1電極墊25a及第2電極墊25b僅分開與雷射光束之點徑相同的長度。如此一來,在檢查用區域15b之切割道13-2的附近,從第2方向B之一側(例如正方向側)密集地配置多條第1檢查用配線23a及多條第2檢查用配線23b至另一側(例如負方向側)。To give a more specific example, the
同樣地,在一個檢查用區域15b中,在第1方向A上與切割道13-2位於相反側之切割道13-2的附近,也從第2方向B之一側密集地配置多條第1檢查用配線23a及多條第2檢查用配線23b至另一側。Similarly, in one
此外,在同一個檢查用區域15b中,在位於第2方向B之一側的切割道13-1的附近,從第1方向A之一側交互且密集地配置多條第1檢查用配線23a及多條第2檢查用配線23b至另一側。In addition, in the
進一步,在同一個檢查用區域15b中,在位於第2方向B之另一側的切割道13-1的附近,從第1方向A之一側交互且密集地配置多條第1檢查用配線23a及多條第2檢查用配線23b至另一側。Furthermore, in the
另外,在圖2中,將若干第1檢查用配線23a及多條第2檢查用配線23b僅以檢查用配線23表示,同樣地,將若干第1電極墊25a及第2電極墊25b僅以電極墊25表示。In addition, in FIG. 2, the
此處返回至圖1說明框架單元1。在檢查用基板11的正面側11a側,存在有如包圍元件區域15A之外周般,無設置元件15a也無設置檢查用區域15b的外周剩餘區域15B。Here, returning to FIG. 1, the
在檢查用基板11之外周端部的局部設置有表示晶圓之晶體方向的缺口11c。另外,也可設置有取代缺口11c之定向平面等的其他記號。A
檢查用基板11例如是透過切割膠膜17而被固定於金屬製之環狀框架19的開口部。切割膠膜17是具有延展性之樹脂製的膜。切割膠膜17具有層積構造,層積構造為具有黏著性之樹脂製的黏著層(未圖示)及不具有黏著性之樹脂製的基材層(未圖示)。The
黏著層例如為紫外線硬化型的樹脂層,設置於基材層之一面的整面上。若對黏著層照射紫外線,則黏著層的黏著力降低,變得容易從檢查用基板11剝離切割膠膜17。The adhesive layer is, for example, an ultraviolet-curing resin layer, and is provided on the entire surface of one surface of the base layer. If ultraviolet rays are irradiated to the adhesive layer, the adhesive force of the adhesive layer decreases, and it becomes easy to peel the
環狀框架19具有直徑比檢查用基板11之直徑大的開口。在已於此開口配置檢查用基板11的狀態下,藉由將切割膠膜17的黏著層側貼附在檢查用基板11之正面11a側及環狀框架19之一面而形成框架單元1。The
接著,使用圖3、圖4、圖5(A)、圖5(B)及圖6說明檢查漏光的檢查方法。另外,圖6為表示檢查漏光的流程圖。在第1實施方式的檢查方法中,首先,以卡盤台12將框架單元1保持在雷射加工裝置10(保持步驟(S10))。圖3為框架單元1及雷射加工裝置10之局部剖面側視圖。Next, an inspection method for inspecting light leakage will be described using FIGS. 3, 4, 5(A), 5(B), and FIG. 6. In addition, FIG. 6 is a flowchart showing the inspection of light leakage. In the inspection method of the first embodiment, first, the
雷射加工裝置10具有卡盤台12。在卡盤台12的表面側設置有以多孔陶瓷等材料所形成之圓盤狀的多孔板。多孔板與設置在卡盤台12之內部的流路(未圖示)連通且與噴射器等的吸引源(未圖示)連接。藉由吸引源產生的負壓,而在多孔板的表面(即保持面12a)產生吸引力。The
於卡盤台12的外周側面固定有多個夾持單元14。例如,在以俯視觀看卡盤台12時,在時針之12點鐘方向、3點鐘方向、6點鐘方向、9點鐘方向的各位置配置有一個夾持單元14。A plurality of clamping
在卡盤台12的下方設置有X軸移動單元(未圖示)Y軸移動單元(未圖示)。X軸移動單元及Y軸移動單元各自具有滾珠螺桿機構,能夠使卡盤台12在X軸方向及Y軸方向上移動。另外,卡盤台12與馬達等之旋轉驅動源(未圖示)連結,可將與Z軸方向(垂直方向)大致平行的直線作為旋轉軸而旋轉。An X-axis moving unit (not shown) and a Y-axis moving unit (not shown) are provided below the chuck table 12. The X-axis moving unit and the Y-axis moving unit each have a ball screw mechanism and can move the chuck table 12 in the X-axis direction and the Y-axis direction. In addition, the chuck table 12 is connected to a rotation drive source (not shown) such as a motor, and can rotate about a straight line substantially parallel to the Z-axis direction (vertical direction) as a rotation axis.
在卡盤台12的上方設置有構成雷射光束照射單元的加工頭16。具有穿透檢查用基板11之波長的脈衝狀雷射光束L從加工頭16朝向保持面12a呈大致垂直地照射。A
在保持步驟(S10)中,首先,以檢查用基板11的背面11b朝向上方的態樣,將框架單元1載置於保持面12a上。此狀態下,使吸引源運作並使負壓作用於保持面12a。In the holding step (S10), first, the
進一步,以夾持單元14固定環狀框架19的位置。藉此,位於與背面(一側的面)11b為相反側的正面(另一側的面)11a側被以卡盤台12透過切割膠膜17而保持。Furthermore, the position of the
接著,使用雷射加工裝置10,沿著檢查用基板11的切割道13對背面(一側的面)11b側照射雷射光束L(雷射加工步驟(S20))。首先,使旋轉驅動源運作,且以檢查用基板11之切割道13成為與X軸方向平行的方式調整卡盤台12的方向。Next, using the
然後,以將加工頭16的下端位於一條切割道13之X軸方向的一方(例如-X方向)側之延長線上的方式,以X軸移動單元調整卡盤台12的位置。其後,以將雷射光束L的聚光點定位在檢查用基板11之內部的方式,從加工頭16對檢查用基板11的背面11b側照射雷射光束L。Then, the position of the chuck table 12 is adjusted by the X-axis moving unit so that the lower end of the
之後,在從檢查用基板11之背面11b側照射的雷射光束L的聚光點定位在檢查用基板11之內部的狀態,使X軸移動單元運作,而使卡盤台12移動至X軸方向的另一方(例如+X方向)側。After that, in a state where the focal point of the laser beam L irradiated from the
一邊使加工頭16對卡盤台12相對地移動,一邊沿著切割道13照射雷射光束L(第1行程),藉此在檢查用基板11的內部沿著切割道13形成第1層的改質層11d。While the
第1行程之後,在使聚光點的深度位置往背面11b側移動預定距離後,沿著相同的切割道13使卡盤台12往X軸方向的一方(例如-X方向)側移動(第2行程)。藉此,形成第2層的改質層11d。After the first stroke, after moving the depth position of the condensing point a predetermined distance to the
第2行程之後,在使聚光點的深度位置更往背面11b側移動預定距離後,沿著相同的切割道13使卡盤台12往X軸方向的另一方(例如+X方向)側移動(第3行程)。藉此,形成第3層的改質層11d。After the second stroke, after moving the depth position of the focusing point by a predetermined distance to the
以同樣的方式進行,對相同的切割道13進行第4行程及第5行程之雷射光束L的照射,藉此形成第4層及第5層的改質層11d。之後,暫時停止雷射光束L的照射。雷射加工條件例如設定如下。In the same manner, the laser beam L of the fourth and fifth passes is irradiated on the
雷射光束L的波長 :1342nm 脈衝的重複頻率 :90kHz 平均輸出 :1.9W 點徑 :10μm到20μm 加工進給速度 :700mm/sThe wavelength of the laser beam L: 1342nm Pulse repetition frequency: 90kHz Average output: 1.9W Point diameter: 10μm to 20μm Processing feed speed: 700mm/s
接著,將卡盤台12往Y軸方向分度進給預定的分度量,並將加工頭16的下端定位於與剛加工完之一條切割道13在Y軸方向上相鄰的另一條切割道13上。Next, the chuck table 12 is indexed and fed to the Y-axis direction by a predetermined indexing amount, and the lower end of the
然後,沿著另一條切割道13,且同樣地從第1行程至第5行程為止照射雷射光束L。以此方式進行,沿著在一方向上平行的所有切割道13形成5層的改質層11d。Then, the laser beam L is irradiated from the first pass to the fifth pass along the
之後,使卡盤台12旋轉90度,沿著在與一方向正交之另一方向上平行的所有切割道13,從第1行程至第5行程為止照射雷射光束L。藉此,沿著所有切割道13之每一條形成5層的改質層11d。另外,改質層11d的數目並不限定在5層。改質層11d的數目可為2層以上的預定層數。After that, the chuck table 12 is rotated by 90 degrees, and the laser beam L is irradiated from the first stroke to the fifth stroke along all the cutting
但是,在照射雷射光束L時,雷射光束L的一部分折射或反射,會有產生漏光D(參照圖4)(即超出作為目標之照射區域(切割道13)而到達元件15a的光) 的情況。However, when the laser beam L is irradiated, a part of the laser beam L is refracted or reflected, causing light leakage D (refer to Figure 4) (that is, light that exceeds the target irradiation area (cut lane 13) and reaches the
例如,在形成第2層的改成層11d時,由於從第1層的改質層11d朝向第2層的改質層11d所形成的裂痕11e等,雷射光束L的一部分會折射或反射而產生漏光D。For example, when the modified
圖4為圖3之區域C的放大圖。在圖4中表示在形成第2層的改成層11d時產生的漏光D。若具有預定能量的漏光D超出切割道13-2且到達檢查用區域15b之第1檢查用配線23a等,則第1檢查用配線23a等會受到損傷,例如斷線。FIG. 4 is an enlarged view of area C in FIG. 3. FIG. 4 shows light leakage D that occurs when the second modified
於是,在雷射加工步驟(S20)之後,確認檢查用配線23的斷線(漏光確認步驟(S30))。為此,首先,在將黏貼替換用的膠膜(未圖示)貼付至檢查用基板11的背面(一側的面)11b後,對切割膠膜17照射紫外線而使黏著層的黏著力降低。更在此之後,使用未圖示的剝離裝置將切割膠膜17從檢查用基板11剝離。Then, after the laser processing step (S20), the disconnection of the
在漏光確認步驟(S30)中,使用晶圓探測器等的檢查用治具(未圖示)確認檢查用配線23的斷線。檢查用治具具有可接觸電極墊25的多個探測器(即,探針)。In the light leakage confirmation step (S30), the disconnection of the
在漏光確認步驟(S30)中,例如,使檢查用治具的第1探測器接觸位於第1檢查用配線23a-1之一端的第1電極墊25a,並使第2探測器接觸位於第1檢查用配線23a-1之另一端的第1電極墊25a。在此狀態下,讓電流在第1探測器及第2探測器之間流通。In the light leakage confirmation step (S30), for example, the first probe of the inspection jig is brought into contact with the
例如,在由於檢查用配線23的一部分接受到漏光D而變質,使得檢查用配線23的導電性顯著降低的情況下,在預定的測量範圍內可測量之電流不會在第1探測器及第2探測器之間流通。因此,可判斷此檢查用配線23已斷線。For example, when a part of the
相對於此,在預定的測量範圍內可測量之預定值以上的電流透過第1檢查用配線23a-1而在第1探測器及第2探測器之間流通的情況下,可判斷此第1檢查用配線23a並未斷線。On the other hand, when a current greater than a predetermined value that can be measured within a predetermined measurement range passes through the
如此,能夠使用檢查用治具確認第1檢查用配線23a-1之斷線的有無。以同樣的方式進行,也能夠確認從第1檢查用配線23a-2到23a-5及多條第2檢查用配線23b之斷線的有無。In this way, the presence or absence of the disconnection of the
因為能夠藉由進行各檢查用配線23的導通檢查而檢查斷線的有無,所以能夠確定在哪個位置的檢查用配線23接受到漏光D而斷線。因此,能夠定量地評估漏光D的影響從切割道13遍及至多長的距離為止。Since it is possible to check the presence or absence of a disconnection by performing the conduction inspection of each
圖5(A)為將元件區域15A局部地放大表示的俯視圖。在圖5(A)中表示在漏光確認步驟(S30)中之結果的一例。另外,在圖5(A)中的箭頭是雷射光束L及卡盤台12的相對移動方向E,例如與雷射加工裝置10的X軸方向平行。FIG. 5(A) is a plan view showing a part of the
在圖5(A)所示的例子中,僅在切割道13-2的第1方向A之一方側(例如正方向側)的檢查用區域15b形成有變質區域27。形成有變質區域27的檢查用配線23為斷線狀態。另外,在切割道13-2的第1方向A之另一方側(例如負方向側)的檢查用區域15b並未形成有變質區域27。In the example shown in FIG. 5(A), only the
然而,由於雷射光束L之中心與用於照射雷射光束L的光學系統之透鏡的光軸或與此光學系統之狹縫的中心的位置錯位等原因,所以會有在雷射光束L的能量分布產生偏移的情況。此情況下,漏光D會到達與圖5(A)所示的例子不同的區域。圖5(B)為將元件區域15A局部地放大表示的俯視圖。在圖5(B)中表示在漏光確認步驟(S30)中之結果的另一例。However, due to the misalignment between the center of the laser beam L and the optical axis of the lens of the optical system used to irradiate the laser beam L or the center of the slit of the optical system, there may be a gap in the laser beam L When the energy distribution is shifted. In this case, the leaked light D will reach an area different from the example shown in FIG. 5(A). FIG. 5(B) is a plan view showing a part of the
在圖5(B)所示的例子中,在夾住切割道13-2之兩側的檢查用區域15b形成有變質區域27。已形成有變質區域27的檢查用配線23是斷線狀態,未形成有變質區域27的檢查用配線則非斷線狀態。In the example shown in FIG. 5(B), the modified
如此,藉由利用在檢查用區域15b所設置的檢查用配線23來進行導通檢查,而能夠確定在哪個位置的檢查用配線23受到漏光D而斷線。因此,能夠定量地評估漏光D的影響從切割道13遍及至多長的距離為止,及漏光D在多久的頻率下會發生等。此外,根據定量的評估,能夠修正雷射光束L的照射條件。In this way, by performing the continuity inspection using the
接著,說明第2實施方式的檢查用基板11。圖7為第2實施方式之元件區域15A的局部放大圖。第2實施方式的檢查用基板11除了在檢查用區域15b,還在切割道13-2上具有多條檢查用配線23。Next, the
更具體而言,以將切割道13-2夾在中間而對向的方式配置的兩個檢查用區域15b之間,沿著切割道13-2設置多條第3檢查用配線23c(23c-1、23c-2、23c-3及23c-4)。多條第3檢查用配線23c是在與切割道13-2正交的方向上,以相鄰的每條互相分開預定距離的方式配置。More specifically, between two
每條第3檢查用配線23c在第2方向B具有與第1檢查用配線23a-1相同的長度。此外,在第3檢查用配線23c之每條的兩端設置有第3電極墊25c,該第3電極墊25c以與第1電極墊25a相同之材料所形成且具有相同的形狀及大小。Each of the
沿著第2方向B以從多條第3檢查用配線23c分開預定距離的態樣,沿著切割道13-2設置有多條第4檢查用配線23d(23d-1、23d-2、23d-3及23d-4)。多條第4檢查用配線23d是在與切割道13-2正交的方向上,以相鄰的每條互相分開預定距離的方式配置。Along the second direction B, a plurality of
每條第4檢查用配線23d在第2方向B具有與第2檢查用配線23b-1相同的長度。此外,在第4檢查用配線23d之每條的兩端設置有第4電極墊25d,該第4電極墊25d以與第2電極墊25b相同之材料所形成且具有相同的形狀及大小。Each piece of the
為了將第3檢查用配線23c及第4檢查用配線23d密集地配置,在第2方向B相鄰的第3電極墊25c及第4電極墊25d是以與在第2方向B相鄰的第1電極墊25a及第2電極墊25b之間距離的相同距離分開。此外,多條第3檢查用配線23c及多條第4檢查用配線23d是沿著切割道13-2交互地配置。In order to densely arrange the
在第2實施方式中,因為在檢查用基板11的切割道13-2設置多條檢查用配線23,所以能夠定量地評估漏光D的影響遍及至切割道13-2的哪個範圍為止。進一步,根據已斷線之第3檢查用配線23c及第4檢查用配線23d的數目,而可算出漏光D到達第3檢查用配線23c及第4檢查用配線23d的頻率。In the second embodiment, since a plurality of
另外,第3檢查用配線23c及第4檢查用配線23d的配置並不限定於上述例子。第3檢查用配線23c及第4檢查用配線23d也可以透過第3電極墊25c及第4電極墊25d而沿著第2方向B成為連接成一線的方式設置。此外,第3電極墊25c及第4電極墊25d除了設置在切割道13-2,也可設置在切割道13-1。In addition, the arrangement of the
接著,說明第3實施方式的檢查用基板11。圖8為第3實施方式之元件區域15A的局部放大圖。在第3實施方式的檢查用區域15b中,在切割道13-2側設置有多條第5檢查用配線23e(對應多條第1檢查用配線23a的變化例)。Next, the
多條第5檢查用配線23e(23e-1、23e-2、23e-3、23e-4及23e-5)的每條是沿著第2方向B具有與檢查用區域15b之一邊大致相等的長度。每條第5檢查用配線23e在第2方向B中之兩端的位置為一致。Each of the plurality of
在第5檢查用配線23e之長度方向兩端的各端設置有第5電極墊25e。此外,每條第5檢查用配線23e進一步在其兩端之間的位置以預定的間隔設置1個以上的第5電極墊25e。A
另外,在每條第5檢查用配線23e中,在第1方向A相鄰的多個第5電極墊25e在第一方向A排成一列。亦即,在第1方向A相鄰的多個第5電極墊25e被配置在第2方向B的相同位置。In addition, in each
在第3實施方式的檢查用基板11中,使第1探測器接觸第5檢查用配線23e中的在第2方向B相鄰之一對第5電極墊25e之中的一者,再使第2探測器接觸另一者而進行導通檢查。In the
藉此,可確認位於在第2方向B相鄰之任意一對的第5電極墊25e之間的第5檢查用配線23e的一部份是否是斷線狀態。此外,根據已斷線之區域的數目,可算出漏光D到達第5檢查用配線23e的頻率。Thereby, it can be confirmed whether a part of the
第3實施方式的檢查用配線23與從切割道13-2起的距離無關而在第2方向B上具有相同的長度。因此,例如在第1實施方式中到達在第2方向B相鄰的第1檢查用配線23a-5及第2檢查用配線23b-5之間的漏光D,在第3實施方式中也會到達第5檢查用配線53e-5。因此,與第1實施方式相比,能更正確地算出漏光D的頻率。The
另外,在第3實施方式中,橫跨一個檢查用區域15b的四邊而同樣地設置有多條第5檢查用配線23e。亦即,在第1方向A上與切割道13-2位於相反側之切割道13-2的附近,與位於第2方向B的一方側(例如正方向側)及第2方向B的另一方側(例如負方向側)之切割道13-1的附近都設置有第5檢查用配線23e。In addition, in the third embodiment, a plurality of
因此,在一個檢查用區域15b的四邊之各邊中,根據已斷線的第5檢查用配線23e之區域的數目,可算出漏光D到達的頻率。另外,第3實施方式也可在一個檢查用區域15b的四邊之各邊中,定量地評估漏光D的影響從切割道13遍及至多長的距離為止。Therefore, in each of the four sides of one
另外,上述之實施方式的構造、方法等在不脫離本發明之目的範圍內可適當變更實施。例如,檢查用配線23的配置及電極墊25的形狀及配置並不限定於上述的例子。在第3實施方式的檢查用基板11之切割道13也可適用第2實施方式的第3檢查用配線23c及第4檢查用配線23d。In addition, the structure, method, etc. of the above-mentioned embodiment may be appropriately modified and implemented without departing from the scope of the object of the present invention. For example, the arrangement of the
此外,在上述的實施方式中,藉由在預定測量範圍內可測量的電流是否在第1探測器及第2探測器之間流通,而判斷檢查用配線23的斷線。但是,也可藉由測量檢查用配線23之阻抗值的變化,而判斷檢查用配線23是否有部分損傷,或判斷檢查用電線23是否斷線。In addition, in the above-described embodiment, the disconnection of the
1:框架單元
10:雷射加工裝置
11:檢查用基板
11a:正面(另一側的面)
11b:背面(一側的面)
11c:缺口
11d:改質層
11e:裂痕
12:卡盤台
12a:保持面
13,13-1,13-2:切割道
14:夾具單元
15a:元件
15b:檢查用區域
15A:元件區域
15:外周剩餘區域
16:加工頭
17:切割膠膜
19:環狀框架
23:檢查用配線
23a:第1檢查用配線
23b:第2檢查用配線
23c:第3檢查用配線
23d:第4檢查用配線
23e:第5檢查用配線
25:電極墊
25a:第1電極墊
25b:第2電極墊
25c:第3電極墊
25d:第4電極墊
25e:第5電極墊
27:變質區域
A:第1方向
B:第2方向
C:區域
D:漏光
E:移動方向
L:雷射光束
1: frame unit
10: Laser processing device
11: Substrate for
圖1為框架單元的立體圖。 圖2為將第1實施方式的元件區域局部地放大表示的俯視圖。 圖3為框架單元及雷射加工裝置的局部剖面側視圖。 圖4為圖3之區域C的放大圖。 圖5(A)為將元件區域局部地放大表示的俯視圖;圖5(B)為將元件區域局部地放大表示的俯視圖。 圖6為表示檢查方法的流程圖。 圖7為第2實施方式之元件區域的局部放大圖。 圖8為第3實施方式之元件區域的局部放大圖。Figure 1 is a perspective view of the frame unit. Fig. 2 is a plan view showing a part of an element region of the first embodiment in an enlarged manner. Fig. 3 is a partial cross-sectional side view of the frame unit and the laser processing device. FIG. 4 is an enlarged view of area C in FIG. 3. FIG. 5(A) is a plan view showing a part of the element area enlarged; FIG. 5(B) is a plan view showing a part of the element area enlarged. Fig. 6 is a flowchart showing the inspection method. Fig. 7 is a partial enlarged view of the element area of the second embodiment. Fig. 8 is a partial enlarged view of the element area of the third embodiment.
13-1,13-2:切割道 13-1, 13-2: cutting lane
15A:元件區域 15A: component area
15a:元件 15a: component
15b:檢查用區域 15b: Inspection area
23:檢查用配線 23: Wiring for inspection
23a-1,23a-2,23a-3,23a-4,23a-5:第1檢查用配線 23a-1, 23a-2, 23a-3, 23a-4, 23a-5: Wiring for the first inspection
23b-1,23b-2,23b-3,23b-4,23b-5:第2檢查用配線 23b-1, 23b-2, 23b-3, 23b-4, 23b-5: Wiring for second inspection
25:電極墊 25: Electrode pad
25a:第1電極墊 25a: The first electrode pad
25b:第2電極墊 25b: 2nd electrode pad
A:第1方向 A: 1st direction
B:第2方向 B: 2nd direction
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JPH04155937A (en) * | 1990-10-19 | 1992-05-28 | Fujitsu Ltd | Monitoring of overpower of laser beam |
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JP2001203139A (en) * | 2000-01-19 | 2001-07-27 | Hitachi Ltd | Method for manufacturing semiconductor device |
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